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1. 71 Spark Module Spark Switch 72 Door Latch Mechanism Latch Switch 73 Troubleshooting Guide 74 84 Disassembly 0000 1 000 aaa sans 85 99 Upper Oven Operation And Service Procedures 100 106 Wiring Diagrams and Schematics 107 123 REPLACE MANUAL 56397 AND 56074 WITH THIS MANUAL RC231002 REV 1 ADDED RSS MODELS TO MANUAL REV 2 ADDED RST382UK P1141228N RST388UWW P1141246N and RST399UL W P1132642N RC231002 Rev 3 2 MODEL RSS307 RSS307 OF RSS343 RSS352 OF RSS353 OF RSS354 OF RSS355 OF RSS356UL RSS356UW RSS358UL RSS358UL RSS358ULG RSS358ULGCO RSS358UW RSS358UW L RSS358UWG RSS358UWGCO RSS359 RSS359 OF RSS361 55361 55363 55363 RSS369 RSS369 OF RSS380 RSS380 OF RST307 RST308UK RST308UW RST308UL RST308UWW RST308UWW1 RST309 RST354 RST359 RST361 RST362 RST365 RST369 RST376 RST378UL RST378UW RST380 RST381 RST382UK RST387 RST388UWW RST3997UL W MODEL AND MANUFACTURING NUMBERS M N 1141233 P1141234N P1130975N P1141233N P1141234N P1130975N P1130875N P1141226N P1130974N P1141231N P1141218N P1141226NLG P1141232N P1141219N P1130875N P1141231N
2. OVEN LINER DISASSEMBLY RSS MODELS 1 Disconnect electricity at main disconnect plug Turn off gas supply and disconnect range from gas supply Remove burner grates main top and top burners 3 Remove burner box 4 Removethermostat capillary bulb from capillary shield and remove capillary shield 5 Remove oven bottom oven burner ignitor and oven burner Also remove broil burner ignitor and broil burner Remove oven light lens and oven light socket 7 Remove the ten 10 screws that surround the re cessed cavity for the broil burner m o 87 BACKGUARO OVEN CLOCK DILUTION FLUE GAS INLET J TUBING INSULATION RETAINER HOOK BOLT Figure 81 8 Remove the four 4 screws mounting on the rear of the oven liner Remove screws securing front top lip of liner to front frame BACKGUARD FCUDRESCENT E LIGHT DILUTION A FLUE GAS INLET TUBING Figure 82 9 Remove the twenty four 24 screws that secure the recessed cavity fro the oven burner BACKGUARD 2 LFLUOR SCE NT Figure 83 10 Remove rear cover plate and screws that secure the insulation retainer RC231002 Rev 3 DISASSEMBLY PROCEDURES 651 MODELS FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER TO THE OVEN BEFORE SERVICING GAS INLET
3. INSULATION RETAINER Figure 84 11 Remove rear tank retention clips 12 Grasp the lip of the oven tank and gently maneuver the tank forward to free itself from the range 13 Reverse procedure to reinstall hardware 14 Reconnect range to electricity and gas Check main gas connection with soap suds BACKGUARD GLASS 1 Shut off power to the range 2 Remove clock or ERC knobs by pulling straight out from glass 3 Remove two 2 screws securing lower trim to backguard control panel 4 Tilt glass out at bottom to clear clock or ERC knobs and light switch stem if applicable Remove glass and lower trim 6 When replacing the glass on models with an oven light and or fluorescent light the light switch bezel and retainer clip must be removed from glass and transferred to replacement glass ei LOWER BACKGUARD TRIM The lower backguard trim can be replaced by using the backguard glass removal procedure When replacing the lower trim the backguard heat shield must be removed from trim and attached to replacement trim ERC REMOVAL 1 Disconnect electricity at main disconnect plug 2 Remove knobs from ERC by pulling forward on knobs 3 Remove backguard glass 4 Remove four 4 screws and spacers securing ERC to mounting bracket 5 Disconnect two 2 wire connectors and remove RC231002 Rev 3 88 CLOCK 1 Shut off power to range 2 Remove backguard glass Remove scr
4. 330 O 031310395 LON 5 935079 X MOLINO 7098 NO3N 501149 HOLIMS 52015 HOLIMS 30123135 8 HOLIMS HOLIMS HOLY 15 dany HOLIMS 14325380013 1295350015 53005193713 HOLIMS Q104INYA 4 8 8 3 v8 11046 SVO JAYE NO3N N3A0 15 9314915 NOJN NV3IO YIWU 49079 10408 1 7238 6 Ml 9 X00 1 N 31 v 2 524 338 Nid Z HOLS ADOI N 31LVN 2 21 9nd 2 10198 1 3001 N 3LYA 234 6 Z 0 980 08v 4907 N 31 VN 672 OF RSS369 120 RC231002 Rev 3 N lt 2 I A gt lt 2 lt ad lt 14 O I lt nc gt 15 2 gt 2 l lt O o 02 N 9 ac m o o gt lt FOLLOW SPECIFIC STEPS LISTED THIS MAN
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6. 2 O o c I o 9 c l a o o n a gt lt O POWER BEFORE SERVICING WARNING AWWALOAN 450 5989104 Gv Q3HOLV IND 3009 2070 7330 SIHOn 330 1 15088 NI 80123135 SNOWLIGNOD OU YW3HOS 53uW SY SONILYH JAYS ASAIN S3uM LN3W32vd3J NY NOW NING AL H2v3 1 59 14 304 2 9NIDVML NIJHA 9 NOWNCD Y 5 9NI59v13 40102 11 SJON 9 5 8 INL N340 0 289 31003H98 MS 80121145 5941135 JAIL 4015 184915 33 13 AINO 03501729 WV SO VIO LINN 9NIDIAM3S N3HM AlddNS 1991519373 5 N N VM 123NNOOSIQ 038019 135079 1365 18915 gt 2 dnas NOLYY3d0 Q3AIL 32079 330 831412345 LON SN 935015 JAIA 579 1088 MOLINO 3 v8 NO3N NJAO SOLINS 1048 NO3N N3AO 2010 15 178 319915 2 90 089 1 DOT N 3LI HOLIMS 80123135 6 2 6 eee 201 4 4 6 74 ne HOLIMS ne N3AO Mons
7. If steps 1 and 2 above checl Defective oven temperature plug and attach ohmmeter lt pins Risistance at room ter approximately 1091 ohms sensor using a hair dryer or resistance should increase rise If sensor resistance di sensor If resistance increa If sensor checks good in Ste RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Models RST359 361 362 365 399 AUTOMATIC ELECTRONIC TIMER SFT 4 LJ Min Sec Bake Stop Self Timer Hours Time Clean 220 PRESS BOTH TO SET TIME OF DAY Oven Timing Center 0 Figure 53 Solid State Digital Timer AUTOMATIC ELECTRONIC TIMER The electronic timer featured in certain models provides full automatic timing of bake roast or self clean oven operation by means of two 2 relay operated S P S T switches which are normally open contact 11 12 and 13 14 120 VAC power is connected to terminals 1 and 2 The numeric value of the 4 digit display can be increased by clockwise rotation of the TIME SET knob and decreased by counterclockwise rotation All knobs are removable by pulling straight out Figure 54 Rear View Partial Indicator arrows LED are aligned over each of the four 4 push button function knobs and associated with that func tion Each indicator arrow is lighted during operation of that function and goes off at the end of that function With the exception of the s
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9. 12 09 2 021 ADdNI SY 370 143739 auan 0 11044 1 YOON 0 001 Jad 5 ij m 5000 dro ORAT RI E 33621115 070 31 1 114 RC231002 Rev 3 0 lt 16010 6 SONIS LIND N3HM INUL 8015 13915 5 1991419313 7 33 138 AINO 035012 TALC PA L93NNOOSI0 7 el VM QILVINSHOS 27 WV YOVIG 390 O3HOLVINN 8000 440 2072 739 SIHON 330 1 150 83 33Y8 NI 80123135 SNOUIQNOD OUvVW3HOS SIYM TWNISINO SY SINUYY 1508 SIAM 3 TV 7 NOHU VNINE3L 4491 135 35010 035070 apis ias sevis 100 58047 7 lt 2 I A 2 lt 2 lt ad lt 9 14 HOV3 50813 803 8 Q3Wli 2079 NOWAOD Y SI 9NIDOV14 80103 I 390 O 031419395 LON SN 0350795 X SION 2 s z v 3478 worse so anwa svs 31003H2S MS 80123135 MOLINDI VV 301149 TOYE 9 50 08 NNOD 13 005 9 08 0 08 1
10. 4 Attach one meter lead to a good ground bare metal on the range body 5 Touch the remaining meter lead to the terminal of the ignitor lead A continuity reading from the ignitor lead indicates the ignitor lead is shorted to ground If no continuity reading from the ignitor lead to ground proceed to Step 6 6 Attach one 1 meter lead to the terminal of the ignitor lead and touch the remaining meter lead on the opposite end of the ignitor lead which is attached to the top burner mounting bracket Repeat same procedure with the other ignitor lead No continuity on the lead indicates an open circuit in the ignitor lead wire On sealed burner units one 1 meter lead must be attached to the electrode socket at the venturi SPARK SWITCH TEST Each spark switch is connected in parallel in the spark 72 OPERATION AND SERVICE PROCEDURES ignition circuit One terminal of each switch is connected to the 120 VAC line while the other terminal connects to the L1 module terminal Terminal N of the module con nects to the common or neutral side of the AC line The spark switch is located on the stem of the top burner valve A continuity test can be made to check for proper switch operation Shut off power to the range and remove the switch wiring Set an ohmmeter to the RX1 scale and attach the meter leads to the switch terminals When the switch is turned to the LITE position zero 0 OHMS closed contacts should be indic
11. m o o gt lt 7 lt 2 I A gt lt 2 lt ad lt 9 14 WARNING 692 29 19 LSY 03412345 10M SN 53 SY SINUYY 3NYS 1501 34 1935 Buns JSMYIHLO SSTINN IESI vog 3 HON 6 4 8 2 8 2 RA x po 1 15 1 191503 30 1149 NO3N NJAO IMIYA 3Av8 MOLINST HOLS ony 8 80123135 1915 1 6 HOLS 21 1 3000 NOJN t 513 77 NO LONy sues 1H9H 19325350713 53 HOLS 5 Q0 76 FINGON dS FINGON 45 ra UNN 9 124835 AlddNS 121112211 e 193440250 7 ZHQ9 2 21 2 Svo p 71058 NO3N 90 849 1 15 18 203 31 Nid 6 8 18 889 1 32 01 N 1 v 238 13005 5 19 99 238 13005 6 t4 pes XJ0
12. possible fire hazard could exist if a soiled pan and grid are left in the oven Also any drippings on the grid will become baked on and will be very difficult to remove Never cover the broiler grid with aluminum foil It may trap grease and cause it to smoke If desired place a sheet of aluminum foil to line the broiler pan underneath the broiler grid to ease clean up A cup of water placed in the broiler pan will also minimize clean up Never use the range as storage space Never store flammable items the storage drawer BROILING The Ultra Ray Broiler To use the Ultra Ray broiler set the selector dial to Manual and the temperature control dial to Broil since RC231002 Rev 3 all broiling is done with a fast searing heat no temperature selection is used except with certain recipes The burner lights automatically in 50 60 seconds During the broil cycle the burner will cycle on and off For programming information on models with the Electronic Range Control see Section Operation and Troubleshooting ERC Control Things to Remember CLOSE THE DOOR COMPLETELY FOR ALL BROILING Ultra Ray consumes most smoke and spatter Kitchen stays cleaner cooler DO NOT PRE HEAT THE BROILER BEFORE USING BAKING For best results preheat the oven first Turn the selector dial to Manual and the thermostat dial to the desired temperature The oven will light automatically Allow the oven to heat to t
13. 1 Shut off power to the range Remove storage drawer Remove screw securing wire cover to bottom shelf Disconnect wiring to circuit board Carefully remove circuit board from four 4 circuit board supports in rear insulation retainer When reassembling check appropriate wiring dia gram for proper termination ak wn CIRCUIT BOARD CLOCK Slide In Models 1 Use ERC Circuit Board Removal Procedure RC231002 Rev 3 DISASSEMBLY PROCEDURES RST MODELS FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER TO THE OVEN BEFORE SERVICING CLOCK TIMER WIRE HARNESS Ribbon Cable Removal BOTTOM BRACE 1 Shut off power to the range Models RST307 RST308 RST309 2 Shut off main gas supply and disconnect supply line from range Pull range forward The wire harness ribbon cable forthe clock is routed down Remove oven door assembly and storage drawer the left side of the range behind the left side panel Follow assembly Remove top burner grates and burner the procedures below to replace the cable bowls 1 Shut off power to the range 4 Support range four 4 to six 6 inches off of floor 2 Remove the range from the cabinet Remove four 4 screws securing bottom brace to 3 Partially remove the control panel Follow the Control side panel Panel Removal Procedures Steps 3 5 5 Remove two 2 screws securing brace to front frame 4 Disconnect the wire harnes
14. OVEN ON CLEAN INDICATOR LIGHT 1 Disconnect electricity at main disconnect plug 2 Remove rear cover plate from backguard Remove screws securing trim below gackgurard glass remove trim 4 Supportbackgurard glass with one hand then remove clock knobs 5 Tilt glass out at bottom to clear clock stems 6 Depress tabs on indicator light and push light assem bly through hole in panel 7 Transfer wires to new indicator light 8 Reverse procedure to reinstall indicator light DISASSEMBLY PROCEDURES 651 MODELS ORE CLOCK DISPLAY BOARD REMOVAL Slide In Models 1 Shut off power to the range TOP BURNER VALVE 1 Disconnect electricity at main disconnect plug 2 Partially remove the control panel Follow Control 2 TURN OFF GAS SUPPLY TO RANGE Panel Removal Procedures Steps 2 5 3 Remove main top and control panel 3 Remove the six 6 clock control buttons by pulling 4 Lift off top burner actuating switch from top burner them out of the clock display board valve to be replaced 4 Remove the left rear and right rear top burner knobs 5 models without sealed burners remove top burner 5 Remove the two 2 screws that secure the clock to valve being replaced On models with sealed display board mounting bracket to the control panel burners disconnect tubing from valve to venturi at 6 Disconnect the wire harness connector plug from the valve or remove top burner assembly bac
15. SAFE OPERATING PROCEDURES OPERATING INSTRUCTIONS SAFETY TIPS Some common sense rules to remember Always be certain that the oven parts cool before touching them when hands are not protected by a potholder Always use dry potholder never moist one nor a trailing cloth to avoid possible burns from steam e Pulling out oven racks is a convenience when lifting heavy foods but caution should be used against possible burns from touching hot surface For your safety never use the range as space heater Do not heat unopened containers such as jars cans etc in the oven The build up of pressure may cause the container to burst and can cause serious personal harm or damage the range Do notuse aluminum foil on the racks or oven bottom This will hinder heat circulation Do not use aluminum foil on the racks or oven bottom when cleaning The self cleaning feature makes this unnecessary Do not attempt to clean the oven or broiler burner ignitor assembly The ignitors are electrically oper ated and the danger of electric shock is present Do not baking utensils directly the oven bottom Do not use disposable or substitute broiler pans The broiler pan and grid provided with the range have been scientifically designed to keep drippings cool so they will not become hot enough to ignite Always remove the broiler and grid from the oven when baking and roasting
16. The setting range is from 0 00 to 99 00 minutes Countdown will begin four 4 seconds after the time has been set with the MIN SEC TIMER arrow displayed The alarm will sound at the end of the countdown 1 2 second ON 1 2 second OFF for one 1 to two 2 minutes Momentarily pressing any one of the three 3 left most buttons will turn off the alarm The time of day will be displayed at the end of the countdown Minute Timer can be cancelled at any time by setting the remaining time to 0 00 Minute Timer can be used concurrently with any other operating mode To Program Oven for Timed Bake Operation Oven starts at once and shuts off at end of cooking cycle 1 Set the selector switch to AUTO 2 the oven control to the desired baking tempera ture 56 3 OPERATION AND SERVICE PROCEDURES Models RST359 361 362 365 399 Momentarily press the BAKE HOURS button until and 0 00 are displayed Rotate the SET TIME knob clockwise to the desired amount of baking time The setting range is from one 1 minute to eleven 11 hours fifty nine 59 minutes During cooking amp BAKE HOURS and the time remaining HOURS MINUTES will be displayed A flashing stop time arrow will also be displayed The cooktime can be changed at any time by rotating the set time knob to the desired amount of baking time NOTE The oven has a separate oven indicator neon which will cycle on whenev
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18. P1141218N P1141226NWG P1141232N P1141219N P1130723N P1130725N P1130727N P1130723N P1130725N P1130727N P1130723N P1130725N P1130727N P1130724N P1130725N P1130726N P1130728N P1141203N P1141203N P1141220N P1141228N P1141221N P1141229N P1141246N 1132635 1132642 1132621 P1132622N 2 231002 3 IMPORTANT INFORMATION Great pride and workmanship go into every product to provide our Customers with the highest possible quality We realize however that during its lifetime the product may require service The information contained in this manual is intended for use by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools and testing instruments REPAIRS COVERED IN THIS MANUAL THAT ARE MADE BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS DUE TO IMPROPER ASSEMBLY OR ADJUSTMENTS SUBJECTING INEXPERIENCED PERSONS MAKING SUCH REPAIRS TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL IMPORTANT NOTE TO CONSUMER IF YOU PERFORM SERVICE ON YOUR OWN PRODUCT YOU MUST ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH MAY RESULT AMANA WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE AND OR SERVICE PROCEDURES In order to locate an authorized service agency please consult your telephone book or the dealer from whom you purchased th
19. Silver colored for identi fication MODELS WITH SEALED TOP BURNERS Universal models Nat or LP are shipped from the factory orificed for Nat Gas IF THEY ARE TO BE USED ON LP GAS the burner orifice spud must be changed This will be found wired to the inlet pipe behind the storage drawer The proper orifice for use on Bottled LP gas is silver colored Nickel plated and stamped 58 drill size BE SURE to use the proper burner spud for the gas in use Rewire the Natural Gas orifice spuds to the inlet pipe for future conversion TO CONVERT Remove oven door and storage drawer Shut off valve on gas line that runs from the pressure regulator to the gas valve Remove the two 2 screws fastening the broiler burner to the oven tank at front of burner Remove the burner by pulling front end down to expose the burner orifice spud in the rear wall Be careful not to break the ignitor Lay the burner aside carefully with the screen side up Replace the burner orifice spud using a 5 16 nut driver Reverse the procedure to reinstall the burner BURNER ADJUSTMENT No gas input adjustment is necessary as the infrared burner is equipped with a fixed orifice There is no shutter to adjust The burner may have a hazy or fuzzy appearance when in operation This haze may be 3 8 thick maximum and is normal for this type of burner RANGE FEATURE CHECKOUT Check all range features including lights clocks etc for proper operation
20. The selector switch is a two 2 position switch used for MANUAL or AUTOMATIC bake operation The selec tor switch contacts can be checked for continuity by using a continuity tester or an ohmmeter set to the low ohms range and following the selector switch contact chart Power to the oven must be turned off and the selector switch wiring removed when checking the contacts for continuity Access to the selector switch contacts can be made by removing the control panel NOTE The selector switch is not found on models with the ERC SELECTOR SWITCH CONTACTS POSTON MANUAL AUTO O OPEN X CLOSED RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT NEUTRA M SELECTOR 90070 SWITCH BAKE IGNITOR VALVE BROR IGNITOR MAN VALVE Figure 67 Selector Switch Circuit OVEN THERMOSTAT Not Used on Models with ERC The oven thermostat maintains the correct oven tempera tures in the bake broil and self clean operations The thermostat is located under the control panel In manual and timed bake operations thermostat contacts C BA and 1 2 close completing the bake circuit through the clock in a timed bake operation the selector switch bake ignitor and bake gas valve to neutral Thermostat con tacts 1 2 are the cycling contacts that ma
21. To check the STOP TIME switch and the CR5 diode connect the ohmmeter leads to Pins 6 and 16 at the display board J1 connector and press the STOP TIME button Reverse the meter leads and again press the STOP TIME button One 1 reading should indicate infinite ohms and the other reading should indicate low ohms the diode conduc tion resistance and closed STOP TIME switch If a zero 0 low or infinite ohms reading is indicated with the meter leads connected in both directions the display board should be replaced To check the UP switch and the diode connect the ohmmeter leads to Pins 8 and 20 at the display board J1 connector and press the UP button Re verse the meter leads and again press the UP button One reading should indicate infinite ohms and the other reading should indicate low ohms the diode conduction resistance and closed UP switch If a zero 0 low or infinite ohms reading is indicated with the meter leads connected in both directions the display board should be replaced To check the DOWN switch and the CR4 diode connect the ohmmeter leads to Pins 6 and 20 at the display board J1 connector and press the DOWN button Reverse the meter leads and again press the DOWN button One reading should indicate infinite ohms and the other reading should indicate low ohms the diode conduction resistance and closed DOWN switch If a zero 0 low or infinite ohms reading is indicated with the
22. Tochange the broil setting while the oven is operating in the broil mode simply rotate the SET knob to change the setting The ERC will automatically initiate the new broil function approxi mately two 2 seconds after setting the new entry To cancel the broil function simply press the SET CANCEL button or rotate the TIME TEMP SET knob counterclockwise until the three 3 center hori zontal segments appear on the temperature display The ERC will then automatically cancel the broil function To Set for Self Clean 1 Move the door lock lever to the far right or locked position Press the CLEAN button CLEAN will appear along with 3 00 in the display indicating a three 3 hour cleaning time The ERC will automatically initiate the clean function approximately two 2 sec onds after the CLEAN button is pressed If the door lock lever is not moved to the locked position prior to pressing the CLEAN button DOOR will be dis played and an alarm will sound as a reminder to lock the door The LOCK light will be displayed approxi mately ten 10 to twenty 20 minutes into the clean cycle and remain on after the completion of the clean cycle At the completion of the clean cycle the time of day will be displayed along with the LOCK light The LOCK light will turn off when the oven tempera ture is at a safe level to open the door Allow the oven to cool approximately twenty 20 to thir
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24. low check for loose connec voltages check good proce Defective E R C 5 If Steps 1 through 5 check g RC231002 Rev 3 42 TROUBLE SHOOTING GUIDE Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS POSSIBLE CAUSE CORRECTION E Display operates 1 Open ground wire for E R C 1 Check continuity of green gr normally Bake or broil relay drive return or relay and relay power supply boar relays do not operate board relay drive return If no continuity repair or rep good proceed to Step 2 No E R C relay drive 2 voltage Check for 24 VDC drive volt when E R C is programmec Check bake relay drive votla J1 5 Check broil relay drive anf J1 5 If no voltage is ind voltage is indicated proceec 3 Norelay drive voltage to 3 Check for 24 VDC relay driv relay power supply circuit E R C is programmed for b board bake relay drive voltage at re Check broil relay drive voltac J1 2 Check broil relay boar no voltage is indicated proce Check bake broil relay coil fi 4 Open bake broil relay coil wire leads from relay board t ohmmeter to the terminals board terminals J1 1 and J1 relay board terminals J1 3 ar be approximately 560 ohms relay board 43 RC231002 Rev 3 TROUBLE SHOOTING GUIDE Electronic Range Control ERC Models w Two Piece Control T
25. 7 WNOO 9 31010098 I1V1SOWH3HL 9 00 089 1 0 10 089 1 NNOD 2 139005 Nid E gt FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL HOLIMS 3020710 30193195 NOJN NY3IO e 211 5 HOLIMS 21 1 NJAC NJAO O 80 one 53004812313 zT m Mav dS O I lt x gt 15 2 gt 2 lt O N 02 I N 9 ac l W m o o gt lt E POWER BEFORE SERVICING S3HOLIMS 0104 8 WARNING RC231002 Rev 3 RSS307 OF 115 PECTED FAILED COMPONENT POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL OR REPLACEMENT OF A TO AVOID POSSIBLE ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT FOR TESTIN WIRING DIAGRAMS AND SCHEMATICS WARNING g S0 8v8090c Gc 375 3t CGHOLYWN 3000 135 dois Nias savas 5 25 Sm PR J Bir SY S9NUYN IS eua Z 41135 NOLLIONOO OY e TN 2 1 41135 17 SOY WOII
26. ERC TEMPERATURE SENSOR BROW ICNI TOR BAKE IGNI TOR Figure 44 Clean Cycle Phase II Bake burner operates thirty 30 minutes into clean cycle Burner is cycled by RR1 K2 relay which is controlled by varying temperature sensor resistance 45 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control OPERATING INSTRUCTIONS FOR THE ELECTRONIC RANGE CONTROL ERC NOTE One Piece Control The Electronic Range Control ERC controls all thermo stat selector switch and clock timing functions for BAKE TIMED BAKE BROIL and SELF CLEAN operations The ERC also has a minute timer function which can time an operation up to nine 9 hours and fifty 50 minutes The minute timer does not control the oven operation Set O 5 Minute Stop Cook Bake Timer C3 Time Time Clean Figure 45 Electronic Range Control To Set Time of Day 1 Press the CLOCK button TIME will appear on the left side of the display 2 Rotate the TIME TEMP SET knob to the desired time of day 3 Press the SET CANCEL button to initiate the time of day clock TIME will go out on the left side of the display NOTE If the SET CANCEL button is not pressed after the desired time of day is set the ERC will automatically initiate the time of day after a short period of time To Set
27. RC231002 Rev 3 INSTALLATION INSTRUCTIONS CHECKOUT PROCEDURE OF CLEAN CYCLE OPERATION RSS WITH MECHANICAL TIMER FOR OTHER MODELS FOLLOW TIMER INSTRUCTIONS REMOVE OVEN RACKS BROILER PAN AND GRID A Set the range clock to the correct time of day If not set properly B Push the turn the start dial on the backguard to the approximate time of day until set stem pops out C Toestablish length of clean time turn the stop dial 1 1 2 hours to 2 hours ahead of start time On electronic clock models push clean button on timer for 3 hour clean time D Close and latch oven door moving the latch arm to the far right clean position E Turn the oven heat control on control panel clock wise to CLEAN position Then turn selector switch to the CLEAN setting F A 15 20 second delay should occur and the oven indicator light should then come on G After the cycle begins the oven should reach a temperature in excess of normal broiling approxi mately 700 The CLEAN indicator light should come on and the terminal lock system should lock and secure the oven door Turn selector switch from CLEAN to OFF and heat control to OFF When oven temperature has lowered to approxi mately 700 orless the lock system should unlock the oven door allowing the latch handle to move freely DEFECTS Any defects or faulty or damaged parts must be reported immediately and steps taken to correct them thr
28. appears on the left of the display indicating that the Clock Timer is programmed for an automatic timed function The clock will automatically calculate the start time When the starting time is reached the oven indicator in the center of the display will come on indicating that the timed bake cycle has started When the stop time is reached the oven indicator turns off and an alarm will sound for approximately ten 10 seconds The oven will automatically turn off and AUTO will continue to blink ON and OFF indicat ing that the Clock Timer was set for an automatic timed mode and it is completed Turn the selector switch to MANUAL the oven control to the OFF position and press the CANCEL CLOCK button SETTING THE TIME FOR SELF CLEAN TO START SELF CLEAN NOW 1 2 Turn the Selector switch knob to the AUTO position Turn the oven control counterclockwise until it stops CLEAN TURN TO STOP position Move the latch lever to the right hand self clean position The clean indicator will now come on 25 4 Press the COOK CLEAN TIME button The display will show 0 00 Press the UP button to set the desired length of the clean time EXAMPLE To self clean the oven for three 3 hours press and hold the UP button until 3 00 appears on the display then release the UP button After approximately five 5 seconds the display reverts back to the Time of Day and AUTO appears on the left of the
29. buttons on the left and enter the digits with the time set knob The time of day clock has no AM and PM indicator IGNITOR Figure 72 67 SELF CLEAN TIMER OPERATION The self clean button on the right when pressed immedi ately enters three 3 hours in the display and both relay switches close Onthe left side of the display a small oven on symbol will appear along with the letter C cleaning If the other range controls are set for clean the oven will startimmediately The self clean time three 3 hours can be increased to a maximum of four 4 hours or reduced to less than three 3 hours with a time set knob Atthe end of the clean operation the display returns to Time Of Day the switches open and shut off the oven For delayed start set the Stop button for desired stop time The timer will calculate the required start time and start the oven accord ingly BAKE ROAST TIMER OPERATION Baking or roasting in automatic time cook mode provides the option of cooking for a specific time period starting immediately or delaying the start to a later time For timed cook starting immediately push in the bake button and enter the cooking time period The relay switches will close the indicator arrow will be lit to indicate that the oven is on thermostat must be set to a temperature setting and selector in timed bake position For delayed time cook it is necessary t
30. LP gas am UNIVERSAL UNIVERSAL TOP BURNER ORIFICE TOP BURNER ORIFICE NATURAL GAS LP GAS Figure 30 Universal Orifice OVEN THERMOSTAT KNOB ADJUSTMENT Models without electronic Range Control ERC Cooking recipes are written to take into consideration that oven thermostats have manufacturing tolerances and may not provide an average temperature exactly on the thermostat setting If the temperature average reading is beyond the 25 tolerance range a limited adjustment can be made with the adjustable skirt on the knob The adjusting screw on the thermostat is sealed and no adjust ment can or should be attempted The rear of the adjust able skirt shown here is self explanatory 19 Figure 31 NOTE These thermostats Robertshaw have a cement coating over the adjusting screw Evidence of attempts to adjust these thermostat nullifies the warranty For Thermostat Calibration on models with the Elec tronic Range Control ERC see section on ERC Operating and Testing Procedures When making any temperature adjustments a reliable test instrument should be used to accurately determine the oven temperature A reliable test instrument of the thermocouple type is preferred which will allow temperature readings with the door closed Position the thermocouple clip of the test instrument on the center of the oven rack that is positioned in the center of the oven cavity The thermocouple of the test instru
31. PANEL backer to subbacker NOTE POSITION OF DOOR 1 Remove oven door frame from range and place face GASKET FOR CORRECT REASSEMBLY up on a protected surface 6 Carefully position new door gasket around perimeter 2 Remove six 6 screws securing door frame to door of sub backer and cross over door gasket at bottom of backer and lift frame off of door backer sub backer Tuck gasket in at corners 3 Lift black glass panel out of top door trim 7 Reinstall BUT DO NOT TIGHTEN THE FOUR TEEN 14 SCREWS OVEN DOOR HANDLE BLACK GLASS DOOR 8 Position door gasket between door backer and sub 1 Remove oven door from range and lay door face up on a protected surface backer as shown Then tighten all screws to pinch gasket between door backer and sub backer 2 Remove six 6 screws securing door frame to door Be sure hinge pins and rubber bumpers are in place backer when reassembling 3 Lift black glass panel out of top trim 4 Remove three 3 screws securing top trim to door backer 5 Remove four 4 screws securing door handle and spacers to top trim 6 Reverse procedure to reassemble 97 RC231002 Rev 3 DISASSEMBLY PROCEDURES RST MODELS DOOR GLASS INNER 1 Remove oven door assembly from the range and place door on a protected surface 2 Remove the six screws securing the oven door backerto the oven doorframe On Model RST354 the backer is attached to the outer door frame 3 Remove two 2 scre
32. Pin 1 to range chassis Check for short to ground from Pin 2 to range chassis If no short to ground proceed to Step 3 If short to ground is indicated then repeat test on sensor plug replace oven sensor or wire harness as required 3 A resistance reading be checked across Pin 1 to Pin 2 of 4 Pin connector A resistance reading of approximately 1091 ohms should be indicated at ambient room temperature 75 F If a higher or lower resistance is indicated disconnect the sensor plug and recheck sensor resistance to assure that the problem is in the sensor and not in interconnect harness or due to a bad connection The following table shows the corresponding resis tance for different oven temperatures RC231002 Rev 3 52 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT NEUTRAL LINE NEUTRAL BROIL Figure 49 Figure 51 Bake burner is cycled by relay which is controlled by Broil burner is on 100 percent of time varying temperature sensor resistance LINE NEUTRAL LINE NEUTRAL poor LATCH 2 3 SWITCH L AA 2 ned PIN CLEAN FIRST 30 MINUTES CLEAN AFTER 30 MINUTES Figure 52 Figure 50 Bake b
33. TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Testing with Voltage Applied The relay power supply circuit board voltages can be tested by following the procedures below Caution should always be taken when making live voltage tests to avoid electrical shock and or damage to range components or test equipment 1 check the input supply voltage to the transformer primary winding shut off power to the range and connect your AC voltmeter to terminals E1 and E2 Turn on power to the range A voltage reading of approximately 108 132 VAC should be indicated If a low voltage or no reading is indicated check for loose connections or broken wiring 2 To check the transformer secondary winding output filament voltage shut off power to the range and insert your AC voltmeter leads into the J1 connector at pins J1 7 and J1 8 and turn on power to the appliance A voltage reading of approximately 3 2 VAC should be indicated If no voltage is indicated recheck primary input voltage Step 1 If primary input voltage checks good replace the relay power supply board 3 the transformer secondary winding output voltage used to drive relays shut off power to the range and insert your AC voltmeter leads into the J1 connector at pins J1 6 and J1 5 and turn on power to the appliance A voltage reading of approximately 20 3 should be indic
34. Tighten the lock screw when the adjustment is complete LP CONVERSION NATURAL TO LP GAS CONVERSION FIRE OR EXPLOSIION A WARNING HAZARD THIS UNIVERSAL RANGE IS PREADJUSTED FOR OPERATION ON NATURAL GAS AS SHIPPED FROM THE FACTORY TO USE THE APPLIANCE ONLP GAS YQU MUST DQ THE FOLLOWING PRESSURE REGULATOR On Range Remove the cap marked Nat and reverse it to read LP Be sure not to disturb or remove the spring beneath the cap Also make sure the fiber washer is between the cap and the body of the regulator See Figure 10 for the correction position of the cap Remove the cap with the screwdriver slot and replace upside down This plug willthen have the marking LPG10 Be sure not to disturb or remove the spring beneath this plug See Figure 11 for correct position of plug CAP LP GAS Figure 20 OR CAP Figure 21 OR Remove the cap with the screwdriver slot Remove the black insert marked Nat from the cap This is a tight fit in the cap Reverse this insert and carefully push it firmly into the hole in the cap The marking LP will now be showing on the insert Be sure the insertis pressed into the shoulder Also be sure notto disturb the spring in the body of the regulator Replace the cap in the body of the regulator and tighten See Figure 12 for the correct position of the insert CAP NAT GAS LP GAS Figure 22 Remove the cap with screwdriver slot Carefully remove the spring
35. attach your AC voltmeter leads to the relay board terminals E6 and E7 and turn on power to the range A voltage reading of approximately 120 VAC should be indicated Program the ERC for a bake operation When the ERC initiates the bake function the voltage reading should drop to zero 0 VAC If the voltage does not drop to zero 0 VAC the relay is not being energized or the relay is defective 7T Tocheckthe broil relay contacts shut off powerto the range and attach your AC voltmeter leads to the relay board terminals E4 and E5 and turn on power to the range A voltage reading of approximately 120 VAC should be indicated Program the ERC for a broil operation When the ERC initiates the broil function the voltage reading should drop to zero 0 VAC Ifthe voltage does not drop to zero 0 VAC the relay is not being energized or the relay is defective ERC OVEN TEMPERATURE SENSOR The oven temperature sensor is mounted in the oven cavity and electrically connected to the J2 connector pins 1 and 3 on the rear of the ERC The sensor resistance changes with temperature changes inside the oven cavity and the ERC controls the oven temperature by reacting to the sensor resistance changes The sensor resistance can be checked by removing the sensor interconnect harness plug from the ERC J2 connec tor and inserting the ohmmeter leads into the harness connector plug A resistance reading of 1091 5 5 ohms should be indicated at ambient
36. check the calibration of the thermostat per instructions If the thermostat is a warranty item be careful not to damage or kink the capillary tube Repack thermostat in original carton THE CAPILLARY TUBE OR BULB OF THIS THERMOSTAT USED IN THE SELF CLEAN MODELS CONTAINS A MIXTURE OF CAUSTIC NATURE DO NOT CUT OR BREAK CAPILLARY TUBE IF TUBE OR BULB IS BROKEN THE MIXTURE IS COMBUSTIBLE IF IT COMES IN CONTACT WITH MOISTURE AND CAN BE HARMFUL IF IT COMES IN CONTACT WITH EYES SKIN AND CLOTHING IF BROKEN A CRIMP MADE WITH PLIERS ON EACH SIDE OF THE BREAK WILL RESEAL THE UNIT If contacted by skin REMOVE BY SCRAPING OFF WITH KNIFE flush skin and knife with water DEO mom 22 SELECTOR SWITCH 1 Disconnect electricity at main disconnect plug 2 Remove top burner grates and main top 3 Remove control panel 4 Remove two 2 screws securing selector switch to control panel Transfer wires to new selector switch one 1 for one 1 point to point 6 Refer to wiring diagram to assure proper wire termi nation 7T Reverse procedure to reinstall new selector switch 231002 3 92 Figure 86 Front Of Range Selector Switch Mounting Position OVEN LATCH SWITCH 1 Disconnect electricity at main disconnect plug 2 Remove burner grates and main top 3 Remove two 2 screws securing latch cover to burner box and remove cover 4 Disconnect wires to oven latch switch 5 Remove screws hold
37. display 2 Press the STOP TIME button STOP TIME and the current time of day will be displayed 3 Rotate the TIME TEMP SET knob clockwise to set the desired time the oven is to turn off 4 Press the CLEAN button DELAY CLEAN and TIME will appear Rotate the TIME TEMP button and select two 2 to four 4 hours of clean time If the door lock lever is not moved to the lock position prior to pressing the CLEAN button DOOR will be displayed and an alarm will sound as a reminder to lock the door The ERC will automatically calculate the start time EXAMPLE Using a suggested three 3 hour clean time If the current time is 12 00 and to operate the oven in a clean function which will end at 5 00 1 lock the oven door 2 set the stop time RC231002 Rev 3 for 5 00 and 3 select three 3 hours clean time The ERC will start the cleaning function at 2 00 and turn the oven off at 5 00 When the start time is reached DELAY will turn off ON will appear and the ERC will initiate the clean cycle The LOCK indicator will be displayed When the stop time is reached the ERC will auto matically turn the oven off and the time of day will be displayed LOCK will remain displayed until the door is unlatched Allow the oven to cool approximately twenty 20 to thirty 30 minutes before trying to move the door lock lever to open the door DO NOT FORCE THE LOCK LEVER Ifthe door will not open wait five
38. ele Tighten ground connectio ground path from ignitor Replace ignitor RC231002 Rev 3 80 TROUBLESHOOTING GUIDE FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Sealed Top Burners PROBLEMS POSSIBLE CAUSE CORRECTION 5 Unit continues to spark A Shorted valve switch Replace switch after it is turned off NOTE If shorting is cau customer should be advi Carefully reposition swit B Switch has been pulled up from off to high several ti and off of fixed position on broken valve so that it is not turned to off position with valve stem All Models Bake Broil Burner PROBLEMS POSSIBLE CAUSE CORRECTION 1 Yellow tipped burner flame Too little primary air Openair shutter on burn B Burner head bent Level burner head C Ofusing L P Gas range Check for proper L P cc may not be properly converted 2 Flame blows away from A Too much air Slightly close air shutter burner B Gas pressure too hign Check pressure at orifice C Heavy draft around cooktop C Eliminate source of draft 4 Floating lazy flame A Blocked flue blocked Checkfor possible block burner 5 Gas smell in kitchen A Leak in pipe joints Check gas connections needed B Valve leak Check valve and replace C Regulator plug loose Check and tighten 81 RC2
39. gasket and channels are in place Check main gas connection for leaks with leak detector or soapy water LOW BACK RAIL BACK RAIL END CAPS FLUE COVER TRIM DILUTION FLUE COVER Models RST307 RST308 RST309 1 Shut off power to the range Shut off main gas supply and disconnect supply line from range Pull range away from wall Remove screws securing end caps to support brack ets Remove two 2 screws securing each end cap to low back rail Remove two 2 screws securing flue cover trim to flue cover Remove rivets securing flue cover to back rail Reverse procedure to reinstall Check main gas connection for leaks with leak detector or soapy solution RC231002 Rev 3 UPPER OVEN RST Models FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT OPERATING AND TROUBLESHOOTING PROCEDURES Upper Oven Controls The upper oven controls consist of a thermostat electric gas valve and a 120 VAC electric ignitor to provide ignition for the gas at the oven burner PROBLEMS POSSIBLE CAUSE CORRECTION 1 Oven Burner will not No 120 VAC to range Check electric at wall outlet turn on Inoperative ignitor Check ignitor according to instr Check gas valve according to in Inoperative gas valve valve Check thermostat according to i Inoperative thermostat thermostat Check wiring against appropriate Faulty wiring sure all te
40. gt 15 2 2 lt o 02 o 9 a l l o o gt lt WARNING N lt 2 I A gt lt 2 lt ad lt 9 14 cos g O 70 1594 SY SONU YH 1501 SJUA INJNJOY 621423 35 3 0 SSTINN NI 7X 2 051 7291 515 025012 NNN YOLIND NO3N N3A0 WIV XOLNI ava HOLIMS 30133335 mar LHONM Y8 1915 4 HOLIMS HOLY 4000 HOLMS 1H9H ON 3 31012091 JINGON 53 211 5 Q10JINVW E AYY 45 45 1 LINN OMQWMJS NIHA A1 wond5fu 803 JAIA 5 9 3 YOLINDI Jew NOMPNE 83940 357 15 el 04 Q avos 9015 8 469089 1 MOOT N ULYA amv NNOD Nid Z 8 659999 L x201 N i1v UYA 238 205 6 18 0897 1 8 98 049 1 N 3 v Ond 6 H 310gOn AuvdS n MY 45 TT HOLWS 12012 80123135 31915 0105 RST308 ALTERNATE SPARK MODULE RC231002 Rev 3 107 WIRING DIA
41. hours fifty 50 minutes can be set with minutes seconds displayed up to sixty 60 minutes and hours minutes and HR displayed above one 1 hour Four 4 seconds after the last time entry the Minute Timer starts counting down with the symbol the word AUTO the display OPERATION AND SERVICE PROCEDURES While the Auto Timer is counting down in minutes seconds or in hours minutes the Time of Day can be presented by depressing the set button one time The Time of Day will be displayed with the word AUTO indicators on and the auto Timer TIME counting down in the background The Time of Day is displayed until the key is depressed again If the key is depressed the clock timer changes back to displaying the Auto Timer setting counting down in hours minutes or minutes seconds To change the Time of Day during an automatic timed bake function press the set button to display the Time of Day Rotate the set knob to the desired time of day When the Auto Timer has timed outto zero the display will show 00 and the word AUTO The END OF CYCLE tone will sound three 3 times even if the Time of Day is displayed AUTO and 00 will turn off and the TIME OF DAY will be displayed If the oven is being controlled by the timer i e Timed Bake or Self Clean the oven will turn off TO PROGRAM OVEN FOR TIMED BAKE 1 Set the selector knob to the AUTO position 2 Turn the oven control to the desired baking
42. low ohms reading is indicated replace the P C board Attach the ohmmeter leads to the K1 relay contact terminals TB6 and TB7 Infinite ohms should be indicated If a zero 0 or low ohms reading is indicated replace the P C board Setthe ohmmeterto the RX1 ohms scale and zero the meter Attach the meter leads to pins two 2 and fourteen 14 at the P C board J2 20 pin plug block resistance reading of approximately two 2 to three 3 ohms should be indicated If an infinite ohms reading is indicated replace the P C board K1 RELAY CONTACT TESTING 1 2 26 Shut off power to the range Remove the wire leads from the P C board terminals 4 TB5 TB6 and Wrap the wire lead terminal ends with electrical tape to reduce the possibility of electrical shock or a short circuit to the range Set an ohmmeter to the RX1 scale and connect the meter leads to P C board terminals 4 and TB5 Turn on the power to the range and set the clock for the correct time of day Contact TB4 TB5 should be open infinite ohms OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Figure 57 Clock Timer P C Board Set the Cook Clean time for one 1 minute by press ing the COOK CLEAN TIME button 0 00 will be displayed and then pressing the UP button one time 0 01 should be dis
43. meter leads connected in both directions the display board should be replaced To check the CLOCK CANCEL switch and the CR2 and 4 diodes connect the ohmmeter leads to Pins 10 and 20 atthe display board J1 connector and press the CLOCK CANCEL button Reverse the meter leads and again press the CLOCK CANCEL button One reading should indicate infinite ohms and the other reading should indicate low ohms CR2 and CR4 diode conduction resistance and closed CLOCK CANCEL switch If a zero 0 low or infinite ohms reading is indicated with meter leads connected in both directions the display board should be replaced The CR1 diode can be checked by connecting the OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS ohmmeterleads to Pins 10 and 17 atthe display board J1 connector and then reversing the ohmmeter leads One reading should indicate infinite ohms and the other reading should indicate low ohms CR1 diode conduction resistance If a zero 0 or infinite ohms reading is indicated with the meter leads connected in both directions the display board should be replaced P C BOARD DISPLAY BOARD INTERCONNECT CABLE The 20 pin ribbon cable that connects the Clock Timer P B board to the display board can be checked for continuity using an ohmmeter set to the low ohms scale Refer to Figure 29 and 30 for correct pin identification If an open MINUTE TIMER COOK CLEAN TIME STOP TIME wire is indicated in the
44. of bluish green and an outer mantle of dark blue The flame should be soft in character Tighten the lock screw when the adjustment is complete SHUTTER Figure 14 NATURAL GAS BURNER ADJUSTMENT Models with Sealed Top Burners Below Serial Number F0430127550 1 Top Burners Whenever a top burner gas valve knob is depressed and turned fully counterclockwise the electrode built into the burner cap will start sparking and continue as long as the knob is held in this position After the burner lights move the knob to the HI position of the valve Atthis time the sparking will cease There are no standing pilots that have to be lighted or adjusted 2 Top Burner Adjustment No gas input adjustment is necessary as the burner is equipped with a fixed orifice There is no shutter to adjust Low burner flame may be adjusted by turning adjust ment screw in center of valve stem Normally the low flame should be adjusted to the minimum steady blue flame Check the adjustment by turning from high to low several times to see that the burner does not go out LOW HIGH Figure 15 Top Burner Setting OR INSTALLATION INSTRUCTIONS Models with Sealed Top Burners Above Serial Number F0430127550 The air shutters see Figure 6 should be adjusted for a proper flame Adjust the air shutter so that the flame has an inner cone of bluish green and an outer mantle of dark blue The flame should be soft in character To adjust the air shutt
45. out 1 Remove oven door assembly from the range and 6 Reverse procedure to reinstall replacement hinge place door on a protected surface The replacement hinge is received a closed 2 Remove the six screws securing the oven door position backer to the oven door panel 2 3 Remove the four 4 nuts the four 4 bolts 11 securing the oven door handle to the oven door panel 4 Reverse procedure to reinstall oven door handle DOOR PANEL PORCELAIN DOOR Figure 88 Left Side View Open OVEN DOOR FRAME BLACK GLASS DOOR Model RST354 1 Remove door from range and place door on a pro tected surface 2 Remove six 6 screws securing door panel to door liner and remove panel 3 Remove four 4 nuts securing door handle to door panel 4 Reverse procedure to reinstall panel OVEN DOOR GASKET 1 Remove oven door assembly from range and place door on a protected surface 1 Remove door from range and place face up 2 Remove the six 6 screws securing the oven door protected surface backerto the oven doorframe On Model RST354 the 2 Remove six 6 screws securing door frame to oven backer is attached to the outer door panel door backer and lift frame off of door backer 3 Remove door frame and oven door glass 3 Reverse procedures to reinstall door frame 4 Removetwo 2 screws securing heat shield to backer 5 Remove the fourteen 14 screws securing the door BLACK GLASS
46. performance BURNER SKIRT MAIN TOP V 1 VENTURI ASSEMBLY Figure 27 MODELS WITH CAST BURNERS TO CONVERT Lift off four 4 burner caps See Figure 28 Remove one 1 screw at each burner body Pull each burner body inwards and disconnect the ignition wire at the electrode Remove one 1 flat headed screw at each burner and lift off main top Remove plenum box covers Remove two 2 screws from each venturi mounting bracket and remove venturi assem blies Turn the orifice hoods onto the pins The orifice should be turned snug onto the pins careful not to drive pin into the valve or distort the hole through the center of the pin Reinstall the burner bodies and caps The air shutters should be adjusted for a proper flame Adjust the air shutter so that the flame has an inner cone of bluish green and an outer mantle of dark blue The flame should be character To adjust the air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is com plete Reinstall the plenum box covers main top and main top burners in reverse order of removal NOTE On LP gas a slight yellow tip will be visible on top burner flames but will not affect burner performance BURNER e j BURNER BODY ELECTRODE IGNIT
47. power cord on this appliance is equipped with a three prong grounding plug which mates with standard three prong grounding receptacles Where a standard two prong wall receptacle is en countered it is the personal responsibility and obligation ofthe customerto have itreplaced with a properly grounded three prong wall receptacle 9 Where local codes permit a TEMPORARY CONNEC TION may be made to properly ground a two prong wall receptacle by the use of an adaptor which is available at most local hardware stores An adaptor plug can temporarily be used see Figure 4 preferably with polarized male blades If an unpolarized adaptor plug must be used determine which is the hot side and ground Place an identifying mark on the adaptor to assure proper polarization in the future G ae ee IDENTIFYING MARK NON POLARIZED RECEPTACLE Figure 6 ATTACHING THE ADAPTOR GROUND WIRE TO THE WALL RECEPTACLE COVER SCREW DOES NOT GROUND THE APPLIANCE UNLESS THE COVER SCREW IS GROUNDED THROUGH THE HOUSE WIRING If there is any doubt as to whether the wall receptacle is properly grounded the customer should have it checked by a qualified electrician DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE THIRD GROUND PRONG FROM THE POWER PLUG RC231002 Rev 3 INSTALLATION INSTRUCTIONS CONNECTING TO GAS SUPPLY LINE Access to connection is behind bottom storage drawer The pressure regulator has a 1 2 female pip
48. properly on burner valve 93 tight on the top burner support Also be sure the gap between the ignitor grounding bracket dimple and top of ignitor is 1 8 1 32 0 RC231002 Rev 3 DISASSEMBLY PROCEDURES RST MODELS FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER TO THE OVEN BEFORE SERVICING TOP BURNER SPARK IGNITORS RSS MODELS Disconnect electricity at main disconnect plug Remove top burner grates and main top Remove top burner assembly right and left Remove control panel Remove eight 8 right screws securing burner box in place Gently maneuver control panel to free burner box 7 Disconnect high voltage ignitor leads from spark module 8 Remove two 2 screws securing the top burner mounting support to the burner box 9 Straighten tabs on the ignitor grounding bracket and remove bracket from the top burner mounting sup port OY Nc o 10 Remove speed clip securing the spark ignitor to the top burner mounting bracket Clip must be re used do not break 11 Reverse procedure to reinstall new top burner ignitor NOTE Be certain the ignitor grounding bracket is tight on the top burner support Also be sure the gap between the ignitor grounding bracket dimple and top of ignitor is 1 8 1 32 0 BURNER BOX Sealed Burner Models 1 Shut off power to the range Shut off main gas supply 2 Remove grates burner caps an
49. resistance does not increase resistance increases If sensor checks good in Ste OPERATION AND SERVICE PROCEDURES For the Electronic Range Control ERC Models w Two Piece Control Ay WARNING TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT LINE NEUTRAL 120 VAC HZ CM ELECTRONIC RANGE CONTROL ERC TEMPERATURE SENSOR BROIL IGNITOR BAKE IGNI TOR Figure 41 Bake Timed Bake Circuit Bake burner is cycled by RR1 K2 relay which is controlled by varying temperature sensor resistance LINE NEUTRAL 120 VAC 60 HZ 2 Jovac ELECTRONIC RANGE CONTROL ERC TEMPERATURE SENSOR IGNITOR NAN WA Figure 42 Clean Cycle Phase Broil burner operates first 30 minutes of clean cycle LINE NEUTRAL 120 60 HZ i OME Sova ELECTRONIC RANGE CONTROL TEMPERATURE SENSOR BROIL IGNHTOR BAKE GAS IGNITOR VALVE Figure 43 Lo Hi Broil Circuit Broil burner is cycled by RR2 relay which is controlled by varying temperature sensor resistance LINE NEUTRAL 4 M 120 VAC 60 HZ 3 ELECTRONIC RANGE CONTRA
50. ribbon cable the cable should be replaced The information on Page 54 pertains to the 20 wire ribbon cable which connects the P C board to the display board A switch was added to each wire of the ribbon cable to demonstrate the results if that switch wire opened This information may be useful in diagnosing and repairing some display control problems on the digital clock timer DOWN CANCEL CLOCK Figure 59 Display Board Rear View 29 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS 1 through 20 below represent the 20 Wire Ribbon Cable EXAMPLE No STOP TIME or DOWN Programming connecting the Clock Timer P C Board to the Display Operations Look for an open number 6 wire in ribbon Board and Circuit Operation failure mode or result if an cable individual Wire Circuit is Open INTERRUPTS UPPER HORIZONAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS 0 INTERRUPTS ENTIRE DISPLAY BLANK DOES NOT AFFECT PROGRAMMING OPERATIONS INTERRUPTS RIGHT UPPER VERTICAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS INTERRUPTS RIGHT DIGIT BLANK DOES NOT AFFECT PROGRAMMING OPERATIONS INTERRUPTS RIGHT LOWER VERTICAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS Q INTERRUPTS STOP TIME AND DOWN PROGRAMMING OPERATIONS INTERRUPTS LOWER HORIZONTAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGR
51. securing the broiler 6 Remove the tape and wire from each of the ignitor burner to the top front of the broiler cavity assembly lead wires NOTE Ignitor is not mounting to broiler but to top of 7 Reverse procedure to reinstall the broiler burner broiler cavity Edge flange of broiler rests on top of ignitor assembly Reconnect wires tightly and retape the ignitor shield flange the wire nuts Be certain to insert wire nuts through 4 Lower front of broiler and twist slightly to clear broiler oven back and combustion chamber flange from top of ignitor flange Then pushing two 2 WHITE ignitor leads through 5 Pull down gently then forward to remove broiler the hole until the broiler burner ignitor mounting burner bracket is in position to be reattached to the broiler NOTE Care must be taken to avoid damaging the burner Check position of the ignitor to burner ignitor or the burner screening Correct position is important for proper ignition 6 Reverse procedure to reinstall broiler burner Be sure CARE MUST BE TAKEN WHILE HANDLING THE IGNITOR ASSEMBLY TO PREVENT BREAKAGE DO NOT INTERCHANGE A ROUND IGNITOR FOR AFLAT TYPE OR VICE VERSA THEIR CURRENT burner flange rests on top of ignitor flange OVEN BURNER 1 Disconnect electricity at main disconnect plug RATINGS ARE DIFFERENT 2 Remove oven door oven racks and oven bottom 3 Loosen oven burner ignitor and set aside 4 Remove screw securing oven burner to mounting b
52. starting at 100 F To cancel the bake function simply press the SET CANCEL button or rotate the TIME TEMP SET knob counterclockwise until the temperature display shows the three 3 center horizontal segments and the degree symbol The ERC will then automatically cancel the bake function To Use the Cook Time Function 1 Press the COOK TIME button TIME OVEN AND 00 will be displayed 2 Rotate the TIME TEMP SET knob clockwise to set the desired amount of cooking time up to eleven 11 hours and fifty five 55 minutes The display will increase in five 5 and ten 10 minute increments 3 Press the BAKE TEMP button BAKE will appear along with the three 3 center horizontal segments and the degree symbol in the temperature display If the BAKE TEMP button is not pressed within ap proximately five 5 seconds after setting the cook time an alarm will sound to remind you to set the bake temperature 4 Rotate the TIME TEMP SET knob clockwise to the desired baking temperature from 170 F to 550 F The display will increase in 5 increments starting from 170 The ERC will automatically initiate the timed cook function approximately two 2 seconds 32 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control after the last temperature entry and ON will appear on the display The oven temperature rise will be displayed during oven preheat in 5 increm
53. temperature display RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control Rotate the TIME TEMP SET knob clockwise to set the broil function to To cancel the broil function simply press the SET CANCEL button or rotate the SET knob counterclockwise until the three 3 center hori zontal segments appear on the temperature display The ERC will then automatically cancel the broil function To Set for Self Clean 1 Move the door lock lever to the far right or latched position LOCK will appear on the display Press the CLEAN button CLEAN will appear and will show on the display Rotate the TIME TEMP knob four 4 detents clockwise and display will indicate 3 00 hour cleaning time This can be changed from two 2 hours to four 4 hours depend ing on amount of soil in oven three 3 hours is preferable CLEAN display will appear to end of clean time selected LOCK will appear until the door is unlatched which should be twenty 20 to thirty 30 minutes after clean display has turned off and oven has cooled down After oven cool down move door lock lever to far left or unlatched position If door can not be unlatched wait another five 5 minutes DO NOT FORCE THE LATCH AS DAMAGE MAY RESULT To Set for Delayed Self Clean 1 Move the door lock lever to the far right or locked position LOCK appears on the
54. the burner where it is ignited by the glowing ignitor The ignitors will glow anytime the bake or broil burners are in operation and cycle on and off with the thermostat cycling contacts The operation of the OVEN BROILER ELECTRIC IGNI TOR can be checked by using a VOLT OHMMETER as follows NOTE This check must be made while the ignitor is at ambient room temperature 1 Disconnect electricity 2 Set the volt ohmmeter on the RX1K ohms scale Zero the meter 3 Remove ignitor from burner 4 Remove ignitor lead wire nuts and disconnect ignitor leads from range wiring 5 Connect ohmmeter leads to ignitor wire leads 6 f the meter indicates continuity a low resistance reading the ignitor is operative NOTE The cold resistance measurement can vary several hundred ohms However this test is for continuity without a dead short zero ohms 62 OPERATION AND SERVICE PROCEDURES TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Figure 65 The ignitor may still be defective even though conti is indicated and it glows when the oven is bake broil or clean function A more exact test can be made to measure the ignitor current with the oven operating An ammeter should be inserted in series with one 1 lead of the ignitor or an amprobe can be attached to the lead to check the amount of current flowing through the i
55. the invoice or payment of the invoice cannot be withheld pending adjustment of claims Do not return any unit or parts for credit without written consent CARE AND HANDLING OF PORCELAIN ENAMEL 1 Porcelain enamel is glass that has been fused onto a metal surface Because itis glass however it cannot be guaranteed It is impossible to make perfect color match in com mercial enamel and occasional variations must be expected Minor imperfections are not just causes for complaint or rejection Porcelain will not stand heavy sharp blows from cooking utensils or any other object In cleaning enamel soap and water will usually suffice Remove any discoloration promptly but do not apply cold water to a hot surface Fruit juices vegetable acids sour milk or strong mineral acids may discolor or etch enamel 2 Cleaning Broiler Pan For simplest method of cleaning it is recommended that broiler pan be submerged in warm water imme diately after use Use a stiff brush if necessary Reheating broiler pan after it has been used without cleaning will result in fats and greases burning on and becoming much more difficult to remove NOTE After the food has been removed from the oven or broiler and the unithas been turned off leave the oven and broiler door open for a few minutes to dry out the interior If food has cooked over or grease has spattered the interior clean the parts thoroughly as 5 soon as cool enough using dry c
56. the letter C should appear on the left side of the display the oven on symbol should also appear on the left and both switches should be closed Manually with TIME SET control turn the digital display down to one 1 minute Allow the timer to countdown to 0 00 Display should return to time of day and the switches open NOTE A slight click can be heard whenever the relay switches open or close 59 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES OPERATING INSTRUCTIONS FOR COOK AND OFF CLOCK TIMER Puch To Set O g 56 88 Figure 61 SETTING THE CLOCK AT POWER UP When electrical power is first applied to the range or after a power interruption exceeding the capability of the clock the display will flash 88 88 with no indicator words or symbols being on or flashed The display reading of 88 88 will flash until the clock is set unless timer is set Theflash rate ofthe display will be one 1 second ON and one 1 second OFF The TIME OF DAY is set initially by rotating the set knob clockwise or counterclockwise three 3 to four 4 steps 12 00 and the symbols V and will be displayed The TIME OF DAY may be entered by rotating the set knob clockwise or counterclockwise as necessary If the clock is not set within four 4 seconds the symbols will go out and the clock will start keeping time at 12 00 SETTING THE CLOCK To Change Current Time The Time of
57. top burner assembly right and left Remove eitght 8 screws securing the burner box in place Gently maneuver control panel to free burner box and move burner box to right to expose spark module 7 Disconnect both spark ignitor leads coming from spark module 8 Remove viloet and white wires on spark module 9 Remove the module mounting bracket on left top front insulation retainer Replace with new module Reverse procedure to reinstall module Cree D 10 11 LATCH HANDLE KNOB 1 Shut off power to the range 2 oven door to full open position 3 Remove screw securing knob to latch handle LATCH HANDLE 1 Shut off power to the range Shut off main gas supply 2 Remove main top 3 Remove two 2 screws securing latch cover plate to burner box 4 Remove two 2 screws securing latch handle to latch assembly and remove handle OVEN DOOR 1 The oven door is removed by opening the door to the first position and lifting the door straight off the hinges STORAGE DRAWER 1 Pull storage drawer out to stop position Depress retaining tabs on drawer runners and slide drawer assembly out of drawer track or pull up on front of drawer and slide out of runner PRESSURE REGULATOR Disconnect electricity at main disconnect plug TURN OFF GAS SUPPLY TO RANGE Remove storage drawer assembly Disconnect gas inlet supply lines While holding the inlet tube with a pipe wrench unscrew pressure r
58. up to the programmed stop time 57 Momentarily pressing the BAKE HOURS button will display the remaining cooktime The alarm will sound end of the cooking period After the cooking cycle is over turn the selector switch to MANUAL and the oven control to OFF To Set Alarm Clock Feature 1 Press STOP TIME button STOP TIME arrow will be displayed and BAKE HOURS arrow will flash Set stop time to desired alarm time Momentarily press BAKE HOURS button 0 00 and BAKE HOURS arrow will be displayed STOP TIME arrow will flash signalling the alarm feature is programmed The display will then return to the time of day The alarm will sound at the programmed stop time To cancel the alarm function press the STOP TIME button and rotate the SET TIME knob until 0 00 is displayed To Program the Oven for Self Clean 1 2 Set the selector switch to AUTO Turn the oven control knob counterclockwise until it stops CLEAN TURN TO STOP position Move the latch lever from the left COOK position to the right CLEAN position The clean indicator will come on To set the timer momentarily press the SELF CLEAN button The display will show gy C3 00 flashing STOP TIME arrow and solid SELF CLEAN arrow indicating a 3 00 hour cleaning duration to start immediately The oven indicator will come on to signal the beginning of the clean cycle The cleaning duration can be ch
59. 0 _ 4000 SNOUWIGNOD 2u YM3HOS SJAM SY SINIYA 3 5 150 SJAM Tv NOU YNINYAL H2Y3 1Y 59 71 04 ONIOWAL 1 5 612 1 02 5 SONILLIS BNL 4015 9 1 15 AINO 035012 035010 035012 935075 16 135 1591 2 1 anas 3041149 7048 Viva YOLING avg ava HOLES 32072 IN HOLMS HOLY NV SO VIC 9NIDIAMH3S NAHM AddNS VILLOTA 193NNOOSIQ ONINSVM SOLINSI 33v8 11088 10 089 1 CACCH 2474 HOLIMS HOLIMS 238 Nid 6 28 6 Zt A ON 55355 118 RC231002 Rev 3 7 lt 2 I A 2 lt 2 lt ad lt 9 14 FOLLOW SPECIFIC STEPS LISTED THIS MANUAL 2 2 lt a gt 02 gt gt
60. 0 110 4 01 1 31088 0 520 3901 N 3LYN 0 521 8 90 08 Z WO01 N 31 VM 9013 Nid 6 111 234 Z na 15 11 8 dmvi oo HOLIMS 14355341013 53001 3313 1N39S3M0f114 AH AH 310100 way dS _ HOLIMS e e ON 55359 119 RC231002 Rev 3 O9NIDIAN3S 0 0 919 0 Add NS o 42521 193NNOOSIO S9NILL3S 9015 GAIL 1 15 AINO 035019 WIRING DIAGRAMS AND SCHEMATICS TO AVOID POSSIBLE ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL POWER BEFORE SERVICING WARNING SU VN3H9S 330 Q3HDlv INN 4000 330 2072 440 SLHOIT 440 1 1SONY3HL 33V8 NI 80123135 SNOHIQNOO 25 S3MIM TWNIDIMO SY 5 BAYS ASNA S34M 1N3 35v1d3M VIY Z 11 IV 59 13 304 SJAM 3OlLOY Md NORWOOD S 0 99 73 HOTOD 1 SION 340 8 4 09 29 4 o s gi v 340 s ac v aiva aanu 2 5 87 31003H2S MS 40123135 z i anias gt NOILYXJdO
61. 08 LATCH Figure 38 E R C Oven Temperature Sensor ERC TROUBLESHOOTING FAILURE CODES AND CALIBRATION OVEN ERC REMOVAL 1 Shut off power to the range Figure 25 Electronic Range Control Pin Identification A voltage reading of approximately 3 2 VAC should 2 Remove the TIME TEMP SET knob by pulling it off be indicated no voltage is indicated check for of the control shaft loose connections open wire s and relay power supply circuit board output voltage at pins J1 7 and 3 Remove the eight 8 function control buttons by J1 8 on the relay board pulling them out of the ERC 3 To check the input voltage that the ERC uses to drive 4 Remove the two 2 control panel lower trim mounting the bake broil relays insert your AC voltmeter leads screws Carefully pull the lower trim and control panel into the J1 connector pins J1 3 and J1 4 A voltage glass towards the front of the range and remove trim reading of approximately 20 3 VAC should be indi and glass cated If no voltage or a low voltage is indicated check for the input supply voltage at pins J1 3 and J1 5 Remove the four 4 backguard control panel mount 4 Step 3 ing screws two 2 each side and pull the panel assembly forward The ERC input and relay drive 4 To check the bake relay drive voltage insert your DC voltages can now be tested at the ERC J1 connector voltmeter leads into the J1 connector at pins J1 9 and with power applied to the ran
62. 1 32 0 Models without Sealed Burners 1 Shut off power to the range TOP BURNER IGNITOR RST MODELS 2 Remove grates burner bowls and main top Models without Sealed Burners 3 Remove top burners 1 Shut off power to the range 4 Remove eight 8 screws securing burner box to side 2 Remove burner grates burner bowls and main top panels and manifold 3 Remove top burners 5 replace the burner box remove two 2 screws to 4 Remove burner box each top burner mounting bracket disconnectignitor 5 Disconnect high voltage ignitor leads from spark lead from spark module remove latch plate and module reassemble on new burner box Reattachignitorlead 6 Remove two 2 screws securing the top burner to spark module mounting support to the burner box 7 Straighten tabs on the ignitor grounding bracket and TOP BURNERS remove bracket from the top burner mounting sup Models without Sealed Burners port 1 Shut off power to the range 8 Remove speed clip securing the spark ignitor to the 2 Remove burner grates burner bowls and main top top burner mounting bracket Clip must be reused 3 Remove shipping screw securing top burner to mount do not break ing bracket 9 Reverse procedure to reinstall new top burner ignitor 4 Twistburnerslightto disengage from mounting bracket NOTE certain the ignitor grounding bracket is and pull burner toward rear of range When reassembling be sure venturi tube is located
63. 1 N iiv any 20524 234 2 8 19 1 8 98 289 1 M90 N 14Y Nid N 311YM 26981 45 HOLIMS S3HOLWS DIOJINYN 80123135 5 RST365 ALTERNATE SPARK MODULE RC231002 Rev 3 109 PERSONAL INJURY OR DEATH DISCONNECT PECTED FAILED COMPONENT POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL TO AVOID POSSIBLE ELECTRIC SHOCK FOR TESTIN WIRING DIAGRAMS AND SCHEMATICS WARNING OR REPLACEMENT OF A 99 154 031412348 104 7 83813 tone Tivu 8 34v8 BATYA BOLINSI JANYA HOLINDI 1 8 H21v1 SBHOLTAS OQ WWSINW 1 3NI YOLINOI 1 8 4 2 208 H211A6 T 0 111911 1 48972021 H21V1 8009 0 011044 n h g Vi 4 2 5952 yf cg D IYON U Ma vas HILIAS f S das o 5 UP 3 Y1SOHU3u od 4 6 ax 9 110 231002 3 POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL Lu z z n a I lt nc
64. 1 to 12 or 13 to 14 Press in the BAKE button and hold Meter should indicate open switch infinite or very high ohms While holding button in set approximately one 1 minute on the display Meter needle should swing to zero 0 ohms indicating Switch closed Repeat the procedure after transfer ring the test leads to the other switch Allow count down to complete buzzer should sound Push button in to silence buzzer Display should return to time of day With ohmmeter connected across one 1 of the switches and set to RX1 range push in the STOP button and program time of day plus ten 10 minutes Meter should indicate switches are open Push in BAKE TIME button switches should still remain open With BAKE TIME button held in program five 5 minutes Switches should still show open condi tion Allow timer to countdown oven should start switches close in five 5 minutes After five 5 more minutes switches should open display indi cates time of day and alarm sounds Press bake button to silence alarm LINE NEUTRAL OPERATIONAL TEST This test procedure requires power applied 120 VAC either in the range or with 120 VAC line cord connected to terminals 1 and 2 for bench test An ohmmeter or continu ity tester should be alternately connected across switch terminals 11 to 12 and 1310 14 Disconnect wire leads from terminals 11 to 12 and 13 to 14 1 Pressthe three 3 left hand buttons simultaneously Each elem
65. 21 1 awe 0 92 4 NNOO 5 ad NO3N per Od gt 5 gt NO3N 1 4 NS 92 55 192 8 HOLIMS 40123135 1 MOINS Qqavoa 10945 19154 S S Ir ebore YOSNAS 3 NO3N 58 HOLIMS 21 1 01 LHOIT P a SYTY Lf 15 HOLIMS S300412113 18325340014 S3HOLIMS Q103INVN 9 x 94 0 8 LAdNi NIVA 15 18 0 90 08 X Ql N 3Lv 6 8 11 089 4 001 31 7238 205 41 FINGON AUvdS 8 012089 3201 N 31V 9fYld SL 1 60282 XXUI N ilYW 1 60 822 2 550 1 3 03H 2 521 25 2051403 2 Q 9 SJHOLIMS Q104INVW Y 1 55380 121 RC231002 Rev 3 WIRING DIAGRAMS AND SCHEMATICS PECTED FAILED COMPONENT OF A POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL
66. 31002 Rev 3 TROUBLE SHOOTING GUIDE FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT All Models Bake Broil Burner PROBLEMS Oven Burner Broil Burner will not turn on SELECTOR switch set on MANUAL Thermostat set at 350 Broil Door latch in position NOTE The flat type ignitor used in these models has an operating current range of from 3 2 amps A C to 3 6 amps A C The gas valve is calibrated to open at slightly over 3 2 amps since the ignitor will be hot enough to ignite any gas flowing from the burner The current can be checked using a clamp on ampmeter on an in line ampmeter If the current does not reach 3 2 amps replace the ignitor Gas valve opens but Oven Broiler burner does not ignite Delayed ignition RC231002 Rev 3 POSSIBLE CAUSE No 120 VAC to range Inoperative ignitor Defective selector switch Inoperative gas valve E R C circuit board probe or probe harness connection Inoperative thermostat Faulty wiring No gas to range Low line voltage High gas pressure LP BAKE BROIL ignitor positioned too far from burner Incorrect adjustment or incorrect burner orifice on broil burner LP GAS Low gas pressure Low line voltage 82 CORRECTION Check electric at wall oi Check ignitor according ignitor Check selector sw
67. 5 minutes and try again To Use Cancel Function 1 Pressing the SET CANCEL button will cancel all cooking cleaning or timing functions except the minute timer function The display will return to the time of day unless a minute timer operation is present To display the time of day during a program press the CLOCK button The display will return to the time of day To view the remaining time on a program after returning the display to the time of day simply press the appropriate function button MINUTE TIMER STOP TIME COOK TIME or CLEAN button The display will then show the remaining program time ELECTRONIC RANGE CONTROL ERC ERC SYSTEM EXPLANATION One Piece Control The Electronic range control ERC operates in conjunc tion with a relay power supply circuit board and an oven temperature sensor to control all bake timed bake broil and self clean functions The ERC has eight 8 function buttons to control minute timer stop time bake timed bake broil clean and set cancel operations and a rotary dial to set time and temperature The ERC display consists of two 2 digital readouts which display the time of day cooking time cleaning time minute timer time stop time baking temperature broil and failure codes as well as several indicators to show which function the ERC is controlling The attached relay power supply circuit board consists of two 2 relays for bake and broil operations
68. 6 GLASS KNURLED DOME RETAINING TABS SOCKET RETAINING TABS Figure 80 Oven Light Assembly OVEN PROBE ERC Models 1 Shut off power to the range 2 Pull range away from wall to gain rear access 3 Remove eight 8 screws holding rear cover to range 4 Disconnect two 2 wire harness to probe at discon nect plug 5 Remove three 3 screws holding probe to oven cavity 6 Pull probe and wire leads through hole in oven wall and remove from range LOWER BURNER BOX 1 Shut off power to the range 2 Remove oven door oven racks and oven bottom 3 Remove bake ignitor bake burner 4 Remove twenty four 24 screws securing lower burner box to oven tank and insulation retainer OVEN LINER RST MODELS NOTE It is recommended that the oven be run through at least one 1 self clean cycle prior to replacing the oven liner 1 Disconnect electricity at main disconnect plug Shut off gas at supply line shut off valve and disconnect gas line from range 2 Pull range away from wall to gain rear access 3 Remove oven door oven racks and oven bottom Remove grates burner bowls and main top DISASSEMBLY PROCEDURES 651 MODELS MOT MODE ME 4 models without sealed burners remove eight 8 screws to burner box On models with sealed burners the burner caps and eight 8 main top mounting screws must be removed Remove eight 8 burner box mounting screws 5 Remove bake and b
69. AMMING INTERRUPTS MINUTE TIMER AND UP PROGRAMMING OPERATIONS INTERRUPTS LEFT LOWER VERTICAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS INTERRUPTS COOK CLEAN TIME AND CANCEL CLOCK PROGRAMMING OPERATIONS ACTIVATES RELAY ON CLOCK TIMER P C BOARD INTERRUPTS LEFT UPPER VERTICAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS 0 APPARENT AFFECT ON ANY PROGRAMMING OPERATION OR DISPLAY INTERRUPTS CENTER HORIZONTAL SEGMENT OF NUMERIC DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS 0 INTERRUPTS ENTIRE DISPLAY BLANK DOES NOT AFFECT PROGRAMMING OPERATIONS PARTIALLY ILLUMINATES ALL SEGMENTS OF DISPLAY INTERRUPTS LEFT NUMERIC DIGIT BLANK INTERRUPTS COOK CLEAN TIME AND STOP TIME OPERATIONS 0 INTERRUPTS THIRD DIGIT IN DISPLAY BLANK INTERRUPTS MINUTE OPERATION ACTIVATES K1 RELAY ON CLOCK TIMER P C BOARD 0 NUMERIC DIGITS NOT FULLY ILLUMINATED STRIPES IN DIGITS DOES NOT AFFECT PROGRAMMING OPERATIONS INTERRUPTS INDICATOR AUTO INDICATOR MINUTE TIMER INDICATOR AND OVEN SYMBOL INDICATOR DOES NOT AFFECT PROGRAMMING OPERATIONS 0 INTERRUPTS 5 DIGIT DISPLAY BLANK INTERRUPTS DOWN CLOCK CANCEL OPERATIONS AFFECTS ALL PROGRAMMING OPERATIONS RC231002 Rev 3 30 TROUBLESHOOTING GUIDE SLIDE IN MODELS PROBLEMS POSSIBLE CAUSE CORRECTION Erratic D
70. ANDLES SHOULD TURNED INWARD AND NOT EXTEND OVER AD JACENT SURFACE BURNERS to minimize burns ignition of flammable materials and spillage due to unintentional contact with the utensil Never leave range burners at high heat settings Boil over causes smoking and greasy spillovers that may ignite Clean range with caution If a wet sponge or cloth is used to wipe spills on a hot cooking area be careful to avoid steam burns Some cleansers can produce noxious fumes if applied to hot surfaces Do not touch surface area near burner units and burner caps During and after use these areas may be hot enough to cause burns Avoid contact with these areas by clothing or other flammable materials until they have had sufficient time to cool Do not heat unopened food containers build up of pressure may cause container to burst and result in injury 16 17 18 19 Do not store items of interest to children in cabinets above the range Children climbing on the range to reach items could be seriously in jured GREASE Grease is flammable and should be handled carefully Never leave any cooking opera tion unattended Let fat cool before attempting to handle it Wipe spillovers immediately Burner flame should be adjusted so that they do not extend beyond the edge of the utensil This warning is based on safety considerations Never sit step or stand on any part of the range or injury may result RC231002 Rev 3
71. ARD LEAK TEST COMPONENTS AFTER RECONNECTION CLOCK TIMER Non Solid State The oven timer is an electric time of day clock minute minder and an automatic switch which controls the opera tion of the bake portion of the oven and self clean duration of the oven Since the automatic switch is in series with the oven circuit many customers complaints on the operation of the oven are due to a customers lack of knowledge of the operation of the timer The users manual gives complete information of the use of the timer TIMER SWITCH 1 the selector switch for TIMED COOK and the oven thermostat to 350 2 Set the time for automatic operation Delayed Start by pushing in on the Start Timer Knob and set the start time indicator about one hour ahead of the timer on the clock See Figure 69 3 Pushinonthe Stop Time Knob and setthe Stop Time Indicator to approximately two 2 hours ahead of the time on the clock See Figure 69 This clock assembly may use the analog or conventional clock face and may be configured differently However all test procedures are identical es 13 6 6 re Ew 67 6 START STOP Figure 69 4 Advance the Clock Hands until they reach the Start Time Setting at this pointthe Start Time Knob should POP out and within one 1 minute the oven burner should go OFF 5 Advance the Clock Hands until they reach the Stop Time Sett
72. BALLAST FLUORESCENT STARTER BROIL IGNITOR BAKE IGNITOR LIGHT SWITCH OVEN RST 378 382 388 FLUORESCENT LICHT SWITCH KANIFOLO SWITCHES 5 ex o J g o 2 IRAUN HOEK 02 08 1023 2 2 PIN 02 06 2023 PIH PLUG CUCE MO 44 OVEN LIGHT gt 0 BALLAST BROIL Ge IGNI RC231002 Rev 3 112 WIRING DIAGRAMS AND SCHEMATICS 6 6 1 5 3135 NIA AnddnS 123127 SY SONNY 03100345 10 5 0 935012 x nous 1534405918 9 N c VM STAD NYI 358740 55 PN JU 9 o x Su sn Won o SH su 15 o o x e 6 4 va ofua o 88 58 1915 1 19150903 31542 1 j v 310 SISSvH2 24 we p SUUM Lect XI QUE x4 w E XOLNI 3 gt Svo we NZL noo XOLNI 1H90 18325380 114 NNO T T id 5312 5 i AM 3inoon 31naori d 3uvds HYY la ce N a N 3 D 5
73. C If Steps 1 4 above check go C No Display Range still 1 Secondary output 1 Check for secondary output operates in bake broil filament voltage from relay power supply circuit bo clean functions relay power supply circuit approximately 3 2 VAC If i board replace relay board If volta Step 2 2 No filament voltage to 2 Check for filament voltage a E R C J1 1 and J2 2 If no wiring between E R C and r is indicated proceed to Step 3 Defective E R C 3 If Steps 1 and 2 check good 41 RC231002 Rev 3 TROUBLE SHOOTING GUIDE Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS POSSIBLE CAUSE CORRECTION D Dim Display Range 1 Low supply voltage to 1 Check input voltage at wall may or may not operate range should be 102 132 VAC VAC contact power compar voltage checks good proce 2 Low input voltage to Check for 102 132 VAC at relay power supply circuit terminals E1 and E2 If votl board connections to terminals E1 good proceed to Step 3 3 Low relay power supply 3 Check for 3 2 VAC at relay p secondary output voltages and J1 8 and for 20 3 VAC pins J1 5 and J1 6 If either relay power supply circuit bc proceed to Step 4 Low input voltages to 4 Check for 3 2 VAC at E R C 20 3 VAC at E R C pins J1
74. Day setting may be changed any time unless the timer is counting down by rotating the set knob clockwise or counterclockwise causing the symbols V and to light Continue to rotate the knob to set When time entry has stopped for a period of approximately four 4 seconds the symbols V and will go out and the clock will start keeping time USING THE MINUTE TIMER The Minute Timer Function can be selected at any time unless the auto timer is in operation by pushing the set button once The symbols V and will light and the display will show 00 The Minute Timer TIME can be entered at this time by rotating the set knob Up to nine 9 hours fifty 50 minutes can be set with minutes seconds displayed up to sixty 60 minutes and hours minutes and HR displayed above one 1 hour The display will increase in five 5 second ten 10 RC231002 Rev 3 60 second one 1 minute five 5 minute and ten 10 minute increments depending on the amount of time programmed into the timer Four 4 seconds after the last time entry the Minute Timer starts counting down with the symbol in the display When the Minute Timer has timed out to zero the display will show 00 will go out and the END OF CYCLE tone will sound one 1 second ON one 1 second OFF for a period of six 6 seconds three 3 tones display will then return to the TIME OF DAY orto flashing 88 88 if t
75. ERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT ERC SYSTEM EXPLANATION THE ELECTRONIC RANGE CONTROL ERC operates in conjunction with a remote relay power supply circuit board and an oven temperature sensor to control all bake timed bake broil and self clean functions The ERC has eight 8 function buttons to control minute timer clock stop time bake timed bake broil clean and set cancel operations and a rotary dial to set time and temperature The ERC display consists of two 2 digital readouts which display the time of day cooking time cleaning time minute timer time stop time baking temperature lo hi broil and failure codes as well as several indicators to show which function the ERC is controlling The relay power supply circuit board consists of two 2 relays for bake and broil operations which are controlled by the ERC and a step down transformer with two 2 second ary windings which convert the 120 VAC input to 3 2 VAC filament voltage to power the ERC display and 20 3 VAC drive voltage which the ERC uses to turn on the bake and broil relays The oven temperature sensor is mounted in the oven cavity and is connected to the J2 connector on the rear of the ERC As the oven temperature increases the sensor resistance also increases The ERC conv
76. ETER as follows NOTE This check mustbe made while the ignitor is at ambient room temperature 1 Disconnect electricity 2 Set the volt ohmmeter on the RX1K ohms scale Zero the meter 3 Remove ignitor from burner 4 Remove ignitor lead wire nuts and disconnect ignitor leads from range wiring 5 Connect ohmmeter leads to ignitor wire leads 6 f the meter indicates continuity a low resistance reading the ignitor is operative NOTE The cold ohms However this test is for continuity without a dead short zero ohms The ignitor may still be defective even though conti is indicated and it glows when the oven is bake broil or clean function A more exact test can be made to measure the ignitor current with the oven operating An ammeter should be inserted in series RC231002 Rev 3 70 with one 1 lead of the ignitor amprobe attached to the lead to check the amount of current flowing through the ignitor circuit With the oven turned on and the ignitor glowing red a current reading of approximately 3 2 3 6 amps should be indicated The ignitor can also be removed and bench tested using the current test method and an AC jumper or test cord connected to the ignitor leads ELECTRIC GAS VALVE The bake and broil dual gas valve supplies the gas flow to the bake or broil burners The valve contains be metallic arms attached to the valve seats and are wound with a small e
77. GRAMS AND SCHEMATICS PERSONAL INJURY OR DEATH DISCONNECT PECTED FAILED COMPONENT OF OR REPLACEMENT lt 2 z lt 2 I l N N o A N LL 9 2 9 2 02 o x O a x 5 o N a o o gt lt FOR TESTIN Ay WARNING 80 154 i QWIIOILO Y 30611 Sava 1508 03945 33814 18302Y 434 B N 03312355 B N 31049 GIFU 563 EE 2 991 YOv 53 Sii 6 1 va 5 ua 5 1V18 1 1V1SOHU3HL BAWA BOLINSE nroua vd gt 3A VA UOLINOI 91 19 1 34va HOLIRS 40193138 HOLIMS H21v1 3000 1 17 N3AO HO11AS8 2 ur SBHOLTAS 07031 370004 45 N a SYS 0 859099 1 X201 N 31YM N4O3 24821185 0 689007 1 H21V 31 8000 ead 13 208 2 3HI1 52012 Aivis 01706 108 231002 3 POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED THIS MANUAL 2 2 O I lt x gt 15 2 gt 2 lt O o 02 I N 9 ac l
78. ION WIRE AIR SHUTTER C VENTURI ASSEMBLY Figure 28 OVEN BURNER Upper and Lower Oven RST ORIFICES Turn down the orifice hood onto the pin The orifice should be turned snug onto the pin being careful not to drive pin into the valve or to distort the hole through the center of the pin LOWER OVEN FLAME CHARACTERISTIC ADJUSTMENT The appearance of a properly adjusted oven burner flame is a bluish green inner cone and a dark blue mantle The flame characteristics should be clean and soft with no yellow tips Blowing lifting of the flame should not occur The burner flame should be 1 2 long when the air shutter is correctly adjusted See Figure 18 An electric ignitor is used to light the burner DO NOT attempt to insert any object into the openings of the protective shield surrounding the ignitor coil Do not attempt to clean this area INSTALLATION INSTRUCTIONS Figure 29 The air shutter is located in the lower access area To adjust the air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is complete OVEN BURNER RSS 1 Orifices Turn down the orifice hood onto the pin The orifice should be turned snug onto the pin being careful not to drive pin into the valve or to distort the hole through the center of the pin 2 Low Oven Flame Characteristic Adjustment a Theappearan
79. K RAIL SLIDE IN MODEL B Forelectric and gas connection specifications refer to instructions for installing automatic pilotless ignition gas range C post formed moulded tops shave the front corner of cabinet opening flush with countertop in area which will be underneath front corners of range top 3 8 See Figure 12 LEADING EDGE OF COUNTERTOP fpes COUNTERTOP Cutout COUNTERTOP CUTOUT POSTFORMED TOP ON MOULOED TOPS SHAVE FLAT 3 8 ON EACH FRONT CORNER OF OPENING Figure 12 D countertops with front metal trim cut metal trim back 3 8 from front corner of opening See Figure LEADING EOGE OF COUNTERTOP METAL EDGED TOP CUT METAL TRIM BACK FLAT 38 OM EACH FRONT CORNER OF OPENING ADJUSTMENTS AND LP CONVERSION NATURAL GAS BURNER ADJUSTMENT Models Without Sealed Top Burners 1 Top Burners Whenever a top burner gas valve knob is depressed RC231002 Rev 3 and turned fully counterclockwise the electrode be tween the flash tubes will start sparking and continue as long as the knob is held in this position After the burner ignites move the knob to the ON position of the valve Atthis time the sparking will cease There are no standing pilots that have to be lighted or adjusted 2 Top Burner Adjustment The air shutter see Figure 5 should be adjusted to a proper flame Loosen the air shutter lock screw and adjust the air shutter so the flame has an inner cone
80. LECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT The HI position provides a flame which will bring water to a full boil quickly This is the full on position of the valve If the burner flame is turned down an audible click can be heard as the valve reaches the MEDIUM position This flame is sufficient to keep water boiling in a covered pan When the flame is turned down still lower a second click can be heard This is a very low or Keep Warm flame setting which is the LO position on the valve The low flame provides a warming heat to keep food which is already cooked ready to serve The Tri Set valves are equipped with metered fixed orifices and the low setting cannot be adjusted As there are air shutters the burner flames can be adjusted in accordance with the Adjustment and Calibration Instruc tions of this Manual The HI LOW valves on other models are similar but without the click stops TOP BURNER The top burners consist of a burner and intergral cap a flash tube and support a gas delivery tube including venturi and an adjustment air shutter These burners are designed for trouble free operation with a minimum of parts INDICATOR LIGHT TESTING If the oven bake broil clean operates normally but the indicator lights do not glow check for voltage at the indicator light terminals voltage is present at the indicator terminals and the in
81. LESS TESTING REQUIRES IT TIMER TESTING The electronic digital timer can be tested operationally and electrically OPERATIONAL TEST This test procedure requires power applied 120 VAC either in the range or with 120 VAC line cord connected to terminals 1 and 2 for bench test An ohmmeter or continu ity tester should be alternately connected across switch terminals 11 to 12 and 13 to 14 Selector switch must be in OFF position and latch in open position non self clean NOTE With selector switch in OFF position and latch in open position the timer switch terminals are disconnected from circuit power sources which could damage the ohmmeter RC231002 Rev 3 1 68 Simulate initial power connector or power interruption by pressing the three 3 left hand buttons simulta neously Each element of the display should momen tarily light in sequence followed by a momentary four 4 zeros and then four 4 eights and two 2 arrows flashing Ohmmeter checks across switch contacts 11 to 12 and 13 to 14 should indicate open switches infinite or very high ohms Ohmmeter should be on RX1 range Reset time of day on display press in two 2 left buttons and turn Time Set knob Push in minute timer button far left and program five 5 to ten 10 seconds in display Timer switches should indicate open condition on ohmmeter Alarm buzzer should sound at the end of the countdown Push minute minder button to stop buzzer C
82. M 3000 gt eo icd HIJMS 80121135 5 5 Ova WARNING RC231002 Rev 3 SEE NEXT PAGE 113 SPARK MODULE TO AVOID POSSIBLE ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL WIRING DIAGRAMS AND SCHEMATICS WARNING 360483010 s3iTyn 23 091 1371 0 755 93141336 OH x eze 2 323 1 16 1 1YISONUSIL 1 1 SYD dddr 1 15 NO3N N3AQ0 53440 PUE wen vw 211 5 40493135 71048 BOLINOI NOJN 1 16 NOIN 80 11017 N3AD H3 01 nor 1 917 HOLIAS 1H9I1 15 1118 1N325 34800114 229 rts 1013 1 5 P di S 3H21I S 970 31 1IHA 12Y 18 5155 SHE LINST t2 oe Mid isy Vive
83. Minute Timer 1 Press the MINUTE TIMER button 00 will appear on the display TIMER and 2 Rotate the TIME TEMP SET knob clockwise to set the desired timing period up to nine 9 hours and fifty 50 minutes The display will increment in five 5 ten 10 and sixty 60 second and five 5 and ten 10 minute increments The ERC will automatically initiate the timer countdown two 2 seconds after the lastentry The timer will count down in seconds if the entered time is one hour or less If the entered time is more than one hour the timer will count down in minutes until reaching one hour on the display then the timer will count down in seconds for the remaining time When the timer counts down to 00 an alarm will sound three 3 times to indicate that the timing RC231002 Rev 3 function is completed Press the MINUTE TIMER button or the SET CANCEL button to cancel the timer function If the timer function is not cancelled the alarm will sound approximately once every ten 10 seconds as a reminderto cancel the minute timer function To cancel the minute timer function while the timer is still counting down simply rotate the TIME TEMP knob clockwise until 00 is displayed ERC will automatically cancel the timer function To Use the Bake Function 1 Press the BAKE TEMP button BAKE will appear along with the three 3 center horizontal segments and the degree symbol in the t
84. Models and manufacturing numbers in this manual see page Service RST and RSS Gas Ranges Service Manual for Caloric jw This manual is to be used by qualified appliance technicians only Amana does not assume any responsibility for property damage or personalinjury forimproper service procedures done by an unqualified person RC231002 Revision 3 Amana verit INDEX General otii eco et ec e tete o eee eet eo ue 3 6 Installation Instructloris re eere Oo ra Equi etate eh eta 7 20 Safe Operating Procedures 21 23 Operation And Service Procedure Electronic Clock Timer Slide in Models 24 31 Electronic Range Control Two Piece Control 32 45 Electronic Range Control One Piece Control 46 55 Automatic Electronic Timer 56 59 Cook And Off Clock Timer 60 64 Clock Timer 65 66 Automatic Electronic Timer Solid State 67 69 Bake And Broil Ignitors Electric Gas Valve 70 Selector Switch Oven Thermostat
85. Momentarily press CANCEL button until all display segments are lit Following the lighting of all of the segments the display will go through a SALES DEMONSTRATION mode displaying individualfunc tions The SALES DEMONSTRATION mode will show 1 BROIL three horizontal segments the degree symbol 2 OVEN TIME and 00 3 CLEAN TIME and 3 00 4 TIMER and 00 5 time of day 6 all segments and 7 BAKE three 3 horizontal segments and the de gree symbol The program will continue to repeat until the CANCEL button is pressed The time of day should then be displayed ERC FAILURE CODES AND WARNINGS The Electronic Range Control is capable of detecting certain failures within the ERC the oven temperature sensor and the self clean latch switch The failure codes and warnings which may appear on the 49 display include F1 through F8 DOOR or LOCK A brief description of the failure codes and warnings is listed below F1 Indicates a failed component in the ERC F2 Sensorresistance too high Check sensorresistance wire harness and connections Open wire lead in sensor harness bad harness sensor connections or sensor resistance too high above 3300 ohms Sensor resistance too low below 500 ohms Check for a short in sensor wire harness and check sensor resistance Indicates a failed component in the ERC Indicates a failed component in the ERC or due to fluctuations
86. NO 34v8 FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL NO3N NV 372 i 2012 18 089 1 4 329901 N 31vA 238 628 f DELETE IE X201 8 31 YN 201 N 31 YA Mav dS 2 521 2524 9 9009 WIO1 N ALYN 2 Naz 8 ng H21IMS N3 O 5 4 HOLMS 530012313 rm INOW 5 HOLMS HOLIAS ay Q03INVA 8012435 O I lt x gt 15 2 gt 2 lt O o 02 I N 9 ac l m o o gt lt POWER BEFORE SERVICING WARNING RC231002 Rev 3 55354 117 N lt 2 2 2 lt 2 lt ad lt 2 x 2 2 O I lt 02 gt 15 2 gt 2 lt 2 O o 02 W o I N 9 ac m m o o gt lt FOLLOW SPECIFIC STEPS LISTED IN THIS MANUAL POWER BEFORE SERVICING WARNING NOWNOD v SI 9NIDOY 14 I 0 02191069 46 OL VN3H2S 34
87. O AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS F DOOR appears in display when E R C is programmed for bake or broil G LOCK appears in display when oven is not programmed and at room temperature H Oven temperature display does not increment to set temperature during preheat Oven element operates but not cycle RC231002 Rev 3 POSSIBLE CAUSE Door latch is set to far right or clean positon Shorted door latch switch wire or shorted latch switch Defective E R C Oven temperature sensor resistance too high Defective E R C Sensor resistance too low or 1 not changing with temperature rise Defective E R C 44 CORRECTION Door latch should be set to fi bake or broil functions Check for shorted latch switc ground If continuity is indic switch contacts to determine Switch If no continuity is in If Steps 1 and 2 above chec Disconnect temperature sen sensor resistance At room t should be 1091 5 5 ohms indicated replace sensor check wire harness resistan connections Each harness 0 ohms If resistance is ind If wire harness and sensor c 2 If wire harness and sensor c replace the E R C Defective oven temperature plug and attach ohmmeter le Resistance at room approximately 1091 ohms using a hair dryer or heat gui should increase with sensor
88. OFF 4 Ifthe oven burner does not turn ON and OFF after conducting test in instructions one 1 through three 3 then proceed as follows 5 Becertain the wires are connected as shown in the appropriate wiring diagram RC231002 Rev 3 66 OPERATION AND SERVICE PROCEDURES AUTOMATIC ELECTRIC TIMER RSS380 Figure 71 Solid State Digital Timer AUTOMATICTIC ELECTRONIC TIMER Solid State The electronic timer featured in certain models provides full automatic timing of bake roast or self clean oven operation by means of two relay opened S P S T switches which are normally open contact 11 12 and 13 14 120 VAC poweris connected to terminals 1 and 2 The numeric value of the 4 digit display can be increased by clockwise rotation of the Time Set knob and decreased by counter clockwise rotation All knobs are removable by pulling straight out Indicator arrows LED are aligned over each of the four 4 push button function knobs and associated with that func tion Each indicator arrow is lighted during operation of that function and goes off at the end of that function With the exception of the self clean button pressing in any one of the three buttons on the left lights the respective indicator arrow which then allows only three 3 or four 4 seconds to set the time on the display then the display reverts to time of day if nothing is entered To set time of day in the display simultaneously press in any two of the three
89. OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Sealed Top Burners PROBLEMS Burners wil not ignite SPARK at top burner ignitors Burner will not ignite No SPARK to burner ignitors Burner knob pushed down and held in LIGHT position No spark or only random spark at one ignitor POSSIBLE CAUSE Burner orifice burner cap or burner ignition ports clogged Poor ground on burner cap Weak spark module Low gas pressure No 120 VAC to range Micro Switch contacts not closing Faulty wiring Bad connection at burner cap electrode and electrode Socket Inoperative spark module Electrode dirty burner cap dirty Cracked or broken electrode wire or electrode socket Most common cause is a cracked ignitor or a pinched ignitor lead wire permitting current leakage Bad connection of ground or lack of continuity to ground or ignitor Cracked or broken ignitor extension lead CORRECTION A Clean burner orifice or ign Clean burner cap Replace spark module Check pressure 6 WCP for LP Check electric at wall outl Check wiring against appr all terminals and connecti Check micro switch conta Check wiring against appr all terminals and connecti Check module according 1 Replace module Clean electrode or burner Replace electrode wire or Replace ignitor lead or
90. OR REPLACEMENT TO AVOID POSSIBLE ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT FOR TESTIN WARNING O YO 66cLO07 Gz JILVWJHOS 59411135 3MIl 4015 WIL uvis N33A038 ANO 038075 18V18 135 130 3000 440 SI I 430 LYLSOMAJHI NI 938072 21011 5341 096019 936029 94015 Luvs MON OLS 135 19915 M nada nado 10 BRONS 330 nas NOILYH3dO OSNIL HOLY HOLIAS SuHOLIAS AH917 AVALAN HLV3O 90 8001836 170634 07002 os 00 Ol dan Q310N 3SIMB3HIO 563711 NWOIMIO3I3 7 3 04 v9 81 6 NN HOVIO Na bo 3000 6 W3NIL 2012 4 1 9 14 3002 1379205 oL 3009 RSS356 P1141233 1141234 RSS358 P1130888 P1130875 P1141226 P1141231 RSS358CO P1141219 122 RC231002 Rev 3 NI 100634 01000 os Od Ol univ hou Fo t EE RV JILVWAHIS Q310N 3SIMH3HIDO 653 3 QuvzvH 7921412373 JN INdVM 2 091 795 81 S34IM TY SENILI3S 3HIL 015 2 WIL 1815 N33A138 ANO 035070 mon 38 18 45 2 1891 138 199005 5000 4
91. POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT 3 Attach ohmmeter leads scale to switch leads 3 Attach one 1 lead of the ohmmeter RX1 scale to With the switch in the OFF position infinite ohms each terminal of the ballast A reading of approxi open should be indicated mately twenty two 22 ohms should be indicated Attach one 1 meter lead to one 1 terminal of the 4 Momentarily depress switch Continuity low ohms ballast and the other lead to the metal cage on the should be indicated ballast Infinite ohms open should be indicated Attach lead to the other terminal Infinite ohms open 5 Depress andrelease the switch Infinite ohms open should be indicated should be indicated TOP BURNER VALVE TO TEST THE BALLAST The top burners of some models are equipped with Tri Set 1 Shut off power to the range top burner valves These valves provide flame adjustment for any size flame which is desired as well as click 2 Disconnect two 2 wire leads to ballast positions for LO MED and HI settings Depress the knob and turn the knob counterclockwise as far as it will go When the burner lights turn the knob back to the desired flame height PROBLEMS POSSIBLE CAUSE CORRECTIO 1 Burners will not ignite SPARK Burner venturi burner cap or Clean burner at top burner ignitors burner ignition ports clogged B Air Shutters out of adjustment Adjust air sh installatior Burner
92. R p o INLET NIPPLE NIPPLES FIGURE 1 21 5 ABOVE FLOOR REGULATOR UNIVERSAL MODELS Nat or LP Gas The regulator is factory adjusted for natural gas with a 3 NIPPLE supply line pressure of notless than 6 inches water column pressure W C P With the regulator adjusted for lique et fied petroleum LP gas the minimum supply pressure is RIGHT SIDE 11 inches W C P Forconversion procedure to LP gassee y eusow TO END the section on regulators and LP conversion procedures wLeriveRTICAL OR HORIZONTAL REGULATOR Cabinet Installation opening for gas slide in range See Z Page 10 irre SHUT OFF 2 UNION Top View Figure 3 7 RC231002 Rev 3 INSTALLATION INSTRUCTIONS INSTALLATION Location The location of the range should be selected so proper illumination freedom from drafts and convenience to other appliances in the kitchen are obtained Carefully level the range using the leveling legs provided The range must be level in orderto assure uniform cooking and baking A level or a large pan of water placed on an oven rack or on top of range can be used to level the unit The range is to be installed flush to rear wall and may be installed flush to side base cabinets Spacing to vertical side wall above cooking surface 3 as shown in Figure 2 6 as shown in Figure 3 for ranges with elevated ovens Minimum distance to horizontal combustible surface above cook
93. RICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Upper Oven Electric Gas Valve 1 10 11 Disconnectelectricity at main disconnect plug or power cord Remove the upper oven control panel upper oven bottom and upper oven racks Remove splash plate Turn off gas at SHUT OFF VALVE behind splash plate OR turn off gas at supply line to range Disconnect the RED and WHITE wires from the electric gas valve Disconnect the inlet tubing at the top of the shut off valve behind the backsplash Disconnect outlet tubing at the orifice fitting connec tion Remove the two 2 5 16 nuts from the bolts which secure the electric gas valve to the rear panel of the upper oven Remove the electric gas valve assembly with both tubings attached Transfer the tubing to the new gas valve Double wrench the fittings to avoid damage Reverse procedure to reinstall the electric gas valve Check all gas connections with soap for gas leak Upper Oven Thermostat 1 Disconnectelectricity at main disconnect plug or power cord Remove the upper oven control panel Remove control panel frame clock knobs thermostat knob and control panel glass Disconnect all wires from the thermostat contacts Remove the two 2 screws securing the thermostat to the thermostat mounting plate Remove the oven thermostat capillary bulb from the mounting clips in the top of the oven Rev
94. UAL POWER BEFORE SERVICING WARNING 25 X0 15 WOUJ Q3AONGH S 34M 035072 X N340 2 gt e e gi Sear 1380 e 5 8 1 02 1 32 1515 33 21 0 2 nousod 25 15 d3M l vM34Wil 31 15 01105 0 50 069106 6 OIL VIN3H9S 035019 X 340 0 2 arero x ony aanu 09 M 2 3042 308 5 25 Bao 81 09 29 1 SY Toug x Sen DN TN Tawa TN 2 quo s ec v ve e on 130 SI wo 1 51291 02 wouisod HOLWS 40123135 H ONIHOLIAS QavOH 102050 31 15 0105 7088 YOLINO XOLINII 34v8 3 IVA NY SNOVIGO LINN 9NIDIAM3JS NAHM Nous NING VM 90 1201 90 08 Nid 2 2 2 9 SVO ow 3 N3 0 305435 bi 2 0
95. UPPORT 1 Shut off power to the unit 2 Disconnect main gas line from unit Pull unit away from wall to gain rear access 3 Remove eight 8 screws securing rear cover to range 4 Remove two 2 screws securing backguard end cap to support CLOCK OR ERC KNOBS 1 The clock ERC knobs are removed by pulling them straight out from the clock or ERC VENT TRIM 1 Remove two 2 screws securing vent trim to lower backguard trim BURNER CAPS Models with Sealed Burners 1 Shut off power to the range Remove burner grates 2 Lift burner caps straight up from top MAIN TOP Models without Sealed Burners 1 Shut off power to the range 2 Remove grates and burner bowls if applicable 3 Main top is removed by lifting top up in front and then forward MAIN TOP Models with Sealed Burners 1 Shut off power to the unit 2 Remove burner grates and burner caps 3 Remove eight 8 screws securing main top to ven turi Lift main top up and forward to remove MAIN TOP TRIM 1 Shut off power to the range 2 Remove main top and lay top on a protected surface with top facing downward 3 Remove two 2 screws and spacers securing trim to main top and remove trim CONTROL PANEL 1 Shut off power to the range 2 Remove burner grates burner bowls and main top 3 Remove top burner knobs On models without the ERC the thermostat and selector switch knobs must also be removed Remove oven door 4 Re
96. and washer washer will be at bottom of spring Reverse so that washer is at top of spring and reinstall spring and washer 14 INSTALLATION INSTRUCTIONS Remove the cap in the body of the regulator over the washer and spring and tighten cap See Figure 13 for the correct position of the washer and spring WASHER a WASHER JE GA GAS Figure 23 OR SCREW REGULATOR AS 5 FOR LP SERVICE EOR NAT GAS SERVICE URN CAP OVER AND ax ONTO REGULATOR Figure 24 MODELS WITHOUT SEALED TOP BURNERS TOP BURNER ADJUSTMENT ORIFICES Remove four 4 top burners by removing the mounting screws andlifting out of bracket Then turn down the orifice hoods onto the pins being careful not to drive pin into the valve or to distort the hole through the center of the pin Reinstall the top burners and mounting screws See Figure 15 BURNER LOCATOR TAB FULLY INSERTED INTO LOCATOR SLOT AND FLUSH WITH BURNER SUPPORT BRACKET BURNER MOUNTING BURNER SUPPORT SCREW BRACKET ORIFICE HOOD LOCATOR SLOT MF DP FIGURE 25 15 FLAME APPEARANCE The air shutter see Figure 17 should be adjusted for a proper flame Adjust the shutter so the flame has an inner cone of bluish green and an outer mantle of dark blue The flame should be soft in character NOTE gas a slight yellow tip will be visible on top burner flam
97. anged from C3 00 up to C4 00 and down to 0 00 i e OFF by rotating the set time knob while displaying the clean mode Delayed cleaning can be programmed by momen tarily pressing the STOP TIME button and rotating the SET TIME knob to desired stop time up to eleven 11 hours fifty nine 59 minutes from the present time of day RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Models RST359 361 362 365 399 O AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT 5 Atthe end of the clean cycle the oven will turn off and the timer will display the time of day No alarm will sound 6 After the clean cycle turn the selector switch to MANUAL and the oven control to OFF The oven door can be opened approximately thirty 30 minutes after the completion of the clean cycle Do not attempt to open the oven door latch until approximately thirty 30 minutes have elapsed oth erwise the door lock mechanism may be damaged DO NOT FORCE THE LATCH HANDLE If the door will not open wait five 5 minutes and try again If a set button is pressed and the SET TIME knob is not rotated within four 4 seconds the display will return to the time of day except for SELF CLEAN button TIMER TESTING The electronic digital timer can be tested operationally and electrically Connectthe ohmmeter setto RX1 range across either timer switch 1
98. ars on the display then release the UP button RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Press the STOP TIME button Press the UP button to set the desired stop time of the self clean cycle For example to have the self clean end at 4 o clock press and hold the UP button until 4 00 appears on the display then release the UP button After approximately five 5 seconds the display will revert back to the Time of Day and AUTO will appear on the left of the display indicating the CLOCK TIMER is programmed for an auto matic timed operation The clock will automatically calculate the start time of the self clean cycle In other words a three 3 hour self clean cycle would begin at one 1 o clock and end at four 4 o clock When the starttime of the self clean cycle is reached the oven indicator in the center of the display will come on and the clean cycle will begin The oven indicator light on the control panel will come on and cycle ON and OFF with the thermostat When the stop time is reached the oven indicator turns off and an alarm will sound for approximately ten 10 seconds The oven will automatically turn off and AUTO will continue to blink on and off indicating the Clock Timer was set for an automatic timed mode and it is not completed After t
99. ated no voltage is indicated recheck primary input voltage Step 1 If primary input voltage checks good replace the relay power supply board 4 Tocheckthe bake relay drive voltage supplied to the relay power supply board from the ERC shut off power to the range and insert your AC voltmeter leads into the J1 connector at pins J1 2 and J1 1 and turn on power to the range With no bake operation programmed into the ERC zero 0 VDC should be indicated Program the ERC for a bake operation When the ERC initiates the bake program a voltage reading of approximately 24 VDC should be indi cated If no voltage is indicated check for loose connections or broken wiring and also for drive voltage at the ERC J1 connector at pins J1 9 and J1 5 37 5 the broil relay drive voltage supplied to the relay power supply board from the ERC shut off power to the range and insert your DC voltmeter leads into the J1 connector at pins J1 3 and J1 1 and turn on power to the range With no bake or broil operation programmed into the ERC zero 0 VDC should be indicated Program the ERC for a broil operation When the ERC initiates the broil program a voltage reading of approximately 24 VDC should be indi cated no voltage is indicated check for loose connections or broken wiring and also for drive voltage at the ERC J1 connector at pins J1 8 and J1 5 6 check the bake relay contacts shut off power to the range and
100. ated Infinite OHMS open contacts should be indicated in all positions except LITE If the switch fails this test it must be replaced DOOR LATCH MECHANISM The door latch mechanism is used to insure the oven door is sealed tightly against the chassis during the clean cycle The latch cannot be moved to the CLEAN position unless the door is closed A thermal safety jams the lock mechanism during the clean cycle to prevent accidental opening of the door latch during cleaning When the latch is jammed the latch cannot be moved to the COOK position After the cleaning is completed and the oven cools the latch is released and can be moved again to the COOK position A WARNING FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT LATCH SWITCH The door latch switch is a single pole double throw switch It is used to complete the self clean cycle On models without the ERC it also completes the circuit to the CLEAN indicator It is mounted on the door latch mechanism The Switch Contacts can be Checked as Follows 1 Shut off power to the range 2 Disconnect the switch wire leads and check the COM N O and COM N C contacts for continuity 3 When the door latch is in the left or unlocked position the COM N O contacts should be open and the COM N C contacts should be closed 73 4 Move the door latch to th
101. ature testing reveals that a calibration in excess of 35 F is required the oven temperature sensor sensor wire harness and wire harness sensor connections must be checked before replacing the ERC Aresistive connection within the sensor har ness will affect oven temperature 40 TROUBLE SHOOTING GUIDE Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS POSSIBLE CAUSE CORRECTION This is a normal condition wt Press the CLOCK button A Display flashes the Power failure Time of Day Intermittent connection Tighten loose connections c between E R C and wiring relay power supply board Defective E R C Replace E R C B No Display E R C totally inoperative Check house fuse or circuit wall outlet or junction box No power to range No voltage to relay power supply circuit board Check for 120 VAC at relay terminals E1 and E2 If no v range wiring If voltage is in No seconday output drive voltage from relay power supply circuit board Check for secondary drive vt VAO at relay board pins J1 indicated and Steps 1 and 2 relay power supply circuit bc proceed to Step 4 No input drive voltage to E R C Check for input drive voltage and J1 4 approximately 20 5 indicated check wiring betw supply circuit board If volta Step 5 Defective E R
102. auto matic timing of bake roast or self clean oven operation by means of two 2 relay operated S P S T switches which are normally open contact 1 2 and 3 4 120 VAC power is connected to terminals L1 and The numeric value of the 4 digit display can be increased by clockwise rotation of the SET knob and decreased by counterclockwise rotation All knobs are removable by pulling straight out NOTE The oven start time cannot be delayed with this timer OPERATIONAL TEST TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT This test procedure requires power applied 120 VAC either in the range or with 120 VAC line cord connected to terminals L1 and N for bench test An ohmmeter or continuity tester should be alternately connected across switch terminals 1 to 2 and 3 to 4 Disconnect wire leads to terminals 1 to 2 and 3 to 4 1 Set time of day on display Program minute timer for five 5 to ten 10 seconds Timer switches should indicate open condition on ohmmeter The alarm will sound at the end of the countdown 2 Connect the ohmmeter set to RX1 range across RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES either timer switch contacts 1 to 2 or 3 to 4 Press SET button twice Auto Program and rotate SET knob for approximately ten 10 to fifteen 15 sec onds Meter needle should swing to zero 0 ohms continuity indicating a closed swit
103. bing can be 1 2 minimum LP gas suppliers usually determine the size and material used on the system We do not recommend that flexible connectors be used in connecting our appliance to the gas supply unless American Gas Association approved Poorly designed connectors can be a source of gas leak Even when AGA approved flexible connectors are used the customer should be cautioned against kinking or damaging the connector when moving the range for cleaning or any reason This could cause a gas leak A shut off valve should be installed in the line supplying gas to the range Check local building codes and utility requirements A suitable pipe thread sealing material should be used which is approved for use with LP gases Caloric ranges are designed for easy connection between the supply line and the inlet fitting However all strains must be removed from the supply and fuel lines so the range will be level and in line INSTALLATION INSTRUCTIONS ranges can tip Install anti tip device packed with range See Installation Instructions Failure to do so could result in serious injury or death INSTALLATION INSTRUCTIONS FOR ANTI TIP BRACKET To Install Anti Tip Bracket Carefully Follow these Instructions 1 Prepare counter cutout per range Installation Instruc tions 2 Measure the distance from the range leveling leg shaft to the rear most projection of the range See 6 Figure A This will be referre
104. ble coaxial orifices and universal pin Sealed Top Burners are equipped with a 4 54 orifice spud for natural gas and separately packed 4 68 orifice spud to convert to LP gas or beginning October 22 1990 at serialnumber F0430127550 the venturi type top burners are equipped with 54 double coaxial orifices and universal pin Cast Sealed Top Burners are equipped with 3 54 double coaxial orifices with universal pins and 1 56 double coaxial orifice with universal pin Lower Oven Burner is equipped with a 50 double coaxial orifice and universal pin Broil Burner is equipped with a 54 orifice spud and separately packed orifice spud to convert to LP gas Upper Oven Burner is equipped with a 52 double coaxial orifice and universal pin ELECTRICAL REQUIREMENTS These ranges should be connected to a separate 115 volt 60 cycle AC three wire U ground receptacle parallel slots RC231002 Rev 3 SPECIFICATIONS Burner Ratings RSS NON SEALED Top Burner Nat 10 000 BTU HR Top Burner LP 8 000 BTU HR Oven Burner Nat 15 5000 BTU HR Lower LP 15 500 BTU HR Broil Nat 15 500 BTU HR Burner LP 13 000 BTU HR INSTALLATION INSTRUCTIONS SUGGESTED LOCATION OF SERVICE PIPE REAR WALL OR FLOOR 30 MODELS FIGURE 2 THE MAXIMUM GAS SUPPLY PRESSURE FOR THESE TO HOLE MODELS MUST EXCEED 14 INCHES W C P IN FLOOR 298 T SERVICE PIPE STUD RECEPTACLE LOCATION 4 1 2 REDUCE
105. ce of a properly adjusted oven burner flame is a bluish green inner cone and a dark blue mantle The flame characteristics should be clean and soft with no yellow tips Blowing or lifting of the flame should not occur The burner flame should be 1 2 long when the air shutter is correctly adjusted b An electric ignitor is used to light the burner DO NOT attempt to insert any object into the openings of the protective shield surrounding the ignitor Do not attempt to clean this area c The air shutter is located in the lower accessed area To adjustthe air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air shutterto close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is complete ULTRA RAYG BROILER BURNER An electric ignitor is used to light the burner DO NOT attempt to insert any object into the openings of the protective shield surrounding the ignitor element Do not attempt to clean this area MODELS WITHOUT SEALED TOP BURNERS Universal models Nat or LP are shipped from the factory orifices for Nat gas IF THEY ARE TO BE USED ON LP GAS the burner orifice spud must be changed This will be 17 found under the plate in the center of the burner box BE SURE to use the proper burner spud for the gas in use Reinsert Nat Gas orifice in burner box with louvers facing to rear of unit Nat Gas LP Gas Burner Spud 50 58
106. ch Repeat the procedure after transferring the test leads to the other switch contacts Allow countdown to complete the alarm should sound and the meter indicate open contacts NOTE slight click can be heard whenever the relay switches open or close TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECTPOWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Figure 63 Cook And Off Timer Rear View Partial LINE NEUTRA 79 CLEAN NEON 9 _ 3 5 4 SELECTOR 904070 SWITCH 3 MANUAL BAKE oe IGNITOR VALVE 53514 OVEN BROIL NEON GNITOR VALVE 4 COOK amp OFF TIMER Figure 64 Cook And Off Timer Switch Circuits RC231002 Rev 3 CLOCK TIMER FUNCTION MANUAL AUTO COMPLETE CLOSED COOKING IN AUTO OPEN Timer Switching Schedule BAKE AND BROIL IGNITORS The bake and broil ignitors are mounted to the bake and broil burners and ignite the gas flowing into the burner During a broil or manual bake operation current flows through the ignitor gas valve selector switch and thermo stat to neutral As the ignitor starts heating up and glowing its internal resistance decreases allowing more current to flow through the bake or broil circuit When the circuit current reaches approximately 3 2 3 6 amps the bi metal arm in the gas valve flexes opening the valve allowing gas to flow to
107. ch or shorted wire lead from the ERC pin J1 10 to ground or door is latched DOOR APPEARS IN DISPLAY DURING CLEAN MODE This is an indication of a defective latch switch or an open wire lead from the ERC pin J1 10 to ground or that the door latch has not been closed as required to initiate the clean cycle RC231002 Rev 3 ELECTRONIC RANGE CONTROL TEMPERATURE CALIBRATION The ERC incorporates 35 F calibration capabilities Follow the procedures below to calibrate the ERC 1 Press and release the BAKE TEMP function but ton 2 Rotate the SET knob clockwise until temperature between 500 550 is displayed Quickly before the ERC initiates the bake function press and hold the BAKE TEMP function button After ap proximately four 4 seconds the display will show 00 or the offset temperature that was previously programmed into the ERC 3 Rotate the TIME TEMP SET knob to show the desired offset temperature in the display up to 35 F in 5 increments to set oven temperature higher and to reduce oven temperature NOTE An accurate temperature test should be performed before calibrating the ERC 4 Press the CLOCK function button to enter the offset temperature into the ERC The calibration adjust ment will remain programmed into the ERC even if power is removed from the ERC or range NOTE Self clean temperatures are not affected by this calibration If oven temper
108. ck ballast for possible dar Replace if necessary Check for broken wires and lc connections Check switch contacts See DISASSEMBLY PROCEDURES 651 MODELS ME PRAEC OVEN BURNER IGNITOR 18 Disconnect electricity at main disconnect plug OVEN ELECTRIC GAS VALVE 1 Disconnect electricity at main disconnect plug 2 Remove oven door racks and oven bottom 2 Remove storage drawer 3 Remove lower storage drawer 3 Shut off main gas supply to range or shut off gas 4 Locate the two 2 wire leads attached to the oven supply to gas valve at inlet pipe shut off valve burner ignitor assembly Access to the leads is 4 Disconnect the four 4 wires from the gas valve located behind the storage drawer area Remove the assembly Violet and Blue Bake Brown and White two 2 wire nuts securing the oven burner ignitor Broil leads to the violet wires Note the position and 5 Disconnect main gas tubing from inlet pipe to gas configuration of ignitor assembly to the oven burner valve at elbow on gas valve Be certain to double 5 Remove the screw securing the oven burner ignitor wench the fitting to avoid damage assembly mounting bracket to the oven burner 6 Disconnect the broiler supply gas outlet line located two 2 screws securing the ignitor bracket to the rear on the right side of the gas valve assembly Be oven wall certain to double wrench the fitting to avoid damage 6 Remove the entire oven ign
109. d main top 3 Remove six 6 screws securing burner box to side panels 4 Remove control panel Remove two 2 screws securing manifold to filler trim Disconnect two 2 feed tubes to manifold 6 Lift up burner box and disconnect electrode leads at spark module 7 replace the burner box remove venturi assem blies and electrode leads burner box baffles with seal manifold and tubing to venturi Reassemble components on replacement burner box Be sure baffle seal is correctly positioned Check all gas connections for gas leaks with leak detector after reassembly e TOP BURNER VENTURI Sealed Burners 1 Shut off power to the range Shut off main gas supply to the range 2 Remove grates burner caps and main top 3 Disconnect feed tube from burner valve to venturi RC231002 Rev 3 94 4 Remove two 2 screws securing venturi to burner box 5 Remove screw securing mounting bracket to venturi and remove electrode from bracket Be sure to check venturi feed tube connection for gas leaks with leak detector after reassembly ELECTRODE WIRE WITH SOCKET Sealed Burner Units Aluminum Tubing Gas Feed 1 Shut off power to the range Shut off main gas supply to the range 2 Remove grates burner caps and main top 3 Disconnect tube to venturi Remove two 2 screws securing venturi assembly to burner box 4 Remove screw securing mounting bracket to venturi assembly and remove electrode socket 5 Remov
110. d to as distance A Figure 7 11 From the right rear edge of the prepared cutout measure the distance A and mark a point Repeat this procedure for the left hand side then draw a straight line between these points See Figure A Figure 8 Place the bracket with the inside edge against the straight line and the end against the cabinet side See Figure C If you do not have cabinets on both sides of the range it will be necessary to measure the width of the range W and place the bracket at the appropriate location See Figure D Mark two 2 hole locations If mounting into wood flooring drill two 2 3 32 holes as marked mounting into concrete using a ma sonry drill bit drill two 2 3 16 holes and insert plastic anchors Position bracket and mount using supplied screws Turn the leveling legs out approximately 1 4 The range may now be pushed into position Remove the storage drawer and check that the leg has engaged the mounting bracket If it has not the bracket must be relocated to ensure engagement of the leveling leg into the bracket If the range is moved from its original mounting location the bracket must be removed and used for the new mounting location RC231002 Rev 3 INSTALLATION INSTRUCTIONS CABINET INSTALLATION OPENING FOR GAS SLIDE IN RANGE A Cabinet cutout must be prepared as shown in Figure 11 Never install a range over kitchen carpeting Figure 11 LO BAC
111. dicator does not glow replace the indicator light If no voltage is present at the indicator terminals check for loose connectors broken wiring or other defective components thermostat ignitor etc NOTE The oven indicator light and the clean indicator light operates on 120 VAC Use caution when checking for indicator light voltages OVEN LIGHT SWITCH The oven light switch can be tested using the same procedure as the fluorescent light switch The fluorescent light components oven light switch and indicator lights are located behind the backguard glass mounted to the backguard control panel RC231002 Rev 3 The indicator lights oven light switch selector switch and thermostat on RST307 308 309 are located behind the control panel BURNER CAPS Models with Sealed Burners The burner caps on models with sealed burners contain the electrode tip for the spark ignition TO CHECK THE BURNER CAP 1 Turn off power to the unit 2 Remove burner cap from unit Attach one of the ohmmeter leads RX1 scale to the electrode termi nal Attach the other lead to the tip of the electrode Continuity low ohms should be indicated If continu ity is indicated remove one 1 lead and attach lead to the burner cap Infinite ohms open should be indicated SPARK GAP ELECTRODE GROUNDING RIVET Figure 76 Figure 77 76 OPERATION AND SERVICE PROCEDURES Spark gap should be checked and if necessary adju
112. display along with the oven indicator in the center of the display signifying that the clean cycle has started The oven indicator light on the control panel will come on and cycle ON and OFF with the thermostat At the end of the clean cycle the oven indicator light and oven indicator clock will turn OFF and an alarm will sound for approximately ten 10 seconds The oven will automatically turn off and AUTO will continue to blink ON and OFF indicating that the Clock Timer was set for an automatic timed mode and it is now completed Turn the selector switch to MANUAL the oven control to OFF and press the CLOCK CANCEL button The oven door can be opened approximately 30 minutes after the completion of the clean cycle Do not attempt to open the oven door latch until approxi mately thirty 30 minutes have elapsed otherwise the door lock mechanism may be damaged If the door will not open wait five 5 minutes and try again TO START SELF CLEAN LATER 1 2 Turn the selector switch knob to the AUTO position Turn the oven control counterclockwise until it stops CLEAN turn to STOP position Move the latchleverto the right hand SELF CLEAN position The clean indicator will now come on Press the COOK CLEAN button Press the UP button to set the length of time desired to self clean the oven For example to self clean up to three 3 hours press and hold the UP button until 3 00 appe
113. e E R C 22 Sensorresistancetoohigh Check sensor resistance wire harness and connections Open wire lead in sensor harness bad harness sensor connection or sensor resistance too high F4 Sensor resistance too low below 500 ohms Check for a short in sensor wire harness and check sensor resistance Indicates a failed component in the ERC Indicates a failed component in the ERC or due to fluctuations in 60 Hz power source Indicates a shorted or sticking contact in one or more of the function control switches Make sure the function buttons are not binding on the control panel glass reposition the ERC and or glass Make sure the function buttons spring outward after being de pressed F8 Indicates a failed component in the ERC F9 Door Latch Supervisory Door latched Sounds alarm and resets control to non cook mode if the door latch supervisory logic fails for a sample period of 2 seconds while the door is latched Unlatching the door if not locked and Cancel Key may reset display code and audible If the door is locked temp gt 500 F power must be removed until the oven door can be unlatched F5 F6 F7 LOCK LIGHT ON If LOCK appears in the display when the oven is not set in clean mode the oven sensor resistance is too high Check sensor resistance wire harness and connections DOOR APPEARS IN DISPLAY INBAKE BROIL MODE This is an indication of a defective latch swit
114. e burner box 6 Disconnect electrode at spark module Check gas connections for leaks with leak detector after reassembly BURNER BOX BAFFLE Sealed Burner Models Only On Aluminum Tubing Gas Feed 1 Shut off power to the range 2 Remove grates burner caps and main top 3 Remove three 3 screws securing baffle to burner box Baffle and silicone seal can now be removed Silicone seal must be located on baffle to assure proper top burner operation SPARK MODULE FREE STANDING MODELS 1 Disconnect electricity at main disconnect plug Shut off main gas supply to the range 2 Remove main top Remove burner box 4 Removetwo 2 screws securing spark module bracket to insulation retainer On models without sealed burners the spark module is located on the left side of the range The sealed burner models incorporate a spark mod ule on both the left and right sides of the range or one 1 spark module with four 4 outputs on left side 5 Remove screw securing module to mounting bracket Bend retaining tab to remove module from bracket 6 Disconnect wire leads to module Check wiring diagram for proper wire identification when reinstalling Check gas connections for leaks with leak detector or soap solution eo DISASSEMBLY PROCEDURES RST MODELS SPARK MODULE SLIDE IN MODELS Disconnect electricity at main disconnect plug Remove the top burner grates and main top Remove control panel Remove
115. e far right or locked position The COM contacts should be closed and the COM N C contacts should be open Figure 74 Latch Switch ROCKER SWITCH TESTING The rocker type switch on these models is a single pole double throw switch used to control the oven light The rocker switch contacts can be checked for continuity by using an ohmmeter set to the RX1 scale or a continuity tester Setthe switch to the position as shown in Figure 31 and connect the meter or tester leads to terminals 2 3 and then to terminals 1 2 Continuity should be indicated across terminals 2 3 and open contacts should be indicated across terminals 1 2 Setthe rocker switch to the position as shown in Figure 32 Continuity should be indicated across terminals 1 2 and open contacts indicated across terminals 2 3 If the switch fails either test it should be replaced 3 24277 2 JUU Figure 75 3 XS Figure 75A FLUORESCENT LIGHT SYSTEM The fluorescent light system incorporates a light switch fluorescent starter and ballast in conjunction with the fluorescent lamp Momentarily depress the lamp switch The lamp should light and remain lit until the switch is depressed a second time TO TEST THE FLUORESCENT LIGHT SWITCH 1 Shut off power to the range 2 Disconnect switch leads to wire nuts RC231002 Rev 3 TROUBLESHOOTING GUIDE TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT
116. e screw at each end of the front of the air intake panel Pull the panel forward Disassembly Disconnect the wires from the switches on the air intake panel from the range Depress clips securing the switch assemblies to the air intake panel remove switches from the air intake panel Main End Panel 1 Remove maintop to avoid possible damage Remove filter filler strip and splash plate Remove the side brace trim rail 2 Remove screw holding trim rail at bottom front corner of range Remove all screws holding backplate and end panel on the side being removed 3 Remove the inside side brace below upper oven by moving the front edge of the side brace toward the center of the range and sliding forward at the same time Slide the trim rail forward and off the range 5 Remove the end panel 6 Reverse the procedure to install gt 105 851 Models Light Socket Upper Oven Remove upper terminal block from range terminal block behind splash plate Remove control panel Disconnect light socket wires from the wire nuts Remove ovenlamp Press on both sides of the black clip holding the Socket to the housing and push socket into oven compart ment Fluorescent Light System The fluorescent light system uses a starter and a ballast which are used in conjunction with the fluorescent lamp To test the fluorescent lamp push in on the switch The lamp should light and should remain lit If it does not light and remain l
117. e thread It is recommended that a 1 2 close nipple a union and shut off valve be assembled into the regulator This places the assembly for each connection to the gas supply and access to the shut off valve as illustrated in Figure 1 The gas supply pipe to the range should be 3 4 rigid pipe then reduced to 1 2 pipe atthe pressure regulator If along run of fuel is required a larger size pipe may be required With the liquified petroleum LP gases the size of the piping or tubing can be 1 2 minimum LP gas suppliers usually determine the size and material used on the system We do not recommend that flexible connectors used in connecting our appliance to the gas supply unless American Gas Association approved Poorly designed connectors can be a source of gas leak Even when AGA approved flexible connectors are used the customer should be cautioned against kinking or damaging the connector when moving the range for cleaning or any reason This could cause a gas leak A shut off valve should be installed in the line supplying gas to the range Check local building codes and utility requirements See Figure 1 for details A suitable pipe thread sealing material should be used which is approved for use with LP gases Caloric ranges are designed for easy connection between the supply line and the inlet fitting However all strains must be removed from the supply and fuel lines so the range will be level and in line Use t
118. ee 3 screws black holding hinge to chassis DO NOT ALLOW DOOR TO FALL AND BREAK LIFT DOOR AND HINGE STRAIGHT UP BOTTOM HINGE Remove top hinge and door Remove three 3 screws black holding bottom hinge to oven chassis NOTE Door must be leveled when reinstalled See Door Alignment 104 Oven Door Alignment Loosen do not remove the three 3 screws holding the top hinge to the chassis Move the hinge to the right to raise the left side of the door or to the left to lower the left side of the door Splash Plate Trim Splash Plate Glass Remove the three 3 screws securing splash plate trim to underside of upper oven Support splashplate glass then remove trim and glass Jacket End Removal Remove the side brace trim Remove the screw at the bottom front corner of the jacket end Remove the upper oven door if the right jacket end is to be removed or the control panel if the left jacket end has to be removed Drill out the three 3 pop rivets on the front flange of the jacket end and the five 5 pop rivets on the black flange of the jacket end Lift the jacket end off the oven chassis NOTE When installing the jacket end the front flange must be pop riveted in place However 8 x 3 8 self tapping screws can be used on the rear flange if desired Decorative Panel Removal Remove the five 5 screws along the bottom edge of the air intake panel below the upper oven Remove th
119. egulator Reverse procedure to reinstall new pressure regula tor 7 Check replacement for leaks with warm soapy water ON gt 95 SUPPLY CORD 1 Shut off power to the range Remove storage drawer Remove screw securing wire clip to bottom shelf Disconnect supply cord from male plug on bottom shelf 5 Disconnect supply cord from wall outlet RON MALE LOADING PLUG Shut off power to the range Remove storage drawer Disconnect supply cord from male plug Remove screw securing wire cover to bottom shelf Disconnect wires from male plug Depress tabs on plug and push plug through lower shelf SHUT OFF VALVE 1 Shut off power to the range Shut off gas supply at main shut off valve Remove storage drawer Disconnect tubing from shut off valve to gas valve Disconnect shut off valve from inlet pipe When reassembly replacement valve check all con nections for gas leaks with leak detector or soap solution 1 Shut power to the range 2 Shut off gas supply at main shut off valve 3 Remove storage drawer 4 Disconnect gas inlet line at regulator tubing to inlet pipe 5 Remove two 2 screws securing inlet pipe to bottom shelf To replace the inlet pipe transfer regulator and fittings to replacement inlet pipe Check all connections for gas leaks with leak detector or soap solution Disconnect CIRCUIT BOARD Two 2 Piece ERC
120. elf clean button pressing in any one of the three 3 buttons on the left lights the respective indicator arrow which then allows only three 3 or four 4 seconds to set the time on the display then the display reverts to time of day if nothing is entered To settime of day in the display simultaneously press in the MIN SEC and BAKE HOURS buttons while rotating the SET TIME knob to the time of day The time of day clock has no AM and PM indicator RC231002 Rev 3 OPERATING INSTRUCTIONS AUTOMATIC ELECTRONIC TIMER When electrical power is initially applied to the range or after a power outage the display will alternately flash 88 88 and the two 2 left most arrows until the time of day is set No other clock function can be pro grammed until a time of day is set To Set Time of Day 1 Press the MIN SEC TIMER and BAKE HOURS buttons simultaneously while rotating the SET TIME knob to correct time of day Display shows HRS MIN The display will return to the time of day when the displayed timed function cycles out Time of day can be displayed at any time by pressing and holding the two 2 left most buttons Time of day cannot be changed when any timed function is active which may require a knowledge of time of day exception Minute Timer To Set the Minute Timer 1 Momentarily push the MIN SEC TIMER button Rotate the SET TIME knob clockwise to the desired time in MIN SEC
121. emperature approximately fifteen 15 minutes For programming information on models with the Electronic Range Control see Section Operation and Troubleshooting ERC Control The range is equipped with tilt proof oven racks with automatic stops The oven racks are removable and can be inserted at various levels They can be pulled to the STOP position without danger of tipping To remove the racks pull to the stop position raise the forward edge and lift Reverse the procedure to install racks One or both oven racks can be used during baking Always keep in mind that heated air in the oven must be allowed to circulate freely Leave least 1 1 2 between utensils and between utensils and the oven walls For example never place one cake layer directly over another stagger them within the oven f aan IE RR TM TT FIGURE 34 22 SAFE OPERATING PROCEDURES OPERATING THE TOP BURNERS MODELS WITHOUT SEALED BURNERS The top burners of some models are equipped with Tri Set top burner valves These valves provide flame adjustment for any size flame which is desired as well as click positions for LO MED and HI settings Depress the knob and turn the knob counterclockwise as far as it will go When the burner lights turn the knob back to the desired flame height The HI position provides a flame which will bring water to a full boil quickly This is the full on position of the valve If t
122. emperature display 2 Rotate the TIME TEMP SET knob to the desired baking temperature from 170 F to 550 F The display will increase in five 5 increments starting from 170 The ERC will automatically initiate the bake operation approximately two 2 seconds after the last temperature entry and ON will appear in the display The oven temperature rise will be displayed during oven preheat in 5 F increments starting at 100 F To cancel the bake function simply press the SET CANCEL button or rotate the TIME TEMP SET knob counterclockwise until the temperature display shows the three 3 center horizontal segments and the degree symbol The ERC will then automati cally cancel the bake function To Use the Cook Time Function 1 Press the COOK TIME button TIME OVEN and 00 will be displayed 2 Rotate the TIME TEMP SET knob clockwise to set the desired amount of cooking time up to eleven 11 hours and fifty five 55 minutes The display will increase in five 5 and ten 10 minute increments 3 Press the BAKE TEMP button BAKE will appear along with the three 3 center horizontal segments and the degree symbol in the temperature display If the BAKE TEMP button is not pressed within approximately five 5 seconds after setting the cook time an alarm will sound as a reminder to set the bake temperature 4 Rotate the TIME TEMP SET knob clockwise to the desired baking tempe
123. en control panel see illustration and controls bake broil self clean functions for lower oven Upper oven is manually operated by the thermostat knob Instructions for operating and testing the clock timer are on Pages 56 59 Refer to RST399 wiring diagram for wiring connections RC231002 Rev 3 UPPER FIRE EXPLOSION RST Models TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Figure 92 Upper Oven Thermostat The upper oven thermostat is in series with the upper oven gas valve upper oven neon and upper oven ignitor When upper oven is turned from OFF to any temperature selection contacts 1 and 2 on thermostat close The oven burner is turned on as the oven temperature increases 1 UPPER OVEN NEON UPPER OVEN 9 THERMOSTAT pw oN of UPPER OVER UrrPER OVE GA AL YE Figure 93 The contacts 1 to L open and close to maintain selected oven temperature Test Procedure 1 Disconnect electricity 2 Remove upper oven control panel assembly 3 With upper oven thermostat OFF No continuity Contacts 1 to 2 ON Continuity Contacts 1 to 2 RC231002 Rev 3 Calibration is by adjusting thermostat dial as per Page 91 or by calibration screw in center of thermostat shaft Oven Light All models designated to have a light in the u
124. ent of the display should momentarily light in sequence followed by momentary four 4 zeros and then four 4 eights and two 2 arrows flashing Ohmmeter checks across switch contacts 11 to 12 and 13 to 14 should indicate open switches infinite or very high ohms Ohmmeter should be on RX 1 range 2 Reset time of day on display press in two 2 left buttons and turn TIME SET knob Push in minute timer button far left and program five 5 to ten 10 seconds in display Timer switches should indicate open condition on ohmmeter Alarm buzzer should sound at the end of the countdown Push minute minder button to stop the alarm RC231002 Rev 3 58 CLEAN NEON T STAT SELECTOR 8 AUTO SWITCH MANUAL 9 7 Z IGNITOR VALVE MIN 215 214 ove L VEN BROIL 9 9 Qus IGNTOR VALVE 2 AA pe QN 3 ase TIMER Figure 55 Electronic Timer Switch Circuit OPERATION AND SERVICE PROCEDURES Models RST359 361 362 365 399 Ay WARNING TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT CLOCK TIMER FUNCTION 11 12 13 14 MANUAL COOKING IN AUTO AUTO COMPLETE O OPEN X CLOSED Timer Switching Schedule s pewno ie lt 5 Push self clean button in The following should take place immediately three 3 hours 3 00 should appear in the display
125. enter spacer This spacer is located be tween the clock bracket and control panel in the front and the top trim in back Angled end is toward the back and angle faces downward 8 Remove top trim by gently pulling sideways to disen gage trim from remaining end cap When reassembling check main gas connections for possible leaks BACKGUARD END 1 Shut off power to the range Shut off gas supply and disconnect main gas line to range Pull range away from wall to gain rear access Remove backguard glass Remove eight 8 screws securing rear cover Remove two 2 screws securing end cap to control panel Remove one 1 screw securing end cap to top trim 7 Removetwo 2 screws securing end capto backguard support 8 Removeendcap by gently pulling sideways to disen gage end cap from top trim Oo ON o BACKGUARD CONTROL PANEL 1 Shut off power to the range 2 Remove backguard glass 3 Remove fluorescent lamp if applicable 4 Remove four 4 screws securing control panel to end caps and tilt control panel forward 5 Remove components clock or ERC indicator light fluorescent light components light switch es etc from control panel and assemble them on replace ment panel RC231002 Rev 3 DISASSEMBLY PROCEDURES RST MODELS FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER TO THE OVEN BEFORE SERVICING BACKGUARD S
126. ents and the degree symbol The program will continue to repeat until the CAN button is pressed The time of day should then be displayed RELAY POWER SUPPLY CIRCUIT BOARD TESTING Testing with No Voltage Applied The relay power supply circuit board transformer windings relay windings and relay contacts can be checked as follows 1 Shut off power to the appliance 2 Disconnect the J1 connector from the circuit board Also remove the wire leads from the circuit board terminals E1 through E7 Using an ohmmeter check for the following readings in Table 1 below Refer to Figure 22 for correct terminal pin location Figure 23 shows the relay power supply circuit board sche matic RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT OFFER epo each transformer terminal J1 5 J1 6 J1 11 8189 and E2 in turn to APPROXIMATE OHMS READINGS 560 OHMS 560 OHMS 5 7 OHMS 2 4 OHMS 120 150 OHMS INFINITE OHMS OPEN INFINITE OHMS OPEN 120 VAC Figure 36 Relay Power Supply Circuit Board Terminal Pin Locations p Figure 37 Relay Board Schematic RC231002 Rev 3 36 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control
127. ents start ing at 100 F When the timed cook function is completed the ERC will automatically turn the oven off and an alarm will sound three 3 times The display will then show the time of day To change the cook time or baking temperature while the oven is operating in the timed cook function simply press the appropriate button for the function to be changed COOK TIME or BAKE TEMP and then rotate the TIME TEMP SET knob to set the new time or temperature To cancel the timed cook function before it is com pleted simply press the SET CANCEL button or rotate the TIME TEMP SET knob counterclock wise until cooking time display shows 00 or until the temperature display shows the three 3 center horizontal segments and the degree symbol The ERC will then automatically cancel the timed cook function To Use the Stop Time Function Press the STOP TIME button appear in the display STOP TIME will Rotate the TIME TEMP SET knob clockwise to set the desired stop time or time the oven is to shut off up to eleven 11 hours and fifty nine 59 minutes after the time of day depending on the current time of day programmed into the ERC The display will increase in five 5 minute increments Press the BAKE TEMP button BAKE will appear along with the three 3 center horizontal segments If the BAKE TEMP button is not depressed within approximately five 5 seconds after setting the stop time an ala
128. er will count down in seconds if the entered time is one 1 hour orless If the entered time is more than one 1 hour the timer will count down in minutes until reaching one 1 hour on the display then the timer will count down in seconds for the remaining time When the timer counts down to 00 an alarm will sound three 3 times to indicate the timing function is completed Press the MINUTE TIMER button or the SET CANCEL button to cancel the timer func RC231002 Rev 3 tion If the timer function is not cancelled the alarm will sound approximately once every ten 10 seconds to remind you to cancel the minute timer function To cancel the minute timer function while the timer is still counting down simply rotate the TIME TEMP SET knob counterclockwise until 00 is displayed The ERC will automatically cancel the timer function To Use the Bake Function 1 Press the BAKE TEMP button BAKE will appear along with the along with the three 3 center horizon tal segments and the degree symbol in the tempera ture display 2 Rotate the TIME TEMP SET knob to the desired baking temperature from 170 F to 550 F The display will increase in 5 increments starting with 170 The ERC will automatically initiate the bake operation approximately two 2 seconds after the last temperature entry and ON will appear in the display The oven temperature rise will be displayed during oven preheat in 5 increments
129. er by two 2 pop rivets on each side 4 Storage drawer panel and storage drawer backer are secured to storage drawer using screws STORAGE DRAWER PANEL RST MODELS 1 Remove storage drawer from range 2 Remove six 6 screws securing outer panel to drawer panel liner 3 replace the panel remove four 4 screws secur ing drawer handle to panel STORAGE DRAWER HANDLE RST MODELS 1 remove the handle using the Storage Drawer Panel Removal Procedure DISASSEMBLY PROCEDURES 651 MODELS EN OT OPER STORAGE DRAWER PANEL LINER RST MODELS 1 Remove storage drawer from range 2 Remove six screws securing drawer panel to liner 3 Remove seven 7 screws securing liner to drawer assembly 4 Reverse procedure to reinstall DRAWER ASSEMBLY RST MODELS 1 Remove storage drawer from range 2 Remove seven 7 screws securing drawer liner to drawer assembly 3 replace the drawer assembly remove the rivets two 2 each side securing drawer runners to drawer assembly DRAWER RUNNER RST MODELS 1 Remove storage drawer from range 2 Remove two 2 rivets securing drawer runner to drawer assembly NOTE The drawer runner CATCH and the drawer track TAB are color coded Be sure to match a black drawer runner CATCH to a black drawer track TAB and gray drawer runner CATCH to a gray drawer track TAB SIDE PANEL TRIM Shut off power to the range Remove oven door and sto
130. er column height which the gas pressure will support against the atmospheric pressure on top of the water column The manometer therefore indicates gas pressure in inches water column This conforms with the gas specifications for gas appliances which are given as inches WCP or inches water column pressure USING THE MANOMETER The usual procedure for taking the pressure reading is to connect the tubing to one of the gas valve orifice hoods and turn on the valve A full load reading should be taken by turning on all of the top burners and the oven burner to assure that the pressure under a full load is adequate Figure 33 shows four 4 inches water column pressure WCP two 2 inches above and two 2 inches below the RC231002 Rev 3 20 GAS PRESSURE TUBING TO MANIFOLD jon OR GAS Im STEP ADO WATER AUJUST FOR LEVEL APPLY GAS PRESSURE AND READINGS 2 2 4 Figure 33 Mannometer OPERATING PROCEDURES SAFETY PRECAUTIONS READ BEFORE OPERATING THE RANGE Accidents are always tragic especially because so many of them could have been prevented with a little care and judgement Here are some basic good practices to follow for safe use of the gas range 1 10 11 Be sure the range is installed by a qualified technician and is properly grounded Never use the range for warming or heating the room This warning is based on safety consideratio
131. er the oven thermostat is calling for heat The alarm will sound at end of the cooking period 1 second ON one 1 second OFF for one 1 to two 2 minutes and the oven will turn off Momen tarily pressing any one 1 of the three 3 left most buttons will turn off the alarm before the one 1 to two 2 minutes is up After cooking cycle is over set selector switch to MANUAL and the oven control to OFF To Program the Oven for Delayed Time Bake Oven starts at a later time and shuts off at the end of the cooking cycle 1 2 Set selector switch to AUTO Set the oven control to the desired baking tempera ture Momentarily press BAKE HOURS button until and 0 00 are displayed Rotate the set time knob clockwise to the desired amount of baking time The setting range is from one 1 minute to eleven 11 hours fifty nine 59 minutes NOTE The oven will now turn on until the stop time is set Momentarily press the STOP TIME button The display will show the end of the cook period if no delayed start is selected present time of day Rotate the SET TIME knob clockwise to set the desired stop time The stop time can be set up to eleven 11 hours and fifty nine 59 minutes from the present time of day During the delay period the cookpot amp will remain off At the appropriate start time stop time minus set cook time the cookpot will light and the range will cook
132. er to the oven must be turned off and the selector switch wiring removed when checking the contacts for continuity Ac cess to the selector switch contacts can be made by removing the control panel NOTE The selector switch is not found on models with the ERC SELECTOR SWITCH CONTACTS POSITION Bto4 wm Jo X X CLOSED 71 LINE NEUTRA TSTAT 0 SELECTOR 96479 SWTCH ICNITOR VALVE Selector Switch Circuit OVEN THERMOSTAT Not Used On Models With ERC The oven thermostat maintains the correct oven tempera tures in the bake broil and self clean operations The thermostat is located under the control panel In manual and timed bake operations thermostat contacts C BA and 1 2 close completing the bake circuit through the clock in a timed bake operation the selector switch bake ignitor and bake gas valve to neutral Thermostat con tacts 1 2 are the cycling contacts that maintain the correct oven temperatures In a boil operation thermostat contacts C BR and 1 2 close completing the broil circuit through the broil ignitor and broil gas valve to neutral Thermostat contacts 1 2 are the cycling contacts that maintain correct broiling tempera tures In the self clean function with oven temperatures below approximately 700 thermostat contacts COM NO 7 9 and 1 2 close completing the clean circuit through the latch switch the broil ign
133. er to close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is complete Low burner flame may be adjusted by turning adjustment screw in center of valve stem Normally the low flame should be adjusted to the minimum steady blue flame approximately 1 4 flame length Check the adjustment by turning from high to low several times to see that the burner does not go out HIGH VENTURI ASSEMBLY Figure 16 Models with Cast Top Burners The air shutters See Figure 7 should be adjusted for a proper flame Adjust the air shutter so the flame has an inner cone of bluish green and an outer mantle of dark blue For Access to the Air Shutters Lift off four 4 burner caps Remove one 1 screw at each burner body Pull each burner body upwards and discon nect the ignition wire at the electrode Remove one 1 flat headed screw at each burner and lift off main top Remove plenum box covers when so equipped To Adjust the Air Shutter Loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is com plete Low burner flame may be adjusted by turning adjustment screw in center of valve stem Normally the low flame should be adjusted to the minimum steady blue flame approximately 1 4 flame length Check the adjustment by turning from high to low several times t
134. erse procedure to reinstall the upper oven thermo stat Be certain the capillary mounting clips are 103 positioned properly Refer to the wiring diagram for correct wire termination Upper Oven Clock Timer Indicator Lights Control Panel Glass 1 Disconnect electricity at main disconnect plug or power cord Remove screws securing control panel frame to con trol panel Remove clock knobs and oven thermostat knob Remove control panel glass Remove screws securing control panel to range frame Depress tabs and push indicator lights through control panel Disconnect wires from indicator light Remove screws securing clock timer assembly to control panel Transfer wires one 1 forone 1 point to point to new clock timer Figure 94 RC231002 Rev 3 Upper Oven Door Assemblies Removal Remove the three 3 screws holding the top hinge to the chassis EXTREME CARE SHOULD BE TAKEN TO BE SURE THE DOOR DOES NOT DROP AND BREAK NOTE The unit MUST be clear of overhead cabinets to remove screw DISASSEMBLY Pull gasket from slot in door When replacing gasket be sure it is installed properly and that it seals the door to the chassis when closed 3 CORNER BRACE DOOR GASKET EXTRUSION LEFT STRIKE C TCH GLASS PANEL INNER GLASS PANEL OUTER RST Models When replacing the glass spread the side frame pieces apart slightly Carefu
135. erts this resis tance change to a corresponding temperature readout The ERC then cycles the bake broil relays to maintain the desired temperature setting The ERC is also capable of sensing certain failure condi tions which can occur in the temperature sensor the self clean latch switch or the ERC itself If the ERC senses a failure power will be removed from the bake broil relays an alarm will sound and a failure code will be displayed Each major component of the Electric Range Control System ERC temperature sensor or relay power supply circuit board is serviced as a separate part However each component and related wire harness must be tested prior to replacing an individual component TESTING PROCEDURES DISPLAY MODE segments of the display can be checked by using the following sequence 35 NOTE Clock must previously be set for the time of day 1 Press and hold the CLOCK button until TIME is displayed and until TIME turns off 2 Momentarily press CANCEL button until all display segments are lit Following the lighting of all of the segments the display will go through a SALES DEMONSTRATION mode displaying individualfunc tions The SALES DEMONSTRATION mode will show 1 BROIL three 3 horizontal segments and the degree symbol 2 OVEN TIME 00 3 CLEAN TIME and 3 00 4 TIMER and 00 5 time of day 6 all segments and 7 BAKE three 3 horizontal segm
136. es There are no shutters to adjust NOTE OnLP gas a slight yellow tip will be visible on top burner flames but will not affect burner perfor mance OR TOP BURNER ADJUSTMENT Above Serial Number F0430127550 TO CONVERT Lift off four 4 burner caps See Figure 27 Remove one 1 screw at each burner body Pull each burner body upwards and disconnect the ignition wire at the electrode Mark wires for identification on reassembly Remove one 1 flat headed screw at each burner and lift off main top Remove plenum box covers when equipped Remove two 2 screws from each venturi mounting bracket and remove venturi assemblies Turn the orifice hoods onto the pins The orifices should be turned snug onto the pins careful not to drive pin into the valve or distort the hole through the center of the pin Reinstall the burner bodies and caps The air shutters should be adjusted for a proper flame Adjust the air shutter so that the flame has an inner cone of bluish green and an outer mantle of dark blue The flame should be soft in character To adjustthe air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is com plete Reinstall the plenum box covers main top and main top burners in reverse order of removal NOTE On LP gas a slight yellow tip will be visible on top burner flames but will not affect burner
137. es but will not affect burner performance MODELS WITH SEALED TOP BURNERS NOTE Sealed Top Burner Models with Serial Number Date Codes F006 through F009 are for use Natural Gas only and are not field convertible for use on LP gas TOP BURNER ADJUSTMENT Below Serial Number F0430127550 ORIFICES Universal Models Natural or LP are shipped from the factory orificed for Natural Gas IF THEY ARE TO BE USED ON LP GAS the burner orifice spuds must be changed They will be found wired to the inlet pipe behind the storage drawer The proper orifice for use on Bottled LP Gas is red colored and stamped 68 drill size SURE to use proper burner spud for the gas in use Rewire the Natural Gas orifice spuds to the inlet pipe for future conversion Nat Gas LP Gas Burner Spud 54 68 Red colored for identification TO CONVERT Remove four 4 top burners by pulling upwards See Figure 26 Remove the two 2 flat headed screws at each burner and lift off main top Replace the burner orifice spuds using a 5 16 nut driver Reinstall maintop and burners To replace the burners position the ignitor over the hole at the rear of each burner opening and push the burner down onto the burner base until the skirt contacts the maintop M MAIN TO Mc ORIFICE SPUD Figure 26 RC231002 Rev 3 INSTALLATION INSTRUCTIONS BURNER ADJUSTMENT No gas input adjustment is necessary as the burner are equipped with fixed orific
138. es no longer Be sure the liquid completely covers the cap and base portion of the assembly After 20 minutes remove burner cool slightly and rinse thoroughly with cold water Be sure hands are protected to prevent burns from hot water Be sure all the solution is completely rinsed off both the inside and outside of the burner If some stains still remain rub with a Dobie pad The burner may then be left to dry at room temperature or be placed in the oven at 170 for 1 2 hour BE SURE TO PROTECT YOUR HANDS WHEN REMOVING DRIED BURNERS FORM THE OVEN UNIVERSAL GAS ORIFICES With the exception of the Broiler Burner and Sealed Top Burner orifices for these models are of the coaxial type They contain a double coaxial orifice hood and universal pin The hood orifice is sized for Natural Gas 6 inches water column pressure The pin orifice is sized for LP Gas 11 inches water column pressure The orifice is adjusted for Natural gas as shipped from the factory It must be adjusted for use on LP gas This requires that the orifice hood be screwed or turned down approximately two 2 turns onto the pin The hood should be turned down snug but not tight to the point where it damages or distorts the pin See Figure 19 When set up for Natural Gas gas flows around the pin and through the orifice of the hood which is sized for Natural Gas When the hood is screwed down for LP gas the gas flowis only through the hollow pin which is sized for
139. ews securing clock to the mounting bracket 4 Pull clock forward and disconnect wiring 5 When reinstalling clock refer to the appropriate wiring diagram to assure correct wire termination FLUORESCENT LAMP Backguard RSS MODELS 1 Disconnect electricity at main disconnect plug 2 Remove bottom trim and grille supporting glass Remove knobs and glass 3 Gently twist fluorescent while pulling forward to loosen end pins in sockets 4 Remove light 5 Reverse procedure to reinstall light FLUORESCENT LAMP RST MODELS 1 Disconnect electricity at main disconnect plug 2 Remove backguard glass 3 Fluorescent lamp is now accessible Twist lamp to remove from sockets LIGHT SWITCH BACKGUARD MOUNTED 1 Disconnect electricity at main disconnect plug 2 Remove backguard glass 3 Remove fluorescent lamp if applicable to prevent damage to lamp 4 Remove 1 2 nut securing switch to backguard con trol panel 5 Remove four 4 screws two 2 each side securing backguard control panel to end caps and tilt control panel forward NOTE There is a spacer bracket located between the control panel and the top trim which will be loose when the control panel is moved forward Replace with angled edge toward back and angle facing downward 6 Disconnect wire nuts to switch leads and remove switch BALLAST FLUORESCENT LIGHT RST MODELS 1 Shut off power to the range 2 Remove backguard glass Remove fl
140. flame not correctly Adjust burnet adjusted LP GAS conversion it instructions Poor ground on ignitor Tighten grounding bracket or gap 1 32 0 between ignitor and bracket dimple is too large 2 Burner will not ignite A No 120 VAC to range A Check electri SPARK at top burner ignitors Burner knob pushed down and B Micor Switch contacts not B Check wiring held in LIGHT position closing and be sure are correct a C Faulty wiring C Check wiring and be sure are correct a D Inoperative spark module D Check modu on page ceramic dirty spark gap E Clean cerami Aat Adi ioter Aw p 231002 3 74 TROUBLESHOOTING GUIDE TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT OVEN CONTROLS The oven controls consist of a thermostat selector switch gas vlave and a 120 VAC electric ignitor to provide ignition for the gas at the oven burner and broiler burner PROBLEMS Oven Burner Broil Burner will not turn Selector switch set on BAKE BROIL Thermostat set at 350 Door latch in cook position NOTE The flat type ignitor used in these models has an operating current range of from 3 2 amps A C to 3 6 amps A C The gas valve is calibrated to open at slightly over 3 2 amps since the ignitor will be hot enough to ignite any gas flowing from the bur
141. ge See ERC voltage J1 5 and program the ERC for a bake operation RC231002 Rev 3 38 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT When the ERC initiates the bake operations a volt age reading of approximately 24 VDC should be indicated If no voltage is indicated check for the input supply voltage at pins J1 3 and J1 4 Step 3 5 broil relay drive voltage insert your DC voltmeter leads into the J1 connector at pins J1 8 and J1 5 and program the ERC for a broil operation When the ERC initiates the broil operation a voltage reading of approximately 24 VDC should be indi cated If no voltage is indicated check for the input supply voltage at pins J1 3 and J1 4 Step 3 Figure 40 Electronic Range Control Rear View 39 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control ERC FAILURE CODES AND WARNINGS The Electronic Range Control is capable of detecting certain failures within the ERC the oven temperature sensor and the self clean latch switch The failure codes and warnings which may appear on the display include F1 through F8 DOOR or LOCK A brief description of the failure codes and warnings is listed below F1 Indicates a failed component in th
142. ge is solid wood or a vertical stud is available a wood screw or lag bolt of sufficient length may be employed to secure the range If the wall behind the range is not solid such as paneling or dry wall sheet rock construction use of a Molly Bolt is required The anchor portion of the Molly Bolt should be of sufficient lenght to hold it securely to the building material The thicker the material the longer the anchor portion must be INSTALLATION INSTRUCTIONS BROILER BURNER ORIFICE 6 BELOW PLATE ALTERNATE METHOD 2 SENS 1 5A IN MOBILE HOMES Any installtion in a mobile home must conform with the Manufactured Home Consutruction and Safety Standards Title 24 Part 32 80 in Canada CSA standard Z240 4 1 or when such standard is not applicable with the local codes For mobile home installation it is necessary to use alter nate METHOD 2 see Figure 5A to secure range to floor See rating label to determine if range can be used in this application ANY OPENINGS IN THE WALL BEHIND THE RANGE OR THE FLOOR UNDER THE RANGE MUST BE SEALED ELECTRICAL CONNECTIONS FOR GROUNDING THIS APPLIANCE MUST ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRIC CODE ANSI NFPA NO 70 1990 FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN ELECTRIC SHOCK PERSONAL INJURY OR DEATH The
143. ged Air shutters out of Adjust air shutter accord adjustment instruction Burner flame not correctly Adjust burner flame accc adjusted LP GAS information in installation Poor ground on ignitor Tighten bracket and or grounding bracket or gap 0 between ignitor and bracket dimple is too large Low gas pressure Check pressure 6 WCI for LP 2 Burner will not ignite No No 120 VAC to range Check electric at wall ou SPARK at top burner ignitors Burner knob Micro Switch contacts Check micro switch posi pushed down and held in not closing micro switch contacts S LIGHT position Faulty wiring or bad Check wiring against connection all terminals and connec Check module accordinc Inoperative spark module Replace module Clean ceramic check gr Ignitor ceramic dirty spark gap out of adjustment Replace ignitor Cracked or broken ignitor extension lead 3 Anintermittent or occasional A Crossed polarity When A With all switches in the spark after unit is turned off polarity is correct no voltage at the N termin voltage is present at neutral ground If voltage is pre to ground and no voltge to spark module with switch at off RC231002 Rev 3 78 TROUBLESHOOTING GUIDE FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS 4 Unit continues to spark after it
144. gned to provide pressure of approximately six 6 inches water column pressure WCP for natural gas and approximately eleven 11 inches for WCP for liquid propane LP gas provided the universal type gas regulator and gas valves have been correctly set up for the type gas employed These pressures therefore require that the minimum supply pressure to the regulator must be at least six 6 inches WCP for natural gas and eleven 11 inches WCP for LP gas with maximum pressure not to exceed fourteen 14 inches WCP MEASURING GAS PRESSURE Equipment for measurement of gas pressure varies from pressure meters and gauges to the relatively simply and most commonly used manometer If it is used follow the directions supplied with the unit The following informations covers the use of a manometer A manometer is simply a U shaped tube of clear plastic or glass see illustration A scale in inches is located between the two 2 legs of the U In use the tube is filled with sufficient water to achieve a level at 0 inches One end of the tube is connected to the range manifold or gas valve orifice while the other end of the tube or leg is open When gas pressure is applied the water on the gas side of the tube is pushed down and the water in the other leg rises up against the atmospheric pressure on the open end The sum of the readings below the zero level and above the level will provide the gas pressure in inches water column or the wat
145. gnitor circuit With the oven turned on and the ignitor glowing red a current reading of approximately 3 2 3 6 amps should be indicated The ignitor can also be removed and bench tested using the current test method and an AC jumper or test cord connected to the ignitor leads ELECTRIC GAS VALVE The bake and broil dual gas valve supplies the gas flow to the bake or broil burners The valve contains bi metalic arms attached to the valve seats and are wound with a small electric heater coil When a current range of approximately 3 2 3 6 amps flows through the bake or broil circuit the bi metalic arm is heated causing it to flex or bend allowing gas to flow to the burner where it is ignited by the burner ignitor The gas valve is located behind the storage drawer ELECTRIC GAS VALVE TEST WITH VOLT OHM METER 1 Disconnect electricity cord Disconnect plug or power 2 Remove the two 2 wire terminals from Point for testing BAKE portion of gas valve or Point B for testing BROIL portion of gas valve Set volt ohmmeter on the RX1 ohms scale zero 0 the meter 4 Attach a meter lead to each of the terminal studs on the portion of the valve to be tested 63 5 Ifthe meter does not show an OPEN circuit the gas valve is operative 6 Reattach the two 2 wire terminals removed from Point A or Point B on the gas valve TO BROIL BURNER GAS VALVE ASSEMBLY TEST PROCEDURE Figure 66 SELECTOR SWITCH
146. he Electric Gas Valve Assembly using a Volt Ohmmeter is also explained Test Procedure Using a Test Lamp 1 Disconnect electricity cord Disconnect plug or power 2 Attach one 1 lead of test lamp to any white wire except for white wire on gas valve 3 Attach the remaining lead of the test lamp to the RED wire on the gas valve point A 4 Set the oven heat control to 350 5 Reconnect electricity 6 light at RED wire electrical circuit interrupted before gas valve Light at these terminals proceed to Step 7 7 Disconnect electricity Attach lead of test lamp to the white wire terminal on the gas valve point A 8 Reconnect electricity Set the oven heat control at 350 9 Nolight at WHITE wire electrical circuit interrupted in gas valve Light at WHITE wire indicated an operative gas valve 101 TEST POINT A GAS VALVE GAS INLET Figure 91 Optional Test with Volt Ohmmeter 1 Disconnect electricity cord Disconnect plug or power 2 Remove the two 2 wire terminals from the gas valve point A Set volt ohmmeter on the X1 ohms scale Zero the meter 4 Attach a meter lead to each of the terminal studs of the valve 5 the meter does not show an open circuit the gas valve is operative 6 Reattach the two 2 wire terminals removed from the gas valve point A Clock Timer The automatic electronic timer is located in the upper ov
147. he burner flame is turned down an audible click can be heard as the valve reaches the MEDIUM position This flame is sufficient to keep water boiling in a covered pan When the flame is turned down lower a second click can be heard This is a very low or Keep Warm flame setting which is the LO position on the valve The low flame provides a warming heat to keep food which is already cooked ready to serve The Tri Set valves are equipped with metered fixed orifices and the low setting cannot be adjusted As there are air shutters the burner flames can be adjusted in accordance with the Adjustment and Calibration Instruc tions The HI LOW valves on other models are similar but without the click stops TOP BURNERS The top burners consists of a burner and integral cap a flash tube and support a gas delivery tube including venturi and an adjustment air shutter These burners are designed for trouble free operation with a minimum of parts MODELS WITH SEALED BURNERS The top burners of these models are equipped with Tri Set top burner valves These valves provide flame adjustment for any size flame which is desired as well as click positions for LO MED and HI settings Whenever a top burner gas valve knob is depressed and turned fully counterclockwise the electrode built into the burner cap will start sparking and continue as long as the knob is held in this position After the burner lights move the knob
148. he clean cycle turn the selector switch to MANUAL the oven control to OFF and press the CLOCK CANCEL button The oven door can be opened approximately thirty 30 minutes after the completion of the clean cycle Do not attempt to open the oven door latch until approximately thirty 30 minutes have elapsed oth erwise the door lock mechanism may be damaged DO NOT FORCE THE LATCH HANDLE Ifthe oven door will not open waitfive 5 minutes and try again CLOCK TIMER TESTING PROCEDURES P C BOARD TESTING NO POWER TO UNIT 1 2 Shut off power to the range and remove the P C board Set ohmmeter to RX10 scale RC231002 Rev 3 Attach the ohmmeter leads to the P C board L1 TB1 and TB2 terminals resistance reading of approximately one hundred 100 ohms should be indicated If zero 0 or infinite ohms is indicated the P C board must be replaced Attach one 1 meter lead to the transformer ground terminal and the other meter lead to the L1 TB1 terminal Infinite ohms should be indicated If zero 0 or a low ohms reading is indicated replace the P C board Remove the meter lead from the L1 TB1 terminal and attach it to the N TB2 terminal Infinite ohms should again be indicated If zero 0 or a low ohms reading is indicated replace the P C board Attach the ohmmeter leads to the K1 relay contact terminals TB4 and TB5 An infinite ohms reading should be indicated If a zero a
149. he time of day has not been set To cancel the Minute Timer action prior to time out the Minute Timer TIME setting must be changed to zero While the Minute Timer is counting down the Time of Day is displayed by depressing the set button one time The Time of Day will be displayed with no words symbols indicators on and the Minute Timer TIME counting down in the background The Time of Day is displayed until the set button is depressed or until the timer has timed out If the set button is depressed again one time the Clock Timer changes back to displaying the Minute Timer set ting If the Minute Timer has timed out to zero 0 while the Time of Day is being displayed the display acts in the normal END OF CYCLE mode To change the Time of Day during a Minute Timer Func tion press the set button once to display the Time of Day Rotate the set knob to the desired time of day USING THE AUTO TIMER This timer is used in conjunction with the oven s Timed Bake or Self Clean functions to automatically turn off the oven when the timer counts down to zero NOTE The oven start time can not be delayed with this timer The Auto Timer function can be selected at any time unless the Minute Timer is in operation by pushing the set button two 2 times The symbols V and and the word AUTO will light and the display will show 00 The Auto Timer TIME can be entered at this time by rotating the set knob to nine 9
150. he timer to countdown to 0 00 display should return to time of day and the switches open NOTE A slight click can be heard whenever the relay switches open or close OPERATION AND SERVICE PROCEDURES AUTOMATIC ELECTRIC TIMER RSS380 A WARNING FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT LINE NEUTRAL 69 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT BAKE AND BROIL IGNITORS The bake and broil ignitors are mounted to the bake and broil burners and ignite the gas flowing into the burner During a broil or manual bake operation current flows through the ignitor gas valve selector switch and thermo stat to neutral As the ignitor starts heating up and glowing its internal resistance decreases allowing more current to flow through the bake or broil circuit When the circuit current reaches approximately 3 2 3 6 amps the bi metal arm in the gas valve flexes opening the valve allowing gas to flow to the burner where it is ignited by the glowing ignitor The ignitors will glow anytime the bake or broil burners are in operation and cycle on and off with the thermostat cycling contacts The operation of the OVEN BROILER ELECTRIC IGNI TOR can be checked by using a VOLT OHMM
151. heck for broken wires or Check thermostat contact Instruct customer on prope BAKE function Check selector switch con procedures Check timer contacts accc See E R C system test prc Check for broken wires or Instruct customer on prope Check latch switch contac Check timer contacts accc See selector switch test pr See E R C system test prc Check for broken wires or RC231002 Rev 3 TROUBLE SHOOTING GUIDE FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS 10 continued Oven does not operate in SELF CLEAN 11 Oven light does not operate 12 Fluorescent lamp does not operate RC231002 Rev 3 All Models Bake POSSIBLE CAUSE Oven or broiler burner does not turn on Defective thermostat Defective oven lamp Defective light switch Faulty wiring Defective light socket Defective lamp Defective starter Defective ballast Faulty Wiring Defective light switch 84 Broil Burner CORRECTION Check unit in BAKE and E functions operate normally If in CLEAN circuit If not ch shooting procedure in precee Check thermostat contacts Check lamp and replace if ne bulb Check switch contacts Check for broken wires and connections Check light socket for contin Check lamp and replace if ne Replace starter Che
152. il Low Boil w Cont Cleaning Panels Portable Self Clean Cook Top Under Counter Wall Oven Wall Oven w Cont Cleaning Panels Self Cleaning Wall Oven Micro Combination Electric Gas Trash Compactor VentHood K Microwave X zcdo vu lt 231002 3 BACKGUARD Varible Natu Bottle Unive Expo 115 2307 2087 No Backguard Plain Rail Laminated Top Plain Rail Cutting Board 4 Backguard w Auto Timer Special Designation Standard Deluxe Backguard Special Designation Deluxe Backguard Double Decker coe m xcrz GENERAL INFORMATION RECEIVING Inspect unit thoroughly at time of delivery Report any visible damage to the carrier immediately If the damage is concealed and not discovered until after delivery has been accepted make a concealed damage report to the carrier Concealed damage report forms may be ob tained from the carrier s agent This procedure must be followed shipments i e complete range or parts are shipped at the buyer s risk Manufacturer s responsibility ends when the consignment is accepted by the carrier in good order Manufacturer will give every assistance on damage claims by supplying any necessary supporting papers such as invoices or bills of lading It must be understood that this assistance does not imply acceptance of responsibility for settlement of such claims Claims for loss or damage cannot be de ducted from
153. in 60 HZ power source Indicates a shorted or sticking contact in one or more of the function control switches Make sure the function buttons are not binding on the control panel glass reposition the ERC and or glass Make sure the function buttons spring outward after being de pressed Indicates a failed component in the ERC F4 F5 F6 F7 F3 F9 Door Latch Supervisory Door latched Sounds alarm and resets control to non cook mode if the door latch supervisory logic fails for a sample period of 2 seconds while the door is latched Unlatching the door if not locked and Cancel Key may reset the display code and audible If the door is locked temp gt 500 F power must be removed until the oven door can be unlatched LOCK LIGHT ON If LOCK appears the display when the oven is not set in clean mode indicates a defective latch switch or shorted wire lead from the ERC pin J2 4 or door is latched DOOR APPEARS IN DISPLAY IN BAKE BROIL MODE This is an indication of a defective latch switch or a shorted wire lead from the ERC pin J2 4 to ground or door is latched DOOR APPEARS IN DISPLAY DURING CLEAN MODE Thisis an indication of a defective latch switch or an open wire lead from the ERC pin J2 4 to ground or the door latch has not been closed as required to initiate the clean cycle ELECTRONIC RANGE CONTROL TEMPERATURE CALIBRATION The ERC incorporates 35 F calibration capabil
154. ing atthis point the Stop Time Knob should POP out and within one minute the oven burner should go OFF 65 6 Ifthe oven burner does not turn ON and OFF after conducting test in instructions one 1 through five 5 then proceed as follows 7 certain the wires are connected as shown the appropriate wiring diagram 8 Conduct a continuity test across the switch contacts of the clock timer See Figure 70 CLOCK TIMER CONTACTS DIAL Figure 70 CLOCK TIMER The Clock Timer must be replaced if the switch will not close or open the circuit at the settings indicated in Table below CLOCK TIMER CHART OFF BOTH KNOBS OPEN OPEN OUT START SET STOP CLOSED CLOSED NOW TIME DELAY SET START amp CLOSED CLOSED START STOP TIMES CLOSED ONLY BETWEEN START TIME AND STOP TIME SETTINGS 1 Push in on the Stop Time Knob and set the Stop Time Indicator to approximately two 2 hours ahead of the time on the clock See Figure 69 2 Advance the Clock Hands or Digits until they reach the Start Time Setting at this point the Start Time Knob should POP out and within one 1 minute the lower oven burner should come ON 3 Advance the Clock Hands or Digits until they reach RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES MECHANICAL TIMER FOR RSS MODELS the Stop Time Setting at this point the Stop Time Knob should POP out and within one minute the oven burner should go
155. ing surface is 30 and must be the width of the range Maximum depth of cabinets installed above the range is 13 Single Ovens Figure 4 RC231002 Rev 3 47 TO VERTICAL E x 1 7M DEPT 0 DOORS ALLOW 66 TO BOTTOM ez Of CAM LADO 6 FOR VENT MOOD ADJACENT INSTALL ATION MOTE FOR RANGES Ex 1 Ranges With Elevated Ovens Figure 5 It is the responsibility of the installer to comply with the installation clearances specified on the rating plate attached to the appliance NOTE Clearance specified to combustible construction walls and materials are based on a temperature rise of wood structures resulting from appliance operation These clearances are suitable for walls of studding lath and plaster or othertypes of combustible materials which have a density of 20 pounds per cubic foot or more evaluation of the clearances required has been made for installations adjacent to low density cellulose fiber board and similar materials which have a density of less than 20 pounds per cubic foot nor to plastic tiles or sheeting SECURE RANGE TO HOUSE STRUCTURE For safety consideration means have been provided for this range except one having an elevated oven to be secured to th house wall behind the range METHOD 1 see Figure 5A If the wall behind the ran
156. ing switch to bracket 6 wiring diagram to assure proper wire termi nation 7T Reverse procedure to reinstall new switch DOOR LATCH ASSEMBLY RST MODELS 1 Shut off power to the range 2 Remove grates burner bowls and main top 3 Remove control panel Follow Control Panel Disas sembly Procedures Steps 3 5 4 Remove two 2 screws to latch cover 5 Remove two 2 screws securing latch handle to latch assembly 6 Remove two 2 screws securing latch switch mount ing bracket to latch assembly 7 Remove six 6 screws three 3 each side securing burner box to side frames and two 2 screws securing manifold to burner box Remove burners On sealed burner models do not remove screws securing mani fold to burner box Remove the two 2 screws securing manifold to filler trim Burner box can not be lifted slightly to gain access to latch assembly CARE MUST BE TAKEN TO AVOID BENDING OR CRIMPING TUBING 8 Remove screw securing wire clip to insulation re tainer 9 Remove four 4 screws securing latch assembly to mounting bracket DISASSEMBLY PROCEDURES 651 MODELS OPER eee ER ONA 10 door and remove four 4 screws securing latch assembly to front frame Latch assembly can now be removed MOUNTING BRACKET TOP BURNER Models without Sealed Burners 1 Shut off power to the range When replacing latch assembly latch switch and 2 Remove grates burner bowls a
157. intain the correct oven temperatures In a broil operation thermostat contacts C BR and 1 2 close completing the broil circuit through the broil ignitor and broil gas valve to neutral Thermostat contacts 1 2 are the cycling contacts that maintain correct broiling tempera tures In the self clean function with oven temperatures below approximately 700 F thermostat contacts COM NO 7 9 and 1 2 close completing the clean circuit through the latch switch the broil ignitor and broil gas valve to neutral After the oven temperature reaches approximately 700 F thermostat contacts COM NO open and COM NC close now completing the circuit through the latch switch selec tor switch timer contacts bake ignitor and bake gas valve to neutral Contacts 1 2 cycle to maintain correct self cleaning temperatures The thermostat contacts can be checked for continuity by a continuity tester or an ohmmeter set to the low ohms range and following the thermostat contact chart Power to the oven must be turned off and the thermostat contact chart Power to the oven msut be turned off and the thermostat wiring removed when checking the contacts for continuity Access to the thermostat contacts can be made by removing the control panel THERMOSTAT TSTAT OPEN CLOSED N S NOT SPECIFIED Thermostat Contact Chart RC231002 Rev 3 64 OPERATION AND SERVICE PROCEDURES MECHANICAL TIMER FOR RSS MODELS FIRE OR EXPOLSION HAZ
158. is product If you require further assistance please contact CUSTOMER RELATIONS DEPT OR 1 319 622 5511 AMANA IOWA 52204 CALL ask for the Customer Relations Department Users of Caloric products outside of the United States and Canada should contact EXPORT CUSTOMER RELATIONS DEPARTMENT AMANA REFRIGERATION INC AMANA IOWA 52204 USA TELEX 4330076 AMANA CABLE AMANA IOWA USA RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS DANGER Immediate hazards which WILL result in severe personal injury or death DANGER WARNING Hazards or unsafe practices which COULD result in severe personal injury or death WARNING CAUTION Hazards or unsafe practices which COULD result in minor personal injury or product or property damage CAUTION RC231002 Rev 3 3 GENERAL INFORMATION GENERAL INFORMATION This manual provides you with complete instructions and suggestions for handling installing and servicing Caloric Self Cleaning Gas Ranges This manual is based on information gained through experience and careful testing This information if fol lowed carefully will assure the customer of proper unit operation with a minimum of servicing requirements thus insuring the maximum benefits of clean modern cooking Unless the unit is properly installed and carefully ex plained the customer will not receive the utmost advan tages that gas cooking provides Feel free at all times to call Caloric to discuss any prob
159. is turned off 5 spark or only random spark at on ignitor 6 Yellow tipped burner flame 7 Flame blows away from burner 8 Flames flash back into mixer head 9 Floating lazy flame 10 Gas smell in kitchen Non Sealed Top Burners POSSIBLE CAUSE A Shorted valve switch B Switch has been pulled up and off of fixed positon on valve so that it is not turned to off positon with valve stem A Most common cause is a cracked ignitor or a pinched ignitor lead wire permitting current leakage B Bad connection of ground or lack of continuity to ground of ignitor C Cracked or broken ignitor extension lead A Toolittle primary air B Burner head bent C Ifusing L P gas range may not be properly converted Too much air B Gas pressure too high C Heavy draft around cooktop area A Blocked burner A Leakin pipe joint 79 CORRECTION Replace switch NOTE If shorting is cau customer should be advi Carefully reposition swit from off to high several ti broken Replace ignitor lead Tighten ground connect ground path from ignitor Replace ignitor Open air shutter on burn Level burner head Check for proper L P cc Slightly close air shutter Check pressure at orifice Eliminate source of draft Close air shutter slightly Checkfor possible bloc Check gas connections needed RC231002 Rev 3 TROUBLE SHOOTING GUIDE FIRE
160. isplay Or No No Voltage to Clock Timer P C 120 VAC at P C bo Display Board TB1 and TB2 If no voltage is wiring Defective Clock timer P C Disconnect ribbon cable from Board voltages at P C board 20 pin incorrect voltages are indicate Check interconnect cable for Defective P C Board to Display cable Board Interconnect Cable No Voltage to Display Board Check for 2 0 3 5 VAC at dis no voltage is indicated check Board Clock Timer Does Not Defective Interconnect Cable Check interconnect cable for Respond when a replace cable Pushbutton is Pressed Defective Display Board Check display board function defective replace display boa Defective P C Board If interconnect cable and disp P C board Beeper Does Not Sound Defective P C Board Replace the P C Board When Control Function Buttons Are Pressed Time of Day Clock and Timing Functions Operate Normally Time of Day Display in Not a Problem This is a Feature Press COOK time and STC Military Time of the Clock Timer simultaneously to set clock shut off power to unit wait 5 Oven Does Not Heat In Defective P C Board Check K1 relay contacts on P Timer Bake or Self Clean contacts not closing replace Timed Modes Clock Timer Accepts Proarammed Time Replace Wirina 31 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control NOTE Two 2 piece control sys
161. it check the wiring using the diagram in the appro priate portion of this service manual Replace by process of elimination to locate any faulty parts Fluorescent Lamp Remove filter filler strip from range at top of splash plate below upper oven Lower splash plate Lift lamp straight up out of lampholders DO NOT TURN LAMP Lampholder Remove filter filler strip and splash plate Disconnect upper terminal block from range terminal block Remove wires leading to the nearest wire nuts from the lampholders Remove the two 2 screws holding each lampholder in place Ballast Remove filter filler strip splash plate Disconnect upper terminal block from range terminal block Remove wires of ballast from nearest wire nuts Remove two 2 nuts mounting ballast Light Switch and Fluorescent Light Switch Remove air intake grille below upper oven door Press Tinnerman spring on switch assembly against end of switch and remove switch from opening Disconnect switch wires RC231002 Rev 3 UPPER OVEN RST Models UPPER OVEN PARTS PLATE REAR COVER END PANEL INSULATION RETAINER V SWITCH OVEN SURFACE LAMPE TRIM LOWER E MM DECORATIVE PANEL TRIM SPLASHPLATE UPPER LO 4 22 TRIM SPLASHPLATE GLASS Figure 96 RC231002 Rev 3 106 POWER BEFORE SERVICING FOLLOW SPECIFIC STEPS LISTED THIS MANUAL n a I lt x
162. itch a Check gas valve valve Check E R C circuit bo according to instruction Check thermostat accor thermostat Check wiring against ap be sure all terminals anc tight Check main gas line shi at inlet pipe Check wall outlet voltac Check gas pressure 11 Reposition BAKE BROI Adjust universal orifice Install correct orifice brc Check gas pressure 6 WCP for LP Check voltage at wall o Check alignment of TROUBLESHOOTING GUIDE FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS 8 9 Oven does not AUTO BAKE Oven does not operate in DELAYED BAKE 10 Oven does not operate in SELF CLEAN All Models Bake POSSIBLE CAUSE Controls not set correctly Selector Switch Defective timer Defective E R C circuit board Faulty wiring Defective thermostat Controls not set correctly Selector Switch Defective timer Defective E R C circuit board Faulty wiring Controls not set correctly Defective latch switch Defective Timer Selector Switch Defective E R C circuit board gt wirina 83 11 CORRECTION Instruct customer on prop function Check contacts on procedures on Page 60 Check contacts on timer replace timer See E R C system test prc C
163. ities Follow the procedures below to calibrate the ERC 1 Press and release the BAKE TEMP function but ton RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control 2 Rotate the TIME TEMP SET knob clockwise until a temperature between 500 550 is displayed Quickly before the ERC initiates the bake function press and hold the BAKE TEMP function button After ap proximately four 4 seconds the display will show 00 or the offset temperature that was previously programmed into the ERC Rotate the TIME TEMP SET knob to show the desired offset temperature in the display up to 35 F in 5 increments to set oven temperature higher and to reduce oven temperature 4 Press the CLOCK function button to enter the offset temperature into the ERC The calibration adjust ment will remain programmed into the ERC even if power is removed from the ERC or range NOTE Self clean temperatures are not affected by this calibration If oven temperature testing reveals that a calibration in excess of 35 F is required the oven temperature sensor sensorwire harness and wire harness sensor connections must be checked before replacing the ERC A resistive connection within the sensor har ness will affect oven temperature calibration ELECTRONIC RANGE CONTROL Checking Input Voltage and Output Voltage The following information pertains to checki
164. itor and broil gas valve to neutral After the oven temperature reaches approximately 700 F thermostat contacts COM NO open and COM NC close now completing the circuit through the latch switch selec tor switch timer contacts bake ignitor and bake gas valve to neutral Contacts 1 2 cycle to maintain correct self cleaning temperatures The thermostat contacts can be checked for continuity by using a continuity tester or an ohmmeter set to the low RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES ohms range and following the thermostat contact chart Power to the oven must be turned off and the thermostat wiring removed when checking the contacts for continuity Access to the thermostat contacts can be made by remov ing the control panel THERMOSTAT TSTAT KNOB 5 s S x X CLEAN CYCLES BELOW ABOVE 700 F 700 OPEN CLOSED N S NOT SPECIFIED N Thermostat Contact Chart A WARNING FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT SPARK MODULE TESTING When properly operating the spark module will produce a spark at the ignitor accompanied by a sharp snapping sound each time the ignitor sparks The spark module is located under the burner box on the left side The sealed top burner units have two 2 spark modules one 1 on the left and one 1 on the right or one 1 spark module wi
165. itor assembly Slide Similarly disconnect the bake outlet line on the left ignitor to the left keeping ignitor assembly horizontal side of the valve assembly 7T Remove the four 4 NUTS from the mounting studs BROIL BURNER IGNITOR which secure the gas valve assembly to the gas valve 1 Disconnect electricity at main disconnect plug mounting bracket 2 Remove the oven door and oven racks 8 Remove gas valve and gas inlet tubing from range 3 Remove the two 2 hex head screws securing the reinstall gas inlet tubing or new gas valve broiler burner ignitor shield bracket to the mounting 9 reinstall gas valve assembly reverse procedure bracket attached to the cavity wall 10 Check all gas connections with soap for gas leaks 4 Pull ignitor slowly toward the front of the oven cavity 11 Refer to the wiring diagram on the range for correct until the white wires connecting to the ignitor are wire termination Be certain all insulator sleeves are visible reinstalled and insulating pads are on the valve 5 Grasp the one 1 WHITE ignitor lead and GENTLY terminals PULL until the wire nut and approximately four 4 inches of the attached wire is inside the oven com BROILER BURNER partment Repeat procedure for remaining ignitor 1 Disconnect electricity at main disconnect plug lead The hole in the left side of the oven wallislarge 2 Remove oven door and oven racks enough to clean only ONE 1 wire nut at a time 3 Remove the two 2 screws
166. k of the display board and remove the display 6 Using a 1 4 nut driver remove nut securing top board and mounting bracket assembly burner valve to manifold 7 Liftthe clock glass out of the mounting bracket 7T Reverse procedure to reinstall top burner valve BE 8 Remove the four 4 clock display board mounting CERTAIN TO CHECK TOP BURNER VALVE FOR screws and remove the board from the bracket GAS LEAK WITH LEAK DETECTOR OR WARM 9 Follow reverse procedures to install the clock display SOAPY WATER board MANIFOLD TOP BURNER ACTUATOR SWITCH 1 Shut off power to the range Shut off gas supply to the 1 Disconnect electricity at main disconnect plug range 2 Remove top burner knobs 2 Remove grates burner bowls and main top 3 Removescrewundercontrolpanelandremovescrews Partially remove control panel Follow Control Panel securing control panel end caps on top left and right Disassembly Procedure Steps 3 5 sides Pull control panel towards you then lift up on 4 Remove one 1 screw to each top burner valve and control panel to clear top burner valve stems remove valve from manifold 4 Depress tab inside top burner actuating switch small 5 Disconnect feed tube to manifold On sealed burner oblong hole one 1 for each wire To remove wire units there are two 2 feed tubes which must be see Figure Below disconnected 5 Lift top burner actuating switch off top burner valve 6 Remove two 2 screws securing manifold t
167. le The LOCK indicator will be displayed ap proximately 10 20 minutes into the clean cycle and remain on after the completion of the clean cycle When the stop time is reached the ERC will auto matically turn the oven off and the time of day and LOCK will be displayed LOCK will remain dis played until the oven temperature is at a safe level to open the door Allow the oven to cool approximately twenty 20 to thirty 30 minutes before trying to move the door lock lever to open the door DO NOT FORCE THE LOCK LEVER If the door lock will not open wait five 5 minutes and try again NOTE The LOCK light and actual door latch locking unlocking temperatures are not calibrated with each other i e the door lock may be opened before the LOCK light turns off or vice versa To Use Cancel Function 1 Pressing the SET CANCEL button will cancel all cooking cleaning or timing functions except the minute timer function The display will return to the time of day unless a minute timer operation is present To display the time of day during a program press the CLOCK button The display will return to the time of day To view the remaining time on a program after returning the display to the time of day simply press the appropriate function button MINUTE TIMER STOP TIME TIME or CLEAN button The display will then show the remaining program time ELECTRONIC RANGE CONTROL ERC 34 OPERATION AND S
168. lectric heater coil When a current range of approximately 3 2 3 6 amps flow through the bake or broil circuit the bi metallic arm is heated causing it to flex or bend allowing gas to flow to the burner where it is ignited by the burner ignitor The gas valve is located behind the storage drawer ELECTRIC GAS VALVE TEST WITH VOLT OHM METER 1 Disconnect electricity Disconnect plug or power cord 2 Remove the two 2 wire terminals from Point A for testing BAKE portion of gas valve or Point B for testing BROIL portion of gas valve Set volt ohmmeter on the RX1 ohms scale zero 0 the meter 4 Attach a meter lead to each of the terminal studs on the portion of the valve to be tested 5 If the meter does not show an OPEN circuit The gas valve is operative 6 Reattach the two 2 wire terminals removed form Point A or Point B on the gas valve OPERATION AND SERVICE PROCEDURES A WARNING FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT TO BROIL BURNER BAKE GAS VALVE ASSEMBLY TEST PROCEDURE TO OWEN BURNER SELECTOR SWITCH The selector switch is a two 2 position switch used for MANUAL or AUTOMATIC bake operation The selec tor switch contacts can be checked for continuity by using a continuity tester or an ohmmeter set to low ohms range and following the selector switch contact chart Pow
169. lems which may not be fully understood Refer to the Parts Catalog when replacement parts are needed 109108 Pa 03621409 v 4 Gatorie uooti RST369UL SEMAL 0161522306 D MODEL IDENTIFICATION The correct model number manufacturing number MN or P and serial number should be known prior to ordering parts so that incorrect shipments and delays can be avoided See Rating Label example The rating label is located in the burner box of the unit and can be observed by raising the main top The rating label on sealed burner units is located on the front frame behind the storage drawer The wiring diagram is located on the bottom of the storage drawer assembly vom 1 0277 19 gt 2 fee gt ves que wr 08 UM ng 6 On cote am 9 9 wyo 0 9 ue 35 06006 020 CALORIC MODEL DESCRIPTION BREAKDOWN No Width Required 15 18 20 18 C Convertible H High Boil J w Cont Cleaning Panels Upper Oven 30 35 40 42 Lower Self 36 Cleaning Low bo
170. lly slide the glass into the frame being sure the gasket stays in place and does not double over on itself Carefully place top frame piece in place Be sure the gasket is in place properly and does not fold over when replacing the frame HANDLE REMOVAL Remove the two 2 screws holding the handle to the bottom of the door DOOR STRIKE REMOVAL Remove the control panel Cutor push away insulation Use a wrench to remove strike DOOR CATCH REMOVAL Open oven door Grasp top HINGE GASKET GLASS 4 GUIDE OVEN DOOR HANDLE OVEN DOOR Figure 95 IMPORTANT It is not necessary to remove the door gasket black when replacing the door glass However caution must be taken to be sure the gasket does not stretch or get torn when the frame is removed or replaced GLASS REMOVAL Remove door and lay face up on a pad Remove the two 2 screws on each side of the door atthe top Carefully slide the top frame piece out of the door assembly The glass can now be lifted out of the door frame BE SURE THE GASKETS IN THE FRAME DO NOT COME OUT WITH THE GLASS IF A PIECE OF GASKET DOES COME OUT REPLACE IT IN THE FRAME BEFORE REPLACING GLASS RC231002 Rev 3 and bottom edges of catch with a pliers squeeze together and pull catch out of door OVEN DOOR HINGE REMOVAL Top Hinge Open oven door to gain access to screws on right side of chassis Hold door and remove the thr
171. loth If not cleaned there may be noticeable smoke odor or visible dirt the next time the unit is used 3 Crazing Craze is the name given to the small hair line marks which are sometimes found in enameled surfaces after use They look like little cracks but they are not The enamel around them will never chip or peel off due to these marks we cannot guarantee enamel against crazing or discoloration the customer should be informed as to the proper care of enamel To the customer any mark is a defect as they do not understand enamel They are afraid the enamel will peel or crack off leaving a rusty spot This is not true as craze marks will never peel or crack A craze mark is simply a place where the outer coat of enamel has separated The dark color that appears in the crack is dust that catches in the opening To service a craze complaint it is best to use the following Explain crazing to the customer using as an illustration the effect of hot water in a cold glass it cracks Compare it to the hairlines in dishes and cups due to continued heating and cooling If the customer can be made to understand that the enamel will never come off the customer will be satisfied One point to remember with service calls on crazing is to take care of it immediately The longer the customer has to wait the worse it appears to her While this is true of all service work it is especially true of crazing complaints Make it a point
172. ment should be weighted or loaded in orderto represent more closely the average cooking temperature of the oven versus the on off cycling of the thermostat with the full rate gas valve The procedure for loading a thermocouple is illustrated in Figure 20 5 8 1 2 x 11 ALUMINUM FOIL FOLD ON DOTTED LINE Figure 32 Loading A Thermocouple 1 AFTER 7TH An 8 1 2 x 11 inch piece of aluminum foil should be folded five 5 times doubling the thickness with each fold After the fifth fold place the thermocouple in the center of the aluminum piece as shown and fold once more Finally fold the sides so the foil clings to the thermocouple The loaded thermocouple will then provide temperature readings on the thermometer that more closely resemble the mean or average temperature of the oven as it cycles on and off above and below the temperature setting With all the controls properly set for Bake turn the oven thermostat to 350 RC231002 Rev 3 INSTALLATION INSTRUCTIONS After the oven has cycled for 25 to 30 minutes note the zero level temperature that the oven cycles ON and OFF For example at 350 setting the oven cycles between 335 and 355 This provides a mean or average temperature of 345 F well within the 25 F specification GAS PRESSURE Correct ignition and operation of the burners are dependent upon adequate gas pressure The regulator is desi
173. ming will occur Setting the Minute Timer The minute timer can be used for precisely time baking or broiling operations in the oven It can be used for timing from one 1 minute up to nine 9 hours and fifty nine 59 minutes RC231002 Rev 3 To Set the Minute Timer 1 Display the MINUTE TIMER button The timer will display 0 00 2 Press the UP button until the desired time period is displayed and release the UP button The minute timer is now programmed After approxi mately five 5 seconds the timer display will revert back to the Time of Day while continuing to count down the programmed time An alarm will sound when the timer reaches 0 00 Press the MINUTE TIMER button to silence the alarm To check the remaining time in the program simply press the MINUTE TIMER button The Minute Timer can also be used when the Clock Timer is programmed for a Timed Bake or Self Clean operation NOTE The Minute Timer does not control oven operation SETTING TIMER FOR TIMED BAKE Bake Cycle Only SEMI AUTOMATIC OPERATION Oven starts at once and shuts off at the end of the cooking cycles 1 Turn selector switch knob to AUTO 2 Turn oven control knob to the desired baking tem perature Pressthe STOP TIME button The display will show 0 00 4 Pressthe UP button to the desired stop time and then release the UP button After approximately five 5 seconds the display reverts back
174. move five 5 screws securing control panel to front frame filler strip RC231002 Rev 3 90 5 Remove two 2 screws securing end caps to side panel Pull control panel front and then up to remove from valve stems Remove filler strip located be tween control panel and burner box on models with out sealed burners 6 Toremoveendcaps remove two 2 screws securing each end cap to control panel 7 Remove two 2 screws securing thermostat to con trol panel and two 2 screws securing selector switch to control panel except ERC models On Models RST307 and 309 the indicator lights rocker switch and clock display board mounting bracket must be removed from the control panel OVEN LIGHT SWITCH Slide In Models 1 Disconnect electricity at main disconnect plug 2 Remove control panel 3 Remove wires from terminals on light switch 4 Gently squeeze clips on switch and push through front of control panel 5 Reverse procedure to reinstall new switch INDICATOR LIGHT REMOVEAL OVEN CLEAN Slide In Models 1 Shut off power to the range 2 Partially remove the control panel Follow Control Panel Removal Procedures Steps 2 5 Remove the indicator from the indicator lens by sliding the indicator spring finger tabs off of the lens The indicator lens can now be removed by pushing it out of the control panel 4 Disconnect the indicator wire leads 5 Follow reverse procedures to reinstall the indicator light
175. n the four 4 burner mounting screws which retain the burners to the burner supports are removed the screws still secured they can be removed with a Phillips screwdriver To remove the burners release the burner head brackets from the burner support lift up and pull towards the rear of the range Toreplace the burners slip the Venturi long thin end over the burner orifice and then position the burner locating brackets into the burner support channel Reinstall the burner mounting screws Wiping the burners following each use will remove spillover deposits and grease spatters before these soils get a chance to harden the surface Burnt soil can be cleaned by soaking the burners in warm water and a dishwashing liquid detergent such as Dove or Lux A dishcloth or nonabrasive pad such as Dobie pad should be used to rub the burner caps after the soaking period Be sure the burners are dry as water lodged in the burner parts might cause an uneven flame or interfere with automatic lighting If stains still remain after soaking you can soak any heavily soiled burners in a solution of two tablespoons of Dip it per quart of water Use a large pan and enough water so the cap and base part of the burner assembly can be completely immersed bring water to a boil remove vessel from burner and add measured amount of Dip it merse the burner in the hot solution and soak for 20 INSTALLATION INSTRUCTIONS minut
176. nd main top mounting bracket should be mounted on new latch 3 Remove two 2 screws securing mounting bracket assembly the burner box Be sure there is no insulation in latch hole When 4 Remove burner box reinstalling latch cover be sure louvers arefacingthe 5 Disconnect ignitor lead from spark module rear of the range 6 Remove ignitor lead retaining clip and grounding DOOR LATCH ASSEMBLY RSS MODELS 1 Disconnect electricity at main disconnect plug strap Remove ignitor lead from bracket IGNITOR GROUNDING BRACKET 2 Remove burner grates and main top Models without Sealed Burners 3 Remove control panel and burener box 1 Shut off power to the range 4 Disconnect wires to oven latch switch and removee 2 Remove grates burner bowls and main top latch switch 3 Remove top burners 5 Removethefour 4 screws onthefrontframe holding 4 Remove two 2 screws securing the top burner the latch bracket in place mounting support to the burner box 6 Remove the four 4 screws holding the latch assem 5 Straighten tabs on the ignitor grounding bracket and bly to the latch bracket remove bracket from the top burner mounting sup 7T Remove latch handle and gently pull out assembly port NOTE Becertain the ignitor grounding bracket 8 Reverse procedure to reinstall latch assembly is tight on the top burner support Also be sure the gap between the ignitor grounding bracket dimple BURNER BOX and top of ignitor is 1 8
177. ner The current can be checked using a clamp on ammeter or an in line ammeter If the current does not reach 3 2 amps replace the ignitor Gas valve opens but Oven Broiler burner does not ignite SELF CLEAN CONTROLS The self Clean controls for self cleaning the lower compartment consist of the clock timer the clean portion of the thermostat and the gas valve assembly 1 PROBLEMS No Self Clean POSSIBLE CAUSE No 120 VAC to range Inoperative ignitor Inoperative gas valve Inoperative selector switch Inoperative thermostat Faulty wiring BAKE BROIL igniotr positioned too far from burner Incorrect adjustement or incorrect burner orifice on broil burner LP GAS POSSIBLE CAUSE Controls not set properly Faulty latch switch Oven or broiler burner does not turn on 75 CORRECTIOI Check electric Check ignitor F Check selectc instructions or switch Check thermo on page f Check wiring diagram and connections a Reposition the burner Adjust univer Install correct CORRECTIC Turn selector door latch to oven heat cc Oven indicat not refer to n models do n Check for 12 with the door voltage is is OK if not Check unit ir insure both f both function are OK proce check apprip procedure in RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES TO AVOID THE RISK OF E
178. ng input volt age to operate the Electronic Range Control and output voltage from Electronic Range Control to operate bake or broil functions Access to Electronic Range Control is by removing rear cover of backguard or by removing backguard glass then laying control on an insulated surface for voltage testing CARE MUST BE TAKEN WHEN VOLTAGE TESTING TURN POWER OFF BEFORE ATTACHING VOLTMETER LEADS USE ONLY WELL INSULATED METER CLIPS RC231002 Rev 3 1 SENSOR 2 TO SENSOR 3 FROM LATCH ano OVEN CHASSIS 4 TO DOOR LATCH SWITCH TO LINE TO BROIL TO LINE CHASSIS LINE 20 NEUTRAL Figure 46 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control WARNING TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT ELECTRONIC RANGE CONTROL 4 Disconnect wire from E5 on Circuit Board Program V A C TEST POINTS ERC for bake and select any temperature 120 VAC should be present E2 E5 Reconnect wire to E5 1 E2toE1 120 VAC input to ERC Circuit Board 2 E2to 120 input for K2 Broil Relay 5 Disconnect wire from E7 on Circuit Board Program 3 E2toE4 120 VAC input for Bake Relay ERC to HI Broil 120 VAC should be constantly present 22 7 Resolve any voltage problem before c
179. ns Wear proper apparel loose fitting or hanging garments should never be worn when operating the range Do not repair or replace any part unless specifically recommended in the manual All other servicing should be referred to a qualified service technician Flammable materials should not be stored near the range Do not use water on grease fires Smother fire or flame or use dry chemical such as baking soda or foam type extinguisher Use only dry potholders Moistor damp potholders on hot surfaces may result in burns from steam Do not use a towel or other bulky cloth Children should not be left alone or unattended in area when the range is in use They should never be allowed to sit or stand on any part of the range Select utensils large enough to properly contain food and avoid boil overs or spillovers This will both save cleaning and prevent hazardous accumulations of food since heavy splattering or spillovers left on a range can ignite Pan size is especially important in deep fat frying TYPE OF UTENSILS Avoid pans that are unstable and easily tipped In choosing pans look for easily grasped handles that will stay cool Pans that are too heavy when filled with food can also be a hazard If pan handles twist and cannot be tightened discard the pan HANDLES Always turn pan handles to the side or back of the range not out into the room where they 21 12 13 14 15 are easily hit UTENSIL H
180. o front NOTE Bared wires are pushed into position and are frame self locking inside switch Best results are obtained When replacing manifold remove feed tube fitting s by baring a fresh strip of wire into switch and reinstall fitting with new sealer in replacement 6 Reverse procedure to reinstall switch Switch must manifold be seated properly on valve Switch snaps onto valve stem TO REMOVE WIRE INSERT SMALL DIAMETER TOOL INTO OPENING ADJACENT TO EACH WIRE CONNECTION AND MOVE TAB AS INDICATED ARROW WHILE PULLING ON WIRE Figure 85 Top Burner Switch 91 BE CERTAIN TO CHECK MANIFOLD BURNER VALVE AND FEED TUBE S CONNECTIONS FOR GAS LEAKS WITH LEAK DETECTOR OR SOAP SOLUTION RC231002 Rev 3 DISASSEMBLY PROCEDURES RST MODELS Wires deci 215 1 20 THERMOSTAT Disconnect electricity at main disconnect plug Remove oven door and oven racks Remove burner grates and main top Remove burner grates and main top Remove control panel Steps 3 5 Remove burner box Remove thermostat capillary from shield on the side of the oven liner Gently pull capillary lead through the hole in the top of the oven liner Remove two 2 screws holding thermostat in place 10 Transfer wires to new thermostat one for one point to point Be certain to check wiring diagram to assure proper wire termination to thermostat 11 Reverse procedure to reinstall newthermostat NOTE Be certain to
181. o see that the burner does not go out See Figure 8 13 eem LOW HIGH BURNER CAP _ ome BURNER BODY _ __ IGNITION WIRE AIR SHUTTER VENTURI ASSEMBLY Figure 17 LOWER OVEN BURNER RST The appearance of properly adjusted oven burner flame is a bluish green inner cone and a dark blue mantle The flame characteristics should be clean and soft with no yellow tips Blowing of the flame should not occur 1 An electric ignitor is used to light the burner DO NOT attempt to insert any object into the opening of the protec tive shield surrounding the ignitor coil Do not attempt to clean this area 2 burner flame should be 1 2 long when the air shutter is correctly adjusted See Figure 8 The air shutter is located at the lower right of the access area above the gas valve To adjust the air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening for more air Tighten the lock screw when the adjustment is complete BURNE Figure 18 UPPER OVEN BURNER ADJUSTMENT RST The burner flames should be 3 8 long when the air shutter is correctly adjusted The air shutter is located at the left side of the upper oven burner To adjust the air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening to increase the air Tighten the l
182. o set the Stop Time button for the time desired for the cooking to be completed then setthe length of cooking time The oven and clock timer will start the required period of time before the stop time to complete the cooking As an example assume it is 1 00 p m the food to be baked or roasted will require two 2 hours and it is desired to have it cooked and ready to serve at 5 00 p m The procedure would be to setthe thermostatto the desired temperature and the selector to timed bake Then push in the Stop Time knob and set the display for 5 00 Next push in the Bake Hours knob and time for cooking two 2 hours The timer will automatically calculate the start time 3 00 p m and turn on the oven When program ming the clock for this function the Bake Hours knob can be pushed first and two 2 hours entered Then the 5 00 p m Stop Time programmed The timer will still calcu late the start time and operate the oven When the oven is programmed either for timed cook or for the self clean the indicator arrows will flash slowly to indicate a program is in operation When a program is in operation the time of day cannot be changed only the program time can be advanced or reduced it is desired to stop a program before completion turn the thermostat and selector to OFF This will stop oven operation but not the clock timer program operation This may be allowed to continue or may be stopped by pressing the respective
183. ock screw when the adjust ment is complete RC231002 Rev 3 INSTALLATION INSTRUCTIONS BROIL BURNER Burner Adjustment 1 No gas input adjustment is necessary as the infrared burner is equipped with a fixed orifice There is no air shutter to adjust 2 Anelectric ignitor is used to light the burner DO NOT attempt to insert any object into the openings of the protective shield surrounding the ignitor coil Do not attempt to clean this area 3 The burner may have a hazy or fuzzy appearance when in operation This haze may be 3 8 thick maximum and is normal for this type of burner UPPER OVEN FLAME CHARACTERISTIC ADJUSTMENT The appearance of a properly adjusted gas flame is one having an inner cone of bluish green and an outer mantle of dark blue The length of the inner cone flame will be about 3 8 when correctly adjusted See Figure 9 Flame characteristics should be clean but soft 1 An electric ignitor is used to light the burner DO NOT attempt to insert any object into the openings of the protective shield surrounding the ignitor coil Do not attempt to clean this area 2 Oven Burner Adjustment The burner flame should be 3 8 long when the air shutter is correctly adjusted See Figure 9 The air shutter is located at the left side of the upper oven burner To adjust the air shutter loosen the lock screw Move the air shutter to close the opening to decrease the air or enlarge the opening to increase the air
184. onnectthe ohmmeter setto RX1 range across either time switch 11 to 12 or 13 to 14 Press in the Bake button and hold Meter should indicate open switch infinite or very high ohms While holding button in set approximately ten 10 seconds on the display Meter needle should swing to zero 0 ohms indicating switch closed Repeat the procedure after transfer ring the test leads to the other switch Allow count down to complete buzzer should sound Push button in to silence buzzer Display should return to time of day With ohmmeter connected across one of the switches and set to RX1 range push in the Stop button and program time of day plus ten 10 minutes Meter should indicate switches are open Push in Bake Time button switches should still remain open With Bake Time button held in program five 5 minutes Switches should still show open condition Allow timer to countdown oven should start switches close in five 5 minutes After five 5 more minutes switches should open display indicates time of day and buzzer sounds Press bake button to silence buzzer Push self clean button in The following should take place immediately three 3 hours 3 00 should appear in the display the letter C should appear on the left side of the display the oven on symbol should also appear on the left and both switches should be closed Manually with Time Set control turn the digital display down to one 1 minute Allow t
185. ontinuing Reconnect wire to E7 Replace Electronic Range control if Input Output 120 VAC cannot be obtained in Steps 1 through 5 on ERC Circuit Board Test NEUTRAL CIRCUIT BOARD 2 1 57 SENSOR 32 2 i 3 4 LATCH SWITCH c BROIL IGNITOR Figure 47 51 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT SENSING RESISTANCE DOOR LATCH SWITCH CIRCUITRY TEST USING J2 CONNECTOR ON ELECTRONIC RANGE CONTROL 1 Disconnect the four 4 pin in line connector from J2 350 1654 11 5 Continuity should be indicated J2 Pin 3 to range 535 F 2018 16 OHMS chassis B Continuity should be indicated J2 Pin 3 to J2 Pin 2652 24 5 4 with door latched No continuity open circuit with door unlatched Check door latch switch wiring integrity according to appropriate wiring diagram 4 PIN CONNECTOR 5 y SENSING ELEMENT PLUG Figure 48 OVEN TEMPERATURE SENSOR TEST USING J2 CONNECTOR ON ELECTRONIC RANGE CONTROL 1 Disconnect the four 4 pin in line connector from J2 on circuit board 2 Check for short to ground from
186. operational RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES AUTOMATIC ELECTRIC RSS380 button bake or clean and rotating the time set control to move the digits back to 0 00 The display will then show time of day in self clean the program also be stopped by pressing the self clean button a second time The display will return to time of day BUZZER ALARM The buzzer alarm sounds at the end of the minute minder countdown It also sounds at the completion of the timed bake or roasting cycle but not sound at the end of the self clean program The buzzer will sound for one 1 to two 2 minutes then shut off can be silenced manually by pressing any of the three 3 buttons on the left Pressing the Clean button will also silence the alarm but then the three 3 hour clean setting in the displayed would need to be cleared manually DISPLAY When the range is initially connected to the power source or after a power interruption each element of the display will light momentarily in sequence then momentarily dis play four 4 zeros Following this the display will flash four 4 eights along with the two 2 left most arrows to indicate the buttons to be pressed to set the time of day Initial power connection or power interruption can be simulated by pressing in all three 3 left most buttons simultaneously TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UN
187. ough normal dealer service channels POWER FAILURE In the event of a power failure safe manual lighting of the top burners is possible To do this hold a lighted match at the desired burner head the part projecting above the main top turn the top burner control knob to the light position The flame height can now be adjusted to the desired size The broil and oven burners cannot be operated during a power failure and no attempt should be made to do so RC231002 Rev MAINTENANCE INSTRUCTIONS 1 Keep appliance clear and free from combustible materials gasoline cleaning fluids and other flam mable vapors and liquids 2 Gas burners need sufficient air to operate Objects should not be placed in front of or on maintop rear of range while in use This could obstruct the air flow needed for combustion and vent for flue products BURNER CLEANING The burner heads are made of aluminum and should not be subjected to scouring or abrasive pads Never not be subjected to scouring or abrasive pads Never use steel wool or oven cleaners on the burner heads or they will dull and not regain their original luster To clean the burners remove the burner grates and push the main top towards the rear of the range until the front tabs are free Then raise the main top and remove or engage the main top support This will supportthe main top while the burners are removed for cleaning Before attempting to remove the burners be certai
188. ove socket FLUORESCENT LAMP SOCKET 1 Shut off power to the range 2 Remove backguard glass 3 Remove fluorescent lamp 4 Remove four 4 screws securing backguard control panel to end caps NOTE There is a spacer bracket located between the control panel and the top trim which will be loose when the control panel is moved forward Replace with angled edge toward back and angle facing downward 5 Remove two 2 screws securing lamp socket to bracket 6 Cut wire leads at socket and remove socket Use lamp socket kit Part Number 89316 to replace socket Kitcontains new socket and two 2 terminals Strip wire ends and crimp terminals to wires Snap terminals into socket INDICATOR LIGHT BACKGUARD MOUNTED 1 Shut off power to the range 2 Remove backguard glass 89 3 Remove four 4 screws securing backguard control panel to end caps NOTE There is a spacer bracket located between the control panel and the top trim which will be loose when the control panel is moved forward Replace with angled edge toward back and angle facing downward 4 Depress tabs on indicator and remove from control panel 5 Disconnect wires to indicator BACKGUARD TOP TRIM 1 Shut off power to the range and disconnect main gas line Pull range away from wall to gain rear access Remove backguard glass Remove eight 8 screws securing rear cover Remove two 2 screws securing top trim to end cap Remove either end cap Remove c
189. play VFD with pushbutton entry There are six 6 pushbuttons MINUTE TIMER COOK CLEAN TIME STOP TIME UP and DOWN and CANCEL CLOCK The UP and DOWN pushbuttons are for time setting MINUTE TIMER CLEAN TIME STOP TIME CANCEL 7 CLOCK Figure 56 Electronic Clock Timer The Clock Timer is a digital clock with a minute timer and automatic control cooking cycle The clock is set via the function setting and slew controls When power is con nected to the unit or a power failure of longer than three 3 seconds occur the display will show 12 00 flashing at the rate of 1 2 second ON and 1 2 second OFF Setting the Time of Day The clock setting is achieved by depressing the CANCEL CLOCK pushbutton first Then key the desired time of day by using the UP and DOWN pushbutton keys The clock has a PM designation on the VFD for the PM time setting The Clock Timer also incorporates military timing capabili ties In order to change from the standard AM PM clock operation to military time clock operation or vice versa simultaneously press COOK CLEAN TIME button and the STOP TIME button NOTE The UP and DOWN buttons must be pressed within five 5 seconds after selecting or pressing any timing function button CAN MINUTE TIMER COOK CLEAN TIME STOP TIME If the UP and DOWN buttons are not pressed within the five 5 second period incorrect or no program
190. played After a short delay the 4 TB5 contact should close zero ohms AUTO and the oven indicator symbol should appear on the left and center of the display and the Time of Day will appear on the digital display When the one 1 minute Cook Clean time elapses the TB4 TB5 contact should open infinite ohms an alarm will sound for approximately ten 10 seconds and the oven indicator symbol in the center of the display will turn off AUTO will continue to blink ON and OFF to indicate that the Clock Timer was programmed for a timed operation Press the CANCEL CLOCK button to turn off the blinking AUTO display along with the oven indicator in the center of the display and AUTO on the left of the display When the stop time is reached the TB4 TB5 contact should open infinite ohms the oven indicator in the center of the display turns off and an alarm will sound approximately ten 10 seconds AUTO will con tinue to flash ON and OFF to designate thatthe Clock Timer was programmed for a timing function Press the CANCEL CLOCK button to turn off the flashing AUTO display Connnect the ohmmeter leads to terminals TB6 and TB7 and repeat Steps 4 6 to test the other K1 relay contact CLOCK P C BOARD VOLTAGE TESTS 6 Press the STOP TIME button and enter the stop time for two 2 minutes past the time of day EX AMPLE Set the Time of Day to 12 00 Extreme caution must be taken when performing any li
191. pper oven will be equipped with a special high temperature oven light bulb which is turned on by an oven light switch located on the air intake panel If the oven light will not turn on 1 Check the oven light bulb and replace if necessary 2 Check the oven light switch for continuity replace the oven light switch If none 3 Check all wiring to be sure all leads are correct and terminals are tight Fluorescent Light System The fluorescent light system uses a starter and a ballast which are used in conjunction with the fluorescent lamp To test the fluorescent lamp push in on the switch The lamp should light and remain on If it does notlight and remain lit checkthe wiring using the diagram in the appropriate portion of this service manual Replace by process of elimination to locate any faulty parts REPLACEMENT OF PARTS Electric Ignitor DO NOT DROP 1 Disconnectelectricity at main disconnect plug or power cord 2 Remove the upper oven control panel upper oven bottom and upper oven racks 3 Remove the screw securing the ignitor mounting bracket to the upper oven burner 4 Disconnect the one RED ignitor wire from the electric gas valve 5 Disconnect the one WHITE ignitor wire from the white wire junction block 6 the ignitor assembly into the upper oven 7T Reverse procedure to reinstall the ignitor assembly 102 UPPER OVEN RST Models FIRE OR EXPLOSION TO AVOID THE RISK OF ELECT
192. racket at front of lower burner base 5 Gently turn and pull oven burner to come 6 Reverse procedure to reinstall oven burner 85 RC231002 Rev 3 DISASSEMBLY PROCEDURES RST MODELS 1 Grasp both sides of the oven bottom at the front 2 Liftup front and pull forward to free mounting tabs in rear 3 Lift up oven bottom and pull out 4 Reverse procedure to reinstall oven bottom NOTE Be sure rear tabs are properly positioned when reinstalling oven bottom An improperly placed oven bottom will effect baking results OVEN LAMP 1 Disconnect electricity at main disconnect plug 2 Unscrew counterclockwise knurled glass dome from light socket assembly Remove light bulb USE GLOVE WHEN REMOVING AND INSTALLING LAMP 3 Reverse procedure to reinstall oven lamp SOCKET OVEN LAMP 1 Disconnect electricity at main disconnect plug 2 Remove knurled glass dome remove oven bulb USE GLOVE WHEN REMOVING AND INSTALLING LAMP Carefully displace fiberglass insulation away from rear of lamp socket 4 With a flashlight to locate the four 4 tabs securing lamp socket to oven liner While pushing lamp socket towards front of range depress the four 4 tabs inward Lamp socket will release into oven cavity 5 Disconnect wires from lamp socket 6 Reverse procedure to reinstall lamp socket BE CERTAIN TO REPOSITION FIBERGLASS INSU LATION AROUND LAMP SOCKET RC231002 Rev 3 8
193. rage drawer Remove grates burner bowls and main top Remove control panel Carefully pry trim off of side panel Reverse proce dure to reinstall SON DILUTION FLUE 1 Shut off power to the range Shut off main gas supply and disconnect supply line from range Slide range away from wall Remove rear cover and main top 3 Remove four 4 screws securing backguard to sup ports Protect surface of burner box and carefully lay backguard on burner box 4 Remove two 2 screws securing dilution flue to insulation retainer Lift up and tilt flue forward to remove Check gas connections for leaks with soap solution N INNER FLUE 1 Follow Steps 1 4 Dilution Flue Removal 2 Remove screws securing inner flue to combustion chamber 3 Reverse procedure to reinstall Check gas connec tion for leaks with soap solution 99 BROIL BURNER CHAMBER 1 Shut off power to the range Shut off main gas supply to range and disconnect main gas line to range Slide range away from wall Follow Steps 2 4 Dilution Flue Removal Remove screws securing inner flue to broil burner chamber Remove oven door Remove broil ignitor and broil burner Remove four 4 screws in back oven wall and ten 10 screws securing combustion chamber to oven liner Remove screws securing cup duct broil burner feed tube and orifice to combustion chamber Slide chamber and chamber channels out of range When reassembling be sure oven back
194. rature from 170 F to 550 F 46 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control The display will increase in 5 increments starting from 170 F The ERC will automatically initiate the timed cook function approximately two 2 seconds after the last temperature entry and ON will appear on the display The oven temperature rise will be displayed during oven preheat in 5 increments start ing at 100 F When the timed cook function is completed the ERC will automatically turn the oven off and an alarm will sound three 3 times The display will then show the time of day To change the cook time or baking temperature while the oven is operating in the timed cook function simply press the appropriate button for the function to be changed COOK TIME or BAKE TEMP and then rotate the TIME TEMP SET knob to set the new time or temperature To cancel the timed cook function before it is com pleted simply press the SET CANCEL button or rotate the TIME TEMP SET knob counterclock wise until cooking time display shows 00 or until the temperature display shows the three 3 center horizontal segments and the degree symbol The ERC will then automatically cancel the timed cook function To Use the Stop Time Function 1 Press the STOP TIME button STOP TIME will appear in the display Rotate the TIME TEMP SET knob clockwise to set the desired stop time or time
195. rm will sound to remind you to setthe bake temperature Rotate the TIME TEMP SET knob to set the de sired baking temperature from 170 F to 550 The display will increase in 5 increments starting from 170 The ERC will automatically initiate the baking function approximately two 2 seconds after the last temperature entry and ON will appear in the display The oven will operate until the stop time is reached At that time the ERC automatically turns the oven off and an alarm will sound three 3 times The display will then show the time of day To change the stop time or the baking temperature while the oven is operating in the stop time function simply press the appropriate button of the function to 33 be changed STOP TIME or BAKE TEMP and then rotate the TIME TEMP SET knob to set the new stop time or temperature To cancel the stop time function before it is com pleted simply press the SET CANCEL button To Use Stop Time for Delayed Baking Function 1 Press the STOP TIME button STOP TIME and the current time of day will be displayed Rotate the TIME TEMP 5 knob clockwise to the time the oven should turn off The display will increase in five 5 minute increments Press the COOK TIME button OVEN TIME and the CALCULATED COOK TIME will be dis played Rotate the TIME TEMP SET knob to enter the amount of time to bake The display will decrease in five 5 or ten 10 minu
196. rminals and connectioi 2 Gas valve opens but Bake ignitor positioned to far Reposition bake ignitor closer to burner does not ignite from burner Adjust universal orifice accordin installation instructions Electric Ignitor Test 6 meter indicated 0 OHMS the ignitor is opera tive The operating of the Oven ELECTRIC IGNITOR can be 7 Reconnect wire terminals according to the appropri checked by using a Volt Ohmmeter as follows NOTE ate wiring diagram This check must be made while the ignitor is at ambient room temperature It is a continuity check of the ignitor 1 Disconnect electricity Disconnect plug or power cord 2 Set the volt ohmmeter on the RX1K ohms scale Zero the meter 3 Attach one 1 lead of the volt ohmmeter to any white wire 4 Remove the electric ignitor wire terminal from the ELECTRIC GAS VALVE Refer to the appropriate wiring diagram to determine the correct ignitor wire terminal 5 Attach the remaining meter lead to the ignitor wire terminal removed from the ELECTRIC GAS VALVE RC231002 Rev 3 100 UPPER OVEN FIRE OR EXPLOSION RST Models TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Figure 90 Electric Gas Valve The operation of the Electric Gas Valve Assembly can be checked with the use of an incandescent test lamp 105 120 V 7 watt bulb An optional test procedure for t
197. roil ignitors Remove bake and broil burners 6 Remove lower burner box Remove oven light lens light bulb and housing 8 ERC models remove three 3 screws to probe disconnect wire harness and remove probe On Models without ERC remove two 2 screws to capillary tube shield and remove shield Remove capillary tube through top of oven cavity 9 Remove four 4 screws in top back wall of oven and ten 10 screws securing top combustion chamber to oven liner Remove two 2 screws to chip cover and four 4 screws at top front of oven liner 10 Remove storage drawer Remove 1 screw from each storage drawer track and remove track from range 11 Remove eight 8 screws to rear cover 12 Remove twenty eight 28 screws securing rear insu lation retainer Remove two 2 screws holding dilution flue to rear retainer 13 Remove four 4 screws securing on backguard sup port to side panel either side can be removed 14 Push down on rear insulation retainer and push up and in on oven liner mounting bracket to free bracket from retainer 15 Grasp lip of tank and gently maneuver the tank forward to remove it from the range 16 Remove two 2 screws to each oven liner mounting bracket 17 Reinstall brackets on replacement liner procedure to reinstall replacement liner 18 Reconnect range to electricity and gas Be sure to check gas connections for possible leaks Use a leak detector or soap solution
198. room temperature 75 F RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT tests and Figure 37 The sensor resistance can also If a higher resistance is indicated disconnect the intercon be checked by removing the J2 connector and insert nect harness from the sensor and recheck the sensor ing the ohmmeter leads into the connector plug resistance to assure that the problem is in the sensor and terminals not in the interconnect harness or due to bad connection Thefollowing table shows the corresponding resistancefor 6 remove the ERC disconnect the J1 and J2 different oven temperatures connectors and remove the four 4 ERC mounting RESISTANCE ERC VOLTAGE TESTS screws SENSING ELEMENT TEMPERTURE OEMS 1 Partially remove the ERC from the control panel 350 F 1654 11 OHMS Follow the ERC Removal Procedures Steps 1 5 53598 2018 16 OHMS 2 Tocheck the input voltage for the vacuum fluorescent 875 2652 24 OHMS display insert the AC voltmeter leads into the J1 connector at pins J1 1 and J1 2 and turn on power to the range SENSING 3 2VAC SENSOR INPUT INPUT 20 3 INPUT SENSING ELEMENT PLUG GROUND NO CONNECTION NO CONNECTION NO PIN BROW ORIVE OUTPUT BAKE ORIVE OUTPUT 00
199. s plug connector from the 6 Reverse procedure to install new brace Screw back of the clock display board leveling legs into replacement brace 5 Remove the storage drawer Be sure to level range after installation Check gas 6 Remove the P C board cover mounting screw and connection for leaks with leak detector or soapy disconnect the wire harness plug connector from the water P C board 7 Remove the three 3 left side burner box mounting STORAGE DRAWER TRACK Screws 1 Shut off power to the range 8 Remove left side panel to gain access to cable 2 Remove storage drawer 9 Reverse procedure to install clock cable 3 Storage drawer track is fastened to the front frame SIDE PANEL REPLACEMENT NOTE Left or right side panel should be replaced one at atime Do not attempt to remove both side panels as lack of support may cause subsequent damage twist to backguard 1 Disconnect electrical supply at wall socket with one 1 screw The track fits into a slot in the rear insulation retainer NOTE The TAB on the front of the drawer track and the storage drawer runner CATCH are color coded When reassembling be sure to match black TAB to black CATCH and gray TAB to gray CATCH 2 Inmostinstallations the gas has to be turned off and OVEN DOOR HINGE supply line disconnected from range PULL RANGE 1 Remove oven door assembly from the range FORWARD 2 Remove the two 2 screws securing the hinge to the 3 Remo
200. st to dimension shown Clean electrode and grounding rivet with fine file to assure ground path for spark Be certain all slots and holes are clear of cleansing powder grease etc BURNER CAPS Models with Cast Sealed Burners TO CHECK BURNER BURNER CAPS 1 2 Turn off power to unit Remove cast cap from base Be certain the underside of burner cap is clear of metal shavings grease cleansing powder etc Be certain top side of burner base is clear of metal shavings grease cleansing powder etc Spark gap should be checked and if necessary adjusted to dimension shown Spark should be visible between electrode wire tip and bottom side of burner cap Spark jump to burner base notbetween spark gap could be due to cracked broken ceramic portion of electrode assembly which requires replacement 77 BURNER SPARK GAP t BURNER ELECTRODE WIRE CLIP lag ELECTRODE SPARK MODUL Figure 78 BURNER CAP ELECTRODE e NEURNER BASE o ELECTRODE ES Figure 79 RC231002 Rev 3 TROUBLE SHOOTING GUIDE FIRE OR EXPLOSION TO AVOID THE RISK OF ELECTRICAL SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT Non Sealed Top Burners PROBLEMS POSSIBLE CAUSE CORRECTION 1 Burners will not ignite Burner venturi burner cap Clean burner venturi or i SPARK at top burner or burner ignition ports ignitors clog
201. te decrements depending on the programmed stop time and the time of day DELAY will appear on the display Press the BAKE TEMP button BAKE will appear along with three 3 center horizontal segments and the degree symbol in the temperature display If the BAKE TEMP button is not pressed within ap proximately five 5 seconds after setting the cook time an alarm will sound as a reminder to the bake temperature Rotate the TIME TEMP SET knob to the desired baking temperature from 170 F to 550 F The ERC will automatically calculate the start time When the start time is reached DELAY will turn off and ON will appear The oven will then operate until the stop time is reached The ERC will then automatically turn the oven off an alarm will sound three 3 times and 00 will be displayed Press the SET CANCEL button to cancel the timed function To Set Broil Function 1 Press the BROIL button BROIL will appear along with three 3 center horizontal segments in the temperature display Rotate the TIME TEMP SET knob clockwise to set the broil function to either LO approximately 460 F or HI approximately 560 F The ERC will automatically initiate the broil function approximately two 2 seconds after setting the LO or HI entry and RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w Two Piece Control ON will appear in the display
202. tem clock timer in backguard relay board back bottom of range The Electronic Range Control ERC controls all thermo stat selector switch and clock timing functions for BAKE TIMED BAKE BROIL and SELF CLEAN operations The ERC also has a minute timer function which can time an operation up to nine 9 hours and fifty 50 minutes The minute timer does not control the oven operation Set O amp HE HH Minute Stop Cook Bake Timer CO Time Time Clean Figure 35 Electronic Range Control To Set Time of Day 1 Press the CLOCK button TIME will appear on the left side of the display 2 Rotate the TIME TEMP SET knob to the desired time of day 3 Press the SET CANCEL button to initiate the time of day clock TIME will go out on the left side of the display NOTE If the SET CANCEL button is not pressed after the desired time of day is set the ERC will automatically initiate the time of day after a short period of time To Set Minute Timer TIMER and 1 Press the MINUTE TIMER button 00 will appear on the display 2 Rotate the TIME TEMP SET knob clockwise to set the desired timing period up to nine 9 hours and fifty 50 minutes The display will increment in 5 10 60 second and five 5 and ten 10 minute increments The ERC will automatically initiate the timer count down two 2 seconds after the last entry The tim
203. tempera ture Figure 62 Oven Control Knob cooking hours using Auto Timer instructions To cancel the timed bake function simply rotate the set knob counterclockwise until the display reads 00 After the timed bake function has ended turn the selector to MANUAL and the oven control to OFF TO PROGRAM THE OVEN FOR SELF CLEAN 1 Set the selector knob to the AUTO position 2 Turnoven control knob counterclockwise until it stops CLEAN TURN TO STOP position 61 Set the Auto Timer according to auto timer instruc tions for desired length of clean time The clean cycle should normally be set for three 3 hours NOTE The self clean start time cannot be delayed for this time 4 Move the latch lever from the left COOK position to the right CLEAN position The clean indicator and oven indicator will come on to signal the start of the clean cycle 5 After the clean cycle has ended turn the selector switch to MANUAL and the oven control to OFF 6 The oven door can be opened approximately thirty 30 minutes after the completion of the clean cycle Do not attempt to open the oven door latch until approximately thirty 30 minutes have elapsed oth erwise the door lock mechanism may be damaged DO NOT FORCE THE LATCH HANDLE If the oven door will not open wait five 5 minutes and try again COOK AND OFF TIMER TESTING PROCEDURES The electronic timer featured in this model provides
204. teps 1 and 2 check good If Bake On or Broil On appe from terminals E2 to E4 terminals E2 to E6 and E7 fc E4 E6 then resolve loss of p E7 or E5 replace E R C TROUBLE SHOOTING GUIDE Electronic Range Control ERC Models w One Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS F LOCK appears in display and bake or broil cannot be programmed and oven is at or near room ambient termperature G DOOR appears in display when oven is Oven temperature display does not increment to set temperature during preheat Oven burner operates but does not cycle programmed for Clean POSSIBLE CAUSE Door latch is set far right or clean position Shorted door latch switch wire or shorted latch switch Defective E R C Door latch is set in far left or unlatch position Open door latch switch or open latch switch wire Defective E R C Sensor resistance too low or not changing with temperature rise Defective E R C 55 CORRECTION Door latch should be set to bake or broil functions Check for shorted latch swil J4 to ground If continuity is latch switch contacts to det or switch If no continuity i 3 If Steps 1 and 2 above chec Door latch should be set in clean function Latch door then check for o 44 If open circuit is indicat wiring Repair replace
205. th four 4 ignitor connections TO CHECK THE MODULE 1 Disconnect electricity at disconnecting plug and turn off gas supply to the range 2 Check wiring against wiring diagram to be sure all terminals and wire connections are correct and tight 3 SET VOLT OHMMETER ON THE 120 VAC SCALE or higher 4 Attach one 1 meter lead to the L wire terminal on the spark module RC231002 Rev 3 5 Attach the remaining lead of the test meter to the N WHITE terminal on the spark module 6 Reconnect electricity at main disconnect plug 7 Turn all top burner knobs to the LIGHT positions 8 Noline voltage 115 VAC x 10 VAC at test meter indicates the electrical circuit is interrupted before spark module 9 Line voltage at test meter check ignitors 10 If ignitors are OK then replace ignition module TOP BURNER SPARK IGNITORS A spark ignitor is located between each pair of left and right burners Sealed burner units have an electrode for each burner When any of the burner valves is turned to the LITE position the spark switch on the valve closes supplying 120 VAC to the spark module This activates the module which produces the spark at the ignitor electrode to light the burner TO CHECK THE SPARK IGNITORS 1 Disconnect electricity at main disconnect plug 2 Disconnect the high voltage spark ignitor leads from the terminals on the spark module 3 SET THE VOLT OHMMETER ON THE RX1 OHM SCALE adjust zero
206. the oven is to shut off up to eleven 11 hours and fifty nine 59 minutes after the time of day depending on the current time of day programmed into the ERC The display will increase in five 5 minute increments Press the BAKE TEMP button BAKE will appear along with the three 3 center horizontal segments and the degree symbol in the temperature display If the BAKE TEMP button is not depressed within approximately five 5 seconds after setting the stop time an alarm will sound as areminderto setthe bake temperature Rotate the TIME TEMP SET knob to set the de sired baking temperature from 170 F to 550 F The display will increase in 5 increments starting from 170 ERC will automatically initiate the baking function approximately two 2 seconds after the last temperature entry and ON will appear in the display The oven will operate until the stop time is reached At that time the ERC automatically turns the oven off 47 and an alarm will sound three 3 times The display will then show the time of day To change the stop time or baking temperature while the oven is operating in the stop time function simply press the appropriate button of the function to be changed STOP TIME or BAKE TEMP and then rotate the TIME TEMP SET knob to set the new stop time or temperature To cancel the stop time function before it is completed simply press the SET CANCEL button To Use Stop Time for Dela
207. to go out the same day the complaint is received CARE AND HANDLING OF CHROME GLASS OR METAL FINISH To keep the stainless chrome or glass finishes looking new wash with soap and water rinse then dry with a clean cloth If a polish is necessary only the highest quality chrome cleaning compounds are recommended Finger marks and smears may easily be removed with a mild cleaner such as glass wax and simonize cleaner Such agents should be used sparingly Never use ordinary steel wool as it may leave a film of iron which will rust and discolor creating the illusion that the finish is rusting Never use harsh gritty cleaners which can age or dam age the porcelain and or polished metal trim Never use strong chemical oven cleaners in a self clean oven They are unnecessary and their residues can produce noxious odors during self clean with oven tem peratures of 900 F or more RC231002 Rev 3 GENERAL INFORMATION SPECIFICATIONS Burner Ratings RST Non Sealed Nat 10 000 BTU HR Top Burner LP 7 000 BTU HR Sealed Top Nat 9 000 BTU HR Burner LP 7 000 BTU HR Cast Sealed RST RSS Top Burner Large 3 Nat 9 000 BTU HR LP 8 000 BTU HR Small 1 Nat 7 000 BTU HR LP 6 000 BTU HR Oven Burner Nat 15 500 BTU HR Lower LP 15 000 BTU HR Broil Nat 15 500 BTU HR Burner LP 13 000 BTU HR Oven Burner Nat 12 000 BTU HR Upper LP 12 000 BTU HR BURNER ORIFICE SIZES Universal Models Non Sealed Top Burners are equipped with 54 dou
208. to the HI position of the valve At this time the sparking will cease There are no standing pilots that have to be lighted or adjusted 23 The HI position provides a flame which will bring water to a full boil quickly This is the full on position of the valve If the burner flame is turned down an audible click can be heard as the valve reaches the MEDIUM position This flame is sufficient to keep water boiling in a covered pan When the flame is turned down lower a second click can be heard This is a very low or Keep Warm flame setting which is the LO position on the valve The low flame provides a warming heat to keep food which is already cooked ready to serve The low burner flame may be adjusted by turning adjust ment screw in center of valve stem Normally the low flame should be adjusted to the minimum steady blue flame Check the adjustment by turning from high to low several times to see that the burner does not go out NOTE When adjusting the low burner flame the valve stem should be held in the LOW position RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS ELECTRONIC CLOCK TIMER The Clock Timer offers a time of day clock with a PM designation a Minute Timer with up to nine 9 hours and fifty nine 59 minutes and cook and stop functions The clock and timer are set up with up and down variable speed slew entry The display board consists of a vacuum fluorescent dis
209. to the Time of Day AUTO appears on the left of the display along with the oven indicator in the center of the display signifying that the timed bake cooking cycle has started When the desired stop time is reached the oven indicator light goes out and an alarm will sound for approximately ten 10 seconds The oven will automatically shut off AUTO will continue to blink ON and OFF indicating that the clock timer was set an automatic timed function and is completed 5 Turn the selector switch to MANUAL oven control tothe OFF position and press the CANCEL CLOCK button 24 OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS DELAYED TIME BAKE Oven starts at a later time and shuts off at the end of the cooking cycle 1 2 Turn selector switch knob to AUTO Turn oven control knob to the desired baking tem perature Press COOK CLEAN TIME button The display will show 0 00 Press the UP button to set the desired length of baking time EXAMPLE To time bake for three 3 hours press and hold the UP button until 3 00 appears on the display then release the UP button Press the STOP TIME button Press the UP button to set the desired stop time To have the time bake cycle finish at five o clock 5 00 press and hold the UP button until 5 00 appears on the display then release the UP button After approximately five 5 seconds the display reverts back to the Time of Day and AUTO
210. to the range and remove the display board from the control panel refer to Disassembly Procedures The function switches and diodes on the display board can be checked at the J1 connector Install the clock control buttons into the display board switch housings Refer to Figure 30 for the correct pin number identification 1 check the MINUTE TIMER switch and CR3 diode connect an ohmmeter set to RX10 or higher to pins 8 and 17 atthe display board J1 connector and press the minute timer button Reverse the ohmme ter leads and again press the MINUTE TIMER button On reading should indicate infinite ohms and the other reading should indicate low ohms the diode conduction resistance and closed minute timer switch If a zero 0 low or infinite ohms reading is indicated with the meter leads connected in both directions the display board should be replaced 2 Tocheck the COOK CLEAN TIME switch and the CR5 diode connect the ohmmeter leads to pins 10 and 16 at the display board J1 connector and press the COOK CLEAN TIME button Reverse the meter leads and again press the COOK CLEAN TIME button One reading should indicate infinite ohms and the other reading should indicate low ohms the diode conduction resistance and closed COOK RC231002 Rev 3 3 28 CLEAN TIME switch If a zero low or infinite ohms reading is indicated with the meter leads connected in both directions the display board should be replaced
211. ty 30 minutes before trying to move the door lock lever to the open position DO NOT FORCE THE LOCK LEVER If the doorlock will not open wait five 5 minutes and try again NOTE The LOCK light and actual door latch locking unlocking temperatures are not calibrated with each other i e the door lock may be opened before the LOCK light turns off or Vice versa To Set for Delayed Self Clean 1 2 3 4 Move the door lock lever to the far right or locked position Press the STOP TIME button STOP TIME and the current time of day will be displayed Rotate the TIME TEMP SET knob clockwise to set the desired time the oven is to turn off Press the CLEAN button DELAY CLEAN and RC231002 Rev 3 TIME will appear along with 3 00 in the display indicating a three 3 hour cleaning time If the door lock lever is not moved to the lock position prior to pressing the CLEAN button DOOR will be dis played and an alarm will sound as a reminder to lock the door The ERC will automatically calculate the start time EXAMPLE f the current time of day is 12 00 to operate the oven in a clean function which will end at 5 00 1 lock the oven door 2 set the stop time for 5 00 3 pressthe CLEAN button The ERC will start the cleaning function at 2 00 and turn the oven off at 5 00 When the start time is reached DELAY will turn off ON will appear and the ERC will initiate the clean cyc
212. uorescent lamp to prevent damage 4 Remove four 4 screws securing backguard control panel to end caps and tilt control panel forward NOTE There is a spacer bracket located between the control panel and the top trim which will be loose when the control panel is moved forward Replace with angled edge toward back and angle facing downward DISASSEMBLY PROCEDURES 651 MODELS 5 Remove two 2 screws securing ballast to control panel 6 Disconnect wires to ballast BALLAST RSS MODELS 1 Disconnect electricity at main disconnect plug 2 Remove rear coverf plate from backguard 3 Disconnect leads to terminals on ballast 4 Remove the two 2 screws securing ballast to backguard 5 Reverse procedure to reinstall replacement ballast STARTER FLUORESCENT LIGHT 1 Shut off power to the range 2 Remove backguard glass 3 Remove fluorescent lamp to prevent damage 4 Remove four 4 screws securing backguard control panel to end caps and tilt control panel forward NOTE There is a spacer bracket located between the control panel and the top trim which will be loose when the control panel is moved forward Replace with angled edge toward back and angle facing downward 5 Push in and turn starter counterclockwise to remove STARTER SOCKET 1 Follow Steps 1 5 for starter removal 2 Remove two 2 screws securing starter socket to backguard control panel 3 Disconnect wires to start socket and rem
213. urner operates thirty 30 minutes into clean cycle Burner is cycled by K3 relay which is controlled by varying temperature sensor resistance Broil burner operates first thirty 30 minutes of clean cycle 53 RC231002 Rev 3 TROUBLE SHOOTING GUIDE Electronic Range Control ERC Models w One Piece Control TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT PROBLEMS A Display flashes the Time of Day B No Display E R C totally inoperative C No Display Range still operates in bake broil clean functions D Dim Display Range may or may not operate E Display operates normally Bake or broil relays do not operate RC231002 Rev 3 POSSIBLE CAUSE Power failure No power to range No voltage to relay power supply circuit board Defective E R C Low supply voltage to range Low volatge to E R C Defective E R C Open bake broil relay coil CORRECTION This is a normal condition Press the button Check house fuse or circuit wall outlet or junction box Check for 120 VAC at circuit If no voltage is indicated ch indicated replace E R C Replace E R C Check input voltage at wall should be 108 132 VAC 1 VAC contact power compar voltage checks good proce Check for 108 132 VAC to E2 If voltage is low check wirin terminals E1 and E2 If S
214. ve voltage tests to avoid the possibility of electrical shock or damage to the range components and or testing equip Press the STOP TIME button the display will ment continue to show the Time of Day then press the UP button until 12 02 is displayed 1 Shut off power to the range and disconnect the wire leads from the P C board terminals L1 TB1 and N After a short delay contact TB4 TB5 should close TB2 to check the input voltage Using a voltmeter continuity and the display will showthe Time of Day 27 RC231002 Rev 3 OPERATION AND SERVICE PROCEDURES SLIDE IN MODELS TO AVOID THE RISK OF ELECTRIC SHOCK PERSONAL INJURY OR DEATH DISCONNECT POWER BEFORE SERVICING UNLESS TESTING REQUIRES IT set to read 120 VAC or higher attach the meter leads to the L1 and N wire leads and turn on power to the range A voltage reading of approximately 120 VAC should be indicated If no voltage is indicated check the range wiring If 120 VAC is indicated shut off power to the range and reconnect 1 and N wire leads to the P C board terminals 2 Disconnect the 20 pin ribbon cable connector from the P C board J2 connector and turn on the power to the range Check for voltages at the following pins at the J2 connector See Figure 28 PINS VOLTAGE 2 18 25 to 35 VDC 6 18 7 to 9 VDC 8 18 7 to 9 VDC 10 18 7 to 9 VDC 14 18 25 to 35 VDC 15 18 25 to 35 VDC 2 14 2 0 to 3 6 VDC DISPLAY BOARD TESTING Shut off power
215. ve oven door assembly and storage drawer side frame assembly burner grates and burner bowls 3 Carefully open the hinge fully and insert an object the 4 Removetop burner grates main top and the one 1 approximate thickness of a screw in slot under door screw securing control panel to side panel screws lock to keep hinge open NOTE Be careful not to located top left or top right of control panel allow the object to slip out causing the hinge to snap 5 Remove the three 3 screws securing side panel to back possibly causing injury to the installers fingers burner box 6 Support range off floor 4 6 inches then remove the four 4 screws from bottom flange of side panel 7 Remove the rear backguard cover panel 8 Remove the four 4 screws securing backguard support to side panel 9 Remove the five 5 screws securing rear of side panel to insulation retainer 10 Remove the six 6 screws securing front of side panel to front flame flange 11 rear of side panel away from range then move side panel forward to clear flange on front frame 12 Reverse procedure to reinstall side panel BE CERTAIN TO CHECK GAS CONNECTION WITH LEAK DETECTOR OR WARM SOAPY WATER Figure 87 Left Side View Closed RC231002 Rev 3 96 DISASSEMBLY PROCEDURES 651 MODELS MT MODE ME 4 Slide hinge up into the frame and then out being sure DOOR HANDLE PORCELAIN DOOR to clear the hinge slot Model RST354 5 Slide hinge assembly
216. which are 48 OPERATION AND SERVICE PROCEDURES Electronic Range Control ERC Models w One Piece Control controlled by the ERC and a step down transformer with two 2 secondary windings which convert the 120 VAC inputto 3 2 VAC filament voltage to power the ERC display and 20 3 VAC drive voltage which the ERC uses to turn on the bake and broil relays The oven temperature sensor is mounted in the oven cavity and is connected to the J2 connector on the rear of the ERC As the oven temperature increases the sensor resistance also increases The ERC converts this resis tance change to a corresponding temperature readout The ERC then cycles the bake broil relays to maintain the desired temperature setting The ERC is also capable of sensing certain failure condi tions which can occur in the temperature sensor the self clean latch switch or the ERC itself If the ERC senses a failure power will be removed from the bake broil relays an alarm will sound and a failure code will be displayed Each major component of the Electronic Range Control System ERC temperature sensor and related wire har ness must be tested prior to replacing the individual component TESTING PROCEDURES DISPLAY MODE All segments of the display can be checked by using the following sequence NOTE Clock must previously be set for the time of day 1 Press and hold the CLOCK button until TIME is displayed and until TIME turns off 2
217. wo 2 wrenches when connecting to the regulator FIRE OR EXPLOSION HAZARD LEAK TEST COMPONENTS AFTER CONNECTION THE REGULATOR IS DIE CAST AND WILL CRACK RESULTING IN A GAS LEAKAGE AND POSSIBLE FIRE OR EXPLOSION IF YOU MAKE THE CONNECTION TOO TIGHT The stack on the regulator must be in vertical position BE SURE to use pipe dope to seal connections Be sure the shut off valve is open between the inlet nipple and gas valve TEST FOR GAS LEAKS After the final gas connection has been made all the top RC231002 Rev burner valves should be closed and the gas supply turned on All connections in the gas supply line and in the range should be tested with soap suds for any leaks aleak is present bubbles will appear The leak should be corrected by tightening the joint or unscrewing it completely and applying additional dope Any connections which may have been disturbed should be tested for leaks FIRE OR EXPLOSION WARNING A LIGHTED MATCH OR FLAME SHOULD NEVER BE USED WHEN TESTING FOR LEAKS ALL FITTINGS AND CONNECTIONS HAVE BEEN TIGHTENED AND TESTED AT THE FACTORY IF ALEAKIS DETECTED TIGHTEN THE FITTING DO NOT USE PIPE DOPE ON FACTORY FITTINGS The gas supply pipe to the range should be 3 4 rigid pipe then reduced to 1 2 pipe at the pressure regulator If along run of fuel line is required a larger size pipe may be required With liquefied petroleum LP gases the size of the piping or tu
218. ws securing heat shield to door backer 4 Remove the fourteen 14 screws securing the door backer to the sub backer Gently remove door backer NOTE POSITION OF DOOR GASKET FOR CORRECT REASSEMBLY 5 Remove insulation and the eight 8 screws securing the window assembly to the door backer Gently remove window assembly 7 Reverse procedure to reinstall B When reassembling be sure hinge pins and rubber bumpers are in place DOOR GASKET DOOR BACKER SUB BACKER 1 TUCK DOOR GASKET INTO FOUR CORNERS SHADED AREA CO IIE 1 3 a A SUB BACKER END OF THE DOOR GASKET MUST BE AT BOTTOM OF DOOR 6 AL SPACE BETWEEN GASKET ENDS RC231002 Rev 3 98 OVEN DOOR GLASS ASSEMBLY THIS SIDE TOWARDS OVEN Figure 89 OVEN DOOR GLASS PORCELAIN DOOR Model RST354 1 Remove oven door from range and place it on a protected surface 2 Remove six 6 screws securing door backer to outer door panel and remove panel 3 Remove screws securing glass retaining clips to outer panel and remove glass 4 Reverse procedure to reinstall STORAGE DRAWER PANEL STORAGE CDRAWER BACKER STORAGE DRAWER STORAGE DRAWER TRACKS RSS MODELS 1 Pull storage drawer all the way out lift up on runner gray left black right arms inside then pull storage drawer all the way out and off or range 2 Tracks are fastended to side frame with a screw 3 Runners fastened to storage draw
219. yed Baking Function 1 Press the STOP TIME button STOP TIME and the current time of day will be displayed 2 Rotate the TIME TEMP SET knob clockwise to the time the oven is to turn off The display will increase in five 5 minute increments 3 Press the COOK TIME button OVEN TIME and the CALCULATED COOK TIME will be dis played 4 Rotate the TIME TEMP SET knob to enter the amount of time to bake The display will decrease in five 5 or ten 10 minute decrements depending on the programmed stop time and the time of day DELAY will appear in the display 5 Press the BAKE TEMP button BAKE will appear along with the three 3 center horizontal segments and the degree symbol in the temperature display If the BAKE TEMP button is not pressed within approximately five 5 seconds after setting the cook time an alarm will sound as a reminder to set the bake temperature 6 Rotate the TIME TEMP SET knob to desired bak ing temperature from 170 to 550 F The ERC will automatically calculate the start time When the start time is reached DELAY will turn off and ON time is reached The ERC will then automatically turn the oven off an alarm will sound three 3 times and 00 will be displayed 7 Pressthe SET CANCEL button to cancel the timed function To Set Broil Function 1 Press the BROIL button BROIL will appear along with three 3 center horizontal segments in the

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