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5700-e Control Valve

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1. or replace injectors and screen Check for restriction in BLFC Ensure safety float is not stuck Check brine tank for leaks Water pressure is too low Line pressure must be at least 20 psi Brine line injects air during brine draw Check brine line for air leaks Internal control leak Check piston seals and spacers for scratches and dents 9 Control cycles continuously Debris in seals amp spacers Clean or replace seals amp spacers piston assembly 10 Continuous flow to drain Foreign material in control Clean valve or rebuild unit Internal control leak Same as above Valve jammed in backwash brine or Rapid rinse position Same as above Motor stopped or jammed Replace motor Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com Page 8
2. 5700 e Control Valve Service Manual CLEAN WATER 2806 A Soquel Ave Santa Cruz CA 95062 gt For assistance call 1 831 462 8500 SYSTEMS Email us office cleanwaterstore com More information online www cleanwaterstore com 5700 e Control Valve Drive Assembly Metered Version Page 1 Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com 5700 e Valve Drive Assembly Parts List Metered Version Description Part Qty 0 Competitor 12 Day Softener 20563H100 1 Powerhead Assy Complete 1 Drive Housing 20563X101 1 2 Motor Mounting Plate 20251X102 1 3 Motor 110 V 60 Hz 20251X425 1 4 Motor Mount and Ground Screw 20251X427 3 5 Component Mounting Screw 20251X406 8 6 Idler Gear 20251X421 1 7 Idler Pinion 20251X419 1 8 Idler Spring 20251X420 1 9 Drive Gear 20251X422 1 10 Main Gear and Shaft 20561X111 1 11 24 Hour Gear 20251X403 1 12 Cycle Actuator Arm 20253X110 1 13 Manual Regeneration Knob 20561X114 1 14 Ball 1 4 Diameter SST 20251X413 2 15 Spring Detent 20251X414 2 16 Program Wheel Assy Specific K 20563X119 1 17 Program Wheel Retainer 20253X111 1 18 Program Wheel Cover Label 20563X121 2 19 Power Cord 20561X123 1 20 Strain Relief 20251X102 1 21 Back Cover 20561X126 1 22 Silver Front Label 20563X127 1 23 Brine CAM Assembly 6 36 Inc 20561X130 1
3. CAM CAM Screw CAM Nut amp LBS OF SALT Label 24 Brine CAM Mounting Screw 20561X131 1 25 Drive Mounting Screw 20561X134 2 26 Washer 20561X135 1 27 Program Wheel Drive Pinion 20563X137 1 28 Drive Pinion Clutch 20563X138 1 29 Spring Retainer 20563X139 1 30 Spring 20563X140 1 31 Cable Assy Standard 8 25 20563X141 1 Cable Assy Ext 6 75 20563X142 1 32 Valve Position Dial Standard 20561X138 1 33 Designer Cover N A 1 Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com 5700 e Shaded Ref Indicates Assembly or Kit Page 2 Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com 5700 e Control Valve Drive Assembly Timeclock Version Control Drive Assembly Parts List Timeclock Version ae Description Part Qty 0 Competitor 12 Day Softener 20561H100 1 Powerhead Assy Complete Not Drive Housing 20561X101 1 Shown Not Front Label Blue Silver 20561X127 1 Shown peee 1 Cycle Actuator Arm 20251X402 1 2 Component Mounting Screw 20251X406 1 3 Skipper Wheel Assy 12 Day 20251X408 1 4 Regen Pointer 20251X410 1 5 Skipper Wheel Detent Spring 20251X412 2 6 Ball 1 4 DIA SST 20251X413 2 7 Skipper Wheel Ring 20251X435 1 All Items Same as Metered Version Except 1 Replaces Metered Item 12 2 Through 7 Replace Metered Items 16 Through 18 Meter
4. ed Items 27 Through 31 Are Not Included Shaded Ref Indicates Assembly or Kit Page 3 Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com 5700 e Control Valve Drive Assembly Meter or Clock Version Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com Page 4 5700 e Control Valve Drive Assembly Parts List Metered or Clock Version Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com Description Part Qty Description Part Qty 0 Valve Body Complete 20561X200 1 33 Brine Line Compression Nut 20251X304 1 1 Adapter Clip 20561X201 2 34 Brine Line Ferrule 20251X305 1 2 Seal 20561X202 5 35 Brine Line Brass Insert 20251X303 1 3 Valve Body Only 1 05 Dist 20561X203 1 36 BLFC Button 5 GPM 20251X318 1 4 Dist Tube O Ring 1 05 O D 20561X204 1 37 Brine Line O Ring 20561X239 1 5 Valve to Tank O Ring 20561X205 1 38 BLFC Button Retainer 20561X240 1 6 Spacer 20561X207 4 39 BLFC Brass Fitting 20561X241 1 6A Seal amp Spacer Kit 20561X253 1 40 Flow Control Button 1 5 GPM 20251X266 1 Inel SF 2S 496 Flow Control Button 2 0 GPM 20251X267 1 Jen TIER eee Flow C
5. flow Check for media fouling 5 High salt usage High salt setting Adjust brine tank refill time Excessive water in brine tank Constant flow through the unit Improperly set hardness regeneration framan ar racanaratiann dawr See symptom 7 Indicates plumbing leak i e toilet tank Reset programming Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com Page 7 SYMPTOM PROBABLY CAUSE CORRECTION 6 Loss of water pressure Scaling fouling of inlet pipe Clean or replace pipeline Pretreat to prevent Fouled resin Clean resin Pretreat to prevent Improper backwash Too many resin fines and or sediment Call dealer reset backwash flow rate and or adjust 7 Excessive water in brine Plugged drain line Check flow to drain Clean flow tank and or salty water to service control Dirty or damaged brine valve Clean or replace brine valve Plugged injectors Clean injectors and replace screen Low inlet pressure Increase pressure to allow injector to perform properly 20 psig minimum Excessive brine refill cycle time Check salt setting 8 Softener fails to use salt Check items listed in 1 Improper control valve programming Check and reset settings Plugged restricted drain line Clean drain line and or flow control Injectors are plugged No water in brine tank Clean
6. ontrol Button 2 4 GPM__ 20251x268 1 Incl 7 to 11 Flow Control Button 3 0 GPM 20251X269 1 8 Piston Pin 20561X209 1 Flow Control Button 3 5 GPM 20251X270 1 9 Piston Rod Assembly 20561X210 1 Flow Control Button 4 0 GPM 20251X271 1 10 Piston Retainer 20561X211 1 Flow Control Button 5 0 GPM 20251X272 1 11 End Plug Assembly 20561X212 1 Flow Control Button 7 0 GPM 20251X274 1 12 Injector Mounting Screw 20561X214 2 41 DLFC Button Retainer 20561X246 1 13 Bypass Adapter Automatics Only 20251X215 2 42 Air Dispenser 20561X248 1 14 Bypass Adapter O Ring 20561X216 4 43 End Plug Retainer 20561X249 1 15 Adapter Clip Screw 8 18 X 5 8 20561X217_ 2 44 10 24 X 1 2 Screw l 20561X250 3 16 Drain O Ring 20561x218 1 i aa ue T oe eer a 17 Injector O Ring 20561X219 2 12 1 16 2 17 amp 18 18 Brine Spacer O Ring 20561X220 2 1 EA 19 Thru 25 1 EA 19 Injector Cover O Ring 20561X221 1 26 Thru 38 20 Injector Body 20561X222 1 21 Injector Nozzle 1 White 20251X205 1 Filter Components Not Shown Injector Nozzle 2 Blue 20251X241 1 Injector Nozzle 2 PVC 20251Xx235 1 Description Part Qty 22 Injector Throat 1 White 20251X206 1 Filter Module Assy Specifiy Injector Throat 2 Blue 20251X242 1 en Line Fitting Straight 1 2 See Injector Throat 2 PVC 20251X236 1 Wer cu Tubing 9 23 Injector Screen 20251X204 1 Drain Line Fitting 90 Elbow 20251X255 1 24 Injector Cover 20561X226 1 1 2 NPT X 1 2 Tubing 25 B
7. rine Stem Only N S 1 Brine Valve Plug Filter Only 20562X102 1 25A Brine Valve Assy 20561X225 1 Brine Valve Plug O Ring 20561X220 1 Incl 18 25 t0 32 BLFC Plug Filter Only 20562X103 1 26 Brine Valve Seat 20251X315 1 BLFC Plug O Ring 20561X239 1 Brine Valve Cap ue Piston Assy Filter Only 20562X254 1 28 Bring va ve Spacer NE 1 Injector Nozzle Undrilled 1 29 Quad Ring 20251X312 1 30 Brine Valve Spring N S 1 N S Indicates Non Stocked Item l 31 Brine Valve Washer N S 1 Shaded Ref Indicates Assembly or Kit 32 Retaining Ring N S 1 Page 5 5700 e Meter Assembly Meter Assembly as Meter Assembly Parts List Description Part Qty 0 Meter Module Complete Std Range 20563X200 1 1 Meter Cover Assy Screw 20561X134 4 2A Meter Cover Assy Std Range 20563X202 1 Meter Cover Assy Ext Range 20563X211 1 2B Meter Cover Right Angle Std Range 20253X202 1 Meter Cover Right Angle Ext Range 20253X203 1 3 Meter Cover Assy O Ring 20563X203 1 4 Impeller 20563X204 1 5 Adapter Clip Screw 20561X217 4 6 Adapter Clip 20561X201 4 7 Meter Body 20563X207 1 8 Meter Body O Ring 20561X216 4 9 Flow Straightener 20563X209 1 Clean Water Systems amp Stores Inc www cleanwaterstore com 831 462 8500 info cleanwaterstore com Page 6 5700 e Troubleshooting Guide SYMPTOM PROBABLY CAUSE CORRECTION 1 Softener fails to regenerate a
8. utomatically 2 Regeneration at wrong time Power supply plugged into intermittent or dead power source Disconnected meter cable Connect to constant power source Reconnect cable Improper control valve programming Reset program settings Defective power supply Replace power supply Defective meter Replace or repair Defective drive motor Time of day improperly set due to power failure Check motor operation Reset time of day programming 3 Loss of capacity Increase raw water hardness Reset unit to the new hardness Brine concentration and or quantity Keep brine tank full of salt at all times Clean it yearly Salt may be bridged If using a salt grid pate ensure refill water is over it Resin fouling Call dealer find out how to confirm it Clean the resin and prevent future fouling Poor distribution Channeling uneven bed surface Call dealer Check distributors and backwash flow Internal valve leak Call dealer Replace spacers seals and or piston Resin age Call dealer Check for resin oxidation caused by chlorine Mushy resin Resin loss Call dealer Check for correct bed depth Broken distributors Air or gas in bed Well gas eliminator Loose brine line 4 Poor water quality Not regenerating enough Check regeneration cycle Bypass valve open Close by pass valve Channeling Check for too slow or high service

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