HEIL DuaLift Operators Manual
Contents
1. Cy 9 4 OJO O 6 Lower the hoist to the truck frame and engage brakes 7 Move carriage to the full forward travel position Verify the hook is completely vertical LOADING A HOOK CONTAINER ONTO A TRAILER 1 Align the hoist rails with the long sills on the container and back the truck squarely to the trailer Verify that the truck is on a level compact surface 2 Engage the truck brakes and remove the rear tie downs from the hoist and the container 3 Engage the PTO 4 Verify the hook is completely in the vertical position move carriage to rear of tilt frame 30 November 2011 Heil Environmental TP2DL 10002 111 9 Raise the tilt frame and rotate the hook downward to move the container horizontally onto the trailer 6 Rotate the hook below horizontal to disengage the mast hook from the container lift bar Secure the container on the trailer for travel with cargo securement tie down device A COMPANY 31 November 2011 Heil Environmental TP2DL 10002 1111 DUMPING CABLE CONTAINERS BEFORE ENGAGING THE HOIST PTO CHECK THE SURROUNDING AREA FOR VEHICLES PERSONNEL AND POWER LINES ALSO CHECK TO MAKE SURE THAT THE TERRAINIS LEVEL SOLID AND CLEAR OF OBSTICALS DETERMINE HOW BACK THE CONTAINER MUST BE MOVED TO DUMP DEBRIS FREE OF THE TILT FRAME 12. mE 12 AL eee l an A Sik BE ja H HOOK PIVOT 2 HINGE 2 ROLLER PIN 10 HOIST CYL BASE E HOIST CYL ROD END 7 CARRIAGE CYL HOOK CYL ROD END 2 PLCS BASE END PIN CARRIAGE CYL ROD HOOK CYL BASE END 2 PLCS SHEAVE PIN HIGH PRESSURE HYD FILTER ROLLER PIN BOSS 2 PLCS HYD TANK BREATHER A COMPANY 3 9 November 2011 Heil Environmental TP2DL 10002 1111 THIS PAGE INTENTIONALLY LEFT BLANK 40 COMPANY November 2011 Heil Environmental TP2DL 10002 111 HEIL ENVIRONMENTAL DUALIFT WARRANTY STATEMENT Heil Environmental Heil d b a DuaLift warrants its solid waste collection equipment to be free from defects in material and workmanship under normal single shift use for a period of twelve 12 months or 2000 hours of operation whichever comes first from the date of equipment invoicing or during the period of coverage offered by an extend warranty program when operated in accordance with its Operator s Manual and proper service and maintenance as described in DuaLift Service Bulletins and Parts and Service Manuals are performed standard or extended equipment warranty is not transferable except for sales demonstration units This warranty is expressly limited to the repair or replacement of any component or part thereof of any such DuaLift product manufactured by Heil that is proven to Heil s satisfaction to have been
3. que WHEELS ARE Always TURNING COMPANY DuaLift EX Failure to follow all instructions and Cable safety precautions in this manual in the Combination Hoist Maintenance and Service Manual in other manufacturer s manuals and on the safety decals attached to the product could result in serious injury or death to rato r 4 lt operators or bystanders and or damage to property U DO NOT operate this vehicle before you READ and UNDERSTAND this Operator s Manual the Parts and Service Manual for this unit other applicable manufacturer s manuals and the safety decals on the product Each operator of this unit must read and understand all directions in this manual before they first operate this vehicle Keep this manual in the cab for new operators and to remind all operators about safe use A COMPANY 1 Novemeber 2011 Heil Environmental TP2DL 10002 1111 Read This Manual EVERY PERSON who will OPERATE MAINTAIN REPAIR OR OTHERWISE WORK with the Heil DuaLift Hook and Cable Combination Hoist MUST READ AND UNDERSTAND this entire Operator s Manual before starting the engine or activating any switches or controls MAKE SURE to read the Service Manual for the unit BEFORE you do any maintenance or repair procedures ALL USERS of this equipment must be trained professionals who understand how the machine operates and know how to avoid the risks associated with driv
4. PLACE AVANT DE METTRE EN MARCHE LA MACHINERIE DANGER PELIGRO ELECTROCUTION HAZARD THIS TARPER IS NOT INSULATED MAINTAIN SAFE CLEARANCES FROM ELECTRICAL POWER LINES WHEN OPERATING TARPER DEATH OR SERIOUS INJURY WILL RESULT FROM SUCH CONTACT OR INADEQUATE CLEARANCE PUEDE ELECTROCUTARSE OR ALTO VOLTAGE ESTA LONA NO TIENE INSOLACION MANTENGASE EN ESPACIOS SEGUROS DE LINEAS DE PODER ELECTRICO CUANDO OPERE O MANESE LONA MUERTE O LECIONES SEVERAS PUEDEN RESULTAR DE ESTE CONTACTO O INADECUADOS ESPACIOS PN UD 13 36 A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 APPENDIX MAINTENANCE AND ILLUSTRATION COMPANY 37 Novemeber 2011 Heil Environmental TP2DL 10002 1111 NV lt X X Rollers Rear hinge Pivot Points oheave X Front and rear container hold downs X XX Warning Decal Inspection X gt lt Hoist Frame hinge X Grease all grease fittings refer to 0g Check Hydraulic filter o d X X X X Check Hydraulic breather Ao OX ___ SE Inspect the condition of hydraulic oil for X X X proper color odor and feel O 41 Replace hydraulic oil filter a Clean suction strainer Replace hydraulic ee gt gt lt 2 lt 38 COMPANY November 2011 Heil Environmental TP2DL 10002 111 D Eu I E
5. Backthe truck into the designated area for unloading and set the truck brakes a Verify the rear container locks are not engaged b Engage the PTO c Determine if the end of box is forward of the end of the hoist e container to the rear of the frame by movin if SO mov so debris falls behind the hoist and not on the hoist frame d Note when pushing a cable container rearward one foot results in one foot of slack in the cable When emptying a cable container always keep the cable taught by moving carriage forward to eliminate cable slack Open and secure the container tailgate and secure the tailgate in a safe manner 3 Release the brakes and raise the hoist and drive the truck forward dumping the contents 32 A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 Lower the hoist until it is completely on the truck frame oet truck brakes Disengage PTO Close the tailgate lock the tailgate in the closed position and verify rear container locks are engaged Auxiliary Stops Auxiliary Stops are mounted on the front hold down shaft The Auxiliary Stops are to be used when hauling e Self Contained Compactors both front and rear of compactor protected from contacting the back side of the hook arm Cable containers when the container hook is forward of its normal position relative to the front rollers normally 16 18 ANSI standard e Combination containers containers haul
6. defective in material or workmanship Such components or parts shall be repaired or replaced at Heil s option without cost to the standard purchaser for parts and labor provided such units is returned to an authorized DuaLift Dealer for replacement or repair The repair or replacement must be made during the standard or extended warranty coverage period All OEM service parts sold by Heil for the DuaLift product line have a six 6 month warranty from the date of purchase Aftermarket parts purchased from Heil are supported by a 90 day warranty The parts warranty covers parts only provided that factory inspection reveals a defect in material or workmanship Labor troubleshooting equipment downtime etc is not covered under the parts warranty policy HEIL MAKES NO OTHER WARRANTY EXPRESSED OR IMPLIED AND MAKES NO WARRANTY MERCHANTABILITY OR OF FITNESS FOR ANY PARTICULAR PURPOSE HEIL DOES NOT ASSUME ANY LIABILITY OR ACCEPT CLAIMS FOR LOSS OF PROFITS PRODUCT DOWN TIME OR ANY OTHER DIRECT INCIDENTAL OR INDIRECT CONSEQUENTIAL LOSSES COSTS DAMAGES OR DELAYS Any improper use operation beyond rated equipment or component capacity substitution of parts that are not Heil approved or any alteration or repair by others in such manner as in Hell s sole judgement affect the product operation or integrity shall void the warranty Other than the extension of the standard warranty period purchased under a supplemental Heil Extended Warranty Pr
7. energy and disable any energy or pressure the vehicle may be storing from previous use ALL LOCK OUT TAGOUT CHECKS AND PROCEDURES MUST BE PERFORMED BY AN AUTHORIZED EMPLOYEE TO PREVENT INJURY OR DAMAGE Execution of proper lockout tagout procedures is the responsibility of the employer owner and the employee operator DANGER ALL LOCKOUT PROCEDURES MUST FOLLOWED AND ALL SAFTEY PRECAUTIONS MET FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH 1 Before starting any of the lockout tagout procedures notify all affected individuals that you will be performing a lockout tagout 2 The equipment shall be tagged with signs stating that a lockout is underway and that the equipment should not be activated while the signs are still in place ALL EMPLOYEES MUST BE FAMILIER WITH THE MEANING AND APPEARANCE OF ALL SIGNS USED IN THE LOCKOUT PROCEDURE Hequirements for lockout tags e Must be recognizable readable from at least 5 feet and have coordinated distinct bright colors and patterns e Must be visible and recognizable from all places of operation i e hoist controls steering wheel etc e All signs tags must hold up and remain secured and readable through the entire duration of the lockout and maintenance 3 he keys shall be marked with tag stating that this vehicle is undergoing lockout The keys should then be placed in a safe easy to remember spot such as the operator s pants pocket 4 After all repairs and
8. not be used to lift or haul any weight that is thought to be in excess of the load rating of any of the individual components of the entire piece of equipment Ex hoist hook tires chassis suspension etc e Direct that all manufacturer s lockout and maintenance procedures are followed Subsequently that all safety precautions are taken not only during both maintenance and lockout but all procedures Assure that the operator of the hoist lift knows the load rating minimum overhead clearance and length of the vehicle with the container before they take the vehicle for normal road travel sign must be affixed in the cabin near the driver that states the minimum overhead clearance for the vehicle and maximum height of the container compactor combination e Verify all employees have been instructed and trained with regards to the proper use maintenance safety service and to maintain written employee acknowledgement on file OPERATOR EMPLOYEE RESPONSIBILITY 4 A COMPANY November 2011 Heil Environmental TP2DL 10002 111 Any employee that will be operate or service DuaLift must become familiar with the following responsibilities Adhere to all of the safety procedures and maintenance procedures detailed by the manufacturer No employee should operate the DuaLift without the proper training with regards to the use maintenance safety and service as described in the DuaLift Operator s Manual e Follow all instructions w
9. towards the rear of the truck and in the cable mode to extend and slack the cable Accelerating the Engine The engine can be accelerated from inside the cab by pressing the accelerator to raise the RPM up to 1500 Cruise control can also be used so long as the cruise speed is set up for 1500 RPM 14 A COMPANY November 2011 Heil Environmental TP2DL 10002 111 OPERATING THE OUT OF CAB CONTROLS The out of cab controls are located on the left side of the truck just behind the driver door 1 When facing the Controls the left most control operates the hook e Pushing lowers the hook e Pulling the lever towards you raises the hook 2 Middle handle operates the hoist e Pushing lowers the hoist e Pulling the middle lever raises the hoist 3 herear most control operates the carriage e Pushing the lever moves the carriage towards the front of the truck and in the cable mode retracts the cable e Pulling the lever moves the carriage towards the rear of the truck and in the cable mode extends the cable or slacks the cable A COMPANY 15 November 2011 Heil Environmental TP2DL 10002 1111 LOADING CABLE CONTAINER 1 Back the truck squarely to the container aligning the hoist rails with the long sills on the container and allow 1 2 feet of clearance between the end of the hoist and the end of the container 3 16 the Verify the location of the cable end a With the ca
10. while keeping the hoist rollers in alignment with the container long sills O O ON ECON the container onto the hoist continue moving the carriage forward and lower the hoist Continue until the rollers travel beyond the hoist hinge HO Lower the hoist to engage the container long sills and hoist rails with each other and releasing the brake will allow the truck to roll under the container as it is moved further up onto the hoist A COMPANY 19 November 2011 Heil Environmental TP2DL 10002 1111 6 Continued Confirm the container is in alignment with the hoist rails and continue to extend the carriage forward 7 With the container long sills are in contact with the hoist rollers continue to lower the hoist and move the container further onto the hoist frame by moving the carriage forward Verify the hook is completely vertical up straight 20 A COMPANY November 2011 Heil Environmental TP2DL 10002 111 9 With the hoist completely on the truck frame continue to retract the carriage all the way to the front end of the hoist Verify front co
11. aintenance until they are repaired and in good working order If the service props are not damaged then manually align them with the retaining fixture 8 A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 DANGER THE SERVICE HOIST PROPS THE LOWERED POSITION DESIGNED PREVENT THE HOIST FROM FALLING IN THE EVENT SUDDEN LOSS OF HYDRAULIC POWER DURING SERVICE NEGLECTING TO USE THE PROPS OR IMPROPER USE OF THE PROPS COULD RESULT IN SERIOUS INJURY OR DEATH Rear Underride Bar The rear underride bar located behind the tandem and underneath the rear end of the tilt frame is a safety device used to prevent vehicles from going under the tilt frame in the occurrence of a collision Traveling without a trailer When traveling any distance without a trailer being towed it is necessary to make sure that the rear underride bar is secured in the horizontal position shown below Illustration 1 A COMPANY 9 November 2011 Heil Environmental TP2DL 10002 1111 Traveling with a trailer continued The rear underride bar should be raised and pinned in the upward position as shown below when traveling with a trailer attached to the pintle hook 9 Raising and lowering the tilt frame When the hoist is operating the rear underride bar will fold and unfold with the movement of the hoist as shown below However before driving make sure the rear underride bar is in the horizontal position
12. as shown above in illustration 1 10 A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 SAFETY PRECAUTIONS The following precautions do not encompass every situation that you might encounter however it is a good idea to keep them in mind when operating any part of the equipment DO NOT use a chain rope any other connector between the cable or hook and the container NEVER position yourself or anyone else at any time under or on top of any part of the hoist or container NEVER drive or move the vehicle when the hoist or container or both are in the upright raised position aside from loading unloading hoist activities DO NOT allow the cable to become slack during either the loading or unloading process because the cable could disconnect from the container NEVER lock a control handle to stay in position the valves are designed to return to center when released ALWAYS power down the hoist NEVEH let the weight of the container lower the hoist NEVER drive the vehicle when the PTO is engaged In cold weather allow the hydraulic oil to warm up before use Do this by engaging the PTO and letting the vehicle idle for a few minutes NEVER drive the vehicle unless all safety latches are engaged and the rear underride bar is horizontal NEVER leave the vehicle unattended while the engine is still running MAKE SURE that all safety stickers and decals are readable REMOVE any container before ma
13. as the following responsibilities e comply with all occupational safety and health standards and all rules and regulations set forth by the American National Standards for Refuse Collecting and Compacting Equipment safety requirements In addition all employers shall meet the terms of Title 49 Code of Federal Regulations Parts 325 399 the Federal Motor Carrier Regulations FMCSR and will ensure that any modifications to the chassis are done in conformity with 49 CFR Part 571 the Federal Motor Vehicle Safety otandards 55 e Provide supervised instruction and training of employees with regards to the proper use maintenance safety and service as described in this manual e Allow only employees approved by the employer to operate or service the vehicle e Forma plan for regular equipment and safety checks to ensure that the vehicle and all of its components are in good working order These periodic checks should also include operator competency tests and retraining employees when they are introduced to new equipment e Keep records of all training and certification of employees Also keep of all records of malfunctions inspections and maintenance e The timely repair of any damaged or malfunctioning parts All repairs and checks must be completed before the vehicle is to return to normal operation NOTICE A complete check should be performed on the vehicle brought in for any repair e Train employees that the hoist will
14. ber 2011 Heil Environmental TP2DL 10002 1111 LOADING CABLE CONTAINER A TRAILER 1 Align the hoist rails with the long sills on the truck and back the truck squarely to the trailer 2 Engage the truck brakes and remove the rear tie downs from the hoist and the container 3 Engage the PTO 4 With the hook in the vertical position move carriage to rear of hoist frame placing the container on the trailer 5 Raise the tilt frame 6 When the container rests on the trailer bed remove the cable from the container 7 Lower the hoist onto the tilt frame 8 Lower the mast to the horizontal position so that it is completely horizontal A COMPANY 23 November 2011 Heil Environmental TP2DL 10002 1111 9 Extend the Carriage cylinder use the mast to push the container completely onto the trailer 10 Secure the container on the trailer for travel with cargo securement tie down device LOADING CONTAINER 1 Back the truck squarely to the container aligning the hoist rails with the long sills on the container and allow 1 2 feet of clearance between the end of the hoist and the end of the container 2 Engage the PTO 3 Verify the cable end is in the Front Storage Position shown below If so Move Carriage to the rear of tilt frame If the cable is not in the Front Storage Position move the cable forward per JN E n a a E
15. ble end at Rear Travel Position follow instruction 4 2 l J i B Cable End in Rear Travel Position b With the cable end in the Front Storage Position i Un pin cable end and position cable over sheave s s n re Cable End in Front Travel Position COMPANY November 2011 Heil Environmental TP2DL 10002 111 li Secure cable sheave with Front Storage pin and retainer clip Place cable end in tray lray iv Verify the hook is in the vertical position and move the carriage to rear of tilt frame A COMPANY 1 7 November 2011 Heil Environmental TP2DL 10002 1111 4 Raise tilt frame until the tail nearly touches the ground do not lift rear frame of truck off the ground with the tail of the hoist Set the truck brakes and connect the cable end to the container hook Front rollers cable container 18 A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 DANGER Check to be sure the cable end is attached and in good working condition If the cable or the connection is frayed or broken do NOT attempt to lift a container Failure to do so could result in serious injury or death 6 Move the carriage forward As the container is lifted release the truck brakes and allow the truck to be pulled under the container
16. checks are completed only authorized personnel can release the vehicle for normal operation 5 he employer shall periodically supervise the lockout procedure performed by an employee to ensure that all safety precautions and procedures are met Vehicle inspections by the employer after a lockout should also take place to make sure the employee follows the correct practices 6 A COMPANY November 2011 Heil Environmental TP2DL 10002 111 ALL EMPLOYEES MUST BE ABLE TO RECOGNIZE ALL LOCKOUT SIGNS AND MUST NOT ATTEMPT TO OPERATE ANY PART OF THE EQUIPMENT DURING A LOCKOUT PRECEDURE UNLESS YOU ARE PERFORMING THE LOCKOUT YOURSELF IF YOU ARE UNSURE WHETHER OR NOT A LOCKOUT IS TAKING PLACE CHECK WITH YOUR EMPLOYER FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH STANDARD LOCKOUT TAGOUT PROCEDURE The following is the standard lockout procedure for the DuaLift 1 Set the parking brake and chock all of the wheels to prevent any unwanted movement of the vehicle during maintenance 2 Shut down any power sources like the engine and the Power Take Off PTO 3 Remove the keys from the ignition 4 Putatag on the steering wheel and other appropriate locations such as hydraulic controls to prevent anyone from operating the vehicle or hoist 5 Place operating equipment in such a way to prevent possible free fall of any elevated equipment NOTE ensure that both service hoist props have been properly aligned with the retaining fixtu
17. d the plunger should tightly grip a 1 25 round bar when energized see figure below and retract far enough when de energized to allow easy removal of the drawbar 2 2 387 MEN 1 a i 4 F P sj Sur f 4 4 PLUNGER a RETRACTED arr 34 COMPANY November 2011 Heil Environmental TP2DL 10002 111 Operating Comments Always raise the roller out of the cradle before changing the length of the arms Always rest the roller on rear top edge of the tailgate and not beyond container Upon resting roller on tailgate push lever to preload roller against box so it will not bounce up and down when the box is traveling Push lever to cover Pull lever to un cover Lever toward front to extend arm Lever toward rear to retract arm NOTE First tarp operation of the day pull and hold the control lever to retract lower side arm cylinders for 15 20 seconds to re phase cylinders for smooth even arm movement Operating Instructions Covering the box 1 Raise the roller until it touches the box 2 Extend arms until arms are long enough to clear the front edge of the box NOTE If when extending arms roller touches exhaust stack stop and raise roller again until it touches the box and then extend arms again Move roller to the rear of the box the side arms until the roller will rest on the tailgate Move the roller down onto tailgate P
18. ed by cable method versus hook method all Pt In use Position Stored Position A COMPANY 33 November 2011 Heil Environmental TP2DL 10002 1111 Pintle Hook Operating Instructions Deactivate the plunger by removing the air pressure Check to see that the plunger XA 04156 is retracted 2 Before using pintle hook inspect for proper operation worn damaged or missing parts and a secure mounting Correct as required for use 3 Open latch XA 02536 by pushing the handle XA 01534 1 to the left and rotating it down While keeping the handle rotated down lift the latch open 4 Position the drawbar eye over the horn of the pintle and lower it into place 5 Push the latch closed Verify that the primary and secondary locks engage see figure below 6 Extend the plunger by applying air pressure Secondary and Primary Secondary Lock Nol Engaged Locks Engaged Primary Lock Engaged Maintenance For proper performance the following maintenance steps should be performed every 30 000 miles or 3 months whichever comes first 1 Clean and check for proper operation Inspect for worn damaged or missing parts Replace as required 2 Inspect in particular the coupling contact area Replace when wear exceeds 1 8 0 1257 from the original surface profile Lubricate latch pivots with a light oil lubricant Check mounting fasteners for proper torque Check plunger adjustment When properly adjuste
19. ing the vehicle and with picking up compacting and dumping refuse an ever changing traffic environment If you do not understand an operation or instruction seek additional help or instruction from a 1 qualified source you 1 15 operate the unit Organization of This Manual This Operator s Manual has eleven 11 sections plus two appendices and the Warranty Statement Each section has a specific set of topics and information for the Heil Heil DuaLift Hook and Cable Combination Hoist hereafter the DuaLift or the unit a mt Check sections etc and match words above 2 COMPANY November 2011 Heil Environmental TP2DL 10002 111 Introduction to the DuaLift Employer Responsibility Operator Employee Responsibilities Standard Lockout Tagout Guidelines Standard Lockout Tagout Procedures Service Hoist Props Rear Underride Bar Safety Precautions Operating the DuaLift Cable and Hoist Operating the PTO Operating In cab Controls Operating Out of cab Controls Loading a Cable Container Unloading a Cable Container Loading a Cable Container onto a Trailer Loading a Hook Container Unloading a Hook Container Loading a Hook Container onto a Trailer Dumping a Cable and Hook Container Auxiliary Stops Pintle Hook Tarper Warranty A COMPANY November 2011 Heil Environmental 3 TP2DL 10002 1111 EMPLOYER RESPONSIBILITIES Upon purchasing the Heil Environmental DuaLift the owner h
20. intenance ALWAYS engage BOTH safety props when accessing the area under the raised tilt frame A COMPANY 11 November 2011 Heil Environmental TP2DL 10002 1111 Operating the DuaLift The DuaLift has the capability to load and unload cable outside ANSI Standard ANSI 245 6 Type U containers and hook containers with a lift bar height of 62 inches The operation procedure in loading and unloading cable containers is very similar to traditional outside rail roll off cable hoists as is the loading and unloading of hook containers Further attention is required when the route is mixed with cable and hook containers Head the operating instructions to familiarize yourself with the required operational sequence Do not attempt to operate the hoist without a thorough operating knowledge There are two fixed positions on the hoist for the cable end Front Travel Position and Hear Travel Position The Front Travel Position is the required position for the cable when servicing all hook containers Readilv switches between container systems Rear and front cable travel positions rear travel position front travel position U4 F Hook Container cable end secured to Front Storage Position Use the Rear Travel Position when servicing cable containers Caution When switching between container types use the tray on the carriage to transport cable and cable end back and forth Remember not to extend the carriage forwa
21. ith regards to the lockout tagout procedure as described by the employer and manufacturer e Report all damage or malfunctions to the employer or appropriate person s as soon as possible e When the hoist is in operation the operator must make sure that the area around the pickup or dump site is clear from any obstructions people and power lines e The only suitable place for passengers is in the cab Before operating or putting the hoist into motion the operator must make sure that no one Is riding on any other part of the vehicle e he rear underride bar is the horizontal position Please note The owner employer and operator employee responsibilities listed are only a guideline There are other responsibilities as dictated by the uniqueness of each situation for which the owner employer and operator employee are responsible DANGER ALL CABLE AND HOOK CONTAINERS USED WITH THE DUALIFT MUST HAVE MATCHING SPECIFICATIONS WITH THE HOIST INCLUDING PROPER HOOK HEIGHT HOOK STYLE AND CONTAINER TYPE THE DUALIFT 5 SPECIFICALLY DESIGNED FOR THE OUTSIDE RAIL CONTAINER SYSTEM MODIFICATIONS OF THE DUALIFT TO ACCOMADATE CONTAINERS OF THE DEADLIFT SYSTEM ARE NOT AUTHORIZED OR RECOGNIZED BY THE MANUFACTURER NON COMPLIANCE COULD RESULT IN SERIOUS INJURY OR DEATH A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 STANDARD LOCKOUT TAGOUT GUIDELINES The lockout tagout procedure must locate all sources of
22. l Environmental TP2DL 10002 111 10 With the hoist completely lowered on the truck frame continue to move the carriage to the full forward travel position Verify the hook is completely vertical XN amp amp I OL ololo 9 5 he 9 11 Disengage PTO 12 Engage the rear container hold down device UNLOADING A HOOK CONTAINER Back the truck into the designated area for unloading and engage the truck brakes Release the rear tie downs from the hoist and the container Engage PTO Raise the hoist to the angle as shown below and move the carriage to the rear of the hoist As the rear of the container touches the ground release brakes and allow truck to roll forward and continue to raise hoist until tail roller engages ground gt COMPANY 29 November 2011 Environmental TP2DL 10002 1111 5 Lower hook to disengage container lift bar
23. n the ground Back the truck and raise hook engaging container lift bar q COMPANY 27 November 2011 Heil Environmental TP2DL 10002 1111 7 Continue raising the as the container lifts release the truck brakes and allow the truck to be pulled under the container while keeping the hoist rollers in alignment with the container long sills Continue until the hook is fully up 8 With the container in alignment with the hoist rails move the carriage forward allowing the container to travel up onto the hoist frame When the container front rollers are beyond forward of the hoist rear hinge point lower the hoist a sufficient amount to engage and keep the container long sills and hoist rails in line with each other 9 With the container long sills in contact with the hoist rollers continue to lower the hoist and move the container further onto the hoist frame by moving the carriage forward 20 A COMPANY November 2011 Hei
24. ntainer rollers engage in hoist front hold downs 10 Disengage 11 Engage the rear container hold down device UNLOADING A CABLE CONTAINER 1 Back the truck into the designated area for unloading a Engage the truck brakes b Remove the rear tie downs from the hoist and the container 2 Engage the PTO 3 Raise the hoist and move the carriage all the way to the rear of the hoist A COMPANY 1 November 2011 Heil Environmental TP2DL 10002 1111 4 Continue raising the hoist maintain tension in the cable until the container is completely on the ground 5 With the container completely on the ground continue to raise hoist to slack the cable Set the truck brakes and remove cable end from container hook out of the cable do not over tighten Rear Travel Position 7 Move truck forward for the end of hoist to clear front of container Lower the hoist 9 Disengage 22 COMPANY Novem
25. ofl a eS a 1 i pl T I 3 a s i Au 0 E Cable Secured Front Travel Position D A JDOVER COMPANY November 2011 Heil Environmental TP2DL 10002 1111 3 Continued Move the cable to the Front Storage position i Remove cable end from Rear Travel Position and place on tray Move carriage forward 4 b Cable End in lray A COMPANY 25 November 2011 Heil Environmental TP2DL 10002 1111 li Rotate hook down to gain access un pin cable from sheave place cable end into Front Storage Position Remove sheave pin and retainer clip Cable end position for hook operations Secure cable end with the sheave pin retainer clip Front Storage Position 26 A COMPANY November 2011 Heil Environmental TP2DL 10002 1111 4 Raise tilt frame until the tail nearly touches the ground do not lift rear frame of truck off the ground with the tail of the hoist 5 OO OX Ib D Rotate hook down to a height below the container lift bar 6 Raise hoist until tail of hoist is firmly o
26. ogram no employee or representative is authorized to modify this warranty in any way nor shall any other warranties be granted No dealer supplied warranty program is endorsed or supported by Hell All warranty activity must the processed through an authorized Heil Environmental Dealer or Service Center Heil retains the right to modify its factory warranty program prospectively at any time A COMPANY 41 November 2011 Heil Environmental TP2DL 10002 1111 que WHEELS ARE ALWAYs TURNING DOVER www heil com Customer Care Phone 866 ASK HEIL 866 275 4345 Parts Central Phone 800 528 5308 Technical Service Phone 866 310 4345 Customer Support Heil Environmental 4301 Gault Avenue North Fort Payne AL 35967 9984 42 A COMPANY November 2011 Heil Environmental TP2DL 10002 111
27. rd with the cable end secured in the rear travel position Failure to do so will cause damage to cable rear travel hook and may damage cable and cable end 12 A COMPANY November 2011 Heil Environmental TP2DL 10002 111 OPERATING OPERATING THE WITH MANUAL TRANSMISSION Shifting the PTO into gear 1 Engage Clutch 2 Walt for transmission to stop rotating 3 Shift PTO into gear 4 Disengage clutch Shifting the PTO out of gear Engage Clutch Wait for PTO to stop rotating shift P TO out of gear Disengage clutch TOW OPERATING THE PTO WITH AN AUTOMATIC TRANSMISSION Shifting the PTO into gear 1 Shift PTO into gear Shifting the PTO out of gear 1 Shift the PTO out of gear A COMPANY November 2011 Heil Environmental 13 TP2DL 10002 1111 OPERATING THE CONTROLS In Cab Controls are located next to the driver seat Use the picture below to help you locate and familiarize yourself with the operation these controls 1 The left most control operates the hook e Pushing this lowers the hook e Pulling the lever towards you raises the hook 2 Middle handle operates the hoist e Pushing the lever lowers the hoist e Pulling the lever raises the hoist 3 he right most control operates the carriage Pushing the lever moves the carriage towards the front of the truck and in the cable mode retracts the cable e Pulling the lever towards you moves the carriage
28. res Visually observe the props fall into place 6 When performing maintenance on the hydraulic system make sure that blocking systems such as service hoist props are enabled before hydraulic pressure is released NOTE ALL LOCKOUT TAGOUT PROCEDURES ARE IN ACCORDANCE WITH ANSI 2245 1 1999 A COPY OF THIS DOCUMENT BE ATTAINED BY ORDERING IT ONLINE FROM http webstore ansi org ansidocstore find asp OR REQUESTING A COPY FROM WASTE EQUIPMENT TECHNOLOGY ASSOCIATION 4301 Connecticut Avenue NW Suite 300 Washington DC 20008 THE EMPLOYER SHOULD RETAIN A COPY OF THIS DOCUMENT FOR FUTURE PERSONAL REFERENCE A COMPANY 7 November 2011 Heil Environmental TP2DL 10002 1111 Service Hoist Props REMOVE ANY CONTAINER FROM THE HOIST BEFORE PERFORMING ANY MAINTENANCE ON THE VEHICLE THE ADDED WEIGHT OF THE CONTAINER COULD EXCEED THE MAXIMUM WEIGHT SUPPORTED BY THE SERVICE PROPS CAUSING THEM TO BEND OR BREAK FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH Operation 1 Before raising the hoist remove the service props from their retaining latch E ox 7 2 Raise the hoist and verify the service props hang straight down vertical pss am E Lower the hoist and visually check to make sure that BOTH props are correctly inserted into the retaining fixture If the service props do not fall into place inspect them to make sure they are not damaged If damaged DO NOT perform any other m
29. ressure the roller down onto the tailgate If required flip tarp side flaps down and secure with rubber straps NO OR CO Operating Instructions Uncovering the box 1 Remove rubber straps from side flaps of the tarp 2 Bring the roller back up to the front Extend or retract arms to clear front of the DOx 3 Position the roller down into the cradle ORILLA TRASERA CRADLE Qi RECARGADOR TR ARRIBA NOT HERE CONT ENEDOR AQUINO RESIPIENTE Y COMPANY 35 November 2011 Heil Environmental TP2DL 10002 1111 uF L E r x a a i uM sk E 8 52 x i x E i a a Xi E 1 mn La N LS up ab lan a He be p PN E a PREVENT SERIOUS INJURY OR DEATH FROM MOVING PARTS KEEP HANDS FEET AND CLOTHING AWAY FROM MOVING PARTS CLOSE ALL GUARDS AND SHIELDS BEFORE OPERATING MACHINERY PARA EVITAR LA LESION O LA MUERTE MANTENGANSE A DISTANCIA LAS MANOS LOS PIES Y LA ROPA DE LAS PARTES MOVIMIENTOS DE LA MAQUINA CIERRAN TODAS LAS PROTECTORAS QUE HAY ANTES QUE HAGAN FUNCIONAR AFIN D VITER TOUTE BLESSURE GRAVE OU LA MORT NEPASHAPPROCHER LES MAINS LES PIEDS OU LES VETEMENTS DES PIECES MOBILES S ASSURER QUE TOUTES LES PIECES DE PROTECTION SONT EN
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