FPC400 - Fairport Construction Equipment Ltd
Contents
1. PLA 400 LATE PARTS LIST MACHINE Parts List Part Code Description Qty Required 1 W14648 Handle 1 2 W88913 AV Mount AVM 272 01 4 3 W435 8 16 M8 x 16 Hex Bolt 4 4 W480 8 M8 Nyloc Nut 4 5 W432 8 M8 Spring Lock Washer 4 6 W14645 Top Plate 1 7 W14683 Handle Pivot Bolt 2 8 W88912 Handle Bush 2 9 W418 8 M8 Washer 4 FPC 350 400 amp 450 PARTS DIAGRAM PARTS LIST POLYPAD MAT KIT MODEL PARTS LIST PARTCODE DESCRIPTION QTY REQUIRED W14731 Clamp Bracket 1 Common Parts M10 x 40 Coach Bolts W480 10 M10 Nyloc Nut W418 10 M10 Washer The Paving Mat Kits have been designed to allow the machine to be used for compacting hard paving To fit the mat insert the lugs on the Mat into the slots in the Baseplate Fold under the machine Ensure that the correct size of Paving Mat is selected to match the Baseplate width FPC 350 400 amp 450 PARTS LIST WATER SPRINKLER KIT MODEL PARTS LIST PARTCODE DESCRIPTION QTY REQUIRED FPC350 W14697 Spray Bar Complete FPC400 W14699 Spray Bar Complete 1 1 2 W80566 Insert 2 FPC450 x W14701 Spray Bar Complete 1 W14700 Spray Bar 1 2 W80566 Insert 2 Common Parts 3 W14651 Water Bottle 1 4 W88460 5 BSP M F 1 Elbow 5 W87864 5 BSP M F 1 Ball Valve 6 W88046 Hose 14 x 1 e VA 7 W14713 Hose 1 8 W84189 O Clip 2 FPC 350 400 amp 450 2 PARTS DIAGRAM FPC 350 400 amp 450 3 PARTS LIST TRANSPORTER KIT Part2. amp 450
3. Setscrew Nut Spring Washer Buffer Spring Washer Nut Setscrew Spring Washer Setscrew Washer Nyloc Nut Qty Required Lh P BRA A sch hb baxo PARTS DIAGRAM MACHINE 0 DETAIL n gt ET 3 a 2 b au Sy 9 gt S e DETAIL FPC 350 400 amp 450 10 PARTS LIST BASE PLATE Parts List Part Code W14653 W14679 W81090 W14659 2 W14652 W14657 W14658 W87301 W81270 W81271 W14655 W14707 W14656 W435 10 40 W68574 W418 10 W535 10 W455 10 30 W14659 1 W14706 P85034 W432 10 W455 6 18 W432 6 P70282 W437 10 18Z W88911 W432 10 W418 10 W440 10 FPC 350 400 amp 450 Description End Cap Gasket Bearing Eccentric Weight Base FPC350 Base FPC400 Base FPC450 Key 8x7x15 Oil Seal Up To Serial No 58427 Oil Seal From Serial No 58428 End Cap Up To Serial No 58427 End Cap From Serial No 58428 Pulley Hex Bolt M10 x 40 Filler Cap M10 Washer M10 Nordlock Washer M10 x 30 Socket Head Cap Screw Eccentric Shaft Up To Serial No 58427 Eccentric Shaft From Serial No 58428 Dowty Washer M10 Spring Lock Washer M6 Socket Head Capscrews M6 Spring Washer Dowty Washer M10 Setscrews AV Mounts M10 Spring Washers AV Mount M10 Washers AV Mount M10 Nuts 11 Qty Required KR BO Hh HB A cl TW MS sch SMP AS S S S S S S PON gt gt
4. before returning them to FCE see above for warranty periods Return the goods to FCE with an order number for the work to proceed If warranty is accepted no charge will be made If warranty is not accepted a quotation will be given for the repair and the conditions under the section headed REPAIRS AND ESTIMATES will apply In the customer s interest goods must be accompanied by documentation detailing the nature of the fault or its symptoms Phrases such as Faulty are unacceptable FPC 350 400 amp 450 6 and will result in delays and possible charges to defray costs incurred in identifying the fault In the case of hydraulic breakers and power packs both the breaker and the pack should be returned 9 REPAIRS AND ESTIMATES When returning a machine or an assembly for repair always include an Advice Note quoting model and serial number of the machine An official order must also be forwarded to FCE giving detailed instructions No repair work can be carried out unless covered by an official order An estimate will be submitted before proceeding with any repair To partly cover the cost in dismantling cleaning and inspection a small charge will be made this however will be waived upon receipt of your official instructions to proceed with the repair In the event of the estimate not being accepted a further charge will be made to defray the rebuilding of the machine Estimates must be treated as approximate only as it
5. 7 VEE BELT ADJUSTMENT It is important to note that belt tension in this application is much less than is generally accepted as normal Too high a belt tension may lead to engine damage excessive vibration in the handle short belt life and short vibrator shaft bearing life due to excessive transmission of vibration through the belt Correct adjustment is achieved by moving the engine back to just take the slack out of the belt With light finger pressure on top of the belt and at the centre of the span a deflection of between 5mm and 10mm is expected 8 WARRANTY CONDITIONS AND CLAIMS PROCEDURE All products supplied by Fairport Construction Equipment Ltd hereafter referred to as FCE are warranted to be free of defects due to faulty materials or workmanship for a period of 12 months from the date of original despatch from FCE or as specified below FPC 350 400 amp 450 5 Hydraulic hoses and hydraulic couplings 3 months Hydraulic accumulators 6 months Flexible drives 6 months All spare parts used in repairs carried out by FCE or an authorised dealer or repairer 3 months If the goods have been purchased through a stockist the above warranty periods also apply from receipt of the goods by the user of the equipment up to a total of a further 6 months from date of despatch from FCE whichever is earlier Filter elements gauges and oils are specifically excluded from this warranty FCE shall at their option repair o
6. H T lead from spark plug on petrol engines before carrying out any maintenance Turn off fuel when not using machine Wear protective footwear ear defenders and gloves Comply with site safety regulations Check condition and tightness of anti vibration mounts between engine plate and base plate before lifting SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT Wear ear protectors Wear eye protection Wear gloves Wear protective footwear Wear a mask Read the operators manual for this equipment This surface may be hot FPC 350 400 amp 450 2 2 TECHNICAL DATA ENGINE MODEL ENGINE ENGINE MANUFACTURER MODEL FPC350 Honda GX160 FPC400 Honda GX160 FPC450 Honda GX160 DIMENSIONS MODEL HEIGHT H LENGTH L WIDTH W CONTACT WEIGHT mm mm mm AREA sq kg m FPC350 614 625 2 350 0 13 65 FPC400 614 625 2 400 0 14 67 FPC450 614 450 0 16 69 PERFORMANCE L MODEL CENTRIFUGAL COMPACTION VIBRATION FORCE kN RATIO kg m LEVELS m sec FPC350 500 TBA FPC400 435 2 60 FPC450 440 2 87 Tested in accordance with BS EN 500 4 on uncompacted granular sub base materials and is the minmum expected level NOISE EMMISIONS GUARANTEED SOUND POWER LEVEL dB Lwa FPC350 107 FPC400 107 FPC450 107 FPC 350 400 amp 450 3 3 USING THE MACHINE FOR THE FIRST TIME When the machine is delivered f
7. OPERATOR S SPARE PARTS amp SERVICE MANUAL PLATE COMPACTOR MODEL FPC350 FPC400 amp FPC 450 GB Version FAIRPORT CONSTRUCTION EQUIPMENT LTD Blagden Street Sheffield 52 505 ENGLAND Tel 44 0 114 276 7921 Fax 44 0 114 272 0965 Email sales fairport uk com Web www fairport uk com FPC 350 400 amp 450 CONTENTS PAGE 1 SAFETY E SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT 2 TECHNICAL EE 3 USING THE MACHINE FOR THE FIRST 4 ROUTINE MAINTENANCE use do 5 STARTING THE ENGINE Au are 6 OPERATOR 7 VEE BELT ADJUSTMENT HR 8 WARRANTY CONDITIONS AND CLAIMS PROCEDURE CONDITION LEE CLAIMS PROCEDURE tom o nn 9 REPAIRS AND ESTIMATES c Ert en eqs 10 ENVIRONMENT iiie eter is cee UN 11 PARTS LIST e UE POLYPAD MAT KIT Eee WATER SPRINKEERKIT 2 see el TRANSPORTER KIT en een EC Declaration Of Conformity FPC 350 400 amp 450 1 1 SAFETY Do not operate this machine unless all guards are in position and secure Do not smoke when refuelling Do not refuel with engine running Wipe up spilt fuel Do not overfill Dispose of fuel contaminated wipes safely Do not run engine in enclosed areas without adequate ventilation Do not run engine in an area that has a hazardous or explosive atmosphere Disconnect
8. may be found necessary to use additional parts on further examination 10 ENVIRONMENT This machine contains materials that can be recycled We recommend that when the machine is disposed off it is done safely and in a way that protects the environment Part Description Materials Engine Aluminium and steel Baseplate Steel Engine Frame Steel Engine Bedplate Steel Belt Cover Handle Ant vibration Mounts Block Paving Kit if fitted Water Bottle Kit if fitted Transporter Kit if fitted FPC 350 400 amp 450 High Density Polyethylene Steel and Polyurethane Steel and rubber Steel and Polyurethane Steel and Medium Density Polyethylene Steel and Rubber 10 PARTS LIST MACHINE DRIVE SYSTEM Parts List FPC 350 400 amp 450 Part Code W14702 W87300 W87060 P80167 W432 6 P80120 W14689 W14681 W466 5 8 W437 8 20 W432 8 W418 8 W14690 Description Belt Guard Vee Belt Clutch 1 4 UNF x 1 Spring Washer Large Washer Belt Guard Back Plate Engine Spacer Csk Setscrews x 20 Setscrew M8 Spring Washer 8 Washer Engine Shaft Key Qty Required NM A A A A ccc PARTS LIST MACHINE Parts List W14641 W81731 W14640 W14686 W418 8 W437 8 45 W440 8 W432 8 W88914 W432 10 W440 10 W435 8 25 W432 8 W437 8 20 W418 8 W480 8 FPC 350 400 amp 450 Description Frame Honda GX160 Engine Bed Plate Engine Fixing Plate Washer
9. ngine is cold close the choke petrol engines only Turn engine switch to ON 1 position Pull the starter rope toggle lightly until resistance is felt then pull briskly using quick short pull Do not pull rope to its full extent or allow toggle to snap back against engine Return gently to avoid damage Whenthe engine is warm open choke Position engine speed control lever to give required engine speed usually full speed Commence vibration the compactor is self travelling To stop the engine postion the engine speed control to slow and turn the engine switch to off 0 Turn the fuel valve off 6 OPERATOR INSTRUCTIONS Read section 1 Safety NOTE Drive between engine and vibrator is through a centrifugal clutch Vibration will commence as engine speed is increased Position the engine speed control lever to give required speed usually full speed Commence compaction The compactor is self travelling Its speed of travel and the number of passes required to achieve optimum compaction depends on the type and condition of material being compacted and the layer depth Uniformly graded granular material compacts far more efficiently than wet cohesive material When Compacting block paving always use a rubber attachment mat contact your agent for details When compacting blacktop always use a water spray contact your agent for details Do not run the machine on solid surfaces as this is likely to cause damage
10. r replace during normal working hours goods accepted as faulty free of charge to the user For proprietary items such as engines the original manufacturer s warranty and conditions shall apply CONDITIONS The goods shall be returned at the purchaser s expense to FCE or to a destination FCE may reasonably direct Carriage costs will be refunded if warranty is accepted Warranty claims will not be considered where there is evidence that failure has been caused by carelessness improper use negligence inadequate servicing incorrect engine speeds fair wear and tear or non compliance with instructions issued by the manufacturer To the extent permitted by law the liability of FCE under this section is confined only to providing a remedy for defective goods and does not extend to any consequential loss loss of profit injury or damage suffered Warranty will not be accepted on dismantled goods unless dismantling was carried out with the written permission of FCE No claim shall be considered if other than genuine parts supplied by FCE have been used Products are only covered by this warranty in the country to where they were supplied by FCE Warranty on products applies only to the original user of the equipment This warranty shall not apply if the serial number or other identifying numbers or marks applied by FCE have been removed defaced or are otherwise illegible CLAIMS PROCEDURE Check that the goods are still under warranty
11. rom Fairport it will have no oil in the engine Please refer to the Engine Manufacturers Manual issued with the machine for instructions on filling the engine with the correct type and quantity of oil When the machine is delivered from Fairport there is oil in the vibrator unit Refer to Section 4 for advise on checking the oil level and topping up as required 4 ROUTINE MAINTENANCE See Also The Engine Manufacturer s Book Issued With The Machine Daily Check engine oil level twice daily Check tightness of all fastenings after first days use thereafter check monthly Check belt tension after first days use thereafter check monthly Clean air filter daily if working in dusty conditions Clean base plate throroughly if compacting black top or lean concrete Weekly Clean air filter see Check Vibrator Oil Level Monthly Check tightness of fastenings Check condition and tightness of anti vibration mounts Poor condition of vibration mountings can lead to a deterioration of the product vibration levels Check belt tension Vibrator Unit Remove the Oil Level Plug to check the oil level The level should be at the bottom of the thread in the vibrator end face To top up remove the filler plug and fill with Total PRESLIA 32 or equivalent FILLER PLUG N OIL LEVEL PLUG FPC 350 400 amp 450 4 5 STARTING THE ENGINE Check oil level Turn fuel tap on Put speed control lever to tick over If e
12. s List 2200 d OO BON 350 400 amp 450 W14673 W14674 W14673 9 0079 00 W14716 W800 8 W418 12 W480 12 W418 8 25 W432 8 Description Wheel Carriage Wheel Bracket Axle Wheel Wheel Indexing Plunger Nut Indexing Plunger M12 Washer M12 Nyloc Nut M8 x 25 Washer M8 Spring Lock Washer Qty Required AND A A PARTS DIAGRAM TRANSPORTER KIT EC DECLARATION OF CONFORMITY WE FAIRPORT CONSTRUCTION EQUIPMENT LTD BLAGDEN ST SHEFFIELD SOUTH YORKSHIRE S2 5QS DECLARES THAT THE PRODUCT FPC350 400 450 FITTED WITH A HONDA GX160 ENGINE ENGINE POWER 5 5HP 4 2kW at 3600RPM SERIAL No CONFORMS TO THE FOLLOWING DIRECTIVE 89 336 EEC 89 392 EEC 91 368 EEC 2000 14 EC NOTIFIED BODY AV Technology Ltd AVTECH House Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU GB USES THE FOLLOWING STANDARDS BS EN 292 1 BS EN 292 2 BS EN 294 BS EN 500 4 CONFORMS TO THE FOLLOWING STATUTORY INSTRUMENTS THE SUPPLY OF MACHINERY SAFETY REGULATIONS 1992 amp AMMENDMENTS COMPLIES WITH THE RELEVANT ESSENTIAL HEALTH amp SAFETY REQUIREMENTS OF THE MACHINERY DIRECTIVE DECLARATION certify that on completion of manufacture of the machine detailed above that a full conformity has been completed and relevant Health and Safety Requirements complied with NAME IAN MORRIS STATUS WITHIN COMPANY TECHNICAL MANAGER SIGNATURE DES FPC 350 400
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