INSTRUCTIONS - Harley
Contents
1. 97 See Figure 1 4 Assemble clamp 101 and throttle cable retainer wire clip to upper rigid fork casting using screw 92 See Figure 2 Figure 2 J00588 NOTE Be certain that the straight end of the wire clip is under and in contact with the fork stop tab on the upper fork casting 5 With brake line in place tighten mounting screws Fender 1 Fender should already be painted to match rest of motorcycle NOTE Special care must be taken to avoid getting paint in bearing bores or on threads 2 See Service Parts illustration on page 13 Press spherical bearings 102 into fender Race of bearings should be installed flush with the inboard side of fender bushings 3 Feed fender lamp assembly 113 wire harness into fender top hole and out through side hole 4 Place harness into metal clip inside of fender and carefully close clip to hold harness in place 5 Using alcohol or glass cleaner lubricate the rubber grommet of the lamp assembly and place it into position in the hole on top of the fender Install small grommet 116 in side of fender 6 Loosely install rear lamp housing screw 114 7 Install front lamp housing screw 115 while holding nut from inside of fender and tighten screw securely 8 Tighten rear lamp housing screw securely 9 Gently pull the wire harness out the side of the fender until there is a minimum of slack under the fender Be sure that there is as much wire2. Components between rockers 61 Axle 62 Right hand spacer 63 Oil seals 2 64 Bearing cones 2 65 Bearing races 2 66 Hub 67 Sleeve 68 Shim pack 69 Spacer washer 70 Left hand spacer 71 Torx screws 5 PART NO 4164 4165 41047 97 7862 45656 97 4163 44235 97 6042 11260 45787 97 45629 97 9139 45683 90 45684 90 45662 88 7880 9141 9140 45655 88 45659 88 6812 43016 97 41116 97 43624 97 47519 83A 9137 9136 43673 97 43608 82 43290 82 43291 82 43292 82 43293 82 43294 82 43650 82 43360 97 3655 8 of 14 GE ce Service Parts Part No 46029 97 Date 11 96 Springer Front End Kit sp46029 1 Lower bearing shown installed Assembled on fork stem J00588 39 amp e 36 2 35 33 am e 33 YS 2 9 of 14 Part No 46029 97 Date 11 96 Service Parts Uy ervice ar S Springer Front End Kit 46029 2 O 55 O S Pu with item 46 ae X gt m Q E with item 49 9 S sov E Stock reuse J00588 10 of 14 Service Parts pages 12 and 13 Illustration legend ITEM DESCRIPTION PART NO Handlebar not shown 55933 97 Handlebar grip not shown 56206 94A Handlebar clips 4 not shown 56073 83 Throttle cable assembly not shown 56338 96 129 Throttle cable ferrules 56508 76 Headlamp Passing Lamps Horn Components 72 Headlamp Assembly 67906 97 73 Passing L
3. harness to tire clearance as possible 10 Insert wire terminals into 2 place connector housing 11 Install from outside the nylon insert assemblies 104 and 105 into each fender bushing and push assemblies up against spherical bearing races Figure 3 3 of 14 50125 2 Figure 4 AcauTIon Installation of the front fender on FLSTS front end is dif ferent from other models due to tight clearances Use a clean shop rag to protect fender paint from damage 12 See Figures 3 and 4 Slide fender into position keeping right fork leg between fender and struts 13 Raise fender until fender holes are aligned with fork holes for axle 14 While holding fender in position slide axle through the fender and front end to temporarily support assembly 15 Install screw 117 washer 118 and nut 120 Tighten nut to 18 22 ft lbs 24 30 Nm Install spring clip 119 on screw Wheel 1 Mount tire balance wheel and install original disc on new wheel Refer to applicable Softail Service Manual for detailed procedure Awarnine Do not replace the specified Dunlop D402F tire with a higher aspect ratio tire Doing this could adversely affect the handling of the motorcycle and cause personal injury 2 Remove front axle 3 See Service Parts illustration on page 10 Place right hand conical spacer 62 and left hand flat spacer 70 into wheel hub 4 See Service Parts illustration on page 13 Install thin spacer 1
4. or loosen the hex bearing retaining nut 23 as necessary until the fall away distance is 1 2 inches 8 Tighten the triple clamp pinch bolt 21 to 25 30 ft lbs 34 41 Nm 9 Install the rubber washer 20 and acorn nut 21 Tighten acorn nut to 30 35 in Ibs 3 4 4 0 Nm 10 Repeat measurement to verify adjustment is correct 11 Install and adjust new throttle cables and original clutch cable following applicable Service Manual procedures 6 of 14 i00816 RIGHT PASSING LAMP GY BK FENDERTIP LAMP 32B 32 du lt REAR VIEW BK PASSING LAMP S SWITCH Y Ie Y 74 74 HEADLAMP f 38B lt W 4d LEFT Y PASSING LAMP RIGHT TURN SIGNAL Figure 7 J00588 7 of 14 Service Parts pages 9 and 10 Illustration legend ITEM DESCRIPTION Spring and Rigid Fork Components 1 Screw 2 Shock absorber assembly 3 Washers 4 4 Acorn nuts 4 5 Spring fork 6 Acorn nuts 2 7 Springs inner compression 4 8 Spring rod assemblies 2 9 Spring seats 4 10 Springs outer compression 2 11 Spring cups compression 2 12 Travel bumpers 4 13 Sp
5. use DO NOT use either the motorcycle or any FLSTS Springer fork equipped vehicle for this purpose Use of any FLSTS Springer fork equipped vehicle for this purpose could cause personal injury DISASSEMBLY NOTE See applicable Service Manual for detailed disassembly pro cedures A Service Manual for your motorcycle is available from your Harley Davidson Dealer Awarnine To avoid accidental start up of vehicle and possible per sonal injury disconnect the battery cables before pro ceeding Always disconnect the negative cable first If the positive cable should contact ground with the nega tive cable installed the resulting sparks may cause a battery explosion resulting in personal injury 1 Remove seat and disconnect battery negative cable first 1 of 14 Awarnine Gasoline is extremely flammable and highly explosive under certain conditions Be sure engine is cold and do not smoke or allow open flame or sparks anywhere in the area when refueling or servicing fuel system Doing so could result in fire or explosion causing personal injury 2 Drain gas and remove fuel tanks 3 Remove air cleaner and backplate and disconnect throttle cables from carburetor 4 Disconnect front end wiring systems at connectors located between fuel tanks Feed wires through upper fork bracket 5 Remove hand controls switch housings and turn signals from handlebar 6 Remove the following original parts front wheel inner
6. 06 onto axle with large O D end of spacer contacting axle head 5 Install front wheel assembly and slide axle through fender rockers and wheel from the right side of the motorcycle J00588 6 Install thick spacer 107 onto axle with large O D of spacer to outside of bushing 7 Install castlenut 108 Tighten castlenut to 60 ft lbs 81 Nm and check to see if special clip 109 can be installed If required tighten nut just enough to align hole and nut slots 8 Insert special pin through axle hole N WARNING DO NOT operate motorcycle without special pin installed or handling may be adversely affected result ing in personal injury 9 Install left and right hub cap seals 110 and right and left hub caps 111 Tighten until hubcap makes contact then tighten 1 4 turn more Brake Caliper N WARNING Whenever a caliper is installed BEFORE moving motorcycle you must pump brake fluid pressure back up until the pistons push the pads against the brake disc If you don t pump fluid pressure up again the brakes will not be available to stop the motorcycle possibly resulting in personal injury N WARNING D O T brake fluid can cause eye irritation In case of contact with eyes flush with plenty of water and get medical attention KEEP BRAKE FLUID OUT OF THE REACH OF CHILDREN N WARNING Whenever a hydraulic brake line or fitting is opened the fitting should be flushed with brake fluid and the
7. 1 2 x 1 1 16 x 3 32 118 Washer 5 16 x 11 16 x 1 8 Locknut 1 2 13 x 19 32 x 3 4 hex 120 Locknut 5 16 18 x 11 32 x 1 2 hex Screw 5 16 18 x 7 8 socket head 128 Hex nut 10 24 keps Acorn nut 3 8 16 locking dimple on side Washer 13 32 x 11 16 x 1 16 Identification Photo for Loose Hardware and Small Parts J00588 14 of 14
8. 22 and riser studs 32 Tighten studs to 60 65 ft Ibs J00588 NOTE Install riser studs 32 in the following three steps a Start threads of both studs in fork leg b Tighten both studs securely c Torque both studs to 60 65 ft Ibs 2 Apply anti seize to upper triple clamp pinch bolt 21 install and tighten to 25 30 ft lbs 3 Lubricate outside of riser bushings 33 and install one on each rigid fork leg stud Install one into the top of each riser 34 4 Place risers in position over riser studs NOTE Be certain the risers are installed correctly oriented to the handlebars 5 Install washers 35 and new locknuts 36 Tighten locknuts to 25 30 ft lbs Place ground spring 37 in one of the risers 6 Place handlebars on risers and put riser caps 38 in position Install socket head screws 39 Adjust handlebars and tighten socket head screws to 12 15 ft lbs making gap between caps and risers even front and rear 7 Install new handgrip on left handlebar To install handgrip apply Fellobond 205 adhesive to inside surface of handgrip 8 Install original hand controls master cylinder and switch housings on handlebars Install new throttle cables into right handlebar control and leave cable ends that attach to carburetor loose for now 9 Install turn signals on handlebars NOTE Turn signals are not supplied in this kit If this kit is being installed on a FLSTC model purchase and install Ha
9. amps 2 68758 97 74 Cable straps 2 for securing fendertip lamp wiring to front brake line 10065 75 Wire connector sockets 2 73191 96 76 Connector housing 73152 96WE 77 Passing lamp bracket 58089 97 78 Clamp blocks 2 68720 62 79 Nuts 2 7892 80 Grommets 2 11410 81 Screws 2 3538 82 Mounting block 67892 93 83 Screws 2 2917 84 Washers 2 6379W 85 Screw 3214 86 Horn 69070 97 87 Horn ground wire not shown 70410 97 88 Horn cover 69069 97 89 Screws 3 2939 90 Screws 2 2447 91 Locknuts 2 7624 Brake Components 92 Screw 3538 93 Throttle cable retainer not shown 10190 94 Banjo bolt master cylinder 41739 84A 95 Seal washers 2 master cylinder 41733 88 96 Brake line 45091 97 97 Screw 4091 98 Banjo bolt caliper 41747 82A 99 Seal washers 2 caliper 41731 88A 100 Flange screw not shown 44215 97 101 Clamp 10076 127 Washer not shown 6019 Caliper Assembly not shown see Figure 5 44079 97 J00588 ITEM DESCRIPTION PART NO Fender Components 102 Spherical bearings 2 9194 103 Fender 59164 97 104 O rings 2 11261 105 Nylon inserts 2 9207 106 Spacer right side 9196 107 Spacer left side 9268 108 Nut 7987 109 Clip 508 110 Hub cap seals 2 43467 97 111 Hub caps 2 43466 97 112 Mounting pad 59355 97 113 Fender lamp assembly bulb is P N 52441 95 59357 97 114 Screw 2447 115 Screw 2448 116 Grommet 11437 117 Screw with hole for spring clip 3268 118 Washer 6109 119 Spring pins 2 509 120 Loc
10. brake system must be bled Do this to eliminate any air or contaminents from the brake system Air in the fluid will cause the brake pedal to have a spongy feel If a contaminant becomes lodged in the seat of a fitting or the sealing surface leakage of fluid could occur and air could be drawn into the system possibly causing brake failure and personal injury WARNING Do not re use brake pad mounting plate Use of original brake pad mounting plate could cause front brake failure and possible result in personal injury Use new brake caliper assembly from kit with brake pads Refer to Softail Service Manual for detailed procedure 1 Place caliper mounting plate with disc pad on disc 2 See Figure 5 Install brake caliper B on brake disc The brake bracket has a cast in nub that engages a hole in the mounting plate 3 Position the caliper with the disc between the friction pads Slide the caliper mounting plate into brake caliper from the rear Be sure that the spring clip on the caliper mounting plate is properly positioned on the brake caliper 4 of 14 Passing Lamps and Horn 50129 2 1 Disconnect VOES hose from carburetor 2 Slide fuel line protection sleeve B off of fuel line 3 Loosen hex nut on back of enrichner knob and disconnect from VOES horn bracket 4 Remove horn by removing acorn nut and flange nut at horn bracket Disconnect horn wire and horn ground wire from horn and remove wires from reta
11. cMOTOR HARLEY DAVIDSON 00588 INSTRUCTIONS REV 11 19 96 Kit Number 46029 97 HERITAGE SPRINGER FRONT END KIT GENERAL This kit is designed for installation on 1996 and later Softail motorcycles See Service Parts illustrations for kit contents NOTE We recommend this kit be installed by a factory trained tech nician at an authorized Harley Davidson Dealership NOTE When installing this front end kit on FLSTC models a turn signal kit Part No 68409 97 must also be installed Awarnine Do not install this front end kit on any non approved motorcycle Installation of the FLSTS Springer front end on anything other than Softail models could lead to possible personal injury Do not install on three wheeled vehicles of any kind This kit is designed for use with the supplied 16 in front wheel Do not use any other front wheel with this kit Use of a different front wheel could adversely affect handling and result in personal injury Use only the fender that comes with the kit Other fenders may not fit properly and can endanger the rider Awarnine The rider s safety depends on the correct installation of this kit USE THE APPROPRIATE SERVICE MANUAL PROCEDURES If the procedure is not within your capabilities or if you do not have the correct tools have your Harley Davidson Dealer perform the installation Awarnine The components of your FLSTS Springer front end and their design re
12. iner clip on back of horn 5 Trace horn ground wire back to termination and remove from motorcycle 6 Disconnect VOES connector 7 Remove VOES horn bracket by removing 3 screws and sliding bracket off of fuel hose 8 Remove VOES with hoses from bracket Remove fuel line grommet and install grommet in new VOES bracket E Cotter pin C F Banjo washers G Banjo bolt A Lower mounting bolt B Brake caliper C Washer D Upper mounting bolt 9 Apply spot light label D to new VOES bracket The hole in the label should be concentric with the hole in Figure 5 Place flat washer C on upper mounting bolt D then insert the bolt through the bracket holes and the mounting plate Screw the bolt into the threaded bushing Coat the outside diameter of lower mounting bolt A with Dow Corning MOLY 44 grease Insert the lower mounting bolt through the caliper and the bracket hole Thread the bolt into the tapped hole at the lower end of the mounting plate Tighten lower mounting bolt to 25 30 ft lbs 34 41 Nm Tighten upper mounting bolt D to 42 46 ft lbs 57 62 Nm Install cotter pin E Install brake line on caliper with banjo washers F Hold brake line in place and tighten banjo bolt G to 17 22 ft lbs 23 30 Nm Install brake line clamp and brake line clamp bolt Turn handlebars so master cylinder is level Fill reservoir with D O T 5 HYDRAULIC BRAKE FLUID to 1 8 in 3 2 mm below top Install the mas
13. knut 7739 128 Nut keps 7838 VOES Passing Lamp Bracket Assembly Components 121 Passing lamp switch 67915 97 122 Spotlight label 68798 97 123 Bracket 69127 97 124 Retaining nut 11192 item 121 124 not shown see Figure 6 For Fuel Tank Installation 125 126 Fuel line clamp Cable Straps 4 for securing wiring to frame 10014 10006 11 of 14 ats Part No 46029 97 Date 11 96 MOTOR Service Parts Springer Front End Kit sp46029 3 No of 95 J00588 12 of 14 Part No 46029 97 Date 11 96 Service Part lt ar S Springer Front End Kit Sp46029 4 106 Axle Em nm i Spacer Orientation J00588 13 of 14 numbers correspond to index numbers on Service Parts pages letters correspond to Figure 5 Common Hardware Specifications and Notes parts and special hardware not listed Screw 3 8 16 x 2 socket head 71 Screw 5 16 18 x 7 8 Torx pan head Washer 13 32 x 11 16 x 1 16 81 Screw 5 16 24 x 1 2 button head Acorn nut 3 8 16 83 Screw 3 8 16 x 3 4 socket head Screw 3 8 16 x 1 1 2 socket head 84 Washer 3 8 x 5 8 x 3 64 Screw 5 16 24 x 1 2 button head 85 Screw 3 8 16 x 1 1 4 socket head thread cutting Lockwasher 5 16 external tooth 91 Locknut 10 24 x 1 4 x 3 8 hex Screw 5 16 24 x 3 8 button head 97 Screw 10 24 x 1 2 washer head self tapping Screw 3 8 16 x 2 1 4 socket head 108 Castle nut 5 8 18 x 15 16 hex Washer
14. lationship to each other are very important Altering these relationships by modifying the FLSTS Springer front end could adversely affect the handling of the motorcycle and cause personal injury Use only Dunlop D402F tires with this kit Using any other tire or a tire with a higher aspect ratio could allow the front wheel to bind on the fender during hard stops or big bumps DO NOT alter the fender to modify the fender location relative to the tire Doing this could allow the front wheel to bind on the fender during hard stops or big bumps or adversely affect the handling characteristics of this motorcycle DO NOT change the front brake hardware The FLSTS Springer front brake hardware was designed to hold the brake components in position under any foreseeable circumstance DO NOT use front end componenis that have been remanufactured straightened plated welded in any way There can be no certainty that remanufactured front end components will have the strength of the original unchanged components Harley Davidson has designed and manufactured this custom front end according to our very stringent and well tested standards If you modify the FLSTS Springer front end in any way that changes our original design Harley Davidson cannot and does not assume responsibility for mishaps resulting from these changes Awarnine The FLSTS motorcycle was NOT designed for sidecar use The FLSTS Springer fork was NOT designed for sidecar
15. ndlebar Mounted Turn Signal Kit Part No 68409 97 10 Use new harness clips from kit to secure switch and directional wires to handlebars Link and Caliper Brackets 1 See Service Part illustration on page 10 Assemble link 42 to caliper bracket assembly 46 using screw 41 washer 60 and acorn nut 43 Tighten acorn nut to 35 40 ft Ibs 2 Install rubber spacer 48 and thrust washer 47 onto pivot sleeve on left rocker Gray surface of thrust washer should face inward 3 Assemble link and caliper bracket by sliding caliper bracket onto pivot sleeve on rocker and assemble link to fork leg bracket 44 using screw 40 washer 60 and acorn nut 43 Tighten acorn nut to 35 40 ft lbs 2 of 14 Brake Line Awarnine Brake line routing is critical Brake line must not contact springs or spring fork components Contact with any of these components could cause wear in brake line This could cause leakage and brake failure possibly resulting in personal injury 1 See Service Parts illustration on page 12 Insert brakeline 96 through front fork assembly Brakeline must go in behind left fork leg above the lower fork casting and come out in front of the right fork leg A WARNING Caution must be used not to bend or twist the brakeline This could cause misalignment leakage and brake failure possibly resulting in personal injury 3 Loosely assemble brakeline to lower fork casting on left side with screw
16. r knob into VOES bracket and tighten hex nut 20 Slide fuel line protective sleeve back over the fuel line 21 Reconnect VOES switch hose to carburetor 22 See Service Parts illustration on page 12 Assemble horn to passing lamp assembly as follows a Assemble horn ground wire to right hand terminal on horn b Assemble horn to lamp assembly using screws 90 and nuts 91 trapping horn ground wire between back of horn bracket and left horn mounting nut 23 See Service Parts illustration on page 9 Place shock 2 into position on motorcycle with with top fastener left loose 24 Place passing lamp bracket onto motorcycle and tighten top shock absorber fastener 25 Finish wire connections as follows a Route passing lamp wires back between upper rebound springs and under upper triple clamp to passing lamp harness connector 73 and mate connector halves b Route headlamp harness back between upper rebound springs and under upper triple clamp and mate headlamp harness connector 38 c connect Yellow wire spade terminal to Yellow passing lamp switch harness wire connector 74 d Mate fendertip wire connector 32 After making wire connections cable strap any loose wires and check that no wires are pulled or pinched when front end travels from full left to full right position Awarnine Always connect the positive battery cable first If the positive cable should contact ground with the negative cable ins
17. ring rod bushings 2 14 Spring cups rebound 2 15 Springs rebound 2 16 Spring restraints 2 17 Spring bridge assembly 18 Washers spring rod 2 19 Acorn nut 20 Washer rubber 21 Pinch bolt 22 Upper triple clamp 23 Bearing retainer 24 Screw spring bracket 25 Washer spring bracket 26 Screws 3 27 Bearing races 2 28 Bearing cone 29 Dust shield 30 Rigid fork assembly 31 Screw Handlebar Riser Components 32 Riser studs 2 33 Riser rubbers 4 34 Risers 2 35 Washers 2 36 Nuts 2 37 Ground spring 38 Riser caps 2 39 Screws 4 J00588 PART NO 855B 54484 97 6812 7680W 45619 97 45567 88 46054 88 45628 92 45937 88 46055 88 46056 88 45936 88 45935 88 46057 88 46053 88 46060 88 46065 88 6353 7959 6829 4350A 45491 97 48306 88 3538 7232 3533 48315 60 48345 60 48361 80 45633 97 4029A 56550 97 53157 97 56548 97 6756 7768W 46058 97 56538 88 3494A ITEM DESCRIPTION Suspension Lower End Components 40 Screw 41 Screw 42 Brake link 43 Acorn nuts 2 44 Fork leg bracket 45 Screws 2 46 Caliper bracket assembly 47 Thrust washer 48 Quad ring 49 Rocker left hand 50 Rocker right hand 51 Bearings 2 52 Pivot studs spring fork 2 53 Pivot studs rigid fork 2 54 Washers 4 55 Nuts 4 56 Bearing ball 4 57 Bearing race 2 58 Bearing retainer assemblies 2 59 Jam nuts 2 60 Washers 2 Front Laced Wheel Assembly not shown Hub
18. talled the resulting sparks may cause a battery explosion producing personal injury J00588 26 Install fuel tanks connect battery positive cable first and install seat Awarnine After installing seat pull upward on front of seat to be sure it is locked in position If seat is loose it could shift position during vehicle operation and startle the rider causing loss of control and personal injury 27 Check all electrical circuits including brake lights headlamp and turn signals for proper operation Follow procedure in Softail Service Manual to aim headlamp Springer Steering Head Bearing Adjustment NOTE The fork has more weight on the left side than the right side The balance point is just right of center 1 Raise motorcycle so that wheels are off the floor an equal amount 2 See Service Parts illustration on page 9 Remove the acorn nut 19 and washer 20 Loosen but do not remove the upper triple clamp pinch bolt 21 3 Place a suitable marking material such as masking tape over the front fender tip 4 Find the balance point of the front end 5 Install a pointer so the base is stationary on the floor and the pointer is centered on the fender 6 Tap the fender on one side until the front end begins to fall away by itself Mark this point on the marking material Repeat on the other side NOTE The correct distance between the fall away marks must be 1 2 inches 25 50 mm 7 Tighten
19. ter cylinder cover Actuate the master cylinder and check for leaks Bleed the brakes following instructions in your Service Manual Headlamp 1 See Service Parts Diagram page 12 Fasten headlamp mounting block 82 behind upper shock mount applying Loctite 242 blue to socket head screw 85 Attach headlamp to mounting block J00588 A VOES hose B Fuel line sleeve the bracket Assemble VOES assembly E to new bracket using new clip Insert screw used to mount bracket to motorcycle into outer most hole on VOES bracket This may not be possible once the switch is assembled Assemble passing lamp switch F to VOES bracket Position switch so wires are in rearward position Tighten nuts on both sides of VOES bracket to lock switch into place E VOES assembly F Passing lamp switch C VOES bracket D Spot light label Figure 6 5 of 14 14 Reinsert fuel hose back through grommet in bracket and slide bracket back in place 15 Insert remaining two screws through VOES bracket and reassemble bracket to motorcycle with original nuts Torque nuts to 30 ft lbs 41 Nm 16 Reconnect VOES connector 17 Locate Yellow Black horn wire Notice it is looped over and restrained with black tear tape Grab horn wire close to tape and pull firmly outward to release the extra horn wire 18 Route horn wire forward under upper triple clamp between upper rebound springs to horn 19 Reinstall enrichne
20. tube fork upper and lower fork brackets risers handlebar axle headlight throttle cables steering head bearings bearing races front brake line and wheel spacers INSTALLATION Bearing Races and Fork Assembly 1 See Service Parts illustration on page 9 Install new bearing races 27 from kit using Kent Moore tool Part No HD 39302 2 Pack new top and bottom bearings with Special Purpose Grease Part No 99857 97 available at your Harley Davidson dealer Bottom bearing is installed on new fork assembly 3 Install fork assembly into frame steering head with new upper bearing 28 and new upper dust shield 29 Secure fork assembly to frame with hex bearing retainer 23 Tighten hex bearing retainer to 40 45 ft Ibs to seat bearings then back off retainer Retighten retainer to 10 12 ft lbs for initial steering head adjustment 4 Fill steering head with Special Purpose grease by pumping grease into fitting located on left side of steering head until grease comes out by top and bottom dust cover Wipe off excess grease NOTE Be certain to maintain recommended steering head bearing lubrication intervals FLSTS steering head bearings should be lubricated through the neck fitting with Special Purpose grease at every 2500 mile service interval and remove inspect and repack bearings at every 20 000 mile service interval Risers and Handlebar 1 See Service Parts illustration on page 9 Install upper triple clamp
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