TwinFlo100e - Donamarc Water Systems Co.
Contents
1. Soa Spring Brine Valve 16098 Washer Nylon 1198101 0 Retaining Ring 18786 18777 Plate Retainer Ce dane 18809 ii Pin Cam Bearing 12112 a Screw 10 x 1 2 18276 Plug Injector AW a ee 1014 Seal O Ring 010 427 1377 2141 Seal O Ring 012 Te wits ask 18810 Bek Screen Injector AA 18273 Vortex Generator ADS 18274 Injector Nozzle Specify Size 18275 Injector Throat Specify Size 15243 ong gens Seal O Ring 028 12254022 18774 Cover Injector AQ 17063 ors ited Screw 10 x 1 eden din palate Seal O Ring 015 ha ee Vi eee 13244 01 Adapter BLFC Bae hay kook 10332 Insert 3 8 53 vada dee oh Ve eed oes og dies 10330 pans Sl2. ik Bees SE OF eh Aida dtl 0 peg ees Cee E 18 7 oe 0 ae Dns oP ike te ae 265 a aa 29 AY a th Sais hoes Bornes AN ey Description 19890 fed Center Plate 14896 Geneva Disk 15810 Retaining Ring 18796 Pinion 19062 Gans Gear and Pin Assembly 8785 Saath Link Transfer 13363 Washer 13296 Screw 6 x 1 2 Hex Hd 19061 a ei Gear and Cam Assembly Downflow 19354 Gear and Label Assembly 19940 Switch 10218 Switch 18803 10339 Nut 4 40 Screw 4 40 x 1 1 2 Fl Hd 12681 Wire Nut 19046 Motor 24V 50 Hz 18898 2 Motor 24V 60 Hz 11384 Screw 6 x 1 4 Fill Hd 18807 Plate Drive Motor Mt
3. By Pass Valve 1 Nickel Plate 55 Plug By Pass Side Cover waders Ge Sires Label bt Screw et yeh bah Side Cover Lever By Pass cosh Screw Hex Head 1 4 14 Page 21 Printed in U S A 0100 By Pass Valve Assembly Plastic Item No Quantity Part No Description 197235 By Pass Valve Body Plastic th aie leh 11183 O Ring 015 19724 Bele By Pass Screw Washer Head 6 24 x 3 DA ety ee eee 178200 Plug By Pass Inlet White tile Be abet Wi gree hii 17820 01 Plug By Pass Outlet White at ns 18661 O Ring 218 eae ee 18662 Retaining Ring Benita segaki 18660 O Ring Dis 133055 he O Ring 119 13255 Clip Mounting TIITA Screw Hex Washer Head 8 18 x 5 8 TOA 2 AA oS T8700 Yoke Plastic 1 NPT Ti ane cae 18706 02 Yoke Plastic 3 4 128 Shela 13708 Yoke Brass 3 4 NPT 13708NP
4. Page 11 Printed in U S A TwinFlo100e Installation amp Start Up GENERAL NOTES 1 Locate the two treatment tanks and the brine tank as close as possible to a floor drain and to each other on smooth clean level and firm surface 2 Water pressure must be between 20 125 psi 1 4 8 8 Kgf sq cm Install pressure reducer if necessary 3 All electrical connections should be done according to local codes A 120V 50 60 Hz or 220V 50 60 Hz electric supply is needed Be sure that a remote switch can not turn off the receptacle A power cord with a transformer is supplied to bring the power down to 24V to operate the valve Replace any existing plumbing which is heavily scaled with hardness or fouled with corrosion products 5 Allow 6 12 150 300 mm behind the TwinFlo100e and four feet 1 22 m above it for ease of installation and 6 service The existing drain must be able to handle the TwinFlo100e backwash flow rate TANKS 1 2 Both treatment tanks must be the same height and diameter and must be filled with equal amounts of media Place a 1 05 OD distributor tube with an installed collector on the bottom of each tank Make sure the distributors are centered and rest at the lowest point in the bottom of each tank Mark distributors flush with the top of each tank remove and cut each tube evenly at the mark File cut or sand an outside bevel on the tube assuring that there w
5. Yoke 3 4 NPT Nickel Plated Ot acre 13398 Yoke Brass 1 NPT 13398 Yoke 1 NPT Nickel Plated BS Us pratense 19620 Yoke Plastic 3 4 90 NPT Page 22 Printed in U S A 0100 2310 Safety Brine Valve Item No Quantity Part No Description 196452242 Safety Brine Valve Body Ti cee eds 19803 9 Safety Brine Valve Arm Assembly 19804 Stud 10 24 19805 neice Nut 10 24 cect 19652 01 Poppet Seal Gis Gane he sed on 196492 8 see Flow Dispenser err O Ring 017 Bike 19647 Elbow Safety Brine Valve OS 2 19625 Nut Assembly 3 8 NO sid eo teers ae ashe sitet ye aed Retaining Clip Ti 60014 Safety Brine Valve 2310 includes items 1 10 2 Grommet included with 13 date Ree dey teas 60068 Float Assembly 2310 14 60002 500 Air Check Assembly Page 23 Printed in U S A 0100 Valve Wiring Diagram CB
6. 1 Plastic Bypass Valve and 2310 Safety Brine Valve and Parts Valve Wiring Diagram Trouble SHOOTING Gees TOOS hat trans ater How to Assemble or Disassemble the DELVICEASSEMDIIES Wis ern Sede Dh ante aa ae ot den Printed in U S A Page 3 Twinklo100e Valve Specifications ELECTRICAL SPECIFICATIONS 220 or 110 volts 50 60 Hz using a plug in transformer to reduce it to 24 volts ELECTRONIC CONTROLLER Non Volatile memory Set program 15 retained when power fails TEMPERATURE LIMITS WATER PRESSURE RANGE 34 110 For 1 38 C 20 125 psi or 1 4 8 8 Kgf sq cm REGENERATION SETTINGS Gallons Liters Cubic meters INLET OUTLET PIPE SIZE VALVE BASE THREAD 3 4 and 1 See bypass valves for options 2 1 2 8 NPSM RISER PIPE 1 05 Outside Diameter REGENERATION TYPE Valve Body Injector Piston Seals Spacers Rotor Seals Valve O Rings Timer Available Flows Upflow or Downflow Noryl GTX Ethylene Propylene Noryl Ethylene Propylene Ethylene Propylene Electronic Meter Service Cv 3 8 Backwash Cv 0 8 OPTI
7. Page 31 Printed in U S A Twinklo100e How to Disassemble and or Assemble Cont d REMOVE INSTALL TURBINE METER 1 Turn off water to control valve a If water softener has a three valve bypass first open the valve in the bypass line and then close the valves at the inlet and outlet b If water softener has a bypass valve put it in bypass position If there is only a shut off valve close it Cycle control valve to RINSE Regeneration cycle step 1 position to relieve pressure in control valve Unplug electrical cord from outlet With a 1 4 nut driver remove 2 Screws Page19 item 2 and Flow Meter Clip Page 19 item 3 securing turbine meter to control valve and yoke or bypass Pull meter out from control valve and bypass or yoke Turn turbine meter upside down Remove Meter Cable Page19 item 4 Use a screwdriver at the bottom of meter turbine or outlet side push down the snap clip on the meter cable and pull out cable from top of turbine Replace and lubricate Silicone grease O Ring Seals Page 19 item 8 on turbine meter and install to control valve and into yoke or bypass With a 1 4 nut driver attach clips and screws being certain clips are seated firmly against turbine meter 7 Install meter cable into turbine meter 8 Return bypass to normal service position 9 Plug electrical cord into outlet Check for leaks at all seal areas Put control valve in SERVICE position Pa
8. 18280 02 1 Narrow Slot 007 009 slot size sag ith Bree antes oe 60795 00 1 72 Standard Slot 010 012 slot size 60795 01 1 x 72 Wide Slot 019 022 slot size 60795 01 1 x 72 Narrow Slot 007 009 slot size Page 19 Printed in U S A Twinklol100e 3 4 Electronic Turbine Meter VALVE Parts List Item No Quantity Part No Description S Meter Assembly 3314 Screw Hex Washer 8 18 x 5 8 ake ate 19569 Flow Meter 4 Seeds 19791 01 Electrical Harness 13305 O Ring 119 Page 20 Printed in U S A Twinklo100e By Pass Valve Assembly Brass By pass Assemblies 60040 3 4 By Pass NPT 60040 10 3 4 By Pass BSP 60040 3 4 By Pass Nickel Plated 60040 10 3 4 By Pass BSP Nickel Plated 60041 1 By Pass NPT 60041 10 1 By Pass BSP 60041 1 By Pass NPT Nickel Plated 60041 10 1 By Pass BSP Nickel Plated PARTS LIST Description Seer By Pass Valve 3 4 ou sts By Pass Valve Body 3 4 Nickel Plate SE Te ere Eee By Pass Valve Body 1
9. Lubricate Silicone grease regeneration piston and install into seal spacer stack Place rotor drive shaft arms into mating slots in rotor There is only one correct position Note the thickest arm of rotor drive shaft should be in odd slot of rotor Do not force rotor drive shaft arms into slots Page 29 Printed in U S A Twinklo100e How to Disassemble and or Assemble Cont d 10 11 12 13 14 15 Push end plug over rotor drive shaft and rotate around until cage pins pick up slots in the end plug then continue to push end plug and cage into valve body until end plug is almost flush with valve body face There are internal keys in valve that only allow cage to be in only one proper position a slight rotation may be necessary to obtain this position Install retainer plate and secure with 4 screws and cam bearing pin Install transfer crank on rotor drive shaft To install backplate be certain that tank 2 is in service and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Make sure Transfer Link Page 15 item 6 is resting on alignment pin The alignment pin is molded at the bottom back of center plate Rotate Transfer Crank Page 17 item 17 to its lowermost position See fig 1 and rotate the Piston Rod Page 17 item 24 in the vertical position Note rotate transfer crank in the area indicated in figure 1 Make sure the Drive Roller Pin Page 17 item 26 is inserted in piston rod Plac
10. Brine amp Slow Rinse Time 50 minutes Refill Time 8 minutes METER SETTINGS Example For a 1 cu ft softening tank regenerated with six pounds of salt per cubic foot of resin installed to soften a water with Total Hardness 342 ppm Its a good practice to use 0 9 factor to calculate the equipments capacity It will give you 10 safety margin Tank Total Capacity 20 000 gr cu ft x 1 cu ft Regeneration x 0 9 Tank Total Capacity 18 000 gr Regeneration Total Hardness TH 342 17 1 20 grains gallon Equipment Capacity 18 000 gr Regeneration 20 gr gallon 900 gallons Regeneration Since the TwinFlo100e regenerates with soft water subtract the regeneration water from the Equipment capacity to get the meter settings REGENERATION WATER For a unit with a DLFC 2 BLFC 0 25 and 0 Injector Fast Rinse 8 minutes x DLFC 8 x 2 16 0 gallons Backwash 8 minutes x DLFC 8 x 2 16 0 gallons Brine amp Slow R 50 minutes x Slow 50 0 3 15 0 gallons Brine Tank Refill 8 minutes BLFC 8 0 25 2 0 gallons Total Regeneration Water 49 0 gallons Set water meter at Equipment Capacity Regeneration water Set water meter at 900 gallons 49 0 gallons 851 0 gallons Page 5 Printed in U S A Twinklo100e V2 0 Quick Reference Programming Flow Chart GENERAL INSTRUCTIONS 1 Push extra cycle button once per display until all displays are
11. Button to proceed to the next step Page 9 Printed in U S A Twinklo100e Master Programming Reference Cont d 9 10 Tank In Service This display is used to identify which tank is in service Look for the number indicated on gear below motor Tank 1 is on the right when you are facing the TwinFlo100e Tank 2 is on the left Example o U1 Tank 1 inservice o U2 2 in service Line Frequency LF This display is used to set the frequency of the power applied to the control When properly set all timekeeping functions will remain accurate This option setting is identified by the letters LF in the first two digits There are two possible selections Example LF 50 50Hz Line frequency Operation L F 60 60Hz Line frequency Operation Exiting This Option Setting Level Push the Extra Cycle Button once per display until all have been viewed The Program Mode will be exited and normal operation resumed Resetting Permanent Programming Memory Push and hold the Set Up and Down Buttons for 25 seconds or until the Time Of Day Display resets to 12 00 All option settings will then reset to default values Control programming will then have to be reset as necessary Page 10 Printed in U S A TwinFlo100e Installation Assembly Drawing DRAIN QUICK CONNECT WITH 1 2 NPT FEMALE THD BRINE TANK CONNECTION 3 8 TUBE FITTING 10 TANK 1 NPT MALE R 3 4 NPT MALE
12. Ring 129 Seal O Ring 133 Rotor Seal Q Ring 118 Seal Q Ring 121 Seal Q Ring 123 TwinFlol100e Control Valve Parts List Item No Quantity Part No Description 1887 uona Seal Q Ring 126 ag cies 1878 ayaa End Plug Rotor Th tanita 14926 Seal Q Ring 012 18776 Shaft Rotor Drive Vision dene 18784 225506 Crank Transfer ote 15820 Seal O Ring 134 ates 13245 Retainer BLFC Button 20 60022 BLFC Button Specify Size 18871 Spacer Regeneration 18870 Seal Regeneration 23 Vcd 19667 Piston Regeneration 2 Vi vance 18779 Piston Rod 2 1923 iron ited dated oan End Plug Assembly 18808 Pin Drive Roller abt 14925 Brine Valve Stem 12626 Seat Brine Valve 297 Qi dea gd 1330284 gees Seal O Ring 014 12550 ee Seal Q Ring 009 bead 13165
13. 1 EM VDM 5 1 5 2 Page 24 SE Timer Circuit Board Electronic Flow Meter Valve Drive Motor Valve Homing Switch Valve Cycle Switch Valve Homing Cam Printed in U S A Twinklo100e Troubleshooting Guide Note 5 conditions Note 6 the control valve Is this an old or a new unit An old unit may develop problems due to mechanical chemical or operating Consult the manufacturer if you are unsure of the compatibility of any chemicals you would like to use with SYMPTOM CAUSE CORRECTION 1 Failure to regenerate 2 Hard water to service 3 Salty water to service 4 Excessive salt use w Loss of electrical power Defective timer Locked water meter Motor failure Unit failed to regenerate By pass valve is open Lack of salt in brine tank Brine draw failure Low brine refill level Loss of resin Mushy resin chlorine damage Leak at distributor tube Increased water hardness Hot water hard Cold water soft Poor brine draw Brine valve seat leaks Reduced inlet water pressure Excessive water in brine tank Improper salt setting Regenerates too often Printed in U S A w Reestablish power Reset time of Correct pipe misalignment clean the meter Replace motor See 1 above Close by pass Add salt Keep salt level above water at all times See problem 5 Reset refill tim
14. 2 is in service and SE Timer is in the BRINE RINSE position Regeneration cycle step 3 Make sure Transfer Link Page 15 item 6 is resting on alignment pin The alignment pin is molded at the bottom back of center plate Rotate Transfer Crank Page 17 item 17 to its lowermost position See fig 1 Feed meter cable thru hole in backplate and position center plate on backplate Align the backplate post pilots into center plate as the transfer link into transfer crank With a 1 4 nut driver replace 7 screws plug in meter cable Plug electrical cord into outlet and cycle control to SERVICE position FIG 1 LOWERMOST POSITION OF CRANK ARM ROTATE CRANK ARM IN THIS AREA ONLY B REMOVE INSTALL BACKPLATE 1 4 5 Cycle control valve and put tank 2 SERVICE and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Unplug electrical cord from outlet Unplug meter cable at turbine meter To unplug meter cable see letter Remove Install Turbine Meter With a magnetic 5 16 socket and extension remove 4 Screws Page 15 item 34 securing backplate to valve body then pull backplate away The locations of 4 screws are on each side of the Switch Cam Page 15 item 12 in back below the SE Timer and Gear and Label Assembly Page15 item 10 in back To install backplate be certain that tank 2 is in service and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Make sure Transf
15. ONS INJECTORS DLFC BLFC 0000 000 00 0 1 2 0 6 0 8 1 0 1 2 1 3 1 5 1 7 2 0 2 4 125 0 25 0 5 BRINING SYSTEM ACCESSORIES 1610 2310 Plastic Safety Brine Valve 500 Air Check Upper and Lower Distributors Fine Stan dard Wide slots Printed in U S A TwinFlo100e Calculating Meter Settings Your TwinFlo100e consists of one valve controller with a water meter that controls two tanks in an alternating mode It can be used to remove Hardness Alkalinity or Nitrates from the water Consult factory for any other applications THE TwinFlo100e IS HIGHLY RECOMMENDED FOR UP FLOW COUNTER CURRENT REGENERATION AS IT REGENERATES WITH SOFT WATER Your TwinFlo100e valve regeneration cycles have been factory preset YOU MAY NEED TO CHANGE SETTINGS TO REFLECT EQUIPMENT SIZE SALT DOSAGE AND OTHERS Salt Dosage One gallon of water dissolves 3 Ibs of salt One liter of water dissolves 360 grams of salt CALCULATIONS TO SET CONTROLLER Standard Downflow Resin Capacity per unit of resin Ft43 or liters United States of America Metric System 15 Ibs of salt 30 000 grains 240 of salt 68 7 g of 12 Ibs of salt 27 000 grains 192 of salt 61 8 g of CaCO3 9 Ibs of salt 24 000 grains 144 g l of salt 55 0 of 6 Ibs of salt 20 000 grains 96 of salt 45 8 of If the selected timer settings are TIMER SETTINGS Fast Rinse 8 minutes Backwash 8 minutes
16. Twinklo100e Downflow Brining Service Manual Page 2 Printed in U S A TwinFlo100e Table of Contents CONTROL VALVE DATA SPECIHICALONS leds TIMER PROGRAMMING Calculating Meter 5 2 1 Quick Reference Programming Flow 1 Master Programming 2 ASSEMBLY Dimensional AW Gada aie RO ha INSTALLATION AND START UP General notes Tanks Plumbing and Start Up ASSEMBLIES Power Head as sie iow LIST OF eee a aust ats Control sects aden vate ais oh Sars LISHOL Ae gas ada Pee ig ea me git Saige Ag dash Tank 212 bistor Parts hd LA 3 4 Electronic Turbine Meter Maced Dard a Getta deans hie hee Brass Bypass Valve and
17. acent soldering must be done before connections to TwinFlo100e are made Failure to do this may damage plastic parts Installation of a bypass valve is recommended 4 Install a 1 2 I D drain line making sure to keep its maximum height no more than 4 above the TwinFlo100e Many plumbing code restrictions apply to drains Air gaps anti siphon devices others Be sure these are understood and followed 5 Connect a 3 8 O D x 1 4 I D polyethylene brine line between the TwinFlo100e and the 2310 safety brine valve in the brine tank Add water to brine tank up to the top of the air check Page 12 Printed in U S A TwinFlo100e Installation and Start Up START UP 1 Open bypass valve and turn on the nearest treated cold water faucet Allow water to run 2 3 minutes to clear pipes of solder or other material loosened during installation Plug TwinFlo100e to electrical outlet Press up or down arrows to set the correct time of REVIEW QUICK REFERENCE PROGRAMMING FLOW CHART ON PAGE 6 Position the bypass valve to service close bypass Allow water to enter slowly into the media tank Run water for five minutes through the open faucet to rid tank of entrapped air One tank is now full of water but still contains some air Push the extra cycle button to manually regenerate the tank just filled The first cycle is to PRE RINSE the unit on standby before it goes to service Allow water to enter slowly i
18. alue Depress the Extra Cycle Button to proceed to the next step 3 Treated Water Capacity No display code This display is used to set the equipment capacity in volume of treated water gallons liters cubic meters between regenerations Example Using UP and Down buttons to set the calculated volume figure 8 5 1 It will be gallons liters or cubic meters if itis U 1 U 2 or U 4 Depress the Extra Cycle Button to proceed to the next step 4 Regeneration Time No Display Code It should not be viewed if the existent program is set for the TwinFlo100e immediate regeneration This model will regenerate immediately after the water meter setting comes down to zero regardless of the time of day Example 2 00 am regeneration time 2 00 with indicator dot off 2 00 pm regeneration time 2 00 with indicator dot on The set UP or DOWN buttons will adjust this value Depress the Extra Cycle Button to proceed to the next step 5 Regeneration Day Override A This display is used to set the maximum amount of days the unit can be in service without regenerating This option setting is identified by the letter A in the first digit When a Day Override has been selected the unit will regenerate at the same point in time it regenerated the previous time if the unit has been programmed for immediate regeneration With a timeclock or a meter delayed program the unit will regenerate at the set Regeneration Time An AOFF se
19. ce position if needed D REMOVE INSTALL CAGE AND ROTOR 1 8 Turn off water to control valve If water softener has a three valve bypass first open the valve in the bypass line and then close the valves at the inlet and outlet b If water softener has a bypass valve put it in bypass position If there is only a shut off valve close it Cycle control valve and put tank 2 in SERVICE and SE Timer is in the BRINE RINSE position regeneration cycle step Unplug meter cable at turbine meter To unplug meter cable see letter Remove Install Turbine Meter With a magnetic 5 16 socket and extension remove 4 Screws Page 15 item 34 securing backplate to valve body then pull backplate away The locations of 4 screws are on each side of the Switch Cam Page 15 item 12 in back below the SE Timer and Gear and Label Assembly Page15 item 10 in back Pull Transfer Crank Page17 item 17 from Rotor Drive Shaft Page 17 16 With a 5 16 socket remove 4 Screws Page 17 item 39 and Cam Bearing Pin Page 17 item 38 from valve body Lift Retainer Plate Page 17 item 37 off of valve With pliers grasp a rib on Rotor End Plug Page 17 item 14 and pull out of valve body With a screwdriver See fig 2 insert under Rotor Page 16 item 9 and pry rotor from Cage Page 16 item 2 With the cage puller tool Part 19640 insert into cage See fig 3 and insert screwdriver thru h
20. d outlet b If water softener has a bypass valve put it in bypass position If there is only a shut off valve close it Cycle control valve to RINSE Regeneration cycle step 1 position to relieve pressure in control valve Unplug electrical cord from outlet With a 1 4 nut driver remove 2 Screws Page 19 item 7 and Mounting Clips Page 19 item 6 on side of control valve at either Adapter Assembly Page 19 item 2 Pull resin tank with adapter assembly away from control valve Temporarily support control valve and repeat steps 2 and 3 for remaining adapter With a 1 4 nut driver remove 2 screws and clips from meter at the yoke or bypass Pull valve and meter away from plumbing connections Replace and lubricate Silicone grease O Ring Seals Page 20 item 5 on meter into yoke or bypass Attach with clips and screws being certain clips are seated firmly against meter body Replace and lubricate Silicone grease o ring seals on all Couplings Page 19 item 5 and install in control valve Push resin tank and adapter assembly into couplings that are in control valve and with a 1 4 nut driver attach clips and screws being certain clips are seated firmly against adapter assembly Repeat steps 8 and 9 for remaining resin tank Return bypass to normal service position Check for leaks at all seal areas Cycle valve to each position on both tanks for proper operation Put control valve in SERVICE position
21. e backplate on valve body align transfer link into transfer crank With a magnetic 5 16 socket and extension replace 4 screws plug in meter cable Return bypass to normal service position Check for leaks at all seal areas Cycle valve to each position on both tanks for proper operation Put control valve in SERVICE position F REMOVE INSTALL BRINE VALVE 1 Turn off water to control valve a If water softener has a three valve bypass first open the valve in the bypass line and then close the valves at the inlet and outlet b If water softener has a bypass valve put it in bypass position If there is only a shut off valve close it 2 Cycle control valve and put tank 2 in SERVICE and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Unplug meter cable at turbine meter To unplug meter cable see letter Remove Install Turbine Meter 3 With a magnetic 5 16 socket and extension remove 4 Screws Page 15 item 34 securing backplate to valve body then pull backplate away The locations of 4 screws are on each side of the Switch Cam Page 15 item 12 in back below the SE Timer and Gear and Label Assembly Page 15 item 10 in back 4 Grasp Brine Valve Stem Page 17 item 27 with pliers and pull out of control valve save the white Brine Valve Spacer Page 17 item 36 5 Remove and replace bottom O Ring Seal Page 17 item 29 of brine valve assembly Note this o ring usually sta
22. e clean brine line flow control Air in resin tank See problem 9 Replace resin Remove chlorine with carbon filtration Check for cracks or O ring failure at valve base and distributor Fix Modify timer settings accordingly System ran short review gallon settings Clean injector and its screen Unplug DLFC BLFC Check for brine liner air leaks Inspect brine valve seals change if needed Adjust pressure or change injector for new pressure Check refill time brine valve seals Check refill time or BLFC Review gallon settings Page 25 Twinklo100e Troubleshooting Guide Cont d SYMPTOM 5 Unit fails to draw brine 6 Excessive water in brine tank 7 Unit fails to refill brine tank 8 Excessive Pressure drop 9 Loss of mineral to drain 10 Iron in conditioned water TOOLS FOR SERVICING Part Number Description w 00 gt CAUSE Damaged inlet outlet cage seals Plugged injector screen D amp BLFC Dropped inlet water pressure Excessive demand to service Drawing air in brine line Unit fails to draw brine Brine valve seat leaks Excessive demand to service Plugged injector BLFC Plugged upper distributor Chlorine damaged resin Compacted resin bed Air or gas in raw water Air check not sealing Cracked lower distributor Galvanic corrosion Colloidal iron 5 16 Magnetic Socket 1 4 Drive 12664 1 4 Nu
23. eeve 3 8 Delrin aii 10329 Nut 3 8 Tube Fitting 11385 01 Flow Control Hsg Plastic 56 Treskes oh Ti oct eat 11189 Seal O Ring 017 BT ha i 12338 2 een Agee 18312 Retainer DLFC Page 17 Printed in U S A Twinklo100e Tank Adapter Assembly See opposite page for parts list Page 18 Printed in U S A Twinklo100e Tank Adapter Assembly Parts List Item No Quantity Part No Description 19242 01 Adapter Assembly Tank 1 6 8 Tanks 19242 03 Adapter Assembly Tank 1 97 10 Tanks aoc 19242 02 Adapter Assembly Tank 2 6 8 Tanks 19242 04 Adapter Assembly Tank 2 97 10 Tanks 2 ie wee 13304 ee Sater Seal O Ring 121 Bred Se ahaa tases 18303 Seal O Ring 336 Dein Bs he 150 78 04 vee beef ten Adapter Coupling 13255 Clip Mounting ee Beal oth 13344 Screw 8 x 5 8 Bo te etn fae Ong ea te 18280 1 Standard Slot 010 012 slot size 18280 01 1 Wide Slot 019 022 slot size
24. er Link Page 15 item 6 is resting on alignment pin The alignment pin is molded at the bottom back of center plate Rotate Transfer Crank Page 17 item 17 to its lowermost position See fig 1 and rotate the Piston Rod Page 17 item 24 in the vertical position Note rotate transfer crank in the area indicated in figure 1 Make sure the Drive Roller Pin Page 17 item 26 is inserted in piston rod Place backplate on valve body align transfer link into transfer crank With a magnetic 5 16 socket and extension replace 4 screws plug in meter cable Plug electrical cord into outlet and cycle control valve to the SERVICE position C REMOVE INSTALL DRIVE MOTOR 1 2 3 Unplug electrical cord from outlet Remove 2 wire nuts securing Drive Motor Page 15 item 19 leads to electrical wires With a Phillip screwdriver remove 2 Screws Page 15 item 20 securing drive motor to Drive Motor Mounting Plate Page 15 item 21 and pull drive motor out of Pinion Gear Page 15 item 4 Page 27 Printed in U S A Twinklo100e How to Disassemble and or Assemble Cont d 5 6 Install drive motor into pinion gear if mounting holes of drive motor do not line up lift motor slightly and rotate clockwise until holes line up Push drive motor against drive motor mounting plate and install 2 screws Reconnect motor leads to electrical wires with wire nuts Plug electrical cord into outlet and cycle control valve to servi
25. g 19889 os ce we es Housing Circuit Board 40283 Circuit Board SE Timer 19473 os Buttons Conductive 19471 02 Cover Front Panel Black 19697 03 Label Display 5600SE 19674 Transformer US 120V 24V 25651 eter Transformer European 230V 24V 13547 Strain Relief 14044 Cable Tie 18798 01 Back Plate 12473 dicta Screw 10 20 x 5 8 40231 Cover Smoke Not shown 40232 Bracket Hinge Not shown 40274 Screw 1 4 20 x 3 8 Not shown 19474 01 Power Harness Page 15 Printed in U S A Twinklo100e Control Valve See opposite page for parts list Item No Quantity Part No 18770 01 18783 eee 19004 19005 19054 19055 19056 19057 eto Ve eee een 18782 tes Toate 1887 Wl same is i ere 18870 P 1 18876 2 Page 16 Printed U S A Description Valve Body Machined Cage Seal Molded Inlet Seal Molded Outlet Seal O Ring 124 Seal O Ring 128 Seal O
26. ge 32 Printed in U S A Twinklo100e Service Assemblies BRINE LINE FLOW CONTROLS BLFC 60022 12 60022 25 60022 50 BRINE VALVE 60350 CAGE amp ROTOR 60147 19314 Model 1600 with 125 GPM Flow Control Model 1600 with 25 GPM Flow Control Model 1600 with 50 GPM Flow Control Brine Valve Cage and Rotor Kit Lower Cage Assembly COLLECTORS UPPER 18280 18280 01 18280 02 COVER 48260 00 DISTRIBUTORS 60795 00 60795 01 60795 02 1 Standard Slot 010 012 slot size 1 Wide Slot 019 022 slot size 1 Narrow Slot 007 009 slot size Smoked Cover 1 x 72 Standard Slot 010 012 slot size 1 x 72 Wide Slot 019 022 slot size 1 x 72 Narrow Slot 007 009 slot size DRAIN LINE FLOW CONTROLS 60705 Drain Line Flow Control FLOW CONTROL WASHERS Brine Line Flow Controls 17307 125 GPM 12094 25 GPM 10759 50 GPM Drain Line Flow Controls 19153 06 GPM 19151 08 GPM 19152 1 0 GPM 12085 1 2 GPM 19150 1 3 GPM 12086 1 5 GPM 19149 1 7 GPM 12087 2 0 GPM 12088 2 4 GPM INJECTORS 1610 18272 000 000 Brown Injector 18272 00 00 Violet Injector 18272 0 0 Red Injector 18272 1 1 White Injector 18272 2 2 Blue Injector METER MODULE 60626 PISTON 60112 60112 60 POWER HEAD 60429 03 60429 04 3 4 Turbine Meter Upper Piston Assembly Downflow Upper Piston Assembly Upflow Powerhead 110V 60 H
27. ill be no o ring damage when installing tank adapters After locating the tanks install the distributor tubes with their openings temporarily covered to prevent resin from entering Manually place enough water into each tank to be 2 over the lower distributors for cushioning purposes If used install and level under bed material Using a large funnel and while keeping the tube centered pour the proper volume of resin into each tank Using only silicone lubricant lubricate both distributors o rings inside tank adapters and tank o rings near tank thread on adapters Uncover distributor tubes top openings and assemble the tanks tank adapters and distributor tubes making sure that the distributor tubes properly engage into the tank adapters Align and install the tanks with tank adapters to the TwinFlo100e Be sure to match the numbers on the tank adapters to the corresponding numbers on the TwinFlo100e Number one is on the right of the valve as you face it PLUMBING 1 All plumbing should be done according to local codes 2 Proper pipe alignment and support is required to prevent locking the turbine meter 3 Install bypass valve or plumbing adapter being sure that the connecting clips are firmly seated and tightened Failure to do so may cause meter malfunction Inlet and outlet valve ports are identified with white arrows Meter cable socket must be on top Use only Teflon tape on pipe threads All necessary adj
28. nd hold the UP and DOWN arrows simultaneously making sure that the time of day does not change until the program light indicator comes on approximately five seconds and the first display is viewed 1 US Metric Display Format U This display is used to set the desired display format This option setting is identified by the letter U in the first digit There are three possible settings Example U 1 for US gallons Metric format uses liters or cubic meters with a 24 hour timekeeping format Regeneration timing in tenths of minutes Example U 2 for liters U 4 for cubic meters The set UP or DOWN buttons will adjust this value Depress the Extra Cycle Button to proceed to the next step Page 7 Printed in U S A Twinklo100e Master Programming Reference Cont d 2 Regeneration Type 7 This display is used to set the regeneration type This option setting is identified by the number 7 in the first digit There are three possible settings with 7 2 being the desired option for TwinFlo100e Example 7 1 Timeclock delayed not typically used with the TwinFlo100e 7 2 Meter immediate the regeneration is started immediately after the meter zeroes down Setting used with the TwinFlo100e 7 3 Meter delayed after the meter zeroes the unit will regenerate at a pre selected regeneration time Setting not typically used with the TwinFlo100e The set UP or DOWN buttons will adjust this v
29. nto the standby media tank Run water for five minutes through the open faucet to rid tank of entrapped air The standby media tank is now full of water but still contains some air Push the extra cycle button to manually advance valve to BACKWASH Air is rapidly expelled in this cycle and media may be lost if flow is not restricted Be sure that the inlet shut off valve is only slightly open during this step Push the extra cycle button to manually advance the valve to the BRINE RINSE position to draw the excess water in the brine tank down to the air check level Push the extra cycle button to manually advance the valve to the BRINE REFILL position Allow the timer to run its predetermined time to ensure the proper refill volume for the desired salt dosage Review that the water level in the brine tank is above the salt grid Allow valve to automatically return to SERVICE Start another regeneration to remove the air from the first tank Repeat all cycle steps including the slightly open inlet valve but do not include neither drawing or refill time Fill brine tank with salt Page 13 Printed in U S A 0100 Valve Powerhead See opposite page for parts list Page 14 Printed in U S A Twinklo100e Powerhead Parts List Item No Quantity 22 oe
30. ole in puller and pry cage valve body Use care as Inlet and Outlet Molded Seal Page 16 item s 3 and 4 may fall from cage as it is removed from valve body FIG 2 FIG 3 CAGE PULLER TO P N 19640 To install cage and rotor replace and lubricate Silicone grease 4 rotor Quad Ring Seals Page 16 amp 17 item 5 10 11 12 13 use care to assure that quad ring seals are not twisted around the rotor Replace and lubricate Silicone grease 4 cage O Ring Seals Page 17 item 5 6 7 8 Install rotor until it snaps into cage Face rotor ports to large openings of cage use a slight back and forth rotation of rotor to assist in seating the rotor quad ring seals properly in cage Page 28 Printed in U S A Twinklo100e How to Disassemble and or Assemble Cont d 11 12 13 14 15 16 17 Replace and lubricate Silicone grease molded inlet and outlet seals and place on large openings of cage Note there is only one correct position for each molded inlet outlet seals to be placed on cage Keep the molded inlet and outlet seals facing up until cage and rotor is inside valve body then rotate 180 to properly position cage in valve body Push rotor flush with valve body face Replace and lubricate Silicone grease the Quad Seal Page 17 item 15 and O Ring Seal Page 17 item 18 on end plug To replace quad seal pull out rotor drive shaft from end plug Install new quad seal into bottom of end plug Lea
31. ormal service position Check for leaks at all seal areas Cycle valve to each position on both tanks for proper operation Put control valve in SERVICE REMOVE INSTALL REGENERATION PISTON SEALS AND SPACERS 1 Turn off water to control valve a If water softener has a three valve bypass first open the valve the bypass line and then close the valves at the inlet and outlet b If water softener has a bypass valve put it in bypass position If there is only a shut off valve close it Cycle control valve and put tank 2 in SERVICE and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Unplug meter cable at turbine meter To unplug meter cable see letter Remove Install Turbine Meter With a magnetic 5 16 socket and extension remove 4 Screws Page 15 item 31 securing backplate to valve body then pull backplate away The locations of 4 screws are on each side of the Switch Cam Page 15 item 12 in back below the SE Timer and Gear and Label Assembly Page15 item 10 in back Grasp piston rod and pull End Plug Assembly Page 17 item 25 and Regeneration Piston Page 17 item 23 straight out of control valve Remove all Regeneration Seals and Spacers Page 17 item 21 22 There are 4 seals and spacers Inspect seals and piston for damage replace as necessary Lubricate Silicone grease regeneration seals and install starting with a spacer then alternate each
32. programmed and normal operation is resumed Option setting displays may be changed as required by pushing either the UP or DOWN arrows Certain displays will not be viewed depending on current valve program TO PROGRAM 1 Set time of day display to 12 01 for the US or 12 01 in the metric system To start programming push and hold the UP and DOWN arrows simultaneously until the program light indicator comes on approximately five seconds Make sure that the time of day does not change Page 6 Printed in U S A Units U 1 Gallons and US time U 2 Liters amp 24 Hr time U 4 Cubic meters amp 24 Hr time Regeneration Type 7 1 Timeclock delayed 7 3 Meter delayed 7 2 Meter immediate TwinFlo100e Treated Water Capacity XXXX water meter setting in gallons liters or cubic meters Regeneration Time This display will not be shown when regeneration type is meter immediate Regeneration Day Override A x X Sets maximum amount of days between regenerations Water meter override A OFF No override Fast Rinse Of Standby Unit Before Going On Line 1 x minutes Backwash Exhausted Unit 2 X minutes Brine Draw And Slow Rinse Of Exhausted Unit 3 x X minutes Brine Refill 4 x X minutes Regeneration Cycle Step 5 5 Off Off Cancelled Water Meter Pulse Rate Set at 132 for TwinFlo100e US format Set at 34 9 for TwinFlo100e metric formats Control Valve Type Set a
33. rmats Not used on the TwinFlo100e Depress the Extra Cycle Button once per display to advance through Regeneration Cycle Step Programming The set UP or DOWN buttons will adjust this value Calculate your Brine Refill time based on your desired salt dosage and your refill rate controlled by the selected Brine Line Flow Control BLFC See page 5 Example Refill Time Lbs of salt 3 Selected BLFC 12 3 0 25 16 minutes Depress the Extra Cycle Button to proceed to the next step 7 Flow Meter Size F This display is used to set the meter pulse for the control valve used This option setting is identified by the letter F in the first digit In this display set the proper amount of pulses generated by the flow meter for each US gallon or liter of water flow The same metric setting is used for liters or cubic meters Example F 1 3 2 3 4 Turbine Flow Meter US Format F 3 4 9 3 4 Turbine Flow Meter Metric Formats The set UP or DOWN buttons will adjust this value Depress the Extra Cycle Button to proceed to the next step 8 Valve Type 0 This display is used to set the type of valve used with the control This option setting is identified by the letter o in the first digit There are two possible selections with 2 being the required setting Examples 1 Setting not used for the TwinFlo100e 2 Used on the TwinFlo100e The set UP or DOWN buttons will adjust this value Depress the Extra Cycle
34. softener has three valve bypass first open the valve in the bypass line and then close the valves at the inlet and outlet b If water softener has a bypass valve put it in bypass position If there is only a shut off valve close it Cycle control valve to RINSE Regeneration cycle step 1 position to relieve pressure in control valve Unplug electrical cord from outlet With a 5 16 nut driver remove 2 Screws Page 17 item 49 securing Injector Cover Page 17 item 48 Remove injector cover and discard O Ring Seal Page 17 item 47 Pry Injector Nozzle and Throat Page 17 item s 45 46 assembly from control valve with a screwdriver Note There is a slot that goes around injector nozzle to pry with a screwdriver Push in new injector nozzle and throat assembly until it snaps into control valve Clean or replace Injector Screen Page 17 item 43 Lubricate Silicone grease new o ring seal place on injector pad Place injector cover on control valve line up screw holes and tighten securely with 2 screws Return bypass to normal service position Check for leaks at all seal areas Cycle valve to each position on both tanks for proper operation Put control valve in SERVCE position REMOVE INSTALL CONTROL VALVE 1 Turn off water to control valve ON OO 11 12 13 If water softener has three valve bypass first open the valve in the bypass line and then close the valves at the inlet an
35. t 0 2 TwinFlo100e Unit In Service On Line Indicator U1 or U2 Set to match number on gear below motor Electrical Line Frequency LF60 60 Hertz cycles LF50 50 Hertz Master Programming Mode is Exited Normal Operation is Resumed Twinklo100e Master Programming Reference Extra Cycle Button NOTE 1 NOTE 2 NOTE 3 NOTE 4 Service Program Set Up Set Down Button Regeneration Display Step 1 Rinse Step 3 Brine Rinse Step 2 Backwash Step 4 Brine Refill The time of day can be changed at any time during the service mode by depressing the UP or DOWN arrows Manual regeneration can be initiated at any time during the service mode by depressing the Extra Cycle Button ECB TwinFlo100e is to be programmed for immediate regeneration 7 2 and the manual regeneration starts immediately Always change the timer factory settings to the ones for your specific application When left inactive for five 5 minutes in the programming mode the control will exit this mode without storing any new settings and it will resume normal operation Enter the Master Programming Mode to view the current program or to re program the unit Depending on current option settings some displays will not be shown Entering Master Programming Mode Set time of day at 12 01 p m in the US System U 1 or at 12 01 in the metric system U 2 or U 4 for the 24 hours military time Push a
36. t Driver 12874 Seal Hook 16908 Phillips Bit Large 1 4 Drive 16909 16174 Silicone Grease 2 oz Tube 16586 8 Silicone Grease 8 Ib Pail 19640 Cage Puller 40157 Wrench Plastic By Pass 60136 Service Repair Kit Page 26 Printed in U S A w w gt pp CORRECTION Replace cage seals Clean them Reset to original pressure or change injector for new pressure Install flow control on service line Check brine line and fittings for air leaks See item 4 and 5 Review brine valve seals change if needed Install flow control on service line Clean them Clean or replace them Prevent Replace resin Install equipment to remove chlorine Clean DLFC Excessive demand to service Check for proper size DLFC Install air eliminator Review air check Clean brine tank Replace Check fix piping metallurgy Test for colloidal iron Twinklo100e How to Disassemble and or Assemble A REMOVE INSTALL CENTER PLATE 1 Cycle control valve to put tank 2 in SERVICE and SE Timer is in the BRINE RINSE position Regeneration cycle step 3 Unplug electrical cord from outlet Unplug meter cable at turbine meter To unplug meter cable see letter Remove Install Turbine Meter With a 1 4 nut driver remove 7 Screws Page 15 item 8 securing center plate only to backplate then pull away All components are mounted to this plate To install center plate be certain that tank
37. tting will cancel this feature with all regeneration types except timeclock regeneration Example Override every 7 days A 7 Cancel setting OFF for meter immediate or delayed regeneration only The set UP and Down buttons will adjust this value Depress the Extra Cycle Button to proceed to the next step Page 8 Printed in U S A Twinklo100e Master Programming Reference Cont d 6 Regeneration Cycle Step Programming 1 2 3 4 5 6 The next 1 4 displays viewed are part of a series of option settings used to program the Regeneration Cycle Up to 4 steps can be programmed Each display is used to set the duration time in minutes or tenths of minutes Metric of that specific step in a regeneration cycle A step will turn on for the regeneration cycle step being programmed Regeneration steps are skipped by setting the display to 0 and regeneration ended by setting the step after the last active step to OFF as shown below and on the next page Setting the display to 0 skips regeneration steps and the regeneration is ended by setting the last step to OFF Example Rinse Cycle step 1 8 minutes 1 8 US Format Backwash Cycle step 2 8 minutes 2 8 US Format Brine Rinse Cycle step 3 50 minutes 3 50 US Format Brine Refill Cycle step 4 8 minutes 4 8 US Format Other examples Skipped cycle step 2 2 0 US Format Metric cycle step 4 4 8 5 Metric Format Regeneration is ended 5 OFF Both Fo
38. ve rotor drive shaft out of end plug Place rotor drive shaft arms into mating slots in rotor There is only one correct position Note The thickest arm of rotor drive shaft should be in odd slot of rotor Do not force rotor drive shaft arms into slots Push end plug over rotor drive shaft and rotate around until cage pins pick up slots in the end plug then continue to push end plug and cage into valve body until end plug is almost flush with valve body face There are internal keys in valve that only allow cage to be in only one proper position a slight rotation may be necessary to obtain this position Install retainer plate and secure with 4 screws and cam bearing pin Install transfer crank on rotor drive shaft To install backplate be certain that tank 2 is in service and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Make sure Transfer Link Page 15 item 6 is resting on alignment pin The alignment pin is molded at the bottom back of center plate Rotate Transfer Crank Page 17 item 17 to its lowermost position See fig 1 and rotate the Piston Rod Page 17 item 24 in the vertical position Note rotate transfer crank in the area indicated in figure 1 Make sure the Drive Roller Pin Page 17 item 26 is inserted in piston rod Place backplate on valve body align transfer link into transfer crank With a magnetic 5 16 socket and extension replace 4 screws plug in meter cable Return bypass to n
39. ys in valve body when brine valve is pulled out 6 Lubricate Silicone grease o ring on brine valve assembly and press into valve body Install white brine valve spacer over brine valve top of brine valve spacer should be flush with valve body face 7 Install retainer plate and secure with 4 screws and cam bearing pin Install transfer crank on rotor drive shaft 8 To install backplate be certain that tank 2 is in service and SE Timer is in the BRINE RINSE position regeneration cycle step 3 Make sure Transfer Link Page 15 item 6 is resting on alignment pin The alignment pin is molded at the bottom back of center plate Rotate Transfer Crank Page 17 item 17 to its lowermost position See fig 1 and rotate the Piston Rod Page 17 item 24 in the vertical position Note rotate transfer crank in the area indicated in figure 1 Make sure the Drive Roller Pin Page 17 item 26 is inserted in piston rod Place backplate on valve body align transfer link into transfer crank 9 With a magnetic 5 16 socket and extension replace 4 screws plug in meter cable 10 Return bypass to normal service position 11 Check for leaks at all seal areas Cycle valve to each position on both tanks for proper operation Put control valve in SERVICE position Page 30 Printed in U S A Twinklo100e How to Disassemble and or Assemble Cont d G REMOVE INSTALL INJECTOR ASSEMBLY 1 Turn off water to control valve a If water
40. z Powerhead 220V 50 Hz SAFETY BRINE VALVE 60014 60027 FFA 60027 FFS 2310 Plastic 2300 Brass Fitting Facing Arm 2300 Brass Fitting Facing Stud SALES amp SERVICE AIDS 40237 TwinFlo 100 Brochure 40249 Service Manual 16700 Product Line Brochure SEALS amp SPACERS 60148 Upper Seal and Spacer Kit TIMER 60327 01 SE Timer Assembly YOKES 13708 3 4 NPT 13708 10 3 4 BSP 13708NP 3 4 NPT Nickel Plated 13708 10NP 3 4 BSP Nickel Plated 13708 45 3 4 Sweat 13708 45NP 3 4 Sweat Nickel Plated 13708 40 1 Sweat 13708 40NP 1 Sweat Nickel Plated 13398 1 NPT 13398 10 1 BSP 13398NP 1 NPT Nickel Plated 13398 10NP 1 BSP Nickel Plated 18706 1 Plastic MNPT 18706 10 1 Plastic MBSP 18706 02 3 4 Plastic MNPT 18706 12 3 4 Plastic MBSP 19275 3 4 90 Angle NPT 19275 10 3 4 90 Angle BSP 19275NP 3 4 90 Angle NPT Nickel Plated 19275 10NP 3 4 90 Angle BSP Nickel Plated 19275 45 3 4 90 Angle Sweat 19275 45NP 3 4 90 Angle Sweat Nickel Plated 19620 01 90 Adapter Coupling Printed in U S A Page 33 Notes 40249 Rev 2 9 99 Printed 11 99
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