Home

Content

1. Content 2 A FEW NOTES ABOUT SAFETY aa see see see eco cee cee soe eee 3 GRRE TY LADE Q EE A ADIUSTING AND REPAIRING e er mee sen the cea oes caw tee cine aes CO ADJUSTING THE SHOCK SPRING et ere eee eee tee tee oe 2 ADJUSTING THE THROTTLE AND BRAKE CABLEeeeeseceeccsscssescescessescccccccccccsccccccecs FRONT WHEEL ALIGNMENT 12 00 san ore ore eee ses ses tee cee eee 5 INSTRUCTION FOR THE INSTALLATION e e eee cee eee KTX 90 GOKART OWNER S MANUAL FOREWORD Thank you for purchasing our GO KART we hope you will enjoy it Before you Start to operate the Kart please read through this Owner s Manual carefully as it contains important safety and maintenance information Failure to follow the warnings contained in this manual can result in serious injuries or death Be sure to follow the recommended maintenance schedule and service your Kart accordingly Preventive maintenance 1s extremely important to the longevity of your Kart Beginners should seek instructions from your dealership or qualified instructors before and during initial use of the Kart It is also recommended to practice in a large open area and familiar with operations of this Kart We hope you will have a pleasant experience with our products and thanks again for choosing our Kart KTX 90 GOKART OWNER S MANUAL Read This Owner s Manual Carefully before Operating This Vehicle WARNING YOU MUST ADD OIL TO THE
2. BOLT M10x1 25x40 In the package Sa COMP ABSORBERASSY RR 2 mier Instruction for the installation 1 Take out Mand Fixing on by 2 Fasten GO by tighten and KTX 90 GOKART OWNER S MANUAL Step two Installation of Turning Shaft LOCK NUT FLANGE M10X 1 25 In the package CG Down A Arm 2 On the vehicle Instruction for the installation 1 Loose the nut on the top of Turning Shaft 2 Take out Fixing on and make sure that square step of must be insert in square groove of 3 Fix and fasten it 4 Take out Fixing Pull Bar of Steering and Turning Shaft with the KTX 90 GOKART OWNER S MANUAL Step three Installation of Front Wheels Name Quantity Standard Remark FRONT WHEELS On the vehicle Instruction for the installation 1 Take out Fixing on fixing on fixing on 2 fasten and tighten 3 Fixing on 4 bend 4 valve must be in forth 5 Fix6 on KTX 90 GOKART OWNER S MANUAL Step four Installation of Rear wheels NUT M16 In the package 2 REAR AXIS PIN 3 2x32 In the package Instruction for the installation 1 Take out Fixing on 2 fasten and tighten 3 Fixing on 4 bend valve must be in forth 5 Fix on KTX 90 GOKART OWNER S MANUAL Step five Installation of SEAT ASSY and BELT SAFETY SEAT A
3. OIL TANK PRIOR TO USE 1 LITER FB 2 STROKE OIL WARNING This vehicle is sold for off road use only Before operating this vehicle read all the instructions for safe assembly and operation as well as the instructions governing the engine and other portions of the vehicle Pay close attention to all caution and warn ing labels on the Go Kart NOTE Read These Important Rules For Safe Operation All the items below should be read and understood by the operator and parent Failure to follow these instructions could endanger personal safety of the operator and any passenger 1 This vehicle is not licensable IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD STREET SIDEWALK or ALLEY To do so would be a violation of local law This vehicle may be operated only on private property and upon areas approved by local law 2 This vehicle should NEVER be operated indoors The exhaust from the engine contains carbon monoxide which 1s tasteless odorless and poisonous gas 3 This Go kart 1s not intended nor designed for racing 4 The operator of this vehicle should always wear a D O T approved helmet and other protective equipment as recommended by state and local laws The operator should also wear face shields or goggles boots gloves and other appropriate protective clothing 5 Unless otherwise specified in this manual all crews nuts and bolts must be kept tight to ensure that the vehicle is in safe operating condition The engine must
4. be kept free of all dirt and other accumulations paying particular attention to throttle linkage area 6 Prevailing Torque type locknuts lose their locking capability with repeated use and require replacement Ensure locknuts are functioning properly KTX 90 GOKART OWNER S MANUAL 7 The tire pressure should be checked prior to each use The recommended inflation pressure is the maximum tire pressure which is printed on the tire s sidewall Improper tire pressure may cause instability and may prevent proper braking or steering 8 Modification of this vehicle or removal of any original equipment or safety decals may render the vehicle unsafe or illegal Never remove any chained guard These covers are for the riders protection 9 The vehicle should never be started without first checking to see that the throttle is in idle position Do not start engine without verifying proper function of the throttle 10 Never attempt to start this vehicle without having the operator sitting in the proper position to ensure control of the kart 11 The operator s ability to operate this off road vehicle safely is largely dependent upon the operator s ability to exercise proper judgment An operator also must not be too small or too large for controlled operation The operator must be at least 16 years of age and have understanding mental capacity and physical capability to safely operate this vehicle This vehicle should only be
5. long periods of storage such as for winter the fuel tank should be drained in the open cool area The engine must be allowed to cool before storage in any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and an Operators Manual revisions are included in supplements 23 Never operate this vehicle while under the influence of alcohol drugs or medication of any kind Such operation could be dangerous to you and or others KTX 90 GOKART OWNER S MANUAL 24 Always slow down while turning High speed turning may cause loss of control possible injury to the Operator 25 Do not race jump and perform stunt riding or spinouts when operating the Go Kart The Go Kart is not designed or intended for such operation 26 This manual provides guidelines for the assembly maintenance and operation of this Go Kart and is not intended as a service manual 27 Assembly maintenance and or repair of this Go Kart should only be performed by persons of sufficient mechanical skill experience and judgment such as outdoor equipment dealers motorcycle dealer shops or small engine dealers so that no unsafe condition or modification is made 28 Always use extreme caution when starting the engine Avoid touching the engine muffler or drive components These areas could cause bums on contact 29 Operator must always be appropriately supervised at all times while operati
6. SSY BOLT FRAME COMP Instruction for the installation 1 Take out Q and6 Take one side of the through the hole in the bottom of SEAT ASSY 2 Fixing on the REAR SWING ARM COMP by and 3 Fixing the other sides of the on the Rear Swing Arm Comp by 4 Take out Fixing Mon by KTX 90 GOKART OWNER S MANUAL Step six Installation of STEERING COMP om 1 Instruction for the installation Take out STEERING 2 Fix on the STEERING SHAFT by anfd KTX 90 GOKART OWNER S MANUAL Step seven Installation of Upper Anti Roll Bar In the package 2 BRUSH BAR TRAY In the package Instruction for the installation 1 Take out Gi 2 Fix on frame 3 Fix on 4 Fix on 5 Tighten Q Step eight Installation of Anti Roll Bar Upper Rack Parts 2 Brush Bar Bolt 1 Take out 2 2 Fix on frame 3 Fix on Q 4 Fix on through 8 5 Tighten Instruction for the installation KTX 90 GOKART OWNER S MANUAL Step nine Installation of Side Anti Roll Bar Unperaninon wer 2 fo 2 Brush Bar Bolt M8x40 In the package 2 3 Brush Bar Tray 4 4 Side Anti Roll Bar 2 pC 2 Instruction for the installation S 2 9 A Onthe top side 1 Take out Gi 2 Fix on frame 3 Fix on 8 4 Fix on through Q 5 Tighten B On the other si
7. ain and riding conditions 17 Each time before using this vehicle the fuel supply should be checked The fuel tank should never be filled while the engine is ming Do not fill tank in closed area such as a garage while smoking or in the vicinity of an open flame Do not overfill the tank Replace cap tightly to prevent spillage of fuel and potential fire hazard After filling tank move the vehicle at least 15 feet away from spot of filling before starting 18 If the vehicle should start making unusual noise or vibrating abnormally the engine should be stopped and the spark plug wire disconnected The vehicle should then be checked for damage Excessive noise or vibration is generally a warning of loose or worn parts 19 When making repairs or adjustments to the vehicle which do not involve adjustments to the engine the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting When working on or around or when restarting engine use extreme caution to avoid contact with the muffler cylinder head or any other potentially hot area on or around the engine 20 Always perform a Pre Ride Inspection before starting the engine See Pre Ride Inspection in the manual 21 The custom brush guard assembled on this vehicle is for deflecting loose vegetation and must not be removed 22 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For
8. de 1 Take ut Gi 2 Fix Qon O 3 Fix 2 on through 4 Tighten KTX 90 GOKART OWNER S MANUAL Stepten Installation of BATTERY CO REAR SWING ARM COMP l On the vehicle BATTERY COVER 4 BATTERY In the package Onthe Battery Instruction for the installation 1 Put Qon OI 2 Putong 3 Fix on by 4 Fixing the electrical wire on the by Be sure that Red wire fixing 22 and Black wire fixing KTX 90 GOKART OWNER S MANUAL Step eleven Installation of Awning O oma o O Instruction for the installation 1 Fixing the On the top of Upper Anti Roll Bar 2 Extend the Fix it on the Frame Comp with rope
9. ng this vehicle 30 Riding your Go Kart requires skill acquired through practice over a period of time Take the time to learn the basic techniques before attempting to ride the vehicle 31 Ride only on safe and familiar terrain Avoid loose gravel and rocks Be careful on wet surfaces and allow for extra braking distance 32 ALWAYS mount the caution flag provided on the Go Kart for safety purposes This flag could help prevent dangerous situations 33 In the initial 30 hours of driving your new Go Kart don not drive with excessive speed and avoid wide open throttle Using variable speed will assure proper break in that will result in better performance and longer engine life In order to everyone safe you must take responsibility for the safe operation of your Kart To help you make informed decisions about safety we have provided some WARNING information on labels and in this manual This information alerts you to potential hazards that could hurt you or others It is not practical or possible to warn you about all hazards associated with operating or maintaining a Kart You must use your own good judgment KTX 90 GOKART OWNER S MANUAL SAFETY LABELS This section presents some of the important information and recommendations to help you drive your Kart safety Please take a few moment to read these pages The label should be considered permanent parts of the Kart If a label comes off or becomes hard to read co
10. ntact your dealer for warning label replacements Pay close attention to all Caution and warning labels on the Go Kart WARNING LOSS OF CONTROL COLLISION OR GETTING CAUGHT IN MOVING PARTS CAN RESULT IN Alwi obey becal traffic rubei SERIOUS INJURIES Aiwai maara Abimi ind aya poliam a The speed in the firi 206 miles should set be over TEE Ehr super iiian hor under 16 yoark olda Chack thafeilawing tems before eich ute Weer a D O T approved motorcycles helmet Tiia Prestua Secure lang Har amg obat Clothing id Level Vve Protective ye wo and chaining Keeo ans bogs and feel ingade kart Da nol uras alcohol or driga UNDER WARNING Di Ke NO NEVER operate this ATV Faas e if you are underage amp Seat Belt Huet Be Worn at All Times THIS VEHICLE MANUFACTURED FOR OFF THE ROAD USE ONLY KTX 90 GOKART OWNER S MANUAL ADJUSTING AND REPAIRING ADJUSTING THE SHOCK SPRING To change the setting of the shocks from hard to soft is esay In your Owner s Manual you have been provided a special wrench Take your wrench and on the shock marked A you will see notches made for the wrench to hold on to By turning the wrench left or right like B or C you can adjust the shock settings as you wish Adyjust the spring all the way to the left will give you a harder ride If you wish to soften the ride then go all the way to the right Your MINI Fun Kart has been fitted with two front shocks and two rear shocks s
11. o that you may tune your MINI Fun Kart ride to best suit your riding comfort ADJUSTING THE THROTTLE AND BRAKE CABLE To adjust the throttle cable or the brake cable on your MINI Fun Kart you need to fist untighten the nut marked A and B Once you have done this pull back on the cable houstng makked C to pull out the cable tighten nuts B and A to secure the slack in position Try the pedals and mak esure you are getting a good pulling from the cable itself Once you are satisfied with the adjustment secure all nuts to complete the adjustment KTX 90 GOKART OWNER S MANUAL Front Wheel Alignment a The front wheels should be toe in from1 8 tol 4 To check for alignment measure distance A and B between the centerline CL of the wheels The proper toe in dimension A should be1 8 b To adjust the alignments loosen the lock nuts on both sides of Front Tie Rods To make dimension Bsmaller turn the rod to left Adjust the rod to right directon to make dimension B larger Afteradjusting to the desired length tighten the lock nut against the rod end Recheck the dimensions for proper alignment RINGHT ROTATE i d B om TIE ROD LEFT ROTATE Le 1 1 4 LEFT ROTATE lgreater than dimension B KTX 90 GOKART OWNER S MANUAL 9OK Gokart Instruction for the installation Step one Installation of ABSORBER ASSY RR OU LOCK NUT FLANGE M10x1 25 In the package
12. operated after mature supervised instruction and sufficient practice in non congested areas 12 This vehicle is designed for one operator and one passenger A passenger on any vehicle must be sufficient age understanding mental capacity and physical capability to act to protect himself herself and wear a D O T approved helmet at all times 13 The engine should be stopped when the vehicle is not in use 14 Loose clothing long hair or articles worn by any riders must be fully contained or covered to prevent them from possibly being caught in rotating part of the vehicle or the surrounding environment while riding Failure to obey could endanger the personal safety of the Riders 15 Do not place hands feet or any other part of the body or any clothing near the engine muffler wheels chain and other rotating parts of the vehicle while riding or running the engine Caution must be used in performing required maintenance on or near an operating engine Special caution should be taken after the engine has been running since the engine and other drive components may be extremely hot KTX 90 GOKART OWNER S MANUAL 16 Wet slippery rough or steep terrain is potentially dangerous and may result in injury if proper caution is not observed Slow speeds are required to safely operate this vehicle under those conditions The Operator must use mature judgment skill and experience to choose a speed suitable for the terr

Content

Contents

Download Pdf Manuals

Related Search

Related Contents