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Interstater/NH TL80,80A,90,90A,100100A (02981341)

1. eeeseeseseeeeeese 02981341 Paa O aO EE EE 02982596 Exide 434R 84N Replacement Battery 02982767 e eeduliuegdmE hdd 02982793 Cab Mirror Kit MA 02982788 Optional for the TL A series only Specifications 1 TL70 models may not be applicable due to having a different engine displacement 220 cu in vs 238 cu in This typically results in a difference in chassis length 2 Onthe original TL series a portion of the front bolster mustbe ground away for driveline clearance 3 For dual wing mowers the factory installed fuel tank must be replaced with the one listed above to permit clearance for the cylinder mount 4 Full Interstaters must be ordered with a 96 centered rear head Furthermore two lift chains are recommended for such heads 5 As with most dual wing Interstaters the leftwing must be lowered for ingress egress to the tractor platform 6 For dual wing models the left and right hand steps must be removed A replacement left hand step has been included with the fuel tank kit The right hand steps do not get replaced since ingress egress on the right is otherwise blocked by the control stand fs The pump mount in this kit is assembled with a carrier bearing to extend the life of the driveline and pulley weldment 8 For proper front pump driveline access on the TL A series the battery must be raised almost 4 using the relocation bracket provided in the mount kit In this position the ba
2. m mmm P N 02980152 Cyl Support Weldment RH Cab or Rops Tracror P N 02980423 Main Frame Weldment Dual Wing 5 Ofiset Left amp Right uu P N 02980151 Cyl Support Weldment LH Cab or Rops Tracror P N 108435 P N 108436 Litt Frame Weldment Lift Frame Weldment LH Wing RH Wing Cab or Rops Tractor Cab or Rops Tractor Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 14 Pen i pr n a WA at 2n ma A m an et E s MEA a nn RM NN ul Ss ot n Ex TUN 3 i tt e En a we i al Ou Sura te A b a Ta nia n Moa t NR c MA e MR NR ay Ada ASA VL AAN VANN NAMI VVS riaa AS TEAM KAL 3 P N 02981124 Tank Cover Weldment Cab or Rops Tractor Lt P N 0298113 Tank Sub Assembly Cab or Rops Tractor Vent Cut Off Top Red Area Replace Filter 16 psi to 60 psi ae Red Area Good ne Opsito 15 ps p 02962963 P N 106572 Bumper Weldment Cab or Rops Tractor Return Pressure Gauge Glycerin Filled Cab or Rops Tractor Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 2004 Alamo Group Inc Section 8 15 Components Identification White Wire CD i Outer Connector Connects to Yellow s Wire O a Black Wire b Inner Connector P N 002019 PIN 002020 Onnec To mack Magnetic Switch Ac
3. Main Frame Dual Single Wing 4 Install The Rear Mainframe Mounting Bolts There are six long bolts to mount the rear of the mainframe to the rear of the tractor axle housing See Figure 10 Note some holes in tractor housing may have plastic plugs in the tractor housing these will needto be removed before installing main frame You will need to lift the mainframe up under the tractor There are two ways to do this with a fork lift from the side of the tractor or with the main frame balanced on a floor jack From the under side of tractor install the six mounting bolts the main frame will bolt up to the axle housing where the draw bar mount was bolted Tighten these six bolt now See Figure 11 5 Install the bolts and nuts in the front of the main frame There are two bolts on each side that attaches the mainframe to the front mounting brack ets See Figure 12 Using floor jack or fork lift frame until the holes in the front of the mainframe align with the holes in the mounting brackets See Figure 13 As seen in figure 13 there is a gap between the mainframe and mounting brackets this is not un usual The bolts in the mounting bracket at the tractor bolster should be loose this will allow them to slide on the slotted holes so they will pull back to the main frame See Figure 13 Install the four mounting bolts and locknuts two on each side and tighten them now See Item 14 After tightened the gap between the mainframe
4. 06 04 Page 1 Rear Three Point Mower Rear Three Point Mower Connection 1 Install Rear Lift Chains The rear lift chains will replace the three point lift links using the same pins you removed from the lift links These chains allow the mower to float with the contour of the ground Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 7 2 Rear Three Point Mower 2 The Rear Mower is a standard Three Point Hitch mounted mower that is PTO driven through a driveline It will be sent already assembled with the driveline tied to it See Figure 1 3 Connect Lower Hitch Pins The lower hitch pins connect to the lift arms of the tractor with click pins these pins are furnished with the mower See Figure 5 amp 7 Itis best to connect the lower arms of the three point first You can use the lower arms to 4 Connect Upper Hitch Pin The upper hitch pin will connectto the top three point adjustable Link with a pin and click pin The Top Link is furnished with the tractor not with the mower The Top Link is adjustable in length and is used to level the mower See Figure 8 5 Connect Driveline The Driveline arrive tied to the mower See Figure 6 amp 9 Cutthe ties loose from mower Connect the clutch end of the driveline to the mower the clutch is retained to the gearbox input shaft by a clamp yoke on clutch hub Slip the clutch onto the input shaft until
5. Component Crate P N 02983273 Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aux Pump Item Part No Qty Description 1 002364 2 HOSE 16 16FJX 16FJX45 65 5 LG 2 002365 2 HOSE 16 16FJX 16FJX90 62 5 LG 3 001770 2 HOSE 4 AFJX AFJX 58 LG 4 001771 1 HOSE 4 AFJX AFJX 48 LG 5 001772 1 HOSE 4 AFJX AFJX 79 LG 6 001773 1 HOSE 4 4FJX AFJX 89 LG 7 001774 1 HOSE 4 AFJX 4FJX 86 LG 8 002498 1 WIRE HARNESS INT DUAL POWER 9 106596 1 VALVE MOUNTING BRKT WLD MT 10 106597 1 COVER TOP 11 106598 1 COVER BOTTOM 12 703690 1 TANDEM PUMP ASY J DEERE 13 02980151 1 CYLINDER SUPPORT WLD MT LH 14 02980152 1 CYLINDER SUPPORT WLD MT RH 15 108435 1 LIFT FRAME WLD MT LH TS SERIES 16 108436 1 LIFT FRAME WLD MT RH TS SERIES 17 702744 1 4 SPOOL VALVE COMPLETE 18 02983274 1 SMALL PARTS CARTON NH TL A DUAL 19 02982761 1 BATTERY RELOCATION KIT 20 001930 1 HOSE 6 8MP 4MP 79 LG 21 001929 1 HOSE ff 6 6MP 4MP 98 LG 22 02980014 1 HOSE ff 16 16FJX 16FJX90 68 LG 23 02968159 1 HOSE 16 16FJX 16FJX90 52 LG 24 002349 1 HOSE 20 20FJX 20FJX90 52 LG 25 02983358 1 VAVLE STAND WLD MT RH 26 02983306 1 TANK RAIL L H 27 02983307 1 TANK RAIL R H 28 02983315 1 PUMP BOX ASY W 1 BEARING 29 02983322 1 DRIVELINE 1 15 X 1 15 X 31 125 30 0298331 1 1 SIDE MOUNT PLATE LH 31 02983312 1 SIDE MOUNT PL
6. MM INTERSTATER Assembiv Instruction Manual b LI New Holland Cab or Rops Tractor Models TL 80 TL 80A TL 90 TL 90A TL 100 amp TL 100A INTERSTATER Tractors equipped with additional options special equipment tractor manufacturer modi fications new tractor models or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor Alamo Group is not responsible for modifications to the MountKit to accommodate these differences Manual ALAMO INDUSTRIAL PIN 02981341 1502 E Walnut oeguin Texas 78155 MEMBER OF THE 210 379 1480 AA O 2004 Alamo Group Inc INTRODUCTION ABOUT THIS MANUAL The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product This will in turn provide for complete customer satisfaction Itis hoped thatthe information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept However it should be understood that many instances may arrive where correspondence with the Manufacturer is neces sary CONTACTING MANUFACTURER Please help us Help You Before You Call Alamo Industrial Service Staff Members are dedicated to helping you solve your problem or your customer s service problem as quickly and efficiently as possible Unfortunately we receive entirely to many calls w
7. See Figure 21 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 4 Wing Mower Installation Wing Cut Off Switch continued 10 Connect Tilt Cylinderto Mower Deck The Tilt Cylinder connects to the mower head See Figure 15 amp 16 Note you will need to remove the belt guard to connectthis cylinder so you will have room for the cylinder mounting pin to be installed See Figure 16 When connecting the cylinder the grease fitting on the rod end must face up the locking collar on the cylinder must face up and be tightened on rod end The RH Wing and the LH Wing will mount the same Install the RH wing the same as the LH wing Reinstall Belt Guard 11 Install Wire Harness to Motor Solenoid The thumb nut on top of the solenoid will allow the solenoidto be turnedto differentdirection if needed X See Figure 17 amp 21 ME S LH Wing Shown From Rear 7 Wire Harness to LH Wing gap Front Clevis Locking um y Cylinder Rod Collar C vi NG with c Fd 77 fi gup i Wire Harness to Magnetic Swithe LH Wing Shown From Rear Page 5 5 Wing Mower Installation Connecting Mower Motor Hoses 1 Connect Motor Pressure amp Return Hoses Pressure Hose to Mower Deck Connecting the Motor Hoses is i very critical that they a re connected to the correct fittings If these hose are connected backwards it will damage the cooling tubes on the deck the cooling tub
8. Tank Return Filter Assembly amp Tank Return Pressure Gauge ank Return Hose from Wet Tubes on LH amp RH Wing Decks Oil Level Sight Glass Oil Temperature Gauge Main Frame Cross Over Bracket amp Tubes RH Side Shown note Tee Fitting in lower fittings Lower Connection Always from Deck Wet Tubes to Filter Tank Return Line LOW PRESSURE Nut on Bulkhead Fittings Pump amp Motor Hydraulic Schematic Wings have a front and a rear wet tube for cooling the oil At the outer end of the decks there is a cross over hose which allows the oil to cross from the rear tube to the front tube The Tubes and the cross over hose are in the oil return to tank circuit which has to be low pressure Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 11 NOTES Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 12 Section 6 INTERSTATER Joystick Valve amp Control Cable Connections New Holland TL 100 Tractor n 06 04 Page 6 1 Joystick Valve amp Control Cables Prepare Control Valve 1 Remove standard control Handles When using the remote control cables and handles the standard handles must be removed and discarded This is done by removing the C Clips and pins that hold the handlestothe valve body andthe C clips and pins that hold handles to the spools See Figure 1 2 Bolt V
9. m Description PLATE FLANGE SENDING UNIT PLATE SUPPORT BOTTOM TANK STEP WLD MT LOCKWASHER 1 4 PL STD BOLT HEX HEAD 1 4NC1 PL5 LOCKNUT TLM 1 2 NC PLB BOLT HEX HEAD 1 2 13 NC X 1 1 4 PL8 DECAL WATCH YOUR STEP GAS CAP FUEL TANK WLD MT NH TL INTERSTA Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 2004 Alamo Group Inc Section 8 8 1 VI JUL IN L J VI dile dl A gt IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are wanted These will break down to bills of material of the components Some of numbers listed are NOT individual Parts but complete assemblies and or box of assemblies Check before ordering TRACTOR ROPS 2 WD Use Aux Pump for Cylinders SPECIAL COMPONENT CRATE P N 02981017 NH TL Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aux Pump Item Part No Qty Description 1 002364 2 HOSE 16 16FJX 16FJX45 65 5 LG 2 002365 2 HOSE 16 16FJX 16FJX90 62 5 LG 3 703690 1 TANDEM PUMP ASY J DEERE 4 02980151 1 CYLINDER SUPPORT WLD MT LH 5 02980152 1 CYLINDER SUPPORT WLD MT RH 6 108435 1 LIFT FRAME WLD MT LH TS SERIES 7 108436 1 LIFT FRAME WLD MT RH TS SERIES 8 702744 1 VALVE 4 SPOOL COMPLETE 9 02980440 1 PUMP BOX ASY W 1 BEARING 10 02980442 2 TANK RAIL PLATE NH TL SE
10. 251 160 217 250 339 330 447 480 651 910 1234 1250 1695 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 0 4 120 163 175 237 240 325 425 576 685 929 1030 1396 1460 1979 2060 2793 GENERAL INFORMATION To help you assemble your new Brahma and mount it to your tractor we provide you with drawings instructions and general information When needed you can get information or clarification from Your Dealer or Alamo Group Customer Service This publication provides general information not specifically for your case or tractor but in connection with the drawings and Parts Section this publication offers you some valuable assistance please read it thoroughly The mount kits are made for selected tractors with standard configurations Only the noted options and tire sizes listed in the model specifications will work with these mount kits Other options front axles or different tire sizes may prevent the mount kit from fitting your nonstandard tractor Alamo Group cannot take responsibility for these problems or any modifications made to the unit Throughout these instructions In the Parts Mnaual Operators Manual and decals on unit you will see the following symbles pay close attenion to them References are made to right or left directions Right and left are determined by sitting on the tractor seat and facing the direction of travel This is the S
11. OUT mn NX a n L Jiu en JE TRACTOR TRACTOR LH SIDE RH SIDE Hose Sleeving Indicates Direction of Flow Return to Tank from Wet Tubes of RH 8 LH Wing Pressure from Pump to RH Wing Motor Pressure from Pump Figure 22 TRACTOR OLH Wing Motor FRONT Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 8 Pump amp Motor Hydraulic Schematic LEFT WING HYDRAULIC MOTOR SHOWN Case Drain from Motor to Motor Return from Motor to Rear Wet Tube and on to Tank 3 lel LTD 4 X NEVER CONNECT ee i EF es HIGH PRESSURE SVAR NOS Ne HOSE TO WET TUBES ON DECK E High Pressure from Return from Front Pump to Motor Wet Tube to Tank Tandem Pump Inner Pump for RH Wing Pump Case amp Outer Pump for LH Wing LH Wing Drain Pump Case Drain Pump High Pressure Hose Sleeving LH Wing Pump High Pressure Line Pump Suction Line RH Wing Pump Suction Cyl System Supply Line Pump Suction Hose Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 9 Pump amp Motor Hydraulic Schematic Tank Return Hose from Cylinder Control Valve to Tank Upper Connection Always from Pump To Wing Motors NEVER TO WET TUBES HIGH PRESSURE I ami D j Fd Pun M s a ar Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 10
12. There are two spacers that must install between pump mount weldment and tractor bolster install these two spacers now See Figure 9 Each spacer will have two holes The Carrier Bearing should slide over drive shaftfar enough for the pump weldment to fit tightly up against the spacers and the spacers againstthe tractor bolster Tighten the four mount ing bolts to tighten the pump mount weldment See Figure 10 Check the clearance between drive shaft and tractor front bolster where you ground bolster It the driveshaft doesn t have clearance the bolster will have to be ground down again See Figure 10 DO NOT Tighten locking collar on carrier bearing yet 10 Coat the splined end of shaft with anti seize compound Coat the end of the shaft with a anti seize compound See Figure 11 Do not use an excessive amount and do not use grease Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 5 Driveshaft Pump amp Tank Installation 11 Install Splined Coupler Pulley Weldment The Drive belt for the splined Coupler Pulley weldment must be installed atthe same time Note the long end of the splined coupler goes on first Slide it on until the roll pin that is driven trough the splined coupler is bottom against the driveshaft See Figure 12 12 Preparethe Pump for Installation Coatthe splined shaft of the pump with a anti seize com pound Install the pump shaft into the splined coupl
13. m sud Pins 1 Welds 3long in 4 places A a amp 2on side Main Frame Dual Single Winc 11 InstalltheLift and Tilt Cylinders Install the Lift cylinder and the Tilt Cylinder When installing these they must be installed with the rod end clevis grease fitting facing up and out See Figure 23 amp 24 The Cylinder for the Left Wing will install the same as the RH side Do not remove any shipping plugs from cylinders or hoses until you are ready to install the hoses this will keep the system and components clean while unit is being assembled Interstater NH TL 80 90 8 100 Asy Man 06 04 2004 Alamo Group Inc Grease Fittings must face up amp out Cyl Clevis amp MEM iden Hose ports must Ban point in the E correct direction 4 Install with Hyd fitting ES Grease to rear f i Fittings must face Wing Fold is UP Cyl m Page 4 NOTES Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 4 8 Section 5 INTERSTATER Wing Mower Installation New Holland TL 100 Tractor n 06 04 Page 5 1 Wing Mower Installation Wing Cut Off Switch 1 Assemble Brackets amp Magnetic Switches Locate the Magnetic switch mounting bracket dual wings there will be two of these See Figure 1 If Dual wings the two brackets will have the switches mounted on the opposite side See Figure 2 Oncethese have the switches bolted on lay the bra
14. sleeving using plastic ties around the hoses to keep it from moving See Figure 8 Tie the sleeving with plastic ties around the pressure hose on the LH side of tractor See Figure 8 6 Install return hose to cross member and Hoses to Control Valve Connect the return hose to the cross member on right hand side of main frame crossmember See Figure 5 The other end will connect to the return filter Tee fitting See Figure 4 Heturn Hose from Wing Return Line From RH Wing Deck Cooling Tanks i Mi M n dii Er Betur Hose from f Connect Pressure 8 Return Hose to Cylin der Control valve Connect the pressure hose run ning from the RH side of small pump to RH Top side of control valve The port will be marked with a P cast into it the other end is connected to the small supply pump See Figure 4 amp 7 Connectthe return hose that is connected to the Tee Fitting ofthe return filter to the Return side of the control valve with a T cast into it See Figure 4 amp 6 m 9 Hyd Valve T Port Return Ho rame L To Control Valve Pressure Line P Port on Valve Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 3 Motor k e a Suction Joystick Valve amp Control Cables Remote Control Cable Connections 1 Control Valve Cable Clips Locate the four cable mounting clips and four roll pins shown laying on muffler bracket for illustration only in Fi
15. 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 18 Components Identification P N02983306 Tank Rail LH Rops Tractor P N02983307 Tank Rail RH Rops Tractor P N 702785 Pulley Weldment w Roll Pin Cab or Rops Tractor P N 02983315 Pump Box Asy W 1 Bearing 1 x15 Rops Tractor Spline End 1 X 15 Spline End P N 02983305 Pulley Adapter Rops Tractor P N 02983322 Driveline 1 15 x 1 15 x 31 125 Rops Tractor Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 19 NOTES Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 20 INDUSTRIAL Insterstater Assembly Manual New Holland TL 80 TL 90 amp TL 100 2004 Edition P N 02981341 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc
16. Figure 30 Tighten the three lock nuts on the mounting bracket The three bolts will stick out of the locknuts a short distance These excess length of threads can be cut off with a hacksaw next to the nut This will prevent the threads from snagging on anything See Figure 31 16 Adjust Handles The handles will have some adjustment to the as the Mounting bracket the handles bolt to will have slotted holes to allow the handles to be rotated to position the handles straight up See Figures 32 amp 33 Cab Model Shown Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 9 Joystick Valve amp Control Cables 17 Tie Cables and Wire Harness together Tie the cables and Wire Harness together with plastic ties inside the cab and outside the cab This will keep them from moving around Cab Model Shown 18 Control Valve Hydraulic Schematic The schematic shows the routing of hoses to the cylinder control valve The cables must be con nected in pattern as shown See Figure 32 amp 33 in order for the proper function to match instruc tions Cab or Rops model are the same See Figure 33 19 Adjust Handles Handles for the Cab Model or Rops Model will adjust about the same The handles will have some adjustment to them as the retaining nut on the Valve end of the cable is tightened Tighten these retaining nuts now See Figure 34 Left Wing p sm Lift Cyl J Control Con
17. Fittings into Return Filter in Tank There is areturn filter in the top of the RH side of tank Inthe end of the filter housing installa Tee Fitting with an Elbow in it In the end of the Tee there will be reducer to allow the installing of a smaller hose This reducer is where the return hose from the control valve will connect See Figure 30 amp 31 26 Install Return Filter Pressure Gauge The return filter pressure gauge screws into the side of the return filter housing This gauge is a low pres sure gauge that is marked in green and red areas See Figure 31 The Oil Pressure return gauge has arubbery tip on top of it the tip till have to have the tip of it cutoff Using a utility knife or suitable knife cut the tip off now See Figure 32 This will need to be done before unit is run 27 Installthe Oil Level Sight Glass The Oil Level sight Glass screws into the Hydraulic tank This is to covered with oil when tank is a at operating level See Figure 30 amp 31 28 Install the small pump pressure hose to pump The pressure hose connects to the RH side ofthe small pump and is run down the RH side of the frame with the return hoses See Figure 33 Interstater NH TL 80 90 amp 100 Asy Man 06 04 Section 2 11 O 2004 Alamo Group Inc Tank Return Filter Reducer Fittting Fitting m al AH Mai leturn Hose from 4 Spool Controlvalve SEP ort Marked Tx Qilileve
18. PAGE NO SECTION 6 Joystick Valve amp Control Cables nrs smerende vennen nnee 6 1 to 6 14 Prepare Control Valve Cylinder Control 6 2 Install Control Valve Cylinder Control ennen eenen 6 2 Connect Control Valve HOSGS sssessrrsssrrsrrsrrrresrrrnrrrrnrrrrrrrrnr rr nennen 6 2 to 6 5 Connect Control Cables to Valve sssossessresrrssrresrrrsrerrrrer rer rrrrr rer eneen rn rr nn rena 6 4 to 6 5 Joystick Mounting Bracket Installation 6 6 to 6 7 Control Cables amp Wire Harness Through Tractor Floor 6 7 DENNE 6 7 to 6 12 Push Pull CULOTMSWIICHES u 6 10 to 6 12 Control Valve Hose Schematic nena 6 11 Control valve for Rops MOQEl ii e i 6 12 Wire Harness SNEMAMO seen 6 13 to 6 14 SECTION 7 Rear Mower TOSAMA a a tim UI Eri OE a rar 7 1 to 7 8 Install Rear Lift Chains to TT AG OT een 7 2 Upper And Lower Hitch PiNS s ssmnossressrrssrrressressrrorrrrerrrrnrrrrrrrrrrrr rr rr nennen 7 2 to 7 3 Driveline 0 gg CUO g a kk NE i 7 3 Leveling Rear EEE EE 7 4 Driveline Slip Clutch Preparation nn ennnnenznzznnenenzenenznnnnnnnnnnn 7 5 Shields and Guards rr rr ERE ERE ERR nnne nnne 7 5 Lupreanon aa e ee 7 6 Initial Start Up ad SOC GUNG EE ee 7 7 to 7 8 MING 7 7 to 7 8 SECTION 8 Mounting SpecifiCalONS ssrrrerrrresrrreorrrrerrrrrnrrrrrrrrrrer rr rr rr rr rn rr rann rann
19. ROPS 2wd As Of Date 06 02 04 10 00 16SL F 2 Max Front Tire 16 9 34 R 1 Max Rear Tire Mount Kit Mainframe Dual Wing 5 Offset Left 8 Right 02980423 Component Crate Dual Wing w Aux Pump 02980333 Replacement Fuel Tank 27 gal Req d for Dual 02980424 Options Lift Chain Kit See Spec Below uissssssrsrrsrrrrrrrrrrrrrrrrrrrrorrrrnrrrerrrrrnr rr ansa 02980514 Extra Interstater Installation Manual annen vennen ennen 02981341 AIN AAN GAN OO CREE 02982596 Canopy Mirror Kit E 02982793 Ge EE NE EP 02982788 Specifications 1 TL70 models may not be applicable due to having a different engine displacement 220 cu in vs 238 cu in This typically results in a difference in chassis length 2 On the original TL series a portion of the front bolster must be ground away for driveline clearance 3 For dual wing mowers the factory installed fuel tank must be replaced with the one listed above to permit clearance for the cylinder mount 4 Full Interstaters must be ordered with a 96 centered rear head Furthermore two lift chains are recommended for such heads 5 As with most dual wing Interstaters the left wing must be lowered for ingress egress to the tractor platform 6 For dual wing models the left and right hand steps must be removed A replacement left hand step has been inc
20. Rear Mower Go onto the Install rear mower section which will also include the Initial Start up procedures DO NOT START Tractor until you have completed the initial start up sec tion Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 6 Wiring Schematic Left Wing Motor Solenoid Valve Fuse White Yellow 3 Terminal Connector gt l White Left Wing Safetv Cut off Switch Left Wing Motor Solenoid Valve Interstater NH IL 80 90 8 100 Asy Man 06 04 2004 Alamo Group Inc Right Switch DOUBLE WING MOWER SHOWN Single Wings have only the Right Wing Motor Solenoid Valve harness 3 Terminal Connector Right Wing Motor Solenoid Valve Yellow bj eh Right cal Switch Switch Brown Brown Start Terminal Brown Starter Solenoid Red to Accessory Terminal Black Ground Tractor Starter Right Wing Safety Cut off Switch Right Wing Motor Solenoid Valve Pump amp Motor Hydraulic Schematic Return to Tank from Return to Tank from Wet Tubes of RH Wing irr Wet Tubes of LH Wing RIGHT WING LEFT WING Return Mainframe E oum Line Tube Cross Over Hose Sleeving N GE AV ELIO N Tee CUT PIT LADE NAN BEG TE Liat ONem T qu Eg o M MW Va M Hose Sleeving S N va LE kiji AS A Pad NYY IN gt SY Pressure from Pump to RH Wing Motor Pressure from Pump to LH Wing Motor
21. and mounting brackets should not be there See Item 14 _ ME Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 4 4 Align Bolt Holes Front Mounting Bracket Main Frame Dual Single Wing 6 Tighten the front Mounting Brackets There are two bolts on each side for the front mounting brackets These brackets have slotted holes in them and should have aligned them selves as the other bolts were tightened When you tighten the front bolt you will need to hold the hose ring so that it is mounted correctly See Figure 16 f Check Tractor Power Steering Hoses The tractor power steering hoses run down the left hand side ofthe engine These hoses are very close to the mainframe where they connect to the front axle To prevent these hoses from rubbing on the Interstater Mainframe loosen the hose retaining clamp on the engine See Figure 17 amp 18 Slide the hoses upward in the clamp and retighten the clamp this will move the hoses where they will not rub on mainframe 3 Hose Ring one each side EH and RH when tighten wh uldbeas shown u Mr ae m i Fa vum d Pr b Tractor Power Steering Hoses Tractor Power Steering hoses Figure 18 and hose fetain 4 ing clamp 2004 Alamo Group Inc Page 4 5 2004 Alamo Group Inc Main Frame Dual Single Winc 8 Install RH Wing Liftframe The wing
22. as it will go Tighten the setscrew in the carrier bearing locking collar this will prevent the drive pulley weldment alignment from moving Double check to make certain the locking collar is tight against driveshaft NOTE If driveshaft is tight and will not slide out to coupler by hand use a pair of locking grip pliers on the shaft nextto the tractor bolster use a small pry bar between pliers and bolster to slide shaft out of crankshaft pulley and make certain it is into the splined coupler as far as it will go See Figure 16 Coupler Pulley must be on pump shaft as far as it will go 15 Install Small Auxiliary Pump The small auxiliary pump mount above the larger pump and is to supply the cylinders with hydraulics The Drive belt is already installed on the driveshaft pulley The small pump is mounted on a plate with two mounting holes one round and one slotted oet the pump up against the larger pump mount weldment and slip the drive belt over the pulley See Figure 17 You can insert the retaining bolt into the LH side of small pump mount plate to hold itupbutdo notinstall a nutonit The Belt guard and pump mounting plate uses the same bolts See Figure 18 Install the belt guard with the bolts through it into the Large Pump Mount Weldment and through the small pump mount plate Install the two retaining locknuts on the these two bolt but do not tighten them yet 16 Adjust Drive Belt on Small Auxiliary Pump The small pu
23. gauge Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page Lad Initial Start Up Procedure CAUTION ROTATING KNIVES Remove all foreign objects and stand clear of 1 cutter units DO NOT GET NEARI ik NOTE On tractor hydraulic powered circuit only make certain that there is full flow from tractor hydraulic system to control valve Refer to tractor manual 9 After hydraulic system is fully charged and functioning properly switch cutter units on then speed engine up to 540 RPM PTO speed Maintain this speed for about 5 minutes Check complete INTERSTATER look for any leaks loose connections or anything that could cause premature wear or failure FINAL CHECK Run INTERSTATER for about 1 2 hour at full speed Check for leaks and vibrations Frequently check oil temperature Make certain it does not exceed 180 deg NOTE When raising wings make certain there is no interference with mower frame cylinders or tractor Lift wings slowly CAUTION DONOT leave unit unattended and COMPLY WITH ALL WARNING DECALS A If unit starts to make unusual noise stop unit and check oil level Also check for frothy oil which would indicate a leak on suction side of system Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 7 8 Section 8 INTERSTATER New Holland TL 80 TL 90 amp TL 100 TL80A TL 90A 8 TL 100A Tractor Mounting Specifications IMPOR
24. interfere with operators foot room Cut hole through floor mat and floor using a round 2 hole saw See Figure 12 After you cut the rubber mat with the hole saw pull the piece of rubber out of saw this will make it easier to cut through the floor See Figure 12 3 Cut Hole In Floor and Floor Mat Using a hole saw cut a hole through the floor mat and the cab floor You will need to lift the mat and check under it and check under the cab floor before cutting the hole you will need to make certain you are not cutting any other components of the tractor See Figure 23 4 Install Wire Harness through floor Mat The Wire harness will come to you with the on off switches attached these switches will need to be removes to Push the Wire Harness up through the floor and boot cover See Figure 23 5 Insert Cables up through Boot Cover Mark the cables as to which is which on the control valve as they need to be connected in the same order on the inside of the cab as they are connected to the control valve See Figure 23 Mark on Cable to reference which it IS qn the contol valve 6 Reinstall switches and Switch mounting bracket Reconnect the switches and the mounting brackets back to the wire harness See Figure 23 f Mark Which Cable is Which It is important that each cable be marked as to which one it is in relation ship to the valve Start with the cable closest to the engine and mark it 1 next out m
25. wide by 1 4 or better be ground in the center under where the driveshaft will run This Space will have to be check and adjusted accordingly See Figure 3 8 Figure 4 Clean the metal dust from around front bolster with a shop vac DO NOT use air to blow them out as they will blow into the engine compart ment and be blown back out next time engine is started Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 3 Driveshaft Pump amp Tank Installation 5 Install Driveshaft The driveshaft is to be installed under radiator and into the crankshaft pulley adapter The drive shaft is splined on both ends The splines will have to align with the spline in the crankshaft pulley The driveshaft will lay on the front bolster in the ground out area for now See Figure 4 If you push the drivesnaft in until it bottoms out in the pulley adapter and hold in on it the driveshaft should clear the front bolster If it doesn t then you will need to grind more out After the driveshaft clears and the metal grinding have been cleaned remove the card board or what ever you covered the radiator with 6 Install Battery Tray There are 4 spacers that are needed to raise the battery tray up from stock height so it will clear the driveshaft Install these spacer onto the tractor bolster See Figure 5 You will need to use the four new bolts which are longer than the ones you removed from the battery tray In
26. 200328 703902 803213A 02979022 001184 702785 02956851 02978281 03200285 02980444 00774909 02981019 02906300 02966873 107260 108748 72414000 001976 02981108 02981341 02981810 Qty ND D JJ 30 Ar NK DN ARA ek OND ANN mr Description DECAL CONTROL VALVE BELT DRIVE 5L260 HOSEBIB FITTING 12HOSE 12MP HOSE CLAMP FOR 412 HOSE DECAL WARNING BELT SHIELD DECAL NOTICE TO OWNER HYD ELBOW ADP 20MP 20MJIC 90 PIPE ADP 20FP 20FP 90DEG DECAL ON OFF SWITCH CUTTER VLV SWITCH PUSH PULL SPDT 10A 12V DECAL VALVE IN DETENT POSITION LIFT PUMP ASY INTERSTATER OPS MANUAL ASY BELT COVER WLD MT PIPE COUPLER ADP 12FP 12FP PULLEY ASY HYD ELBOW ADP 16MJ 16FJX 90 HOSE RING WLD MT DECAL WATCH YOUR STEP PULLEY ADAPTER MACHINED SPACER BOLT BAG NH TL DUAL CORDURA SLEEVING 48 LG DWG INST BOOT CORDURA SLEEVING 27 LG SPACER 1 CYL COLLAR PIPE ADP 1 1 4 CLOSE NIPPLE SUCTION HOSE 12 9 LG SPACER 1 1 4 PUMP PLATE MANUAL NH TLINTERSTATER CONTROL LEVER SHORT SNGL AXIS Above items are included in Small Carton Parts P N 02981018 which is in Special Component Crate P N 02981017 Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 8 TL 100A Asy Man 06 04 2004 Alamo Group Inc Section 8 10 BOLT BAG P N 02981019 NH TL A Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aug Pump Item 32 Part No 00753723 0297006
27. 5 02980211 00010300 02975692 02971158 02918600 00037200 00001800 00752716 00011400 00015800 5312316 02975738 00755954 0744400 00759635 02776600 00755082 00695100 000035 001856 106721 00023500 00750940 02965619 00756147 02976113 Qty 4 4 6 6 10 O ND OD OOB ERNNDNDNDNDS3S RON LRBBRDDN AE A A 4 Description BOLT HEX HEAD M8 P1 25 x 25mm PL GR10 9 LOCKWASHER 8MM BOLT HEX HEAD M16 P1 5 X 130MM PL GR10 9 LOCKWASHER 5 8 BOLT HEX HEAD M20 P2 5 50MM PL10 9 LOCKWASHER 20MM BOLT HEX HEAD 3 4 10UNC 2 PL GR8 NUT 3 4 NC LOCKNUT LOCKNUT TLM 1 2 NC PLB BOLT HEX HEAD 1 2 NC 3 1 2 PL GR8 BOLT HEX HEAD 3 8 NC X 1 PL GR5 LOCKNUT TLM 3 8 WASHER 3 4 HARDENED BOLT HEX HEAD M20 P2 5 X 70MM PL GR10 9 LOCKWASHER M10 SPRIN BOLT HEX HEAD M10 P1 25 X 60MM PL GR8 8 FLATWASHER 1 2 HRDED NONPLTD BOLT HEX HEAD 1 2 13 NC X 1 1 4 PL GR8 BOLT HEX HEAD 5 8 NC 2 1 2 PL GR8 LOCKNUT TLM5 8 NUT HEX 1 4 NF PIN ROLL 5 32X 3 4 PL CLEVIS CABLE FLATWASHER 5 16 PL LOCKNUT TLM 5 16 NC PLB BOLT HEX HEAD 5 16NC 8 PL GR5 BOLT HEX HEAD M10 P1 5 x 55mm PL GR10 9 BOLT HEX HEAD M20 P2 5 X 80MM PL GR10 9 Above items are included in Bolt Bag P N 02981019 which is in Carton Small Parts P N 02981018 which is in Special Component Crate P N 02981017 Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 8 TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 11 Mount Kit Bill of Material RO
28. 8 1 to 8 4 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 0 3 GENERAL INFORMATION The tools you will need at the assembly site are as follows Impact wrench or socket and ratchet set Rubber mallet Box end Allen and adjustable wrenches Alignment pins Forklift or hydraulic floor jacks with rolling back boards omall chain hoist or block and tackle Multidirectional Levels Hydraulic Filter Buggy or Cart oafety shoes safety glasses and gloves A hard hat should be worn by anyone working under any raised component O 9 D ASS quom Hemember to follow each step closely and cautiously Be aware of all support personnel at all times Keep the assembly area as clean as possible clean up all spills when they occur An uncluttered assembly area and a crew that is sensitive to the hazards involved in putting this implement together will help prevent accidents Keep all unauthorized personnel from the area Do not allow children near the assembly site nor allow them on or near the tractor after assembly There is no safe place for anyone except the operator on the tractor and those assisting with the assembly RECOMMENDED TORQUE VALUES CHART RECOMMENDED TORQUE IN FT LBS Nm COARSE AND FINE THREADS 2 B 8 F Three Six Dashes Dashes 1 4 Not used 5 16 Not used 3 8 Not used 7 16 35 47 1 2 9 16 5 8 3 4 7 8 e 1 1 8 1 1 4 55 75 75 102 105 142 185
29. ATE RH Above items are included in Component Crate P N 02983273 Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 2004 Alamo Group Inc Section 8 6 Mount Kit Bill of Material ROPS Carton Small Parts P N 02983274 NH TL A Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aug Pump Item Part No 001412 001767 001796 00751505 00758194 00763977 02958920 02961115 02962748 02964028 03200328 703902 803213A 02979022 001184 106939 107261 702785 02956851 02978281 03200285 001976 108748 72414000 02981341 02983275 02983305 02982045 Qty 1 1 2 2 1 1 1 2 2 2 1 1 1 1 1 1 3 1 1 1 2 1 2 1 1 1 1 4 Description DECAL CONTROL VALVE DRIVE BELT HOSEBIB FITTING 12HOSE 412MP HOSE CLAMP FOR 412 HOSE DECAL WARNING BELT SHIELD DECAL NOTICE TO OWNER HYD ELBOW ADP 20MP 20MJIC 90 PIPE ADP 20FP 20FP 90DEG DECAL ON OFF SWITCH CUTTER VLV SWITCH PUSH PULL SPDT 10A 12V DECAL VALVE IN DETENT POSITION LIFT PUMP AS Y INTERSTATER OPS MANUAL ASY BELT COVER WLD MT ADP PIPE COUPLER 12FP 12FP CORDURA SLEEVING 87 LG CORDURA SLEEVING 40 LG PULLEY ASY HYD ELBOW ADP 16MJ 16FJX90 HOSE RING WLD MT DECAL WATCH YOUR STEP SUCTION HOSE 12 9 LG 1 SPACER CYL COLLAR PIPE ADP CLOSE NIPPLE 1 1 4 MANUAL NH TLINTERSTATER BOLT BAG NH TL A DUAL PULLEY ADAPTER MACHINED PUMP PLATE SPACER Ab
30. EEE 2 9 to 2 11 Oil Return Pressure Gauge na 2 11 Oil Temperature tO a a en 2 11 SECTION 3 Fuel Tank Modification annen rr rr rr rr rn nr nennen nennen 3 1 to 3 2 SECTION 4 Mainframe Installation rr rr rr rr rr an ARR RR RAR RAR RR nn 4 1 to 4 7 Remove Tractor StepS ane 4 2 Remove tractor Draw Bar and Mount ene 4 2 Mainframe Front Support Brackets ae 4 2 to 4 5 Install Mainframe Under Tractor aanne eneen en eenn een eennen nr ran 4 3 to 4 5 Wing Lift Frame PARENT AY 4 6 Wing Lint S EN 4 7 SECTION 5 Wing Mower INStallatiON ssseessessrrsssrerreorrrrrrrrrrrrrrrarn n nn nn nani n ran rr rn venen nan 5 1 to 5 11 Wing Magnetic Cut Off Switches and Mounts 5 2 to 5 5 WMP BE kr 5 3 to 5 5 Cut Off Magnetic Pick up Switch Wiring esee 5 4 to 5 7 Wing Lift CYliNCIGlS sessrrressrrresrrreesrrrensrrrrnr renen rr rrr rr nns rr nennen 5 4 to 5 5 MOLO CUOI SOlENO o MA T 5 5 Wing FIOSEGONNECUO L EEE iR HEU mM EMI EUM EIE 5 6 to 5 11 Pump Shield ISTA ANO nn 5 6 Electrical SCHEMA C sssssssrreosrrnessrreonrrrrrnrrrerrr rna rr r nr ann nr rr rr RR Rn nr RR nn nn nn 5 7 M t r Hose SCHEMA Ce ee 5 8 to 5 11 Continued Next Page Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 0 2 INDEX INTERSTATER ITEM
31. JX 90 HOSE RING WLD MT DECAL WATCH YOUR STEP SPACER PUMP PLATE PULLEY ADAPTER MACHINED SPACER SUCTION HOSE 12 9 LG SPACER 1 CYLINDER COLLAR PIPE ADP 1 1 4 CLOSE NIPPLE MANUAL NH TLINTERSTATER Above items are included in Carton Small Parts P N 02980334 which is included in Special Component Crate P N 02980333 Bolt Bag P N 02980335 NH TL Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aug Pump Item Part No 00753723 02970065 02980211 00010300 02975692 02971158 02918600 00037200 02892000 00001800 00752716 00011100 00011400 00015800 5312316 00755954 0744400 02975738 00759635 Qty 4 4 6 6 11 O IB BR PBP 3S3ODGOGORBRR DD Description BOLT HEX HEAD M8 P1 25 x 25mm PL GR10 9 LOCKWASHER 8MM BOLT HEX HEAD M16 P1 5 X 130MM PL GR10 9 LOCKWASHER 5 8 BOLT HEX HEAD M20 P2 5 50MM PL GR10 9 LOCKWASHER 20MM BOLT HEX HEAD 3 4 10UNC 2 PL GR8 NUT 3 4 NC LOCKNUT BOLT HEX HEAD 1 2 13 NC x 1 1 2 PL GR8 LOCKNUT TLM 1 2 NC PLB BOLT HEX HEAD 1 2 NC 3 1 2 PL GR8 FLATWASHER STD 3 8 BOLT HEX HEAD 3 8 NC X 1 PL GR5 LOCKNUT TLM 3 8 WASHER 3 4 HARDENED LOCKWASHER M10 SPRIN BOLT HEX HEAD M10 P1 25 X 60MM PL GR8 8 BOLT HEX HEAD M20 P2 5 X 70MM PL GR10 9 FLATWASHER 1 2 HRDED NONPLTD Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 8 TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 13 Components Identification
32. L 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 7 6 nmoocou gt T ACIO Initial Start Up Procedure INITIAL START UP PROCEDURE 1 Check all nuts and hex head bolts to ensure all are tight and all lock washers are fully compressed flattened 2 3 4 Check all hoses and hydraulic connections Make certain they are secure Inspect all moving parts and make certain that no wires or hoses will be caught or pinched when the tractor or the INTERSTATER is in operation Tie down loose wires and hoses Thoroughly grease the INTERSTATER and install a lubricap on each grease fitting Refer to the Operation and Maintenance Section Jack front of tractor up enough to allow axle to pivot through its full range While turning wheels through their limits right and left swing them up and down Look for interference between tires and any part of the INTERSTATER If interference occurs shims not furnished must be welded to axle pivot stop or steering arm to limit the movement enough to avoid interference Tractors with an adjustable front axle may require an outward adjustment of the wheels To fill the INTERSTATER reservoir with new clean hydraulic oil follow the steps below Refer to the Operation and Maintenance Section for specifications See Figure 16 A With a hydraulic jack raise the right side of the tractor This will tilt the tank and allow only a minimum amount of air when filling B Av
33. PS SPECIAL COMPONENT CRATE P N 02980333 NH TL Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aux Pump Item OONOORWND Part No 002364 002365 02980334 001770 001771 001772 001773 001774 002498 106596 106597 106598 703690 02980151 02980152 108435 108436 108766 02980282 02980283 702744 02980440 02980442 02980443 02980447 02980448 02980470 02974132 002464 02980510 Qty 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 Description HOSE 16 16FJX 16FJX45 65 5 LG HOSE 16 16FJX 16FJX90 62 5 LG CARTON SM PARTS NH TL DUAL HOSE 4 AFJX AFJX 58 LG HOSE 4 AFJX AFJX 48 LG HOSE 4 AFJX AFJX 79 LG HOSE 4 AFJX AFJX 89 LG HOSE 4 AFJX AFJX 86 LG WIRE HARNESS INT DUAL POWER VALVEMOUNTING BRKT WLD MT COVER TOP COVER BOTTOM TANDEM PUMP ASY J DEERE CYLINDER SUPPORT WLD MT LH CYLINDER SUPPORT WLD MT RH LIFT FRAME WLD MT LH TS SERIES LIFT FRAME WLD MT RH TS SERIES VALVE STAND WLD MT RH HOSE 6 6MP 4MP 94 LG HOSE 6 AMP 8MP 73 LG 4 SPOOL VALVE COMPLETE PUMP BOX ASY W 1 BEARING TANK RAIL PLATE NH TL SERIES RAIL SPACER PLATE SIDE MOUNT WLD MT RH SIDE MOUNT WLD MT LH DRIVELINE 1 15 X 30 125 HOSE 20 20FJX 20FJX90 50 LG HOSE 16 16FJX 16FJX90 65 LG HOSE 16 16FJX90 16FJX 50 LG Ab
34. RIES 11 02980443 2 RAIL SPACER PLATE 12 02980470 1 DRIVELINE 1 15X 30 125 13 02980447 1 SIDE MOUNT WLD MT RH 14 02980448 1 SIDE MOUNT WLD MT LH 15 02974132 1 HOSE 20 20FJX 20FJX90 50 LG 16 002464 1 HOSE 16 16FJX 16FJX90 65 LG 17 02980510 1 HOSE 16 16FJX90 16FJX 50 LG 18 02981018 1 CARTON SMALL PARTS NH TL DUAL 19 001847 1 HOSE 4 AFJX 4FJX90 66 LG 20 001979 1 HOSE 4 AFJX90 4FJX 72 LG 21 001981 1 HOSE 4 AFJX90 AFJX A1 LG 22 02978872 1 HOSE 4 AFJX 4FJX90 86 LG 23 03200287 1 HOSE 4 AFJX AFJX90 58 LG 24 03200799 1 HOSE 4 AFJX 4FJX90 77 LG 25 02980995 1 HOSE 6 6MP 4MP 68 LG 26 002361 1 HOSE 6 4MP 8MP 62 LG 27 002500 1 WIRE HARNESS INT DUAL W CAB 28 02966874 1 CABLE BOOT 29 02971203 4 CABLE REMOTE CONTROL 102 RVC BLKHD 30 02980149 1 REMOTE VALVE PLATE FORMED 31 02978025 1 STEP WLD MT INTERSTATER WING 32 02981115 1 CONTROL STAND WLD MT Above items are included in Special Component Crate P N 02981017 Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 8 TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 9 Mount Kit Bill of Material CAB CARTON SMALL PARTS P N 02981018 NH TL A Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aug Pump Item 31 Part No 001412 001767 001796 00751505 00758194 00763977 02958920 02961115 02962748 02964028 03
35. TANT NOTICE Listed here are components that are needed to mount the above listed tractors There are different mount kits for different tractor sizes and configurations When using always make certain the kit you are viewing match the tractor mower configuration Also make certain what the part number consist of some part numbers is a complete assembly Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 1 Model Specifications Cab Model New Holland TL80 90 100 Cab 2wd As Of Date 06 02 04 10 00 16SL F 2 Max Front Tire 16 9 34 R 1 Max Rear Tire Mount Kit Mainframe Dual Wing 5 Offset Left amp Right 02980423 Component Crate Dual Wing w Aux Pump nennen ennen ennen 02981017 Replacement Fuel Tank 27 gal Reg d for Dual 02980424 Options Lift Chain Kit See Spec Below issossssrssrrsrrrrrrrersrrrrrrrrorrenrrrrr ren eenene rasa 02980514 Extra Interstater Installation Manual eeeeseeeeeeeeeeeee 02981341 NIB Fa gi Tale AOD SS 02982596 Canopy Mirror Kine een een 02982793 CAD VIT OT MIL EE ETT 02982788 Specifications 1 TL70 models may not be applicable due to having a different engine displacement 220 cu in vs 238 cu in This typically results in a difference in chassis length 2 On the original TL series a portion of the front bolster must be g
36. The front hole will not need flat washer as the hose ring bolts there The bolt in front with the hose ring will be longer than the bolt used in the back hole See Figure 5 Install the RH bracket same as the LH hand bracket as shown DO NOT tighten the bracket mounting bolts as these bracket will have to be left loose so they will be free to align when the mainframe is bolt up to them later Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 4 2 Main Frame Dual Single Wing 3 Install The Main frame under Tractor The Main frame will be bolted up under the tractor at the rear of the tractor and to the frame support rails at front Align the mainframe up on the floor behind the tractor See Figure 6 8 7 Use a fork lift to push the frame in under the tractor from the rear mounting the main frame is a two man procedure Push the mainframe under the tractor until the front of it is aligned with the front frame mounting brackets See Figure 8 Atthe rearofthe mainframe there is a plate that has six bolt holes in it These six holes are used to bolt the rear of the frame to the rear axle of the tractor and will be the first bolts installed into the mainframe See Figure 9 Back Bolt use Front bolt with Hardened hose ring bolted _ Flatwasher is with brac shorter bolt longer od i x 3 k gt Interstater NH IL 80 90 8 100 Asy Man 06 04 2004 Alamo Group Inc Page 4 3
37. Valve Stand with 2 3 8 x 1 bolts 2 3 8 locknuts Attach the Top Cover and the Bottom Cover to the Valve Mount Bracket with 8 3 8 x 1 bolts 8 3 8 washers and 8 3 8 locknuts See Figure 38 4 Install Mower Wing ON Off Switches Make certain to install connector so that larger brown wires are located on bottom poles of switch This applies to Dual Wing and Single Wing applications KO a v T FR m I V OY HAJA Pai Left or Right MOWER ON OFF On Off SWITCH Switch Plug as seen from back where wires plug in White for LH Wing Switch OR 2004 Alamo Group Inc Page 6 12 Wire Harness Connections Wire Harness Connections ver E Wire Harness a Wires Hactor Starter 1 Connect Wire Harness to Tractor Starter E gu The wires to the starter from the off on switches will needtobe connectedtothe tractor nearthe started connections See Figure 41 42 amp 43 All see the wire harness schematic on the following pages Consult the Tractor Repair Manual for wiring sche matic of Tractor 2 Check all Wire Harness Routing Inspect all of the wire harness make certain the all portions of wire harness that have been installed is tied up and out of the way of folding components or any thing that may damage them See Figure 42 amp 43 3 Wires from the safety switch must be routed close to cutterhousing side sheet and lift frame pivot points This will prevent wires f
38. afety Alert symbol When you see this symbol on your machine or in these instructions be alert to the potential for personal injury Follow recommended precautions and safe operating practices signal word DANGER WARNING or CAUTION is used with the Safety Alert symbol DANGER identifies the most serious hazards Safety signs with signal word WARNING are typically used to point out more serious hazards General precautions are listed on CAUTION safety sign CAUTION also calls attention to safety messages in these instructions 4 DANGER CRUSHING AND PINCH POINTS V M X sl MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 0 5 NOTES Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 0 6 Section 1 INTERSTATER New Holland TL100 Tractor PRE DELIVERY INSPECTION CHECKLIST PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled See following page 1 4 for component location Saftey Equipment Operators Manual is with Unit The Safety Decals are installed as listed in the Assembly Manual Valve operation plate is installed Operators cage or Tractor Cab is in place Deflectors are installed on the Mower Head Tractor Rops or Cab with seatbels
39. alve Mounting Bracket to Mainframe The valve mounting bracket is bolted to the Right Hand side of the tractor Itis bolted to the mainframe There are two different sets of hole in valve mounting bracket this allows the location of the valve to be varied 3 Install The Cylinder Control Valve to Valve Bracket he control valve is mount to the valve bracket using two bolts These two bolts is all that will be needed to mount valve to valve bracket See Figure 3 4 Install sleeving over the return hoses from heads and control valve and Control valve Pressure Hose Slide the three hoses through the sleeving olide the hoses with the sleeving through the hose support ring bolted to the side of the tractor Tie the sleeving using plastic ties around the hoses to keep it from moving See Figure 22 Tie the sleeving with plastic ties around the pressure hose on the LH side of tractor See Figure 2 Valve mounting bolts 2 2 va 4 Out Return Used A NO s Side 4 4 AM p L A i Interstater NH IL 80 90 8 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 2 Joystick Valve amp Control Cables 5 Install sleeving over the return hoses from MGS Ga heads and control valve and Control valve Pressure to HH Wing a Hose Slide the three hoses through the sleeving Motor olide the hoses with the sleeving through the hose support ring bolted to the side of the tractor Tie the
40. and one Tank T hose These hoses are connected as follows See Figure 15 17 Tilt Cyl Rod End RH Wing Tilt Cyl Butt End RH Wing Lift Cyl Rod End RH Wing Tilt Cyl Rod End LH Wing Tilt Cyl Butt End LH Wing Lift Cyl Rod End LH Wing P Pressure Hose from Pump T Return Hose To Tank Connect hoses with elbow pointing down See Fig ure 8 ONOMRKRUNA Interstater NH TL 80 90 8 100 Asy Man 06 04 Cable Mounting Clipsa Roll Pins Qty4ea 2004 Alamo Group Inc Page 6 4 Joystick Valve amp Control Cables Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 5 Joystick Valve amp Control Cables Remote Control Cable Connections Cab Tractor 1 Install Remote Cable Control Lever Mount ing Bracket In Cab Tractor The Tractor shown has a Optional Joystick control function from New Hol land NOT All tractors will have this optional control in the cab The Mounting bracket used by Alamo Industrialis designed to use with this optional control or with out it See Figure 18 The two bolts See Figure 18 has rubber caps on them that will pop off bolt heads The two bolts that hold the optional control to the inner fender well are threaded holes There are two spacers used under these two bolts that will need to be removed See Figure 19 the mounting bracket will have spacers welded to it to replace these two spacers NOTE When removing spacers they m
41. ark 2 then 3 and then 4 See Figure 24 These marked cables will make a difference when mounting the control cable handle assemblies to the mounting bracket Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 7 Joystick Valve amp Control Cables sembled All required hardware etc is included The control cables are not included with the control handles and should be ordered separately The Controller must face forward as shown or controls will be backward See Figure 25 8 Each controller assembly comes fully as Tractor Front 9 Toattach the cable manipulate the controller handle so that the attachment nut is exposed as shown Remove the lower most nut and screw from the controller housing Thread the cable nut into the controller attachment nut and tighten See Figure 26 10 Allowthe controller handle to return to neutral Slide the cable guide tube into the control housing and reinstall and tighten the housing screw 11 Check the operation of the spool cable and controller Some adjustment at the valve end may be required too ensure that the spool returns to neutral when the controller is inthe neutral position See Figure 27 12 Thecontrol lever assemblies utilizes a small springto make upforfree play inthe cableto valve connection The control valve spool spring pro vides the centering capabilities of the controller and the valve spool Lack of centering at the c
42. asteners or hardware Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 1 3 PRE DELIVERY INSPECTION CHECKLIST Tractor Mower Component Location For Check List Pumps Hyd Tank amp Cover NET my la ae 5N SED ee a Left Wing po i Right Wing p d i Flail RH SIDE OF TRACTOR LH SIDE OF TRACTOR Hear Center Flail Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 1 4 Section 2 INTERSTATER Driveshaft amp Pump Installation New Holland TL 100 Tractor Section 2 1 Driveshaft amp Pump Schematic Driven Drive Hyd P Shield Cyl Circuit P MP A l Pullev Adapter Locknut Mounting Bolts Tractor Engine H Pulley Mounting Bolt amp Washer Driveshaft Bearing Collar Drive Pulley amp oplined Sleeve Driveshaft Weldment Bearing Tandem Pump for Dual Wings Pump Mount Weldment Left Wing Pump Right Wing Pump Driveshaft Bearing installs into pump mount weldment here Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 2 Driveshaft Pump amp Tank Installation Pulley Adapter amp Driveshaft 1 Remove Engine Guard Screen The Engine on the LH side has a bolt on screen cover that will need to be removed to gain access to the crank shaft pulley See Figure 1 2 Install Pulley Adapter to Engine Crankshaft Pulley Th
43. ay fall down between padding and fender well you may have to pull the padding away to reach in to find them When Mounting the Bracket use the same two bolts that you removed from the optional tractor control valve IF YOUR TRACTOR DOESN T HAVE OPTIONAL CONTROLS as shown if figure 18 the same bracket See Figure 20 will still be used The two threaded holes will still be in the fender well but there will be no holes in the padding You will need to raise the padding locate the two holes and cut two holes in the padding to match the two threaded holes Using the two supplied bolts mount the bracket to the inner fender well See Figure 21 When Bracket has been tightened rein stall the two rubber caps on the bolt heads See Figure 22 Existing Threaded ht RH Door Frame of Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 6 Joystick Valve amp Control Cables 2 Cut Hole Through Rubber Floor Matand Cab Existing two rubber on Floor Some Cabs may already have a hole through VASER replaced floor pull up rubber mat and check before cutting hole It is recommended that a 2 round hole be cut to keep all the cables and wire harness together and smoothly coming up through floor Before a hole is cut in floor check the under side to make certain that the hole saw is not going to damage any of the components under the floor Make certain that the hole cut is far enough over that it will not
44. cket will Pin Bracket align with the lift frame Install at least two of the mounting bolts and snug them down r Installthe wire harness to wings The Wire harness will have a lead to each wing These can be determined by the length the longer lead will go to the left wing There is apiece of square tube welded to the lift frame on the back for the wire harness to be run through See Figure 11 The wire harness willberundownandundertheround bar of lift frame Leave harness here for now 8 Install Magnetic Switch Pickup amp Bracket as well as the rear hinge bracket The Rear hinge Bracket will install similar to the way the front does but not the same because the Magnetic switches and brackets bolt on with it Before installing the rear Hinge bracket locate the mag netic Switch Bracket See Figure 12 There are two spacers about 3 4 long that must be installed between the magnetic switch bracket and the hinge Bracket See Figure 12 Also the wire harness must be run between these two spacers and between these two brackets See Figure 13 amp 14 Install the remaining two bolts and tighten all the hinge bracket bolts this will include the front hinge bracket bolts See Figure 21 9 Plug Magnetic Switch into Wire Harness The wire harness should have a plug that aligns with the magnetic switch wire Plug these to gether now and continued to run wire harness up behind the hinge and on up to the mower decks motor
45. ckets aside for now See Figure 20 2 Assemble Magnetic Switch Activators This magnetic switch activator has a magnet inside and a cover that must be installed See Figure 4 There are brackets that these bolt to With dual wings there is a LH and RH bracket Bolt the Magnetic activators to the brackets See Figure 5 LH Bracket Shown Note there are two sets of mounting holes In figure 5 the set that have the bolts through them is used to shut wing off at 45 degree up If the other set of holes are used wing mower will shut off at 90 degrees up The 45 degree setting is recommended for standard ap plications d Install Switch Brackets amp Head Mounting Brackets Use a hoist to lift the Wing Mower and position itfor mounting DO NOT getunder Mower while lifted on a hoist See Figure 6 Moweris only be positions so that switch brackets and hinge brackets can be installed to head this must be done before mower can be mounted to lift frame LH Wing Magnetic gt Switch amp Bracket 8 ma 0 20 DO RH Wing Magnetic Switch amp Bracket Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Small Screw Hole Bracket Mountings Holes k Slotted Hole for switch wires Small Screw Hole Magnetic Switch Magnetic Stich Activator Case Page 5 2 Wing Mower Installation Wing Cut Off Switch continuec 4 Install Mower Rear Mounting Brackets amp Magnetic Switc
46. e Spined Pulley adapter bolts to the engine crankshaft pulley with 4 bolts These can difficult to get to when tightening the bolts Tighten the bolts that you can get to from LH side it may require that you remove the guard from the RH engine side to gain access to tighten the bolt See Figure 2 M s ifa i x Re i t Bi hz TA C Ia va LI ri M ka a e ed pl Cum 3 Re Install Engine Guard Screen Put the engine guard back onthe LH side of the engine using the same bolts that were removed See Figure 1 4 Remove The Battery and Battery Tray Dis connect the battery cables from the battery which is located in front of the tractor radiator The Battery and Battery Tray will have to be removed before the driveshaft can be installed The Battery tray and the Battery Hold Down will be reused See Figure 3 The battery is held down with a piece that is retained with the front two bolts The rear has two bolts also The RH rear will also have the battery ground cable connected to it Card Board covering Radiator amp 5 Modify Tractor Front Bolster The Front Nr Conditioning Cond nser Bolster of the tractor will have to be modified by Me 1 grinding part of it off Before any grinding is done cover the front of the radiator so the metal from grinding will not go into the radiator or Air condition condenser cooling fins a piece of card board works well for this It is recommended that a 1 1 2
47. e other hose is not Identified Connect these two hoses at the pump now See Figure 28 23 Connect Pump Suction Hoses The Case drain hoses should already be connected if not connect them now Hoses amp Fittings with Pipe thread will need a thread sealer used do not use excess sealer and no sealer on ID of fittings The Tandem Pump Suction hoses will be sent longer than needed and will need to be cut to fit DO NOT install any suction hoses with kinks in them Kinked hoses could starve pump of oil See Figure 29 The Aux Pump Suction hose will need to be con nected now See Figure 29 24 Cover Pressure Hoses with Sleeving The two pressure hoses will be run through the hose retaining ring that will be bolted to the side of main frame mounting brackets later slide the hose sleeving up over the pressure hoses Slide sleeving up until it is about 2 inches past the edge of the hydraulic tank Leave the hose fittings loose at the Pump for now as you may have to take them off later to insert hoses through the hose ring and down the side of the frame Figure 28 Interstater NH TL 80 90 amp 100 Asy Man 06 04 Section 2 10 2004 Alamo Group Inc Pipe Sealer Tube itting with Pipe Thread Return Tank Ports for Tandem Pump Case 99 7 m KA e Figure 26 EXIGEN Change to Elbow Fitting F Tandem pg Pump Fr Suction Hoses Driveshaft Pump amp Tank Installation 25 Install Hose
48. ep Weldment i that will bolt to the fuel tank to tank the place of the 1 factory step that had to be removed Tank unpainted For Illustration only Tire amp Wheel Moved For Illustration Factory Fuel Gauge Sending Unit Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 3 2 Section 4 INTERSTATER Mainframe Installation New Holland TL 100 Iractor 06 04 Page 4 1 Main Frame Dual Single Wing Install Main 1 Remove Components from Tractor There are items that must be removed from tractor that will not be used before the mainframe can be mounted The steps on the left and right side has to be removed See Figure 1 amp 2 The Tractors Draw Bar and draw Bar Mounting bracket will have to be removed See Figure 3 Before beginning any work on Tractorthe Negative Ground Battery cable needs to be disconnected from the battery to protect the Tractor Step unbolted electrical system Before reconnecting Battery cable and removed LH and check all connections that you have made and make RH Side certain all components of the tractor are in the OFF position 2 Install Front Frame Mounting Brackets The front Mainframe Mounting Brackets has a right and left side Bracket See Figure 4 The Hose Ring will also be bolted on with these brackets The holes in the mounting brackets are slotted use a hardened flatwasher on the back hole
49. er until pump is mount with the flange ring into the pump mount plate See Figure 13 amp 14 13 Install Pump Retaining bolts The pump retaining bolts are to be installed by hand The pump should be seated into the opening provided in the pump mount weldment for the pump flange ring See Figure 15 Install the two pump mount ing bolts and tighten them DO NOT use the bolts to force pump flange into the pump mount weldment if you do you will break the flange ears off of the pump If the pump will not go by pushing itin take the pump out and check the opening for excess paint or burrs The pump must be installed as shown in figure 14 and 15 The side ofthe pump with the four fittings will be to the RH side of the tractor when standing behind tractor looking for ward Install amp Tighten the two pump mounting bolts Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 6 Driveshaft Pump amp Tank Installation 14 Adjust Splined Coupler Pulley Weldment The splined Coupler Pulley weldment must be adjusted to run in the correct location Note the long end of the splined coupler goes on first and has a roll pin that is driven trough the splined coupler Push the pulley outward until the splined coupler is slid as far as it will go onto the Pump Shaft See Figure 16 Pull the driveshaft out of the crankshaft pulley adapter until it is in the splined coupler pulley weldment as far
50. es cannottake the pressure it will make them swell up and bulge IMPORTANT FACT When connecting the hoses to the fittings on the mainframe crossmember remember the top hose is always thew pressure hose and will only connect to the a motor never the cooling tubes on the deck The hose Returr OS bottom hoses are the return hoses and will always Figure 18 Collingitube connect to the cooling tubes on the mower deck See Figure 18 amp 19 The RH wing will connect the same as the LH mower Shown IMPOR TANT On the RH Wing the top hose is pressure and connect to the Motor and the bottom hose B Pressure connects to the Tank return sem Hose W 90 degree bend to Moto 2 Double Check all Hose Connections Be fore operating the mower make certain all hydrau lic hoses are connected correctly IT IS MOST critical that you make certain NO HIGH PRES SURE hoses are connected to the wet tubes of the mower deck The wet tubes will expand swell up and be damage if the High Pressure hose is connected to the deck wet cooling tubes See Figure 21 22 23 24 25 26 amp 27 Looking at all these figure before going on to next step is impor tant 3 Install Pump Cover The front puMp cover will boltto the tank this cover will cover pumps and all hoses and or fittings connected to the pump See Figure 20 Set the cover down over the pumps Align the hove in cover with the tabs welded to the tank See Figure 20 4 Install
51. following page 1 4 for component location Tractor Mower Operation Inspection Using all Safety precautions operate the Tractor and Mower unit for 30 minutes and while the unit is running check the following items Note Only make adjustments after the mower has been turned off and all motion has stopped and all hydraulic pressure has been relieved Check for Hydraulic oil leaks at the hose connections Operate the boom and mower head throughout its full range of motion and check for hose s rubbing pinching or kinking Make sure the Return Filter Gauge is reading in the Green after Oil is warm Check the function of the Mower Head On Off Valve and switch for proper function Make sure that the tractor will not start with the mower on off switch in the on position Check the Blade Rotation for the Rotary Mower Head to make sure it is turning Clockwise looking from the top of the mower deck Make sure the control valve boom movements agree with the valve operation decal Make Sure Boom Movement operates as expected and is smooth and under control no air in the control system Look for any unusual or excessive noise or vibrations Make sure the left rear wheel of the tractor stays on the ground when the boom is fully extended horizontally with 200 Ibs placed on the outside of the mower head Post Operation Inspection Check that the oil in the hydraulic tank has not turned milky in color or has foam on top Check that there are no loose f
52. g the mower use the following procedure to make sure the clutch will slip and give the overload protection required See Figure 13 This is a required step because the driveline has been sitting and may be stuck A Loosen nuts on springs until the springs can freely rotate yet remain secure on bolts B Attach mower to tractor and start the tractor Set the engine speed at 1200 RPM C Mark outer plates with marker paint or any form that will work for you to tell if the compo nents of the clutch slipped D Engage the PTO approximately one sec ond and then quickly disengage it The friction lining plates should break loose check the mark E Turn tractor off and tighten the nuts on the springs to their original position of 1 5 16 compressed spring length Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 7 4 Rear Three Point Mower 9 Slip clutch is incorporated in the PTO driveline It is designed to slip absorb the shock load and pro tect the driveline After the first hour of operation the slip clutch should be checked for overheating After this first check the slip clutch should be checked weekly or anytime there is overheating To adjust the slip clutch tighten the spring bolts 1 8 maximum turn at a time Bolts should NEVER be adjusted to the point where the springs are com pressed solid The slip clutch should be checked periodically and adjusted to compensate fo
53. gure 9 otart the roll pins into the clips as shown through one side only See Figure 9 Insert the Remote Cable through the Control Valve Mount Bracket See Fig ure 2 Install the large cable retaining Adjusting nut onto threaded portion of cable housing See Figure 2 DO NOT tighten this large nut until later On the tip of the threaded end ofthe cable there is a 1 4 nut screw this nut down onto cable Insert the cable clip down over threaded cable end See Figure 11 Find the four 1 4 nut supplied install one onto end of cable down into clip This nut should be screwed onto cable at least the thickness of the nut do not screw it on so far that it will interfere with the operation of the cable Using the nutthat was already on the cable screw the nut out until it is against the clip from the bottom side tightening this nut against clip will lock the other nut inside of clip See Figure 11 2 Connect Clip to Valve Spool Turn the clip and the valve spool to where the hole in the clip and the hole in the clip are aligned Using a hammer drive the roll pin through the hole in the spool and through the other side of clip See Figure 12 Make certain to keep the clip aligned when driving pin in Turn the clip and spool as shown See Figure 13 Continue this with the other 4 cables and clips See Figure 14 3 Connect Cylinder Hosesto Valve There are six cylinder hoses that connect to Control Valve One Pressure P hose
54. hes The Mower Hinge Link has a LH amp RH See Figure 7 These brackets will slide over the Hinge Pin which is bolted to the mower deck at the factory There are two Threaded holes in the end of the hinge pin See Figure 7 These two holes serve dual purpose First they hole the hinge bracketon andthe Magnetic Activator Bracket on Some times you will need to loosen the Hinge pinto align the two holes so the bracket will bolt on See Figure 8 amp 9 Tighten the two mounting bolts in to the hinge pin The Hinge bracket will still turn free Hoo gms EDS mm WU TUO N o LH Wing Rear Hinge Bracket Two Threaded Holes in Hinge Pin Always use overhead hoist to position mower deck Magnetic Activator 9 Switch Bracket g Hinge Pin Bracket Hinge Pin Figure 8 Bracket Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 5 3 Wing Mower Installation Wing Cut Off Switch continued 5 Install Mower Front Mounting Brackets The Mower Hinge Front Bracket has a has a LH amp RH See Figure 10 These brackets will slide over the Hinge Pin which is bolted to the mower deck at the factory This bracket will be bolted to the Lift frame with four bolts This hinge Pin WILL NOT have threaded holes as the rear hinge pin did 6 Install Wing Mowerto Lift Frame Using the E over head hoist position the Mower Deck See LH Wing Front Hinge Figure 10 to where the front hinge bra
55. holes in clamp yoke are aligned with the grooves in the input shaft Install and tighten the two bolts and nuts The QD Yoke end connect to the Tractor PTO Ix n is 4 l al j Figure 8 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 7 3 Rear Three Point Mower 6 Leveling the Rear Mower amp Adjust gutting Cutting Height The Rear Mower is leveled with the top Three Point Link The Cutting Height is adjusted by moving the Roller up or down by change the bearing bracket mounting hole The is a decal on the deck next the Operators parts manual cannister See Figure 10 amp 11 T Rear Mower Completely Connected With the rear mower completely connected Check all Oil levels and grease mower components See Figure 14 before running mower Also DO NOT start trac tor if the rest of the assembly to the interstater is not done Make certain that all hoses components wir ing is completed and Oil Tank for interstater has been filled with oil 8 Slip clutch is incorporated in the PTO driv eline It is designed to slip absorb the shock load and protect the driveline It is important that the clutch lining plates slip when an obstacle or load heavier than clutch setting is encountered There fore if the machine sits outside longer than 30 days and is exposed to rain and or humid air it is impor tant to make sure that the clutch lining plates are not rusted corroded together Before usin
56. installed properly All Foot Guards and safety switch are installed and functional Frame Axle Plate Bolts are torqued Head Mounting Bolts tightened Frame attaching Bolts tightened Front Support Bolts are torqued Hydraulic Tank mounting Pins Bolts in place correctly All Welds inspected toinsure proper welds and locations Hydraulic System Oil Level in Hydraulic Tank is within the sight gauge Item 5 page 1 4 Hose connections are tight Hoses do not have any kinks or twist in them Front Pump Shaft adapter bolts are tight Front Pump Shaft Coupler Drive Shaft is lubricated and has an anti seize compound on the Splines of Pump and Shafts The Pump Drive Shaft has correct alignment Suction Hose has no leaks or kinks Flail Mower Head Skid Shoe Bolts are torgued to 120 ft Ibs Motor Bolts are torqued to 120 ft Ibs Belt Alignment amp tension adjustment is correct Cutter shaft bearings are properly lubricated Roller bearings are properly lubricated Blades swing freely All Pins and Clips for Rear Mower are installed Clutch on Rear Mower has been checked for proper adjustment and conditions per parts book reguirments All Belt guards are installed correctly Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 1 2 PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled See
57. ith only a minimum amount of information In some cases the correspondent has never gone outto look at the equipment and merely calls inquiring of the problems described to him by the operator or customer Most calls received by Alamo Industrial Service can be classified into approx 6 general categories Hydraulic or Mechanical Trouble Shooting Request for Technical Information or Specifications Mounting or Fitting Problem Special Service Problem Equipment Application Problems Tractor Problem Inquiries SEE Ja Ig s HOW YOU CAN HELP Make sure the call is necessary Most of the calls received may not be necessary if the Dealer Service Technician would do the following 1 Check the Service Information at your Dealership provided by Alamo Industrial This would include Service Bulletins Information Bulletins Parts Manuals Operators Manuals Assembly Manual or Service Manual many of these are available viathe Alamo Industrial Internet site www Alamo Industrial Com Attempt to diagnose or repair problem before calling 2 Ifacallto Alamo Industrial is needed Certain Information should be available and ready forthe Alamo Industrial Service Staff Such information as Machine Model Serial Number Your Dealer Name Your Account Number and Any other information that will be useful This information is vital for the development of a prompt and correct solution to the problem This will also help to develop a database of problems a
58. l Sight lass f FA Oil Taf ture fa Gauge N Return Hose Return from Wing Pressure Motors zi Gauge To Control Valve Pressure Line P Port on Valve Tank Suction Line NOTES Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 12 Section 3 INTERSTATER Fuel Tank Modification New Holland TL 100 Tractor n 06 04 Page 3 1 Manufactured Fuel Tank Installation ractor Fuel Tank Replacement 1 Remove the New Holland Factory Fuel Tank From Tractor Drain allthe fuel from the fuel tank with an approved pump or other device Store fuel in an approved area Remove the factory fuel tank It is somewhat easier if the left rear tire amp T dir l ank wheel are removed but it is not required Some Tractors come with an optional Fuel Tank Protec A tion Plate under tank if you have this plate it will not be used with the Alamo Industrial replacement tank See Figure 1 New Holland Factory Fuel 2 Remove the fuel sending unit from the factory tank The factory fuel sending unit for the fuel level gauge will be reused it will bolt into the replacement tank with out any modifications See Figure 3 Note the replacement tank will come to you all ready painted but it may require touching up after mounting 3 Install New Fuel Tank The replacement fuel tank will install with the new straps supplied from Alamo Industrial The is a St
59. liftframe pivots on two hinge pins When installing these pins they must be aligned in a way that will allow the retaining bolt to be installed The Right side and the Left side will install in the same way See Figure 19 amp 20 9 Install Lift Cylinder Mount Weldment The lift cylinder mountis a bolt on weldment that bolts to the main frame with four bolts The Left Hand and the right hand are not the same The right hand side will have a mount welded to it to mount the control valve to See Figure 19 the left hand mount will not have this plate welded to it The LH amp RH will bolt on the same way Tighten the mounting bolts Note the bracket also has the transport lugs welded to them 10 Install The Hydraulic Tube Asy The Hydrau lic tube assembly on the older units was bolted to the main frame but this has been changed to a weld on part The Bracket will come with the tubes installed in it so caution will need to be taken when welding it on Align the bracket with the Frame and Lift frame See Figure 20 amp 21 You will need to weld this in four places 2 on each side each weld should be about 3 long See Figure 22 IMPORTANT thatthe cross over tube bracket be mounted correctly as shown Figures 20 21 amp 22 the side with three connections on it will be on the right hand side RH Side Front Shown Interstater NH TL 80 90 amp 100 Asy Man 06 04 Page 4 6 gr Lift Cylinder Frame Hinge Weldment ey
60. luded with the fuel tank kit The right hand steps do not get replaced since ingress egress on the right is otherwise blocked by the control stand 7 The pump mount in this kit is assembled with a carrier bearing to extend the life of the driveline and pulley weldment 8 For proper front pump driveline access on the TL A series the battery must be raised almost 4 using the relocation bracket provided in the mount kit In this position the batterymust also be down sized in order to clear the molded headlight sockets on the underside of the hood The dealer customer is responsible for providing the replacement battery however we recommend using Exide battery 34R 84N It measures approximately 10 1 4 long x 6 1 2 wide x 7 1 4 high i Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 3 Model Specifications ROPS Model New Holland TL80A 90A 100A ROPS 2wd As Of Date 11 10 03 10 00 16SL F 2 Max Front Tire 16 9 34 R 1 Max Rear Tire Mount Kit Mainframe Dual Wing 5 Offset Left 8 Right 02980423 Component Crate Dual Wing w Aux Pump 02983273 Replacement Fuel Tank 27 gal Regd for Dual 02980424 Options Lift Chain Kit See Spec Below eeeeeee sees 02980514 Extra Interstater Installation Manual
61. mp mount plate has a 3 8 square hole that is designed to be used with a 3 8 drive TE ratchet or breaker bar to adjust the belt Snug the avi p pump mounting bolts and put a 3 8 drive ratchet i into the hole Pull up until belt has about the same tension as an automotive belt Tighten the mount Figu re 18 ing adjusting bolts See Figure 19 amp 20 H I urit i Iw y p un i me l HN I WA EN ES I mm t p l ER Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 7 Driveshaft Pump amp Tank Installation 17 RecheckAlIBolts and Components that have been installed The bolts and components that have been installed should be check before moving on the p next step Make certain that all bolts have been pm 3 8 tighten Itis a good practice to mark the bolts and nuts square with some mark such as a dab of paint from a paint JAER hole marker or anyway that you want so you will know that bolt has been tightened 18 Install Tank Mounting Rails The tank mount ing rails will bolt to the front tractor bolster with four bolts on each side The Tank Mounting rails will also use a four hole spacer that is between the mounting rails and the tractor bolster The LH and Right hand will be the same and both must have the spacer plate installed See Figure 21 amp 22 DO NOT tighten the four mounting bolts for the tank mount rails as these need to be lo
62. nd related solutions which will expedite a solution to future problems of a similar nature 3 The technician may be asked to provide detailed information about the problem including the results of any required trouble shooting techniques If the information is not available The technician may be asked to get the information and call back Most recommendations for repairs will be based on the procedures listed in the Service Manual Trouble Shooting Guide and Information provided by customer CONTACT ALAMO INDUSTRIAL Alamo Industrial 1502 E Walnut St Seguin TX 78155 Technical Service Dept PH 830 379 1480 Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page e INDEX INTERSTATER ITEM PAGE NO INDEX INTERSTATER Introduction Index Section 0 1 General Information Index Section 0 4 to 0 5 ME 0 2 to 0 3 SEGTION 1 Pre Delivery Inspection Checklist nennen eneen ennen 1 1 to 1 4 SECTION 2 Driveshaft 8 Pump Installation nn 2 1 to 2 11 Driveshaft PINS amada nntb 2 2 PUY PANO S EEE 2 3 Modify Tractor gt 0 EEE EE 2 3 Modify Battery Tray nana 2 3 to 2 5 PN IN Sie TEE 2 3 to 2 5 Install Front Pump Mount SEE 2 5 to 2 6 Install Pump Motor Supply PUMP ee 2 6 Install Pump Cylinder Supply Pump nn 2 6 to 2 8 Tank Mounting TE CE 2 8 Tank ln talla T ner 2 9 to 2 11 Pump to Tank TNO SO RT TEE
63. oid hydraulic contamination by filtering the hydraulic oil while filling the hydraulic tank C Filter buggies or carts are commercially available for hydraulic system cleanup These consist of a high efficiency high capacity filter a circulating pump a drive motor and hoses for connecting the overhauled machine s hydraulic system D After the first 10 hours of operation replace the hydraulic filter with a new one An extra Filter Element is provided for you Refer to the Operation and Maintenance Section for instruction After the Interstater mower is completely assembled to the tractor and with the wings on the ground fill the mower hy draulic tank above the oil level sight gauge approximately 5 or 1 below the top of the tank With mower ON OFF switches in ON position and tractor fuel cut off crank engine for about 30 to 45 seconds to allow oil to fill pumps and motors Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight gauge Over filling the tank with oil after the initial filling may re sult in oil being discharged through the air filter on top of the hydraulic tank Start the tractor and run it for 2 minutes and then turn it off Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight
64. on Tape do not put excess sealer on OD offittings and none on ID of fittings See Figure 26 Install the elbow fitting into the pressure port of the LH Motor Pump outer pump on tandem pump with the supplied elbow See Figure 27 The small 21 cylinder hydraulic Supply Pump will have a short hose thatconnectstothe T small pump and to n ER Suction the tank suction L u Port port that is in the er jer From tankexclusivelyfor Pressure im the small pump Out Port ONE T The suction hose To LH FN will need cut to Wing PES Pressure length make cer Motor pm Out Port tain suction hoseis Straight To RH not kinked See Fitting Wing Motor Figure 24 amp 25 shown will which shows these be changed ports Make certain to Elbow the Elbow pres Fitting sure port of outer 1 Tank Suction Tank Suction Tank Suction Port LH Port RH Port Small Wing Pump Wing Pump Pump tandem pump See Figure 27 is in stalled and tight ened pointing to the odi OI ITIC DUTT Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 9 Driveshaft Pump amp Tank Installation 22 Connect Motor Pressure Supply Hoses to Pump The Tandem Pump has two pressure hoses The Rear closestto Tractor Engine itthe supply for the RH Wing Motor The Outer Pump is the LH Wing Motor Pressure Supply The hose for the RH Wing should be marked with a red plastictie on it th
65. ontroller is normally attributed to poor ad justment at the valve to cable connection or binding of the cables due to poor routing 13 The control lever assemblies will bolt to gether to form a group of handles there will be 4 handles bolted together along with the switch mount ing brackets See Figure 28 amp 29 The switches will mount to these brackets Dual Wings models will have two switches The switch for the left wing mount on the left and switch for the right wing mounts on the right See Figure 28 amp 29 The same two long bolts that go through cable control handles will go through switch brackets Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 8 Joystick Valve amp Control Cables 14 Install Cable Control Handle Assembly to Mounting Bracket The Control handle will mount in a stack using the three long bolts that are furnished This is where the Control cables will need to be numbers as explained in step 7 earlier Install handle cable assembly no 1 See Figure 28 and then handle cable assembly no 2 after handle no 2 install the push pull switch and bracket for the LH Wing See Figure 29 Install Handle no 3 and handle no 4 then install the push pull switch bracket for the RH Wing See Figure 29 15 Bolt Control Handle Group to Mounting Bracket Thecontrol handles will boltto the mounting bracket with the same three long bolts that hold them together See
66. ose to make it easier to install the hydraulic tank 19 Install Tank The hydraulic tank is bolted be tween the two tank mounting rails See Figure 23 otart the bolts through the tank rails and tank on the LH and RH side but do not tighten them Install the front Bumper weldment between the tank rails in the front Now the bolts can be tightened once all have beeninstalled See Figure 23 and tighten the bolts as shown on one side 1 the tank rail bolts to bolster 2 the front bumper bolts 3 the tank to rail bolts Then tighten the bolts on the other side in the same order this will allow the tank to center itself Install four hole spacer here Install four hole Figure 21 BESSIE Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Section 2 8 Driveshaft Pump amp Tank Installation 20 Prepare Tandem Pump Fittings The Tandem Pump will need to be prepared for connecting the hoses There are fittings that must be changed The Fittings in the tandem pump should already be installed when you receive it from the factory See Figure 25 The Pressure Out Port to LH Wing from outer Tandem half of pump straight out fitting will need to be change to a 90 degree elbow fitting See Figure 25 The Two large caps on the tank suction ports will need to be replaced with two elbow fittings and hose barbs See Figure 25 26 amp 27 Coat the fittings that screw into pumps and tank with a pipe sealer NOT Tefl
67. ove items are included in Carton Small Parts P N 02983274 which is included in Component Crate P N 02983273 Bolt Bag P N 02983275 NH TL A Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aug Pump D 3 oOONOOVOPOD Part No 02980211 00010300 02975692 02971158 02918600 00037200 02892000 00001800 00011100 Qty 6 6 11 16 CC O RA Description BOLT LOCKWASHER BOLT LOCKWASHER BOLT LOCKNUT BOLT LOCKNUT FLATWASHER Continued Next Page Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 8 TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 7 Mount Kit Bill of Material ROPS Continued From Previous Page Item Part No Qty 15 00011400 12 16 00015800 12 17 5312316 4 19 00755954 6 21 00759635 1 22 00756328 6 23 00001300 2 24 002521 2 25 02975669 1 26 02970497 4 Description BOLT LOCKNUT HARDENED WASHER LOCKWASHER FLATWASHER BOLT LOCKWASHER BOLT BOLT BOLT Above items are included in BOLT BAG ASY P N 02983275 which is included in CARTON SMALL PARTS P N 02983274 which is located in COMPONENT CRATE P N 02983273 REPLACEMENT FUEL TANK P N 02980424 27 gal Req d for Dual NH T Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aux Pump Part No 02980438 02980439 02976633 00017000 10058000 00001800 02776600 03200285 108693 02981099 aoodoonrowv z 3 O Qty ARA AA A DBR
68. ove items are included in Special Component Crate P N 02980333 Carton Small Parts P N 02980334 NH TL A Dual Wing Includes Items Below For NH TL80 80A TL90 90A TL100 100A CAB ROPS 2wd w Aug Pump Item HH TROND Part No 001412 001767 001796 00751505 00758194 00763977 Qty 1 a NN Description DECAL CONTROL VALVE DRIVE BELT HOSE BIB FITTING 12HOSE 12MP HOSE CLAMP F 12 HOSE DECAL WARNING BELT SHIELD DECAL NOTICE TO OWNER Continued Next Page Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 2004 Alamo Group Inc Section 8 12 Mount Kit Bill of Material ROPS Continued From Previous Page Item 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No 02958920 02961115 02962748 02964028 03200328 703902 803213A 02979022 02980335 001184 106939 107261 702785 02956851 02978281 03200285 02979691 02980444 00774909 001976 108748 72414000 02981341 Qty 1 2 2 2 1 1 1 1 1 1 1 3 1 1 1 2 2 1 4 1 2 1 1 Description HYD ELBOW ADP 20MP 20MJIC 90 PIPE ADP 20FP 20FP 90DEG DECAL ON OFF SWITCH CUTTER VLV PUSH PULL SWITCH SPDT 10A 12V DECAL VALVE IN DETENT POSITION LIFT PUMP ASY INTERSTATER OPS MANUAL ASY BELT COVER WLD MT BOLT BAG NH TL DUAL PIPE COUPLER ADP 12FP 12FP CORDURA SLEEVING 87 LG CORDURA SLEEVING 40 LG PULLEY ASY HYD ELBOW ADP 16MJ 16F
69. r wear The lining plates are 1 8 thick when new Re place after 1 32 wear If the mower has been idle for an extended period of time or in wet weather before operating check to be sure the fric tion lining plates are not frozen or rusted together Should this freezing occur refer to the procedure de scribed in the Seasonal Clutch Maintenance section on the next page There are four friction lining plates in the slip clutch These should be checked weekly for oil or grease wear and moisture which could cause corrosion on the drive plates See Step 8 NOTE Above information is listed as a refer ence and is listed in the opera tors manual as well 10 Check All Shields Make certain any shields that were re moved during assembly the they are reinstalled DO NOT operate mower or tractor with any shields or guards missing mn ko DM ZE SA NA w 4 2 GE ZZ 1 5 16 Standard 1 3 16 Min o m mv ew WSL 2 I Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 7 5 pet lil ise NN U i SPRING BOLT WITHNUT Lubrication Points LUBRICATE ALL POINTS BEFORE OPERATING MOWER FIRST TIME Rear Mower Idler Arm Banjo Bearings Banjo Coupling Driveline Yoke Driveline slip Lift Frame Pivot Pin Wing Mower Belt Idler Arm Cuttershaft Bearings Tilt Cylinder Rod Ends Lift Cylinder Rod Ends Roller Bearings Interstater NH T
70. rom being stretched and broken when cutterhousing is raised or lowered to maximum positions NOTE Route wires in such a manner to prevent interference with the operation of tractor or INTERSTATER Ensure that wires DO NOT lay against anything which could wear through insu lation and cause a short circuit After connecting all wires wrap wires with flexguard tubing Neatly gather hydraulic hoses and flexguard tubing and strap together using plastic ties Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 13 Wiring Harness Schematic Switch Switch rc ma DOUBLE WING MOWER SHOWN Single Wings have only the Right Wing Motor Solenoid Valve harness Red Black 3 Terminal Connector Left Wing Motor Cavitv Right Wing Motor Solenoid Valve Plug Solenoid Valve Yellow Aen Right zl ca Switch Fuse Red Switch Brown White N Yellow Brown Stan Terminal Brown Starter Solenoid 3 Terminal Hed to Accessory Terminal Connector i Black Ground Tractor Starter gi White Yellow Left Wing Safety Cut off Switch Right Wing Safety Cut off Switch White Black White Right Wing Motor Solenoid Valve Left Wing Motor Solenoid Valve Black Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 14 Section 7 INTERSTATER Rear Mower Installation New Holland TL 100 Tractor
71. round away for driveline clearance 3 For dual wing mowers the factory installed fuel tank must be replaced with the one listed above to permit clearance for the cylinder mount 4 Full Interstaters must be ordered with a 96 centered rear head Furthermore two lift chains are recommended for such heads 5 As with most dual wing Interstaters the left wing must be lowered for ingress egress to the tractor platform 6 For dual wing models the left and right hand steps must be removed Areplacement left hand step has been included with the fuel tank kit The right hand steps do not get replaced since ingress egress on the right is otherwise blocked by the control stand f The pump mount in this kit is assembled with a carrier bearing to extend the life of the driveline and pulley weldment 8 For proper front pump driveline access on the TL A series the battery must be raised almost 4 using the relocation bracket provided in the mount kit In this position the batterymust also be down sized in order to clear the molded headlight sockets on the underside of the hood The dealer customer is responsible for providing the replacement battery however we recommend using Exide battery 34R 84N It measures approximately 10 1 4 long x 6 1 2 wide x 7 1 4 high Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 2 Model Specifications ROPS Model New Holland TL80 90 100
72. stall the Battery tray down over the four spacers and install the four new bolts the two front bolts will have flatwashers and the RH rear bolt will have the battery ground cable con nected to it The two front bolts will have be removed to install battery later See Figure 6 re Install Battery The Battery will need to be slid into place for this the two front battery tray bolts and battery hold down will have to be re moved See Figure 7 Slide battery in until the groove on the back bottom side of battery is into back side of batter tray Install front two bolts and the battery hold down See Figure 8 Make certain the hold down is set into the groove along the bottom of the battery before tighten the two front bolts Figure 7 7 Interstater NH TL 80 90 amp 100 Asy Man 06 04 O 2004 Alamo Group Inc Section 2 4 Driveshaft Pump amp Tank Installation 8 Reconnect Battery Cables The Battery cables can be reconnected now to test fit but it is best to leave the ground cable disconnected from the batter until after all the wiring of the wiring harness is completed later in the assembly pro cess See Figure 8 9 Install Pump Mount Weldment The pump mount weldment has a carrier bearing in it There is a locking collar on the bearing make certain the set screw in locking collar is loosened before trying to slide it over the driveshaft Start the driveshaft through the carrier bearing See Figure 9
73. tivator Spacer Plastic Cab or Rops Tractor Cab or Rops Tractor an hm P N 703520 owitch Safety Cut Off Cab or Rops Tractor ai Pl N 002019 P N 02988281 Magnetic Switch Activator Hose Ring Weldment Cab or Rops Tractor P N 107225 P N 107224 Cut Off Switch Mount LH Cut Off Switch Mount RH Cab or Rops Tractor Cab or Rops Tractor Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 16 Components Identification P N 02982049 Battery Lift Plate Cab or Rops Tractor P N 02983159 Exhaust Stabilizer top Bracket Cab Tractor P N 02983311 Side Mount Plate LH Rops Tractor P N 02983312 P N 108748 Side Mount Plate RH Spacer 1 Oyl Collar Rops Tractor Rops Tractor Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 17 Components Identification P N 106596 Valve Mounting Bracket Rops Tractor Use w Aux Hyd System P N 02983358 Valve Stand Wid mt RH Rops Tractor d s si MI kul g J M T mr P N 106597 Valve Top Cover Rops Tractor P N 106598 Valve Bottom Cover ge Use w Aux Hyd System Rops Tractor Use w Aux Hyd System M SU o ai NN P N 02979022 N Belt Guard Weldment Rops Tractor Use w Aux Hyd System Interstater NH TL 80 TL 80A TL
74. trol ta im Right Wing Tilt Cyl Left Wing in Tilt Cyl Switch Mounting Brackets Right Wing On Off Switch Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 10 Joystick Valve amp Control Cables 20 Check Hydraulic Hose Routing Shown below is the routing of the hydraulic Cylinder amp Control Valve Double check these before running Unit See Figure 35 The Hydraulic hoses must be connected correctly to the cylinders and the Valve or the control func tions will not be correct according to the op eration instruction decal See Figure 35 Cable Retaining Nutsy Qty 4 go0o000000000000000000 P Pressure Port T Tank Return Port 2 00000000000G RH Wing RH Wing LH Wing KH Wing Tilt Cylinder Lift Cylinder Lift Cylinder Tilt Cylinder Interstater NH TL 80 90 amp 100 Asy Man 06 04 2004 Alamo Group Inc Page 6 11 Remote Control Cable Connections ROPS Tractor Remote Control Cable Connections ROPS Tractor 1 Install Valve Standto Tractor on ROPS Trac tor only Attach Valve Standto the top of the Right Lift Cylinder Support with 3 1 2 x 1 1 2 bolts and 3 1 2 locknuts See Figure 36 2 Attach Valve Stand to Valve Mount Bracket Attach Valve Stand to the Valve Mount Bracket with 2 3 8 x 1 1 4 bolts and 2 3 8 locknuts See Figure 37 3 Attach Control Valve to the Valve Stand Attach Control Valve to the
75. tterymust also be down sized in order to clear the molded headlight sockets on the underside of the hood The dealer customer is responsible for providing the replacement battery however we recommend using Exide battery 34R 84N It measures approximately 10 1 4 long x6 1 2 wide x 7 1 4 high Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 O 2004 Alamo Group Inc Section 8 4 Model Specifications ROPS Model Men LARA auk m BET PENSAAN HAAREN FAREN 2 Ly EO MILLI 3 m wr i ne p ta s e p me a ET E vi ys a er T G LE a mios i Ne ne AE AM cie m SENE Cab Model Shown Above with Dual Wings a EK E l gift ss am ym _ em lt 24 lt ETE ter i DO aw ROPS Model Shown Above with Dual Wings Interstater NH TL 80 TL 80A TL 90 TL90A TL 100 amp TL 100A Asy Man 06 04 2004 Alamo Group Inc Section 8 5 Mount Kit Bill of Material ROPS IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are wanted These will break down to bills of material of the components Some of numbers listed are NOT individual Parts but complete assemblies and or box of assemblies Check before ordering TRACTOR ROPS 2 WD Use Aux Pump for Cylinders Mainframe Weldment P N 02980423 Dual Wing 5 Offset Left amp Right

Interstater/NH TL80,80A,90,90A,100100A (02981341)

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