S6161-LR-FSE-010 0910-LP-527-3200
Contents
1. THE REMEDIES DESCRIBED ABOVE ARE EXCLUSIVE AND IN NO EVENT SHALL LANG BE LIABLE FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OR DELAY IN PERFORMANCE OF THIS WARRANTY VI Lang Equipment is for commercial use only If sold as a component of another OEM manufacturer s equipment or if used as a consumer product such Equipment is sold AS IS and without any warranty2. 1 set Open End Wrenches 1 ea Flat Blade Screwdriver 1 ea Phillips Screwdriver 1 ea Wire Cutter Stripper 1 ea AMP Probe 1 ea Voltmeter For Service All of the above plus 1 ea Needle Nose Pliers 1 ea Crimping Pliers 1 ea Allen Wrench Set 1 ea Temperature Meter 1 ea Very Small Flat Blade Screwdriver CONTROLS A mechanical snap action thermostat 100 F 450 F controls each 12 section of the griddle A red indicator lamp indicates that the griddle is heating 26 INSTALLATION CAUTION THE GRIDDLE IS EXTREMELY HEAVY FOR SAFE HANDLING INSTALLER SHOULD OBTAIN HELP AS NEEDED OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT SUCH AS A FORKLIFT DOLLY OR PALLET JACK TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION CAUTION ANY STAND COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN S CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT DANGER THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES NOTICE The data plate is located next to the
3. ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES DAILY CLEANING Empty the grease drawer or whenever it is 3 4 full by pulling strait out toward the front It is easily removed for washing Clean the exterior of the appliance with Lang Mfg Prima Shine 72804 41 cleaner to maintain a gleaming appearance Keep the griddle surface clean After each cooking load scrape the griddle surface to remove any carbonized grease WEEKLY CLEANING Once a week or when necessary the griddle surface should be cleaned and re seasoned Use Lang Mfg Carbon Release 72804 32 Rub with the grain of the metal being careful not to scrape the splashguard Be sure to rinse thoroughly and re season to prevent rusting and corrosion 31 MAINTENANCE AND CLEANING CONT D CALIBRATION CHECK Set the griddle temperature to 350 F on all sections it should take approximately 22 minutes to reach temperature Let the griddle reach 350 F and cycle off and on at least three times Measure 6 from the left and 11 1 2 from the front of the plate for the first checkpoint This will check the center of the sensor for the first cooking section Each checkpoint is located every 12 to the right from the last point and always 11 1 2 from the front See illustration below CALIBRATION A 1 16 flat blade screwd
4. grease drawer behind access panel The griddle voltage wattage serial number wire size and clearance specifications are on the data plate This information should be carefully read and understood before proceeding with the installation NOTICE The installation of any components such as a vent hood grease extractors fire extinguisher systems must conform to their applicable National State and locally recognized installation standards INSPECTION AND INSTALLATION INSPECTION AND INSTALLATION Upon receipt check for freight damage both visible and concealed Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier s agent Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked If concealed loss or damage is discovered upon unpacking make a written request for inspection by the carrier s agent within 15 days of delivery All packing material should be kept for inspection Do not return damaged merchandise to Lang Manufacturing Company File your claim with the carrier LOCATION Move the crate s containing the oven s as close to the place of installation as possible before removing the protective crating Uncrate the oven s and move them as close as practical to the final installation site 27 INSTALLATION CONT D TYPE I Screw legs into the 3 8 16 weld nuts provided on the underside of the griddle Place the griddl
5. rev 07 07 Model 136TDIG shown MarineSeries Model Width Surface Area Controls kW Input 136TDIG 828 sq in 3 18 kW 148TDIG 1104 sq in 4 24 kW 172TDIG 1656 sq in 6 18 18 kW SIZING AND PERFORMANCE GUIDE 6 kW per foot of griddle Power input two power connections required LANG MANUFACTURING A DIVISION OF STAR MANUFACTURING INT L INC 10 SUNNEN DR ST LOUIS MO 63143 TOLL FREE 800 264 7827 FAX 314 781 3636 www langworld com 2004 Lang Manufacturing Company Printed in U S A 10 04 M 12797 Due to continuous improvements specifications subject to change without notice MARINE INSTALLATION REQUIREMENTS E 440V or 480V 3 phase power connection E E Two electric connections required for 72 unit Installation in approved cabinet or galley work center Provided by others See below for rough openings re q u i red for griddle and control panel module Consult marine codes for installation requirements Sheet No LMSP G1 rev 07 07 3D amp Front View 136TDIG 3D amp Front View 148TDIG 3D amp Front View 172TDIG Electric Drop In Model Griddles 1 3 6 1 4 8 1 7 2 T D I G Model Top Rough Opening Controls Opening Clearance from Weight Freight Width Depth Height Width combustible surface Actual Shipping Class 136TDIG 36 8 29 8 6 1 35 0 295 lbs 345 lbs 85 935mm 756mm 156mm 889mm
6. 1 S6161 LR FSE 010 0910 LP 527 3200 OPERATION AND SERVICE MANUAL FOR SHIPBOARD ELECTRIC DROP IN GRIDDLE MODEL NUMBERS 136TDI VG 148TDI VG 172TDI VG LANG MANUFACTURING DIVISION OF STAR MANUFACTURING INTERNATIONAL 10 SUNNEN DRIVE ST LOUIS MO 63143 DISTRIBUTION STATEMENT THIS PUBLICATION IS REQUIRED FOR OFFICIAL USE OR FOR ADMINISTRATIVE OR OPERATIONAL PURPOSES DISTRIBUTION IS LIMITED TO U S GOVERNMENT AGENCIES ONLY OTHER REQUESTS FOR THIS DOCUMENT MUST BE REFERRED TO COMMANDER NAVAL SEA SYSTEMS COMMAND SEA 09 WASHINGTON DC 20362 SUPERCEDURE NOTICE CANCELS AND SUPERCEDES S6161 LR FSE 010 DATED MARCH 2002 AND ALL CHANGES THERETO Lang Manufacturing 10 Sunnen Drive St Louis MO 63143 Part No 2M W357 Phone 314 678 6315 Fax 314 781 2714 Rev www langworld com April 24 2007 2 MANUAL SUPPLEMENT FOR MARINE EQUIPMENT THIS EQUIPMENT IS APPROVED FOR INSTALLATION ONLY ON VESSELS GREATER THAN 65 FEET IN LENGTH IN ACCORDANCE WITH USCG REGULATIONS IN TITLE 46 CFR 110 113 ANY WIRING USED IN THE INSTALLATION OF THIS APPLIANCE MUST BE STRANDED COPPER 3 0910 LP 572 3200 APRIL 2007 IDENTIFYING TECHNICAL PUBLICATION SHEET 1 IDENTIFICATION DATA 2 PURPOSE THIS TECHNICAL PUBLICATION IS ISSUED FOR THE PURPOSE OF IDENTIFYING AN AUTHORIZED TECHNICAL MANUAL FOR NAVY USE AND FOR PROVIDING SUPPLEMENTAL TECHNICAL INFORMATION A MANUFACTURER STAR MFG INTERNATIONAL B CONTRACT NUMBER _________
7. 120 kg 186 kg 148TDIG 48 8 29 8 6 1 47 0 Sides 2 400 lbs 450 lbs 85 1240mm 756mm 156mm 1194mm Back 2 167 kg 239 kg 172TDIG 72 1 29 5 6 5 25 2 650 lb 700 lb 85 1831mm 748mm 164mm 641mm 295 kg 318 kg Two openings required in the Controls Opening table for the 172TDIG model Model Volts AC Hz Total kW Amps Three Phase Amps Single Phase 208 50 60 18 0 50 0 86 5 136TDIG 240 50 60 18 0 43 3 75 0 440 50 60 18 0 23 6 N A 480 50 60 18 0 21 7 N A 208 50 60 24 0 75 0 115 2 148TDIG 240 50 60 24 0 65 0 100 0 440 50 60 24 0 36 8 N A 480 50 60 24 0 32 5 N A 208 50 60 36 0 18 18 50 0 50 0 86 5 86 5 172TDIG 240 50 60 36 0 18 18 43 3 43 3 75 0 75 0 440 50 60 36 0 18 18 23 6 23 6 N A 480 50 60 36 0 18 18 21 7 21 7 N A Two connections 21 MDI 36 CUT OUT 22 MDI 48 CUT OUT 23 MDI 72 CUT OUT 24 EQUIPMENT DESCRIPTION INTRODUCTION This manual contains the necessary information to install operate maintain and service the Lang self heating electric griddles Replacement parts should be genuine Lang parts Failure to use genuine Lang replacement parts may result in malfunction of the appliance or possible injury to the contractor or service technician PURPOSE AND FUNCTION Electric griddles provide heated surface constantly regulated at a thermostati
8. 28 7 LIST OF ILLUSTRATIONS FIGURE TITLE OF ILLUSTRATION PAGE 1 Specification Sheets 11 to 20 2 MDI 36 Cut Out 21 3 MDI 48 Cut Out 22 4 MDI 72 Cut Out 23 5 Leg Pad Layout 27 6 Sensor Location Calibration 31 7 Wiring Diagram 208 240V 34 8 Wiring Diagram 480V 35 8 IMPORTANT READ FIRST IMPORTANT CAUTION THE GRIDDLE IS EXTREMELY HEAVY FOR SAFE HANDLING INSTALLER SHOULD OBTAIN HELP AS NEEDED OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT SUCH AS A FORKLIFT DOLLY OR PALLET JACK TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION CAUTION ANY STAND COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE S CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT DANGER THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH WARNING INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES NOTICE The data plate is located next to the grease drawer behind access panel The griddle voltage wattage serial number wire size and clearance specifications are on the data plate This information should be carefully read and unders
9. 43 3 21 7 21 7 21 7 86 5 75 0 34 208 240 WIRING DIAGRAM 35 480 WIRING DIAGRAM 36 PARTS LIST April 18 2007 Rev Model 136TDI 440VG Thermostatic Drop In Griddle Part No Description Vendor Vendor QTY Applications 2E 30500 02 TRM STRP 4 POLE 30A 600V Cooper Bussman TB30004 00 2E 30500 03 TRM STRP 6 POLE 30A 300V Cooper Bussman TB30006 2E 30500 05 TRM STRP 8 POLE 30A 300V Cooper Bussman TB30008 2E 30500 07 TRM BLOCK 3PLELRGE 125AMP All West Fasteners 162 04 3L 1 136TDI 440VG 2J 31601 02 PILOT LT 480V 6LEAD BLK Solico 1854 1 20 20310 3 136TDI 440VG 2N 11030 31 ELMNT GRID 480V 5991W Caloritech Inc IXI 11030 31 3 136TDI 480VG 2N 11030 48 ELE GRD 440V 5991W XL LG Caloritech Inc IXI 11030 48 3 136TDI 440VG 2P 50100 05 GROOVED GRIDDLE CLEANING Chef Aid MFG 50100 05 2P 50100 051 GROOVED GRIDDLE BRUSH REPL Chef Aid MFG 50100 051 2P 50100 052 GROOVED GRIDDLE BRUSH REPL Chef Aid MFG 50100 052 2T 30402 08 STAT ADJ 450o 72 C T Invensys SP 173 72 3 136TDI 440VG K9 50302 05 ELEMENT PAN ASSY XL LG Star Mfg Int 50302 05 K9 MDI 105 3 GRIDDLE PLATE ASSY 3 Star Mfg Int MDI 105 3 1 136TDI 440VG K9 MDI 212 2 GREASE BUCKET ASSY 2 Star Mfg Int MDI 212 2 1 136TDI 440VG Y9 70701 16 KNOB ASSY 450o A Black Star Mfg Int 70701 16 3 136TDI 440VG Model 148TDI 440VG Thermostatic Drop In Griddle Part No Description Vendor Vendor QTY Appl
10. APPROVED BY THE APPROVAL DATA SHOWN ABOVE ______________________________ DIRECTOR GOV T CONTRACTS LANG MANUFACTURING COMPANY FSCM CAGE 34931 5 CHANGE RECORD Change no Date Title and or Brief Description Signature of Validating Officer 6 TABLE OF CONTENTS CHAPTER PAGE 1 TABLE OF CONTENTS 6 2 LIST OF ILLUSTRATIONS 7 3 READ FIRST 8 4 SPECIFICATIONS 11 5 EQUIPMENT DESCRIPTION 14 6 INSTALLATION 16 7 OPERATION 18 8 MAINTENANCE amp TROUBLESHOOTING PROCEDURES 19 9 PARTS LIST 24 10 WIRING DIAGRAMS 26 11 WARRANTY
11. CE WHEN THE UNIT IS PLUGGED WIRED INTO A LIVE RECEPTACLE BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES 10 LANG MANUFACTURING COMPANY MANUAL FOR MODEL ECO ELECTRIC CONVECTION OVENS ISSUE DATE FEBRUARY 1999 LANG MANUFACTURING COMPANY 10 SUNNEN DRIVE ST LOUIS MO 63143 ELECTRIC GRIDDLES PER MIL G 2338L MIL SPEC LANG MODEL NUMBER STAR MODEL NUMBER TYPE I SIZE 2 LG 36M 136T M TYPE I SIZE 3 LG 72M 172T M TYPE I SIZE 5 LG 24M 124T M TYPE I SIZE 6 LG 48M 148T M TYPE II Use the same model number as above Then add for STYLE 1 with Stand STYLE 2 with Castered Stand STYLE 3 with Bolt Down Stand TYPE III SIZE 2 LGMDI36 136TDI VG TYPE III SIZE 3 LGMDI72 172TDI VG TYPE III SIZE 6 LGMDI48 148TDI VG N S A for Naval Shipboard Application All components will fit through a 26 X 66 watertight door LANG MANUFACTURING A DIVISION OF STAR MANUFACTURING INT L INC 10 SUNNEN DR ST LOUIS MO 63143 TOLL FREE 800 264 7827 FAX 314 781 3636 www langworld com Item No Project Quantity Electric Drop In Model Griddles Model 136 148 172 TDIG MARINE CONSTRUCTION FEATURES 3 4 thick precision machined pol
12. IXI 11030 31 6 172TDI 480VG 2N 11030 48 ELE GRD 440V 5991W XL LG CCI Thermal Tech IXI 11030 48 6 172TDI 440VG 480VG 2N 11030 12 ELE GRD SPECL 240V5991W CCI Thermal Tech IXI L11030 12 6 172TDI 240VG 2P 50100 05 GROOVED GRIDDLE CLEANING Chef Aid MFG 50100 05 2P 50100 051 GROOVED GRIDDLE BRUSH REPL Chef Aid MFG 50100 051 2P 50100 052 GROOVED GRIDDLE BRUSH REPL Chef Aid MFG 50100 052 2T 30402 08 STAT ADJ 450o 72 C T Invensys SP 173 72 6 172TDI 240VG 440VG 480VG K9 MDI 105 6 GRIDDLE PLATE ASSY 6 Lang Mfg MDI 105 6 1 172TDI 240VG 440VG 480VG K9 MDI 212 6 GREASE BUCKET ASSY MDI 72 Lang Mfg MDI 212 6 2 172TDI 240VG 440VG 480VG Y9 70701 16 KNOB ASSY 450 F A Black Lang Mfg 70701 16 6 172TDI 240VG 440VG 480VG 38 WARRANTY Lang Manufacturing Limited Warranty to Commercial Purchasers Domestic U S Hawaii amp Canadian Sales only Lang Manufacturing Equipment Lang Equipment has been skillfully manufactured carefully inspected and packaged to meet rigid standards of excellence Lang warrants its Equipment to be free from defects in material and workmanship for 12 twelve consecutive months with the following conditions and subject to the following limitations I This parts and labor warranty is limited to Lang Equipment sold to the original commercial purchaser users but not original equipment manufacturers at its original place of installation in the conti
13. ________________________________ C EQUIPMENT GRIDDLE SELF HEATING ELECTRIC D REQUISITION NUMBER NOT REFERENCED E NATIONAL STOCK NUMBER NSN ____________________________ F TITLE MAINTENANCE MANUAL FOR GRIDDLE SELF HEATING ELECTRIC G DATE OF PUBLICATION APRIL 2007 H PREPARING ACTIVITY DEFENSE GENERAL SUPPLY CENTER I APPLICABLE TMCR NUMBER 860172 J EXTENT OF PROPOSED SUPPLEMENTAL DATA 10 MAXIMUM 1 K LIST OF TECHNICAL MANUAL FOR THIS EQUIPMENT PROCURED UNDER ANOTHER CONTACT 3 ADDITIONAL COPIES ADDITIONAL COPIES ARE AVAILABLE FROM NAVAL PUBLICATION AND FORMS CENTER 5801 TABOR AVENUE PHILADELPHIA PA 19120 5099 4 COVER THE TECHNICAL MANUAL OUTSIDE COVER SHALL CONTAIN THE FOLLOWING STATEMENTS PUBLISHED BY DIRECTION OF COMMANDER NAVAL SEA SYSTEMS COMMAND 4 S6161 LR FSE 010 0910 LP 527 3200 APPROVAL AND PROCUREMENT RECORD APPROVAL DATA FOR GRIDDLE SELF HEATING ELECTRIC TITLE OF MANUAL MAINTENANCE MANUAL FOR GRIDDLE SELF HEATING ELECTRIC APPROVAL AUTHORITY NAVAL SHIP SYSTEMS ENGINEERING STATION CONTRACT NUMBER NSN OF UNITS APL CID DLA441 92 M 2844 7310 01 359 2844 6 LG72MDI DLA441 92 M Y175 7310 01 359 2845 13 LG36MDI DLA400 86 D 0090 7310 01 104 1214 14 LG48M REMARKS DATE MARCH 2002 CERTIFICATION IT IS HEREBY CERTIFIED THAT THE TECHNICAL MANUAL PROVIDED UNDER CONTRACT NUMBER DLA441 92 M 2844 DLA441 92 M Y175 DLA400 86 D 0090 FOR LANG LG72MDI LG36MDI AND LG48M HAS BEEN
14. cally set temperature They are designed to cook a wide variety of food products including but not limited to eggs hamburgers fish chicken and pancakes CAPABILITIES These griddles are capable of cooking all types of products requiring contact wit a heated surface ENVIRONMENTAL REQUIREMENTS The following minimum spacing from combustible surfaces must be maintained Sides 2 inches Back 2 inches ITEMS FURNISHED Listed by Type and Style Type I Griddle Size 2 5 6 1 ea Griddle 4 ea Legs 2 ea Manuals Technical Type I Griddle Size 3 1 ea Griddle 8 ea Legs 2 ea Manuals Technical Type II Griddle Style 1 1 ea Griddle 1 ea Stand 1 ea Stand Hardware 2 ea Manuals Technical Type II Griddle Style 2 1 ea Griddle 1 ea Stand 1 ea Stand Hardware 2 ea Swivel Casters 2 ea Rigid Casters 2 ea Manuals Technical 25 EQUIPMENT DESCRIPTION CONT D Type II Griddle Style 3 1 ea Griddle 1 ea Bolt Down Stand 1 ea Stand Hardware 2 ea Manuals Technical Type III Griddle Size 1 amp 6 1 ea Griddle 1 ea Griddle Control Panel 2 ea Manuals Technical Type III Griddle Size 3 1 ea Griddle 2 ea Griddle Control Panel 2 ea Manuals Technical ITEMS REQUIRED An adequate supply of wire suitable for the loads and application specified on the data sheet must be provided The data sheet is on Page 4 of this manual TOOLS AND TEST EQUIPMENT REQUIRED For Installation
15. e into its intended location A 1 1 4 inch conduit knockout through the back and the bottom of the griddle body is located at the rear of the griddle A 3 pole terminal block is provided for service connections and can be accessed through a removable panel on the back of the griddle Use a supply wire suitable for at least 90 degree centigrade Sizes 2 5 and 6 have one electrical connection and size 3 has two electrical connections TYPE II Construct stand and place into its intended location For bolt down legs see illustration below for dimensions Carefully place griddle onto its stand Electric connection can be made at the rear of the griddle Sizes 2 5 and 6 have one electrical connection and size 3 has two electrical connections TYPE III Carefully cut the countertop and the control panel cutouts to the clearance dimensions shown on the cutout illustrations The griddle will have a control box and a griddle portion Disconnect as necessary Block the griddle over the hole in the top of the counter and put the gasket in place under the flange that will support the griddle Position the control boxes close to there installed position Attach the thermostat capillary tubes to the griddle Drop the griddle into place and twist the hold downs around the edge of the griddle that is now below the counter to lock the griddle in place A separate box with a terminal block is provided for power connections The griddle may now be connected to pow
16. e surface on which a previous load was not placed This will help insure the proper griddle temperature INITIAL START UP Prior to putting any griddle into full time operation at normal cooking temperatures it must be thoroughly seasoned and dried out Moisture absorption in the closed spaces in the insulation and even inside the heating elements can cause future trouble if not properly treated Before seasoning the griddle it is first necessary to remove the shipping preservative from the griddle surface To do this add a mild detergent to hot water and wash the griddle plate Rinse with a damp sponge and dry with a clean rag To season the griddle set the thermostat dial to 300 Allow unit to come up to temperature and cycle off Apply a thin coat of high grade non salted vegetable oil to the griddle surface Rub the oil into the griddle surface with the flat side of a spatula or a towel Re coat any dry spots that appear then wait 30 minutes and wipe off any excess oil Repeat these steps at 350 400 and 450 To dry out the Griddle set the thermostat to 250 and turn on the power switch Allow the unit to cycle at least 15 minutes at this heat level Reset the thermostat to 350 allowing the same time Reset the thermostat to 450 and allow the unit to maintain the temperature for a minimum of 4 hours More time may be required if the unit will be operating in a moist or humid environment If the unit is ou
17. ement as necessary Compare voltage and wattage marking of old element with new one to ensure proper replacement Reverse the removal procedure to install the new element Be sure the nuts holding the element pan are snug as this will assure proper contact between the element and griddle plate The capillary tube bulb must also be tightly clamped against the griddle plate to obtain proper temperature control THERMOSTAT REPLACEMENT Disconnect power from griddle Prop griddle plate up Loosen the two sheet metal screws securing the thermostat capillary tube clip to the element pan Gently pull the thermostat capillary tube from the clip Remove the two sheet metal screws from the rear of the control panel box and pull off the box cover Remove thermostat control knob Loosen and remove the two screws securing the thermostat body to the front panel Remove wires from thermostat terminals Mark for proper replacement Reverse this procedure for replacement PILOT INDICATOR REPLACEMENT Disconnect power from griddle Prop griddle plate up Remove the two sheet metal screws from the rear of the control panel box and pull off the box cover Remove the wires from the pilot indicator The pilot light is held firmly in place by means of a spring metal speed nut on the back Remove the pilot indicator by removing the speed nut and pulling it out through the front It may be necessary to break the pilot light in two to remover he speed nut Install the
18. er 28 OPERATION NOTICE During the first few hours of operation you may notice a small amount of smoke coming off the griddle surface and a faint odor from the smoke This is normal for a new griddle and will disappear after the first few hours of use CAUTION ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS CAUTION KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS OPERATING INSTRUCTIONS An understanding of how the griddle sections are controlled will be a valuable aid in loading your griddle Each 12 inch section of your griddle is independently controlled by a temperature controller The temperature control sensor is mounted in the center of each cooking section under the griddle plate If the product is loaded directly over the temperature sensor that section will turn on and the burner will heat the entire cooking section If the product is loaded to the side front or back of the temperature sensor the thermostat will react to the temperature change much slower During slow periods with minimal loads do not load directly over the thermostat sensors as this will unnecessarily turn the burners on and overheat the remainder of the section not being utilized Turn the product and continue cooking until it has reached its desired degree of doneness Remove the product from the griddle When reloading the griddle first use the griddl
19. ications 2E 30500 02 TRM STRP 4 POLE 30A 600V Cooper Bussman TB30004 00 2E 30500 03 TRM STRP 6 POLE 30A 300V Cooper Bussman TB30006 2E 30500 05 TRM STRP 8 POLE 30A 300V Cooper Bussman TB30008 2E 30500 07 TRM BLOCK 3PLELRGE 125AMP All West Fasteners 162 04 3L 1 148TDI 440VG 2J 31601 02 PILOT LT 480V 6LEAD BLK Solico 1854 1 20 20310 4 148TDI 440VG 2N 11030 31 ELMNT GRID 480V 5991W Caloritech Inc IXI 11030 31 4 148TDI 480VG 2N 11030 48 ELE GRD 440V 5991W XL LG Caloritech Inc IXI 11030 48 4 148TDI 440VG 2P 50100 05 GROOVED GRIDDLE CLEANING Chef Aid MFG 50100 05 2P 50100 051 GROOVED GRIDDLE BRUSH REPL Chef Aid MFG 50100 051 2P 50100 052 GROOVED GRIDDLE BRUSH REPL Chef Aid MFG 50100 052 2T 30402 08 STAT ADJ 450o 72 C T Invensys SP 173 72 4 148TDI 440VG K9 MDI 105 4 GRIDDLE PLATE ASSY 4 Star Mfg Int MDI 105 4 1 148TDI 440VG Y9 70701 16 KNOB ASSY 450o A Black Star Mfg Int 70701 16 4 148TDI 440VG 37 PARTS LIST June 1 2011 Rev Model 172TDI 240VG 440VG 480VG Thermostatic Drop In Griddle Part No Description Vendor Vendor QTY Applications 2E 30500 07 TRM BLOCK 3PLELRGE 125AMP All West Fasteners 162 04 3L 2 172TDI 440VG 480VG 2J 31601 02 PILOT LT 480V 6LEAD BLK Solico 1854 1 20 20310 6 172TDI 440VG 480VG 2J 31601 01 PILOT LT 250V 6LEAD BLK Solico 2152 1 23 20110 6 172TDI 240VG 2N 11030 31 ELMNT GRID 480V 5991W CCI Thermal Tech
20. ished steel cooking surface Full parameter stainless steel top mounting flange Full front 3 1 2 wide x 1 deep stainless steel grease trough 8 quart capacity grease drawer with marine latch amp fully enclosed easily removable sleeve Two on 72 model Fully enclosed control compartment Separate insulated stainless steel griddle and control modules PERFORMANCE FEATURES Thick griddle plate reduces hot amp cold spots and retains heat Highly polished recessed surface and continuously welded mounting flange speeds cleanup Heating elements incoloy sheathed for long life Elements are pressure clamped to bottom of griddle plate for more even heating Recessed control panel protects control knobs Accurate temperature control between 175 and 450 F CONTROLS Independent temperature control every 12 Heat on pilot lights for each control MARINE SHORT BID SPECIFICATION Griddle shall be a LANG Manufacturing Marine Model 1__ Specify width 36 48 or 72 TDIG with thermostat controls for each 12 of griddle width 6 kW per foot of Incoloy sheathed heating elements pressure clamped to plate bottom 3 4 thick polished cooking surface flanged flush mount griddle surface module and recessed control panel module for easy installation in countertop MARINE PRODUCT WARRANTY One year parts amp labor Labor in U S only Sheet No LMSP G1
21. nental United States Hawaii and Canada Quartz elements are warranted for ninety 90 days from the date of installation II Damage during shipment is to be reported to the carrier is not covered under this warranty and is the sole responsibility of purchaser user III Lang or an authorized service representative will repair or replace at Lang s sole election and Lang Equipment including but not limited to safety valves gas and electric components found to be defective during the warranty period As to warranty service in the territory described above Lang will absorb labor and portal to portal transportation costs time amp mileage for the first 12 twelve months from the date of installation or eighteen 18 months from date of shipment from Lang Manufacturing which ever comes first IV This warranty does not cover routine general maintenance periodic adjustments as specified in operating instructions or manuals and consumable parts such as quartz elements or labor costs incurred for removal of adjacent equipment or objects to gain access to Lang Equipment This warranty does not cover defects caused by improper installation abuse careless operation or improper maintenance of equipment V THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE EACH OF WHICH IS HEREBY EXPRESSLY DISCLAIMED
22. new pilot light and hold in place with speed nut Reverse the procedure to reinstall 33 TROUBLE SHOOTING SYMPTOM PROBLEM REMEDY Whole griddle will not heat Circuit breaker turned off Griddle not turned on Improper connection Improperly Phased Turn on Turn on Connect per wiring diagram Phase per wiring diagram One section will not heat Defective elements Defective thermostat Replace elements Replace thermostat Griddle is burning product Griddle is out of calibration Calibrate Griddle is undercooking product Griddle is out of calibration Calibrate Indicator light will not come on Defective Indicator light Replace Indicator light TECHNICAL DATA Part Description Volts Watts Amps 2N 11030 29 I S Element 208 240 4500 5991 22 26 2N 11030 30 O S Element 208 1491 8 2N 11030 31 Element 480 5991 12 5 2N 11030 04 Element 380 5991 16 GRIDDLE LINE AMPERAGE AND WATTAGE Type I II III TOTAL K W NOMINAL AMPS PER LINE SINGLE PHASE THREE PHASE 208 Volt 240 Volt 480 Volt 208V 240V L1 L2 L3 L1 L2 L3 L1 L2 L3 24 12 0 50 0 28 8 28 8 43 3 25 0 25 0 21 7 12 5 12 5 57 7 50 0 36 18 0 50 0 50 0 50 0 43 3 43 3 43 3 21 7 21 7 21 7 86 5 75 0 48 24 0 75 0 75 0 50 0 65 0 65 0 43 3 32 5 32 5 21 7 115 4 100 0 72 1 18 0 50 0 50 0 50 0 43 3 43 3 43 3 21 7 21 7 21 7 86 5 75 0 2 18 0 50 0 50 0 50 0 43 3 43 3
23. river with a 2 shaft is required to make adjustments on the thermostat Maintain the oven temperature at 350 Without turning the thermostat remove the knob Locate the adjustment screw at the base of the shaft and insert the screwdriver Grasp the shaft and turn the screwdriver counter clockwise to increase temperature and clockwise to decrease temperature 1 8 of a turn will move the temperature 5 7 in either direction Reinstall the oven knob and recheck the oven temperature 48 12 11 1 2 11 1 2 12 6 12 30 5 6 2 32 MAINTENANCE AND CLEANING CONT D ELEMENT REMOVAL Disconnect power from griddle Prop griddle plate up Disconnect power wire attached to heating element terminals Mark or identify each wire to ensure correct replacement on new heating element Inspect for frayed ends broken strands and grease soaked insulation Replace as necessary Remove the two sheet metal screws securing the thermostat capillary tube clip to the element pan Pull the clip and the tube down and out of the center slot of the element pan Take care not to break the capillary tube as it may be brittle from prolonged exposure to high temperature Remove the nuts and washers retaining the element pan and pressure plate Drop the element pan straight down until studs are cleared and pull forward out of griddle body The elements will normally drop down with the element pan and are now accessible for replac
24. t of use for three or more days a one hour preheat schedule should be used especially when exposed to high humidity and or cool temperatures 29 OPERATION CONT D NORMAL OPERATION Each 12 inch section of your griddle is independently controlled by a temperature controller The temperature control sensor is mounted in the center of each cooking section under the griddle plate Turn the griddle thermostat to the desired temperature and allow 30 minutes to preheat Once griddle has been preheated place product on the griddle and allow to cook 30 MAINTENANCE AND CLEANING WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS NEVER SPRAY OR HOSE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED NOTICE Service on this or any other LANG appliance must be performed by qualified personnel only Consult your LANG authorized service agent directory or call the factory at 314 678 6315 or www langworld com For the service agent nearest you WARNING BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED WIRED INTO A LIVE RECEPTACLE BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY CAUTION USE OF
25. tood before proceeding with the installation NOTICE The installation of any components such as a vent hood grease extractors fire extinguisher systems must conform to their applicable National State and locally recognized installation standards NOTICE During the first few hours of operation you may notice a small amount of smoke coming off the griddle surface and a faint odor from the smoke This is normal for a new griddle and will disappear after the first few hours of use CAUTION ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS CAUTION KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS 9 IMPORTANT READ FIRST IMPORTANT WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS NEVER SPRAY OR HOSE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC CAUTION MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED NOTICE Service on this or any other LANG appliance must be performed by qualified personnel only Consult your LANG authorized service agent directory or call the factory at 314 678 6315 or www langworld com For the service agent nearest you WARNING BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIAN
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