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PARTS & SERVICE MANUAL SUPREME LIQUID

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1. P 0 e 31 8 12 1 15 130 2 o 50 30 NI Ke N HYDRAULIC DRAWING KAWASAKI LIQUID COOLED gt ML DIN 28 i x A ce eS HYDROSTATIC PUMP FILTER HYDRAULIC PARTS LIST KAWASAKI LIQUID COOLED REF PART DESCRIPTION QUANTITY 1 13 032 Wheel Motor 1 2 13 424 Hydraulic Hose 1 3 13 425 Hydraulic Hose 1 4 13 409 On Off Valve 1 5 34 174 Hydraulic Hose 2 6 34 140 Hydraulic Hose 2 7 13 584 Oil Tank 1 23 095 Filler Breather 1 8 34 171 Hydraulic Hose 1 9 34 102 Wheel Motor 2 10 34 170 Hydraulic Hose 1 11 8832 6 Hose 1 18 222 Hose Clamp 2 12 34 109 Hydrostatic Pump 1 13 23 006 Oil Filter 1 23 031 Replacement Filter Only 14 8832 13 Suction Hose 1 18 222 Hose Clamp 2 15 34 131 Hydraulic Hose 1 16 34 132 Hydraulic Hose 1 17 75 714 Cylinder steering 1 18 34 130 Hydraulic Hose 2 19 34 103 Orbitrol Motor 1 20 34 133 Hydraulic Hose 1 21 13 357 Hydraulic Cylinder 1 22 13 292 Hydraulic Cylinder 1 23 34 172 Hydraulic Tube short 2 24 34 173 Hydraulic Tube long 2 25 34 144 Hydraulic Hose 2 26 34 136 Hydraulic Hose 2 27 42 220 2 Bank Hydraulic
2. Every 500 hours or Clean at specified intervals R Replace at specified intervals Tire pressure 5 psi 0 35 bar T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 ft Ib 87 100 Nm Kawasaki change oil after first 8 hours Kohler change oil after first 5 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty 22 E _ B 1111 o o o 250 Hours je jojo je 622 mf300 Hous o joo je 2 100 8 o joo 200 o gt 2 400 Hours 20 mAsRemied io z x 1 0 gt o gt gt Every 500 Hours Yearly The suggested maintenance checklist is not offered as a replacement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent END USER S SERVICE CHART Engine Oil j Engine Oil Filter P
3. PART 13 588 13 585 26 054 8800 48 50 403 18 186 26 055 HB 14 20 075 HW 14 HWL 14 34 036 DESCRIPTION Replacement Cap for 13 585 Gas Tank Gas Tank with Cap Bushing Insert 1 4 Fuel Hose Inline Gas Filter comes with engine 1 4 Hose Clamp Shut Off Valve Bolt 4 20 x 3 4 Washer 1 4 Lockwasher 1 4 Gas Tank Bracket QUANTITY PAH WOH HH Ho HYDRAULIC OIL TANK PARTS LIST KOHLER AIR COOLED REF NOOR OD PART 18 009 23 184 18 133 17 018 18 190 13 584 23 095 HMS 8 32 050 HWS 8 HB 14 20 075 HW 14 HWL 14 34 028 18 118 18 072 DESCRIPTION Male Elbow Male Connector Barb Fitting Tee Swivel Tee Oil Tank Filler Breather Machine Screw 48 32 Star Washer 8 Bolt 1 4 20 3 4 Washer 1 4 Lockwasher 4 Oil Tank Bracket Pipe Plug 45 Elbow QUANTITY E O O H REARAXLEDRAWING 8 d 27 N 9 J A 22 5 2 20 7 N lt _ lt REAR AXLE PARTS LIST REF O ok PART 34 100 34 172 34 173 34 057 50 264 34 058 18 265 HB 12 13 250 HNTL 12 13 HWK 516 100 34 113 34 113 01 34 113 02 34 010 34 019 HB 38 16 125 HW 38 HNTL 38 16 HB 12 13 275 60 536 HN 516 24 11 100 HCP 516 100 HP 18 100 34 101 34 102 60 268 14 265 34 035 22 002 34 101 02 DESCRIP
4. Px ATA l 0 1 0 4 k 0 4 LEFT FLOORBOARD DRAWING Mm LEFT FLOORBOARD PARTS LIST QUANTITY REF 21 23 24 25 26 27 28 30 31 PART 75 714 58 175 18 200 HNW 14 20 34 032 13 584 HB 38 16 125 34 023 34 031 HW 38 HWL 38 HN 38 16 34 018 HB 12 13 125 HW 12 HNTL 12 13 13 146 HB 38 16 200 HNTL 38 16 HB 516 18 100 HW 516 HNTL 516 18 34 194 HSDPS 14 100 18 168 13 292 50 264 HB 38 16 250 HW 38 HNTL 38 16 HB 38 16 250 HNTL 38 16 34 026 60 106 HB 38 16 175 HNTL 38 16 34 014 34 015 34 208 13 099 HB 38 16 225 HW 38 HNTL 38 16 HCP 516 125 HP 18 075 11 100 HN 516 24 60 536 HCP 12 200 HP 18 100 18 290 DESCRIPTION Hydraulic Cylinder steering Clevis Pin 5 s x 13 4 Cotter Pin 2 Wing Nut 4 20 Battery Hold Down Oil Tank Bolt 3 s 16 x 11 4 Battery Hold Down Rod Battery Plate Washer 3 8 Lockwasher s Nut 3 s 16 Main Frame Bolt 1 2 13x 11 4 Washer 2 Lock Nut 1 2 13 Attachment Lift Bolt 3 16 x 2 Lock Nut 38 16 Bolt 5 16 18 x 1 Washer 5 16 Lock Nut 5 1 18 Rake Tube Stainless Steel Pan Head Drill Screw 4 x 1 Elbow s Straight Thread Hydraulic Cylinder 1 2 x 3 x attachment lift Brake Cable Bolt 3 16 x 2 2
5. GRAY GRAY BR PLUG NOT USED REMOVE FROM RECTIFIER 3 Rawa R il k 3 BI 12 NOTE ALL PLUGS ARE LOOKING AT THE TERMINALS WIGRN T IWIGRN ML BIN WIRING PARTS LIST KAWASAKI LIQUID COOLED PART REF 1 2 3 4 5 33 094 34 206 33 096 12 017 34 146 34 145 34 204 17 068 17 079 12 003 15 472 34 203 22 054 22 002 22 073 50 323 22 017 34 150 DESCRIPTION Plug In Connector Engine Wire Harness Cluster Gauge Low Battery Indicator Module with Wires Low Battery Indicator Module onty Hour Meter Circuit Breaker Circuit Breaker Boot Wire Circuit Breaker To Switch 30 Ignition Switch Key only Light Switch Boot Wire Light Switch To Lights Regulator Plug Part of Engine Fuel Pump Part of Engine Black Battery Cable Battery to Ground Interlock Switch Plug In Connector Main Wire Harness Ignition Part of Engine Charging Coils Part of Engine Battery Red Battery Cable Battery to Starter Starter Part of Engine Oil Sender Part of Engine Temperature Sender Part of Engine
6. e Connect one end of other cable to negative terminal of good battery C Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery Engine D To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables Booster Battery Jumper Cable 2 2 e Dead B Battery Jumper Cable 1 B Wa 7 NOTES SERVICE CHART Before servicing or making adjustments to the machine stop engine set park break block CAUTION wheels and remove key from ignition Follow all procedures and ONLY use parts prescribed by the manufacturer Read the engine manual before maintenance ngine Oil Filter ngine for Leaks and Loose Parts Air Cleaner Paper Element Air Cleaner Foam Element every 25 hours park Plugs Clean and Gap Replace mimg m 5 ja 2 Q lt 6 lt 2 1 10 5 lt go 05 5 a m IE 9 8 9 o dle Speed Cooling System uel Level uel Filter fHydauicOiFiter Hydraulic System for Leaks and Loose Parts C C C Battery Electrolyte Clean Battery Terminas ToqelugNts 6106 lubricate
7. 9 64440 0 0 0 R 9 9 9 9 5 SRR RRR IRD 0 6505040 9 Q SANA 0 050 0 0 0 5 9 9 9 9 5 eS 20 5 25 5 26 250 250 5250 2505 25250 25550 2505 250505 SxS 5 RS 22 lt gt lt gt lt lt 5 S 5 SO Se lt lt gt lt gt lt gt 55 22 250 25250 5 255 550 255 exo 255 5 5 5 lt RO 202922 2505056 lt RO RO 25 5 lt gt lt gt lt gt RO 5 5 SS 5 5 5 5 5 5 5 5 5 5 5 5 5 25 50 SOS lt lt lt 555505060990 lt lt lt e 5 28 lt lt lt 25 5 5 x 22 55 15 111 DRAGMAT KIT PARTS LIST DESCRIPTION QUANTITY 1 HHP 18 Bridge Pin 7 1 2 Hitch Part of Trap Rake 1 3 Rake Lift Part of Trap Rake 1 4 HB 38 16 225 Bolt 3 s 16 21 4 4 HWL 38 Lockwasher 3 4 HN 38 16 Nut 3 8 16 4 5 13 195 Left Mat Carrier Post 1 6 19 605 Drag Mat Chai
8. ENGINEAND PUMP DRAWING KOHLER AIR COOLED ARCA 7 SE BY U OE X LAY Y 7 ri 08 4 4 NN ex n AG 2 tds m I S p I m y Z 9 KA 5 it AB lt 5 6 7 SIR ENGINE AND PUMP PARTS LIST KOHLER AIR COOLED DESCRIPTION QUANTITY REF 26 27 28 29 30 32 35 36 37 38 39 PART 36 004 18 036 HMB 12 14 HP 18 100 13 632 HN 14 28 36 009 11 021 HW 38 HWL 38 HN 38 24 36 007 36 008 34 163 34 161 34 159 21 161 34 232 34 233 13 409 80 020 21 067 18 118 42 004 01 42 004 03 42 004 02 42 004 04 42 004 05 18 202 Idler Arm Oilite Bushing Machine Bushing 1 2x 14GA Cotter Pin 1 Push Pull Cable Nut 1 4 28 Front Engine Mount Motor Mount Washer s Lock Washer 3 Nut 3 s 24 Front Cooler Mount Rear Cooler Mount Cable Bracket Throttle Throttle Mount Bracket Wire Block Control Panel Control Panel Decal On Off Valve Choke Choke Clip Pipe Plug Remote Air Cleaner Kohler 25 048 01 body and end cap Band replacement part Kohler 25 126 01 Hood replacement part Kohler 25 324 01 Remote
9. Trap Rake Frame IN 13 577SCARIFIER VERTICAL BLADES PARTS LIST PART DESCRIPTION QUANTITY 1 13 578 Frame 1 2 13 146 Attachment Lift 3 34 016 Floorboard Support 1 5 HMB 34 10 Machine Bushing 74 x 10GA 12 6 HRP 14 100 Roll Pin 1 4 x 1 2 7 HN 38 16 Nut 3 s 16 10 8 HWL 38 Lockwasher s 10 9 26 042 Tine Segment 5 10 HB 38 16 100 Bolt 3 s 16 x 1 10 11 13 115 Hitch Pistols 2 12 HCP 12 150 Clevis Pin 2 x 11 2 2 13 HHP 18 Bridge Pin 7 3 14 13 117 Grader Blade 1 15 19 217 Hook 1 16 HMB 12 14 Machine Bushing 1 2x 14GA 4 17 HP 18 100 Cotter Pin s x 1 2 INSTALLATI ONINS TRUCTI ONS Bolt five tine segments Ref 9 to frame Ref 1 using ten bolts lockwashers and nuts Ref 7 8 and 10 as shown on drawing Put hook Ref 15 over right hand tube on frame Ref 1 Hook is to used to hold grader blade up when not in use Insert hitch pistols Ref 11 into tubes of main frame with up to five machine bushings Ref 5 in front and one bushing in rear of the tube Secure pistols with roll pins Ref 6 Check the spacing before driving roll pin in all the way For more tire clearance machine bushings may be moved from front to rear 4 Putthe grader blade Ref 14 on as shown using two bridge pins Ref 13 5 Liftup frame Ref 1 and hook pockets over the arms of attachment lift Ref 4 6 Attach pistols to the tabs of the trap rake frame undercarriage in the rear holes using clevis pins Ref 12 and
10. Use the spring holder Ref 27 and the 11 stainless steel truss head screws Ref 28 to attach rake springs Ref 18 to the rakes Slide a machine bushing onto outside rake frames then slide the outside rake frames Ref 5 into the tubing on the end of the drawbar Hold in place with another machine bushing and a roll pin Ref 6 Attach center rake Ref 25 to draw bar Ref 9 as shown using the 4 20 13 4 bolt and lock nut Ref 13 with the shaft of the center rake between the tabs on the bottom of the drawbar Attach the matting Ref 20 and the top strap Ref 16 to the inside and outside mounts using stainless steel truss head screw 5 6 18 x 1 Ref 1 Attach four finishing blades Ref 2 to the matting on the inside and outside mounts with the stainless steel truss head screw 5 16 18 x 1 Ref 1 going through the finishing blade matting and bottom strap Ref 17 Place the three groomer blades Ref 19 under the three rake assemblies as shown using Ref 3 Attach the rake hitch Ref 11 to the trap rake hitch The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 31 on the right side of hitch adjust the screw until it hits the trap rake hitch located on rear axle Lock nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine
11. Every 500 Hours Yearly As Required 100 Hours 200 Hours 250 Hours 300 Hours 400 Hours ADJUSTMENTS RAKELIFT CYLINDER Completely lower Rake Lift Remove cotter pin A and clevis pin B Place attachment lift arms at above cross member D on Rake Lift Loosen jam nut E Twist cylinder extension F so clevis pin end of cylinder extension lines up with holes in attachment lift arm Replace clevis and cotter pins Tighten jam nut Raise and lower Rake Lift to check for proper clear ance When the rear rake attachment is lowered while the machine is in forward motion the forward speed of the machine will slow drastically Operator should be prepared for a rapid eAUTION Change in speed LIFT ASSEMBLY When it is necessary to have attachment lift dig deeper or lower into ground relocate cylinder rod of hydraulic cylinder which controls the lift distances into lower set of holes in attachment lift swing arm This new position forces attachment farther down For Digging Deeper into the Ground PARK BRAKE By turning knob on end of lever you can tighten or loosen brake a small amount If this is not enough turn clevis on brake cable to adjust length of cable M ep AD USTMENTS CONTINUED SPEED BOSS KAWASAKI LIQUID COOLED Speed Boss allows the machine to operate at a proper speed while raking sand traps on golf courses This speed boss has been factory set at an average speed of 3 4 mp
12. Ground Strap Engine Frame to Main Frame Wire Harness contains all wires except Ref 6 amp Ref 9 s QUANTITY WIRING SCHEMATIC 31 19 50 e17 15 30 8 24 T 6 50 17 WIRING DRAWING KOHLER AIR COOLED M eN WIRING PARTS LIST KOHLER AIR COOLED REF PART DESCRIPTION QUANTITY 1 50 359 Oil Pressure Warning Indicator Light 1 8874 Line Connector 1 8875 Bullet Terminal 1 2 22 002 Interlock Switch 1 3 13 288 Key Switch with Hardware Kohler 25 099 04 1 76 310 Key Set 1 4 34 146 Panel Mount Circuit Breaker 1 34 145 Circuit Breaker Boot 1 5 12 017 Hour Meter 1 6 Plug In Connector Wire Harness amp Engine Wire Harness 7 Ignition Module Part of Engine 8 Fuel Shut Off Solenoid Part of Engine 9 Rectifier Part of Engine 10 Oil Sender Part of Engine 11 Starter Part of Engine 12 75 518 Red Battery Cable 1 13 22 073 Battery 1 14 22 054 Black Battery Cable 1 15 42 113 Cranking Relay Part of Engine Kohler 25 435 02 36 002 Wire Harness Includes all wire colors with 1 WIRING SCHEMATIC
13. Cluster Gauge with Wiring Alt Oil Temp liquid cooled Lock Nut 5 18 Hydraulic Cylinder 2 OD x 7 Elbow 3 8 Straight Thread Adapter s Jam Nut 5 s 18 Rod End Bolt 18 x 21 2 Machine Bushing x 14GA Tire and Wheel front tire and wheel filled to 6016 total Tire 22 x 11 00 x8 Wheel Windshield Washer Fluid or Equivalent Nut 1 20 Hub Woodruff Key 5 16 x 3 4 comes with wheel motor Top Lock Nut 1 2 13 Wheel Motor Seal Lock 3 Reducer 5 x s Bolt 1 2 13 x 7 Front Fork Spacer Oil Seal Bearing Rubber Cap Adapter s SAE Orbitrol Bolt is 18 x 11 4 Washer 5 16 Lockwasher 5 16 Nut 5 16 18 Black Boot Steering Wheel Woodruff Key te 3 4 Jam Nut 5 s 18 Dashboard air cooled Decal Dashboard Warning Indicator Light air cooled Ignition Switch air cooled Kohler 25 099 04 Hour Meter air cooled AH 3 34 5 pints 00 00 N NN f N N RIGHT FLOORBOARDDRAWING Mm RIGHT FLOORBOARD PARTS LIST PART 1 HCP 12 200 HP 18 100 2 34 016 3 34 018 4 34 017 HB 38 16 250 HNTL 38 16 5 34 013 34 207 6 48 066 7 34 225 42 175 HW 38 HNCL 38 16 8 21 462 HWL 516 HN 516 24 9 34 021 10 34 022 10 007 HP 18 100 11 13 632 15 18 168 16 13 357 HNJ 34 1
14. 34 102 02 13 615 02 13 032 35 34 102 03 HWK 516 100 14 265 13 032 37 13 032 38 14 080 DESCRIPTION Water amp Dirt Seal Service Housing Assembly includes Ret 4 5 17 2req d and 20 Inner Seal Thrust Bearing Inner Bearing Thrust Bearing Drive Link Ring Seal Manifold Commulator Assembly matched set End Cover Bolt Commulator Seal matches with Ref 10 Rotor Set matched set Plate Wear Coupling Shaft Woodruff Key 5 16 x 1 Nut 1 20 Thrust Washer Backup Washer Backup Washer Outer Bearing Seal Kit Qn QUANTITV 13 032 FRONT WHEEL MOTOR 4 9 DRAWING Assemble seal with flat side out as shown M aj A 13 032 FRONT WHEEL MOTOR 4 9 PARTS LIST QUANTITY REF 47 2 Sr 17 18 19 20 13 032 27 13 032 28 13 032 29 13 032 30 13 032 31 13 032 32 13 032 33 14 134 13 032 34 13 032 35 13 032 36 HWK 516 100 14 265 13 032 37 13 032 38 14 080 DESCRIPTION Water amp Dirt Seal Service Housing Assembly Inner Seal Thrust Bearing Inner Bearing Thrust Bearing Drive Link Ring Seal Manifold Commulator Assembly matched set End Cover Bolt Commulator Seal matches with Ref 10 Rotor Set matched set Plate Wear Coupling Shaft Woodruff Key 5 16 x 1 Nut 1 20 Thrust Washer Backup Washer Backup Wash
15. HB 12 13 275 HN 12 13 HWL 12 13 385 11 055 13 660 HB 12 13 300 HW 12 HN 12 13 13 377 HP 18 100 13 659 HB 12 13 150 HW 12 HWL 12 HN 12 13 13 658 HB 12 13 150 HW 12 HWL 12 HN 12 13 13 382 13 386 13 277 13 375 HN 12 13 HW 12 13 276 13 370 13 387 13 380 HMB 100 10 DESCRIPTION Bearing 2 each half Bolt 5 18 x 1 Lock Washer 5 16 Nut 5 6 18 Inside Spiker Blade Bolt 3 16 27 2 Washer 3 8 Left Spiker Box Bolt 3 s 16 x 3 Washer 3 8 Lock Washer 3 8 Nut 3 s 16 Spiker Blade Spacer large Spiker Bar Spacer 1 2 Weight Bolt 3 16 x 27 2 Lock Washer 3 Washer 3 Threaded Rod 2 20 x 4 Rod End with Grease Fitting Bolt 1 2 13 x 23 4 Nut 13 Lock Washer 2 Left Tine Die Spring Spacer Bolt 1 2 13x 3 Washer 1 2 Nut 2 13 Spring Pivot Pin Cotter Pin s x 2 Left Pivot Bolt 1 2 13 x 11 2 Washer 1 2 Lock Washer 1 2 Nut 2 13 Right Pivot Bolt 1 2 13 x 11 2 Washer 1 2 Lock Washer 7 gt Nut 13 Oylinder Lift Frame Right Tines Spring Pad Spring Adjustment Rod Nut 13 Washer 1 2 Compression Spring Right Spiker Box Bearing Spacer inside only Spacer short Machine Bushing 1 x 10GA QUANTITY xl SIN SPIKER LIFT ASSEMBLY IL Q SKA N 27 ESA 52 SPIKER LIFT PARTS LIST REF PART DESCRIPTION QUANTITY 1 13 357 Hydraulic Cylinder 1 HNJ 34 16 Jam Nut 9 4 16 1 2
16. Washer 3 8 Lock Nut s 16 Bolt 3 16 x 27 2 Lock Nut 38 16 Park Brake Bracket Park Brake Handle Bolt 3 16 x 13 4 top Lock Nut 38 16 Left Floorboard Left Floorboard Support Left Rubber Matting Hose Clamp Bolt 3 16 x 21 4 Washer 3 8 Lock Nut s 16 Clevis Pin 5 16 x 11 4 Cotter Pin x 3 4 Linkage Yoke 5 16 Nut 5 1 24 Bellow Clevis Pin 2 x 2 Cotter Pin 1 90 Elbow with Orfice N N AH NN N N AHN N ENGI NE DRAWING KAWASAKI LIQUID COOLED ENGINE PARTS LIST KAWASAKI LIQUID COOLED QUANTITY REF 1 2 3 10 12 13 14 15 17 18 19 20 21 23 25 26 27 Not Illustrated PART 34 105 18 202 34 039 HB 14 20 075 HW 14 HWL 14 HN 14 20 18 190 34 161 34 159 21 161 34 232 34 233 80 020 21 067 34 123 34 060 23 006 23 031 34 109 23 126 34 025 34 115 14 131 34 120 34 114 HB 12 13 300 HNTL 12 13 16 013 34 048 HMB 12 14 34 117 11 021 34 011 HMB 12 14 HKSQ 14 150 34 230 34 112 8800 36 18 186 HBM 8 1 25 25 HWLM 8 13 409 34 169 34 210 13 498 DESCRIPTION Oil Cooler Elbow Cooler Mount Bolt 1 4 20 x 3 4 Washer 1 4 Lockwasher 1 4 Nut 4 20 Tee Throttle Throttle Mount B
17. hold in place Fasten pusher bars Ref 3 and 12 to the sand plow Ref 4 as shown Leave loose Fasten lift bar Ref 5 to the pusher bars as shown Leave loose Put the plow in front of the trap rake and slide it back so that the pusher bars can be connected to the tabs on the frame with clevis pin and bridge pin Ref 13 Tighten the bolts and nuts holding the left bar to the pusher bars Setthe plow at the desired angle and tighten the bolts and nuts holding it to the pusher bars Attach the hydraulic cylinder to the cylinder bracket with the 5 s x 13 4 clevis pin and one s bridge pin The ports on the cylinder must point to the right side of the machine Thread the jam nut and the rod end onto the cylinder rod end and leave them loose to find the required length Either extend the rod or raise the plow up and fasten them together with 2 x 2 clevis pin and s bridge pin Ref 6 Place oilite bushing Ref 15 in rod end and slide clevis pin through Remove the handles from the 2 bank valve and put them on the 3 bank valve The extra handle shipped with the plow goes on the outside Mark the hoses on the 2 bank valve that is on the machine so that they can be put in the same position on the 3 bank valve Disconnect the negative ground battery cable from the battery Place a drain pan under the valve in the machine Be sure engine is cool before disconnecting the hoses Remove the 2 bank valve Remove the fittings from the 2
18. 08 14 235 14 234 14 219 13 110 10 14 212 42 003 09 42 003 10 14 132 14 221 14 216 14 114 14 215 14 217 14 107 42 003 15 42 003 11 13 110 09 13 110 08 13 110 07 42 003 12 42 003 13 42 003 17 14 098 13 110 17 14 214 42 003 14 13 110 16 Seal Kit Implement Valve Kit Charge Pump Valve Kit Charge Pump Check Valve Kit DESCRIPTION O Ring Ring By Pass Valve Valve Plate Cylinder Block Kit Pump Shaft Plug Pipe Plug Needle Bearing part of Ref 50 Lip Seal part of Ref 50 Washer Truncated Shaft long 2 holes Retaining Ring Plug O Ring Shim Pack Kit Release Valve Spring Release Valve Cone Hex Head Screw Needle Bearing Lip Seal Charge Pump Housing Gerotor O Ring Release Valve Cone Check Release Valve Spring Shim Pack Kit O Ring Plug Truncated Shaft short 1 hole Retaining Ring Ball Bearing Retaining Ring Variable Swash Plate Spring Pin Thrust Plate Pin Roller Bearing Gasket Pump End Cap O Ring Hex Head Screw Ball Check Valve Spring O Ring Check Valve Plug Plug Washer Housing Assembly includes Ref 9 amp 10 NM D 34 102 REAR WHEEL MOTOR 8 6 DRAWING Assemble seal with flat side out as shown M NJ 34 102 REAR WHEEL MOTOR 8 6 PARTS LIST REF 47 2 Sr 17 18 19 20 PART 34 102 01 13 032 27 13 032 28 13 032 29 13 615 03 13 032 31 13 032 32 13 032 33
19. 13 366 Cylinder Extension 1 3 13 382 Cylinder Lift Frame 1 4 13 658 Right Pivot Bracket 1 5 13 659 Left Pivot Bracket 1 6 HB 12 13 150 Bolt 13x 11 2 4 HW 12 Washer 1 2 4 HWL 12 Lockwasher 1 2 4 HN 12 13 Nut 2 13 4 INSTALLATIONINSTRUCTIONS 1 To mount Spiker onto the Supreme you must remove the rake lift 2 Onall Supremes you have to unhook the speed boss arm before removing the rake lift Completely remove the linkage yoke ball joint and linkage rod from machine The speed boss does not need to function when using the Spiker 3 Setthe spiker behind the machine Bolt the Spiker to the main frame using the inside holes on the pivot brackets Ref 4 amp 5 Use the gt 13 x 11 2 bolts washers lockwashers and nuts Ref 6 4 Thread the cylinder extension Ref 2 all the way onto the cylinder Ref 1 Tighten down with jam nut 5 Using the second hole from the end of the cylinder extension hook the cylinder extension Ref 2 to the bottom hole on the cylinder tab on the cylinder lift frame Ref 3 6 Compression springs should be tightened to 5 gt for best result 7 Test spiker for ground penetration If there is too much ground penetration loosen the springs If you need more ground penetration tighten springs The speed boss is not used with spiker Leave unhooked V Js DECALLIST This is a list of decals located on the Supreme Part number description and location will help in reordering dec
20. Valve 1 42 232 Supreme Handle Kit 2 Bank 1 28 34 142 Hydraulic Hose 1 29 34 105 Oil Cooler 1 30 18 190 Tee 1 31 34 057 Tee 2 32 34 058 Swivel Tee 2 33 17 018 Tee Male Branch 1 HYDRAULIC PRESSURES Pump Displacement 913 in 3 rev Pump Input Speed up to 3600 rpm Max Operating Pressure 3500 psi 4500 Peek psi Charge Pump Displacement 33 in 3 rev Max Inlet Vacuum 5 in Hg Max Case Pressure 25 psi Implement Setting 700 1000 psi 13 261 Hydraulic Valve 2bank 900 psi NM Ke HYDRAULIC DRAWING KOHLER AIR COOLED 20 HYDROSTATIC PUMP gt 8 FILTER HYDRAULIC PARTS LIST KOHLER AIR COOLED REF PART DESCRIPTION QUANTITY 1 13 032 Wheel Motor 1 2 13 424 Hydraulic Hose 1 3 13 425 Hydraulic Hose 1 4 13 409 On Off Valve 1 5 34 174 Hydraulic Hose 2 6 34 140 Hydraulic Hose 2 7 13 584 Oil Tank 1 23 095 Filler Breather 1 8 34 171 Hydraulic Hose 1 9 34 102 Wheel Motor 2 10 34 170 Hydraulic Hose 1 11 8832 32 Hose 3 4 1 18 222 Hose Clamp 2 12 42 003 Hydrostatic Pump 1 13 23 006 Oil Filter 1 23 031 Replacement Filter Only 14 8917 18 Suction Hose s 1 15 34 131 Hydraulic Hose 1 16 34 132 Hydraulic Hose 1 17 75 714 Oylinder steering 1 18 34 130 Hydraulic Hose 2 19 34 103 Orbitrol Motor 1 20 34 133 Hydraulic Hose 1 21 13 357 Hydraulic Cyl
21. be sure they are tight Check the hydraulic oil level The level should be 2 to 2 2 from the top of the tank If more is needed use SAE 10W 40 API service SJ or higher motor oil NA 34 168 SANDPLOW DRAWING WHEN ORDERING SAND PLOW WITH STEEL BLADE USE 34 168 58 SAND PLOW WITH ALUMINUM BLADE USE 34 168 AB Use Bottom Hole At all times M a A 34 168 SAND PLOW 5 LIST REF PART DESCRIPTION QUANTITY 1 34 018 Main Frame 1 2 34 192 Lift Handle 2 3 HB 12 13 200 Bolt 5 13x 2 2 HNCL 12 13 Center Lock Nut 2 18 2 4 HMB 12 14 Machine Bushing z x 14GA 6 5 80 006 Rod End 2 6 HNJ 12 20 Jam Nut 20 2 7 15 015 Pedal Pad 1 8 16 062 Pedal Pad Plate 1 9 13 643 Left Lift Rod 1 10 HB 38 16 100 Bolt 3 s 16 x 1 2 HW 38 Washer 3 8 2 HWL 38 Lock Washer 3 s 2 HN 38 16 Nut 3 s 16 2 11 27 073 Right Lift Rod 1 12 27 017 Aluminum Sand Plow Blade 1 13 352 Steel Sand Plow Blade 1 13 HB 12 13 275 Bolt 1 2 13 x 23 4 2 HNCL 12 13 Center Lock Nut 1 2 13 2 14 HB 38 16 100 Bolt 3 s 16 x 1 4 HWL 38 Lock Washer 3 s 4 HN 38 16 Nut 8 16 4 15 13 167 Wear Blade 1 16 HB 38 16 300 Bolt 16 x 2 HW 38 Washer 3 8 4 HNTL 38 16 Lock Nut s 16 2 17 13 169 Right Pusher Bar 1 18 HCP 12 150 Clevis Pin 2 HHP 18 Bridge Pin 2 19 13 168 Left Pusher Bar 1 20 HB 516 18 225 Bolt 5 16 18 x 21 4 2 HW 516 Washer 5 16 2 HNTL 516 18 Lock Nut 5 6 18 2 21 34 193 Handle 1 22 34 016 Floorboard Suppo
22. bowl Put a pan under the fuel valve to receive the drained fuel and open the fuel valve to drain the fuel from the fuel tank completely Install the sediment bowl Put a pan under the carburetor and loosen the drain screw of the carburetor to drain the fuel completely Tighten the drain scew Remove the spark plug and pour approximately 1 2mL 06 1 cu in of engine oil through the spark plug hole and then screw the spark plug in after running the engine a few times Slowly turning the engine until you feel compression and then leave it there 9 This blocks the air from coming into the cylinder and prevents rust inside the engine 10 Change engine oil for next use after period of storage 11 Wipe the body an oily cloth 12 Wrap the engine with plastic sheeting and store it in a dry place A Drain the fuel in a well ventilated area Store the drained fuel in a separate area WARNING n H I 54 4 7 CERIS NA eA WIRING DRAWING KAWASAKI LIQUID COOLED Color Code Chart Blue Brown Yellow Green Orange Red Black Purple White 9 lt
23. flails If all flails and washers do not fit snugly at this time remove leveler bar and install enough machine bushings to ensure a snug fit Then reinstall leveler bar 5 Laythe frame Ref 6 on the floor or bench with weld tabs facing up Install ends of assembled mounting bar with knobby sides of flails up into welded tabs on each end of frame and secure with cotter pin Ref 3 6 Install flail bar strap Ref 15 to center tab on frame with 3 16 x 1 bolt and 16 center lock nut Loose fit is required No not over tighten 7 Flip assembly over so knobby sides of flails are now facing down Install hitch Ref 17 to frame with clevis pin Ref 16 and cotter pin Ref 3 The hitch should be attached to the frame as shown 8 Install bar strap chain over welded pin on frame Install leveler bar chain on to pin and secure in place with bridge pin Use last bridge pin and clevis pin to hitch field finisher to your machine 9 Add extension arms Ref 20 to rake lift Use the two outside holes on the extension arms and four 11 4 bolts Hook lift chains to extension arms OPERATING INSTRUCTI ONS Running attachment with all flails down flat on the surface will provide a leveling function Running attachment partially raised and flails at 20 40 angle in relation to the level surface will provide a finishing function The flails increase down pressure for desired finish Drive in wide circular patterns and increase or decrease grou
24. procedures to stop this motion 1 Lift up and support machine so all wheels are off the ground and can turn freely 2 Atrear of machine on top of the hydrostatic transmis sion is the shift arm A Loosen bolts B 3 With engine running move stop C so it moves shift arm A to center and wheel creep stops 4 Tighten all fasteners and test by using foot pedal linkage to see that the creep is removed 5 Turn engine off and lower machine WHEEL CREEP USTMENT KOHLER AIR COOLED Creep is when engine is running and hydrostatic trans mission is in neutral but due to inadequate alignment wheels still move Do the following procedures to stop this motion 1 Lift up and support machine so all wheels are off the ground and can turn freely 2 Atrear of machine on the bottom of the hydro static transmission is the idler arm B Loosen bolt A 3 With engine running move ball bearing C so it centers on shift arm D and wheel creep stops 4 Tighten all fasteners and test by using foot pedal linkage to see that the creep is removed 5 Turn engine off and lower machine M NIN STORAGE Engines stored over 30 days should be completely protected or drained of fuel to prevent gum from forming in a fuel system or on essential carburetor parts 1 Clean every part of engine Be sure the engine key switch positioned at OFF Close the fuel valve and remove the sediment
25. sx 14GA Oilite Bushing comes with 42 141 Draw Bar Clevis Pin 1 2 x 41 2 Hitch Clevis Pin 1 gt 11 gt Bridge Pin 1 a Cotter Pin sx 1 Bolt 1 4 20 x 13 4 Lock Nut 4 20 Stainless Steel Phillips Truss Head Screw 38 16 x 11 4 Lock Washer 3 8 Nut 3 16 Outside Trowel Mount Top Strap Bottom Strap Rake Spring Groomer Blades Matting Cap Nut 4 20 Lock Washer 1 4 Rubber Insert Left Inside Mount Center Rake Inside Trowel Mount Spring Holder Stainless Steel Phillips Truss Head Screw 38 16 x 11 4 Lock Washer s Nut 3 s 16 Rubber Bumper Hose Wrap Square Head Set Screw s 16 x 2 comes with 13 647 Nut s 16 comes with 13 647 NM 5 lt lt LLI je Un t 4 EC Un 21 R N N lt flew SIR INSTALLATION INSTRUCTIONS 8 9 10 11 12 13 14 1 Attach drawbar Ref 9 to hitch Ref 11 using clevis pin Ref 10 and cotter pin Ref 12 Attach rubber bumper Ref 29 using cap nut and lock washer Ref 21 Attach the rubber inserts Ref 23 to the inside mounts Ref 24 and 26 Attach the left outside mount Ref 4 the left inside mount Ref 24 the outside trowel mount Ref 15 and the inside trowel mount Ref 26 to the outside and center rakes Ref 5 and 25 as shown Use the 11 4 stainless steel truss head screws Ref 14 on the outside hole of each rake Use
26. the spring holder Ref 27 and the 11 stainless steel truss head screws Ref 28 to attach rake springs Ref 18 to the rakes Slide a machine bushing onto outside rake frames then slide the outside rake frames Ref 5 into the tubing on the end of the drawbar Hold in place with another machine bushing and a roll pin Ref 6 Attach center rake Ref 25 to draw bar Ref 9 as shown using the 4 20 13 4 bolt and lock nut Ref 13 with the shaft of the center rake between the tabs on the bottom of the drawbar Attach the matting Ref 20 and the top strap Ref 16 to the inside and outside mounts using stainless steel truss head screw 5 6 18 x 1 Ref 1 Attach four finishing blades Ref 2 to the matting on the inside and outside mounts with the stainless steel truss head screw 5 16 18 x 1 Ref 1 going through the finishing blade matting and bottom strap Ref 17 Place the three groomer blades Ref 19 under the three rake assemblies as shown using Ref 3 Attach the rake hitch Ref 11 to the trap rake hitch The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 31 on the right side of hitch adjust the screw until it hits the trap rake hitch located on rear axle Lock nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine on and t
27. 0 17 13 366 18 34 047 HG 14 28 180 35 48 132 KAWASAKI LIQUID COOLED ONLY 12 34 060 13 34 038 18 234 14 34 041 19 21 173 HN 38 24 20 34 042 21 21 351 HN 38 24 516 100 18 100 22 34 050 23 34 109 24 18 115 HN 14 28 KOHLER AIR COOLEDONLY 25 42 003 26 36 009 27 36 005 28 36 010 29 36 019 30 36 020 81 HN 38 24 HP 18 100 32 21 173 33 36 004 18 036 34 11 050 DESCRIPTION Clevis Pin 1 2 x 2 Cotter Pin s x 1 Floorboard Support Main Frame Right Floorboard Support Bolt 16 x 21 2 Lock Nut s 16 Right Floorboard Rubber Matting Right Hand Pedal Pad Long Foot Pedal Shoulder Bolt Washer 3 8 Center Lock Nut 3 s 16 Ball Joint 5 16 24 Lock Washer 5 16 Nut 5 16 24 Foot Rod Relay Bushing part of 34 022 Cotter Pin x 1 Push Pull Cable Elbow s Straight Thread Hydraulic Cylinder Jam Nut 3 4 10 Oylinder Extension Rake lift Grease Fitting 4 28 x 180 Pedal Pad Short Filter Bracket Centering Arm Bushing Shift Arm Ball Joint 3 s 24 Nut s 24 Adjustment Rod Linkage Yoke s 24 Nut 3 8 24 Clevis Pin 5 16 x 1 Cotter Pin 1 Speed Limiting Arm Pump Ball Joint 4 NF Nut 28 Hydrostatic Pump Front Engine Mount Shift Arm Rear Engine Mount Speed Limiting Arm Speed Limiting Rod Nut 34 24 Cotter Pin s x 1 Ball Joint 3 24 Idler Arm Oilite Bushing Extension Spring QUANTITY
28. 10 09 13 110 08 13 110 07 14 098 DESCRIPTION O Ring Ring By Pass Valve Valve Plate Cylinder Block Pump Shaft with Bearing Woodruff Key Pipe Plug Needle Bearing Lip Seal Washer Truncated Shaft long 2 holes Retaining Ring Plug O Ring Shim Pack Kit Release Valve Spring Release Valve Cone Hex Head Screw Needle Bearing Lip Seal Charge Pump Housing Straight Pin Gerotor Assembly O Ring Release Valve Cone Check Release Valve Spring Shim Pack Kit O Ring Plug Truncated Shaft short 1 hole Retaining Ring Ball Bearing Retaining Ring Variable Swash Plate Spring Pin Thrust Plate Pin Roller Bearing comes with 14 084 Refs 6 Gasket Pump End Cap O Ring Hex Head Screw Ball Check Valve Spring O Ring Check Valve Plug Seal Kit 1 Parts are not available Replace with new unit 13 10 15 13 10 16 Charge Pump 1 Check Valve Kit 2 po AP H H 3 KH Pe N N N N PH HH NM BA 42 003 HYDROSTATIC PUMP DRAWING KOHLER AIR COOLED M 5 42 003 HYDROSTATIC PUMP PARTS LIST KOHLER AIR COOLED QUANTITY REF PART 42 003 01 14 130 13 110 01 14 115 42 003 16 42 003 02 42 003 03 13 110 05 14 069 42 003 04 42 003 05 14 220 14 105 13 110 10 14 219 14 263 42 003 06 13 110 14 42 003 07 14 054 13 110 13 42 003
29. 16 26 116 26 117 DESCRIPTION Rake Lift Clevis Pin 1 x 17 Cotter Pin x 1 Machine Bushing 14GA Bridge Pin Frame Mounting Bar Leveler Bar Chain Clevis Mesh Finisher Machine Bushing 7 x 14GA Spacer Rasp Flail Washer 5 Flail Bar Strap Clevis x 4 Hitch Cap Plug Bolt 16 x 17 Nut 3 16 Right Extension Arm Left Extension Arm QUANTITY 1 1 3 1 2 1 1 1 2 1 10 2 32 32 3 3 xl e LLI 202 em L C e N Rear Axle INSTALLATION INSTRUCTIONS 1 Install flail bar strap Ref 15 to center of mounting bar Ref 7 with chain on top of bar strap and mounting bar bent away from you Apply a light coat of lubricant to overall length of mounting bar 2 Install one rasp flail Ref 13 with knobby side down adjacent to sides of flail bar strap Ref 15 Now install a flat washer Ref 14 so it sits adjacent with the outside of the rasp flail Continue to install flails with knobby sides down with Washers between until you have 16 flails and washers on each side of bar strap Force all flails tightly toward bar strap 3 After all 32 Flails have been installed place one spacer Ref 12 to each end of mounting bar adjacent to washer 4 Install leveler bar Ref 8 to mounting bar with curved leveler bar resting on top on the smooth sides of
30. 2 to hitch Ref 16 using clevis pin machine bushing and cotter pin Ref 17 4 and 5 11 12 Bolt rake teeth Ref 9 to frames keeping all the same length Leave the two outside holes on right and left rake open Ref A Lay out rake frames Ref 1 6 and 8 Connect them using clevis pin machine bushing and cotter pin Ref 11 4 and 5 Attach drawbar to left and right frames using bolt machine bushing and nut Ref 13 2 and 3 Attach five lexan blades Ref 7 to the tabs of the rake frames using master link Ref 18 and nylon bushings Ref 19 Blades may be mounted with saw tooth up or down depending on the desired finish of the sand trap Attach the rake hitch Ref 16 to trap rake hitch on the rear axle using a clevis pin and bridge pin Ref 11 and 15 The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until itis 2 3 inches from the tire Using the adjustment screw Ref 14 on the right adjust the screw until it hits the trap rake hitch located on rear axle Lock jam nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE in sand to assure tire tracks are covered by the rake when tur
31. 2 13 125 HW 12 HWL 12 HN 12 13 HB 12 13 150 HNCL 12 13 HMB 58 14 13 277 34 219 33 086 34 215 HNCL 58 11 DESCRIPTION Lift Assembly Right Pivot Bracket Bushing Break Up Bar Truss Head Machine Screw 3 s 16 x 1 Washer 3 8 Center Lock Nut 3 s 16 Cutter Blade Bolt 1 2 13 x 21 Center Lock Nut 1 2 13 Pin 1 2 x 11 2 Bridge Pin 1 s Blade Assembly Compression Spring Spring Rod Bolt 1 2 13 1 Washer 1 2 Lockwasher 1 2 Nut 2 13 Bolt 1 2 13 x 15 Center Lock Nut 2 13 Machine Bushing s 14GA Spring Pad Left Pivot Bracket Bushing Threaded Spacer Center Lock Nut s 11 1 3 N N S h N QUANTITY lt s Sj BOX GRADER LIFT ASSEMBLY Wis BOXGRADER PARTS LIFT REF PART DESCRIPTION QUANTITY 1 13 357 Hydraulic Cylinder comes with machine 1 HNJ 34 16 Jam Nut 3 4 16 1 2 13 366 Oylinder Extension comes with machine 1 3 34 219 Right Pivot Assembly 2 18 218 Bushing 2 4 34 221 Lift Assembly 1 5 34 220 Right Pivot Bracket 2 18 218 Bushing 2 6 HB 12 13 150 Bolt 1 2 13 11 2 comes with machine 4 HW 12 Washer 7 2 4 HWL 12 Lockwasher 1 2 4 HN 12 13 Nut 1 2 13 4 INSTALLATIONINSTRUCTIONS To mount Box Grader to Supreme you must remove the rake lift 2 Onall Supremes unhook the speed boss arm before removing the rake lift Completely remove the linkage yoke ball joint and linkage rod from
32. 35 013 36 026 HSTP 516 18 150 HWL 516 HN 516 18 10 299 13 569 26 034 34 183 34 204 HCP 12 200 HP 18 100 HMB 12 14 18 234 HB 38 16 100 HW 38 HNTL 38 16 34 196 34 027 34 113 34 113 01 34 113 02 34 010 34 195 HB 516 18 100 HW 516 HNTL 516 18 34 184 34 205 12 017 34 046 34 231 HB 38 16 250 HNTL 38 16 34 228 HB 38 16 250 HNTL 38 16 34 232 34 233 HSTP 14 20 075 HW 14 HWL 14 HN 14 20 34 018 HSTP 516 18 150 HWL 516 HN 516 18 DESCRIPTION Nose Cone Seat Asssembly Trash Bag Screws for Trash Bag Rear Engine Cover Kawasaki Liquid Cooled Rear Engine Cover Kohler Air Cooled Phillips Truss Head Machine Screw 5 16 18 x 11 2 Lockwasher 5 16 Nut 5 6 18 Shock Mount Gas Spring 602 Ball Stud 10MM Right Hood Support Right Hinge Bracket Clevis Pin 1 2x 2 Cotter Pin s x 1 Machine Bushing 2 14GA Oilite Bushing part of 34 185 Bolt 3 16 x 1 Washer 3 Lock Nut s 16 Bottom Belt Guard Bracket liquid cooled Belt Guard liquid cooled Tire and Wheel Tire Wheel Rear Axle Top Belt Guard Bracket liquid cooled Bolt 5 16 18 x 1 liquid cooled Washer 5 16 liquid cooled Lock Nut 5 16 18 liquid cooled Left Hood Support Left Hinge Bracket Hour Meter liquid cooled Hour Meter Bracket liquid cooled 2 Way Valve Mount Bolt 3 16 x 27 2 Lock Nut 38 16 Control Panel Bracket Bolt 3 16 x 27 2 Lock Nut 38 16 Control Panel Control Panel D
33. 52 13 322 HCP 12 200 HHP 18 HB 38 16 125 HW 38 HNTL 38 16 HB 38 16 100 HNTL 38 16 13 167 HB 12 13 300 HNTL 12 13 HB 38 16 225 HNTL 38 16 13 169 HCP 12 150 HHP 18 18 168 18 235 18 169 18 154 HNJ 58 18 13 406 HW 38 HNTL 38 16 34 211 15 307 13 099 HSTP 516 18 100 HNTL 516 18 42 227 DESCRIPTION Clevis Pin 5 s x 11 2 Bridge Pin Rubber Bumper Left Pusher Bar Sand Plow Lift Bar Clevis Pin x 2 Bridge Pin Bolt 3 s 16 x 11 4 Washer s Lock Nut s 16 Bolt 3 s 16 x 1 Lock Nut 16 Wear Blade Bolt 1 2 13 x 8 Lock Nut 13 Bolt 16 x 21 4 Lock Nut s 16 Right Pusher Bar Clevis Pin 1 2 x 11 2 Bridge Pin s Elbow Oilite Bushing Adapter Rod End Jam Nut 18 Hydraulic Cylinder Washer s Lock Nut 16 Oylinder Bracket Hydraulic Hose Hose Clamp Phillips Truss Head Machine Screw 18 x 1 Lock Nut 76 18 3 Bank Hydraulic Valve QUANTITY NN o N N NN AH HA AN 34 148 HYDRAULIC SAND PLOW DRAWING DEALER INSTALLED 34 149 HYDRAULIC SAND PLOW DRAWING FACTORY INSTALLED 34 148 HYDRAULIC SAND PLOW INSTRUCTION DEALER INSTALLED 34 149 HYDRAULIC SAND PLOW INSTRUCTION FACTORY INSTALLED 18 19 Bolt bracket Ref 21 to the bolts welded in the bottom of the main frame Use s washer and lock nut Ref 20 to
34. 8 239 48 106 13 498 13 493 18 140 18 249 36 006 23 006 23 031 HB 14 20 075 HW 14 HWL 14 23 071 14 266 18 270 HB 38 16 150 HW 38 HNTL 38 16 11 050 18 115 HWL 14 HN 14 28 DESCRIPTION Rear Engine Mount Oil Cooler Bolt 4 20 x 1 Lock Nut 4 20 Engine Oil Filter Bracket Bolt 4 20 x 1 Washer 1 4 Lock Nut 4 20 Engine Oil Filter Element Kohler 12 050 01 part of engine Shift Arm Roll Pin 1 4 x 1 Elbow Straight Thread Elbow 3 Kohler Engine TH18S Crankshaft Splined Insert Kohler 48 755 23 S part of engine Solenoid Kohler 25 435 02 part of engine Elbow Pipe Nipple s x 2 Pipe Cap Bolt 5 16 18 17 2 Washer 5 16 Lock Nut 5 16 Hydraulic Pump Plug Socket Head Cap Screw 2 13 x 13 4 Lock Washer 1 2 Straight Thread Connector Straight Thread Connector Swivel Nut Elbow Swivel Fitting 78 Muffler Muffler Clamp Tail Pipe Straight Elbow 3 4 x 90 Barb Fitting Cil Filter Bracket Hydraulic Oil Filter Hydraulic Oil Filter Element Bolt 1 4 20 x 3 4 Washer 1 4 Lock Washer 7 4 Male Connector Ball Bearing 5 10 13 4 Bushing Bolt 16 11 2 Washer e Lock Nut 3 s 16 Extension Spring Ball Joint 4 Lock Washer 7 4 Nut 4 28 Continued on next page HH KH N N N KH E N N QUANTITY
35. Attachment Lift 14 34 016 Floorboard Support 1 15 19 217 Transportation Hook 1 INSTALLATION INSTRUCTIONS 1 Slide transportation hook Ref 15 over the right tube of the frame Ref 10 Insert bridge pin Ref 3 in hook for use when required later Using nine bolts Ref 8 and nuts Ref 11 attach digger blades Ref 9 to the frame Insert hitch pistols Ref 4 into tubes of frame with up to five machine bushings Ref 5 in front and one bushing in the rear of tube Secure pistols with roll pins Ref 12 Check spacing before driving in roll pin all the way For more tire clearance machine bushings may be moved from front to rear Attach grader blade Ref 1 to the frame as shown using machine bushing Ref 6 and cotter pin Ref 7 Lift grader blade frame unit Ref 1 and 10 and hook pockets over the arms of attachment lift Ref 13 Attach pistols to the tabs of the trap rake frame undercarriage in the rear holes using clevis pins Ref 2 machine bushings Ref 3 and bridge pins Ref 15 Turn machine on and test for proper operation NA 13 116 SANDCULTI VATOR DRAWING 13 116 SANDCULTI VATOR PARTS LIST REF PART 1 12 150 2 13 121 3 34 016 4 13 146 HSSQ 38 16 200 HN 38 16 HB 38 16 125 HW 38 HNTL 38 16 5 HMB 12 14 6 HP 18 100 7 HMB 34 10 8 HRP 14 100 9 HN 38 16 10 HWL 38 11 13 120 12 13 096 13 HB 38 16 125 14 13 115 15 HHP 18 DESCRIPTION Clevis Pin 2 x 11 2 Right Frame Cultivator Floorboa
36. EF PART DESCRIPTION QUANTITY 1 34 019 Attachment Hitch 1 2 34 047 Rake Lift 3 HP 18 100 Cotter Pin 1 1 4 HCP 12 150 Clevis Pin 1 2 x 11 2 1 5 HB 58 11 300 Bolt 11 x 3 2 HNCL 58 11 Center Lock Nut 5 s 11 2 6 13 365 Drawbar 1 7 26 045 Leveling Screen 1 8 HCP 12 450 Clevis Pin 1 2 x 41 2 1 9 HMB 12 14 Machine Bushing z x 14GA 1 10 19 107 Hitch 1 11 HHP 18 Bridge Pin 1 INSTALLATION INSTRUCTI ONS The Professional Field Finisher is used for smoothing and leveling fields to professional standards 1 Attach leveling screen Ref 7 to drawbar Ref 6 using two bolts and center lock nuts Ref 5 2 Attach hitch Ref 10 to drawbar Ref 6 using clevis pin Ref 8 machine bushing Ref 9 and a cotter pin Ref 3 3 Mount Professional Field Finisher to the hitch on the trap rake with a clevis pin Ref 4 and bridge pin Ref 11 4 Hook chains from finisher to rake lift arms 5 NOTE When assembled properly rake will angle down from front to back If front of finisher is not higher than the back damage will result to infield M TAN e LLI 202 em C 5 1 e N W Z L Rear Axle 26 008 FLEX ACTION FIELD FINISHER PARTS LIST REF PART HCP 12 150 HP 18 100 HMB 12 14 HHP 18 26 046 26 049 26 047 21 060 26 115 HMB 58 14 11 040 26 041 HW 58 26 048 HCP 12 450 19 107 18 297 HB 38 16 125 HN 38
37. Engine for Leaks and Loose Parts Air Cleaner Paper Element ER Air Cleaner Foam Element every 25 hours Spark Plugs Clean and Gap Replace Clearance ldeSped i Cooling System 11011111 Belts and Hoses FTrePresue Visual Inspection of Tires Fuel Level PI Fuel Filter j HydauicOl U tHydraulic Hydraulic System for Leaks andLooseParts Battery Electrolyte Level S Clean Battery Termmals Torque Lug Nuts Lubricate j Lubricate Splines on Hydrostatic Pump AC Only or Clean at specified intervals at specified intervals Tire pressure 5 psi 0 35 bar T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 ft Ib 87 100 Nm Kawasaki change oil after first 8 hours Kohler change oil after first 5 hours Change oil every 25 hours when operating under heavy load or in high ambient temperatures Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty
38. Kohler SAE 10W 30 API Service SJ or higher Motor Oil SAE 10 40 API Service SJ or higher Motor Oil Permanent Type Antifreeze Green Colored Mixed Ratio 5096 mixed LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine parts including starters generators alternators and filters Trans
39. Ref 8 to frame Ref 2 using hardware Ref 3 Assemble drawbar Ref 5 to the hitch using clevis pin Ref 4 and cotter pin Ref 6 as shown The different holes in the hitch are for adjusting the angle of the rakes 3 Assemble the five rakes Ref 1 to the frame using the bolt and center lock nuts Ref 9 and 10 Slide the fan rake assembly under the rear of the trap rake to the hitch Attach the drawbar to the hitch using the clevis pin and the bridge pin Ref 7 4 Hook the chains from the frame to the hooks on the rake lift 13 319 FANRAKEKIT PARTS LIST DESCRIPTION QUANTITY 1 13 326 Left Holder 1 2 13 329 Long Holder 2 3 13 327 Center Holder 1 4 13 328 Right Holder 1 5 29 541 Lock Pin 5 6 13 310 Rake 5 FANRAKEKITINSTRUCTIONS 1 Remove connector links that hold rake blades to rake frame if desired 2 Remove groomer blades from rake frame that are held on with rake teeth studs Ref A Replace rake teeth studs if desired 3 Place left holder Ref 1 angle side up to the second rake tooth hole from the end and install rake tooth stud The first rake tooth hole from each end Ref B have no rake teeth in them 4 Remove the 8th rake tooth stud from the end of right and left rake frame and place long holders Ref 2 on top reinstall rake teeth studs Remove rake tooth in direct center of rake and install the center holder Ref 3 Reinstall rake teeth studs Place right holder Ref 4 angle side up
40. Replacement Filter Kohler 25 083 02 Safety Filter replacement part Kohler 25 083 03 Elbow q xl SIN GAS TANK DRAWING KAWASAKI LIQUID COOLED GAS TANK PARTS LIST KAWASAKI LIQUID COOLED REF PART DESCRIPTION QUANTITY 1 13 588 Replacement Cap for 13 585 Gas Tank 1 2 13 585 Gas Tank with Cap 1 3 26 054 Bushing Insert 1 4 8800 10 1 4 Fuel Hose 1 5 50 403 Inline Gas Filter 1 6 18 186 1 Hose Clamp 3 7 26 055 Shut Off Valve 1 8 HB 14 20 075 Bolt 1 4 20 x 4 HW 14 Washer 1 4 4 HWL 14 Lockwasher 1 4 4 9 34 036 Gas Tank Bracket 1 HYDRAULIC OIL TANK PARTS LIST KAWASAKI LIQUID COOLED DESCRIPTION QUANTITY 1 17 019 Male Elbow 1 2 17 018 Male Branch Tee 1 3 18 133 Barb Fitting 2 NPT x 3 4 HB 1 4 23 184 Male Connector 1 5 13 584 Oil Tank 1 6 13 699 Filler Breather 1 HMS 8 32 050 Machine Screw 48 32 x 2 6 HWS 8 Star Washer 8 6 7 HB 14 20 075 Bolt 4 20 x 3 4 4 HW 14 Washer 4 4 HWL 14 Lockwasher 1 4 4 8 34 028 Oil Tank Bracket 1 9 18 118 1 s Pipe Plug 1 10 18 009 Straight Elbow 1 lt GAS TANK DRAWING KOHLER AIR COOLED HYDRAULIC OIL TANK DRAWING KOHLER AIR COOLED GAS TANK PARTS LIST KOHLER AIR COOLED REF
41. SMITHEU Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL SUPREME LIQUID COOLED Model 35 000 A Bunker Rake SUPREME AIR COOLED Model 36 000 B Bunker Rake Starting Serial 101988 LC March 2000 Starting Serial 201954 AC Revised 11 01 00 SMITHCO PRODUCT SUPPORT 1 800 891 9435 Cameron WI 54822 E mail productsupport smithco com CONTENTS Introduction eI 1 3 REC 1 Safe 2 3 Optional Equipment a 3 lu 4 13 etn ee 4 6 Service 8 End User s Service 9 eiiie a 10 12 LS o f a Im 13 Diagrams 13 21 Hydraulic Schematic 13 Kawasaki Liquid Cooled Wiring Diagram 14 15 Kawasaki Liquid Cooled Wiring Schematic 15 Kohler Air Cooled Wiring Diagram 16 17 Kohler Air Cooled Wiring Schematic 17 Kawasaki Liquid Cooled Hydraulic Diagram 18 19 Kohler Air Cooled Hydraulic Diagram 20 21 Parts u u u u M M 22 57 Frame uuu coiere eterna 22 23 Fr
42. TION Hub and Disc 5 Hole gt 20 Hydraulic Tube short Hydraulic Tube long Tee Brake Cable Swivel Tee Fitting Bolt 1 2 13 x 21 2 Lock Nut 2 13 Woodruff Key 5 16 x 1 comes with wheel motor Tire and Wheel Tire 25 x 12 00x 9 Wheel Rear Axle Hitch Bolt 3 s 16 x 1 4 Washer 3 8 Lock Nut 38 16 Bolt 1 2 13 x 23 4 Bellows Nut 5 16 24 Linkage Yoke 5 16 Clevis Pin 5 16 x 1 Cotter Pin s x 1 Brake Wheel Motor Lug Bolt 2 20 x 15 1 Nut 1 20 Safety Switch Stop Safety Switch Cam Side Pad Cam Side Pad Support Carrier Side Pad Support Carrier Sdie Pad Pad Kit with 2 Pads and Steel Backing Plates QUANTITY N N 00 O BIN ON OFFVALVEDRAWING ON OFFPARTS LIST 10 PART HW 38 18 174 18 228 HNTL 38 16 14 242 14 243 14 244 18 227 14 245 14 246 34 033 HSTP 14 20 075 HW 14 HNTL 14 20 HB 38 16 250 13 409 DESCRIPTION Washer 3 8 Elbow Hollow Hex Plug Lock Nut s 16 Snap Ring Spool Quad Seal Straight Thread Connector Valve Body Lock Washer Knob Control Panel Bracket Phillips Truss Machine Screw 1 4 20 x 3 4 Washer 1 4 Lock Nut 4 20 Bolt 3 16 x 2 On Off Valve QUANTITY 2 2 2 2 2 1 2 2 1 1 1 1 2 2 2 2 eC 2 BANK HYDRAULIC VAL
43. TS 34 112 03 34 120 SEALKITS Hydraulic Oil Filter Element In Line Fuel Filter Engine Oil Filter Element Kawasaki 49065 2071 Air Filter Element Assembly Kawasaki 11029 2005 Engine Oil Filter Element Kohler 12 050 01 Remote Filter Element Kohler 25 083 02 Safety Filter Kohler 25 083 03 Fan Belt Kawasaki 59011 2056 Pump Drive Belt 13 032 amp 34 102Wheel Motors 14 080 34 109 42 003 14 098 42 220 14 062 14 106 14 203 75 714 14 254 14 268 13 292 13 357 14 253 14 267 34 103 15 301 01 OTHER PARTS Spark Plug Spline Grease FLUIDS Engine Oil Hydraulic Fluid Coolant Seal Kit Hydrostatic Pump Kawasaki liquid cooled Hydrostatic Pump Kohler air cooled Seal Kit Hydraulic Valve Seal Kit Relief Assembly Kit Spring Centering Assembly Kit 1 per bank Steering Cylinder Seal Kit Cylinder with retaining ring on rod end Seal Kit Cylinder with spanner nut on rod end Attachment Lift Cylinder Rake Lift Cylinder Seal Kit for cylinders with retaining ring on rod end Seal Kit for cylinders with spanner nut on rod end Orbitrol Motor steering Seal Kit KAWASAKI LIQUID COOLED KOHLER AI R COOLED NGK BMR6A or equivalent Champion Type RC12YC or equivalent Gap 024 028 in 6 7 mm Gap 030 76 mm Torque 17 Ft Lbs 23 Nm Torque 18 22 Ft Lbs 24 30 Nm 77 Assembly Paste Kohler 25 357 12 s Kawasaki SAE 10W 40 API Service SJ or higher Motor Oil
44. Tournament Rake 76 79 42 128 72 SS Tournament Rake 80 83 13 438 Rake Assembly 84 85 13 606 Rake Assembly 86 87 13 684 Brush Rake Kit for 13 438 and 13 606 88 89 13 298 Fan Rake For Sand Traps 90 91 13 319 Fan Rake 90 91 13 111 Drag Mat Kit ceri teens 92 93 26 007 Professional Infield Finisher 94 95 26 008 Flex Action Field Finisher 96 99 34 191 Box Grader ees 100 103 34 190 LS ciertas 104 107 e 108 110 108 Quick Reference Replacement Parts 110 Limited Warranty Inside Back Cover INTRODUCTION Thank you for purchasing SMITHGO product Read this manual and all other manuals pertaining to the Supreme carefully as they have safety operating as sembly and maintenance instructions Failure to do so could result in personal injury or equipment damage Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All SMITHGO machines have Serial Number and Model Number Both numbers are needed when ordering parts The serial number plate on the Supreme is located on the main frame under the seat hood Refer to engine manual for
45. VEDRAWING SS 2 BANK HYDRAULIC VALVEPARTS LIST QUANTITY REF 1 3 PART 14 106 14 062 13 261 03 HNJ 516 18 42 220 08 42 232 13 261 07 13 261 05 13 261 06 18 169 14 203 18 202 18 168 13 261 02 42 220 01 42 220 02 42 220 05 42 220 07 42 220 04 42 220 03 42 220 06 42 220 42 220 09 DESCRIPTION Relief Assembly Kit Seal Kit N R Plug Jam Nut 5 6 18 comes with handle Tapered Knob comes with handle Supreme Handle Kit Plunger Plug Spring Adapter s SAE Spring Centered Kit 90 Elbow 90 Elbow 3 Straight Thread Plug 2 Bank Housing Spool Dowel Pin 2 1 Actuator Boot Actuator Housing Actuator Link Socket Head Cap Screw 2 Bank Hydraulic Valve includes all items Actuator Housing Assembly N N N N 1per Bank 1 Bank 1 per Bank 575 34 109 VARIABLEPUMP DRAWING KAWASAKI LIQUID COOLED BY 34 109 VARIABLE PUMP PARTS LIST KAWASAKI LIQUID COOLED QUANTITY 2 PART 14 222 14 130 13 110 01 34 109 01 14 084 14 131 13 110 05 14 069 14 014 14 113 14 220 14 105 13 110 10 34 109 02 14 263 13 110 11 13 110 14 14 129 14 054 13 110 13 14 135 14 136 14 235 14 234 34 109 03 13 110 10 14 212 14 133 14 128 14 132 14 221 14 216 14 114 14 215 14 107 13 110 04 13 1
46. achine Bushing 14GA Oilite Bushing comes with drawbar Draw Bar Clevis Pin 1 2 x 41 2 Hitch Pin 2x 11 2 Bridge Pin s Cotter Pin 1 Bolt 1 4 20 x 13 4 Lock Nut 4 20 Stainless Steel Phillips Truss Head Screw s 16 x 11 4 Lockwasher 3 Nut 3 16 Right Outside Mount Top Strap Bottom Strap Rake Spring Groomer Blades Matting Cap Nut 4 20 Lockwasher 1 4 Rubber insert Left Inside Mount Center Rake Right Inside Mount Spring Holder Stainless Phillips Truss Head Screw s 16 17 4 Lockwasher s Nut 3 s 16 Rubber Bumper Hose Wrap 1 4 Square Head Set Screw s 16 x 2 comes with 13 647 Nut s 16 comes with 13 647 xl SIC 42 026 84 213 CM STAINLESS STEEL TOURNAMENT RAKEDRAWING 207 7 8 9 A L 5 7 5 14 7 INSTALLATIONINSTRUCTIONS 8 9 10 11 12 13 14 Attach drawbar Ref 9 to hitch Ref 11 using clevis pin Ref 10 and cotter pin Ref 12 Attach rubber bumper Ref 29 using cap nut and lock washer Ref 21 Attach the rubber inserts Ref 23 to the inside mounts Ref 24 and 26 Attach the left outside mount Ref 4 the left inside mount Ref 24 the outside trowel mount Ref 15 and the inside trowel mount Ref 26 to the outside and center rakes Ref 5 and 25 as shown Use the 11 4 stainless steel truss head screws Ref 14 on the outside hole of each rake
47. als 13 556 16 088 25 004 25 277 25 298 25 307 25 308 25 322 25 337 25 338 25 349 25 352 35 354 25 357 25 361 27 086 27 077 27 087 27 093 34 147 34 176 34 177 34 180 34 203 34 224 34 233 36 014 Decal General Warning Decal Moving Parts Hot Decal Serial Tag Decal Battery Decal Hot Decal Gas Decal Engine rpm Decal Made In USA Decal Speed Boss Decal Speed Boss Decal Foot Pedal Decal Bypass Valve Decal Tire Pressure 5 psi Decal Smithco Decal Technical Assistance Decal CE Decal Smithco Decal Park Brake Decal Hydraulic Oil Decal Smithco Star Decal Supreme Decal LC liquid cooled Decal Dashboard liquid cooled Decal AC air cooled Decal 2W 3W Drive Decal Control Panel Decal Dashboard air cooled QO Front Nose Cone Engine Guard Main Frame Oylinder Bracket Main Frame Rear Hood Right Hood Engine Dashboard Hang Tag Rake Lift Right Floorboard Hang Tag Wheels Nose Cone each side Main Frame European Machines Steering Wheel Front Rear Hood Hydraulic Tank Rear Cowling Hood each side Below Supreme Dashboard Below Supreme On Off Valve Control Panel Dashboard NOIES AME IN QUICK REFERENCE REPLACEM ENT PARTS REPLACEMENT FILTERS 23 031 50 403 34 112 01 34 112 02 78 090 42 004 04 42 004 05 REPLACEMENT BEL
48. arts 12 2 liters SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 34 168 Sand Plow 34 148 Hydraulic Sand Plow Factory Installed 34 149 Hydraulic Sand Plow Dealer Installed 13 116 Weed Cultivator 13 199 Edger 13 107 Infield Scarifier 13 577 Scarifier Vertical Blades 13 438 Rake Assembly 13 606 Rake Assembly 42 026 84 Stainless Steel Tournament Rake 42 128 72 Stainless Steel Tournament Rake 13 298 Fan Rake For Sand Traps 34 190 Spiker 34 191 Box Grader 26 007 Professional Infield Finisher 26 008 Flex Action Field Finisher 13 111 Drag Mat Kit mat and carrier Before servicing or making adjustments to machine stop engine and remove key from ignition CAUTION NOTE Use all procedures and parts prescribed by the manufacturer s Read the engine manual before operation The suggested maintenance checklist is not offered as a replacement for the manufacturer s but as a supple ment You must adhere to guidelines established by manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent LUBRICATION Use No 2 General purpose Lithium Base Grease and lubricate every 100 hours The Supreme has three grease fittings One is located on the belt idler arm one on the rod end of the steering cylinder and one on the rake lift Every 500 hours of operation separate the hydrostatic pump from the engine Cl
49. axle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 gt SMITHCO
50. bank valve and put them into the 3 bank valve with the outside bank for the sand plow Put the 16 169 adapters in first and then the 18 168 elbows and the 18 202 elbow Put the 3 bank valve into the machine and reconnect the hoses The outside bank is for the sand plow middle bank is the rake lift the inside bank is for the attachment lift Drill a s diameter hole in the right floorboard 12 inches from the rear edge and 3 2 inches down from the top Connect the two hoses to the cylinder using the ridge end first Route the hose along the right floorboard and in front of battery up to the valve being careful to leave clearance by moving parts Tighten all fittings Secure the two hoses to the inside of the right floorboard using 13 099 hose clamp Place the 5 16 18 11 2 truss machine screw through the hole you drilled with one hose on each side of the screw Place the hose strap over the screw and hoses tighten 5 16 18 lock nut Reconnect the negative ground battery cable to battery Make sure that everything is clear of the machine Start the machine work the valve so that the plow will both raise and lower Also do this with both the attachment lift and the rake lift Work the lift a number of times until all air works out of the plow circuit and the cylinder works smoothly At this time look for hydraulic leaks If there are leaks turn engine off and repair start up and check again Double check all fasteners and fittings
51. below Do not overfill Use a high quality detergent oil For Kawasaki en gine API Service Classification SJ or higher For Kohler engine use oil classified For Service SJ or higher Use no special additives with recommended oils Do not mix oil with gasoline SAE VISCOSITY GRADES Kohler Engine Kawaskai Engine 10W 30 10W 40 9W 20 9W 30 Starting Temperature Range Anticipated Before Next Oil Change Use of multi viscosity oils 10W 30 etc will result in increased oil consumption Check oil level more frequently if using these types of oils HYDRAULIC OIL 1 Use SAE 10W 40 API Service SJ or higher motor oil 2 For proper warranty change oil every 500 hours or annually which ever is first and change filter after the first 20 hours then at 100 hours then every 250 hours thereafter 3 The oil level should be 2 to 2 2 from top of tank when fluid is cold Do not overfill After changing oil and or filter run the machine for a few minutes Check oil level and for leaks Always use caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty conditions If natural color of fluid is now black or smells burnt it is possible that an overheating problem exists If fluid becomes milky water contamination may be a problem If either of the above con
52. blades Ref 10 under the three rake assemblies Ref 1 6 and8 Center blades below rear most row of rake teeth The blade is designed to miss the outside two teeth and fit around the center tooth Remove the two teeth that line up with slots of each groomer blade Move blade up and into position and reattach teeth Blade thickness should be accounted for by shortening the teeth an equal length JA 13 606 RAKEASSEMBLY WITHLEXAN BLADES DRAWING Meg IN 13 606 RAKEASSEMBLY WITHLEXANBLADES PARTS LIST REF N 9 11 12 13 14 15 16 17 18 19 PART 13 441 HMB 58 14 HNCL 58 11 HMB 12 14 HP 18 100 13 440 13 605 13 439 19 106 13 442 HCP 12 150 13 365 HB 58 11 400 HSSQS 38 16 200 HN 38 16 HHP 18 13 647 HCP 12 450 13 417 18 272 13 445 DESCRIPTION Right Rake Machine Bushing 5 s x 14GA Lock Nut 11 Machine Bushing 7 2 x 14GA Cotter Pin 1 Center Rake Lexan Blade with weight amp rivets Left Rake Rake teeth Groomer Blade Clevis Pin 1 2 11 2 Drawbar Bolt 5 11 x 4 Stainless Steel Square Head Set Screw 16 x 2 Nut 3 s 16 Bridge Pin 1 8 Hitch includes Ref 14 Clevis Pin 1 2 41 2 Connector Link Nylon Bushing Rake Teeth Kit 25 Studs and Hardware QUANTITY 1 2 55 3 _ INSTALLATION INSTRUCTIONS Attach drawbar Ref 1
53. bridge pins Ref 13 7 Turn machine on and test for proper operation M SIN 13 6 78 CASTOR WHEELKIT DRAWING z 13 6 78 CASTOR WHEELKIT PARTS LIST REF PART DESCRIPTION QUANTITY 1 HB 38 16 150 Bolt3 s 16 x 17 2 4 HW 38 Washer 3 8 4 HNTL 38 16 Lock Nut s 16 4 2 13 114 Digger Blade part of 13 107 3 42 204 Castor Fork 2 4 42 212 Castor Wheel 4 5 HB 12 13 600 Bolt 1 2 13 x 6 2 HNTL 12 13 Lock Nut 1 2 13 2 6 42 213 Axle Bearing 2 7 HMB 34 10 Machine Bushing 10 GA 8 8 HMB 34 14 Machine Bushing 3 4 x 14 GA 2 9 42 539 Linch Pin 5 16 2 10 42 214 Long Spacer 2 11 42 215 Short Spacer 2 12 13 675 Castor Wheel Bracket 2 18 221 Flange Bushing part of 13 675 4 HG 14 24 180 Grease Fitting part of 13 675 2 13 42 202 Tire amp Wheel 2 14 13 113 Frame part of 13 107 13 578 Frame part of 13 577 15 26 042 Tine Segment part of 13 577 INSTALLATIONINSTRUCTIONS 1 Remove the two outside bolts from each end and replace with s 16 x 11 zbolts Ref 1 with the castor wheel bracket Ref 12 on top of the frame Ref 14 and a washer s and lock nut s 16 tighten Place a 3 4 x 10 GA machine bushing Ref 7 onto the caster fork shaft Ref 3 first Adjust castor wheels by placing the short Ref 11 or long Ref 10 spacers on the castor wheel fork before placing the castor wheel assembly into the castor wheel brackets Slide the shaft up through the castor wheel bracket sleeve Plac
54. cu in R 100 cu cm R M JIN 42 227 HYDRAULIC 3 BANK VALVEDRAWING Me E 42 227 3 BANK HYDRAULIC VALVEPARTS LIST QUANTITY REF 1 3 PART 14 106 14 205 13 261 03 HNJ 516 18 42 220 08 42 232 18 214 13 261 06 13 261 05 13 261 07 18 169 14 203 18 202 18 168 13 261 02 42 227 01 42 220 02 42 220 05 42 220 07 42 220 04 42 220 03 42 220 06 42 227 42 220 09 DESCRIPTION Relief Assembly Kit Seal Kit N R Plug Jam Nut 5 6 18 comes with handle Tapered Knob comes with handle Supreme Handle Kit 45 Elbow Spring Plug Plunger Adapter 8 SAE Spring Centered Kit 90 Elbow 90 Elbow 7 Straight Thread Plug 3 Bank Housing Spool Dowel Pin 3 16 1 Actuator Boot Actuator Housing Actuator Link Socket Head Cap Screw 10 32 x 1 3 Bank Hydraulic Valve includes all items Actuator Housing Assembly o O 02 09 Q 1per Bank 1 1 per Bank BI 34 148 HYDRAULIC SAND PLOW DRAWING FACTORY INSTALLED 34 149 HYDRAULIC SAND PLOW DRAWING DEALER INSTALLED HYDRAULIC VALVE PLUMBING TOHLIEHO NOHA 34 148 HYDRAULIC SAND PLOW PARTS LIST FACTORY INSTALLED 34 149 HYDRAULIC SAND PLOW PARTS LIST DEALER INSTALLED REF 3 PART HCP 58 150 HHP 18 15 013 13 168 13 3
55. ditions happen change oil and filter immediately after fluid is cool and find cause Take fluid level readings when system is cold 9 In extreme temperatures you can use straight weight oil We recommend SAE 30W API Service SJ or higher when hot above 90 F 33 C and SAE 10W API Service SJ or higher when cold below 32 F 0 C ambient temperature Use either motor oil or hydraulic oil but do not mix 10 Oil being added to the system must be the same as what is already in the tank Mark tank fill area as to which type you put in TOWING When it is necessary to move the Supreme without engine running by pass valve built into hydrostatic pump must be open by truning it counter clockwise The valve is located on top of the pump on the liquid cooled Kawasaki and the bottom of the pump on the air cooled Kohler An open valve allows fluid to pass through the wheels freely When normal driven operation is desired valve should be closed by turning it clockwise Failure to close the valve with engine running means no power to wheels MAINTENANCE CONTINUED WHEELMOUNTINGPROCEDURE 1 Set park brake Turn machine off and remove key Block one of the other wheels Loosen nuts slightly on wheel to be removed Jack up machine being careful not to damage underside of machine Remove nuts Remove wheel Place new wheel on hub lining up bolt holes Torque nuts to 64 74 ft Ib 87 100 Nm using a cros
56. e spacer s not used on the bottom on the top then add three 34 x 10 GA machine bushings and x 14 GA machine bushing Ref 8 onto the castor fork shaft Hold in place with a linch pin Ref 9 You may use any combination of spacers and machine bushings as long as you start and end with a machine bushing Be sure both castor wheels are adjusted to the same height Grease the fittings on the castor wheel bracket sleeves Turn the machine on and test for proper operation M aJ 42 026 84 213 CM STAINLESS STEEL TOURNAM ENT RAKEDRAWING N Me 42 026 84 213 CM STAINLESS STEEL TOURNAMENT RAKEPARTS LIST 1 O 14 PART HSTPS 516 18 100 HWL 516 HN 516 18 42 104 HSTPS 516 18 100 HW 516 HWL 516 HN 516 18 42 111 42 102 HRP 14 100 HMB 58 14 20 018 42 100 HCP 12 450 13 647 HCP 12 150 HHP 18 HP 18 HB 14 20 175 HNTL 14 20 HSTPS 38 16 125 HWL 38 HN 38 16 42 109 42 105 42 106 42 122 42 103 42 107 HNC 14 20 HWL 14 42 116 42 110 42 101 42 108 42 177 HSTPS 38 16 125 HWL 38 HN 38 16 15 013 8892 6 HSSQ 38 16 200 HN 38 16 DESCRIPTION QUANTITY Stainless Phillips Truss Head Screw 16 18 1 16 Lockwasher 5 16 16 Nut 5 6 18 16 Finishing Blades Stainless Phillips Truss Head Screw 16 18 x 1 Washer 5 16 Lockwasher 5 16 Nut 18 Left Outside Mount Outside Rake Roll Pin 1 M
57. e the two outside holes on right and left rake open Ref A Lay out rake frames Ref 1 6 and 8 Connect them using clevis pin machine bushing and cotter pin Ref 11 4 and 5 Attach drawbar to left and right frames using bolt machine bushing and nut Ref 13 2 and 3 Attach five finishing blades Ref 7 to the tabs of the rake frames using master link Ref 18 Blades may be mounted with saw tooth up or down depending on the desired finish of the sand trap Attach the rake hitch Ref 16 to trap rake hitch on the rear axle using a clevis pin and bridge pin Ref 11 and 15 The end links of chain on the drawbar are to be hooked to the hooks of the trap rake lift With the rake on the ground pull the rake to the right side until it is 2 3 inches from the tire Using the adjustment screw Ref 14 on the right adjust the screw until it hits the trap rake hitch located on rear axle Lock jam nut so adjustment will not change Repeat steps 8 and 9 on left side Turn machine on and test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Testrake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire GROOMER BLADES GOLF COURSE USE ONLY 1 2 Place the three groomer
58. ean the splined areas and lightly grease the male portion of the pump spline Use either Dow Corning G N Metal Assembly Paste or 77 Assem bly Paste Kohler 25 357 12 s As you remount the pump to the engine be certain the mating surface are clean and free of any foreign material and that the pump is correctly aligned AIR CLEANER ON ENGINE 1 Remove the thumb screws on top of the cover and remove the cover 2 Carefully slide pre cleaner off cartridge To service pre cleaner wash in liquid detergent and water Squeeze dry in a clean cloth Saturate in engine oil Squeeze in clean absorbent cloth to remove all excess oil Replace if very dirty or damaged 3 Carefully remove paper element to prevent debris from entering carburetor To service clean by tapping gently on flat surface Do not oil paper element Replace if very dirty or damaged Do not use petroleum solvents eg kerosene which will cause cartridge to deteriorate Do not use pressurized air to clean cartridge Pressurized air can damage cartridge 4 Re install paper element 5 Re assemble the Pre cleaner on the paper element 6 Replace cover and reattach thumb screws A MAINTENANCE TIRE PRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to explode Tires should be 5 psi 0 35 bar Improper inflation will reduce tire life considerably ENGINEOILKAWASAKI Change and add oil according to chart
59. ecal Phillips Truss Head Machine Screw 20 x 3 4 Washer 1 4 Lockwasher 4 Nut 1 4 20 Main Frame Phillips Truss Head Machine Screw 5 18 x1 2 Lockwasher 5 16 Nut 5 16 18 See parts list on opposite page P I DN N O O O N 3 Z NN N F 3 N N HH FRONT FORK DRAWING KOHLER AIR COOLED KAWASAKI LIQUID COOLED FRONT FORK PARTS LIST QUANTITY REF 1 2 3 25 27 30 31 33 PART 76 293 76 293 01 34 167 34 049 HSA 8 100 34 180 34 146 34 145 12 003 15 472 17 068 33 094 HNTL 58 18 75 714 18 169 60 268 HNJ 58 18 18 154 HB 58 18 250 HMB 58 14 11 175 13 611 01 11 005 02 8839 14 265 13 033 HWK 516 075 HNTL 12 13 13 032 18 171 18 172 HB 12 13 700 34 012 20 141 20 142 20 143 76 301 18 169 34 103 HB 516 18 125 HW 516 HWL 516 HN 516 18 76 294 15 030 HWK 316 075 HNJ 58 18 36 012 36 014 50 359 13 288 12 017 DESCRIPTION Tilt Steering Mechanism Release Lever Stub Shaft Dashboard liquid cooled Tapping Screw 8 x 1 Decal Dashboard Panel Mount Circuit Breaker Circuit Breaker Boot Toggle Switch liquid cooled Switch Boot liquid cooled Key Switch liquid cooled
60. er Outer Bearing Seal Kit 34 103 ORBITOR DRAWING 34 103 ORBITORPARTS LIST DESCRIPTION QUANTITY 1 O Ring Seal 3 2 Quad Seal 1 3 15 301 14 Bearing Kit 1 Bearing Race 2 Bearing 1 4 Spool 1 5 15 301 13 External Retaining Ring 1 6 15 301 15 Spring Centering Kit Includes 868 9 1 Spring Spacer 2 Centering Spring 6 Spring Retaining Ring 1 7 15 301 08 Pin 1 8 Sleeve 1 9 Retainer 1 10 15 301 11 Plug and O ring 1 a O Ring Seal 1 Plug 1 11 15 301 12 Relief Valve Check 1015 psi 70 bar 1 12 Housing 1 13 Dust Seal 1 14 15 301 06 Wear Plate 1 15 15 301 07 Drive 1 16 15 301 05 Spacer 1 17 15 301 04 Gerotor 1 18 O Ring 1 19 Seal 1 20 15 301 03 End Cap 1 21 15 301 02 Cap Screw 7 5 15 301 01 Seal Kit 15 301ORBITOR SPECIFICATIONS Maximum System Pressure 1015 psi 70 bar Maximum Back Pressure 150 psi 10 bar Maximum System Operating Temperature 200 93 C Maximum Flow 4 15 Ipm Maximum Temperature Differential between Steering Unit and System 50 F 28 C Input Torque Powered 15 25 Ib in 100 psi tank pressure 2 3 7 bar Input Torque Maximum Non powered 60 Ib ft 81 Nm Rotation Limits None Fluid SAE 10W 40 API Service SJ or higher Check Valve for Manual Steering Yes Relief Valve Setting 1015 psi 70 bar Ports 9 16 18 SAE O Ring five Displacement 61
61. er disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key After engine has started machine must not move If movement is evident the neutral mechanism is not adjusted correctly Shut engine off and readjust so the machine does not move when in neutral position Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D Stay alert for holes in the terrain and other hidden hazards Before leaving operator s position for any reason A Disengage all drives B Lower all attachments to the ground C Set park brake D Shut engine off and remove the ignition key Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders Never carry passengers Stop engine before making repairs adjustments or checking adding oil to the c
62. est for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire M 13 438 RAKEASSEMBLY WITHFINISHING BLADES DRAWING z 13 438 RAKEASSEMBLY WITHFINISHING BLADES PARTS LIST REF PART DESCRIPTION QUANTITY 1 13 441 Right Rake 1 2 HMB 58 14 Machine Bushing 5 x 14GA 2 3 HNCL 58 11 Lock Nut 11 2 4 HMB 12 14 Machine Bushing x 14GA 11 5 HP 18 100 Cotter Pin x 1 3 6 13 440 Center Rake 1 7 13 443 Finishing Blade 5 8 13 439 Left Rake 1 9 19 106 Rake teeth 25 10 13 442 Groomer Blade 11 HCP 12 150 Clevis Pin 1 2 11 3 12 13 365 Drawbar 1 13 HB 58 11 400 Bolt 5 8 11 x 4 2 14 HSSQS 38 16 200 Stainless Steel Square Head Set Screw 3 8 16 x 2 2 HN 38 16 Nut s 16 2 15 HHP 18 Bridge Pin 1 s 1 16 13 647 Hitch includes Ref 14 1 17 HCP 12 450 Clevis Pin 7 2 41 2 1 18 13 417 Connector Link 10 13 445 Rake Teeth Kit 25 Studs and Hardware 1 INSTALLATION INSTRUCTI ONS Attach drawbar Ref 12 to hitch Ref 16 using clevis pin machine bushing and cotter pin Ref 17 4 5 Bolt rake teeth Ref 9 to frames keeping all the same length Leav
63. h 5 6 5 kph The Speed Boss will only limit the speed while the rake is lowered into the operating position The speed setting may be adjusted by removing the Yoke A from the Limiting Arm B Then loosen Jam Nut by ball fitting and Adjustment Rod C Turn Ball Joint clockwise to make the machine operate slower or turn counter clockwise to go faster Tighten jam nut Connect ball joint to limiting arm Check to make sure nothing is binding and test drive to check desired speed Centering Arm 34 038 lt Shift A 34 041 SA Speed Limiting Arm 34 050 x Adjustment Rod 34 042 SPEEDBOSS IKOHLERAIR COOLED Speed Boss allows the machine to operate at a proper speed while raking sand traps on golf courses This speed boss has been factory set at an average speed of 3 4 mph 5 6 5 kph The Speed Boss will only limit the speed while the rake is lowered into the operating position The speed setting may be adjusted by turning the Ball Joint A clockwise to make the machine operate slower or turn counter clockwise to go faster Tighten jam nut Check to make sure nothing is binding and test drive to check desired speed Cylinder and Extension imiti Speed Limiting Arm 36 019 ADJUSTMENTS CONTINUED WHEEL CREEP USTMENT KAWASAKI LIQUID COOLED Creep is when engine is running and hydrostatic transmission is in neutral but due to inadequate alignment wheels still move Do the following
64. he position of the hand lever The Supreme can only use the bottom hole AZ lt 65 13 199 EDGER KI TDRAWING LL G Meg 13 199 EDGER KIT PARTS LIST REF PART DESCRIPTION QUANTITY 1 HCP 12 150 Clevis Pin 2 11 2 2 2 HHP 18 Bridge Pin 8 2 3 13 200 Edger Frame 1 4 HB 12 13 150 Bolt 1 2 13x 11 2 2 HW 12 Washer 2 2 HWL 12 Lockwasher 1 2 2 HN 12 13 Nut 1 2 13 2 5 13 203 Spindle Tube 1 HG 14 28 180 Grease Fitting 28 x 180 1 6 21 169 Bearing amp Collar 2 7 13 206 Spindle Shaft 1 8 13 205 1 2 Disc Flange 1 9 13 204 Disc 1 10 HMB 34 14 Machine Bushing 3 4 x 14GA 2 11 HWL 34 Lockwasher 4 1 12 HNA 34 16 Axle nut 3 4 16 1 13 HP 18 150 Cotter Pin s x 11 2 1 14 HB 38 16 100 Bolt 3 s 16 x 1 1 HWL 38 Lockwasher s 1 HW 516 Washer 5 16 1 HW 716 Washer 7 16 1 15 Attachment Lift Part of Lift Assembly 16 Main Frame Part of Trap Rake INSTALLATION INSTRUCTI ONS Optional Lift Assembly 13 505 must be installed before installing this unit on Super 2 1 N For initial assembly bolt spindle tube Ref 5 to edger frame Ref 3 ata 60 to 70 angle Use bolts washers and nuts Ref 4 Next make sure 1 2 thick by 31 2 round spacer Ref 8 is on spindle shaft up to shoulder Then place disc Ref 9 onto the shaft followed by two 3 4 machine bushings Ref 10 one 3 4 lockwasher and 4 16 axle nut Ref 12 Tighten nut and use s x 17 gt cotter pi
65. inder 1 22 13 292 Hydraulic Cylinder 1 23 34 172 Hydraulic Tube short 2 24 34 173 Hydraulic Tube long 2 25 34 144 Hydraulic Hose 2 26 34 136 Hydraulic Hose 2 27 42 220 Hydraulic Valve 2 Bank 1 42 232 Supreme Handle Kit 2 Bank 1 28 34 142 Hydraulic Hose 1 29 34 105 Oil Cooler 1 30 18 190 Swivel Tee 2 31 34 057 Tee 2 32 34 058 Swivel Tee 2 HYDRAULIC PRESSURES Pump Displacement 913 in 3 rev Pump Input Speed up to 3600 rpm Max Operating Pressure 3500 psi 4500 Peek psi Charge Pump Displacement 33 in 3 rev Max Inlet Vacuum 5 in Hg Max Case Pressure 25 psi Relief Valve Pressure set at 3600 psi 13 261 Hydraulic Valve 2bank 700 psi MAINDRAWING Supreme Liquid Cooled 35 000 A Supreme Air Cooled 36 000A amp B Serial Number 101910 101992 Serial Number 201940 201954 amp 201956 amp 201959 34 157 RearEngine Cover 36 022 Rear Engine Cover 34 185 Right Hinge Bracket 34 185 Right Hinge Bracket 34 186 Left Hinge Bracket 34 186 Left Hinge Bracket Serial Number 101993 and Up Serial Number 201955 amp 201957 amp 201958 amp 201960 and Up 35 013 Rear Engine Cover 36 026 Rear Engine Cover 34 204 Right Hinge Bracket 34 204 Right Hinge Bracket a Left Hinge Bracket 34 205 Left Hinge Bracket Z gt 22 MAIN PARTS LIST QUANTITY REF 1 2 3 1 10 11 12 14 15 17 18 19 21 23 24 25 26 27 PART 34 155 76 285 27 058 27 058 01
66. iz Lock Nut 20 8 5 13 681 Mounting Brackets 2 6 HB 14 20 150 Bolt 1 4 20 x 17 4 HNFL 14 20 Flange Whiz Lock Nuts 1 4 20 4 INSTALLATION INS TRUCTI ONS To be used with13 438 and 13 606 Rakes 1 Place the brush Ref 2 into the brush track Ref 1 Place the brush channel Ref 3 between the brush track and the mounting brackets Now bolt the mounting brackets Ref 5 to the brush track using the 3 4 bolts and flange whiz lock nuts Ref 3 2 Two holes need to be drilled into the drawbar of the rake to install the brush Drill two 281 holes 21 4 in from each end and 3 apart see drawing 3 Mountthe brush assembly to the drawbar using four 3 4 bolts and flange whiz lock nuts Ref 5 M eJ 13 298 FANRAKEATTACHMENT DRAWING 3 319 FANRAKEKIT SIR 13 298 5 LIST DESCRIPTION QUANTITY 1 13 310 Rake 5 2 13 306 Frame 1 3 HB 38 16 100 Bolt 3 s 16 x 1 4 HN 38 16 Nut 3 s 16 4 HWL 38 Lockwasher 3 4 4 HCP 12 450 Clevis Pin x 41 2 1 5 19 107 Drawbar 1 6 HP 18 100 Cotter Pin s x 1 1 7 HCP 12 150 Clevis Pin 1 2 x 17 2 1 HHP 18 Bridge Pin 1 8 13 307 Hitch 2 9 HNCL 14 20 Center Lock Nut 4 20 5 10 HB 14 20 200 Bolt 1 4 20 x 2 5 INSTALLATION INS TRUCTI ONS 1 Remove the complete rake assembly from the trap rake Replace the clevis pin and bridge pin in the hitch for future use with the rake 2 Assemble hitch
67. machine The speed boss does not need to function when using the Box Grader 3 Position the Box Grader unit at the rear of the trap rake using the bolts Ref 6 that held the rake lift on bolt pivot brackets Ref 3 amp 5 to the frame Please note the way the pivot brackets mount to the machine Trim cuts point down and tabs bend in 4 Loosen jam nut on cylinder and turn the cylinder extension Ref 2 all the way on the cylinder shaft 5 Attachthe cylinder extension to the Box Grader using the second hole from the end 6 Turnthe trap rake on and test the operation of the cylinder lift several times to make sure the grader blade travels all the way up To adjust turn cylinder extension counterclockwise to lower and clockwise to raise 7 Springs should be adjusted to a length of 7 Adjust tension to your preference Tighten to increase trip pressure 8 Tolower break up bar remove the two clevis pins from the sides of the Box Grader The break up bar will tilt forward The speed boss is not used with Box Grader Leave unhooked 4 av 34 190 SPIKER DRAWING 1 7 2 2 2 2 2 2 2 2 22 MS 2 EN 34 190 SPIKER PARTS LIST REF 1 _ 11 12 13 15 16 17 18 PART 13 391 HB 516 18 100 HWL 516 HN 516 18 13 661 HB 38 16 250 HW 38 13 371 HB 38 16 350 HW 38 HWL 38 HN 38 16 13 378 13 381 13 379 13 399 13 384 HB 38 16 250 HWL 38 HW 38 13 372 80 006
68. n Ref 13 to lock it The edger unit mounts under the center of trap rake fastening to attachment lift assembly 13 146 Start engine and lower attachment lift FULLY Stop engine Slide Edger unit under trap rake from right side Position lift brackets pockets of edger on lift bars both sides at once or one side at a time if only one person is working on this Start engine again and raise lift bars until horizontal with ground Stop engine Slide edger frame arms forward until holes of arms match rear holes of attachment bracket on main frame of trap rake Secure them with two each 2 x 1 2 clevis pins and bridge pins Start engine and test lift and edger to make sure that all works well To remove edger lower lift until horizontal undo the clevis and bridge pins and slide edger off lift arms Use CAUTION when releasing unit so it will not come down to fast on anyone s toes fingers or legs SI 13 10 7INFIELD SCARIFIER DRAWING 13 10 7INFI ELD SCARIFI ER PARTS LIST PART DESCRIPTION QUANTITY 1 13 117 Grader Blade 1 2 HCP 12 150 Clevis Pin 2 x 11 2 2 3 HHP 18 Bridge Pin 1 s 3 4 13 115 Hitch Pistols 2 5 HMB 34 10 Machine Bushing 74 x 10GA 12 6 HMB 12 14 Machine Bushing 2 x 14GA 4 7 HP 18 100 Cotter Pin x 1 1 8 HB 38 16 100 Bolt 3 s 16 x 1 9 9 13 114 Digger Blade 9 10 13 113 Frame 1 11 HNCL 38 16 Center Lock Nut 3 s 16 9 12 HRP 14 100 Roll Pin x 1 2 13 13 146
69. n 1 7 19 601 Drag Mat 1 8 13 156 Right Mat Carrier Post 1 9 13 157 Carrier Lock Strap 2 B 13 112 Carrier Kit posts with hardware includes all items 1 DRAG MAT KIT INSTALLATION 1 Looking from the rear of the trap rake mount the Ref Mat Carrier Post outside the right rear corner of the rake lift with the Ref 9 Lock Strap on the inside of the rake lift side plate Bolt into place with two Ref 4 bolts nuts and lockwashers 2 Mount the Ref 5 Left Mat Carrier outside the left corner similar to the right side with the Ref 9 Lock Strap to the inside 3 To the Mat roll it up and place it in the brackets of the Carrier Posts 4 To use the mat unroll it flat and hook it up to the trap rake hitch with the clevis pin and bridge 3 To us the Drag Mat unroll the mat flat and hook it up to the Super Star hitch with the clevis pin in the chain and the bridge pin provided A lt 27 Z93 XXX XQ ONA QA 5990 QN KA MA QO 5 en T LU A N 22 N Rear Axle 26 007PROFESSIONALINFIELDFINISHER PARTS LIST R
70. nd speed to achieve desired finish MESHFINISHER To get a smoother finish Install a Mesh Finisher onto your Flex Action Field Finisher 1 Ifthe 26 008 Flex Action Field Finisher is on your machine lower it to the ground You may have to pull machine ahead slightly so the field finisher is lying flat on the ground or floor Lay mesh finisher behind field finisher with weight bar facing up and chain hooks towards field finisher Take the two chain clevis and hook onto leveler bar and then thorough the chain hooks on mesh finisher The clevis pin that comes with the chain clevis should go through the chain clevis first link on chain hook on the mesh finisher and then through other side of the chain clevis Insert the cotter pin Center mesh finisher with flex action field finisher Raise lift on your machine to insure proper ground clearance before driving your machine Chain length Ref A is to control amount of mesh trailing behind flails for wet or dry conditions For wet conditions Shorten chains Ref A For dry conditions May use maximum amount of chain Ref A to make desired finish 34 191 DRAWING SUPREME 4 SUPER STAR CYLINDER TAB SUPER RAKE CYLINDER TABS Ss 34 191BOXGRADER PARTS LIST 12 13 15 16 17 PART 34 221 34 220 33 086 34 217 HST 38 16 100 HW 38 HNCL 38 16 34 218 HB 12 13 250 HNCL 12 13 HCP 12 150 HHP 18 34 216 13 276 34 214 HB 1
71. ning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire GROOMER BLADES GOLF COURSE USE ONLY 1 2 Place the three groomer blades Ref 10 under the three rake assemblies Ref 1 and 8 Center blades below rear most row of rake teeth The blade is designed to miss the outside two teeth and fit around the center tooth Remove the two teeth that line up with slots of each groomer blade Move blade up and into position and reattach teeth Blade thickness should be accounted for by shortening the teeth an equal length 2 87 13 684 SANDRAKEBRUSHKI T DRAWING CO QE Sa 77 11111 4077 HOLELOCATION 2 a Ba H P XE 278 22 13 684 SANDRAKEBRUSHKIT PARTS LIST PART DESCRIPTION QUANTITY 1 13 683 Brush Track 1 2 13 682 Brush 77 x 11 1 3 13 688 Brush Channel 1 4 HB 14 20 075 Bolt 4 20 x 7 8 HNFL 14 20 Flange Wh
72. on and test for operation of rake assembly by raising and lowering the rake assembly Also with rake down turn sharp corners to check that rake does not touch wheels NOTE Test rake in sand to assure tire tracks are covered by the rake when turning sharp corners in either direction If there are tire tracks readjust using the adjusting screws on the hitch so the rake comes closer to the tire S N 5 lt lt LLI je Un t 4 EC Un 21 R N N lt SIR 42 128 72 183CM STAINLESS STEEL TOURNAMENT RAKEPARTS LIST REF O OO 12 13 14 PART HSTPS 516 18 100 HWL 516 HN 516 18 42 137 HSTPS 516 18 100 HW 516 HWL 516 HN 516 18 42 111 42 140 HRP 14 100 HMB 58 14 20 018 42 141 HCP 12 450 13 647 HCP 12 150 HHP 18 HP 18 100 HB 14 20 175 HNTL 14 20 HSTPS 38 16 125 HWL 38 HN 38 16 42 109 42 105 42 106 42 122 42 138 42 107 HNC 14 20 HWL 14 42 116 42 110 42 139 42 108 42 177 HSTPS 38 16 125 HWL 38 HN 38 16 15 013 8892 6 HSSQ 38 16 200 HN 38 16 DESCRIPTION QUANTITY Stainless Phillips Truss Head Screw 5 6 18 x 1 16 Lock Washer 5 16 16 Nut 546 18 16 Finishing Blades Stainless Phillips Truss Head Screw 5 1 18 x 1 Washer 5 16 Lock Washer 5 16 Nut 5 16 18 Left Outside Mount Outside Rake Roll Pin 1 Machine Bushing 5
73. ont FOTK 24 25 Right Floorboard seine ners 26 27 Left Floorboard u u enint 28 29 Kawasaki Liquid Cooled Engine 30 31 Kawasaki Liquid Cooled Pump 32 33 Kohler Air Cooled Engine and Pump 34 37 Kawasaki Hydraulic Oil Tank Gas Tank 38 39 Kohler Hydraulic Oil Tank Gas Tank 40 41 Rear Axle a tct tees 42 43 On Off Valve 44 45 2 Bank Hydraulic Valve 46 47 34 109 Hydraulic Pump 48 49 42 003 Hydraulic Pump 50 51 34 102 Rear Wheel Motor 52 53 13 032 Front Wheel Motor 54 55 34 103 su u ect 56 57 5 5 uuu uu u 58 107 42 227 3 Bank Hydraulic Valve 58 59 34 148 34 149 Hydraulic Sand Plow 60 63 34 168 Sand Plow 64 65 13 199 Edgel iii ja reesi 66 67 13 107 Infield 68 69 13 116 Sand Cultivator 70 71 13 577 Scarifier Vertical Blades 72 73 13 678 Castor Wheel Kit 74 75 42 026 84 SS
74. placement of engine serial number For easy access record your Serial and Model numbers here 2 SERIAL NO kW hp SMITHED WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 MODEL NO Information needed when ordering replacement parts 1 2 3 4 Model Number of machine Serial Number of machine Name and Part Number of part Quantity of parts SAFE PRACTICES 1 10 11 12 13 14 15 16 17 18 19 is your responsibility to read this manual and all publications associated with this machine engine accessories and attachments Never allow anyone to operate or service the machine or its attachments without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and personal safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Beware of overhead obstructions and underground obstacles Stay alert for hidden hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Nev
75. racket Wire Block Control Panel Control Panel Decal Choke Choke Clip Elbow Filter Bracket Oil Filter Hydraulic Filter Element Pump Pipe Plug Engine Frame Hub 3 4 Woodruff Key comes with hub Belt BP42 Pulley Bolt 1 2 13 x 8 Lock Nut 2 13 Idler Pulley Spacer Machine Bushing 2 x 14GA Hub 1 s Engine Mount Idler Arm Machine Bushing z x 14GA Machine Key x 17 2 Throttle Wire 3 20HP Kawasaki Engine Fuel Hose 4 x 36 Hose Clamp 1 4 Metric Bolt 8 1 5 x 25 Metric Lockwasher 8 On Off Valve Coolant Tank Tailpipe Muffler Clamp 1 P KI E KR xl PUMP DRAWING KAWASAKI LIQUID COOLED PUMP PARTS LIST KAWASAKI LIQUID COOLED REF 1 2 3 NOOO PART 11 050 34 048 34 011 18 234 HG 14 28 180 HP 18 100 18 202 18 169 34 109 34 041 8946 1 HRS 316 050 HRP 14 100 34 060 HP 18 100 13 624 HRS 316 050 8946 1 HB 38 16 100 HNTL 38 16 34 038 18 234 HMB 12 14 HW 38 18 273 18 161 18 174 34 128 23 120 HB 516 18 075 HNTL 516 18 34 050 34 059 8832 13 18 040 18 133 23 130 HB 12 13 175 HNTL 12 13 34 025 DESCRIPTION Extension Spring Spacer Idler Arm Bushing part of 34 011 Grease Fitting 4 28 x 180 part of 34 011 Cotter Pin x 1 Elbow bo
76. rankcase Use parts and materials supplied by SMITHCO only Do not modify any function or part These machines are intended for professional maintenance on golf courses and baseball fields Other use is forbidden SPECIFICATIONS WEIGHTS AND DIMENSIONS Length Width Height Wheel Base Weight SOUND LEVEL Atearlevel At 3 ft 0 914 m At 30 ft 9 14 m ENGINE Make Model Type Spec Horsepower Fuel Cooling System Lubrication System Alternator WHEELS amp TIRE SPEED Forward Speed Reverse Speed BATTERY BCI Group Cold Cranking amps Ground Terminal Polarity Maximum Length Maximum Width Maximum Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Grade of Hydraulic Fluid 72 183 cm 58 147 cm 42 107 cm 46 117 cm 1020 155 463 kg Kawasaki 1020 106 463 kg Kohler AC 72 dB 75 98 62 98 Kawasaki Kohler FD 620D BSO3 TH18S PA 55271 20 hp 14 9kW 18 hp 13 4 kW Unleaded 87 Octane Unleaded 87 Octane Gasoline Minimum Gasoline Minimum Liquid Cooled Air Cooled Pressure Type Full Pressure 20 amp 15 amp Front 21 x 11 00 x 8NHS 5 psi 35 bar Front tire filled to 60 Ibs total 34 5 pints of windshield washer fluid or equiva lent Rear 25 x 12 00 x 9TBC 5 psi 35 bar 0 to11 mph 0 18 kph 0 to 5 mph 0 8 kph Automotive Type 45 12 Volt Size 45 480 Negative 9 23 cm 5 38 14 cm 9 23 cm See Engine Manual 15 6 quarts 14 8 liters 12 9 qu
77. rd Support Attachment Lift Square Head Set Screw s 16 x 2 Nut 3 s 16 Bolt 3 16 x 11 4 Washer s Lock Nut s 16 Machine Bushing 2 x 14GA Cotter Pin 1 Machine Bushing 74 x 10GA Roll Pin 1 4 x 1 Nut 38 16 Lockwasher s Left Frame Cultivator Blade Bolt 3 s 16 x 11 4 Hitch Pistols Bridge Pin 2 1 1 00 00 QUANTITY INSTALLATION INSTRUCTIONS 1 Attach cultivator frames Ref 11 and 2 together at center pin using machine bushings Ref 5 and cotter pin Ref 6 Bolt four blade assemblies Ref 12 to frames using eight bolts Ref 13 lockwashers Ref 10 and nuts Ref 9 The blade points should angle down and forward Insert hitch pistols Ref 14 into tubes of frames Ref 11 and 2 with up to five bushings Ref 7 in front and one bushing in the rear of tube Secure pistols with roll pins Ref 8 Check spacing before driving roll pin in all the way For more tire clearance the machine bushing may be moved from front to rear Slide pockets of cultivator frames over arms of attachment lift Ref 4 Hook pistols up to tabs under trap rake frame by using rear holes with clevis pins Ref 1 and bridge pin Ref 15 Start engine to test operation of cultivator Raise and lower attachment checking for leaks and to see whether they are fairly level 13 577SCARIFIER VERTICALBLADES DRAWING
78. rt 1 23 15 019 Hand Grip 1 INSTALLATION INSTRUCTIONS Disconnect the negative ground battery cable from the battery Place the tabs on lift handle Ref 2 over the bolts on the bottom of the bearing plate on the main frame with the angle on the lift handle to the right side of the machine Use two s lock nuts and flat washers Tighten the two nuts at this time Bolt handle Ref 21 to lift handle using bolts washers and lock nuts Ref 20 Put hand grip Ref 23 onto the handle Assemble pusher bars Ref 17 and 19 to plow Ref 12 using hardware Ref 10 and 13 There are two holes to bolt hardware Ref 10 in Using hole closest to the blade will result in a shallow cut whereas using the hole furthest from the blade will result in a deeper cut The slot on the pusher bar is for a more fine tuned adjustment Put pedal pad and pedal pad plate Ref 7 and 8 into left lift rod Ref 9 using hardware Ref 10 Put rod ends Ref 5 onto lift rods with jam nuts Ref 6 first Adjust to equal lengths Bolt lift rods the one with the pedal to the left side of the machine to lift arms with the ball joints to the outside Bolt from the outside with hardware Ref 3 with the 2 machine bushing between rod end and lift arm Slide plow under machine and connect to machine as shown Use clevis pin and cotter pin Ref 18 Connect lift rods to pusher bars using hardware Ref 16 as shown The three holes in the lift rods are for adjusting t
79. s pattern Retorque after first 10 hours and every 200 hours thereafter 7 Lower machine to ground and remove blocks and jack BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow flames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Battery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded battery clamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact areas immediately with liberal amounts of WARNING water Get medical attention immediately JUMP STARTING Use of booster battery and jumper cables Particular care should be used when connecting a WARNING booster battery Use proper polarity in order to prevent sparks To jump start negative grounded battery Shield eyes Connect ends of one cable to positive terminals of each battery first then
80. to the second rake tooth hole from the end and install rake tooth stud The first rake tooth hole from each end Ref B have no rake teeth in them 7 Slide fan rake Ref 6 onto holders and pin with lock pin Ref 5 M 13 111DRAGMAT KIT DRAWING 2 L SS 29 20 gt 55500 25 2 A 55996 02465660204 05990009 IKA 29 2 2 e x lt gt S 2500 250 25050 INN 25 5 22 0909 3 0 QS x lt 2 52 22 lt gt 552 552 5 PX 22225535 55052 26 SxS 5 5 2 RO RO e RO ARS 5 Sx 2946 59 x 5 5 5 x lt gt lt gt lt gt gt 0 lt gt sa 229 I 22 lt gt x lt 5 252525205 25 2505 255 22 22 22 lt gt lt gt 5 22 255 25 Sx RO 2 SxS 5 555 599 0 lt gt m m 9 lt 20 e m lt gt SRR oS Nie 94 0
81. ttom port Adapter 3 SAE bottom port Variable Pump left hand rotation Shift Arm Plastic Wear Strip Rivet 3 16 x 1 2 Roll Pin 1 4x 1 Filter Bracket Cotter Pin s x 1 Stop Rivet 9 16 x 1 2 Plastic Wear Strip Bolt s 16 x 1 Lock Nut s 16 Centering Arm Bushing part of 34 038 Machine Bushing 2 x 14GA Washer 3 Fitting Elbow Straight Thread Elbow 1 2 Straight Thread Adapter 1 2 Tube Nut Bolt 5 16 18 x Lock Nut 5 6 18 Speed Limiting Arm Mounting Bracket 3 4 Hose x 13 Hose Clamp Barb Fitting 1 2 NPT x 3 4 HB Elbow Bolt 1 2 13 x 12 4 Lock Nut 2 13 Engine Frame N DM N NN OO N N AH AH QUANTITY xl BI ENGINEAND PUMP DRAWING KOHLER AIR COOLED t LO jil AE _ 91 6 2 4 dis ci 7 8 6 78 b 2 LAN ee o Ng NZ SIR ENGINE AND PUMP PARTS LIST KOHLER AIR COOLED REF 1 2 10 23 24 25 PART 36 010 34 105 HB 14 20 100 HNTL 14 20 36 011 HB 14 20 100 HW 14 HNTL 14 20 78 090 36 005 HRP 14 100 34 122 18 168 36 021 76 324 03 42 113 18 286 18 287 18 288 HB 516 18 150 HW 516 HNTL 516 18 42 003 23 126 HSSH 12 13 175 HWL 12 18 267 18 241 18 285 1

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