SIGMA 2 - Scott Safety
Contents
1. SIGMA 2 Self contained Breathing Apparatus User Instructions Article No 1035017 IssueG 05 2010 CE 0086 WARNINGS cseseeeeeee 1 SICMA2 Olus Self contained Breathing Apparatus Contents INTRODUCTION 1 1 IMPORTANT BREATHABLE AIR APPARATUS DURATION PERSONNEL TRAINING SERVICING SPARE PART NOTIFIED BODIES TECHNICAL DESCRIPTION 2 1 GENERAL 2 2 APPARATUS DESCRIPTION 2 3 PNEUMATIC SYSTEM 2 4 REDUCER 2 5 DEMAND VALVE 2 6 FACEMASKS PRE USE AND MONTHLY CHECKS 3 1 GENERAL is tafe ot PRS NOOR wid 3 2 PNEUMATICS 3 3 DEMAND VALVE 3 4 CHECK FACEMASK 3 5 POSITIVE PRESSURE BYPASS AND LEAK TEST 3 6 WHISTLE TEST 3 7 REPLACING CYLINDERS 371 Fitting a replacement Cylinder of the same size 3 7 2 Fitting a replacement Cylinder of a different size DONNING PROCEDURE 41 4 2 WOORRDMDAMNNNAMRDOMAOARANNNNNNSSBSBS 4 3 OPEN CYLINDER VALVE 4 4 FACEMASK SEAL CHECK 4 5 BYPASS CHECK 4 6 LEAK TEST 4 7 WHISTLE TEST 4 8 CYLINDER PRESSURE DOFFING INSTRUCTIONS 5 1 REMOVE FACEMASK 5 2 TURN OFF CYLINDER 5 3 REMOVE APPARATUS 5 4 CLEAN AND CHECK APPARATUS AFTER USE 6 1 CLEAN FACEMASK 6 2 CLEAN APPARATUS 6 3 DEMAND VALVE 6 4 CHECK APPARATU 6 5 FIT FULLY CHARGED CYLINDER 6 6 LEAK TES T rrea 6 7 RECORD TEST DETAILS 6 8 STORAGE 0c00006 SCHEDULED MAINTE2. 6 AFTER USE CAUTION DO NOT immerse DV or warning whistle in water A yellow cap is provided to protect the DV outlet e ALWAYS use the recommended cleaning methods e The apparatus MUST be thoroughly dried prior to storage Pay particular attention to the valve flaps 6 1 CLEAN FACEMASK qe Withdraw red locking catch turn 90 clockwise and remove the DV from the facemask 2 Wash and disinfect the mask thoroughly in a solution of TriGene and warm water See following Note 3 Rinse the mask thoroughly in clean running water Pay particular attention to flushing out the exhale valve 4 Hang mask by its neck strap and allow it to dry thoroughly away from direct heat or sunlight 5 When dry wipe facemask seals with TriGene disinfectant wipes 6 Polish the visor inside and out with a clean lint free cloth and slacken the head harness ready for use Note TriGene Cleansing and Disinfecting Solution is available from Scott Health and Safety Limited in 1 litre and 5 litre containers under Article Numbers 2008247 and 2008248 respectively Pump dispensers are available for the above under Article Numbers 1017672 1 litre and 1017670 5 litres TriGene Disinfecting Wipes are available from Scott Health and Safety Limited in packs of 20 sachets under Article Number 2004225 6 2 CLEAN APPARATUS CAUTION DO NOT use abrasive or cleaners solvent 1 Fully slacken th
3. 7 SCHEDULED MAINTENANCE 7 1 MONTHLY The apparatus should be examined and tested at least once a month in accordance with the instructions given in this manual under Check Apparatus Details of such checks should be recorded within the appropriate register and a copy kept for future inspection Please see Section 6 7 for details 7 2 ANNUALLY The apparatus must be tested and components replaced in accordance with the SIGMA 2 Service Schedule contained within the SIGMA 2 Service Manual Please refer to notes under Personnel Training and Servicing at the beginning of this manual for further details G HEALTH amp SAFETY Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 IRA England Tel 44 0 1695 711711 Fax 44 0 1695 711775
4. If the whistle or facemask fail the test return the apparatus for servicing with an explanatory note attached in accordance with the SIGMA 2 Servicing Instructions 4 8 CYLINDER PRESSURE 1 Open cylinder valve and check pressure gauge to ensure that cylinder has a minimum of 80 of the fully charged capacity For 207 bar cylinders 170 bar For 300 bar cylinders 240 bar 2 When fully satisfied with apparatus proceed to undertake tasks as required SIGMA 2 5 DOFFING INSTRUCTIONS 5 1 REMOVE FACEMASK 1 On apparatus with a First Breath DV take a breath and press the reset button to close the air supply 2 Pull tabs on buckles forward to release the head harness or head net Remove facemask Note Instant Air DVs will free flow through mask until the cylinder valve is closed SIGMA 2 5 2 TURN OFF CYLINDER 1 Disengage the cylinder valve hand wheel locking mechanism and turn hand wheel fully clockwise to shut the valve 5 3 REMOVE APPARATUS 1 Release the waist belt slacken the shoulder straps and remove the apparatus 2 Open cylinder band undo cylinder valve connector and remove cylinder 3 Mark cylinder as empty and return for charging 5 4 CLEAN AND CHECK APPARATUS 1 The apparatus must be cleaned and tested in accordance with the instructions given in Section 6 After Use prior to being returned to service 12
5. are available with 5 point fully adjustable web or net head harnesses and neck straps An inner mask minimises CO2 dead space and visor misting A speech diaphragm is fitted SIGMA 2 PanaSeal is suitable for medium and smaller face sizes PanaVisor is suitable for medium to larger face sizes Vision 3 is available in three sizes small medium and medium large Vision 3 Facemask with Head harness PanaSeal PanaVisor Facemask with Head net Vision 3 is moulded in grey silicone while PanaSeal and PanaVisor are non dermatitic black neoprene or blue silicone SIGMA 2 3 PRE USE AND MONTHLY CHECKS 3 1 GENERAL 1 Check that all parts are clean and undamaged 2 Ensure that the shoulder harness is fully slackened and that a fully charged cylinder is securely attached to the back plate Replace discharged cylinders 3 Check that the harness slides freely through buckles 4 Check that the facemask visor is clear and free from marks and damage that might impair vision Fully slacken head harness straps 5 Apparatus that fails any of these checks must be serviced in accordance with the SIGMA 2 Service Manual 3 2 PNEUMATICS 3 3 DEMAND VALVE 1 Check that the DV O ring is clean and undamaged 2 Fit the DV to the facemask and check that the locking catch clicks into place Gently twist the DV to ensure that it is securely fitted 3 Check that the bypass
6. now ready for use 3 7 REPLACING CYLINDERS j 1 Check that the cylinder valve is closed and slowly undo the cylinder connector hand wheel Remove the reducer from the cylinder SIGMA 2 2 Grasp the sides of the cam lock buckle with the index finger and thumb of the right hand use the left index finger to slide back the ribbed catch and lift the buckle 3 Open the buckle and lift the empty cylinder from the back plate 3 7 1 Fitting a replacement Cylinder of the same size 1 Fit the cylinder valve through the cylinder valve retainer connect the buckle hinge and close the cam lock 3 7 2 Fitting a replacement Cylinder of a different size 1 Adjust the length of the cylinder band to permit the buckle hinge to be connected 2 Adjust the cylinder band length until the cylinder band grips the cylinder firmly then close the cam lock 3 Tidy the free end of the cylinder band into the loops 4 DONNING PROCEDURE 4 1 HARNESS 1 Don apparatus Adjust shoulder straps for a comfortable fit then fasten waist belt and adjust for a snug fit 4 2 DON FACEMASK 1 Check that the bypass is shut and on first breath DVs press the DV reset button 4 2 1 Head Harness 1 Let facemask hang loosely from face and breathe normally SIGMA 2 2 Fit the chin into the chin cup pull the harness over the top of the head and tighten the s
7. 0 000 037 0 000 003 0 000 05 0 001 818 0 000 524 0 000 114 0 000 009 KRYPTON 0 000 330 XENON 0 000 039 Table 1 Breathable Air There is an increased fire risk when the oxygen content is above the value shown The purity quality of air used to supply and charge breathing apparatus should be tested periodically in accordance with national regulations If not specified otherwise contaminants shall not exceed the permissible exposure level National regulations must be observed SIGMA 2 The mineral oil content shall be such that the air is without the odour of oil The odour threshold is in the region of 0 3 mg m The water content shall not exceed 50 mg m for 207 bar apparatus and 30 mg m for 300 bar apparatus 1 3 APPARATUS DURATION All durations quoted are nominal based on an Average Wearer Consumption Rate of 40 litres minute and FULLY CHARGED cylinders Actual Wearer Consumption rates vary due to many factors such as 1 Workload high work rates increase consumption rates 2 Weight of apparatus and use of heavy or restrictive clothing 3 Work environments with extremes of heat or cold 4 Physical fitness of the wearer 5 Other factors include emotional stress and fatigue It is important that all wearers are aware of these factors and take account of them when assessing cylinder duration 1 4 PERSONNEL TRAINING Personnel who use _ self contained compressed air breathing app
8. NANCE 4 MONTHLY 7 2 ANNUALLY Registered Office Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA England WARNINGS Please Read Carefully and Fully Understand This manual is for use by personnel trained in the use and care of compressed air breathing apparatus and MUST NOT be used as a self teaching guide by untrained users Failure to understand or adhere to the SIGMA 2 User Instructions may result in injury or death Scott Health and Safety Limited has taken great care to ensure that the information in this manual is accurate complete and clear However Training and Technical Support Services will be pleased to clarify any points in the manual and answer questions on SCOTT breathing apparatus The following warnings are in accordance with certifying authority requirements and apply to the use of breathing apparatus in general Breathing apparatus users must be fully trained in the use and care of self contained compressed air breathing apparatus Ensure that the selection of the apparatus type is sufficient for the tasks being undertaken and the hazards likely to be encountered Please refer to National Regulations for guidance In order to ensure the optimum performance and user safety the apparatus must be tested and serviced in accordance with Section 7 and the notes in Section 1 under Personnel Training and Servicing The quality of air used to supply and charge breathing
9. air to the facemask The DV is attached to the facemask by a quick fit bayonet connection with a spring loaded locking catch The pressure reducer is a simple spring and piston device that reduces the pressure of air from the cylinder to a medium pressure of between 5 and 9 bar The operation is automatic and self regulating such that the reducer requires no adjustment In the unlikely event of a malfunction in the reducer resulting in an uncontrolled rise in the output pressure a pressure relief valve protects the medium pressure system A reinforced hose supplies medium pressure air to the DV Instant Air Demand Valve The instant air DV supplies air to the facemask when the cylinder valve is opened First Breath Demand Valve The first breath version can be shut by pressing a reset button on the DV and opens when the wearer takes the first breath This permits the DV to be removed from the face piece while the cylinder valve is open without loss of cylinder air The bypass provides a constant flow of air in the unlikely event that the regulator malfunctions in a no flow mode The bypass is opened by turning the knob through 90 As use of the bypass consumes cylinder air rapidly it must only be used to escape from the hazardous area 2 6 FACEMASKS SIGMA 2 is approved for use with Vision 3 PanaSeal and _ PanaVisor full facemasks all of which conform to EN 136 All
10. apparatus must meet the requirements of EN 12021 1999 See Section 1 for details The wearing of beards side burns or spectacles may adversely affect the sealing of a facemask to the wearer s face The apparatus is not designed for use underwater The harness must not be used as a vehicle seat restraint DISCLAIMER Failure to follow these instructions or misuse of the apparatus may result in death injury or material damage and invalidate any warranty or insurance claims COPYRIGHT This manual must not be copied in part or in whole or used for purposes other than its intended purpose without the written permission of Scott Health and Safety Limited 1 INTRODUCTION 1 1 IMPORTANT SIGMA 2 must be serviced in accordance with the Servicing Schedule on at least an annual basis Please refer to notes under Servicing These instructions for the use care and maintenance of the apparatus must be followed to ensure the correct and safe operation of SIGMA 2 For any enquiries regarding the use of SCOTT breathing apparatus please contact Training and Technical Support Services at Scott Health and Safety Limited 1 2 BREATHABLE AIR Air used to supply or charge breathing apparatus may be natural or synthetic The composition of breathable air is given in Table 1 MASS VOLUME Dry Air Dry Air OXYGEN 20 948 NITROGEN 78 08 ARGON 0 93 CARBON COMPONENT 0 05 0 031 4 DIOXIDE HYDROGEN NEON 0 001 270 HELIUM
11. aratus must be fully trained in accordance with these instructions and national regulations These instructions cannot replace an accredited training course run by fully qualified instructors in the proper and safe use of SCOTT breathing apparatus Please contact Training and Technical Support Services or your distributor for training course details Training and Technical Support Services Scott Health and Safety Limited Pimbo Road West Pimbo Skelmersdale Lancashire WN8 9RA England Tel 44 0 1695 711711 Fax 44 0 1695 711775 SIGMA 2 1 5 SERVICING SIGMA 2 must be serviced at scheduled intervals by personnel who have completed a formal training course and hold a current certificate for servicing and repairing SCOTT breathing apparatus Details of the servicing schedule are contained in the SCOTT SIGMA 2 Service Manual copies of which can only be obtained by registered holders of a current certificate Your distributor or Training and Technical Support Services can provide training course details and quotes for service contracts Please see above for contact details 1 6 SPARE PARTS AND ACCESSORIES Our Customer Services Department provide an efficient friendly customer contact point for ordering new apparatus spare parts and accessories The team can also provide general information on SCOTT products Customer Services Scott Health and Safety Limited Pimbo Road West Pimbo Skelme
12. ated from flame retardant polyester and packed with flame retardant closed cell foam cushions the weight of the apparatus It is attached to the lower back plate by means of press studs Pneumatic hoses run in channels moulded into the inner back plate Hose retaining clips are moulded on the edge of the channels A cylinder valve retainer on the lower back plate provides a secure mounting for the cylinder valve SIGMA 2 Cylinder Types Water Charging Free Air Nominal Warning Total Cylinder Volume Pressure Volume Duration Period Duration Charged litres litres minutes minutes minutes Weight Kg CYL 1200 CYL HWG 1200 CYL FWC 1300 CYL 1640 CYL HWG 1640 CYL FWC 1640 CYL 1800 CYL HWG 1800 CYL FWC 1800 CYL FWC 1860 CYL 2240 CYL FWC 2460 Table 2 Cylinders approved for use with SIGMA 2 Cylinder Material is identified by codes within the Cylinder Type Table 3 identifies the meaning of the cylinder material code and the specification to which the cylinder is manufactured Material Specification No Code Steel e g CYL 1200 BS5045 Pt 1 HWG Hoop Wrapped Glass Fibre e g CYL HWG 1200 HSE AL HW1 FWC Fully Wrapped Carbon e g CYL FWC 1300 HSE AL FW2 Table 3 Cylinder Codes and Specifications Durations are nominal and based on an Average Wearer Consumption Rate of 40 L min and are for fully charged cylinders Cylinder Free Air Capacit
13. e DV will free flow Fit yellow protective cap over the DV outlet airflow will cease 2 Check pressure gauge to ensure that the cylinder is full SIGMA 2 3 Close cylinder valve and monitor the pressure gauge for one minute Check that the pressure does not drop by more than 10 bar one gauge division in this time 4 If apparatus fails this test it must be withdrawn from service and returned for servicing 5 Gently lift the yellow DV cap and allow air to vent from system Check pressure gauge and ensure that the warning whistle sounds clearly between 50 and 60 bar 6 7 RECORD TEST DETAILS Record test details in accordance with local regulations in a breathing apparatus logbook available from Scott Health and Safety Limited under Article Number 1034745 Information recorded usually includes Name and address of employer responsible for the apparatus Make model number or mark of the apparatus together with a description of any distinguishing features sufficient to enable clear identification e The date of the examination together with the name signature or unique authentication mark of the examiner e The condition of the apparatus and details of any defects found and any remedial action taken Cylinder air pressure 6 8 STORAGE The apparatus must be stored in a clean dry environment away from direct heat and sunlight Storage temperature should not exceed 40 C to 10 C 14
14. e shoulder straps and waist belt Clean off any dirt with a stiff brush or sponge with warm water and soap followed by a thorough rinse 2 Ensure that the pressure gauge face is clean 6 3 DEMAND VALVE T Fit the protective yellow cap over the DV outlet and use a small stiff brush with a mild soap and water solution to clean around the catch 2 If the catch does not move freely return the apparatus for servicing 3 Check that the orange O ring on the DV outlet is clean and in good condition 4 Replace O ring if in less than perfect condition 13 SIGMA 2 Si 5 Operate the red locking catch a number of times Ensure that it moves freely and does not stick 6 4 CHECK APPARATUS 1 Check apparatus thoroughly for signs of wear or damage 2 Check hoses for signs of abrasion or damage 3 Check harness straps and stitching for signs of weakness 4 Replace worn or damaged components in accordance with the SIGMA 2 Service Manual 5 If a fault is found attach an explanatory note to the apparatus and return it for servicing 6 5 FIT FULLY CHARGED CYLINDER 1 Fit a fully charged cylinder in accordance with the instructions contained within Section 3 Pre Use and Monthly Checks 6 6 LEAK TEST CAUTION On Instant Positive Pressure DVs blue DO NOT fit the yellow cap prior to opening the cylinder valve as this will damage the DV 1 Open cylinder valve Th
15. rsdale Lancashire WN8 9RA England Tel 44 0 1695 711711 Fax 44 0 1695 711775 1 7 NOTIFIED BODIES Inspec International Limited 0194 56 Leslie Hough Way Salford Greater Manchester M6 6AJ England BSI Product Services 0086 Kitemark House Maylands Avenue Hemel Hempstead HP2 4SQ England 2 TECHNICAL DESCRIPTION 2 1 GENERAL SIGMA 2 is a self contained open circuit compressed air positive pressure breathing apparatus approved to EN 137 self contained open circuit breathing apparatus It is CE marked in accordance with Council Directive 89 686 EEC SIGMA 2 is approved for use at sea by Lloyds Inspectorate in accordance with SOLAS regulation 17 and the 1980 Merchant Shipping Act Please call Scott Health and Safety Limited for further apparatus approval details 2 2 APPARATUS DESCRIPTION SIGMA 2 has a lightweight back plate and harness The two stage pneumatic system consists of a first stage reducing valve and a Demand Valve DV that is attached by a bayonet fitting to the positive pressure full facemask The back plate is injection moulded polyamide glass carbon composite with a fully adjustable flame retardant polyester webbing harness The Keviar cylinder band is fully adjustable and can accommodate one cylinder from the range listed in Table 2 A glass filled polyamide cam lock buckle facilitates quick and easy cylinder replacement A lumbar pad fabric
16. traps in sequence bottom middle top DO NOT over tighten 4 2 2 Head net 1 With the head net straps fully extended insert the chin into the chin cup and use the loop at the back of the head net to pull the head net over the head 2 Tighten the top strap to bring the visor and ori nasal mask to the correct level 3 Tighten the side straps for a firm comfortable fit DO NOT over tighten as this distorts the face seal 4 3 OPEN CYLINDER VALVE 1 Slowly open cylinder valve fully e On Instant Air DVs check that the DV free flows into facemask until the head harness straps are tightened e On First Breath DVs inhale sharply to start the air supply to the facemask SIGMA 2 4 4 FACEMASK SEAL CHECK 4 6 LEAK TEST 1 Insert fingers in facemask seal and check for a steady flow of air from the mask Remove fingers and allow mask to re seal 4 5 BYPASS CHECK 1 Open the bypass and check there is a steady flow of air into the facemask 2 Close the bypass 10 1 Take a breath and hold it Release hand wheel locking mechanism and close the cylinder valve 2 Listen for leaks and monitor gauge for 10 seconds The reading on the gauge should not fall during this period 4 7 WHISTLE TEST 1 Slowly breathe down the air from the system and check that the whistle sounds clearly at between 50 and 60 bar 2
17. valve is closed flat area on knob is toward the face piece 1 Check cylinder connector O ring is clean and undamaged 2 Screw hand wheel connector firmly into the cylinder valve outlet 3 Check that pressure gauge whistle and hoses are in good condition and are not kinked or stretched 4 On first breath DVs only press the black reset button 3 4 CHECK FACEMASK 1 Don the facemask see Section 4 2 2 Open the cylinder valve and check that the cylinder is full 3 Check that the facemask pressurises If necessary adjust the mask to obtain a leak tight fit DO NOT over tighten the harness as this distorts the mask 3 5 POSITIVE PRESSURE BYPASS AND LEAK TEST 1 Insert fingers in the facemask seal and check there is a steady flow of air out of the mask 2 Remove fingers and allow mask to re seal 3 Open the bypass and check there is a steady flow of air into the facemask 4 Close the bypass 5 Close the cylinder valve hold your breath and monitor the pressure gauge for 10 seconds Check that the reading does not drop during this period SIGMA 2 3 6 WHISTLE TEST 1 With the cylinder valve still closed monitor the pressure gauge and breathe down air in the system Check that the whistle sounds clearly at between 50 and 60 bar 2 Release head harness and remove the facemask 3 Apparatus that passes all of these checks is
18. y Total Duration f Average Wearer Consumption Rate Nominal Duration Total Duration minus the Warning Period Cylinder Water Capacity x Whistle Operating Pressure Warning Period z Average Wearer Consumption Rate SIGMA 2 2 3 PNEUMATIC SYSTEM The first stage pressure reducer has an integral cylinder connector hand wheel There is a sintered bronze particle filter in the reducer inlet A high pressure PTCFE lined hose supplies air to a shoulder mounted pressure gauge and warning whistle The pressure gauge has a stainless steel case and a polycarbonate impact resistant splinter proof lens A blow out vent prevents over pressurisation of the case A rubber shroud provides mechanical protection The warning whistle operates at 55 bar Table 2 details the Warning Period for each apparatus and cylinder combination If the hose whistle or gauge become damaged a restrictor in the reducer body limits air loss to 25 litres minute 2 4 REDUCER 2 5 DEMAND VALVE SIGMA 2 is available with two types of Demand Valve DV Instant air positive pressure DV blue First breath activated DV black Both types of DV have a supplementary flow bypass and operate in conjunction with the spring loaded facemask exhalation valve to maintain a positive pressure within the facemask The DV senses the changes in facemask air pressure that occur when the wearer breathes and uses this to regulate the supply of
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