MEYERCORD - United Silicone, Inc.
Contents
1. GLUE TANK REGULATOR R 4 GLUE TANK 15 16 CLOSER ELECTRICAL BOX Located under closer U i y udi Ex lt d P 444 Y Ng Motor on off toggle switch CLOSER ELECTRICAL SCHEMATIC 14 3 imo YOLDIN imo lif dvd 1 Lif 4 13 WS O10 41 W LOZ JOA0 F Sd DIL TITLE t Sd ooz SOA F 092 Ose OFZ Ore 022 Ol 00 105 00 JOA rE 2g L20d 4 1 20d av orl Ll S Av130 v OZ e X v L3 2 ogl HHO o i T oS L 4015 1915 OLOW YOLOW GIA L M5 sini Y ul 4 Oll _ 001 8 NIN ee 17 COLD GLUE APPLICATION Ik f 4 y a n The binks 83Z pressure tanks are designed as a pressure container to supply cold glue at a constant preset pressure up to a maximum of 80PSI these tanks include stainless steel wetted parts a stainless steel lid and polyethylene liner allowing use with water borne materials WARNING Pressure relief procedure High pressure can cause a serious injury Pressure is maintained in a pressure tank after the system has been shut down Before attempting removal of fill plug or cover pressure must be relieved using the following steps 1 Turn off the2. K n u La ie Bas ESE or gt m C y T E 1 ue LL Eee LESE LESE LR p WE E O A RITE FEN SA RE oem As an operator you will working with the 120 stamp line day after day Your work will be easier more pleasant and trouble free if you make a special point of getting acquainted with it You will be surprised how quickly you can learn to make simple adjustments which are occasionally necessary for proper transfer of stamps The purpose of this line is to apply Meyercord Fuson Tax Stamps efficiently on cigarette cartons ranging in size from regulars through 120s Unopened cigarette cartons are fed into the system first passing through the automatic opener where the carton flaps are opened and folded back The cartons next enter the stamp machine where heat and pressure transfers the tax stamps to the cigarette packages Once the stamps are fused to the packs the cartons pass through to the pneumatic closer which applies glue to the large carton flap and reseals the carton flaps using pressurized air They are then put back in the case and readied for shipment OPENER STAMPER ALIGNMENT When the M120 Stamp Line is shipped to a location the opener will already be mounted to the stamper However it may be necessary to readjust the alignment when installing this equipment The Opener and Stamper are joined by
3. W 35 FIBER SENSORS The glue nozzle and the small air jet are triggered when a carton passes through the light beams which are emitted from fiber units as shown on the next page The plate where these fiber units are mounted is located adjacent to the glue nozzle The keyence fiber sensors are located adjacent to the motor and can be accesses by opening the smaller access panel which is above the motor On top of these sensors there are two fiber optic cables One for transmitting a light signal and one for receiving the light signal as shown below m Note v If either the Glue jet or the Small air jet doesn t fire when a carton passes through their associated light beams first verify that the tranmit and receive fiber iy units are in alignment While observing the light beams the plate that the transmit units are mounted on can be loosened and agjusted slightly to properly align The Preset value should always be approximately 4X greater than the Current value as shown here This applies to the keyence sensor for the glue jet Current value as well as the sensor for the small air jet If this value is not great enough than its associated output device will not respond To increse this value carefully push the lower Manual button manual button until this value is sufficiently raised decrease i Manual button i increase M P oes M
4. dii 6 z NPA AA CB1 C 15 amp breaker MT breaker 208 380 MEME 162 244 ji TS gt 147 625 8 breaker 162 255 NOTE The range for the timer relay should be set at 1 10ths and the setting for the iron s dwell time should be set between 28 3 sec onds as shown on the TR1 timer relay timer relay 207 949 m 25 100 200 300 400 500 700 800 900 1000 26 ELECTRICAL PANEL SCHEMATIC COMPONENT AND PART NUMBER CORRELATION Item Label Qty Part Number Description CB 1 1 162 244 Breaker 15A 250VAC Push Reset CB 2 1 162 299 Breaker 8A 250VAC 120VAC POWER IN CB 3 2 208 380 Breaker 2A 250VAC Push Reset uode F 1A 1 321 524 HOLDER Fuse 3AG DIN Twist F 1B 1 168 261 Fuse 2A 250V 3AG FAST T IRON 1 IRON Heater M120 M 1 1 207 554 Motor 1 12hp 48YZ frame 115vac 1 7A PB 1 1 184 618 SWITCH 15AMP 1 L1 PL 1 1 197 279 312 Bulb Holder and Cover for Heater Light PS 1 1 180 262 SENSOR 18MM SIZE SW 1 2 3 3 147 625 Switch DPST 15A 120VAC SV 1 1 207 532 VALVE 3WAY 1 4NPT Solenoid 120VAC Br us TC 1 1 207 455 Assembly Infrared Temp Controller ad 1 12 TR 1 1 207 949 Relay
5. pue J ddn au Jey os epis si uo u yoiq eq SM J9S sseJq OM y Bunoeuuoo dens sseJq y 93oN 7777 968 791 ued Syed 18A03 jU01j 129 91 Med 158199581 xsjdnp ST MO IB LHM vou 9 O34 NOLLO3NNO2 438019 H3MOd E 8 061 Hed E51158 3 ONOT S er 3HIM 6v1 88 L2 SNOT 9 SNO1 F g LINGNOD SHIM 8L LINGNOD 3 18IX3 14 NI SHIM SMY FL HOLON 935010 OL 0 SNOT 0L SHIM 0L 0 4 05 H3MOd OL ee NS 6Z9 r9L LHVd H3NIV L33 JHM LdN 8 ZOZ POl LYWd HOLO3NNOO OMY r M3HOS r PLL POL LYVd HOLO3NNOO Tv L3lIN 338930 06 V 2 991 Med jesmo The M120 Singlewire Loom 208 345 functions in the same manner as the standard Singlewire Loom 156 205 except that the pneumatic closer power will remain on when the angle table switch or the loom s power switch is turned off To remove power from this closer simply push in its red E Stop button 11 EXTERNAL CONNECTIONS k Closer air supply Closer power plug Aa 1f c sss NEMA 5 15P e Single wire loom plug Qu 7 NEMA L5 30P k e TON NOTE Customer is to supply clean dry air at two inlets The inlets are sized at 1 4 NPT Bo
6. Manual Shut off Lo EE e Valve Rocker and Gate COMPONENT AND PART NUMBER CORRELATION Qty Part Number Filter Regulator 207488 Valve Rocker and Gate 207543 Description Rotary Actuator for RockerAsmbly ASSEMBLY REG FILTER 125psig 1 4NPT M120 Assembly VALVE 3WAY 1 4NPT Solenoid 120VAC Assembly Regulator Precision High Flow Cylinder 3 4 Bore 1 2 Stroke MOTOR Pneumatic Rotary Vane Cylinder 1 2 Bore 1 Stroke ROCKER ADJUSTMENT NOTE When adjusting the rocker the rocker must be in the down position Hold reset button when adjusting the downward travel and up when adjusting the upward travel 1 Turn Stamp machine main power OFF 2 Set the stamp line height to REG position 3 Place REG calibration block under the next iron pad to come down over the stamp machine trough 4 Using a 9 16 wrench loosen the two locking nuts which secures both adjusting screws on the rocker cylinder 5 Turn on the MAIN power and MOTOR switches on the stamp machine 6 Press and hold the RESET button and observe iron contact with the calibration block T f the iron needs to travel down further to make more positive contact with the calibration block use a 3 16 allen wrench to turn the lower adjusting screw counter clockwise while the iron is still in the down postion to lower the rocker s do
7. WW a he M 120 Jli um E e Stamper 27 GENERAL Stamping Speed 90 cartons per min Gross Weight 680 LBS Electrical Requirements 120VAC 30 Amps Dedicated line Air Requirements 100 PSI 10 SCFM MAIN FRAME DIMENSIONS Length 125 Height 53 Width 40 INSTALLATION REQUIREMENTS ELECTRICAL To assure a correct and safe operation the following electrical service must be provided according to specific line configurations A minimum Service Access Clearance of 18 must be maintained around all equipment Stamp Machine Configurations M 120 W Hot glue 120VAC 30 Amp circuit conforming to local codes must be connected to a NEMA L5 3OR receptacle A separate 125 VAC 15Amp circuit must be connected to a NEMA 5 15R receptacle for the hot glue applicator These receptacles must be installed within 5 feet of the equipment and must be dedicated circuits do not connect any other electrical devices to these circuits Approximate installation time under normal conditions is 4 hours M 120 W Cold glue 120VAC 30 Amp circuit conforming to local codes must be connected to a NEMA ZL5 3ORH receptacle This receptacle must be installed within 5 feet of the equipment and must be dedicated circuits do not connect any other electrical devices to this circuit Approximate installation time under normal conditions is 4 hours KNOW YOUR EQUIPMENT IS AO oa um z m 0 B a
8. closer main air cut off valve This valve is located on the bottom of the closer pneumatic panel where the air line connects and should be red or orange colored 2 Bleed off in the tank by pulling the ring the safety valve located on top the tank until the pressure gauge indicates 0 PSI 18 Glue level FILLING THE GLUE TANK Always relieve all air pressure in the tank before loosening thumbscrews Open the main air supply valve locate on pneumatic panel and Pull the ring on the safety valve until the pressure bleeds down and the pressure gauge indicates 707 PSI Loosen thumb screws tip lid clamps back and remove lid assembly Pour cold glue into the tank to within 2 below the rim Replace the lid assembly and tighten clamps and thumbscrews securely Restore pressure only after lid is securely tightened down 19 REORDERING GLUE TO REORDER GLUE CALL 630 682 6200 Cold Glue Liquid Adhesive 208 367 Keep trom freezing Hot glue chips 168 6 STAMP TEMPERATURE CONTROLLER Located under stamper Bes vicis EL gt E Raytek infrared controller Heat detector for iron EI x N 207 729 En oc Gad 7 Heat sensor cable Watlow temperature controller x Lodi 207 850 Solid state iron relay 208 004 Thermo coupler wire 207 971 Cono p
9. IN MEYERCORD 120 Stamp Line Installation Service Manual 322 998 Information Orders amp Technical Support 1 800 639 3799 The Meyercord Company reserves the right to make necessary alterations in the machine specifications to meet customer requirements Some illustrations and information in this manual may not exactly match in detail each machine The contents of this manual have been prepared to help you install and understand the machine you have just received Keep this manual available for quick reference After reading the following manual you should be able to setup inspect and operate your M120 stamp line Caution Do not remove or override any safety guarding from this machine The guarding has been provided to protect your personnel from moving machine parts which can cause serious injury 1 2 Important Phone Numbers Information Orders amp Technical Support 1 800 639 3799 Revenue Service Fax 1 630 682 6365 Parts Dept Fax 1 630 682 6353 This documentation is protected by United States copyright laws Copyright 2003 by The Meyercord Company All rights reserved Reproduction of material is strictly prohibited without written permission The Meyercord Company 475 Village Drive Carol Stream IL 60188 Printed in the United States Table of Contents otamp line specifications Installation requirements Electrical Know your equipment Opener to stamper alignment Opener to stamper coupl
10. Timer 24VDC 240VAC 8A o 1 o gt owe CB 2 UJ PL 1 m TC 1 Temperature Control RED WHT b O Box 20 20 n e GND IRON WHT i m CB 3 Re 1 BRN X BLUE NEU BLK Iy A2 e A1 TR 1 TIMER 15 RELAY 18 e e gt PB 1 SV 1 RESET START UP PROCEDURE Turn on power switch MAIN located on stamp machine control panel Turn on HEATER switch located on stamp machine control panel Adjust heat to appropriate temperature using the Watlow temperature controller located under the stamp machine on the front of the electrical box cover To set the heat level press and hold the SET button then push the appropriate up down arrow to adjust to the correct temperature Then release the SET button Open main colored air valve under the stamp machine to allow air supply to energize the stamp machine s pneumatic components This control valve can be found where the main air hose connects to this unit The main air regulator for the stamp machine should be adjusted for 95 psi The second regulator which governs the pressure roller cylinders should be adjusted for 20 psi when a new stamp roll is used Open the main colored air valve on the closer to allow air supply to energize the closer pneumatic components This control valve is located on the bottom of the closer pneumatic pane where the main air supply hose connects to this unit The glue tank air gauge lo
11. a universal coupler which is used when two adjoining shafts are slightly offset The set screws which secure this coupler need to be loosened prior to aligning the opener and stamper troughs When you are adjusting the vertical positioning of the opener trough to mate with the stamp trough the 4 yoke mounting screws which are secured to the stamper need Stamp trough When you are adjusting the horizontal position of the opener trough to mate with the stamp trough The 4 yoke mounting screws which are secured to the opener need to be loosened set screw Universal coupler 207 356 NOTE Don t forget to retighten the coupler after aligning the opener with the stamper Opener yoke mounting screws OPENER TO STAMPER COUPLING Stamp eccentric positions when using the universal Universal Coupler INE ki eccentric positions when using the universal M es 4 ATTACHING THE CLOSER The pneumatic closer should be shipped with stamper mounting bracket assembly 322 327 already attached to its frame When loosened this bracket is free to move up down if necessary The stamp machine frame already has pre drilled holes located so the two units can be brought together and secured with the hardware provided 10 SINGLE WIRE LOOM 80 LeVd INOO 1 38IM OCL IN ejeJedes e se uonouni
12. cated on top of the glue tank should read 60 psi Adjust if necessary Pull out the red E stop switch mounted on the closer frame Press the green power ON button to activate the closer If the yellow power ON light doesn t light depress this button at this time 7 Thread stamp roll then turn on MOTOR switch located on the stamp machine front panel 27 M120 OPERATION Please note that the cartons need to be placed on the in feed tray with the small flaps facing toward the opener 28 ROLLERS The B rollers are adjusted by turning the large adjusting wheel so the rollers move outward and away from the stamper for larger cartons or inward and toward the stamper for smaller cartons This adjustment affects the carton s position in the stamp machine and ultimately the stamp placement on the packages Use just enough pressure to properly feed the cartons Excessive or inadequate pressure will cause stamping problems A ROLLERS The rollers introduce cartons to the opener and squeezes the cartons forming a bow in the top of the flaps SO it will properly feed into the opener horn Adjust the wheel until you see a slight pucker in the carton flaps 29 HORN ADJUSTMENT The opener horn is the device that opens the carton flaps The small knob directly above the horn changes the horn height in relation to the carton To establish the proper height open one carton and place it under the horn W
13. e desired temperature the emissivity setting of the Raytek MID infrared sensor may be adjusted to close this gap The emissivity of a surface is dependent upon several factors including but not limited to material finish reflectivity and surrounding bodies Please note that dirt carton dust or other obstructions on the lens of the infrared sensor may interfere with an accurate temperature reading Keeping the lens clean is important one may clean the lens with clean dry compressed air and a clean non abrasive cloth dampened with distilled water any sensor with len s debris not removable by these two means should be sent back to the manufactur er for professional service and calibration 22 RAYTEK CONTROLLER ADJUSTMENT RAYTEK Open the door of the Temperature control Box Locate the Raytek MID enclosure The cover is labeled Raytek Thermalert MID Remove the cover by removing 4 phillips screws in the 4 corners of the enclosure Locate the small LCD display in the upper right corner of the circuit board in the enclosure Locate the small push buttons one red and 2 black below the LCD display 6 Push the red left button to step through the menu of variables available Specifically press the red button 4 times to get to the LCD display beginning with the letter E for emissivity the numbers after the E is the value for emissivity it is adjustable at this point Press the right black button t
14. hen adjusted properly the toe on the leading edge of the horn should rest lightly on the top surface of the cigarette packs This setting may need changing from time to time to compensate for variations in same carton sizes from different manufacturers 30 M120 OPERATION HEIGHT ADJUSTMENT Moving the handle up or down enables you to adjust the trough height for the various sizes of cigarettes such as Regular Box King 100 s and 120 s The adjusting handle acts as a pointer and indicates the correct setting for the cigarette size you wish to stamp Hemember as you switch from one cigarette size to another you will need to change this setting 31 32 M120 OPERATION As the carton enters into the stamp machine it trips the photo eye which activates the gate cylinder to extend and release the gate Approximately the same time the rocker cylinder activates and rotates the rocker downward to apply the cigarette stamps the next carton entering the stamp trough will push the first carton through the expeller at which time the gate will close and the cycle begins again Left Pressure Roller Cylinder p p Right Pressure Roller Cylinder Gate Cylinder 18 psi 90 psi gt lt O Regulator y Pressure Roller 00psi Hs E Pd Filter supply Regulator
15. ing Attaching the closer M120 Single wire loom External connections Closer pneumatic panel Pneumatic diagram Closer electrical control box Closer schematic Cold Glue Application Filling glue tank Reordering Glue stamp temperature controller Raytek Controller Adjustment Temperature controller schematic otamper electrical panel Electrical panel schematic 10 11 12 14 15 16 17 18 19 20 21 23 24 25 26 Table of Contents Start up procedure M120 operation Rocker Adjustment Threading the Stamps Keyence Fiber Sensors 28 32 33 35 36 STAMP LINE SPECIFICATIONS Before running this equipment become familiar with the controls and know how to properly operate it Before cleaning inspecting or adjusting your equipment turn off the drive motors and make absolutely sure all belts and moving parts have stopped Dont reach into the stamp machine while the power is on If you should accidentally activate the carton sensor the machine will cycle If you must push a carton through the stamp machine use an old stamp roll core or stick Remember to keep your hands clear of the stamp iron when the machine is in the running mode Never operate the stamp equipment without proper guards plates or safety devices in place Finally do not allow untrained or unauthorized individuals to operate the equipment Ld p TP L LB Pneumatic a Closer
16. o increase the emissivity value or press the left black button to decrease the emissivity value Raising the emissivity value will reduce the temperature read out on the controller s display Adjust the emissivity value so the displayed temperature on the controller is the desired temperature The controller will attempt to get this displayed temperature to its setpoint during operation 23 TEMP CONTROLLER SCHEMATIC L1 9 99 12 O m 100 20 111 IRON SSR 113 110 SSR 1 Ce lt STAMP IRON co 3 4 1 2A 121 7 TEMP 8 120 4 CNTRLR 168 184 Jer TC 1 WATLO W 935A TC 2 O AT 350 A1 WHITE A24 RED 2A a 141 AC 168 261 TO Power Supply DC OVDC 200 201 07 INFRARED PRO BE vpc RAYTEK GND ji INFRARED GND MID OUT A1 A24 Al AND A2 ARE THE POSITIVE AND NEGATIVE WIRES OF THE THERMOCOUPLE CONNECTION WIRE BETWEEN THE CONTROLLER AND INFRARED SENSOR BOARD 24 STAMPER ELECTRICAL PANEL eee PL1 SW2 sw3 SW ji PB heaterbulb 15A ES 15A 15 m sa motor sw heater sw T 147 625 197 279 main sw switch Y 147 625 184 618 Z Nm 4 P PM
17. ode button output selector keyence Digital fiber Sensor 36 5 Small air jet _ For large flap receiver The light beams must be pointed directly toward the receivers to properly function transmit TI Glue jet 3
18. p he paper around next pressure ro episu apis juoJj y apisul y oj dn seuil sdwiejs JO MOJ 75 ay nun aded y jing 2 Jej o 5219 y 1epun pue 4 y 49101 94 eu Jaded y 5524 815 y ssed until the first ro p g over the f ugh B and under th eu 40 do y 40 snui J ded 2102 Ya y Jsuiebe 15 JoJ duiejs ay Jey SI 3 SJ PJOY 2109 OM pl eu pue SI OS 0 duue S eo n st 9J09 s 01 duiejs y uesu hePtwo core hold the left core ho The paper firmly between t top of the roll important that 8100 7 QUIYOELU eu Japjoy 8100 au JO qouy eu bBuijind Ag uesuJ euigoeui y ul pepeaiuu Jis jeded pjo Aue 5 ay 340 uan uogej ejsui eJojoeg y Jopjou a109 y y Aq eu y 45 seded pjo Aue 5 440 uun uonejejsui eJojeg duiejs
19. th air supply hoses should be terminated with 1 4 Industrial quick disconnect female couplers 12 13 CLOSER PNEUMATIC PANEL Located under closer Barrel manifold Small air jet for the __ large carton flaps Large air jet for the small carton flaps teed Eee Manual valve for all air jets Glue tank air supply Shut TETTE valve for glue tank PNEUMATIC DIAGRAM MANIFOLD VALVE MANIFOLD V 1 REGULATOR MANIFOLD R 1 v FILTER REGULATOR AUTO DRAIN FR 1 COALESCING FILTER FC 1 A MANUAL VALVE WITH LOCK OUT MV 1 IN HOUSE AIR lt x Optional Compressor SMALL AIR JET LARGE AIR JET En NM VALVE SMALL AIR JET V 2 REGULATOR SMALL AIR JET R 2 MANUAL VALVE FOR ALL JETS MV 2 MANUAL VALVE FOR GLUE TANK MV 3 ITEMS WITHIN DASHED BOXES ARE NOT ON PNEUMATIC PANEL J VALVE LARGE AIR JET V 3 REGULATOR LARGE AIR JET R 3 GLUE GUN VALVE SPECIAL WITH GUN V 4 tC AIR RESERVOIR X T 1 T 2
20. ue 1 p mpa se for ssr relay bhes _ NICE mn m j 1 an ne L s 4 L i t p rm 7 f a a ci 1 mm ERG 1 af dr aa E eit 3 4 i a AIET EOM 405 LJ a h S iat E gt rl 5 LI a i TA O A pa lm 45 1 Seta k m sa Li Tr aj I f een I Fata P 4 R iii W T ha TM A L CN pu 1 Ec eI i al d a L i E 24VDC power supply 207 839 RAYTEK CONTROLLER ADJUSTMENT M Stamp Machine Digital Temperature Controller Matching Iron Temperature to Displayed Controller temperature RAYTEK MID INFRARED SENSOR ADJUSTMENT With a target area of the iron blackened and located at the cold end of the iron there exists a gap or offset between the desired displayed temperature and the actual temperature of the target area Also there may be a gap between the displayed temperature on the controller and the temperature measured by a reliable thermocouple based meter If an adjustment is desired to narrow the gap between the displayed controller s temperature and th
21. wn postion Turn this screw clock wise if too much down travel or pressure exists 8 After sufficient downward pressure is achieved release the RESET button and tighten the locking nut on the lower adjusting screw You may have to hold the adjusting screw steady with the allen wrench while tightening its locking nut 9 Press the RESET button several times and observe the upward travel of the rocker assembly If the peg roller does not advance after cycling the unit three times the rocker may not be traveling up high enough Using the 3 16 allen wrench turn the upper adjusting screw counter clockwise to raise the rocker higher so the pinned ratchet engages on the gear pawl assembly 33 Hold the RESET button when adjusting the downward pressure on the calibration block Upper adjusting screw Locking nut l to increase to decrease the 87 upward travel Mh ROTARY cm 350 08 nmm screw Used to increase or to decrease the downward travel Locking nut 34 THREADING THE STAMPS sB d uo dn pjnous y ui sejou ay 4 4ejJo4 eunssaud jxeu y ujeeueq pue Jejou Bad saded y deJM 3 1e 04 Bed pue q 49 04 ue eu pue syeys 28 4 OM eu u wg q Jaded d ay peasy r should line up con between the twc etween the tan roller Vra
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