list of materials, supplies, and equipment for teacher
Contents
1. Electrical power source 100 AMP 120 240 single Scrap paper phase service panel pre mounted with 2 two 15 AMP breakers installed One breaker is to be utilized for each job If not available 120 volt power source is suitable Safety Equipment Safety glasses Appropriate safety clothing Work shoes Wall Frame 4 to 8 wall section or wiring booth 05 05 2011 Page 14 GENERAL DRAFTING AND DESIGN 5172 JOB 1 Drafting table equipment with parallel bar or drafting machine Lead Lead holders or mechanical pencil Lead pointer if using lead holders One triangle or straightedge Drafting scale Compass Pencil Drafting Tape Eraser JOBS 2 3 4 5 and 6 NOTE Site must determine method of completion manual or CAD prior to test administration Manual Completion Drafting table equipment with parallel bar or drafting machine Lead Lead holders or mechanical pencil Lead pointer if using lead holders One 45 triangle One 30 60 triangle Drafting scale Compass or circle template Lettering guide Drafting Tape Eraser Eraser shield Irregular curve CAD Completion CAD system with printer plotter 05 05 2011 Page 15 HEALTH ASSISTING 5173 JOB 1 Hand washing Sink with hot and cold running water Antibacterial soap Nail brush and or orange cuticle stick Paper towels Waste container Apply remove PPE s Work surface clean and flat Gowns assorted sizes Gloves assorted sizes c2. i e 4 inch x 4 inch ledger on wall concrete block 2 feet x 4 feet wall panel or equivalent etc JOB 4 Appropriate personal protection equipment 1 piece of lumber 2 inch x 4 inch x 16 feet species does not matter Adding machine paper 3 1 2 inch x 16 feet per participant JOB 4 continued 1 inch masking tape or stapler with staples Tape measure at least 25 feet Pencils JOB 5 Appropriate personal protection equipment 1 piece of lumber 2 inch x 6 inch x 8 feet species does not matter Roll of paper 5 1 2 inch x 8 feet per participant Rafter framing square or speed square with accompanying book Stair gauges Square clips Staples or masking tape Pencils JOB 6 Appropriate personal protection equipment 1 piece of lumber 2 inch x 12 inch x 48 inch species does not matter Roll of paper 11 1 4 inch x 4 feet per participant Framing square Stair gauges Staples or masking tape Tape measure Pencils JOB 7 Appropriate personal protection equipment Bracing materials for set up Rough opening should be 1 2 inch larger than the frame size on all sides 1 frame approximately 2 feet x 3 feet assembled 1 piece casing molding 6 feet to 8 feet Level 2 foot and or 4 foot Framing square Miter box power or manual Block plane 16 oz hammer Handsaws 8 and 10 pt Utility knife with blade Finish nails 4d 6d and 8d Nail set Wood shims 8d double head nails or 2 inch drywall
3. 6 1 8 x 1 1 2 x 6 05 05 2011 Page 26
4. Screwdrivers Manufacturer specifications and or service manual Torque wrench Battery tester manual Shop towels Batteries reduced maintenance 12 volt capable of Pencils and scratch paper holding a charge Battery load tester carbon pile type with voltmeter JOB 2 and inductive pick up ammeter Diesel engine with wet sleeve type cylinders with DVOM one cylinder head removed Shop towels Safety glasses Pencils and scratch paper Service manual for engine used Dial sled gauge JOB 4 Clamping fixtures for cylinder liner Diesel engine water cooled with operable cooling Appropriate liner installation tool system Appropriate liner puller Safety glasses Depth micrometer appropriate for engine Radiator pressure test kit including cap test adapters Hammer SCA test strips that measure Nitrate level Outside micrometer appropriate for engine Coolant refractometer Torque wrench Bulb syringe Shop towels Plastic container clean Pencils and scratch paper Coolant additive chart Breaker bar or ratchet Shop towels Required sockets Pencils and scratch paper JOB 5 Axle end with a 2 nut double nut jam nut lock nut bearing adjustment system jam nut and lock removed adjusting nut loosened Safety glasses Calculator non programmable Tape measure retractable Torque wrench with proper torque range Brake pedal bar Air supply 90 psi Wheel nut sockets appropriate Dial indicator 3 4 inch drive ratchet or breaker bar Shop towels P
5. any participant who is unable to complete Job 1 JOB 1 Structural lumber two pieces 2 x 4 x 8 long Common nails ten 16d Common nails four 8d Workbench or table Hammer Circular saw Tape measure Framing square Hand saw Clamps to secure project to table Pencil JOB 2 CU caps 1 2 MIP fitting 1 2 Tee 1 2 452 Els 1 2 Copper straps 1 2 Four feet of CU pipe 1 2 Dry wall nails Quick connect coupling 1 2 Emery cloth Flux Lead free solder Propane torch Striker Flux brush Tape measure Tubing cutter Power drill Spade bit 5 8 Hammer Extension cord Rags Wire brush 1 2 fitting Teflon tape or joint compound Pencil JOB 3 Device box plastic Octagon box metal with connector and strap or bracket Nonmetallic Romex staples 14 2 Nonmetallic cable with ground 5 Roofing nails JOB 3 continued Grounding screw Yellow wire nuts Hammer Cable stripper or utility knife Wire stripper Lineman s pliers Multipurpose screwdriver Pencil JOB 4 1 pc 1 2 Drywall 2 x 2 2 Paper tape Drywall nails Joint compound Hammer Keyhole saw Power drill 5 8 spade bit Utility knife Framing square Tape measure Pencil 4 Taping knife Hawk or tray JOB 5 Single pole switch with ground Porcelain keyless light fixture Light bulb 40 watt Switch plate cover Multipurpose screwdriver Needlenose pliers Multipur
6. number of participants being tested 5 lbs each Electrodes SMAW AWS E 7018 1 8 30 Ib spool Welding wire for GMAW AWS ER 70S X 035 diameter 1 spool or 045 diameter 1 spool 2 lbs each Welding filler rod for stainless steel AWS Type ER308 1 16 x 36 3 32 x 36 2 lbs each Welding filler rod for aluminum AWS Type ER4043 or ER5356 1 16 x 36 3 32 x 36 1 pkg each Tungsten Electrodes AWS Types EWP and EWTh 2 1 16 x 7 3 32 x 7 The participant is expected to know the different types and diameters of electrodes The AWS electrode number is specified on the job sheets where required 05 05 2011 Page 25 WELDING 5179 continued MATERIALS Refer to the Evaluator s Materials List for a job by job materials list The evaluator should provide scrap materials for each participant similar to the materials used in each job to allow the participant to make equipment adjustments 1 Mild Steel Plate Mild Steel Plate Steel Tubing Mild Steel Plate Aluminum Type 6061 Stainless Steel Type 304 or 308 TYPE OF MATERIAL Mild Steel Plate 1 2 x 6 x 6 EVALUATOR S MATERIALS LIST NUMBER OF NUMBER PARTICIPANTS REQUIRED X No Required Total SIZE OF MATERIAL EDGE PREPARATION Square 1 4 x 2 x 10 Square 3 8 x3 x7 Bevel 22 1 2 a pf 3 16 x 4 x 4 x 2 1 Long ES oo oo e ao 1 8 x2 x
7. screws optional for frame installation only Pencils 05 05 2011 Page 7 COLLISION REPAIR AND REFINISHING TECHNOLOGY 5166 Provide the technical information manuals that accompany paint products JOB 1 JOB 3 MIG GMAW welder prepared to weld test coupons 1996 or newer vehicle 11 2 x 3 minimum steel test coupons minimum 21 Tram gauge per participant Pencils At least 3 of the test coupons must have 5 16 holes Scrap paper for plug welding Safety glasses Clamps vise grips Non programmable calculator Anti spatter compound Welding screen as needed JOB 4 Side cutters One ready to paint panel MIG welding helmet HVLP spray gun s Welding gloves Appropriate tip s for spray gun s Welding jackets or long sleeves Final prep or pre paint cleaner Safety glasses Base coat paint Blow gun JOB 2 Reducers Body panel Hardeners Wax and grease remover Clearcoat Air gun blow gun Tack rags Shop towels Disposable towels Table or stand for panel Paint mixing area Ball peen hammer to put a dent in the fender Paint spray booth Assorted hammers and dollies Assorted sandpaper Extension cord Stand to hold panels in vertical position Grinder 24 to 50 grit Fresh air supply system with eye protection Dual action sander Chemical resistant gloves Body filler Glazing putty JOB 5 Mixing board Paint masking machine Spreader Wax and grease remover Cheese grater Disposable towels Sanding block assorted sandpaper Masking tape vario
8. wire a minimum 75 Argon 25 CO shielding gas mixture with appropriate combination regulator flowmeter or manifold flowmeter Welding stations for GMAW with tables positioners exhaust ventilation and stools GMAW gun component sets with consumables GMAW contact tips for each required wire diameter Anti spatter compound spray or dip PUN N NOTE All welding machines wire feeders welding guns with nozzles and contact tips and necessary gas cylinder s or manifold must be set up and ready for the participant prior to testing The participant is responsible for adjusting shielding gas flow rates and adjusting the machine settings GAS TUNGSTEN ARC WELDING 2 Welding booths with stools welding positioners and exhaust fans for ventilation 2 Welding machines combination AC DC transformer rectifier or inverter type set up for GTAW using a minimum of 100 Argon shielding gas with appropriate regulator flowmeter or manifold 2 Water cooled 300 amp torches or air cooled 200 amp torches connected to the power supply and operated by a remote foot control or controlled by a stop and start contactor switch optional 2 GTAW torch component sets NOTE All welding machines TIG torches cables hoses and shielding gas cylinder or manifold must be set up and ready for the participant prior to testing The participant is responsible for machine settings adjusting gas flow rate selecting and installing TIG torch cup and preparing and install
9. 20 nuts and bolts 5 16 inch 18 UNC 2A x 4 1 2 inch 60 flat washers 5 16 inch 30 lock washers 5 16 inch 2 wrenches inch 1 rubber mallet Punch 3 1 ballpeen hammer 22 ounce 1 dial indicator with magnetic base Power source 110 volt Sheave gage 10 Shims sheet metal 005 10 Shims sheet metal 010 Straight edge ruler 4 inch Grease gun filled Level 3 inch JOB 3 Pencils Blueprint and worksheet provided in performance assessment booklet JOB 4 Grounded work bench or adequately sized work station Rubber mat to stand on Electric motor 3 phase Y connected with a blown fuse from Line 1 to H1 on transformer Multimeter Fuse working appropriate size for motor Switch working appropriate size for motor Starter relay working 3 phase appropriate size for motor Phillips screwdriver Flat head screwdriver Fuse pullers appropriate sizes for each size fuse 05 05 2011 Page 17 PLUMBING 5175 JOB 1 NOTE Leak testing on PVC pipe should be completed with minimum pressure no more than 40 psig due to time and safety Provide one set of the following tools materials per workstation PVC saw and or plastic pipe shear Safety glasses Plastic reamer for 2 and 1 1 2 pipe Work gloves One 10 x 2 section of PVC pipe One 1 1 2 PVC sanitary tee One 5 x 1 1 2 section of PVC pipe One 2 x 1 1 2 PVC sanitary tee Tape measu
10. D software and documentation Compatible printer plotter with paper Isometric grid paper Orthographic grid paper Scratch paper Storage device CDs floppy disks flash drive if applicable Machinery s Handbook or equal CAD station eee 05 05 2011 Page 23 WELDING 5179 The following list is recommended to be the minimum items necessary to test ONE participant The evaluator may adjust the quantities as needed for the number of participants being tested Multiple welding machine and booth redundancy is recommended to avoid delays due to equipment malfunction OXYFUEL CUTTING Oxyacetylene cutting work stations with burning tables Cutting tips for up to inch up to inch and up to inch material thicknesses Cutting outfits Strikers Tip cleaners NNN P PR NOTE An oxyfeul manifold system may be used by the participant The evaluator must ensure that the manifold pipelines are pressurized prior to the participant testing SHIELDED METAL ARC WELDING 2 Welding booths with stools welding tables positioners and exhaust fans for ventilation 2 Welding machines DC rectifier type 300 amp minimum or Combination AC DC transformer rectifier type 300 amp minimum or inverters 250 300 amp range 1 Electrode oven for heating low hydrogen electrodes GAS METAL ARC WELDING 1 Constant voltage GMAW or inverter welding machine with a capacity of 280 to 300 amps and a wire feeder set up for 035 inch or 045 steel filler
11. LIST OF MATERIALS SUPPLIES AND EQUIPMENT FOR TEACHER ASSESSMENTS ADVANCED 500 North Bronson Ave Big Rapids MI 49307 800 334 6283 1 WwWww nocti org Building a Competent Workforce through Creative a Learning Solutions The materials supplies and equipment are listed for all jobs for each performance test Each evaluator will need to determine the quantity of items required depending on the number of testing stations and test participants to be tested at one time unless it is specifically stated otherwise WRITTEN ASSESSMENTS ALL WRITTEN ASSESSMENTS Non programmable calculator when appropriate Scrap paper No 2 pencils BUILDING CONSTRUCTION OCCUPATIONS 5163 2007 National Electrical Code ELECTRICAL CONSTRUCTION TECHNOLOGY 5171 1999 National Electrical Code PRECISION MACHINING 5176 Machinery s Handbook T 05 05 2011 Page 1 PERFORMANCE ASSESSMENTS ADMINISTRATIVE ASSISTING 5160 Computer with word processing and spreadsheet software Printer Pen and pencil CD or Diskette or equivalent Blank paper 8 1 2 x 11 Business legal sized envelopes Dictionary Office reference manual 1 File folder Copy holder optional Adjustable chair ADVERTISING AND DESIGN 5161 JOB 1 Computer with page layout and drawing software such as QuarkXPress Freehand Illustrator InDesign or Corel Draw 11 x 17 white printer paper Digital image th
12. e following will be prepared in Job 2 and then reserved for Job 3 Onion 1 Garlic Cloves 3 Celery 1 rib Parsley 1 4 bunch Carrot 1 large Red Bell Pepper 1 2 Green Bell Pepper Fresh ginger 1 small Scallion 1 Fresh herbs assorted mixed 2 ounces 05 05 2011 Page 9 COMMERCIAL FOODS 5167 continued JOB 3 per participant Chicken 1 2 chicken bone in NOTE Depending on availability and choice either Chicken Stock 2 3 cups Oyster Sauce or Sweet amp Sour Sauce may be used in Rice 1 2 cup long white the Stir Fry Recipe in Job 3 White Bread 2 slices ADDITIONAL EQUIPMENT NEEDED Flour all purpose Granulated sugar tsp Scale Vegetable Oil 8 ounces Range top Peanut or sesame oil 3 tbsp Food storage containers 10 Butter or margarine 8 ounces Assortment of knives i e 1 chef 1 paring etc Buttermilk 1 2 cup Assorted saut pans Heavy cream cup Baking sheet pan Cheddar Cheese Shredded 1 4 cup Assorted pots and pans i e 1 2 qt sauce pan with Lemon Juice 2 teaspoons lid Oyster Sauce 3 tablespoons Appropriate pan pot covers Sweet amp Sour Sauce 3 tablespoons Service plates 2 salad plates 4 dinner plates etc Soy Sauce reduced sodium 1 tablespoon Colander Cider Vinegar 1 ounce Vegetable peeler Dijon Mustard 1 teaspoon Spatulas Sea Salt Cutting board with mat Table salt Oven Pepper black and white Oven mitts Garlic fresh Plastic gloves Rosemary fre
13. e outside right of the stud wall e Drill two lavatory drainage holes 18 1 4 on center from bottom of sole plate in wall studs e Label to identify front and finished floor of workstation e Wall construction graphic is on the following page 05 05 2011 Page 19 PLUMBING 5175 continued _ 72 NOCTI TEST STATION 2 2 9 16 holes drilled in center of studs 18 1 4 above bottom of plate FRONT VIEW DRILLED CENTER OF TOP AND BOTTOM PLATE OR AS NEEDED TO ACCOMODATE WATER LINES Mi 2 2 9 16 HOLES 1 1 4 HOLES 1 1 2 FROM FRONT FACE OF STUDS 6 SIDE VIEW 05 05 2011 Page 20 PRECISION MACHINING 5176 JOB 1 1 2 inch x 2 inch x 3 inch low carbon steel cut from 1 2 inch x 2 inch flat stock Steel rule O to 1 inch depth micrometers 0 to 1 inch outside micrometers 1 to 2 inch outside micrometers Vernier dial or digital calipers Parallels Dial indicator and attachments Vertical milling machine Abrasive shop cloth Emory cloth Adequate accessories collets chucks swivel or universal vise Selection of end mills including one 3 8 inch and one under 3 8 inch Mill file Deburring tool Cutting fluids Cutting tools Appropriate wrenches Edge finder Machinery s Handbook or abbreviated version Nonprogrammable calculator Pencils paper Surface plate Clean shop rags JOB 2 Low carbon steel 1 125 inch diameter x 6 62 inch stock is to be pre sawed leav
14. ed indicator lamps 24 VDC with holders sockets with screw terminals Phillips screwdriver Flat head screwdriver Utility knife 10 3 8 inch air line hose clamps 2 flow control valves full flow one way 10 3 8 inch threaded barbed hose fittings 1 double acting pneumatic cylinder 1 inch x 6 inch with 3 8 inch threaded ports 2 4 directional control valve DCV with one solenoid with 24 volt DC coil 20 feet blue 16 gauge multi strand wire THHN DC 20 feet white with blue stripe 16 gauge multi strand wire THHN DC 2 wire nuts appropriate for 16 gauge wire Plywood sheet 2 feet x 2 feet 30 8 wood screws 1 2 inch long JOB 2 Work bench or adequately sized work station 1 2 horsepower variable speed electric motor 110 volts Flexible coupling appropriate size for motor Clamp on ammeter 8 pillow block bearings 5 8 inch 2 shafts cold rolled 5 8 inch diameter x 12 inch length keyed for 185 key stock 2 shafts cold rolled 5 8 inch diameter x 8 inch length keyed for 185 key stock 2 spur gears 12 diametrial pitch DP with 36 teeth JOB 2 continued 1 spur gear 12 diametrial pitch DP with 48 teeth 1 spur gear 12 diametrial pitch DP with 24 teeth Key stock 2 feet 185 inch 1 prony brake Bed plate 3 feet x 4 feet x 1 4 inch aluminum plate slotted to 3 8 inch per print 10 nuts and bolts 5 16 inch 18 UNC 2A x 2 1 2 inch
15. eme appropriate for a travel flyer Sun graphic JOB 2 Computer and drawing software such as QuarkXPress Freehand Illustrator InDesign or Corel Draw Color printer Conventional layout materials markers colored pencils tracing paper masking tape Triangles T Square or straight edge Rulers Type sample books or computer font books 11 x 17 illustration board 11 x 19 flap paper cover sheet Rubber cement 05 05 2011 Page 2 AUTOMOTIVE TECHNICIAN 5162 JOB 1 40 tags or stickers to use as labels for the following parts Valve guide seal Valve lifter hydraulic roller type Piston wrist pin Timing belt Oil control ring Valve body assembly Front pump assembly Sprag clutch Friction disc Friction band Shift fork Clutch disc Synchronizer ring CV joint Input shaft Tie rod end Strut assembly Sway bar link Power steering pump High pressure hose Proportioning valve Caliper Wheel speed sensor Master cylinder Star wheel brake adjuster Circuit breaker Fusible link Rectifier diode Relay Starter solenoid Accumulator Orifice tube Clutch cycling switch Clutch assembly Thermostat Ignition coil individual cylinder coil on plug Idle air bypass valve Throttle position sensor Mass air flow unit O sensor JOB 2 Front wheel drive vehicle with hubless rotor disc brake assembly Socket set 3 8 drive Torque wrench and sockets Rotor specification book Rotor micr
16. encils and scratch paper IF ENGINES USED ARE IN VEHICLES THE VEHICLES MUST BE BLOCKED AND CHOCKED 05 05 2011 Page 13 ELECTRICAL CONSTRUCTION TECHNOLOGY 5171 Material List Tools 15 AMP GFCI receptacle and cover plate Electrician s pouch with appropriate trade tools Two 3 way switches and cover plates 1 2 electrical metallic tubing EMT bender kickers Keyless lamp holder or offset makers are not allowed Light bulb for Type A lamp Voltage tester with continuity or multimeter tester Doorbell chime kit transformer suitable for lock used is the discretion of the proctor mount single pole normally open momentary Hacksaw or cutting tool closed door bell push button door bell chime Conduit deburring tool 1 2 EMT conduit Hammer 1 2 conduit straps Torpedo level 1 2 conduit fittings MC cable cutter Bell wire staples Optional tools such as cordless drills and 2 single gang plastic and 3 single gang metal screwdrivers are allowed electrical boxes 1 Octagon electrical box mounted on adjustable Wiring sliding bar suitable for mounting of keyless lamp 14 2 MC cable holder 14 2 and 14 3 NM cable Solderless connectors wire nuts suitable for 14 2 Doorbell wire 14 3 and door bell wire 14 THHN in colors black white and green NM cable staples NM cable connectors Miscellaneous Supplies Nails and or drywall screws for box mounting The National Electric Code NEC code book current edition Power Source Pencils
17. facturer s service manual Scan tool 05 05 2011 Page 4 BUILDING CONSTRUCTION OCCUPATIONS 5163 JOB 1 2 of 1 2 copper tubing 2 1 2 90 degree elbows copper 2 of 1 2 iron pipe Solder Flux Emery cloth Steel wool sandpaper Fitting brush Pipe cutter Pipe dies Tubing cutter Pipe vise Plumber s torch Cutting oil Measuring tape Flux brush JOB 2 1 2x6x8 Framing square Measuring tape Stair gauges Sawhorses Pencil JOB 3 1 2x12x8 Framing square Measuring tape Stair gauges Sawhorses Pencil JOB 4 Studded or framed workstation 2 Single pole switches 3 Non metallic device boxes 2 Duplex receptacles 2 Split receptacles 2 Three way switches 12 14 2 cable 12 14 3 cable 10 Yellow wire nuts 10 Red wire nuts 20 Cable staples Lineman pliers Long nosed pliers Hammer Flathead screwdriver Philips screwdriver Knife Measuring tape Wire strippers Diagonal cutters Tester Pencil JOB5 4 Corner jamb blocks 2 Half corner jamb blocks 4 Line stretcher blocks Mortar Concave jointer Measuring tape Mason s brush Levels 2 and 4 Mortar board Trowel Chalkline Pencil 05 05 2011 Page 5 BUILDING TRADES MAINTENANCE 5164 NOTE Successful completion of Jobs 2 6 requires a completed frame built in Job 1 Provide a completed frame based on the instructions and specifications in Job 1 for use by
18. il sharpener Plastic CPVC pipe shear Tape measure or folding rule Twenty 1 drywall screws Pre moistened hand wipes or shop towels Torpedo level Broom and dustpan 4 in 1 screwdriver Trash bags or refuse containers Copy of local plumbing code book Spray bottle with dish soap solution if leak testing with air 05 05 2011 Page 18 PLUMBING 5175 continued Shop Requirements e Air compressor with Schrader adaptor proctor must adjust pressure e 30 Ib or less preassembled test gauge set up e 60 lb or higher preassembled test gauge set up e 12 gauge cord with a GFCI e Appropriate number of copies of current adopted plumbing code book e Appropriate fire extinguishers 5 16 nut driver 50 garden hose optional 2 Jim cap with boiler drain optional Wall Construction pre constructed and drilled out prior to test one for each work station e Two x 6 x 12 e Two x 6 x 8 e Twenty four 16 Penny nails or twenty four 2 1 2 coarse drywall screws INSTRUCTIONS FOR DRILLING THE WALL CONSTRUCTION e Drill water distribution holes in the front portion of 2 x 6 studs to facilitate vertical drainage pipe passage Suggested hole size is 1 1 4 e Center water lines on 7 and 10 centers from the bottom of the sole plate as shown in the drawing on the next page e Drill sole and top plate using 2 9 16 bit centered on 2 x 6 33 over measuring from right side Start measurement from th
19. ing enough material to face both ends Steel rule 0 to 1 inch outside micrometers 1 to 2 inch outside micrometers Vernier dial or digital calipers Protractor with blade from combination set Layout dye Height gage Thread micrometer Engine lathe with live centers aligned tailstock and thread chasing dial Chuck or collet Drill chuck key and sleeve for tailstock mounting Dial indicator with stand V Block Center drills 3 Standard tool holders Tool bits for straight turning shoulder turning and facing HSS and WC Thread cutting tool holder and formed 60 degree thread tool 1 8 inch cut off tool and holder Thread center gage fishtail Threading compound Screw pitch gage Mill file Cutting fluid Appropriate wrenches compound Allen Aloris Machinery s Handbook or abbreviated version Nonprogrammable calculator Pencils and paper Surface plate Abrasive shop cloth Emory cloth Clean shop rags 05 05 2011 Page 21 SMALL ENGINE TECHNOLOGY 5177 Engine horizontal four stroke cycle solid state type ignition operable Engine service and repair manual Workbench Method for securing engine to bench Engine stand Disassembled engine used containing piston rings crankshaft coil condenser oil slinger dipper or pump crankpin journal and cylinder Engine horizontal four stroke with carburetor and fuel tank removed with service manual Float type carburetor with service manual Walb
20. ing the correct tungsten 05 05 2011 Page 24 WELDING 5179 continued Additional Apparatus 1 Large stationary vise 1 Power wire brush portable or stationary 1 Stationary grinder with two different grit wheels fine and medium 1 Portable power grinder with guard Miscellaneous Adjust quantity as necessary for number of participants being tested Chipping hammer Hand held wire brush for cleaning during SMAW operatons Hand held stainless steel wire brush for GTAW cleaning operations Vise grips slip joint pliers various types C Clamps various sizes 4 to 8 12 Scale Measure tape 6 Side cutting pliers Soapstone Ball peen hammers various sizes Center punch Set of number and letter steel marking stamps size Combination square 12 Scratch awl scribe Compass wing dividers Personal Safety Equipment NOTE Depending on the policy of the testing facility the following safety equipment must either be provided by the testing facility for each participant or each participant must supply their own Welding helmet with shade 10 12 replacement clear cover lenses Welder s gloves and protective leathers full jacket or sleeves and apron Safety glasses or face shield shade 3 5 Cutting goggles shade 3 5 Ear plugs Consumable Supplies The following list is recommended to be the minimum items necessary to test ONE participant The evaluator may adjust the quantities as needed for the
21. lean Surgical masks assorted types Waste container Laundry container JOB 2 Patient record jacket with file label Sticker labels for allergy insurance etc Pen black fine point JOB 3 Volunteer to act as patient teenager or adult Worksheet provided in Participant booklets Oral thermometer with sheath Blood pressure cuff Stethoscope Balance scales with measuring staff Watch or clock with second hand accurate JOB 4 Bed Wheelchair Volunteer to act as patient teenager or adult Non skid foot covering for patient Bath blankets two Gait belt JOB5 Hospital bed Chair or bedside table Pillow Laundry hamper Sink with running water and antibacterial soap Set of linen for each participant choice of either 2 large sheets 1 draw sheet a folded sheet may be used 1 pillow case 1 spread or 1 fitted sheet 1 large sheet 1 flat bed pad 1 pillow case 1 spread 05 05 2011 Page 16 INDUSTRIAL MAINTENANCE MECHANICS 5174 GENERAL TOOLS MATERIALS All necessary protective clothing and safety equipment JOB 1 Air pressure source for pneumatic Electric supply source 24 VDC regulated power source minimum 5 amps DC supply 1 push button switch 1 double acting single throw selector switch toggle switch with a bat handle 2 metal mounting boxes for above switches 2 limit switches 3 8 inch air line 8 feet 1 24 VDC control relay with 2 N O contacts Green and r
22. ometer Brake lathe Hubless rotor to machine JOB 3 Steel wheel 14 or 15 Tires two 2 14 or 15 to match rim size Tire changing machine Tire pressure gauge Tire bead lubrication with applicator Valve core removal tool Electronic tire balance machine Assorted clip on wheel weights Wheel weight hammer and pliers Extra valve stems and cores as needed JOB 4 Identified cylinder head with an exhaust valve removed and retained Specification book corresponding to identified cylinder head Straightedge Feeler gauge set metric and English marked Micrometers 0 to 1 inch and 0 to 25 mm JOB 5 Vehicle with electronic fuel injection service port and fuel pressure regulator Fuel pressure gauge with adaptors Fuel container Fire extinguisher Specification book Vacuum hand pump with vacuum line plugs JOB 6 Vehicle with operating washer pump that has an open ground circuit Service manual for the vehicle used 12 volt test light DVOM Fused jumper wire Spare fuses Hand tools to access washer pump as needed 05 05 2011 Page 3 AUTOMOTIVE TECHNICIAN 5162 continued JOB 7 Test vehicle with correctly functioning battery starting and charging system Volt amp tester Tachometer Specification book DVOM JOB 8 Vehicle equipped with electronic fuel injection system vehicle must have two bugged sensors Bugged sensors must match fault codes set in the PCM Manu
23. onal computer running Windows 2000 or newer DNS or DHCP server Network connectivity Proxy server address and port Identify a specified Internet website such as www refdesk com Specified server address Writing utensils 05 05 2011 Page 11 CRIMINAL JUSTICE 5169 JOB 1 Tape to secure the area Latent fingerprint equipment black powder and white lifters Note pad and pen Measuring tool at least 25 feet Gloves Evidence packaging paper and plastic Tags Marking tools Three 3 different items of evidence a 1 cloth item with wet evidence b 1 additional piece of evidence c 1 glass item with a fingerprint on it JOB 2 Handcuffs and key Suspect role player must be same gender as the participant Contraband to hide on the subject 2 pieces Hide contraband in outside clothing socks or shoes only Fingerprint cards Fingerprint rolling equipment Clean up equipment Pen JOB 3 Adult size CPR mannequin Pocket mask for CPR Exam gloves 05 05 2011 Page 12 DIESEL TECHNOLOGY 5170 JOB 1 JOB 3 4 cycle diesel engine with appropriate valve cover Engine in operating condition including complete removed starting charging system engine may be in or out Safety glasses of vehicle Service manual for engine used Safety glasses Socket and breaker bar to turn engine Rubber apron optional Dial indicator set Rubber gloves Thickness feeler gauge set First aid kit Wrenches Eye wash station
24. pose tool or wire stripper Continuity tester JOB 6 Butt hinge square 4 Matching screws Chisel 3 4 Hammer Pencil Tape Measure Awl Multipurpose screwdriver 05 05 2011 Page 6 CARPENTRY 5165 Participants are allowed to use a non programmable calculator during this performance assessment JOB 1 Handsaws back coping crosscut hack Bits speed auger masonry twist Circular saw blades combination crosscut dado abrasive Wrenches adjustable Allen box open end Nails roofing duplex framing sinker or box finish Fasteners flathead screw lag bolt drywall screw carriage bolt Lumber scraps fir cedar white pine oak Finishing tools wood chisel block plane half round file nail set Layout tools combination square framing square speed square sliding T bevel Marking tools scratch awl compass scribe carpenter s pencil chalk box Set of adhesive labels 40 for above items JOB 2 Appropriate personal protection equipment Safety glasses 4 concrete blocks 8 inch x 8 inch x 16 inch Tape measure at least 25 feet one for each workstation Chalk box including blue chalk 2 inch masking tape may be used to mark corners of square Pencils Broom to sweep away chalk lines between participants JOB 3 Appropriate personal protection equipment Safety glasses Bracing materials for set up Builder s level with sight rod Material for benchmark references
25. re or folding rule One 2 x 1 1 2 PVC double sanitary tee 4 in 1 screwdriver Two 1 1 2 PVC 90 elbows Torpedo level One 2 x 1 1 2 PVC bushing Twenty 1 drywall screws Two Fernco 1 1 2 test caps Eight 2 x 4 nail plates One Fernco 2 test cap Four 6 x 6 nail plates Two 1 1 2 J Hooks PVC cement One 2 Riser Clamp or J Hook PVC purple or clear primer Assorted dry rags per facility preference Carpenter s pencil Claw hammer Copy of local plumbing code book Slip groove pliers JOB 2 NOTE Leak testing on CPVC pipe should be completed with minimum pressure no more than 40 psig due to time and Safety 30 Ib and 100 Ib x 1 4 test gauge assembly preassembled with the following e 1 2 x 1 4 black malleable tee e One 1 2 x 1 4 BCI bushing e 1 2 threaded ball valve e One 1 1 2 CPVC x 1 2 female bushing e Two 1 2 x 4 black nipples e One 1 1 2 Fernco coupling e One 1 4 Schrader valve snifter e One 2 x 1 1 2 Fernco coupling Teflon tape One 1 2 x 20 CPVC pipe 10 adjustable wrench Five 1 2 CPVC tees 8 adjustable wrench Twelve 1 2 CPVC 90 ells One slip groove pliers Four 1 2 CPVC 45 ells Eight 2 x 4 nail plates Four 1 2 CPVC street 90 ells Safety glasses Six 1 2 CPVC caps Work gloves One 1 2 CPVC female adaptor Two 27 adjustable water line supports CPVC Cement Carpenter s pencil CPVC Primer Penc
26. ro Diaphragm carburetor with service manual 0 1 micrometer 1 2 micrometer 2 3 micrometer Dial caliper Telescoping gauge 2 1 8 to 3 9 16 Continuity tester Timing equipment Tachometer digital Feeler gauge flat Feeler gauge wire Spark tester appropriate type for each manufacturer Starter clutch wrench Flywheel holder Flywheel puller Screwdriver 1 4 blade Screwdriver 3 8 blade Screwdriver Phillips 1 Screwdriver Phillips 2 3 8 drive socket set 1 4 to 3 4 by 16ths 3 8 drive socket set 1 4 to 3 4 by 16ths deep Spark plug wrench 13 16 Spark plug wrench 3 4 deep Combination wrenches box and open end 3 8 to 3 4 by 16ths Torque wrench Valve spring compressor Tools necessary to remove valves Compression tester leakdown tester Non magnetic feeler gauge 6 mechanic s scale with 64ths Gaskets and or appropriate sealant Spark plugs Gasoline Oil Grease Parts catalogs or electronic CD Invoice blanks Pencils Shop towels eee 05 05 2011 Page 22 TECHNICAL DRAFTING 5178 MANUAL Drawing paper Isometric grid paper Orthographic grid paper Scratch paper 30 60 triangle 45 90 triangle Brush Calculator Circle template Compass Drafting machine or parallel bar Drafting tape Eraser Erasing shield Machinery s Handbook or equal Pencils 4H 2H H and HB Scale Workstation CAD CA
27. sh Wire whisk Thyme fresh Knife steel Sesame Seeds Small stainless steel bowl Fresh Herbs assorted mixed 2 ounces Tongs Parsley fresh 1 4 bunch Measuring cups Salad Greens mixed 4 ounces prewashed Measuring spoons Red Bell Pepper 1 2 Towels Green Bell Pepper 1 2 3 compartment sink Celery 1 rib Tasting spoons Onion 1 Sanitizing buckets Onion powder pinch Sanitizing solution Garlic powder pinch Rolling pin optional Granulated garlic tsp Service plates 2 each course Baking powder 2 tsp Round biscuit cutter Carrot 1 large Pocket Thermometer Snow Peas 2 ounces may substitute broccoli Pencils 05 05 2011 Page 10 COMPUTER TECHNOLOGY 5168 JOB 1 Personal computer running Windows 2000 or newer Wordpad software Four floppy diskettes or one Flash Drive per participant The same Flash Drive will be used for Job 1 Job 2 and Job 3 The same floppy diskettes will be used for Job 1 Job 2 and Job 3 Printer access Printer paper Writing utensils JOB 2 Personal computer running Windows 2000 or newer Word processing software including Spellcheck and Thesaurus The DATA2 floppy diskette from Job 1 or the Flash Drive from Job 1 Printer access Printer paper Writing utensils JOB 3 Personal computer running Windows 2000 or newer Spreadsheet software The DATA3 floppy diskette from Job 1 or the Flash Drive from Jobs 1 and 2 Printer access Printer paper Writing utensils JOB 4 Pers
28. us sizes Hand board assorted sandpaper Foam tape optional Metal file Masking paper various sizes Slapper or slapping spoon optional Lifting tape optional Uni spotter optional Safety glasses Safety glasses Chemical resistant gloves Particle mask Wheel covers Chemical resistant gloves Razor blades optional 05 05 2011 Page 8 COMMERCIAL FOODS 5167 1 zester channel knife Parisian scoop melon baller mandolin offset spatula clam knife meat mallet tenderizer Silpat or parchment paper china cap 10 pastry cutter or wheel 11 skimmer 12 cheesecloth 13 fillet knife 14 bench scraper 15 food mill WO ONDA UNHKWN 16 17 18 19 20 21 22 23 24 25 26 pepper corns any type 28 29 30 27 basil cilantro rosemary thyme sage coriander nutmeg whole or ground cayenne pepper sea salt curry cider vinegar soy sauce reduced sodium corn syrup dark or light sesame seeds Items marked with an asterisk may be reserved to use again in JOB 3 NOTE Herbs spices and flavorings may be fresh dried or ground Appropriate substitutions of comparable difficulty may be made if necessary but the number of items on display should not change If tools or food items are not available you may use clear visual images of these items i e photographs JOB 2 Assorted knives for cutting vegetables Sharpening stone Sharpening steel Cutting board Th
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