2001 forester service manual quick reference index body section
Contents
1. 5 3 Actuator Non turbo pp Ir 4 Cruise Control Module eeeseeseeeneneeeenennne nnne nennen nnns 8 5 Cruise Control Main Switch g 6 Cruise Control Command Switch 10 7 Stop and Brake arx o puedes MUI REE 11 8 Clutch Switch 12 9 Inhibitor Switch oso tpe este Sb orte uiae tedd 13 GENERAL DESCRIPTION Cruise Control System 1 General Description s A COMPONENT 5912001 05 1 TURBO MODEL 5912001 0501 S6M0487A 1 Actuator 4 Cruise control command switch 7 Clutch switch MT 2 Inhibitor switch AT 5 Cruise control module 3 Cruise control main switch 6 Stop and brake switch CC 2 GENERAL DESCRIPTION 2 NON TURBO MODEL 5912001 0502 Cruise Control System S6M0106A 1 Actuator with valves 4 Cruise control command switch 7 2 Inhibitor switch AT 5 Cruise control module 3 Cruise control main switch 6 Stop and brake switch NOTE Electrical component location are for LHD vehicles Cruise control actuator and cruise control module location for RHD vehicles are symmetri cally opposite CC 3 Clutch switch MT GENERAL DESCRIPTION Cruise Control System B CAUTION 5912001 03 Before disassembling or reassembling parts always disconnect the battery ground cable W2. Clutch If NG replace the clutch switch CC 12 INHIBITOR SWITCH Cruise Control System 9 Inhibitor Switch s A REMOVAL 5912243 18 Disconnect connector from switch and then remove the switch Ref to AT 29 REMOVAL Inhibitor Switch B INSTALLATION 5 Installation is in the reverse order of removal C INSPECTION 5912243 10 6 5 4 3 2 1 Lrz t1 10 9 8 7 B6M1530 Check continuity between inhibitor switch termi nals Selector lever position Tester connection Specified condi tion P N Except P and N Continuity 7 12 Continuity If NG replace inhibitor switch No continuity CC 13 INHIBITOR SWITCH Cruise Control System MEMO CC 14
3. Continuity ON 1 3 Continuity 1 3 No continuity ON 1 3 Continuity RESUME 1 2 No continuity ACCEL ON 1 2 Continuity Switch Position CANCEL SET COAST If NG replace cruise control command switch CC 10 STOP AND BRAKE SWITCH Cruise Control System 7 Stop and Brake Switch ss A REMOVAL S912496A18 Disconnect connector from switch and then remove the switch Ref to BR 60 REMOVAL Stop Light Switch B INSTALLATION gt Install in the reverse order of removal C INSPECTION 5912496 10 S6M0567A Check continuity brake switch 1 and stop light switch 2 between terminals Tester con Specified nection condition Released 1 4 Continuity Depressed 1 4 No continuity Released 2 3 No continuity Depressed 2 3 Continuity Switch Pedal Brake Stop light If NG replace stop and brake switch CC 11 CLUTCH SWITCH Cruise Control System 8 Clutch Switch s A REMOVAL 5912258 18 Disconnect the connector from the switch then remove the switch Ref to CL 38 DISASSEMBLY Clutch Pedal gt B INSTALLATION Install in the reverse order of removal C INSPECTION 5912258 10 G6M0184 Check continuity between clutch switch terminals Tester con Specified nection condition Released 1 2 Continuity Depressed 1 2 No continuity Switch Pedal
4. OFF 3 5 No continuity main switch ON 3 5 Continuity S6M0092A If NG replace cruise control main switch 4 Remove main switch by pushing it outward B INSTALLATION gt Install in the reverse order of removal S6M0093 CC 9 CRUISE CONTROL COMMAND SWITCH Cruise Control System 6 Cruise Control Command Switch 5912497 REMOVAL 5912497 18 WARNING Before servicing be sure to read the notes in the AB section for proper handling of the driv er s airbag module lt Ref to AB 3 CAUTION General Description gt 1 Set front wheels in straight ahead position 2 Turn ignition switch OFF 3 Disconnect battery ground cable from battery and wait for at least 20 seconds before starting work 4 Using TORX BIT T30 Tamper resistant type loosen two TORX bolts which secure driver s air bag module H5M0662A 5 Disconnect airbag module connector on back of airbag module 6 Remove horn switch from steering wheel as shown S6M0095 7 Disconnect horn and cruise control command switch connector then remove cruise control com mand switch S6M0096 B INSTALLATION gt Install is in the reverse order of removal C INSPECTION 5912497 10 CE B6M1406 Check continuity between cruise control command switch terminals Tester con Specified nection condition ON 1 2
5. 2001 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION HVAC SYSTEM HEATER VENTILATOR AND A C AIRBAG SYSTEM SEAT BELT SYSTEM LIGHTING SYSTEM This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles This manual includes the procedures for maintenance disassembling reassem bling inspection and adjustment of com ponents and diagnostics for guidance of experienced mechanics Please peruse and utilize this manual fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition When replacement of parts during repair work is needed be sure to use SUBARU genu ine parts WIPER AND WASHER SYSTEMS ENTERTAINMENT COMMUNICATION SYSTEM GLASS WINDOWS MIRRORS BODY STRUCTURE INSTRUMENTATION DRIVER INFO IDI SE SECURITY AND LOCKS SL SUNROOF T TOP CONVERTIBLE TOP SR SUNROOF EXTERIOR INTERIOR TRIM EXTERIOR BODY PANELS EB CRUISE CONTROL SYSTEM CC All information illustration and specifica tions contained in this manual are based on the latest product information avail able at the time of publication approval FUJI HEAVY INDUSTRIES LTD G8050GE6 CRUISE CONTROL SYSTEM CC Te General Descriptions sorte bloss Ee a 2 Actuator Turbo Model
6. hen repairing the radio control module and other parts with memory functions make note of the memory before disconnecting the battery ground cable All memory will be erased e Reassemble parts in the reverse order of disas sembly unless otherwise indicated e Adjust parts to specifications specified in this manual e Connect connectors and hoses securely during reassembly e After reassembly ensure functional parts oper ate properly C PREPARATION TOOL 1 GENERAL TOOLS 5912001 1701 TOOL NAME REMARKS Circuit Tester Used for measuring resis tance and voltage CC 4 ACTUATOR TURBO MODEL 2 Actuator Turbo Model s A REMOVAL 5912753 18 CAUTION e Be careful not to apply excessive load to the wire cable when adjusting and or installing otherwise the actuator may be deformed or damaged e Do not bend cable sharply with a radius less than 100 mm 3 94 in otherwise cable may bend permanently resulting in poor perfor mance e When installing cable be careful not to sharply bend or pinch the inner cable otherwise the cable may break 1 Remove clip bands from cruise control cable 2 Loosen nut which secures cruise control cable end to throttle cam and then remove cable from throttle cam A S6M0088 3 Remove actuator attaching bolts 4 Remove actuator while disconnecting connec tor Cruise Control System B INSTALLATION zw Install in the reverse o
7. rder of removal Tightening torque 7 4 0 75 kgf m 5 4 ft lb NOTE A Must be adjusted when cable end outer is fixed in place so that gap between throttle cam and lever is 0 1 mm 0 0 04 in Must be attached while throttle cam is being pulled by wire cable B Must be coated evenly on cam end inner con nection C Cover must be inserted securely until tip of cable touches cover stopper O C T e A B6M1213A CC 5 ACTUATOR TURBO MODEL Cruise Control System C INSPECTION 5912753 10 B6M1568 Measure resistance between cruise control actua tor terminals Approx 5 Approx 5 Approx 39 If NG replace cruise control actuator CC 6 ACTUATOR NON TURBO MODEL 3 Actuator Non turbo Model 5912754 REMOVAL 5912754 18 1 Remove air intake chamber S6M0007 2 Remove air intake chamber stay 3 Remove clip bands from cruise control cable S6M0087 4 Remove cruise control cable end from throttle cam S6M0088 Cruise Control System 5 Disconnect cruise control vacuum hose from intake manifold S6M0089 6 Remove actuator attaching bolts 7 Disconnect connector from actuator then remove the actuator S6M0090 B INSTALLATION Install in the reverse order of removal Tightening torque 7 4 N m 0 75 kgf m 5 4 ft Ib CAUTION When inserting
8. vacuum hose to intake manifold apply sealant to the fitting hose Fluid packing THREE BOND 1105 or equivalent CAUTION e Be careful not to apply excessive load to the wire cable when adjusting and or installing otherwise the actuator may be deformed or damaged e Do not bend cable sharply with a radius less than 100 mm 3 94 in otherwise cable may bend permanently resulting in poor perfor mance e When installing cable be careful not to sharply bend or pinch the inner cable otherwise the cable may break CC 7 CRUISE CONTROL MODULE Cruise Control System 4 Cruise Control Module A REMOVAL 8912500A18 1 Remove front pillar lower trim S6M0097 2 Disconnect connector from cruise control mod ule 3 Remove bolt then remove cruise control mod ule fF S6M0098 B INSTALLATION sss Install in the reverse order of removal CC 8 CRUISE CONTROL MAIN SWITCH Cruise Control System 5 Cruise Control Main Switch C INSPECTION s0 A REMOVAL Turbo Model 5912498 18 2 1 1 Remove screws and clip from instrument panel Be 213 lower cover 2 Remove panel lower cover Non turbo Model S6M0091 3 Disconnect connector from cruise control main Switch S6M0520A Check continuity between cruise control main switch terminals Ps NN Switch position Tester connection xa eid E control
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