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2011 FI Cal Tool

1. 1 Select a cell by mouse or arrow keys mouse 2 Input value or change the value by arrow key Fig 95 Map Edit Screen Compensation Map for Injection No 1 is shown as a sample 61 NOTE O Ifyou have closed the GRAPH or TABLE open the Menu dialog by clocking the Menu button of the Tool bar and select the subject Map O If you switched the subject Map using Map switching button only the display switches When editing the subject Map switch the Map by selecting the editing point of the Graph or Table area of the subject Map Data Edit can be carried out either in the MAP or TABLE area and edit each area as follows Editing method on the MAP area Click a point on the graph to select the graph and the editing point of the engine rpm that is the nearest position to the clicked point Drag amp drop of the graph data Press down the left button of the mouse to select the editing point After that move the editing point up or down Then the data will be changed to the possible setting value nearest to the release point The direction of the engine rom cannot be changed Key allocation when a point on the line is selected or Shift Switches the selected point to the right side rom lt or Shift Switches the selected point to the left side rom t or Page Up Increases the graph data by an LSB at the selected point or Page Down Decreases the graph
2. z a oo 9 so 2 Shift Click Left button a Seep 2 or Shift Ctrl arrow key Fig 119 Data Selecting Method 3 8 2 Plural Cells Data Copying You can copy the selected data to Excel file by using Windows clipboard Copy Ctrl C or Pull down menu Edit Copy Paste Ctrl V or Pull down menu Edit Paste FI Calibration Tool EM eela saa Z Lre fm mars el Et Vicsft Sol 290M F END BRD ATU AD ERO VID TID MOM ALI je OSH GAY 80 o gt AA vg Auris iv ase SSS o A 2 Bm mo Pre oS ae Sa i EA 2 7 Si 08808508808 4 50 50 5o 508 5o 50 so 5o 508 5o 6 50 50 50 50 50 1 508 50 5o 50 5o a 508 508 508 505 50 a 10 1 Copy Ctrl C Paste Ctrl V 2 2 80 3 E id 4 NSK Shoes ROME iG ths E 2 4 S2 508 Fig 120 Data Copying Method 78 3 8 3 Plural Cells Data Changing Method You can change the value of plural cells simultaneously Firstly select the area according to the procedure 3 8 1 A cursor is on end point therefore directly input the value Enter or press Page Up Page Down key One Page Up increases 0 78 points and one Page Down decreases 0 78 points FI Calibration Tool Input value
3. lt 4 Ninja ZX 6R Ninja ZX 10R Kawasaki via ZX 10R ABS Hi ll Hi li IND i MM Kawasaki FI Calibration Tool Instruction Manual IMPORTANT This manual provides how to change the fuel injection amount sub throttle opening and ignition timing of the racing ECU for the 09 11 Ninja ZX 6R 11 Ninja ZX 10R This manual instructs the dealing method briefly for the mechanic and being familiar with the personal computer PC As for the basic knowledge refer to the base Service Manual for the Ninja ZX 6R and ZX 10R ZX600R9F RAF RBF P No 99924 1417 03 ZX1000JBF KBF P No 99924 1443 01 AFTER ANY MODIFICATION TO TUNE THE VEHICLE TO A COMPETITION MACHINE IT SHOULD NOT BE USED ON PUBLIC STREETS ROADS OR HIGHWAYS THE USE OF THIS VEHICLE SHOULD BE LIMITED TO PARTICIPATION IN SANCTIONED COMPETITION EVENTS UPON A CLOSED COURSE 2010 Kawasaki Heavy Industries Ltd First Edition 0 Dec 28 2010 How to Use This Manual Whenever you see symbols heed their instructions Always follow safe operating and maintenance practices DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or mo
4. 3 COPY You may either a make one copy of the SOFTWARE solely for backup or archival purposes or b install the SOFTWARE on a single computer provided you keep the original solely for backup or archival purposes All title and copyrights in and to the COPY are also owned by Kawasaki and or its licensor and you may not use the COPY for any other purpose than to recover the SOFTWARE on your computer 3 LIMITATIONS You may not modify reverse engineer decompile or disassemble the SOFTWARE 4 SOFTWARE TRANSFER You may permanently transfer all of your rights under this AGREEMENT when the recipient agrees to the terms of this AGREEMENT provided you retain no copies you transfer all of the SOFTWARE and printed materials accompanied with it 5 TERMINATION Without prejudice to any other rights Kawasaki may terminate this AGREEMENT if you fail to comply with the terms and conditions of this AGREEMENT In such event you must uninstall the SOFTWARE and destroy all of the SOFTWARE including its COPY if you have made one 6 LIMITED WARRANTY 1 CUSTOMER REMEDIES Kawasaki s and its suppliers entire liability and your exclusive remedy shall be replacement of the SOFTWARE This Limited Warranty is void if failure of the SOFTWARE has resulted from accident abuse or misapplication 2 NO OTHER WARRANTIES To the maximum extent permitted by applicable law Kawasaki and its suppliers disclaim all other warranties either express or implied
5. 2 Map Cancel 3 Map vil Individual Edit 4 Map vi E Edit Mode Comp Map for Injection No 2 Fig 102 Multi Map Edit Dialog Never edit the Multi Map setting by selecting the axis data in the Table editing area or the axis data could be broken and the program could close NOTE O When selecting Multi Map editing mode 2 Map data is overwritten with the 1 Map data O When both the Map area and Data area are closed in the Multi Map editing the Multi Map edit mode is automatically quitted 3 2 4 Individual Value Edit In this Mode you can edit the values Click the Constants list on the Menu Dialog to display the Setting Values Edit screen Menu Dialog Constants list Gomp Map for Injection Comp Map for Ignition Advance F Map Comp Map for Sub Throttle F Map Comp Map for Top Main Injection Ratio COMMON Engine Break control Level Gear F Map Engine Break control Level Gear2 F Map Engine Break control Level Gear3 F Map Engine Break control Level Geard 6 F Map Pit Road Rev Limit COMMON x Gancel Fig 103 Menu Dialog 66 Then Fig 104 appears Data entry and display screen Contents VALUE Unit 1 gt Select Fuel Cut Use 0 Not Use 1 a 2 gt All Area Fuel Compensation Value SC ss eee 3 gt Select Auto Shifter Use 0 Not Use 1 4 gt Select Pit Road Rev Limit Used Not Use 5 gt Select Mode Traction Control Indicator1 M
6. I CP2102 USB to UART Bridge Controller Device Information Manufacturer Unavailable Model OP 2102 USB to UART Bridge Controller Model number Unavailable Categories Unknown Description Unavailable Device Tasks To view tasks for this device right click the icon for the device in Devices and Printers Fig 67 Controller Properties 18 Select the Hardware tab and click the Properties CP2102 USB to UART Bridge Controller Properties I CP210 USB to UART Bridge Controller Device Functions Name Type fora 02 USB to UART Bridge Controller Other devices Device Function Summary Manufacturer Unknown Location CP2102 USB to UART Bridge Controller Device status The drivers for this device are not installed Code 28 Crimes D Fig 68 Controller Properties 47 19 The properties screen shown in the Fig 69 appears click the Change settings CP2102 USB to UART Bridge Controller Properties General Driver Details k CP2102 USB to UART Bridge Controller Device type Other devices Manufacturer Unknown Location CP210 USB to UART Bridge Controller Device status The drivers for this device are not installed Code 28 There is no driver selected for the device information set or element To find driver for this device click Update Driver Update Driver By Change settings mei Fig
7. Rated Voltage 12 V Operation Voltage 8 16 V Ambient Temperature 5 35 C 4 3 2 Caution when communicating between FI Tool program and ECU Confirm the serial communication port of PC before using the FI Tool program It is necessary to match the communication port of the FI Tool program with the PC side NOTE O If the serial communication port of the FI Tool program does not matach with the PC side the ECU data cannot be changed 1 For Windows XP O Connecting method of I F BOX When using J926031 0999 connect the USB cable of the I F BOX to the PC with the USB driver installed When the PC has serial ports and J926031 0025 or J926031 0240 are used connect the RS 232C cable to the serial port on PC 94 O Confirmation method of the communication port Open the Property of the System in the control panel Click Device Manager on Hardware tab to open the Device Manager screen shown in Fig 127 The communication port is shown on the port COM amp LPT of the device manager COM1 in Fig 127 When mark or x mark is displayed on the communication port the communication between the FI Tool program and PC cannot be done Cancel mark or x mark by referring the PC Instruction Manual or Help function of the Windows System Properties BE General Device Manager Hardware Profiles Performance View devices by type View devices by connection l Computer H CDROM H E Disk dri
8. on the ECU 86 The traction control setting adjustment range and setting guide are as follows Indicator1 Indicator2 Indicator3 Select Mode Traction Control Indicator Standard setting of the traction control Adjustment Traction Control Indicator Adjustment range from the standard setting Road Condition Dry Wet Riding Skill Experts Beginners Level 5 0 5 5 0 5 LL OL 5 0 5 Fig 123 Traction control operation Various setting combinations are possible For example set the meter display 1 2 Dry meter display 3 wet Setthe same condition to all modes The examples are as follows Example 1 Meter display 1 Traction level1 Adjustment 3 Meter display 2 Traction level1 Adjustment 2 Meter display 3 Traction level3 Adjustment 1 Item Select Mode Traction Control Indicator1 1 Adjustment Traction Control Indicator1 3 Select Mode Traction Control Indicator2 1 Adjustment Traction Control Indicator2 2 Select Mode Traction Control Indicator3 3 Adjustment Traction Control Indicator3 1 87 Example 2 Meter display 1 3 Traction level1 Adjustment 2 Item Select Mode Traction Control Indicator1 Adjustment Traction Control Indicator1 Select Mode Traction Control Indicator2 Adjustment Traction Control Indicator2 Select Mode Traction Contro
9. 2 000 18 36 A 1 737 19 33 1 524 21 32 1 789 19 34 1 550 20 31 1 750 16 28 1 571 21 33 1 714 21 36 pe 1 381 21 29 1 304 23 30 STD 2 294 17 39 Final 1 444 18 26 1 381 2i 29 Traction control S KTRC setting 1 400 20 28 1 348 23 31 1 429 21 30 1 273 22 28 NK NK 1 250 1 318 21 26 24 30 22 29 The traction control level can be selected and fine adjustment to each level is possible Arbitrarily setting is possible to S KTRC mode indicator 1 2 3 displayed on the meter Select Mode Traction Control Indicator1 corresponds to 1 displayed on the meter Select Mode Traction Control Indicator2 corresponds to 2 displayed on the meter Select Mode Traction Control Indicator3 corresponds to 3 displayed on the meter For the meter display 1 set in the Select Mode Traction Control Indicator1 of Adjustment Traction Control Indicator1 11 levels 5 5 adjustments are possible For the meter display 2 and 3 11 levels 5 5 adjustments are also possible AWARNING In switching the traction control S KTRC it is necessary to close the throttle completely on the standard ECU However there is no limitation of the throttle opening on the racing ECU Be careful that the operating method differs depending
10. FI Tool Program 1 Racing ECU Connector for FI Tool 6P pa USB Port or RS 232C Port HO TJ HHH N 2 Racing Main Harness 3 Racing I F Box Fig 1 FI Tool Kit Connection Table 3 1 FI Tool Kit for ZX 10R ECU Racing ECU 21175 0737 Racing I F BOX for USB Port 26031 0999 for RS 232C Serial Port 26031 0025 or 26031 0240 Harness Racing Main Harness 26031 1219 Contact type of SW can be used Recommend the Shift Sensor made by Battle Factory or Dynojet FI Tool Program CD I F BOX Shift SW NOTE O The racing ECU does not operate excluding the combination with the racing main harness 26031 0999 The standard main harness cannot be used O The racing ECU can be installed on both KIBS ABS equipped non equipped motorcycles by using the racing main harness However the ABS does not work with the racing ECU Be aware that the ABS stops functionning and drive carefully when the racing ECU is installed on your KIBS ABS equipped motorcycle O In circuit racing on the KIBS ABS equipped motorcycle without the racing ECU remember the followings The ABS is designed to prevent wheel lock when the brakes are suddenly applied in straight running The ABS is not designed to shorten the braking distance so that the braking distance can be longer in the ABS equipped motorcycle than in the ABS non equipped motorcycle on slipperly rough or downhill road surface Drive with extreme
11. Therefore the input gear ratio values are as shown below 1 391 23 32 1 346 26 35 ist 2nd 3rd 4th 5th 6th 2 714 2 200 1 850 1 600 1 421 1 300 Input the gear ratio values to the Constants List Pelect AUTO SNITTEr Virection LFIUS U Minus I J Use 0 Not Use 1 Select Extra Shift Lamp Select Gear Ratio Gear Ratio 1st From Fig 104 Constants List Setting Dialog Std 0 Kit Transmission 1 93 4 3 Racing I F Box 4 3 1 Caution Items when using the Racing I F Box 1 Caution when using the Racing I F Box 1 ROAD When connecting detaching the I F Box to from the connector of the motorcycle keep the ignition switch turned off Do not use the I F Box except setting usage of the motorcycle ECU Never connect the I F Box with connectors other than the specified connectors Never run the motorcycle with I F Box and the PC connected to the ECU Install the connector for the terminal protection in the motorcycle connector except when you connect the I F Box Never use the I F Box near the place where a strong magnetic field such as near the televisions and the radios is generated and static electricity is generated Do not touch the terminal of the I F Box connector directly and do not keep the I F Box in the place where static electricity is generated 2 System Requirements of I F Box ON gt
12. and input C SiLabs MCU CP210x in the blank directly or click Browse to select the folder Also Check the box next to Include subfolders If you have installed the driver in a folder different from default setting select the changed folder GO Found New Hardware CP2102 USB to UART Bridge Controller Browse for driver software on your computer Search for driver software in this location C SiLabs MCU CP210x v Browse Include subfolders Net Cancel Fig 51 New Hardware search wizard 15 Click Next to start installation of the driver When the installation is completed the screen shown in Fig 52 appears Click Close to complete installation normally Wy u Found New Hardware CP210x USB to UART Bridge Controller COM3 The software for this device has been successfully installed Windows has finished installing the driver software for this device CP210x USB to UART Bridge Controller Fig 52 Installation complete 2 4 3 For Windows 7 32 bit version NOTE O Correct operation is not guaranteed in Windows 7 64 bit version 1 Double click CP210x_Drivers exe on the explorer NOTE O If user account control is displayed click Yes to agree the change 39 2 The installer is started and the screen shown in Fig 53 appears Installshield Wizard mn Welcome to the InstallShield Wizard for Silicon Laboratories CP210x Evaluation The InstallShieldR Wizard will install Silicon Laboratori
13. 11 ZX 6R Sub Harness is necessary to connect Main Harness and Racing Sub Harness Fig 125 Connecting Method 91 29090000000000000 oloo R 7 Nw e Insert the Red lead Insert the White Green lead Push the claws both sides and remove the an orange cap from the connector Claw Fig 126 Inserting Method of Racing Sub Harness O Replace the ECU with Racing ECU O Connect the Sub harness connectors between Main Harness and Racing ECU O Connect the Racing I F Box to the Racing Sub Harness NOTE O From 10 11 ZX 6R the Sub harnesses 26031 0327 and 0955 are necessary to connect the standard Main harness and the ECU 92 4 2 2 Fl Tool Program Setting Method 1 The editable items of Fl Tool Program Refer to the information on 11 ZX 11R in 4 1 2 except for the transmission setting ZX 6R has the items which cannot be set such as the traction control As for the function differences refer to the table 1 The CAN is not set in ZX 6R 2 Kit Transmission O Set Select Gear Ratio Std 0 Kit Transmission 1 to 1 of the Fl Tool Program and input the gear ratio values which are selected from the following the chart For 09 11 ZX 6R input the original gear ratio Ex Select 1st to 6th gear as AAAAAA combination Select each gear ratio from the chart 2 643 14 37 2 571 14 36 2 167 18 39 2 125 16 34 1 650 20 33 1 500 20 30 1 458 24 35
14. 3 3 Changing ECU Data vannnnunnnunnnunnnunenunnnuennunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnunenunnnunnnunnnunnnunnnner 69 3 4 Other Functions venvennunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnunenunenunnnunenunnnunenunnnuvnnunenunnnunnnuvnnunnnunnnunes 73 3 4 1 Monitoring Function xxannnnnnnnnnnnnnnvnnnnnnnnvnvnnnnnvnnvnnnnnvnvnnnnnvnnvnnnnnvnvnnnnnvunvnnnnnvnvnnr 73 3 4 2 Title Editor Memo See eee eee eee eee ere eee eee eee eee eee eee ere eee ee eee eee eee eee eee eee ree 74 3 4 3 Default Folder Setting Function asxnnnnnnnnnnnnnnnnvnvnnvnnnnnvnvnnnvnvunvnnennvnnnnnnnvunvnnenr 75 3 5 File Saving vannnnnunnnunnnunnnunnnunnnunnunenunnnunnnunenunenunnnuennunnnunnnunnnuvnnunnnunnnunnnunnnunnnunnnunnnunnunnnunenuunnunener 75 3 6 Changing the Target Machine vannnnnnnnnunnnunnnunnnunnunnnunenunnnnnnnunnnnnnnunnnuennunnnunnnunnnunnnunnnunnnunnnunnee 76 3 7 Changing Map Group vanennuennunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnunnnunnnunnnunenunnnunnnunnnunnnunnnunnnunnnunnnunes 77 3 8 New Usable Functions vasunnnnnnnunnnunnnunnnunnunnnunnnunenunnnunenunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnr 78 3 8 1 Plural Cells Data Selecting SRE eee eee eee ree eee eee eee eee eee eee eee eee eee eee eee eee 78 3 8 2 Plural Cells Data Copying POPPE Eee eee eee eee eee eee eee eee eee eee eee errr eee eee ee eee etter ere 78 3 8 3 Plural Cells Data Changing Method See CECE 79 3 9 Pull Down Menu eee er e
15. Control sets the traction control mode 3 standard Indicator3 Adjustment Traction Control sets the adjustment value of the traction control Indicator3 mode 3 Select Launch Control sets the Yes or Not of Launch control Launch Control Rev Limit Shift Value sets the off set value from the standard Launch Control Rev Limiter Select Gear Ratio sets the Yes or Not of Gear Ratio when using the kit transmission Gear Ratio 1st sets the 1st gear ratio Gear Ratio 2nd sets the 2nd gear ratio Gear Ratio 3rd sets the 3rd gear ratio Gear Ratio 4th sets the 4th gear ratio Gear Ratio 5th sets the 5th gear ratio Gear Ratio 6th sets the 6th gear ratio Gear Ratio Final sets the final gear ratio 2 Individual items and setting methods of FI Tool Program values When changing the setting change the values gradually by checking the engine condition whether the engine is knocking or not or measuring the Air Fuel ratio If there is something wrong with the engine return the changed value to the original value Do not make a significant change in 83 Fuel injection setting The rate of fuel injection suitable for the engine power characteristics can be adjusted by changing the fuel map Change the Comp Map for Injection to adjust the fuel injection in the limited range of the throttle o
16. OK Fig 77 Driver uninstallation Complete 5 Return to ADD or Remove Programs and select Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 and click Change Remove E Add or Remove Programs s k5 Currently installed programs C show updates Sort by Name de f Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 Programs Add New Programs Add Remove Windows To change this program or remove it From your computer click Change Remove Components Set Program Access and Defaults Fig 78 Add or Remove Programs 52 6 Click Change Remove to display the screen shown in Fig 79 Select Remove InstallShield Wizard Welcome Modify repair or remove the program Welcome to the Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 Setup Maintenance program This program lets you modify the current installation Click one of C Modify Select new program components to add or select currently installed components to remove Reinstall all program components installed by the previous setup E Remove all installed components caes Fig 79 Uninstallation Screen 7 Click Next to display the screen shown in Fig 80 Confirm Uninstall Fig 80 Confirmation of uninstallation 53 8 Click OK to start uninstallation When the uninstallation is completed the screen shown in Fig 81 appears Click Finish InstallShield Wizard en Mainten
17. The License Agreement screen shown in Fig 41 appears Click Yes to proceed with installation and click No to stop installation InstallShield Wizard l License Agreement Please read the following license agreement carefully Press the PAGE DOWN key to see the rest of the agreement SILICON LABORATORIES INC SOFTWARE LICENSE AGREEMENT FI Licensee and Silicon Laboratories Inc Silicon Labs located at 4635 Boston Lane Austin Texas 78735 collectively the Parties or individually a Party hereby enter into this Software License Agreement in accordance the Terms and Conditions the hereement TERMS AND CONDITIONS Do you accept all the terms of the preceding License Agreement If you choose No the setup will close To install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 lt Back Yes No Fig 41 Licence Agreement 4 The Choose Destination Location screen shown in Fig 42 appears C SiLabs MCU CP210x is selected by default NOTE O Do not change the destination folder InstallShield Wizard Choose Destination Location Select folder where Setup will install files Setup will install Silicon Laboratories CP210x Evaluation Kit Tools i Release 3 3 in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Dest inat ion Folder C YS i Labs MCU CP2 10x Browse Cance
18. care on such road conditions AWARNING ABS cannot protect the rider from all possible hazards and is not a substitute for safe riding practices Be aware of how the ABS system operates and its limitations It is the rider s responsibility Table 3 2 FI Tool Kit for ZX 6R Generator Type Optional Generator Original Generator ECU Racing ECU 21175 0248 F BOX Racing I F Box for USB Port 26031 0999 for RS 232C Serial Port 26031 0025 or 26031 0240 1 Racing Main Harness 26031 0789 Racing Main Harness Harness 26031 0790 2 Racing Sub harness 26031 0327 and Standard Main Harness for US Model 26031 0793 Shift SW Contact type of SW can be used Recommend the Shift Sensor made by Battle Factory or Dynojet FI Tool Program CD NOTE O Racing sub harness 26031 0327 doesn t operate excluding the combination with the above mentioned standard main harness 26031 0793 O For 10 11 ZX 6R the sub harnesses 26031 0327 and 0955 are necessary to connect the standard main harness and the ECU 2 Installation Procedure of FI Tool Program 2 1 Installing Procedure of FI Tool NOTE O Before installing the new FI Tool Program to the PC in which old version Program is installed save the old est files as back up and then un install the previous Program 10 2 1 1 For Windows XP 1 Start up the PC ar 2 Insert the CD with the FI Tool program installed into the drive 3 Select Star
19. ex 5 Enter or PageUp PageDown Fig 121 Data Changing Method 3 9 Pull Down Menu 3 9 1 File Open Ctrl 0 Loads data file Close Closes the loaded file Save Names the file and saves it Menu F1 Displays the Menu dialog Exit Alt F4 Finishes Fl Tool Program 3 9 2 Edit Undo Ctrl Z Cancels the data edit Copy Ctrl C Temporarily copies the data in cell into clipboard Paste Ctrl V Paste the data in the clipboard Multi Map Edit Displays the Multi Map Edit setting dialog Individual Edit Finishes the Multi Map Edit 3 9 3 Monitor Monitor Displays the Monitor dialog Start Starts the Monitor Communication Stop Finishes the Monitor Communication Item set Displays the Monitor Item Setting Dialog 79 3 9 4 Set RS 232C Displays the RS 232C setting dialog Title Displays the Title setting dialog Constants list Displays the Constants list setting dialog Data Exchange Displays the Data Exchange setting dialog Directory Displays the Directory setting dialog Machine Select Displays the Machine Select dialog Select Map Group Displays the Select Map Group dialog 3 9 5 Window Open Opens Map or Table window Cascade Cascades two or more windows Title Titles two or more windows All Switches the graph mode on the Map screen
20. fuel rate of all cylinders 30 30 5 Adjust the injected fuel rate of primary and secondary injector 20 20 10 10 6 Adjust the ignition timing 15 5 CA 15 5 CA 7 Adjust the sub throttle opening angle 50 50 45 45 8 Adjust the all injected fuel rates of all cylinders and operating area simultaneously 30 30 30 30 9 Adjust the value of engine over revolution limiter 1000 300 rpm 0 300 rpm 10 Set the fuel cut or not at deceleration Use or Not Use Use or Not Use 11 Set the exhaust device controlled or not Controlled or Full Open Fixed 12 Set the Auto Shifter Ignition Cut Length Controlled or not set Ig Cut Time by gear range Controlled or not set Ig Cut Time by gear range 13 Set the Pit Road RPM Limit Controlled or not set Upper Limit RPM by gear range Controlled or not set Upper Limit RPM by gear range 14 Revolution increase decrease of Controlled or not set the Controlled or not set the outside shift indicator revolution revolution ae Use or not use set the gear Use or not use set the gear 15 Gear ratio of Kit Transmission ratio ratio t 16 Set the rev spike controlled or not Hero ora REMS revolution 17 Set the launch controlled or not Level 1 10 18 Set the traction control Mode or set the sensitivity N
21. in Devices and Printers Fig 59 Controller Properties 10 Select the Hardware tab and click the Properties gt CP2102 USB to UART Bridge Controller Properties eee I CP2102 USB to UART Bridge Controller Device Functions Name Type nor 02 USB to UART Bridge Controller Other devices Device Function Summary Manufacturer Unknown Location Port 0002 Hub 40004 Device status The drivers for this device are not installed Code 28 Fries gt Fig 60 Controller Properties 43 11 The screen shown in the Fig 61 appears click the Change settings CP2102 USB to UART Bridge Controller Properties d General Driver Details k CP2102 USB to UART Bridge Controller Device type Other devices Manufacturer Unknown Location Port 0002 Hub 0004 Device status The drivers for this device are not installed Code 28 There is no driver selected for the device information set or element To find a driver for this device click Update Driver Update Driver fa Change settings Fig 61 Controller Properties 12 The properties screen shown in Fig 62 appears Click the Update Driver _CP2102 USB to UART rtie General Driver Details e k OP2102 USB to UART Bridge Controller Device type Other devices Manufacturer Unknown Location Port 0002 Hub 0004 Device status The drivers for this devi
22. including but not limited to implied warranties of merchantability and fitness for a particular purpose with regard to the SOFTWARE This limited warranty gives you specific legal rights You may have others which vary from country state or territory and jurisdiction to country state or territory and jurisdiction 3 NO LIABILITY FOR CONSEQUENTIAL DAMAGES INCLUDING PERSONAL INJURY AND LOSS OF LIFE To the maximum extent permitted by applicable law in no event shall Kawasaki or its suppliers be liable for any special incidental indirect or consequential damages including personal injury and loss of life whatsoever including without limitation damages for loss of business profits business interruption loss of business information or any other pecuniary loss arising out of the use of or inability to use the SOFTWARE even if Kawasaki has been advised of the possibility of such damages Because some countries states or territories and jurisdictions do not allow exclusion or limitation of liability for consequential or incidental damages the above limitation may not apply to you 7 EXPORT LIMITATION You shall agree not to export the SOFTWARE to foreign countries except for complying with local laws and rules 8 COMMERCIAL ARBITRATION In case of trouble with the AGREEMENT both parties assign Japan Commercial Arbitration Association and under the rule thereof to settle a dispute and the award thereof shall be final and binding upon b
23. key to see the rest of the agreement SILICON LABORATORIES INC SOFTWARE LICENSE AGREEMENT Licensee and Silicon Laboratories Inc Silicon Labs located at 4635 Boston Lane Austin Texas 78735 collectively the Parties or individually a Party hereby enter into this Software License Agreement in accordance the Terms and Conditions the Agreement TERMS AND CONDITIONS Do you accept all the terms of the preceding License Agreement If you choose No the setup will close To install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 you must accept this agreement lt Back Fig 29 Licence Agreement 25 4 The Choose Destination Location screen shown in Fig 30 appears C SiLabs MCU CP210x is selected by default NOTE Do not change the destination folder InstallShield Wizard Choose Destination Location Select folder where Setup will install files Setup will install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Destination Folder C SiLabs MCU4CP210x Fig 30 Choose Destination Location Click Next to proceed with installation and click Cancel to stop installation 26 5 Clock Finish to complete installation normally InstallShield Wizard InstallShield Wizard Complete 1 Setup has finished installing Sili
24. to UART Bridge Controller Driver No Fig 83 Confirmation of uninstallation 55 4 The uninstallation is started When the uninstallation is completed the screen shown in Fig 84 appears Click OK Uninstall Successfull Fig 84 Confirmation of uninstallation 5 Return to the Uninstall or change a program and select Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 and double click it or click Uninstall Change NOTE O f user account control is displayed click Next Yes Windows7 O A Control Panel Programs Programs and Features v t Search P Tasks as Uninstall or change a program View installed updates To uninstall a program select it from the list and then click Uninstall Change or Repair Get new programs online at Windows Marketplace Organize Views Uninstall Change View purchased software 9 amp 7 amp 9 digital locker Name Publisher Installed On Turn Windows features on or Silicon Laboratories CP210x Evaluation Kit Tools Rele 11 23 2010 off m r Fig 85 Uninstall or change a program 56 6 Select Remove in the screen shown in Fig 86 InstallShield Wizard x Welcome Modify repair or remove the program Hag to the Silicon Laboratories CP210x Evaluation Kit Tools Release C Modify Select new program components to add or select current ly installed components to remove Repair Reinstall al
25. 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 T50 foo ooo ooo ooo ooo ooo ooo ooo ooo 000 000 000 000 000 200 Hooo ooo ooo ooo ooo 0 00 0 00 000 0 00 000 000 000 000 000 30 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 450 foo ooo ooo ooo ooo ooo 000 000 000 000 000 000 000 000 Baaj ff ooo ooo ooo ooo 000 000 0 00 0 00 0 00 000 000 000 000 000 75 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 OO WR ooo ooo 000 ooo ooo 000 000 ooo 000 000 000 000 000 AM SRR m Label Comp Map for Injection No 1 l Line 75 0 Z 04 ZX 6RRIZX600M 64 NOTE O The data on the engine revolution axis must be set in a value always larger than the left neighbor value and smaller than the right neighbor If an irregular value is input the data will be changed automatically within the possible range O The data on the throttle opening axis must be set in a value always larger than the upper neighbor value and smaller than the lower neighbor If an irregular value is input the data will be changed automatically within the possible range If a value out of the possible range is input to both ends of the axis data the error message will appear and the maximum or minimum possible setting value will be set automatically NOTE O The axis data is commonly used by all the maps Note that the axis data cha
26. 1 4 lt 02 gt Complenition Advance Value lt 03 gt Comp Sub Throttle Value lt 04 gt Pit Road Limit SW OFF 0 0N 1 lt 05 gt Auto Shifter SW OFF 0 ON 1 lt 06 gt Gear Ratio Std 0 Kit1 lt 07 gt Top Main Injection Ratio lt 08 gt Engine Speed Cancel lt 12 gt Fuel Injection Coefficient 1 4 lt 13 gt Diagnosis Code Setting Monitor dialog items gt gt A Add items selected from the list to the Monitor Dialog Item area lt lt D Delete items from the Monitor Dialog Item area 3 4 2 Title Editor Memo Fanction You can record the title memo for each edit data Go to the pull down Set menu to click Title The Title Editor dialog shown in Fig 113 appears You can set the mode with the mouse or directly edit the data with keystroke Title Editor ee tel Program PE ace Add Cancel Fig 113 Title Editor Dialog 74 3 4 3 Default Folder Setting Function In this function you can set the default folder when File Open is carried out Go to the pull down Set menu to click Directory The Directory dialog shown in Fig 114 appears Directly enter the folder name by keystroke or use the Browsing function in the folder search dialog to select the folder from the existing folders Use the full path name to write in the File Path I Browse om Fig 114 Directory Dialog 3 5 File Saving You can save the data After editing the Map click File and next click Save
27. 25 0 00 6 25 4 69 4 69 7 81 0 00 1250 16 41 94 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 13 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 21 0 0 00 10 94 8 59 0 00 6 25 9 38 12 50 15 63 9 38 0 00 1016 10 16 0 00 0 00 31 2 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 gt 45 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 56 3 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 gt 75 0 14 84 22 66 17 19 25 00 18 75 18 75 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 82 5 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 100 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 Fig 99 Map Axis Editing Sample Screen After Changing the Axis Data l l x Eile Edit Monitor Set Window Help AIEEE Laber Comp Man for injection No2 lune 00 04 6RREHODND lolx som mo mo sm mo um 200 am 1000 va 1000 am Dm 40 00 mo om mo am pr m EE ST lolx 2000 MI 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 16000 00 0000 00 0 00000 o 3 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 Bo ooo ooo ooo ooo ooo ooo ooo 000 000 0o00 000 000 000 0 00 go O00 ooo 000 000 000 ooo ooo ooo ooo ooo ooo 000 000 000 12 0 0 00 0 00 0 00 0
28. 69 Controller Properties 20 The properties screen shown in Fig 70 appears Click the Update Driver CP2102 USB to UART Bridge Controller Properties General Driver Details P k CP2102 USB to UART Bridge Controller Device type Other devices Manufacturer Unknown Location CP2102 USB to UART Bridge Controller Device status The drivers for this device are not installed Code 28 There is no driver selected for the device information set or element To find a driver for this device click Update Driver Update Driver gt Fig 70 Controller Properties 48 21 The screen shown in Fig 71 appears Select Browse my computer for driver software then click it ms 7 w u Update Driver Software CP2102 USB to UART Bridge Controller How do you want to search for driver software gt Search automatically for updated driver software Windows will search your computer and the Internet for the latest driver software for your device unless you ve disabled this feature in your device installation settings gt Locate and install driver software manually Cancel Fig 71 Update Driver Software 22 The screen shown in Fig 72 appears Select Search for driver software in this location and input C SiLabs MCU CP210x WIN in the blank directly or click Browse to select the folder Also Check the box next to Include subfolders If yo
29. ES FI Tool Browse Cancel Fig 7 Choosing Destination Folder Choose the destination folder The default setting is C Program Files RACE FI_Tool Click Install to start the installing procedure Click Cancel to stop the installing procedure 13 If you want to install the Program to another folder click the Browse to display the Choose Folder screen shown in Fig 8 Then choose the folder Choose Folder HES Please choose the installation folder Path Ic Program Files Directories PG H I Accessories Adobe 3 Chat H I Common Files Denso H Microsoft Office CJ NetMeeting H E Norton Antivirus C Outlook Express Fig 8 Choose Folder After choosing folder click OK 11 After the Kawasaki FI Calibration Tool program is installed the screen shown in Fig 9 appears Setup has finished installing Kawasaki FI Calibration Tool on your computer Fig 9 Installing Finish If the destination folder has a file that has the same name of the file to be copied and whose time stamp is newer than that for the file to be copied the dialog screen shown in Fig 10 appears and the file cannot be copied However the installing procedure is normally finished because the destination folder has the new data file with newer time stamp Fig 10 Message Dialog when overwriting was not performed 12 Click OK button to finish the installing The shortcut icon for Kawasaki FI Calibration Tool program is reg
30. INDUSTRIES LTD Motorcycle amp Engine Company Doc No 99929 0549 01
31. Put the name in the column and then click the Save NOTE O The file extension is est When saving the extension is attached automatically O If you change the extension you cannot open the file O When saving the data you can record the title memo Refer the 3 4 2 section 75 3 6 Changing the Target Machine You can change the editing data according to the target machine To change the target machine go to the pull down Set menu and click Machine Select Then the Machine Select dialog shown in Fig 115 appears Machine Select Select the target machine name 11 ZX 10RZXT00J K Z x600 Fig 115 Machine Select Dialog After you select the machine that you want to set by mouse operation or key operation click OK Then the machine change confirming dialog shown Fig 116 appears Kawasaki FI Calibration Too x i Target machine tends to be changed Are you sure Changed machine data becomed effective after restart Kawasaki FI Calibration Tool ge uth Fig 116 Machine Change Confirming Dialog Clicking OK can change the target machine from next starting NOTE O Selecting Cancel in the Fig 115 or Fig 116 cannot execute the machine changing 76 3 7 Changing Map Group This function is correspond to the map mode selection adopted in 11 ZR 10R ZX1000J K Each mode in the meter can be set individually This dialog can also be displayed by selecting Set and Select Map Group from the pull down menu or clicking th
32. Region Change keyboards or other input methods Hardware and Sound Vie Change display language S Ay 3 Add a device Connect to a projector Adjust commonly used mobili Ease of Access Let Windows suggest settings Optimize visual display Programs Uninstall a program Fig 57 Control Panel screen 8 The screen shown in the Fig 58 appears Double click the unspecified CP2102 USB to UART Bridge Controller o Add a device Add a printer Troubleshoot Windows can display enhanced device icons and information from the Internet Click to change 4 Printers and Faxes 2 E ad Fax Microsoft XPS Document Writer CP2102USBto UART Bridge Controller CP2102 USB to UART Bridge Controller Model CP2102 USB to UART Bridge Controller Category Unknown Status Needs troubleshooting E Hardware and Sound Devices and Printers x Search Devices and Printers m Fig 58 Control Panel screen 42 9 The CP2102 USB to UART Bridge Controller Properties screen shown in Fig 59 appears 3 CP2102 USB to UART Bridge Controller Properties Hardware I CP2102 USB to UART Bridge Controller Device Information Manufacturer Unavsilable Model CP 102 USB to UART Bridge Controller Model number Unavailable Categories Unknown Description Unavailable Device Tasks To view tasks for this device right click the icon for the device
33. Select the RS232C in the toolbar Set of the FI Tool Program When the Dialog is opened select Port on the PC side and click OK If the communication port is COM4 select the Port4 E RS232C Parameter Port C Porti C Port5 r Port2 r Port Cancel C Ports C Port Port C Portd Fig 133 Setting Method of the FI Tool Program 4 4 Troubleshooting Refer the below table when you have troubles Table 5 Troubleshooting NO Trouble Cause Countermeasure 1 Program cannot be Operating method not Read manual carefully and installed understood understand it 2 Program does not work PC does not match with Select suitable PC required specifications Available OS is Windows XP Windows Vista Windows 7 32 bit version JP US version 3 PC cannot communicate Incorrect connection of Confirm connection Refer to with ECU communication cable the connecting method Incorrect setting of serial port Confirm setting of serial port Change to correct serial port again Refer to 4 3 2 Incorrect setting of USB driver Uninstall the USB driver Reinstall it with the this manual ECU is not powered ON Confirm ignition switch is turned ON 4 Cannot write data to ECU The Engine is running Perform Data Exchange or read data from ECU when engine is not running Data Exchange function but ignition switch is ON does not work 98 HB Kawasaki KAWASAKI HEAVY
34. agree Fig 4 Product License Agreement Click Agree when you agree to the Product License Agreement Click Not agree when you do not agree to the Product License Agreement Then the installing procedure is stopped 9 Next the Serial Information screen shown in Fig 5 appears Enter the information in both columns Serial Info Please enter your name and type in the Serial Number Glick Next to continue with Setup program User Name Taro Kamasi gt Serial NO emery cat Fig 5 User Information Registration Authentication Sample The Serial No is informed to you from the dealer The default settings of User Name and Serial No are vacant If you omit any of them Next button is grayed out 12 When the Serial No is wrong an error message shown in Fig 6 appears on the screen Input the correct Serial No in the column Serial number is wrong Fig 6 Error Message Click Next to install the Program Click Cancel to stop the installing procedure 10 The destination folder selection screen shown in Fig 7 appears Kawasaki FI Calibration Tool Setup Setup will install Kawasaki FI Calibration Tool in the following folder To install to this folder click Install To install to a different folder click Browse and select another folder You can choose not to install Kawasaki FI Calibration Tool by clicking Cancel to exit Setup Destination Folder C Program Files RAC
35. ance Complete InstallShield Wizard has finished performing maintenance operations on Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 Fig 81 Uninstallation Complete 2 5 2 For Windows Vista or Windows 7 32 bit version The following procedures are for Window Vista The procedures for Windows 7 32 bit version are the same as those for Windows Vista 1 Select uninstall program in the control panel 54 2 The Uninstall or change a program screen in Fig 82 appears Select CP210x USB to UART Bridge Controller and double click it or click Uninstall Change NOTE O If user account control is displayed click Continue Yes Windows7 O A gt Control Panel Programs Programs and Features v 4 Search P Tesa Uninstall or change a program View installed updates To uninstall a program select it from the list and then click Uninstall Change or Repair Get new programs online at Windows Marketplace Organi Vi Uninstall Chi View purchased sofware rganize v 13 ee u g Uninstall Change digital locker Name Publisher Installed On O Turn Windows features on or 8 1CP210x USB to UART Bridge Controller 11 23 2010 off E Silicon Laboratories CP210x Evaluation Kit Tools Rele 11 23 2010 Fig 82 Uninstall or change a program 3 Start up the uninstaller then the screen shown in the Fig 83 appears Click Yes ificati X Ready to uninstall CP210x USB
36. ator on the meter or externally connected shift indicator can be set by the Shift Lamp Rev by each gear The blinking rev of the shift indicator cannot be set by the meter switch when the racing ECU is installed Launch control setting The launch control helps the rider make a stable start by keeping the engine revolution at the fixed level in starting This control functions under the condition that Select Launch Control on Constant List is set to 0 Shift into 1st when the motorcycle is at a stop When the engine revolution exceeds 5000 rpm the system is automatically activated and the engine revolution is limited near 8000rpm The launch control is deactivated when shifting up to 2nd The rev limit can be adjusted by adjusting clutch meet rev set in Launch Control Rev Limit Shift Value When the externally connected shift indicator is installed the indicator blinks while the system is operating 85 Setting for Kit Transmission use When using the kit transmission it is necessary to change the gear ratio reduction gear ratio If the gear ratio is incorrect the engine could burn out or break down When installing the kit transmission set the Select Gear Ratio on Constants List to 1 input the gear ratio values in all the 1st to 6th and Final gear A STD 2 533 15 38 2 385 13 31 2 429 14 34 2 313 16 37 ke 2 053 19 39 1 947 19 37 2414 18 38
37. between All and Single Monitor Dialog Moves the cursor to the Monitor dialog MAP Displays the active windows list TABLE Displays the active windows list 3 9 6 Help Tool box Displays the Tool Bar dialog About Kawasaki FI Displays the Version dial Calibration Tool OSSE 80 3 10 Tool Bar Icon gt Open Muitl Map Edit G Save Monitor Mb Menu Kz Set Item Copy Ep Data Exchange Paste EH Constants list Undo Fig 122 Tool Bar Exposition Dialog Explanation from the left side e Open the file File Open e Save the file File Save e Open the Menu dialog File Menu e Copy Edit Copy e Paste Edit Paste e Undo Edit Undo e Open the multi edit dialog Edit Multi Map Edit e Open the Monitor dialog Monitor Monitor e Open the Set Monitor Data dialog Monitor Item set e Open the Data Exchange setting dialog Set Data Exchange e Open the Constants list setting dialog Set Constants list 4 Connecting Method 4 1 11 ZX 10R 4 1 1 With Racing Main Harness Connecting Method 1 Remove the Standard Main Harness and install the Racing Main Harness J926031 0999 2 Replace the standard ECU with Racing ECU J926031 0737 3 Connect the 6 pin connector of Racing I F Box to the 6 pin connector of Racing Main Harness NOTE O When the racing ECU J926031 0737 and the racing main harness J926031 0999 are installed part of the function of the exhaust butterfly valve act
38. ce are not installed Code 28 There is no driver selected for the device information set or element To find a driver for this device click Update Driver Update Driver Fig 62 Controller Properties 44 13 The screen shown in Fig 63 appears Select Browse my computer for driver software then click it H _ Update Driver Software CP2102 USB to UART Bridge Controlle How do you want to search for driver software Search automatically for updated driver software Windows will search your computer and the Internet for the latest driver software i for your device unless you ve disabled this feature in your device installation settings Browse my computer for driver software Locate and install driver software manually Fig 63 Update Driver Software 14 The screen shown in Fig 64 appears Select Search for driver software in this location and input C SiLabs MCU CP210x WIN in the blank directly or click Browse to select the folder Also Check the box next to Include subfolders If you have installed the driver in a folder different from default setting select the changed folder eee _ Update Driver Software CP2102 USB i Browse for driver software on your computer Search for driver software in this location C SiLabs MCU CP210x WIN Include subfolders gt Let me pick from a list of device drivers on my computer This list wi
39. con Laboratories CP210x Evaluation Kit Tools Release 3 3 on your computer Fig 31 Installation complete 6 Connect the USB cable of the racing I F BOX J926031 0025 to the PC with the USB driver installed 7 The search wizard of new hardware is started automatically as shown in Fig 32 As software search is not necessary select No not this time Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with pour permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time connect a device gaenenenenneneeveenenneenpeneegesseseg oenesesnseenesneessedrnsssnset Click Next to continue Fig 32 New Hardware search wizard 27 8 Click Next and the new hardware shown in Fig 33 appears Select Install from a list or specific location Advanced Found New Hardware Wizard This wizard helps you install software for CP2102 USB to UART Bridge Controller If your hardware came with an installation CD IS or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended Click Next to continue Fig 33 New Hardware search wizard 28 9 Click Next to display the screen shown in Fig 34 Sele
40. ct Search for the best driver in these locations and input C SiLabs MCU CP210x WIN in the blank directly or click Browse to select the folder If you have installed the driver in a folder different from default setting select the changed folder Found New Hardware Wizard Please choose your search and installation options Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search C SiLabs MCUSCP210x WIN E O Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not quarantee that the driver you choose will be the best match for your hardware Fig 34 New Hardware search wizard 29 10 Click Next to start installation of the driver When the installation is completed the screen shown in Fig 35 appears Click Finish to complete installation normally Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for CP210x USB Composite Device Click Finish to close the wizard Fig 35 Installation complete 11 After the installation has been completed the screen of new hardware is started automatically again as shown in Fig 36 The software search is not necessary Select No not this_time Found N
41. ct the RS 232C cable to the serial port on PC 96 O Confirmation method of the communication port Click Start button and input Device Manager directly on the blank of the program and file search shown in Fig 131 Select Device Manager from the search results to display the device manager screen Control Panel 3 E Device Manager ae Vie i sh Upd es and prin Device Manager View and update your hardware s settings and driver software 3 See more results device manager x Shutdown Fig 131 Search of Programs an Files When mark or x mark is displayed on the COM4 the communication between ECU and PC cannot be done Cancel mark or x mark by referring the PC Instruction Manual or Help function of the Windows e elaks gt l Device Manager File Action View Help 9 m O Gm 4 g 08K002197 Batteries Computer w Disk drives W Display adapters Aj DVD CD ROM drives IDE ATA ATAPI controllers Keyboards A Mice and other pointing devices 4 Modems E Monitors amp Network adapters 5 Other devices 5 PCMCIA adapters E Portable Devices IP Ports COM amp LPT F CP210x USB to UART Bridge Controller COM4 0 Processors 3 Sound video and game controllers ql System devices Universal Serial Bus controllers Fig 132 Device Manager of System Property 97 O Setting Method of the FI Tool Program
42. ctiveness 3rd gear Engine Brake Control Level 3 Modes regulates the engine brake effectiveness Gear4 6 4th 6th gear Pit Road Rev Limit regulates the pit road RPM limit Auto Shifter Ignition Cut Time regulates the ignition cut time at auto shifting Auto Shifter Ignition Cut Delay Time regulates the ignition cut delay time at auto shifter switching Shift Lamp Rev regulates the lightning RPM of the shift indicator Over Rev Shift Value sets the off set value from the standard Over Rev Limiter 82 The editable items in the Constants List are as follows Item Action Select Fuel Cut sets the Yes or Not of Fuel Cut at decreasing the speed All Area Fuel Compensation Value regulates the rate of fuel injection for all operating ranges applied to all cylinders Select Auto Shifter sets the Yes or Not of Auto Shifter control Select Pit Road Rev Limit sets the Yes or Not of Pit Road RPM control Select Mode Traction Control sets the traction control mode 1 standard Indicator1 Adjustment Traction Control sets the adjustment value of the traction control Indicator1 mode 1 Select Mode Traction Control sets the traction control mode 2 standard Indicator2 Adjustment Traction Control sets the adjustment value of the traction control Indicator2 mode 2 Select Mode Traction
43. data by an LSB at the selected point Shift 1 or f 2 Switches the selected graph area line number to another Active row is moved down in the TABLE Shift or f 3 Switches the selected graph area line number to another Active row is moved up in the TABLE LSB Least Significant Bit NOTE O The data displayed in hexadecimal The lowest of the hexadecimal number change one step Editing on the TABLE area Each value on the table can be directly edited by selecting the cell with mouse and putting value by key strokes The values in the data are always changed to the nearest values that are possible to set The values in the CPU are managed in hexadecimal data Key allocation when a cell in the table is selected Shift Switches the selected cell to the right side rom Shift Switches the selected cell to the left side rom Shift 1 Switches the selected cell to the upper side cell Shift Switches the selected cell to the lower side cell Page Up Increases value in the selected cell by an LSB Page Down Decreases value in the selected cell by an LSB Ctrl Shift arrow Increases the selected cells to the arrow direction Enter Defines data LSB Least Significant Bit 62 F Kawasaki FI Calibration Tool Standard_dataest File Edit Monitor Set Window Help Line 6 3 is now selected AS Bel VY lex sja VSEE zj SE Ai BB Lael Compmap for Inject
44. derate injury NOTICE is used to address practices not related to personal injury This manual contains four more symbols which will help you distinguish different types of information NOTE This note symbol indicates points of particular interest for more efficient and convenient operation User License Agreement For Kawasaki FI Calibration Tool This User License Agreement AGREEMENT is a legal agreement between you either an individual or a single entity and Kawasaki Heavy Industries Ltd a Japanese company Kawasaki for the Kawasaki FI Calibration Tool Software SOFTWARE By installing copying or otherwise using the SOFTWARE you shall agree to be bound by the terms of this AGREEMENT If you will not agree to the terms of this AGREEMENT promptly uninstall the SOFTWARE and destroy all the SOFTWARE including its COPY if you have made one 1 COPYRIGHT All title and copyrights in and to the SOFTWARE including but not limited to any images photographs and text incorporated into the SOFTWARE and the accompanying printed materials are owned by Kawasaki and or its licensor The SOFTWARE is protected by copyright laws and international treaty provisions 2 GRANT OF LICENSE 1 By purchasing the SOFTWARE you are granted a license to use the SOFTWARE under following conditions 2 and 3 2 USE The SOFTWARE is licensed not sold You may install and use one copy of the SOFTWARE on your computer
45. disc that came with your CP2102 USB to UART Bridge Controller If you have the disc that came with your device insert it now Windows will automatically search the disc for driver software Nao gt I don t have the disc Show me other options Net Cancel Fig 45 New Hardware search wizard 9 Click Next and the screen shown in Fig 46 appears Select Browse my computer for driver software advanced 3 Found New Hardware CP2102 USB to UART Bridge Controller Windows couldn t find driver software for your device gt Check for a solution Windows will check to see if there are steps you can take to get your device working Locate and install driver software manually Cancel Fig 46 New Hardware search wizard 36 10 The screen shown in Fig 47 appears Select Search for driver software in this location and input C SiLabs MCU CP210x in the blank directly or click Browse to select the folder Also Check the box next to Include subfolders If you have installed the driver in a folder different from default setting select the changed folder Found New Hardware CP2102 USB to UART Bridge Controller Browse for driver software on your computer Search for driver software in this location C SiLabs MCU CP210x v Browse W Include subfolders Net Cancel Fig 47 New Hardware search wizard 11 Click Next to start installation of the driver When t
46. e Select Map Group icon in the upper right corner of the screen If you do not want to display this dialog at start up click check box next to Don t show this dialog at next time Select Map Group Check Box ont show this dialog at next time Fig 117 Select Map Group Dialog In the Menu dialog COMMON is for common setting among all modes and F Map M Map and L Map can be set individually for each mode When you want the same setting in all modes set the same values in all modes Menu Dialog Label Constants list ip tor Acceleration B DEA Gomp Map for Injection Comp Map for Ignition Advance T ap F Map Comp Map for Sub Throttle SE Mult eps Eat Gomp Map for Top Main Injection Rat COMMON Engine Break control Level Gear1 tap Exit Engine Break control Level Gear2 F Map Engine Break control Level Gear3 F Map Engine Break control Level Gear4 6 F Map Pit Road Rev Limit COMMON m Cancel Fig 118 Menu Dialog TT 3 8 New Usable Functions 3 8 1 Plural Cells Data Selecting You can select the plural cells This is useful when copying the data to excel file or changing the data simultaneously See Fig 119 Select the start point Click Left button and select the end point Shift Click Left button or Shift Ctrl arrow key EBB tate Some Men fr Sub Torie E tine 250 04 DERREN
47. e the destination folder The default setting is C Program FilesYRACEYFI Tool Click Install to start the installing procedure Click Cancel to stop the installing procedure If you want to install the Program to another folder click the Browse to display the Choose Folder screen shown in Fig 17 Then choose the folder Choose Folder x Please choose the installation folder amp Path C Program Files RACE FI_Tool amp Directories 4 Program Files a Common Files Internet Explorer Movie Maker MSBuild 4 RACE FI_Tool Reference Assemblies m Silabs OK Cancel Fig 17 Choose Folder After choosing the folder click OK 18 10 After the Kawasaki FI Calibration Tool program is installed the screen shown in Fig 18 appears Setup x Setup has finished installing Kawasaki FI Calibration Tool on your computer Fig 18 Installing Finish 11 Click OK button to finish the setup After the installing is finished the shortcut icon for Kawasaki FI Calibration Tool program is registered on both the Desktop and the Start Menu Click Cancel during the setup operation to quit the installing 12 Before starting Kawasaki FI Calibration Tool restart your PC 2 2 File Structure of FI Tool e Files to be copied into a destination folder FI Tool exe Program file FI Tool bmp 256 color splash screen file FI Tool FC bmp Full color splash screen file MCN LIST DAT Setup exe Un
48. e to the Product License Agreement Then the installing procedure is stopped 16 8 Next the Serial Information screen shown in Fig 14 appears Enter the information in both columns Serial Info Please enter your name and type in the Serial Number Click Next to continue with Setup proeram User Name Taro Kawasaki Serial NO PE Fig 14 User Information Registration Authentication Sample The Serial No is printed on the CD of FI Tool Program The default settings of User Name and Serial No are vacant If you omit any of them Next button is grayed out When the Serial No is wrong an error message shown in Fig 15 appears on the screen Click OK and input the correct Serial No in the column Setup exe I Serial number is wrong Fig 15 Error Message Click Next to install the Program Click Cancel to stop the installing procedure 17 9 The destination folder selection screen shown in Fig 16 appears E Kawasaki FI Calibration Tool Setup Setup will install Kawasaki FI Calibration Tool in the following folder To install to this folder click Install To install to a different folder click Browse and select another folder You can choose not to install Kawasaki FI Calibration Tool by clicking Gancel to exit Setup Destination Folder C Program Files RACE FI Tool Browse Browse J Cance Fig 16 Choosing Destination Folder Choos
49. e user accounts Appearance and Personalization jy Change desktop background ay Change the color scheme S Adjust screen resolution Clock Language and Region Change keyboards or other input methods Change display language Ease of Access Let Windows suggest settings Optimize visual display Additional Options as Fig 24 Control Panel Then click the Uninstall a program icon 2 Uninstall or change a program screen shown in Fig 25 appears Ga ControlPanel Programs Programs and Features 4 Search 4 Tasks aS Uninstall or change a program View installed updates Get new programs online at Windows Marketplace View purchased software digital locker Name i Kawasaki FI Calibration Tool Turn Windows features on or off To uninstall a program select it from the list and then click Uninstall Change or Repair Organize 13 Views Uninstall Change Publisher Installed On Size 11 23 2010 1 m r Fig 25 Uninstall or change a program screen Click Fl Calibration Tool and then click Uninstall Change to start the uninstalling program 22 3 The screen shown in Fig 26 appears Setup XS This will uninstall Kawasaki FI Calibration Tool Sy Are you sure you want to uninstall Fig 26 Uninstall Starting Screen 4 Click Yes to start the uninstalling procedure After the uninstallation is completed Unin
50. edia The best driver found will be installed Search removable media floppy CD ROM Include this location in the search C SiLabs MCU CP21 Ox WIN vi O Dont search I will choose the driver to install Choose this option to select the device driver from a list Windows does not quarantee that the driver you choose will be the best match for your hardware Fig 38 New Hardware search wizard 32 14 Click Next to start installation of the driver When the installation is completed the screen shown in Fig 39 appears Click Finish to complete installation normally Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for F CP210x USB to UART Bridge Controller Click Finish to close the wizard Finish Fig 39 Installation complete 2 4 2 For Windows Vista 1 Double click CP210x_Drivers exe on the explorer screen NOTE O If user account control is displayed click Yes 2 The setup program is started and the screen shown in Fig 40 appears InstallShield Wizard Welcome to the InstallShield Wizard for Silicon Laboratories CP210x Evaluation The InstallShieldR Wizard will install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 on your computer To continue click Next i Cancel Fig 40 Installer program start up Click Next to proceed with installation and click Cancel to stop installation 33 3
51. edia Network to view its description pr D M Microsoft Home ODBC Data Passwords Power Printers Technical Sources 32bit Management Support s ii P ab m am S Regional Sounds System Telephony Settings v My Computer pr Fig 19 Control Panel Then click the Add Remove icon 2 Add Remove Programs Properties screen shown in Fig 20 appears Add Remove Programs Properties 24 x Install Uninstall Windows Setup Startup Disk BI To install new program from floppy disk or CD ROM drive click Install 22 Ihe following software can be automatically removed by w Windows To remove a program or to modify its installed components select it from the list and click Add Remove Add Remove OK Cancel Fig 20 Add Remove Programs Properties Screen Click FI Calibration Tool and then click Add Remove to start the uninstalling program 20 3 The screen shown in Fig 21 appears SETUP This will uninstall Kawasaki Fl Calibration Tool re you sure you want to uninstall Fig 21 Uninstall Starting Screen 4 Click Yes to start the uninstalling procedure After the uninstallation is completed Uninstall Completion screen shown in Fig 22 appears Fig 22 Uninstall Completion Screen If you tried to delete the program but you couldn t do it due to some reason ex the program is starting the dialog shown in Fig 23 appears In such case delete the files remaining
52. eet eee 82 4 2 709 7491 ZX 6R pansansansunensunsnnsnnensnnnnnnnnnnnennunnnnnnnnnnnnnnnannnnnnnnnnannunnnnannunnnnnnnannunnnnannannnnarnansnnannenee 91 4 2 1 Connect the Racing Main Harness xxannnnnnnnnnnnnnnnnnunnnnnvnvnnvnnvnnvnvnnnnnvnnvnnvnnvnnnn 91 4 2 2 FI Tool Program Setting Methodq xx x 0n00nnnnnnnnnnnnnnnnvnnnnvnnvnnvnvnnnvnnnnvnnvnnvnnnnnnnvnnvnnenr 93 4 3 Racing VF Box eee eee eee rere rere e rere reer eee ree errr reer eee e errr eee eee eee eee rere eee eee eee eee eee eee eee eee eee 94 4 3 1 Caution Items when using the Racing VF BOX Qt eee 94 4 3 2 Caution when communicating between FI Tool program and ECU esee 94 4 4 Troubleshooting pansansensunnvnennensvnennunnnnnannnnennannnnennnnnannarnannnnnnnarnunnnnnennansunsnnensansunensensunsunensunseneer 98 1 Kawasaki FI Calibration Tool Outline 1 1 System Function Kawasaki FI Calibration Tool FI Tool is developed to modify the mapping of the racing machine to gain operating conditions suitable for the course and the rider s skill The following are the available setting functions Table 1 FI Tool Function 11 09 11 Model Name ZX 10R ZX 6R Functions ZX1000J K ZX600R 1 Adjust the injected fuel rate at acceleration 30 30 30 30 2 Adjust the injected fuel rate of 1 and 4 cylinders 30 30 3 Adjust the injected fuel rate of 2 and 3 cylinders 30 30 4 Adjust the injected
53. er the data temporarily to the operation memory in the PC see Fig 107 The buttons Read Write and Verify on the screen are intended mainly for the operation memory The operation content is displayed on the screen by pressing each button Then the Data Exchange screen shown in Fig 110 appears Data Exchange Read from file data gt Complete File Data C Program Files RACE ERT 600 Test_NEW est Compare with ECU data gt Not same Write to ECU data gt Complete Compare with ECU data gt Same Read Write Leir Clear Close Fig 110 Data Exchange Dialog 70 The use and operation for each button is as follows Read Click this button to read the data into the PC operation memory In case of no data in PC memory Read is a must You can read data from the following three data sources Read from e ECU Data read the ECU data into the PC memory when Monitor is in the Start condition the display is grayed out e Edit Data read the editing data into the PC memory e File Data read the EST data into the PC memory Write Click this button to write the data in the PC operation memory into the ECU or editing area There are two addresses to write Write to e ECU write the data into ECU RAM when Monitor is in the Start condition the display is grayed out e Edit write the data into the editing area as editing data Verify Click this button to select the data to be compa
54. es CP210x Evaluation Kit Tools Release 3 3 on your computer To continue click Next Cancel Fig 53 Installer program start up Click Next to proceed with installation and click Cancel to stop installation 3 The License Agreement screen shown in Fig 54 appears Click Yes to proceed with installation and click No to stop installation InstallShield Wizard License Agreement Please read the following license agreement carefully Press the PAGE DOWN key to see the rest of the agreement SILICON LABORATORIES INC a SOFTWARE LICENSE AGREEMENT E Licensee and Silicon Laboratories Inc Silicon Labs located at 4635 Boston Lane Austin Texas 78735 collectively the Parties or individually Party hereby enter into this Software License Agreement in accordance the Terms and Conditions the Azreement TERMS AND CONDITIONS Do you accept all the terms of the preceding License Agreement If you choose No the setup will close To install Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 InstallShield lt Back Fig 54 Licence Agreement 40 4 The Choose Destination Location screen shown in Fig 55 appears C SiLabs MCU CP210x is selected by default NOTE Do not change the destination folder InstallShield Wizard Choose Destination Location Select folder where Setup will install files Setup will install Silicon Labo
55. ew Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software O Yes this time only O Yes now and every time connect a device Q Click Next to continue Fig 36 New Hardware search wizard 30 12 Click Next and the new hardware shown in Fig 37 appears Select Install from a list or specific location Advaned Found New Hardware Wizard This wizard helps you install software for CP2102 USB to UART Bridge Controller If your hardware came with an installation CD IS or floppy disk insert it now What do you want the wizard to do O Install the software automatically Recommended Click Next to continue Fig 37 New Hardware search wizard 31 13 Click Next to display the screen shown in Fig 38 Select Search for the best driver in these locations and input C SiLabs MCU CP210x WIN in the blank directly or click Browse to select the folder If you have installed the driver in a folder different from default setting select the changed folder Found New Hardware Wizard Please choose your search and installation options Use the check boxes below to limit or expand the default search which includes local paths and removable m
56. ff the ignition switch Operation method of RAM data exchange The map and the edited content of each setting value can be written to ECU RAM when the engine is running Edited data exchange when the engine is running After the data edit the selected data by Shift Enter will be sent to the ECU NOTE O The data is sent to the ECU by 1 point 1 cell If you select some cells the data of the selected cells are sent to the ECU O The sent data is valid while the engine is running As the data is not memorized in the ECU save the edited data in the PC O The map axis data cannot be changed Change the map axis data in ROM 72 3 4 Other Functions 3 4 1 Monitoring Function In this mode the data inside the racing ECU can be displayed during engine operation Go to the pull down Monitor menu and select Monitor or click Monitor icon on the toolbar The Monitor dialog shown in Fig 111 appears This window can be resident lt 00 gt Comp Acceleration FEL lt 01 gt Gomp Injection Pulse 1 4 4 lt 02 gt Comp Ienition Advance Value degree lt 03 gt Comp Sub Throttle Value per lt 04 gt Pit Road Limit SW OFF 0 ON1 TT lt 05 gt Auto Shifter SW OFF 0 ON1 lr lt 06 gt Gear Ratio Std0 Kitt lt 07 gt Top Main Injection Ratio TF lt 08 gt Engine Speed La rpm lt 09 gt Throttle Position lt 10 gt Intake Air Temperature degC lt 11 gt Water Temperature deg lt 12 gt Fuel Injection Coe
57. fficient 1 4 p lt 13 gt Diagnosis Code Fig 111 Monitor Dialog in case of 11 ZX 10R Start Click this button to start communicate When communication starts the button name will change to Stop Stop When this button is clicked during exchange process the exchange process finishes and this button name will change to Start 73 Pressing Enter Return key can change the screen from Monitor dialog screen to main window To set the data inside the racing ECU which can be monitored from the Monitor dialog go to the pull down Monitor menu and select Item set or click Set Item icon on the toolbar After the dialog shown in Fig 112 appears select the item that you want to set Add delete the items to be output on the monitor display Set Monitor data Monitor Dialog Item lt 00 gt Comp Acceleration lt 01 gt Comp Injection Pulse 1 4 lt 02 gt Complenition Advance Value lt 03 gt Comp_Sub Throttle Value lt 04 gt Pit Road Limit SW OFF 0 0N 1 lt 05 gt Auto Shifter SW OFF 0 0N 1 lt 06 gt Gear Ratio Std 0 Kit1 lt 07 gt Top Main Ihjection Ratio lt 08 gt Engine Speed lt 09 gt Throttle Position lt 10 gt Intake Air Temperature lt 11 gt Water Temperature lt 12 gt Fuel Injection Coefficient 1 4 lt 13 gt Diagnosis Code Items to be output on the monitor Fig 112 Set Monitor Data Diag com SUL Comp Acceleration meme lt 01 gt Gomp Ihjection Pulse
58. he installation is completed the screen shown in Fig 48 Click Finish to complete installation normally kw y Found New Hardware CP210x USB Composite Device The software for this device has been successfully installed Windows has finished installing the driver software for this device CP210x USB Composite Device Fig 48 Installation complete 37 12 After the installation has been completed the search wizard of new hardware is started automatically and the screen shown in Fig 49 appears Select I don t have the disc Show me other options 57 L Found New Hardware P2102 USB to UART Bridge Controller Insert the disc that came with your CP2102 USB to UART Bridge Controller If you have the disc that came with your device insert it now Windows will automatically search the disc for driver software Cancel Fig 49 New Hardware search wizard 13 Click Next and the screen shown in Fig 50 appears Select Browse my computer for driver software advanced then click it i Found New Hardware CP2102 USB to UART Bridge Controller Windows couldn t find driver software for your device i amp Check for a solution i dows will check to see if there are steps you can take to get your device Locate and install driver software manually Cancel Fig 50 New Hardware search wizard 38 14 The screen shown in Fig 51 appears Select Search for driver software in this location
59. in the screen folder by yourself i Some files were not deleted Please delete yourself C Proeram Files RACE FI Tool Fig 23 Message Dialog when some files were not deleted 5 Click OK button to complete the uninstalling procedure NOTE O In this step setup exe is left in the FI Calibration Tool folder but it will be deleted when you start the PC next time 21 2 3 2 For Vista or Windows 7 32 bit version The following procedures are for Windows Vista The procedures for Windows 7 32 bit version are about the same as those for Windows Vista Uninstalling operation can be executed on the Uninstall a program service application in the Control Panel 1 Open the Control Panel screen from start menu JOB ControlPanel MA Control Panel Home System and Maintenance Get started with Windows Back up your computer Classic View Security Check for updates Check this computer s security status Allow a program through Windows Firewall Network and Internet Connect to the Internet View network status and tasks Set up file sharing Hardware and Sound Play CDs or other media automatically Printer Mouse Programs Uninstall a program Change startup programs Mobile PC Recent Tasks Change battery settings Uninstall a program Change display language Change keyboards or other input methods Adjust commonly used mobility settings User Accounts Add or remov
60. install file for execution e Files to be copied into the ZXT00J folder under the destination folder FI Tool ini Setting file for FI Tool exe of ZXTOOJ FI Tool stz ZXT00J Configuration File e Files to be copied into the ZXTOOJ Work Folder Standard_data est Data file for only ZXTOOJ e Files to be copied into the ZX600R folder under the destination folder FI Tool ini Setting file for FI Tool exe of ZX600R FI Tool stz ZX600R Configuration File e Files to be copied into the ZX600R Work Folder Standard data est Data file for only ZX600R NOTE O When over installing under the condition that the folders of old models are existed in the designated folders and in each folder the setting file is existed those folders of old models are added in the machine select list 19 2 3 Uninstalling Procedure of FI Tool 2 3 1 For Windows XP Uninstalling operation can be executed on the Add Remove service application in the Control Panel 1 Open the Control Panel screen from My Computer or Explorer screen Eie Edit View Go Favorites Help I _t Fa a 9 amp lt IN Bach Forverd Up Cut Copy Paste Undo Address E Control Panel z Programs ESE ez Pe pn Panel M GE D Fonts Game Internet Keyboard Controllers Options Use the settings in Control Panel to personalize gt a your computer Select an itern Mouse Multim
61. ion No 1 YI Line 63 BB MAP Comp Map for Injection 3 Cursor Point 000 10000 11000 Engine Speed pm 42000 13000 14000 15000 Y 04 ZX 6RRIZX600M Line 6 3 data The Line on which cursor exist is shown in bold 7 i s 00 A 66 7 x i 8 59 Line 6 3 7 15 63 0 00 0 00 17 97 0 00 Cursor Point 0 00 0 00 0 00 0 00 0 00 0 00 0 00 14 84 1 03 0 00 Fig 96 Map Edit Screen Compensation Map for Injection No 1 is shown as a sample If a value out of the range is entered on the graph or table the error message shown in Fig 97 will appear and the possible maximum or minimum value will be set Table Window A 50 00 lt Data lt 50 00 set 50 00 x Input Data Range Over 100 00 Fig 97 Error Message 63 3 2 2 Map Axis Edit In the TABLE area the axis data Engine Revolution and Throttle Opening can be edited by keying in the data directly after selecting the cell by mouse or keystrokes The data is always exchanged to the nearest available setting value 12000 13000 14000 18000 16000 17000 18000 19000 20000 TABLE Compmup NVE i lopx 2000 3500 4500 5750 7000 8250 9500 10500 11250 12000 13000 14000 15000 16000 0 0 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 31 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 7 0 0 00 6 25 6 25 7 81 0 00 6
62. istered on both the Desktop and the Start Menu Click Cancel during the installation operation to quit the installing 14 13 Before starting Kawasaki FI Calibration Tool restart your PC 2 1 2 For Windows Vista or Windows 7 32 bit version The following procedures are for Windows Vista The procedures for Windows 7 32 bit version are about the same as those for Windows Vista 1 Start up the PC 2 Insert the CD with the FI Tool program installed into the drive 3 Select Start Program Accessory and Explore The program is usually started automatically 4 Click FITool10Mk on the explore to display the screen shown in Fig 11 babas g gt Computer Removable Disk F FIToollOMk 54 Search P My Organize v Views Name a Date modified Type Size FEET ceo eg FLTOOL EX_ EX_File 413 KB L FLToolFe bm_ BM_File 162 KB MEN LIST DAT DAT File 1KB 1 S8FL Toolin IN File 1KB Folders v LISSFLTool st_ ST_File 4KB I Desktop s8Stddata es_ ES File 2KB IEE CPUSERS EN S9FLTool in_ IN_File 1KB ae S9FLTool st_ M ST File 5KB Mere s9Stddata es_ ES File 2KB Eg Preload C setup Application 80 KB a DATA D e DVD Drive Ei am Removable Disk F FIToollOMk Network Al Control Panel 5 Recycle Bin 11 items Fig 11 Explore 5 Right click FITool10Mk on the screen shown in Fig 11 and copy and paste it to the appropriate folder After
63. itially From next time the same target model is automatically viewed Refer to the 3 6 Changing the Target Machine to change target models 2 At the initial screen shown in Fig 90 load the data file EST file to be edited Salar File Open button Fig 90 Initial Screen 58 3 Go to the pull down File menu and select Open or click the File Open button left end on the toolbar At this dialog only the data file EST file can be loaded Look in 3 work z al cl Standard_data est Files of type Kawasaki FI Calibration Tool Data Files est v Cancel Fig 91 Open Dialog 4 Select the data file EST file to be edited in the Open File dialog and click the Open The Select Map Group daialog shown in Fig 92 appears 11 ZX 10R only Then select the map to be edited and click the OK F Map Full Power The highest engine power output is achieved The rider can feel the full throttle response of the engine M Map Middle Power The throttle response is less sharp compared to the F Map Depending throttle application full power can be accessed temporarily L Map Low Power About 60 of the highest engine power output is achieved The throttle response is mildest among the three modes Select Map Group c FN I Dont show this dialog at next time Fig 92 Select Map Group Dialog 59 5 The Menu Dialog shown in Fig 93 appears As for the models other than 11 ZX 10R se
64. l Fig 42 Choose Destination Location Click Next to proceed with installation and click Cancel to stop installation 34 5 Click Finish to complete installation normally I InstallShield Wizard InstallShield Wizard Complete Setup has finished installing Silicon ir iad CP210x Evaluation Kit Tools Release on your computer Fig 43 Installation complete 6 Connect the USB cable of the racing I F BOX J926031 0025 to the PC with the driver installed 7 The search wizard of new hardware is started automatically as shown in Fig 44 appears Select Locate and install driver software recommended If user account control is displayed click Next NOTE O If user account control is displayed click continue 7 Found New Hardware Windows needs to install driver software for your CP2102 USB to UART Bridge Controller Locate and install driver software recommended Windows will guide you through the process of installing driver software ice i Ask me again later i i Windows will ask again the next time you plug in your device or log on Don t show this message again for this device Your device will not function until you install driver software Cancel Fig 44 New Hardware search wizard 35 8 The screen shown in Fig 45 appears Select I don t have the disc Show me other options w y Found New Hardware CP2102 USB to UART Bridge Controller Insert the
65. l Indicator3 NI NDN N Adjustment Traction Control Indicator3 Power Mode setting The following 8 items have individual maps corresponding to F M L Other than the these 8 items have a common map to F M L Comp for Acceleration Comp Map for Injection Comp Map for Ignition Advance Comp Map for Sub Throttle Engine Brake Control Level Gear1 Engine Brake Control Level Gear2 Engine Brake Control Level Gear3 Engine Brake Control Level Gear4 6 The maximum 3 map settings are possible without rewriting data of ECU You can set all modes to the same setting AWARNING In switching the power mode it is necessary to close the throttle completely on the standard ECU However there is no limitation of the throttle opening on the racing ECU Be careful that the operating method differs depending on the ECU 88 3 Monitoring Items The details of monitoring items are as follows Item Content Comp Acceleration ECU calculating result in the running condition at monitoring based on the setting value of Compensation for Acceleration Comp Injection Pulse 41 44 ECU calculating result in the running condition at monitoring based on the setting value of Comp Map for Injection applied to all Cylinders Comp Ignition Advance Value ECU calculating result in the running condition at monitoring based on the setting value of Comp Map for Spark Advance Comp Sub Thr
66. l program components installed by the previous setup Remove all installed components Back Cancel Fig 86 Uninstallation Screen 7 Click Next to display the screen shown in Fig 87 Confirm Uninstall Sa Do you want to completely remove the selected application and all of its components Fig 87 Confirmation of uninstallation 8 Click OK to start uninstallation When the uninstallation is completed the screen shown in Fig 88 appears Click Finish InstallShield Wizard Maintenance Complete InstallShield Wizard has finished performing maintenance operations on Silicon Laboratories CP210x Evaluation Kit Tools Release 3 3 Fig 88 Uninstallation Complete 57 3 Operating the Program This chapter explains how to use the mapping functions set in each model The screens shown below are for Windows XP s The procedures for Windows Vista and Windows 7 32 bit version are the same as those for Windows XP 3 1 Starting 1 Double click the shortcut icon Kawasaki FI Calibration Tool on the Desktop screen or click the Kawasaki FI Calibration Tool in Program Menu on Start Menu Then Machine Select screen shown in Fig 89 appears Machine Select Select the target machine name Fig 89 Machine Select Screen Click the target machine name then click OK If you want to stop starting the program click Cancel This window only appears right after starting the program when installed in
67. lect the data file EST file to be edited in the Open File dialog and click the Open to display this screen Menu Dialog Constants list Lom p for hoceieraton sueele GR asearen Coie Map for Injection Data Exchange Comp Map for Ignition Advance F rer Comp Map for Sub Throttle F Map Comp Map for Top_Main Injection Ratio COMMON Labels Engine Break control Level Gear1 F Map Engine Break control Level Gear2 F Map Engine Break control Level Gear3 F Map Engine Break control Level Geard 6 F Map Pit Road Rev Limit COMMON m Ganeel Fig 93 Menu Dialog 6 Select the mode to be edited in the Menu dialog The modes that can be used are as follows lt Map Edit gt Mode In this mode you can edit the Map Select and click one Label in the Menu dialog and click the OK or Enter Return key or double click one Label to display the Map Edit screen lt Setting Values Edit gt Mode In this mode you can edit the Constants List Click the Constants list to display the Constants List Setting Dialog lt ECU Data Exchange gt Mode Click the Data Exchange in the Menu dialog to display the Data Exchange Dialog Select this mode when you want to load the data in the ECU or write the edited data in the ECU lt Multi Map Edit gt Mode Click the Multi Map Edit in the Menu dialog to display the Multi Map Edit Setting Dialog The Multi Map Edit can be used for the Comp Map for Injection No 1 and N
68. ll show installed driver software compatible with the device and all driver software in the same category as the device Fig 64 Update Driver Software 45 15 Click Next to start installation of the driver When the installation is completed the dialog box shown in Fig 65 appears Click Close to complete installation normally Windows has successfully updated your driver software Windows has finished installing the driver software for this device CP210x USB Composite Device Fig 65 Update Driver Software 16 Return to the Devices and Printers in the control panel Double click the unspecified CP2102 USB to UART Bridge Controller in the control panel Gr A Hardware and Sound Devices and Printers Add a device Add a printer Troubleshoot ey Windows can display enhanced device icons and information from the Internet Click to change 4 Printers and Faxes 2 Fax Microsoft XPS Document Writer i CP2102 USB to UART Bridge Controller 4 Unspecified 2 3 CP2102 USB to UART Bridge Controller Category Unknown pe P2102 USB to UART Bridge Controller Model CP2102 USB to UART Bridge Controller 3 Status Needs troubleshooting l Fig 66 Devices and Printers 46 17 The CP2102 USB to UART Bridge Controller screen shown in Fig 67 appears CP2102 USB to UART Bridge Controller Properties Hardware
69. ncy on each gear can be adjusted by setting the Engine Brake Control Level Gear1 Engine Brake Control Level Gear4 6 There are 10 levels 1 10 for setting The engine brake power becomes the weakest at 10 level Change the levels gradually while checking the engine brake efficiency for safety Over Rev limiter setting The over rev limiter setting can be adjusted The over rev limiter values can be adjusted by each gear by changing the Over Rev Shift Value 1 000 300 rpm 84 Auto shifter setting Drivers can shift up without declutching by the auto shifter system Select Auto Shifter 0 with the auto shifter switch attached on the racing main harness The ignition cut time can be set by the Auto Shifter Ignition Cut Time and the ignition cut delay time can be set by Auto Shifter Ignition Cut Delay Time Ifthe setting of the Auto Shifter Ignition Cut Time is too shorter shift up becomes harder and if the setting time is too long the recovery shock from the ignition becomes bigger Adjust the setting time to suit your own riding style Pit road rev limiter setting amp The pit road rev limiter regulates the speed during pit road riding Select Pit Road Rev Limit 0 and turn the pit road rev limiter switch on The speed limit can be set by each gear by the Pit Road Rev Limit Set the values according to the regulation Shift indicator setting The blinking rev of the shift indic
70. nge is applied to other maps O When you move from an Axis Data cell of Throttle Opening to a cell of adjusting data by key operation the cell that was selected before editing the Axis Data will be selected 3 2 3 Multi Map Edit The Multi Map Edit can edit both the Comp Map for Injection No 1 and Comp Map for Injector No 2 at the same time and map edit for all cylinders can be carried out at the same time Click the Multi Map Edit in the Menu dialog The 11 ZX 10R does not have this function Menu Dialog Gonstants list or Acc H Gomp Map for Injection No 1 Data Exchange Gomp Map for Injection No 2 Comp Map for Spark Advance Gomp Map for Sub Throttle Gomp Map for Top Main Injection Ratio Pit Road Rev Limit Auto Shifter Ignition Cut Time Extra Shift Indicator Gear Ratio Value Fig 100 Menu Dialog Then the Multi Map Edit dialog shown in Fig 101 appears xl Fig 101 Multi Map Edit Dialog Click the OK to display the Multi Map Edit screen The method of Multi Map Edit is same as the methods of Map Edit and Map Axis Edit mentioned above 65 Quit the Multi Map Editing Mode Click the Individual Edit in the Multi Map Edit dialog to quit the Multi Map editing mode and display the Map Edit screen set for the 1 Map Or click a Map menu other than the Multi Map in the Menu dialog to display the Map Edit screen for the selected Map Multi Map Edit 1 Map CompMap for Injection No 1
71. o 2 and map edit for all cylinders can be carried out at the same time 60 3 2 Each Map Edit Method 3 2 1 Map Edit Select one Label in the Menu dialog and click the OK or double click one Label to display the Map Edit Screen shown in Fig 95 Menu Dialog Constants list Comp Map for Injection Ma Data Exchange Comp Map for Ignition Advance F Map Comp Map for Sub Throttle F Map Multi Wer cit Select one Comp Map for Top Main Injection Ratio COMMON Label Engine Break control Level Gear1 F Map Exit Engine Break control Level Gear2 F Map Engine Break control Level Gear3 F Map Engine Break control Level Geard 6 F Map Pit Road Rev Limit COMMON m Oael Fig 94 Menu Dialog In the Map Edit Screen the Map to be edited will be displayed as the two dimensional graph MAP and the table TABLE Z axis throttle opening angle etal la zola Label a Nap for Poston Not Jure FO ta eero 1 Present target machine timers ve 1 Select point with mouse or arrow keys 0 00 m 2 Move using mouse or arrow keys 10 00 20 00 30 00 40 00 80 00 60 00 70 00 80 00 90 00 400 00 Ly 2000 10000 42000 19000 14000 15000 16000 17000 49000 19000 20000 24000 22000 23000 2000 28000 Engine Speed pm zlo x 10000 12000 13000 14000 15000 16000 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 000 0 00
72. ode 1 2 3 6 gt Adjustment Traction Control Indicator1 5 to 5 7 gt Select Mode Traction Control Indicator2 Mode 1 2 3 8 gt Adjustment Traction Control Indicator2 6 to 5 9 gt Select Mode Traction Control Indicator3 Mode 1 0 gt Adjustment Traction Control Indicator3 b to 5 1 gt Select Launch Control Used No Use 2 gt Launch Control Rev Limit Shift Value gt Select Gear Ratio td 0 Kit Transmission 1 4 gt Gear Ratio 1st oS 9 Sy 3 I Ea N Move with shift key 6 gt Gear Ratio 3rd 7 gt __Gear Ratio 4th arrow key 8 ear Ratio ear Ratio 6 Gear Ratio Fina Jas LL gt PI oO ny T I E DA oo pao er 572 p25 e lt m a i Fig 104 Edit Constants List Key allocation when a cell in the table is selected Shift 1 Switches the selected cell to the upper side cell Shift Switches the selected cell to the lower side cell Page Up Increases values in the selected cell by an LSB Page Down Decreases values in the selected cell by an LSB Enter Defines the data 67 Input the value and press Enter Contents Unit K1 gt OverRev shift Value ooo O frem K2 Select Fuel Gut Iseb motle pb 1 K gt All Area Fuel Compensation Vale S YY Ka gt Selest Auto Shifter OO Mero o B gt Select Pit Road Rev Limit IUse0 Notleeil pf K gt Select Re
73. oltage 10 V or more Table 4 CAN Data ID Standard Format DATA Data Specification T MESSAGE ID aod DO Di D2 D3 11bit Item ms Minimum Maximum Resolving power Unit TFF HEX Item Item Item Item Item Item Item Item Engine Speed 0x100 ie Throttle Position Intake Air Temperature Water Temperature 0x120 Temperature 200 Gear Position Gear Position 0x121 Clutch SW POW Mode 0x222 Modes 20 Front Wheel Speed Rear Wheel Speed Information of OXSE0 Motorcycle 1 10 Diagnosis Code 1 Diagnosis Code 2 F Information of OxSE Motorcycle 2 50 90 Pit Road SW Diagnosis Code 3 20000 1 128 100 128 1 ModeF 2 ModeM 3 Mode L 400 400 32768 400 400 32768 km h 0 0FF 1 0N O OFF 1 0N Battery Voltage 18 75 1024 4 2 09 11 ZX 6R 4 2 1 Connect the Racing Main Harness 1 With Racing Main Harness Replace the ECU with Racing ECU Replace the Standard Main Harness with Racing Main Harness Connect to the Racing I F Box 2 With Racing Sub Harness and Standard Main Harness ECU Standard Main Harness Racing Sub Harness Connect to the Racing I F Box 5 Red lead of Sub Harness White Green lead of Sub Harness 2 For 10
74. ote CA shows rotating angle of crankshaft Note On set the Auto Shifter 12 ZX 6R has both cut time settings by ignition cut length or fuel cut 1 2 Personal Computer PC Requirement The Kawasaki FI Calibration system operates on a Personal Computer PC having a serial communication port or USB port with the racing electronic control unit ECU on the motorcycle through an interface box I F Box Table 2 PC Requirement Items Recommendation Operating System Windows 7 32 bit version Vista XP US version Japanese version CPU Pentium 150 MHz or faster Memory 64 MB or more Hard Disk Drive 2 MB or more of free space Display Resolution 1024 x 768 pixels or more more than 256 colors Port Connector USB Less than Ver 2 0 Other Equipped with a mouse or a pointer equivalent to mouse NOTE O Even if the recommended PC is used the Kawasaki FI Calibration Tool program could not operate correctly depending on the other applications installed to the PC O If your PC does not equip 9 pin connector use a suitable RS232C USB adapter Some adapter cannot be communicated correctly depending on its specification 1 3 System Configuration The Kawasaki FI Calibration tool kit consists of 1 Racing ECU 2 Racing Main Harness or Standard Main Harness plus Racing Sub harness only ZX 6R 3 Racing I F Box and 4 FI Tool Program The FI Tool Program must be installed to your PC 4 PC that installed the
75. oth parties Contents 1 Kawasaki FI Calibration Tool Outline sxnannnnnnnnnnnnunnnnvnnvnnvnvnnnnnvnnnnnnnnunvnnnnnvnnvnvnner 7 1 1 System Function gt sexrersereer ver eres en vesens EEE EEE 7 1 2 Personal Computer PC Requirement s t xserserre renne van vannene eres 8 1 3 System Configuration gt gt tstrrerserrer erverv even es evas av vesens enn anvo vestover en vanrer enn enron vernesonen 9 2 Installation Procedure of Setting Program Pee eee eee eee eee eee ree eee eee eee eee eee etree eee eee tee 10 2 1 Installing Procedure of FI Tool eee eee eee eee eee eee ree eee ee reer rere rere ree tree er ee ere er ee rere rere rere 10 2 1 1 For Windows XP x xnnnnnnnnnnnnnnnnnnnvnnvnnnnnvnvnnnnnvnnvnnnnnvnvnnvnnvnnvnnnnnvnvnnvnnvnvvnnnnnnnennnnneer 11 2 1 2 For Windows Vista or Windows 7 32 bit version xaxnnnnnnnnunnnnnunnunnnnvnnvnnn 15 22 File Structure of FI Tool vannnnuennunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnunenunnnunenunnnunnnunnnuennunnnuvnnunnnunnnunr 19 2 3 Uninstalling Procedure of FI Tool vanennuennunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnunnnnnnunnnnnnnunnnnnnnunnnunnnunen 20 2 3 1 For Windows XP xxnnnnnnnnnnnnnunnnnnnneunvnnnnnvnvnnnnnvnnvnnnnnvnvnnvnnvnnvnnnnnvnvnnvnnvnnvnvnnnnnvnnvnner 20 2 3 2 For Vista or Windows 7 32 bit version axanunnnnnnnnnnunnnnnnnnnnvnnvnnvnnnnnnnvunvnnen 22 2 4 Installation P
76. ottle Value ECU calculating result in the running condition at monitoring based on the setting value of Comp Map for Sub Throttle Pit Road SW OFF 0 ON 1 Condition of Pit Road RPM Limit SW at monitoring Shifter SW OFF 0 ON 1 Condition of Shifter SW at monitoring When Select Auto Shifter is set 0 Used you can monitor Top_Main Injection Ratio ECU calculating result in the running condition at monitoring based on the setting value of Comp Map for Primary and Secondary Injection Ratio Engine Speed Engine Speed at monitoring Throttle Position Throttle Opening at monitoring Intake Air Temperature Intake Air Temperature at monitoring Water Temperature Water Temperature at monitoring Fuel Injection Coefficient 1 4 ECU calculating result in the running condition at monitoring based on the setting value of Comp Map for Injection and All Area Fuel Compensation Value Diagnosis Code Diagnosis Code on sensors at monitoring Refer to the Service Manual for Diagnosis Code information 89 4 CAN Controller Area Network Data The racing ECU P No 21175 0737 sends the data in the running condition to the CAN bus The data shown in the table 4 can be calculated by using the data logger which can use the CAN bus Communication Specification 5011898 compliant Communication speed 500 kbps Identifires standard 11 bit Terminations unnecessary Battery V
77. pening and RPM Change the Comp for Acceleration to change the feeling in acceleration Change the Comp Map for Primary and secondary Injection Rate to change the ratio of top main injector Change the All Area Fuel Compensation Value To change the rate of fuel injection for all operating ranges Select Fuel Cut 0 to use the fuel cut system at deceleration Select Fuel Cut 1 when the fuel cut system is not used Always select Fuel Cut 0 when your motorcycle is equipped with the standard muffler or other manufacturer s catalytic muffler to protect catalyst Ignition timing setting The engine power characteristics can be adjusted by changing the ignition timing amp To adjust the ignition timing change the map of the Comp Map for Ignition Advance The map is for the throttle opening and speed and can corrects the advanced retarded ignition Sub throttle Valve opening setting Engine power characteristics can be adjusted by adjusting the sub throttle valve opening amp Change the map of the Comp Map for Sub Throttle to adjust the sub throttle valve opening The map is for the throttle opening and speed and the throttle opening of the appropriate point can be corrected Engine brake setting The engine brake efficiency can be controlled When the fuel cut is canceled at deceleration fuel injection is continuing during deceleration by selecting Fuel Cut 1 the engine brake efficie
78. ratories CP210x Evaluation Kit Tools Release 3 3 in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Dest ination Folder C 8 iLabs MCU CP2 10x Browse aq Cancel Fig 55 Choose Destination Location Click Next to proceed with installation and click Cancel to stop installation 5 Click Finish to complete installation normally I InstallShield Wizard InstallShield Wizard Complete Setup has finished installing Silicon or ae CP210x Evaluation Kit Tools Release on your computer Fig 56 Installation complete 6 Connect the USB cable of the racing I F BOX J926031 0025 to the PC with the driver installed 41 7 Open the control panel screen from My Computer or Explorer screen and printers from Hardware and Sound o Gl gt Control Panel arses Select View devices Adjust your computer s settings View by Category v System and Security Review your computer s status User Accounts and Family Safety Add or remove user accounts Back up your computer Set up parental controls for any user Find and fix problems Appearance and Personalization Change the theme Change desktop background Adjust screen resolution Network and Internet Connect to the Internet View network status and tasks Choose homey espand sharing options Clock Language and
79. re reer ere rer rere ere ere ree reer ere er eee rere rere rere rere eee eee ere rere eee eee eee eee ee eee ee eee 79 3 9 1 Fife x x 2 0000nnnnnnnnnnnnnnnnnnnnnnvnvnnvnnnnnvnvnnnvnvunvnnvnnvnnnnnnnvunvnnvnnvnnunnnnvunvnnnnnvnnunnnnvunvnnnnvnnnnnnnrnr 79 3 9 2 Edit 020000nn0nnnnnnnnnnnnnnnnnnnvnnnnvnneunvnnnnnvnvunvnnvnnvnvunnvnvnnvnnennvnnunnnnvunvnnvnnvnnunnnnvunvnnnnvnnnnnnnrnr 79 3 9 3 MOnitoOr xxannnnnnnnnnnnnnnnnnnnnnnvnnnnnnnvnnvnnnnnvnvnnvnneunvnnnnnvnnunvnnvnnvnnunnnnennvnnvnnvnnnnnnnnnnnnrnr 79 3 9 4 Set xa0nnnnnnnnnnnnnnnnvnnnnnvnnnnnnnvunvnnvnnvnrvnnnnvunvnnvnnvnvunvnneunvnnnnnvnvunvnnvnnvnnunnvnnunvnnnnnvunnnnnnnununen 80 3 9 5 WIndow xa0nnvnnnnnnnnnnnnnnnnnnnvnvnnnnnvunvnnnnnvnvnnvnnvnnvnnnnnvnvunvnnvnnvnnunnnnvunvnnvnnvnvnnnnnvnnnnrnr 80 3 9 6 Help PORE eee eee eee eee eee eee eee ee eee eee eee ee eee errr eee eee eee eee eee eee eee eee eee 80 3 10 Tool Bar Icon pannannannunannarnannnnarnannvnannavsennvnannurnvnansunsvnensensvnernennvnvenennennnnennennannarennnnnnrnnnnrnnvee 81 4 Connecting Method x x 0xn0nnnnnnnnnnnnnnnnnnnvnnnnnennvnnvnnvnvnnnnnvnnvnnnnnvnvnnnnnvunvnnnnnvnvunnnnvnnvnnnnnvnvnnnnrnr 81 4 1 11 ZX 10R reer reer rere rere reer errr errr reer reer errr reer ee rere ree reer errr ree ee ree reer eee eee eee eee e eee eee eee eee eee eee 81 4 1 1 With Racing Main Harness Connecting Method Meter 81 4 1 2 FI Tool Program Setting elds lele Pot
80. red with the read data Compare with e ECU Data compare with ECU data when Monitor is in the Start condition the display is grayed out e Edit Data compare with edit data e File Data compare with data in a data file est When the read data is same as the selected data Same appears on the status indication area and when they are different Not same appears Clear Click this button to clear the data in the operation memory on the PC Close Click this button to finish the data change clear the operating memory and close the Data Exchange screen NOTE O In case of writing the editing data into the ECU Read the editing data into the operation memory Then Write the data in the operation memory into the ECU O After writing the data into the ECU confirm the data in the PC is the same with the data in the ECU by using the Verify function The data may be written into the ECU incorrectly according to the communication conditions O The ECU memory is rewritable 65 500 times at maximum If it exceeds this limit error message NOT Writing will appear and replace the ECU with a new one O Be careful the present editing data will be lost if you select Edit O Write the data into ECU after confirming that the Ignition is turned on and the fuel pump and sub throttle valve are stopping 71 When operating the data into the ECU wait until the fuel pump and the sub throttle valve stops Then execute next operation or turn o
81. rinter Windows can display enhanced device icons and information from the Internet Click to change x 4 Printers and Faxes 2 a Microsoft XPS Document Writer 4 Unspecified 2 BI m CP2102 USB to CP210x USB to UART Bridge UART Bridge Controller Controller COM4 Category Unknown s 2 items selected Model CP2102 USB to UART Bridge Controller Fig 74 Devices and Printers 50 2 5 Uninstallation Procedure of Racing I F BOX driver USB version 2 5 1 For Windows XP 1 Click Add or Remove Programs in the control panel 2 Change or Remove Programs shown in Fig 75 appears Select CP210xUSB to UART Bridge Controller and click Change Remove E Add or Remove Programs Ka Currently installed programs C Show updates Sort by Name Change or Remove f CP210x USB to UART Bridge Controller Programs To change this program or remove it from your computer click Change Remove 5 Add New Programs Add Remove Windows Components Q Set Program Access and Defaults Fig 75 Add or Remove Programs 51 3 The notification screen shown in Fig 76 appears Notification Ready to uninstall CP210x USB to UART Bridge Controller Driver Fig 76 Confirmation of uninstallation 4 Click Yes to start uninstallation When the uninstallation is completed the screen shown in Notification Uninstall Successfull Fig 77 appears Click
82. rocedure of Racing I F BOX driver USB version 24 2 4 1 For Windows XP x annnnnnnnnnnnunnnnnnnnunvnnnnnvnvnnnnnvunvnnnnnvnvunvnnvnnvnnnnnvnvunvnnvnnvnvnnnnnvnnvnner 24 2 4 2 For Windows Vista annnnnnnnnnnnnnunnnnnunnnnvnnnnnvnevnnnnevnvnnvnnvnvnnnnnvunvnnnnnvnennnnnvunvnnen 33 2 4 3 For Windows 7 32 bit version xaxxannnnnnnnnnnnnnnunnnnvnnnnnvnnunnvnnunvnnnnnvnnvnnnnvunvnnen 39 2 5 Uninstallation Procedure of Racing I F BOX driver USB version vvvvvvvvssvsnns 51 2 5 1 For Windows XP xxannnnnnnnnnnnunennnnnvnnvnnnnnvnvnnnnnvunvnnnnnvnvunvnnvnnvnnvnnvnvnnnnnvnnvnvnnnnnvnnvnner 51 2 5 2 For Windows Vista or Windows 7 32 bit version xaxnnnnnnnnunnnnnunnnnvnnvnnvnsnn 54 3 Operating the Program SEE eee eee eee eee eee eee eee eer eee eee eee ree eee eee eee eee eee eee eee eee 58 3 1 Starting eee eee eee eee eee eee eee eee eee eee er eer ee ee eee rere ree ere eee eee reer eee eee eter eee eee reer eer ere 58 3 2 Each Map Edit Method eee ee eee eee eee eee eee eee eee eee eee eee reer eer eer eee ree ere errr eer errr eer errr 61 3 2 1 Map Edit See eee oer 61 3 2 2 Map Axis Edif x 0 s0000nn0nnnnnnnnnnnnnnnnnnnvnnnnnnnnvnvnnvnnvnnvnvnnnnnennvnnvnnvnvnnnnnvnnvnnnnnvnvunnnnvunnnrnr 64 3 2 3 Multi Map lo Coe ero eo 65 3 2 4 Individual Value Edit x xx 0nn0nnnnnnnnnnnnnnnnnnnvnnnnnvnennnnnvunvnnnnnvnvnnvnnvunvnnnnnvnvnnvnnvnnenen 66
83. saving the folder remove the CD form the drive 15 6 Execute Setup exe to start the Setup program NOTE O If user account control is displayed click Yes Welcome Welcome to the Kawasaki FI Calibration Tool Setup program This program will install Kawasaki FI Calibration Tool on your computer Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties i Cancel Fig 12 Setting Screen of Installer Program Then the screen shown in Fig 12 appears Click Next to install the Program Click Cancel to stop installing procedure 7 The Product License Agreement screen shown in Fig 13 appears User License Agreement For Kawasaki FI Calibration Tool This User License Agreement AGREEMENT is a legal agreement between you either an individual or a single entity and Kawasaki Heavy Industries Ltd a Japanese company Kawasaki for the Kawasaki Fl Calibration Tool software SOFTWARE By installing copying or otherwise using the SOFTWARE you shall agree to be bound by the terms of this AGREEMENT If you will not agree to the terms of this AGREEMENT promptly uninstall the SOFTWARE and destroy 3 Not agree Fig 13 Product License Agreement Click Agree when you agree to the Product License Agreement Click Not agree when you do not agre
84. stall Completion screen shown in Fig 27 appears Setup Ea 1 Some files were not deleted Please delete yourself WP C Program Files RACE FITool Fig 27 Uninstall Completion Screen 5 Click OK to complete the uninstalling procedure NOTE O In this step setup exe is left in the FI Calibration Tool folder Delete the setup exe file in the setup folder by hand 23 2 4 Installation Procedure of Racing I F BOX driver USB version The driver software must be installed to use the I F BOX J926031 0025 USB version To use the RS 232C version J926031 0025 or J926031 0240 driver installation is not necessary 2 4 1 For Windows XP 1 Double click CP210x_Drivers exe on the explorer screen 2 The installer program is started and the screen shown in Fig 28 appears InstallShield Wizard Welcome to the InstallShield Wizard for Silicon Laboratories CP210x Evaluation Kit Tools The InstallShield Wizard will install Silicon Laboratories CP210 Evaluation Kit Tools Release 3 3 on your computer To continue click Next Cancel Fig 28 Installer program start up Click Next to proceed installation and click Cancel to stop installation 24 3 The License Agreement screen shown in Fig 29 appears and click No to stop installation InstallShield Wizard Click Yes to proceed with installation License Agreement Please read the following license agreement carefully Press the PAGE DOWN
85. t Program and Explore The program is usually started automatically 4 Click FITool10Mk on the explore to display the screen shown in Fig 2 fir F FITool10Mk E l10 x f File Edit View Favorites Tools Help H 1O 6 Diels 3 x 9 3 Address F FITool10Mk ri ad Folders x B Desktop B My Documents 9 My Computer amp Local Disk C s Local Disk D lt 3 CD Drive E S r Removable Disk F OG FI TooliOMk B Control Panel I Shared Documents i L admin s Documents H A My Network Places 2 Recycle Bin DB GE Fl E a Name Size Type Date Modified E FI_Tool bm_ FI_TOOL EX_ E FI_ToolFc bm_ E MCN LIST DAT E S8FI_Tool in_ E SeFI Tool st esi SBStddata es E S9FI Tool in E SOFI_Tool st_ rd sostddata es_ E Setup exe 24 KB 413 KB 162 KB 1 KB 1 KB 4 KB 2 KB 1 KB SKB 2 KB 80 KB BM File EX File BM File DAT File IN File ST File ES File IN File ST File ES File Application 11 7 2010 12 00 PM 11 7 2010 12 00 PM 11 7 2010 12 00 PM 11 7 2010 12 00 PM 10 30 2008 12 00 PM 11 5 2008 12 00 PM 10 30 2008 12 00 PM 9 29 2010 12 00 PM 11 7 2010 12 00 PM 11 7 2010 12 00 PM 11 7 2010 12 00 PM 11 objects Fig 2 Explore 1687 KB My Computer 5 Right click FITool10Mk on the screen shown in Fig 2 and copy and paste it to the appropriate folder After saving
86. the folder remove the CD form the drive 6 Execute Setup exe to start the Setup program 7 Then the screen shown in Fig 3 appears Welcome Welcome to the Kawasaki FI Calibration Tool Setup program This program will install Kawasaki FI Calibration Tool on your computer Click Cancel to quit Setup and then close any programs you have runnine Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Fig 3 Start Up of Installer Click Next to install the Program Click Cancel to stop installing procedure 11 8 The Product License Agreement screen shown in Fig 4 appears User License Agreement For Kawasaki Fl Calibration Tool This User License Agreement AGREEMENT is a legal agreement between you either an individual or a single entity and Kawasaki Heavy Industries Ltd a Japanese company Kawasaki for the Kawasaki Fl Calibration Tool software SOFTWARE By installing copying or otherwise using the SOFTWARE you shall agree to be bound by the terms of this AGREEMENT If you will not agree to the terms of this AGREEMENT promptly uninstall the SOFTWARE and destroy all the SOFTWARE including its COPY if you have made one 1 COPYRIGHT All title and copyrights in and to the SOFTWARE including but not limited to any images photographs and text incorporated into the SOFTWARE and the accompanying printed materials vi Not
87. tion port the communication between the FI Tool program and PC cannot be done Cancel mark or x mark by referring the PC Instruction Manual or Help function of the Windows Ay Device Manager balbas File Action View Help emolu mle a 10K002089 3 ll Batteries 7 6 Bluetooth Radios Computer Hag Disk drives My Display adapters Bj Standard VGA Graphics Adapter H DVD CD ROM drives g IDE ATA ATAPI controllers IEEE 1394 Bus host controllers 4 2 Keyboards 2 14 Mice and other pointing devices H P Network adapters 2 7 PCMCIA adapters Portable D yoy FREE SD host adapters HDD Security Devices a Sound video and game controllers gt Storage controllers m devices Serial Bus controllers Fig 129 Device Manager of System Property O Setting Method of the FI Tool Program Select the RS232C in the toolbar Set of the FI Tool program When the Dialog is opened select Port on the PC side and click OK If the communication port is COM3 select the Port3 RS232C Parameter 3 Port Portl PortS C Port r Port Cancel G Porta C Port C Port Port Fig 130 Setting Method of the FI Tool Program 3 For Windows 7 32 bit version O Connecting method of I F BOX When using J926031 0999 connect the USB cable of the I F BOX to the PC with the USB driver installed When the PC has serial ports and J926031 0025 or J926031 0240 are used conne
88. tween ECU and PC The racing ECU has two kinds of ECU data exchange methods 1 ROM data exchange All data can be exchanged collectively and it takes about one minutes depending on PC performance In case of ROM data exchanging even if the ignition switch turns off the data will not be erased But the data cannot be exchanged when the engine is running Use ROM data exchange for normal circuit riding 2 RAM data exchange The data can be exchanged instantaneously with the limitation of exchanging items Exchanging data is possible while the engine running however the data is erased when the ignition switch is turned off Use RAM data exchange for a temporary setting adjustment in chassis dynamo and the like 69 Operation method of ROM data exchange Click the Data Exchange button in the Menu dialog Menu Dialog Constants list P ap Gomp Map for Injection Data Exchange Comp Map for Ignition Advance ottle _4F Map Engine Break control Level Gear F Map Exit Engine Break control Level Gear2 F Map Engine Break control Level Gear3 F Map Engine Break control Level Geard 6 F Map Pit Road Rev Limit COMMON m Gancel Fig 108 Menu Dialog Data Exchange screen is displayed as shown in Fig 109 Data Exchange Close Fig 109 Data Exchange Dialog In case of ROM data exchange the data on the PC screen cannot be written directly to ECU It is necessary to transf
89. u have installed the driver in a folder different from default setting select the changed folder j 3 L Update Driver Software CP2102 USB to UART Bridge Controller Browse for driver software on your computer Search for driver software in this location ASiLabsVMCUYCP210x WIN v Browse F Include subfolders gt Let me pick from a list of device drivers on my computer This list will show installed driver software compatible with the device and all driver software in the same category as the device C Came Fig 72 Update Driver Software 49 23 Click Next to start installation of the driver When the installation is completed the screen shown in Fig 73 appears Click Close to complete installation normally r s wu Update Driver Software CP210x USB to UART Bridge Controller COM4 Windows has successfully updated your driver software Windows has finished installing the driver software for this device CP210x USB to UART Bridge Controller Fig 73 Installation complete 24 Return to the Device and Printers in the control panel When the marks disappear on the two unspecified CP2102 USB to UART Bridge Controller the installation has been completed normally COM4 is the assigned port in Fig 74 The port number differs depending on the OS A i _ GU V R Hardware and Sound Devices and Printers Addadevice Add a p
90. uator radiator fan and side stand etc stop functioning Drive with extreme care O The racing ECU does not operate excluding the combination with the racing main harness J926031 0999 The standard main harness cannot be used O The racing ECU can be installed on both KIBS ABS equipped non equipped motorcycles by using the racing main harness However the ABS does not work with the racing ECU Be aware that the ABS stops functionning and drive carefully when the racing ECU is installed on your KIBS ABS equipped motorcycle 81 4 1 2 Fl Tool Program Setting Method 1 The editable items in the FI Tool Program The editable items in the FI Tool Program are as follows Item Mode Action Comp for Acceleration 3 Modes regulates the rate of fuel injection at acceleration Comp Map for Injection 3 Modes regulates the rate of fuel injection at normal operation For all cylinders Comp Map for Ignition Advance 3 Modes regulates the ignition timing Comp Map for Sub Throttle 3 Modes regulates the sub throttle valve opening Comp Map for Top Main Injection regulates the rate of primary and Rate secondary fuel injection simultaneously Engine Brake Control Level Gear1 3 Modes regulates the engine brake effectiveness 1st gear Engine Brake Control Level Gear2 3 Modes regulates the engine brake effectiveness 2nd gear Engine Brake Control Level Gear3 3 Modes regulate the engine brake effe
91. v Spike Control Use 7Not Uset _ f el ee SS ee ee v Spike Control Ignition Retard Leve 1O T p 0 Kit Transmission EE Select rer Control Used No Use 1O dd K11 gt Launch Control Rev Limit Shift Value frem me sem een ESTS O a Er MMA o MAy M em es MMA e MMA a ee y e e Cancel Fig 105 Edit Constants List Setting Data Sample Edit Constants list If a value out of the possible range is input to both ends of the axis data the error message will appear and the maximum or minimum possible setting value will be set automatically Table Window Input Data Range Over 50 00 30 00 lt Data lt 30 00 set 29 69 Fig 106 Error Message 68 NOTE O When the Fuel Compensation Value is 0 the injected fuel quantity is controlled by the Base Map And the Base Map is calculated by water temperature air temperature intake air pressure throttle position atmospheric air pressure and etc O The intermediate values of the Map are calculated linearly When changing the Map change the values gradually by checking the engine conditions knocking noose etc or measuring the Air Fuel ratio 3 3 Changing ECU Data The data flow between ECU and PC is shown in Fig 107 ROM Data Exchange Operation File Data Memory Edit Data Data on PC Screen RAM Data Writing Fig 107 The Data Flow be
92. ves Display adapters Sy Floppy disk controllers Hard disk controllers M Keyboard m Monitors Mouse dg Network adapters 5 Ports COM amp LPT RE Communications Port COM1 I Communications Port COM2 wy Printer Port LPT 1 E amp SCSI controllers H System devices Properties Refresh Remove Print Communication port COM1 Cancel Fig 127 Device Manager of System Property O Setting Method of the FI Tool program Select the RS232C in the toolbar Set of the Fl Tool program When the Dialog is opened select the Port on the PC side and click OK If the communication port is COM1 select the Port1 RS232C Parameter GP C Pors C Port2 f Port C Ports C Port if Cancel C Port4 C Ports Fig 128 Setting Method of the FI Tool Program 2 For Windows Vista O Connecting method of I F BOX When using J926031 0999 connect the USB cable of the I F BOX to the PC with the USB driver installed When the PC has serial ports and J926031 0025 or J926031 0240 are used connect the RS 232C cable to the serial port on PC 95 O Confirmation method of the communication port Click the Hardware and Sound in the control panel to display the Hardware and Sound screen Click Device Manager to display the Device Manager screen shown in Fig 129 If user account control is displayed click the Continue When mark or x mark is displayed on the communica

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