Knockout punch Service Manual 1-12-11
Contents
1. 15 MAIN P C BOARD Turn off all A C power and remove the power cord from the A C receptacle Remove the back door of the cabinet Remove all of the Board connectors noting where each one connects onto the board Remove the 4 hex fasteners that connect the board to the cabinet Re assemble in reverse order ROUND DISPLAY BOARD Turn off all A C power and remove the power cord from the A C receptacle Remove front glass as shown below af 1 i d 9 Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR 2 Remove the two mounting bolts that hold the round display to the cabinet 3 Unplug 6 pin harness 4 Remove the two plastic standoffs 5 Assembly in reverse order 16 MAINTENANCE Maintenance is easy as the game requires very little service under normal use For your customers to get the greatest enjoyment from the game please per form the following periodically e Clean the cabinet with soapy water or a commer cial cleaner such as Fantastik or Formula 4097 Do not use any chemicals such as alco hol benzene or paint thinners that could dam age the finish Finish cleaning the cabinet by ap plying a good quality spray furniture polish e Clean the glass with a good quality glass cleaner e Adjust the Duck Belt to assure proper2. 13 6 OR OO 6 6 OVAOl OVAOE OVAOE OVAOl OVAL OVAL N T 16 Lc be paeog 6914 453 007E 22 3 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 WACKY DUCKS PUNCHER SPARE PARTS WK3011 LINK 1 WK3012 LINK 2 WK3013 LINK 3 WK3014 LINK 4 h WK3015 END LINK WK3016 PUNCH GLOVE 6002 6002A 6319 6362 6284 6285 WK1020 WKE3016 6002 SCREW 6002A NUT WK3015 6284 RIVET 6285 WASHER 6319 BOLT 6362 WASHER WK3014 WK3013 6283 BOLT WITH 6293 SPACER TUBE WK3012 WK3011 WK3010 6161 ROLL PIN 6290 E CLIP 0 6145 SPACER 675 SCREW 60024 NUT WK2029X Solenoid To Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 WK7227 Lower Marquee qs EVENT WK7208 Inside Corner 2 per game WK72207 Boxing Ring WK7203 Inside Background Right Not Seen f WK7204 Bell Display hel 2 per E f 4 d WK7215 Boxing Glove 1 y Ticket Decals WK7212 2 per Control Panel ikna game Left 7 WK
3. 2 PLUNGER LINK 3 PLUNGER LINK 4 PLUNGER LINK END PUNCHING GLOVE CONVEYOR BELT ASSEMBLY SERVICE MANUAL 17 ELECTRICAL ELECTRONIC E00211 2005 2026 2364X HH5005 20224 20238 WK2001X WK2002X WK2007X WK2008 WkK2009 WK2232X WK2234X WK8284X WK3011X WK1020X WK1001BX HR2005 WK3005RX WK3027 8312 E00049 AL8384 CS8449X 00418 00418 E00439FRX 00439 5 LOW TICKET SWITCH LIGHT BULB 906 THERMAL SWITCH FAN ASSEMBLY TICKET DISPENSER 12 VOLT COUNTER BULB SOCKET TWIST POWER SUPPLY TRANSFORMER POWER MODULE DRIVE MOTOR COIL INCLUDES SLEEVE DISPLAY P C BOARD ASSEMBLY MAIN PCB BALLAST ASSEMBLY PUNCH ASY W O SOLENOID PUNCH ASY W SOLENOID CONTROL BOX BOLT BUTTON CONVEYOR ROLLER RIGHT FRONT GLASS 20 7 16 x 49 3 8 FLOOR BULB LED On display PCB WK2232x BALLAST BALLAST WHITE 3 LED TAPE ASY WHITE 12 LED TAPE ASY RED 3 LED TAPE ASY RED 24 LED TAPE ASY To Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 94 84 3 4713 F Ady 4 24 Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 Main Board Mezermizer 32505845457 56 auret 89
4. 95 2 1 Button TH c9 16 120 10uF mE j POZAN PERAN PC3 ANS POY ANY PCS ANS PORTING Ce AN 1 1 10 PB3 TP3 TIOCES PBY TPY TIOCAY PRS TPS TIOCI4 PB TP TOCKBY TCLKD 9 cia 53 0 ere g k FFE TEREFE pn sea J z m i 4 7 0 y 4 al Weel Vee eee 18 1 3 4 4 4 2 RRRA BZ 1 L Se Se eT 19 Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 ICE Inc Wacky Ducks 1 aa Rouer __ scale 25255259533335 FETRET 20 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 TSN OVA6 GND OVA6 GND GND OA ol LL 01 OTTO OF 00 OD N A bos Y AGS 000 Zr nerd AGE 0089 See AGL 000 08 dS V8 Z4 85 Ve vs _ 85 8
5. PLEASE READ THIS SECTION CAREFULLY TO AVOID PROBLEMS WITH YOUR GAME PLEASE NOTE THE PROGRAMMING AND TICKET RESET BUTTONS ARE LOCATED IN SIDE THE LEFT HAND COIN DOOR ADDITION ALLY THERE IS A SINGLE TICKET RESET BUT TON INSIDE THE RIGHT HAND COIN DOOR DISPLAY INFORMATION THE RIGHT HAND ROUND DISPLAY WILL SHOW YOU THE OPTION YOU ARE IN THE LEFT HAND DISPLAY WILL SHOW THE VALUE OR SETTING FOR THAT OPTION PROGRAMMING BUTTON Press this button to enter or exit the PROGRAM MING mode You will notice when you are in the Programming mode as the displays will change SELECT BUTTON This button is used to change from one option to the next When this button is pushed the option number is shown in the display window of the RIGHT HAND round display ADVANCE This button is used to change the value within the option When this button is pushed the value will be shown in the LEFT HAND round display TICKET RESET BUTTON When the game runs out of tickets it keeps track of how many are owed When more tickets are in serted the game will attempt to dispense all of the tickets that are still owed If the operator does not wish to dispense these tickets when reloading press the Ticket Reset button BEFORE replacing the tickets The tickets Reset buttons are located inside the coin doors OPTION MODES FOR V3 22 MODE 0 GAME COST This option determines how many coins are neces sary to start a game The range for th
6. bottom one controls the sound effects such as Duck sounds etc Adjust these during game play FINAL ASSEMBLY After the volume is adjusted proceed to the set up testing section to prepare the game for your location When all testing is done re install the Wacky Ducks Sign remove the keys and roll the game into its final location Lower the adjustable leg level ers to keep the game from moving YOUR GAME IS NOW READY TO PLAY IF YOU HAVE ANY FURTHER QUESTIONS OR COMMENTS REGARDING THE GAME PLEASE CALL OUR SERVICE DEPARTMENT AT 1 716 859 0360 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 SET UP TESTING SAFETY PRECAUTIONS WARNING WHEN INSTALLING THIS GAME A3 PRONG GROUNDED A C RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN INJURY TO YOURSELF OR OTHERS FAILURE TO USE A GROUNDED RECEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS DO NOT DEFEAT OR REMOVE THE GROUNDING PRONG ON THE POWER CORD FOR THE SAME REASON AS GIVEN ABOVE USING AN IMPROP ERLY GROUNDED GAME COULD VOID YOUR WARRANTY HAVE A QUALIFIED ELECTRICIAN CHECK YOU RE A C RECEPTACLE TO BE SURE THE GROUND IS FUNCTIONING PROPERLY REPLACE ALL INCANDESCENT BULBS WITH PROPER ICE SUPPLIED BULBS ONLY PROGRAMMING YOUR GAME This section will give you a detailed explanation of the functions and operating characteristics of each of the programming buttons
7. end of the assembly to remove slack from the belt NOTE WHEN THE BELT SLACK IS AD JUSTED PROPERLY THERE WILL BE NO MORE THAN 2 INCHES OF DROOP ON THE BOTTOM SIDE OF THE BELT there is more than 2 inches retighten the belt FINAL ADJUSTMENT Start a game and notice how the belt track the belt tracks to one particular side loosen the bolts that adjust the roller bearings and move the roller in or out for proper tracking This can be done during a game when the belt is moving if done carefully lt may be necessary to adjust both ends once or twice to get the optimum tracking NOTICE DO NOT LET THE BELT DRAG ACROSS THE DUCK UP RAMPS THIS COULD CAUSE DAM AGE OR FRAYING OF THE BELT MATERIAL OR COULD DAMAGE THE SEWN BELT SEAM To Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR BULB REPLACEMENT Cabinet 1 Remove cover glass by removing the 4 Allen screws that hold the glass retainer 2 Access the bulb from underneath as shown below BULB REPLACEMENT Marquee 1 Open the back door of the marquee 2 Located on the door are two PLL bulbs Door is omitted to show SS J location of PLL Bulbs i f BALLAST REPLACEMENT Open back door of marquee Located at the top is the ballast WORKHORSE 5 to power the marquee bulbs Located at the bottom of the marquee is the bal last WORKHORSE 3 for the cabinet bulb
8. is 0 1 Setting a 1 will reset all values The default value for this option is 0 no reset GAME TESTING After you have completed the set up of your game INSTALL TICKETS into the game and play a few games to make sure everything is working properly Check the following Check the ticket dispenser to be sure the proper amount of tickets is given Check to be sure the boxer belt is tracking properly If not check the mechanical repair section for adjustment procedures Be sure all external fasteners like those of the cover glass and puncher housings are installed and tight To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 QUICK TROUBLESHOOTING GAME WILL NOT START BOXERS WILL NOT MOVE TICKETS WILL NOT DISPENSE ROUND DISPLAYS DON T WORK OR WORK INCORRECTLY EYE LIGHTS DON T FLASH NO SCORE WHEN BOXERS ARE KNOCKED OVER NO FLORESCENT LIGHTING NO SOUND OR SOUND LOW PUNCHING GLOVE DOESN T WORK OR WORKS SLOWLY NO POWER POWER MODULE SET INCORRECTLY FUSE BAD IN POWER MODULE FUSE BAD ON MAIN P C BOARD NO CREDITS BAD COIN MICRO SWITCH BAD TRANSFORMER BAD GAME HARNESSING BAD MAIN P C BOARD BAD DRIVE MOTOR BAD DRIVE TRANSISTOR NO CREDITS IN GAME BAD FUSE ON MAIN P C BOARD BELT BINDING BAD TICKET DISPENSER BAD GAME HARNESSING NO TICKETS IN GAME GAME PROGRAMMED IMPROPERLY BAD ROUND DISPLAY BAD HARNESSING BAD LIGHT BULB BAD BO
9. tracking and operation e Clean the coin mechs with a soapy water solu tion to remove dirt and grime e Clean the push buttons if they become sticky in use e Clean dirt and grime from the punching mecha nisms if they become sluggish NOTE DO NOT USE ANY LUBRICANT ON THE PUNCHING MECHANISMS AS THIS WILL ONLY ATTRACT DIRT WHICH WILL BIND AND SLOW THE UNITS If the punching mechanisms still re spond sluggishly after cleaning check you re line voltage to be sure it matches the way your game is set IF YOU HAVE ANY QUESTIONS REGARDING THE PROGRAMMING OPTIONS PLEASE CON TACT OUR SERVICE DEPARTMENT PHONE 1 716 759 0360 FAX 1 716 759 0884 E MAIL service icegame com To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 PARTS LISTING MECHANICAL PARTS FP1019 HD1052 WA5001 WK1001 P700 WK1114 WK1020 P802 WK1022 WK1025 WK1026 WK1050 WK1115 WK1116 WK4111 WK4112 WK4113 WK1052 WK3005X WK3010 WK3011 WK3012 WK3013 WK3014 WK3015 WK3016 WK1112X WK9001 LEVELER FOOT SWIVEL CASTER TRIPLE COIN DOOR CONTROL BOX RAMP BOXER LIFT PUNCH ASSEMBLY BRACKET SPRING PLUNGER LINK COIL RETAINER BRACKET HINGE WASHER SQUARE BEARING CONVEYOR ROLLER HINGE BOXER TARGET UPPER HINGE BOXER TARGET LOWER BOXER COLOR BOXER BLONDE BOXER ITALIAN PLUNGER SPRING CONVEYOR ROLLER W GRIT PLUNGER LINK BLOCK 1 SQ PLUNGER LINK 1 PLUNGER LINK
10. 7210 Kickplate Decal WK7201 WK7213 WK7214 U Side Decal 2 per game Instructions Control Panel Right 24 XYH6Er00 v AL 25 XYH6Er00 aAA XYH6ErO0 9 AL To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 ALILNVNO LYVd To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 WARRANTY POLICY Inc warrants all components in new machines to be free of defects in materials and workmanship for the period listed below 180 days on Main PCB s Computers amp Motors 1 year on all LCD monitor panels 90 days all other electronic and mechanical components 30 days on all C E repairs and parts purchases Inc shall not be obligated to furnish a warranty request under the following conditions Equipment or parts have failed through normal wear and tear Equipment has been subjected to unwarranted stress abuse or neglect Equipment has been damaged as a result of arbitrary repair modification Products will only be covered under warranty by obtaining authorized RMA To obtain an RMA please provide 1 tech support with the game serial or original C E invoice and a detailed descripti
11. DJUSTMENTS ARE NECESSARY WHEN THE BELT NO LONGER RUNS CENTERED ON THE BELT BOARD OR WHEN REPAIRS TO THE DUCK BELT ASSEMBLY ARE PERFORMED MOTOR REPAIR 1 Turn off A C power 2 Remove cover glass by removing the 4 Allen screws that hold the glass retainer 3 Remove the covers that are held in place with Velcro by lifting straight up and out 4 Remove the wires that are connected to the D C motor They are located on the left side of the game shown below with the arrow NOTE MARK THE WIRES TO BE SURE THE MO TOR DOES NOT RUN BACKWARDS WHEN THE GAME IS POWERED BACK ON IF THE BELT RUNS BACKWARDS THE BELT COULD BE SE VERELY DAMAGED 2 5 Remove 4 bolts that hold the assembly into the game Remove the belt assembly from the game BE CAREFUL NOT TO SCRATCH THE GAME WHEN REMOVING THE ASSEMBLY One corner is shown below 6 Place the assembly on a suitable work surface 12 10 11 12 13 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR Loosen the 4 adjusting bolts on BOTH ends of the assembly to loosen up the duck belt LOOSEN THESE SCREWS BOTH SIDES On the DRIVE MOTOR SIDE of the assembly pull the belt to the side and loosen the 2 Allen set screws that hold the drive roller to the motor shaft Loosen the Allen set screws that holds the small roller bearing to the motor shaft Remove the 4 screws a
12. ST THE SOLENOID ANGLE BE 1 Remove the 2 bolts that hold the punching as TWEEN THE PUNCHER BRACKET AND CABI sembly cover in place NET BE SURE TO USE THEM IN THE SAME PLACE WHEN REASSEMBLING THE GAME F Y 5 d 4 iv 7 a 2 Disconnect the micro switch assembly from the push button and remove the cover 6 Remove the hex nuts that secure the 2 long shoulder bolts to the puncher mounting bracket Unscrew the two shoulder bolts from the puncher mounting bracket The puncher assem bly should now be able to be removed 7 Remove the 2 screws that hold the coil retaining bracket to the puncher bracket The solenoid may now be removed 8 Assemble in the reverse order NOTE WHEN RE ASSEMBLING THE PUNCHER ASSEMBLY BE SURE TO USE LOCK TITE ON THE SHOULDER BOLT THREADS AND RETAIN ING NUTS 11 Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR BOXER BELT ASSEMBLY ADJUSTMENT AND REPAIR There are two different adjustments that should be occasionally performed on the belt assembly The first is an adjustment to get the proper amount of tension to the boxer belt This is important to pre vent the boxers from hanging too low on the bottom of the belt and to help insure proper tracking The second type of adjustment is to set the tracking accurately to the center of the belt board NOTE BOTH OF THE ABOVE A
13. To Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 OWNERS AND SERVICE MANUAL INNOVATIVE CONCEPTS IN ENTERTAINMENT INC To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 TABLE OF CONTENTS INTRODUC FMON e GAME FEATURES e GAME PLAY A cal rere eres seen rere it e BEFORE YOU BEGIN e TOOLS NEEDED e INSTALLATION SE UPF TESTING e SETTING A C LINE VOLTAGE ADJUSTMENTS e ADJUSTING VOLUME FINAL ASSEMBLY e SAFETY PRECAUTIONS e PROGRAMMING YOUR GAME e OPTION MODES e TESTING QUICK e PROBLEMS amp SOLUTIONS 2 702 200 e OPERATIONAL BACKGROUND e MECHANICAL REPAIR e ELECTRICAL ELECTRONIC REPAIR e MAINTENANCE OWS TINGS SCHEMATICS amp WIRING DIAGRAMG ASSEMBLEE er eer eee DECAL LED PART NUMBER LISTING FOR MARQUEE WARRANTY ieee PAGE 17 PAGE 18 22 23 nes PAGE 24 PAGE 25 26 1 12 2011 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 INTRODUCTION GAME FEATURES Thank you for your purchase of the new KNOCK OUT PUNCH redemption game from I C E The
14. XERS DISPLAY BAD MICRO SWITCH MICRO SWITCH WIRE BENT WRONG BAD HARNESSING BAD FLORESCENT BULB BAD LIGHT BALLAST BAD WIRING BAD SPEAKER BAD WIRING VOLUME SET TOO LOW BAD DRIVE TRANSISTOR BAD THERMAL SWITCH BAD COOLING FAN BAD PUSH BUTTON SWITCH BAD HARNESSING CHECK POWER AT A C RECEPTACLE CHECK VOLTAGE SETTING CHECK OR REPLACE FUSE CHECK OR REPLACE FUSE INSERT PROPER AMOUNT OF COINS CHECK OR REPLACE MICRO SWITCH CHECK TRANSFORMER VOLTAGES CHECK W METER amp REPAIR IF NEEDED REPAIR OR REPLACE MAIN P C BOARD REPLACE DRIVE MOTOR REPAIR OR REPLACE MAIN P C BOARD ADD CREDITS TO GAME CHECK OR REPLACE FUSE SEE MANUAL FOR BELT ADJUSTMENT CHECK FOR JAMS OR REPLACE CHECK W METER amp REPAIR IF NEEDED ADD TICKETS TO GAME RE PROGRAM TICKET DISPENSE OPTION REPAIR OR REPLACE P C BOARD CHECK W METER amp REPAIR IF NEEDED REPLACE BULB REPAIR OR REPLACE P C BOARD REPLACE MICRO SWITCH REBEND WIRE FOR OPTIMUM CONTACT CHECK W METER amp REPAIR IF NEEDED REPLACE BULB REPLACE BALLAST CHECK W METER amp REPAIR IF NEEDED REPLACE SPEAKER CHECK W METER amp REPAIR IF NEEDED ADJUST VOLUME SEE MANUAL REPAIR OR REPLACE MAIN P C BOARD TEST OR REPLACE SWITCH REPLACE FAN CHECK OR REPLACE SWITCH CHECK W METER 8 REPAIR IF NEEDED To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR OPERATIONAL BACKGROUND The KNOCK OUT PUNCH g
15. ame has been de signed to be as easy as possible to repair The boxer belt can be easily adjusted while in the game yet can be removed easily from the game if replacement should ever become necessary The punching mechanisms have been designed for easy access by simply removing the access covers TROUBLESHOOTING PHILOSOPHY To find problems with the game always first check what should be obvious See that the game is plugged in and that all of the fuses on the game are good This includes the fuse that is located INSIDE the power module Next check to see that all of the connectors are firmly seated and that none of the wires have been pulled out of them When trying to find out if specific components bad or not try swapping them with components from another player station to see if the problem moves with the component or stays where it was This will help you to know if you have a problem with a spe cific component or maybe a problem with either the wiring or the Main P C Board Use extreme caution when using probes or voltme ters if the game 15 powered up If doing continuity checks it is important to disconnect the harnessing at both ends as attached they may yield erroneous results If a Board is suspected as the cause of a prob lem check to see that all of the components on the board are firmly attached Pay special attention to any socket device If light bulbs are suspected swap them with on
16. ction for further information GAME PLAY The player inserts their money into the game to be gin Behind the row of boxers are round displays that either will show a count down timer or it will show how many boxers you hit depending on how you configure your game Once the timer begins to countdown the player needs to hit as many boxers as possible before time runs out The player will be awarded tickets based on how many boxers have been knocked down The player may also receive mercy tickets if they were unable to hit any boxers Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 ASSEMBLY BEFORE YOU BEGIN WARNING WHEN INSTALLING THIS GAME A3 PRONG GROUNDED A C RECEPTACLE MUST BE USED FAILURE TO DO SO COULD RESULT IN INJURY TO YOURSELF OR OTHERS FAILURE TO USE A GROUNDED RECEPTACLE COULD ALSO CAUSE IMPROPER GAME OPERATION OR DAMAGE TO THE ELECTRONICS DO NOT DEFEAT OR REMOVE THE GROUNDING PRONG ON THE POWER CORD FOR THE SAME REASON AS GIVEN ABOVE USING AN IMPROP ERLY GROUNDED GAME COULD VOID YOUR WARRANTY HAVE A QUALIFIED ELECTRICIAN CHECK YOU RE A C RECEPTACLE TO BE SURE THE GROUND IS FUNCTIONING PROPERLY TOOLS NEEDED To assemble your game you will need a 7 16 socket or box wrench Note For normal game servicing you will need two different size Allen wrenches which are provided INSTALLATION 1 Remove the cardboard box from the pallet 2 Cut ba
17. e that is known to work to narrow the problem down to ther a bulb or P C Board 10 MECHANICAL REPAIR PUNCHING GLOVE ASSEMBLY OVERVIEW The punching glove system is designed for high reli ability and safety The assembly can be designed with simplicity in mind as the solenoid is driven for maximum pull in strength The solenoid is driven by approximately 35 DC volts This voltage may be higher or lower depending on your A C voltage at the wall The solenoid is fan cooled to allow for higher volt ages that will in turn provide the higher pull in strength Since fan cooling is necessary under a high game play mode the solenoid is protected by a bi metal thermal switch that is strapped directly to the sole noid bobbin This switch assures that if the fan fails the solenoid power will be shut down before the coil could be damaged The thermal switch is run IN LINE with the solenoid power This simple arrangement is very reliable and easy to troubleshoot TESTING THE COIL TESTING FOR POWER Disconnect the coil from the connectors Using a voltmeter measure that voltage is present during game play if the punch but ton is pressed There should be a voltage of 30 volts D C If you do not see this much voltage but do see some your meter is probably too slow to see the voltage as it is only on for approximately 100 milliseconds If you don t see any voltage at all the solenoid driver F E T on the main P C Boa
18. game is constructed of a quality 7 ply MDO ply wood cabinet The cabinet is then sealed painted and decaled using laminated graphics that resist most common cleaning agents All metal parts are powder coated for maximum beauty and durability The game uses creative lighting techniques to draw game players to it and to enhance game enjoyment A unique cartoon like Punching Glove on a scissors mechanism gives the game a fun way for Kids to play the game The mechanism has been exten sively tested for durability and reliability The sole noid coil that drives the mechanism is fan cooled and thermally protected The coil is also operated on low voltage D C power The game electronics are at the same time high tech yet all drive components are chosen for their long history of reliability Surface mount components and programmable logic arrays keep the board size to a minimum and the reliability to the maximum The boxers move along a belt that is powered by a heavy duty 12 volt gear motor This motor has been chosen for its long lasting and cool running capabili ties It has a full length drive shaft for greater reliabil ity All electronics are fully operator adjustable and are adjusted via convenient programming buttons 10 cated just inside the coin door The game allows the operator to choose a timed game or a random hit game depending on the operators location Please see the Game Play section below and the program ming se
19. is game is 1 10 The default value for this mode is 2 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 SET UP TESTING MODE 1 GAME LENGTH This mode determines how long the game lasts in SECONDS The range for this value is 1 60 The default value for this game is 15 MODE 2 COIN OR CREDIT COUNTER This mode determines if the coin counter will count coins or credits Example If it takes 3 coins to start a game then coins would equal 1 credit Setting 0 equals coins Setting a 1 equals credits The default value for this option is 0 MODE 3 TIME BETWEEN HITS This mode determines how long the game will make the player wait between hits of the punching glove The number shown X 100 milliseconds equals the actual time Example 10 X 100 milliseconds equal 1 second The range for this option is 10 50 1 to 5 seconds The default value for this option is 10 MODE 4 BOXERS PER XX TICKET DISPENSE This option determines how many boxers must be knocked down each time XX tickets can be dis pensed See OPTION 5 for value of XX The range for this option is 1 9 The default value for this option is 1 FOR EXAMPLE if the value set in OPTION 4 is 2 and the value set in OPTION 5 is the game would dispense 3 tickets for every 2 boxers knocked down MODE 5 VALUE OF XX This option determines the number of tickets to dis pense each time a di
20. nd nuts that hold the mo tor to the assembly RE ASSEMBLE IN THE REVERSE ORDER NOTE TIGHTEN THE SCREWS THAT HOLD THE MOTOR TO THE ASSEMBLY JUST TIGHT ENOUGH TO JUST SQUEEZE THE GASKET MATERIAL OVER TIGHTENING COULD CAUSE SHAFT MIS ALIGNMENT AND OR EXCESSIVE MOTOR NOISE FOLLOW THE BOXER BELT ADJUSTMENT PROCEDURES AT THE END OF THIS SEC TION BELT REPLACEMENT Turn off A C power Remove cover glass by removing the 4 Allen screws that hold the glass retainer as shown pre viously 13 3 10 Remove the covers that are held in place with Velcro as shown previously Remove the wires that are connected to the D C motor as shown previously NOTE MARK THE WIRES TO BE SURE THE MOTOR DOES NOT RUN BACKWARDS WHEN THE GAME IS POWERED BACK ON IF THE BELT RUNS BACKWARDS THE BELT COULD BE SE VERELY DAMAGED Remove the 4 bolts that hold the belt assembly into the game as shown previously Remove the belt assembly from the game BE CAREFUL NOT TO SCRATCH THE GAME WHEN REMOVING THE ASSEMBLY Place the assembly on a suitable work surface Loosen the 4 adjusting bolts on BOTH ends of the assembly to loosen up the duck belt as shown previously On the DRIVE MOTOR SIDE of the assembly pull the belt to the side and loosen the 2 Allen set screws that hold the drive roller to the motor shaft Loosen the Allen set screw that holds the small roller bearing to the motor shaft Remove the 4 screws and nuts that h
21. nding that holds the game to the pallet NOTE BE SURE TO STAND TO THE SIDE WHEN CUTTING THE BANDS AS THEY ARE UNDER PRESSURE AND COULD SPRING OUT CAUSING INJURY 3 Remove all of the shrink wrap and packaging from the game and marquee 4 Find the location that the game will be placed in and move into rough position 5 Position the marquee on top of the game aligning the mounting holes 6 Secure the marquee to the cabinet with the provided mounting hardware They are located in the cash box 7 Open the back door of the marquee being care ful not to cause the PLL bulbs to come out and insert both wire harnesses through to the bottom cabinet 8 Open the back of the cabinet and attach the har nesses to their mating end 9 Close back door To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 ASSEMBLY SETTING A C LINE VOLTAGES The game comes with 4 available line voltage set tings as described below These settings should be used to provide A C power in the correct range to the game without over or under powering it POWER RANGE VOLTAGE SETTING 90 110 V A C 115 110 130 V A C 125 200 220 V A C 230 220 250 V A C 250 The game uses POWER MODULE to handle all of the A C power distribution chores of the game It incorporates an On Off switch primary A C game fusing and power switching capabilities This allows the game to be used with a wide variety
22. of A C volt ages by re strapping the main transformer A C LINE VOLTAGE ADJUSTMENT To adjust the game for a different A C voltage Unplug the game from the outlet e Disconnect the power cord from the power module e Using a small flat blade screwdriver pry the fuse holder from the power module e Notice a small window on the fuse holder with an arrow that points to the voltage the game is presently set at Using a small flat blade screwdriver lift the retaining tab that holds the voltage selector in the fuse holder e Rotate the voltage selector until the voltage you want is displayed in the voltage select window e Push the voltage selector back into the fuse holder until it snaps into place NOTE Do not force the selector into the fuse holder If it does not go in easily it is not being installed correctly e Snap the fuse holder assembly back into the power module e Plug the power cord back into the receptacle in the power module and into the wall outlet NOTE WHEN CHANGING VOLTAGES FROM THE 115 125 TO 230 250 RANGE LOWER THE MAIN FUSE AMPERAGE VALUE BY t WHEN CHANGING FROM THE 230 250 TO 115 125 VOLT RANGE DOUBLE THE MAIN FUSE AM PERAGE VALUE Plug the game in turn the power on and play a couple of game Pay attention to the sound vol ume of the game ADJUSTING VOLUME There are two volume control potentiometers on the Main P C Board The top one controls the theme music and the
23. old the mo tor to the assembly Three are shown below 11 12 To Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR MOTOR MOUNTING SCREWS On the IDLER ROLLER side of the assembly pull the belt to the side and loosen the 2 Allen set screws that hold the drive roller to the motor shaft Loosen the Allen setscrews that hold the idler roller shaft and slide the shaft out 13 14 15 16 Remove 4 adjusting bolts woth ends of the assembly separate the end brackets and remove the belt RE ASSEMBLE IN THE REVERSE ORDER NOTE TIGHTEN THE SCREWS THAT HOLD THE MOTOR TO THE ASSEMBLY JUST TIGHT ENOUGH TO JUST SQUEEZE THE GASKET MATERIAL OVER TIGHTENING COULD CAUSE SHAFT MIS ALIGNMENT AND OR EXCESSIVE MOTOR NOISE FOLLOW THE DUCK BELT ADJUSTMENT PROCEDURES AT THE END OF THIS SEC TION 14 10 11 BOXER BELT ADJUSTMENT PRELIMINARY ADJUSTMENT Loosen the 4 bolts that hold the boxer belt assembly to the cabinet They should be loose enough that the entire unit can be slid back and forth easily Loosen the eight bolts that are used to tighten the belt There are 4 bolts on each end Loosen the bolts that secure the roller bearings to the assembly and re tighten them at the mid point of their adjustment slots Tighten the bolts on the idler roller end of the assembly about 12 from the innermost position Pull on the motor
24. on of the failure or fault symptoms Inc will assume no liability whatsoever for costs associated with labor or travel time to replace defective parts All defective warranty covered components will be replaced with new or factory refurbished compo nents equal to OEM specifications Inc will cover domestic UPS ground or comparable shipping costs during the warranty period Interna tional or expedited shipments are available for an additional charge To obtain credit defective parts must be returned to I C E Inc at the customer s expense within 30 days After 30 days 15 re stocking fee will apply to all returns ICE distributors are independent privately owned and operated In their judgment they may sell parts and or accessories other than those manufactured by Inc We cannot be responsible for the quality suitability or safety of any non l C E part or modification including labor that is performed by such a distributor Innovative Concepts in Entertainment 10123 Main St Clarence NY 14031 Phone 716 759 0360 Fax 716 759 0884 www icegame com 26
25. rd could be bad It could also be that the push button is not sending a signal to the main P C Board If you see voltage the coil but the mechanism won t fire check that the thermal switch is working correctly When the thermal switch is cool discon nect the wires from its leads and do a continuity test across the switch terminals You should see continu ity If you don t the switch needs to be replaced To Purchase This Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 GAME REPAIR If you see that the thermal switch is good check to 3 Remove the 2 square drive screws that hold the see that the coil and the diode on the coil are good cardboard fan shroud in place Disconnect the coil and unsolder 1 side of the diode Do a resistance check to see that there is infinite resistance one direction If there is no resistance in either direction the diode 15 bad If the diode 15 bad there is also a chance that the drive transistor and or fuse could be bad as well If the diode tests good check to see the resistance of the coil It should measure approximately 3 8 ohms This resistance will vary some depending on the temperature of the coil If the resistance is sig nificantly more or less the coil should be replaced 4 Remove the wires that attach to the solenoid 5 Remove the 4 screws that hold the assembly COIL REPLACEMENT into the cabinet NOTE IF THERE ARE SPAC ERS TO ADJU
26. spense order is given by OP TION MODE 4 The range for this option is 1 9 The default value for this option is 1 MODE 6 JUST FOR PLAYING TICKETS This mode determines the amount of Mercy tickets paid to the customer ion the event that they do not win any tickets during normal game play The range for this option is 0 99 The default value for this op tion is 3 NOTE THIS OPTION FUNCTIONS IN THE TIMED GAME MODE ONLY MODE 7 ATTRACT TIME This mode determines the period of time between attract modes The numbers in this option represent minutes The range for this option is 0 90 Setting a 0 equals turning the attract mode OFF The default value for this option is 3 MODE 8 ATTRACT MODE TYPE This option determines which type of attract mode is set O Mode Disabled 1 Audio only 2 Motion only 3 both motion and audio The default value for this option is 3 To Purchase This Item Visit BMI Gaming www bmigaming com 800 746 2255 1 561 391 7200 SET UP TESTING MODE 9 DISPLAY TYPE This option determines what information the round displays will show during game play The display can show either a count down timer or how many boxers the player has hit 0 Count Down Timer displayed 1 How many boxers you hit The default value for this option is 0 MODE 10 FACTORY RESET This mode has the capability to reset all options to the factory default values The range for this option
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