Ram Units - Finishing Brands Europe
Contents
1. 17 18 19 ON 0 m 25 DA x 2 5 PU HOSE BLACK 2m E NOT SHOWN NOT SHOWN S FNM ES 22 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 16 of 40 Issue 1 7 Instruction Manual Ham Assembly Drawing a AAN E E CS D A NS ESCAS HAN S NOTE WHEN SETTING RESTRICTOR 194232 WIND IN FULLY THEN UNSCREW 2 FULL TURNS SECTION A A N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 17 of 40 Issue 1 7 Instruction Manual DR20 30 60 Models 104102 Installation The ram plate base should be mounted on a stable and level floor The standard ram plate has 4off holes 2 15 mm to enable the base to be securely fixed to the floor Suitable floor fixing rawbolts should be used which are designed to suit the floor material Base plate 710mm x 460mm Mounting holes 640mm x 390mm A compressed air supply is connected to the 1 2 BSP F connection to control the lift and lowering of the air cylinders and supply the pump N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 18 of 40 Issue 1 7 Instruction Manual BINKS Operation Instructions Setting up ram trip valve 1 Make sure that the air to the pump is turned off by fully unwinding the regulator on 104098 2 Press the on green button on 104098 This indicator should now be green 3 Place an empty drum under the ra2. 6 Push In Straight 14 26 Push In Elbow 1 8 04 Push In Elbow 26 x 4 PU Hose Black 24 x 2 5 PU Hose Black 2300 Seal PU 11 2300 Seal EPDM 6 8 9 EM Spare Parts For DR20 30 60 104102 Ram Unit Description Ram Cylinder Seal Kit 1 Non Return Valve Ya 36 Push In Straight 14 26 Push In Elbow 1 8 4 Push In Elbow 26 x 4 PU Hose Black 24 x 2 5 PU Hose Black 3300 Seal PU 2300 Seal EPDM 3330 Seal PU 330 Seal EPDM 2380 Seal PU 13 3380 Seal EPDM 20L N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 38 of 40 Issue 1 7 Instruction Manual Spare Parts For 08205 104094 Ram Unit PartNo Description 2 202522 Strapping gt 14 Non Return Valve 5 193769 W 26 Push In Straight 6 193943 06 Push In Elbow 2 Male 14 Male Nipple 8 170244 6x4PUHose Black 9 170245 O4x2 5PUHose Black Spare Parts For 104105 Trip Valve Kit Mem PartNo Description Remarks 193907 3 2 Trip Valve SSES N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 39 of 40 Issue 1 7 w Se Brands gt i DEVILBISS Ransburg BGK BIMKS Justus von Liebig StraBe 31 63128 Dietzenbach DE Tel 49 0 6074 403 1 Fax 49 0 607 403 300 General e mail info finis
3. TABLE 6 PU NEN PTFE amp UHMWPE TABLE 7 Table 4 Ref CODE DESCRIPTION Chop Check Pumps Ball Check Pumps 68 C Nitrided Carbon Steel S Ceramic Coated Stainless Steel Y v x TABLE 8 Table 4 Ref CODE DESCRIPTION B RamMountBallPump x N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 10 of 40 Issue 1 7 Instruction Manual 5820 Models 104110 Installation The ram plate base should be mounted on a stable and level floor The standard ram plate has 4off holes 2 16 mm to enable the base to be securely fixed to the floor Suitable floor fixing rawbolts should be used which are designed to suit the floor material Base plate 500mm x 350mm Mounting holes 440mm x 290mm A compressed air supply is connected to the 1 2 BSP F connection to control the lift and lowering of the air cylinders and supply the pump IN GL Cp ip 1242 SECTION A A N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 11 of 40 Issue 1 7 Instruction Manual BINKS Operation Instructions Setting up ram trip valve 1 Make sure that the air to the pump is turned off by fully unwinding the regulator on 104098 2 Press the on green button on 104098 This indicator should now be green 3 Place an empty drum under the ram plate With the ram pressure set at 2 Bar lower the ram into the drum until it has made contact with the bottom of the drum
4. RED OFF START PUMP STOP PUMP RAM UP DOWN DRUM Bo RAM FORCE GAUGE RAM FORCE REGULATOR mm PUSH IN 4mm PUSH IN MAINS AIR INLET MAINS AIR TO TRIP ROD AM UP B TRIP ROD SIGNAL RAM DOWN C PUMP SHUT OFF SIGNAL DRUM RELEASE 2 4 WHEN LINKED TO AUTOCHANGEOVER D DRUM EMPTY SIGNAL PUMP START SIGNAL N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 31 of 40 Issue 1 7 Instruction Manual 104098 Air Regulator Unit PUMP AIR REGULATOR MAINS AIR TO CONTROL BOX 1 PUMP STOP PILOT SIGNAL FROM CONTROL BOX C 1 2 OUTLET TO PUMP PILOT OPERATED SHUT OFF VALVE PUMP STOP SILENCER 1 2 INLET 7 FILTER BOWL BALL VALVE 5 MICRON ZINCOMING AIR SAFETY VALVE 8 BAR PUMP AIR PRESSURE GAUGE N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 32 of 40 Issue 1 7 Instruction Manual Parts List 104105 Trip Rod Assembly Description 6 NYLOC M6 x 20 CAP HD SCREW M6 WASHER M6 x 40 CAP HD SCREW M6 x 16 BUTTON HEAD SCREW VENT PLUG TRIP ROD ASSEMBLY TRIP ROD CLAMP VALVE BRACKET 0 TRIP ROD 3 2 VALVE 1 8 24 PUSH IN ELBOW M4x25 CAP HEAD SCREW M4 NYLOC NUT M4 WASHER Recommended spares for 104105 Q er P 2 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 33 of 40 Issue 1 7 Instruction Manual BINKS Parts List 19399
5. 12 Remove the cover from the 104097 control box mounted on the ram unit leaving the hoses connected Operate the up down valve and at the same time screw in or out he control valve silencer speed controller The motion needs to slow enough so that removing an empty drum can be one smooth operation about 1 full stroke in 30 seconds 13 Do not use the pressure regulator to control the speed of the unit as it will give an uneven movement a cre N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 25 of 40 Issue 1 7 Instruction Manual Operation Lowering the ram onto material pue 9 a e x Place a fresh drum of material underneath the ram plate Open the ram plate venting ball valve Select the Up Stop Down controller to down Make sure that the ram force is to the correct pressure see Setting up ram pressure A slight delay will occur before the ram starts to move This is to allow air to exhaust from the up side of the cylinders Check that the ram is going down squarely into the drum As the ram plate goes into the drum air will be pushed out of the vent ball valve When material starts to come out of the vent close the ball valve The ram is now to use Raising the ram from a drum 1 2 3 Make sure that the pump is turned off air pressure relieved and pump pressure also relieved Select the Up Stop Down controller to up As the ram
6. When the valve is tripped the indicator will switch to red meaning pump off 4 Set the trip valve so that it has just tripped by between 5 10mm Test this a number of times to make sure that the valve trips before the ram plate contacts the bottom of the drum 5 f different drums are to be used then checks should be made to make sure that the valve is operated Setting up ram force for different materials Place a fresh drum of material underneath the ram plate Open the primer screw assembly 193754 Set the ram force to 2 Bar Select the Up Stop Down controller to Down A slight delay will occur before the ram starts to move This is to allow air to exhaust from the up side of the cylinder Check that the ram is going down squarely into the drum As the ram plate goes into the drum air will be pushed out of the vent When material starts to come out of the vent close the primer screw assembly Operate pump and system under normal operating conditions At all times checking the pump for cavitation On very thick non flowing materials pressures up to 5 Bar may be required in order to prime the pump correctly However high ram pressures must not be used on light free flowing materials as leaks around the ram seals could develop 10 When the air pressure is set use the Raising the ram from a drum procedure and remove drum from the unit 11 11 is now time to set the speed of the Up and Down motion of the
7. 1 Europe amp Division 1 North America hazardous locations ATEX Cat 2 Electrical equipment must be installed operated and serviced only by trained qualified personnel who fully understandthe requirements stated inthis instruction manual Ground the equipment and all other electrically conductive objects in the spray area After grounding test with ohmmeter to ensure earth continuityis 1 ohm or less Keep all covers tight while the motor is energized Ifthere is anystaticsparkingor you feel anelectric shock whileusing this equipment stop spraying dispensing immediately Do not use the equipment until you identify and correctthe problem Providefresh air ventilationtoavoid the build up of flammablefumes from solvents orthe fluid being pumped Keep the pumping area free of debris including solvent rags and gasoline Electrically disconnectall equipment in the pumping area Extinguish all open flames or pilotlights in the spray dispensearea Da not smokein the spray dispensearea Da not turn on or off any lightswitch inthe spray dispensearea while operating or if fumes are present N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 4 of 40 Issue 1 7 Instruction Manual BINKS WARNING READ THE MANUAL Before operating equipment read and understandall safety operation and maintenance information provided in the operation manual DE ENERGIZE DEPRESSURIZE DISCONNECT AND LOCK OUT ALL POWER SOURCES DU
8. PLATED M20 HEX NUT PLATED 177035 M20 STUD CONNECTOR PLATED a 7 8 177041 4 455 HD CAP SCREW PLATED ER 10 SUPPORT BAR 10 1 4 NON RETURN VALVE 1 4 26 PUSH IN STRAIGHT PLATED BRASS 1 4 Q6 PUSH IN ELBOW PLATED BRASS 1 2 PLATED BRASS BALL VALVE 1 2 BSPT 1 2 BSPT NIPPLE PLATED BRASS 1 2 MALE 1 2 FEMALE ELBOW 0115 010682 3 8 MALE 1 4 MALE NIPPLE NYLOC NUT M4 WASHER D x 4 PU HOSE BLACK Q4 x 2 5 PU HOSE BLACK OO m NOT SHOWN 2m NOT SHOWN Description CONTROLBOX LI RAMAIRREGUNT LI 205 LI TRIP ROD ASSEMBLY LI M2OSPRING WASHER PLATED 2 M20 NUT PLATED LI M20 STUD CONNECTOR PLATED II x 45 SOCKET HD CAP SCREW PLATED 4 SUPPORTBAR 1 4 NON RETURN VALVE LI 1 4 06 PUSH IN STRAIGHT PLATED BRASS 1 1 4 6 PUSH ELBOW PLATED BRASS 2 1 2 PLATED BRASS BALL VALVE LI 1 2 BSPT 1 2 BSPT NIPPLE PLATED BRASS 1 1 2 MALE 1 2 FEMALEELBOW LI SJ MALE MALENIPPLE l M4NYLOCNUT ss Q6x4PUHOSE BLACK m Q4x25PUHOSE BLACK N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 29 of 40 Issue 1 7 Instruction Manual Assembly Drawing N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 30 of 40 Issue 1 7 Instruction Manual 104097 Ram Control Box Details PUMP STATUS INDICATOR GREEN ON
9. of 40 Issue 1 7 Instruction Manual Table of Contents Warnings 4 Specification ven 6 General Description mv 7 Model Selection 8 5820 11 Installation ooaeeeeeaae 11 Operation Instructions 12 Setting up Ram Trip ce eee ee 12 Setting Up Ram Pressure _ 12 Lowering Ram Onto Material asee 13 Rising Ram From Drum eee 13 Parts List eee 14 Cart Assembly Drawing 000 15 Ram Assembly Drawing seven 16 DR20 30 60 18 Installation mesen 18 Operation Instructions 19 Setting up Ram Trip ce eee eee 19 Setting Up Ram Pressure 19 Lowering Ram Onto Material 20 Rising Ram From Drum e 20 Parts List 2227 21 Ram Assembly Drawings 22 DR205 DR205X 24 Installation ooaaeeeeane 24 Operation Instructions 25 Setting up Ram Trip ew eee wee 25 Setting Up Ram Pressure tw enn wee 25 Lowering Ram Onto Material 26 Rising Ram From 000000001 26 Parts List 4 4 27 Ram Assembly Drawings wee ee 29 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 104097 Ram Control Box 4 31 104098 Air Regulator Unit 4 32 104105 Trip Rod Assembly 24 33 Ram Plate Options 34 200 56 34 Ram Plate Assembly Drawing is twee 34 3 75 35 Ram Plate Assembly Drawing 35 60L 15G 36 Ram Plate Assembly Drawi
10. of this product without notice Equipment Misuse Hazard Equipment misusecan causethe equipment to rupture or malfunction andresultinserious injury This equipment is for professional use only Read all instruction manuals tags and labels before operatingthe equipment Use the equipment only for its intended purpose Do not alter or madify this equipment Use only genuine Binks PCE parts and accessories Check equipment daily Repair or replace worn damaged parts immediately Do not exceed the maximum working pressure stated on the equipment or inthe Technical Data for your equipment Do not exceed the maximum working pressureof the lowest rated component in your system Use fluids and solvents which arecompatible with the equipment wetted parts Refer to the Technical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Route hoses away from traffic areas sharp edges moving parts and hot surfaces Do not expose hoses to temperatures above 82 C 180 F or below 40 C 40 F Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations Fire Explosion and Electric Shock Hazard Improper grounding poor ventilation open flames orsparks can causea hazardous condition and resultina fire explosion or electric shock When installed and operated in accordance with its instructions the pump is approved for operation in Zone
11. 4 193916 Ram Plate 20L 5G Qty Description 10 SPRING WASHER STST M10 PLAIN WASHER ST ST M10 HEX NUT 601 RAM PLATE MACHINING PRIMER SCREW ASSEMBLY LOWER CLAMP RING ASSEMBLY 20L SEAL CLAMP RING 1 4 NON RETURN VALVE 1 4 26 PUSH IN STRAIGHT PLATED BRASS 2300 SEAL EDPM 2300 SEAL PU 193948 1 4 MALE 1 4 MALE NIPPLE PLATED BRASS N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 34 of 40 Issue 1 7 Instruction Manual BINKS Parts List 193917 193995 Ram Plate 30L 7 5G Qty PartNo Description 165123 010 SPRING WASHER 165135 M10 PLAIN WASHER 177005 M10 HEX NUT 193749 60L RAM PLATE MACHINING PRIMER SCREW ASSEMBLY LOWER CLAMP RING ASSEMBLY 30L SEAL CLAMP RING 1 4 NON RETURN VALVE 1 4 D PUSH IN STRAIGHT 2330 SEAL EDPM 2330 SEAL PU 1 4 MALE 1 4 MALE NIPPLE N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 35 of 40 Issue 1 7 Instruction Manual BINKS Parts List 193918 193996 Ram Plate 60L 15G Qty PartNo Description 165123 010 SPRING WASHER 165135 M10 PLAIN WASHER 177005 M10 HEX NUT 193749 60L RAM PLATE MACHINING PRIMER SCREW ASSEMBLY LOWER CLAMP RING ASSEMBLY 60L SEAL CLAMP RING 1 4 NON RETURN VALVE 1 4 D PUSH IN STRAIGHT 380 SEAL EDPM 2380 SEAL PU 1 4 MALE 1 4 MALE NIPPLE 8 XU a A N Engineering MANUALS Ram Units Ram Un
12. BINKS Instruction Manual Ram Unit Outfits SR20 980mm Single Post DR20 30 60 80mm Dual Post DR205 80mm Dual Post DRX205 160mm Dual Post Finishing Brands Ar gz Ransburg SINKS Instruction Manual Product Description Ram 107096 104094 104102 104110 104112 This Product is designed for use with Solvent and Water based Materials Manufacturer Finishing Brands UK Ltd Ringwood Road Bournemouth BH11 9LH UK EU Declaration of Conformity C We Binks declare that the above product conforms with the Provisions of Machinery Directive 2006 42 EC by complying with the following statutory documents and harmonized standards EN ISO 12100 Safety of Machinery General Principles for Design EN ISO 4414 Pneumatic Huid Power General Rules and safety requirements EN 12621 Machinery for the supply and circulation of coating materials under pressure Safety requirements Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment into which this product is installed has been re assessed as required in accordance with essential health and safety requirements of the above standards directives and statutory instruments and also installed in accordance with any applicable local codes of practice D Smith General Manager wi 29 04 2014 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 2
13. E BLACK 1 11 N O MM 7 177041 45 SOCKET HD CAP SCREW 8 193943 9 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 22 of 40 Issue 1 7 Instruction Manual Assembly Drawing N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 23 of 40 Issue 1 7 Instruction Manual 08205 amp DRX205 Models 104094 Installation The ram plate base should be mounted on a stable and level floor The standard ram plate has 4off holes 2 15 mm to enable the base to be securely fixed to the floor Suitable floor fixing rawbolts should be used which are designed to suit the floor material Base plate 915mm x 600mm Mounting holes 840mm x 520mm A compressed air supply is connected to the 1 2 BSP F connection to control the lift and lowering of the air cylinders and supply the pump La Ze ei 4 x 1015 HOLES 7 c N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 24 of 40 Issue 1 7 Instruction Manual BINKS Operation Instructions Setting up ram trip valve 1 Make sure that the air to the pump is turned off by fully unwinding the regulator on 104098 2 Press the on green button on 104098 This indicator should now be green 3 Place an empty drum under the ram plate With the ram pressure set at 2 Bar lower the ram into the drum until it has made contact with the bottom of the drum When the
14. RING MAINTENANCE Failure to De energize disconnect and lock out all power supplies before performing equipment maintenance could cause serious injuryor death OPERATOR TRAINING All personnel must be trained before operating equipment KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been remove 4 PROJECTILE HAZARD You maybe injured byventing liquids or gases that are released under pressure or flying debris PINCH POINT HAZARD Moving parts can crush and cut Pinch points are basically any areaswhere there are moving parts MAGNETIC FIELD PRESENT You maybe subjected to magnetic fields which mayinterfere with the operation of certain pacemakers N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx CA PROP 65 5 of 40 WEAR SAFETY GLASSES Failure to wear safety glasses with side shields couldresult inserious eye injuryor blindness NOISE HAZARD You may be injured by loud noise Hearing protection may be required when using this equipment KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY HIGH PRESSURE CONSIDERATION High pressure can cause serious injury Relieve all pressure before servicing Hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury AUTOMATIC EQUIPMENT Automatic equipment may start suddenly without warning PROP 65 WARNING WARNING This product contains ch
15. YPICAL EXAMPLE e DH205E MX86023PU SMX TABLE 1 TABLE 2 DESCRIPTION TABLE 3 20 60 Ce EA EZ Polyurethane 41714 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 8 of 40 Issue 1 7 Instruction Manual TABLE 4 Chop Check Pumps ER 30 60 205 Ke KARA pv YA Y EE 115 420 420cc cycle 68 115 115cc cycle v gt 200 MEN sss ss TABLE 4 Ball Check Pumps NEESS EINE SC 190 190cc cycle 220 220cc cyde gt 4 440 cc eycle gt 880 880cc eyde _ TABLE 5 Chop Check Pumps CODE DESCRIPTION TabiesmRer 05 5 1PumpRatio 15 ji5TPumpRtio J 18 18 1PumpRatio J lvl gt 23 231PumpRetio 24 24 1PumpRatio 30 301PumpRetio 33 331PumpRaio 39 391PumpRetio 43 431PumpRatio 46 461PumpRato 66 66 1PumpRato 68 681PumpRetio N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 9 of 40 Issue 1 7 Instruction Manual TABLE 5 Ball Check Pumps CODE DESCRIPTION 112 190 220 440 880 15 15 1PumpRatio l v 18 18 1PumpRatio Y 22 22 1PumpRatio v 233 231PumpRaio 30 30 1PumpRatio v 35 35 1PumpRatio 1 j4riPumpRaio v v 46 1 PumpRatio gt 60 1 Pump Ratio
16. emicals known to the State of California to cause cancerand birth defects or other reproductive harm MAGNET HAZARD Take care when handling magnets Avoid getting magnets in close proximity of each other Injury or damage to magnets ma yresults Issue 1 7 Instruction Manual Specification Feature 7 Remarks 5820 2 5KN 56 Down FITUS pr20 30 60 5 1124 OOS O Cross bros pressure DR205 5 KN 1124 lbf DRX205 22 6 KN 5080 Ibf Extreme Duty Maximum Working Air Pressure 7 Bar 101 psi Air Inlet 1 2 BSP F Dirt 40 Microns Air Quality indie Water 7 SC 7 Bar Oil 25mg m SR20 Momm o DR20 30 60 688mm 27 Ram Stroke _ SE 960 mm 37 8 DRX205 suc 13820 1242mm 4 DR20 30 60 1750mm 6 O DRX205 LU SRZ Wiper Ring DR20 30 60 2 Material DR205 EDPM DRX205 x SR20 55Kg 121lbs gt Weight 2520 30 60 130 Kg 286165 without Pump DR205 212kg 466lbs DRX205 Denotes call for availability N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 6 of 40 Issue 1 7 Instruction Manual BINKS General Description Ram Unit Outfits are designed to ensure correct priming of the pump fluid section inlet and to prevent cavitation when high viscosity materials are pumped The units will accommodate industry standard barrels from 20 205L The outf
17. hingbrands eu Ringwood Road Bournemouth Dorset BH11 9LH UK Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 General e mail info finishingbrands eu 163 171 Av des Aur ats 26014 Valence cedex FR T l phone 33 0 4 75 75 27 53 T l copie 33 0 4 75 75 27 79 General e mail info finishingbrands eu USA Canada Customer Service 195 Internationale Blvd Glendale Height IL 60139 630 237 5000 Toll Free Customer Service and Technical Support 800 992 4657 Toll Free Facsimile 800 246 5732 Binks registered office Finishing Brands Germany GmbH Justus von Liebig StraBe 31 63128 Dietzenbach Amtsgericht Offenbach HRB 43560
18. is turned off air pressure relieved and pump pressure also relieved Select the Up Stop Down controller to up As the ram starts to move inject small busts of compressed air by pressing the Drum Release button mounted on the side of the unit This will slowly push the drum off the ram Be very carefully not to inject too much air as air can escape between the ram plate seal and the drum This is not dangerous but can make an unnecessary mess that requires cleaning N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 20 of 40 Issue 1 7 Instruction Manual BINKS DR20 30 60 Outfit Assemblies Parts List DR20 30 60 Ram Unit Outfits Description 2 193918 4OLRAMPLATEASSEMBLY PU 1 2 19996 amp XRAMPLAIEASSEMBIY ERDM T 193998 CONNECTION KIT NOT SHOWN MX68 PUMPS 193999 CONNECTION KIT NOT SHOWN 6 194268 CONNECTION KIT NOT SHOWN 8 194005 MOUNTING PLATE ASSEMBLY 9 194265 MOUNTING PLATE ASSEMBLY 2 2 2 MX11568 190 200 220 MX20024 MX22023 MX68 115 122 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 21 of 40 Issue 1 7 Instruction Manual Ram Unit Parts Lists Parts List 104102 Ram Unit Description 104097 RAM CONTROL BOX RAM AIR REG SETUP 60L BARE RAM TRIP ROD ASSEMBLY M20 SPRING WASHER M20 DOME NUT 193943 A Q6 PUSH IN ELBOW M4 NYLOC NUT 0 4 WASHER Q6 x 4 PU HOSE BLACK 12 DA x 2 5 PU HOS
19. it Outfits R1 7 docx 36 of 40 Issue 1 7 Instruction Manual BIINKS Accessories ee To Automatically change over to a Auto Change Over Panel Standby Ram Unit when the Duty Unit is empty Bottom Position 104099 H High Pressure Filter 100 0110 009131 50 Mesh 2 0110 009130 Mesh 0110 009133 150 Mesh 0110 009134 200 Mesh 0114 014917 30 Mesh High Pressure Filter 100 0114 014886 50 Mesh Mesh 0114 014884 70 Mesh 500 Bar Max 0114 014883 100 Mesh 0114 014882 150 Mesh 0114 014881 200 Mesh 0115 010672 Dump Valve Kit 1 2 NPSM Swivel BSP NPS M 0114 016099 Water Based 0 25L 0114 016100 Solvent Based 0 25L 0114 014871 Water Based 0 5L 0114 009433 Solvent Based 0 5L 191833 200 Micron Element St St Filter Housing St St 191834 400 Micron Element St St 3 0114 011760 5 7 10 866 107867 Filter Housing Carbon St 107876 Twin Filter Housing Filter Element to be Specified Assembly St St Separately 107877 Twin Filter Housing Filter Element to be Specified Assembly Carbon St Separately 192523 600 Micron Element St St 192524 1200 Micron Element St St 10 11 12 N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 37 of 40 Issue 1 7 Instruction Manual Spare Parts For 5820 104110 Ram Unit Description 3 2 Trip Valve Ram Cylinder Seal Kit 14 Non Return Valve Ya
20. its comprise of Ram Unit Pump and Follower plate assembly The Follower plate is designed to accept both chop check or ball check pumps The Ram plate has two seals which accurately fit the inside of the barrel as material is used the ram plate descends cleaning the sides of the barrel reducing wastage to a minimum A pneumatic control box see page 31 with necessary Ram control features e Raise and lower the ram plate e A release valve to separate the ram from the empty container e Air pressure regulator to control Downforce pressure e Pump Stop Start A height adjustable trip valve assembly see page 32 is also included as standard to stop the pump when the bottom of the container is reached The pump air regulator unit see page 33 is supplied with hose connection to the air motor An option is available to provide automatic changeover when using two Ram Units in Duty Standby mode N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 7 of 40 Issue 1 7 Instruction Manual BINKS Model Selection Ram Unit Outfit Selection Guide RAM SELECTION PUMP SELECTION RAM SEE TABLE 1 PUMP TYPE SEE TABLE DRUM VOLUME SEE TABLE 2 MANUAL PACKING ADJUSTMENT A MATERIAL PUMP ROD MATERIAL SEE TABLE 7 PUMP PACKING MATERIAL SEE TABLE 6 PUMP RATIO SEE TABLE 5 PUMP FLUID OUTPUT CYCLE SEE TABLE 4 T
21. m plate With the ram pressure set at 2 Bar lower the ram into the drum until it has made contact with the bottom of the drum When the valve is tripped the indicator will switch to red meaning pump off 4 Set the trip valve so that it has just tripped by between 5 10mm Test this a number of times to make sure that the valve trips before the ram plate contacts the bottom of the drum 5 f different drums are to be used then checks should be made to make sure that the valve is operated Setting up ram force for different materials Place a fresh drum of material underneath the ram plate Open the ram plate priming screw assembly 193754 Set the ram force to 2 Bar Select the Up Stop Down controller to Down A slight delay will occur before the ram starts to move This is to allow air to exhaust from the up side of the cylinder Check that the ram is going down squarely into the drum As the ram plate goes into the drum air will be pushed out of the vent When material starts to come out of the vent close the primer screw assembly Operate pump and system under normal operating conditions At all times checking the pump for cavitation On very thick non flowing materials pressures up to 5 Bar may be required in order to prime the pump correctly However high ram pressures must not be used on light free flowing materials as leaks around the ram seals could develop 10 When the air pressure is set use the Raising
22. ng 36 Accessories 37 Spare Parts R 38 3 of 40 Issue 1 7 Instruction Manual WARNING Directionsfor Working Safety This Product has been constructed according to advanced technological standards andis operationally reliable Damage may however resultifitis used incorrectly by untrained persons or used for purposes other than those for which it was constructed The locally currentregulations for safety and prevention of accidents arevalid for the operation of this product under all circumstances International national and company safety regulations areto be observed far the installation and operation of this product as well as the procedures involved in maintenance repairs and cleaning These instructions areintended to be read understood and observed inall paints by those responsiblefor this product These operating and maintenance instructions areintended to ensure trouble free operation Therefore itis recommended to read these instructions carefully before start up Binks PCE cannot be held responsiblefor damage or malfunctions resulting fromthe non observance of the operating instructions These instructions including regulations and technical drawings may not he copied distributed used for commercial purposes or given to others either infull orin partwithout the consent of Binks PCE We reserve the right to alter drawings and specifications necessary for the technical improvement
23. oller to up As the ram starts to move inject small busts of compressed air by pressing the Drum Release button mounted on the side of the unit This will slowly push the drum off the ram Be very carefully not to inject too much air as air can escape between the ram plate seal and the drum This is not dangerous but can make an unnecessary mess that requires cleaning N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 13 of 40 Issue 1 7 Instruction Manual BINKS SR20 Outfit Assemblies Parts List SR20 Ram Unit Outfits APA EE 10410 20L RAM ASSEMBLY 193916 201 RAM PLATE ASSEMBLY PU Od do C 193994 201 RAM PLATE ASSEMBLY EPDM 193997 CONNECTION KIT NOT SHOWN 194258 CONNECTION KIT NOT SHOWN 6 194259 CONNECTION KIT NOT SHOWN N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 14 of 40 Issue 1 7 BINKS Instruction Manual Cart Mounted Ram Assembly Drawing Cart Mounted SR20 Ram Unit Outfits Parts List EN gt um O pur Q pum O O 20L RAM UNIT OUTFIT 104128 CART KIT SR20x MX ke METETE TL gt E Z SST L W pT LU d ZE Issue 1 7 15 of 40 ring MANUALS Ram Units Ram Unit Outfits R1 7 docx N Enginee Instruction Manual Ram Unit Parts List Parts List 104110 Ram Unit PartNo 7 Description Qty 7
24. ram unit 12 To adjust the speed of the Up motion screw in restrictor 194232 all the way then back out while testing up speed until desired speed is achieved 13 Remove the cover from the 104097 control box mounted on the ram unit leaving the hoses connected Operate the up down valve and at the same time screw in or out the control valve silencer speed controller 14 Do not use the pressure regulator to control the speed of the unit as it will give an uneven movement ee Ga He pow o N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 12 of 40 Issue 1 7 Instruction Manual Operation Lowering the ram onto material pue 9 a e Oo Place a fresh drum of material underneath the ram plate Open the primer screw assembly Select the Up Stop Down controller to down Make sure that the ram force is to the correct pressure see Setting up ram pressure slight delay will occur before the ram starts to move This is to allow air to exhaust from the up side of the cylinder Check that the ram is going down squarely into the drum As the ram plate goes into the drum air will be pushed out of the vent When material starts to come out of the vent close the primer screw assembly The ram Is now ready to use Raising the ram from drum 1 2 3 Make sure that the pump is turned off air pressure relieved and pump pressure also relieved Select the Up Stop Down contr
25. starts to move inject small busts of compressed air by pressing the Drum Release button mounted on the side of the unit This will slowly push the drum off the ram Be very carefully not to inject too much air as air can escape between the ram plate seal and the drum This is not dangerous but can make an unnecessary mess that requires cleaning N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 26 of 40 Issue 1 7 Instruction Manual BINKS DR205 Outfit Assemblies Parts List DR205 Ram Unit Outfits Hem PartNo Description Qty Remarks 104094 2051 RAM ASSEMBLY 194264 CONNECTION KIT NOT SHOWN 194000 CONNECTION KIT NOT SHOWN 194001 CONNECTION KIT NOT SHOWN 6 194263 CONNECTION KIT NOT SHOWN 194253 CONNECTION KIT NOT SHOWN 8 194257 CONNECTION KIT NOT SHOWN af d Ir MX68 115 122 MODELS N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 2 of 40 Issue 1 7 TT rr r rr A e i a a d Hi a BINKS Instruction Manual MX190 200 220 MODELS 420 440 860 880 MODELS Issue 1 7 28 of 40 ring MANUALS Ram Units Ram Unit Outfits R1 7 docx N Enginee Instruction Manual Ram Unit Parts Lists Parts List 104094 Ram Unit Description 104097 RAM CONTROL BOX RAM AIR REG UNIT 205L BARE RAM UNIT TRIP ROD ASSEMBLY M20 SPRING WASHER
26. the ram from a drum procedure and remove drum from the unit 11 It is now time to set the speed of the Up and Down motion of the ram unit 12 Remove the cover from the 104097 control box mounted on the ram unit leaving the hoses connected Operate the up down valve and at the same time screw in or out he control valve silencer speed controller The motion needs to slow enough so that removing an empty drum can be one smooth operation about 1 full stroke in 30 seconds 13 Do not use the pressure regulator to control the speed of the unit as it will give an uneven movement a cre EE N Engineering MANUALS Ram Units Ram Unit Outfits R1 7 docx 19 of 40 Issue 1 7 Instruction Manual Operation Lowering the ram onto material pue 9 a e Oo Place a fresh drum of material underneath the ram plate Open the ram primer screw assembly Select the Up Stop Down controller to down Make sure that the ram force is to the correct pressure see Setting up ram pressure slight delay will occur before the ram starts to move This is to allow air to exhaust from the up side of the cylinders Check that the ram is going down squarely into the drum As the ram plate goes into the drum air will be pushed out of the vent When material starts to come out of the vent close the primer screw assembly The ram Is now ready to use Raising the ram from drum 1 2 3 Make sure that the pump
27. valve is tripped the indicator will switch to red meaning pump off 4 Set the trip valve so that it has just tripped by between 5 10mm Test this a number of times to make sure that the valve trips before the ram plate contacts the bottom of the drum 5 f different drums are to be used then checks should be made to make sure that the valve is operated Setting up ram force for different materials Place a fresh drum of material underneath the ram plate Open the ram plate venting ball valve Set the ram force to 2 Bar Select the Up Stop Down controller to Down A slight delay will occur before the ram starts to move This is to allow air to exhaust from the up side of the cylinders Check that the ram is going down squarely into the drum As the ram plate goes into the drum air will be pushed out of the ball valve vent 8 When material starts to come out of the vent close the ball valve 9 Operate pump and system under normal operating conditions At all times checking the pump for cavitation On very thick non flowing materials pressures up to 5 Bar may be required in order to prime the pump correctly However high ram pressures must not be used on light free flowing materials as leaks around the ram seals could develop 10 When the air pressure is set use the Raising the ram from a drum procedure and remove drum from the unit 11 11 is now time to set the speed of the Up and Down motion of the ram unit
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