mixer manual
Contents
1. 9 MAX 7 6 6 19 0 15 On A E SEE DETAIL A F CPLG BOLT DIA 1 516 retire i Lm DETAIL ALTERNATE COUPLING CONSTRUCTION Selve SEE NOTE 16 D 6 8 5 1 4 17 0 13 1 4 A BAFFLE WIDTH MODEL I TANK SIZE XDQ 30 XDQ 43 XDQ 87 XDQ 117 XDQ 174 XDQ 230 XDQ 350 P XJQ 30 XJQ 43 XJQ 65 XJQ 87 XJQ 117 XJQ 174 XJQ 230 XJQ 350 ADJUSTABLE CERTIFICATION This drawing when used in conjunction with the attached specification sheet for LIGHTNIN LIGHTNIN Order represents certified dimensions 2001 LGHTNN MANTENANCE AND SERVICE MANUAL CERTFED DMENSDN DRAW NG FOR DRAW NG T 1986 SHEET 1 of 2 LIGHTN AND XJQ SERES M KERS ESHED AngularO ff CenterM ountng REVBED 2 6 1 ALLDMENSDNS N NCHES XDQ orXJQ 30 thm 117 XDQ orXJQ 174 thm 350 7 32 8 14 ks A 1 34 SHORT OFFSET FORAR MOTOR UNITS i REFER TO DS T 85 ps m lt LONG gt OFFSET TANK SEE 4 11 16 M TG HOLES N TOP FLANGE REFER TO SHEET 20F 2 OF CHANNELS FOR M KER POSTDNNG DMENSDNS2. 9 EACH WEEKS 43 C HEX KEY WRENCH FOR CHUCK 1 127210BPF 46 MOTOR SHAFT KEY 1 114196STL UNITS WITH ANGLE RISER amp FLEX MOUNTS 47 LOCKWASHER 4 112207CPS 48 HEX HEAD CAP SCREW 4 100159CPS 49 HEX NUT 4 107010CPS 50 PLAINWASHER 4 112012CPS UNITS WITH ANGLE RISER NO FLEX MOUNTS 47 LOCKWASHER 4 112206CPS 48 HEX HEAD CAP SCREW 4 100147CPS 49 HEX NUT 4 107008CPS 50 PLAINWASHER 4 112008CPS 59 WASHER SHAFT SCREW 1 112777STL 60 O RING 1 115766BUN 61 GRIP SPRING LOCKNUT 1 107717STL 100127STL 67 R HEX HEAD CAP SCREW 4 100127316 4 112205STL 68 R LOCKWASHER 112205316 4 107004STL 69 R HEX NUT 107004316 81 A PIPE NIPPLE 1 122103BRS 82 A NEEDLE VALVE 1 122910BRS 83 A AIR HOSE COUPLING 1 122704BRS 84 A MUFFLER 1 150000PSP 100 ANGLE RISER ASSEMBLY WITH FLEX MOUNTS 1 802062PSP 102 ANGLE RISER LEFT HAND 1 130015STL 103 ANGLE RISER RIGHT HAND 1 130016STL 105 COVER PLATE KIT INCLUDES HARDWARE 1 801846PSP LUBRICANT STANDARD 2 LB CAN 1 1 123620PSP FOOR GRADE 14 OZ TUBE 2 275255PSP IDENTITY CODE Air Motor C Chuck Construction R Coupling Construction Blank code denotes common parts 1 Ambient temperatuer 50 200 Deg F Recommended spare parts REVISION IT 2046 G PAGE 2 OF 2 LIGHTS PARTS PRICING BOOK SECTION 2 PAGE 33 00 DATE 6 19 07 MIXER PARTS U
3. LLL OM in Da Z7 AL lt D d Fr a AC SA REB AIRS 27 24 48 50 21 25 102 103 100 ANGLE RISER ASS Y FURNISHED ONLY FOR UNITS WITH ANGULAR OFFSET MOUNTING rR Wa 49 SEE DETAIL A WHEN ORDERING PARTS SPECIFY MACHINE SERIAL NO ITEM NO AND DRAWING NO PAGE 51 0 MOTOR DRIVE SHAFT HOUSING CHUCK GRIP BALL BEARING FLEXIBLE MOUNTING OIL SEAL RETAINING RING SNAP RING BRASS WASHER CHUCK WASHER LIMIT PIN CHUCK SCREW SHAFT SCREW LOCKWASHER HEX HEAD CAP SCREW HEX HEAD CAP SCREW SAFETY COVER 2 ANGLE RISER R H ANGLE RISER L H ANGLE RISER ASSEMBLY LOCKWASHER HEX HEAD CAP SCREW WASHER XDQ30 THRU 117 ONLY PLAINWASHER HEX NUT D HEX HEAD CAP SCREW LOCKWASHER MOTOR SHAFT KEY SET SCREW IMPELLER HEX KEY WRENCH NOT SHOWN MIXER SHAFT PART NAME PART NAME DATE 9 30 99 46 59 4 3 MOTOR AND DRIVE SHAFT ASSEMBLY MODELS XDQ 30 THRU 117 ONLY 42 DETAIL A ALTERNATE COUPLING CONSTRUCTION ITEMS 8 11 18 21 amp 34 NOT FURNISHED HARDWARE ITEMS 47 48 49 amp 50 FURNISHED ONLY FOR UNITS WITH ANGLE RISERS SAFETY COVER FURNISHED NOT SHOWN SEE IT 1989 FOR DETAILS ISO 9001 CERTIFIED O LIGHTNIN 1999 ALL EQUIPMENT DESIGN AND APPLICATION DA
4. NOTES REFER TO ORDER SPECIFCATDN SHEET FOR A MODELNUMBER AND MOTOR HORSEPOW ER B SHAFT DAMETER AND FULLLENGTH ADJUSTABLE C SHAFT CONNECTDN STANDARD CHUCK OR ALTERNATE COUPLNG CONSTRUCTDN D QUANTITY AND SZE OF MPELLERS E IF LOW ER MPELLER E EQUPPED W TH STABILZER KER SUPPORT CHANNEL SEE FURN BHED BY BHTN N TANKS UP TO AND NCLUDNG 8 FEET 4 X 7 258 TANKS OVER 8 FEET 6 X 8 28 M KER W EGHT CAN VARY W MOTOR CHARACTER 8 SHAFTAND MPELLER SELECTDN DMENSDN A S MAXMUM CAN VARY SLGHTLY DEPENDING ON MOTOR ENCLOSURE CONDUIT BOX NOT NCLUDED W EXPLOSDN PROOF MOTOR REFER TO SHEET 20F 2 FORMNMUM DAMETER OPENNG REQUIRED TO PASS M PELLER W HEN DETACHED FROM SHAFT XDQ 30 XDQ 43 Ee amp 14A6DA XDQ 87 MEL MOUNTING HOLES XDQ 117 ANGLE RBER XDQ 174 BASE DETAL XDQ 230 XDQ 350 XJQ 30 F CPLG BOLTDA 43 XJQ 65 XJQ 87 XJQ 317 XJQ 174 DETAL A ALTERNATE COUPLNG XJQ 230 CONSTRUCTDN SEE NOTE 10 XJQ 350 CERTIFIATDN Ths draw ing when used n conjunction wih the attached specification sheet for LGHTNN LEHTNN Order represents certified din ensbns 2001 LGHTNN MANTENANCE AND SERVK E MANUAL DRAW NG IT 1986 SHEET 2 of2 BSUED 3 15 83 REVBED 42 3 XDQ am
5. PART NAME PART NAME PAGE 69 0 DATE 5 1 00 46 4 I 59 3 MOTOR SHAFT AND PINION ASSEMBLY MODELS XJQ 30 THRU 117 ONLY 42 DETAIL A ALTERNATE COUPLING CONSTRUCTION ITEMS 8 11 18 21 amp 34 NOT FURNISHED NOTES D HARDWARE ITEMS 47 48 49 amp 50 FURNISHED ONLY FOR UNITS WITH ANGLE RISERS 2 SOLD IN SETS ONLY SAFETY COVER FURNISHED NOT SHOWN SEE IT 1989 FOR DETAILS ISO 9001 WHEN ORDERING PARTS SPECIFY MACHINE SERIAL NO ITEM NO amp DRAWING NO CERTIFIED O LIGHTNIN 2000 ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHTTSN MIXERS AND AERATORS ASSEMBLY DRAWING XJQ GEAR DRIVE OPEN TANK MIXER DRAWING NO L 16717D LIGHTN M GENERAL INSTRUCTIONS LIGHTNIN XJQ 30 THRU 350 SERIES OPEN TANK FIXED MOUNT MIXERS SECTION 1 INITIAL INSPECTION SHIPPING ARRANGEMENTS AND STORAGE 1 1 As soon as you have uncrated your mixer check it for shipping damage and report any damage immediately to the carrier and to our factory 1 2 Mixer and impellers are packed together The mixer shaft is packed in a separate container 1 3 Do not remove wrappings or protective coatings if the mixer is to be stored before it is placed in operation Store the mixer in a
6. 168 4270 21 1738 435 135 3430 24 610 13 34 350 90 2285 180 4575 22 7A6 18 3 8 470 144 3660 25 1 2 650 14 3A 375 96 2440 192 4880 23 78 19 9 16 500 154 3910 27 1A 690 15 3A 400 102 2590 204 5185 2538 203 530 162 4115 28 5 6 730 16 9 16 420 108 2745 216 5490 p6 13 16 21 15 6 560 171 4345 30 3 6 765 17 7A6 445 114 2895 228 5795 285 16 23 3 6 590 180 4575 31 34 810 18 5 16 465 120 3050 240 6100 29 3A 24 38 620 NOTE CONSULT FACTORY FOR TANK DIAM ETERS OR DEPTHS NOT LISTED MINIMUM DAM M PELLER ETER OPENING REQUIRED TO PASS EN DETACHED FROM SHAFT M PELLER DA MNMUM OPENNG N MPELLER DA MNMUM OPENNG N 3 25 2 10 0 7 34 34 258 112 8 34 38 3 118 9 14 45 3 12 12 8 10 52 4 13 6 10 5 59 4 58 151 11 3A 63 4 78 156 12 14 68 5 14 17 0 13 14 76 6 190 15 CERTIFIATDN This ounting data when used in conjinction wih the din ensbn draw ng and oxderspecifcatbn sheetforthe LGHTNN O rderNum berl amp ted on Sheet1 2 represents certifed dm ensbns LEHTNN 2001 LIGHTIN N S
7. The upper end of the drive shaft is closely fitted to the motor shaft Therefore to separate the motor 41 and housing 36 tap evenly around the upper edge of the housing with a mallet f On XDQ 30 thru 117 models the motor shaft key 46 is lightly cemented in the motor shaft keyway 7 2 Removing Drive Shaft Bearing and Oil Seal from the Housing Follow the procedure outlined above b Use Waldes Truarc No 4 pliers to remove retaining ring 22 c Mount housing motor end upward in an arbor press and press drive shaft 38 through the lower opening of the housing d Turn the housing motor end down and press ball bearing 27 and oil seal 24 downward out of the housing 7 3 Disassembling the Chuck a Remove the limit pin 11 by driving it into the counterbored hole b Remove the chuck screw 8 c Remove snap ring 21 chuck grip 34 and chuck washer 18 from the chuck screw SECTION 8 ASSEMBLY 8 1 Preparing for Assembly a Clean all parts thoroughly b Inspect for the following defects 1 Cracks or damage of the housing 2 Dents gouges or scoring of the drive shaft housing bore and particularly the mating faces of the motor and the housing c Repair or replace defective parts It is good practice to replace an oil seal which has been removed from the housing Apply a small quantity of bearing grease to the housing bore and around the oil seal lip to provide lubrication and to make the
8. Recommended spare parts REVISION E IT 2044 PAGE 1 OF2 LIGHTS PARTS PRICING BOOK SECTION 2 MIXER PARTS For service and repair call 1 888 MIX BEST 1 886 649 2376 PAGE 29 01 UNIT SIZE XDQ 30 XDQ 43 XDAQ 33 DATE 6 19 07 IDENT Gen E DESCRIPTION QTY PART NO EACH eee 82 A NEEDLE VALVE 1 122910888 83 A AIRHOSE COUPLING 1 122704BRS 84 A MUFFLER 1 150000PSP 100 ANGLE RISER ASSEMBLY 1 802062PSP 102 ANGLE RISER LEFT HAND 1 130015STL 103 ANGLE RISER RIGHT HAND 1 130016STL 105 COVER PLATE KIT INCLUDES HARDWARE 1 801844 8 IDENTITY CODE Air Motor Chuck Construction Coupling Construction Blank code denotes common parts Recommended spare parts REVISION E IT 2044 PAGE 2 OF 2 LIGHTNTM PARTS PRICING BOOK SECTION 2 PAGE 31 00 DATE 5 23 07 MIXER PARTS UNIT SIZE XDQ 174 XDQ 230 XDQ 350 XDAQ 300 For service and repair call 1 888 MIX BEST 1 886 649 2376 ITEM ODE DESCRIPTION PART NO PRICE SHIPMENT NO EACH WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Drawing for item no identifie
9. Always keep the motor clean 3 4 Atthe end of the mixing cycle it is good practice to turn off the mixer before the tank has been drained to a level which will result in excessive splashing 3 5 A built in shock load feature is included in the gear drive The grip springs 39 provide a keyless friction drive between the gear and the drive shaft and the springs will slip before the mixer is damaged Therefore if the mixer shaft does not rotate when the motor is turned on remove the motor 41 from the housing 36 and tighten the grip spring locknut 61 securely The table below lists the recommended tightening torque for this locknut If a torque wrench is not available be sure the locknut is tightened sufficiently to prevent grip spring slippage INTERNAL GEAR 30 GRIP SPRING LOCKNUT 61 Ne YE f GRIP SPRING SPACER 37 OIL SEAL 70 SLINGER 71 PINION 31 5 RIP SPRING SET 39 RETAINING RING 22 DRIVE SHAFT 38 CL FIGURE 3 GRIP SPRING ASSEMBLY MODEL XJQ 30 XJQ 43 XJQ 65 XJQ 87 amp 117 XJQ 174 XJQ 230 amp 350 TIGHTENING TORQUE IN FOOT POUNDS 20 20 50 50 125 125 RECOMMENDED TIGHTENING TORQUE FOR GRIP SPRING LOCKNUT TTG TETT TE OVESEN REVISION DATE 3 16 83 LIGHTNIN LIGHTNIN INST NO IT 1997 1 C REVISED 2 26 01 MIXERS AND AERATORS 200 PAGE 3 OF 9 LIGHTN M SECTION
10. THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHTNIN MIXERS AND AERATORS ASSEMBLY DRAWING A 100 IMPELLER ISO 9001 CERTIFIED 0 LIGHTNIN 2000 DRAWING NO L 17875 LIGHTNIN SALES DATA BOOK SEC 3 PAGE 8 20 DATE 10 15 86 ROTATION UU ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHTNIN WHEN ORDERING PARTS SPECIFY MIXERS AND AERATORS DRAWING NUMBER PART NAME ITEM N NUMBER AND SERIAL NUMBER ISO 9001 ASSEMBLY DRAWING N t 160 TURBINE PILOT PLANT TURBINE LIGHTNIN ITEM PART NAME 1986 DRAWING NO L 16844 LIGHTNIN SALES DATA BOOK SEC 3 PAGE 8 00 DATE 6 5 01 ROTATION o T ALL TURBINE DISCS DRILLED FOR 4 5 amp 6 BLADE ARRANGEMENT BLADES MUST BE EQUISPACED ON DISC ALL TURBINE DISCS DRILLED FOR ATTACHMENT OF STABILIZER RING BLADE QUANTITY DEPENDS ON ORDER ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM LIGHT amp NUMBER AND SERIAL NUMBER MIXERS AND AERATORS MA
11. hardware SECTION 5 MIXER OPERATION 5 1 LIGHTNIN mixers are designed to operate continuously at normal or low liquid levels and in air IMPORTANT Variable speed drives sometimes have critical ranges where the unit should not be operated during drawoff or in air These ranges will be indicated on a warning decal at the speed control It is not good practice to operate any mixer continuously when extreme vortexing or surging occurs 5 2 Atthe end of two weeks service check the housing cap screws chuck screw and mounting bolts for tightness 5 3 Dirt on the motor case acts as an insulator to prevent proper cooling Always keep the motor clean 5 4 Atthe end of the mixing cycle it is good practice to turn off the mixer before the tank has been drained to a level which will result in excessive splashing SECTION 6 FLEX MOUNT REPLACEMENT 6 1 The flex mounts can be removed with a long bolt and two pieces of tubing as shown in Figure 4 HEX HEAD CAP SCREW MINIMUM 5 INCHES HEX HEAD CAP SCREW LONG MINIMUM 4 1 2 INCHES T e PLAIN WASHER LONG TUBING PLAIN WASHER 7 8 INCH MAXIMUM TUBING OUTSIDE DIAMETER 1 3 8 INCH MINIMUM INSIDE DIAMETER FLEX MOUNT 25 HOUSING 36 HOUSING 36 TUBING 2 INCH MINIMUM INSIDE DIAMETER FLEX MOUNT 25 PLAIN WASHER PLAIN WASHER m OR PLATE HEX NUT HEX NUT FIGURE 4 FIGURE 5 FLEX MOUNT REMOVAL FLEX MOUNT INSTAL
12. inserted in the coupling half and a bar interlocked between the bolts to prevent the drive shaft from rotating Tighten the four housing cap screws evenly Reassemble the mixer shaft to the unit as described in Section 4 SECTION 9 LUBRICATION 9 1 Your LIGHTNIN mixer has been lubricated at the factory with the correct type and amount of high quality lubricants Lubricant cleanliness is protected by properly designed enclosures 9 2 All mixer bearings are sealed type with contact rubbing seals and are pre packed with lubricant Relubrication of these bearings is not necessary 2 REVISION DATE 3 16 83 LIGHTNIN O LIGHTNIN INST NO IT 1994 2001 C REVISED 2 26 01 MIXERS AND AERATORS PAGE 5 OF 5 LIGHTNIN SALES DATA BOOK SEC 3 PAGE 24 0 REMOVABLE SAFETY COVERS FOR LIGHTNIN FIXED MOUNT TYPE MIXERS ALL MIXERS ARE FURNISHED WITH SAFETY COVERS DO NOT REMOVE DURING OPERATION STOP UNIT AND DISCONNECT POWER SUPPLY BEFORE REMOVING SAFETY COVER RE INSTALL SAFETY COVERS AFTER SERVICING THE UNIT REFER TO THE INSTRUCTION MANUAL FURNISHED WITH YOUR UNIT FOR COMPLETE MIXER PARTS LISTS AND SERVICING INSTRUCTIONS CLOSED TANK MODELS XDC XJC SERIES XJCK AND SXJ SERIES WITH STUFFING BOX 2 VENT HOLES ACCESS OPENING FOR LUBRICATION AND INSPECTION 4 HEX HEAD FASTENERS NOTE THE STUFFING BOX REQUIRES LUBRICATION AT REGULAR INTERVALS REFER TO INSTRUCTION MANUAL FOR COMPLETE DETAILS CLOSED TANK
13. that the thicker edge seats against the shaft shoulder m Place the housing on its side and grease the lips of the oil seals n Hold the internal gear 30 in place in the gear chamber and pass the drive shaft through its bearings as far as it will go into the hub of the gear o With the gear on the end of the shaft turn the housing motor end down and press the shoulder of the drive shaft against the inner race of the ball bearing 27 Turn the housing motor end up Center the internal gear in the drive shaft and install the external ring of the lower grip spring set 39 grip spring spacer 37 and upper grip spring set 39 Both grip spring sets should be installed with the thicker edge of the external ring upward see Figure 7 EE REVISION DATE 3 16 83 LIGHTNIN LIGHTNIN INST NO IT 1997 G 2001 REVISED 2 26 01 MIXERS AND AERATORS PAGE 7 OF 9 LIGHTN M INTERNAL GEAR 30 GRIP SPRING LOCKNUT 61 GRIP SPRING SPACER 37 OIL SEAL 70 SLINGER 71 PINION 31 NS SE _ _ mRIP SPRING SET 39 RETAINING RING 22 DRIVE SHAFT 38 FIGURE 7 GRIP SPRING ASSEMBLY q Apply a thin coat of light oil on the threads of the drive shaft and the bottom surface of the grip spring locknut r Thread the grip spring locknut 61 onto the end of the drive shaft finger tight Rotate the internal gear 30 by hand and at the same t
14. the lifting device if provided on your unit to install the mixer Use shouldered eyebolts and tighten securely to handle component parts We strongly recommend that the hoist rings be of safety swivel type with 360 rotational capability Lift per instructions in the instruction manual DO NOT connect the motor to the power source until all components are assembled the mixer is installed and all hardware is tightened to the proper torque which is specified in the operation and maintenance manuals supplied by LIGHTNIN DO NOT operate shaft sealing devices at temperatures or pressures higher than those specified in the manual or on the nameplates DO NOT service the mixer until you have followed your Control of Hazardous Energy Sources lockout tagout procedure as required by OSHA 29 CFR Part 1910 DO NOT touch rotating mixer parts or any part of mixer that has the potential of having a hot surface including motor gear drive housing seal shafting and flange DO NOT operate mixer for service other than its intended use that being fluid mixing with the mixer attached to a rigid structure and connected to a power source appropriate to operate the drive motor DO NOT make any field changes or modifications horsepower seal material components output speed shaft lengths impellers etc without reviewing the changes with your LIGHTNIN Sales Representative or the LIGHTNIN Customer Service Department DO NOT install an aftermarket V
15. 1 Remove the ball bearing 27 and upper oil seal 24 through the upper opening of the housing k Remove the internal retaining rings 23 I Mount the housing motor end upward in an arbor press and press out the oil seal 26 and the outer ring and roller assembly 29 gt EE EE REVISION DATE 3 16 83 LIGHTNIN 6 LIGHTNIN INST NO IT 1997 2001 REVISED 2 26 01 MIXERS AND AERATORS PAGE 6 OF 9 LIGHTN M 6 5 Disassembling the Chuck a Remove the limit pin 11 by driving it into the counterbored hole b Remove the chuck screw 8 c Remove snap ring 21 chuck grip 34 and chuck washer 18 from the chuck screw SECTION 7 ASSEMBLY 7 1 Preparing for Assembly a Clean all parts thoroughly b Inspect for the following defects 1 Cracks or damage of the housing 2 Dents gouges or scoring of the drive shaft housing bore and particularly the mating faces of the motor and the housing c Repair or replace defective parts It is good practice to replace an oil seal which has been removed from the housing Apply a small quantity of bearing grease to the housing bore and around the oil seal lip to provide lubrication and to make the seal more effective d Replace the O ring if it is cut deformed or deteriorated e Replace the ball bearing and roller bearing including the bearing inner ring if they show indications of wear 7 2 Assembling the Drive Shaft in th
16. 14284PSP 24 OIL SEAL 1 115349PSP 28 FLEXIBLE MOUNT 4 138317PSP 1 FLEXIBLE MOUNTING KIT PRE 1978 1 1500A06PSP 26 OIL SEAL 1 115350PSP 27 BALL BEARING 1 116677PSP 28 INNER RING 1 117024PSP 29 OUTER RING amp ROLLER ASSEMBLY 1 117023PSP 30 GEAR amp PINION SET 1 119863PSP 31 PINION 1 119802STL 34 C CHUCK GRIP 1 130010316 35 A EYEBOLT XJAQ 300 2 105619CPS 36 HOUSING KIT INCLUDES ITEMS 25 amp 105 1 136530KIT 37 GRIP SPRING SPACER 1 138812STL C DRIVE SHAFT WITH CHUCK 1 143777PD4 38 14385241L R DRIVE SHAFT WITH COUPLING 1 143852PD4 39 GRIP SPRING 2 PER SET 2 147029PSP 43 G HEX KEY WRENCH FOR CHUCK 1 127209BPF IDENTITY CODE A Air Motor 1 Kit contains Items 25 47 48 49 amp 50 C Chuck Construction 2 Angle Riser units only R Rigid Coupling Construction Non stock Slinger Item 71 139054PSP should be ordered when changing pinion or motor Recommended spare parts Blank code denotes common parts NOTE Flexible Mounting Kit 1978 and newer is PN 803557PSP REVISION IT 2048 F PAGE 1 OF2 LIGHTNTM PARTS PRICING BOOK SECTION 2 PAGE 34 01 DATE 5 23 07 MIXER PARTS UNIT SIZE XJQ 174 XJQ 230 XJQ 350 XJAQ 300 For service and repair call 1 888 MIX BEST 1 888 649 2378 ITEM ENE DESCRIPTION PART NO
17. 1991 DRAWING NO L 16701B LIGHTNIN SEC 3 PAGE 6 0 SALES DATA BOOK SEC 13 PAGE 21 00 DATE 6 5 01 ROTATION THE NUMBER OF BOLTS SHOWN IS NOT NECESSARILY THE NUMBER OF BOLTS FURNISHED IMPELLER DIA SECTION 8 8 STABILIZER FINS 168 FURNISHED ONLY WHEN SPECIFIED ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM H NUMBER AND SERIAL NUMBER LIGHTF S 168 STABILIZER FIN MIXERS AND AERATORS 167 HEX NUT ASSEMBLY DRAWING 165 HEX HEAD CAP SCREW 163 SET SCREW A310 162 HOOK KEY NER AXIAL FLOW IMPELLER 161 HUB CERTIFIED ONE PIECE HUB W Lae bas och BOLTED BLADES ITEM PART NAME 2001 DRAWING NO L 16673A LIGHTNIN ROTATION LEADING EDGE DRIVING FACE WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM NUMBER AND SERIAL NUMBER 45 44 SQUARE HEAD SET SCREW 100 IMPELLER PART NAME DATE 2 21 00 LETTERING ON HUB MUST FACE UP STABILIZING RING FURNISHED ONLY WHEN SPECIFIED ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND
18. 2 Under adverse operating conditions periodic changes of lubricant may be necessary Adverse conditions are defined as operating in very humid dust laden or chemical atmospheres or where wide variations in ambient temperature occurs Such adverse conditions can lead to deterioration of lubricant compounds and additives and it is recommended that the condition of the grease be checked within six months after start up Reputable lubricant suppliers can analyze the grease and recommend economical safe change schedules 5 3 Gear Lubricant Recommendations Use only a lubricant suitable for the temperature and operating conditions AMBIENT MIN OIL MAX TEMP NLGI BASE VISCOSITY OPERATING RANGE SUS TEMP o o 750 100 F o 50 F to 200 EPO LITHIUM 76 210 F 200 F REVISION DATE 3 16 83 LIGHTNIN G O LIGHTNIN INST NO IT 1997 C REVISED 2 26 01 MIXERS AND AERATORS 2001 PAGE 4 OF 9 LIGHTN M LIGHTNIN EPO grease part number 123620PSP is available in 2 pound containers Approved Alternate Lithium EP 0 Greases NOTE This cross reference list should be used as a guide only Before using these products discuss with a local supplier MANUFACTURER PRODUCT Agip GR MU EP 0 Amoco Amolith EP 0 BP AO CA or CSO Castrol Helveum 0 Impervia CL Chevron Duralith EP 0 Citgo Premium Lithium EPO Elf EPEXAO Exxon Lidok EPO Lubriplate 630 AAA Mo
19. 336 EEC Electro Magnetic Compatibility 73 23 EEC Low Voltage Any CE marking and or associated documentation applies to the mixer only This has been supplied on the basis that the mixer is a unique system When the mixer is installed it becomes an integral part of a larger system which is not within the scope of supply and CE marking is the responsibility of others A CAUTION CE Compliance does not imply that the mixer satisfies PED Pressure Equipment 97 23 EC or ATEX Potential Explosive Atmospheres 94 9 EC unless marking is clearly shown on mixer NOISE LEVELS SOUND PRESSURE LEVELS Portable Series ECL EV maximum 80 Dba 1 meter Heavy Series S10 70 80 500 600 maximum 85 Dba 1 meter THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING U S PATENTS 5006283 5046245 5118199 5152934 5152606 5203630 5344235 5364184 5368390 5378062 5427450 5454986 5470152 5478149 5480228 5501523 5511881 5560709 5568975 5568985 5655780 5720286 5746536 5758965 5779359 5842377 5925293 5951162 5972661 5988604 6089748 6109449 6142458 6158722 6250797 6299776 6334705 6386753 6457853 6634784 6715913 6742923 6746147 6789314 6796707 6796770 6808306 6843612 6860474 6877750 6935771 6986507 6997444 7001063 7056095 7168641 7168848 7168849 REVISION DATE 5 9 86 amp INST NO IT 2144 LIGHTNIN xsi REVISED 05 14 07 MIXERS AND AERATORS PAGE 2 OF 2 LIGHTNIN MAINTENANCE AND SERVICE MANUAL CERTIFIED DIMENSION DRAWING FOR DRAW
20. A FLEX MOUNT REPLACEMENT 4 1 The flex mounts can be removed with a long bolt and two pieces of tubing as shown in Figure 4 HEX HEAD CAP SCREW MINIMUM 5 INCHES LONG E gt PLAIN WASHER TUBING 7 8 INCH MAXIMUM OUTSIDE DIAMETER FLEX MOUNT 25 S N HOUSING 36 lt TUBING 2 INCH MINIMUM NSIDE DIAMETER PLAIN WASHER OR PLATE HEX NUT FIGURE 4 FLEX MOUNT REMOVAL 4 2 Tighten the nut until the mount is free of the housing 4 3 To install new mounts use a long bolt and a piece of tubing as shown in Figure 5 HEX HEAD CAP SCREW MINIMUM 4 1 2 INCHES LONG PLAIN WASHER TUBING 1 3 8 INCH MINIMUM INSIDE DIAMETER HOUSING 36 FLEX MOUNT 25 PLAIN WASHER HEX NUT FIGURE 5 FLEX MOUNT INSTALLATION 4 4 Lubricate the mount with a natural rubber lubricant or liquid hand soap 4 5 Tighten the nut until the mount is tight with the housing base 4 6 Replace ALL mounts if one is replaced 4 7 Tighten mounting hardware to 85 ft lbs Use double nuts to lock in position SECTION 5 MIXER LUBRICATION 5 1 STANDARD GEAR LUBRICANT The factory supplied NLGI EPO grease is a high quality lubricant with a lithium base suitable for operation in ambient temperatures ranging between 50 F and 200 F Under normal operating conditions this lubricant need not be changed until the unit has been dismantled for some reason 5
21. ALES DATA BOOK XDQ or XJQ 174 thru 350 8 1 4 MAX XDQ 30 XDQ 43 XDQ 87 XDQ 174 XDQ 230 XDQ 350 XJQ 30 XJQ 43 SEC 2 PAGE 52 0 DATE 7 11 06 XDQ or XJQ DEPENDENT ON APPLICATION ALSO AVAILABLE WITH ELECTRONIC VARIABLE SPEED DRIVE ANGLE RISERS ARE FURNISHED ONLY WHEN SPECIFIED WEIGHT WILL VARY WITH MOTOR ENCLOSURE AND SHAFT AND IMPELLER SELECTION DIMENSIONS ARE MAXIMUM WILL VARY WITH MOTOR NCLOSURE OND OTO 30X NOT INCLUDED WITH EXPLOSION PROO IT R C M LOWER IMPELLER EQUIPPED WITH STABILIZING RING ONLY WHEN REQUIRED ALL DIMENSIONS ARE IN INCHES DIMENSIONS ARE FOR REFERENCE ONLY UNLESS CERTIFIED MOTOR HANDLE SHOWN 90 OUT OF POSITION 4 41 64 DIA MTG HOLES SLE RISER BASE CPLG BOLT DIA 1 5 16 CERTIFIED DETAIL A ALTERNATE COUPLING LIGHTNIN CONSTRUCTION 1983 ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHT re MIXERS AND AERATORS OUTLINE DIMENSIONS ARE IN INCHES MODEL XDQ amp XJQ OPEN TANK FIXED MOUNT MIXERS DRAWING NO DS T 82A LIGHTNIN SALES DATA BOOK SEC 2 MOTOR HANDLE AN N N
22. CH SCREW NUT EX ROUND HD MACH SCREW S6 9001 ASSEMBLY DRAWING EF FLAT BLADE SET SCREW 2 REQD CERTIFIED R100 HUB amp DISC ASSEMBLY Gan PILOT PLANT TURBINE ITEM PART NAME 2001 DRAWING NO L 16845A LIGHTNIN BOLT TIGHTENING TORQUE RECOMMENDATIONS Inadequately or improperly tightened hardware can loosen due to vibration or the load reactions imposed by fluid forces This can result in reduced equipment service life or damage and failure Recommended torques for tightening ANSI bolts and screws on LIGHTNIN Mixers and Aerators and their mounting structures are listed below for your general reference These average torque values should be considered only as guides and not as absolute values The amount of torque required to maintain a tight connection can vary considerably for bolts of the same size under different operating conditions Variations such as basic joint design compression factors type and strength of base and hardware material surface finish of mating parts and lubrication are only some of the factors that influence the tightness of bolted connections for given bolt torques UNLESS SPECIFICALLY LISTED ELSEWHERE IN THE DETAILED INSTRUCTIONS TIGHTEN THE MIXER AND MOUNTING HARDWARE TO THE RECOMMENDED VALUES SHOWN IN A torque wrench must be used to ensure compliance with these torque requirements Certain assembly connections may require special torques that are not listed in the table These torques can be fo
23. ENERS FIGURE 1 SAFETY COVER Impeller rotation must be according to the arrow on the mixer nameplate Single phase totally enclosed motors are wired at our factory for correct rotation All three phase and explosion proof motors must be field wired for proper rotation If rotation does not agree with nameplate reverse any two line leads c Dual voltage motors must be wired for the desired voltage Refer to the connection diagrams provided on the motor nameplate or inside the conduit box cover SECTION 3 MOTOR CONNECTIONS LIGHTNIN Mixers are equipped with ball bearing chemical plant motors specifically designed for mixer service in totally enclosed or explosion proof construction a Constant speed mixers are furnished with LIGHTNIN DURA MIX energy efficient motors unless otherwise specified b For variable speed mixers with electronic or air driven motors refer to supplementary instructions for motor control data and connection requirements Single Phase Motors for XDQ XJQ 30 thru 87 or motors nameplated 1 4 thru 1 horsepower a Totally enclosed motors are furnished with eight foot cords fitted with UL approved three prong grounded plugs suitable for the correct voltage b Explosion proof motors are furnished with a pipe tap connection and suitable leads A conduit box with internal switch is available for explosion proof service c DURA MIX single phase motors are equipped with an internal over te
24. EW 1 115012PSP 4 PINION SCREW 1 102007CPS 7 A HANDLE PIN XJAQ 33 2 108500PSP 105861316 8 C CHUCK SCREW 1 105861CPG 11 C LIMIT PIN 1 272668420 112756316 18 C CHUCK WASHER 1 112756816 20 WASHER 4 112762BRH 21 C SNAP RING 1 114276302 22 RETAINING RING 1 114278PSP 23 RETAINING RING 2 114282PSP 24 OIL SEAL 1 115355PSP FLEXIBLE MOUNTS 4 138317PSP 25 TIT M 26 OIL SEAL 1 115358PSP 27 BALL BEARING 1 116243PSP 28 INNER RING 1 117028PSP 29 OUTER RING amp ROLLER ASSEMBLY 1 117027PSP 30 GEAR amp PINION SET 1 119869PSP 31 PINION 1 119806STL 34 C CHUCK GRIP 1 130012316 35 A HANDLE XJAQ 33 1 135225ALM 36 HOUSING KIT INCLUDES ITEMS 25 amp 105 1 136528KIT 37 GRIP SPRING SPACER 1 138808STL DRIVE SHAFT WITH CHUCK 1 143794PD4 38 1 14385141L DRIVE SHAFT WITH COUPLING 1 143851PD4 39 GRIP SPRING SET OF 2 2 147031PSP IDENTITY CODE Air Motor C Chuck Construction R Coupling Construction Blank code denotes common parts Recommended spare parts REVISION IT 2046 PAGE 1 OF2 LIGHTS PARTS PRICING BOOK SECTION 2 PAGE 32 01 DATE 6 19 07 MIXER PARTS UNIT SIZE XJQ 30 XJQ 43 XJAQ 33 For service and repair call 1 888 MIX BEST 1 888 649 2378 ITEM oo PRICE SHIPMENT CODE DESCRIPTION PART NO NO 4 s
25. INCLUDES HARDWARE 1 801847PSP STANDARD 2 LB CAN 3 2 123620PSP LUBRICANT FOOD GRADE 14 OZ TUBE 3 275255psp IDENTITY CODE 1 Kit contains Items 25 47 48 49 amp 50 A Air Motor C Chuck Construction 2 Angle Riser Unit R Rigid Coupling Construction Blank code denotes common parts Recommended spare parts NOTE Flexible Mounting Kit 1978 and newer is PN 803557PSP REVISION F s Only 8 Ambient temperature 50 200 deg F Flexible Mounts Item 25 required with replacement housing IT 2047 PAGE 2 OF 2 LIGHTNTM PARTS PRICING BOOK SECTION 2 PAGE 34 00 DATE 5 23 07 MIXER PARTS UNIT SIZE XJQ 174 XJQ 230 XJQ 350 XJAQ 300 For service and repair call 1 888 MIX BEST 1 886 649 2376 ITEM CODE DESCRIPTION QTY PART NO PRICE SHIPMENT NO 9 i EACH WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Drawing for item no identifier DRAWING L 16717 L 16730 1 HEX HEAD CAP SCREW 2 100143STL 2 HEX HEAD CAP SCREW 2 100138CPS PINION CAP SCREW 1 102560GR5 105860316 8 C CHUCK SCREW 1 105860CPG 11 G LIMIT PIN 1 272668420 112750S16 18 G CHUCK WASHER 1 112750316 20 WASHER 2 112761BRS 21 G SNAP RING 1 114273302 22 RETAINING RING 1 114274PSP 23 RETAINING RING 2 1
26. ING IT 1985 LIGHTNIN XDQ AND XJQ SERIES MIXERS EN Vertical On Center Mounting ALL DIMENSIONS IN INCHES NOTES ROUND SQUARE 1 REFER TO ORDER SPECIFICATION SHEET FOR OR RECTANGULAR MODEL NUMBER AND MOTOR HORSEPOWER SHAFT DIAMETER AND FULL LENGTH SHAFT CONNECTION STANDARD CHUCK OR ALTERNATE COUPLING CONSTRUCTION D QUANTITY AND SIZE OF IMPELLERS E IF LOWER IMPELLER IS EQUIPPED WITH STABILIZER MIXER SUPPORT CHANNEL SIZE NOT FURNISHED BY LIGHTNIN TANKS UP TO AND INCLUDING 8 FEET 4 X 7 25 TANKS OVER 8 FEET 6 X 8 2 MIXER WEIGHT CAN VARY WITH MOTOR CHARACTERISTICS SHAFT AND IMPELLER SELECTION DIMENSION A IS MAXIMUM CAN VARY SLIGHTLY DEPENDING ON MOTOR ENCLOSURE CONDUIT BOX NOT INCLUDED WITH EXPLOSION PROOF MOTOR EQUISPACED TANK BAFFLES NOT FURNISHED BY LIGHTNIN SEE SPECIFICATION SHEET FOR BAFFLE DIMENSIONAL DATA 4 11 16 MTG HOLES IN TOP FLANGE MINIMUM DIAMETER OPENING REQUIRED TO PASS OF CHANNELS IMPELLER WHEN DETACHED FROM SHAFT IMPELLER MINIMUM IMPELLER MINIMUM DIA OPENING IN DIA OPENING IN 2 5 2 10 0 7 3 4 3 4 2 5 8 11 2 8 3 4 3 8 3 11 8 9 1 4 XDQ or XJQ XDQ or XJQ 4 5 3 1 2 12 8 10 30 thru 117 52 4 13 6 10 5 8 7 12 5 9 4 5 8 15 1 11 8 4 FOR AIR MOTOR UNITS t MAX 6 3 4 7 8 15 6 12 1 4 REFER TO DS T 85 174 thru 350
27. LATION 6 2 Tighten the nut until the mount is free of the housing 6 3 To install new mounts use a long bolt and a piece of tubing as shown in Figure 5 6 4 Lubricate the mount with a natural rubber lubricant or liquid hand soap 6 5 Tighten the nut until the mount is tight with the housing base 6 6 Replace ALL mounts if one is replaced REVISION DATE 3 16 83 L IGHTNIN O LIGHTNIN INST NO IT 1994 C 2001 REVISED 2 26 01 MIXERS AND AERATORS 0 5 LIGHTN N 6 7 Tighten mounting hardware to 85 ft lbs Use double nuts to lock in position SECTION 7 DISASSEMBLY 7 1 Removing the Motor from the Housing a To remove the mixer shaft from the drive shaft 38 back off the chuck screw 8 as far as the limit pin 11 will allow The mixer shaft is now free from the chuck and can be withdrawn For models equipped with coupling Remove the coupling bolts and lower the mixer shaft through the opening in the housing b Remove housing cap screws and washers 1 2 amp 20 c Insert a hex wrench in the chuck screw 8 to prevent the drive shaft from turning For models with couplings bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the shaft from rotating d Remove the shaft screw 4 through the drive shaft bore in one of the following ways 1 XDQ 30 through 117 use a Phillips screwdriver 2 XDQ 174 through 350 use a 3 8 inch long shank hex wrench e
28. LIGHT re MIXER MANUAL INSTRUCTIONS INSTALLATION OPERATION MAINTENANCE Book No BK1978 LIGHT Fra INSTRUCTION MANUAL LIGHTNIN SALES ORDER L880659 LIGHTNIN LINE ITEM 000010 TABLE OF CONTENTS TITLE DOCUMENT NO Safety Check List IT 2144 Vert On Center Installation Dwg IT 1985 Angular Off Set Installation Dwg IT 1986 Dimension Drawing DST82 Direct Drive Assembly Drawing L 16716 Gear Drive Assembly Drawing L 16717 General Instructions IT 1997 General Instructions IT 1994 Safety Cover Instructions IT 1989 A310 1 piece Impeller Assembly L 16701 A310 Bolted Impeller Drawing L 16673 A100 Impeller Assembly L 17875 R100 One Piece Impeller Drawing L 16844 R100 Bolted Impeller Drawing L 16845 Recommended Bolting Torques IT 850 Wiring Diagram IT 2081 Spare Parts Lists 1 IT 2044 Spare Parts Lists 2 IT 2045 Spare Parts Lists 3 IT 2046 Spare Parts Lists 4 IT 2047 Spare Parts Lists 5 IT 2048 Sales Offices IT 3839 LIGHT SAFETY CHECK LIST IMPORTANT WARNINGS All LIGHTNIN Mixers and Aerators are provided with properly designed lifting devices and safety covers to avoid potential injury and or equipment damage The following SAFETY CHECK LIST should be THOROUGHLY REVIEWED AND ADHERED TO before installing operating or performing maintenance on the mixer FAIL URE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY Ensure the use of qualified quality trained and safety conscious personnel Use only
29. MODELS XDDS XJDS SERIES XJSS AND SXJS SERIES WITH ROTARY MECHANICAL SEAL 2 VENT HOLES ACCESS OPENING FOR MECHANICAL SEAL LUBRICANT AND COOLANT LINE CONNECTIONS NOTE REFER TO INSTRUCTIONS FOR MECHANICAL SEAL LUBRICATION FLUSHING AND OR COOLING REQUIREMENTS 4 HEX HEAD FASTENERS scm SM LIGHTNIN LIGHTNIN MS NO 989 B REVISED 10 15 92 MIXERS AND AERATORS 1992 PAGE 1 OF 2 LIGHTNIN SALES DATA BOOK SEC 3 PAGE 24 10 OPEN TANK MODELS XDQ XJQ SERIES 4 VENT HOLES 4 HEX HEAD FASTENERS CLOSED TANK MODELS XLC SERIES WITH STUFFING BOX XLDS XLSS SERIES WITH ROTARY MECHANICAL SEAL NOTE REFER TO INSTRUCTIONS FOR MECHANICAL SEAL LUBRICATION FLUSHING AND OR COOLING REQUIREMENTS wa aln LIGHTNIN LIGHTNIN eu REVISED 10 15 92 MIXERS AND AERATORS 1992 PAGE 2 OF 2 LIGHTHIN SALES DATA BOOK SEC 3 PAGE 7 0 DATE 11 15 91 ROTATION IMPELLER DIA SET SCREW STABILIZER RING FURNISHED ONLY WHEN SPECIFIED ALL EQUIPMENT DESIGN AND APPLICATION DATA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM LIGHT Fiz NUMBER AND SERIAL NUMBER FF MIXERS AND AERATORS V ASSEMBLY DRAWING ISO 9001 NE CERTIFIED A310 AXIAL FLOW IMPELLER
30. NIT SIZE XJQ 65 XJQ 87 XJQ 117 XJAQ 100 For service and repair call 1 888 MIX BEST 1 886 649 2376 ITEM ee PRICE SHIPMENT NO DESCRIPTION QTY PART NO EACH WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Drawing for item no identifier DRAWING L 16717 L 16730 2 HEX HEAD CAP SCREW 4 100325CPS 3 LOCKWASHER PINION SCREW 1 115013PSP 4 PINION SCREW 1 102009CPS 7 A HANDLE PIN XJAQ 100 2 108500PSP 8 C CHUCK SCREW 1 195981916 105861 11 C LIMIT PIN 1 272668420 112756316 18 C CHUCK WASHER 1 112756816 20 WASHER 4 112762BRH 21 G SNAP RING 1 114276302 22 RETAINING RING 1 114279PSP 23 RETAINING RING 2 114283PSP 24 OIL SEAL 1 115356PSP 28 FLEXIBLE MOUNTS 4 138317PSP 1 FLEXIBLE MOUNTING KIT PRE 1978 1 1500A06PSP 26 OIL SEAL 1 115357PSP 27 BALL BEARING 1 116222PSP 28 INNER RING 1 117026PSP 29 OUTER RING amp ROLLER ASSEMBLY 1 117025PSP 30 GEAR amp PINION SET 1 119866PSP 31 PINION 1 119804STL 34 G CHUCK GRIP 1 130011316 35 HANDLE XJAQ 100 1 135225ALM 36 HOUSING KIT INCLUDES ITEMS 25 amp 105 1 136529KIT 37 GRIP SPRING SPACER 1 138810STL C DRIVE SHAFT WITH CHUCK 1 143782PD4 38 14385041L R DRIVE SHAFT WITH COUPLING 1 143850PD4 39 GRIP SPRING 2 PER SET 2 147030PSP 43 G HEX KEY WRENCH 1 127210BPF IDENTITY CODE Air Motor 1 Kit contains Items 25 47 48 49 amp 50 C Chuck Construction 2 Angle Riser Units Only R Rigid Coupli
31. PRICE SHIPMENT NO A SE EACH WEEKS 46 MOTOR SHAFT KEY 1 190750STL 47 2 LOCKWASHER WITH FLEX MOUNTS 4 112207CPS LOCKWASHER NO FLEX MOUNTS 4 112206CPS 48 2 HEX HEAD CAP SCREW WITH FLEX MOUNTS 4 100159CPS HEX HEAD CAP SCREW NO FLEX MOUNTS 4 100147CPS HEX NUT WITH FLEX MOUNTS 4 107010CPS 2 HEX NUT NO FLEX MOUNTS 4 107008CPS 50 2 PLAIN WASHER WITH FLEX MOUNTS 4 112012CPS PLAIN WASHER NO FLEX MOUNTS 4 112008CPS 60 O RING 1 115763BUN 61 GRIP SPRING LOCKNUT 1 107715STL 67 R HEX HEAD CAP SCREW 4 f 100139316 68 R LOCKWASHER 4 el 112206316 70 OIL SEAL 1 115402PSP 71 SLINGER 1 139054PSP 72 A COUPLING 1 131070BRS 73 A HOUSING ADAPTER 1 132662ALF 74 A GASKET 1 125687VEL 76 A HEX HEAD CAP SCREW 4 100122CPS 77 A LOCKWASHER 4 112205STL 81 A PIPE NIPPLE 1 122105BRS 82 A BALL VALVE 1 122912BRZ 83 A AIR HOSE COUPLING 1 122706BRS 84 MUFFLER 1 123631PSP 100 ANGLE RISER ASSEMBLY WITH FLEX MOUNTS 1 802063PSP 101 ANGLE RISER ASSEMBLY NO FLEX MOUNTS 1 800441PSP 102 ANGLE RISER LEFT HAND 1 130017STL 103 ANGLE RISER RIGHT HAND 1 130018STL 105 COVER PLATE KIT INCLUDES HARDWARE 1 801848PSP STANDARD 2 LB CAN 3 3 123620PSP LUBRICANT FOOD GRADE 14 OZ TUBE 7 275255PSP IDENTITY CODE Air Motor 1 Kit contains Items 25 47 48 49 amp 50 C Chuck Construction 2 Angle Riser units only R Rigid Coupling Construction 3 Ambient temperature 50 200 Deg F Slinger Item 71 139054PSP should be orde
32. TA SHOWN HEREIN AND RELATED KNOW HOW IS CONFIDENTIAL AND THE PROPERTY OF THE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION LIGHTTZN MIXERS AND AERATORS ASSEMBLY DRAWING XDQ DIRECT DRIVE OPEN TANK MIXERS DRAWING NO L 16716B LIGHTNIN SALES DATA BOOK SEC 2 MOTOR HANDLE w 102 103 ESCH 100 ANGLE RISER ASS Y FURNISHED ONLY FOR UNITS WITH ANGULAR OFFET MOUNTING 42 D DRIVE SHAFT SPACER HOUSING CHUCK GRIP INTERNAL GEAR 2 PINION 2 GEAR PINION SET 2 OUTER RING AND ROLLER ASSY INNER RING BALL BEARING OIL SEAL FLEXIBLE MOUNT OIL SEAL RETAINING RING 2 RETAINING RING SNAP RING BRASS WASHER CHUCK WASHER LIMIT PIN CHUCK SCREW PINION SCREW LOCKWASHER PINION SCREW HEX HEAD CAP SCREW HEX HEAD CAP SCREW SAFETY COVER 8 ANGLE RISER R H ANGLE RISER L H ANGLE RISER ASSEMBLY SLINGER SEAL OG 174 THRU 350 ONLY HEX NUT XJQ 30 THRU 117 ONLY LOCKWASHER HEX HEAD CAP SCREW GRIP SPRING LOCKNUT O RING WASHER XJQ 30 THRU 117 ONLY PLAIN WASHER HEX NUT HEX HEAD CAP ScREW D LOCKWASHER MOTOR SHAFT KEY SET SCREW IMPELLER HEX KEY WRENCH NOT SHOWN MIXER SHAFT MOTOR GRIP SPRING SET 2
33. TH OIL GREASE OR AN ANTI SEIZE COMPOUND WHENEVER POSSIBLE THE THREADS AND BEARING FACE OF BOLT HEADS AND OR NUTS SHOULD BE LUBRICATED 2 TORQUE VALUES SHOWN SUPERSEDE PREVIOUS TABLES THAT MAY HAVE ALLOWED LOWER VALUES IT IS RECOMMENDED THAT ONLY FASTENERS BE USED THAT ARE PROPERLY MARKED INCLUDING MANUFACTURER S TRADE MARKING ONLY FASTENERS MARKED AS SHOWN ARE GUARANTEED TO MEET SPECIFICATION AND PERFORMANCE REQUIREMENTS 3 ALLOWABLE BOLT STRESS VALUES CHANGE AT THESE LOCATIONS AND IS REFLECTED IN THE SUGGESTED TORQUE VALUES 4 CONVERSION FACTORS FRICTION LOCKING DEVICES MULTIPLY LUBRICATED VALUE BY 1 15 THESE TORQUES PERTAIN TO BOLTS OR NUTS WITH FRICTION LOCKING DEVICES SUCH AS NYLON PELLETS OR PATCHES FIBER INSERTS OR UPSET THREADS DRY VALUES MULTIPLY LUBRICATED VALUE BY 1 33 METRIC VALUES IN N m 1FT LB 1 3558 N m LIGHTNI N LIGHTNIN MIXERS AND AERATORS 2007 INST NO IT 850 PAGE 1 OF 1 REVISION DATE 2 1 85 F REVISED 1 2 07 LIGHTNIN CONNECTION DIAGRAM SINGLE PHASE MOTORS FIGURE 1 CONNECTION DIAGRAM 6 LEADS WITHOUT THERMAL PROTECTOR 7 LEADS WITH THERMAL PROTECTOR LOW VOLTAGE HIGH VOLTAGE LOW VOLTAGE HIGH VOLTAGE VERIFY PROPER MIXER ROTATION TO REVERSE ROTATION INTERCHANGE LEADS 5 AND 8 CONNECTION DIAGRAM THREE PHASE MOTORS FIGURE 2 CONNECTION DIAGRAM 9 LEADS WITH OPTIONAL THERMAL PROTECTOR LOWNGITAGE HIGH VOLTAGE 1 J THERMOSTA
34. TS CAN BE J THERMOSTAT J THERMOSTAT 4 LOCATED IN ANY J LEADS J LEADS COMBINATION OF PHASES 1 ii u 7 7 2 e 12 2 9 3 8 3 3 2 4 TYPICAL THERMAL CONNECTION IN FULL VOLTAGE STARTERS i START STOP JI J J L1 eis TR 68 gt dn 12 VERIFY PROPER MIXER ROTATION TO REVERSE ROTATION INTERCHANGE ANY TWO LINE LEADS ALL XP MOTORS HAVE THERMAL PROTECTION J REVISION DATE 9 30 83 LIGHTNIN 9 LIGHTNIN INST NO IT 2081 1999 REVISED 12 15 05 MIXERS AND AERATORS PAGE 1 2 LIGHTNIN CONNECTION DIAGRAM 3 PHASE SINGLE VOLTAGE FIGURE 3 CONNECTION DIAGRAM 3 LEADS WITH OPTIONAL THERMAL PROTECTION THERMAL PROTECTOR 2 VERIFY PROPER MIXER ROTATION TO REVERSE ROTATION INTERCHANGE ANY TWO LINE LEADS WARNING MOTORS THAT HAVE AUTOMATIC THERMAL RESETS CAN START AUTOMATICALLY ONCE THE MOTOR HAS COOLED TO AVOID POSSIBLE INJURY DISCONNECT THE POWER ALLOW THE MOTOR TO COOL THEN RECONNECT THE POWER REVISION DATE 9 30 83 LIGHTNIN LIGHTNIN INST NO IT 2081 1999 S REVISED 12 15 05 MIXERS AND AERATORS PAGE 2 OF 2 LIGHTS PARTS PRICING BOOK SECTION 2 PAGE 29 00 DATE 6 19 07 MIXER PARTS UNIT SIZE XDQ 30 XDQ 43 XDAQ 33 For service and
35. ariable Frequency Drive without first consulting your LIGHTNIN Sales Representative or the LIGHTNIN Customer Service Department to determine the compatibility of the existing motor with the Variable Frequency Drive DO NOT operate mixer until you have checked the following items Make sure the mixer is properly grounded Ensure all protective guards and covers are installed Guarding of the mixer shaft below mixer mounting surface is the responsibility of the customer Ensure all detachable components are securely coupled to the mixer Thoroughly REVIEW and ADHERE TO the mixer operating instructions supplied by LIGHTNIN Ensure the mixer output shaft rotates freely by hand Ensure all personnel and equipment are clear of rotating parts Ensure all external connections electrical hydraulic pneumatic etc have been completed in accordance with all applicable codes and regulations 10 DO NOT enter the mixing vessel UNLESS A The mixer power supply is locked out follow Item number 4 B The mixer shaft is firmly attached to the mixer drive or the shaft is supported securely from below C You have followed applicable confined space regulations ER z DATE 5 9 86 LIGHTNIN LIGHTNIN INST NO IT 2144 REVISED 05 14 07 MIXERS AND AERATORS PAGE 1 OF 2 LIGHT CE COMPLIANCE If mixer nameplate has a CE marking on it then the equipment furnished conforms to the following directives 98 37 EC Machinery Directive 89
36. bil Mobilux EP 0 Pennzoil Pennlith EP710 Shell Alvania EP 0 Sunoco Prestige 740 EP Texaco Multifak EP 0 For operation in ambient temperatures below 50 F we recommend use of a synthetic grease Mobil SHC 007 or equal compounded only with synthesized hydrocarbon fluids This grease is suitable for a wide range of ambient temperatures between 30 F and 200 F and should be considered where seasonal lubricant changes are necessary 5 4 Changing Gear Lubricant a Make sure the mixer housing is vertical to prevent spillage b Remove the motor to housing cap screws and lift off the motor by its handle c Remove all old grease from the gear chamber and wipe clean d Pack the chamber with fresh grease see table below Paddle the grease to fill voids and remove air pockets rotating the shaft and shaking the housing while paddling GEAR CHAMBER CAPACITY MODEL XJQ 30 amp 43 XJQ 65 thru 117 XJQ 174 thru 350 1 PACK CHAMBER FLUSH WITH TOP OF THE INTERNAL GEAR PACK CHAMBER TO WITHIN 3 4 BELOW TOP OF INTERNAL GEAR e Check the O ring in the flange of the motor and replace if it is deformed cut or deteriorated f Carefully align the motor rabbet and guide into the housing bore Guide the pinion into mesh with the gear and make sure the O ring is properly seated in the groove g Check for free movement of all components by rotating the drive shaft If satisfactory replace the mo
37. clean dry location with circulating air free from wide or rapid variations in temperature When gear drive models have been stored for more than a year the condition of the gear lubricant should be checked before the mixer is installed see lubrication instructions SECTION 2 MIXER AND SHAFT INSTALLATION 2 1 Refer to the installation drawing for proper mixer mounting and location 2 2 All mixers are furnished with safety covers Do not remove during operation a Stop unit and disconnect power supply before removing safety cover b Re install safety cover after servicing the unit 4 HEX HEAD FASTENERS SAFETY COVER 2 3 Impeller rotation must be according to the arrow on the mixer nameplate Single phase totally enclosed motors are wired at our factory for correct rotation b All three phase and explosion proof motors must be field wired for proper rotation If rotation does not agree with nameplate reverse any two line leads Dual voltage motors must be wired for the desired voltage Refer to the connection diagrams provided on the motor nameplate or inside the conduit box cover 2 4 LIGHTNIN Mixers are equipped with ball bearing chemical plant motors specifically designed for mixer service in totally enclosed or explosion proof construction a Constant speed mixers are furnished with LIGHTNIN DURA MIX energy efficient motors unless otherwise specified b For variable speed mixers with electronic or air dr
38. e Housing a Mount the housing 36 in an arbor press motor end up Press the upper oil seal 24 sealing lip upward approximately 1 8 inch below the shoulder of the bore Press the ball bearing 27 on its outer race against the shoulder of the housing bore Install retaining ring 22 XJQ 174 thru 350 ONLY 1 Apply a heavy coating of ball bearing grease to the top of the ball bearing 27 oO g 2 Apply a coating of Loctite Bearing Mount grade to the outside of the new oil seal 70 3 Press the oil seal 70 sealing lip up into the housing until it seats against the retaining ring 22 f Turn the housing motor end down in the press and install the inner of the two lower retaining rings 23 g Packthe outer ring and roller assembly 29 with a suitable bearing grease and press it into the housing bore until it registers against the retaining ring Press the oil seal 26 with its sealing lip towards the motor end of the housing against the outer ring and roller assembly i Install outer retaining ring 23 j If the bearing inner ring 28 has been removed from the drive shaft 38 press it in place k Apply a thin film of light oil on the tapered surfaces only of each grip spring set CAUTION For proper operation of the grip springs oil must not get between the grip spring driving surfaces and the drive shaft or gear bore I Install the inner ring of the lower grip spring set 39 so
39. earings machine assemblies impellers shafts and all portable units This service can be provided either at your site or at a LIGHTNIN Service Center location All work is backed by LIGHTNIN s full warranty on all parts and service Exchange Services By eliminating repair time LIGHTNIN Exchange Services offer the fastest way to get up and running when a breakdown occurs LPES keeps selected speed reducers portable units and mixer subassemblies in stock and available for immediate exchange at regional service centers Simply call and we will configure the appropriate assembly and ship it to you within 24 hours Then send the damaged assembly back to us within 30 days to ensure you receive a discounted price Equipment Upgrade Services Preventive maintenance is your best defense against costly unplanned downtime and repairs associated with old or obsolete equipment The full range of LPES upgrade services give you a con venient and cost efficient way to address problems before they happen by convert ing older equipment to the latest most reliable LIGHTNIN designs Additional LPES Services In addition to minimizing downtime and repair costs when equipment failure occurs LPES offers a comprehensive range of services for maximizing productivity through every stage of the equipment life cycle Installation and Start up Maintenance and Repair Asset Management LIGHTNIN Process Equipment Services Warranty Wh
40. en repairs to your LIGHTNIN mixer are needed we guarantee the results for one full year This exclusive warranty covers all parts and labor Talk to your LIGHTNIN sales repre sentative for more information Call The LIGHTNIN Experts When your need is urgent and after normal business hours call our 24 hour response team hotline at 1 888 MIX BEST U S and Canada Your request will be promptly processed and directed to your nearest LPES team member For more information visit our website at www lightninmixers com Factory Service Center Locations Chicago lllinois Houston Texas Mulberry Florida Reading Pennsylvania Rochester New York San Francisco California Wytheville Virginia Authorized Service Center Locations Baton Rouge Louisiana Concord Ontario Canada East Hanover New Jersey Macon Pooler Roswell Georgia
41. h 8 4 Assembling the Motor to the Housing a If the drive shaft has not been removed from the housing turn the housing motor end down and press the drive shaft until the chuck head contacts the small end of the housing For models equipped with couplings press the shaft to move coupling 1 4 of an inch closer to the end of the housing b Install the motor key 46 1 Models XDQ 174 thru 350 Install the key in the drive shaft keyway 2 Models XDQ 30 thru 117 If the key has been removed clean the key and the motor shaft keyway Apply Loctite Sealant Grade E American Sealants Co to both items before reassembling c Apply a light film of lubricant to both shafts Align the mating keyways and insert one shaft into the other without forcing until the shafts are securely butted There will be a small gap between the motor face and the housing face d Align the motor 41 and the housing 36 so that the switch conduit box or junction box of the motor is opposite the large opening in the front of the housing e Align the screw holes and install the housing cap screws and washers 1 2 amp 20 Draw up the screws evenly until the housing face is just snug with the motor face but do not completely tighten the screws g Insert the hex key wrench in the chuck screw 8 to keep the drive shaft 38 from turning then thread in and tighten the shaft screw 4 For models equipped with couplings bolts can be
42. ime tighten down on the locknut until the internal gear can no longer be rotated Tighten the locknut securely The table below lists the recommended tightening torque for this locknut If a torque wrench is not available be sure locknut is tightened sufficiently to prevent grip spring slippage Use one of the following methods to prevent the drive shaft from turning while performing this operation XJQ SERIES MODEL 30 amp 43 65 thru 117 174 thru 350 TIGHTENING TORQUE FT LBS 125 RECOMMENDED TIGHTENING TORQUE FOR GRIP SPRING LOCKNUT 1 Procedure for units equipped with chuck a XJQ 30 thru 117 Reassemble the chuck assembly Insert a hex key wrench into the chuck Screw b XJQ 174 thru 350 With the chuck assembly removed from the drive shaft insert a 1 foot length of 1 inch diameter bar in the chuck grip bore 2 For models with coupling a Bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the drive shaft from rotating 7 3 Assembling the Pinion on the Motor Shaft XJQ 174 thru 350 ONLY 1 Install the slinger on the motor shaft allowing a gap of 1 32 inch gap between the motor oil seal and the top of the slinger 2 Check shaft end play and rotate to make sure slinger rotates freely 3 Coat the set screw threads with Loctite and tighten the set screw securely Apply a thin film of grease to the motor shaft or pinion shaft Make sure that the motor shaft key 46
43. ir call 1 888 MIX BEST 1 886 649 2376 ITEM dl PRICE SHIPMENT CODE DESCRIPTION PART NO NO ak 9 EACH WEEKS 100139STL 67 R HEX HEAD CAP SCREW 4 100139316 112206STL 68 R LOCKWASHER 4 112206316 72 A COUPLING 1 131070BRS 74 A GASKET 1 125687VEL 76 A HEX HEAD CAP SCREW 4 100122CPS 77 A LOCKWASHER 4 112205STL 81 A PIPE NIPPLE 1 122105BRS 82 A BALL VALVE 1 122912BRZ 83 A AIR HOSE COUPLING 1 122706BRS 84 A MUFFLER 1 123631PSP 100 ANGLE RISER ASSEMBLY 1 802063PSP 102 ANGLE RISER LEFT HAND 1 130017STL 103 ANGLE RISER RIGHT HAND 1 130018STL 105 COVER PLATE KIT INCLUDES HARDWARE 1 801845PSP IDENTITY CODE Air Motor 1 Kit contains Items 25 47 48 49 amp 50 C Chuck Construction 2 Angle Riser Units Only R Rigid Coupling Construction Blank code denotes common parts Recommended spare parts REVISION IT 2045 E PAGE 2 OF 2 LIGHTS PARTS PRICING BOOK SECTION 2 PAGE 32 00 DATE 6 19 07 MIXER PARTS UNIT SIZE XJQ 30 XJQ 43 XJAQ 33 For service and repair call 1 888 MIX BEST 1 886 649 2376 ITEM COLE PRICE SHIPMENT CODE NG 4 DESCRIPTION QTY PART NO EACH WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Drawing for item no identifier DRAWING L 16717 L 16730 2 HEX HEAD CAP SCREW 4 100128CPS 3 LOCKWASHER PINION SCR
44. is in place in the motor shaft keyway Assemble the pinion on the motor shaft by driving it into place with light strokes of a mallet Make sure that the pinion and motor shafts butt securely then install and tighten the pinion screw 4 7 4 Assembling the Chuck a Assemble chuck washer 18 chuck grip 34 and snap ring 21 on the chuck screw 8 b Thread the chuck screw into the chuck end of the drive shaft far enough to insert the limit pin 11 so that the end of the pin is 3 16 of an inch underflush 7 5 Assembling the Motor to the Housing a Fill the gear chamber of the housing 36 level with a suitable lubricant see Section 5 Make sure that the grease is solidly packed without air pockets by paddling the grease rotating the drive shaft by hand tapping or shaking the housing ilo op sn ix s REVISION DATE 3 16 83 LIGHTNIN 6 LIGHTNIN INST NO IT 1997 2001 REVISED 2 26 01 MIXERS AND AERATORS PAGE 8 OF 9 Oo o LIGHTN M uu IRER TE OVE REVISION DATE 3 16 83 LIGHTNIN LIGHTNIN INST NO IT 1997 1 b Clean the mating surfaces of the motor 41 and the housing 36 c Place the O ring 60 on the motor 41 d Align the motor rabbet with the opening of the housing and lower the motor into place using care so as not to damage the O ring e Align the motor and housing so that the switch conduit box or junction box of the motor are opp
45. iven motors refer to supplementary instructions for motor control data and connection requirements OVE REVISION DATE 3 16 83 LIGHTNIN LIGHTNIN INST NO IT 1997 1 C REVISED 2 26 01 MIXERS AND AERATORS 200 PAGE 1 OF 9 LIGHTNIN 2 5 Single Phase Motors for XDC30 thru 87 or motors nameplated 1 4 thru 1 horsepower a Totally enclosed motors are furnished with eight foot cords fitted with UL approved three prong grounded plugs suitable for the correct voltage b Explosion proof motors are furnished with a pipe tap connection and suitable leads A conduit box with internal switch is available for explosion proof service All DURA MIX single phase motors are equipped with an internal over temperature device with manual reset If the thermal trips wait fifteen 15 minutes and depress the reset button on the motor body A click indicates reset 2 6 Three Phase Motors a All totally enclosed motors are equipped with a conduit box and suitable leads All explosion proof motors are furnished with a pipe tap connection and suitable leads IMPORTANT ALL THREE PHASE MOTORS except explosion proof on XDC 30 thru 65 or other XP motors nameplated 3 4 horsepower and below are equipped with over temperature thermostats which are designed to interrupt current in the holding coil of magnetic starters only The motor thermostats will reset themselves but the control panel start button must be depressed to start
46. mperature device with manual reset If the thermal trips wait fifteen 15 minutes and depress the reset button on the motor body A click indicates reset REVISION DATE 3 16 83 L IGHTNIN LIGHTNIN INST NO IT 1994 C 2001 REVISED 2 26 01 MIXERS AND AERATORS 0 PAGE 1 OF 5 LIGHTN N 3 3 Three Phase Motors a All totally enclosed motors are equipped with a conduit box and suitable leads b All explosion proof motors are furnished with a pipe tap connection and suitable leads IMPORTANT ALL THREE PHASE MOTORS except explosion proof on XDQ 30 thru 65 or other XP motors nameplated 3 4 horsepower and below are equipped with over temperature thermostats which are designed to interrupt current in the holding coil of magnetic starters only The motor thermostats will reset themselves but the control panel start button must be depressed to start the motor EXPLOSION PROOF MOTORS on XDQ 30 thru 65 or XP motors nameplated 3 4 horsepower and below are equipped with automatic over temperature circuits which can trip and reset themselves after the motor cools TO AVOID INJURY DUE TO UNEXPECTED START UP DISCONNECT FROM POWER UNTIL THE MOTOR COOLS SECTION 4 INSTALLING THE MIXER SHAFT 4 1 Position the impeller s on the mixer shaft Refer to the specification sheet for recommended dual impeller spacing The larger wedge shaped portion of the hub body must face up towards the mixer The bottom of the hub is stamped DOWN Refer to Fig
47. ng Construction Blank code denotes common parts Recommended spare parts NOTE Flexible Mounting Kit 1978 and newer is PN 803557PSP REVISION IT 2047 F PAGE 1 OF2 LIGATIEA PARTS PRICING BOOK SECTION 2 PAGE 33 01 DAT E 6 19 07 MIXER PARTS UNIT SIZE XJQ 65 XJQ 87 XJQ 117 XJAQ 100 For service and repair call 1 888 MIX BEST 1 888 649 2378 ITEM Gone DESCRIPTION QTY PART NO PRICE SHIPMENT NO D i EACH WEEKS 46 MOTOR SHAFT KEY 1 114196STL 47 2 LOCKWASHER WITH FLEX MOUNTS 4 112207CPS 2 LOCKWASHER NO FLEX MOUNTS 4 112206CPS 2 HEX HEAD CAP SCREW WITH FLEX MOUNTS 4 100159CPS is 2 HEX HEAD CAP SCREW NO FLEX MOUNTS 4 100147CPS m 2 HEX NUT WITH FLEX MOUNTS 4 107010CPS 2 HEX NUT NO FLEX MOUNTS A 1070080 8 2 PLAIN WASHER WITH FLEX MOUNTS 4 112012CPS 80 2 PLAIN WASHER NO FLEX MOUNTS 4 112008CPS 59 WASHER PINION SCREW 1 112778STL 60 O RING 1 115766BUN 61 GRIP SPRING LOCKNUT 1 107716STL 100143STL 67 R HEX HEAD CAP SCREW 4 100143316 112206STL 68 R LOCKWASHER 4 112206316 107008CPS 69 R HEX NUT 4 107008316 81 A PIPE NIPPLE 1 122103BRS 82 A BALL VALVE 1 122910BRS 83 A AIR HOSE COUPLING 1 122704BRS 84 A MUFFLER 1 150000PSP 100 ANGLE RISER ASSEMBLY W FLEX MOUNTS 1 802064PSP 102 ANGLE RISER LEFT HAND 1 130019STL 103 ANGLE RISER RIGHT HAND 1 130020STL 105 COVER PLATE KIT
48. or recommended dual impeller spacing The larger wedge shaped portion of the hub body must face up towards the mixer The bottom of the hub is stamped DOWN Refer to Figure 2 for general orientation reference Tighten impeller set screws securely For unusually severe conditions the shaft should be spotted for the set screws PREII IEI EIuM gt 2 K QI HW II I I II I I IOI II I ZY I II lt I II W T I WIRI IIZI IQIIOI I IQ R F I QI EE REVISION DATE 3 16 83 LIGHTNIN LIGHTNIN INST NO IT 1997 1 C REVISED 2 26 01 MIXERS AND AERATORS 200 PAGE 2 OF 9 LIGHTN M ROTATION N LARGE WEDGE SHAPED PORTION OF HUB MUST FACE UP LEADING EDGE CONVEX SURFACE DOWN STAMPED ON LOWER FACE FIGURE 2 IMPELLER ORIENTATION SECTION 3 MIXER OPERATION 3 1 LIGHTNIN mixers are designed to operate continuously at normal or low liquid levels and in air IMPORTANT Variable speed drives sometimes have critical ranges where the unit should not be operated during drawoff or in air These ranges will be indicated on a warning decal at the speed control It is not good practice to operate any mixer continuously when extreme vortexing or surging occurs 3 2 Atthe end of two weeks service check the housing cap screws chuck screw and mounting bolts for tightness 3 3 Dirt on the motor case acts as an insulator to prevent proper cooling
49. osite the large opening on the front of the housing f Align the screw holes and install the housing cap screws and washers 1 2 amp 20 g Rotate the drive shaft several revolutions by hand to make sure that all parts are running freely Reassemble the mixer shaft to the unit as described in the installation instructions REVISED 2 26 01 MIXERS AND AERATORS 200 PAGE 9 OF 9 LIGHTN N GENERAL INSTRUCTIONS FOR LIGHTNIN XDQ 30 THRU 350 SERIES OPEN TANK FIXED MOUNT MIXERS SECTION 1 INITIAL INSPECTION SHIPPING ARRANGEMENTS AND STORAGE 1 1 1 2 1 3 2 1 2 2 2 3 3 1 3 2 As soon as you have uncrated your mixer check it for shipping damage and report any damage immediately to the carrier and to our factory Mixer and impellers are packed together The mixer shaft is packed in a separate container Do not remove wrappings or protective coatings if the mixer is to be stored before it is placed in operation Store the mixer in a clean dry location with circulating air free from wide or rapid variations in temperature SECTION 2 MOUNTING Support the mixer by the motor handle or eye bolts and mount it on the support base Refer to the installation or dimension drawing All mixers are furnished with safety covers Do not remove during operation Stop unit and disconnect power supply before removing safety cover Reinstall safety cover after servicing the unit 4 VENT HOLES 4 HEX HEAD FAST
50. p XJO SERES M KER POSTDNNG DATA BASED ON 100 ANGULAR OFF SET MOUNTNG XDQ amp XJO SERES M KER POSTDNNG DATA BASED ON 7 ANGULAR OFF SET MOUNTNG ENSDNS N NCHES nm TANK MAXMUM DEPTH SHORT OFFSET DA MAXMUM TANK DEPTH LONG OFF SET SHORT OFF SET inches mm nches mm inches mm nches mm nches mm inches winches mm 36 915 6 3A 170 3 78 100 24 610 48 1220 6 36 5 18 130 41 1040 758 195 4 38 110 27 685 54 1370 7 18 534 145 45 1145 8 5 A6 210 4 34 120 30 760 60 1525 7 1346 6 5 6 160 54 1370 9 78 250 5 34 145 36 915 72 1830 9 1A 7 12 190 63 1600 11 1 2 290 6 5 170 42 1065 84 2135 10 3 8 34 225 72 1830 13 330 7 12 190 48 1220 96 2440 12 1A 9 15 16 255 81 2055 14 1 2 370 8 12 215 54 1370 108 2745 1 3 11 16 11 18 285 90 2285 16 1 8 410 9 5 6 235 60 1525 120 3050 15 18 12 5 16 315 100 2540 17 7 8 455 10 5 6 260 66 1675 132 3355 16 58 13 12 345 108 2745 19 1 14 490 11 18 280 72 1830 144 3660 18 1 16 14 3 375 117 2970 20 34 525 12 305 78 1980 156 3965 19 12 15 15 16 405 126 3200 22 3 8 570 13 330 84 2135
51. r DRAWING L 16716 2 100147CPS 1 A HEX HEAD CAP SCREW 2 100143STL 2 HEX HEAD CAP SCREW 2 100138CPS 4 SHAFT SCREW 1 102561GR5 105860316 8 C CHUCK SCREW 1 105860CPG 11 G LIMIT PIN 1 272668420 18 G CHUCK WASHER 1 i 112750816 20 WASHER 2 112761BRS 21 C SNAP RING 1 114273302 23 RETAINING RING 1 114275PSP 24 OIL SEAL 1 115381PSP FLEXIBLE MOUNTS 4 138317PSP m 1 FLEXIBLE MOUNT KIT PRE 1978 HOUSING 1 1500A06PSP 27 BALL BEARING 1 116225PSP 34 C CHUCK GRIP 1 130010316 35 A EYEBOLT 2 105619CPS 136532KIT 36 HOUSING KIT INCLUDES ITEMS 25 amp 105 1 136532NKIT C DRIVE SHAFT WITH CHUCK 1 143778PD4 38 14380941L R DRIVE SHAFT WITH COUPLING 1 143809PD4 41 A EYEBOLT XDAQ 300 2 105619CPS 43 C HEX KEY WRENCH FOR CHUCK 1 127209BPF 46 MOTOR SHAFT KEY 1 190750STL 47 2 LOCKWASHER 4 112207CPS 48 2 HEX HEAD CAP SCREW 4 100159CPS 49 2 HEX NUT 4 107010CPS 50 2 PLAIN WASHER 4 112012CPS IDENTITY CODE Air Motor 1 Kit contains Items 25 47 48 49 amp 50 C Chuck Construction 2 Angle Riser Units Only R Rigid Coupling Construction Blank code denotes common parts Recommended spare parts REVISION IT 2045 E PAGE 1 OF2 PARTS PRICING BOOK SECTION 2 PAGE 31 01 DATE 5 23 07 MIXER PARTS UNIT SIZE XDQ 174 XDQ 230 XDQ 350 XDAQ 300 For service and repa
52. red when changing pinion or motor Non stock Recommended spare parts Blank code denotes common parts NOTE Flexible Mounting Kit 1978 and newer is PN 803557PSP REVISION IT 2048 F PAGE 2 OF 2 LIGHTNIN FOR AN UP TO DATE REPRESENTATIVE LIST PLEASE GO TO www lightnin mixers com OR CALL 1 888 649 2378 1 888 MIX BEST REVISION DATE 12 28 05 LIGHTNIN INST NO 17 3839 P REVISED 01 05 06 MIXERS AND AERATORS LIGHTNIN 2005 PAGE 1 OF 1 Notes LIGHT reid REPAIR amp SERVICE GUIDE LIGHTNIN Process Equipment Services LPES The fastest route to uptime Expertise LPES technicians are the backbone of our dedicated service organization They re uniquely qualified to keep your LIGHTNIN mixers running right Lightnin Certified Technicians All LPES technicians are certified via training courses to ensure that the work they do meets the highest standards for consistency and reliability Genuine LIGHTNIN Parts All LPES repairs follow original design specs and use only factory authorized replacement parts Full LIGHTNIN Factory Warranty We re so confident we ll do the job right that all LPES repair and service work is covered by a full factory warranty What we repair we guarantee 100 Repair Services LIGHTNIN provides quick reliable repair services using only certified technicians and factory authorized replacement parts on gearboxes mechanical seals seal cartridge and seal assembly steady b
53. repair call 1 888 MIX BEST 1 886 649 2376 ITEM CODE DESCRIPTION QTY PART NO PRICE SHIPMENT NO 9 i EACH WEEKS NOTE See mixer nameplate or spec sheet for unit size amp ratio See Assembly Drawing for item no identifier DRAWING L 16716 1 HEX HEAD CAP SCREW 2 100324CPS 2 HEX HEAD CAP SCREW 2 100325CPS 3 LOCKWASHER MOTOR SHAFT SCREW 1 115012PSP 4 MOTOR SHAFT SCREW 1 102007CPS 7 A HANDLE PIN XDAQ 33 2 108500PSP 8 C CHUCK SCREW 1 105861CPG 11 C LIMIT PIN 1 272668420 18 C CHUCK WASHER 1 112756816 20 BRASS WASHER 4 112762BRH 21 C SNAP RING 1 114276302 23 RETAINING RING 1 114280PSP 24 OIL SEAL 1 115382PSP FLEXIBLE MOUNTS 4 138317PSP 25 mme 27 BALL BEARING 1 116223PSP 34 C CHUCK GRIP 1 130012316 35 A MOTOR HANDLE XDAQ 33 1 135225ALM 36 HOUSING KIT INCLUDES ITEMS 25 amp 105 1 136531KIT DRIVE SHAFT WITH CHUCK 1 143799PD4 38 DRIVE SHAFT WITH COUPLING 1 14381241L 43 HEX KEY WRENCH FOR CHUCK 1 127210BPF 46 MOTOR SHAFT KEY 1 114196STL 47 LOCKWASHER ANGLE RISER ONLY 4 112207CPS 48 HEX HEAD CAP SCREW ANGLE RISER ONLY 4 100159CPS 49 HEX NUT ANGLE RISER ONLY 4 107010CPS 50 PLAINWASHER ANGLE RISER ONLY 4 112012CPS 59 SHAFT SCREW WASHER 1 112788STL 67 R HEX HEAD CAP SCREW 4 100122CPS 68 R LOCKWASHER 4 112205STL 81 A PIPE NIPPLE 1 122103BRS IDENTITY CODE Air Motor C Chuck Construction R Coupling Construction Blank code denotes common parts
54. seal more effective d Replace the ball bearing if it shows indications of wear 8 2 Assembling the Drive Shaft in the Housing a Mount the housing 36 in an arbor press motor end up b Press the ball bearing 27 on its outer race to the shoulder of the housing bore c Turn the housing motor end down and press the oil seal 24 sealing lip inward flush with the lower end of the housing d Support the housing motor end down by resting the inner race of the ball bearing on a suitable sleeve MEC CU KAMEN E ICI unc r REVISION DATE 3 16 83 L IGHTNIN LIGHTNIN INST NO IT 1994 C 2001 REVISED 2 26 01 MIXERS AND AERATORS PAGE 4 OF 5 LIGHTN N e Grease the lip of the oil seal and press the drive shaft 38 into the ball bearing until the shoulder of the shaft registers against the inner race of the bearing f Use Waldes Truarc No 4 pliers to install the retaining ring 22 in the shaft groove g Turn the housing motor end down and press the drive shaft until the chuck head contacts the small end of the housing For models equipped with coupling press the shaft to move coupling 1 4 of an inch closer to the end of the housing 8 3 Assembling the Chuck a Assemble chuck washer 18 chuck grip 34 and snap ring 21 on the chuck screw 8 b Thread the chuck screw into the chuck end of the drive shaft far enough to insert the limit pin 11 so that the end of the pin is 3 16 of an inch underflus
55. the motor EXPLOSION PROOF MOTORS on XDC 30 thru 65 or XP motors nameplated 3 4 horsepower and below are equipped with automatic over temperature circuits which can trip and reset themselves after the motor cools TO AVOID INJURY DUE TO UNEXPECTED START UP DISCONNECT FROM POWER UNTIL THE MOTOR COOLS 2 7 Procedure for units equipped with chuck a To install the mixer shaft back off the chuck screw refer to Figure 1 as far as the limit pin will allow DO NOT FORCE b Insert the mixer shaft into the chuck bore as far as it will go and draw up the chuck screw with the wrench provided rotating the shaft slightly back and forth to make sure the chuck grip seats against the flat of the shaft Tighten the chuck screw with the wrench provided The wrench has been properly sized to tighten the screw DO NOT IMPACT THE WRENCH OR USE AN EXTENSION NOTE A safety feature is provided by a slight taper in the flat on the mixer shaft The shaft cannot drop out unless the grip is intentionally released CHUCK GRIP CHUCK SCREW LIMIT PIN FIGURE 1 CHUCK DETAILS 2 8 Procedure for units equipped with couplings a Connect the mixer shaft 42 to the drive shaft 38 by bolting the coupling halves together CAUTION Care should be exercised in order to prevent damage to the coupling rabbets and to insure proper seating of the coupling halves 2 9 Position the impeller s on the mixer shaft Refer to the specification sheet f
56. thods to hold the drive shaft from turning 1 Procedure for units equipped with chuck a XJQ 30 thru 117 Insert a hex key wrench 43 in the chuck screw XJQ 174 thru 350 Remove the chuck assembly per paragraph 6 5 Insert a 1 foot length of 1 inch diameter bar into the chuck grip bore 2 For models with rigid couplings a Bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the drive shaft from rotating Thread a nut on the end of the drive shaft 38 to protect the threads when pressing out the shaft d Mount the housing in an arbor press motor end upward and press the drive shaft clear of the internal gear bore e Remove the internal gear 30 the two grip spring sets 39 and the grip spring spacer 37 f Remove the drive shaft with the bearing inner ring 29 in place through the lower opening in the housing g If it is necessary to remove the bearing inner ring start it from its seat with a thin screwdriver or wedge then remove it from the drive shaft with a bearing puller XJQ 174 thru 350 ONLY Pry the oil seal 70 from the housing bore as shown in Figure 6 1 Insert a 7 8 bolt into the ball bearing 27 bore 2 Use the bolt head as a fulcrum and pry out the oil seal 70 with pliers PLIERS b G 70 22 27 24 7 8 BOLT FIGURE 6 OIL SEAL REMOVAL i Use Wades Truarc No 4 pliers to remove the internal retaining ring 22
57. tor to housing hardware and tighten securely SECTION 6 DISASSEMBLY 6 1 Removing the Mixer Shaft a Remove the limit pin 11 by driving it into the counterbored hole b Remove the chuck screw 8 c Remove snap ring 21 chuck grip 34 and chuck washer 18 from the chuck screw REVISION C REVISED 2 26 01 DATE 3 16 83 LIGHTNIN MIXERS AND AERATORS INST NO IT 1997 O LIGHTNIN 1 PAGE 5 OF 9 LIGHTN M 6 2 Removing the Motor from the Housing Set the mixer in a vertical position to prevent spilling the gear lubricant b Remove the four housing cap screws and washers 1 2 amp 20 c Raise the motor 41 by its handle 35 or eyebolts to separate the motor from the housing 36 d Remove the O ring 60 6 3 Removing the Pinion from the Motor a Hold the pinion 31 from turning and remove the pinion cap screw 4 in one of the following ways 1 XJQ 30 thru 117 Use a Phillips screwdriver 2 XJQ 174 thru 350 Use a 5 16 inch hex key wrench 3 XJQ 174 thru 350 with a nylon slinger The slinger 71 must be removed by breaking it Place a wooden block under the slinger and strike the opposite side with a chisel b Remove the pinion with a bearing puller 6 4 Removing Drive Shaft Bearings and Oil Seals from the Housing a Remove the lubricant from the gear chamber b Remove the grip spring locknut 61 from the upper end of the drive shaft 38 Use one of the following me
58. und in the detailed assembly and disassembly sections of your manual REVIEW YOUR MANUAL CAREFULLY TO DETERMINE WHERE SPECIAL TORQUES ARE REQUIRED For severe duty service torques higher than listed to tighten a bolt to maximum capacity can often be used However due to the many variables previously mentioned the only absolute method to determine optimum torque is to deliberately yield a bolt under actual conditions If a bolt does yield or shear 75 of the torque applied in yielding the bolt can be used to obtain a tight connection that is satisfactory ALL BOLTS SHOULD BE RETIGHTENED 12 HOURS AFTER ASSEMBLY AND AT EACH SCHEDULED SHUT DOWN THEREAFTER RECOMMENDED TIGHTENING TORQUES FOR COMMERCIAL GRADE STEEL GR5 304 AND 316 STAINLESS STEEL 1 2 TIGHTENING TORQUES TIGHTENING TORQUES BOLT IN FT LBS 4 IN FT LBS 4 STEEL SAE GRADE THREAD GRADE 2 3 OR GRADE 5 MARKING MARKING REFERENCE SIZE 304 316 SS BOLTS BOLTS GRADE GUIDE LUBRICATED LUBRICATED 2 14 20 4 6 7 2 Fon SAE GRADES 6 18 9 6 15 0 1 AND 2 3f 16 17 26 NO MARK The 14 27 42 15 20 41 64 SAE GRADE 3 9 1612 60 92 5 g 11 83 128 34 10 146 226 a SAE GRADE 5 8 9 3 142 365 1 8 212 547 ALL SOCKET 15 7 301 675 HEAD CAP SCREWS 1 7 FER SCH SAE GRADE 5 1 6 557 1249 15 6 739 1657 154 5 3 754 1600 2 4 1134 2406 21 4 1659 3519 21 4 2269 4813 1 ALL BOLTS SHOULD BE COATED WI
59. ure 2 for general orientation reference Tighten impeller set screws securely For unusually severe conditions the shaft should be spotted for the set screws ROTATION LARGE WEDGE SHAPED PORTION OF HUB MUST FACE UP LEADING EDGE CONVEX SURFACE I T DOWN STAMPED ON LOWER FACE FIGURE 2 IMPELLER ORIENTATION 4 2 To install the mixer shaft back off the chuck screw refer to Figure 3 as far as the limit pin will allow DO NOT FORCE Insert the mixer shaft into the chuck bore as far as it will go and draw up the chuck screw with the wrench provided rotating the shaft slightly back and forth to make sure the chuck grip seats against the flat of the shaft Tighten the chuck screw with the wrench provided The wrench has been properly sized to tighten the screw DO NOT IMPACT THE WRENCH OR USE AN EXTENSION NOTE A safety feature is provided by a slight taper in the flat on the mixer shaft The shaft cannot drop out unless the grip is intentionally released REVISION DATE 3 16 83 L IGHTNIN O LIGHTNIN INST NO IT 1994 C 2001 REVISED 2 26 01 MIXERS AND AERATORS 0 2 5 LIGHTN N CHUCK GRIP CHUCK SCREW LIMIT PIN FIGURE 3 CHUCK DETAILS 4 3 Alternate procedure for units equipped with couplings a Connect the mixer shaft to the drive shaft by bolting the coupling halves together Use care to prevent damage to the rabbets Make sure the mating faces are flush before torqueing the
Download Pdf Manuals
Related Search