Instructions for use
Contents
1. 304 S15 Fuses Located at the rear of the unit under the access panel I WARNING Disconnect the autoclave from the mains power supply before changing fuses Only qualified personnel should replace fuses Fuse Type M12A 32x6 3mm Ceramic sand filled 230v Mains plug top fuse user replaceable F13A to BS1362 UK only 17 Mains supply voltage range 207 to 254volts Drying performance maybe affected by local environmental conditions Safety Shutdown Refer to Temperature cut out Only a qualified person should reset this Storage When leaving the unit standing idle for any length of time switch mains off amp drain the water tank especially if there is a possibility of the room temperature dropping below freezing point Packaging Packing materials used have been selected for ease of recycling Please ensure you use the correct disposal system for disposal of packing materials Maximum Water usage Vacuum cycles 600mls per cycle typical Non Vacuum cycles 450mls per cycle typical Maximum power used 16litre 1 18kwh 22litre 1 33kwh LEQ Sound level 60db 12 Pressure bar abs CYCLE PROFILES C3 Advance Pressure profile for a 134B cycle 230v 3 50 7 _ 8 3 00 2 50 2 00 Pressure 1 50 9 1 00 V 0 50 4 O O OO N O O t 0M N OO0OOMN O O TON Tr Q OO OO Fr oO O St CO AN OQ sb yA THT OH TON AN TO2. Page 10 11 12 13 14 15 16 17 18 21 22 23 1 INTRODUCTION Thank you for choosing the Prestige Medical C3 Advance Autoclave This machine is fitted with sophisticated control software and will automatically adjust the cycle time dependent on the mass of load used This will ensure the optimum sterilising and drying conditions for all loads All Type B vacuum cycles use the triple pulse fractionated vacuum system Non vacuum cycles use the thermodynamic air displacement system Vacuum Drying cycles employ a closed door system Non vacuum machines employ an open door system An Auto cycle start option is included which allows the user to programme the time of day at which the selected cycle should start Before unpacking refer to the Manual Handling section on pagel 4 Whilst unpacking check the unit for transit damage If damage is found please report this to the shipping agent immediately in writing and then notify your dealer Product contents comprise of the following e Autoclave with internal furniture e Instructions for Use and warranty card e Performance Test Certificate and Certificate of Conformance for pressure vessel all UK models e Installation sheet e Written Scheme of Examination UK models e Waste water container e Printer if applicable Type B units will also contain a Bowie Dick Test Pack All Customers when you receive your C3 Advanc
3. e Set year tens by pressing button D up and E1 down Press button E2 to accept e Set year hundreds Month Day Minutes hours by pressing button D up and E1 down Press button E2 to accept for each e The unit returns to Ready Mode when the hours are accepted 5 Ready Press button A to set the autoclave into Ready Mode The LED next to button A will go out Note When in Ready Mode the boiler and chamber are kept warm 6 Water fill DO NOT USE TAP WATER Before using the autoclave for the first time fill with water x Y v Press button C to open the i M door Pour water into the fill spout M until it reaches the Maximum line S3 Do not overfill The water capacity is 3 7 litres When the low water indicator illuminates top up with water Always use de ionised distilled or sterile water as recommended see page 21 NEVER USE TAP WATER THIS WILL INVALIDATE THE WARRANTY 7 Loading Refer to Type of load and loading on page 22 and Specifications on page 17 for the maximum permissible load Failure to follow instructions may cause the unit to malfunction and result in an unsuccessful cycle Before loading ensure instruments are cleaned and rinsed thoroughly Always use the instrument trays or racks which are supplied or are available as recommended accessories through your supplier Load instruments so that they do not touch other instruments or the chamber and are
4. waste water level reaches the Max line To empty the container undo the screw cap and carefully remove the steam condensing coil which passes through the cap Place on a heat resistant surface whilst emptying the container Use the carry handle to support the container when emptying Replace the steam condensing coil and cap ensuring it is screwed on securely Note Before using for the first time and after emptying always add cold tap water until the level reaches the minimum level mark The waste water container can be located in any convenient place provided it is at a lower height than the autoclave although care should be taken that it cannot be knocked over Please take time to read these instructions before using the autoclave It is essential that the operator is correctly trained and a Responsible Person has been assigned for the management of the autoclave By following these simple step by step instructions you can ensure your instruments are correctly sterilized every time WARNING Wastewater and steam condensing coil may be hot Care should be taken at all times 4 Setting Date and Time Date and time are set in the following sequence Note This unit uses a 24 hour clock Year tens Year hundreds Month Day Minutes Hours e Set the autoclave in Ready Mode by pressing ready button A The LED next to button A will then go out e Press and hold button D for 5 seconds
5. 279005 16 litre Pouch tray Part No 309066 Tray Rack lifter Part No 279007 Porous load basket Part No 309067 Instrument case Part No 309069 Pouch Rack Part No 279009 ASME Door tool Part No 309068 Door plate thumb screw Part No 279300 Sealing gasket Part No 279011 Gasket for a 250mm diameter chamber O Ring door Part No 279100 Waste Water Container Part No 279503 Container for single use water Test Pack Part No 309031 Prestige Medical Ltd approved TST Helix available from Albert Browne Ltd Leicester LES 1QZ UK Order Code 3781 Autoclave cleaner Part No 289138 For cleaning the autoclave to ensure continued operation Air filter Part No 299052 Replacement air filter 9 WARRANTY Prestige Medical Ltd will in the first twelve months from the date of purchase or 18 months from the date of factory despatch whichever is first repair or replace free of charge any parts inclusive of labour which prove to be defective in workmanship and or materials In the following twelve months Prestige Medical Ltd will replace free of charge any parts which prove to be defective in workmanship and or materials exclusive of labour This warranty cover is dependant on authorised servicing of the unit at least every 12 months and that Prestige Medical Ltd receive the warranty card within 3 months of installation The boiler heating element only is covered by a lifeti
6. de ionised distilled or sterile water as recommended NEVER USE TAP WATER Every Three Months Check the calibration refer to the service manual Every Twelve Months Replace the water filter and air filter where appropriate Clean all external and internal machine surfaces check and or replace door seals O rings amp door grommets clean sensor probes check the door close interlock check the function of the valves fan door solenoid LED s amp buzzer prove overheat cut out and safety valves using the engineering test functions Defective or non functioning parts should be replaced as appropriate Also a test cycle should be performed to verify the unit s temperature against test equipment During this the display temperature and pressure should be monitored and adjusted as required Where appropriate complete a written scheme examination as required under Pressure Equipment Regulations To be carried out by authorised personnel only 6 TROUBLE SHOOTING If the machine does not complete a sterilising cycle a visual and audible indication will be given The reason can then be determined by reference to the guide below The recovery sequence allows access to any instruments within the autoclave and is the first step when rectifying the condition In the unlikely event that a cycle fails to complete instruments should be reprocessed as they may not be sterile User Message UODI and UOD2 Low wa
7. order to lifting NOTE Always drain the water tank before moving Before moving always allow 30 minutes after use for the unit to cool down Cleaning Materials Mild washing up liquid Non abrasive cream cleaner Disinfectant diluted in water Autoclave Cleaning Kit 289138 Product decontamination Should the unit require repair it must be decontaminated in accordance with a recognised procedure prior to return or on site repair A statement of equipment contamination status must be available with the product Details of a suitable procedure are available on request from Prestige Medical Ltd Approvals Approvals are all model specific However the following standards apply in whole or part o Medical Devices Directive MDD 93 42 EEC o Electro Magnetic Compatibility Directive 14 o European Sterilizer Standard EN13060 o Pressure vessel to ASME Section 8 o BSEN 61010 Parts 1 and 2 o UL CSA 3101 Spares Only those spare parts supplied or specified by Prestige Medical should be used in the maintenance of the autoclave Use of unauthorised parts will invalidate any warranty and may adversely affect the performance or safety of the unit Accessories Printer Part Nos 279519 Europe 279520 UK 2779521 Australia Optional and can be fitted by the user Printer roll Part No 279505 Ten replacement rolls Furniture l6litre Tray Part No 279482 Identification Buttons Part No 279483 22 litre Tray Part No
8. resting on the ribs of the tray Only one item should be placed in a pouch Pouches should be placed in the pouch rack which replaces the tray Refer to loading section 14 Linen loads should be formed into a rectangular pack of size 110mm x 110mm x 50mm maximum weighing no more than 1 kg Place in the specific basket for porous loads see opposite in the middle of the chamber Linen loads should not be sterilized in combination with other loads 8 Door closing Once the trays are in place close the door by pushing until a click 1s heard The LED next to the door open button C will then flash for a period of 20 seconds during which time entry in to the unit is restricted This dwell period is used to ensure correct pressure sensing readings are made prior to a cycle being initiated Access to the unit can be made once this period is complete 9 Cycle Options After each cycle the unit will return to the default cycle On Vacuum units this is the 134 C 3 4min Vacuum cycle for porous loads wrapped pouched solid hollow instruments with drying B cycle Cycle options available on the vacuum autoclave are Press F to select the vacuum cycles these are LE lt 7 48min Eje Press G to select non vacuum cycles Sa 121 C De 134 C 134 C 3 5 min Vacuum cycle for porous loads wrapped pouched solid hollow instruments with drying 134 C 18min Vacuum cycle for por
9. rinsed thoroughly in clean water prior to sterilization to avoid any chemical residues left after cleaning contaminating the autoclave when placing instruments on trays ensure that they are placed on the ribs of the tray to help drainage they must not touch each other and must not interfere with other trays or the chamber above only distilled de ionised or sterile water is used as recommended on page 21 the autoclave is in a draught free area the autoclave is not installed in an enclosed cupboard space the door is left ajar when not in use you quote model serial number which are located on the lower left hand side of the front bezel behind the door moulding and also on the rear case just above the mains power cord entry and date of purchase in all correspondence only qualified personnel regularly service the autoclave It is recommended that a Chemical Indicator strip be used every cycle to verify that the sterilizing cycle is effective If the Chemical Indicator strip fails to change colour repeat the cycle If it still fails to change colour then arrange for a service 10 Do not lose this handbook add any chemicals whatsoever to the water attempt to sterilize volatile substances toxic materials or other unsuitable loads Refer to your Responsible Person for advice place the autoclave in direct sunlight place the autoclave on heat sensitive surfa
10. test e Set the autoclave in Standby Mode by pressing ready button A The LED next to button A will illuminate e Press and hold button D for 6 seconds and release The time display L1 will flash with the default time of 06 30 being displayed e Press E2 to accept If another time is required for the auto cycle start change minutes then hours by pressing button D up and El down Accept by pressing button E2 e The unit returns to Ready Mode and the LED to the left of the clock symbol continues to flash e Select the required sterilizing cycle using buttons F G and H e Press the start button B The door LED C and the start LED B both flash The clock symbol LED is still flashing e The selected cycle will start when the programmed start time is reached The clock symbol LED flashes until the cycle is completed e To abort a timed cycle before the cycle starts press the Standby button A 4 ESSENTIAL INFORMATION To ensure the autoclave continues to operate correctly it is important to follow the following points and to carry out the necessary care and maintenance procedures as specified This product is not a washing cleaning machine Do ensure that you read and follow these Instructions for Use the load is suitable for sterilizing and the cycle selected the load can be sterilized at the selected temperature the load has been cleaned the load has been
11. 0 02 12 _ 00 02 56 00 03 40 j 00 04 24 00 05 08 00 05 52 00 06 36 00 07 20 00 08 04 00 08 48 00 09 32 zl 3 o 00 11 00 00 11 44 j 00 12 28 00 13 12 00 13 56 00 14 40 4 00 15 24 00 16 08 00 16 52 00 17 36 00 18 20 3 00 19 04 00 19 48 Programme Time Pressure Step min sec Measured Value Measured Value Identification START 00 00 MEN Point 1 1 TO2 02 00 Point 2 Typical 300 mbar abs 2 TO 3 09 00 OT Point 3 Typical 2 9bar abs 3 TO 4 01 30 d Point 4 Typical 1 5bar abs 4 TO 5 02 00 NENNEN Point 5 Typical 3 04bar abs 5 TO 6 03 30 3 04 bar abs to 3 32 bar abs Fixed Typical 7 TOS 15 00 ADDED DRYING NOT SHOWN ABOVE Fixed Could also be 05 00 or 10 00 depending on the amount selected END Typical 35 00 19 The profile below is for the cycles Non vacuum cycle on a Vacuum Machine the only difference being in sterilizing Stage 2 to 3 C3 Advance Pressure Profile 134U 3 5 3 4 3 245 2 im 2 a o Pressure i 2 15 D o 1 5 i Il a 1 0 5 0 O TT OO N O O t OO CN O O St OO CN OO O t OO CN O O t OO CN O CO t OO Cw CO st OQ TYTN Q O 0 Q CO st OO MO sti ON s O TN OH MN CO sx CO O Oo A CN CN CO TO O O N OO WO Q O THA TN WMD YO st WHO CO CO NOOO O oO c O Q OQ 0 Q CO C OQ C OQ Q xv Y V WX V s SO OS AN O O O O O0 0 0 0 0 0 0 O O O 0 O 0 0 0 0 O O O
12. IE DICK TYPE Albert Brown Test Helix Bowie Dick Test Pack Run the l f o cycle for the steam penetration test Following this test the Test Pack or Helix TST should change to a uniform purple colour If the TST is not a uniform purple colour check the door gasket and vessel Repeat the test If the test fails again seek technical assistance Vacuum system leak test The vacuum system leak test checks the integrity of the vacuum system NB A printer MUST be fitted The test MUST be undertaken when the unit is cold and dry before any other cycle has been run Set the autoclave in Standby Mode by pressing ready button A The LED next to button A will illuminate Press and hold button F for 6 seconds The display L1 will begin to count down Hold button F until the count down reaches zero The test will then start During the test the segments of the cycle status graphic S1 will flash The test will take between 15 to 30 minutes On completion the print out will advise if the unit has passed or failed the test If a fail occurs clean the gasket and the chamber rim before repeating the test If the unit repeatedly fails contact Prestige Medical or your supplier Auto cycle start The unit can be programmed to enable any cycle to be started at any time of the day when the unit is unattended This option is recommended particularly when the operator performs Air leak detection
13. Instructions for use 274376A C3 Advance Autoclave C3 Advance Handbook Vacuum amp Non Vacuum Autoclaves Please read these instructions before using the autoclave Keep these Instructions for use in a safe place close by the unit for future reference Autoclave Assured Helpline Telephone 01254 682622 UK only 24hr e mail aa prestigemedical co uk Prestige Medical Autoclave Assured staff are available to provide advice and assistance during normal office hours To avoid delays when making contact please have the units Model and Serial Numbers at hand These can be found on the rating plate located at the rear of the unit or on the bezel inside the door For additional information visit www prestigemedical co uk UK Customers QD CC MECCA ISO 9001 No FM 31988 0086 EN 46001 Cert No 1354 P O Box154 Clarendon Road Blackburn Lancs BB1 9UG England Tel 44 0 1254 682622 Fax 44 0 1254 682606 Prestige Medical Limited is registered in England No 2826793 Overseas Customers Contact your local distributor In case of doubt contact Prestige Medical Contents Section 10 11 12 13 14 15 Introduction Operating Symbols Displays and Controls Operation Essential Information Routine Care and Maintenance Trouble Shooting Recovery Sequences Additional Information Warranty Printer Instructions Specification Cycle Profiles Water Quality Loading the Autoclave Daily Record Sheet
14. Kg Max 43Kg Max Internal heater Chamber Diameter 250mm 250mm Chamber lengths 330mm 430mm Temperature cut out F iraya 00mm 6 282mm Bi metallic type rated at 170 C with manual reset capacity length NB Configuration is model specific Pressure Release Valve Operates at 2 76bar Accumulation is 109 Max Instrument length 300mm 450mm Max load non vacuum 6 kilo 6 kilo Maximum single fault temperature Max load vacuum 6 kilo un pouched 6 kilo un pouched 141 C determined by the pressure release valve 2 kilo pouched 2 kilo pouched Pack size kilo porous 1 kilo porous Over Voltage category Group II 110x110x50mm Sterilizing temp time 134 C 3 Amins 134 C 3 mins Pollution Degree Group II 134 C 1 8mins 134 C 1 8mins 121 C 15 2mins 121 C 15 4mins bisulanon Class Operating pressure 2 05bar gauge 2 05bar gauge i l eiai Environmental conditions _Voltage Wattage 230v 2200W 230v 2200W Indoor use at an altitude of up to 2 000m Frequency 50 60Hz 50 60Hz Ambient temperature range 10 C to 40 C l Iu Maximum relative humidity 80 for temperatures up to NB The overall cycle time will increase as the 30 C decreasing linearly to 50 at 40 C mains supply voltage decreases Chamber component materials Vessel Stainless Steel 304 S15 Boiler Aluminium LM25 Lid Aluminium ASME SB26 356 0 T6 Door Plate Stainless Steel
15. N THT OH TON ON TOWN TO WY O 0Y O N Oo QOO CN TT O OO O c0 iD F Oo O CN v1 OF OO O c0 O NOO OQ oO cocco QooGoO ct cx x Xu AAN QN cO e c5 c co cO st st st st st 0 O O O O O O O O O0 O O O0 O O O O O O O O O O O O O O O O O O O O O O O O O O0 O0 O0 O0 O0 O0 O O0 O0 O O O O O0 O O O O O O O Time The above profile is for the The profile for the p 134 C 3 2min Vacuum cycle lt 7 48min 134 C 18min Vacuum cycle differs only in the sterilizing hold time stage 7 to 8 The 134 C min Steam penetration test i C is identical to the above profile but without drying Stage 9 to 10 Cycle identification Programme Step START 1 to2 Time Temperature Pressure min sec Measured Value Measured Value 00 00 00 00 Point 1 Typical 02 30 Point 2 Typical 300 mbar abs 06 30 Point 3 Typical 2 9 bar abs 06 00 Point 4 Typical 480 mbar abs 05 00 Point 5 Typical 2 90 bar abs 06 00 Point 6 Typical 480 mbar abs 07 00 Point 7 Typical 3 04 bar abs 03 30 134 to 137 C 3 04 bar abs to 3 32 bar abs Fixed 01 30 Typical 15 00 Fixed 53 00 Typical 18 The profile below is for the 134 C 3 4min Cycle for Bagged solid instruments NB Additional Drying must be added to this as detailed on page 7 C3 Advance Pressure profile 134P 230V o a Q i gt o o Q i A Pressure 00 00 00 00 00 44 N 00 01 28 0
16. O O O O O OO O O O O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O O O Time Programme Time Temperature Pressure Cycle Identification Step min sec Measured Value Measured Value 00 30 amp 00 30 Point 2 bold Typical 750 mbar abs in both cases 11 00 amp 77 00 Point 2 Figures in Typical 3 04 bar abs amp 2 05 bar italics abs 03 30 amp 15 30 134 0 to 137 0 C 3 04 bar abs to 3 32 bar Fixed 121 0 to 124 0 C abs 2 05 bar abs to 2 25 bar abs eme LL Typical Typical On non vacuum machines the vacuum assisted fill is not present THE CYCLE PROFILES SHOWN ON THIS AND EARLIER PAGES ARE FOR THE 16 LITRE AUTOCLAVE 20 13 WATER QUALITY Must be suitable to produce steam in accordance with international standards Example specification for clean steam Determinant Recommended test for compliance Based on Sterilized Water for Injections BP Acid or Alkalinity BP test Tests for pH are not an acceptable substitute Ammonium 0 2mg litre BP test or other suitable method Oxidisable substances substitute acceptable substitute Chloride 0 5mg litre BP test or other suitable method Nitrate 0 2mg litre BP test or other suitable method Sulphate N BP test Residue on evaporation 30mg litre BP test Conductivity measurement is not an acceptable substitute Pyrogens 0 25EU ml Based on EN 265 Phosphate 0 1mg litre Any suitable method Silicate 0 1 mg litre Any suitable method R
17. arranty Battery Charging When first delivered the batteries may have little if any charge The printer should be turned off and connected to the power adapter and allowed to charge for 16 hours before it is used for the first time It is permissible to leave the printer connected to the power adapter to trickle charge the batteries If the printer is asleep it will wake up when the adapter is connected To fast charge the batteries the printer must be off The indicator will flash every second whilst fast charge is in operation Power on procedure Check the batteries are sufficiently charged or that the power adapter is correctly fitted and operational Open the paper cup lid and ensure the paper roll is present and there are no foreign objects inside the paper cup Close the lid ensuring that the paper passes through the paper exit slot When the indicator is off the printer is off A brief press of the button turns the printer on the indicator will illuminate and the printer mechanism will reset A brief press of the button will turn the printer off Replacing Paper Roll Part Number 279505 If the paper roll needs replacing open the paper cup lid and remove the remaining paper using the button do not pull paper through the printer mechanism Reel off a few centimetres from a new roll and check that the end has a clean straight edge Slide the leading edge of the paper through the paper entry slot with the leading edge feeding forwar
18. aximum of 12 pouches per cycle should be dried If quantities greater than this up to a maximum of 2kg in weight are processed additional drying may be required 22 Prestige C3 ADVANCE AUTOCLAVE Am mmm MECIICAI Y 81 5 2808 7 80 SECTION 15 DAILY RECORD SHEET If printer fitted staple print outs to the sheet LOAD TYPE CYCLE DATE CYCLE PASS OR OPERATOR See KEY below SELECTED NUMBER FAIL KEY FOR LOAD TYPES B Hollow Instruments U Unwrapped Instruments P Pouched or bagged Instruments M Mixed If a cycle fails record the Error Code in the Pass Fail column x3 For Engineer Assistance call the Autoclave Assured Helpline 01254 682622 e mail aa prestiqemedical co uk Always quote your Model details Serial Number and date of purchase when contacting Prestige Medical or your Supplier Destination Kit Model no Serial no Vessel rating plate duplicate Date of purchase C MECCA ISO 9001 No FM 31988 0086 EN 46001 Cert No 1354 P O Box154 Clarendon Road Blackburn Lancs BB1 9UG England Tel 44 0 1254 682622 Fax 44 0 1254 682606 Prestige Medical Limited is registered in England No 2826793 24
19. buckle at the preformed strain relief repeat from 3 above See Photograph opposite sea adi a oa DO NOT ATTEMPT TO OPEN THE VESSEL IF PRESSURISED ONLY USE THE TOOL PROVIDED AND FOLLOW THE INSTUCTIONS ABOVE TO GAIN ACCESS TO THE MACHINE 213 8 ADDITIONAL INFORMATION Operator The person assigned to use the autoclave Responsible Person The person who is responsible for the management of the equipment load assignment care and maintenance This person is also responsible for ensuring that all applicable Health amp Safety Regulations are applied including those relating to the pressure vessel This person must verify that only suitably qualified persons undertake repair and maintenance work other than that described under Routine Care and Maintenance within this handbook Qualified Person A person who is qualified by training or experience to a recognised level in respect of the work to be undertaken Service Calibration and maintenance as required Manual Handling Due to the weight of the unit two people are required when unpacking or moving the product UNPACKING When lifting the unit out of the box ensure there is one person on either side of the unit Lift out of the box and place on the work surface POSITIONING Start lifting by holding the unit below the front bezel large plastic moulding As clearance is gained lift at the other corners Place in position and release in the reverse
20. ces use inappropriate cleaning materials drop or abuse the autoclave use in areas of risk associated with flammable materials or gases remove the casing or attempt to service or repair the autoclave 5 ROUTINE CARE AND MAINTENANCE WARNING Disconnect the autoclave from the mains power supply before cleaning DAILY MAINTENANCE Fan Ventilation Grill Check for flow restriction clean if required Gasket THE GASKET MUST BE CLEANED ON A DAILY BASIS BEFORE USING THE AUTOCLAVE For persistent marks use warm soapy water but ensure any soap residues are completely removed by wiping both the gasket and the vessel again with water using a lint free damp cloth Wipe the exposed surface of the gasket and the surface of the vessel particularly the rim with warm water using a lint free damp cloth Gasket Replacement Should the gasket develop a persistent leak it should be removed cleaned thoroughly in warm soapy water and shaken dry Do not wipe with a cloth The door gasket plate must also be cleaned If the leak persists you should obtain and fit a new gasket 279011 To remove the gasket undo the two thumb nuts 279300 in the centre of the gasket plate Remove the plate gasket assembly and then remove the gasket from the plate During re assembly place new sealing washers supplied with the gasket in the machined recesses in the door casting Ensure that the entry port plug aligns wit
21. cle If fault persists engineer call out may be required Recovery sequence 1 Conduct routine maintenance procedures Clean gasket and chamber face then repeat the cycle If fault persists engineer call out may be required Recovery sequence 1 Check amp rest the clock repeat the cycle If fault persists engineer call out required Recovery sequence i Clean gasket and chamber face then repeat the cycle If fault persists engineer call out required Recovery sequence 1 Clean gasket and chamber face then repeat the cycle Recovery sequence 1 Clean gasket and chamber face then repeat the cycle Recovery Sequence 11 Repeat cycle If fault persists engineer call out may be required Recovery Sequence 11 Repeat cycle If fault persists engineer call out may be required Recovery Sequence i111 Repeat cycle Recovery sequence 1 Drain water out of the fresh water tank and refill with de ionised distilled or sterile water Repeat the cycle Recovery Sequence 11 Repeat cycle If fault persists engineer call out may be required Recovery Sequence 11 Clean gasket and chamber face then repeat the cycle If fault persists engineer call out may be required Seek advice from Responsible person Recovery sequence i Clean or change gasket If fault persists Engineer call out required As non warranty related calls can be expensive it 1s adv
22. d be supported at their rear as they become free of the tray carrier Do not use an unprotected hand to hold hot trays 2 OPERATING SYMBOLS DISPLAYS AND CONTROLS The following descriptions refer to the symbols controls and displays used on the ADVANCE range of autoclaves Symbols A IMPORTANT Read Operating Instructions before use Do not use tap water S2 opposite For acceptable water quality refer to Section 13 A Fill water tank when LED illuminated an Maximum fill level is S3 opposite Ad Hot parts Do Not Touch General Controls Operations bo 114 Note The function is selected when the LED adjacent to the button is illuminated D Go amp Standby Ready button L2 Cycle start button Door open button E1 Select time date cycle counter Adjust time date settings E1 E2 Select vacuum cycles Select Non vacuum cycles Select Additional drying Fuses located behind access panel Printer socket Main door not shown Fresh water tank drain Water fill Air filter Rating plate Cycle status graphic segments L3 E2 75mm Bt Sw F J L6 ERN aL 18 1 soc Rc 121 C 134 C H 44 AOZZOAS4TOAMOAW gt Cycle controls Press F to select the vacuum cycles these are as follows P 134 C 3 4 min Vacuum cycle for porous loads wrapped pouched solid hollow instruments with drying 7 18min 134 C 18 min Vacuum cycle for porous loads wra
23. ds from the bottom of the roll until you feel resistance Press the button and feed paper through the paper exit slot Sit the new paper in the paper cup and close the lid Should the paper become creased or out of line when feeding in a new roll cut the end off the paper roll feed out the creased paper using the button and reload ensuring the paper has a clean straight edge Status LED The printer incorporates an LED indicator to report its condition If there is a fault the LED will flash in sequence The fault can be identified by counting the number of flashes LED Indication Condition Solution On Printer On Off Printer Off or Asleep Short flash every second Fast charging NR as Paper Out Fit new paper fo PENAT Thermal head too hot Allow head to cool me SNP CNN Battery cut out no charge remaining Recharge battery Ra RE kkk Battery low approx 20 charge left Recharge battery Place the printer on the worktop at the side of the autoclave Do not place the printer on the top of the autoclave Make sure the paper is kept away from hot surfaces such as the dump pipe etc Store the printouts in folders away from direct or indirect sunlight 6 11 SPECIFICATION Chamber Capacities 16litre 22litre Rating All products are rated for intermittent use continuously Overall product width 480mm 480mm Overall product height 410mm 410mm Overall product length 440mm 560mm Heaters Cast into the boiler Unpacked weight 42
24. e autoclave ensure that you complete and return your Warranty Registration Card Types of load and loading C3 Advance autoclaves are designed to sterilise instruments utensils and other items as defined by the European Standard EN13060 Only the vacuum models can effectively sterilise wrapped or pouched instruments and hollow loads The autoclaves operate automatically with 134 C and 121 C sterilising temperatures with or without drying For a full list of sterilising cycles and times refer to Section 11 WARNING Refer to the instrument manufacturer to ensure the instruments suitability for autoclaving and the maximum temperature they can withstand A responsible person must qualify other loads as suitable Refer to Additional Information in Section 8 Maximum unpouched load per instrument tray is 2 kg Refer to Technical Specifications Section 11 for the maximum instrument load for the autoclave All instruments must be cleaned appropriately prior to sterilising Wrapped or pouched loads should not touch adjacent loads Pouches must be used for one item only When placing items on a tray or pouch tray ensure they are placed on the raised ribs to aid drainage that they do not touch each other and that the load does not touch other trays or the chamber in any way Always use the lifting device when removing trays or pouch trays from the autoclave as they may be hot Long trays shoul
25. en be made using the supplied tool 2 A service has been carried out In the event of failure of an indication device a service will be required to correct the condition Should a safety feature operate unplug the unit and call for a service do not attempt to correct the fault Primary safety features Two primary features have been fitted a pressure release valve and a boiler over temperature safety cut out IMPORTAND NOTE ON EMERGENCY DOOR OPENING PROCEDURES If the door interlock lever does not fully release during door opening and the door led has gone out light pressure on the door will re illuminate the door open led It will then be possible to open the door in the normal manner using the door open button Door opening Power loss If the machine has suffered a loss of power and it is essential to open the machine to remove instruments the following procedure should be followed L This should only be performed by the nominated responsible person Disconnect the unit from the mains supply Allow the machine to cool down to room temperature Remove the protective white protective cap on the top of the machine Using the hook on the special tool release any pressure vacuum inside the vessel by hooking the ring on the pressure relief valve and pulling this towards you As shown opposite 5 Insert the straight end of the special tool into the interlock lever release guide hole and push inwards If the tool starts to
26. h the hole in the cast lid Prior to tightening the two thumb nuts ensure that the gasket is correctly seated on the gasket plate and in the door recess DO NOT over tighten the thumb nuts as this may damage the thread EVERY 250 CYCLES Clean the autoclave using Autoclave cleaner Part No 289138 WARNING Failure to perform these procedures may result in the unit showing UODI on the display UODI indicates that the unit may have been contaminated and could fail to operate correctly EVERY 500 CYCLES Change the air filter situated at the front of the autoclave and the gasket Gently pull out the filter 299052 detach from the tubing and fit the replacement Push the filter and tube back into the hole Change the gasket See gasket replacement opposite Exterior surfaces as required Exterior surfaces should be cleaned with Prestige Medical X7 surface cleaner and disinfectant Part Number 279515 279302 refill For persistent marks use a gentle cream cleaner Every Month On a monthly basis fully drain the water tank by pulling out the drain button L and then removing the pipe from the button Refit the button and fill the water tank with autoclave cleaning solution as per the manufacturers instructions Leave the water tank to soak overnight use Autoclave cleaning kit Part No 289138 Drain then refill with fresh water Repeat flushing operation twice more to remove any residue Always use
27. he required cycle See 10 ii To select after a cycle has been completed 1 With the door closed press and hold button H for 10seconds L7 flashes to indicate 5 minute drying in progress Press button H once L4 illuminates to indicate 5 additional minutes Now press and hold button H for 10seconds L4 and L5 are illuminated Then L7 flashes to indicate IOminute drying in progress Press button H twice L4 amp L5 illuminated to indicate 10 additional minutes Now press and hold button H for 10seconds L4 L5 and L6 are illuminated L7 now flashes to indicate I5minute drying in progress il iii 10 Start Cycle Press button B to start a fully automatic cycle A visual display shows the stages of the cycle Stage 1 Cycle started L4 Stage 2 Heating and air bleed L5 Stage 3 Sterilizing L6 Stage 4 Depressurisation drying L7 Stage 5 Cycle completed L8 11 Opening door At the end of a cycle a buzzer sounds 3 times Press button C to open the door allowing access to the load Additional Operations Steam Penetration Test On vacuum units the Steam penetration test should be performed on a daily basis to confirm that the unit is operating correctly A Prestige Medical Bowie Dick Test Pack or an Albert Browne Test Helix MUST be used with this test The Pack or Helix should be placed on an instrument tray in the middle of the chamber towards the front BRUNE TT ED BOW
28. isable to ensure that all consumable items have been replaced or cleaned as appropriate and that the water quality is as described in Section 13 before contacting Prestige Medical Ltd For Engineer Assistance Call the Autoclave Assured Help line 01254 844118 117 116 682622 692355 24hr email aa prestigemedical co uk 12 7 RECOVERY SEQUENCE allows instruments to be removed from the unit Recovery sequence allows instruments to be removed from the unit Recovery Sequence i Recovery Sequence ii Recovery Sequence iii Press button A Press button A Press button A Stabilize no flashing or Stabilize no flashing or bleeping Stabilize no flashing or bleeping bleeping NB Cannot proceed Switch off at mains Press button A to enter Ready Mode Press button A supply Service required Recover The Recovery Sequence depending on where the fault occurs will flush the water from the boiler and eventually complete the cycle with a continuous bleeping to indicate recovery is completed Important Before restarting a cycle check that the mains plug is fully inserted into the mains outlet socket and the outlet is of the earthed grounded type Should all power be lost the door cannot be opened until power is restored and pressure returned to ambient Should an internal power failure occur the door cannot be opened until 1 The unit has cooled down to atmospheric pressure Access can th
29. me guarantee 15 Prestige Medical Ltd will not be liable in the event that the purchaser has failed to adhere to the instructions contained herein or if the autoclave has been abused interfered with altered repaired or serviced by any unauthorised party This may result in the protection provided by the equipment being impaired This warranty excludes the door gasket all internal furniture and consumables Consumer s statutory rights are not affected The Prestige Medical Ltd policy is one of continuous development and as such reserves the right to change the specification of the models and items illustrated and described herein at any time 10 PRINTER INSTRUCTION The optional printer is a thermal printing device powered by 4 Nickel Metal Hydride AA batteries supplied When the batteries are nearly exhausted and in need of recharging the indicator on the printer will flash repeatedly three times If the printer is switched on the adaptor will trickle charge the battery and will take 16 hours to fully recharge If the printer is switched off the printer will fast charge and will take 4 hours to fully charge Operation of the fast charge operation is indicated by a short flash every second on the display LED There may be a delay before fast charging commences following switch off The printer should only be used in conjunction with a MPS160 Universal power adaptor The use of an unapproved source may void the printer w
30. ous loads wrapped pouched solid hollow instruments with drying 134 C 3 5min Cycle for bagged solid instruments without drying Additional drying should be added 134 C 3 5min Steam penetration test without drying Suitable for Bowie Dick Test Pack or Helix 121 C 15 4min Non vacuum cycle for unwrapped solid instruments without drying 134 C 3 2min Non vacuum cycle for unwrapped solid instruments without drying On non vacuum units pressing G allows you to scroll round all the 121 C and 134 C cycles Non vacuum cycle for unwrapped solid instruments with drying Either 121 C 15 min or 134 34min Non vacuum cycle for unwrapped solid instruments without drying Either 121 C 15 zmin or 134 34min Press H to select Additional Drying Additional drying This option can be added before or after a cycle NB Additional drying is inactive for the Steam Penetration Test cycle TP Drying on this cycle can only be obtained after the cycle has ended by selecting additional drying as described below in ii i To select before starting a cycle 1 Press button H once L4 illuminates to indicate 5 additional minutes 11 Press H a second time L4 amp L5 illuminate to indicate 10 additional minutes 111 Press H a third time L4 L5 amp L6 illuminate to indicate 15 additional minutes iv Press H a fourth time This cancels additional drying v Select then start t
31. outine monitoring only Electrical Conductivity at 25 C 35yS cm NQ Not Quantified BP British Pharmacopeia EU Endotoxin unit Consideration should be given to single shot type sterilizers where water is not returned to the reservoir at the end of the cycle USE OF WATER OUTSIDE THE ABOVE SPECIFICATION MAY INVALIDATE THE MACHINE WARRANTY ET 14 LOADING THE AUTOCLAVE Loading has a significant impact on how the autoclave performs The maximum permissible loads are as follows 6 kilo for Non Vacuum Cycles 6 kilo for Vacuum cycles un pouched 2 kilo for Vacuum cycles pouched 1 kilo for Vacuum cycles porous load Always use the instrument trays or racks which are supplied Load instruments so that they do not touch other instruments or the chamber and are resting on the ribs of the tray Only one item should be placed in a pouch Pouches may be placed in the Pouch Rack provided or on Pouch Trays optional extra Pouches should be arranged so that they do not touch or overlap neighbouring pouches If using pouch trays these should be spaced so that there is a good airflow between the trays When loading the trays into the rack use the top rungs of the rack first and work down Pouches should be placed on pouch trays with the paper side down as shown below For units supplied with a pouch rack 279238 a maximum of 10 pouches per cycle should be dried For units supplied with pouch trays 309066 a m
32. pped pouched solid hollow instruments with drying 134 C 35min Cycle for bagged solid instruments without drying Additional drying should be added l C 134 C 3 4 min Steam penetration test without drying Suitable for Bowie Dick Test Pack or Helix Press G to select non vacuum cycles o 121 C 121 C 15V2min Non vacuum cycle for unwrapped solid instruments without drying Se 134 C 134 C 3 Amin Non vacuum cycle for unwrapped solid instruments without drying 5 ON NON VACUUM UNITS THE CYCLES ARE AS SHOWN Non vacuum cycle for unwrapped solid instruments without drying Non vacuum cycle for unwrapped solid instruments with drying The 121 C or 134 C led will be illuminated to show which cycle is selected Examples below show 134 C Non vacuum cycle without drying 134 C Non vacuum cycle with drying Press H to select Additional Drying Additional drying AFTER EVERY CYCLE THE UNIT RETURNS TO THE DEFAULT CYCLE On vacuum units the default is PT On Non Vacuum units the default 1s Display Options Figures shown are for a vacuum unit LI Display for Time Date amp Cycle counter Vacuum units only A i The normal display mode is time The date or cycle counter can be selected by ac til L1 pressing the button D adjacent to the display The selection is valid until a cycle is completed or until the unit is returned to standby mode at which point
33. ter LED E2 door illuminates on display L2 01 b02 d02 t02 p02 03 04 07 08 10 13 14 15 16 UOD3 Cause Unit contamination or gasket wear Insufficient water to run a cycle Cycle start button pressed whilst door is open or door micro switch requires adjustment Power failure during a cycle or power to unit switched off prior to cycle completion Sterilizing Temperature out of range Contamination of Sensors Contamination or wear of the gasket Probe temperature difference out of range Clock error Sterilizing Pressure out of range Air bleed has not been successful Vacuum failure Sensor fault Boiler thermistor Sensor fault Pressure transducer Water in the boiler Water fill time out Sensor fault Chamber probe System Leak Low Induced leak rate NHS ONLY Vacuum failure in drying stage Contamination or wear of the gasket Remedy Conduct routine maintenance procedures Replace gasket If the condition persists an engineer call out may be required Press button A twice Top up with water to mark S3 If door closed but door LED C not illuminated push on door to see if LED can be illuminated If door open close door and try again If fault occurs during a cycle follow Recovery sequence i Recovery sequence 1 Check power supply repeat the cycle Recovery sequence 1 Clean gasket and chamber face then repeat the cy
34. the display e will revert to the current time L2 Display for Temperature L3 Display for Pressure L2 The following show the cycle status Vacuum unit L4 Cycle started L6 i L5 Heating and air bleed bar L6 Sterilizing L4 L5 L7 L8 L7 Depressurisation drying L8 Cycle complete L3 3 OPERATION A 1 Installation Ensure the unit is placed on a strong flat level amp heat resistant i x v surface To check if the unit 1s level pour X v half a cup of water into the Ku m chamber The water should flow gt 2 towards the rear of the chamber V not out of the front WARNING The autoclave is heavy at least two people will be needed to lift it 2 Connection Plug the unit into the mains outlet socket of the correct type amp rating See rating plate O After a few seconds the LED next to button A illuminates and the internal heater operates to control the internal temperature at a set value WARNING The mains outlet MUST BE EARTHED GROUNDED The mains plug should always be easily accessible as it is to be relied upon as the means of disconnection 3 Single Use Water System This unit has a single use water system designed to prevent the recycling of any contaminants which may be present on the instruments being sterilized Ensure the waste water container is checked regularly to prevent overflowing The container should be emptied when the
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