SERVICE MANUAL - UK Dive Guide
Contents
1. DESCRIPTION CODE KEY L P INFLATOR HOSE 009307 WHISTLE 009314 POWER ORAL INFLATOR ASSEMBLEY 009359 12 HOSE CLIP 009293 11 Ocean Reef Service Manual 25 Rel 20 Aug 01st 2001 Ocean Reef Service Manual LJS 5400HT DESCRIPTION CODE L P INFLATOR HOSE 009307 WHISTLE 009314 POWER ORAL INFLATOR ASSEMBLEY 009359 HOSE CLIP 009293 BELT BUCKLE ASSY 009313 Rel 20 Aug 01st 2001 Ocean Reef Service Manual INFLATOR S VALVE DESCRIPTION CODE PIN ROLL 3 32 DIA X 5 007851 BUTTON MANUAL INFLATE 007852 GASKET BUTTON ORAL INFLATE 007853 SPRING ORAL INFLATOR 007854 ROD POPPET INFLATOR 007855 O RING 2050 007856 HOUSING INFLATOR B C 007857 CAP B C VALVE PLASTIC 7 16 007858 O RING 108 009405 SHRAEDER VALVE B C VALVE 007863 009673 007888 007887 007868 009409 007860 INSERT INFL HOUSING 007861 PIN 125 DIA X 883 007862 SPRING B C VALVE 007864 PISTON B C VALVE 007865 007866 27 007867 Rel 20 Aug 01st 2001 Ocean Reef Service Manual mmm INFLATOR S EXHAUST VALVE DESCRIPTION 2 m CODE AIRWAY CABLE ASSEMBLY 007885 CABLE TIE 007869 HOSE EXHAUST ORAL INFL2. VALVE GUIDE PLUG H P PORT SADDLE e HP MAIN BODY Ocean Reef Service Manual WASHER DIAPHRAGM 17 Rel 20 Aug 01st 2001 DESCRIPTION I STAGE 6010 DESCRIPTION Piston Cap regulator body Cap dust 1st stage 6010 Annual Maint Kit Retaining ring filter O Ring 108 Filter sintered O Ring 2056 O Ring 2031 O Ring 2018 Body first stage O Ring 2100 Plug HP port Seat HP Spring piston Retaining ring filter Ocean Reef Service Manual Filter sintered 18 Rel 20 Aug 01st 2001 STAGE ENTERPRISE NITROX DIAPHGRAM 29878 6 PISTONADJUSTMENT 8821 17 SPACER DEMAND LEVER 9667 34 SCREW M2X6 EXH COVER 8764 9 O RING 2056 VITON 9421 8 HOSESHROLD 8830 24 ADJUSTMENTKNOB 8858 1 INSERTM2COS5 8765 Ocean Reef Service Manual 19 Rel 20 Aug 01st 2001 OCTOPUS ENTERPRISE NITROX 9560 9 SCREWM2X10HOSE 8763 13 DIAPHGRAM 29878 6 9677 19 DEMAND LEVER 9666 25 BODY2NDSTAGE 884 8 SPACER DEMAND LEVER 9667 24 SHROUD 100 YELLOW 9951 HOUSING NOZZLE 9670 17 INSERTSM2CO3 5 8765 ORING125X2VITON 9681 18 DEFLECTOR 8840
3. BLACK COVER 005545 PRESSURE GAUGE HP METERS HP HOST 005607 PRESSURE GAUGE HP PSI HP HOST 005608 HP HOSE 005548 CONSOLE COMBO Description Code Medium ring 005508 Ring for scanner 019542 Round plug 005611 Rettangular plug 005612 Depth gauge meters 005601 Depth gauge feet 005602 Pressure gauge meters w host 005605 Pressure gauge PSI w host 005606 005700 005509 Ocean Reef Service Manual 8 005613 Rel 20 Aug 01st 2001 NIRA Neptune Integrated Regulator Adapter DESCRIPTION CODE KEY DESCRIPTION CODE INHAL DIAPHR W PUCK 5254 6 NIRA STUD ASPIRATION 641 32 LOCKRING 8910 8 ASPIRATION KNOBLEFT i6406 34 SCREW M2X6 8764 9 FRONT 2 35 HEXNUT 5433 13 5 15452 BODY WASHER 5257 14 OWNER SMANUAL 906 VALVEBODY 15532 15 800 STDHOSE po50 O RING114 9420 16 HOSEPROTECTOR psn O RING2055 NOZZLE 1 DEMANDLEVER 15448 19 Dynamic 9875 ADJUSTMENTKNOB 15445 29 Ocean Reef Service Manual 9 Rel 20 Aug 01st 2001 STAGE 6600 AL ADJUSTABLE DESCRIPTION DESCRIPTION COVER ROUND POPPET ROUND BLUE BUTTON POPPET CHAMBER SPRIN
4. 1543 13 THICKNESSRING 15452 15257 14 OWNERSMANUL 696 1552 15 800mmSTDHOSE 9950 ORING14 9420 16 9311 ORNG205 96722 17 j 2 i as sr j DEMANDLEVER __ 15448 19 Ann Mant Kit Dynamic NIRA 9875 ADJUSTMENTKNOB 15445 2 Ocean Reef Service Manual 34 Rel 20 Aug 01st 2001 TROUBLESHOOTING NIRA II VISOR FOGS UP IT S A WARNING SIGNAL THAT MASK IS NOT POSITIONED CORRECTLY ON FACE a oralnasal mask not positioned correctly or pinched b oralnasel mask not seated properly in MI 1 breathing assembly c top harness straps pulled to much loosen d bottom harness straps not pulled tight enough mask tens to go up AIR LEAKS a Hair hood trapped inside mask skirt b Sewing on hood skirt will not necessarily seal all hoods especially if sewing on hood where mask skirt fits c Straps pulled to thigh or not properly REGULATOR FREE FLOWS a Adjustment knob opened to much regulate by closing knob in face down position b Regulator purge button has sand pebbles stuck inside c Regulator needs servicing d First stage intermediate pressure not 135 psi 9 5 bar REGULATOR HARD TO BREATH FROM a Adjustment
5. NOZZLE 9672 16 PLUGBODY 8864 Ocean Reef Service Manual 20 Rel 20 Aug 01st 2001 STAGE OCEAN EDGE NITROX 1 ORING amp 2X14VITON 15437 18 INHAL DIAPHR W PUCK 15254 6 SPRINGPOPPET 15440 23 PLASTITE SCREW 15431 8 O RING2068VITON 15456 25 EXHAUST VALVE 8811 9 ADJUSTMENTSCREW 16456 26 Ocean Reef Service Manual 21 Rel 20 Aug 01st 2001 OCTOPUS OCEAN EDGE NITROX ORING amp 2X14VITON 15437 18 INHAL DIAPHR W PUCK 15254 6 SPRINGPOPPET 15440 23 PLASTITE SCREW 15431 8 O RING2068VITON 15456 25 EXHAUST VALVE 8811 9 _ SCREWBODY _ 15904 26 Ocean Reef Service Manual 22 Rel 20 Aug 01st 2001 I STAGE 6600 NITROX SEATRETAINER 12132 6 9402 20 HPSEAT 12131 8 ORING2056VITON 9421 22 SPRING 12133 9 SADDLENITROX 12597 23 O RING2025VITON 14 Ocean Reef Service Manual 23 Rel 20 Aug 01st 2001 Ocean Reef Service Manual TEK VEST 225 DESCRITPION CODICE BELT BUCKLE ASSEMBLY 009313 NON SKIT RUBBER PAD 009316 RELIEFE VALVE 009340 POWER ORAL INFLATOR ASS 009359 WHISTLE 009314 LP INFLATOR HOSE 009307 HOSE CLIP 009293 RUBBER BACKUP PLATE 009326 VELCRO FOR INFLATOR 24 009251 Rel 20 Aug 01st 2001 1 95 93HT o
6. 007870 GUARNIZIONE PER INVOLUCRO LJS 009289 EXHAUST HOUSING SUBASSEMBLY 007891 O RING 2175 007874 INSERT EXHAUST VALVE 007875 ONE WAY GASKET 007876 PLATE SEAL EXHAUST 007877 SPRING EXHAUST 007889 EXHAUST COVER 007879 EXHAUST PIVOT SCREW 007880 EXHAUST ROD 24x4 8 007881 EXHAUST PIVOT PIN SM 15x2 5 007882 EXHAUST PIVOT PIN LG 30x2 4 007883 EXHAUST PIVOT 007884 PIVOT WASHER 28 007886 Rel 20 Aug 01st 2001 OVERPRESSURE VALVE DESCRIPTION CODE 006730 006731 006739 006732 006733 006734 006735 006736 006737 006738 OI GOO N EN Ocean Reef Service Manual 29 Rel 20 Aug 01st 2001 OCEAN EDGE TOOL OCEAN EDGE KNIFE Description TEK KNIFE SILVER BLUNT TIP BLACK Ocean Reef Service Manual Description Code Strap holder 009202 Strap adjuster 007500 Tek Knife Black blade 008177 Tek Knife Silver blade 008175 Tek Knife Blunt Tip blade 008185 001301 001300 008188 008199 Spring for sheat 30 008180 Rel 20 Aug 01st 2001 POWER INFLATOR 99 Syntex amp Tek 840 DESCRIPTION O RING METAL PIN HOSE ORAL BUTTON WASHER ELBOW ASSEMBLY INFLATOR SPRING ELBOW WASHER CABLE
7. ASSEMBLY OVER PRESSURE SPRING ELBOW CAP SHROEDER VALVE PANDUIT CLAMP POWER BUTTON MANIFOLD WASHER BUTTON COVER HOSE CLIP POWER BUTTON RING FITTING CAP O RING O RING QUICK CONNECTION LP HOSE HOSE RING Ocean Reef Service Manual 31 Rel 20 Aug 01st 2001 SERVICE MANUAL ENCLOSURES NIRA SERVICE PROCEDURES Tools Required 1 19mm spanner cod 9782 2 17mm spanner cod 9783 3 Small screwdriver line cod 9784 4 Screwdriver crosses cod 9790 5 O ring pick cod 33407 6 NIRA nozzle tool cod 33404 7 NIRA ad tool w pres gauge cod 9754 8 Silicone grease cod 33410 DISASSEMBLY Step 1 Remove intermediate pressure hose from the NIRA using two wrenches 19MM Spanner amp 17MM Spanner Step 2 Remove cover lock 35 Remove Cover 1 unscrewing it by hand from the Housing Remove the inhalation diaphragm washer 5 and gently remove the inhalation diaphragm 6 if the diaphragm is stuck to the housing carefully peel back the outer edge to avoid tearing it Step 3 If required remove the purge button 2 and the purge spring 3 by pressing the four tabs on the underside inward Step 4 Loosen the hex nut 13 with a crescent wrench and remove it along with the valve body washer 14 Remove the valve body assembly from the housing by sliding the valve body 15 out so the lever 19 is fully exposed Remove the lever and slid the entire assembly o
8. MI 10 O ring 2131 33x1 78 6710 10 FRB2 buckle 9002 20 NG 14 Exhal valve holder 6517 NG 23 Screw M3X14 6528 23 ER 09 Exhaust 8811 32 NG 24 Nut M3 3mm 6529 24 NG 17 Valve cover 6520 Kit SDK 20 O ring Neptune 33034 Kit Directional Exhalation valve 33031 MI 8 O ring DI 67x1 5 6709 4 M 10 O ring 2131 33x1 78 6710 10 MI 7 O ring 58 2x1 78 6708 5 ER 09 Exhalation valve 8811 32 MI 10 O ring2131DI 33x1 78 6710 10 Directional Exhaust valve holder 6502 31 NG 13 Seal wo g 1361 2 Directional Exhaust valve cover 6503 33 NG 12 O ring 0146 9 1 5 6501 27 Directional Exhaust valve deflector 6504 44 Kit SDK 30 Valve Neptune 33035 SDK 4 Octopus connector section 33027 MI 5 Inhaler membranes 1371 14 NG 9B Plug 6515 1 MI 4 Membranes seat 6707 43 NG 13 Seal 1361 2 ER 09 Exhaust valve 8811 32 NG 9 Side Connector 6922 26 Kit SDK 6 Regulator adapter M 33021 NG 12 O ring 46 9x1 5 6501 27 SB 2M Adapter Medium Size 6911 36 NG 10 Side connector bushing 6514 28 SB 3 Bushing 6729 37 ER 09 Exhalation valve 8811 32 SB 4 Plastic band 3 5 x 140 9560 38 Separate parts Ring adapter regulator 6900 42 Visor 7003 8 Kit SDK 7 Equalizer 33029 N 6AS Face seal black 1351 17 SB 5A Equalizer 6914 15 N 6AS Face seal cobalt 1352 17 SB 1 Disk for equalizer 33061 9 N 6AS Face seal yellow 1350 17 MI 10 O ring2131DI 33x1 78 6710 10 M 8 Strap for FRB2 buckle 9003 22 SB 6 Screw M2x6 8764 16 MI 3 Threaded locking ring 6706 3 Washer for screw M2x6 6902 MI 2
9. WASHER DEMAND LEVER DIAPHRAGM DEMAND LEVER SCREW 2 6 EXH COVER SPACER DEMAND LEVER BODY 2ND STAGE ON O NUT DEMAND LEVER CABLE TIE 800 mm STD HOSE MOUTHPIECE 900 mm STD HOSE EXHAUST DIAPHRAGM 2nd stage Enterprise non adj Ann Maint I EXHAUST COVER O RING 2025 SCREW M2 10 HOSE SHROUD O RING 12 5 2 HOSE SHROUD Ocean Reef Service Manual SEAT POPPET 16 Rel 20 Aug 01st 2001 DESCRIPTION DESCRIPTION SCREW YOKE PIN POPPET YOKE BASE SPRING CAP DUST WASHER SPRING BASE O RING 2037 SPRING DIAPHRAM RETAINING RING FILTER ANTIFREEZE CHAMBER FILTER SINTERED ANTIFREEZE CAP RETAINER YOKE NUT ADJUSTMENT O RING 108 SCREW WASHER PLUG L P PORT ANTIFREEZE O RING 2031 INT DIN CONVERSION BODY SWIVEL O RING 115 RETAINING SWIVEL 24 O RING 114 O RING 2050 EN RETAINING SCREW DIN O RING 2062 a DIN CONNECTOR WASHER SWIVEL SINTERED FILTER DIN SWIVEL BASE DIN RETAINER O RING 2131 O RING 2037 CHAMBER BALANCING 1st stage TR94 Annual Maint Kit O RING 2056 m o RING BACK UP CAP SPRING POPPET ASS O RING 2012 SPRING
10. knob closed too much regulate by opening knob in face down position b Aspiration knob on red instead of green c Regulator needs servicing d First stage intermediate pressure not 135 psi 9 5 bar e If purchased before June 1 1999 request upgrade kit poppet cod 15252 poppet seat cod 8865 spring cod 15441 FFM VIBRATES a Harness straps not adjusted properly tighten bottom straps b Adjustment knob opened too much c Nira adjustment too soft make proper adjustment with adjustment tool CLAMPING BAND TEARS a improper removing technique must pull forward not outward NIRA COVER PLATE UNSCREWS a request NIRA cover plate lock Ocean Reef Service Manual 35 Rel 20 Aug 01st 2001 They are all certified in according with 250 rules certification stamp is 5 0474 INSTRUMENTS The followingh tables are the max tollerances acceptable by EN 250 ACCEPTABLE TOLLERANCES OF PRESSURE GAUGES AND DEPTH GAUGES PRESSURE GAUGE 40 bar 5 bar 100 10 200 10 300 10 DEPTH GAUGE 9 m 0 5 m 15 0 7 20 1 30 1 5 40 2 50 2 5 60 3 70 3 5 80 4 Ocean Reef Service Manual 36 Rel 20 Aug 01st 2001 COMPUTER SETTING FOR OCEAN 01 PLUS amp OCEAN 02 NITROX INTERFACE COMPUTERS 1 GO TO COMPUTER 2 CO
11. power cable for 12 volts 8594 Microphone for M105 Digital 8595 Antenna 33 mm for M105 Digital rel 1 0 with 10 mtrs cable 8607 Antenna 26 mm for 105 digital rel 1 1 with 10 mtrs cable 8608 ALPHA 1 ALPHA 2 1 2 volts NiCd AA rechargeable battery 8547 1 2 220 volts NiCd batteries charger 8546 1 2 110 volts NiCd batteries charger 8537 ALPHA Headset 8598 Ocean Reef Service Manual 4 Rel 20 Aug 01st 2001 GSM 2 Surface remote station belt with velcro 8579 SHF Antenna remote unit protection 8578 SHF Antenna remote unit 8600 UHF Antenna remote unit protection 8577 UHF Antenna remote unit 8601 1 2 volts NiCd rechargeable battery 8547 12 volts lead rechargeable battery 8574 Microphone for GSM TV2 Base Unit 8604 Audio Antenna for Base Unit 8602 Video Antenna for Base Unit 8603 Charger 6 12 220 volts 21037 Charge 6 12 110 volts 21035 Surface remote Unit Torpedo Buoy 19619 M 101 M 103 Plug M101 M103 12146 O ring M101 M103 9408 M 103 Headset 8606 EVOLUTION Ocean Reef Service Manual DESCRIPTION CODE BLACK SIL STRAP TRANSP SIL STRAP 001026 001023 009203 007376 007375 007374 007369 BLACK STOP STRAP BUCKLE ROLLER PLUG FOR BUCKLE SCREW M2X4 IMPACT SELECTA DESCRIPTION CODE GRAPHLEX STRAP BLACK STOP STRAP BUCKLE SPRING 060 001029 009203 007
12. 350 007360 MASK 2 3 4 5 6 DESCRIPTION CODE 007433 007431 007424 007425 007432 BLACK STOP STRAP 009203 TRANSPARENT SIL STRAP 001023 Rel 20 Aug 01st 2001 DESCRIPTION STRAP 001200 007601 007602 Description 007362 Code Mouthpiece O Edge w valve 000421 008009 008006 008007 AUSTRALIA AUSTRALIA SPECIAL Descritpion 007999 Code Mouthpiece Australia w valve 000418 Mouthpiece Australia 000417 Snorkel holder SNO3 008005 Exhaust valve 009472 Valve holder 008003 SPOT PVC Description Code Mouthpiece 000413 Snorkel holder D 25 008001 COMPUTER OCEAN 02 NITROX OCEAN 01 PLUS Description Battery Ocean 01 02 Strap Ocean 01 02 O ring battery seat Cover battery seat Ocean Reef Service Manual 6 Rel 20 Aug 01st 2001 DISCOVERY CONSOLE DESCRIPTION CODE KEY BLACK COVER 021017 1 PRESSURE GAUGE HP METERS HP HOST 005607 2 PRESSURE GAUGE HP PSI HP HOST 005608 2 BASIC PLUG 005531 3 DEPTH GAUGE METERS 005601 4 DEPTH GAUGE FEET 005602 4 HP HOSE 005548 5 BLACK STRAP 021031 6 Ocean Reef Service Manual 7 Rel 20 Aug 01st 2001 PRESSURE GAUGE Ocean Edge instruments FE oo DESCRIPTION Y CODE
13. G 2031 O RING 108 O RING 114 SWIVEL RETAINER O RING 2100 YOKE O RING 2037 INLET CAP O RING 2056 PISTON SHIM CONICAL FILTER SADDLE RETAINING RING FILTER Ocean Reef Service Manual 14 Rel 20 Aug 01st 2001 STAGE ENTERPRISE ADJUSTABLE DESCRIPTION DESCRIPTION PURGE BUTTON EXHAUST COVER SPRING PURGE BUTTON SCREW M2 10 HOSE SHROUD COVER TR 94 HOSE SHROUD COVER RING NOZZLE WASHER DIAPHRAGM HOUSING NOZZLE DIAPHRAGM POPPET ASSEMBLY HOUSING ADJUSTMENT SPRING POPPET SCREW 2 6 EXH COVER HOUSING POPPET RETAINING PIN ADJ KNOB WASHER DEMAND LEVER ADJUSTMENT KNOB DEMAND LEVER NUT ADJUSTMENT KNOB SPACER DEMAND LEVER TRIM SCREW NUT DEMAND LEVER SPRING GUIDE ADJUSTMENT 800 mm STD HOSE SPRING ADJUSTMENT 2nd stage Enterprise adj Ann Maint Kit PISTON ADJUSTMENT O RING 2056 BODY 2ND STAGE O RING 2025 CABLE TIE O RING 12 5 2 MOUTHPIECE SEAT POPPET EXHAUST DIAPHRAGM Ocean Reef Service Manual 15 Rel 20 Aug 01st 2001 OCTOPUS ENTERPRISE ADJUSTABLE DESCRIPTION DESCRIPTION PURGE BUTTON NOZZLE SPRING PURGE BUTTON HOUSING NOZZLE COVER OCTOPUS POPPET ASSEMBLY COVER BTR 94 SPRING POPPET COVER RING HOUSING POPPET WASHER DIAPHRAGM
14. G ROUND BUTTON SEAT POPPET LOCK BUTTON ADJUSTMENT SCREW INHALATION RING TRIM SCREW INHAL DIAPHR W PUCK ADJUSTMENT KNOB HOUSING ASPIRATION KNOB RIGHT PLASTITE SCREW IN O AJA N STUD ASPIRATION EXHAUST VALVE TAB ASPIRATION EXHAUST COVER ASPIRATION KNOB LEFT MOUTHPIECE 800 mm STD HOSE CABLE TIE HOSE PROTECTOR HEX NUT Ann Mann Kit Dynam ic NIRA BODY WASHER POPPET VALVE BODY SEAT POPPET NOZZLE O RING 114 DEMAND LEVER O RING 2025 o RING 2068 o RING 0 128 X 0 05 Ocean Reef Service Manual O RING 2021 10 Rel 20 Aug 01st 2001 STAGE DYNAMIC ADJ tormer 6600A 6700A DESCRIPTION DESCRIPTION COVER OVAL BLACK ADJUSTMENT SCREW OVAL BUTTON BLACK TRIM SCREW SPRING OVAL BUTTON ADJUSTMENT KNOB INHALATION DIAPHR RING ASPIRATION KNOB RIGHT INHAL DIAPHR W PUCK STUD ASPIRATION HOUSING TAB ASPIRATION PLASTITE SCREW ASPIRATION KNOB LEFT EXHAUST VALVE 800 mm STD HOSE EXHAUST COVER HOSE PROTECTOR Ann mant kit Dynamic NIRA OE POPPET SEAT POPPET O RING 114 O RING 2025 O RING 2068 O RING 0 128 X 0 05 O RING 2021 POPPET CHAMBER Ocean Reef Service Manual 11 Rel 20 Aug 01st 2001 OCTOPUS DYNAMIC former Oce
15. IRA connect the regulator to an air supply With the air pressure ON back OUT the nozzle with the inline tool until the NIRA leaks air Now screw the nozzle back IN until the leak stops Operate the purge button a few times to confirm there is not a leak If necessary readjust the nozzle In the field or when no inline adjustment tool is available the same adjustment procedure may be made with the trim screw 28 by removing the elastomeric adjustment knob 29 and turning the trim screw OUT till the NIRA leaks air and then turn IN until the leak stops operate the purge a few times to confirm there is not a leak readjust the trim if necessary NOTE THE ORIGINAL ADJUSTMENT FOR ACCEPTANCE AT THE FACTORY REQUIRES THAT The VALVE BEGINS TO FLOW WHEN THE PRESSURE AT THE MOUTHPIECE IS MINUS 1 3 0 2 0 1 INCH OF WATER Step 10 The aspiration control device may be removed by holding one aspiration knob 30 or 34 fixed and unscrewing the other aspiration knob free of the stud 32 When free the knobs can be pulled out of the housing the tab 33 will fall free and the stud will remain in one of the knobs Ocean Reef Service Manual 33 Rel 20 Aug 01st 2001 NIRA Neptune Integrated Regulator Adapter DESCRIPTION CODE DESCRIPTION CODE DIAPHR WIPUCK 15254 6 NIRASTUDASPIRATION 16411 32 NIRALOCKRING 8910 8 ASPIRATIONKNOBLEFT 16406 34 SCREWM2X6 8764 9 FRONTCOVERLOCK 8812 35 ___
16. NTROL PANEL 3 SYSTEM 4 COM PORTS CHOOSE THE COM PORT WHERE YOU HAVE CONNECTED THE INTERFACE 5 PROPERTY 6 SETTING 1200 BAUDS 8 BITS NO PARITY FLOW 1 STOP BITS FLOW CONTROL HARDWARE 7 ADVANCE SETTING DISABLE FILO BUFFERS Ocean Reef Service Manual 37 Rel 20 Aug 01st 2001 HOW IDENTIFY THE RELEASE OF INTERFACE 7 1 MAY BE USE FOR ALL OCEAN REEF COMPUTERS OCEAN 01R OCEANOI NITROX OCEAN 01 PLUS OCEAN 02 NITROX OLD INTERFACE MAY BE USED JUST ON OCEAN 01 R AND OCEAN 01 NITROX OLD INTERFACE SENSOR INTERFACE 7 1 BACK Ocean Reef Service Manual 38 Rel 20 Aug 01st 2001 OCEAN REEF Via Pillea 42 16153 Genova Italia Phone 39 010 6598611 Fax 39 010 6598622 e mail ocean reef oceanreefgroup com OCEAN REEF 1205 Linda Vista Dr San Marcso Ca 92069 USA Phone 1 760 744 9430 Fax 1 760 744 9525 Ocean REEF Group on Internet http www oceanreefgroup com Ocean Reef Service Manual 39 Rel 20 Aug 01st 2001
17. O ring 46 9x1 5 6501 27 Video Creating the future Fre Pal 2906 MP 2 Com System bushing 6540 34 Video Creating the future Spa Pal 3904 NG 9B Plug 6515 1 Video Creating the future Spa Ntsc 3902 NG 9 Side Connector 6304 39 Video Neptune II Servicing Pal 5905 RETROFITTING KIT TO NEPTUNE II 33046 Video Neptune II Servicing Ntsc 4905 MI 5 Inhaler Membranes 1371 14 Video Neptune 8904 MI 2 Regulator connector 6705 6 Video Neptune Eng Pal 7904 MI 3 Thread locking ring 6706 3 Video Neptune Eng NTSC 9904 MI 7 O ring 58 2x1 78 6708 5 Video Neptune Ger Pal 5906 MI 4 Membranes Seat 6707 43 Video Neptune Fre Pal 5904 Polartex Strap low temperature 9004 Video Neptune JPN NTSC 2906 Ocean Reef Service Manual Rel 20 Aug 01st 2001 GSM Global Submarine Messenger M101A D Mic GSM parts Code Key Plug GSM 33100 1 M101 parts O ring 132 33098 5 Plug GSM yellow GSM cover kit 9867 O ring 132 Cover GSM yellow 33099 2 M101 A cover kit Washer 6902 3 Screw M2x6 8764 4 Hot Mic Microphone Kit 9868 Hot Mic Microphone 9869 Microphone screw 9870 Microphone washer 9871 D Mic Microphone with screws A4 8600 D Mic inox screws A4 TC 2x5 AISI 316 8610 M 105 Digital 6 volts rechargeable battery 21038 Charger 6 12 220 volts 21037 Charger 6 12 110 volts 21035 External
18. OCEAN OGE SERVICE MANUAL TABLE OF CONTENTS NEPTUNE II rel 2 2 GSM Global Submarine Messenger and M101A M 105 Digital Alpha 1 Alpha 2 GSM TV2 M 101 M 103 EVOLUTION IMPACT SELECTA MASK2 3 4 5 6 R R B S SELF DRAINING DROP AWAY AUSTRALIA AUSTRALIA SPECIAL SPOT PVC COMPUTER OCEAN 02 nitrox OCEAN 01 PLUS DISCOVERY CONSOLE PRESSURE GAUGE CONSOLE COMBO NIRA Neptune Integrated Regulator Adapter Il st 6600AL ADJUSTABLE Il st DYNAMIC ADJ former OCEAN EDGE ADJ OCTOPUS DYNAMIC STAGE 6700 I STAGE 6600 STAGE ENTERPRISE ADJUSTABLE OCTOPUS ENTERPRISE NON ADJUSTABLE I STAGE TR 94 POLAR TR 94 I STAGE 6010 II STAGE ENTERPRISE NITROX OCTOPUS ENTERPRISE NITROX II STAGE OCEAN EDGE NITROX OCTOPUS OCEAN EDGE NITROX STAGE 6600 NITROX TEK VEST 225 LJS 93HT LJS 5400HT INFLATOR S VALVE INFLATOR S EXHAUST VALVE OVERPRESSURE VALVE OCEAN EDGE TOOL OCEAN EDGE KNIFE TEK KNIFE SILVER BLUNT TIP BLACK POWER INFLATOR 99 The bold items are in the year 2001 catalog Ocean Reef Service Manual 1 Rel 20 Aug 01st 2001 NEPTUNE II rel 2 2 Kit SDK 0 Clamping band 33023 SDK 3 Exhalation valve 33026 Clamping Band 9001 18 NG 15 Bushing wholes 6518 29 MI 15 Visor support SYSTEM 6719 19
19. Regulator connector 6705 6 SB 5C Eccentric Equal block 6924 30 MI 1 Breathing assembly 6903 11 Disks for Eccentric Equal Block 33060 MI 14 Orinasal band 6718 12 Maintenance tools kit 33460 N 7 Orinasal black 1355 13 K11 A Closed end wrench 33403 N 7 Orinasal transparent 1356 13 11 L shaped Allen wrench 33402 NG 15 Bushing w holes 6518 29 K11 C I shaped Allen wrench 33401 NG 14 Exhaust valve holder 6517 Screwdriver 9790 NG 17 Valve cover 6520 Kit SDK 40 Quick Release Ball 33036 NG 9B Plug 6515 1 Lateral band 8900 40 NG 9 Side connector 6922 26 Ball for Lateral Band Quick Release 6830 41 NG 10 side connector bushing 6514 28 Kit SDK 2 Front breathing section 33025 MP 2 Com system bushing 6540 34 MI 3 Thread locking ring 6706 3 NG 9 Side connector wo h 6304 39 MI 8 O ring 67x1 5 6709 4 Separate accessories MI 7 O ring 58 2x1 78 6708 5 C21 Lens frame 33299 MI 2 Regulator connector 6705 6 AC 1 Manual 6906 MI 10 O ring 213 33x1 78 6710 10 Quick Reference Card 6915 MI 1 Breathing assembly 6903 11 AC 2 Carrying bag 6907 MI 14 Orinasal Band 6718 12 AC 4 Protective screen 6908 N 7 Orinasal 1355 13 Adapter FIT PHONE microphone 3102 MI 5 Inhaler Membranes 1371 14 Kit SDK 6 Regulator adapter Small 33020 MI 4 Membranes Seat 6707 43 Video Creating the future Ital Pal 6906 SDK 5 Com System connector section 33028 Video Creating the future Eng Pal 7906 NG 13 Standard seal 1361 2 Video Creating the future Eng Ntsc 8906 NG 12
20. an Edge n adj DESCRIPTION DESCRIPTION COV ER OVAL LIME POPPET CHAMBRE OVAL BUTTON BLACK SCREW BODY SPRING OVAL BUTTON TRIM SCREW INHALATION DIAPHR RING SCREW CAP INHAL DIAPHR W PUCK ASPIRATION KNOB RIGHT HOUSING STUD ASPIRATION PLASTITE SCREW TAB ASPIRATION EXHAUST VALVE ASPIRATION KNOB LEFT EXHAUST COVER LIME 900 mm STD HOSE MOUTHPIECE HOSE PROTECTOR Ann Mant Kit Dynamic NIRA OE O RING 114 O RING 2025 POPPET SEAT POPPET DEMAND LEVER O RING 2068 WEDGE O RING 0 128 X 0 05 SPRING POPPET Ocean Reef Service Manual O RING 2021 12 Rel 20 Aug 01st 2001 I STAGE 6700 DESCRITPION CODE 1ST STAGE BODY 015238 HP PORT PLUG 012550 LP PORT PLUG 012144 YOKE RETAINER 015237 TRANSITION RING 015243 015131 015242 009637 009600 012142 009673 009405 009642 SPRING RING ADAPTER 012313 O RING 2131 009695 RETAINING RING FILTER 012832 015822 012133 Ocean Reef Service Manual 13 009409 Rel 20 Aug 01st 2001 I STAGE 6600 DESCRIPTION DESCRIPTION 1ST STAGE BODY YOKE SCREW HP PORT PLUG OCEAN REEF STICKER LP PORT PLUG 1st stage 6600 Ann Maint Kit YOKE RETAINER HP SEAT CAP SWIVEL WASHER SEAT RETAINER O RING 2025 O RIN
21. osition the nozzle continue screwing it in until the cone end reaches the far side of the slot in the valve body Step3 Assemble the poppet 21 poppet seat 22 poppet spring 23 and the poppet chamber 24 Insert the entire assemble into the valve body 15 Step 4 Assemble the adjustment screw 26 into the end of the valve body 15 Screw into valve body until you can see slot then insert 320 wedge then unscrew till it lock Step 5 Slide the valve body assembly partially into the housing Position the slot for the lever 19 up Slip the ends of the lever into the slot the lever should fall easily into place if it does not screw the nozzle further into the body Push the valve body all the way into the housing aligning the locking flats in the housing with the flats on the valve body Add the washer and hand tighten the hex nut onto the threaded end of the valve body With a crescent wrench tighten the hex nut snuggly Approx 30 inch pounds torque Step 6 The position of the nozzle affects the operating position of the lever To precisely position the nozzle adjust the position of the nozzle until there is only about 1 32 free play at the end of the lever Step7 Replace the inhalation diaphragm 6 Inhalation diaphragm washer 5 and cover assembly 1 Step8 Screw the Inline adjustment tool onto the threaded end of the valve body Hand screw a regulator with a second stage hose onto the tool Step 9 For the final adjustment to the N
22. ut of the housing Step 5 Remove the adjustment screw 26 from the valve body 15 Remove the wedge 20 and unscrew the adjustment screw until it is free of the valve body It may be necessary to turn the adj screw clockwise to release and remove the wedge before unscrewing the adj screw counter clockwise Step 6 Gently tapping on the open end of the valve body will cause the poppet 21 poppet chamber 24 and the poppet spring 23 to drop out NOTE TO ASSURE BEST PERFORMANCE THE POPPET SEAT SHOULD BE REPLACED WITH A NEW POPPET SEAT ANY TIME IT IS REMOVED FROM THE VALVE BODY Step 7 Unscrew the nozzle 18 with the flat blade screwdriver Due to friction of the O ring 17 the nozzle will tend to stay in the valve body It may be carefully pushed out with the eraser end of a pencil or with the 14 dowel Care must be taken not to scratch or nick the end of the Cone shaped surface INSPECTION REASSEMBLY AND ADJUSTMENT Step 1 Inspect all O rings and sealing surfaces to ensure that they are clean and free of any debris If necessary clean with a mild acid solution Vinegar and water Replace any parts that appear worn especially O rings Replacement of the poppet seat should be standard part of any servicing Lightly lubricate all O rings with silicone grease and re install Inspect inhalation diaphragm for cuts or nicks Inspect nozzle blade replace nozzle o ring Step2 Install the nozzle 18 with a flat blade screwdriver To p
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