Home

Evo Installation/Service Manual

image

Contents

1. Inalfa Event Spoiler Series Installation and Service Manual Table of Contents A Product Overview B Preface C Installation Instruction D Notes E Service Parts Exploded Views F Service Guide G Trouble Guide H Trouble Chart I Inspection Sheet 5 2 13 14 1 22 7 28 9 30 2 33 4 Inalfa Event Spoiler Series Installation and Service Manual A Product Overview A 1 1 Features and Benefits The Event Spoiler is the most advanced technological spoiler sunroof and is available in four models Event 450 HS Event 450 OE Event 450 OF and Event 300 OR The Event Spoiler gives you a safe and reliable installation it passed all TUV Tests related to FMVSS and meets or exceeds all applicable FMVSS Federal Motor Vehicle Safety Standards Event Series Spoilers Illuminated Switch with One Touch Venus Glass Panel Integrated Wind Deflector 2 3 4 450 HS is equipped with a Sliding Sunshade and built in louvered handle 5 Built in water management system 6 Auto Close For additional information such as application guides please visit us at www inalfasunroofs com A 1 2 Technical Drawing Product Overview Inalfa Event Spoiler Series Installation and Service Manual B Preface B 1 Event Spoiler Operating Instructions The Event Spoiler can be operated in two modes Continuous and One Touch Continuous mode allows the Event Spoiler to be operated by holding d
2. Clamp Frame w Trim Ring Brackets CF300QF 3800203A70 4 Locking Slider LH LSL 4110115A70 5 Locking Slider RH LSR 4110116A70 6 Set of Fastening Clips FC300 4180165C00 7 Screw Kit SK300 41801 70A11 8 Wiring Harness Electronic WHE300 4200089A1 1 9 Motor Assy Electronic MTR300QF 5380040A70 10 SCU SCU300QF 6070016A70 11 Main Seal MS300QF 7400673A70 12 Operating Switch OS300QF 8050050A70 13 Glass Assy GA300QF 8840191A70 Not shown on diagram Butyl Seal BUTY 10800040A70 Fitting Hardware Kit Electronic HKE300 4180172A11 Set of Trim Ring Brackets 4180171A11 15 inalfa EVENT 300 Compact QF o gt 6 O lt 0 pun amp 0 o dp p i o dp amp gt LLI 4 5 E O 2 i 2 0 inalfa EVENT 450 QF 16 Inalfa Event Spoiler Series Installation and Service Manual Inala EVENT 450 Plus Index No Description Repair Code Part Number 1 Trim Ring Assy w Fastening Clips TR450QF 2400443C00 2 Wind Deflector Assy N A 3 Main Frame w Mechanism MF450QF 3800197C00 4 Clamp Frame w Trim Ring Bkts CF450QF 3800198C00 5 Locking Slider LH LSL 4110115A70 6 Locking Slider RH LSR 4110116A70 7 Screw Kit SK450QF 4180163A11 8 Set of Fastening Clips FC450QF 4180165C00 9 Wiring Harness Electronic WHE450QF 4200089A1 1 10 Motor Assy Electronic MTR450QF 5380040A70 11 SCU SCU450QF 6070016A70 12 Main Seal MS450QF 74006
3. and the Owners Manual is placed in the glove box prior to delivery Inspection Sheet wr mM E pa eaters YrMakeModel Mileage Inspection by 5 msmhaonby Sock ed Type of Roof Wind Deflector Power Wires Hot Switched Switch Location cuine ee O Inspection before Install Examine entire vehicle for dents dings and scratches Check all electrical functions of vehicle Sign off on inspection form If defects are found contact sunroof manager or sales manager and have them sign off on our inspection report 1 Wiring glued and taped correctly 2 Check for correct wiring procedure and functionality 3 Check dome light for proper functions 4 Note defect and report to installer and supervisor 5 After correction re inspect and sign form Inalfa Event Spoiler Series Installation and Service Manual 33 Inspection Sheet Inalfa Event Spoiler Series Installation and Service Manual Inspection Sheet inaita Inspection Sheet Final Inspection 1 Water test Event Spoiler 2 All plastic trim and components are properly installed Top of roof is cleaned and waxed Interior is cleaned of debris and glue metal shavings in seat crevice REJECT REJ OKED O p NENNEN o 5 Check for any tools leftincar 6 Roof operates properly closes tromopenwithonetouch 0 closes tromventwithonetouch Roof closes from open with auto
4. motor replacement Remove the motor assembly Re install the motor following steps 10 thru 1 Re install the headliner F 7 SCU Removal and Replace Follow the motor removal procedure steps 1 thru 7 Disengage the SCU from the mainframe Unplug the harness connector from the SCU Unplug the motor connector from the SCU and replace the SCU Follow the removal procedures for reattaching the SCU and motor assembly Re install the headliner Tuck the headliner material into position 26 Service Guide Inalfa Event Spoiler Series Installation and Service Manual F Service Set Instructions F 8 Seal Removal Removal Cycle the Glass Panel to full slide open position Using a screwdriver lift the seal section from the mainframe Remove the seal section from the mainframe Clean and remove any excess silicone from the seal retaining channel Install Apply a 3mm bead of silicon adhesive in the outer corner of the frame groove Apply an additional bead of silicon adhesive in the inner corner of the groove along the front of the frame Insert the new seal starting in the four corners equally dividing the seal Insert the Seal in between the corners Ensure that the seal is not pulled out or pressed down in the corners Cycle the glass panel during the mounting of the seal to achieve easy access Cycle the glass panel to closed position and allow for a minimal of 4 hours currying time 27 Servi
5. of the headliner material then turn the shade panel with the headliner material over Starting in the center smooth and pull the fabric from the center to the outer edges Turn the shade panel over and adhere the material to the side edges as shown Trim away any extra material Wrap the material over the rear and front edge of the sunshade Trim material from the shade slide block holes and louvers for the shade handle Install the handle with provided press nuts 4 Finished product 10 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 11 Wrapping the Headliner Trim the factory hardboard headliner allowing for substrate clearance Measure enough material to cover the headliner board Apply trim adhesive to the back side of the new headliner material Allow 5 10 minutes for both glues surfaces to set up Glued surfaces will feel tacky to the touch Use Headliner Material that meets FMVSS 302 Specification Flammability Trim the excess material around the outer edge visors consoles and handles of the headliner board Install the headliner into the vehicle Pull the switch harness through he switch opening and connect the switch Insert the switch into the substrate Install the visors and retaining clips insuring that the headliner is properly positioned C 12 Wrapping Opening Pre glue the headliner material in the area to b
6. tight to glass panel Seal deformed replace seal Possible Cause l Locking slider broken replace Locking Slider Panel seal not tight to glass panel Seal deformed or damaged replace seal 28 Trouble Guide Inalfa EVENT Installation Manual and Service Manual G Trouble Shooting Guide Testing Electrical Components Make sure that during the test of electrical components the Inalfa EVENT Spoiler is connected to a 12V source If the roof is installed in a car the battery needs to be connected and operable During test period the ignition accessory switch must be on This test can be accomplished with a voltage meter or test light Inspect and make sure that the fuses are not blown Cable harness and motor inspection requires the removal of the headliner Wire Harness SCU to Battery Connector Power on wire if ignition is off Power on wire if ignition is on Wire number 1 red Wire number 2 black Wire number 3 blue Disconnect the motor wire from the SCU If the mechanism is jammed remove the motor from the frame Use a double wire of sufficient length connect directly to battery and inspect the motor for proper operation in both directions This is done by reversing the connection of the double wire The motor has an inbuilt thermal cut out device that automatically switches the motor off during periods of overload After a cooling down period the motor will function properly 0 i Brown Blue lead on motor
7. 72A70 13 Rollo Assy RA450QF 7500012A70 14 Operating Switch OS450QF 8050050A70 15 Glass Assy GA450QF 8840190A70 Not shown on diagram Butyl Seal BUTY 10800040A70 Fitting Hardware Kit Electronic HKE450QF 4180168A11 17 inalfa EVENT 450 QF c 6 gt gt 0 00 O amp E o o 00 pe amp dp p 6 00 E Lem gt LLI OE FF 2 3 gt 0 inalfa EVENT 450 OE 18 Inalfa Event Spoiler Series Installation and Service Manual EVENT 450 Plus OE FF Index No Description Repair Code Part Number 1 Wrap Frame Assy WFA4500E 3800199A70 2 Wind Deflector Assy N A 3 Main Frame w Mechanism MF4500E 3800201A70 4 Clamp Frame Assy CF4500E 3800200C00 5 Locking Slider LH LSL 4110115A70 6 Locking Slider RH LSR 4110116A70 7 Screw Kit SK4500E 4180166A1 1 8 Wrap Frame Screws WFS450 4180167411 9 Wiring Harness Electronic WHE4500E 4200089A1 1 10 Motor Assy Electronic MTR4500E 5380040A70 11 SCU SCU4500E 6070016A70 12 Main Seal MS4500E 7400672A70 13 Rollo Assy RA4500E 7500012A70 14 Locking Strip LS4500E 7980003A70 15 Operating Switch OS4500E 8050050A70 16 Glass Assy GA4500E 8840190A70 17 Protection Pads PP4500E 6100003A70 18 Switch Plate Assy SPA4500E 6400308A70 Not shown on diagram Butyl Seal BUTY 10800040A70 Fitting Hardware Kit Wrap Electronic HKE4500E 4180169A11 19 inalfa EVENT 450 OE Inalfa Event Spoiler Series Installation
8. Glass Panel Install Install the new glass panel using the existing four 4 T 25 glass screws Apply a thread lock material before reattaching the screws F 2 Sunshade Panel 450 HS only Removal Cycle the glass panel to full slide open position Pull the sunshade forward With a hook tool release the side blocks from one side lift and pull the sunshade from the sunroof housing Wrap the new sunshade with matching headliner material see C10 Wrapping the Sunshade Install With the sunshade in position insert the sliding blocks on one side pull opposite the sliding blocks inward and engage into the mechanism guides Re install the Glass Panel see D 2 1 F 3 Wind Deflector 450 series only Removal Open the Glass Panel Remove the plastic WD cover at the rear end of each WD spring Deflect the wind deflector rearward and up to release from the mechanism guide 22 Service Guide Inalfa Event Spoiler Series Installation and Service Manual F Service Set Instructions F 3 Wind Deflector cont Install Insert the wind deflector arms into slots in the mechanism guide Pivot the wind deflector forward and down Re attach the plastic wind deflector covers by snapping them into position Close the glass panel to check for proper function F 4 Locking Sliders Removal Remove Glass Panel see D 2 1 Remove both locking sliders from the mechanism by sliding it to the front If at o
9. Manual H Trouble Chart The roof is Re initialize SCU by running the experiencing false sunroof to closed position and reversal during one keep on pushing the switch After touch or auto close 3 seconds the SCU confirms re operation initialization by kicking back Problem solved False reversal also occurs during Sunroof does not close also Remove glass panel and one touch closing motion not after completing the 5 test the sunroof Problem retry closing motions solved High resistance of mechanism whereby the anti trap protection is activated Clean and lubricate mechanism with Molycoat based grease High resistance of mechanism whereby the anti trap protection is activated Clean and lubricate mechanism with Polycoat based grease False reversal only occurs during auto close Is the auto close no functioning Power 12v on blue wire SCU Y amp S Blue wire is not connected with ignition off via ignition Search for another contact wire which is ne switched by the ignition Electronics Fully Tested and Okay Remaining problems are not caused by the SCU Motor Wire harness or Switch Please continue with the mechanical trouble shooting guide 32 Obstacle in mechanism Trouble Chart Inalfa Event Spoiler Series Installation and Service Manual Inspection Sheet An inspection report will help reduce the number of complaints from your customer Be sure the vehicle is clean
10. To initialize the following closed position must be defined Turn on ignition In the closed position operate the front button of the switch until the relay clicking noise is noticed Max 5 seconds To complete the initalization process the glass panel must be moved to the fully opened position using One Touch mode 3 Preface Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 1 Determine Application Determine the application by referring to the Assist Program or the Application Chart for that www inalfasunroofs com particular vehicle Consideration should be given to dome lights and ribbed formed roof skins If you are unsure of an application and you have access to the vehicle the headliner may need to be removed if the vehicle is unfamiliar C 2 Pre Installation Inspection Before you proceed check to insure that you have all the components for a complete installation Also insure that none of the components have been damaged in shipping Check for the following Spoiler Sunshade Louver Substrate Hardware Bag At this time using a 12v power source test the functionality of the sunroof unit Note Leave the glass panel in the closed position during installation Do not remove the motor To initialization the SCU see Initialization Procedure in the Preface Section C 3 Vehicle Prep for Installation Disconnect the negative side of the battery Protective Cov
11. and Service Manual HA EVENT 450 Plus ina inalfa EVENT 450 HS 20 Inalfa Event Spoiler Series Installation and Service Manual imalla EVENT 450 Plus Index No Description Repair Code Part Number 1 Cover Assy P177 H S CA450HS 2400479E41 2 Wind Deflector Assy N A 3 Main Frame w Mechanism HS MF450SS 3800206A70 4 Clamp Frame Assy CF4500E 3800200C00 5 Locking Slider LH LSL 4110115A70 6 Locking Slider RH LSR 4110116A70 7 Screw Kit SK450HS 4180166A11 8 Fastener Bag FB450HS 4180191C00 9 Wiring Harness Electronic WHE450HS 4200089A1 1 10 Motor Assy Electronic MTR450SS 5380040A70 11 SCU SCU450SS 6070016A70 12 Main Seal MS450SS 7400672A70 13 Operating Switch OS450SS 8050050A70 14 Glass Assy GA450SS 8840190A70 15 Panel P177 Hardshade PHS450SS 6200970C41 16 H ware Bag Sunshade Spring HBSSP450HS 4180173A11 17 Louver Assy P177 H S LA450HS 4980004A70 Not shown on diagram Butyl Seal BUTY 10800040A70 Fitting Hardware Kit Wrap Electronic HKE4500E 4180169A11 Kit Base P177 H S KHS450SS 4730156A00 Kit Base P177 Trim KT450SS 4730215A00 Screw P177 Hardshade SCR450HS 7310118A70 21 inalfa EVENT 450 HS Inalfa Event Spoiler Series Installation and Service Manual F Service Set Instructions F 1 Glass Panel Removal Cycle the glass panel into the open position Allowing access to the four 4 T 25 torx screws Remove four 4 T 25 torx screws save for new glass installation Remove the
12. ce Guide Inalfa EVENT Installation Manual and Service Manual G Trouble Shooting Guide Mechanical Failures Problem Panel misaligned LH RH Glass panel stopping prematurely Cable ratcheting Electrical Failures Problem Operating of the sunroof is possible no auto close no one touch SCU makes clicking noise but panel will not move Panel is sliding too slowly With a 13 5v power supply the panel should not take more than 7sec To close from fully opened position ee Noise Problem Hardshade Sunshade rattling Rattle in motor area Wind Noise Excessive wind noise when the panel is in the closed position Water Leaks Water coming through panel opening area or headliner wet Re time drive cables Remove obstacle Align cable tube to motor bracket and re install motor properly Timing of drive cables incorrect Obstacle in mechanism or guide rail Check the motor and cable tube at motor bracket and motor insert Possible Cause 00000 Possible Cause 00000 SCU in degraded mode due to malfunction om om Refer to B 2 Re initilization Procedure Check power supply Change or replace motor Clean and grease mechanism or replace Weak battery Misaligned panel creating drag Weak motor Dirty mechanism Loose attachment screws Tighten all T 25 attachment screws Check for felt pads on sunshade Add felt pads to sunshade Locking slider broken replace Locking Slider Panel seal not
13. close 0 99 tromventwithautoclose auto reverses from ventto close auto reversestromopentociose 7 Interior lights work O 8 Glass panel is 5 o ooo e Ouse 9 Testdrive ________ 6 Nowndmie Norateswihrofshu Norateswihrofopn 10 Make sure switch is secure poU 34 Inspection Sheet
14. e wrapped Cut relief cuts in all four corners Caution Do not over cut the material for it may show Pull and tack the headliner material to the leading edge 11 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 12 Wrapping Opening Cont Trim the headliner material leaving enough material for wrapping the leading edge Tuck the material using a tucking tool Complete interior build up C 13 Sunshade Installation Place the Event Spoiler unit into the open position From outside of the vehicle position the sunshade clips into the track guides Pull the sunshade forward to insure proper function Cycle the Event Spoiler to test for proper function Clean the interior of the vehicle Water test the Event Spoiler 12 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual Notes 13 Notes c 0 00 gt pu 00 00 8 O amp 0 0 6 peur 00 dp OD 00 c 00 gt LLI 5 9 Q 5 0 U z T 2 0 9 inalfa EVENT 300 Compact QF 14 Inalfa Event Spoiler Series Installation and Service Manual Inala GVENT 300 Compact ai Index No Description Repair Code Part Number 1 Trim Ring Assy w Fastening Clips TR300 2400444A70 2 Main Frame w Mechanism MF300QF 3800202A70 3
15. ers Interior Protective Covers Exterior Place protective covers on the following Place protective covers on the following Carpeting Hood Steering Wheel Doors Instrument Panel Deck Lid Seats Exterior Glass Rear of Roof Removal of Interior Trim Clean Exterior Remove the following items Sun visors Retaining Clips Dome Lamps Coat Hooks 4 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 4 Sunroof Location Prior to aligning the substrate check the roof bow location and the interior wires Position the substrate against the factory headliner Allow for consoles and sun visors when determining the position From the front center of the substrate opening mark and make an up ding From outside the vehicle locate the up ding and measure 2 1 4 forward and mark Align the front edge of the cutting template with the mark Using a grease pencil mark a line on the roof skin follow the outside edge of the template Remove the template Using 2 wide tape apply the tape to the roof skin approximately an 1 8 outside of the marked line of the cutting template Caution Pay close attention to Side Curtain Airbags and Roof Bows C 5 Removal of Roof Bows and Roof Insulation Using a wide putty knife with the corners ground off remove any roof insulation or silencer material Break the bond between the roof bows and the roof skin using an automoti
16. ess wires down the A post Tape the wires into place Connect the red and blue power wires to the vehicles ignition harness Connector Power with ignition off Power with ignition on Wire Number 1 Red 12V 12V Wire Number 2 Black Ground Ground Wire Number 3 Blue OV 12V Reconnect the vehicle battery and test cycle the spoiler to verify it is fully functional 8 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 9 Substrate Prep C 9 1 Removing the Sunshade from the substrate Pull the sunshade forward Using a hook tool release the side blocks on one side lift and pull the sunshade from the guides Tape the track guides with masking tape to avoid prolonged clean up Pre spray glue to the leading edge for headliner retention C 9 2 Substrate mounting Install substrate to the mainframe using a T 20 torque bit driver Install all 10 T 20 substrate retaining screws 9 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 10 Wrapping the Sunshade Cut a 24 x 30 inch piece of headliner material and spray with trim adhesive the backside and edges of the sunshade panel Place the shade panel off to the side and spray the rest of the headliner material with trim adhesive Spray glue to the face side of the sunshade and headliner material Return the shade panel to the glued side
17. mal source Is the motor functioning in both directions SCU failure replace SCU Remove motor from sunroof Mechanical problem Check frame Is the motor functioning in mechanism for obstruction both directions or failure yes Motor broken replace motor z no 1 es es Is the motor running Is the motor running for onlya Motor connector not properly Y Problem solved normal short time after operating the mounted Remove switch connector and mount properly Problem solved yes no Replace motor Is the one touch nO Re initialize SCU by running the S functioning sunroof to closed position and keep on pushing the switch After 3 seconds the SCU confirms re initialization by kicking back Problem solved yes Replace SCU Is it possible to open no Re initialize SCU by running the Problem solved the roof in its sunroof to closed position and maximum opened keep on pushing the switch After 3 seconds the SCU confirms re initialization by kicking back Problem solved position yes Can the sunroof be placed in all yes Blue wire is not connected positions using the manual via ignition Search for override on the motor another contact wire which is switched by the ignition contact Mechanical problem Obstruction or failure of mechanism Remove obstruction or solve failure 31 Trouble Chart Inalfa EVENT Installation Manual and Service
18. ne side the locking slider is not broken break the part as shown in image Install Slide the new locking slider from the front side in a backwards movement on the mechanism Click the front hook of the locking slider on the mechanism Prior to re installing the glass panel fully cycle the mechanism Return the mechanism to the full open position afterwards Re install the Glass Panel See D 2 1 F 5 Mechanism LH RH Removal Remove Glass Panel see D 2 1 Remove the Headliner substrate assembly Remove the motor connector from the SCU Remove the clamp frame and motor take the frame assembly out of the vehicle and lay the frame assembly upside down on a bench Clean the roof skin of the vehicle 23 Service Guide Inalfa Event Spoiler Series Installation and Service Manual F Service Set Instructions F 5 Mechanism LH RH Removal continued Remove the four plastic pop rivet caps using a hook tool a A 450 Series only Drill out the four rivets retaining the mechanism guides to the mainframe 450 Series only Remove the mechanism guide and drive cable center plate T 25 torx screws Remove the drive cable from the mainframe Lift the guide and cable mechanism from the mainframe Install Mis Replacement component Position the new mechanism assemblies drive cables and tubes Ensure the mechanisms are in the fully closed position Align the drive tubes and return tubes correctly Apply s
19. on Is the motor functioning in both directions Remove motor from sunroof frame Is the motor functioning in both directions Is the fuse of the blue ignition yes contact switched on Replace Fuse no Replace switch problem ye Switch failure solved no Short circuit in wire harness replace wire harness Power 12v on blue contact wire of SCU Break or bad contact in flat cable between fuse and SCU replace wire harness or solve bad connection Break or bad contact in wire harness between fuse and SCU replace wire harness or solve bad connection 30 Motor broken replace motor Has the fuse been replaced yes Fuse smaller than 5 amps Mount a fuse of 5 amps blue before gt no no Fuse smaller than 20 amps yes Mountafuse 0f20 amps red no Short circuit in wire harness replace wire harness Re connect motor connector to SCU and replace switch Is the roof functioning normal Switch failure no SCU failure replace SCU Mechanical problem Check mechanism for obstruction or failure Trouble Chart Inalfa EVENT Installation Manual and Service Manual H Trouble Chart Is the motor running in both directions Disconnect motor from SCU Re connect motor connector ve Switch failure Check the correct functioning of to SCU and replace switch the motor by connecting the Is the roof functioning motor wires to a separate power nor
20. own the operating switch in either direction Releasing the switch will stop the glass panel immediately One Touch mode allows the Event Spoiler to be operated without holding the operating switch down and can be canceled by any switch activation o Open tap the operating switch on the backside of the switch marked with a white spot The glass panel will go to a fully opened vent position A second tap will fully open the roof If desired the sunshade can be closed in this position 0 Close tap the operating switch on the front side of the switch The glass panel will move to the fully opened vent position A second tap will fully close the roof Additional Features Auto Close function allows the sunroof to close automatically when switching off the vehicles ignition During the Auto Close function simply depress the switch to cancel this will return the glass panel to the position it was in prior to the start of the Auto Close function depressing the switch again will reactivate the Auto Close Protective Stop Position The Event Spoiler Sunroof is also protected against obstructions fixated on top of the car If the glass panel hits a hard object it will stop moving immediately this is a new stop position After taking the object from the roof of the car bring the roof to the full open position and hold the switch for five 5 seconds the glass panel will move to the original fully open position B 2 Initialization Procedure
21. to test power Testing is covered in the electronic trouble chart The following failures could be a result of a defective SCU No action on continues operation No action on continues operation One Touch operation inoperative One Touch operation inoperative Auto Close function inoperative After replacing the SCU the SCU must then be re initialized Proceed with the electronic trouble chart if the problem is not solved by initialization Re initialization of the SCU To re initialize the following closed position must be defined Turn on ignition In the closed position operate the front button of the switch until the relay clicking noise is noticed Max 5 seconds To complete the reinitalization process the glass panel must be moved to the fully opened position using One Touch mode 29 Trouble Guide Inalfa EVENT Installation Manual and Service Manual Has the fuse been replaced yes before no Replace Fuse H Trouble Chart Is the switch illuminated ignition contact switched on Is the motor running with ignition switched on Is the fuse of the red contact yes wire blown ignition contact switched on yes Power 12v on red contact yes Disconnect motor from gt SCU Check the correct functioning of the motor by connecting the motor wires wire of SCU to a separate power source Break or bad contact in wire harness between fuse and SCU replace wire harness or solve bad connecti
22. tyl to the leading inner edge of the flange on the mainframe Remove tape showing the butyl 6 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 7 Mainframe Clamp Frame Installation cont Optional Method Apply a 1 4 bead of non corrosive silicone to the underside of the mainframe Care should be taken to insure a continuous bead Position the mainframe into the roof opening from the outside of the vehicle Clean off any excess silicone around the frame edge C 7 2 Install the Mainframe to the Trim Ring From inside the vehicle raise the clamping frame to the Mainframe Attach the front of the clamping frame around the motor then attach to the mainframe Position the rear portion of the clamp frame to mounting frame and attach the retaining screws Insert shim at the rear of the opening to insure proper spacing between the glass and the mainframe approximately 1 8 3 30mm thick Caution Over tightening the screws will cause the roof skin distortion and under tightening could cause improper compression 7 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 8 Electrical Connect the harness to the SCU Connect the SCU to the clamp frame Dual lock is provided for the SCU attachment to the clamp frame Connect the ground wire to the front header Route the harn
23. uper glue along the sides of each of the four tubes bonding the tubes to the frame Re install the guide screws and the Drive Cable Center Plate Re install the frame assembly in the vehicle and mount clamp frame See C7 Mainframe Clamp Frame Installation Re install the motor ensure the mechanisms still are in the full closed position locking sliders fully forwards and re connect the connector to the SCU Cycle the unit checking for correct operation and alignment Re install the glass panel See D 2 1 Re install the substrate and headliner or trim ring See C 9 2 Substrate mounting 24 Service Guide Inalfa Event Spoiler Series Installation and Service Manual F Service Set Instructions F 6 Motor Removal Install Tools required to remove the SCU amp motor For 450 HS use the Scuw Driver tool Disengage the switch from the headliner trim ring Carefully peel back the headliner material to gain access to the attachment screws 450 HS only Remove the T 25 screws retaining the bezel to the mainframe 450 HS only Remove enough screws so the bezel can be deflected downwards to gain access to the motor assembly 450 HS only 25 Service Guide Inalfa Event Spoiler Series Installation and Service Manual F Service Set Instructions F 6 Motor Removal Install cont Remove the motor from the mainframe by removing the three 3 T 25 screws Retain the three 3 T 25 screws for the
24. ve windshield removal kit These kits may be purchased through your local glass company or use 035 piano wire Insert a protective plate between the roof skin and the roof bow at the side rail to prevent damage to the roof skin Cut the roof bows flush with the factory side rails using aviation snips or other cutting tools NOTE Retain roof bow for later use if dome lamp is mounted on roof bow C 6 Cutting Roof skin Using an air chisel cut a starter hole approximately 3 in diameter in the center of roof opening Using Bosch Shears cut your opening approximately 1 inside of the marked line Using Bosch Shears make your final cut by cutting on the marked line Note When cutting with Bosch shears always cut in counter clockwise direction 5 Installation Instructions Inalfa Event Spoiler Series Installation and Service Manual C Installation Instructions C 7 Mainframe Clamp Frame Installation Remove 4 screws retaining the lower clamp frame to the mainframe Remove 1 motor screw the Motor remains in place Pre fit the Spoiler unit into the roof opening to insure that the opening is a minimum of 1 16 larger than the mainframe Prime the cut edge using an anti corrosive metal primer Remove the masking material from the roof surface Reminder Always peel the masking tape towards the opening to prevent the paint from flaking Insert the eight 8 speed clips to the mainframe as shown Apply the supplied bu

Download Pdf Manuals

image

Related Search

Related Contents

General International 15-150 M1 Use and Care Manual  Dayton 2E510C User's Manual  - Smart Car  Tesla C1060 Installation Guide  Propellerhead Reason - 1.0.1 Operation Manual  7 - Axis Communications  Simple Audio Roomplayer II  

Copyright © All rights reserved.
Failed to retrieve file