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1. Club Car ArmorFlex and Tranquility are registered trademarks of Club Car Inc This manual effective July 24 2000 2 200105 Golf Car Gasoline Vehicle Owner s Manual CLUB CARY LIMITED THREE YEAR WARRANTY FOR 2001 INDIVIDUAL GOLF CARS 1 WARRANTY CLUB CAR INC CLUB CAR hereby warrants to the Original Retail Purchaser that its new 2001 Model DS golf car purchased from CLUB CAR or an authorized distributor or dealer for use in the United States Canada Mexico Puerto Rico and the Caribbean shall be free from defects in material and workmanship under normal use and service as a golf car for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED THREE YEAR WARRANTY The golf car frame excluding the front and rear bumper mounts rack and pinion steering gearbox unit suspension system defined as the shock absorbers shock mounts A plate leaf springs shackles and associated hardware gasoline engine unitized transaxle torque converters drive and driven starter generator transaxle electric vehicle and electric motor are warranted with respect to parts and labor for a period of three years from the date of purchase LIMITED TWO YEAR WARRANTY All remaining components of the golf car not specified otherwise except options and accessories are warranted with respect to parts and labor against defects in material and workmanship for a period of two yea2. PLATES SS nnn ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 19 Battery Figure 20 Electrolyte Level for Battery 2001 DS Golf Car Gasoline Vehicle Owner s Manual 27 Cleaning the Vehicle CLEANING THE VEHICLE Club Car vehicles are equipped with an ArmorFlex front body and rear body Use only commercially avail able automotive cleaners with a sponge or soft cloth for normal cleaning A garden hose at normal operating residential water pressure is adequate Club Car does not recommend any type of pressure washing or steam cleaning Such a process especially if the vehicle has a soft rear body that is removed will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid dish soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see Section 4 of the DS Maintenance and Service Manual N
3. NEVER TOW THE VEHICLE ON PUBLIC STREETS OR HIGHWAYS USE ONLY APPROVED CLUB CAR TOW BARS TURN THE KEY SWITCH TO OFF AND PLACE THE FORWARD REVERSE HANDLE IN NEUTRAL BEFORE TOWING THE VEHICLE EXTREME CAUTION SHOULD BE USED WHEN TOWING ANY VEHICLE DO NOT TOW MORE THAN ONE CLUB CAR VEHICLE WITH ANOTHER CLUB CAR VEHICLE IF MORE THAN ONE VEHICLE MUST BE TOWED AN ADEQUATELY POWERED VEHICLE TRACTOR OR FULL SIZED TRUCK PROPERLY FITTED WITH A TOW HITCH HEIGHT OF 11 INCHES SHOULD BE USED ONLY HEAVY DUTY TOW BARS SHOULD BE USED FOR MULTI VEHICLE TOWING NEVER TOW MORE THAN FIVE VEHICLES AT ONE TIME TURN FUEL SHUT OFF VALVE TO CLOSED OFF POSITION FIGURE 12 PAGE 19 DO NOT EXCEED 5 MPH 8 KM H TOWING SPEED DO NOT ALLOW PEOPLE IN THE VEHICLES BEING TOWED AVOID SUDDEN STARTS SUDDEN STOPS AND TIGHT TURNS WHEN TOWING CLOSED OFF POSITION SELECTOR IS ALIGNED FULL OPEN ON WITH OFF MARKINGS ON THE SIDES OF VALVE POSITION VIEWED FROM SELECTOR VIEWED FROM SELECTOR SIDE OF VALVE SIDE OF VALVE Figure 12 Fuel Shut off Valve Closed Position Figure 13 Fuel Shut off Valve Open Position 2001 DS Golf Car Gasoline Vehicle Owner s Manual 19 Transporting on a Trailer PARTIALLY CLOSED POSITION VIEWED FROM SELECTOR SIDE OF VALVE Figure 14 Fuel Shut off Valve Partially Closed Position TRANSPORTING ON A TRAILER If your vehicle must be transported over long distance or on public highways it should be done on an
4. REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 4 SOLE REMEDY CLUB CARS liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at CLUB option of the golf car or component thereof 32 2001 DS Golf Car Gasoline Vehicle Owner s Manual that CLUB CAR deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a new golf car or factory reconditioned vehicle or component thereof which is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the golf car or component thereof at no cost to the purchaser during the applicable limited warranty period If CLUB CAR elects to repair the golf car it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of CLUB CAR 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the golf car or defective component to an authorized CLUB CAR distributor or dealer or send the defective component freight prepaid to WARRANTY SERVICES CLUB CAR INC 4125 Washington Road Evans Georgia 30809 U S A 706 8
5. be corrected only by your Club Car distributor dealer or a trained technician General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check all hose clamps for tight fit as well as the starter belt for tightness Warning Decals Check to ensure that all warning and operation decals are in place See Page 11 Tires Check for proper tire pressure See Vehicle Capacities Page 25 Engine Check for proper engine oil level See Engine Oil Page 25 Fuel Check fuel level See Fueling Instructions Page 26 A WARNING e SURE THE PLASTIC HAS BEEN REMOVED FROM THE SEAT BOTTOM BEFORE OPERATING THE VEHICLE FAILURE TO DO SO MAY RESULT IN A FIRE PROPERTY DAMAGE PERSONAL INJURY OR DEATH PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle s controls and have read and understood the driving instructions take the vehicle for a test drive Use the following checklist as a guide to inspect your new vehi cle Any problems should be corrected only by your Club Car distributor dealer or a trained technician All vehicles Brakes Be sure the brakes function properly When brake pedal is fully depressed under moderate pressure it should not go more than halfway to the floor and vehicle should come to a smooth straight stop within 14 feet 427 cm If the pedal goes more than halfway to the floor or if the vehicle swerves or fails
6. implied If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible personal injury property damage or death Contact your Club Car distributor dealer DANGER A DANGER INDICATES AN IMMEDIATE HAZARD WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH A WARNING e A WARNING INDICATES AN IMMEDIATE HAZARD WHICH COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH A CAUTION e A CAUTION INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN MINOR PERSONAL INJURY OR PRODUCT OR PROPERTY DAMAGE NOTE ANOTE PROVIDES KEY INFORMATION TO MAKE PROCEDURES MORE EASILY UNDERSTOOD AS SEEN FROM PASSENGER SIDE OF VEHICLE FRONT OF VEHICLE J REMOVE NEGATIVE CABLE FIRST BEFORE WORKING ON VEHICLE Figure 1 Battery Cable Removal 2001 DS Golf Car Gasoline Vehicle Owner s Manual 9 General Warnings GENERAL WARNINGS The safety statements listed must be followed whenever the vehicle is being operated repaired or serviced Vehicle feature identification information is also included on page 11 Other specific WARNING statements appear throughout this manual and on the vehicle A DANGER BATTERY VAPORS FLAMMABLE EXPLOSIVE DO NOT SMOKE KEEP SPARKS AND FLAMES AWAY FROM VEHICLE AND SERVICE AREA SERVICE ONLY IN WELL VENTILATED AREAS GASOLINE V
7. or every 100 and shifter cable pivots rounds for golf cars Front Suspension 5 fittings 4 Chassis Lube EP NLGI Grade 2 Brake slides 5 Dry Moly Lube Club Car Part No 1012151 Annually by Trained Check fill unitized transaxle to plug 6 27 oz 8 liter 80 90 WT API Class GL 3 or Technician Only Every level 80 90 WT Class EP Gear Lube 100 hours of operation 1 Agel bean or every 200 rounds for nspect front wheel bearings golf cars Repack as necessary 7 Chassis Lube EP NLGI Grade 2 First Change 100 Hours Additional Change Every 200 Hours of Operation Change engine oil and oil filter 8 32 oz 95 liter without filter 38 oz 1 12 or every 400 rounds for golf cars or Annually Whichever Comes First liters with filter See Oil Viscosity on page 25 See Figure 15 Page 24 Figure 15 Vehicle Lubrication Points 24 2001 DS Golf Car Gasoline Vehicle Owner s Manual Vehicle Capacities VEHICLE CAPACITIES CAPACITIES Engine Crankcase without filter 32 95 liter Engine Crankcase with filter 38 oz 1 12 liters Unitized Transaxle gas vehicle 27 oz 8 liter Gasoline Tank 7 gallons 26 5 liters Tire Pressure 12 14 psi 83 96 kPa re dipstick a Oil must be in g the safe level Y jh 2 Reinsert dipstick VENT T
8. parts Spark plugs Magneto or electronic ignition system Fuel filter element Air cleaner element e Crankcase Cylinder head Breather chamber and internal parts Intake pipe and tube A WARNING After refueling make sure the tank cap is closed securely If gasoline is spilled on the fuel tank wipe it off immediately Oil Viscosity Choose the viscosity according to the tem perature as follows 20 C 10 C 0 C 10 C 20 30 40 C et SAE 10W lt SAE 1OW 30 SAE 10W 40 gt 10W 40 A 14 F lt 50 F 68 F 86 F 104 F NOTE Engine Oil The following engine oils are recommended API Service Classification SC SD SE SF SG or SH Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them A WARNING THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 2001 DS Golf Car Gasoline Vehicle Owner s Manual 1 NOTICE The Club Car Limited Warranty for owners of individual golf cars appears on the pages following this notice and the Limited Lifetime Fleet Warranty appears on the last pages of this manual No other warranties express or implied are contained herein Your authorized representative checked this vehicle before it was delivered to you and will
9. provide a completed warranty registration card to you Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This vehicle conforms to the current American National Standards Institute s Z130 Safety and Performance Requirements for Golf Cars This standard which promotes safety in the design application and operation of golf cars defines a golf car as a vehicle used to convey a person or persons and equipment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car and vehi cle are used interchangeably This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information contained in this document is subject to change without notice Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles and are not equipped for operation on public streets roads or highways Club Car P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 1 800 ClubCar 258 2227 www clubcar com 2000 Club Car Inc
10. to stop within 14 feet have the brake system checked and adjusted as required Brake adjustment must be maintained so that the brake pedal cannot be depressed to the floor under any circumstance Park Brake When latched the park brake should lock the wheels and hold the vehicle stationary on incline of 20 or less It should release when either the accelerator or brake pedal is depressed Reverse Buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle is in REVERSE Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator With the key switch ON and the Forward Reverse handle in the FORWARD position as the accelerator pedal is depressed the engine should start and the vehicle should come up smoothly to full speed When the pedal is released it should return to the original position and the engine should stop All DS vehicles operate at reduced speed in reverse Governor Check maximum speed of the vehicle The vehicle should operate at 12 15 mph 19 24 km h on a level surface General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Club Car distributor dealer or a trained technician investigate anything unusual 2001 DS Golf Car Gasoline Vehicle Owner s Manual 13 Controls and Indicators CONTROLS AND INDICATORS Read DANGER and WARNING on page 10 A WARNING IF RENTING OR LOA
11. unitized transaxle starter generator transaxle electric vehicle and electric motor are warranted for a period of three years with respect to parts and labor against defects in material and workmanship from the date of purchase while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee LIMITED TWO YEAR WARRANTY All remaining components of the golf car not specified otherwise except options and accessories are warranted for a period of two years with respect to parts and labor against defects in material and workmanship from the date of purchase while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee LIMITED ONE YEAR WARRANTY All original equipment options and accessories supplied by CLUB CAR are warranted with respect to parts and labor against defects in material and workmanship for a period of one year from the date of purchase while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee This limited warranty covers material workmanship and repair labor cost as to those items specifically listed above for the periods specified Such repair labor shall be performed only by CLUB CAR its authorized distributors or dealers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PR
12. vehicle in the forward direction or towards the passenger R REVERSE to operate the vehicle in reverse When the handle is in the straight up or N NEUTRAL position the vehicle will not operate The engine will stop if it is shifted to this position during operation DS vehicles operate at reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in REVERSE 14 2001 DS Golf Car Gasoline Vehicle Owner s Manual Controls and Indicators ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 5 Page 15 The operation of the accelerator pedal differs from that of an automobile When the key switch is ON and the For ward Reverse handle is in either FORWARD or REVERSE depressing the accelerator pedal will automati cally release the park brake and start the vehicle moving in the direction selected FORWARD or REVERSE As the accelerator pedal is depressed speed will increase until full speed is reached When the accelerator is released power will be cut off and the engine will stop running Figure 6 Brake Pedal Figure 7 Park Brake Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it Figure 5 Page 15 To slow or stop the vehicle depress the brake pedal with your foot Figure 6 Page 15 PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of t
13. 05 minute reserve capacity and 35 amp charging capacity STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Suspension Front and rear tapered mono leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Twin Beam welded aluminum Front and Rear Body ArmorFlex Body Finish Matched paint finish over molded in color Tires 18 x 8 50 8 tubeless 4 ply rated SEATING CAPACITY FUEL CAPACITY Standard Seating Capacity 2 persons Fairway Villager Seating Capacity 4 persons Fuel Tank 7 gallons 26 5 liters unleaded gasoline only 30 2001 DS Golf Car Gasoline Vehicle Owner s Manual DS Gasoline Vehicle Specifications SPECIFICATIONS DIMENSIONS WEIGHT Overall Length 91 5 in 232 cm Overall Width 47 25 in 120 cm Overall Height At Steering Wheel 48 in 122 cm Wheelbase Ground Clearance 65 5 in 166 cm 4 5 in 11 cm Front Wheel Tread 34 5 in 88 cm Rear Wheel Tread 38 5 in 98 cm Weight Standard gasoline powered vehicle dry without battery 598 Ib 271 kg Weight Fairway Villager gasoline powered vehicle dry 638 Ib 289 kg Forward Speed At 2700 rpm 12 15 mph 19 24 km h Curb Clearance Circle diame
14. 24 5 tenet een 25 Engine e tt rr e Gare Beenden Der Gules 25 Fueling INStrUCtIONS oooooooooo E een 26 e A e 26 Cleaning the Vehicles dees tr pot Dein UT 28 ACCESSOS E eee ae a ee 28 Subsequent Owner Registration 1 29 Fairway Villagen au a haste oR Se SEY aren Chad ER A a eee De 29 DS Gasoline Vehicle Specifications eet 30 2001 DS Golf Car Gasoline Vehicle Owner s Manual 7 8 2001 DS Golf Car Gasoline Vehicle Owner s Manual Safety Details SAFETY DETAILS A WARNING e THIS OWNER S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER WARNING CAUTION or NOTE For your protection we rec ommend that you take special notice of these safety procedures Safety procedures are essential and must be followed Throughout this manual and on the operation and warning decals affixed to the vehicle the words golf car and vehicle are used interchangeably Golf car is defined in the Notice of this manual and no other repre sentation is stated or
15. 63 3000 6 DEFINITIONS For the purpose of this warranty an Original Retail Fleet Purchaser is the original purchaser of the golf car who is in the business of owning or operating golf courses and who purchases such golf car for the purpose of renting it to golf players for use on such courses An Original Retail Fleet Lessee is the first end user of the golf car who is in the business of owning and operating golf courses and who leases such golf car for the purpose of renting it to golf players for use on such golf courses In the event the golf car is purchased or leased by any entity for the purpose of leasing it to an Original Retail Fleet Lessee then this limited warranty shall extend only to the first Original Retail Fleet Lessee and not to such entity or to any subsequent lessee of the golf car 7 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE SOLE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY T
16. APORS FLAMMABLE EXPLOSIVE DO NOT SMOKE KEEP SPARKS AND FLAMES AWAY FROM VEHICLE AND SERVICE AREA SERVICE ONLY IN WELL VENTILATED AREAS DO NOT OPERATE GASOLINE VEHICLE IN ENCLOSED AREA WITHOUT PROPER VENTILATION ENGINE PRODUCES CARBON MONOXIDE WHICH IS AN ODORLESS DEADLY POISON A GOLF CAR WILL NOT PROVIDE PROTECTION FROM LIGHTNING FLYING OBJECTS OR OTHER STORM RELATED HAZARDS IF CAUGHT IN A STORM WHILE DRIVING A GOLF CAR EXIT THE VEHICLE AND SEEK SHELTER IN ACCORDANCE WITH APPLICABLE SAFETY GUIDELINES FOR YOUR LOCATION A WARNING NEVER LEAVE CHILDREN UNATTENDED IN THE VEHICLE WHEN STOPPING AND LEAVING THE VEHICLE ALWAYS TURN THE KEY SWITCH TO OFF AND REMOVE THE KEY PLACE THE FORWARD REVERSE HANDLE IN NEUTRAL ENGAGE THE PARK BRAKE THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM ONLY TRAINED TECHNICIANS SHOULD REPAIR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS MANUAL AND FOLLOW ALL DANGER WARNING AND CAUTION PROCEDURES LISTED IN THIS MANUAL AS WELL AS THOSE AFFIXED TO THE VEHICLE WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE WEAR A FULL FACE SHIELD AND RUBBER GLOVES WHEN WORKING WITH BATTERIES USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL CONNECTIONS IMPROPER USE OF THE VEHI
17. ARATION FOR STORAGE THE ENGINE MAY SMOKE EXCESSIVELY FOR A SHORT WHILE WHEN RUNNING IT FOR THE FIRST TIME AFTER STORAGE 2001 DS Golf Car Gasoline Vehicle Owner s Manual 21 Maintenance MAINTENANCE Read DANGER and WARNING on page 10 GENERAL INFORMATION To ensure trouble free vehicle performance it is very important to follow an established preventive mainte nance program regularly scheduled service even though the vehicle is functional Regular and consistent vehicle maintenance can prevent vehicle down time and expensive repairs that result from neglect Any vehi cle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Club Car distributor dealer to perform all repairs and semi annual and annual periodic service See following WARNING A WARNING IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH MOVING PARTS DO NOT ATTEMPT TO SERVICE GASOLINE VEHICLE WHILE THE ENGINE IS RUNNING HOT DO NOT ATTEMPT TO SERVICE HOT ENGINE MOTOR RESISTORS OR EXHAUST SYSTEM ATTEMPTING TO DO SO COULD CAUSE SEVERE BURNS TURN FUEL SHUT OFF VALVE TO CLOSED OFF POSITION FIGURE 12 PAGE 19 TO AVOID UNINTENTIONA
18. AS TANK MUST BE PROPERLY VENTED AS SHOWN FIGURE 17 PAGE 25 TO AVOID THE POSSIBILITY OF FIRE BE SURE TO CLEAN UP ANY SPILLED GASOLINE BEFORE OPERATING THE VEHICLE A CAUTION TO ALLOW FOR EXPANSION DO NOT FILL HIGHER THAN ONE INCH FROM THE TOP OF THE FUEL TANK AVOID FUEL SPILLAGE NOTE WHENEVER POSSIBLE AVOID USING OXYGENATED FUELS AND FUELS THAT ARE BLENDED WITH ALCOHOL VEHICLES TO BE STORED FOR EXTENDED PERIODS SHOULD BE PREPARED FOR STORAGE AS INSTRUCTED ON PAGE 20 OF THIS MANUAL 1 Turn the key switch to the OFF position 2 Lift and remove seat bottom 3 The fuel tank is located on passenger side of vehicle Remove fuel cap and fill the fuel tank with fresh unleaded gasoline only See preceding CAUTION 4 Replace fuel cap on tank Make sure cap is tightened securely 5 Replace seat bottom BATTERY Read DANGER and WARNING on page 10 The battery in the DS Gasoline vehicle is a 12 volt low maintenance battery that requires infrequent water ing Figure 19 Page 27 See following DANGER and WARNING 26 2001 DS Golf Car Gasoline Vehicle Owner s Manual Battery DANGER BATTERY EXPLOSIVE GASES DO NOT SMOKE KEEP SPARKS AND FLAMES AWAY FROM VEHICLE AND SERVICE AREA TOOLS WIRES AND METAL OBJECTS CAN CAUSE SPARKS WHEN SHORTED ACROSS A BATTERY FOLLOW ALL INSTRUCTIONS CAREFULLY WHEN WORKING WITH BATTERIES CHARGE BATTERY IN A WELL VENTILATED AREA ONLY POISON CONTAI
19. Be GolfCar 2001 Owners Manual Club Car EMISSION CONTROL INFORMATION Fuel Information THIS VEHICLE IS CERTIFIED TO OPER ATE ON UNLEADED REGULAR GRADE GASOLINE ONLY A minimum of 87 octane of the anti knock index is recommended The anti knock index is posted on service station pumps in the U S A Emission Control Information To protect the environment in which we all live Club Car has incorporated crankcase emis sion 1 and exhaust emission 2 control sys tems EM in compliance with applicable regu lations of the U S Environmental Protection Agency and California Air Resources Board 1 Crankcase Emission Control System A sealed type crankcase emission control system is used to eliminate blow by gases The blow by gases are led to the breather chamber through the crankcase Then it is led to the air cleaner Oil is separated from the gases while passing through the inside of the breather chamber from the crankcase and then returned back to the bottom of the crankcase 2 Exhaust Emission Control System The exhaust emission control system applied to this engine consists of a carburetor and an ignition system having optimum ignition timing characteristics The carburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance is necessary to ensure that your engine will c
20. CLE OR FAILURE TO PROPERLY MAINTAIN IT COULD RESULT IN DECREASED VEHICLE PERFORMANCE OR SEVERE PERSONAL INJURY ANY MODIFICATION OR CHANGE TO THE VEHICLE WHICH AFFECTS THE STABILITY OR HANDLING OF THE VEHICLE OR INCREASES MAXIMUM VEHICLE SPEED BEYOND FACTORY SPECIFICATIONS COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH FRAME GROUND DO NOT ALLOW TOOLS OR OTHER METAL OBJECTS TO CONTACT FRAME WHEN DISCONNECTING BATTERY OR OTHER ELECTRICAL WIRING NEVER ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME ENGINE OR OTHER METAL COMPONENT PRIOR TO SERVICING THE VEHICLE TURN THE KEY SWITCH TO OFF AND REMOVE THE KEY PLACE THE FORWARD REVERSE HANDLE IN NEUTRAL AND CHOCK THE WHEELS DISCONNECT BATTERY NEGATIVE CABLE FIRST FIGURE 1 PAGE 9 DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG 10 2001 DS Golf Car Gasoline Vehicle Owner s Manual Vehicle Feature Identification DS GASOLINE VEHICLE DRIVER PASSENGER WARNING DECAL A WARNING i i ae ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read Owner s Manual and safety warnings located on dash panel prior to driving Before using vehicle read operating instructions Study and understand controls Remain seated and hold on to seat handle while moving Make sure wheels are turned in desired direction Do dot start vehicle until all occupants are seated Turn key to ON position and be sure nothing is in your path Two 2 persons per seat
21. ERE OPERATING CONDITIONS THE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED MORE OFTEN THAN RECOMMENDED IN THE SERVICE AND LUBRICATION SCHEDULES e BOTH THE PERIODIC SERVICE SCHEDULE AND PERIODIC LUBRICATION SCHEDULE MUST BE FOLLOWED TO KEEP VEHICLE IN OPTIMUM OPERATING CONDITION PERIODIC SERVICE SCHEDULE Monthly Service by Owner or Trained technician Check engine oil level change as required See lubri cation schedule page 24 Dispose of used oil prop erly Engin gine Check engine cooling air intake clean as necessary Visually inspect the unshrouded area around engine exhaust for grass and debris and clean as necessary Tires Check air pressure and adjust as necessary See Capacities Chart on page 25 General Vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Dispose of waste water properly Semi annual Service by Trained technician Only Every 50 hours of operation or every 100 rounds for golf cars Battery Clean terminals and wash dirt from casing Check electrolyte level See page 26 Front Wheel Alignment and Camber Check and adjust as required See Maintenance amp Service Manual Section 7 Electrical wiring and connections Check for tightness and damage Brake System Check brake shoes replace if necessary Lubricate brake slides per Lubrication Schedule Check brake cables for damage replace as req
22. ETHANOL Methanol or Wood Alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also dam age metal rubber and plastic parts of your fuel system WARNING Gasoline is extremely flammable and can be explosive under certain con ditions Turn the engine switch OFF Do not smoke Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Never fill the tank so the fuel level rises into the filler neck If the tank is overfilled heat may cause the fuel to expand and overflow through the vents in the tank cap acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replace ment of any device or element of design incor porated into any new engine for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inopera tive by any person Among those acts presumed to constitute tampering are the acts listed below Do not tamper with the original emission relat ed parts Carburetor and internal
23. HE VEHICLE 20 2001 DS Golf Car Gasoline Vehicle Owner s Manual Storage A WARNING DO NOT ATTEMPT TO CHARGE A BATTERY IF IT IS FROZEN OR IF THE CASE IS BULGED DISCARD THE BATTERY FROZEN BATTERIES CAN EXPLODE A CAUTION e BATTERIES IN A LOW STATE OF CHARGE WILL FREEZE AT LOW TEMPERATURES To prepare your vehicle for extended off season storage 1 Store vehicle in a cool place This will minimize self discharge of the battery If the battery appears to be weak have it charged using an automotive type 12 volt battery charger rated 10 amps or less 2 Drain carburetor 2 1 Place the Forward Reverse handle in the NEUTRAL position and the neutral lockout cam in the SERVICE position Turn the fuel shut off valve to the OFF position and operate the engine until fuel remaining in the carburetor and fuel lines is used up and the engine stalls Return the neutral lock out cam to OPERATE position 2 2 Loosen do not remove the carburetor drain screw and drain fuel remaining in bowl into a small con tainer then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 2 3 Disconnect fuel vent line from fuel tank vent nipple 2 4 Plug the fuel tank vent nipple so that it is air tight We recommend using a slip on vinyl cap 3 To protect the engine remove the spark plug and pour 1 2 ounce of SAE 10 weight oil into engine through the spark plug hole Rotate engine crankshaft s
24. IAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE GOLF CAR LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 8 INFORMATION For further information contact WARRANTY SERVICES CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 9 WARNING Any modification or alteration of any golf car beyond factory specifications including those that affect the weight distribution stability or speed of the golf car can cause serious personal injury or death 4 2001 DS Golf Car Gasoline Vehicle Owner s Manual FOREWORD Thank you for choosing Club Car the golf car most widely recognized as the industry leader in vehicle effi ciency and long lasting value You have chosen the finest golf car on the market Please protect your invest ment and ensure that your Club Car provides years of reliable superior performance by returning your Warranty Registration provided by your distributor dealer and by reading and following the maintenance instructions in this manu
25. LE SHOULD BE DRIVEN AT SLOWER SPEEDS WHEN FOUR PERSONS ARE IN THE VEHICLE PASSENGERS SHOULD HOLD ON TO SEAT HANDLES OR HAND RAILS AT ALL TIMES FIGURE 21 PAGE 29 DRIVER SHOULD KEEP BOTH HANDS ON THE STEERING WHEEL WHILE VEHICLE IS MOVING e DO NOT LEAVE CHILDREN UNATTENDED ON THE REAR SEAT WHILE VEHICLE IS MOVING NO MORE THAN FOUR PERSONS SHOULD BE ON THE VEHICLE AT ONE TIME MAINTENANCE Refer to pages 23 through 24 for periodic service schedule and periodic lubrication schedule See following NOTE NOTE e IF THE VEHICLE IS CONSTANTLY HAULING HEAVY LOADS THE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED MORE OFTEN THAN RECOMMENDED IN THE SERVICE AND LUBRICATION SCHEDULES DS GASOLINE VEHICLE SPECIFICATIONS SPECIFICATIONS POWER SOURCE Engine 4 cycle OHV 286 cc 9 0 hp rated single cylinder air cooled with pressure lubrication system Fuel System Side draft carburetor with float bowl fixed jets fuel filter and impulse fuel pump Governor Automatic ground speed sensing internally geared in unitized transaxle Ignition Transistor electronic ignition with electronic RPM limiter Unitized Transaxle Fully synchronized forward and reverse with neutral and reduced speed reverse 11 8 1 forward 17 1 1 reverse Torque Converter Automatic variable speed dry type Electrical System 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 1
26. LL TIMES DRIVER SHOULD KEEP BOTH HANDS ON THE STEERING WHEEL WHEN THE VEHICLE IS IN MOTION TO PREVENT THE POSSIBILITY OF SERIOUS INJURY KEEP YOUR ENTIRE BODY INSIDE THE VEHICLE TO PREVENT OVERTURNING THE VEHICLE DRIVE SLOWLY IN TURNS TO PREVENT OVERTURNING THE VEHICLE DRIVE SLOWLY STRAIGHT UP AND DOWN SLOPES AVOID DRIVING THE VEHICLE ON SLOPES EXCEEDING 20 INCLINE TO AVOID POSSIBLE INJURY TO AN INATTENTIVE PASSENGER AND OR DAMAGE TO THE VEHICLE AVOID SUDDEN STARTS SUDDEN STOPS AND ABRUPT TURNS TO AVOID THE POSSIBILITY OF LOSING CONTROL OF OR OVERTURNING THE VEHICLE REDUCE SPEED FOR ADVERSE DRIVING CONDITIONS SUCH AS WET GRASS OR ROUGH TERRAIN WARNINGS CONTINUED ON NEXT PAGE 2001 DS Golf Car Gasoline Vehicle Owner s Manual 17 Driving Instructions A WARNING e DO NOT USE THE VEHICLE ON PUBLIC ROADS IT IS NOT DESIGNED OR INTENDED FOR STREET USE AND SHOULD NOT BE LICENSED FOR USE ON PUBLIC ROADS e OBEY ALL LOCAL RULES CONCERNING GOLF CARS e THE VEHICLE SHOULD BE DRIVEN IN ONLY SPECIFIED AREAS BY TRAINED DRIVERS e DO NOT DRIVE WHILE UNDER THE INFLUENCE OF ALCOHOL DRUGS OR MEDICATIONS e USE BRAKES TO LIMIT SPEED WHEN COASTING DOWNHILL No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing him her to operate the vehicle alone Only
27. LLY STARTING THE VEHICLE BEFORE SERVICING ALWAYS DISCONNECT THE BATTERY NEGATIVE LEAD FIRST FIGURE 1 PAGE 9 AND DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG FRAME GROUND DO NOT ALLOW TOOLS OR OTHER METAL OBJECTS TO CONTACT FRAME WHEN DISCONNECTING BATTERIES OR OTHER ELECTRICAL WIRING NEVER ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME ENGINE OR OTHER METAL COMPONENT DAILY PRE OPERATION SAFETY CHECKLIST Inspect and drive the vehicle using the Pre operation Checklist page 13 and Performance Inspection page 13 as guides to check the following items Vehicle warning decals e Brake system Park brake e Reverse warning buzzer Steering and linkages Proper acceleration and maximum speed In addition check the items listed below Tires Visually inspect for wear damage and proper inflation Exhaust system Check for leaks Forward Reverse shifter Check for proper operation See Controls and Indicators Page 14 Fuel system Check fuel tank lines cap pump fuel filters and carburetor for fuel leakage 22 2001 DS Golf Car Gasoline Vehicle Owner s Manual PERIODIC SERVICE SCHEDULE Read DANGER and WARNING on page 10 Periodic Service Schedule A WARNING e SERVICE REPAIRS AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE 2001 DS GOLF CAR MAINTENANCE amp SERVICE MANUAL NOTE e IF THE VEHICLE IS CONSTANTLY SUBJECTED TO HEAVY USE OR SEV
28. NGER VEHICLE READ THE SPECIAL INSTRUCTIONS BEGINNING ON PAGE 29 SAFETY COMMITTEE If the golf car is to be rented or is part of a fleet we strongly recommend that a safety committee be appointed One of the main concerns of this committee should be the safe operation of the golf cars This should include at a minimum Where golf cars should be driven Ensuring that proper warnings of driving hazards are displayed and visible Who should and who should not drive golf cars Instructing first time drivers e Maintaining golf cars a safe driving condition How various rules to be enforced The safety committee should include all these items and such others as the committee feels necessary or appropriate SERIAL NUMBER DECAL E 0101 123456 SA Figure 2 Serial Number Location 12 2001 DS Golf Car Gasoline Vehicle Owner s Manual Pre Operation Checklist PRE OPERATION CHECKLIST Your Club Car has been thoroughly inspected and adjusted at the factory However upon arrival of your new Club Car s you should become familiar with its controls and operation and carefully inspect each vehicle to be satisfied that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect your new vehicle This checklist may also be used in con junction with the Periodic Service Schedule on page 23 Any problems should
29. NING THE VEHICLE MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES BEFORE ALLOWING THE VEHICLE TO BE DRIVEN DO NOT TAMPER WITH THE GOVERNOR DOING SO WILL VOID THE WARRANTY AS WELL AS DAMAGE THE ENGINE AND OTHER COMPONENTS AND COULD RESULT IN PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ACCIDENT AT UNSAFE SPEED DO NOT SHIFT THE FORWARD REVERSE HANDLE WHILE THE VEHICLE IS MOVING TO AVOID INJURY TO AN UNSUSPECTING PASSENGER OR DAMAGE TO THE VEHICLE ALWAYS BRING THE VEHICLE TO A FULL STOP BEFORE SHIFTING THE F amp R HANDLE RELEASE THE ACCELERATOR PEDAL AND THEN DEPRESS THE BRAKE PEDAL FIRMLY UNTIL THE VEHICLE STOPS TO AVOID UNINTENTIONALLY STARTING OR ROLLING THE VEHICLE SET THE PARK BRAKE TURN THE KEY SWITCH TO OFF AND REMOVE THE KEY WHEN LEAVING THE VEHICLE KEY SWITCH The key switch is mounted on the dash to the right of the steering column Figure 3 Page 14 It has two positions OFF and ON which are clearly labeled See following NOTE NOTE e THE KEY BE REMOVED WHEN THE KEY SWITCH IS IN THE OFF POSITION ONLY Figure 3 Key Switch Figure 4 Forward Reverse Handle FORWARD REVERSE CONTROL The Forward Reverse handle is located on the seat support panel below and to the right of the driver s right knee Figure 4 Page 14 The handle has three distinct positions F FORWARD N NEUTRAL and R REVERSE Rotate the handle towards the driver F FORWARD to operate the
30. NS ACID CAUSES SEVERE BURNS AVOID CONTACT WITH SKIN EYES OR CLOTHING ANTIDOTES EXTERNAL FLUSH WITH WATER FOR 15 MINUTES CALL A PHYSICIAN IMMEDIATELY INTERNAL DRINK LARGE QUANTITIES OF MILK OR WATER FOLLOWED WITH MILK OF MAGNESIA OR VEGETABLE OIL CALL A PHYSICIAN IMMEDIATELY EYES FLUSH WITH WATER FOR 15 MINUTES CALL A PHYSICIAN IMMEDIATELY A WARNING e DO NOT JUMP START THE VEHICLE TO CHARGE THE BATTERY USE AN AUTOMOTIVE TYPE 12 VOLT CHARGER RATED AT 10 AMPS OR LESS Any corrosion around the positive or negative terminals should be washed off with a solution of baking soda and water 1 cup per gallon of water Rinse solution off the battery Be sure terminals are tight Let the terminals dry and then spray them with Club Car battery terminal spray Club Car Part No 1014305 See fol lowing CAUTION A CAUTION e IF BATTERY WIRE TERMINALS ARE DAMAGED OR CORRODED THEY SHOULD BE REPLACED OR CLEANED AS NECESSARY FAILURE TO DO SO MAY CAUSE THEM TO OVERHEAT DURING OPERATION Be sure battery clamp is properly tightened Tighten to 12 ft lb 16 3 N m A loose battery clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight 12V BATTERY Y CAP Sn gt LEVEL Sid INDICATOR
31. O MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 8 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE GOLF CAR LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 9 INFORMATION For further information contact WARRANTY SERVICES CLUB CAR INC Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 10 WARNING Any modification or alteration of any golf car beyond factory specifications including those that affect the weight distribution stability or speed of the golf car can cause serious personal injury or death 2001 DS Golf Car Gasoline Vehicle Owner s Manual 33 Manual No 102189801 Edition Code 0800B00000 Golf Cars Gasoline Club Car Inc P O Box 204658 Augusta GA 30917 4658 CLUB CAR Q 2 O w U
32. OTE DISPOSE OF WASTE WATER PROPERLY ACCESSORIES There is a complete line of accessory equipment available from Club Car and our dealers distributors Care should be taken that these accessories are properly installed by factory trained technicians and that they are used in the manner for which they were designed See following WARNING A WARNING e TINTED WINDSHIELDS AND WEATHER PROOF ENCLOSURES WILL NOT PROTECT OCCUPANTS FROM FLYING OBJECTS GOLF BALLS ETC ACCESSORY EQUIPMENT Accent Striping Rear View Mirror Differential Guard Custom Club Decals e Glove Box e Hour Meter e Number Decals e Performance Grade Tires Information Holder Rear Rain Curtain Standard Tread Tires Beverage Cooler Weather proof Enclosure Extra Traction Tires Extra Two bag Attachment Tinted Split Hinged Windshield Ashtray Sand Bunker Rake Kit Tinted Snap on Windshield Chrome Hub Wheel Covers Golf Club and Ball Cleaner e Club Protector Chrome Sport Wheel Covers Fuel Gauge Sand Bottle Divot Repair Kit Uncommon Key Switch Spark Arrestor Kit 28 2001 DS Golf Car Gasoline Vehicle Owner s Manual Subsequent Owner Registration Sand Bucket Divot Repair Kit Box Bed Kit e Trailer Hitch e Lighting Package headlights Temporary Tow Bar for Single Heavy Duty Front Bumper taillights brake lights and horn Vehicle Towing Turn Signals for vehi
33. OVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any CLUB CAR warranty are all fuses filters decals except safety decals spark plugs light bulbs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any CLUB CAR warranty is damage to a golf car or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE GOLF CAR IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED SHOWS INDICATIONS THAT
34. RESSED THE GOVERNOR WILL CAUSE THE ENGINE TO ASSIST THE BRAKES IN CONTROLLING DOWNHILL SPEED STOPPING THE VEHICLE To stop the vehicle release the accelerator pedal and depress the brake pedal with your right foot until the vehicle comes to a complete stop A WARNING e DRIVING THROUGH WATER MAY AFFECT THE BRAKES AFTER DRIVING THROUGH WATER CHECK EFFECTIVENESS OF THE BRAKES BY GENTLY DEPRESSING THE BRAKE PEDAL IF THE VEHICLE DOES NOT SLOW DOWN AT THE NORMAL RATE CONTINUE TO DEPRESS THE BRAKE PEDAL UNTIL THE BRAKES DRY OUT AND NORMAL PERFORMANCE RETURNS 18 2001 DS Golf Car Gasoline Vehicle Owner s Manual Towing A CAUTION e WHEN STOPPED ON A HILL USE THE BRAKE PEDAL HOLD YOUR POSITION DO USE THE ACCELERATOR PEDAL PA 1 RKING AND LEAVING THE VEHICLE After stopping the vehicle firmly depress the park brake pedal until it locks This will prevent the vehicle from rolling Turn key switch to OFF and place the Forward Reverse handle in the NEUTRAL position Remove the key and turn fuel shut off valve to closed OFF position when the vehicle is not in use Figure 12 Page 19 TOWING All vehicles are equipped with both front and rear tow bar attaching points A light duty tow bar is available for break down towing and single vehicle towing A heavy duty tow bar and an on board tow bar are available for mul ti vehicle towing See following WARNING A WARNING
35. UBES IN until fully seated Figure 16 Engine Oil Level Figure 17 Gasoline Tank ENGINE OIL Even though the oil warning light on the dash should warn you if your oil is getting low engine oil level should be checked monthly Vehicle should be on a level surface when checking oil Figure 16 Page 25 Do not overfill with oil NOTE e PROPERLY RECYCLE OR DISPOSE OF USED OIL IN ACCORDANCE WITH LOCAL STATE AND FEDERAL REGULATIONS OIL VISCOSITY Choose the viscosity according to the temperature as shown Figure 18 Page 25 See following NOTE 20 C 10 C 0 C 10 C 20 C 30 40 C pros lt SAE 1OW 30 SAE 10W 40 gt 10W 30 SAE 10W 40 A 14 F 50 F 68 F 86 F 104 F Figure 18 Oil Viscosity 2001 DS Golf Car Gasoline Vehicle Owner s Manual 25 Fueling Instructions NOTE e USING MULTI GRADE OILS 5W 20 10W 30 AND 10W 40 WILL INCREASE OIL CONSUMPTION CHECK OIL LEVEL MORE FREQUENTLY WHEN USING THEM FUELING INSTRUCTIONS Read DANGER and WARNING on page 10 DANGER TURN KEY SWITCH TO THE OFF POSITION BEFORE FUELING NEVER POUR GASOLINE INTO THE FUEL TANK WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING TO AVOID ELECTRIC ARC CAUSED BY STATIC ELECTRICITY THE FUEL STORAGE PUMPING DEVICE MUST BE GROUNDED IF THE PUMP IS NOT GROUNDED THE VEHICLE MUST BE GROUNDED TO THE PUMP BEFORE AND DURING THE FUELING OPERATION IF THE VEHICLE HAS AN ALL WEATHER ENCLOSURE INSTALLED THE G
36. UNNING THE VEHICLE MAY MOVE SUDDENLY IF THE FORWARD REVERSE HANDLE IS SHIFTED OR ACCIDENTALLY BUMPED TO PREVENT THIS CHOCK THE FRONT AND REAR WHEELS AND ALWAYS FIRMLY SET THE PARK BRAKE BEFORE SERVICING OR LEAVING THE VEHICLE NOTE e BE SURE TO RETURN THE CAM TO THE OPERATE POSITION AFTER SERVICING THE VEHICLE OR IT WILL NOT OPERATE WITH THE FORWARD REVERSE HANDLE IN EITHER THE FORWARD OR REVERSE POSITION NEUTRAL FORWARD NEUTRAL FORWARD SERVICE POSITION OPERATE POSITION Figure 8 Neutral Lockout Service Figure 9 Neutral Lockout Operate CHOKE The choke is located on the seat support panel below and to the left of the drivers left knee Figure 10 Page 17 If the vehicle is hard to start in cool or cold temperatures simply push in the choke cover with your left hand to activate it Hold it during start up and release the choke cover after the engine starts and oper ates smoothly OIL LIGHT The DS Gasoline golf car is equipped with a low oil warning light located on the dash panel just above the steering column Figure 11 Page 17 If the oil warning light comes on oil should be checked and added to the engine as necessary before continuing to use the vehicle The vehicle should never be driven with the oil warning light remaining on If the oil warning light goes on and off you may proceed but oil should be added at the first opportunity If the oil level is correct and the light stays on have a trained technician
37. al Your comfort and safety are important to us as well so we urge you to read and follow the step by step oper ating instructions and safety procedures in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your golf car needs repairs or service we recommend that your local authorized Club Car rep resentative perform them For the name and address of the Club Car representative nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 2227 If you would prefer to write to us direct your letter to Club Car Attention Marketing Services P O Box 204658 Augusta Ga 30917 4658 USA Your local authorized Club Car representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your golf car If you sell the vehicle please include the manual so that the next owner will have the important operating safety and maintenance information it contains 2001 DS Golf Car Gasoline Vehicle Owner s Manual 5 Practice Safety IK WARNING Rotating Parts Safety signs like you see above may at first seem shocking but their impact is mild compar
38. approved trailer and the following WARNING statement should be heeded A WARNING FOR USE ON PUBLIC ROADS THE TRAILER MUST MEET ALL FEDERAL STATE AND LOCAL REQUIREMENTS SUCH AS TAILLIGHTS BRAKE LIGHTS ETC NEVER TOW A CLUB CAR VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD UNLESS IT IS ON AN APPROVED TRAILER ALWAYS USE AN APPROVED TRAILER THAT HAS A LOAD RATING OF 1200 LB 544 KG PER VEHICLE TO BE TOWED EXAMPLE A TWO CAR TRAILER SHOULD BE RATED AT 2 X 1200 2400 LB 2 X 544 1088 KG THE VEHICLE TO BE TOWED SHOULD BE TIED SECURELY TO THE TRAILER WITH THE FORWARD REVERSE HANDLE IN NEUTRAL THE KEY SWITCH OFF AND THE PARK BRAKE FIRMLY DEPRESSED AND LOCKED WHEN TOWING ON A TRAILER NORMAL ROAD SPEED OF THE TOW VEHICLE MUST BE REDUCED BECAUSE OF THE ADDED LENGTH OF THE TRAILER CAUTION SHOULD BE USED WHEN TURNING A CORNER REMOVE THE VEHICLE WINDSHIELD BEFORE TRANSPORTING ON A TRAILER TURN FUEL SHUT OFF VALVE TO CLOSED OFF POSITION FIGURE 12 PAGE 19 STORAGE Read DANGER and WARNING on page 10 A DANGER NEVER ATTEMPT TO DRAIN GASOLINE WHEN THE ENGINE IS HOT OR WHILE IT IS RUNNING BE SURE TO CLEAN UP ANY SPILLED GASOLINE BEFORE OPERATING THE VEHICLE STORE GASOLINE IN AN APPROVED GASOLINE CONTAINER ONLY STORE IN A WELL VENTILATED AREA AWAY FROM SPARKS OPEN FLAMES HEATERS OR HEAT SOURCES KEEP GASOLINE OUT OF THE REACH OF CHILDREN DO NOT SIPHON GASOLINE FROM T
39. check the vehicle See following CAUTION 16 2001 DS Golf Car Gasoline Vehicle Owner s Manual Driving Instructions CAUTION e FAILURE TO ADD OIL IMMEDIATELY WHEN THE OIL WARNING LIGHT STAYS ON MAY RESULT IN PERMANENT ENGINE DAMAGE Figure 10 Choke Figure 11 Oil Light DRIVING INSTRUCTIONS A WARNING ONLY LICENSED DRIVERS SHOULD BE ALLOWED TO DRIVE THIS VEHICLE IF RENTING OR LOANING THE VEHICLE MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES BEFORE ALLOWING THE VEHICLE TO BE DRIVEN NO MORE THAN TWO PEOPLE SHOULD BE ON THE VEHICLE AT ONE TIME THE VEHICLE IS NOT SPECIALLY EQUIPPED FOR HANDICAPPED PERSONS BE SURE ALL PERSONS CAN PROPERLY OPERATE THE VEHICLE PRIOR TO ALLOWING THEM TO DRIVE THE VEHICLE BE SURE ALL PASSENGERS ARE CAPABLE OF SECURING THEMSELVES IN A MOVING VEHICLE BEFORE ALLOWING THEM TO RIDE IN ONE FOR NIGHT USE THE VEHICLE MUST BE EQUIPPED WITH HEADLIGHTS TAILLIGHTS AND REFLECTORS STOP THE VEHICLE BEFORE SHIFTING THE FORWARD REVERSE HANDLE FAILURE TO DO SO MAY RESULT IN INJURY TO AN UNSUSPECTING PASSENGER AND OR DAMAGE TO THE VEHICLE DO NOT LEAVE CHILDREN UNATTENDED IN THE VEHICLE TO AVOID BEING STRUCK DO NOT STAND IN FRONT OF OR BEHIND THE VEHICLE WHEN DRIVING THE VEHICLE e OPERATE THE VEHICLE FROM THE DRIVER SEAT ONLY TO PREVENT FALLS FROM THE VEHICLE REMAIN SEATED IN A MOVING VEHICLE AND HOLD ON TO SEAT HANDLES OR HANDRAILS AT A
40. cles with Permanent Tow Bar for Multiple Onboard Tow Bar lights Vehicle Towing factory installed SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle from another individual or from a distributor dealer we strongly urge the new owner to register the vehicle with Club Car This will enable us to contact you if the need arises Please send your name address and serial number s of the vehicle s to Club Car Inc P O Box 204658 Augusta GA 30917 4658 ATTN Vehicle Registration FAIRWAY VILLAGER The Fairway Villager is designed to provide a smooth and comfortable ride for four passengers An optional rack for two golf bags is also available Contact your nearest Club Car distributor dealer This Owner s Man ual should be read thoroughly prior to operating the vehicle SEAT HANDLE HAND RAIL PASSENGER WARNING DECAL ON HAND RAIL UN WARNING se instructions Remain seated with entire body inside vehicle and hold onto seat handle or handrail at all times No more than two persons per seat Do not leave children unattended on vehicle at anytime Never stand in front of or behind FOOT REST vehicle CCI 1017057 01 Figure 21 Fairway Villager 2001 DS Golf Car Gasoline Vehicle Owner s Manual 29 DS Gasoline Vehicle Specifications The Fairway Villager should be driven and maintained as stated in this Owners Manual with the following additions A WARNING e VEHIC
41. e golf car or component thereof at no cost to the purchaser during the applicable limited warranty period If CLUB CAR elects to repair the golf car it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of CLUB CAR 2001 DS Golf Car Gasoline Vehicle Owner s Manual 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the golf car or defective component to an authorized CLUB CAR distributor or dealer or send the defective component freight prepaid to WARRANTY SERVICES CLUB CAR INC 4125 Washington Road Evans Georgia 30809 U S A 706 863 3000 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND CLUB CAR EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE GOLF CAR OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENT
42. ed with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life 6 2001 DS Golf Car Gasoline Vehicle Owner s Manual TABLE OF CONTENTS Safety Det lls A tt asa 9 General arta E Ra ep as Mee AE Oe SAEN 10 Vehicle Feature Identification DS Gasoline Vehicle 11 General Information 0 12 ModelIdentification eee eed Ae Ga a ee ee eee en ee 12 Safety Committe a exes tel ea an ded a 12 Pre Operation Checklist 9 13 Controls and Indicators 2 u Ka ee a nn Bee 14 Driving Instructions een 17 ste ie ka yale ed Rate 19 Transporting on a Trailer 20 Storage a eii CUR nite ta 20 Maintenance aca oi are 22 Daily Pre Operation Safety Checklist oooooccocooococoo nn 22 Periodie Service Schedule isa ar zei AAA Sk te 23 Periodic Lubrication Schedule 2 2 0 0 00 ce een
43. everal times and then re install spark plug See following WARNING A WARNING e TURN THE KEY SWITCH OFF REMOVE THE KEY AND LEAVE THE FORWARD REVERSE HANDLE IN THE NEUTRAL POSITION DURING STORAGE THIS IS TO PREVENT UNINTENTIONALLY STARTING THE VEHICLE OR FIRE HAZARD 4 Increase tire pressure to 20 psi 138 kPa 5 Grease front suspension and do all other semi annual periodic lubrication See Periodic Lubrication Schedule Page 24 6 Thoroughly clean front body rear body seats engine compartment and underside of vehicle 7 Do not latch the park brake Chock wheels to prevent the vehicle from rolling TO RETURN THE STORED VEHICLE TO SERVICE 1 Restore fuel system to operation 1 1 Remove plug from the fuel tank vent nipple and connect the vent line to the nipple Open fuel shut off valve Make sure the valve is fully open Figure 13 Page 19 A partially closed fuel valve Figure 14 Page 20 combined with the use of the choke can result in a fouled spark plug and engine failure 1 2 Place the Forward Reverse handle in the NEUTRAL position and the neutral lock out cam in the SERVICE position Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts Turn engine off and return neutral lock out cam to the OPERATE position 2 Readjust tire pressure to 12 14 psi 83 97 kPa 3 Perform the Pre Operation Checklist See page 13 NOTE e DUE TO THE OIL ADDED TO THE ENGINE IN PREP
44. he brake pedal It has the word PARK molded into it and the words PARK BRAKE marked on top of it Figure 7 Page 15 To set the park brake depress the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot Figure 7 Page 15 See following WARNING A WARNING e THE PARK BRAKE WILL RELEASE AUTOMATICALLY WHEN EITHER THE ACCELERATOR OR BRAKE PEDAL IS DEPRESSED THE PARK BRAKE HAS MULTIPLE LOCKING POSITIONS AND SHOULD BE FIRMLY PRESSED AND LOCKED TO PREVENT THE VEHICLE FROM ROLLING 2001 DS Golf Car Gasoline Vehicle Owner s Manual 15 Controls and Indicators NEUTRAL LOCKOUT For the convenience of the trained technician there is a neutral lockout cam located on the back of the For ward Reverse handle lf the neutral lockout cam is pulled out approximately 3 8 inch 10 mm and then rotated one half turn until it snaps into place the cam will be in the SERVICE position Figure 8 Page 16 This will allow the technician to operate the engine in neutral for certain maintenance procedures With the cam in this position the vehicle will not operate if the Forward Reverse handle is placed in either the FOR WARD or REVERSE position To put the cam back into the OPERATE position pull the cam out approximately 3 8 inch 10 mm and rotate it one half turn until it snaps into place Figure 9 Page 16 See following WARNING and NOTE A WARNING WITH THE CAM IN THE SERVICE POSITION AND THE ENGINE R
45. licensed drivers should be allowed to drive this vehicle To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving the vehicle NOTE IF THE FORWARD REVERSE HANDLE IS SHIFTED INTO NEUTRAL POWER WILL BE CUT OFF AND THE ENGINE WILL STOP RUNNING STARTING THE VEHICLE 1 Study and understand controls 2 Make sure everyone is seated and holding onto seat handles or handrails 3 Read safety warnings located on dash and or above pedals 4 Make sure wheels are turned in desired direction 5 Turn key to the ON position and make sure nothing is in your path 6 Select direction by placing Forward Reverse handle in desired position F forward or R reverse A buzzer will sound as a warning when the Forward Reverse handle is in REVERSE 7 Slowly depress accelerator pedal The park brake will release automatically and the vehicle will start to move As the accelerator pedal is depressed speed will increase until full speed is reached See fol lowing WARNING A WARNING e VEHICLE OPERATOR MUST CONTROL SPEED WHEN GOING DOWNHILL e NEVER SHIFT THE VEHICLE OUT OF FORWARD WHILE GOING DOWNHILL IF YOU DO YOU WILL NOT BE ABLE TO SHIFT INTO REVERSE OR BACK INTO FORWARD UNTIL STOPPED e DEPRESS THE BRAKE PEDAL AS NECESSARY AND PARTIALLY DEPRESS THE ACCELERATOR WHEN DESCENDING A HILL WITH THE ACCELERATOR PEDAL PARTIALLY DEP
46. llation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE GOLF CAR IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 4 SOLE REMEDY CLUB CARS liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at CLUB option of the golf car or component thereof that CLUB CAR deems to be defective Replacement shall mean furnishing during the applicable limited warranty period a new golf car or factory reconditioned vehicle or component thereof which is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in th
47. maximum Ne Operate from driver side only and not on public roads While vehicle is stopped select direction by placing Keep entire body inside vehicle while moving shift lever or switch in desired position slowly libra and straight up and down slopes F Forward N Neutral R Reverse Buzzer will sound Do not leave children unattended on vehicle d Never operate under the influence of alcohol or drugs Vehicle will start moving when accelerator pedal is depressed Use brakes to reduce speed when coasting downhill Slowly depress accelerator pedal to increase speed Park brake will Never stand in front of or behind vehicle A CCI 1019606 01 release when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks Place forward and reverse switch in neutral position Turn key OFF and remove key when not in use 1016216 01 OPERATING INSTRUCTIONS DECAL KEY SWITCH OPERATING INSTRUCTIONS SERIAL NUMBER ACCELERATOR PEDAL BRAKE PEDAL OIL WARNING LIGHT FRAME GROUND AND GOVERNOR WARNING DECAL ON VEHICLE FRAME NEAR BATTERY PARK BRAKE PEDAL l WARNING Re A WARNING Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative ba
48. ontinue to have low emis sion levels Those items identified by the Periodic Maintenance Chart are necessary to ensure compliance with the applicable standards The Club Car Limited Emission Control System Warranty requires that you return your engine to an authorized Club Car Dealer for remedy under warranty Please read the warranty carefully and keep it valid by complying with the owner s obligations it contains Tampering with Emission Control System Prohibited California State law prohibits the following FUEL AND OIL RECOMMENDATIONS Fuel Use only clean fresh unleaded regular grade gasoline Octane Rating The octane rating of a gasoline is a measure of its resistance to knocking Use of a mini mum of 87 octane of the anti knock index is recommended The anti knock index is posted on service station pumps in the U S A NOTE If knocking or pinging occurs use a different brand of gasoline or higher octane rating 4 CAUTION Do not mix oil with gasoline Oxygenated Fuel If you use oxygenated fuel either ethanol or MTBE added to gasoline be sure it is unleaded and meets the minimum octane rating require ment The following are the EPA approved percent ages of fuel oxygenates ETHANOL Ethyl or Grain Alcohol You may use gasoline containing up to 10 ethanol by volume MTBE Methyl Tertiary Butyl Ether You may use gasoline containing up to 15 MTBE by volume M
49. rs from the date of purchase LIMITED ONE YEAR WARRANTY All original equipment options and accessories supplied by CLUB CAR are warranted with respect to parts and labor against defects in material and workmanship for a period of one year from the date of purchase This limited warranty covers material workmanship and repair labor cost as to those items specifically listed above for the periods specified Such repair labor shall be performed only by CLUB CAR its authorized distributors or dealers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any CLUB CAR warranty are all fuses filters decals except safety decals spark plugs light bulbs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any CLUB CAR warranty is damage to a golf car or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper insta
50. ter 17 ft 6 in 533 cm Braking Distance At 12 mph 19 km h 14 ft 427 cm 2001 DS Golf Car Gasoline Vehicle Owner s Manual 31 CLUB CARY LIMITED LIFETIME WARRANTY FOR 2001 FLEET GOLF CARS 1 WARRANTY CLUB CAR INC CLUB CAR hereby warrants to the Original Retail Fleet Purchaser or Original Retail Fleet Lessee as those terms are defined herein and subject to the provisions limitations and exclusions contained in this limited warranty that its new 2001 Model DS golf car purchased from CLUB CAR or an authorized distributor or dealer for use in the United States Canada Mexico Puerto Rico and the Caribbean shall be free from defects in material and workmanship under normal use and service as a golf car for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED LIFETIME WARRANTY The golf car frame excluding the front and rear bumper mounts rack and pinion steering gearbox unit and suspension system defined as the shock absorbers shock mounts A plates leaf springs shackles and associated hardware are warranted for the lifetime of the vehicle with respect to parts and labor against defects in material and workmanship from the date of purchase while owned by the Original Retail Fleet Purchaser or in the possession of the Original Retail Fleet Lessee LIMITED THREE YEAR WARRANTY The gasoline engine torque converter dive and driven
51. ttery lead first Do not tamper with engine governor adjustment CCI 1019152 01 ROTATING PARTS AND HOT MANIFOLD DECAL GASOLINE WARNING DECAL ON STARTER GENERATOR AND ENGINE ON VEHICLE FRAME NEAR FUEL TANK CAN CAUSE SEVERE INJURY Rotating parts e GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING TURN FUEL VALVE ON DURING OPERATION 31 OFF DURING STORAGE OR TRANSPORT CCI 1015476 01 HOT OIL FILL manifold amp muffler KEEP CLEAR cc 1019605 01 FUEL SHUT OFF VALVE GH FORWARD REVERSE HANDLE NEUTRAL CHOKE LOCKOUT CAM 2001 DS Golf Car Gasoline Vehicle Owner s Manual 11 General Information GENERAL INFORMATION We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s MODEL IDENTIFICATION The serial number of your Club Car is printed on a bar code decal mounted on the frame directly above the accelerator pedal Example AG0101 123456 Figure 2 Page 12 There is also a second serial number decal mounted on the front body frame behind the center dash panel The center dash panel must be removed to access it See following NOTE NOTE e ALWAYS HAVE THE VEHICLE SERIAL NUMBER HAND WHEN ORDERING PARTS OR MAKING INQUIRIES IF THE VEHICLE IS EQUIPPED AS A FAIRWAY VILLAGER FOUR PASSE
52. uired Annual Service by Trained technician Only Every 100 hours of operation or every 200 rounds for golf cars Engine Check for leaks around gaskets fill plugs etc Inspect clean and regap spark plug replace if neces sary Engine Air Intake System Check air filter element clean or replace if necessary Dispose of used filter element properly Check clamps for tightness check hose for cracks General Vehicle Check for loose hardware and tighten as required Two year Service by Trained technician Only Every 200 hours of operation or every 400 rounds for golf cars Fuel Filters Replace Dispose of used filters properly 2001 DS Golf Car Gasoline Vehicle Owner s Manual 23 Periodic Lubrication Schedule A WARNING IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE REGULAR INTERVAL SERVICE PLACE RECOMMENDED LUBRICANT Brake Pedal shaft bearings Dry Moly Lube Club Car Part No 1012151 Semi annually by Owner Brake Linkage and Pivots 2 Dry Moly Lube Club Car Part No 1012151 ae Accelerator push rod pivots mounts 3 Dry Moly Lube Club Car Part No 1012151 operation
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