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AuraGen User Manual

1. OPTIONAL OPTIONAL OPTIONAL BOWER Y REMOTE AC AC EQUIPMENT OR mE POWER STRIP POWER DISTRIBUTION 120 VOLTS 120 VOLTS 5 Owner s Manual M1120221 3 090630 ANURA AURAGEN SYSTEM All DC Provides 14 or 28 VDC to auxiliary batteries No AC service is available ELECTRONIC CONTROL O UNIT ECU OR duo CONTROL S AND Y SS SENSE SE IN OUT Dow a AURAGEN LS VEHICLE OR AUXILIARY BATTERIES 14 28 VOLTS DC SIGNAL CABLE O owen CONTROL PANEL OPTIONAL DEDICATED EQUIPMENT OR DC POWER DISTRIBUTION Inverter Charger System ICS Provides 120 or 240 VAC and 14 or 28 VDC power with or without engine running An optional remote power strip with 120 or 240 VAC service is also offered f AUX BATT BATTERY S OUT IN IN gt ELECTRONIC AN Z CONTROL UNIT EN ESSEX INVERTER CHARGER 5 Ae CONTROL AND 72 W SENSE IN OUT _ Z2 SERVICE O AURAGEN AUXILIARY BATTERIES 14 28 VOLTS DC SIGNAL CABLE WI OPTIONAL OPTIONAL OPTIONAL OPTIONAL CONTROL PANEL VEHICLE MOUNTED AC EQUIPMENT OR WARNI
2. 29 OWNER S RESPONSIBILITY s Iii ere ceni ttt ttr ett er LA MIRA Nonne tenera dando KARE M HIR 29 NORMAL dd trea ke 29 RETURN PROGEDURE au Saa ki 29 WARRANTY LIMITATIONS 30 DISCLAIMER OF IMPLIED WARRANTIES 30 M1120221 3 090630 Owner s Manual i AURA SYSTEMS INC AURAGEN SYSTEM THANK YOU FOR CHOOSING OUR PRODUCT Congratulations on the purchase of your new AuraGer system Whether you purchased the AuraGen for work recreation or emergency power needs we re very confident you ll be im pressed The AuraGen family of products have been built for durability with careful attention to detail SAFETY Do not attempt to operate or use your AuraGen system until after you have thoroughly read and understand all safety precautions outlined in this manual ABOUT THIS MANUAL This manual provides information about the AuraGen Induction Power Source models Study it carefully and comply with all warnings and cautions Correct operation of this system and adher ence to a simple general inspection schedule will result in longer unit life better performance and safer usage CUSTOMER RECORD On your AuraGen system components you will find the model number and serial number on the labels adhered to the AuraGen cover plate and side of the ECU We re
3. 11 REMOTE POWER STRIP 12 MANUAL TRANSFER I en e suq 12 PUTTING YOUR AURAGEN SYSTEM USE TYPICAL AURAGEN APPLICATIONS POWER CAPACITY Sua ua 18 WATTAGE REQUIREMENTS FOR TYPICAL 5 AND TOOLS 14 GENERAL INSPECTION L 15 PROBLEM 15 SYSTEM TROUBLESHOOTING GUIDE ALL AC AC DC AND ALL DC 16 SYSTEM TROUBLESHOOTING GUIDE INVERTER CHARGER SYSTEM 18 AURAGEN SYSTEM SPECIFICATIONS 20 TU T UE 20 AC DC 21 ALL DC 22 6000X INVERTER CHARGER 23 8500X bs 24 ALL AC ALL DC AC DC ENGINE OFF INVERTER CHARGER SYSTEM 25 ALL AC ALL DC AC DC ENGINE OFF INVERTER CHARGER SYSTEM 26 ALL AC ALL DC AC DC ENGINE OFF INVERTER CHARGER SYSTEM 27 AURAGEN VIPER SINGLE 8 DUAL G8500YC INVERTER CHARGER SYSTEM 28 AURAGEN LIMITED WARRANTY 4 2 14 2 29 WARRANTY SERVICE OR
4. TOHLNOO 4 AYVA NOLLVIOT 201419385 3710IH3A 3NI9N3 19X V 9 ONILNNOM 1 201 ATIVNSN 5031 SNLVLS 440 M0 10H1NOO LINN 10 1M0 Owner s Manual 4 M1120221 3 090630 All AC Provides 120 power to outlets and or 240 volt outlets An optional remote AURAGEN SYSTEM power strip with 120 and or 120 240 service is also offered ELECTRONIC OPTIONAL CONTROL AC EQUIPMENT OR UNIT POWER DISTRIBUTION ECU 120 240 VOLTS CONTROL AND SENSE IN OUT AC SERVICE AURAGEN SIGNAL CABLE ONLOFF Cj oven CI REKET CONTROL PANEL 00 me OPTIONAL VEHICLE MOUNTED AC POWER 120 240 VOLTS OPTIONAL REMOTE AC POWER STRIP 120 240 VOLTS AC DC Provides 120 VAC power to GFI outlets and 14 or 28 VDC connected to the vehicle batteries An optional remote power strip with 120 VAC service is also offered r t VEHICLE AUXILIARY BATTERIES 14 28 VOLTS DC ELECTRONIC CONTROL UNIT CONTROL AND SENSE IN OUT AC L L AURAGEN SERVICE our SIGNAL CABLE DE O OB CONTROL PANEL
5. AURA SYSTEMS INC AURAGEN SYSTEM GENERAL OPERATING INSTRUCTIONS All AC AC DC and All DC The AII AC AC DC and All DC systems all use the standard control panel shown below The Inverter Charger System ICS uses a different control panel which is described on Page 9 Read through the applicable section to become familiar with proper and safe operation of the System installed in your vehicle 22 a The standard control panel allows you to turn the AuraGen 5 5 tem on or off reset the system if required and has red and green LED lights to indicate system and component status FAULT Standard Control Panel Vehicles Without Auto Start Option 1 The standard control panel is typically located under the dashboard To turn the system on after the engine 15 started on the control panel momentarily press the OFF ON switch 2 Verify that the green POWER LED illuminates The POWER LED will flash at first as the system engages then remain on continuously indicating proper operation Any other se quence of LED illumination indicates a problem with the system Refer to table on Pages 15 16 3 Plug in your electrical or electronic equipment or power strip and operate the device ac cording to its operator s manual Connect only UL approved devices or equipment and be sure that they are in good working order 4 To turn the system off momentarily press the OFF ON switch on the c
6. DRAW AC OFF RY DRAW WER 2800 WATTS 2800 WATTS 14 VDC 28 VDC 28 VDC UP TO 200 UP TO 100 RRENT AMPS AMPS UP TO 100 AMPS DRIVE OPTIONS 12 16 DX6 4 W 12 16 DX6 4 W 19 27 LX16 8 WX8 52 H 19 27 LX16 8 WX8 52 H OPERATIONAL 40 F TO 180 F 40 F TO 180 F AMBIENT fees mme TEMPERATURE n ECU 40 F TO 120 F 40 F TO 120 F TYPICAL GAS ENGINES 1200 TO 6000 RPM 1200 TO 6000 RPM OPERATIONAL ENGINE SPEED DIESEL ENGINES 750 TO 3600 RPM 750 TO 3600 RPM AUTO START OPTIONAL FEATURES NTERFERENGE FILTER MODULE POWER STRIP TRANSFER SWITCH gt gt C APPLICABLE APPLICABLE gt gt EIE ojo ol lt mim CC gt 3 4 m lt u gt O m DC OUTPUT g C gt 21 Owner s Manual M1120221 3 090630 AURAGEN SYSTEM AuraGen System Specification G6000D z 0O H QO mr ALL DC SYSTEM 6000 WATT AURAGEN MODEL G6000D G6000DM 24 VDC VEHICLE TOTAL POWER STANDBY POWER 20 MINUTES CONTINUOUS POWER 5600 WATTS AC POWER CONTINUOUS AC OUTPUT AC STANDBY 20 MINUTES GENERATOR AC SURGE 2 SECONDS NOT APPLICABLE ON AC VOLTAGE AC CURRENT CONTINUOUS AC POWER AC SURGE 2 SECONDS BATTERY MODE AG CURRENT NOT APPLICABLE BATTER
7. YES YES YES 12 16 DX6 4 W 19 27 LX13 5 WX8 52 H 62 LBS 50 LBS 40 F TO 200 F 40 F TO 125 F 1200 TO 6000 RPM 750 TO 3600 RPM YES YES YES YES 8500 WATTS 8500 WATTS 8000 WATTS 8000 WATTS 8000 WATTS 8000 WATTS 8500 WATTS 8500 WATTS 9000 WATTS 9000 WATTS 120 VAC 240 VAC 2X33 33 AMPS APPLICABLE APPLICABLE 1 55 2 5 50 60 0 15 2 1 5 12 OR 24 VDC 5 5 5 12 16 DX6 4 W 19 27 LX13 5 WX8 52 H 65 LBS 51 LBS 40 F TO 200 F 40 F TO 125 F 1200 TO 6000 RPM 750 TO 3600 RPM YES YES YES YES 25 Owner s Manual M1120221 3 090630 AURAGEN SYSTEM All DC AC DC Engine Off Inverter Charger System Product Line and Specifications cont d TOTAL POWER OUTPUT IN OUTPUT IN BATTERY QUALITY BATTERY DRIVE OPTIONS S P E I I 0 M 5 AMBIENT OUTSIDE AIR TEMPERATURE STANDBY POWER 20 CONTINUOUS AC POWER AC STANDBY 20 AC PEAK 2 AC VOLTAGE CURRENT AC POWER AC VOLTAGE CURRENT ENGINE ON TO OFF TO ON TRANSITION BATTERY DRAW AC ON NO BATTERY DRAW AC BATTERY DRAW DC POWER DC VOLTAGE DC CURRENT TOTAL HARMONIC FREQUENCY VOLTAGE VEHICLE ENGINE BELT POWER TAKE HYDRAULIC GENERATOR ECU GENERATOR ECU GENERATOR ECU GAS ENGINES DIESEL AUTO START EMI FILTER POWER STRIP TRANSFER G6
8. bolt tightness Only applicable to All DC systems 17 Owner s Manual M1120221 3 090630 ANURA AURAGEN SYSTEM PROBLEM TROUBLESHOOTING GUIDE ICS Continued Page 19 STATUS POSSIBLE PROBLEMS LED CONDITION INDICATED CODE AND OR SOLUTIONS JAN 05 1 RPM sensor not connected connect Yellow RPM Sensor Failure ECU 17 18 560507 i 2 RPM sensor bad R R sensor 3 RPM sensor circuit faulty ECU 1 Power wires wrong or shorted correct EN ECU Hardware Faults wiring 2 Faulty ICS R amp R 5 A 1 Idle control mechanical linkage not Alternating Green and adjusted properly properly adjust Yellow Slow Idle Control Failure ECU 81 2 Idle control not connected connect ji 3 Idle control defective R amp R idle Flashing control 1 Incorrect pulley ratio Alternating 2 AuraGen rotor exceeded factory Green and Red 4 Over speed ECU 01 speed specifications Slow Flashing ECU must be reset at factory and AuraGen must be replaced for safety Yellow AuraGen Temp Sense 1 sense connector not connected Slow Flash Open ECU 145 2 Temp sensor open amp 1 AuraGen not getting sufficient ECU 113 provide additional ventilation 2 Faulty temp sensor R amp R AuraGen Yellow AuraGen Over Fast Flash temperature Alternating ECU 115 1 Power wires wrong correct wiring Yell
9. 000D 5600 WATTS NOT APPLICABLE NOT APPLICABLE 5600 WATTS 28 VDC 200 AMPS NOT APPLICABLE NOT APPLICABLE NA 12 24 YES YES YES 12 16 DX6 4 W 19 27 LX16 8 WX8 52 H 62 LBS 66 LBS 40 TO 200 F 40 F TO 125 F 1200 6000 750 3600 YES YES N A N A amp AC DC G6000D AC DC 5800 WATTS 5800 WATTS 5300 WATTS 5300 WATTS 2500 WATTS 2500 WATTS 3000 WATTS 3000 WATTS 3600 WATTS 3600 WATTS 120 120VAC 21 AMPS 21 AMPS NOT APPLICABLE 2800 WATTS 2800 WATTS 14 VDC 28 V C UP 200 UP TO 100 AMPS AMPS LESS THAN 2 5 50 60 0 15 HZ 1 5 12 VDC YES YES YES 12 16 DX6 4 W 19 27 LX16 8 WX8 52 H 62 LBS 62 LBS 65 LBS 58 LBS 40 F 200 F 24 VDC 40 F TO 125 F 1200 TO 6000 RPM 750 TO 3600 RPM YES YES YES YES G7000D 7000 WATTS NOT APPLICABLE NOT APPLICABLE 7000 WATTS 28 VDC 250 AMPS NOT APPLICABLE NOT APPLICABLE NA 12 OR 24 VDC YES YES YES 12 16 DX6 4 W 9 27 LX16 8 WX8 5 65 LBS 58 LBS 40 F TO 200 F 40 F TO 125 F 1200 TO 6000 RPM 750 TO 3600 RPM YES YES YES YES M1120221 3 090630 Owner s Manual 26 SYSTEMS INC AURAGEN SYSTEM All AC All DC AC DC Engine Off Inverter Charger System Product Line and Specifications AC DC ENGINE OFF SILENT WATCH INVERTER CHARGER SYSTEM ICS G6000X 24 VDC G8500X
10. 13 5 WX8 52 H 20 75 LX13 5 WX8 52 H GENERATOR 40 F TO 180 F 40 F 180 F _ _ POWER STRIP TRANSFER SWITCH M1120221 3 090630 Owner s Manual 24 5 I F I I 0 M System fications AURAGEN SYSTEM All AC AC DC Engine Off Inverter Charger System Product Line and Specifications AURAGEN PRODUCTS AC VOLTAGE CURRENT CONTINUOUS AC POWER AC PEAK 2 SECONDS AC VOLTAGE AC CURRENT NE ON TO OFF TO ON RANSITION TERY DRAW AC ON NO LOAD TERY DRAW AC OFF DRAW DC POWER DC VOLTAGE RRENT TOTAL HARMONIC DISTORTION DC OUTPUT POWER QUALITY FREQUENCY STABILITY VOLTAGE REGULATION VEHICLE BATTERY ENGINE BELT DRIVE OPTIONS POWER TAKE OFF HYDRAULIC MOTOR TOTAL POWER OUTPUT IN GENERATOR MODE ENGINE OUTPUT IN BATTERY MODE ENGINE OFF pam 2 Jz gt 3 g DID gt c GENERATOR ECU GENERATOR WEIGHT ECU OPERATIONAL AMBIENT OUTSIDE AIR TEMPERATURE me OPERATIONAL GAS ENGINES ENGINE SPEED DIESEL ENGINES AUTO START OPTIONAL FEATURES EMI FILTER MODULE POWER STRIP TRANSFER SWITCH 6000 WATTS 5000 WATTS 5000 WATTS 6000 WATTS 7200 WATTS 120 VAC 42 AMPS 6000 WATTS 5000 WATTS 5000 WATTS 6000 WATTS 7200 WATTS 240 VAC 21 AMPS NOT APPLICABLE NOT APPLICABLE LESS THAN 2 5 50 60 0 15 HZ 1 596 12 OR 24 VDC
11. 24 VDC TOTAL POWER MODE ENGINE ON MODE ENGINE OFF DC OUTPUT POWER QUALITY DRIVE OPTIONS S P E 1 1 1 5 AURAGEN PRODUCTS STANDBY POWER 20 MINUTES CONTINUOUS POWER AC POWER CONTINUOUS RRENT ENGINE ON TO OFF TO ON TRANSITION RY DRAW AC ON NO LOAD BATTERY DRAW AC OFF DC VOLTAGE DC CURRENT TOTAL HARMONIC DISTORTION FREQUENCY STABILITY VOLTAGE REGULATION VEHICLE BATTERY ENGINE BELT POWER TAKE OFF HYDRAULIC MOTOR GENERATOR DIMENSIONS ECU GENERATOR WEIGHT OPERATIONAL AMBIENT OUTSIDE AIR TEMPERATURE RANGE OPERATIONAL ENGINE SPEED OPTIONAL FEATURES GENERATOR GAS ENGINES DIESEL ENGINES AUTO START EMI FILTER MODULE POWER STRIP TRANSFER SWITCH 6000 WATTS 5000 WATTS 5000 WATTS 6000 WATTS 7200 WATTS 120 VAC 42 AMPS 4000 WATTS 6000 WATTS 6000 WATTS 5000 WATTS 5000 WATTS 6000 WATTS 7200 WATTS 240 VAC 21 5 4000 WATTS 6000 WATTS 120 VAC 240 VAC 33 AMPS 16 AMPS SEAMLESS 8 5 NOMINAL LESS THAN 01 AMPS APPROX 50 AMPS PER KW UP TO 3500 WATTS 28 VDC 125 AMPS LESS THAN 2 5 50 60 0 15 HZ 1 596 24 VDC YES YES YES 12 16 DX6 4 W 20 75 LX13 5 WX8 52 H 65 LBS 64 LBS 40 F TO 200 40 F TO 125 F 1200 TO 6000 RPM 550 750 TO 3600 RPM N A YES YES YES 8500 WATTS 8000 WATTS 8000 WATTS 8500 WATTS 9000 WATTS 120 VAC 2X33 AMPS 4000 WATTS
12. 6000 WATTS 8500 WATTS 8000 WATTS 8000 WATTS 8500 WATTS 9000 WATTS 240 VAC 33 AMPS 4000 WATTS 6000 WATTS 120 VAC 240 VAC 33 AMPS 16 AMPS SEAMLESS 8 AMPS NOMINAL LESS THAN 01 AMPS APPROX 50 AMPS PER KW UP TO 3500 WATTS 28 VDC 125 AMPS LESS THAN 2 5 50 60 0 15 HZ 1 5 24 VDC YES YES YES 12 16 DX6 4 W 20 75 LX13 5 WX8 52 H 65 LBS 64 LBS 40 F TO 200 F 40 F 120 F 1200 TO 6000 RPM 550 750 TO 3600 RPM N A YES YES YES G6000Y amp G8500Y Series Same as respective X Series above with the following exceptions Increase to 200A 28VDC DC Ripple remains 100 millivolts RMS Decrease to 17 L x 11 W x 8 5 H if Compact See Y Series Fig 4 1 DC OUTPUT 2 3 Weight Decrease to 48 Lbs if Compact See Y Series Fig 4 27 Owner s Manual M1120221 3 090630 SYSTEMS INC AURAGEN SYSTEM AuraGen VIPER Single and Dual G8500YC Inverter Charger System Configuration Specifications AC DC ENGINE OFF SILENT WATCH 24VDC INVERTER CHARGER SYSTEM ICS AURAGEN PRODUCTS SINGLE C8500VC DUAL C8500VC 8500 WATTS 8500 WATTS 17000 WATTS 17000 WATTS 8000 WATTS 8000 WATTS 16000 WATTS 16000 WATTS 8000 WATTS 8000 WATTS 2 8000 W 2 8000 W OUTPUT IN 8500 WATTS 8500 WATTS 2 X 8500 W 2 X 8500 W GENERATOR 9000 WATTS 9000 WATTS 2X 9000 2 X 9000 W MODE ENGINE ON 120 VAC 240 VAC 120 VAC 240 VAC 2X33 AMP 33 AMPS 4 X 33 AMPS 2X33 A
13. AMPS PER KW APPROX 50 AMPS PER KW DC POWER UP TO 1750 WATTS UP TO 3500 WATTS OUTPUT 14 VDC 125 AMPS OTAL HARMONIC DISTORTION LESS THAN 2 5 AC POWER QUALITY FREQUENCY STABILITY 50 60 0 15 HZ 15 VEHICLE BATTERY 12 NGINE BELT YES DRIVE OPTIONS POWER TAKE OFF YES HYDRAULIC MOTOR ES pmensions 12 16 DX6 4 W 12 16 DX6 4 W CU 20 75 LX13 5 WX8 52 H 20 75 LX13 5 WX8 52 H WEIGHT GENERATOR 65 LBS 65 LBS CU 64 LBS 64 LBS OPERATIONAL 40 F 180 F 40 F TO 180 TEMPERATURE 3 I 5 2 RANGE ECU 40 F TO 120 F 40 F TO 120 F TYPICAL GAS ENGINES 1200 TO 6000 RPM 1200 TO 6000 RPM OPERATIONAL ENGINE SPEED DIESEL ENGINES 750 TO 3600 RPM 750 TO 3600 RPM AUTO START NA FILTER MODULE ES ES 5 5 5 5 I F I I 5 OPTIONAL FEATURES OWER STRIP YE RANSFER SWITCH ES 23 Owner s Manual M1120221 3 090630 gt AURAGEN SYSTEM AuraGen System Specification G8500X Inverter Charger INVERTER CHARGER ICS 8000 WATT AURAGEN MODELS G8500X G8500XM G8500X G8500XM AC OUTPUT IN GENERATOR MODEIENGINE ON BATTERY MODE ENGINE OFF BATTERY DRAW APPROX 100 AMPS PER KW APPROX 50 AMPS PER KW DC OUTPUT POWER QUALITY FREQUENCY STABILITY VEHIGLE v j DRIVE OPTIONS 12 16 DX6 4 W 12 16 DX6 4 W 20 75 LX
14. AURAGEN INDUCTION POWER SOURCE OWNER S MANUAL M1120221 3 Date 090630 AuraGen AuraGen Induction Power Source provides several distinct advantages over portable gen erator systems These include Mobile Power With the AuraGen system you have electrical power with you wherever you go with your vehicle There is also no output power penalty for changes in altitude or ambient temperature Load Following Unlike typical portable generator sets which run at a constant engine speed usually 3 600 RPM the AuraGen systems produces clean pure sine wave 60 or 50 Hz electrical power at any en gine RPM The output voltage and frequency will not fluctuate due to momentary or sustained changes in engine speed Use of Automotive Engine Automobile engines are more efficient than small utility engines used in portable generators Modern electronic fuel injection systems continually optimize the engine performance and fuel efficiency The vehicle emission control system and muffler greatly reduce the amount of pollu tion and noise produced The result is more automotive engine produced power reduced noise and less pollution Maintenance Free Once installed the AuraGen system is virtually maintenance free Forget about the daily small engine maintenance of the carburetor spark plugs fuel system and other routine problems associated with traditional generators Just have the AuraGen serpentine drive belt insp
15. MP 3000 WATTS 3000 WATTS 2 x 3000 W 2 X 3000 W 4000 WATTS 4000 WATTS 2X4000W 2 4000 120 VAC 240 VAC 120 VAC 240 VAC OUTPUT IN 33 AMPS 16 AMPS 2X33A 2X16A BATTERY ENGINE ON TO OFF TO ON MODE ENGINE OFF TRANSITION SEAMLESS SEAMLESS 8 AMPS NOMINAL 2 x 8 AMP NOMINAL LESS THAN 01 AMPS LESS THAN 2 x 0 01 AMPS APPROX 50 AMPS PER KW APPROX 2 X 50 AMPS PER KW UP TO 7000 WATTS UP TO 14000 WATTS OUTPUT 28 VOC 28 VDC 250 AMPS 500 AMPS OTAL HARMONIC DISTORTION LESS THAN 2 5 LESS THAN 2 5 50 60 0 15 HZ 50 60 0 15 HZ VOLTAGE REGULATION 1 596 1 596 VEHICLE BATTERY 24 VDC 24 VDC ENGINE BELT YES YES DRIVE OPTIONS YES YES HYDRAULIC MOTOR YES YES 12 16 DX6 4 W 12 16 DX6 4 W 17 LX11 WX8 5 H 2X 17 LX11 WX8 5 H 65LB 2X 65 LB 48LB 2X48 LB S P E 1 1 1 0 M 40 F 200 F 40 F TO 200 F AMBIENT OUTSIDE AIR TEMPERATURE RANGE 40 F TO 130 F 40 F 130 F OPERATIONAL 1200 TO 6000 RPM 1200 TO 6000 RPM 750 TO 3600 RPM 750 TO 3600 RPM N A N A YES YES YES YES YES YES OPTIONAL FEATURE Note 130 F ambient air testing by Army Aberdeen Test Center 140 F will be goal Dual Generator configuration can be two generators as Side by Side SBS Generator set on engine or as Tandem Generator TANGEN set driven off single pulley 13 66 Lx12 13 D 2 47 Locally at Junction Box Uncoated M1120221 3 090630 Owner s Manual 28 79 IX SYSTEMS I
16. NC AURAGEN SYSTEM AURAGEN LIMITED WARRANTY Aura Systems Inc Aura warrants to the end user that this product shall be free from defects in materials and workmanship for three 3 years starting from the date of initial installation but starting no later than six 6 months from the date of product being shipped from Aura Systems Inc Engine components such as pulleys tensioners belts would be under warrany for 18 months from the date of installation but starting no later than six months from the date of product being shipped from Aura Systems Inc Should a defect covered by this warranty occur during the warranty period Aura will repair or replace at its option any that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty Warranty Service or Repair Ifthe end user experiences problems with the product stop use immediately and contact the nearest authorized AuraGen dealer Owner s Responsibility Retail purchaser is obligated to operate and maintain the AuraGen in accordance with the in structions published in the Owner s Manual and supplemental literature provided to them by their AuraGen dea
17. NCES AND TOOLS WATTS WATTS WATTS WATTS ree STARTING APPLIANCE rsa Typical Furnace blower 6 element Gas or fuel oil Microwave oven Television 100 same Garage door opener 1 4 hp 1100 Solid state Color same 1 3 EAR heni radio 529 same Electric blanket same 100 250 Refrigerator freezer 80 2300 Portable dehumidifier o 1 2 hp 1000 2100 2200 88 l P 1 2 hp 1050 2150 on bulb Dishwasher cool dry 700 1400 Toaster 2 508 1050 sm UN NEN BEL sn E 5750 7000 Iron 1200 TER Automatic washer washer 1150 150 230 Electric fan fan Hedge Trimmer Lawn edger 1500 SUBE Chain saw 800 1500 Electric drill 350 1000 Orbital sander 0 Paint sprayer 600 Soldering gun 0 Circular saw 500 1000 Drain cleaner 300 Router 900 1100 Compressor M1120221 3 090630 Owner s Manual 14 AURA SYSTEMS INC AURAGEN SYSTEM GENERAL INSPECTION Periodically check the AuraGen serpentine belt for signs of wear fraying and proper tension Contact your authorized distributor dealer if belt shows signs of wear Also visually inspect the Electronic Control Unit ECU to ensure there is nothing obstructing the airflow around the unit PROBLEM TROUBLESHOOTING Refer to the troubleshooting guides provided on the following pages The solutions are num bered by t
18. ND 8000 WATT STANDBY POWER 20 MINUTES CONTINUOUS POWER AC POWER CONTINUOUS AC STANDBY 20 MINUTES AC SURGE 2 SECONDS AC VOLTAGE 1 GAS ENGINES DIESEL ENGINES AUTO START EMI FILTER MODULE CU POWER STRIP TRANSFER SWITCH AURAGEN MODELS G5000 G5000M G8500 G8500M 12 OR 24 VDC VEHICLE 12 OR 24 VDC VEHICLE 6000 WA 8500 WATTS 5000 WA 8000 WATTS 5000 WA 8000 WATTS 6000 WA 8500 WATTS 7200 9000 WATTS 120 120 240 42 5 2 33 5 33 5 240 21 5 APPLICABLE APPLICABLE APPLICABLE 65 LBS 51 LBS 40 F 180 F 40 F TO 120 F 1200 TO 6000 RPM 750 TO 3600 RPM YE YE s s YES 5 APPLICABLE LESS 2 5 50 60 0 15 HZ 1 5 12 24 VDC YES 12 16 DX6 4 W 19 27 LX13 5 WX8 52 H 62 LBS 50 LBS 5 5 40 F 180 F 40 F TO 120 F 1200 TO 6000 RPM 750 TO 3600 RPM M1120221 3 09 0630 Owner s Manual 20 AURAGEN SYSTEM AuraGen System Specification ACIDC AC DC SYSTEMS 6000 AND 7000 WATT AURAGEN MODELS 12 OR 24 VDC VEHICLE 12 OR 24 VDC VEHICLE AC OUTPUT IN GENERATOR MODE ENGINE ON CURRENT CONTINUOUS WER RGE 2 SECONDS LTAGE OUTPUT IN BATTERY MODE ENGINE OFF ENGINE ON TO OFF TO ON TRANSITION RY DRAW AC ON NO LOAD RY
19. NG LIGHT doi LAS POWER TS REMOTE POWER STRIP POWER DISTRIBUTION OR VEHICLE HORN 120 240 VOLTS LOW AUX VOLTAGE WARNING M1120221 3 090630 Owner s Manual 6 AURA SYSTEMS INC AURAGEN SYSTEM SAFETY PRECAUTIONS K Before operating the AuraGen read this Owner s Manual and become thoroughly familiar with the equipment and its features Operation of the equipment can be achieved safely and effi ciently when the unit is properly operated Most equipment related accidents can be prevented by following fundamental rules and precautions General Safety Precautions The AuraGen System must be installed and serviced only by AuraGen certified installers Consult your authorized AuraGen Distributor or Dealer or AuraGen Customer Service at 800 909 AURA DO NOT change pulley types or sizes as the Induction Power Source could exceed its 12 000 RPM limit resulting in possible component and or system failure DO NOT open or dismantle the AuraGen Induction Power Source the Electronic Control Unit ECU or any other components of the AuraGen system DO NOT adjust anything on your AuraGen see the local authorized AuraGen Distributor or Dealer for this purpose The ECU and Induction Power Source are not waterproof and therefore each must be mounted in an area where they will not be subjected to water splash and or submersion Please refer to the AuraGen Main Installation Manual and the applicable vehicle applicat
20. Strip 5 kW 20 lightweight extension with two 120 VAC 42 amp outlets with water resistant covers AC onl 8 5 kW 20 lightweight extension with 120 240 2 900 022 Remote Power Strib VAC outlets with water resistant covers AC onl Manual Transfer Manual Transfer Switch to allow power from AuraGen 4 900 040 Switch to power your home or business Please discuss these options and your present and future mobile power needs with your local AuraGen Distributor or Dealer 11 Owner s Manual M1120221 3 090630 AURA SYSTEMS INC AURAGEN SYSTEM Options 1 3 Remote Power Strip The Remote Power Strip provides power outlets mounted at the end of 20 foot power cables The extension power cable can be connected by plugging in and screwing the connector atthe end of the cable into the ECU Option 4 Manual Transfer Switch This includes the Manual Transfer Switch box This option is very useful when you need to have an auxiliary power source on if commercial power to your home or business 15 not available A transfer switch MUST be used to couple an auxiliary power source to a house or any building connected to the commercial power grid The Manual Transfer Switch eliminates safety concerns by offering an indoor outdoor rain tight surface mount box The double throw switch action of each transfer switch circuit keeps the AuraGen system isolated from the utility line at all times This eliminates the danger of backfeeding t
21. Y DRAW AC ON NO LOAD BATTERY DRAW AC OFF DC POWER 5600 WATTS DC OUTPUT DC VOLTAGE 28 VDC DC CURRENT 200 AMPS TOTAL HARMONIC DISTORTION NOT APPLICABLE AC POWER QUALITY FREQUENCY STABILITY NOT APPLICABLE VOLTAGE REGULATION NOT APPLICABLE ENGINE BELT YES HYDRAULIC MOTOR DIMENSIONS GENERATOR 12 16 DX6 4 W TAT SZH WEIGHT GENERATOR 62 LBS ES OPERATIONAL GENERATOR 40 F TO 180 F AMBIENT TEMPERATURE P 1 RANGE ECU 40 F TO 120 F TYPICAL GAS ENGINES 1200 TO 6000 RPM OPERATIONAL ENGINE SPEED DIESEL ENGINES 750 TO 3600 RPM AUTO START YES OPTIONAL INTERFERENCE FILTER MODULE FEATURES POWER STRIP TRANSFER SWITCH M1120221 3 090630 Owner s Manual 22 AURAGEN SYSTEM AuraGen System Specification G6000X Inverter Charger INVERTER CHARGER ICS 5000 WATT AURAGEN MODELS G6000X G6000XM G6000X G6000XM 12 VDC VEHICLE 24 VDC VEHICLE TOTAL POWER POWER 20 MINUTES 6000 WATTS 6000 WATTS CONTINUOUS POWER 5000 WATTS 5000 WATTS POWER CONTINUOUS 5000 WATTS 5000 WATTS AC OUTPUT IN GENERATOR MODE ENGINE ON 42 AMPS 21 NPS 2600 WATTS 3000 WATTS 240 VAG QUA 2 AMPS 11 AMPS BATTERY MODE NGINE ON TO OFF TO ON TRANSITION SEAMLESS SEAMLESS ENGINE OFF DRAW AC ON NO LOAD 10 AMPS NOMINAL 8 AMPS NOMINAL DRAW AC OFF LESS THAN 01 AMPS LESS THAN 01 AMPS BATTERY DRAW APPROX 100
22. commend you record these numbers in the space provided below Refer to them should you need to contact your authorized AuraGen Distributor dealer regarding this product Part Number Serial Number Induction Power Source 222 lt TA Electronic Control Unit ECU Distributor Dealer Name Phone Number Installation Date 1 Owner s Manual M1120221 3 090630 AURA SYSTEMS INC AURAGEN SYSTEM THE AURAGEN SYSTEMS U S Patents No 5 734 217 and 6 157 175 The AuraGen System includes Also see diagrams on pages 3 5 Induction Power Source Electronic Control Unit ECU Control Panel Idle Control Unit some vehicles Mounting hardware and cables not shown Mechanical Electronic Standard Inverter Charger Idle Control Control Panel Induction Power Source Dual Tandem Generator 16000 Watts M1120221 3 090630 Owner s Manual 2 AURAGEN SYSTEM Optional Equipment Available Remote Power Strip Manual Transfer Switch Remote Power Strip Manual Transfer Switch Ask your authorized AuraGen Distributor dealer about the optional equipment 3 Owner s Manual M1120221 3 090630 AURAGEN SYSTEM wa sks esid 2 5 N3MOd NOILONGNI N39 V3n Vv TYNOILdO 91915 H3AOd 31034 LINN 7031405 IM0 1 913 1 OL 3TOIH3A 091 0 sa18vo
23. e being charged If AC appliances were needed the operator would turn the AC control switch to the ON position and after a few mo ments the system will begin to supply AC power In this mode the ICS will simultaneously provide power to charge the auxiliary batteries and by priority run the AC appliances When the engine is stopped the ICS will provide DC power from the auxiliary batteries to the inverter to seamlessly supply the appliances with AC power When the AC switch is moved to off the ICS system will power down and remain in standby operation for 10 minutes M1120221 3 090630 Owner s Manual 10 AURA Systems INC AURAGEN SYSTEM OPERATION WHILE STATIONARY 1 Park your vehicle in the appropriate position for your application 2 Place the transmission in park automatic or neutral manual and engage the parking brake It is also a good idea to use wheel chocks to prevent accidental movement of the vehicle 3 When the parking brake is engaged the system will automatically default to stationary or Park mode Depending upon the vehicle and engine type the engine RPM will increase to a constant level similar to engagement of an air conditioning compressor If the AuraGen is operated at very high power levels for extended periods of time the engine RPM will in crease by up to 200 RPM to compensate for the increase in system temperature Depend ing upon the vehicle and engine type to obtain the maximum power output it i
24. ected periodically refer to supplied Service Manual AURA SYSTEMS INC AURAGEN SYSTEM TABLE OF CONTENTS THANK YOU FOR CHOOSING OUR PRODUCT SAFETY ABOUT THIS MANUAL CUSTOMER RECORD THE AURAGEN SYSTEMS DIAGRAM OF TYPICAL AURAGEN VEHICLE INSTALLATION DIAGRAMS OF SPECIFIC AURAGEN SYSTEMS SAFETY PRECAUTIONS GENERAL SAFETY PRECAUTIONS EXHAUST GASES MOVING PARTS CAN CAUSE SEVERE PERSONAL INJURY OR DEATH ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH SPECIAL OPERATIONAL PRECAUTIONS GENERAL OPERATING INSTRUCTIONS ALL AC AC DC ALL DC SYSTEMS VEHICLES WITHOUT AUTO START VEHICLES WITH AUTO START e INVERTER CHARGER 10 VEHICLE ENGINE RUNNING CONTROL SWITCH OFF 24 10 VEHICLE ENGINE RUNNING CONTROL SWITCH VEHICLE ENGINE OFF CONTROL SWITCH 10 VEHICLE ENGINE OFF CONTROL SWITCH 10 iia 10 OPERATION WHILE STATIONARY 11 OPERATION WHILE DRIVING 11 HOW TO OBTAIN SERVICE eat ena y Swede k dite a Urn NA di 11 AURAGEN OPTIONAL EQUIPMENT uuu sanpa sia
25. ensure that the exhaust manifold s is are secure and not warped Do not use exhaust gases to heat the passenger compartment Ifthe vehicle is parked in an enclosed area you should provide proper exhaust ventilation to the exterior of the building or facility Never sleep any vehicle with the engine running Moving Parts Can Cause Severe Personal Injury Or Death Keep hands clothing and all other articles away from all moving parts Electrical Shock Can Cause Severe Personal Injury Or Death Useextreme caution when working with live electrical components High voltage can cause injury or death DO NOT connect the AuraGen Electronic Control Unit ECU directly to any building electrical System Differing voltages between the AuraGen and the utility line create a potential for elec trocution or property damage Connect only using a Manual Transfer Switch supplied option ally by Aura Consult a licensed electrician regarding emergency power use Aura Systems Inc recommends use of the AuraGen Manual Transfer Switch Connectonly UL approved devices and be sure that the equipment is in good working order Special Operational Precautions The vehicle parking brake must be engaged while using the AuraGen in a stationary mode See Operating While Stationary on page 6 While driving apply vehicle brakes firmly to slow or stop during AuraGen operation See details on page 10 M1120221 3 090630 Owner s Manual 8
26. he AuraGen system is new materials production methods and design refinements may be introduced into existing models without notice For this reason your AuraGen may differ in some respect from its published specifications and descriptions but will always equal or exceed the original specifications unless otherwise stated DISCLAIMER OF IMPLIED WARRANTIES AND LIMITATIONS ON DAMAGES UNLESS CONSIDERED UNENFORCEABLE OR UNLAWFUL UNDER APPLICABLE LAW AURA EXTENDS LIMITED EXPRESS WARRANTIES SOLELY TO END USERS OF ITS PROD UCTS AND NEITHER AURA ITS AFFILIATES SUBSIDIARIES OR SISTER COMPANIES FOR PURPOSES OF THIS PARAGRAPH COLLECTIVELY MAKE NOR DOES THE END USER RECEIVE ANY WARRANTIES REGARDING ANY PRODUCTS OR MERCHANDISE ORDERED BY SOLD TO OR RECEIVED BY THE END USER EXCEPT AS EXPRESSLY SET FORTH HEREIN AURA OR ITS SUPPLIERS WILL NOT BE LIABLE FOR ANY INJURY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL ARISING OUT OF THE USE OR IN ABILITY TO USE THE PRODUCTS OR MERCHANDISE WITHOUT LIMITING THE GENERALITY OF THE FOREGOING AURA AND ITS SUPPLIERS EXPRESSLY DISCLAIM THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND THEIR PRODUCTS AND OR MERCHANDISE OR DERED BY SOLD TO OR RECEIVED BY THE END USER HEREUNDER ANY WARRANTY AGAINST INFRINGEMENTS THAT MAY BE PROVIDED IN SECTION 2 312 3 OF THE UNI FORM COMMERCIAL CODE AND OR IN ANY OTHER COMPARABLE STATUTE IS EX PRESSLY DISCLAIMED This warran
27. he most likely to the least likely As an example a Gen Temp Sense Open is more likely to be an open connector before an open sensor See pages 16 and 17 for the AII DC and AC DC systems and pages 18 and 19 for the ICS 15 Owner s Manual M1120221 3 090630 ANURA AURAGEN SYSTEM PROBLEM TROUBLESHOOTING GUIDE ALL AC AC DC AND ALL DC Continued on Page 17 POSSIBLE PROBLEMS POWER FAULT LED STATUS INDICATED CODE AND OR SOLUTIONS GREEN 177 JAN 05 pem id 1 N A normal 2 12V input cable wiring or in line fuse problem H W Power IGBT Fail or 9 1 Faulty wiring R amp R bad wiring 2 Faulty ECU R amp R ECU Slow Flash Self test Failure 1 Faulty ECU R amp R ECU EX mmm 9 1 Idle Control mechanical linkage Off Fast Flash Low RPM During Startup not adjusted properly adjust properly H W Inverter Overload AuraGen Running OK N A normal On amp Test EEPROM Mode N A normal 1 Insufficient ventilation provide Slow Flash ECU ventilation 2 Cooling fan s failure R amp R ECU Fast Flash Inverter AC Output Fail 1 Faulty ECU R amp R ECU Slow Flash Off AuraGen Starting up 2 N A normal part of start up routine Slow Flash Over voltage 66 67 69 70 1 Faulty ECU R amp R replace ECU 1 RPM sensor not connected Slow Flash Fast Flash RPM Sensor Failure 2 Idle control faulty R R idle connect sensor 2 RPM
28. he utility lines and potentially causing injury to repair crews as well as preventing utility power from feeding into the AuraGen system causing property damage or personal injury This transfer switch must only be installed by a qualified licensed electrician who has a thorough knowledge of all applicable electrical and building codes PUTTING YOUR AURAGEN SYSTEM TO USE Your AuraGen System is a useful mobile source of 120 240 volt AC and 14 28 volt DC power as specified from your AuraGen model This means within the limitations of its generating capacity you can use it to power most electrical appliances machines or equipment Furthermore the AuraGenis a reliable and clean power source even better than commercial power Any type of electrical equipment digital diagnostic as well as power tools can be operated simultaneously Review the system specifications on pages 19 through 22 to determine your AuraGen system s power output and capabilities M1120221 3 090630 Owner s Manual 12 AURA SYSTEMS INC AURAGEN SYSTEM This means you can use it in a variety of different ways You can even use the system while driving making it ideal for emergency or recreational vehicle use The AuraGen system is also an ideal source of power to run tools at locations that don t yet have commercial power available The system is a perfect way to bring the convenience of high quality power to remote locations Most importantly you
29. ion installation manual for specific instructions on the mounting and installation of these components Make sure the brakes on your vehicle are in good operating condition and that your vehicle is properly and regularly maintained DO NOT use this or any equipment when you are mentally or physically fatigued or after consuming alcohol or any mind altering substance that may affect your alertness or judge ment making the operation of equipment unsafe Keep a fire extinguisher nearby Properly maintain the extinguisher and become familiar with its use Extinguishers rated ABC by the NFPA are appropriate for all applications Consult the local fire department for the correct type of extinguisher for different applications Keep outlet covers down while not in use to prevent any debris from becoming lodged within the contacts DO NOT lay any output power cable on caustic chemicals or materials Disconnect the vehicle battery s and the OEM Electronic Control Module ECM from the vehicle wiring harness prior to performing welding repairs on a vehicle The AuraGen input fuse input ground wire as well as the temperature sensor and RPM sensor leads need to be disconnected if welding repairs on a vehicle are necessary 7 Owner s Manual M1120221 3 090630 AURA SYSTEMS INC AURAGEN SYSTEM P WARNINGS Exhaust Gases Are Deadly Provide proper ventilation of the vehicle s exhaust Inspect the exhaust system regularly for leaks and to
30. ler Retail purchaser is responsible for costs associated with the operation and maintenance of their AuraGen system Failure to properly maintain the AuraGen and related Systems may cause or substantially contribute to component damage Such damage is not cov ered by this limited warranty Normal Wear The AuraGen is designed to operate in an under the hood engine environment The service life ofthe AuraGen is dependent on the care it receives and the conditions under which it operates Certain environments which are among others extremely corrosive may cause excessive wear which in turn may cause premature component failure Such excessive wear is not covered by this warranty Return Procedure Contact your authorized AuraGen dealer for complete return procedures 29 Owner s Manual M1120221 3 090630 AURA SYSTEMS INC AURAGEN SYSTEM Warranty Limitations This warranty shall not apply if this product 1 is used with products other than described your Owner s Manual and supplemental literature 2 is modified or tampered with 3 15 damaged by negligence accident unreasonable use or by other causes unrelated to defective materials or workmanship 4 has had the serial number altered defaced or removed 5 This warranty only covers the first retail purchaser and the vehicle which the AuraGen system was originally in stalled or 6 product has not been installed by an certified AuraGen installer This warranty is void ift
31. low sufficient clearance around 5 2 Cooling fins clogged Remove debris 3 Cooling fan s failure R amp R ICS 1 Battery AC or AuraGen wiring problem check and correct wiring 2 ICS internal problem R amp R 5 1 AC wiring problem check and correct wiring 2 ICS internal problem R amp R ICS 1 N A Normal AC output on ECU 49 50 1 Insufficient ventilation provide ventilation 2 Cooling fan s failure R amp R ICS 3 Cooling fins clogged remove debris 1 AC Overload check load characteristics to be within 5 specs 2 AC output shorted check AC output wiring Green A Slow Flash pe cek k idle Yellow ECU Serial Link Error ICS 516 1 System internal problem R amp R ICS Slow Flash Red AC Out Fail ECU 161 1 ICS Internal Problem R amp R ICS Fast Flash 19 Owner s Manual M1120221 3 090630 AURAGEN SYSTEM AURAGEN SYSTEM SPECIFICATIONS The following specifications define the power output capacities and performance of the indicated AuraGen system 20 gt TOTAL POWER OUTPUT IN GENERATOR MODE ENGINE ON OUTPUT IN BATTERY MODE ENGINE OFF DC OUTPUT POWER QUALITY VEHICLE BATTERY DRIVE OPTIONS WEIGHT OPERATIONAL AMBIENT TEMPERATURE RANGE TYPICAL OPERATIONAL ENGINE SPEED OPTIONAL FEATURES AuraGen System Specification All AC ALL AC SYSTEMS 5000 A
32. ning AC Control Switch Off The ICS will automatically provide DC power to charge the auxiliary batteries when the engine is started and the ICS has powered up The GEN and CHG LED lights will be GREEN and the BAT light will be GREEN YELLOW or RED depending on the level of charge in the auxiliary batteries In this mode the AC output is not ON Vehicle Engine Running AC Control Switch On In this mode the ICS will automatically charge the auxiliary batteries and the AC output is ON and supplying AC voltage In addition to normal charging indications the AC LED should be GREEN Vehicle Engine Off AC Control Switch Off components in the ICS are off With the vehicle ignition switch turned on the control panel BAT LED will be GREEN YELLOW or RED depending on the charge level of the auxiliary batteries Vehicle Engine Off AC Control Switch On With the AC control switch ON and sufficient auxiliary battery charge available the AC output is ON and supplying AC voltage The AC LED light should be GREEN and the BAT light either GREEN or YELLOW If the auxiliary batteries have an insufficient level of charge the ICS will not power up and the BAT and AC LEDs will be RED If the battery charge is too low the engine must be started to charge the auxiliary batteries Typical ICS Operation A typical example of ICS use would be that of a motor home being driven with the AC control switch OFF While driving the auxiliary batteries ar
33. ontrol panel Vehicles With Auto Start Option 1 The AuraGen Control Panel is typically located under the dashboard 2 When the engine is started the AuraGen system will automatically start 3 Verify that the green POWER LED illuminates The POWER LED will flash at first as the system engages then remain on continuously indicating proper operation Any other se quence of LED illumination indicates a problem with the system Refer to table on Pages 15 16 4 Plug in your electrical or electronic equipment or power strip and operate the device ac cording to its operator s manual Connect only UL approved devices or equipment and be sure that they are in good working order 5 To turn the Auto Start function off depress and hold the OFF ON button for 3 4 seconds the green light will turn off 9 Owner s Manual M1120221 3 090630 ANURA AURAGEN SYSTEM Inverter Charger System The Inverter Charger control panel typically located un der the dashboard has a two position switch which al lows you to turn the AC power ON and OFF It has four LED lights labeled BAT for auxiliary battery s GEN for AuraGen CHG for battery charger and AC for AC out put All LEDs are system active dependent and combine to indicate ICS and component operational status For LED light indications other than those defined as normal see the Problem Troubleshooting Guide on Pages 17 18 Inverter Charger Control Panel Vehicle Engine Run
34. ow Red AuraGen Wiring Failure 117 118 2 Internal AuraGen wiring incorrect Slow Flashing R amp R AuraGen 1 External load higher than AuraGen AuraGen Over current ECU 51 52 specifications 2 Faulty ICS R amp R ICS Battery Charge Full N A normal Yellow Battery Charge Partial None u Battery needs charging engine Battery Charge Low None 1 Battery discharged _ charge immediately by turning on engine Red Slow Flash M1120221 3 090630 Owner s 18 AURAGEN SYSTEM PROBLEM TROUBLESHOOTING GUIDE ICS Continued from Page 18 STATUS LED CONDITION INDICATED Red Slow Flash Battery Under voltage Red Fast Flash Battery Over current CODE 5 502 5 501 POSSIBLE PROBLEMS AND OR SOLUTIONS JAN 05 1 Battery Cable not connected or Battery Bus or Battery Sense In Line Fuse Blown check and connect it 2 Battery over discharge turn on engine and check for proper charging Otherwise check voltage across battery and if below 10V charge batteries from external source or replace battery 1 AuraGen power cable wiring problem correct wiring 2 AC Load over surge 3 System internal problem R amp R 5 N A normal Low or High Voltage Over temp Low or High Voltage Driver Fault Red Bus Over Voltage or Fast Flash Unbalance AC Out On ES AC Out Over load 5 564 5 504 5 532 1 5 not properly ventilated al
35. r AuraGen system can also serve as a reliable source of emergency power for your home or business in the event of a commercial power failure For this application your home or business should be outfitted with the optional AuraGen Manual Transfer Switch See Optional Equipment on page 10 and 11 TYPICAL AURAGEN APPLICATIONS APPLIANCE TOOL COMMERCIAL CONSTRUCTION HOME LEISURE Fresh Air Blower X j Plastic Pipe Fusion O X __Xx i Signboards Water Pump Pipe Large Light Banks X X AC Welder vi x X XJ gt lt gt lt X XJ gt lt XJ gt lt X XI gt lt X Laser Measuring Equipment POWER CAPACITY While your AuraGen system can serve as a reliable substitute for commercial power it can only do so within the limitations of its maximum output capacity For example the G5000 system provides standby power of up to 6 000 watts with surge capacity of 7 200 watts for 2 seconds This output is available from 120 volt AC and 240 volt AC circuits Each 120 volt circuit has a maximum current capacity and is electronically current limited to 21 amps This means the maxi mum power load on either 120 volt circuit cannot exceed 2 520 watts The 240 volt circuit also has a 21 amp current limited maximum current capacity which means its maximum power load cannot exceed 5 000 watts Just as a circuit breaker in your hou
36. s very impor tantthat the parking brake be engaged when operating in stationary mode OPERATION WHILE DRIVING When the parking brake is not engaged the system automatically defaults to the drive mode Certain vehicles may have limited power or be disabled in drive mode In drive mode certain vehicles will have a reduced engine idle from the Stationary Operation Mode while others may have little or no change to the engine idle The vehicle can be driven normally with little or no impact on drivability WARNING Depending upon the vehicle type during high power demand the feel of the ve hicle may be slightly different when the vehicle is slowed or stopped such as creeping slowly at a traffic light HOW TO OBTAIN SERVICE Should your AuraGen system ever need service visit your authorized AuraGen Distributor or Dealer from whom it was purchased For information on a authorized repair facility near you please contact AuraGen Customer Service Product Support at 800 909 AURA NOTE in stallation service and repairs must be performed by an authorized AuraGen installer Do not return products without prior authorization Contact your authorized AuraGen Distributor or Dealer for complete return procedures AURAGEN OPTIONAL EQUIPMENT ITEM PART NO NUMBER OPTIONS DESCRIPTION 5 kW 20 lightweight extension with 120 and 240 volt 200029 Remote Powerstrip outlets with water resistant covers AC only 1 2 900 021 Remote Power
37. se will trip if you connect too X i AA x J J 13 Owner s Manual M1120221 3 090630 AURA SYSTEMS INC AURAGEN SYSTEM many appliances to any one circuit the internal electronics in the AuraGen ECU will do the same Please use caution when connecting appliances tools that have high start up amperage Verify with the manufacturer to make sure the peak current surge will not exceed your specific AuraGen s capabilities POWER VOLTAGE X CURRENT THUS CURRENT CAPACITY POWER VOLTAGE Each of the three output circuits can individually supply up to 21 amps of output current but you cannot draw the maximum current from all three output circuits at the same time The total output power from all three circuits cannot exceed the rated output of the G5000 which is 6 000 watts for up to 20 minutes standby If your AuraGen model is a G8500 you can produce up to 8 000 watts of AC power continuous or 8 500 watts for up to 20 minutes standby When using the AuraGen system be careful not to overload any of the output circuits individually or the system as a whole To determine your AuraGen model s power capabilities see the AuraGen System Specifications on pages 20 through 28 If in the event that the ECU automatically shuts down the system because of a prolonged over load the system can be reset from the AuraGen Control Panel WATTAGE REQUIREMENTS FOR TYPICAL APPLIA
38. sensor bad R R sensor Slow Flash Fast Flash Low RPM Shutdown control Slow Flash Slow Flash 1 Incorrect pulley ratio AuraGen Overspeed 2 AuraGen rotor exceeded factory 1 Loose serpentine belt tighten belt Alternating Alternating speed specifications Fast Flash Off AuraGen Temp Sense Open AuraGen On Fast Flash On Dump Circuit Faut 1 Faulty ECU R amp R ECU 1 AuraGen not getting sufficient Fast Flash Slow Flash AuraGen Over Temperature 113 115 provide additional ventilation Only applicable to All DC systems 1 Temp sense connector not connected connect 47 9 8 22 20 3 24 1 1 14 2 Temp sensor open amp 12 8 17 7 1 4 8 3 0 7 8 1 5 9 1120221 3 090630 Owner s Manual 16 ANURA AURAGEN SYSTEM PROBLEM TROUBLESHOOTING GUIDE ALL AC AC DC AND ALL DC Continued from Page 16 POSSIBLE PROBLEMS CE FAULT TED STATUS INDICATED CODE AND OR SOLUTIONS JAN 05 1 Faulty temp sensor R amp R Fast Flash Slow Flash Wiring Failure 117 118 AuraGen gt 2 Internal AuraGen wiring incorrect R amp R AuraGen 1 Faulty ECU R amp R ECU Fast Flash Fast Flash Inverter O or 180 Overload 49 50 2 External load higher than AuraGen specified Fast Flash Fast Flash GenB or GenC Over current 51 52 overload reduce system Fast Flash Fast Flash Current Imbalance 53 1 Check for proper connection and
39. ty gives you specific legal rights and you may also have other rights that vary from state to state This warranty is valid only in the United States and Canada M1120221 3 090630 Owner s Manual 30 AURA Systems INC AURAGEN SYSTEM Notes M1120221 3 090630 AURA SYSTEMS INC AURAGEN SYSTEM M1120221 3 090630 Notes AURA Systems INC AURAGEN SYSTEM Notes M1120221 3 090630 AURA XV I Ma 5 I ONGC 1310 90245 Phone 310 643 5300 Fax 310 643 7457 Toll Free 800 909 AURA Web Site www aurasystems com

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