Ezelok Manual Rev K
Contents
1. BOARD CONTACT MANUFACTURER BEFORE MAKING SIGNIFICANT VARIATIONS TO DIMENSIONS Pr 5 PLACES 2 gt 20 00 0 375 4 PLACES 22 38 FOOT BOARD CONTACT MANUFACTURER BEFORE MAKING SIGNIFICANT VARIATIONS TO DIMENSIONS Sp R 1 50 TYP r r0 75 4 PLACES gt 0 375 4 PLACES 2 00 1 200 4 27 00 11 5 PATIENT CONTROLS Each bed is equipped with pendant type hand control as standard equipment Each control function head knee and bed has two clearly identifiable switches for up and down travel The controls are designed to prevent damage to the motor in the event that both the up and down functions are activated simultaneously HEAD DOWN BED UP FOOT DOWN IV Fracture Frame Receptacle There are two IV sockets located at the seat section 12 ELECTRICAL SPECIFICATIONS 115 VOLT HIGH LOW MOTOR e 4 0 Amps maximum 115 Volts AC 60 cycles Automatic thermal protection 1 10H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing 115 VOLT HEAD FOOT MOTOR 4 0 Amps maximum 115 Volts AC 60 cycles Automatic thermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing 220 VOLT HIGH LOW MOTOR 4 0 Amps maximum 220 Volts AC 60 cycles Automatic th2. ASSEMBLY INSTRUCTIONS THREE QUARTER TRIGGER RAIL 554 0706 000 ER FEN C 4 ITN lt TERN IMBING OUT URES TIM BIN ASSEMBLY DIAGRAM STNG IM SHOWN A D AKU Bf TE AND LTS ANU ROSS TUB El PIMEJ ASSEMBLY INSTRUCTIONS 24 0704 0 HALF HEAD TRIGGER RAIL 554 0704 000 HEAD END OF HEAD SECTIO ASSEMBLY DIAGRAM 2 3 X lt Va gt S WPETROLELN ASSEMBLY SHOWN IS FOR AN BO BED er BED USE THE SET OF 43 2 RAIL MOUNTING BRACKET 9 229 V SSEMBLY N THE BRACKET THAT ARE CLOSER TD 0 0 gt 21 THE FOOT END OF THE BED BED RAIL MOUNT 000 LUUS DWG 999 ASSEMBLY INSTRUCTIO 01 06 03 HALF FOOT TRIGGER RAIL 554 0705 000 FRUM 1110 ANA AND LIX T NAM FRA ME ASSEMBLY INSTRUCTIONS TRAPEZE ADAPTOR 554 0639 000 5 16 BOLT ASSEMBLY DIAGRAM MOUNTING BRACKET LOCKNUT INSTRUCTIONS CRY J ETE l3 ASSEMBLY INSTRUCTIONS TRAPEZE 554 0143 000 gt Z E ASSEMBLY DIAGRAM SEN SECTION RATCHE SSE FUUT SELECTOR RATCHE
3. NUMBER UN 00 5431 017 31 10 18 X 5 8 HMMS ZINC 00 6 31 00 10 V LUCKNU 7518 001 COTTER 7 16 1 2 SHA SELECTOR RATCHET INSTRUCTIONS 5 ATTACH 999 0658 0197 0201 KH AND LH RATCHET END RATCHET LH BRACKETS TU FOOT END UF BED RESPECTIVELY WIT HEX HEAD MACHINE SCREWS AND AND LOCKNUTS AS N IN DIAGRAM 0558 0211 TUBE TO FOOT WING UF BED USING D RATCHET RH CIRCLE COTTERS AND LEVIS PINS AS SHOWA WING OF BED USING 812 AD_D 4 ATTACH 999 0633 021T TUBE TD SCREW AND LOCKNUTS lt CROSS LIN HEAD I HEAD AND FOOT BOARD INSTRUCTIONS ATTACH 900 001 002 BRACKETS Ao FOOT BOARD 4 FIXED PLACE PANEL MOUNTS INDICATED IN II ATTACH BRACK BIARD AS S SLIDE HEAD SLUTS UN HE SAUNA SECURE BULTS AS S WN 0 145 002 BRACKE BIARD ASSEM END OF MAINE VU UF IS TU EAD EAD BOARD WITH 100 3431 0043 END KN n BS 100 8525 001 100 5431 003 74 20 4 5216 e X 374 16 CK WASHERS were ARRIAGE BDLTS FULL THREAD 00 5225 00 5825 002 74 20 4 20 PAR EG NUTS CARRIAGE BOLTS 00 6525 001 999 0145 002T 999 0652 002 999 0652 001 4
4. PEATTACH MOTOR COVER TO FRAME 4 0 0646 070 INTERFACE CABLE 34 18 BOARDS ATTACH NURSE CONTROL WELDMENT TO FRAME AND CONNECT NURSE CONTROL 3 555 0354 902 BEZEL WELDMENT SWITCH TO INTERFACE CABLE CONNECT INTERFACE CABLE TI ALPHA T mir TE MIROL 4 100 5425 087 1 4 20 X 500 PPH 23 BIN MANUAL DRIVE PACK MAINFRAME ASSEMBLY 9 1 999 0633 953 _ MANUAL DRVEPACK FOOT 8 1 999 0633 952T MANUALDRIVE 6 6 9990032008 FEMALEPIVOTBLOCK 5 6 999 0032 007 MALEPIVOTBLOCK 00 4 2 1007938009 CLEVISPIN 375 x2 25ZINC 3 1 __100 7938 001_ 375 5 30 2 3 1007518001 CIRCLE COTTER 7 16 1 2 SHAFT 1 6 100 6731 001 516 18WASHERHDLOCKNUIT _ 34 MANUAL ASSEMBLY 9 1 99900320625 RETANERNUT 8 1 9990032033 KNOB CRAN 6 1 999003202 H 5 2 2 100 3150 005 BEARING RACE 093 PER CRANK ASSEMBLY 36 ELECTRIC MOTOR MAINFRAME ASSEMBLY 9 1 999263395171 MANUALDRIVE PACK TAUPE 9990633951 1 8 2 9990032008 FEMALE PIVOTBLOCK 9990032008 2 6 9990032007 MALE PIVOT BLOCK 4 9990032007 6 6 1006731001 5 16 18 WASHER HEAD LOCKNUT 1006731001 6 38 SECTION THREE INSTRUCTION SHEETS AVAILABLE ACCESSORIES 2 c INENTO
5. blankets sheets heating blankets pads tubing wiring etc and other types of products SAFETY SUMMARY Continued DO NOT use the side rails as push handles for moving the bed Trapeze units must be used ONLY in ASSISTING the patient in repositioning or transferring in or out of bed NEVER allow patients to use a trapeze unit as a total individual weight support NEVER permit more than one 1 person on in the bed at any time Body weight should be evenly distributed over the sleeping surface of the bed DO NOT lay sit or lean in such a way that your entire body weight is placed only on RAISED head or foot sections of the bed This includes when assisting in repositioning or transferring in or out of bed ELECTRICAL The bed is equipped with a three prong grounding plug for protection against possible shock hazard DO NOT under any circumstances cut or remove the round grounding prong from any plug used on Basic American Metal Products DO NOT remove caution warning labels applied to bed NEVER operate the bed if a cord or plug is damaged or if it is not working properly contact Qualified Service Personnel for examination and repair SAFETY SUMMARY Continued REPAIR OR SERVICE INFORMATION Do NOT open assemblies such as the actuators hand control and control box Only trained service personnel certified by Basic American Metal Products are qualified to repair these parts If uncertified individuals perform work on these produc
6. 050 COVER LI VOLTAGE 3 1 999 0651 050T COVER LOW VOLTAGE d 1 999 0700 300 6 FUN J BOX 2601 2 1 999 0700 300 FUNCTION JUNCTION BOX 2 1 999 0700 300 6 FUNCTION JUNCTION BOX 1 2 100 5410 001 1 5 LONG 10 32 PHILLIPS 1 2 100 5410 001 1 5 LONG 10 32 PHILLIPS HEAD 1 100 5410 001 1 5 LONG 10 32 PHILLIPS HEAD MOTOR ASSEMBLY 9 2 9990032010 SELF WRENCHING NUTS 8 1 999 0651 905T WELDMENT MOTORMTN BRKT 7 1 999 0651 015 __ BRACKET MOTOR MOUNTING PLATED 6 1 999 0651 010T TORQUETUBE ELECTRIC TAUPE 5 1 Seechartonfigure MOTOR 4 1 9990301007 5 3 1 9990032090 MAINNUT RH 2 1 9990032062 RETAINER NUT 2 I 4 1005425005 20x 50 PRHMS ZNC C gt 30 NUT POSITION eno dA UA ht LE Ei SHAFT TAIL LENGTH DETAI NOTE ORIENTATION OF STOP CLIP CRITICAL BEDS PRODUCED BEFORE JAN BEDS PRODUCED AFTER JAN SERVICE MOTORS WITH BRACKET MAIN NUT AND STOP CLIP BEDS PRODUCED BEFORE JAN 2004 220 VOLT PART 115 VOLT PART DESCRIPTION BED NUT POSITION A HIZLO MOTOR HEAD MOTOR FOOT MOTOR FLEX SHURPLUS ASTROLITE 11 50 S 79 TAL 999 0670 952 999 0651 952 HEAD MOTOR ASSEMBLY 999
7. 20 7H HEAD ACORN JRACK T BRALK 399 0659 0 BUARU INSTRUC I TT D331 034 EIS I 0659 0337 0347 iS 0 ISING TS 0321 TO FII AS SHUN D 15 0027 BRACKETS TO HEAD NAME RD BE an UF MOUNIS 554 0659 00065 ASSEMB 1 ANA wv V CS VO A D FOOT BOARD BRKT QK RE CARRIAGE BOLTS MS FULL THREAD 20 174 LG CARRIAGE BOLTS UTS 999 0659 0 20 ACORN 7H HEAD BRA BRKT REL 999 0699 0331 BRKT UK REL NUTS HEX CK BRD MNT RH TAUPE BRD MNT LH TAUPE ASSEMBLY INSTRU CITONS EZE LOK BED WALL SAVER 554 0669 000 60 554 0668 000 76 KIT ITEM x ITEM 3 4 FR 2 EZE LOK UNDERCARRIAGE SHONN MOUNTING INSTRUCTIONS IN HIGH POSIT N SSEMBLY DIAGRAM 2 REMI sam WALL SAVER HOLES 0 CAS DOWN SO THAT THE IS PARALLEL TO FLO ASSEMBLY INSTRUCTIONS DUST COVER MANUAL CRANK 554 0685 000 100 8 300 002 999 0685 0301 ASSEMBLY INSTRUCTIONS MANUAL TWIN TRAX ASSEMBLY 554 0604 000 ELECTRIC TWIN TRAX ASSEMBLY 554 0687 000 NOTE NOT OVER TIGHTEN NJI AM BOLT 00 NO
8. rails when used with a Manual Electric bed DO NOT fall within any weight limitations Side rails can be deformed or broken if excessive side pressure is exerted on the side rails These side rails are for the purpose of preventing an individual from inadvertently rolling climbing out of a bed If an individual is capable of injuring himself herself an alternative means of preventing the patient from rolling climbing out of a bed should be initiated Additional safety measures should be considered for patients identified as high risk for entrapment Such patients include those with pre existing conditions such as confusion restlessness lack of muscle control altered mental status organic or medication related ora combination of these factors Increased risk also occurs when the patients size and or weight are inappropriate for the bed s dimensions DO NOT use the side rails as push handles for moving the bed SPECIFICATIONS DIMENSIONS 81 75 85 75 Overall Width With Rails 40 50 40 50 Table 1 Overall Length Includes 1 2 rubber bumper Overall Width With boards 37 88 37 88 Overall Width Without boards 37 25 Ten Non E 02 ALL MEASUREMENTS SIDE ELEVATION HIGH POSITION SIDE ELEVATION LOW POSITION ARE IN INCHES UNLESS OTHERWISE SPECIFIED MEASUREMENTS IN REPRESENTATION ARE FOR 80 BED 76 DIMENSIONS ARE LOCATED IN CHART AT TOP OF PAGE
9. salts leaving surface ready to paint All parts are then coated with a taupe colored epoxy powder and baked 35 minutes at 375 degrees The powder coating finish is to be approximately 2 5 mils thick The coating will be a smooth uniform finish without runs wrinkles or grit GENERAL SPECIFICATIONS DRIVE UNITS There are 3 individual motors to operate the head knee and high low functions The motors have a plug in type connector to allow for easy removal in the event of a motor problem The motors will be overload protected with an automatic thermal reset FINAL ASSEMBLY AND TESTING The bed is to be fully assembled and tested at the manufacturing facility before shipping The only necessary assembly by the customer will be attachment of the head and footboards to the bed frame all other components will be attached All beds will be completely tested for proper operation The bed will be tested for insulation and leakage current The testing results for each bed will be recorded and kept on file at the manufacturing facility for proof that the bed has been tested and is operating properly at the time of shipment 14 SECTION ASSEMBLY PRINTS BILL OF MATERIALS SLEEPING SURFACE ASSEMBLY 17 6 100250000 NON SKID TAPE t x 8 NOT SHOWN 1002500002 6 6 15 1 9990644013T SEAT SECTION 99064037 1 1 14 1 99920644127 PAN THIGHSECTION TAUPE 999064027 1 1 PA
10. the Actuator functions Reconnect all cords to original positions Press the hi lo up and or down button again If you hear a clicking sound Replace the Control Box If you hear no clicking sound Replace the Pendant 56 57
11. 0670 953 999 0670 951 999 0651 953 999 0651 951 BEDS PRODUCED AFTER JAN 2004 FOOT MOTOR ASSEMBLY HI LO MOTOR ASSEMBLY 220 VOLT PART 999 0752 902 115 VOLT PART 999 0700 802 DESCRIPTION HEAD MOTOR ASSEMBLY 999 0752 903 999 0752 901 999 0700 S03 999 0700 801 FOOT MOTOR ASSEMBLY HI LO MOTOR ASSEMBLY ZU FU Um Y C2 Mm E ZO TU gt gt CH ASSEMBLY INST ALPHA HIGH MOUNT NURSE CONTROL KIT GEN 4 RUCTIONS ITEM PART NUMBER DESCRIPTION 28 100 5506 001 6 x 1 2 PPHIF AB ZI SCREW OLD MOTOR BRACKET REMOVE 3 1 999 0700 305 HAND CONTROL 5 BUTTON I THE BED O 2 100 5431 002 5716 18 X 375 HWHNS ZINC UVE THE MOTOR COVER FROM THE BED AND DISCONNECT THE 2 990200 SELF WRENCHING NIT ORS FROM THE OLD lt a TUNE DVE J BOX AND ATTACH THE ALPHA BOM le CHANNEL _ UVE HEAD MOTOR DISCONNENCT PLATED MOTOR BRACKET FROM 7 999 0646 0167 T MOTOR MOUNT ALPHA BOX Du WITH PAINTED BRACKET ATTACH WITH NEW MOTOR BRACKET B 999 0700 400 CONTROL BOX ALPHA 2601 MC THE MOTORS ACCORDING TO LABELS ON J BIK 3 2 10 706 001 46 32 N
12. 1 50 PART NUMBER DESCRIPTION o al x 750 ROLL PIN P01747 0002 VW PN 188 100 7718 005 ve SELF TAPPING SCREW R12023 0002 BRACKET MOTOR MNTG MOTOR AND THREADED ROD STOP CLIP MAIN NUT RH BEDS PRODUCED BEFORE JAN 2004 HAVE BURNDY BLACK FLAT MOTOR PLUGS BEDS PRODUCED AFTER JAN 2004 HAVE MOLEX WHITE SQUARE MOTOR PLUGS 28 i I Ej I 1 trinh Ji E3 EN G Tass P 9 0 2 T 8 LJ Is VI lt PARTS LIST ITEM 9 PART NUMBER DESCRIPTION 7 1 999 0337 005 HAND CONTROL 6 BUTTON NOT SHOWN 8 1 999 0150 199 PANEL PEND HOLDER NOT SHOWN 5 1 888 0150 021 CAUTION LABEL NOT SHOWN FOUR BUTTON PENDANT FOR SEMI ELECTRIC BED PART IS 999 0530 050 an 7 4 2
13. 100 1138 00 STRAIN RELIEF PLUG NOT SHOWN 220 VOLT JUNCTION BUX PART IS 999 0627 063 THE PLUG IS 0 3 1 999 0651 0501 COVER LOW VOLTAGE HAT COUNTRY THE BED IS TO BE DEL 2xx 1 999 0530 003 JUNCTION BOX 1 2 100 7419 01 3 16 DIAMETER POP RIVET N En T NI ji I DE 1 I LJ 1 rad M PENDANT CORO 0 0 Fr 0 ay 4 29 7 2 715715 mE I 5465 C2 E C3 999 0700 930T PARTS LIST 999 0700 935T PARTS LIST 999 0700 920T PARTS LIST ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION g 1 999 0700 305 FUNCTION PENDANT 9 1 999 0700 355 FUNCTION PENDANT PUL 9 1 999 0700 205 4 FUNCTION PENDANT 8 1 999 0700 199 PENDANT HOLDER 700 8 1 999 0700 199 PENDANT HOLDER 700 8 1 999 0700 199 PENDANT HOLDER 700 E 1 999 0150 021 CAUTION LABEL NOT SHHWN gt 7 1 999 0150 021 CAUTION LABEL lt SHOWN Y 1 999 0150 021 CAUTION LABEL NOT SHOWN 1 100 1100 038 STRAIN RELIEF PLUG NOT SH 1 100 1100 038 STRAIN RELIEF PLUG NOT SHOWN 1 100 1100 038 STRAIN RELIEF PLUG NOT SHOWN 5 1 100 8510 003 LOCKWASHER SHAKEPRO 5 1 100 8610 003 10 32 LOCKWASHER SHAKEPRO 1 100 8610 003 10 32 LOCKWASHER SHAKEPRO 4 2 100 6710 001 10 32 NYLOCK NUT 4 2 100 8710 001 10 32 NYLOCK 4 2 100 6710 001 10 32 NYLOCK NUT 3 1 999 0651 050T COVER LI VOLTAGE 3 1 888 0551
14. 2 gt S BASIC AMERICAN A AS MEDICAL PRODUCTS 336 Trowbridge Dr Fond du Lac WI 54937 Customer Service 800 365 2338 EZE LOK MANUAL DRIVE BED INSTRUCTIONS FOR USE To avoid injury or damage to the bed please read all sections pertaining to the bed model before use For information on other products such as Patient Aids and Patient Room or Common Area Furniture please call 800 554 9215 or visit our web site at www grahamfield com ETL LISTING INFORMATION Basic American Medical Products is a manufacturing facility of L 2601 1 GF Health Products Inc 2935 Northeast Parkway Atlanta GA 30360 CAN CSA C22 2 NO 601 1 GF Health Products Inc www grahamfield com Eze Lok Service Manual 999 0643 090K SEPTEMBER 2013 4 5 6 9 10 11 12 13 14 16 18 20 22 24 26 34 38 41 42 43 44 45 47 48 49 50 51 52 53 55 TABLE OF CONTENTS SECTION ONE INSPECTION MAINTENANCE PLAN ASSEMBLY INSPECTION SAFETY SUMMARY SIDE RAIL INSPECTION PLAN BED SPECIFICATIONS BOARD SPECIFICATIONS FEATURES ELECTRICAL MATERIALS CONSTRUCTION SPECIFICATIONS BED FINISH GENERAL SPECIFICATIONS SECTION TWO SLEEPING SURFACE ASSEMBLY FRAME AND LIFT ASSEMBLY UNDERCARRIAGE ASS
15. BLY UNDERCARRIAGE 100 6738 003 3 8 16 NYLON JAM LOCKNUT 4 100 5438 028 3 8 16 x 3 5 HEX HEAD BOLT 22 ELECTRIC DRIVE PACK MAINFRAME ASSEMBLY 11 6 100 6731 001 5 16 18 WASHER HEAD LOCKNUTS 10 6 9990032007 MALEPIVOT BLOCKS 9 1 99906514099 NAMEPLATE COMMONZED 8 1 __ 30 8 31 FOOT 6 1 30 amp 31 ACTUATOR HI LO ASSEMBLY 6 100 1100 018 CABLE TIE 84 1 0811 NOT SHOWN 24 ELECTRIC MOTOR COVER MAINFRAME ASSEMBLY 999 0651 950T ASSEMBLY MOTOR COVER TAUPE 100 5425 087 1 4 20 x 500 HH TYPE 23 EXTSEMS 1 30 El NU 1 NOTE DIMENSION A REPRESENTS HEAD MOTOR TOTALLY RETRACTED FOOT MOTOR TOTALLY EXTENDED HVLO MOTOR TOTALLY EXTENDED TABLE 1 NUT DIMENSION MOTOR SETTINGS BEDS PRODUCED BEFORE JAN 2004 115 VOLT PN 220 VOLT PN DESCRIPTION DIMENSION A 999 0651 952 999 0670 952 HEAD ACTUATOR 5 75 999 0651 953 999 0670 953 FOOT ACTUATOR 7 75 999 0651 951 999 0670 951 HI LO ACTUATOR 11 50 TABLE 1 NUT DIMENSION BEDS PRODUCED AFTER JAN 2004 115 VOLT PN 220 VOLT PN DESCRIPTION DIMENSION A 999 0700 902 999 0752 902 HEAD ACTUATOR 5 75 999 0700 903 999 0752 903 7 75 999 0700 901 999 0752 901 HI LO ACTUATOR 1
16. EMBLY UNDERCARRIAGE MAINFRAME ASSEMBLY ELECTRIC MAINFRAME DRIVE PACK ASSEMBLY ELECTRIC MOTOR ASSEMBLY MANUAL CRANK ASSEMBLY SEMI ELECTRIC MOTOR MAINFRAME ASSEMBLY SECTION THREE THREE QUARTER TRIGGER RAIL KIT HALF TRIGGER RAIL KIT SLEEPING SURFACE MOUNT HEAD RAIL HALF TRIGGER RAIL KIT MAIN FRAME MOUNT FOOT RAIL TRAPEZE ADAPTER KIT FOOT SECTION RATCHET KIT FIXED PANEL MOUNTING KIT REMOVABLE PANEL MOUNTING KIT WALLSAVER KIT MANUAL CRANK DUST COVER TWIN TRAX ASSEMBLY ZIMMER TRACTION ADAPTER SECTION FOUR TROUBLE SHOOTING GUIDE SECTION ONE BED SPECIFICATIONS INSPECTION MAINTENANCE PLAN PACKAGING HANDLING INSPECTION INSPECTION OF ALL COMPONENTS Inspect Receipt of shipment 1 Check bed components for obvious damage 2 Inspect power supply cord for cuts and or damage 3 Check thatthe actuator cords are connected properly into the control box ASSEMBLY INSPECTION MECHANICAL SLEEPING SURFACE FRAME AND BASE ASSEMBLIES Inspect 1 Year 1 Inspect welds on the sleeping surface frame and base assemblies for stress fractures 2 Inspect all fasteners for wear and looseness HEAD FOOT AND HI LO ACTUATOR PULL TUBES Inspect 1 Year 1 Inspect head foot and hi lo torque tube components for excessive wear 2 Inspect head foot and hi lo torque tubes for bends wear or stress damage Clevis pins on head and hi lo pull tubes should not be bent 3 Tighten all actuator mounting hardware CASTERS Inspect 1 Ye
17. IT ACH MOTOR COVER FRAME 4 999 0646 070 INTERFACE CABLE 34 18 BOARDS ACH NURSE CONTROL TO FODTEDARO AS SHOWN em aT ECT NURSE CONTROL SWITCH TO INTERFACE CABLE AS SHOWN DN PAGE 2 CONNECT INTERFACE CABLE TO ALPHA CONTROL BOX 2 555 0254 001 NURSE CONTROL SWITCH THE CHANNEL TL THE FOOT GUAR AS SUN 4 100 525 087 1 4 20 X 500 PPH TYPE 23 EXTSEMS Zar VEI d EI ASSEMBLY INSTRUCTIONS ALPHA NURSE CONTROL KIT GEN 4 2 DN Co CUTAWAY FOR CLARITY ART NUMBER DESCRIPTIO RUCTIINS 10 999 0700 305 HAND CONTROL 6 BUTTON 4 9 2 100 531 002 576 180 375 HWHMS ZINC EMIVE THE MOTOR COVER FROM THE BED AND DISCONNECT THE OTORS FROM THE DLD J BOY 8 2 999 0032 010 SELF WRENCHING NU EMOVE OLD J BOX AND ATTACH THE ALPHA CONTROL BOX 2 a 999 0646 0167 BRK T MOTOR MOUNT ALPHA BOX EMOVE HEAD MOTOR DISCONNECT PLATED BRACKET FROM AND REPLACE 900 0700 400 CONTROL BOX ALPHA 2601 H PAI BRAC LI ACH NEW TOR BRACKET AS SH WN 5 2 100 5705 001 16 32 NY RECONNECT THE MOTORS ACCORDING TO LABELS DN ALPHA CONTROL BOX
18. NHEADSECTION TAUPE 99064017 1 1 12 2 999 0644 010T PAN FOOT HEAD SECTION TAUPE 99906440017 1 1 1 1 9990633940T WELDMENT KNEE SECTION TAUPE 899 0633940 1 1 10 1 99906339301 WELDMENT FOOTWING 999066339 1 1 9 1 999 0633 925T WELDMENT HEADWING TAUPE 999063920T 1 1 8 99906330547 MATTRESSSTOP TAUPE 999065047 1 1 6t 1 9990098001 SPRINGFABRIC 9990032059 1 1 5 9990032057 SIDEHELICAL 10COIL 9990032057 72 76 999 0032 010 SELF WRENCHING SMALL 999 0032 010 PART NUMBER AND OR QUANTITIES IN BOLD PRINT MAY BE DIFFERENT BETWEEN 80 AND 76 BEDS ITEMS 12 16 USED ON PAN FABRIC BED INSTEAD OF ITEMS 3 5 AND 6 84 PART NUMBER 999 0633 924T 84 SPRING FABRIC USES 80 SPRING FABRIC PLUS 4 ADDED DURING ASSEMBLY ITEMS 3 5 6 ARE USED ON SPRING FABRIC BEDS INSTEAD OF ITEMS 12 16 3 ON 80 AND 84 PAN FABRIC BEDS ITEM 12 IS USED ONLY FOR FOOT SECTION PAN ITEM 13 84 PAN HEAD SECTION TAUPE PART NUMBER 999 0644 014T IS FOR HEAD SECTION PAN 16 7 TIM 3 IS USED 4 ON BOTH ENDS OF BED SEAT BRACKET DRAWN IN SHOW HOW SLEEPING SURFACE 15 ATTACHED MAIN FRAME FRAME AND LIFT ASSEMBLY m 5 09 505 NYLON JAMLOGKNUT imerascos 5 5 10 1 10548904 W amp i6x30HHCS ZNC 1088801 1 9 1 9990633910 WELDMENT F
19. RAME TAUPE 98083901 s 2 9980883908T WELDMENTUIEVER TAUPE 9908301 2 2 7 8 9380833100 HOULDERBOLT ULEVERMG 9908810 6 6 6 2 999009009 UNKHILODRAG TAUPE 990801 2 2 5 8 100940004 625 OD x 4371 ID x 093 THICK WASHER 1008410004 8 8 4 2 1007419011 __ 316 DIAMETER STEEL POPRIVET 10074901 2 2 s 8 1008731008 5716 18 NYLON LOCKNUT THIN 25 1009731000 6 6 2 4 1004715002 END CAP 1 5 0D 14GA BLACK 10041802 4 4 1 2 1004515001 BUMPER DEIAFEXPD 104818001 2 2 84 FRAME PART NUMBER 999 0633 912T PART NUMBER AND OR QUANTITIES IN BOLD PRINT MAY DIFFERENT BETWEEN 80 AND 76 BEDS 18 UNDERCARRIAGE ASSEMBLY 9 2 100 6725 003 1 20NYLOCKNUTTHNHTZNC 8 8 4 100 6538 003 3 8 16 ACORNNUT HEXCAP 6 2 1005425044 920 2 14 6 2 727 5 4 100 5225 011 14 20 X 5 8 CARRIAGE BOLT OBSOLETE SEE NOTE 4 4 100 4715 003 1 5 SQ TUBE 16 GA 3 2 100 4700 004 ENDCAP 1 5X2 00X 083TUBE 2 2 100 4700 003 END METAL 1 0 SQ TUBE 1 ITEMS 5 13 AND 14 LONGER USED ON EZE LOK UNDER CARRIAGE ASSEMBLY SEE DIAGRAM A ON PAGE 21 ITEM 9 USED QTY 6 ON EARLY PEDAL CONFIGURATION 20 UNDERCARRIAGE MAINFRAME ASSEMBLY PART NUMBER DESCRIPTION 999 0643 901T ASSEM
20. T BEND CROSS MEMBERS NUMBER F R 999 058 952 5 115 SLEEPING SURFACE REMOVED CLARITY REAM HOLE IN SIDE ANGLE FOOT I CHANNEL WITH 25 64 DRILL BIT DR LARGER ALLOW FOR BOLT CLEARANCE IF NECESSARY N SIDE ANGLE FOU LL WITH 25 64 DRILL BI ARGER TU ALLOW FOR BOLT E IF NECESSARY QUANTITIES LISTED ARE FOR 2 KITS DESCRIPTION IV ADAPTER CHANNEL BRAZEMENT 3 32 x 3 16 x 1 16 SAE WASHER 3 9 16 NYLON JM LOCKN 00 6738 003 NOTE 3 8 16 x 4 50 HANS ZN 0 5438 0 I ALL GENERATION 4 BEDS USE 00 4615 002 2 TWO ADAPTER KITS AS SHOWN CAP SECTION FOUR TROUBLE SHOOTING GUIDE Actuator and Control Box Troubleshooting Guide Confirm the Power Cord is properly connected Confirm the Pendant is properly connected Do a Visual Inspection of the Control Box e Doall the Actuator Connectors have six 6 pins and are they straight e Does the Pendant Connector have nine 9 pins and are they straight e ls Power Cord or Plug damaged e ls the Control Box damaged All Functions Inoperative 1 ene e When a Pendant Button is pushed and a clicking sound is heard but the Actuator does not move Replace the Control Box Bad relay When a Pendant Button is pushed and there is no clicking sound and or Actuator movement Replace the Pendant Head Up or Head Down Function Inoperative Step 1 Actuator Disconnec
21. ar 1 Check locks on both locking casters to ensure they are operational 2 Check casters to ensure they roll properly ASSEMBLY INSPECTION ELECTRICAL CONTROL BOX Inspect 6 Months 1 Check power cord for chafing cuts or wear 2 Make sure all attaching hardware is securely tightened 3 Check electrical connections for wear or fractures PENDANT Inspect 6 Months 1 Check pendant cord for chafing cuts or wear 2 Check all pendant functions e Head raises and lowers properly e Foot raises and lowers properly Bed raises and lowers properly full electric only Note Follow electrical troubleshooting guide if failures are experienced 3 Check to make sure each button and associated function correspond example Activate HEAD UP button and head section raises ACTUATORS Inspect 6 Months 1 Check actuator cords for chafing cuts or wear 2 Check range of movement on all motors to ensure they do not bind in the FULL UP or FULL DOWN position Note Should binding occur adjust the pull tube of the actuator by turning it clockwise or counter clockwise in or out just enough to allow the motor to shut off automatically Failure to do so will damage the head foot hi lo function and the internal gears of the actuator 3 Lubricate acme screws as needed with petroleum jelly This maintenance inspection plan contains guidelines to ensure correct bed maintenance procedures are followed and is included as reference only If any pro
22. blems arise during testing of the bed s refer to the owner s Assembly Operating Manual or contact Basic American Metal Products Customer Service Department for Technical Support at 800 365 2338 SAFETY SUMMARY Warning Caution labels applied to the bed apply to hazards or unsafe practices that could result in personal injury and or property damage NOTICE The information contained in this document is subject to change without notice Check all parts for shipping damage and test before using In case of damage do NOT use Contact the Manufacturer for further instructions WARNING OPERATING INFORMATION When using nasal or masked type administering equipment oxygen or air tubing MUST be routed and secured properly to ensure that tubing does NOT become entangled and eventually severed during normal operation of Manual Electric bed When operating moving Manual Electric Beds ALWAYS ensure that the individual confined to the bed is positioned properly within the confines of the bed DO NOT let any extremities protrude over the side or between the bed rails when performing these functions Pendant cord MUST be routed and secured properly to ensure that cord does NOT become entangled and eventually severed during normal operation of Manual Electric bed Keep bed area clear when using electric cords which may get tangled around the bed side rails or legs during operation of Manual Electric beds Keep ALL moving parts free of obstructions i e
23. ermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing 220 VOLT HEAD FOOT MOTOR 4 0 Amps maximum 220 Volts AC 60 cycles Automatic thermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing PRINTED CIRCUIT BOARDS circuit boards are tested by the board manufacturer and by B A M P assembly department prior to shipping ELECTRICAL CORD AND PLUG Hospital grade U L C S A listed cord is 16 AWG 3 conductor type SUT cord extends 92 from the end of the bed MATERIALS CONSTRUCTION SPECIFICATIONS Base Frame Welded tubular construction Main Frame 10 Ga 135 high strength low alloy steel Roll formed Sleeping Surface 11 Ga 120 cold rolled steel Roll formed Spring Fabric Steel wire and steel coil spring assembly Springs 12 Ga coil Fabric 080 dia doubled up wire Approx 2 x 4 spacing Load Limits 450 Evenly Distributed 13 BED FINISH SPECIFICATIONS All finished parts are thoroughly cleaned five stage wash before powder coating Stage 1 Alkaline bath to clean grease and oil off of steel aluminum zinc copper and brass in spray washing machines Stage 2 Fresh water rinse Stage 3 Iron phosphate conversion coating used for pre paint treatment for ferrous metals Stage 4 Cold water rinse Stage 5 Chem Seal 3610 additional corrosive protection used to remove unreacted phosphate
24. t the Head Actuator from the Control Box Disconnect the Foot Actuator from the Control Box Reconnect the Head Actuator into the Foot Actuator connector on the Control Box Then activate the Foot Buttons on the Pendant If the Actuator does not function Replace the Actuator If the Actuator functions Reconnect all cords to original positions Press the head up and or down button again If you hear a clicking sound Replace the Control Box If you hear no clicking sound Replace the Pendant 55 Foot Down Function Inoperative Step 1 Actuator Disconnect the Foot Actuator from the Control Box Disconnect the Head Actuator from the Control Box Reconnect the Foot Actuator into the Head Actuator connector on the Control Box Then activate the Head Buttons on the Pendant If the Actuator does not function Replace the Actuator If the Actuator functions Reconnect all cords to original positions Press the foot up and or down button again If you hear a clicking sound Replace the Control Box If you hear no clicking sound Replace the Pendant Hi Lo Function Inoperative Step 1 Actuator Disconnect the Hi Lo Actuator from the Control Box Disconnect the Foot and or Head Actuator from the Control Box Reconnect the Hi Lo Actuator into the Foot and or Head Actuator connector on the Control Box Then activate the Head and or Foot Buttons on the Pendant If the Actuator does not function Replace the Actuator If
25. ts the warranty is voided DO NOT use unauthorized parts accessories or adapters other than those authorized by Basic American Metal Products Unplug the power cord when performing any maintenance on the bed RADIO FREQUENCY INTERFERENCE Most electronic equipment is influenced by Radio Frequency Interference RFI Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment If FFl causes erratic behavior shut the bed OFF immediately Leave OFF while transmission is in progress WEIGHT LIMITATION The weight limitation for Manual Electric bed taking into consideration patient size proper positioning realignment transfer and overall care is 450 pounds SIDE RAIL INSPECTION PLAN PACKAGING HANDLING INSPECTION INSPECTION OF ALL COMPONENTS Inspect Receipt of shipment 1 Check side rail components for obvious damage 2 Check hardware package assuring all hardware is available for proper assembly ASSEMBLY INSPECTION MECHANICAL SIDE RAIL ASSEMBLY Some rail options do not include Lomax Bed Inspect 3 Months 1 Inspect side rails welds for stress fractures 2 Inspect all fasteners for wear and looseness replace and tighten as needed 3 Bent side rails should be replaced immediately 4 Lubricate all pivot points as needed Note Contact Basic American Metal Products Customer Service Department for Technical Support at 800 365 2338 Safety Summary Side
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