Clarion Type II Radio Installation Manual
Contents
1. CB CONTROLLER SOCKET BOLTS M3 Component Terminal Installation Fig 21 1 Insert component terminal into fairing through left turn signal lense hole 2 Insert component terminal studs into holes in fairing and install using a cap nut on each stud Tighten securely 3 Pull out wires through left turn signal lens hole and secure with wire clip Fig 21 COMPONENT TERMI NAL Branch Lead Installation Fig 22 1 Pass branch lead in through hole above 9 pin connector and plug in to component terminal 2 Attach lead hooks and secure branch lead with them where shown Fig 22 COMPONENT FERMINAL BRANCH LEAD 7 of 11 Connector Plugging in Fig 23 Routing Wires Inside Fairing Fig 24 25 Plug in all connectors should be connect 1 Bundle all harness wires passed out of to component terminal as shown left turn signal lens hole not yet con Fig 23 nected with ties 1 and 2 a in Fig INT 6 2 Connect Inter corn wires and other wires b in Fig INT 6 3 Connect audio main harness to sub harness G fairing wire and other wires c in Fig INT 6 4 Bundle wires and harness with ties as shown d in Fig INT 6 t tr i gt 3 Zu Fig 24 22 o y Oz c 5 du ic a r od e e LL LA E TIE INTERCOM WIRE 8 of 11 5 Press all bundled wi2. E a li 2P Banc E 1 E 1 32 4 Pousser tous les fils et faisceaux attaches dans le car nage par du diffuseur de clignotant gauche Fig 12 B Pose du contr leur d intercommunication fig 13 D poser le cache de contr leur d inter communication se trouvant sur le porte contr leur et glisser le contr leur d inter communication dans le porte contr leur Le poser l aide de quatre boulons hexacaves Fig 13 CONTROLEUR D INTERCOMMUNICATION PORTE CONTROLEUR CONTROLEUR CB BOULONS HEXACAVES M3
3. AMPLIFIER CONTROLLER SUB HARNESS G FAIRING WIRE RADIO SWITCH 7 Press all bundled wires and wire harness into fairing through left turn signal lens hole Fig 25 E Antenna Installation Fig 26 27 28 29 1 Remove seat by removing hex socket bolts one on each side and pulling it backward 2 Remove the top compartment by remov ing four bolts M6 one on each side at front and rear and pulling it upward See Motorcycle Service Manual 3 Install antenna on antenna mount and route antenna feeder through mount Antenna is collapsible Install the antenna so it folds along the frame This is for convenience when covering the motor cycle or putting the motorcycle in a garage 4 1 Press grommets into holes at ends of mount Position antenna mount on rear trunk stay and install using bolts w washers e Tighten nuts M12 to 0 1 kg m torque e Tighten hexagon bolt M6 x 12 mm to 0 8 1 2 kg m 6 9 ft Ib torque Fig 26 He GROMMET ANTENNA Il 7 ELEMENT ANTENNA PE MOUNT PACKING SEAT 5j lt d FLAT WASHER Ed y E GR LOCK WASHER HEXAGON BOLT FLAT WASHER 12 LOCK WASHER M12 HEXAGON NUT M12 x P0 75 Fig 27 4 HEXAGON BOLTS x 12 mm 2 BRACKETS B w 4 FLAT WASHERS 6 _ 4 LOCK WASHERS iMG re eae 2 HEXAGON BOLTS 2 FLAT WASHERS M6 M6 x 12 mm 2 LOCK WASHERS M amp Fig 28 2 son BOLTS M
4. RADIO AMPLIFIER JOINT WIRE 2 CAP NUTS POWER ANIPLIFIER m Speaker Fig 5 8 WING NUTS LEFT SPEAKER RIGHT SPEAKER Type Il AM FM CB Antenna Fig 6 2WIRE BANDS 20f11 Antenna Mount Ass y There are three types of antenna mount type and B available Choose the right type for your motorcycle e Type Use this type for motorcycle which has a trunk carrier or a luggage rack Fig 7 1 ANTEMNA MOUNT PR 2 GROMMETS 2 FLAT WASHERS MB 2 LOCK WASHERS M6 HEXAGON BOLTS BOLTS 4 HEXAGON 6 x 12 mm 2 BRACKETS 1 BRACKET Use this type for motorcycle which has carrier but only a rear seat guard pipe eO PIPE HOLDER 2 FLANGE BOLTS M6 x 25 mm Fig 8 1 PIPE BRACKET OVERALL LAYOUT Fig 9 INSTALLATION Outline Procedures This section gives general information needed for mounting the individual radio components on and in the fairing A Fairing 1 Install radio on fairing before mounting fairing on motorcycle Remove fairing from your motorcycle when already mounted Remove fairing parts Drill unit mount holes Install six wire clips Install windshield on fairing before install ing speakers 6 Install radio indicator on indicator panel I then install indicator panel on fairing 7 Install speakers Ill 8 Install nutplate IV 9 Install Power Amplifier in fairin
5. 4 Route wires bundled with yellow tape under headlight and out through left turn signal lens hole 5 Remove yellow tape from wires and connect white wire to left speaker wire Temporarily secure other wires with wire Fig 15 RIGHT SPEAKER an clips NS Fig 17 L WIRE FROM RIGHT SPEAKER WIRE FROM LEFT en 2 CAP NUTS SPEAKER VAI DE Wa E ET MD J 4 WING MM A m E j RIGHT SPEAKER SHOWN LEFT SIMILAR POWER o of 11 AMPLIFIER Radio Tuner Installation Fig 18 19 1 Attach right nutplate with radio to fair ing Fig 18 RADIO TUNER 2 Route wires bundled with green tape under headlight towards left and out through left turn signal lens hole Tem porarily secure wires with wire clip 3 Route wire to radio controller under headlight towards left side and out through left pocket hole Secure wire with wire clip temporarily 4 Pass indicator wire out through right turn signal lens hole and connect it to wire from indicator 5 Connect two antenna feeders to radio and route them out through hole above 9 P connector Fig 19 WIRES BUNDLED WITH YELLOW TAPE INDICATOR WIRE FROM INDICATOR 16 A 9 f nits CONTROLLER Sy Nh WIRE NES ix e N M Ec d ae Qum rn I E 5 lt A we Y dj NWO ANTENNA M FEEDER pu EXTENSION TA J TUNER kang 5 iY Radio Controller Installation Fig 20 Remove radio controller bl
6. DISTRIBUTOR gP GREEN ANTENNA 2L fi SWITCH BROWN CH PASREMGER Pwu GROWN anuo 2P BROWN saus a e v 11 of 11 HONDALINE TOOLS REQUIRED e 1 and 2 Phillips screwdrivers 8mm Box wrench 2 5mm Allen wrench PARTS LIST Fig 1 Fig 1 TEMPLATE INTERCOM CONTROLLER 4 SOCKET AMPLIFIER COMPONENT 2 TERMINAL 2 CAP NUTS INTERCOM WIRE BRANCH LEAD JUNCTION PEAD 2 CONNECTOR HOLDER 2 TIES 2 FUSES 3A 3 LEAD HOOK REWORKING Remove Fairing Parts Fig 2 Remove left fairing pocket and left turn signal lense LEFT TURN SIGNAL Fig 2 HONDA MOTOR CO LTD 1983 All Rights Reserved Publications No COMPONENT KIT Issue Date 1983 Reworking on fairing Fig 3 4 1 Lightly roll template so that it will follow contour of fairing snugly 2 Position template on fairing with its upper and outer edges aligned with those of fairing as indicated by arrows 3 Attach template to fairing using adhesive tape where shown 4 Punch mark centers of two holes with a drift and hammer 5 Drill 6 mm holes through marked centers Fig 3 Sorin HOLES 6 Install six wire clips to temporarily secure wires as shown Fig 4 7 Install windshield on fairing before install ing speakers 284 3799 00 Printed in Japan Removing Radio Parts Fig 5 6 7 Remove several radio pa
7. HONDA MOTOR LTD 1983 Tous Droits R serv s 284 3799 00 Imprim au Japon m Depose des pi ces radio fig 5 6 et 7 D poser les diverses pi ces radio du car nage en proc dant comme suit dans le cas ou la radio est d j mont e 1 Sortir la botte de fis par le trou du diffuseur de clignotant gauche Fig 5 2 Defaire les trois attaches et d connecter le faisceau de fils de ladapteur et le FIL RADIO AMPLIFICATEUR DE PUISSANCE c 2 a 2 LL Fig 6 uno z 2 m ET Lu eu 4 q ae 9 250 Foz ao 2 Ox og zu 42 14 O s ioe Js TU ds E 44 FIL DE s lt L JONCTIGN FAISCEAUX DE FILS D ADAPTEUR RADIO AMPLIFICATEUR DE PUISSANCE 3 Deconnecter et deposer un d antenne sur deux feeder Fig 7 POSE SUR LE CARENAGE 1 2 Fig 8 1 2 Fig 9 FEEDER Ma D ANTENNE a TUNER Pose de l unite de bornes de raccordement et l ALC amplificater fig 8 Introduire l unite de bornes de raccorde ment dans le car nage travers l orifice de diffuseur de chgnotant gauche Introduire les goujons de lunite dans les orifices du carenage et les poser l aide d un crou borgne pour chacun Serrer fond Sortir les fils par lorifice du diffuseur de clignotant gauche et les fixer avec un attache fils 9 1 V 2 ECROU
8. Cles douilles de 8 mm suive bien le contour du car nage Cile Allen de 2 5 mm x 2 Positionner le gabarit sur le car nage avec ses bords sup rieur et ext rieur align s sur NOMENCLATURE Fig 1 P L Mg _ ceux du car nage comme l indiquent les CONTROLEUR D INTERCOMMUNICATION Fig 1 GABARIT fleches 4 BOULONS 2 Pai HEXACAVES 3 Fixer le gabarit au car nage aide de E ruban adh sif aux endroits indiques e 4 Marquer les centtes des deux trous avec MEE un pointeau et un marteau B 5 Percer des trous de 6 mm aux endroits ALC AMPLIFICATEUR indiques par la marque au pointeau BORNE DE Fig 3 RUBAN ADHESIF RACCORDEMENT UNITES DE BORNES DE RACCORDEMENT EN a 2 ECROUS BORGNES ms _ PSS es z n CABLE on GES SA D INTERCOMMUNICATION ood s DERIVATION I FO T S x te 1 ved sm TROUS DE 6 mm CABLE DE WE JONCTION EN PORTE CONNECTEUR 6 Poser Six attache fils pour assujettir LD provisoirement les fils comme le repre 2 ATTACHES SE B3 sente la figure Fig 4 2 FUSIBLES 3 A CROCHET FIL 6 ATTACHE FILS TRAVAIL Depose des pieces de carenage fig 2 D poser le poche de car nage gache et le diffuseur de clignotant gauche CLIGNOTANT Fig 2 Go 9 g d EN uem wa Bd TL St EN eo POCHE GAUCHE o 7 Poser fe pare brise dur le car nage avant de poser les haut parleurs
9. holes 1 Remove 18 mm grommet 2 Lightly roll template so that it will follow contour of fairing snugly 3 Position template on fairing with its upper and outer edges aligned with those of fairing as indicated by arrows 4 Attach template to fairing using adhesive tape where shown 5 Punch mark centers of four holes with a drift and hammer 6 Drill 6 mm holes through marked centers To obtain a more balanced response with richer deeper bases drill two 50 mm holes in the fairing so as to link the speaker box with the inside of the fairing Fig 11 1 RIGHT HAND SHOWN LEFT SIMILAR ADHESIVE TAPE TEMPLATE 71 Power amplifier mounting holes 7 Drill two 5 5 mm holes through concaves in fairing Fig 11 2 MEN A ye ue 85 mm eg Indicator panel mounting holes 8 Drill four 15 mm holes through fairing at the marked locations and 40 mm holes as shown Fig 11 3 EN NE 15 mm HOLE 7 AR e PN zi ge 40 mm HOLE RO 9 Install six wire clips to temporarily secure wires as shown Fig 11 4 G WIRE CLIPS INSTALLATION ON FAIRING Radio Indicator Installation Fig 12 13 14 1 Install radio indicator in indicator panel as shown Fig 12 RADIO INDICATOR 2 NUTS M4 MOUNTING RUBBER 2 LICK WASHERS 4 SET PLATE 2 Insert the cushion rubbers into the holes with the thick ends facing out 3 S
10. 6 x 12 mm e 2 FLAT WASHERS pa A pee 2 LOCK WASHERS 98 Fo M d 2HEXAGON BOLTS E 2 FLAT M6 x 12 2 HEXAGON NUTS WASHERS M amp M6 2 LOCK WASHERS M6 4 2 Position antenna base on seat guard pipe and install using bracket holder and two flange bolts M6 x 25 mm e Tighten the flange bolt M6 x 25 mm to 0 8 1 2 kg m 6 9 ft lb torque Tighten the hexagon nut M12 to 0 1 kg m torque Fig 29 a te n 1 F da _ ANTENNA ELEMENT D FLAT WASHER M12 LOCK WASHER M12 HEXAGON NUT M12 x 75 2 FLANGE BOLTS ANTENNA LEAD x 25 mm 8 of 11 Antenna Feeder Routing along frame tube Fig 30 31 Route antenna feeder as shown Fig 31 ig 30 Radio switch installation Fig 32 33 1 Remove plug from left handlebar lever bracket and install radio switch Fig 32 RADIO SWITCH 10 of 11 SOCKET HEAD BOLT CAP C BOLT CES FLAT WASHER 2 Route switch wires along with turn signal switch wires and attach them to han dlebar with wire bands positioned where shown ig 33 Fairing Installation Fig 34 1 Install fairing on motorcycle 2 Connect motorcycle wire 9 P connector and ground wire to fairing connector and ground connection Place connector cover over connections 3 Connect radio switch wires to switch sub harness wires 4 Connect antenna feeder to feeder exten sion and att
11. Accessory TYPE 11 EHONDALINE AM FM RADIO PREFACE Congratulations on purchasing this quality Type 11 Honda Motorcycle Audio system This booklet is your guide to the installation of your new Type II Honda Motorcycle Radio Please take the time to read the booklet carefully Your authorized Honda dealer will be glad to provide further informa tion or assistance and is equipped to handle your further service needs PARTS LIST AM FM stereo Tuner Fig 1 RADIO INDICATOR RADIO TUNER RIGHT POCKET SOCKET HEAD BOLT CAP SOCKET 2 ANTENNA SUB FEEDER INSTRUCTION MANUAL RADIO SWITCH COLLAR i ITCH cres HARNESS HONDA MOTOR CO LTD 1981 All Rights Reserved Application Publications No HP 190 8112 GL1100 Issue Date DECEMBER TOOLS REQUIRED e Ratchet and 12 extension 10 mm sockets 8 10 and 14 mm box wrenches e Drill e 1 8 7 32 3 16 and 1 4 Bits 2 5 4 8 mm hex wrench 1 and 2 Phillips screwdrivers Sharp knife or Razor blade Hammer e Center punch e Masking tape e 17 mm open end wrench m Detatchable Control Panel Fig 2 CONTROLLER BASE PANEL CONTROLLER HOLDER COVER PLATE 4 SOCKET HEAD BOLTS W WASHERS CK M5 x 20 mm LEFT NUTPLATE s Digita Indicator Panel Fig 3 INDICATOR PANEL 2 COLLAR WASHERS amp 2 SCREWS M4 1 of 11 f 08118 MB910 95 Printed in Japan 28 4 3 60 2 00 Power Amplifier Fig 4
12. S BORGNES Pose du cable de d rivation fig 9 Introduire le cable de derivation travers se trouvant au dessus du con necteur 9 broches et le brancher dans C Amplificateur Fixer les crochets de c ble et assujettir le cable avec eux aux endroits indiques ALC E 27 AMPLIFICATEUR I f it rt SW UNITE DE BORNES MC DE RACCORDEMENT CROCHET CABLE DE DERIVATION DE CABLE 4 Branchement des connecteurs fig 10 Cheminement des 5 l int rieur du carenage fig 11 et 12 Les connecteurs enfichables doivent tre ge fig branches dans l unit de bornes de 1 Attacher tous les fils de faisceau sortant raccordement comme le repr sente la de l orfice du diffuseur de clignotant figure gauche non encore connect s avec les Fig 10 _ UNITE DE BORNES attaches 1 et 2 a a la fig 11 DE RACCORDEMENT 2 Raccorder les fils d intecommunication et les autres fils b la fig 11 Raccorder le faisceau de fils audio principal au faisceau auxiliaire G au fil de carenage et aux autres fils c la fig 11 G yy sep Moy s i ic rm Lu lt en Lin oF EL cur a I D E Z Fig 11 wE E amp iz itj avo 6 ul o XE xt 2 b 4 5 Su u ee fees 5 2 E db 34 204 5 Eu a 0 2mm lt F 40 O gt
13. ach it to fairing mount frame with wire band Fig 34 GROMMET ANTER NAA FEEIBER FEEDER WIRE ROUTING AND FUSES Fig 35 1 Connect wires to wire harness ter 2 Fuses are located in left turn signal base minals properly To replace fuses it is necessary to remove left turn signal Fig 35 FAIRING HARNESS e I To LEFT TURN SIGNAL T CJ e RIGHT TUAN SIGNAL ORANGE GREEN JOINT WIRE rano ef BLACK FUSE L I BH FUSE 14 3P REL ET Ha TIOHINO g GREEN FUSE BLACK 2P BLACK 2P WHITE HOS OOH FUSE A ZP WHITE I in WHITE mm BLUE THH ALH Y U30334 805 vMMS3IM T b AL dd A SU sO 8L SU 1 m i gt Ha3ldw wu 1991 HAAG Am Ch zo q Q H Hzuwvid amp LAS 110f 11 Accessory TYPE Il INTERCOM CB TRANSCEIVER CASSETTE DECK HON DALINE PREFACE Congratulations on purchasing this quality Hondaline Type Audio system This booklet is your guide to the installation of your new Hondaline Type II Intercom CB Transceiver Cassette Deck Please take the time to read the booklet carefully Your authorized Honda dealer will be glad to pro vide further information or assistance and is equipped to handle your
14. all connectors should be connect 1 Bundle all harness wires passed out of to component terminal as shown left turn signal lens hole not yet con nected with ties 1 and 2 a in THEE Fig 1 1 COMPONENT TERMINAL 2 Connect COMPONENT TERMINAL wires and e other wires b in Fig 11 3 Connect audio main harness to sub harness G fairing wire and other wires c in Fig 11 eat ui e LL Lu Li l gt _ 2 5 c J H z I a Lu LU Qui Fig 11 c2 O c e Lu m Oz zz E y t5 r lt u lt 6S 5 lt Bas E oo Oe E d d O gt LL LA og a elle Ne mim E TIE po al b B 4 Press all bundled wires and harness into fairing through left turn signal lens hole Fig 12 INTERCOM Controller Installation Fig 13 Remove INTERCOM controller blind lid from controller holder and slide INTERCOM controller into controller holder and install using four socket bolts Fig 13 INTERCOM CONTROLLER CONTROLLER 22008 z HOLDER he QE CB CONTROLLER SOCKET BOLTS M3 ASSORTIMENT D ENSEMBLE AUDIO HONDALINE Date de Parution 1983 OUTILAGE NECESSAIRE Travail sur le carenage Fig 3 et 4 Tournevis cruciformes n 1 et n 2 1 Rouler l g rement le gabarit de sorte qu il
15. cket hole 8 Remove yellow tape from wires and secure wires with wire clip temporarily 9 Pass indicator wire out through right turn signal lens hole and connect it to wire from CB indicator 5 of 11 Fig 16 2 Pass antenna feeder of distributor in mn dicated ANTENNA out through round hole above 9 pin connector EN s 3 Connect antenna feeder of distributor LA 2D indicated AM FM RADIO to antenna CSS feeder from radio tuner QUE i p SA 4 Connect antenna feeder of distributor ff x Ver indicated CB SET to antenna feeder ca t from CB module JE 5 Connect CB controller wire to wire from CB module 6 Tighten green ground wire with double Es sems screw Fig 18 SEMS SCHEW Antenna Distributor Installation Fig 17 18 1 Install antenna distributor on left nut plate as shown Fig 17 SEMS SCREW COLLAR ANTENNA DISTRI BUTOR CUSHI ON RUBBER 6 of 11 CB Switch Sub Wire Installation Fig 19 1 Route CB switch sub wire out through left turn signal lens hole and secure with wire clip as shown Route along radio switch sub wire Fig 1 CB SwITCH SUB WIRE CB Controller Installation Fig 20 Remove CB controller blind lid from con troller holder and slide CB controller into controller holder and install using four socket bolts Fig 20 INTERCOM CONTROLLER Durs Core Tm f CONTROLLER HOLDER
16. further service needs PARTS LIST Intercom Fig 1 TEMPLATE INTERCOM CONTROLLER 4 SOCKET BOLTS T 2 m ag 3 COMPONENT 1 TERMINAL 2 CAP NUTS INTERCOM WIRE BR NCH LEAD JUNCTION LEAD CONNECTOR SQ HOLDER 2 a SS 2 FUSES 1A LEAD HOOK HONDA MOTOR CO LTD 1981 All Rights Reserved Application Publications No HP 189 8112 GL1100 Issue Date DECEMBER 1981 TOOLS REQUIRED e Ratchet and 12 extension e 10 mm Sockets e 8 10 and 14 mm Box wrenches e Drill e 1 8 7 32 3 16 and 1 4 Bits 2 5 4 8 mm Allen wrench 1 and 2 Phillips screwdrivers Sharp knife or Razor blade Hammer Centerpunch e Masking tape e 17mm open end wrench Fransceiver Fig 2 CB INDICATOR CB CONTHOLLER SOCKET HEAD BOLT socker BOLT FLAT WASHER SWITCH dee CB SWITCH SUB WIRE ram CB PASSENGER enr SWITCH NUTS M5 SUB WIRE ft PASSENGER 2 SEMS SCREWS M5 FLANGE 2 FUSES 1A NUT M5 7 Pu 3A ANTENNA DISTRIBUTOR TEMPLATE 1of11 08118 MB980 95 Printed in J apan 284 3603 00 Cassette Deck Fig 3 CASSETTE DECK CASSETTE DECK BASE NUT PLATE OVERALL LAYOUT Fig 4 1 T WE Try PE 4 SEMS HEX BOLTS iM4 2 SEMS SCHEWS NUT PLATE INSTALLATION g Outline Procedures Th
17. g 10 Install radio funer VI 2 3 4 5 11 Install the radio controller VII 12 Install controller base panel VIII 13 Install radio switch sub wire 14 Connect adapter harness and wires inside fairing by working through left turn signal lens hole B Motorcycle frame and handlebar 1 Remove travel trunk and seat Unscrew four shelter bolts M6 one on each side at front and rear to route antenna feeder 2 Install antenna mount and antenna IX 3 Route antenna feeder along the frame tube 4 Install radio switch X on left handlebar lavar hrarkat and rniita tha 3 of 11 C Fairing installation 1 Install fairing on motorcycle 2 Connect motorcycle wire harness 9 P coupler to fairing wire 9 P coupler 3 Connect radio switch wire to switch sub wire 4 Connect antenna feeder 5 Confirm that radio operates properly Reinstall parts removed in step 2 or A and in step 1 of B REWORKING Remove Fairing and Fairing Parts Fig 10 1 Install radio on fairing before mounting fairing on motorcycle Remove fairing from your motorcycle when already mounted 2 Remove right and left fairing pockets right and left turn signal lenses right and left nutplates left hole cover and indi cator base panel from fairing Fig 10 Fig 10 RIGHT TURN SIGNAL LEFT TURN SIGNAL RIGHT POCKET RIGHT NUTPLATE CE LUN O q 4 of 11 Reworking on Fairing Speaker mounting
18. ind lid from controller holder Slide the radio con troller into the holder and install using four hex socket bolts Fig 20 CONTROLLER HOLDER RADIO CONTROLLER 4 SOCKET HEAD BOLTS Controller Base Panel Installation Fig 21 22 1 Slide controller base plate into fairing and install using four socket head bolts Place caps over heads of socket bolts Fig 21 4 SOCKET HEAD BOLT W WASHERS M5 x 20 4 CAPS CONTROLLER BASE PLATE 7 of 11 2 Route radio wires out through left pocket hole and connect them to wires from radio Insert wires into fairing Secure wires and antenna feeder with wire clamp on nutplate Fig 22 FAIRING HARNESS SWITCH SUB WIRE N amp ANTENNA SUB FEEDER f NN NUTPLATE CLAMP CONTROLLER WIRES Radio Switch Sub wire Routing Fig 23 1 Route radio switch sub wire out through left turn signal lens hole and secure with wire clip as shown Fig 23 RADIO SWITCH SUB WIRE 8 of 11 1 2 3 4 5 6 24 Routing Wires Inside Fairing Fig 24 2b Bundle six harness wires passed out of left turn signal lens hole not yet connected with ties and 2 in Fig 20 Connect radio booster joint wires B in Fig 20 Connect adapter harness C in Fig 20 Connect radio switch sub harness in Fig 20 Connect power booster harness E in Fig 20 Bundle wires and harnesses with ties as shown in Fig 20
19. is paragraph deals with general outline information needed for mounting the in dividual components on the fairing 1 Remove fairing and fairing parts 2 Drilling unit mount holes 3 Install six wire clips 4 Remove some radio parts 5 Install CB indicator on indicator panel then install indicalor panel on fairing 6 Install CB module Il 7 Install Antenna distributor Ill 8 Install CB switch sub wire 9 Install CB controller N and Intercom controller IX 10 Install Component terminal V 11 Install Branch lead 12 Plug in all connectors to component terminal 13 Route wires inside fairing 14 nstal Cassette deck VI 15 Install CB Switch VII on left handle lever bracket and route wire 16 Install CB Passenger switch VIII 17 Route Junction lead along with frame pipe 18 Install fairing on motorcycle and connect wires 19 Confirm that all system operate properly Reinstall parts removed in step 1 REWORKING Remove Fairing and Fairing Parts Fig 5 1 Remove fairing from your motorcycle when already mounted 2 Remove right and left fairing pockets right and left turn signal lenses right and left nutplates and left hole cover indicator base panel from fairing Fig 5 Fig 5 LEFT TURNSIGMAL RIGHT TURN SIGNAL INDICATOR BASE PANEL RIGHT POCKET Reworking on fairing Fig 6 7 8 9 Drilling component terminal CB module and casset deck mount holes CB componen
20. lide special washers into cushion rubbers from inside fairing 4 Attach the top of the base bracket to fair ing using two screw washer combinations and wing nuts Tighten wing nuts with pliers while holding the screws with screwdriver Fig 13 THICK END BASE BRACKET T HIN END CN SES SEMS SCREW WING NUT CIUSHHIONI RUBBER SPECIAL WASHER 5 of 11 5 Install indicator panel on base bracket Left Nutplate Installation Fig 16 6 Route indicator wire out through right turn signal lens hole and sub wire harness 1 Install left nutplate as shown G out through left turn signal lens hole Fig 16 Temporarily secure wires with wire clips LEFT NUTPLATE Fig 14 2 SEMS SCREWS 2 COLLAR WASHERS UU ROUTE TO RIGHT TURN SIGNAL LENS HOLE AND ATTACH ra EC TEMPORARILY BY WIRE CLIP O UTE TO LEFT TURN SIGNAL LENS HOLE AND ATTACH TEMPORARILY BY WIRE CLIP Power Booster Installation Fig 17 1 Insert booster into fairing through right Speaker Installation Fig 15 turn signal lens hole 1 Route speaker wires through holes in fair 2 Insert booster studs into holes in fairing ing and position each speaker in fairing and install using a cap nut on each stud align studs with holes in fairing Tighten securely 2 Reaching through the turn signal lens 3 Route the gray wire out to right turn holes install wing nuts on studs and signal lens hole and connect to wire from tighten securely right speaker
21. or in holder FAIRING INSTALLATION Fig 32 1 Install fairing on motorcycle 2 Connect motorcycle wire 9 P connector and ground wire to fairing connector and ground connection Place connector cover over connedions 3 Connect radio switch wires to switch sub harness wires 4 Connect CB switch wires and CB passen ger switch sub wires to CB switch sub harness wires 5 Connect antenna feeder to feeder from distributor 6 Connect branch lead to junction lead and attach it and antenna feeder to fairing mount flame with wire band Fig 32 GROMMET RADI O SWITCH CB PASSENGER SUB WIRE 9 P CONNECTOR CONNECTOR HOLDER GROUND WIRE FT ANTTENNA A FEEDER UNCTION LEAD WIRE ROUTING AND FUSES Fig 33 1 Connect all wires to wire harness ter 2 Fuses are located in left turn signal base minals properly To replace fuses remove left turn signal Fig 33 2F BLACK 2P WHITE LI j LEFT TURN SIGNAL RIGHT TURN SIGNAL E FIT WHITE 27 BLACK LEFT AIGHT CR INOICATOR WHITE GRAY Cr mo 8 3P GREEN cs due F E g I rr 4P BLACK q ET lc zF GREEN BATH 1 CE FUSE a BLACK HEADSET COMPONENT TERMINAL apu FAIRING HARNESS VIOLET RADIO SWITCH 2P RED Ie P D ANTENNA
22. res and harness into 3 Route wire through left turn signal lens fairing through left turn signal lens hole hole and secure wire temporarily 4 Set cassette deck in deck base ig 25 Fig 27 CASSETTE DECK Cassette Deck Installation Fig 26 27 1 Install front and rear cassette deck nut plates as shown 2 Install Cassette deck base Fig 26 CB Switch Installation Fig 28 29 30 31 4SEMS HEX BOLTS M 1 Install CB switch and Radio switch as shown CASSETTE DECK BASE Fig 28 SOCKET BOLT CAP SOCKET BOLT M10 x 45 SEMS SCREWS M3 RADIO SWITCH r E m a TERMINAL CB SWITCH CASSETTE DECK FRONT NUTPLATE CASSETTE DECK NUTPLATE 9 of 11 2 Route switch wire along with turn signal switch wires and radio switch wire and attach them to handlebar with wire bands positioned where shown Fig 29 3 Install CB passenger switch on rear luggage as shown CB PASSENGER Fig ig 30 SWITCH BAND RUBBER CAP NUT SCREW 4 Route CB passenger switch sub wire along with antenna feeder Fig 31 CB PASSENGER SWITCH SUB WIRE CONNECTOR HOLDER INTERCOM J UNCTI ON LEAD ANTENNA FEEDER 10 of 11 Securing Junction Lead Fig 31 1 Route the junction lead along the antenna feeder and secure with plastic tie where shown 2 Attach connector holder to left side cover and insert passenger s Din conect
23. rts from fairing as follows when already radio mounted 1 Pull out bundled wires through left turn signal lens hole Fig 5 2 Unbundle three ties and disconnect adapter wire harness and RADIO PA JOINT WIRE Fig ig 6 R c e 4 m B ct x lt Z of m F 6 3 lt t LL mw l 1 JOINT WRR 3 Disconnect and remove one antenna feeder of two Fig 7 v E i Ta ANTENNA al FEEDER y f RADIO TUNER INSTALLATION ON FAIRING Component Terminal and ALC Amplifier Installation Fig 8 1 Insert component terminal into fairing through left pocket hole 2 Insert component terminal studs into holes in fairing and install using a cap nut on each stud Tighten securely 3 Pull out wires through left turn signal lens hole and secure with wire clip Fig 8 E i x E AL T SN 2 CAP NUTS M5 zu Branch Lead Installation Fig 9 1 Pass branch lead in through hole above 9 pin connector and plug in to ALC Amp lifier 2 Attach lead hooks and secure branch lead with them where shown Fig 9 ALC DOMI i PLI FI ER AU m ES E 7 mu Oa ee COMPONENT TERMINAL LEAD HOOK BRANCH LEAD Connector Plugging in Fig 10 Routing Wires Inside Fairing Fig 11 12 Plug in
24. t terminal 1 Lightly roll template so that it will follow contour of fairing snugly 2 Position template on fairing with its upper and outer edges aligned with those of fairing as indicated by arrows 3 Attach template to fairing using adhesive tape where shown 4 Punch mark centers of four holes with a drift and hammer 5 Drill 6 mm holes through marked centers Fig 6 ADHESIVE TAPE 4 b COMPONENT TERMINAL MODULE TENPLTEE 6 mm HOLES ADHESIVE TAPE Cassette deck 6 Punch mark centers of two holes with a drift and hammer 7 Drill 6 mm holes through marked centers 6 mm HOLES P Fig 8 3of 11 8 Install six wire clips to temporarily secure wires as shown Fig 9 9 Install windshield on fairing before install ing speakers Removing Radio Parts Fig 10 11 12 Remove several radio parts from fairing as follows when already radio mounted 1 Pull out bundled wires through left turn signal lens hole Fig 10 4 of 11 2 Unbundle three ties and disconnect adapter wire harness and RADIO PA JOINT WIRE Fig 12 AMPLIFIER SUB HARNESS G FAIRING WIRE POWER RADIO h SWITHC WIRES i ee RADIO P A JOINT WIRE ADAPTER WIRE HARNESS 3 Disconnect and remove one antenna feeder of two Fig 12 RADI O TUNER INSTALLATION ON FAIRING CB CB Indicator Installation Fig 13 14 15 16 1 Install CB indica
25. tor in right hole of in dicator panel Remove indicator panel from fairing when already mounted Remove volt meter from right hole when already mounted and install it in central hole and install two blind lid in both side hole of volt meter Fig 13 2 NUTS 2 LOCK WASHERS M4 CB INDICATOR VOLT METER 2 BLIND LIDS 2 Reinstall indicator panel on base bracket 3 Rout indicator panel wire out through right turn signal less hole Fig 14 2 SEMS SCREWS M4 2 COLLAR WASHERS 2 SCREWS M4 x 8 Ti h p ni ROUTE TO RIGHT TURN SIGNAL LENS HOLE AND ATTACH TEMPORARILY BY WIHE CLIP WING NUTS CB Module Installation Fig CB 3 1 Insert CB module and CB bracket not yet assembled into fairing through right pocket hole 2 Insert CB module studs into holes in fairing and install using a cap nut on each stud loosely 3 Insert CB bracket stud into holes of CB module and then insert studs into holes and install using a flunge nut on stud loosely 4 Insert CB bracket stud into holes in fair ing and install using a cap nut on each stud loosely 5 Tighten flunge nut securely first and then 4 cap nuts Fig 15 CH MODULE FLANGE NUTS M5 CB BRACKET 6 Route wires with fuses and miniture connectors under headlight and out through left turn signal lens hole Tem porarily secure wires with wire clips 7 Route wires bounded with yellow tape under headlight and out through left po
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