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        Manual - UEi Automotive
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1.      Press the ACM6000 ZERO button  The display should read  approxiametly 00 0     O ua A N N    7  Using CAUTION to avoid moving belts  etc   place the jaws  of the ACM6000 around the alternator output wire  Be sure that  the jaws are closed     8  Compare reading with manufacturers specifications     9  When testing is completed move the instrument power switch  to OFF  and remove the meter from the wire     Measuring amp output is only a partial indicator of alternator function  and ability to keep the battery charged  Performing a Regulator    Operating Voltage test is also recommended     Blower motor current draw   Modern automotive heating and air conditioning systems can be quite  complicated  Diagnosing these systems may require the use of a service  manual to help isolate the exact problem  However  it is often possible  to make quick work of pin pointing some problems by using the  ACM6000 to measure current flow  Blown A C fuses or insufficient  cooling heating caused by a faulty blower motor are easy to find   using the ACM6000     Test procedure     1  To test the blower motor  disconnect the vehicles electrical  harness from the blower motor     2  Connect a fused jumper lead set from the battery to the  blower motor     3  Turn the ACM6000 rotary function switch to 200A      4  Slide the instrument power switch to ON     5  Press the ACM6000 ZERO button  The display should read  approximately 00 0     6  Place the jaws of the ACM6000 around one of the two wir
2.      The same precautions apply    Measuring temperature    ml      Slide the ACM6000 power switch to the ON position   2  Turn the rotary function switch to   F     3  Connect the banana plugs of the thermocouple adapter  into the meter inputs  Fig  1   Observe polarity     4  Connect the K type thermocouple to the  thermocouple adapter     O1      The temperature reading can be read on the  display panel         6  When testing is comple  move the instrument    power switch to OFF    Plug the standard K typ   ATAI Tem  thermocouple into this   Probe Ada    side of the adapter  p     Fig 1   ACM6000 MAN    DC current testing   When investigating electrical circuit problems the tools most often  used by the automotive technician are the trouble light and the  volt ohm meter or DMM  The trouble light is often the tool used to test  for current  However  most trouble lights have severe limitations     1  The operator must guess at the amp draw based upon the  brightness of the bulb  Modern automotive circuits require precise  current loads  Accurate current measurements are crucial     2  Many trouble lights require up to 2 amps to shine brightly   If used to test a circuit designed for less amperage  the 2 amp  draw can over load the circuit resulting in damage     3  Some DMMs have a built in current testing feature  When using  most DMM s to measure amps  it is necessary to open the system  under test and connect the DMM in series  While the test result is  accurate  the hoo
3.     Hand strap  A Hand Strap is provided to avoid accidentally dropping the ACM6000  Clamp Meter     Pouch  A pouch is provided for storage of the ACM6000 Clamp Meter  the  accessories and the operator   s manual     Operating Instructions    AC DC current testing  The procedure for measuring current using the ACM6000 Is different  from measuring voltage     e To measure VOLTAGE  the meter leads are connected to the points  in the circuit being tested    e To measure CURRENT  the jaws of the Clamp Meter are placed  around a wire or cable to make the measurement  Ensure test  leads are not connected to the meter     1  To measure high AC CURRENT  Turn the rotary  function switch to the 200 Amps AC setting  200A     To measure high DC CURRENT  Turn the rotary function switch  to the 200 Amps DC setting  200A         2  Slide the ACM6000 power switch to the ON position     3  Press the ZERO button  DC current measurements  only    This will zero the instrument for the most accurate reading     4  Place the jaws of the ACM6000 around the conductor  being tested    e Verify that the instrument and its strap do not  touch moving pulleys or belts   e Failure to obey the current flow polarity indicator  arrow located on the inner jaw face will result in a minus  sign to the left of the amps readout   e Be sure the jaws are closed  leaving no air gap between  the two jaws     A  Remove the instrument from the conductor  B  Turn the rotary switch to the 20A scale  C  Follow steps 3 and
4.    INSTRUCTION MANUAL    M6000        A 440 HIMOd  NO  440 Our             0009N9V LE           JSJ94W due 9 dwy mo7       2     1 800 547 5740    Fax   503  643 6322  www ueiautomotive com    email  info ueitest com       Low Amp Clamp On DMM       Introduction    The ACM6000 DC AC Clamp Meter instrument allows pocket sized  convenience for testing voltage  current flow  resistance  continuity  and temperature     A voltage measurement does not always provide complete information  about the behavior of a circuit  A current measurement  in addition to   the voltage measurement  provides additional information to help you  make a correct diagnosis     The instructions  recommendations and illustrations in this manual are  intended the basic information necessary to get you started on the path  to automotive electrical diagnostics     State of the art electronic test tools are not very effective without under   standing basic automotive electrical diagnostics and basic electrical cir   cuits  Training courses are usually available from local schools  For  additional information on domestic field training  contact the UEI  Automotive Field Training Center at  770  476  1431  8 5 PM  EST    Custom contract training can be provided in your area     Safety Notes    Before using this meter  read all safety information carefully  In  this manual the word  WARNING  is used to indicate conditions  or actions that may pose physical hazards to the user  The word   CAUTION  is used to ind
5.   Bulbs become dim  motors can slow down  and relays will  often malfunction    e When voltage is too high  devices are overpowered and bulbs  will burn out prematurely  motors can run too fast and fail early   relays with fine wiring may overheat and fail    Use the DMM DC Voltage Testing capability of the ACM6000 to make  these important voltage tests     NOTE  Modern automotive engine management systems utilize  computers and pulsed electronic solenoids in order to achieve the  best combination of power  fuel efficiency and low emissions  Those  pulsed devices are often on for only a few thousandths of a second  at a time  In some situations the on pulse lasts only a few millionth  of a second  The tool of choice to test pulsed circuits is a high   performance Labscope  like the ADL7000 or ADL7100  These  Labscopes sample the circuit millions of times per second     Battery   state of charge  When conducting starting and charging system tests the first step is to  verify that the battery is fully charged     1  Place the vehicle ignition switch in the OFF position     2  Turn the headlights ON for 30 seconds to dissipate the battery  surface charge     3  Slide the ACM6000 power switch to the ON position   4  Turn the ACM6000 rotary function switch to        5  Connect the test leads to the meter  Fig 2     A  Connect the black COM lead probe tip to the battery  negative     post   B  Connect the red VW F lead probe tip to the battery  positive     post  e A fully charged 
6.   connection displayed on the left side of the voltage readout  NOTE  If the voltage reading is not stable  further  evaluation of the circuit using a labscope  model ADL7000  or ADL7100  is recommended     6  When testing is completed move the instrument power switch  to OFF     Resistance measurement    e The ACM6000 supplies a small current to the circuit under  test which is used to determine the circuit s resistance    e Displays circuit resistance in Ohms  W     P  3    AN wanne    The circuit being tested must be turned OFF    NO VOLTAGE PRESENT        Use the built in DMM to verify that the circuit under test is  turned OFF and no voltage is present   Measuring resistance  Ohms      1  Slide the ACM6000 power switch to the ON position   2  Turn the rotary function switch to 0     3  Connect the test leads to the meter   A  Plug the black lead into the COM input  B  Plug the red lead into the VOF input    4  Verify that the circuit under test has no voltage applied     5  Connect the test leads across the load or circuit to  be tested     6  Read the circuit resistance displayed in Ohms     7  When testing is completed move the instrument  power switch to OFF     Testing continuity  Continuity is the measure of a circuit   s ability to conduct current as  opposed to resisting current flow     e The Audible Continuity buzzer will sound when resistance  Is under approximately 250    e To set for continuity  follow the same procedures  prescribed for measuring resistance 
7.  4    5  When testing is completed move the instrument power switch  to OFF     ACM6000 MAN    Measuring AC voltage  NOTE  Observe safety rules     AN wanna    e Be certain that wires and leads  as well as clothing and hands  are clear of moving parts    e When checking ABS wheel speed sensors be sure the wheels  are free to rotate and will not move the vehicle or cause damage    1  Slide the ACM6000 power switch to the ON position   2  Turn the rotary function switch to    V     3  Connect the test leads to the meter   A  Plug the black lead into the COM input  B  Plug the red lead into the VO F input    4  Connect the probe tips to the circuit under test  For automotive  AC voltage measurements using a multimeter not necessary to  observe polarity     NOTE  If the voltage readout is not stable  further evaluation of the  circuit using a labscope is recommended     5  When testing is completed move the instrument power switch  to OFF     Measuring DC voltage    1  Slide the ACM6000 power switch to the ON position   2  Turn the rotary function switch to    V     3  Connect the test leads to the meter   A  Plug the black lead into the COM input  B  Plug the red lead into the VOF input    4  Connect the black COM probe tip to the ground     side of the  circuit under test     5  Connect the red prove tip to the positive     side of the circuit      The voltage present in the circuit is shown on the display  panel readout   e Instrument will indicate the polarity of the red lead
8.  being tested to calculate resistance     Continuity testing   In order to assist the technician who may not be able to see the  meter display at the same time he is making test lead connections   the instrument sounds a buzzer when measured resistance is  approximately 25 Ohms or less  which indicates there is continuity  and not an open circuit     ZERO adjustment   DC Current Measurement is most accurate when the instrument is  zeroed before making the measurement  By pressing the ZERO button  for one or two seconds  the display reading is reset to approximately  00 0  Note  Some flicker of the least significant digit   the rightmost  digit   is normal due to the presence of electrical and magnetic forces  present from shop lighting  wiring  and other live electrical sources  near the test area     Data hold      Press the HOLD button to freeze the display reading    e Press the HOLD button again to resume real time readings    P  2    Low battery indicator  The LOW BATTERY indicator displayed in the upper left hand corner of  the display screen alerts the operator to replace the ACM6000 battery     e See    Battery Replacement    for detailed instructions    Temperature measurement   Automotive repair and maintenance often involves checking the  temperature of A C and heating duct air as well as engine coolant  temperature  The operator may read temperature by connecting any  standard K type thermocouple to the input jacks  through the supplied  temperature probe adapter 
9.  condensation on the  ACM6000  the meter can become dangerous to use and can give  erroneous readings  Most test equipment in use today use sensitive  digital electrical components  These components are extremely  sensitive to heat and humidity     NOTE  Whenever the meter undergoes a rapid or extreme change of  temperature or humidity  it should be left on for about 5 minutes to  allow the internal temperature to stabilize  This will ensure that your  measurements are as accurate as possible     P 9    Standard and Optional Accessories    Standard  Soft carrying case     2    eee eee eee eee ACM6100P  Standard test lead               ccc cece eee eee ATL55  Temperature probe               c cece eee ee anes ATA1 ATH2329  Optional  Rigid temperature probes with handles  Surface probe              00c cece eee eens ATH2336  Liquid Immersion probe                  0    ATH2338  Air Gas probe usas pueda e ne ie pa males ATH2350  Screw on Alligator ends              cc eee nnan AAC3  Extended test leads  TSC NOAGS sed tte Pesci E EC E eiace ADL7100A107  15 CAOS sis basis is ake eee  ADL7100A108  Premium silicon test leads                  00000  ATL300    ACM6000 MAN    P  10    UE ACM6000    TE ow Amp Clamp On DMM       Limited Warranty    The ACM6000 Is warranted to be free from defects in materials and workmanship for a period  of one year from the date of purchase  If within the warranty period your instrument should  become inoperative from such defects  the unit will be rep
10.  reading    Press the HOLD button again to release the HOLD feature    7  When testing is complete  move the instrument power switch  to OFF     Detailed evaluation of fuel pump performance can be made using the  Automotive Labscope     Lamps  lights and electric motors   Devices such as headlamps  stop lights and interior lights as well as electric  motors  wiper  seat  mirror  etc   draw current at a steady rate  The  ACM6000 can be used to verify the current flow powering these devices     Measuring current in suspect circuit   1  Turn the ACM6000 rotary function switch to 200A      2  Slide the instrument power switch to ON     3  Press the ACM6000 ZERO button  The display should read  approximately 00 0     ACM6000 MAN    4  Place the jaws of the ACM6000 around the positive     wire  of the circuit under test     5  Note the display readout  Lights and motors should not draw  whole amps of current until switched ON     6  Switch power to the suspect circuit ON and verify that current  draw does not exceed normal limits for that circuit     7  When testing is complete  move the instrument power switch  to OFF  and remove the meter from the wire     AC voltage testing   Some sensors produce their own voltage as an AC output  AC devices  include  The ABS Sensor  the Magnetic Crank Sensor  Magnetic  Distributor Pickup  and the Alternator  These devices operate at speeds  that are too fast for a meter to be able to give exact measurements of  each pulse  The meter reading is 
11. 2  ZERO button  In the DC AMP s mode  this control zero s the display   so the user can get the most accurate DC current reading     3  Test lead input terminals  e Positive input  red terminal  for   e Voltage  e Temperature  e Resistance    e Negative input  black terminal  for  used as common  ground  or low side input for all test lead measurements     4  ON OFF switch  Slide the switch forward to turn the instrument  on  slide it back to turn the instrument off     5  HOLD button  Freezes the display     Wire to be tested must  pass through the opening  when clamp jaw is shut     Press there to open  clamp jaw        Display       1  Battery Low Indicator  If the letters    BAT    are displayed  turn  off the meter and replace the battery     2  Minus Sign      Indicates negative polarity     3  Measurement Display  This meter can display numbers up  to 199 9 on the LCD  The units  ohms  volts  etc   are displayed as  symbols to the right of the digital value   NOTE  A 1 on the left side of the display indicates that the input  has exceeded the selected range     Features    AC and DC current testing   Frayed wiring  corroded or degraded connections  failing switches  etc   may test OK for voltage but may not allow sufficient current for the  circuit to function properly  Technicians can make better informed  diagnostic decisions when circuit current  amperage  is also tested     The ACM6000 can be used to test for both AC and DC current  The user  selectable range switc
12. M6000 power switch OFF    2  Remove test leads from the meter      Remove the battery cover screw  Fig  4      Remove the battery cover       Remove the depleted battery     O wo A WGN      Insert a fresh 9V NEDA1604  IEC6F22 Battery  observe polarity  markings in the battery compartment     7  Replace the battery cover   8  Replace and secure the battery cover screw     9  Resume normal use of the instrument     Z    Battery   a  Lo JW       Battery Compartment     Fig 4     ACM6000 MAN    Specifications    1  DC current    Resistance Accuracy     3 50 26 digits  200A 100mA  3 5   3 digits    2  AC current       Accuracy    Range   Resolution  50 60Hz  60 100Hz  100 400Hz   100 400Hz  3a lodes  Od  00A   200mA    3 9 ctAdgts    30 7dgts   30  10dgts    3  10dgts       3  DC Voltage  input impedance 10m0     Range Resolution Accuracy    200V 0 1V  1   2 digits    4  AC Voltage       Accuracy        ce  r       5  Temperature  K Type thermocouple     Range Resolution Accuracy  40  F VF  3   6dgts  lt 302 F   to 1000  F  3   gt 302 F   at 50 90 F ambient  Temperature       6  Resistance    Resistance  Accuracy   Continuity Tone       Environmental operating conditions   This clamp meter was designed to be used in temperature and  humidity that remains within the range of 60   to 90  F and 30 to 85   Relative Humidity  RH   Excessive temperatures  hot or cold  or  excessive humidity can cause the meter to give erroneous readings     If the humidity raises to the point of causing
13. ability complaints  A typical example of a potentiometer is the  Throttle Position Sensor  TPS   To test a throttle position sensor     Test procedure   1  Slide the ACM6000 power switch to the ON position   2  Turn the rotary function switch to        3  Connect the test leads to the meter   A  Connect the black COM lead probe tip to the battery  negative     post  B  Connect the red VW F lead probe tip to the battery  positive     post    4  Turn the ignition switch on  DO NOT start the engine     5  Look for a 5 volt reading   Some vehicles may differ   Verify the correct reference voltage for the vehicle being tested    e Ifthe reference voltage is too high or low  look for a problem with the  wiring harness  connectors or the computer    6  After establishing that the reference voltage is OK  connect the  red lead probe tip to the TPS output wire     7  Look for low voltage at idle position which should smoothly  increase as throttle is increased  Any erratic voltage readout  indicates a bad sensor  Verify the factory specs for the low voltage   idle  setting  As little as one tenth of one volt off can make a  difference in vehicle performance  The high voltage  full throttle  voltage  should reach at least 80  of the reference voltage  For  example  it should reach at least 4 volts with a 5 volt reference     8  Turn the vehicle switch OFF     9  When testing is complete  move the instrument power switch  to OFF and disconnect the meter leads     ACM6000 MAN    Measurin
14. aired or replaced at UEi   s option   This warranty covers normal use and does not cover damage which occurs in shipment or  failure which results from alteration  tampering  accident  misuse  abuse  neglect or improper  maintenance  Batteries and consequential damage resulting from failed batteries are not  covered by warranty    Any implied warranties  including but not limited to implied warranties of merchantability  and fitness for a particular purpose  are limited to the express warranty  UEi shall not be  liable for loss of use of the instrument or other incidental or consequential damages   expenses  or economic loss  or for any claim or claims for such damage  expenses or  economic loss  A purchase receipt or other proof of original purchase date will be required  before warranty repairs will be rendered  Instruments out of warra ntywill be repaired  when  repairable  for a service charge  Return the unit postage paid and insured to     1 800 547 5740    FAX   503  643 6322  www ueiautomotive com    Email  info ueitest com    This warranty gives you specific legal rights  You may also have other rights which vary from  State to state     PLEASE    ao    RECYCLE       Copyright    2007 UEi Automotive ACM6000 MAN 1 07    
15. an averaged measurement  When  more detailed analysis of an AC device it is necessary  use a Labscope     Measuring AC Voltage   1  Slide the ACM6000 power switch to ON   2  Turn the rotary function switch to    V     3  Connect the test leads to the meter   A  Plug the black lead into the COM input  B  Plug the red lead into the VWF input    4  Connect the probe tips to the circuit under test  For AC sensor  voltage measurements with a multimeter  it is not necessary to  observe polarity     eo    e Be certain that wires and leads  as well as clothing and  hands are clear of moving parts      When checking ABS wheel speed sensors be sure the wheels  are free to rotate and will not move the vehicle or cause damage    5  When testing is complete move the instrument power switch  to OFF     Diagnostic tips     e Heat and vibration can degrade sensor magnets  causing  reduced voltage or erratic voltage and current output    e Cracked magnets create unstable signals and erratic  computer responses      Frayed wiring and poor connections frequently cause voltage  and current flow problems on AC sensors      Check clearance between magnet and pickup against  manufacturer s specifications    P 6    DC voltage testing   Most electric electronic devices in an automobile rely upon Direct  Current  Voltage will always have a direct relationship to current  It is  important that the voltage be appropriate for the need     e When voltage is too low  insufficient power can cause problems  
16. battery will read 12 6 volts or more  e A reading of 12 4 to 12 5 is considered about 75  charged  e If the reading is 12 3 volts or less  charge the battery   before making further starting and charging system tests    6  When testing is complete  move the instrument power  switch to OFF  and disconnect the test leads     ER  M   cl          TOM CATH WF        Fig 2     ACM6000 MAN    Battery   cranking voltage   By comparing the Battery   Cranking Voltage test result with the Starter  Current Draw test result  the technician can determine if a battery  should be replaced     Test procedure   1  Verify that the battery state of charge is ok       Disable ignition or fuel so the engine will crank but not run     2  3  Slide the ACM6000 power switch to the ON position   4  Turn the ACM6000 rotary function switch to    V    5      Connect the test leads to the meter   A  Connect the black COM lead probe tip to the  battery negative     post  B  Connect the red VW F lead probe tip to the  battery positive     post    eo    Observe safety procedures for step 7  Be certain the vehicle can not  move during the cranking portion of the test     6  Crank the engine while observing the meter reading  To avoid  overheating the starter  limit cranking to 15 seconds     e Look for a reading of 9 6 volts or higher when testing at 70  F    e In colder conditions allowing 0 1 volt less for each 10  F  drop in temperature is accepted practice    7  When testing is complete  move the instrumen
17. es   either one will work     P 5    7  Most blower motors draws about 25 amps at battery voltage   Verify normal current draw specifications for the type of motor  you are testing    e Excessive amperage indicates a faulty blower motor  probably due to an internal short   e Insufficient amperage indicates a faulty blower motor  probably due to high electrical resistance  either internally  or in the connector paths    8  When testing is complete move the instrument power switch to  OFF  and remove the meter from the wire     Fuel pump current draw   Diagnosing fuel pump problems can sometimes be difficult  The  ACM6000 can be used to make a quick check for fuel pump current  draw during cranking  A fuel pump related problem possibly exists if  current flow is 2 amps or less during cranking  Additional testing may  be necessary if current flow is more than 2 amps     Test procedure   1  Disable the ignition system  This is a cranking test   2  Turn the ACM6000 rotary function switch to 20A      3  Slide the instrument power switch to ON   4  Press the ACM6000 ZERO button  The display should read 00 0     5  Place the jaws of the ACM6000 around the power wire to the  fuel pump  Be sure the jaws are closed     AN wannine     Observe proper safety procedures for step 6  Be certain the vehicle  cannot move during the cranking portion of this test     6  Observe the fuel pump current draw reading while an assistant  cranks the engine   e Press the ACM6000 HOLD button to freeze the
18. g resistance   Resistance measurements are frequently made as a part of automotive  circuit and component testing  Additionally  continuity testing is used to  establish that a circuit is complete  no opens   Continuity testing is a quick  verifiction that resistance is below a certain level  Levels can vary from  meter to meter  A buzzer sounds when measured resistance Is below  approximately 25 Ohms     Ohms and audible continuity measurements     ed      Slide the ACM6000 power switch to the ON position     N      Turn the rotary function switch to Q          Connect the test leads to the meter   A  Plug the black lead into the COM input  B  Plug the red lead into the VOF input    sa     gt     Verify that the circuit under test is completely OFF     Connect the test leads across the lead or circuit to be tested     PE p    Read the circuit resistance  displayed in Ohms    e If the display shows an over range indication     1    at the left  side of the display  the circuit resistance is either above the  meter s 20000 range  or the circuit is open    NOTE  The audible continuity feature allows the operator to do quick  resistance tests without looking at the meter display       The audible continuity buzzer will sound if resistance is under  approximately 250    N    When testing is complete  move the instrument power switch  to OFF and disconnect the meter leads     NOTE  Any circuit tested that has a voltage applied will not provide an  accurate reading     Temperature 
19. h allows for measurement up to 200 Amps     ACM6000 MAN    Clamp on techniques for current testing   Traditional current measurement involves opening a suspect circuit and  connecting the meter in series  However  opening a circuit to perform a  current flow test creates its own set of problems such as       Accessing removing replacing a computer  module or other  device from a hard to get area    e Cutting and then repairing a wire      Reprogramming data that was lost when a circuit was opened    The ACM6000 Clamp Meter allows the technician to quickly and easily  make a non intrusive current flow measurement by clamping the jaw  around a wire     AC and DC voltage testing   Automotive technicians routinely use a DMM to make voltage checks of   the battery and various circuits  The ACM6000 permits the user to make  standard AC DC voltage tests  resistance and continuity tests  temperature  tests and non intrusive current tests  while enjoying shirt pocket convenience     e Use the DC Voltage Measurement capability   V   to test any  circuit or device that is powered by battery or regulated voltage    e Use the AC Voltage Measurement capability   V   to test any  circuit that generates its own voltage  such as a magnetic type  trigger pickup  ABS  or crank sensor    Resistance measurement  Ohms       testing   The ACM6000 can be used to measure how much electrical resistance  Is present in a circuit or across a connector  The meter sends a small  current through the circuit
20. he jaws of the ACM6000 around the starter cable and  be sure the jaws are closed     6  Press the ACM6000 ZERO button  The display screen should  read approximately 00 0     P  4    AN wannine    Observe proper safety procedure for step 7  Be certain the vehicle  cannot move during the cranking portion of the test     7  Crank the engine while observing the meter reading     AN cauon    Avoid overheating the starter limit cranking time to 15 seconds     8  When testing is completed move the instrument power switch  to OFF     Abnormally high current can indicate     e Over advanced engine timing  e Seized engine  e Faulty starter    Abnormally low current can indicate       Low compression engine   e High resistance in starter circuit or connections   e Faulty battery   to check the condition of the battery  use  the voltmeter to perform a cranking voltage test    Parasitic load   Parasitic Load is the small amount of current drawn from the battery  after the ignition switch is turned OFF and the various electronically  controlled devices have phased from  Awake  to  Asleep  mode   Typically  the parasitic load will be under 20 milliamps  In some  applications parasitic load will reach 40 milliamps and still be normal   Check the vehicle service manual for exact specifications     Test procedure   1  Turn the ignition switch and all accessories OFF   2  Disable the under hood light     3  Allow sufficient time for all the electronic devices to be asleep   e Some devices take 
21. hours  e Refer to the vehicle service manual for exact time    4  Turn the ACM6000 rotary function switch to 20A      5  Slide the instrument power switch to ON     6  Press the ACM6000 ZERO button  The display should read  approximately 00 0     7  Place the jaws of the ACM6000 around the battery positive  cable s  or the battery negative cable s   Either way will work   Be sure the jaws are closed     8  Because the display readout can vary up to 60mA  add 60mA  to the highest expected reading for parasitic load of the vehicle  under test  If the display readout exceeds that amount  further  testing is recommended   Example  Normal highest parasitic load for vehicle under test is  40mA  Add 60mA to the expected 40mA for a total of 100mA  If  the display is 0 10A  100mA  the parasitic load can be considered  normal  However  a reading of 0 11 A  110mA  or more would  be too high     ACM6000 MAN    Alternator output   Problems involving hard starting because of low battery current can be  caused by a faulty alternator  The alternator is responsible for keeping  the battery charged  The ACM6000 provides an easy way to check alter   nator current output     Test procedure     1  This test should be conducted with the battery fully charged   e Charge the battery if necessary      Start engine and run at about 1800 RPM      Allow sufficient time for all the electronic devices to be asleep     Turn the ACM6000 rotary switch to 200A         Slide the instrument power switch to ON  
22. icate conditions or actions that may  damage this instrument     A N WARNING     Follow appropriate work area safety precautions    Automotive safety   When performing vehicle maintenance  work in a well ventilated  area   route exhaust gases out of work area  Work in a well lit  environment  Use supplemental work lights in service area       DO NOT wear jewelry  rings  watches  etc   when  working on vehicles    e Wear approved safety eyewear at all times    e Avoid rotating fan blades  drive belts and pulleys on  running engines    e Beware of electrical shock when working on vehicle wiring and  electrical systems      Keep open flames and sparks away from batteries  engine fuels  and oils    ACM6000 MAN      Even moderate amounts of current can cause ventricular fibrillation  e Use insulated tools and gloves to avoid electrical shock  e Disconnect wiring from supply voltage before performing  continuity tests  e Disconnect the negative battery terminal when removing and  replacing starters  alternators  and other components that have  direct connections to the battery    Multimeter Safety Precautions   When making resistance measurements  ensure no voltage is present  in the component or wire being tested  When making voltage or  current measurements  ensure you don t exceed the maximum rating  of the ACM6000     International Symbols     N Warning or Caution       Double Insulation   Protection Class II           1  Rotary Selector Knob  Switches measurement function     
23. k up is time consuming and often impractical     The ACM6000 Clamp Meter is a preferred alternative  By simply  placing the Clamp Meter around a power   or ground   wire of the  circuit being tested  the connection is made  No back probing or  intrusion of insulation is necessary  Additionally  the sensitivity and  resolution of the ACM6000 gives a precise amperage readout rather  than an estimate based upon bulb brightness  Because no direct  connection is required  there is no danger of overloading the circuit   Re connecting or reattaching wires is unnecessary     NOTE  The ACM6000 Clamp Meter is designed to give accurate  measurement of continuous current flow  If the device being tested  is pulsed  like solenoids and relays  the readout will show the  average current    For testing recommendations of pulsed circuits contact the UEi Training  Coordinator at 770 476 1431     Starter current draw   Most starters draw several hundred amps initially  to start the crankshaft  turning  After about one half second the starter current will stabilize for  the duration of cranking  Typical starter current draw  after the initial  surge Is      e 4 cylinder   120 amps  e 6 cylinder   150 amps    8 cylinder   180 amps  Test procedure   1  Disable ignition or fuel  this is a cranking test       Turn the ACM6000 rotary function switch to 200A           Slide the instrument power switch to ON      gt  N N      Verify that the vehicle ignition switch is in the OFF position     5  Place t
24. measurement   A standard accessory with the ACM6000 is a temperature   probe adapter and a K Type thermocouple  Use the thermocouple probe  tip to contact the component to be measured  Additional probes for air   fluids  and surface   contact measurements are available     Air conditioning heating duct temperature measurement     1  Insert the thermocouple connector into the adapter   Observe polarity     2  Connect the banana plug thermocouple adapter to the ACM6000  black COM and red VOF inputs  Fig  3   Observe polarity       Turn the rotary function switch to    F     Slide the instrument power switch to the ON position       Position the probe tip in the airflow of an A C heating duct     Ho uo A WAN      Start the engine and set the vehicle temperature controls  for the test  Look for the change in temperature to meet  manufacturers specifications     P  8    7  Because of the sensitivity and quick response time of the  ACM6000 and K Type thermocouple the readings will reveal  higher highs and lower lows than are possible with dial  type thermometers     8  When testing is complete move the instrument power switch to  OFF  and remove the thermocouple        ATA1 Temp  Probe Adapter     Fig 3   Battery replacement  When the low battery symbol is displayed on the LCD  replace the    battery with a new one     Dispose of batteries in accordance with your local solid waste disposal    regulations  Never expose batteries to high temperature or incineration     1  Turn the AD
25. t power switch  to OFF     NOTE  If the cranking voltage drops below 9 0 volts  on 12 volts  systems  the vehicle will not start reliably     Regulator   operating voltage   The voltage regulator must maintain sufficient voltage to keep the  vehicle battery properly charged  The Charging Voltage can be tested  using the ACM6000     Test procedure     1  Start the vehicle engine   e All accessories OFF  e Run until engine is at operating temperature    2  Slide the ACM6000 power switch to the ON position   3  Turn the ACM6000 rotary function switch to    V     4  Connect the test leads to the meter   A  Connect the black COM lead probe tip to the battery  negative     post  B  Connect the red VWF lead probe tip to the battery  positive     post    5  System voltage reading should be 13 1 volts to 14 2 volts   e Check the vehicle service manual for exact specifications    7  When testing is complete  move the instrument power  switch to OFF and disconnect the test leads     NOTE  See the illustration on page 22 for test lead hookup instructions     TIP  Low Voltage   Check connections  drive belt  faulty voltage regulator   High Voltage   Usually indicates a faulty voltage requlator     Potentiometer tests   Automotive computer engine management systems depend upon  signals from potentiometer to determine fuel distribution and ignition  timing  If these devices fail or become intermittently faulty  erroneous  data is fed to the computer resulting in poor fuel economy and  drive
    
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