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Weight Controller HI-3030

1. Rear Panel Front Panel FIG 3 4 NEMA 4 GASKET FLUSH AGAINST THE FRONT PANEL OF THE ENCLOSURE Step 5 Gently slide the Panel Mount Collar over the rear of the instrument See Fig 3 3 Push the captive screws through the holes in the Enclosure Front Panel and install the screws into the tapped holes on the instrument until the screws are finger tight Use a slotted head screwdriver and tighten each screw until the instrument is snug and the compres sion gasket is tight against the Enclosure Front Panel DO NOT OVERTIGHTEN The Panel Mount installation is complete Step 6 Step 7 Step 8 Installing the HI 3030 in a Swivel Wall Mount About the Swivel Wall Mount The swivel mounts allows the Weight Controller to mount on a horizontal or vertical surface The instrument is mounted in the swivel which is fastened to a hard surface The mount not only supports the instrument but also allows the Weight Con troller to rotate for a better view of the display and more con venient access to the front panel key board The Swivel Mount also serves as a wall mount Simply rotate the swivel mount 90 degrees and attach it to a wall The swivel allows 13 CHAPTER 3 Installation the instrument to rotate several degrees even with cables and rear cover attached Step 1 Use four 4 1 4 x 20 hex head bolts to fasten the swivel mount to
2. FIG 3 19 INSTALLING THE SECURE MEMORY MODULE Step 8 Press the module in until it stops Do not force the module it should slide in easily Step 9 To remove the module pull the module straight out of the housing See Fig 3 19 Transferring a Secure Memory Module NOTE Make sure that when you move an SMM to another instrument that you know what type of instrument that will receive the SMM For exam ple if you accidently place a Dispenser into a pre viously configured Filler the Filler changes into a Dispenser and vice versa Make sure that you know the type of instrument the SMM was taken from CAUTION Do Nor REMOVE AN SMM WITH THE POWER ON ALWAYS DISCONNECT THE POWER CABLE FROM THE INSTRUMENT BEFORE REMOVING OR INSTALLING THE SECURE MEMORY MODULE HI 3030 Weight Controller 18 Service Manual Step l Disconnect the power cable from the Instrument Step 2 Remove the Secure Memory Module from the instrument Install the Secure Memory Module into the new instrument Power up the new instrument Step 3 Step 4 NTEP Option Installation NOTE After installing the NTEP option you can no lon ger enter negative Tare values NOTE The NTEP Option pertains to the Gross Weight displayed on the Front Panel of the Instrument ONLY NOTE The NTEP Option requires HI 3030 Firmware version 2 8 00 00 or above Step l Check to see which firmware version is currently install
3. 21 Button Functions 21 Tare B tton es ool eol v ilv 21 Zero Button 21 Help Button 21 Display Button 22 Print Button 20 02 22 molo l SRS c mt SE 22 Up Down Left Right Buttons 22 Enter Button gt co lo ve4 molor eee es 22 Exit Button 22 Clear Button 5 2 20m aves Sse gelo 22 I Button 02 S 2225 acts a es 22 JABE Bitton 2 292229 E eee Gol eee 22 Setup 3 DEF Button 23 Amount 4 GHI 23 Units 5 JKL Buton 23 6 MNO Button 23 Tare Val 7 PQRS Button 23 S TUV Button mole i NA Se 23 Test 9 WXYZ Button 23 User _ Button 23 Button 23 Starting Up for the First Time 23 Weight Controller Configuration From the Front Panel 24 Unit of Measure Parameters 25 About Unit of Measure 25 Decimal Point Parameter 25 About the Decimal Point Parameter
4. 103 Factory Defaults 104 Return to Zero Test 104 View Input States 105 Force Outputs 105 System Integrity Check and Fault Determination From the Web Browser 106 Diagnostics 106 Using IT From the Web Browser 106 Setting the Factory Defaults from the Web Browser 108 Overview of Typical Load Cell System 108 Troubleshooting The Network Connections and Configuration with the Ping Tool 109 Selecting the module by number for Testing 109 Exiting the Root Directory 110 About Solid State Relays With Light Loads 110 SCR SWITCHING LOAD CIRCUIT 110 General Policies and Information 110 Ordering Replacement Parts 111 HI 3030 Weight Controller vi Service Manual System Support 111 Warranty 111 Dictionary of Mapping Symbols Index 1 CHAPTER 1 Overview CHAPTER 1 OVERVIEW General Introduction to the Hardy HI 3030 Service Manual This Service Manual describes the procedures for installa tion setup and troubleshooting of the HI 3030 Weight Con troller Two oth
5. 2 0 Front Panel FIG 3 1 REAR PANEL CLEARANCE REQUIRE MENT Dimensions of the panel cutout See Fig 3 2 8 94 06 227 076mm 1 52mm Wide e 6 625 06 168 26mm 1 52mm High 8 94 227 076 S gt 6 625 168 26 FIG 3 2 PANEL CUTOUT DIMENSIONS Installing the HI 3030 Weight Controller Step 1 Make sure that all Electrostatic Discharge ESD precautions are taken before and during installation Step 2 The Weight Controller comes with a NEMA 4 amp 4X rated compression gasket Slide the gasket over the rear of the instrument until the gasket is flush with the back side of the front panel See Fig 3 3 Panel Mount Collar W Captive Screws Panel Gasket Enclosure Front Panel FIG 3 3 PANEL MOUNT INSTALLATION Step 3 Gently slide the Weight Controller with the gasket into the cutout in the enclosure front panel or door until the gasket is flush with the enclosure front panel See Fig 3 4 Be sure to secure the instru ment with both hands when installing Line up the instrument s tapped holes with the through holes in the enclosure front panel Step 4 CAUTION ONCE THE GASKET IS COMPRESSED IT SHOULD NOT BE USED AGAIN WHENEVER THE WEIGHT HI 3030 Weight Controller 12 Service Manual CONTROLLER IS REMOVED FROM THE PANEL RE INSTALL WITH A NEW GASKET Compression Gasket
6. Weight Controller HI 3030 INSTALLATION AND SERVICE MANUAL Hard Instruments Document Number 0596 0266 01 Rev P RE Start up Verification Installation Calibration 24 7 365 Preventative Emergency Services Maintenance Agreements Local Field Service Hardy has over 200 field technicians in the U S and more positioned throughout the world to assist you in your sup port needs We also have factory engineers who will travel to your facility anywhere in the world to help you solve challenging applications We re ready to support you with Installation and start up Routine maintenance and certification Plant audits and performance measurement Emergency troubleshooting and repair To request Emergency Service and Troubleshooting Start up Installation Calibration Verification or to discuss a Maintenance Agreement please call 800 821 5831 Ext 1757 or Emergency Service after hours Standard Hours 6 00 AM to 6 00 PM Pacific Standard Time and weekends Ext 1111 Outside the U S Hardy Instruments has built a network of support throughout the globe For specific field service options available in your area please contact your local sales agent or our U S factory at 1 858 292 2710 Ext 1757 1 Table of Contents Table of Contents Contents oe eee BE See Jag det JE uw Chapter 1 Overview 2272 20h 4 fd ee ee er General Introduction to the Hardy HI 3030
7. 25 Motion Tolerance Parameter 26 About Motion Tolerance 26 Graduation Size Parameter 26 About the Graduation Size Parameter 26 Zero Tolerance Parameter 26 Auto ZeroZero Tolerance Parameter 26 Zero Reminder Parameter 26 About Zero Reminder 26 Tare Reminder Parameter 28 About the Tare Reminder Parameter 28 Averages Parameter 28 About the Averages Parameter 28 Scale Capacity Parameter 28 About the Scale Capacity Parameter 28 The WAVERSAVER Parameter 29 About the WAVERSAVER Parameter 29 Operator ID 29 About Operator ID 29 InstrumentID 29 About InstrumentID 29 Serial Port Parameters 30 About the Serial Port Setup Parameters 30 Tare Limit Parameter 31 About the Tare Limit Parameter 31 Set Clock Parameter 31 About Setting the Clock 31 About Tim
8. FIG 6 44 TARE SCALE 2 NOT MAPPED Step 7 Press the Enter button See Fig 6 44 The ITEM SELECTION Menu appears See Fig 6 44 TEMSELECTION gt Not Mapped Setpt 1 Out Setpt 2 Out FIG 6 45 ITEM SELECTION MENU Step 8 Press the down arrow button to move the cursor in front of the Item you want to map to Tare Scale 2 In our example we want to map Input 1 to Tare Scale 2 Step 9 Press the up or down arrow buttons to select the Input you want to map to In our example we want to map Input 1 to Tare Scale 2 We move the cursor in front of Input 1 See Fig 6 45 Step 10 Press the Enter button to set the entry Step 11 Press the Exit button to return to the Tare Scale 2 menu You see Input 1 has replaced Not Mapped See Fig 6 46 ITEMSELECTION Setpt 2 Out gt Input 1 Input 2 FIG 6 46 ITEM SELECTION INPUT 1 HI 3030 Weight Controller 72 Service Manual Tar eScal e2 gt Map Input gt FIG 6 47 TARE SCALE 2 SOURCE MAPPED Step 12 Press Exit to get back to the Basic I O Mapping Menu Notice that an asterisk has been added to the right arrow indicating that Tare Scale 2 is mapped to something See Fig 6 47 Step 13 To Map other items repeat steps 1 13 for those items you want to map BASICI OMAPPING tr eScal 1 gt Br eSca e2 BreSca e3 FIG 6 48 TARE SCALE 2 MAP INDICATION Step 14 To check what Items are mapped to which Input or What Outputs are mappe
9. Contact Technical Service 1 800 821 5831 CHAPTER 7 Troubleshooting R View Input States Enter Diagnostics STABILITY TEST Activate the test and review the results R VIEW INPUT STATES The Input States display shows whether or not the instrument has any inputs activated This provides a way of testing the inputs before actually starting the process These are dry contact closures Allowing 110 VAC in the input will damage the unit Contact Hardy Technical Support for repair Verify contact is being made between the connector common to the input desired Use a jumper to physically make the connection and verify operation S Forcing Outputs Enter Diagnostics STABILITY TEST Activate the test and review the results The relay will activate Therefore activating any machinery attached Repeat for each output HI 3030 Weight Controller 94 Service Manual The Force Output function individually activates each of the 4 Output relays in the instrument Useful in pre startup to determine that all the relays are connected to the correct auxiliary devices WARNING Forcing the output relay may cause damage or personal injury Make absolutely sure you know what the relay is connected to before activating If you are unsure do a physical check to determine what the selected relay is connected to BEFORE activating Verify voltage is being provided Th
10. Reference weight 1 002102 FIG 5 15 CALIBRATION ENTERING REFERENCE Step 11 Step 12 Step 13 Step 14 Step 15 Step 16 WEIGHT If you do not want to enter a gravity correction factor go to Step 15 If there is a gravity correction factor entered and you do not want to use a correction factor do the following e Double click in the Gravity Correction Factor text field e Enter 1 0 the value used for no correction factor e Goto Step 15 Go to the Gravity Correction Factors table on page 51 Select the correction factor of the city closest to your location Type the correction factor in the Gravity Correc tion Factor text field In our example we entered 1 002102 which is the correction factor for Mex ico City See Fig 5 15 Click on the Do C2 Calibration button A page telling you that the C2 Calibration com pleted OK See Fig 5 16 Cal completed OK Back FIG 5 16 CAL COMPLETED OK Step 17 Click on Back to return to the Calibration page Step 18 Click on Home to return to the Weight Control ler Home page Step 19 C2 calibration is complete Traditional Calibration From the Front Panel About Traditional Calibration Traditional Calibration is the method of calibration that uses test weights We recommend that the test weights total 80 to 100 of the scale live load capacity Step 1 Press the Setup 3 button The Configuration Menu appears See
11. N 8 Q0 3 o 2n N gt 2 N xo 25 2 80 oH Eo lt 4 SUE unnm BRE po eT 28 Hos I 1 LINK Is A Y o jis bic ce nu E VI puaterDsply Ethorn et smm evi FIG 3 16 REAR PANEL LOAD POINT CONNEC TIONS C29 Load Point Connection Cable color Code for C2 Load Points left to right facing the rear panel Shield Cc e C2 e EXC SEN e SIG e SIG e SEN e EXC Step 1 Ground Wire Violet Grey Black Brown White Green BLUE RED Remove the factory installed jumper from the ter minal block if you are connecting an 8 wire cable from the junction box Step 2 Connect the cable Recommended load cell cable Hardy Instruments Prt 6020 0001 wires to the J9 terminal block according to the cable color chart See Fig 3 16 NOTE To purchase Hardy Load Cell cable contact your local Hardy Representative or Distributor Step 3 Plug the terminal block into the Channel 1 connec tor on the rear panel Non C2 Load Point Connection Cable color Code for Non C2 Load Points Shield Cc e C2 EXC SEN e SIG e SIG e SEN e EXC Ground Wire Not Used Not Used Black Brown White Green Blue Red NOTE Step 1 Step 2 Step 3 If you are using an IT Summing Box you need to connect the IT Summing Box Communication to C2 and C24 Remove the fa
12. Check out complete HI 3030 Weight Controller Service Manual M Weight Reading Stops Incrementing Contact Weight Reading is Frozen at Zero or a High Weight Reading The load sensor output signal has exceeded the millivolt limits set in Configuration and or the internal factory setting Verify the signal wires are properly connected a Verify load cell cable color code 1 Load Cell Certificate 2 Installation Manual 3 Cable marking strips b Broken signal wires act as antenna for EMI RFI C Load cell cable shields must be grounded only at the controller to dampen EMI RFI signals The load cell output signal voltage has exceeded 15 mV DC a Use a multimeter to verify mV levels B Verify individual load cell milli volt signals 1 An individual load cell may be over ranged and exhibit high milli volt readings 2 Possible physical damage to the load cell 3 Internal strain gauge bond broke 4 Moisture in the load cell cable or body Weight in the hopper exceeds the configuration Scale Capacity setting A Under configuration verify the Scale Capacity setting B 10596 of the scale capacity setting will cause a HI indication C This is used only as a warning and does not effect calibration D Optional communication signals are unaffected by this indication Weight in the hopper exceeds the load cell capacity a Mechanical forces or product acting on the scale overloads the load cells B Use a multimeter to verif
13. Process Data includes all the process parameters and includes the following which is only a partial list NOTE 1 Gross Weight 2 Net Weight 3 Peak Weight 4 Tare Weight Calibration includes calibration parame ters 1 Zero Weight 2 Span Weight 3 Calibration Type Network includes the network outputs and inputs for Hardy Control Link Control Net DeviceNet Profibus etc which is only a partial list Hardy Control Link Short Int In Hardy Control Link Int Out DeviceNet Text Out DeviceNet Int In Iu Scratchpad which are empty registers you can do whatever you want with The lists above do not include all the parameters For a list of all the parameters and their addresses please see Appendix A Step 11 Back to our example We want to select Setpoint Output which is a control parameter Click on the Control pull down menu See Fig 6 7 Control v or Instrument Setup or Eum ADC Error ADC Failure M Command Status Word Infrared Failure Setpoints Instrument Status Word M or otion RTC Failure Process Scale in Motion Data Setpoint Output or Setpoint Output Word SMM Failure Calibration Watchdog Word Chan 1 A D status or Chan 2 A D status Networks Chan 3 A D status 5 or Chan4 A D status FIG 6 7 CONTROL PULL DOWN MENU SELECTING SETPOINT OUTPUT Step 12 Click on Setpoint Output A Select button appears to the right of the Control pulldown menu
14. The Destination is Output Relay 1 a State value that is located in the Output Image Table at Address HOO 0 The source is the Fast Fill value that is stored in the Fast Fill memory address HI2 1 in the Input Image Table Do not confuse the value with the address So now you have a Destination Address to which you can assign the Source value My Assignment Statement is HO0 0 HD 1 Output Relay Fast Fill HI 3030 Weight Controller 64 Service Manual HI 3030 Output Image Output To Actuator Table o 1 af output Relay 1 O Desired State 1 2 3 0 Input Input image Table O T Setpoint 2 Output HI2 1 gt O HOO 0 HI2 1 Local Mapping HI 3030 FIG 6 34 MAPPING SETPOINT 2 OUTPUT TO OUTPUT RELAY 1 As the instrument scans the Input Image Table it sees the new state value close 1 for Setpoint 2 Output which was set by the instrument s firmware It takes the new state value 1 and sends it to the Output Relay 1 address on the Output Image Table and sets the desired state for the relay to 1 which simultaneously closes the relay that opens the actuator for a valve to begin a Setpoint 2 Output Network Input PLC s also have Input Image Tables and Output Image Tables The HI 3030 is a node in a total network and you assign the HI 3030 Filler Dispenser a node address so the Network scanner can identify t
15. live load 52 load cells 47 Load Point cables 21 Load Sensor number 48 50 Lock Washers 75 LVDT and Half Bridge Load Cells Sensors 17 LVDT Tension Sensor MB Series Connection 18 M M Weight Reading Stops Incrementing 90 Main Board 15 Main Board rear plate 15 Manual Button 22 map the Source 71 mapped data 72 Mapped I O 1 3 mean squared variation 103 Mechanical Installation 11 mechanical noise 3 29 MilliVolt mV 101 Millivolt per individual Scale Load Sensor 101 Millivolt readings 101 Milli Volt Volt mV V 101 Minute mm field 43 Mixed Mapping 67 Month mm field 43 Motion Error 75 HI 3030 Weight Controller Service Manual Motion Tolerance 99 motor starters 45 Mounting Kit 11 Mounting Options 4 Multiply 66 N N Blank Screen 91 National Bureau of Standards NBS 4 National Institute of Standards and Technology NIST 4 National Type Evaluation Program NTEP 4 neatly bundled 16 Negate 66 NEMA 4 amp 4X 12 NEMA 4X 5 NIST NTEP Option NTEP 4 No C2 Sensor 75 nominal drop out 110 Non C2 Load Point Connection 17 NONE 31 Non Linearity 7 Normally Open 106 NOT 66 Not Mapped 73 NTEP 4 NTEP certification 41 NTEP Mode parameter 41 NTEP Option Installation 18 NTEP Seal and label 19 number of graduations 26 Display Stuck a Screen 92 ODD 31 offset 67 OK to Fill Input Parameter 34 OLE technology DCOM 5 Online Tech Support Knowledge Base 3 Operating T
16. 158 F Baud Rate e 10 100 Mbit s I O Input e 2048 bytes I O Output e 2048 bytes Application Interface e Parallel Specification Rel 2 EtherNet IP level 2 I O Server CIP Con trolNet amp DeviceNet Functionality 10 100Mbit MB TCP EtherNet IP IT functions Rate of Change Option e Selectable discrete value 1 to 1800 sec onds Time Frame Units second minute hour HI 3030 Weight Controller 10 Service Manual 11 CHAPTER 3 Installation CHAPTER 3 INSTALLATION About Chapter 3 All information contained in Chapter 3 pertains to unpack ing cabling interconnecting and installing the HI 3030 Weight Controller Alternatives to any specifications con tained or implied in this section are not recommended It is very important that the user and service personnel be famil iar with the procedures contained in this chapter before installing or operating the HI 3030 Weight Controller NOTE Ethernet and DeviceNet installation and setup instructions are located in the HI 3000 Series Operation and Installation Manual in the Cabling Section There are also installation instructions in the Quick Installation Guide Unpacking Step 1 Before signing the packing slip inspect the packing for damage of any kind Report any damage to the carrier company immedi ately Check to see that everything in the package matches the bill of lading You should normally have Step 2 Step 3 HI 3030 P
17. 9 gt OUTPUT RELAY 4 gt FIG 7 47 OUTPUT RELAY DISPLAY SELECTING OUTPUT RELAY 2 Step 5 Press the Enter button to activate the output relay you have chosen The Output Relay Forced Closed display appears See Fig 7 48 HI 3030 Weight Controller 106 Service Manual e All the output relays on the instrument are Normally Open so activation will close the relay ZI 5 ca 70 mi m 20 LC 3s D PRESS NP IL 70 zr a m 2 lt m ca CO 5 Fa ZR FIG 7 48 OUTPUT RELAY 1 FORCED CLOSED DISPLAY Press the Exit button to return to the Output Relay Display Step 6 e Ifyou want to select another Output Relay do so now e If you do not want to select another Output Relay press the Exit button to return to the Diagnostics display Press the Exit button again to return to the Diagnos tics display Press the Exit button until you return to the Sum mary Display Step 7 Step 8 System Integrity Check and Fault Determination From the Web Browser Diagnostics Diagnostics is used to troubleshoot the Weight Controller A complete Troubleshooting Guide is available in this Service Manual What is important for Operational purposes is to be able to see the information about this instrument Setting Default Settings is also useful to operators Using IT From the Web Browser From the Home Page click on Operation See Fig 7 49 The Operation Choose One page appear
18. Chan 3 This 16 bit word holds the result status of mapped commands HSI5 15 Command Status Data Valid This bit is set when the rest of the status bits are valid HSI6 Command Status Word Chan 4 This 16 bit word holds the result status of mapped commands HSI6 15 Command Status Data Valid This bit is set when the rest of the status bits are valid HSI7 Watchdog Word Each bit represents the correspond ing node bit0O Node0 etc sending data Five seconds after the last data packet arrives form any node its bit is set to zero HSI8 HSI9 HSI10 HSI11 Status word for A D channels 1 4 HSIX 0 A D error HSIX 1 A D failure HSIX 6 Motion HO Hardy Output Table HOO 0 HOO 3 Output Relay 1 4 HOO0 7 Software LED on back of unit HO1 0 HO1 3 Tare Channel 1 4 HO1 4 HO1 7 Zero Channel 1 4 HO1 12 HO1 15 Print Channel 1 4 HO2 0 HO2 3 C2 Calibrate Chan 1 4 HO2 4 HO2 7 Trad Cal Low Ch 1 4 HO2 8 HO2 11 Trad Cal High Ch 1 4 HO3 0 HO3 9 Send Custom Email 0 9 HFI Hardy Float Input Table HFI4 7 gross weight on chan 1 4 HFI8 11 net weight on chan 1 4 HFI12 15 peak weight on chan 1 4 HFI16 19 Rate of Change on channels 1 4 HFO Hardy Float Output Table HFO 0 7 8 user defined floating point scratchpad vari ables saved in non volatile RAM HFO9 20 Setpoint 1 12 input HFO21 24 Tare Wt ch 1 4 HFO25 28 Motion Tolerance ch 1 4 HFO29 32 Zero Tolerance ch 1 4 HFO33 36 AutoZero
19. Ibs capacity load cell on one system Make the load cells even be removing the uneven load cell and replacing it with a load cell that is equal to the others capac ity HI LO Too Close Zero and Span are not more than 1 000 counts from each other or there is no change or negative change Reset either so the counts are more than 1 000 counts of each other Function Error Pressed a function button and the Function did not work Try again Cycle power INot Allowed Value entered is outside the range allowed Try another value Security Violation User signed in with a password that does not allow performance of a certain function or entry to certain menus Secu rity level of the user identified in the User ID too low for the menu or function HI 3030 Weight Controller 76 Service Manual General Troubleshooting Flow Chart Index Drifting or unstable weight readings Electrical Mechanical and Configuration reviews Instabilities on Formerly Operating System Without IT Weight indication will not return to zero Verify individual load sensor operation Trad Cal A D Failure Error Mechanical Inspection m Electrical Inspection Load Sensor Installation Weight Display Stops Incrementing Blank Display Display Stuck on a Screen View Input States Forcing Outputs T 77 CHAPTER 7 Troubleshooting A Stability Test A STABILITY TEST Conf
20. e Devicenet Address Lists the Node Address of the instrument you are check ing e Choose Setpoint Note this parameter has an asterisk in front of it This means that the value for this parameter or any parameter with an asterisk can be changed Press the right or left arrow buttons you can select a setpoint range is 1 12 2 Press the Enter button to set the entry Amt Req Amount Required The Amount Required is the weight required for your process 1 Tochangethe Amount Required press the Clr Clear button 2 Use the alphanumeric key pad and enter the new Amount Required 3 Press the Enter button to set the entry HI 3030 Weight Controller 96 Service Manual Step 8 Press the down arrow to move to the next 3 parame ters See Fig 7 6 TESTDATA 1 Pr eact 0 00 gt DeadBd 0 00 Last Cal Type C2 FIG 7 6 TEST DATA SETPT 1 PREACT DEAD BAND LAST CAL TYPE e Preact The number of units above or below the set point value where you want the relay to trip Use as an in flight com pensation value Enter a negative number for Gain in Weight Applications and a pos itive number for Loss in Weight Applica tions 1 Press the Clear button For Gain in Weight Preact settings press the User _ button two 2 times Use the alphanumeric keypad to enter the negative value 3 For Loss in Weight Preact settings use the alphanumeric keypad to enter the positive
21. 100 Fz Cper ator ID FIG 4 28 SETUP MENU WAVERSAVER Step 2 Press the right or left arrow buttons to select the set ting or turn WAVERSAVER off Step 3 Press the Enter button to set the entry Step 4 Press the Down arrow button until the cursor is in front of Operator ID See Fig 4 29 Operator ID About Operator ID The Operator ID is the ID of the user who is going to operate the Weight Controller or service the instrument Select three letters or numbers or any combination of the two that ade quately identifies the user We have provided some examples below for your assistance The Operator ID is used in con nection with the security level of the user SETUP MENU CHAN1 VWAVERSAVER 100 Hz gt Cperator ID Instr unent ID gt FIG 4 29 SETUP MENU OPERATOR ID Step 1 Use the alphanumeric key pad to enter your Opera tor ID or press the Clear button to clear the previous entry and use the alphanumeric key pad to enter you Operator ID Step 2 A Operator ID is three 3 characters long and can consist of alphanumeric characters Some examples of Operator IDs e Joe 312 JI5 JD7 Step 3 Press the Enter button to set the entry Step 4 Press the Down arrow button until the cursor is in front of Instrument ID Instrument ID About Instrument ID The Instrument ID parameter is used to provide specific identification for a Weight Controller This is extremely important when using
22. 14 30 Afghanistan 10 AHST Alaska Hawaii Standard Anchorage Alaska 5 CAT Central Alaska Honolulu Hawaii HST Hawaii Standard 5 30 India 11 NT Nome Nome Alaska 6 12 IDLW International Date Line 6 30 Cocos Islands West 7 TABLE 4 2 GREENWICH TIME ZONES GMT 8 CCT China Coast Shanghai China F 7 Hong Kong China Step 17 Check Table 4 2 for the time zone you are in Beijing China Step 18 Press the right or left arrow until the correct time zone appears For example Pacific Standard Time is 9 JST Japan Standard Tokyo Japan 8 Osaka Japan T Taipei Taiwan Step 19 Press the Enter button to set the entry Step 20 Press the Exit button to return to the SETUP 9 30 Australian Central Standard Darwin Australia 1 Adelaide Australia Step 21 Press the Down arrow until the cursor is in front of TABLE 4 2 GREENWICH TIME ZONES GMT Set LCD Contrast Set LCD Contrast Parameter About the Set LCD Contrast Parameter The Set LCD Contrast Parameter is used to increase or decrease the contrast on the display Press the right arrow button to increase the contrast Press the left arrow to decrease the contrast PARAMETER SET LCD CONTRAST RANGE NONE DEFAULT NONE Step 1 Press the left or right arrow button to increase or decrease the contrast Step 2 Press the Down arrow button until the cursor is in front of Devicenet Ethernet Parameters About the Ethernet Parameters A
23. 3 OCOF Chan 4 0010 Infrared Enable 1 ON DEF 0 OFF 002A Printer Baud Rate 0 300 1 1200 2 2400 3 4800 4 9600 DEF 5 19200 TABLE 6 2 PARAMETER NUMBER CODE EXPLANATION VALID RANGES AND DEFAULTS 69 CHAPTER 6 Mapping Parameter Parameter Number Code Explanation Valid Range Number Code Explanation Valid Range Hexadecimal Hexadecimal 002B Printer Parity 0 None DEF 0047 Mail User ID user DEF 1 Odd 2 Even 0048 Mail From Address HI3000 DEF 002C Printer Data Bits 0 7 bits 0049 Mail To Address 1 8 bits DEF LE 0 e 03 002D Setpoint Menu Secu 0 DEF 5 0 rity Write Only DEF 002E Setup Menu Security 0 DEF 004B Mail To Config Write Only 004C Channel Name Max 19 characters 002F Calibration Menu 0 DEF DEF Channel 1 Security 044C Channel Name Max 19 characters 0030 Options Menu Secu 0 DEF DEF Channel 2 rity 084C Channel Name Max 19 characters 0031 Mapping Menu Secu 0 DEF DEF Channel 3 rity 0C4C Channel Name Max 19 characters 0033 Local Clear Security 0 DEF DEF Channel 4 0034 Medium Level Pass 0 DEF 0105 Parameter Instance word Write Only 0035 High Level Password 0 DEF 0200 Chan 1 Reference Weight 0 00000 1 999999 Cal LO or C2 DEF 0 0036 DeviceNet Baud Rate 0 125kbps DEF 1 250kbps 0600 Chan 2 Reference Weight 0 00000 1 999999 2 5
24. 3 0000 00 oz gross 4 0000 00g net FIG 7 18 SUMMARY DISPLAY SELECTING SCALE NUMBER 1 Step 2 Press the Test 9 button The Test and Data Menu appears See Fig 7 19 TEST ANG DATA MENJ DEVILE DATA LIST gt UHanasrca FIG 7 19 TEST AND DATA MENU SELECTING DIAGNOSTICS Step 3 Press the down arrow until the cursor is in front of Diagnostics See Fig 7 19 Step 4 Press the Enter button The Diagnostics Display appears with the cursor in front of Voltage amp Weight See Fig 7 20 PC IN ICCTI IC gt VOLTAGE amp WEIGHT gt STABILITY TEST gt FACTORY DEFRULTS gt FIG 7 20 DIAGNOSTICS DISPLAY SELECTING VOLTAGE amp WEIGHT Step 5 To test the Voltage and Weight Press the enter but ton Voltage amp Weight briefly turn to TESTING while the test is performed See Fig 7 21 DIAGNOSTICS gt I TESTING Stabil ity Est Factor y Def aults FIG 7 21 DIAGNOSTICS DISPLAY VOLTAGE amp WEIGHT TESTING DISPLAY 101 CHAPTER 7 Troubleshooting Step 6 The Scale Screen appears with the total MilliVolt mV Milli Volt Volt mV V and Weight Ib kg gr 07 readings from the load sensors that are con nected to the selected Scale In our example it is Step 10 Scale 1 See fig 7 22 SCALE 1 Step 11 3 2720 nV 0 457 nv V 0 001b FIG 7 22 SCALE 1 WITH TOTALS DISPLAYED Step 7 If you connected the load sensors directly to the HI 3030 without using
25. 41 Control Link Port text field 41 Core Technologies 47 HI 3030 Weight Controller Service Manual corrective action 50 cut off frequencies 29 cycle power 41 Cycle 7 PQRS Button 23 D data bits 30 Data Menu 100 data packets 34 Day dd field 43 DCS 1 Decimal Point Parameter 25 Default Settings 68 Defaults display 104 Device Data List 95 DeviceNet 5 7 21 DeviceNet input and output tables 66 DeviceNet input table 64 68 DeviceNet interface 3 DeviceNet network 45 DeviceNet output table 68 DeviceNet Parameters 34 DeviceNet tables 66 Diagnostic Menus 95 Diagnostics 100 106 Diagnostics Display 100 Diagnostics menus 95 Diagnostics Page 70 Dimensions of the panel cutout 11 disassembly 75 Disassembly and Reassembly Notes and Cautions 75 Dispensing A Vessel Using a Feeder 2 Display 7 Display Increments Graduations 7 Do C2 Calibration 49 Do C2 Calibration button 51 Do Cal High button 53 Do Cal Low button 53 Do Cal Low Calibration 53 Do Trad Cal 52 dressed 16 drives 45 E E Non Return to Zero 83 Electrical Installation 16 electrical parts 75 electrical plug 75 Electrostatic Discharge 12 electrostatic discharge 75 embedded controllers 45 embedded web server 3 Enclosure Front Panel 12 Enclosure Size Requirements 11 Environmental Requirements 8 ESD 12 15 75 Index EST 32 Ethernet 10 100 Base T 7 Ethernet and DeviceNet installation 11 Ethernet IP por 3 Ethernet Network 34 Eth
26. 7 43 DIAGNOSTICS VIEW INPUT STATES Step 2 Press the Enter button The Input States display appears See Fig 7 44 FIG 7 44 INPUT STATES DISPLAY INPUT 2 AND 4 ACTIVE Step 3 Press the Exit button to return to the Diagnostics display Force Outputs WARNING FORCING THE OUTPUT RELAY MAY CAUSE DAMAGE OR PERSONAL INJURY MAKE ABSOLUTELY SURE THAT YOU KNOW WHAT THE RELAY IS CONNECTED TO BEFORE ACTIVATING IF INSECTARY DO A PHYSICAL CHECK TO DETERMINE WHAT THE SELECTED RELAY IS CONNECTED TO BEFORE ACTIVATING The Force Outputs function individually activates each of the 4 Output relays in the instrument Useful in pre startup to determine that all the relays are connected to the correct aux iliary devices Press the up or down arrow buttons until the cursor is in front of Force Outputs See Fig 7 45 Step 1 DIAGNOSTICS Viewlnput St at es gt ForceOut puts Deno Mode FIG 7 45 DIAGNOSTICS DISPLAY FORCE OUTPUTS Step 2 Press the Enter button Step 3 The Output Relay display appears with the cursor in front of Output Relay 1 See Fig 7 46 gt DurPUT RELA gt OUTPUT RELAY 0 DurPuT 3 gt FIG 7 46 OUTPUT RELAY DISPLAY SELECTING OUTPUT RELAY 1 Step 4 To select another Output Relay press the up or down arrow buttons until the cursor is in front of the Output Relay you want to force See Fig 7 47 PRESS ENTER FORCE gt DurPuT RELAY m gt OUTPUT RELAY
27. 80 C Guidelines for Instabilities on Formerly Operating Systems 81 C1 Guidelines for Instabilities on formerly Operating systems with the Integrated Technician Summing Junction Box diagnostics 82 Return to Zero Test 83 F Verify Individual Load Cell Milli Volt Readings 84 F a Verify Individual Load Cell Readings Using INTEGRATED TECHNICIAN 85 G A D Failure Error 86 Mechanical Inspection 87 J Electrical Inspection 88 Load Sharing and Load Sensor Checkout 89 Weight Reading Stops Incrementing 90 N Blank Screen 91 O Display Stuck on a Screen 92 R View Input States 93 S Forcing Outputs 94 System Integrity Check and Fault Determination From the Front Panel 95 Diagnostics 95 About Diagnostics 95 Checking the Device Data List 95 Diagnostics 100 INTEGRATED TECHNICIAN ITQ 100 Using IT From the Front Panel 100 Stability Test
28. CALIBRATION The Span Count are the A D counts on the last C2 full scale or Traditional Span calibration 1 To clear the Span Count press the Clr Clear button 2 Press the Enter button to set the entry 3 Change the Span Count to a large number 1 000 000 00 to clear cali bration errors then re calibrate HI 3030 Weight Controller 98 Service Manual CAUTION SPAN COUNTS MUST BE LARGER THAN THE ZERO COUNTS The C2 Sensitivity is the full scale output sensitivity of C2 load sensor measured at the factory 1 change the sensitivity press the Clr Clear button 2 Use the alphanumeric key pad and enter the sensitivity specifications that comes with new load sensors and enter the full scale output sensitivity of the C2 load sensors Press the Enter button to set the entry 4 Press the down arrow to move to the next parameter you want to view or change ed Step 13 Press the down arrow button until the next three menu items are displayed See Fig 7 12 TESTDATA Scal eCap 200 00 gt Zero lol er 10 00 Azer o Tol 10 00 FIG 7 12 TEST DATA DISPLAY SCALE CAPACITY ZERO TOLERANCE AUTO ZERO TOLERANCE Scale Capacity Zero Tolerance and Auto Zero Tolerance can all be changed from this menu 2 Scale Capacity The maximum weight the scale is rated for 1 change the Scale Capacity click on clear 2 Use the alphanumeric key pad and enter the new scale capacity 3 P
29. Chan 1 E FIG 4 63 PROCESS DATA GROSS WT CHANNEL 1 NOTE This channel selection is for the instrument chan nel not the analog output slot channel HI 3030 Weight Controller 38 Service Manual Step 10 When you click Select the source symbol Gross Wt HF14 is displayed in the Mappings field to the right of the equals symbol See Fig 4 64 Current Mappings EFO46 HFI4 DFOO DFIO 85 Unmap FIG 4 64 DESTINATION AND SOURCE COMPLETE Step 11 Click Map to complete the mapping process The map appears in the Current Mappings list See Fig 4 65 The Gross Weight is assigned to the Analog Output table for analog slot 0 channel 1 Current Mappings 46 4 DFOO DFIO HFOS85 HFI4 OO Map Unmap FIG 4 65 GROSS WT MAPPED TO THE ANALOG OUTPUT TABLE SLOT 0 Step 12 To map to the other Analog Output tables repeat the steps above for each channel 39 CHAPTER 4 Configuration Weight Controller Configuration From the Web Page Step l From the Weight Controller Home Page click on Configuration See Fig 4 66 The Configuration Page appears See fig 4 67 Configuration A in Instrument Setup Calibration Har ntrol Link Email FIG 4 66 WEIGHT CONTROLLER HOME PAGE SELECTING CONFIGURATION FIG 4 67 CONFIGURATION PAGE SELECTING INSTRUMENT SETUP Step 2 Click on Instrument Setup The Configuration Instrument Setup Page appears See Fig 4 68 Co
30. IN Step 6 Click on DeviceNet Boolean In to select it as the Source for the Assignment Statement See Fig 6 29 Step 7 Click in the Word text box and type in the number 2 Step 8 Click in the Bit text box and type in the number 2 Step 9 Click on the Select button to save the source Current Mappings HO1 0 HI0 3 HOO 2 HFO9 HFO10 DO2 3 HFI4 JHO0 1 Di22 Unmap FIG 6 30 ASSIGNMENT STATEMENT MAPPING DEVICENET INT IN DIO2 TO OUTPUT RELAY 2 HO0 1 Step 10 Now whatever is sent to Devicenet Boolean In from the Network will be sent to Output Relay 2 DO2 3 HFI4 HO0 1 4DI2 2 Map Unmap FIG 6 31 DEVICENET BOOLEAN IN CONNECTED TO OUTPUT RELAY 2 OUT More Advanced Mapping This section is for those who have some or a lot of experi ence Addressing I O mapping or for those who want more information as to how the mapping works locally and on the network We go into much more detail as to how the map ping works and include instructions for Boolean Analog Mixed and Special Command mapping procedures Mapping is similar to Addressing I O s in a PLC except there are no predefined mappings in the HI 3000 Series Instru ments and you are not mapping the physical location of an I O module terminal to a bit location in the processor you are actually mapping values or states in memory to another memory location This difference is important to understand and will be explained later in this ch
31. Input Image Table to Hardy Boolean Out in the Output Image Table See Fig 6 37 Red Arrows Step 14 Now that you have set up the local mapping for Node 1 and Node 2 and Node 1 is communicat HI 3030 Node 1 Input o From Sensor Output Image 1 2 3 Table 4 Input Image Table Input Contact 1 Hardy Boolean Out HI 3030 Weight Controller 66 Service Manual ing with Node 2 you can map the Input Contact at Node 1 directly to the Output Relay at Node 2 See Fig 6 37 Black Arrow HI 3030 Node 2 Input Image Table Hardy Boolean In Output 1 O Actuator 2 Output Image Table 9 Output Relay 3 Mapping an Input to an Output Relay on Another HI 3030 FIG 6 37 HARDY CONTROL LINK NETWORK MAPPING Boolean Mapping A Boolean variable is a variable that can have the value 0 FALSE or 1 TRUE In the HI 3030 Filler Dispenser there are 3 boolean operations supported e AND The symbol for AND in a Bool ean Assignment Statement is e OR The symbol for OR in a Boolean Assignment Statement is e the symbol for NOT in a Boolean Assignment Statement is The Boolean image tables are arrays of short 2 byte inte gers An individual Boolean variable in the image table is located by its word offset and its bit offset Boolean image tables are given 2
32. Interfaces 7 Power and Utility Requirements 8 Total Power 8 Watts available for DeviceNet Power 8 Common Mode Voltage Range 8 Common Mode Rejection 8 Environmental Requirements 8 Operating Temperature Range 8 Storage Temperature Range 8 Temperature Coefficient 8 Humidity Range 8 Approvals 2 8 Instrument Local I O 8 Physical Characteristics 8 Panel Mount Model HI 3030 PM 8 Wall Mount HI 3030 MB 8 Specifications for I O Option Boards 9 Profibus Option Board 9 ControlNet Option Board 9 EtherNet IP Option Card 9 Rate of Change Option 9 Installation 11 About Chapter 3 11 Unpacking 11 Mechanical Installation 11 Installing the HI 3030 Weight Controller in a Panel 11 Panel Cutout Specifications 11 Installing the HI 30
33. MENU CHANNEL 1 Tis channd is CN gt Unit of Measure kg Decinal Point 2 FIG 4 3 LIST SELECTION ENTER BUTTON For example when selecting units from a pick list use the left and right arrows to move the cursor in front of the unit you want and press the Enter button Exit Button Takes you back to the previous menu Clear Button The Clear button clears the total Alphanumeric Entry and repositions the cursor for the first entry 1 Button Enters the integer 1 in a display 2 ABC Button Enters the integer 2 in the display Also enters the characters A B C Pushing the button once enters the integer 2 NOTE For numeric entries only Push the button and the number on the button is entered NOTE For Alphanumeric entries only Pushing the but ton once the first letter on the button is entered in uppercase A D G and so on Push the button a second time the second letter is entered in upper case B E H K and so on Push the button a third time the third letter is entered in uppercase C F I L and so on Push the button a fourth time the fourth letter is entered in uppercase S Z Push the button a fifth time the first letter is entered in lowercase a d g and so on After you go through the lowercase letters you can push the button again for the number You need to push the buttons rapidly If you delay too long the instrument will accept the alphanumeric charac ter and move the cursor to the left pre
34. Mode pull down list Chan Mode in and select either volts Pan 0 Output Low FA I V and milliamps mA Don t be confused about the Channels On this page you are configuring analog for the Analog board channels not the instrument channel channels 1 4 In the Input and Output high and low text fields you want to change See Fig 4 51 type in the values to use for your application Click Save Settings to save the configuration Use the same procedure to configure other Chan nels Analog Channel Configuration Slot 1 HELP Chan 0 Mode mA Chan 0 Output Low Chan 0 Output High 20 000 Chan 0 Input Low 1 00 Chan 0 Input High 100 00 Chan 1 Mode mA sj Chan 1 Output Low 3 800 Chan 1 Output High 9 500 Chan 1 Input Low 30 00 Chan 1 Input High 1000 00 FIG 4 531 ANALOG CHANNEL CONFIGURATION Step 8 SLOT 1 SAVING SETTINGS Should you have two analog cards installed in the Option Slots 0 and 1 to configure the other Analog card repeat the above process starting from the Options page HI 3030 Weight Controller 36 Service Manual Configuring the Analog Option Card from the Front Panel Step 1 From the Configuration Options screen select Analog I O Slot ON and press the Enter button See Fig 4 52 CONFIG MENU CHAN 0 OPTIONS CALIBRATION gt gt OPTIONS gt gt Analog I O Slot 0 gt VO MAPPING gt FIG 4 52 SELECTING ANALOG I O SLOT Step 2 On
35. SETUP MENU BaudRate gt Parity DataBits FIG 4 36 PRINTER PORT MENU PARITY Step 8 Press the right or left arrow buttons to select Parity The Selections are NONE ODD e EVEN Step 9 Press the down arrow until the cursor is in front of Data Bits See Fig 4 37 PORT SETUP MENU BaudRate Parity DataBits FIG 4 37 PRINTER PORT MENU DATA BITS Step 10 Press the right or left arrow buttons to select the Data Bits you want The Selections are e 8 e 7 Step 11 Press the enter button to set the entry Step 12 Press the Exit button two 2 times to return to the SETUP MENU Tare Limit Parameter About the Tare Limit Parameter The Tare Limit Parameter limits the amount of automatic tare Tare is the artificial zeroing of the weight hopper so that a new weight can be displayed Also the action of adjusting out the known weight of the container from the total indi cated weight so that the indicator reads net weight directly PARAMETER TARE LIMIT RANGE 000001 999999 DEFAULT 999999 Step 1 Press the down arrow until the cursor is in front of Tare Limit See Fig 4 38 SETUP MENU ZERO TOLERANCE gt gt TARE LIMIT 999999 HUERRGES o FIG 4 38 SETUP MENU TARE LIMIT Step 2 Press the Clear button to clear the current entry Step 3 Use the alphanumeric key pad to enter the new Tare Limit value Step 4 Press the Enter button to set the entry Step 5 Press the Down arro
36. See Fig 6 8 Step 13 Double Click in the Setpoints text field and type in the Setpoint number you want The range is 1 12 In our example we selected Setpoint 1 Setpointe 1 Select FIG 6 8 CONTROL PULL DOWN MENU ENTERING SETPOINT OUTPUT Step 14 Click on the Select button to select Setpoint Output 1 as the Source Step 15 The Assignment Statement is complete You will now see in the Current Mappings text box HO0 0 HD 0 Step 16 Click on the Map button You have now mapped Setpoint Output 1 to Output Relay 1 Notice that the new mapping is included in the list of current mappings See Fig 6 9 FO4 4HFI16 HOO 0 HI2 0 Map Unmap FIG 6 9 MAPPED SETPOINT OUTPUT 1 TO OUTPUT RELAY 1 Example 2 Mapping an Input There are 5 contact closure inputs designed into the HI 3030 You want to map Input Contact 4 to Tare Our Assignment Statement is e Destination Source e Tare HO1 0 Input 4 HIO 3 Step 1 On the Configuration Mapping Setup 1 Page click on the Control pull down menu See Fig 6 10 DESTINATIONS Clear Selections Select One from Below Local Outputs Tae H Chane Select cost SS 3 SN FIG 6 10 DESTINATION TARE HI 3030 Weight Controller 58 Service Manual Step 2 Click on Tare A Select button appears See Fig 6 10 Step3 Click on the Select button See Fig 6 10 The Des tination address appears See Fig 6 11 Current Mappings No equati
37. a horizontal surface See Fig 3 5 FIG 3 5 INSTALLING THE SWIVEL MOUNT TO A HORIZONTAL SURFACE Step 2 Place the Weight Controller between the Swivel Mount brackets so that the threaded holes in the instrument are aligned with the slots in the Swivel bracket See Fig 3 6 FIG 3 6 WEIGHT CONTROLLER INSTALLING IN A SWIVEL MOUNT Step 3 Screw the two 2 fastener knobs into the threaded holes on each side of the Weight Controller until the brackets are snug against the instrument See Figs 3 6 amp 3 7 CAUTION Do NOT OVERTIGHTEN Step 4 To rotate the instrument in the swivel mount loosen the two fastener knobs Step 5 Rotate the instrument to the position you want Step 6 Re tighten the fastener knobs 77 IP OB ff DOD or Qy FIG 3 7 WEIGHT CONTROLLER INSTALLED IN A SWIVEL MOUNT Step 7 Use four 4 1 4 x 20 fasteners to fasten the swivel mount to a vertical surface See Fig 3 8 HI 3030 Weight Controller 14 Service Manual FIG 3 8 INSTALLING THE SWIVEL MOUNT TO A VERTICAL SURFACE Step 8 Place the Weight Controller between the Swivel Mount brackets so that the threaded holes in the FIG 3 10 WEIGHT CONTROLLER INSTALLED IN A instrument are aligned with the slots in the Swivel SWIVEL WALL MOUNT bracket See Fig 3 9 Installing Printed Circuit Boards Step l From the back of the instr
38. information Secure Memory Module SMM The Secure Memory Module stores and protects critical data relating to configuration up to 12 material configurations calibration and setup New parameter values are automati cally updated to the SMM The SMM is conveniently acces sible from the instruments rear panel Data stored in one HI 3030 can be restored in another HI 3030 by transferring the SMM to the new instrument Serial Port One standard RS 232 serial port can be configured to trans mit weight data to a serial device e g a printer Baud rates are user selectable at 600 1200 2400 4800 9600 or 19 200 NIST NTEP Option NTEP The HI 3030 is approved for NIST applications National Institute of Standards and Technology formally called the National Bureau of Standards With the NIST mode acti vated the HI 3030 is certified under the National Type Eval uation Program NTEP for up to 10 000 counts This option is required when products are to be directly sold based on weight readings of the scale For price availability and installation instructions contact your local Hardy Represen tative or the Hardy Instruments Service Center NOTE The NTEP Option requires HI 3030 Firmware version 2 8 00 00 or above CWM The HI 3030 is approved for Measurement Canada Canada Weights and Measures Class III III HD 3000 d This option is required when products are to be directly sold based on weight readings of the scal
39. mV V and Weight and mV V for the units selected i e lbs kg oz g INTEGRATED TECHNICIAN enables you to totally diag nose a weighing system to determine the source of a problem should one occur Checking the Device Data List The Device Data List is a list of all the parameters that were set for the ingredient you are currently using and the instru ment parameters that have been set for this instrument Any parameters that have an asterisk in front of it can be changed from the Test Data Menu Step 1 From the Standby Display press the Test 9 button The Test and Data Menu appears with the cursor in front of Device Data List See Fig 7 1 FIG 7 1 TEST AND DATA MENU SELECTING DEVICE DATA LIST Step 2 Press the Enter button The Device Data List Dis play appears with the cursor in front of Instrument ID See Fig 7 2 TESTDATA gt ID HARDY 3030 Model HI 3030 Ser ial Num 1136 FIG 7 2 TEST DATA DISPLAY INSTRUMENT ID MODEL NUMBER S N Step 3 Here you can view the Instrument ID Model Num ber and Instrument Serial Number of the instru ment This is a read only display To change any of the parameters you will have to go to the Setup Menu Instrument ID Step 4 Press the down arrow button until the next three parameters appears See Fig 7 3 TESTDATA PP 0650 0119 01 1 2 03 9600 gt ProgVer Pr t Baud Rat e FIG 7 3 TEST DATA DISPLA Y PROGRAM VERSION PRINTER BAUD RATE St
40. minimum 14 AWG power line to the 3 pin terminal block connector See Fig 3 14 The power and relay circuit card filters and condi tions AC power However for noisy power lines external conditioning may be required For more information consult the HI 3000 Series Installation and Service Manual or contact Hardy Instruments Technical Support Step 2 Step 3 DC Power Wiring WARNING DO NOT OPERATE WITH INCORRECT LINE VOLTAGE TO DO SO WILL RESULT IN PROPERTY DAMAGE AND OR PERSONAL INJURY MAKE SURE THAT THE POWER SOURCE DOES NOT EXCEED 24 VDC e The DC power should be supplied by a clean primary line directly from the DC power source See Fig 3 15 TEHTE HHBBHB chants FIG 3 15 DC POWER SUPPLY CONNECTION Step 1 Connect your positive and negative DC voltage lines to the Phoenix connector that plugs into the DeviceNet Connector See Fig 3 15 Step 2 Plug the connector into the DeviceNet Connector at the rear panel NOTE Use DC power source when you have the DC option and do not have the DeviceNet Option The DeviceNet option has its own DC power source CHAPTER 3 Installation 17 Load Point Connections N D o
41. number 1 FIG 3 24 OPERATION DIAGNOSTICS FIRMWARE REVISION NUMBER 2 7 00 28 Step 2 Contact your local Hardy Representative or Hardy Instruments Service Center to arrange for the instal lation of the NTEP option Installation of the NTEP HI 3030 Weight Controller 20 Service Manual 21 CHAPTER 4 Configuration CHAPTER 4 CONFIGURATION About Chapter 4 Chapter 4 contains step by step instructions for configuring the Hardy Instruments HI 3030 Weight Controller The pro cedures include complete instructions for configuring the Weight Controller from the Front Panel Remote I O optional ControlNet optional DeviceNet Optional and Web Browser We highly recommend reading the procedures before configuring the Weight Controller Being familiar with the configuration procedures insures that the Controller will provide trouble free service Getting Started Before operating the Hardy HI 3030 Weight Controller check to make sure the following procedures have been per formed e Power and Load Point cables properly installed e Communication cables properly installed e Calibration Performed All the features of the Weight Controller operate the same no matter what the interface First let s get familiar with config uring the HI 3030 from the front panel of the instrument See Fig 4 1 Help About Help As you move through the setup configuration menus you may on occasion need assistance If you need hel
42. problem is in the instrument internal or in a load sensor s external The speci fication range for the Weight Controller is 0 15 mV If you are getting a reading out side this range 15 5 mV 3 1 mV V Maxi mum or any negative values the problem is exterior to the Instrument most likely improper wiring If you are getting a read DISPLAY 2 e fall the load sensor readings are 0 00 mV there is something wrong between the HI 3030 and the HI 215IT Junction Box or with the Junction Box itself The cable is disconnected or something is wrong with the Junction Box such that it is not trans mitting the Millivolt readings to the HI 3030 Weight Controller e If you do not get a reading for one or pos sibly two or more load sensors LS3 for example reads 0 00 mV or the millivolt reading is either larger or smaller than it should be and you know that the Load Sensors are connected to the Junction Box the individual load sensor cable is discon nected from the junction box or the load sensor is malfunctioning e With this information you can quickly determine what the problem is and where it is located either from the Front Panel or Web Browser If the Millivolt readings are not fine enough to determine the problem select the Millivolt Volt readings Step 12 Press the Exit button to return to the Totals Display See Fig 7 26 Step 13 To read the Millivolt Volt reading for finer trouble shooting press the down arrow u
43. rent minutes See Fig 4 85 Step 1 Double click in the Hour hh field Enter the current minutes Step 2 Step 3 Double click in the Day dd field Enter the current day Double click in the Month mm field Enter the cur rent month Step 4 Step 5 Double click in the Year yyyy field Enter the Cur rent year Double click in the Timezone field Check Table 4 2 Civilian Time Zones GMT on page 40 for the time zone you are in Enter the correct Greenwich Mean Time value Don t forget to enter the positive or negative sign For our example we used the default time zone which is 8 or PST Pacific Standard Time Step 6 Click on the Save Parameters button to save the set ting Step 7 The Instrument Configuration is complete Options Configuration Option Cards Configuration Option Card Configuration Procedures can be found in the HI 3000 Series Operation and Installation Manual Configu ration Procedures for the Option Cards are common for all HI 3000 Series Products Rate of Change ROC Option Configuration ROC Configuration from the Front Panel PARAMETER TIMEMEASURE RANGE SEC MIN HRS DEFAULT SEC PARAMETER TIMEBASE RANGE 1 1800 SECONDS DEFAULT 1SECOND Step 1 From the Summary Display press the up or down arrow buttons until the cursor is in front of the channel you want to configure for Rate of Change ROC See Fig 4 86 gt 1 0000 00 Ib net 2 0000 00 kg gross
44. such as a light indicating to the operator that Scale 1 is finished remove the weight The same for Scale 2 You want one Output Relay to ener gize or de energize if either one of two conditions exist Lets map the multiple sources to Output Relay 3 Our Assignment Statement looks like this Destination Source 1 Source 2 Output Relay 3 Scale 1 Scale 2 In this Assignment Statement we use a boolean operator which in boolean Assignment Statements mean This means that if either of the scales is finished weighing Relay 3 will be energized or de energized depending on what you want the relay to do Here s the process Step 1 From the Configuration Mapping Setup 1 page click on the Local Output pull down menu and select Output Relay See Fig 6 15 Step 2 In the Relay text field type number 3 Clear Selections Output Relay E Reyaji 85888 conte BH FIG 6 15 MAPPING SETUP 1 PAGE SELECTING OUTPUT RELAY 3 Step 3 Click on the Select button to select the Destination Output Relay 3 Current Mappings 0 1 12 2 HOO 2 HI2 3 HOO 3 HI2 15 HO a 410 1 HO1 1 HIO 2 52022 LEID RSO1 HFIO HOO 0 HI2 1 HOl 4 HO0 2 E to Sources Page FIG 6 16 OUTPUT RELAY 3 HO0 2 ENTERED IN THE ASSIGNMENT STATEMENT AS A DESTINATION Step 4 Click on the Jump to Sources Page button See Fig 6 16 The Mapping Setup 2 Page appears See Fig 6 17 or Setpoaints
45. text HVO The members in this table are dis played in the configured units Ib kg oz 9 HVOO 3 Zero Tolerance channels 1 4 4 7 Motion Tolerance channels 1 4 HVOS 11 Auto Zero Tolerance channels 1 4 HVO12 15 Scale Capacity channels 1 4 HVO16 19 Calibration reference weight channels 1 4 HVO20 23 calibration span weight channels 1 4 24 27 peak weight channels 1 4 HVO28 31 tare weight channels 1 4 HI 3030 Weight Controller 116 Service Manual Index Index Symbols IC2 Caps Unequal 75 IFunction Error 75 INot Allowed 75 ISecurity Violation 75 clean primary line 16 Numerics O Char Button 23 10 100 base T Ethernet connection 34 10 100 BaseT Ethernet 1 14 AWG power line 16 2 ABC Button 22 32 bit integer 66 32 bit integer analog variable types 66 3rd party I O 3 55 updates per second 28 6 MNO Button 23 8 TUV Button 23 9 terminal block 17 A A Guidelines for Instabilities on Formerly Operating Systems 77 A D Convert Error 75 A D counts 98 A D Failure Error 75 About Basic Mapping 55 About Chapter 2 7 About Diagnostics 95 About Help 21 About Instrument ID 29 About IP Addresses 34 About Motion Tolerance 26 About Operator ID 29 About Setting the Clock 31 About Solid State Relays With Light Loads 110 About the Averages Parameter 28 About the Decimal Point Parameter 25 About the DeviceNet Parameters 45 About the Ethernet Parameters 34 About the
46. the Analog I O Slot screen select the Slot Channel option to configureand press Enter See Fig 4 53 left side Analog I O Slot 0 Config Slot 0 Chan 0 gt Slot 0 Chan 0 gt gt Mode V Slot 0 Chan 1 Input low 0 00 Input high 10 00 FIG 4 53 CHOOSING SLOT CHANNEL AND MODE Step 3 Step 4 Step 5 The cursor will appear in front of Mode Use the right and left arrows to toggle between volts V and milliamps mA then press Enter to select your choice See Fig 4 53 right side Use the up and down arrows to position the cursor in front of the Input or Output high or low value you want to change See Fig 4 54 left and right To change the selected value use the number and decimal point keys to enter a new value then press Enter to save the new value Config Slot 0 Chan 0 Config Slot 0 Chan 0 Mode V Input high 100 0 Input low 5 00 Output low 0 00 Input high 100 0 Output high 10 00 FIG 4 54 SETTING THE HIGH AND LOW VALUES Step 6 Should you have two analog cards installed in the Option Slots 0 and 1 to configure the other Analog card repeat the above process starting from the Options page Mapping the Output Currently mapping for the analog card can only be done from the WEB interface 37 CHAPTER 4 Configuration Step 1 Outputs e g Gross Net Rate of Change must be mapped to the Configuration Adjust Setpoint Analog Output table Instrument Set
47. 00kbps Cal LO or C2 DEF 0 0037 DeviceNet Node 0 63 0A00 Chan 3 Reference Weight 0 00000 1 999999 Address DEF 0 Cal LO or C2 DEF 0 003F RIO Baud Rate 0 57kbps DEF 0 00 Chan 4 Reference Weight 0 000001 999999 1 115kbps Cal LO or C2 DEF 0 2 230kbps 0201 Chan 1 Span Weight 0 000001 999999 0040 RIO Rack Address 0 59 DEF 1000 0000 DEF 2 02F0 Parameter Map 0041 RIO Rack Size 0 1 4 DEF Write Only 1 1 2 2 3 4 02F2 Mapped Float 3 4 4 0601 2 Chan 2 Span Weight 0 000001 999999 0042 RIO Quarter 0 1st DEF DEF 1000 0000 1 2nd 2 3rd 0A01 2 Chan 3 Span Weight 0 000001 999999 3 Ath DEF 1000 0000 0043 RIO Last Quarter 1 YES OE01 Chan 4 Span Weight 0 NO DEF 1000 i 0044 ControlNet Address 1 99 0204 Chan 1 Cal Type Not Cal d DEF DEF 1 Read Only 1 C2 i 0 Traditional Hard 0045 Main Active 1 ON Calibration 0 OFF TABLE 6 2 PARAMETER NUMBER CODE 0046 Mail Server mailserver DEF EXPLANATION VALID RANGES AND DEFAULTS TABLE 6 2 PARAMETER NUMBER CODE EXPLANATION VALID RANGES AND DEFAULTS HI 3030 Weight Controller 70 Service Manual Parameter Parameter Number Code Explanation Valid Range Number Code Explanation Valid Range Hexadecimal Hexadecimal 0604 Chan 2 Cal Type Not DEF 0322 z Setpt 1 Deadband 000001 999999 Read Only 1 C2 0722 Setpt 2 Positive or Negative 0 Traditional Hard 0B22 Setpt 3 values Cal
48. 1 4 Name HI 3030 Weight Controller 114 Service Manual HTO6 HTO15 Custom Text 0 9 HTI Hardy Text Input table HTIO HTI3 Calibrator ID Ch 1 4 HTI4 Model Number HTI5 Program Part Number HTI6 Firmware Revision HII Hardy Integer Input table HIIO IP Address HII1 IP Mask Address HII2 IP Gateway Address HII3 IP DNS Address HII4 Serial Number EO EFO ESO EIO ETO Hardy Control Link Output tables EO Hardy Control Link output addressed as bits EFO Hardy Control Link output addressed as floats ESO Hardy Control Link output addressed as 16 bit inte gers EIO Hardy Control Link output addressed as 32 bit inte gers ETO Hardy Control Link output addressed as text Ol OFI OSI OSO 011 010 OTI OTO Hardy Control Link Input tables from Node 0 OI Hardy Control Link input from Node 0 addressed as bits OFI Hardy Control Link input from Node 0 addressed as floats OSI Hardy Control Link input from Node 0 addressed as 16 bit integers OII Hardy Control Link input from Node 0 addressed as 32 bit integers OTI Hardy Control Link input from Node 0 addressed as text 1FL 181 150 ITI 1TO Hardy Control Link Input tables from Node 1 21 2FI 251 2SO 2IL 210 2TI 2TO Hardy Control Link Input tables from Node 2 9FI 951 9SO 9II 910 9TI 9TO Hardy Control Link Input tables from Node 9 UL UFI USI USO UII UIO UTI UTO Hardy Control Link Input tables fro
49. 2 0 HOO 1 HI2 1 HOO 2 HI2 2 HO0 3 4HI2 3 HFO9 HFIS HFO10 HFI9 HFO11 HFI10 HFO12 HFI11 HO1 0 HIO 0 1 1 0 1 HO1 2 HI0 2 HO1 3 HIO 3 HO0 0 Jump to Sources Page FIG 6 5 OUTPUT RELAY 1 ADDRESS HO0 0 Step 8 Step 9 You have now selected the Destination Click on the Jump to Sources Page button to select the Source you want for this destination See Fig 6 5 The Configuration Mapping Setup 2 page appears See Fig 6 6 57 CHAPTER 6 Mapping Configuration Mapping Setup 2 aco damno _ INSTRUMENT ID Current Destination SOURCES Hardy 3030 Return to Destnabons Page Select one or more from below to complete mapping Local Inputs Control Instrument Setup Setpoints Process Data sts Scratchpad Clear Selections FIG 6 6 CONFIGURATION MAPPING SETUP 2 Step 10 Lets take a moment to look at this page Local Inputs include the 5 input contact closures provided by the HI 3030 Control includes the following which is only a partial list 1 Setpoint Output 2 Scale in Motion 3 ADC Error 4 Discharge Instrument Setup includes parameters for setting up the instrument itself and includes the following which is only a par tial list 1 Zero Tolerance 2 Decimal Point 3 Setup Menu Security 4 Firmware Revision Setpoints include the following which is only a partial list 1 Amount Required 2 Preact 3 Deadband 4 Setpoint Weight Source
50. 2 3 Firmware Version The HI 3030 s with versions of firmware prior to 2 3 have UDP packets that are sent out regularly which have data at fixed locations Some of these words correspond to words contained in the 2 3 version Hardy Control Link Table as shown below 2 3 Word Pre 2 3 Contents 0 setpoints amp motion word 1 amp 2 Net Wt 1 floating point 3 amp 4 Net Wt 2 Floating Point 5 amp 6 Net Wt 3 Floating Point 7 amp 8 Net Wt 4 Floating Point 9 Packet Sequence Number TABLE 6 1 HI 3030 Therefore a version 2 34 HI 3030 can pick up Net Wt chan nel 2 from a pre 2 3 HI 3030 node let s say Node 2 from 2FI1 Net Weight 2 at 2FI3 Net Wt 3 at 2FI5 Net Weight 4 at 2FI7 Mapping to an Output Relay In English we might say Connect the Setpoint Output to Relay Output 1 e Relay Output 1 is the Destination e Setpoint Output is the Source In Assignment Statement form this mapping would look like this e Destination Source or e Output Relay 1 Setpoint Output Step 1 From the Filler Dispenser Home Page click on Configuration The Configuration Page appears See Figs 6 1 and 6 2 Configuration A Se in Instrument Setup Calibration Har ntrol Link M ing Set Sect rn y Email Options FIG 6 1 SELECTING CONFIGURATION ON HOME PAGE FIG 6 2 SELECTING MAPPING SETUP Step 2 Click Mapping Setup to display the Configuration Mapping Setup Page The pull down menus li
51. 29 002A 0028 002C 0059 Operator ID Instrument ID Hardy 3030 WAVERSAVER 3 1 00 Hz Number of Averages 10 Zero Tolerance 10 Units of Measure 0 1b Decimal Point 0 Grad Size 8 500 Motion Tolerance 10 Auto Zero Tolerance 10 Capacity 999999 Infrared Enable 1 ON Use Auto Zero 0 Tare Reminder 1 ON Zero Reminder 1 ON Serial Port Setup 1 Printer Printer Baud Rate 5 19200 Printer Parity 0 NONE Printer Data bits 1 8 DeviceNet Communications 1 ON B FIG 6 41 LIST OF PARAMETER SETTINGS Step 4 To print a hard copy click on the printer icon in your browser or highlight all the parameters and cut and paste to your word processor then print and save the list OTIC Ur HU TO gt n MODNET gt MAPPING gt CZCI MIT gt FIG 6 42 CONFIGURATION MAPPING Step 3 Press the Enter button The Basic I O Mapping Menu appears See Fig 6 43 The List you see is a list of Destinations You need to map the Source to the Destination Tare Scale 2 Press the down arrow button until the cursor is in front of Tare Scale 2 appears See Fig 6 42 Step 5 Press the Enter button to map the Source Step 4 BASICI OMAPPING BreSca 1 gt Br eSca e2 FIG 6 43 BASIC I O MAPPING TARE SCALE 2 Step You see that the Tare Scale 2 is Not Mapped See Fig 6 43 har e Scal e2 gt Map Not Mapped gt
52. 3 0000 00 oz gross 4 0000 00g net FIG 4 86 SELECTING CHANNEL Step 2 Step 3 Press the Setup 3 button The Configuration Menu appears See Fig 4 87 CONFIGURATION MENU Cal ibr ation gt Options 1 OMapping FIG 4 87 SELECTING OPTIONS Step 4 Press the up or down arrow buttons to move the cursor in front of Options Step 5 Press the Enter button The Options Menu appears See Fig 4 88 OPTIONS Contr ol Net I O Profibus l gt Rateof Change FIG 4 88 SELECTING RATE OF CHANGE Step 6 Press the up or down arrow buttons until the cursor is in front of Rate of Change See Fig 4 88 Step 7 Press the Enter button The Rate of Change Chan nel 1 Menu appears with the cursor in front of TimeMeasure See Fig 4 89 RATE OF CHANGE CH1 gt Time Measur e sec Timebase 1s FIG 4 89 RATE OF CHANGE CHI SETTING TIME MEASURE Step 8 Step 9 Step 10 Step 11 Step 12 Step 13 Step 14 Step 15 Step 16 Step 1 To set the TimeMeasure press the left or right arrow buttons to select either seconds minutes or hours In our example we selected seconds See Fig 4 89 Press the Enter button to set the entry Press the down arrow button until the cursor is in front of Timebase To set the Timebase press the left or right arrow buttons to select the Timebase value In our exam ple we selected 1 second See Fig 4 89 Press the Enter button to set the ent
53. 30 Weight Controller 12 Installing the 3030 in a Swivel Wall Mount 12 About the Swivel Wall Mount 12 Installing Printed Circuit Boards 14 Network Option Card Installation 15 Removing Printed Circuit Boards 15 Electrical Installation 16 Cabling and Interconnecting 16 Recommended Installation Procedures 16 AC Power Wiring 16 DC Power Wiring 16 Load Point Connections 17 C2 Load Point Connection 17 Non C2 Load Point Connection 17 LVDT and Half Bridge Load Cells Sensors 17 Junction Box Wiring 17 Installation of Secure Memory Module SMM See Fig 3 18 18 Transferring a Secure Memory 18 NTEP Option Installation 18 Configuration 21 About Chapter 4 21 Getting Started 21 Help 21 About Help 21 Description of the Front Panel 21 i ili Table of Contents Front Panel Display
54. 48 Reference Weight 50 Reference Weight field 50 Remote I O 6 Removing Printed Circuit Boards 15 repairs 75 Replacement or Additional CD s 5 Resolution 7 Return to Factory Defaults button 108 Return to Zero Test 104 Right arrow button 22 Root directory 109 RS 232 4 RS NetWorx 3 RS 232 serial port 3 S Scale Screen 101 Scale Capacity 98 Scale Capacity Parameter 28 Scale Millivolt Volt display 103 SCR SWITCHING LOAD CIRCUIT 110 Screws 75 Secure Memory Module 18 Secure Memory Module SMM 4 Security Violation 50 Selectable Predetermined 6 sensitivity specifications 98 Sensor Input Options 4 Sensor Type 48 Sensor Type choices 48 sensors 45 Sequential Batch Control 2 Serial Number 99 Serial Port 4 Serial Port Parameters 30 34 Serial RS 232 8 Service Manuals 11 Set Clock Parameter 31 Set Date Clock Parameters 43 Set LCD Contrast Parameter 33 Set the Span Value 52 Setup 3 DEF Button 23 short integer 66 Siemens 6 Silicon Controlled Rectifier SCR 110 simple operator interfaces 45 sliding average 28 slotted head screwdriver 12 small fasteners 75 Small Logic Controllers SLC 6 smart devices 5 SMM 4 18 SMM Secure Memory Module 1 solenoid 110 solid state relays 110 Spacers 75 Span Value 52 97 Span Weigh 53 Span Weight field 53 Special Command Mapping 67 Specifications 7 Specifications for a Standard Instrument 7 Specifications for Peripherals Systems Components 9 Stability
55. 55 baud rate 30 Baud rates 4 bi directional communications 6 Binding 47 binding 47 Block transfer commands 6 Boolean equations 67 Boolean Mapping 66 Boolean operations 66 boolean operations 66 Boolean tables 66 Boolean variables 67 Built in Smart Diagnostics Knowledgebase 1 Button Functions 21 C C Guidelines for Instabilities on Formerly Operating Systems 81 C27 C2 Cable 4 C2 Cal Error 75 C2 Cal Type 47 51 C2 Calibration From the Front Panel 47 C2 Calibration From the Web Page 50 C2 Load Points 17 C2 load sensor 98 C2 Sensitivity 98 C2 weighing system 3 C20 Calibration 3 C20 Electronic Calibration 1 C20 Load Point Connection 17 C2 Second Generation Calibration 3 Cable color Code 17 Cable color Code for Non C2 Load Points 17 Cabling and Interconnecting 16 CAL Failed 75 Calibration completed OK 51 CALIBRATION Menu 47 51 Calibration page 53 calibration procedures 47 Calibration Sub menu 50 53 Calibration Techniques 7 Calibrator 97 Capacity 99 captive screws 12 certified test weight 52 53 Channels 17 Checking the Device Data List 95 Choose Display 102 Clear Button 22 closed containers 75 Code Explanations 68 Command Interface 68 Common Mode Rejection 8 Common Mode Voltage Range 8 Communication cables 21 compression gasket 12 Configuration Menu 51 Configuration page 52 Confirmation Page 108 Connectivity 3 connector 75 controlled static environment 75 Control Link Port
56. 57 SCR SWITCHING LOAD CIRCUIT Assume a load like a relay with a coil of 15 000 ohms and of 596 of nominal drop out When the solid state relay is off there will still be 1 3 of the line voltages across the relay so it will not drop out For the relay to have 5 of the line across it it and a parallel shunt resistor must be 20 times less resistance than the 30K snubbing network or 1 5K ohms Use less than a 1 67K ohm parallel resistor and now total load is below 1 5K ohm or 80mA General Policies and Information With over 70 years of industrial weighing experience and products in the field Hardy Instruments continues to design manufacture install and support Hardy products worldwide The following paragraphs describe Hardy s customer support services and equipment warranty NOTE Before returning any product to Hardy Instru ments call the Technical Service Department listed below for a Return Authorization Number Have your company name address telephone equipment model number S N and a brief description of the problem ready to give to him In addition please have Appendix A completed and ready to FAX to us before calling FOR FURTHER INFORMATION CONTACT Technical Service Manager Hardy Instruments Inc 3860 Calle Fortunada San Diego CA 92123 1825 Telephone 858 278 2900 FAX 858 278 6700 Web Site http www hardyinst com E Mail support hardyinst com 111 CHAPTER 7 Troubleshooting Ordering Replacemen
57. 72 CONFIGURATION INSTRUMENT SETUP WEIGHT CONTROLLER PAGE SELECTING GRAD SIZE Step 16 Click on the Grad Size you want for the device con nected to this channel HI 3030 Weight Controller 40 Service Manual Step 17 To set the Decimal point click on the Decimal Point pull down menu See Fig 4 73 Decimal Point 2M Number of Averages ra Motion Tolerance Tare Weight Hardy Link Control Link Port 1024 FIG 4 73 CONFIGURATION INSTRUMENT SETUP WEIGHT CONTROLLER PAGE SELECTING DECIMAL POINT Step 18 To set the Number of Averages double click in the text field next to Number of Averages Step 19 Type in the number of averages for the device con nected to this channel Step 20 To set the Motion Tolerance double click in the text field next to Motion Tolerance Step 21 Type in the Motion tolerance for the scale that is connected to this channel Step 22 To set the Tare Weight double click in the text field next to Tare Weight See Fig 74 Tare Weight 0 00 Hardy Link 1 v FIG 4 74 SETTING THE TARE WEIGHT Step 23 Type in the Tare weight for the scale that is con nected to this channel Step 24 To set the Hardy Link packet output click on the Hardy Link pull down list See Fig 4 75 Hardy Link l sec v Control Link Port Reply Only 55 sec Certification 11 1 sec Save Parameters FIG 4 75 HARDY LINK PARAMETER SELECTING 1 SEC OUTPUT 41 CHAPTER 4
58. 8 56 W x 6 03 D 155 57mmH x 217 42mmW x 1 53 16mmD Front Panel Dimensions 7 686 H x 9 40 W x 0 625 D 195 22mm H x 247 39mm W x 15 87mmD Panel Cutout Dimensions e 6 75 H x 894 W 1775mm x 227mm W Case Material e GE Cycolac Type KJW Flame Retardant ABS Acrylanitrile Butadiene Styrene Weight e 4 6 pounds 2 1 Kilograms Rating e Front Panel NEMA 4 Seal Wall Mount HI 3030 MB Base Dimensions 9 3 Lx 4 0 W 23622mmL x 101 60mm W Overall Height with HI 3030 installed as measured from the base to the top of the front plate e 11 77 High 298 96mm H 9 CHAPTER 2 Specifications Swivel Material e 304 Stainless Steel Specifications for I O Option Boards Profibus Option Board Power Supply e 5V max 350mA Operating Temperature e 0 70 C 32 158 F Profibus Services e DP Services ID Number and GSD Support e 1003H with Standard GSD File May change if required Input Size e 0 122 Words Output Size e 0 122 Words Combined Input and Output Size e Not exceed 208 Words ControlNet Option Board Power Supply e 45V max 350mA Operating Temperature e 0 70 C 32 158 F ControINet Baud Rate e SMbit second Max I O Data Capacity e Input 250 bytes e Output 250 bytes ControlNet Supported Features e Redundant Media e Cyclic Messaging EtherNet IP Option Card Power Supply e 5V max 450mA Operating Temperature e 0 70 C 32
59. ARD INSTALLED WITH REAR PLATE Step 5 Installation of all the PC Boards used in any HI 3000 Series Instrument requires the same proce dures Network Option Card Installation All Network Option Card installation instructions can be found in the HI 3000 Manual which is located on the Resource CD you received with your HI 3000 Series instru ment If you do not currently have the Resource CD or an HI 3000 manual go to the Hardy Instruments Web Site and download a free copy Removing Printed Circuit Boards Step 1 Unplug all the cables that are connected to the instrument Use a Phillips head screw driver and remove the two 2 pan head screws that fasten the rear plate to the instrument You do not need to remove any of the screws that fasten the rear panel to the PC Board Use your fingers to grasp the two 2 knurled knobs that are mounted on the rear panels Gently pull the knobs away from the instrument until the PC Board is clear of the instrument slots Store the circuit board in a secure and dry location free of any ESD Step 2 Step 3 Step 4 Step 5 Electrical Installation Cabling and Interconnecting Recommended Installation Procedures e Carefully plan the cable runs and wiring con nections before routing cutting and trim ming cables and wires CAUTION INSTRUMENT POWER AND RELAY WIRES SHOULD BE ROUTED AWAY FROM ALL OTHER SIGNAL CABLES TO AVOID ELECTRICAL INTERFERENCE e All cabling should be n
60. CHANNEL Step 2 Press the Setup 3 button The Configuration Menu appears See Fig 4 11 CONFIGURATION MENU ADJUSTSETPOINTS gt SETUP CALIBRATION FIG 4 11 CONFIGURATION MENU SELECTING SETUP Step 3 Press the Enter button The Setup Menu Appears See Fig 4 12 SETUP MENU gt Channd Nane gt Tis Channd is CN Unit of Measur e Ib FIG 4 12 SETUP MENU SELECTING CHANNEL NAME Step 4 Press the Enter button The Channel Name menu appears Use the alphanumeric buttons to enter a descriptive name for the channel you selected See Fig 4 13 PARAMETER CHANNEL NAME RANGE NONE DEFAULT CHANNEL 1 25 CHAPTER 4 Configuration CHANNEL NAIVE gt Wigh Scal FIG 4 13 CHANNEL NAME ENTERING CHANNEL NAME Step 5 Press the Enter button to save the setting Step 6 Press Enter to return to the Setup Menu Step 7 Press the down arrow until the cursor is in front of This Channel is See Fig 4 14 PARAMETER THIS CHANNEL IS RANGE ON OFF DEFAULT ON SETUP MNU Channel Nane gt Tis Channd is Unit of Masur e FIG 4 14 SETUP MENU TURNING ON A CHANNEL Step 8 Press the right or left arrow to toggle between ON and OFF Step 9 Press the Enter button to save the setting Step 10 Press the down arrow until the cursor is in front of Unit of Measure Unit of Measure Parameters About Unit of Measure The Unit of Measure Parameter sets the scale to either Eng lish or Metric unit
61. Configuration Step 25 Click on the output you want In our example we selected 1 sec See Fig 4 76 VEGS v Hardy Link FIG 4 76 HARDY LINK SA VING PACKET OUTPUT PARAMETER CONTROL LINK PORT RANGE 1024 1055 DEFAULT 1024 This parameter sets the Control Link Port that packets are sent and by the HI 3030 The instruments listens and trans mits from this port It is important to remember that after set ting the Control Link Port parameter you will have to cycle power to make the change from one port setting to another Step 26 To set the Control Link Port double click in the Control Link Port text field See Fig 77 Control Link Port 1024 Certification None v Save Parameters FIG 4 77 CONTROL LINK PORT SETTING PORT 1024 Step 27 Type in the port you want for the scale that is con nected to this channel NOTE After configuring the Control Link Port you have to cycle power to make the change PARAMETER CERTIFICATION RANGE NONE 10000 D US NTEP AND 3000 D CANADA DEFAULT NONE The Certification pull down selection list allows you to select the Certification to apply If you select US NTEP or Canada you can no longer tare a negative gross weight Also selecting either of these parameters sets the instrument to meet the certification standard but it does not generate certi fication To get an NTEP or Canada certification you will need to request for the approproiate agency to come and cer ti
62. DATA WILL BE LUST ARE YoU SURES IF 50 PRESS ENTER FIG 7 36 FACTORY DEFAULTS DISPLAY HI 3030 Weight Controller 104 Service Manual Press the Exit button if you do not want to set the Factory Defaults The Diagnostics display reap pears Press the Enter button if you want to set the Factory Defaults If the password is not set for HI security a Security Violation appears You will have to change your security level for your password to HI or find some one who has a HI security clearance to set the Fac tory Defaults See HI 3000 manual Security Section for more instructions A display appears telling you to Please Wait See Fig 7 37 The Summary Display appears listing all the Chan nels See Fig 7 38 Step 3 Step 4 Step 5 Step 6 Step 7 PLEASEVAIT FIG 7 37 PLEASE WAIT DISPLAY gt 1 5000 00 LB NET 0000 00 KG 52555 3 0000 00 07 58555 0000 00 5 FIG 7 38 SUMMARY DISPLAY Step 8 You will have to go back into the Diagnostics sec tion again to continue Return to Zero Test The Return to Zero Test is used to determine whether the instrument can still zero a scale based on preset parameters If you pass the Return to Zero Test you are within the sum of the preset Motion and Zero Tolerance settings If you fail you are outside the sum of the preset Motion and Zero Toler ance settings If you Fail the test there may be too much build up on the scale and you need to clean t
63. DeviceNet Text Out 4 DeviceNet Int Out e E Mail includes E Mail Outputs such as 1 Send E Mail 2 Custom Text e Calibration includes calibration parame ters l DoC2 2 Span Weight 3 Zero Weight 4 Zero Counts NOTE Step 4 Step 5 Step 6 HI 3030 Weight Controller 56 Service Manual e Scratchpad which are empty registers you can do whatever you want with The lists above do not include all the parameters For a list of all the parameters and their addresses please see Appendix A Back to our example We want to select Output Relay 1 as our destination Click on the Local Out puts pull down menu See Fig 6 4 Click on Output Relay After you click on Output Relay it is selected and a Number and a Select but ton appear to the right of the Local Outputs pull down menu See Fig 6 4 To select Output Relays from 1 4 double click in the text box and type in the Output Relay number you want In our example we selected Output Relay 1 See Fig 6 4 DESTINATIONS Clear Selections Select One from Below Relays 1 Select FIG 6 4 LOCAL OUTPUT SELECTING OUTPUT Step 7 RELAY 1 Click on the Select button to the right of the Relay 1 text box An address appears in the Current Mappings text box below You will have to scroll down to see it In our example we selected Output Relay 1 which has an address of HOO 0 An equal sign also appears Current Mappings HO0 0 HI
64. Fig 5 17 CONFIGURATION TENG AUST INGREDIENT gt SETUP gt gt CALIBRATION gt FIG 5 17 CONFIGURATION MENU CALIBRATION Step 2 Press the down arrow until the cursor is in front of CALIBRATION See Fig 5 17 Step 3 Press the Enter button The CALIBRATION Menu appears with the C2 Cal Type See Fig 5 18 NOTE Ifthe CALIBRATION MENU appears with Cal Type TRAD go to Step 5 CALIBRATION CHAN 1 Cal Type Q gt gt Sensor Type 0 3nV V FIG 5 18 CALIBRATION MENU Step 4 Press the Right or Left arrow buttons to select Traditional Calibration See Fig 5 19 CALIBRATION Cal Type CHAN 1 TRAD gt 0 3nV V gt Sensor pe FIG 5 19 CALIBRATION TRADITIONAL Step 5 Press the Enter Button The Traditional Cal Menu appears with the cursor in front of Zero Value See Fig 5 20 TRADITIONAL CAL gt ZEROVALUE 0 00 ZEROCT 12568 LRL ZERO FIG 5 20 TRADITIONAL CALIBRATION ZERO VALUE Step 6 Traditional Calibration requires a zero point and the physical placement of test weights on the scale To Set the Zero Value e Remove all weight live load from the scale The Zero Value should be 0 00 CAUTION THE SCALE MUST BE EMPTY e Wait 12 seconds or more NOTE Zero Ct is read only and is used to Troubleshoot the instrument The Zero Ct is always smaller than the Span Ct Step 7 Press the Down arrow button until the cursor is in front of the Do Trad Cal
65. Graduation Size Parameter 26 About The Gravitation Correction Factor 48 About the Scale Capacity Parameter 28 About the Serial Port Setup Parameters 30 About the Set LCD Contrast Parameter 33 About the Swivel Wall Mount 12 About the Tare Limit Parameter 31 About the Tare Reminder Parameter 28 About the WAVERSAVER Parameter 29 About Timezones 32 About Traditional Calibration 51 About Unit of Measure 25 AC power 16 ACCESSORIES 5 Add 66 ADJUST INGREDIENT 71 Allen Bradley Remote I O 1 3 Alpha Numeric value 22 Alphanumeric character LCD 21 alphanumeric entry 22 amount of deviation 26 Amount 4 GHI 23 Analog 1 analog equation 67 Analog Mapping 66 Analog Output 5 Analog Output 4AN 5 Analog Output Option 5 Analog tables 66 analog variables 67 AND 66 application specific process weighing instruments 1 Approvals 8 arrays of numeric entities 63 artificial zeroing 31 ASCII string 67 asterisk 73 auto print 30 Auto Zero Tolerance 98 auxiliary devices 106 average reading 103 Averages 7 99 Averages Parameter 28 B B Guidelines for Instabilities on Formerly Operating Systems Cont d 78 B1 Guidelines for Instabilities on Former Operating Systems Cont d 79 B2 Guidelines for Instabilities on Formerly Operating Systems Mechanical Stability and Configuration Settings 80 Back 53 backspace function 22 Base Dimensions 8 Basic I O Mapping Menu 71 72 basic load cell theory 111 Basic Mapping Using Hardy Link
66. HSAVEH FIG 4 27 SETUP MENU SCALE CAPACITY Step 2 Press the Clear button to clear the current entry Step 3 Use the alphanumeric key pad to enter the new Scale Capacity value Step 4 Press the Enter button to set the entry The WAVERSAVER Parameter About the WAVERSAVER Parameter Typically mechanical noise from other machinery in a plant environment is present in forces larger than the weight forces trying to be detected The Weight Controller is fitted with WAVERSAVER technology which eliminates the effects of vibratory forces present in all industrial weight control and measurement applications By eliminating the factor of vibratory forces the Weight Controller is capable of identifying the actual weight data WANERSAVER enables the Weight Controller to distinguish between actual weight data and mechanical noise both of which are typically trans ferred to the Weight Controller by the load cell signal WANERSAVER can be configured to ignore noise with fre quencies as low as 0 25 Hz One of four higher additional cut off frequencies may be selected to provide a faster instru ment response time The function is user selectable and can be turned off PARAMETER WAVERSAVER RANGE 25 HZ 50 HZ 1 0 HZ 3 50 HZ 7 50 HZ OFF DEFAULT 1 00 HZ Press the Down arrow button until the cursor is in front of WAVERSAVER See Fig 4 28 Step 1 SETUP MENJ CHAN1 Scal eCap 15 00 gt
67. ION RANGE 0 5 V 0 10 V 4 20 MILLIMAPS 0 20 MILLIAMPS DEFAULT 0 10 V LO 0 HI 100 Configuring the Analog Option Card from the Web Page Step 1 From Weight Controller Home Page click on Con figuration See Fig 4 47 The Configuration page appears See Fig 4 48 Configuration Adjust Setpoint Instrument Setup Calibration Hardy Control Link Mapping Setup Security Email Options FIG 4 47 WEIGHT CONTROLLER HOME PAGE SELECTING CONFIGURATION FIG 4 48 CONFIGURATION PAGE SELECTING OPTIONS Step 2 Click on Options The Options page appears See Fig 4 49 Configuration Options View ControlNet Configuration Analog Channel Configuration Slot1 Smart diagnostic card configuration DeviceNet Configuration Enable Rate of Change Enable Modbus FIG 4 49 CONFIGURATION OPTIONS SELECTING ANALOG CHANNEL CONFIGURATION Step3 Click Analog Channel Configuration to display the Analog Channel Configuration page See Fig 4 50 Analog Channel Configuration Slot 1 HELP Chan 0 Mode V x Chan 0 Output High 20 000 Chan 0 Input High 50 00 Chan 0 Output Low 0 000 Chan 0 Input Low 1 00 Chan 1 Mode S Chan 1 Output Low 3 800 Chan 1 Output High 20 000 Chan 1 Input Low 3000 Chan 1 Input High 1000 00 J Save Settings FIG 4 50 ANALOG CHANNEL CONFIGURATION Step 4 NOTE Step 5 Step 6 Step 7 PAGE Click on the Chan
68. Included in Chapter 7 is a comprehensive flow chart to pro vide a road map for troubleshooting an entire Weight Con troller system including load cells and cabling Disassembly and Reassembly Notes and Cau tions e Always disconnect the power cord before disassembling WARNING FAILURE TO DISCONNECT THE POWER CORD BEFORE DISASSEMBLING MAY CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE e Make sure that any disassembly is done in a clean well ventilated properly con trolled static environment e Always make sure that the assemblies and sub assemblies are well supported and insulated when doing any repairs on the Weight Controller e Place small fasteners connectors and elec trical parts in closed containers so as not to lose parts during reassembly e Read all the disassembly instructions before any disassembly begins Be sure that you are familiar with the procedures If any of the instructions for disassembly are unclear contact Hardy Instruments Technical Support Department for addi tional information and assistance Do not disconnect any electrical plug con nector or terminal unless an identification tag is present or one is attached Always note where the connector or plug was attached to the electrical component or wiring harness e Always install complete hardware groups Screws Washers Lock Washers Spacers Etc back to the original point of removal e Always replace broken or damaged mod ules or ha
69. NT SETUP WEIGHT CONTROLLER PAGE SETTING PARAMETERS Step 9 To create or change an Operator ID double click in the text field next to Operator Step 10 Type in the User ID Remember you only have three characters so be brief We used JD John Doe Step 11 To select the Unit of measure click on the Unit of Measure pull down menu See Fig 4 71 Operator ID Units of Measure ib Ib Scale Capacity 9 0 kg Grad Size 02 Decimal Point Number of Averages fio Motion Tolerance 10 0000 FIG 4 71 CONFIGURATION INSTRUMENT SETUP WEIGHT CONTROLLER PAGE SELECTING UNIT OF MEASURE Step 12 Click on the Unit of measure you want for this channel Step 13 To Set the Scale Capacity double click in the text field next to Scale Capacity Step 14 Type in the Scale Capacity of the device attached to this channel NOTE Make sure you set the scale capacity correctly Setting it too low might lead to the material on the scale exceeding this Channel s Scale Capac ity value When the Scale Capacity value is exceeded there will be no weight visible on the display namely a series of Setting it too high might create problems in your weigh process Step 15 To set the Grad Graduation Size click on the Grad Size pull down menu See Fig 4 72 Grad Size 1 v Decimal Point Number of Averages 5 10 Motion Tolerance 20 50 Tare Weight 100 Hardy Link 200 v 500 Control Link Port 1000 FIG 4
70. OV SET Dc Set Year cool FIG 4 41 CLOCK SETUP MENU SET MONTH Step 9 Press the right or left arrow buttons to change the Month setting Step 10 Press the Enter button to set the entry Step 11 Press the Down arrow button until the cursor is in front of Set Day Step 12 Press the right or left arrow buttons to change the Day setting Step 13 Press the Enter button to set the entry Step 14 Press the Down arrow button until the cursor is in front of Set Year Step 15 Press the right or left arrow buttons to change the Year setting Step 16 Press the Down arrow button until the cursor is in front of Timezone See Fig 4 42 SETUP MENU Set Day 02 Set Year 2003 gt Tnezone 8 FIG 4 42 CLOCK SETUP MENU SET GMT About Timezones Greenwich Mean Time There are 25 integer World Time Zones from 12 through 0 GMT to 12 Each one is 15 of longitude as measured East and West from the Prime Meridian of the World which is at Greenwich England Some countries have adopted non standard time zones usually a 30 minute offset 33 CHAPTER 4 Configuration Each Time Zone is measured relative to Greenwich Eng EMT meom m land Civilian designations are typically three letter abbrevi ere cad ad ations e g EST for most time zones Below is a list of the 410 GST Guam Standard abbreviated time zone
71. RT RANGE PRINTER SCOREBOARD DEFAULT PRINTER PARAMETER BAUD RATE RANGE 300 1200 2400 4800 9600 19200 DEFAULT 9600 PARAMETER PARITY RANGE NONE ODD EVEN DEFAULT NONE PARAMETER DATA BITS RANGE 7 OR 8 DEFAULT 8 PARAMETER AUTO PRINT RANGE ON OFF DEFAULT OFF Press the down arrow until the cursor is in front of Serial Port See Fig 4 32 Step 1 SETUP MENU CHAN 1 Instr unent ID gt Serial Port IRPor t FIG 4 32 SETUP MENU SERIAL PORT Press the Enter button The Serial Port Menu appears with the cursor in front of Serial Score board or Serial Printer See Figs 4 33 and 34 Step 2 SETUP MENU 1 RPort On gt Serial Scor eboard gt Set Cl ock gt 31 CHAPTER 4 Configuration FIG 4 33 SERIAL PORT MENU SCOREBOARD SETUP SETUP MENU I RPort gt Serial Printer Set Cl ock FIG 4 34 SERIAL PORT MENU PRINTER SETUP Step 3 Press the right or left arrow to toggle between Printer and Scoreboard Step 4 Press the Enter button The Port Setup Menu appears See Fig 4 35 PORT SETUP MENU BaudRate Parity Data FIG 4 35 PORT SETUP MENU BAUD RATE Step 5 Press the right or left arrow buttons to select the Baud Rate The Selections are e 300 e 1200 2400 4800 e 9600 19200 Step 6 Press the Enter button to set the entry Step 7 Press the down arrow button until the cursor is in front of Parity See Fig 4 36 PORT
72. See Fig 5 21 FIG 5 21 DO TRADITIONAL CALIBRATION ZERO Step 8 Step 9 HI 3030 Weight Controller Service Manual 52 Press the Enter button to do the Zero Calibration If Function OK appears the Zero Calibration is complete If an ERR number appears go to Chap ter 7 Troubleshooting for more information Press the Down arrow button until the cursor is in front of Span Value See Fig 5 22 To Set the Span Value V TRADITIONAL CAL Do TRAD CAL ZERG SPRNURLUE 10 00 5PRNLT 9850553 FIG 5 22 TRADITIONAL CALIBRATION SPAN NOTE Step 10 VALUE e Place a certified test weight on the scale e Use the alphanumeric key pad to enter the value of the test weight If a 10 Ib weight is used enter 10 Ideally the test weight used for the span should be the highest weight that will be measured in the application Wait 12 seconds or more Press the Down arrow button until the cursor is in front of the Do Trad Cal See Fig 5 23 V TRADITIONAL CAL SPANVALUE 10 00 SPRNLT 952553 CAL SPAN FIG 5 23 TRADITIONAL CALIBRATION SPAN Step 11 Step 12 Press the Enter button to do the Span Calibration If Function OK appears the Span Calibration is complete If an ERR number appears go to Chap ter 7 Troubleshooting for more information End of Calibration Traditional Calibration From the Web Page Step 1 On the Weight Controller Home Page Click on Confi
73. Service Manual Description ass enas ae 224244 Sede a ee Se loko Typical Applications Hardy Web Tech Connectivity Mapped I O VER SA Bees a Mec a C28 Calibration eee INTEGRATED TECHNICIAN IT Secure Memory Module SMM Serial Port 2332 ete ae a ee ak he ek ety Bod NIST NTEP Option NTEP CWM Mounting Options Power Supply Options Sensor Input Options Rate of Change Option Peripherals System Components CO Cable ne ee es nt e ADVANTAGE Load Points Platform and Floor Scale Bases HI 215JB Series Junction Boxes HI 215IT Series Junction Boxes ACCESSORIES 27205 sre 2 the ter eer Sere Sere Sere Se meas eee HI 3000 RC NEMA 4 4X Rear Cap Hl 30002MB Stolen ese Se See Se See ee Eier HI 3000 GEB v 2 3 ter neues fete de tee he HI3000 TM Sere Sere Send ere Sire he
74. Setpoint Wt Source Setpoint 1 or Process Data z FIG 6 17 ALARMS SELECTING OVERFILL ALARM Step 5 Click on the Setpoints pull down menu Select Set points Wt Source See Fig 6 17 Double Click in the Setpoint field and enter the number of the Setpoint Weight Source you want The range is from 1 12 In our example we selected 1 for Scale 1 Click on the Select button to the right of the Alarms pull down menu See Fig 6 17 The Setpoint 1 address appears in the Assignment Statement to the right of the equals sign which means it is a Source See Fig 6 18 Step 6 Step 7 Current Mappings HO1 0 HI0 3 HO0 2 HFO8 Map Unmap Operators Equals The equates a single Destination with one or more Sources The Provides the Boolean AND or the Analog TIMES Operator between Sources a el The Provides the Boolean OR or the Analog PLUS Operator between Sources Not The Provides the Boolean NOT or the Analog MINUS Operator between Sources Comma The Mapping Symbols Click here to view a list of mapping symbols is used to concatenate mapping equations FIG 6 18 SETPOINT 1 HFO 9 ENTERED IN THE MAPPING ASSIGNMENT STATEMENT Step 8 To add another Source to the Assignment Statement and make it a Boolean Statement click on the Or button below the Assignment Statement A plus sign appears to the right of the Setpoint 1 Address See Fig 6 18 Click
75. Test 103 Standard Interfaces 7 Standard SPST Form A Setpoint Relays 7 Standby Display 95 Start Button 21 Starting Up for the First Time 23 Stop Button 21 Storage Temperature Range 8 sum 4 Summary Display 100 Support Section 1 Swivel bracket 13 Swivel Material 9 Swivel Mount 12 Swivel Mount HI 3010 MB 8 Swivel Mount brackets 13 swivel mounted 1 syntax 67 system diagnostics utility 100 System Integrity Check and Fault Determination From the Front Panel 95 System Integrity Check and Fault Determination From the PDA 106 System Support 111 T Tare Limit Parameter 31 Tare Reminder Parameter 28 Tare Weight 40 Technical Support Department 1 Temperature Coefficient 8 Tension or Compression type load cells 109 terminal blocks 17 Test and Data Menu 95 100 Test button 107 Test Channel 1 button 107 Test Data Display 100 Test Data List 18 test weight 52 Test 9 button 4 100 Test 9 WXYZ Button 23 Texas Instruments 6 The Secure Memory Module 4 The WAVERSAVER Parameter 29 tied 16 Timezone field 43 Too Hi Error 75 Too Lo Error 75 Trad Cal Error 75 Traditional 7 Traditional Cal Menu 52 Traditional Calibration 52 traditional calibration 4 47 Traditional Calibration From the Front Panel 51 Traditional Calibration From the Web Page 52 troubleshooting 75 troubleshooting techniques 111 Troubleshooting The Network Connections and Config HI 3030 Weight Controller Service Manual ur
76. To set the Time Measure click on the Time Measure pull down menu See Fig 94 Click on the time measure you want Time Measure sec Timebase sec Set Parameter hr 4 94 RATE OF CHANGE SELECTING TIME MEASURE To set the Timebase double click in the Timebase text field Type in the number you want the time it takes to run a Rate of Change evaluation See Fig 4 95 45 CHAPTER 4 Configuration Time Measure sec Timebase 6 sec FIG 4 95 RATE OF CHANGE ENTERING THE TIMEBASE VALUE Step 9 Click on the Set Parameter button to set the entry See Fig 4 95 Step 10 Click on the back arrow to return to the HI 3030 Home Page DeviceNet Parameters About the DeviceNet Parameters DeviceNet is a low level network designed to connect the Weight Controller to higher level controllers such as PCs PLCs or embedded controllers The DeviceNet Network is an open global industry standard communication network designed to provide an interface through a single cable from a programmable controller or PC directly to all HI 3000 Series products as well as smart devices such as sensors push buttons motor starters simple operator interfaces drives and other weight modules With DeviceNet the user can monitor or control multiple applications from one dis play and allows 3rd party I O to be easily added to any sys tem You no longer have to hard wire each device to an I O module or I O block The network also provides access
77. Tolerance ch 1 4 HFO37 40 Capacity ch 1 4 HFO41 44 Cal Low Wt ch 1 4 HFO45 48 Span Wt ch 1 4 HFO49 60 Setpoint 1 12 Target Wt HFO61 72 Setpoint 1 12 Preact Wt HFO73 84 Setpoint 1 12 Deadband Wt HFO85 HFO88 Analog Output Card Slot 0 HFO89 HFO92 Analog Output Card Slot 1 HSO Hardy Short Output table A table of 16 bit integers HSOO Setpoint and Motion Word HSO1 4 Unit of Measure Ch 1 4 HSO5 8 Decimal Point Ch 1 4 HSO9 12 Grad Size Ch 1 4 HSO13 16 WaverSaver Ch 1 4 HSO17 20 Averages Ch 1 4 HSO21 24 Use Auto Zero Ch 1 4 HSO25 28 Zero Reminder Ch 1 4 HSO29 32 Tare Reminder Ch 1 4 HSO33 36 Channel 1 4 On HSO37 AutoPrint On HSO38 IR Enabled HSO39 Printer Baud HSOA0O Printer Parity HSOAI Printer Data Bits HSO42 DeviceNet Baud HSO43 DeviceNet Node HSO44 RIO Baud HSOA5 RIO Address HSOA6 RIO Rack Size HSO47 RIO Quarter HSO48 RIO Last Quarter HSO49 ControlNet Address HSO50 Profibus Node Number HSOS51 Profibus Out Size HSO52 Profibus In Size HSO53 Setup Menu Security 5054 Calibration Menu Security HSO55 Options Menu Security HSO56 Mapping Menu Security HSO57 Medium Level Password HSO58 High Level Password HSO59 62 Calibration Type Ch 1 4 HSO67 70 Calibration Month Ch 1 4 HSO71 74 Calibration Day Ch 1 4 HSO75 78 Calibration Hour Ch 1 4 HSO79 82 Calibration Minute Ch 1 4 HSO83 86 Calibration Second Ch 1 4 HTO Hardy Text Output table HTOO Operator ID HTOI Instrument ID HTO2 HTOS Channel
78. US states contract field service is available for plant down or emergency assistance 365 days a year 24 hours a day You can contact the Technical Support Help Desk by phone during our operating hours and you can sign up for the Hardy Newsletter to get the latest information on all Hardy products and services Use the Provide Feedback link on our Website to let us know how we re doing what you like or dislike about the product and our support services or anything else We encourage your input about the performance and operation of our products Your comments help us shape the future direction of our products We appreciate your business Should you not understand any information in this manual or experience any problems with this product contact our Technical Support Department at Phone 858 278 2900 FAX 858 278 6700 E Mail e hardysupport hardyinst com hardyinfo hardyinst com Description Hardy Instruments weight controllers are part of a line of application specific process weighing and condition moni toring instruments The HI 3030 Weight Controller instru ment is available as either a standalone controller with a key pad and 4 line 20 character display or an HI 3030R blind remote controller swivel mounted with no display The HI 3030 Weight Controller has flexibility to monitor and control up to four scales simultaneously In addition to these control functions the HI 3030 can function as a front end to
79. a PLC PC or DCS system for applications such as leveling batching filling dispensing check weighing or as a stand alone weigh controller or weight monitor The HI 3030 Weight Controller offers the following Hardy Instruments features e WAVERSAVER Eliminates the effects of vibration on the scale e C29 Electronic Calibration Allows for calibration without test weights INTEGRATED TECHNICIAN IT provides built in diagnostics to help you troubleshoot and diagnose your weighing system from the front panel or Web interface With the IT Junction Box option IT enables you to read individual load sensor voltages and weights make comparisons and isolate individual sys tem components for quick and easy troubleshooting SMM Secure Memory Module Provides memory for manual transfer of configuration data to other HI 3030 instrument s Hardy s 3000 Series instruments come standard with a selectable 10 100 BaseT Ethernet port and an embedded web server to link performance diagnostics and setup using your local Intranet Extranet VPN or the Internet An optional Devicenet interface lets you add third party I O to the system and view and control multiple applications from one display The controllers act as servers over Devi cenet communications and interfaces for Allen Bradley Remote I O Profibus ControlNet or an analog card to pro vide communications to PLC and DCS systems Mapped I O saves you wiring costs
80. ace in mapping Use an equation of the form CMDO in table out table In table is an input table defining where the command is written Out table defines where the reply data is written Example CMDO0 DSIO DOO0 This equation says the command will be written to the Devi ceNet input table at word offset 0 and the reply data is writ ten to the DeviceNet output table at word offset zero It is legal to omit the Out table Example CMD0 DSI3 This equation says that the command will be written to the DeviceNet input table at word offset 3 but no reply data will be written Command CMD Interface can be used different tables or multiple locations in one table Example CMD0 DSI0 DSO0 RSI0 RSO0 RSI8 RSO8 Which says a command can show up in DeviceNet input table word 0 Return in DeviceNet Out Table Word 0 or RIO input table word 0 Return in RIO out table word 0 or RIO input table word 8 return RIO out table word 8 Input and output do not need to start at the same word Example CMO0 DSI0 DSO4 Command in DeviceNet input word 0 return Devi ceNet out word 4 Command Interface Parameter Numbers Code Explanations Valid Ranges and Default Settings CAUTION THESE VALUES AND EXPLANATIONS CAN CHANGE ALWAYS CHECK ON THE HARDY WEB SITE FOR THE NEWEST COMMAND INTERFACE LIST BEFORE USING THE COMMAND INTERFACE NOTE Data is handled based on the method used writ ing data to the unit If data is written usin
81. age Make sure openings are sealed to keep water and environmental contaminates from damaging Instrument Cabinet or Enclosure Summing Card Load Cells Conduit Runs Covers are properly installed J Electrical Inspection Verify the proper voltage level has been supplied Apply power to the controller only if supply voltage is correct Does the scale reflect a weight change Cabling To verify proper load cell operations go to K HI 3030 Weight Controller 88 Service Manual DO NOT POWER UP THE CONTROLLER UNTIL INPUT VOLTAGES CAN BE VERIFIED Check the specification label attached to the weight controller chassis 110 VAC 220 VAC or 24 VDC Use a meter to verify neutral ground and Hot are proper Computer grade power Use active filters for motor noises and spikes Use isolation transformers to combat surges and sags Isolated from SCR and motor control circuits Use a common earth ground a Keep ground cable runs as short as possible b Excessive ground cable runs can act as an antenna for AC noise C Install grounding straps around load cells to direct static away from the load cell and directly to ground d Install ground straps on the input and discharge piping and the vessel to a common earth ground Verify the front display illuminates Completes the Initialization process Displays a weight reading This weight value will not be correct if a calibration procedures were not performed Apply weight
82. ale Load Sensor display appears See ing press the down arrow until the cursor is in front Fig 7 27 of the Weight Ib kg gr oz reading for the selected scale In our example we selected Scale 1 See Fig 7 29 SCALE 1 nV V nV V SUPE 0 457 nV V gt 0 001b gt FIG 7 27 SCALE 1 INDIVIDUAL MILLIVOLT VOLT DISPLAY 1 FIG 7 29 SCALE 1 WITH TOTALS WEIGHT LB e see the reading for Load Sensor 4 SELECTED press the down arrow button The Scale Millivolt Volt display appears with LS4 Step 17 Press the Enter button The Scale Weight for the displayed See Fig 7 28 individual Scale Load Sensor display appears See Fig 7 30 SCALE 1 0 14 n V 0 14 nv V 0 4 W V FIG 7 28 SCALE 1 INDIVIDUAL MILLIVOLT VOLT DISPLAY 2 CHAPTER 7 Troubleshooting FIG 7 30 SCALE 1 INDIVIDUAL WEIGHT DISPLAY 1 To see the reading for Load Sensor 4 press the down arrow button The Scale Millivolt Volt display appears with LS4 displayed See Fig 7 31 FIG 7 31 SCALE 1 INDIVIDUAL WEIGHT DISPLAY 1 If you do not get a reading from one of the load sensors either the cable to the load sensor is disconnected or the load sensor is malfunctioning If one of the load sensors is reading higher or lower than the other load sensors in your system and you know that you cali brated the instrument and cornered the scale there is something wrong with the load sensor If one of the load sensors is reading h
83. anel Mount e 1 HI 3030 Weight Controller with mating connectors and ordered options installed e 1 Mounting Kit with a mounting bracket gasket and 4 RAF 8 32 captive screws e CD containing User Guide and Service Man uals Step 4 If any items are missing damaged or there are any questions please contact Customer Support at Hardy Instruments 3860 Calle Fortunada San Diego CA 92123 1825 Phone 858 278 2900 FAX 858 278 6700 Web Site http www hardyinstruments com E Mail hardysupport hardyinst com Record the model number and serial number of the Weight Controller Store in a convenient secure location for reference when contacting Hardy Instruments Customer Service Department or to buy parts or firmware upgrades Step 5 Mechanical Installation Installing the HI 3030 Weight Controller in a Panel Panel Cutout Specifications Enclosure Size Requirements e Overall depth of the enclosure must be a minimum of 8 5 to allow for the 2 clear ance between the rear panel of the HI 3030 Weight Controller and the inside surface of the rear panel of the enclosure See Fig 3 1 e There must be a 1 clearance completely around the bezel and other installed units Bezel m RL om h d i mm E __ Rear Panel
84. apter In order to under stand Mapping we first need to define some of the terms and understand the structure of an Assignment Statement In short mapping is nothing more than assigning data from an address Source to another address Destination to be used by the controller in ways that meet your process requirements Since the HI 3030 does not have any pre defined Addressed I O you are free to Address I O in any fashion that meets your needs Glossary of Mapping Terms Assignment Statement The assignment statement is an order to the computer to change the value stored in the vari able Memory Address on the left hand side of the assign ment operator i e the sign For example i a b means get the value stored in a and add it to the value stored in b and store the sum value at memory address i The left hand side of the operator sign is the address where you want the values on the right hand side of the operator sign to be stored Destination This is the destination memory address to which data will be moved Left Hand Side I O Interface The section of the instrument that communi cates with the outside world Input Contact Inputs interface selector switches push but tons limit switches and other sensors to the HI 3030 Each input has an address associated with it which describes the physical location that the input device is connected to Input Image Table A data table containin
85. are Reminder when turned ON and you press the Tare button a message appears asking if you are sure that you want to Tare the instrument PARAMETER TARE REMINDER RANGE ON OFF DEFAULT OFF Step 1 Press the right or left arrow buttons to toggle between ON and OFF e When you press the Tare button a message appears asking if you are sure you want to Tare the instrument See Fig 4 25 Fol low the instruction in the message Ar eyou sur eyou want to TARE Scal 1 Yes pr ess Enter Key NOpr ess C ear Key FIG 4 25 TARE REMINDER MESSAGE Step 2 Press the Enter button to set the entry Step 3 Press the Exit button to return to the Setup Menu Step 4 Press the down arrow until the cursor is in front of Averages Averages Parameter About the Averages Parameter This setting is to aid in ignoring the effects of material impact If material is not entering or exiting the scale evenly weight fluctuations can be seen Applications requiring very HI 3030 Weight Controller 28 Service Manual quick weight readings should reduce this setting to it s mini mum If the weight is unstable due to material impacting increase the averages This sets the number of weight read ings that will be used to compute the displayed weight The average is a sliding average so that a new average is avail able for display at every reading The Weight Controller does 55 updates per second which translates to an update approximately ev
86. at supports OLE COM The architecture is designed to utilize the Microsoft distrib uted OLE technology DCOM to facilitate clients interfac ing to remote servers Remote I O RIO Interface to the Allen Bradley Network The RIO port allows bi directional communications with Allen Bradley Programmable Logic Controllers PLC and Small Logic Controllers SLC The HI 3010 represents a selectable 1 4 1 2 3 4 or full rack of discrete I O 32 bits in the Logic Controllers output and input image files to the PLC Controller and supports both discrete and block trans fers of data It can support up to 230 4 Kbaud transfer rates ControlNet Option ControlNet is an open network protocol used in industrial automation applications for linking an HI 3030 to any Con trolNet capable device such as PLCs See 3000 Series Manual for details Profibus Allows bi directional communications to Profibus Process Fieldbus products including those made by Siemens GE Fanuc and Texas Instruments This interface supports PRO FIBUS DP Decentralized Periphery and processes both Selectable Predetermined and Block transfer commands It supports up to 12 Mbaud transfer rates Analog Output 2AN The 2AN option provides two independent Analog Outputs per option card which can be configured from the front panel or the embedded web server This option allows the trans mission of Gross Net Optional ROC or mapped Total weight as 0 5V 0 10V and 0 20
87. ation with the Ping Tool 109 TRUE 67 U UDP packet output 34 Unit of Measure Parameters 25 Units 5 JKL Button 23 Universal Power Supply 8 universal power supply 16 Unmap 73 Unpacking 11 Up Down Left Right Buttons 22 Update Rate 7 User Guide 11 User _ Button 23 Using IT From the Front Panel 100 V Valid Ranges 68 vibratory forces 29 View Input States 105 Voltage amp Weight 100 Voltage amp Weight Displays 100 Voltage and Weight 100 VPN 1 VPN Virtual Private Network 34 W wall mount 12 WAP enabled devices 3 Warranty 111 Washers 75 Watts available for DeviceNet Power 8 WAVERSAVER 3 7 WAVERSAVERO 1 3 24 WAVERSAVER technology 3 Web Browser 21 102 Weight Ib kg gr oz 101 Weight Controller Configuration From the PDA 38 Weight Controller Configuration From the Web Page 39 weight hopper 31 wiring harness 75 WRITEFLOAT 67 WRITEINTEGER 67 WRITESTRING 67 Y Year yyyy field 43 Z Zero Count 97 Zero counts 97 Zero Ct 52 zero point 52 Zero Reminder Parameter 26 Index Zero Tolerance 98 Zero Value 52 HI 3030 Weight Controller Service Manual INSTRUMENT 9440 Carroll Park Drive Suite 150 San Diego CA 92121 Telephone 1 800 821 5831 FAX 858 278 6700 Web Address http www hardyinstruments com Copyright February 2002 Dynamic Instruments All Rights Reserved Printed in the U S A
88. ats DSI DeviceNet Input regarded as 16 bit integers DSO DeviceNet Output regarded as 16 bit integers DII DeviceNet Input regarded as 32 bit integers DIO DeviceNet Output regarded as 32 bit integers DTO DeviceNet Output regarded as text DTI DeviceNet Input regarded as text HI Hardy Input Table HIO 0 HIO 4 digital inputs HI1 X status bits HI1 0 A D error HI1 1 A D failure HI1 5 Real time clock failure HI1 6 Motion HI1 8 NVR Failure HI1 9 Infrared Failure HI2 0 Setpoint output HI2 1 Setpoint 2 output HI2 2 Setpoint 3 output HI2 3 Setpoint 4 output 2 4 Setpoint 5 output HI2 5 Setpoint 6 output HD 6 Setpoint 7 output HI2 7 Setpoint 8 output 2 8 Setpoint 9 output HI2 9 Setpoint 10 output 2 10 Setpoint 11 output HD 11 Setpoint 12 output HI2 12 Scale 1 in Motion HD 13 Scale 2 in Motion 2 14 Scale 3 in Motion 2 15 Scale 4 in Motion HSI Hardy Input Table Word HSII Instrument Status Word HSI2 Setpoint Output Word HSI3 Command Status Word Chan 1 This 16 bit word holds the result status of mapped commands HSI3 15 Command Status Data Valid This bit is set when the rest of the status bits are valid HSI4 Command Status Word Chan 2 This 16 bit word holds the result status of mapped commands HSI4 15 Command Status Data Valid This bit is set when the rest of the status bits are valid HSI5 Command Status Word
89. aults The Set Factory Defaults page appears See Fig 7 55 Operation Diagnostics Set Factory Defaults High Security Code Return to Factory Defaults 4 gt FIG 7 55 SET FACTORY DEFAULTS WARNING ANY AND ALL DATA WILL BE LOST IF FAC TORY DEFAULTS ARE INSTALLED THIS INCLUDES EVERY PARAMETER THAT WAS CHANGED FOR INGREDIENTS IP ADDRESS EVERYTHING THE INSTRUMENT IS RETURNED TO THE CONDITION IT WAS RIGHT FROM THE FACTORY Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Enter the High Security Code Number Click on the Return to Factory Defaults button The Confirmation Page appears The page informs you that all Factory defaults have been set Click on Back to return to the previous page The previous page appears Click on the left arrow to return to the Operation Diagnostics page Click on Home to return to the Weight Controller Home Page Overview of Typical Load Cell System 1 The typical system consists of one or more load cells points a summing junction box and an HI 3030 Weight Controller See Figure 7 56 109 CHAPTER 7 Troubleshooting USE SYMMETRIC BEAM LOADED UNIVERSAL JOINT Lo THROUGH SHEAR CENTER TO OR jo AVOID TWIST WITH LOAD HOSE H E H d JUNCTION HI 3030 BOX Weight Control
90. ber 0 Reference 5 99 Correction weight S Factor FIG 5 13 C2 CALIBRATION SUB MENU Step 5 Click on the Sensor Type pull down list See Fig 5 14 Configuration Calibration INSTRUMENT ID Hardy 3030 Chan 1 V Sensor Type 0 3 M FIG 5 14 CALIBRATION SELECTING SENSOR Step 6 Step 7 Step 8 NOTE TYPE Click on 0 3mV V for C2 Hardy Advantage and Advantage Lite load sensors The Load Sensor number is a read only field It tells you how many C2 load sensors are con nected to the instrument If this number does not coincide with the actual number of load sensors go to Chapter 7 Troubleshooting To enter the Reference Weight click in the Refer ence Weight field See Fig 5 9 The Reference Weight 0 000 is for demonstration purposes only The recommended Reference Point should be 0 000 51 CHAPTER 5 Calibration Step 9 Step 10 a The Reference Point is the total weight that is currently on the scale b Ifyou have nothing on the scale the Ref Point is 0 If you have 5 Ibs on the scale the Ref Point is 5 Double click in the Reference weight text field Use you keyboard to type in the new value In our example we entered 0 00 See Fig 5 9 Configuration Calibration INSTRUMENT ID Hardy 3030 Chan 1 Sensor Type 0 3mV V C2 Calibration Load Sensor Number 0 Gravity Correction Factor Do C2 Calibration
91. by distributing the I O where you need it at the process or in the control room NOTE PLC is a registered trademark of the Allen Bradley Corporation INTEGRATED TECHNICIAN I rice and WAVERSAVER are registered trademarks of Hardy Instruments Typical Applications Filling a vessel from a feeder Filling is the adding gain in weight of a material into a container on a scale See Fig 1 1 Refill Gate High Level Prox Feeder Fast amp Slow Speed Low Level Prox Load Points FIG 1 1 FILLING A VESSEL USING A FEEDER e Dispensing a vessel Adding a material to an off scale container by weight loss from a vessel on the scale See Fig 1 2 Load Point Load Point Target Weight Discharge Gate FIG 1 2 DISPENSING LOSS IN WEIGHT FROM A VESSEL TO ANOTHER VESSEL HI 3030 Weight Controller 2 Service Manual e Sequential Batch Control A gain in weight applica tion where multiple ingredients are added one at a time into a single weight hopper See Fig 1 3 Powder Granular Feeder Elevator Discharge Gate FIG 1 3 SEQUENTIAL BATCH CONTROL Level monitoring Maintaining material levels in various vessels See Fig 1 4 Weight Controller FIG 1 4 LEVEL MONITORING Check weighing Comparing a weight against limits to determine if the weight is within preset limits e Weight control or weight monitoring 3 CHAPTER 1 Overvi
92. can be considered stable if the readings only vary 0 01mV Applying weight and releasing the weight should show a very rapid Millivolt change A slow Millivolt change can indicate a damaged strain guage Inspect the summing junction box for contamination or damage and replace if necessary Insure the C2 wires are correctly terminated even if you do not have C2 load sensors The IT communications and testing is conducted over the C2 lines No Insure the problem is not mechanical Review Section B Remove and replace any load sensor determined to be unstable 83 CHAPTER 7 Troubleshooting E Return to Zero Test Enter Diagnostics Return to ZERO Activate the test and review the results Verify the individual load cell signal outputs The Return to Zero Test is used to determine whether the instrument can still zero a scale based on preset parameters If you pass the Return to Zero Test you are within the sum of the preset Motion and Zero Tolerance settings If you fail you are outside the sum of the preset Motion and Zero Tolerance settings If you fail the test there may be too much build up on the scale and you need to clean the scale or you have scale problems You should do this test whenever you cannot zero the scale The zero tolerance level set in configuration has been exceeded Clean any material from the scale Do not just Check recalibrate or mechanical increase th
93. ceNet Profibus Network ControiNet Network Profibus Network DeviceNet Network HI 3030 Weight Controller With Network Option Card FIG 6 53 HARDY CONTROL LINK NETWORK CONNECTED TO A CONTROLNET DEVICENET PROFIBUS NETWORK The Hardy HI 3000 Series of controllers are designed to save you money To connect a Hardy Control Link Network to a ControlNet DeviceNet Profibus Network simply purchase one of the Hardy HI 3000 Series Network Interface Option Cards and install it in the instrument that you want to directly connect to the other network You can map to this instrument from all the other instruments on the Hardy Control Link Network rather than buy a separate network card for each instrument See Fig 6 53 Step 1 Determine into which Instrument you want to install the Network option card Step 2 Install the network card See the HI 3000 Installa tion and Operation manual Cabling and Installation Section Step 3 Connect the network cables from the designated HI 3000 Series Instrument and begin mapping to that instrument from either the Hardy Control Link Net work or the ControlNet DeviceNet Profibus Net work IT Test Use the information below to run an IT test on a system with an IT JBOX using the command interface A parameter number for the IT test is made of 4 parts e The most significant 2 bits are the SENSOR num ber IT JBOX sensor number The next 2 bits are the INSTANCE number listed below The
94. comes a source and can be mapped to any destination in the HI 3030 See Fig 6 35 PLC Input Image Table Output Image D Mapping to OK to Fill on HI 3030 FIG 6 35 DEVICENET OUTPUT HI 3030 DeviceNet Node 1 Input Image TOL Alarm Output eeeo Output Image e Boolean Word 3 Mapping to the DeviceNet Light Bar FIG 6 36 DEVICENET OUTPUT Hardy Control Link Network Mapping If an HI 3030 Node 1 does not have any Output Relays available you can select another node s Output Relay HI 3030 Node 2 has an output relay available This requires that you first map Node 1 and Node 2 separately so that the input contact in Node 1 can be mapped directly to the Output Relay in Node 2 See Fig 6 37 Step 11 You need to set up communication between Node 1 and Node 2 You can do this by going to the HI 3030 Web Page select Configuration select Hardy Control Link For complete instructions to setup communications between instruments go to the HI 3000 Installation and Operation manual Hardy Control Link Ethernet Network Setting Node Addresses for HI 3000 Series Instruments from the Browser Step 12 At node 2 you need to map the Output Relay 3 state value in the Output Image Table to the Hardy Boolean In address in the Input Image Table See Fig 6 6 Green Arrows Step 13 At node 1 you need map Input Contact 1 in the
95. ctory installed jumper from the ter minal block if you have 6 wire load cell cable that includes sense wires from the load cell or junction box Connect the cable Recommended load cell cable Hardy Instruments Prt 6020 0001 wires to the J9 terminal block according to the Non C2 cable color chart Plug the terminal block into the Channel 1 J9 con nector on the rear panel LVDT and Half Bridge Load Cells Sensors Please contact Hardy Technical Support for installation instructions Junction Box Wiring Channel 4 LINK m IL o FIG 3 17 JUNCTION BOX CONNECTIONS Step 4 Step 5 NOTE Step 6 Connect the cable wires directly to the terminal blocks according to the C2 or Non C2 cable color charts Plug the terminal blocks into Channels 1 thru 4 con nectors on the rear panel Write down which load cell is connected to Channel 1 Channel 2 Channel 3 Channel 4 for future reference If you have one load point you must plug it into Channel 1 If you have more than one load point you must make sure that you plug one of the load points into Channel 1 If you only have 3 load cells do not use Channel 4 Installation of Secure Memory Module SMM See Fig 3 18 p 3000 FIG 3 18 SECURE MEMORY MODULE SMM Step 7 Slide the module with the notch up into the module housing at the rear panel See Figs 3 19 amp 20
96. d to which Item just go to the Basic I O Mapping Menu select the Destination you want to see and press Enter The mapped data is readily available 73 CHAPTER 6 Mapping Unmapping Procedures Step 1 To Unmap Items go to the Basic I O Mapping Menu Step 2 Press the up or down arrow buttons until the cursor is in front of the Item you want to unmap In our example we used Tare Scale 2 Step 3 Press the Enter button The Item Tare Scale 2 Menu appears See fig 6 48 Step 4 Press the down arrow until the cursor is in front of Item Step 5 Press the Enter button har e Scal e2 gt Map Input gt FIG 6 49 TARE SCALE 2 INPUT 1 Step 6 Press the up or down arrow buttons until the cursor is in front of Not Mapped See Fig 6 49 FIG 6 50 ITEM SELECTION SELECTING NOT MAPPED Step 7 Press the enter button to set the entry Step 8 Press the Exit button to return to the Tare Scale 2 Menu See Fig 6 50 har e Scal e2 gt Map Not Mapped gt FIG 6 51 OK TO FILL MENU ITEM UNMAPPED Step 9 Press on the Exit button to return to the Basic I O Mapping Menu appears See fig 6 51 Notice that the asterisk no longer appears This tells you that the item is unmapped To unmap more items repeat steps 1 8 BASICI OMAPPING BreSca e1 gt Br eSca e2 BreSca FIG 6 52 BASIC I O MAPPING TARE SCALE 2 UNMAPPED Mapping a Hardy Control Link Network to a ControlNet Devi
97. e These are Opto isolated solid state relays switching 110 controller will not 240 VAC They will supply the switching not work as a dry voltage contact closure Contact Hardy Technical Support operation Use an AC meter to physically verify 95 CHAPTER 7 Troubleshooting System Integrity Check and Fault Determina tion From the Front Panel To determine if an instrument or cabling problem exists ver ify the basic operation of the system by performing the fol lowing system checks Diagnostics About Diagnostics The Diagnostics menus enable the technician to get a more complete view of how the Weight Controller and scale are working For example you can check to see the last Calibra tion the type of calibration and when the last Calibration was performed You can view the Data List Display for the Serial Number assigned to the instrument or Program Part Number You can also check the last graduation size Units selected Operator ID Analog Options and more information about the configuration of the instrument you are checking You can get information about the Load Sensors such as Out put Sensitivity Hysteresis Sensitivity of each individual Load Sensor Many of the Menu Items will allow you to change them If a Menu Item has an asterisk in front of it then you can change this item The Diagnostic Menus allow you to perform a Self Test which provides the total scale input to the instrument such as mV and Weight
98. e It is not available on the blind remote version Mounting Options e PM Panel Mount includes mounting frame and Gasket e SA Stand alone which includes keyboard and 4x20 LCD display e MB Swivel mounted which includes bracket and hardware Power Supply Options e AC 120 240 VAC with NO Output relays e AA 120 240 VAC with AC Output Relays AD 120 240 VAC with DC Output Relays DA 12 24 VDC with AC Output Relays DD 1224 VDC with DC Output Relays e DC 1224 VDC with DC NO Output Relays Sensor Input Options LC Single Scale Single Load Cell or Summed Load Cell Input e 28 Dual Scale Input e 4S Four Scale Input e JB Four Load Cell Input Single Scale Enables the instrument to sum four load sensor inputs to act as a built in summing box Rate of Change Option The ROC option measures and displays the rate at which a material enters or is dispensed from the scale over a period of time To develop ROC data a register is used that is 21 entries in length New weight values are written to the regis ter at the rate of 1 20th of the time base The first register is subtracted from the 21st Register The 21st register is one time base older than the 1st register The time frame can be set to units per second minute or hour A time base of dis crete values is selectable from 1 to 1800 Peripherals System Components C2 Cable C2 Certified Load Cell Cable ADVANTAGE Load Points Refer to the Hardy Instrum
99. e between OFF or ON Step 8 Press the Enter button to set the entry Step 9 Press the down arrow button until the cursor is in front of AZERO Tol See Fig 4 22 ZERO TOLERANCEMENU UseAut o Zer o CFF gt Azero bl 10 00 Zer o Reninder CFF FIG 4 22 ZERO TOLERANCE MENU AUTO ZERO TOLERANCE Step 10 Press the Clear button to clear the current value Step 11 Use the alphanumeric key pad to enter the new Auto Zero Tolerance value NOTE mode If tolerance is set greater than 4 of scale capacity the value will be truncated Step 12 Press the Enter button to set the entry Step 13 Press the down arrow button until the cursor is in front of Zero Reminder See Fig 4 23 ZERO TOLERANCEMENU UseAut o Zer o CFF Azer o bl 10 00 gt Zer o Fender OFF FIG 4 23 ZERO TOLERANCE MENU ZERO REMINDER Step 14 Press right or left button to toggle between ON and OFF Step 15 Press the Enter button to set the entry When you press the Zero button a message appears asking you if you want to zero the instrument See Fig 4 24 Follow the instructions listed in the message Ar eyou sur eyou want to ZEROScal 1 Yes pr ess Enter Key NOpr ess C ear Key FIG 4 24 ZERO REMINDER MESSAGE Step 16 Press the Exit button to return to the SETUP MENU Step 17 Press the Down Arrow button until the cursor is in front of Tare Reminder Tare Reminder Parameter About the Tare Reminder Parameter The T
100. e and Non Volatile Memory It is important to understand that the data stored in the Out put and Input Image Tables is stored in volatile memory This means when you power off you lose the data The Addressing I O Mapping is saved in non volatile memory and is not lost when you power off A Definition of Mapping Mapping Addressing I O is the same as using an Assign ment Statement The Destination is located on the left hand side of the equals sign and is a memory address vari able The Source is the data located on the right hand side of the equals sign at a memory address So when you refer to the right hand side of the Assignment Statement you are referring to the data only and not the address even though the address is listed e Memory Address Variable Data Val ues states The equals sign assigns the data on the right side of the Assignment Statement to the Memory Address on the left side of the Assignment Statement This is exactly what you are doing when you map a source to a destination The things that can be mapped are organized into Input Image Tables and Output Image Tables which are arrays of variables i e memory locations of a certain size based on the type assigned to the variable with addresses where data is stored A table is called an output image table if the items in the table are permitted to be on the left hand side of an Assign ment Statement The Output variables are also fur
101. e the following WRITEINTEGER command number 0x1000 The WRITEINTEGER command is used to set the value of integer valued parameters Command data 2 bytes PARAMETER NUMBER the number PARAMID of the parameter to write 4 bytes PARAMETER VALUE what to set the parameter to Data returned by the HI 3030 8 bytes echoing the WRIT EINTEGER command WRITEFLOAT command number 0x1001 The WRITEFLOAT command is used to set the value of float valued parameters Command data 2 bytes PARAMETER NUMBER the number PARAMID of the parameter to write 4 bytes PARAMETER VALUE what to set the parameter to Data returned by the HI 3030 8 bytes echoing the WRITE FLOAT command WRITESTRING command number0x1002 The WRITESTRING command can be used to set the value of any parameter Command data 2 bytes PARAMETER NUMBER the number PARAMID of the parameter to write Variable number of bytes a zero terminated ASCII string giving the value to set the parameter to Data returned by the HI 3030 8 bytes echoing the first 8 bytes of the WRITESTRING command READINTEGER 0x2000 READFLOAT 0x2001 These commands are used to read the value of integer or float parameters Command data 2 bytes PARAMETER NUMBER the number PARAMID of the parameter to read Data returned by the HI 3030 8 bytes The first 4 bytes echo the command and the next 4 contain the value of the param eter Setting up the command interf
102. e zero connections tolerance levels are correct Troubleshoot the scale to why the zero point has shifted HI 3030 Weight Controller 84 Service Manual F Verify Individual Load Cell Milli Volt Read ings Using the load cell certificate verify the milli volt per volt rating Example 3 mVN load cells will produce approximately 15 mV at full load That is 5 volts excitation x 3 mvN A scale capacity of 1 000 Ibs with 100 Ibs of dead load at empty the load point mV reading should equal 1 5 mV 1 No dead load Apply load and re test Using a Multimeter 2 Wiring error Verify color code using the MV load cell certificate readings Open bridge circuit acceptable Disconnect power and verify load point bridge resistance reading with an Ohmmeter Physically lift the Check individual signal leads to read load sensor i output mV each load cell s readings 1 Stressed load cell remove output MV all load and re test 2 Excessive loading readings For additional acceptable testing go to Check load sensor Record load NEXT sensor mV output level for comparison MV readings acceptable MV readings acceptable Repeat for all load sensors Defective load cell Replace and repeat Test F MV readings acceptable If you were unable to determine the Milli volt readings to K load sharing TEST COMPLETE or Contact Technical Suppo
103. ean Squared Variation is greater than 5 0 and or the average reading is not between 30237 and 36955 This test exam ines the internal electronics and not the load cells input signal Disconnect the power cord and recon nect the power cord to restart the instrument 2 Repeat the Stability test 3 If a channel Fails the Stability Test again contact Hardy Instruments Inc Technical Support for assistance Step 4 Press the Exit button to return to the Diagnostics display Factory Defaults CAUTION IF YOU CHOOSE FACTORY DEFAULTS ALL DATA WILL BE LOST MAKE ABSOLUTELY SURE THAT THIS IS WHAT YOU WANT TO DO BEFORE CHOOSING THIS OPTION DO NOT USE THIS FUNCTION IN AN EFFORT TO CORRECT ANY MALFUNCTIONS IN THE OPERATION OF THE INSTRUMENT Step 1 Press the up or down arrow buttons until the cursor is in front of Factory Defaults See Fig 7 35 DIAGNOSTICS Stabil ity Test gt Factor y Def aults Ret ur nt oZer o FIG 7 35 DIAGNOSTICS DISPLAY FACTORY DEFAULTS e Resetting the Default Parameters is used when you want reset the instrument to all defaults when changing a scale or applica tion to be sure that all parameters are set to known working condition Also used when the scale seems not to respond to any corrective action e Itis required that the security access to this menu is High HI Step 2 Press the Enter button The Factory Defaults dis play appears See Fig 7 36 FACTORY DEFAULTS ALL
104. eatly bundled tied and dressed e Usea6 inch service bend to relieve stress on the connectors and to ease servicing the unit e sure that all plugs are firmly in place e sure to secure the power cord with the two 2 captive screw on clips e All connections are made at the rear panel of the Weight Controller AC Power Wiring WARNING DO NOT OPERATE WITH INCORRECT LINE VOLTAGE TO DO SO WILL RESULT IN PROPERTY DAMAGE AND OR PERSONAL INJURY MAKE SURE THAT THE POWER SOURCE DOES NOT EXCEED 240 VAC WARNING IF A LITHIUM BATTERY IS REPLACED WITH AN INCORRECT TYPE IT MAY CAUSE AN EXPLOSION WHICH WILL CAUSE PROPERTY DAMAGE OR PERSONAL INJURY e The AC power should be supplied by a clean primary line directly from the power panel This line should not supply any other equipment including the feeding unit and should be supplied with a minimum 10 amp breaker See Fig 3 14 rh n n 12345 3 Diagnostics Power o C Ld AC Outputs Inputs Power In FIG 3 14 POWER WIRING DIAGRAM e Power Input J1 J1 1 Neu Low J1 2 Line HI J1 3 Ground HI 3030 Weight Controller 16 Service Manual Step 1 The HI 3000 Series instruments are configured with a universal power supply rated from 120 to 240 VAC The instruments can be powered by a 120 or 240 VAC power source and requires no switching or jumper settings Install a 3 wire
105. ed on your instrument by doing the follow ing e From the front panel press the Text 9 button The Test and Data Menu appears with the cursor in front of the Device Data List See Fig 3 20 TESTANDDATA MENU gt DeviceDataList Diagnostics FIG 3 20 TEST AND DATA MENU SELECTING DEVICE DATA LIST Press the Enter button The Test Data List appears e Press the down arrow button until the cursor is in front of Version The current Firm ware version is listed here See Fig 3 21 TESTDATA PP 0650 0119 01 2 7 00 28 Version IP 117 146 125 42 FIG 3 21 TEST DATA VIEWING VERSION NUM BER 19 CHAPTER 3 Installation e From the HI 3030 Web Page click on Oper option requires that the instrument be returned to ation See Fig 3 22 The Operation page the factory appears See Fig 3 23 WARNING ONCE THE NTEP SEAL AND LABEL ARE PLACED ON THE HI 3030 THEY CANNOT BE BROKEN BREAKING THE NTEP SEAL VOIDS THE NTEP CERTIFICA TION Weight Controller Home Page Wespe Controter FIG 3 22 HI 3030 WEB PAGE SELECTING OPERA TION Operation Choose One Monitor FIG 3 23 OPERATION PAGE SELECTING DIAG NOSTICS e Click on Diagnostics The Operation Diagnostics page appears See Fig 3 24 Operation Diagnostics Instrument ID Hardy 3030 Model Number HI 3030 Program Part Number 0650 0126 01 Firmware Revision 2 7 00 28 Serial
106. edures 47 C2 Calibration From the Front Panel 47 About The Gravitation Correction Factor 48 C2 Calibration From the Web Page 50 Traditional Calibration From the Front Panel 51 About Traditional Calibration 51 Traditional Calibration From the Web Page 52 Mapping 55 About Mapping 55 Mapping to an HI 3030 with a pre 2 3 Firmware Version 55 Mapping to an Output Relay 55 Example 2 Mapping an Input 58 Mapping Multiple Sources 59 Simple Network Mapping 60 Mapping to a Network Output 60 Mapping a Network Input to a Local Output 61 More Advanced Mapping 62 Glossary of Mapping Terms 62 Rules for Hardy Control Link Mapping 62 Local Input 62 Local Output 63 Volatile and Non Volatile Memory 63 A Definition of Mapping 63 Local Mapping Example 64 Local Mapping Output 64 Ne
107. ee floating vessel Make sure the vessel and load cell mounts are mechanically stable and fixed Large changes in individual load cells indicate a shift in COG or faulty load cells Piping and motors will effect the individual load cell readings Allow for a higher reading on Load Cells that support motors and piping Make sure pneumatic lines are not applying pressure to the vessel when energized Use check stay rods to minimize vessel movement Make sure the check rods are loose and not interacting with the vessel Power down all vibration vacuum and pressurization equipment during the test process 80 Stable No P Return to N Configuration Settings Incorrect WAVERSAVER settings can cause unstable weight readings Adjust to the lowest WAVERSAVER setting that gives you a stable reading Higher frequencies with low amplitude vibrations Use WS setting 7 5hz or 3 50hz Low frequency with high amplitude vibrations Use WS setting 1 0hz or higher Incorrect number of decimal places Reading weight increments beyond the equipments applications level See guidelines calculations below Repeatability Divide the total load cell capacity including decimal points by 1 000 Expected Stable Weight Reading Resolution Divide the total load cell capacity including decimal ponts by 30 000 The amount you can expect to see but not necessarily stable 81 CHAPTER 7 Troubleshooting C Guid
108. elines for Instabilities on Formerly Operating Systems Use a Multi meter and Check individual load sensors output by Record load sensor physically lifting the signal wires and data for comparison and making a reading of that sensors output stability A load sensor output can be considered stable if Lift the signal wires read and the readings only vary 4 0 01mV Applying record the Millivolt reading weight and releasing the weight should show a very rapid Millivolt change A slow Millivolt change can indicate a damaged strain guage Repeat for each sensor Inspect the summing junction box for contamination or damage and replace if necessary TEST COMPLETE Remove and replace any load sensor determined to be unstable If you are unable to isolate the problem contact Hardy Technical Support 800 821 5831 Insure the problem is not mechanical Review Section B HI 3030 Weight Controller 82 Service Manual C1 Guidelines for Instabilities on formerly Operating systems with the Integrated Technician Summing Junction Box diagnostics Record load sensor for comparison and stability Read and record the Millivolt readings Repeat for each sensor TEST COMPLETE If you are unable to isolate the problem contact Hardy Technical Support 800 821 5831 Check individual load sensors output by using the INTEGRATED TECHNICIAN diagnostics and IT summing junction box A load sensor output
109. em is a float a short integer or a 32 bit integer depending on the first letter in the table name HFI is a table of Hardy defined floating point numbers 67 CHAPTER 6 Mapping An analog variable is address with the syntax below tablename offset Example e DFO2 HFI0 e Explanation DeviceNet Float Output Word 2 Gross Weight The offset is an offset in words in the case of the DeviceNet tables The offsets in Hardy tables have various predefined meanings e HFIO is Gross Weight e is Net Weight e Other offsets to be determined When an analog equation is evaluated all terms get con verted to float The final result is then converted to the type of the LHS Left Hand Side Mixed Mapping It is permissible to have analog variables appear in Boolean equations and to have Boolean variables in analog equations We call a mixed equation Boolean if its LHS is a Boolean term and Analog if its LHS is an analog term The inter pretation is the following A Boolean variable in an analog equation is converted to 1 0 or 0 0 An Analog variable in a Boolean equation is TRUE if it is greater than zero 0 and FALSE if it is less than or equal zero 0 Example e DO1 0 HF10 e Explanation DeviceNet Output Word 1 Bit 0 2 Gross Weight Special Command Mapping Command Interface consists of e 16 bit words e Word 0 Command Wordl Parameter ID e Words 2 amp 3 Data The commands defined ar
110. emperature Range 8 Operation Diagnostics Weight amp Voltage page 107 Operator ID 29 Option Cards Configuration 35 43 OR 66 Ordering Replacement Parts 111 original point of remova 75 Output Relay 1 106 Output Relay Forced Closed 106 output table 63 Outputs 72 Overall depth 11 Overview of Typical Load Cell System 108 P Pacific Standard Time 33 packet output 34 Index Panel Cutout Specifications 11 Panel Mount Model st HI 3010 PM 8 Panel Mount Collar 12 panhead screw 15 parallel shunt resistor 110 PARAMETER NUMBER 67 Parameter Numbers 68 PARAMETER VALUE 67 parameters 95 PARAMID 67 parity 30 Pass display 103 PC Boards 15 performance diagnostics 1 Peripherals System Components 4 Personal Digital Assistant PDA 21 Phillips head screw driver 15 Physical Characteristics 8 Ping Tool 109 PING utility 110 Platform and Floor Scale Bases 5 PLCO 1 Power 8 power and relay circuit card 16 Power and Utility Requirements 8 Power Input J1 16 PP Program Part Number 95 pre startup 106 Prime Meridian 32 Print Button 22 printed circuit boards 75 printer port 3 process weighing 1 Profibus 1 6 Profibus Process Fieldbus 6 program version 95 Programmable Logic Controllers PLC 6 Provide Feedback link 3 push buttons 45 R rated drop out current 110 read only 97 READINTEGER 67 rear cover 13 reassembly 75 re calibrate 97 Recommended load cell cabl 17 Ref Point 48 Reference Point
111. ents Load Point Selection Guide Platform and Floor Scale Bases Refer to the Hardy Instruments Load Point Selection Guide HI215JB Series Junction Boxes Refer to the Hardy Instruments Load Point Selection Guide 215IT Series Junction Boxes Refer to the Hardy Instruments Load Point Selection Guide ACCESSORIES HI 3000 RC NEMA 4 4X Rear Cap Rear cap for the HI 3000 Series controllers Upgrades the entire assembly to a NEMA 4 4X rating by enclosing all the rear panel connectors Includes 2 cable grips HI 3000 MB Swivel mount includes bracket and hardware HI 3030 Weight Controller 4 Service Manual HI3000 GF Front gasket for the panel mount 3000 CD Replacement or Additional CD s HI3000 TM Technical Manual printed HI 3000 OM Operators Manual printed Communication Options NOTE For Installation Configuration and Setup refer to the HI 3000 Operation and Installation Man ual Cabling and Networks Sections DeviceNet The DeviceNet Network is an open global industry standard communication network designed to provide an interface through a single cable from a programmable controller or PC directly to all HI 3000 Series instruments as well as smart devices such as sensors push buttons motor starters simple operator interfaces drives and other weigh modules EtherNet IPTM Ethernet technology lets you access device level data via the Internet EtherNet IP short for Ethernet Industr
112. ep 5 These are read only displays The information is important e PP Program Part Number This is the part number of the firmware To order additional copies of the firmware you will need this number This is also additional information available to a service techni cian for troubleshooting e Often a technician needs to know the pro gram version to determine if the correct version is being used A Hardy Technical Support Technician will ask what version of software you are currently using to determine the source of a problem You can find the version here e Prt Baud Rate Printer Baud Rate Indi cates the Baud Rate for the printer Press the down arrow button until the next three menu items are displayed See Fig 7 4 Step 6 TESTDATA Prt Parity NONE Prt DataBits 8 IP 192 168 110 99 FIG 7 4 TEST DISPLAY PRINTER PARITY Step 7 PRINTER DATA BITS IP ADDRESS e Printer Parity Indicates the parity setting for the printer Odd Even None e Printer Data Bits Indicates the Data Bit setting for the printer e Lists the IP address for this instru ment The address listed in Fig 7 4 is the default IP address of an instrument right from the factory Press the down arrow button until the next three menu items are displayed See Fig 7 5 TESTDATA DeviceNet Adr 0 gt ChooseSet point 1 Am Req 0 00 FIG 7 5 TEST DATA DEVICENET ADDRESS CHOOSE SETPOINT AMOUNT REQUIRED
113. er manuals also provide information about the HI 3030 See these manuals if you do not find the information you need in this manual e The HI 3030 Users Guide provides operating proce dures The HI 3000 Series Operation and Installation Manual covers processes that are the same for all HI 3000 Series instruments e g the procedures for communi cations network installation and setup The latest revised manuals are available FREE in the Sup port section of our Web site http www hardyinst com To ensure the safe installation operation and repair be sure you understand the cautions warnings and safety proce dures described in the manuals and for maximum service life use the HI 3030 in accordance with practices recom mended in the manuals Other Sources of Help Our Web site provides infor mation and answers questions about load points process weighing vibration analysis and other Hardy Instruments products Hardy Web Tech our Online Tech Support knowledge base provides answers to questions based on previous customer interactions It can help you find immediate answers to the technical questions you type in You can create your personalized support page and your own support section that you can access 24 7 This allows you to view and update a profile containing your product and system information and your call history so we can more quickly and effectively understand your needs Within the contiguous
114. ernet Parameters 34 EVEN 31 Excitation Voltage 7 Exit Button 22 Extranet 1 34 F F Verify Individual Load Cell Milli Volt Readings 84 Factory Defaults 104 Fail display 103 FALSE 67 Fanuc 6 fastener knobs 13 Filler Dispenser Home Page 52 108 Filler Dispenser system 75 Filler Dispenser IBC 1 Filling a Vessel Using a Feeder 2 float 66 flow chart 75 follow proper safety procedures 75 FOR FURTHER INFORMATION CONTACT 110 Force Outputs 105 106 Force Outputs function 106 Frequency 8 Front Panel 21 Front Panel NEMA 4 Seal 8 full scale output sensitivity 98 function Error 50 function OK 50 G G A D Failure Error 86 GE 6 General Policies and Information 110 General Troubleshooting Flow Chart Index 76 Getting Started 21 47 Getting the Parameter Information on the Web Browser 70 global industry standard communication network 45 GMT 32 GMT time adjustment 32 Grad 97 Graduation Size 97 gravity 48 gravity correction factor 48 Gravity Corrector Factors table 49 Greenwich Mean Time 32 Greenwich England 32 H H Mechanical Inspection 87 Hardy C2 Second Generation 47 Hardy input and output tables 66 Hardy Instruments C2 certified load sensors 3 Hardy Link Basic Mapping 62 Hardy Link Parameter 34 Hardy Technical Support Technician 95 Hardy Web Site 1 Hardy Web Tech 1 3 Hardy Link 35 Hardy Link packet output 40 Hardy Link pull down list 40 Help 21 Help Button 21 Help button 21 Help Dia
115. erred from the output image file to the output point during the I O scan Source This is the memory address of the data you want to move to the destination Right Hand Side Rules for Hardy Control Link Mapping Some rules for Hardy Link Basic Mapping e Input Contacts 5 total can only bea Source e Output Relays can be a Source and a Des tination Local Input Inputs interface with selector switches push buttons limit switches and other sensors connected to the HI 3030 When the firmware is initiated it assigns the physical input contact to a memory address Remember Inputs can only be a Source when mapping See Source definition in the Glos sary of Mapping Terms 63 CHAPTER 6 Mapping Data Table Input 55 4321 0 0 Output Image Q 9 1 Input Image 3 Input Device ii 5 6 Q Address 1 3 FIG 6 32 INPUT FUNCTION e Each input has an address associated with 1t e The address describes the physical loca tion that the input device is connected to e The address also describes the Input Image Table location where the STATE of the input device is stored e The state of each input is transferred to the Input Image File from the input point dur ing the I O scan every 1 55th of a second See Fig 6 1 e When you are mapping an Input to some other Destination you are assigning the value in the Input Image Table for tha
116. ery 20 milliseconds If you average enough weight readings the weight loss or gain remains smooth If you average the weight too much you can cause over filling Here is an example of 5 averages reading 5 Engineering Units EU 20ms 20ms 20ms 20ms 20ms 0 0 0 0 5 0 0 0 5 5 0 0 5 2 5 0 5 5 5 5 5 5 5 5 5 1 2 3 4 5 5 EU in 100ms TABLE 4 1 5 AVERAGES READING 5 EU PARAMETER AVERAGES RANGE 1 250 DEFAULT 10 Step 1 Press the Down arrow until the cursor is in front of Averages See Fig 4 26 SETUP MENU CHAN 1 Br e Reninder CHE gt Aver ages 10 Scal e Cap 25 00 FIG 4 26 SETUP MENU AVERAGES Step 2 Press the right or left arrow buttons to increase or decrease the number of averages Step 3 Press the Enter button to set the entry Step 4 Press the down arrow button until the cursor is in front of Scale Cap 29 CHAPTER 4 Configuration Scale Capacity Parameter About the Scale Capacity Parameter If this value is exceeded by 5 an HI indication appears on the front display Communications to and from optional devices are not effected This value is the nominal operating capacity of the scale It is recommended that you use the default parameter PARAMETER SCALE CAP RANGE 000001 999999 DEFAULT 999999 Press the Down arrow button until the cursor is in front of Scale Cap See Fig 4 27 Step 1 SETUP MWU CHAN1 Aver ages 0 125 00 100 Fz gt Scal e Cap VAVE
117. est weight on the scale Step 12 enter the Span Weight click in the Span Weight field See Fig 5 26 Step 13 clear the entry move the cursor over the cur rent Span Weight which highlights the weight value Step 14 Use you keyboard to type in the new value In our example we entered 10 00 See Fig 5 26 Step 15 Wait 12 seconds or more Step 16 Click on the Do Cal High button Step 17 A page telling you that the Do Cal High Calibra tion completed OK See Fig 5 28 Cal completed OK Back FIG 5 28 CAL HIGH COMPLETED OK Step 18 Click on Home to return to the Weight Control ler Home page Step 19 Traditional calibration is complete HI 3030 Weight Controller 54 Service Manual 55 CHAPTER 6 Mapping CHAPTER 6 MAPPING About Mapping Mapping is a simple process where you connect input called a Source to an output called a Destination The 3030 has four 4 output Relays and 5 Input Contacts In addition you can map any of the parameters to the outputs and Inputs The benefit of Mapping is that it requires no pro gramming whatsoever Simply select a Destination and a Source and your in business It is important to remember that the HI 3030 has four sepa rate channels You will have to set up your mapping for each channel If you wanted all channels to Tare for example you would have to select each channel and map Tare to an output relay Mapping to an HI 3030 with a pre
118. est weight to the scale and perform the SPAN entry 3 After SPAN GOOD arrow back to ZERO 4 Remove the test weights and set the ZERO reference point 5 Again perform the SPAN operation and continue with the calibration SPAN Y The milli volt signal reading did not show a positive increase 1 Use the Multimeter in Diagnostics to verify milli volt levels 2 Compression load cells can be installed upside down Giving negative signal readings 3 Mechanical binding restricts the scales movement 4 Load cell wires disconnected or improperly wired 5 Improper load sharing or mechanical loading on the load cell The Span weight too small 1 100 counts out of 985 000 is very small 100 000 Ib scale would require 11 Ibs 2 Mechanical binding can mask weight readings Yes Contact Technical Support No Proceed with Calibration 86 87 CHAPTER 7 Troubleshooting H Mechanical Inspection All pipes and conduits flexible Mechanically Isolated from ladders and connecting structures Are the load cells properly mounted Are Check Rods installed to dampen vessel movement Are cables routed properly Housekeeping To Verify Electrical Go to J Keep flexures on the horizontal Vertical flexures should be avoided Do not use flexures to correct for misaligning piping Do not use hose flexures to make right an
119. ew Connectivity HI 3000 Series products have a selectable 10 100 base T Ethernet port and an embedded web server to link Hardy Control Link Network performance diagnostics and setup data to and from your intranet extranet VPN or the Internet You can also receive alarms via e mail or over WAP enabled devices including cellular phones and PDAs A DeviceNet interface allows multiple applications to be viewed and con trolled from a display and to add third party I O to the weigh process control system The controller has a single RS 232 serial port configured as a printer port Mapped I O Mapped I O saves wiring costs by distributing the I O where you need it at the process or in the control room The con troller is a DeviceNet Scanner using a DeviceNet Scan table that is configured using RS NetWorx Optional interfaces for Allen Bradley Remote I O Profibus or an Analog card provide communications to PLC and DCS systems For Installation and Configuration instructions for Ethernet Remote I O DeviceNet and ControlNet see the HI 3000 Operation and Installation Manual Communications Cabling Network Chapters WAVERSAVER In industrial weight control and measurement applications vibratory noise signals from machinery in the plant environ ment can interfere with the weight data you are trying to measure WAVERSAVER helps to eliminate the noise sig nals so that the controller can better read the actual weight data Fro
120. ext parameter you want to view or change e e Averages The Number of weight read ings used to compute displayed weight 1 Tochange the Averages press the Clr Clear button 2 Use the alphanumeric key pad and enter the new Averages 3 Press the Enter button to set the entry Number of Sensors Lists the number of C2 load sensors that are connected to the the channel and instrument you are check ing Step 16 Press the down arrow button until the cursor is in front of Load Sensor See Fig 7 14 TESTDATA Aver ages gt Numof Sensor s LoadSensor FIG 7 14 TEST DATA AVERAGES NUMBER OF SENSORS LOAD SENSOR Load Sensor 1 The instrument will read C2 load sensors certification information only 1 The instrument displays sensor num ber 1 as a default 2 Ifyou want to look at the certified specifications for other load sensors press the up or down arrows to move the list of sensors The instrument can detect a maximum of 32 sensors per scale 3 To view the certified sensor informa tion which is read from the C2 chip do the following a Press the Enter button The Load Sensor Display appears See Fig 7 15 LOADSENSOR 1 Serial 45236 1000 00 0 00nV V gt Capacity Sens FIG 7 15 LOAD SENSOR DISPLAY SERIAL NUMBER CAPACITY SENSITIVITY MV V b Serial Number This is the serial number of the selected load sen sor for this channel In our exam ple we selected c
121. ezones Greenwich Mean Time 32 Set LCD Contrast Parameter 34 About the Set LCD Contrast Parameter 34 Chapter 5 Chapter 6 HI 3030 Weight Controller Service Manual Ethernet Parameters 34 About the Ethernet Parameters 34 About IP Addresses 34 Option Cards Configuration 35 Analog Option Card Configuration 35 Configuring the Analog Option Card from the Web Page 35 Mapping the Output 36 Weight Controller Configuration From the Web Page 39 Set Date Clock Parameters 44 The Instrument Configuration is complete 44 Options Configuration 44 Option Cards Configuration 44 Rate of Change ROC Option Configuration 44 ROC Configuration from the Front Panel 44 ROC Configuration from the Browser 45 DeviceNet Parameters 46 About the DeviceNet Parameters 46 Calibration 47 About Chapter 5 47 Getting Started 47 Binding 47 Electrical Check Proc
122. f supply multimeter voltage is correct 2 Record the mV reading and compare each corner for proper load sharing a Proper load sharing should see only a difference of 5 mV b Larger differences due to motors and piping should not exceed 2 mV c If there isn t any motors valves or piping to explain the mV difference adjust the corners and balance the mV readings d Use shims or if equipped adjusting bolts on the load cell mounting hardware e Drawing a load cell map will help determine the correct leg to adjust and in which direction Three load Cells Balance Like a Three Legged Chair 1 Using a spirit level verify the vessel is vertically and horizontally correct 2 Verify if any height change will effect the attitude of adjacen vessels or piping 3 Adjust each leg to dynamically match mV outputs 4 Verify the mV readings and physical level when complete Four Load Cells or More Present a Challenge 1 Use a multimeter Determine the sum of the load cell signals and your target mV setting for each load cell 2 Read the output of individual load cells 3 Adjust the load cell with the lowest reading to dynamically match the target mV readings obtained in step 1 4 Read the mV readings from each load cell to verify a proper correction 5 Repeat steps 3 and 4 to achieve a proper load sharing vessel 6 Verify the mV readings and vessel level when complete Monitor system for proper operation
123. fy the instrument Step 28 Select the certification type from the pull down list pull down list See Fig 4 78 Certification Save Parameters 10000 d US NTEP 3000 d Canada FIG 4 78 SELECTING CERTIFICATION Step 29 Click on the mode you want In our case we selected 10000 D US NTEP See Fig 79 Certification 10000 d US NTEP Save Parameters FIG 4 79 NTEP MODE SELECTING ON Step 30 Click on the Save Parameters button to save the set tings Step 31 To Configure the Serial Port Click twice on the right arrow The Serial Port Configuration page appears See Fig 80 Configuration Instrument Setup Weight Controller Serial Port Serial Port Printer v Baud Rate 9600 Panty NONE Data Bits 8 v SaveParametes 4 FIG 4 80 SERIAL PORT CONFIGURATION Step 32 Click on the Serial Port pull down menu Click on either Printer or Scoreboard depending on what the serial port is connected to Keep in mind when you select Scoreboard the Printer does not function See Fig 4 81 NOTE For cable installation and pin out for the Serial Connection please see the HI 3000 Installation and Service manual Cabling Section Serial Port Serial Port Serial Port Printer v Baud Rate Scoreboard Printer Parity NONE FIG 4 81 CONFIGURING SERIAL PORT PRINTER SCOREBOARD Step 33 Click on the Baud Rate pull down menu Step 34 Click on the Baud Rate your pri
124. g Output Card Slot 1 HSO Hardy Short Output table A table of 16 bit integers HSOO Setpoint and Motion Word HSO1 4 Unit of Measure Ch 1 4 e HSO5 8 Decimal Point Ch 1 4 Internet FIG 4 60 DICTIONARY OF MAPPING SYMBOLS Step 6 Scroll the list until you find the HFO Hardy Float Output Table Analog Output Card Slot 0 HFO085 Step 7 After selecting the destination you need to select a source Click the Jump to Sources Page button See Fig 4 58 to display the Mapping Setup 2 Sources page See Fig 4 61 Configuration Mapping Setup 2 Click here for a list of mapping symbols 4 gt INSTRUMENT ID Hardy 3030 Current Destination HFO85 Return to Destinations Page SOURCES Select one or more from below to complete mapping Clear Selections Local Inputs FH or Control FF or Instrument Setup ws or Setpoints x or Process Data E FIG 4 61 CONFIGURATION MAPPING SETUP 2 PAGE Step 8 You can select almost any source from this page Select Gross Wt from the Process Data pull down list See Fig 4 62 Setpoint x or Process Dat or Calibration 25371 or Networks or Peak Wt Ib Tare Wt Ib FIG 4 62 MAPPING SELECTING SOURCE GROSS WT The Channel selection text field appears to the right Enter the instrument channel 1 4 you want for the source See Fig 4 63 Our example uses channel 1 Step 9 or Process Data Gross Wt or
125. g addressed memory where the states of the input devices and parameter values are stored The state of each input device is trans ferred to the input image table from the input point during the I O scan Local Mapping This is mapping within an HI 3030 Filler Dispenser module primarily mapping internal memory loca HI 3030 Weight Controller 62 Service Manual tions of parameter values or device states to locations in the local Input Image Table or Output Image Table Network Mapping This is mapping between the master and slave devices in the case of a DeviceNet ControlNet RIO or Profibus network Hardy Control Link network map ping is mapping between nodes on the network NOTE Itis important to understand that you cannot per form mapping functions on one HI 3000 Series Instrument from another HI 3000 Series instru ment You must map the memory locations in each instrument separately More will said about this later Node Number This is the physical address of a device in a network Output Relay Outputs interface indicators motor starters solenoids and other actuators from the HI 3030 Each output has an address associated with it The address describes the physical location that the output device is connected to Output Image Table The data table containing addressed memory where the desired state of the output devices and parameter values are stored The desired state or parameter value of each output is transf
126. g the Command Interface See Below the data is inter preted based on the displayed units However if data is directly mapped into the unit the unit assumes lbs pounds and converts the entered data to the displayed units NOTE The default parameter values are marked by DEF and bold type HI 3030 Weight Controller 68 Service Manual Parameter Number Code Explanation Valid Range Hexadecimal 0001 Operator ID Max 3 characters 0002 Instrument ID Max 19 characters 0004 Chan 1 WAVERSAVER 0 None 0404 Chan 2 1 7 50 Hz 0804 Chan 3 2 3 50 Hz 0C04 Chan 4 3 1 0 Hz Def 4 50 Hz 5 25 Hz 0005 Chan 1 Number of Averages 1 250 0405 Chan 2 DEF 10 0805 Chan 3 0C05 Chan 4 0006 Chan 1 Zero Tolerance 0 000001 999999 0406 Chan 2 DEF 10 0806 Chan 3 0C06 Chan 4 0007 Chan 1 Units of Measure 0 16 1 2 5 0407 Chan 2 3 02 0807 Chan 3 DEF 0 0C07 Chan 4 0008 Chan 1 Decimal Point 0 5 0408 Chan 2 DEF 2 0808 Chan3 0C08 Chan 4 000A Chan I Grad Size 0 1 DEF 1 2 040A Chan 2 2 5 3 10 4 20 080A Chan 3 5 50 6 100 7 200 OCOA Chan 4 8 500 9 1000 000D Chan 1 Motion Tolerance 0 000001 999999 040D Chan 2 DEF 10 00 080D Chan 3 OCOD Chan 4 000E Chan 1 Auto Zero Tolerance 0 000001 999999 040E Chan 2 DEF 10 00 080E Chan 3 OCOE Chan 4 000F Chan 1 Capacity 0 00000 1 999999 040F Chan 2 DEF 999999 0 080F Chan
127. ge path to ground around the loadpoints Cable Routing Separate high voltage sources and cables from low voltage signal cables Stay a minimum of 14 inches from magnetic fields and SCR controls Avoid parallel high voltage and signal cable runs Cable Shielding Ground low voltage cable shields only at the controller end Grounding both cable ends will produce ground currents Verify with an ohm meter the shield is only grounded at the weight controller Disconnect the shield at the controller and check for an pen circuit between ground and shield Reconnect the shield to ground and confirm a proper ground path from the J unction Box to the controller Verify the shield is not connected to ground at the J unction Box Loadcell cable shields only pass through the J unction Boxes and are not connected to ground at any point Weight Controller Common AC ground and Chassis grounds HI 3030 Weight Controller Service Manual B2 Guidelines for Instabilities on Formerly Operating Systems Mechanical Stability and Configuration Settings B2 Mr DBS ve Mechanical Stability Vessel When inspecting a vessel keep in mind the Center of Gravity COG should be low and centered equally over all the load cells Make sure the load is directly over or under the load point to avoid side loading Insure there isn t any side loading from piping or external forces Install flexures on all piping to insure a fr
128. gle bends Non flexed piping should have an unsupported horizontal run using a ratio of 36 times its diameter Pipe flexure lengths should be a ratio of 6 times it s diameter Feed and discharge piping flexed Are the flex joints on the correct side of the valve a You weigh the output valve not the input valve b Does the weigh scale see all the product to be weighed C If the product applies a force to a valve or pipe so that pipe or valve must be included in the weigh vessel d Proper positioning of the flexures are key E Your vessel must seem to float Floors or structures do not interact Local traffic does not interact Protected from forklifts and adjacent processing equipment Level solid mounting base The load cell is mounted right side up All load cell bolts installed using anti seize compounds Mechanically aligned to compensate for expansion and contraction Protects the load cells from overload and impact forces Limits the movement of the vessel Rods must be loose and not interacting with the vessel Separate conduit for low and high voltage cables Do not bundle low voltage with high voltage cables Maintain at least 3 inches of separation Maintain 14 separation from magnetic fields and 440 VAC Cables are in conduit or tied up and protected from damage Product tools and production aids are off the vessel No workers are physically on the scale Must protect equipment from environmental dam
129. gt DoC2Qalibr ation FIG 5 10 C2 CALIBRATION Step 19 function OK momentarily appears on the screen indicating the calibration was successful e A message that says function Error means that the calibration was not successful Check Chapter 7 Troubleshooting of this manual for corrective action e Another message may occur which is Secu rity Violation This means that the User does not have the security level required to do a calibration Step 20 Press the Exit button until you return to the Standby display Step 21 C2 calibration is complete C2 Calibration From the Web Page Step 1 On the Weight Controller Home Page Click on Configuration See Fig 5 11 The Configura tion page appears See Fig 5 12 Pu E 3 942 QM utem gue 3 Y 28 3 ie ett 1 Weight Controller Home Page a rer FIG 5 11 CONFIGURATION MENU SELECTING SETUP Configuration Adjust Setpoint Instrument Setup Calibration Hardy Control Link Mapping Setup Security FIG 5 12 CONFIGURATION PAGE Step 2 Step 3 Step 4 HI 3030 Weight Controller 50 Service Manual Click on Calibration The Calibration Sub menu appears See Fig 5 9 Click on the Channels pull down menu Click on the Channel connected to the scale you want to calibrate Configuration Calibration Chan 1 E Sensor Type 0 3mV V C2 Calibration Load Sensor Num
130. guration See Fig 5 24 The Configura tion page appears See Fig 5 25 53 CHAPTER 5 Calibration LEN REDE E felon ee 12 92 Qe ute uh d I Deen _ ET Weight Controller Home Page I FIG 5 24 CONFIGURATION MENU SELECTING Step 2 Step 3 SETUP Configuration Adjust Setpoint Instrument Setup Calibration Hardy Control Link Mapping Setup Security FIG 5 25 CONFIGURATION PAGE Click on Calibration The Calibration Sub menu appears See Fig 5 26 If necessary select the Sensor Type for this appli cation Traditional Calibration Traditional Calibration Low Step Reference weight 0 0000 Do Cal low Traditional Calibration High Step Span Weight 10 00 FIG 5 26 CALIBRATION SUB MENU Step 4 If the Traditional Calibration Low Step Refer ence is any value other than 0 0000 go to Step 4 otherwise go to Step 10 Step 5 To clear the entry move the cursor over the cur rent Reference Weight which highlights the weight value Step 6 Use your keyboard to type in the new 0 0000 See Fig 5 26 Step 7 Wait 12 seconds or more Step 8 Click on the Do Cal Low button Step 9 A page telling you that the Do Cal Low Calibra tion completed OK See Fig 5 27 Cal completed OK Back FIG 5 27 CAL LOW COMPLETED OK Step 10 Click on Back to return to the Calibration page Step 11 Place a certified t
131. hannel 1 c Capacity the maximum weigh ing capacity of the load sensor d Sensitivity Sensitivity specifica tion of the load sensor set at the factory e Press the down arrow until the remainder of the load sensor specifications appear See Fig 7 16 SENS 300 V V INPUT Res Dao DUTPUT RES WU FIG 7 16 SENSITIVITY INPUT RESISTANCE OUTPUT RESISTANCE f Input Resistance This is the Certified Input Resistance from the certification done by the fac tory g This is the Certified Output Resistance from the certification Step 17 Press the Exit button to return to the Test Data Dis play Step 18 Press the Exit button to return to the Test and Data Menu See Fig 7 17 FIG 7 17 TEST AND DATA MENU Diagnostics INTEGRATED TECHNICIAN IT INTEGRATED TECHNICIAN is a built in system diag nostics utility that enables the operator to rapidly trouble shoot a weighing system from the front panel or Web Page of the HI 3030 Used with an HI 215IT Junction Box you can read each individual load cell in mV mV V and weight to determine if a load sensor is malfunctioning or not con nected Using IT From the Front Panel Step 1 From the Summary Display press the up or down arrow buttons until the cursor is in front of the scale you want to diagnose In our example we selected Scale 1 See Fig 7 18 HI 3030 Weight Controller 100 Service Manual gt 1 0000 00 Ib net 2 0000 00 kg gross
132. he person who last calibrated the instrument e Press the up or down arrow until the cursor is in front of Units 1 This display shows the last selected Unit Press the left or right arrow buttons to select the Units you want The selections are lbs kg oz g 2 Press the Enter button to set the entry 3 Press the down arrow to move to the next parameter you want to view or change e Press the up or down arrow until the cursor is in front of WAVERSAVER This dis play shows the last WAVERSAVER selec tion 1 Press the left or right arrow buttons to select the WAVERSAVER selection you want 2 Press the Enter button to set the entry 3 Press the down arrow to move to the next parameter Step 11 Press the down arrow button until the next three menu items are displayed See Fig 7 10 TESTDATA Gr adSize gt ZeroVal ue Span Val ue 1 0 00 10000 0 FIG 7 10 TEST DATA DISPLAY GRADUATION SIZE ZERO VALUE SPAN VALUE e The Zero Value and Span Value are read only The Graduation Size Zero Value and Span Value are for the last traditional cali bration only The Grad Size Gradua tions can be changed e Grad Size Minimum increment displayed by the instrument 1 This display shows the last selected Graduation size Press the left or right arrow buttons to select the Units you want The selections are 1 2 5 10 20 50 100 200 500 1000 2 Press the Enter button to set the entr
133. he instrument WARNING YOU CANNOT ASSIGN THE SAME ADDRESS TO TWO DIFFERENT NODES THE PLC CANNOT DETERMINE WHICH NODE IT IS COMMUNICATING WITH THIS CAN RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY The Network scanner scans each node s Output Image Table to read the values that are located there If there are values in the nodes Output Image Table it reads the values to the PLC s Input Image Table which makes the data available to the PLC for processing Here again you can assign the data in the node s output image table to an address in the PLC input image Table So if you want the net weight to be displayed in the PLC s output screen you have already assigned the Net Weight value located in the Input Image Table to the Output Image Table The PLC Scanner reads the Net Weight value in the nodes s Output Image Table and moves the value to a word location 65 CHAPTER 6 Mapping in the Input Image Table on the PLC The Input Image Table Net Weight value is then output let s say to the PLC screen Network Output When the Network Scanner writes values to the nodes it does this by taking the data located in the PLC Output Image HI 3030 DeviceNet Node 1 Input Image Table eeoo OK To Fill Output Boolean Word 11 T o 1 2 Output Image Table and writes the values to another nodes Input Image Table Once the value is in the node s Input Image Table it be
134. he left of the equals sign in the Current Map pings text field In this case the destination symbol is HFO85 See Fig 4 58 Current Mappings EF046 HFI4 DFOO DFIO HFO85 Jump to Sources Page FIG 4 58 CURRENT MAPPINGS PRESSING JUMP TO SOURCE PAGE Step 5 For more information about mapping symbols click the mapping symbols link at the top of the page See Fig 4 59 to view the Mapping Symbols Dictionary See Fig 4 60 Configuration Mapping Setup 1 Click here for a list of sum INSTRUMENT D 3030 Jump to Sources Page FIG 4 59 MAPPING SETUP 1 OPENING LIST OF MAPPING SYMBOLS Mapping Table Name Dictionary Windows Internet Explorer provided by Roper DER 10 153 31 52 IE S HFIS II MET wer 8 erg on HFI12 15 peak weight on chan 1 4 e HFI16 19 Rate of Change on channels 1 4 HFO Hardy Float Output Table e HFO 0 7 8 user defined floating point scratchpad variables saved in non volatile RAM HFO9 20 Setpoint 1 12 input HFO21 24 Tare Wt ch 1 4 HFO25 28 Motion Tolerance ch 1 4 HFO29 32 Zero Tolerance ch 1 4 HFO33 36 AutoZero Tolerance ch 1 4 e HFO37 40 Capacity ch 1 4 HFO41 44 Cal Low Wt ch 1 4 HFO45 48 Span Wt ch 1 4 HFO49 60 Setpoint 1 12 Target Wt HFO61 72 Setpoint 1 12 Preact Wt HFO73 84 Setpoint 1 12 Deadband Wt e HFO85 HFOB88 Analog Output Card Slot 0 e HFO89 HFO92 Analo
135. he scale or you have scale problems You should do this test whenever you cannot zero the scale Step 1 Press the up or down arrow buttons until the cursor is in front of Return to Zero See Fig 7 39 105 CHAPTER 7 Troubleshooting FIG 7 39 DIAGNOSTICS DISPLAY SELECTING RETURN TO ZERO TEST Step 2 Press the Enter button The Return to Zero Test dis play appears See Fig 7 40 FIG 7 40 RETURN TO ZERO TEST DISPLAY To perform the test press the Enter button In a few seconds a display appears telling you if the instru ment has passed or failed Step 3 e f you Pass the Test the Pass display appears See Fig 7 41 DROSS LT UD TOLERANCE 20 00 FIG 7 41 RETURN TO ZERO TEST PASS If instrument Fails the test the Fail display appears See Fig 7 42 You may need to do the following 1 Check the scale for excess material 2 Check your Motion and Zero Toler ance settings They might be set too low for your process FIG 7 42 RETURN TO ZERO FAIL Press the Exit button to return to the Diagnostics display Step 4 View Input States The Input States display shows whether or not the instru ments has any inputs activated A 1 means the input is active and a 0 means it is not Press the up or down arrow buttons until the cursor is in front of View Input States See Fig 7 43 Step 1 DIAGNOSTICS Ret ur ntoZer o gt Viewlnput States For ceQut put s FIG
136. her from the Earth s center than objects at the poles For example if you weigh 100 pounds at the North Pole on a spring scale you weigh 99 65 pounds at the equator Depending on the latitude of your location you would weigh somewhere in between For those who need the gravity correction factor you can set it here The 49 CHAPTER 5 Calibration table below shows the gravitation correction factor In various cities around the world Mexico City 1 002102 is the lowest and Oslo 0 998726 and Helsinki 1 001405 are the highest Table 1 Gravity Correction Factors am mE caw ORE Amsterdam 0 999369 Los Angeles 1 001028 Athens 1 000684 Madrid 1 000461 Auckland 1 000782 Manila 1 000461 NZ Bangkok 1 002392 Mexico City 1 002102 Brussels 0 999503 New York 1 000433 Buenos 1 001004 Oslo 0 998726 Aires Calcutta 1 00191 Ottawa 1 000007 Cape Town 1 00104 Paris 0 999048 Chicago 0 99922 Rio de Janeiro 1 001884 Copenhagen 0 999075 Rome 1 000326 Nicosia 1 00093 San Francisco 1 000702 Jakarta 1 002631 Singapore 0 99877 Frankfurt 0 999579 Sydney 1 00104 Istanbul 1 000406 Taipei 1 001741 Havana 1 001872 Tokyo 1 000886 Helsinki 1 001405 Vancouver BC 0 999653 Kuwait 1 001405 Washington 1 000601 DC Lisbon 1 000615 Wellington NZ 0 999399 London 0 999445 Zurich 0 999821 In general if your location is between the 45th parallel and the equator the gravity correction is greater tha
137. ial Protocol is an open industrial networking standard that takes advan tage of existing commercial off the shelf Ethernet commu nication chips and media It supports both implicit real time I O and explicit messaging message exchange TCP IP is the transport and network layer protocol of the Internet that is commonly linked with all Ethernet installa tions and the business world It provides a set of services that any two devices can use to share data Because Ethernet technology and TCP IP have been published for public use standardized software tools and physical media have been mass produced offering you the benefits of known technol ogy and easy access Also used with an Ethernet network UDP IP User Datagram Protocol offers fast efficient data transport needed for real time data exchange MOD Bus TPC IP TCP IP is a set of common layered protocols used for the Internet that provides a reliable data transport mechanism between machines The de facto standard of corporate enter prise systems Ethernet has also become the standard for fac tory networking The cost of implementing an Ethernet solution has dropped to a point where it is commensurate with today s field buses Using Ethernet TCP IP in the fac tory allows true integration with the corporate Intranet and MES systems that support your factory 5 CHAPTER 1 Overview OPC OLE for Process Control OPC enables an HI 3000 module to communicate with any device th
138. ibration OF22 Setpt 4 DEF 1 000000 1322 Setpt 5 0A04 Chan 3 Cal Type Not Cal d DEF 1722 Setpt 6 Read Only 1 C2 1B22 Setpt 7 0 Traditional Hard 1F22 Setpt 8 Calibration 2322 Setpt 9 OE04 Chan 4 Cal T Not Cal d DEF cm AR nis Ar Type DER 2B22 Setpt 11 Read Only 2F22 Setpt 12 0 Traditional Hard Calibration Fou D Serial Number 33 TABLE 6 2 PARAMETER NUMBER CODE Read Oniy EXPLANATION VALID RANGES AND DEFAULTS 0281 Model Number HI 3030 DEF Read Only Getting the Parameter Information on the Web Browser 0282 P Part Numb 0650 0xxx 01 iss d Only c M E MEIN Step l From the Weight Controller Home Page click Operation to display tThe Operation Page See Fig 0283 Firmware Revision X X XX 6 38 Read Only 0320 z Setpt 1 0720 z Setpt 2 0B20 Setpt 3 OF20 z Setpt 4 1320 z Setpt 5 1720 Setpt 6 1B20 Setpt 7 1F20 Setpt 8 2320 Setpt 9 27720 Setpt 10 2B20 Setpt 11 2F20 Setpt 12 0321 z Setpt 1 0721 z Setpt 2 0B21 Setpt 3 OF21 Setpt 4 1321 z Setpt 5 1721 Setpt 6 1B21 Setpt 7 1F21 Setpt 8 2321 Setpt 9 2721 Setpt 10 2B21 Setpt 11 2F21 Setpt 12 Setpoint Amount Req d Preact 000001 999999 Positive or Negative values DEF 0 000000 000001 999999 Positive or Negative values DEF 1 000000 TABLE 6 2 PARAMETER NUMBER CODE EXPLANATION VALID RANGES AND DEFAULTS Operation Choose One Diagnostics Monitor operatio
139. igher or lower than the other load sensors and you do not know if the scale has recently been calibrated re calibrate the scale then perform the Voltage and Weight test again Stability Test VOLTAGE B WEIGHT gt gt STABILITY TEST FACTORY DEFAULTS gt FIG 7 32 DIAGNOSTICS DISPLA Y SELECTING STABILITY TEST Step 2 Press the Enter button The Information display appears SYS STABILITY TEST PRESS ENTER TO START See Fig 7 33 STABILITY TEST Pr ess ENTERt ot est FIG 7 33 STABILITY TEST DISPLAY Step 3 Press the ENTER button to perform the stability test e Each channel that passes the Stability Test are displayed as PASS See Fig 7 34 This means that the Mean Squared Varia tion is less than 5 0 and the average read ing is between 30237 and 36955 In short the instrument is working fine STABILITY TEST Test Results PASS Mean Sq Var 2 31 Mean ADCCount 33K FIG 7 34 SYSTEM STABILITY TEST DISPLAY PASS The Stability Test switches a fixed signal into the analog to digital convertor and calculates the mean squared variation from the average reading using 100 samples The test passes if the mean squared variation is less than 5 0 and the average reading is between 30237 and 36955 Step 1 Press the up or down arrow buttons until the cursor is in front of Stability Test See Fig 7 32 If the channel does not pass the Stability Test the FAIL display appears This means that the M
140. il if the current gross weight plus any previously zeroed amount exceeds the zero tolerance PARAMETER ZERO TOLERANCE RANGE 000001 999999 DEFAULT 10 0 NOTE mode range is 0 4 of scale capacity PARAMETER AUTO ZERO TOLERANCE RANGE OFF ON DEFAULT OFF 27 CHAPTER 4 Configuration Zero Reminder Parameter The Zero Reminder when turned ON when you zero the instrument asks you if you are sure you want to zero the instrument PARAMETER ZERO REMINDER RANGE ON OFF DEFAULT OFF Step 1 Press the down button until the cursor is in front of Zero Tolerance See Fig 4 19 SEIUP MENU Grad Size gt Ze o bl er ance Br e Reninder CFF FIG 4 19 SETUP MENU SELECTING ZERO TOLERANCE Step 2 Press the Enter button The Zero Tolerance Menu appears with the cursor in front of Zero Tolerance See Fig 4 20 FIG 4 20 ZERO TOLERANCE MENU ZERO TOLERANCE Step 3 Press the Clear button to clear the current value Step 4 Use the alphanumeric key pad to enter the new Zero Tolerance value NOTE mode If tolerance is set greater than 4 of scale capacity the value will be truncated Step 5 Press the Enter button to set the entry Step 6 Press the down arrow button until the cursor is in front of Use Auto Zero See Fig 4 21 ZERO TOLERANCE MENU ZERO TOLERANCE 10 08 gt USE ZERO OFF FIG 4 21 ZERO TOLERANCE MENU USE AUTO ZERO Step 7 Press the right or left arrow buttons to toggl
141. irms the Health of the internal A D converter circuits Enter Diagnostics STABILITY TEST Activate the test and review the results The internal A D converter has a hardware problem There isn t a port defined or enabled Yes Cycle power and re run Check the test If the second Configuration test fails contact settings under options Hardy Instruments Technical Support Continue checking for mechanical problems HI 3030 Weight Controller 78 Service Manual B Guidelines for Instabilities on Formerly Operating Systems Check for Electrical Stability Check for Mechanical Stability Check Configuration settings for stability 79 CHAPTER 7 Troubleshooting B1 Guidelines for Instabilities on Formerly Operating Systems Cont d Electrical Physical Grounding All common equipment share a common ground point Keep the ground cable length to earth ground as short as possible Install a new ground rod if the cable length is excessive Cable Cuts or breaks in the loadcell cable insulation allow moisture to wick into the cable and loadpoints This can setup stray capacitance charges and allow ground currents to exist This could create a highly intermittent situation Vessel Fill and discharge piping Ground all to a common point to eliminate electrical differences in potential and static build up Loadcells Ground straps must be installed to provide a direct dischar
142. ke your selection Step 3 Press the Enter button to set the entry Motion Tolerance Parameter About Motion Tolerance Motion is the amount of allowable deviation between con secutive readings before a weighment is accepted as being complete Setting Motion Tolerance establishes the amount of deviation you can allow in your particular fill dispense process The base motion number can be calculated by using the following formula Base Motion Number Total Load Cell Capacity 10 000 x 3 NOTE Motion Tolerance must be greater than or equal to the Graduation Sizes Our recommendation is three 3 graduation sizes PARAMETER MOTION TOLERANCE RANGE 000001 999999 DEFAULT 10 Press the down arrow button until the cursor is in front of Motion Tol Tolerance See Fig 4 17 Step 1 SETUP MENU Decinal Point gt Motion bl Grad Size FIG 4 17 SETUP MENU MOTION TOLERANCE Step 2 Press the Clear button to clear the current entry Step 3 Use the alphanumeric key pad to enter the new tol erance value Step 4 Press the Enter button to set the entry Graduation Size Parameter About the Graduation Size Parameter The Graduation Size is the Minimum increment displayed by the instrument The Base Graduation Number can be calcu lated by dividing the Total Load Cell Capacity by 10 000 For example e With two 2 decimal points selected the graduation size 10 will display increments of 10 engineering units Wi
143. ler d oc 4 xL S INTERMEDIATE SUPPORT FRAME FULLY CONSTRAINED amp LATERALLY WITH STAY RODS 7 bU N K N VESSEL SUPPORTBRACKET NEAR MAXIMUM CENTER f E OF GRAVITY FOR INHERENT SS VESSEL STABILITY HR N N S BIN ACTIVATOR oam METALLIC EXPANSION ASSEMBLY OR H SE FIG 7 56 TYPICAL LOAD CELL SYSTEM 2 Load Cell Sensor Point is a strain Troubleshooting The Network Connections and gauge based force transducer which Configuration with the Ping Tool generates an electrical signal propor tional to the load applied to the scale Step 1 The Ping Tool is used from the root directory of the Load cells points can be used any PC Get to the Root directory The Root Directory is place a person needs to measure pres the C Prompt sure load or torque This can be Step 2 If you do not know how to get to the Root Direc accomplished by either Tension or tory check you Operating System User Guide or Compression type load cells points Manual for information on how to get to the root The load cell point takes as an input directory the 5 volts DC Excitation Voltage generated by the HI 3030 and Selecting the module by number for Testing depending upon how much weight is applied to the scale generates a milli NOTE Youcan only ping from the PC you cannot ping volt output proportional to the from an instrument weight 0 10mv DC for 2mv V load cells points or 0 15mv DC for 3mv V Step 1 Type PING lt space gt IP address of the in
144. letter names as follows e DI isthe DeviceNet input image table e DO isthe DeviceNet output image table e HI isthe Hardy input image table e HO isthe Hardy output image table e RI is RIO input image table e RO is RIO output image table The RIO input and output images tables are mapped to phys ical external devices using RSLogix DeviceNet and Con trolNet input and output image tables are mapped to physical external devices using Rockwell Software s RS NetWorx The Hardy input and output image tables have pre defined meanings for certain bits within the tables NOTE Make sure you use RS NetWorx for DeviceNet and RS NetWorx for ControlNet They are two different applications A Boolean variable is addressed with the syntax below tablename word offset bit offset Example DIO 3 is bit 3 in the DeviceNet input table word 0 Analog Mapping An analog variable is one that can have many different val ues The HI 3030 Weight Controller supports float 16 bit integer and 32 bit integer analog variable types There are three 3 analog operations supported The sym bols are the same as the Boolean operations but with differ ent meanings e Multiply The symbol for Multiply is ees e Add The symbol for Add is e Negate the symbol for Negate is ce Analog tables are given 3 letter names as follows DFI DFO DSI DSO DII DIO all refer to DeviceNet tables where the it
145. ll Weight Controllers are designed with a selectable 10 100 base T Ethernet connection which links your PC to an embedded server in the instrument You can connect to an instrument via the Internet Intranet Extranet or VPN Vir tual Private Network Your computer must have an ethernet card and cable with an RJ45 connector to connect to the instrument Once connected you can monitor map and con figure any of the instruments from your web browser from any location in your plant or enterprise Help Dialogs are also available to assist when performing setup or trouble shooting of an instrument In addition the browser connects you to the Hardy Web Site which connects the user to a full range of customer service and support File downloads from your control room are a snap No more hauling devices to download files to an instrument Should you want to down load a file or monitor the instrument from your laptop at the site simply connect a short cable from the lap top to the Ethernet connect at the rear panel of the instrument to trans fer files monitor or configure the instrument No matter where you are if you are connected to our instrument you can configure and troubleshoot the HI 3030 Weight Control ler Furthermore if the packet output is too high simply set the packet output to a lower setting About IP Addresses An IP address consists of 32 bits It is composed of two parts The Network Number The Host Number By conve
146. log 21 HFIO 67 HFI1 67 HI 215IT Junction Box 100 101 HI 215IT Series Junction Boxes 5 HI 215JB Series Junction Boxes 5 HI 3000 User s Guide 1 HI 3000 CD 5 HI 3000 GF 5 HI 3000 MB 5 HI 3000 OM 5 HI 3000 RC 5 HI 3000 TM 5 HI 3030 Panel Mount 11 HI 3030 s INTEGRATED TECHNICIAN 1 High Security Code Number 108 higher level controllers 45 Hour hh field 43 http Iwww hardyinstruments com 1 Humidity Range 8 Hysteresis 95 l I O Mapping 71 individual Boolean variable 66 Infrared IR 7 Ingr 1 Button 22 Input 7 Input Resistance 100 Input States display 105 input table 67 Installation of Secure Memory Module 18 Installing Printed Circuit Boards 14 Installing the HI 3030 in a Swivel Wall Mount 12 Installing the HI 3030 Weight Controller 12 Installing the HI 3030 Weight Controller in a Panel 11 Instrument ID 29 Instrument Local I O 8 INTEGRATED TECHNICIAN 1 INTEGRATED TECHNICIAN 4 95 100 INTEGRATED TECHNICIAN IT 100 interface 5 Internet 34 Internet World Wide Web 1 Intranet 1 34 IT Web page 108 J J Electrical Inspection 88 J9 terminal block 17 JB 4 Junction Box 101 Junction Box Wiring 17 K K Load Sharing and Load Sensor Checkout 89 key pad 1 knurled knobs 15 L Last Cal time 97 Last Cal Type 111 lattitude 48 leakage current 110 Left arrow button 22 Level Monitoring 2 LHS 67 LHS Left Hand Side 67 List of Alarms 75 list of Destinations 71 listens and transmitts 41
147. m Node 10 VI VFI VSI VSO VII VIO VTI VTO Hardy Control Link Input tables from Node 11 ZI ZFL ZSI ZSO ZII ZIO ZTL ZTO Hardy Control Link Input tables from Node 15 115 Appendix A HI 3030 Complete Mapping Symbols RI RO RFI RFO RSI RSO RII RIO RTI RTO RIO tables used if you have an RIO option card RI RO RIO input output addressed as bits RFL RFO RIO input output addressed as floats RSI RSO RIO input output addressed as 16 bit integers RII RIO RIO input output addressed as 32 bit integers RTI RTO RIO input output addressed as text Cl CO CFI CFO CSI CSO Cll ClO CTI CTO Communications Network tables used if you have a ControlNet EtherNet IP or Profibus option card CI CO Communication Network input output addressed as bits CFI CFO Communication Network input output addressed as floats CSI CSO Communication Network input output addressed as 16 bit integers CII CIO Communication Network input output addressed as 32 bit integers CTI CTO Communication Network input output addressed as text MI MO MFI MFO MSI MSO MII MIO MTI MTO Modbus tables used if you have Modbus MI MO Modbus input output addressed as bits MFI MFO Modbus input output addressed as floats MSI MSO Modbus input output addressed as 16 bit inte gers MII MIO Modbus input output addressed as 32 bit inte gers MTI MTO Modbus input output addressed as
148. m the front panel you can choose to ignore noise with frequencies as low as 0 25 Hz or one of four higher fre quencies for a faster response time The default factory con figuration is 0 50 Hz vibration frequency immunity C2 Calibration 2 Second Generation Calibration can calibrate a scale system electronically without using certified test weights A C2 weighing system consists of up to eight load sensors a junction box interconnecting cable and an instrument with C2 capabilities such as the Weight Controller Each Hardy Instruments C2 certified load sensor sends a digital signal which the Hardy Weight Controller reads for weight infor mation and to count the number of active sensors Calibra tion also uses a reference value that is entered from the front panel or Web interface The reference can be zero no weight on the scale or any known weight on the scale The instrument is also capable of performing traditional cali bration such as with the use of certified test weights INTEGRATED TECHNICIAN IT A built in diagnostics utility allows the operator to rapidly troubleshoot a weighing system from the front panel of the controller or via the Web Browser The operator presses the Test 9 button and scrolls through several test values that fur nish the current state of each of the parameters that concern your application and the weigh system A Help function is available to describe the parameter or explain the displayed
149. mA or 4 20mA or the reverse of these simultaneous and makes it possible to span these ranges over a portion of the weight data All parame ters can be mapped to these Analog outputs All the outputs can be assigned mapped to one channel or spread over mul tiple channels all independent of each other You can install up to two 2AN options in one controller When you install two 2AN options the only other available communication option is DeviceNet which does not use an option slot A single 2AN option can be combined with any of the other available network interface which takes up an option slot NOTE When you install the RIO or ControlNet commu nication options you must install the Analog 2AN option card in the lower Option Slot HI 3030 Weight Controller Service Manual 6 7 CHAPTER 2 Specifications CHAPTER 2 SPECIFICATIONS About Chapter 2 Chapter 2 lists the specifications for the HI 3030 Weight Controller Specifications are listed for the standard instru ment and for instruments fitted with optional equipment The specifications listed are designed to assist in the installation operation and troubleshooting of the instrument Service per sonnel should be familiar with this section before attempting an installation or repair of the instrument Specifications for a Standard Instrument Number of Channels e 4 Channels Update Rate e 55 updates per second Resolution e Displayed 1 985 000 3 mV V l
150. n FIG 6 38 WEIGHT CONTROLLER HOME PAGE SELECTING OPERATION FIG 6 39 OPERATION PAGE SELECTING DIAG NOSTICS Step 2 Click on Diagnostics See Fig 6 38 The Diagnos tics Page appears See Fig 6 39 Step 3 Click on Parameters to display a complete list of the Parameters with settings See Fig 6 40 71 CHAPTER 6 Mapping Operation Diagnostics Hardy 3030 HI 3030 Instrument ID Model Number Program Part Number 0650 0126 01 Firmware Revision 2 13 00 06 eval Serial number 2397 Channel Calibration Type Operator ID Date Mapping from the Front Panel NOTE Mapping from the Front Panel is for the instru ment only To do network mapping you will need to go to the Mapping Setup page on the HI 3030 web site Step 1 Press the Setup 3 DEF button once The Configura tion Menu appears with the cursor in front of Step 2 ADJUST SETPOINTS Default Press the down or up arrow buttons to move the cursor in front of I O Mapping See Fig 6 41 Channel 1 TRAD 3 Jun 2009 Channel 2 c2 3 Jun 2009 Channel 3 c2 1 Jan 2001 Channel 4 C2 3 Jun 2009 Status Word 0001 A D Conversion Error x Weight Gwo 8888 pp Voltage View Parameters Status Input Outpu Em IM Read Write log FIG 6 40 DIAGNOSTICS PAGE SELECTING PARAMETERS Operation Diagnostics Parameter Dump 0001 0002 0004 0005 0006 0007 0008 000A 000D 000E 000F 0010 001A 004F 004E 00
151. n 1 0 Because the gravity is less at these attitudes you are adding for example 1 006 for an error that is 06 For locations between the 45th parallel and the North or South Pole your correction factor is less than 1 0 for example 9994 for an error that is 06 NOTE You must perform a C2 Calibration after setting the Gravity Correction factor or the correction factor won t work NOTE If you do not want to set the Gravity Correction Factor go to Step 16 C2 CAL Ref Point gt Gravity DoC2 Cal ibr ation FIG 5 7 GRAVITY CORRECTION FACTOR Step 12 Press the Clear button to clear the entry See Fig 5 8 C2 CAL Ref Point gt Gravity Do C2 Cal ibr ation FIG 5 8 GRAVITY CLEARING ENTRY Step 13 From the Gravity Correction Factors table select the city correction factor closest to your location Step 14 Use the keypad to enter the selected value In our example we entered 1 002102 which is the cor rection factor for Mexico City See Fig 5 9 C2 CAL Ref Point CHAN 1 0 00 1 002102 gt Gravity Do Cal ibr ation FIG 5 9 GRAVITY CORRECTION FACTOR MEXICO CITY Step 15 Press the Enter button to save the setting Step 16 Press the down arrow button to move the cursor in front of Do C2 Calibration See Fig 5 10 Step 17 Wait 15 seconds for the scale to settle Step 18 Press the Enter button to complete the Calibra tion C2 CAL Ref Point CHAN 1 0 00 1 002102 Gr avity
152. nel s3 nat unknown Channel 84 not unknown eomm ue FIG 7 52 OPERATION DIAGNOSTICS SELECTING WEIGHT AND VOLTAGE FIG 7 53 OPERATION DIAGNOSTICS WEIGHT amp VOLTAGE PAGE You will notice that the First Channel has a Test Channel 1 button This means that this channel is connected to an HI 215IT Junction Box The other three 3 channels have the load sensors connected directly to the HI 3030 and are not set for IT Step 4 Whichever channel is connected to an HI 215IT Junction Box will have a test button NOTE Click on the Test button of the channel you want to test In out example we selected the Test Channel 1 button See Fig 7 54 The IT J Box Diagnos tics Weight and Voltage results appear Step 5 NOTE The values expressed here are for illustration purposes only Your values will be different IT J Box Diagnostics Weight and Voltage Sense Voltage 48 Gross Weight Ib millivolts millivolts volt AID counts Sensor 1 64 460335 148 0 2369 1713053 Sensor2 70578217 131 0 2683 1872400 Sensor3 111 961601 4 88 1 0028 5607168 Sensor4 364 890167 231 0 4736 2816084 FIG 7 54 IT J BOX DIAGNOSTICS WEIGHT AND NOTE VOLTAGE PAGE The IT Web page shows all the Weight and Volt age values at once So if you want to save time use the Web Browser IT page for troubleshooting e The mV reading is a coarser reading than the mV V or Weight readings The mV reading is sufficient
153. next 2 bits are the CHANNEL 0 3 on a 4 channel instrument The next 10 bits 0x390 IT GROSS INSTANCE 0 IT MILLIVOLT INSTANCE 1 IT MILIVOLT VOLT INSTANCE 2 IT ADC COUNTS INSTANCE 3 The bit layout of the 16 bit parameter ID b15 b14 b13 b12 b11 b10 609 b08 sn1 snO in1 ind ch1 cho 1 1 b07 606 b05 b04 bO3 b02 601 bOO 1 0 0 1 0 0 0 0 TABLE 6 3 To start the IT test write anything it doesn t matter what to any parameter number associated with the A D channel you want to test 1st channel parameter 0x0390 2nd channel parameter 0x0790 3rd channel parameter 0x0B90 4th channel parameter OxOF90 When the test is complete a number is sent for each of the four sensor positions in the IT JBOX They are gross weight float millivolts float millivolts per volt float e A D counts 4 byte integer Example To read the millivolts per volt of the second sensor on the 4th channel of a four channel unit use the parameter e mv v instance 2 e sensor the first sensor number is 0 2nd is 1 channel 3 lowest 10 bits 0x390 HI 3030 Weight Controller Service Manual 74 75 CHAPTER 7 Troubleshooting CHAPTER 7 TROUBLESHOOTING About Chapter 7 Chapter 7 consists of all the procedures for troubleshooting the electrical mechanical and firmware elements of the HI 3030 Weight Controller in the event of a malfunction
154. nfiguration Instrument Setup Weight Controller Enter or select the parameters for the fields below Chan HELP Enter or select the parameters for the fields below Chan 1 Y HELP Chan 1 Chan 2 Chan3 Channel 1 ID Hardy 3030 Operator ID Units of Measure Ib FIG 4 69 CONFIGURATION INSTRUMENT SETUP WEIGHT CONTROLLER PAGE SELECTING CHANNEL Step 4 Click on the channel you want to configure Our example shows channel 4 Step 5 create or change a Channel ID double click in the text field next to Channel ID See Fig 4 70 Step 6 Type in the Channel ID you want for this channel In our example we used Packer 1 Step 7 To create or change an Instrument ID double click in the text field next to Instrument ID Step 8 Type in the Instrument ID you want for this instru ment In our example we used Chem Scale 3 Chan4 HELP Channel ID Packer 1 Channel ID Channel 1 Instrument ID Hardy 3030 Operator ID Units of Measure b v Scale Capacity 999999 00 Grad Size 1 v Decimal Point 2 Number of Averages 10 Motion Tolerance 1000 Tare Weight 0 00 Hardy Link 55 sec v Control Link Port 1024 Certification None SaveParameters Instrument ID Chem Scale 3 FIG 4 68 CONFIGURATION INSTRUMENT SETUP WEIGHT CONTROLLER PAGE Step 3 To select a channel click on the Channel pull down menu See Fig 4 69 FIG 4 70 CONFIGURATION INSTRUME
155. ng utility continues to send out sig nals pings until you exit the Ping Tool e Simultaneously press the Ctrl key and the letter C key to stop the signals Exiting the Root Directory Step 1 Type exit at the root directory prompt C exit Step 2 Press the Enter key About Solid State Relays With Light Loads There have been installations where solid state relays have been used and failed to shut off a solenoid or relay when de energized The actual problem comes from the internal snub bing network in parallel with the Silicon Controlled Rectifier SCR which does the actual switching This network pres ents an impedance of 30K ohms which means with 120 volts across it will pass 4mA of AC current SCR SWITCHING LOAD CIRCUIT The SCR itself presents no leakage current Some solid state relay manufactures specify 20mA minimum load This is based on the presumption a relay or solenoid will drop out with only 4mA through it which is not always true That may not be true When switching a light load with a solid state relay across the line you must look at the rated drop HI 3030 Weight Controller 110 Service Manual out current of the load and if it is less than 4mA it may not turn off The solution is to put a loading resistor in parallel with the light load to be sure leakage current is sufficiently shunted away from the coil HOT SOLID STATE RELAY 15000 ohm NEEDED RELAY SHUNT COIL NEUTRAL FIG 7
156. nter or scoreboard requires See Fig 4 82 Baud Rate 9600 v 300 p arity 3200 Data Bits 2400 Save Parameters 4800 19200 FIG 4 82 CONFIGURING SERIAL PORT BAUD RATE Step 35 Click on the Parity pull down menu Step 36 Click on the Parity your printer or scoreboard requires See Fig 4 83 Parity NONE ren ata Bits ODD Save Parameters EVEN FIG 4 83 CONFIGURING SERIAL PORT PARITY Step 37 Click on the Data Bits pull down menu Step 38 Click on 7 or 8 bits whichever you system requires See Fig 4 84 Data Bits 8 v Save Parameters E HI 3030 Weight Controller 42 Service Manual FIG 4 84 CONFIGURING SERIAL PORT SELECTING 7 OR 8 Step 39 Click on the Save Parameters button to save the set tings You can click on the Save Parameters button any time during this process If you only change one parameter click on the Save Parameters button You must click on the Save Parameters button in order for the changes to occur NOTE If you have changed the Control Link Port Set tings you need to cycle the power now NOTE Enter Time and Date parameters for the fields below Set Date Clock Minute mm 59 Hour hh 11 Day dd 23 Month mm 6 Year yyyy 2009 Timezone ttt 8 PST GMT 8h v FIG 4 85 INSTRUMENT SETUP SET DATE SET CLOCK SET TIMEZONE 43 CHAPTER 4 Configuration Set Date Clock Parameters Double click in the Minute mm field Enter the cur
157. ntil the cursor is in front of the Millivolt Volt mV V reading for the selected scale In our example we selected Scale 1 See Fig 7 26 SCALE 1 3 2720 nV gt 0 457 nV V gt 0 001b gt FIG 7 26 SCALE 1 WITH TOTALS MILLIVOLT VOLT SELECTED HI 3030 Weight Controller 102 Service Manual If all the load sensor readings are 0 00 mV V there is something wrong between the HI 3030 and the HI 215IT Junction Box or with the Junction Box itself The cable is disconnected or something is wrong with the Junction Box such that it is not trans mitting the Millivolt Volt readings to the HI 3030 Weight Controller If you do not get a reading for one or pos sibly two or more load sensors LS3 for example reads 0 00 mV V or the millivolt Volt reading is either larger or smaller than it should be and you know that the Load Sensors are connected to the Junction Box the individual load sensor cable is discon nected from the junction box or the load sensor is malfunctioning With this information you can quickly determine what the problem is and where it is located either from the Front Panel or Web Browser If the Millivolt Volt readings are not fine enough to determine the problem select the Weight readings Step 15 Press the Exit button to return to the Totals Display See Fig 7 29 Step 14 Press the Enter button The Scale Millivolt Volt for Step 16 To read the Weight reading for finer troubleshoot individual Sc
158. ntion the address is expressed as four decimal numbers separated by periods such as 200 1 2 3 represent ing the decimal value of each of the four bytes Valid addresses thus range from 0 0 0 0 to 255 255 255 255 a total of about 4 3 billion addresses HI 3030 Weight Controller 34 Service Manual It is recommended that you leave the Mask Gate and DNS settings alone Contact your Network Administrator if you need to set these parameters PARAMETER ETHERNET RANGE 0 0 0 0 255 255 255 255 DEFAULT 192 168 110 1 Press the Down arrow button until the cursor is in front of Ethernet See Fig 4 43 Step 1 FIG 4 43 SETUP MENU ETHERNET Step 2 Press the Enter button The Ethernet Menu appears with the cursor in front of the IP Address See Fig 4 44 Ix aK ru un s ru Lu I ru co DATE a2 IANO FIG 4 44 ETHERNET MENU IP ADDRESS WITH DEFAULT IP ADDRESS Step 3 Press the Clear button to clear the address NOTE Figure 4 44 has the Default IP address You must change this address when starting the instrument for the first time Step 4 Use the alphanumeric key pad to enter the new address Remember there must be a period between each port of the address e g 186 245 263 12 Step 5 This is the only parameter you need to change If you need to change the other parameters contact your Network Administrator for assistance Step 6 Press the Enter button to set the entry Step 7 Pres
159. nual C2 CAL CHAN 1 gt LoadSensors 4 Ref Point Gr avity 0 00 100 FIG 5 5 C2 CALIBRATION SUB MENU Step 7 The Load Sensor number is a read only field It tells you how many C2 load sensors are con nected to the instrument In our example there are 4 C2 load sensors connected to the instrument Press the down arrow button to move the cursor in front of the Ref Point See Fig 5 5 Step 8 a The Reference Point is the total live load that is currently on the scale b Ifyou have nothing on the scale the Ref Point is 0 If you have 5 Ibs live load on the scale the Ref Point is 5 NOTE Normally the scale system is clean and ready to receive product This step establishes the gross zero reference C2 CAL CHAN 1 Load Sensor s 4 0 00 100 gt Ref Point Gr avity FIG 5 6 ENTERING THE REFERENCE POINT Step 9 Press the Clr Clear button to clear the entry Step 10 Use the alphanumeric key pad to enter the weight that is currently on the scale typically zero 0 00 Step 11 Press the down arrow button to move the cursor in front of Gravity See Fig 5 7 About The Gravitation Correction Factor Objects weigh less about 0 596 at the equator then they weigh at each pole because the force of gravity is less at the equator then at the North or South Pole This is due in part to the effect of the earth s rotation and the shape of the earth at the equator Therefore objects at the equator are 21 Km furt
160. oad cells Internal 1 1 048 5761 Excitation Voltage e 5VDC e Drives up to 16 350 ohm load cells Averages e to 250 Sliding User Selectable in Sin gle Unit Increments Input e Up to sixteen 16 350 ohm Full Wheat stone Bridge Strain Gauge Load Sensors Cells 5 volt excitation on one vessel e Upto4LVDT Load Sensors 1 load sen sor per channel WARNING BECAUSE THE LVDT LOAD SENSORS ARE A VOLTAGE SOURCE ONLY USE 1 LOAD SENSOR PER CHAN NEL NOT TO DO SO MAY CAUSE PROPERTY DAMAGE AND OR PERSONAL INJURY CAUTION LVDT LOAD SENSORS ARE NOT RATED FOR WASHDOWN APPLICATIONS THE LOAD SENSORS ARE NOT HERMETICALLY SEALED AND WILL LEAK CAUSING INCOR RECT WEIGHT READINGS AND INTERNAL CORROSION OF THE COILS e Signal Voltage Range 0 120 mV V 600 millivolts Display line x 20 character backlit LCD e 5x7 dot matrix Display Increments Graduations e 1 2 5 10 20 50 100 200 500 1000 user selectable e Corresponding weight is dependent on the decimal point location Standard Opto 22 Electronic AC Relays e Wire Size 12 AWG Maximum e Maximum Switch Current 5 Amps e Maximum Switch Power 120 Watts e Maximum Switch Voltage 5 Amps 240 VAC e Single Cycle Surge 85 Amps Peak Standard Opto 22 Electronic DC Relays e Wire Size 12 AWG Maximum e Maximum Switch Current 5 Amps e Maximum Switch Voltage 5 Amps 60 VDC e Switch Voltage 5 60 VDC e 1 second surge 5 Amps Non Linea
161. on the Setpoints pull down menu See Fig 6 19 Step 10 Select Setpoint Wt Source 2 Step 9 or Setpoints Setpoint Wt Source or Process Data T Setpoint amp NN Select FIG 6 19 SETPOINTS SELECTING SETPOINT WT SOURCE 2 Step 11 Click on the Select button to the right of the Set points field to add the Setpoint Wt Source 2 to the Assignment Statement See Fig 6 20 Current Mappings HO1 0 HI0 3 HO0 2 HFO9 HFO10 Unmep FIG 6 20 SETPOINT WT SOURCE 71 HFO10 ADDED AS THE SECOND SOURCE TO THE ASSIGNMENT STATEMENT Step 12 Click on the Map button to save the mapping The multiple source map appears in the Current Map pings listing See Fig 6 21 Current Mappings 1 0 0 3 2 9 10 noz Ha FIG 6 21 MULTIPLE SOURCE MAP Step 13 You have now mapped multiple sources to a single destination Simple Network Mapping Mapping to a Network Output If you want to send data to a PLC from the HI 3030 you need to map the data to a network output Here is the process Step 1 From the Configuration Mapping Setup 1 page click on the Network pull down menu and select DeviceNet Boolean Out See Fig 6 22 or Network DeviceNet Boolean Out Word 2 E mail fa 5888 FIG 6 22 NETWORK SELECTING DEVICENET BOOLEAN OUT HI 3030 Weight Controller 60 Service Manual Step 2 Double click in the Word text box and type in the number 2 S
162. ons defined IHO1 0 Jump to Sources Page Click here for an expanded map FIG 6 11 TARE HO1 1 SELECTED AS A DESTINATION Step 4 Click on the Jump to Sources Page button The Configuration Mapping Setup 2 page appears See Fig 6 12 SOURCES Select one or more from below to complete mapping Clear Selections Local local np Inputs Local input Input ja 5888 Control z FIG 6 12 CONFIGURATION MAPPING SETUP 2 PAGE SELECTING LOCAL INPUT 4 AS THE SOURCE Step 5 Click on the Local Inputs pull down menu Click on Local Inputs An Input text box appears with a Select button to the right See Fig 6 12 Step 6 Double Click in the Input text box and type in the number 4 Step 7 Click on the Select button Step 8 The Mapping Assignment Statement is complete See Fig 6 13 Tare HO1 0 Input contact 4 0 3 Current Mappings No equations defined Ho1 0 H0 3 Unmep FIG 6 13 COMPLETED ASSIGNMENT STATEMENT Step 9 Click on the Map button The Input Contact 4 is now mapped to Tare See Fig 6 14 CHAPTER 6 59 Mapping Current Mappings a FIG 6 14 INPUT CONTACT 4 MAPPED TO TARE Mapping Multiple Sources Now that you know how to map a single source to a destina tion we can move onto multiple sources mapping Lets say you want to energize or de energize Output Relay 3 if you have two scales Whenever Scale 1 finishes weighing you want to energize a visual signal
163. p do the following Step 1 Use the up and down arrows to move the cursor in front of the Menu Item you want help on Step 2 Click the Help button either on the front Panel and a Help Dialog appears The help dialog tells you what the Menu Item is used for or other descriptive infor mation to help you enter the right parameters for the current menu item Step 3 Push the Exit button to return to the current menu Description of the Front Panel FIG 4 1 FRONT PANEL Front Panel Display The Front Panel Display is a 4 line x 20 Alphanumeric char acter LCD The screen displays all the menus for Configur ing Calibrating and Operating the HI 3030 Weight Controller Button Functions Tare Button Tares the selected scale The Tare button sets the Tare Weight equal to the Gross Weight and makes the Net Weight equal to 0 When you are in Net Mode i e a channel dis plays NET in the Summary display you will see the weight change to 0 00 If you are in Gross mode you will not see anything happen but the Net weight is changed to 0 00 Press the right or left arrow buttons to verify that the Net weight is 0 00 Zero Button Used in Gross mode to zero the selected scale to within the tolerance level e This function can be used as many times as desired as long as the total does not exceed the value entered as the zero toler ance Help Button The Help button displays a Help mes
164. paring for the next alphanumeric entry This is true for all the Alphanumeric buttons If this occurs use the left arrow button to erase the current entry and enter another 23 CHAPTER 4 Configuration Setup 3 DEF Button This enables you to access the configuration and setup menus Also enters the number 3 and the letters D E F Amount 4 GHI Enables you to make quick set point changes Also enters the number 4 and the letters C H I Units 5 JKL Button Enables you to change the units of measure Lbs Kg oz g while in the standby mode of operation Also enters the inte ger 5 and the letters J K L 6 MNO Button Enters the integer 6 and the letters M N O Tare Val 7 PQRS Button Enables you to set the Tare Value Also enters the integer 7 and letters P Q R S NOTE From Firmware Version 2 8 00 00 and above you can no longer enter negative tare values 8 TUV Button Enters the integer 8 and the letters T U V Test 9 W XY Z Button Enables you to enter the Self Test and IT modes Also enters the inter 9 and letters W X Y Z User amp Button Enables you to enter or change the 3 digit user code while in the standby mode Also enters the period underscore and symbols 0 Char Button Enters the integer 0 in the display When you push the button the second time a set of characters appears in the display Step 1 Using the up and down arrow buttons move the cur sor in front of
165. ppings HO1 0 4HI0 3 HOO 2 HFOS HFO10 DO2 3 Mar Unmep FIG 6 26 SIMPLE NETWORK MAP GROSS WEIGHT TO DEVICENET BOOLEAN OUT Mapping a Network Input to a Local Output If you want a PLC to send instructions to an HI 3030 you will have to map the local Output to a network input Here is the process NOTE Keep in mind that the network input on the HI 3030 will now be the source for the PLC output This enables the PLC to send instructions to the network input on the HI 3050 and in turn to the HI 3030 output Step 1 From the Configuration Mapping Setup 1 page click on the Local Outputs pull down menu and select Output Relay See Fig 6 27 Local Outputs Output Relay Relay 2 Select r Control T FIG 6 27 LOCAL OUTPUT SELECTING OUTPUT RELAY 2 Step 2 Double click in the Relay field and type the num ber 2 Step 3 Click on the Select button to select Output Relay 2 as the Destination for the left side of the Assign ment Statement See Fig 6 28 Current Mappings HO1 0 HI0 3 HOO 2 HFO9 HFO10 DO2 3 HFI4 HO0 1 Jump to Sources Page FIG 6 28 OUTPUT RELAY 2 HO0 1 SET AS DESTINATION Step 4 Click on the Jump to Sources Page button The Configuration Mapping 2 page appears Step 5 Click on the Networks pull down menu See Fig 6 29 or Networks DeviceNet Boolean In or Scratchpad z worde leite Select FIG 6 29 NETWORK SELECTING DEVICENET BOOLEAN
166. rdware immediately e Always check to be sure that no loose parts are sitting on printed circuit boards or electrical connectors or wires when dis assembling or reassembling e Always protect printed circuit boards from electrostatic discharge ESD Always use approved ESD wrist straps and anti static pads e Always perform a final inspection after completing any reassembly to be sure that all fasteners are tight all connectors are secure and there are no loose parts on any of the printed circuit boards in the Weight Controller e Always follow proper safety procedures when working on or around the Weight Controller Error Messages A D Failure Error Internal Electronics Error Retry A D Convert Error Load Cells input out of range Motion Error Check Settings and Retry Trad Cal Error Error occurred during calibration re calibrate C2 Cal Error Error occurred during calibration re calibrate Lo Error Verify that the load cell signal level 150 15 mV Verify that there is enough weight on the scale Perform Span than go back and Zero Too Hi Error Verify that the load cell signal level is 0 15mV Verify that there is enough weight on the scale Perform Span than go back and Zero No C2 Sensor Instrument did not detect a C2 Load Sensor ICAL Failed Too few counts between Zero and Span C2 Caps Unequal Different load cell capacities For example 50 Ibs capacity load cell and 100
167. re HL 300020OME amp ele eee et Soe Se eX Communication Options DeviceNet su S sej korset aj er Ande kapad feg fer AT LE EthetNet IPIM EUIS MOD Bus TPC IP OPC eee Remote I O RIO Interface to the Allen Bradley Network ControlNet 2 2672 2 202 Soro Sera Sere Senet ee Bae SS Profibus 2 meu mum SS Soe EVI Soe NE Analog Output 2AN Chapter 2 Specifications About Chapter2 Specifications for a Standard Instrument Number of Channels Update Rate Resolution Excitation Voltage Averages e Wo e eee ke Inputs sme ene Sera eos Sete ee e ere Ies Displays 2s Remo Soe oe Boe su toe eee Display Increments Graduations Standard Opto 22 Electronic AC Relays Standard Opto 22 Electronic DC Relays Chapter 3 Chapter 4 HI 3030 Weight Controller Service Manual Non Linearity 7 WAVERSA VERS 45 ce Sos dera od ue Bae A cee ale ode 3 Calibration Techniques 7 Standard
168. ress the Enter button to set the entry Zero Tolerance The number of gradua tions from zero that will be accepted as zero by the instrument 1 Toclear the Zero Tolerance press the Clr Clear button 2 Use the alphanumeric key pad and enter the new Zero Tolerance 3 Press the Enter button to set the entry Auto Zero Tolerance When Auto Zero is enabled automatically zeros the gross 99 CHAPTER 7 Troubleshooting weight as long as the weight is within the zero tolerance for your process 1 Tochange the Auto Zero Tolerance press the Clr Clear button 2 Use the alphanumeric key pad and enter the new Auto Zero Tolerance Press the Enter button to set the entry 4 Press the down arrow to move to the next parameter you want to view or change d Step 14 Press the down arrow button until the next three menu items are displayed See Fig 7 13 TESTDATA Motion Tol gt Aver ages Numof Sensor s FIG 7 13 TEST DATA DISPLA Y MOTION TOLERANCE AVERAGES NUMBER OF SENSORS Step 15 Motion Tolerance Averages can be changed from this menu Number of Sensors is read only and cannot be changed e Motion Tolerance The allowable devia tion between consecutive weight readings 1 change the Motion Tolerance press the Clr Clear button 2 Use the alphanumeric key pad and enter the new Motion Tolerance Press the Enter button to set the entry 4 Press the down arrow to move to the n
169. rity 0 001546 of Full Scale WAVERSAVER OFF e 75Hz 35Hz e 10Hz 0 5 Hz e 0 25 Hz Calibration Techniques e C29 Second Generation Electronic e Traditional Calibration with test weights Standard Interfaces e Ethernet 10 100 Base T embedded server e DeviceNet Master Scanner ControlNet Master Scanner e Profibus Master Scanner Serial RS 232 simplex to Printer Power and Utility Requirements Voltage Universal Power Supply 50 60 Hz e 120 240 VAC 10 e 12 24 VDC Frequency e 47 63 Hz Total Power e 25 Watts maximum with options Watts available for DeviceNet Power e 15 Watts Common Mode Voltage Range e 2 5 VDC Common Mode Rejection e 100dB 50 60Hz Environmental Requirements Operating Temperature Range e 10 to 50 C 14 to 122 F Storage Temperature Range e 20 to70 C 4 to 158 F Temperature Coefficient e Less than 0 005 of full scale per degree C for zero and span Humidity Range 0 90 non condensing Approvals CE UL CUL NTEP HI 3030 Weight Controller 8 Service Manual Instrument Local 1 0 e 5mappable inputs optically isolated e 4 mappable outputs 48 240 VAC Opto 22 e party mappable over DeviceNet Con trolNet Profibus Physical Characteristics Panel Mount Model HI 3030 PM Depth 8 03 203 96mm Back of the Bezel to rear cable clearance Case Dimensions e 6 125 H x
170. rt 85 CHAPTER 7 Troubleshooting F a Verify Individual Load Cell Readings Using INTEGRATED TECHNICIAN INTEGRATED TECHNICIAN is a built in system diagnostics utility that enables the operator to rapidly troubleshoot a weighing system from the front panel PDA or Web Browser of the HI 3030 Used with an HI 215IT J unction Box you can read each individual load cell in mV mV V and weight to determine if a load sensor is malfunctioning or not connected Enter Diagnostics Voltage amp Weight Read and record each load cell s Activate the Signal output test and review the results All signal levels fall within the 0 to 4315mV range Millivolt reading is The Millivolt range is slow or 0 0 mV It outside the may be a negative 0 to 15 mV range reading Use a multi meter to confirm Check Wiring Replace the load cell if the unit signal readings are out of tolerance Apply weight and insure all signal voltages increased the same amount Check for mechanical reasons or replace load cell G A D Failure Error HI 3030 Weight Controller Service Manual Traditional Calibration AID Failure Error The difference between zero and span is less than 100 counts There are two places during Traditional Cal where an error can occur ZERO and SPAN ZERO Y The new Zero Reference ZRCNT is larger than the original Span FSCNT 1 At ZERO arrow to SPAN 2 Add the t
171. ry Press the Exit button to return to the configuration Menu To operate the Rate of Change please see the HI 3030 User Guide Rate of Change for instructions Tap on Enter to set the entry Tap on Exit to return to the Configuration Menu ROC Configuration from the Browser From the HI 3030 Home Page click on Configura tion See Fig 4 90 The Configuration page appears See Fig 4 91 Configuration A in Instrument Setup Calibration Hardy Control Link M In et Secunty Email Options FIG 4 90 HI 3030 HOME PAGE SELECTING CONFIGURATION FIG 4 91 CONFIGURATION MENU SELECTING Step 2 Step 3 OPTIONS Click on Options The Configuration Options page appears See Fig 4 92 Click on Rate of Change Configuration See Fig 4 92 The Rate of Change page appears See Fig 93 Step 4 Step 5 Step 6 Step 7 FIG Step 8 HI 3030 Weight Controller Service Manual 44 Configuration Options View ControlNet Configuration mart diagnostic nfiguration eviceNe ration Rate of Change Configuration Enable Modbus 4 FIG 4 92 CONFIGURATION OPTIONS SELECTING RATE OF CHANGE Rate of Change Chan Time Measure sec Timebase 1 SetParameter Disable Rate of Change sec 4 FIG 4 93 RATE OF CHANGE PAGE Click on the Channel pull down menu to select the channel Rate of Change you want to view See Fig 93 Click on the channel number
172. s See Fig 7 50 Step 1 107 CHAPTER 7 Troubleshooting FIG 7 49 HOME PAGE SELECTING OPERATION Step 2 Click on Diagnostics See Fig 7 50 The Opera tion Diagnostics Page appears with the four 4 scales listed See Fig 7 51 Operation Choose One Diagnostics Monitor FIG 7 50 OPERATION CHOOSE ONE SELECTING DIAGNOSTICS Operation Diagnostics Hardy 3030 Model Number HI 3030 Instrument ID Program Part Number 0650 0126 01 Firmware Revision 2 13 00 06 eval Serial number 2397 Channel Calibration Type Operator ID Date Channel 1 TRAD 3 Jun 2009 Channel 2 C2 3 Jun 2009 Channel 3 c2 1 Jan 2001 Channel 4 c2 3 Jun 2009 Status Word 0001 A D Conversion Error m Weight copata 8888 o SELERSIONY pp Voltage Return Parameters Input Output Zero Read Read Write log Test Only FIG 7 51 OPERATION DIAGNOSTICS Step 3 Click on Weight and Voltage See Fig 7 52 The Operation Diagnostics Weight amp Voltage page appears with all four 4 channels listed See Fig ar EE gt ND I Coogle E gt Mere Q D queri Pons Ansar e gm do arem EO omm Operation Diagnostics Instrument ID Harty 3830 Model Number Hi 3030 Program Pant Number 0650012601 Firmware Revision 2100000 Serial number 0 Channel Calibration Type Operator ID Date Channel dt TRAD 12 Nov 2007 Channel 2 not card unknown Chan
173. s The Selections are Pounds lb e Ounces oz e Kilograms kg e Grams g NOTE Changing the units of measure converts all parameter settings to the selected units except the Setpoint Values PARAMETER UNIT OF MEASURE RANGE LB KG OZ G DEFAULT LB Step 1 Press the down arrow button until the cursor is in front of Unit of Measure See Fig 4 15 SETUP MENU Tis Channd is CN gt Unit of Measure Ib Decinal Point 2 FIG 4 15 SETUP MENU UNIT OF MEASURE Step 2 Press the right or left arrow buttons to make your selection Step 3 Press the Enter button to save the setting Decimal Point Parameter About the Decimal Point Parameter The Decimal Point Parameter is set to determine the resolu tion you want for a fill dispense Here you set the location of the decimal point for the weight resolution The higher the number the farther to the left the decimal point moves and the higher the resolution of the scale It is important to note that setting the resolution does effect the overall accuracy of the instrument Increasing the number of decimal points increases the overall accuracy of the instrument PARAMETER DECIMAL POINT RANGE 0 6 DEFAULT 2 Press the down arrow button until the cursor is in front of Decimal Point See Fig 4 16 Step 1 SETUP MENU Decinal Point 2 gt Mtion bl 10 00 Grad Size 1 FIG 4 16 SETUP MENU DECIMAL POINT Step 2 Press the right or left arrow buttons to ma
174. s the Exit button to return to the SETUP MENU PARAMETER HARDYLINK RANGE 1 SEC 11 SEC 55 SEC DEFAULT 55 SEC 35 CHAPTER 4 Configuration The Hardy Link Parameter enables you to set the UDP packet output from the HI 3030 so that the controller does not overburden your network with data packets If you find that the packet output is slowing your Ethernet Network simply set the output to 1 sec or 11 sec whichever meets your needs Step 1 From the Ethernet Sub menu press on the down arrow until the cursor is in front of Hardy Link See Fig 4 45 ETHERNET Tal k gt Har dyLnk NOO FIG 4 45 HARDY LINK PARAMETER SELECTING 11 SEC OUTPUT Step 2 Press on the left or right arrow button until the out put you want appears In our example we selected 11 sec See Fig 4 46 ETHERNET Talk gt Har dyLnk NOO FIG 4 46 HARDY LINK SA VING PACKET OUTPUT Step 3 Click on the Enter button to save the selection Step 4 Press the Exit button to return to the Standby Dis play Option Cards Configuration Option Card Configuration Procedures can be found in the HI 3000 Series User s Guide Configuration Procedures for the Option Cards are common for all HI 3000 Series Prod ucts However the Analog Option Output Card configura tion is contained in this chapter Analog Option Card Configuration NOTE You cannot configure the Analog Option Card from the front the panel PARAMETER ANALOG CHANNEL CONFIGURAT
175. s with the GMT time adjustment You 10 30 Lord Howe Island will see the time zone ranges in the e mail header 11 11 30 Norfolk Island GMT Civilian Time Zones Cities 12 IDLE International Date Line Wellington NZ GMT GMT Greenwich Mean London England East i Fiji UT Universal Dublin Ireland NZST New Zealand Standard Marshall Islands UTC Universal Co ordinated Edinburgh Scotland 13 Rawaki Island WET Western Europe Reykjavik Iceland Casablanca Morocco 14 Line Islands EAST OF GREENWICH WEST OF GREENWICH 1 CET Central Europe Paris France 1 WAT West Africa Azores Berlin Germany Cape Verde Islands Amsterdam Holland Brussels Belgium 2 AT Azores Vienna Austria 3 Brasilia Brazil Madrid Spain Buenos Aires Agentina Rome Italy G eorgetown Guyana Bern Switzerland Oslo Norway 3 30 Newfoundland 2 EET Eastern Europe Athens Greece 4 AST Atlantic Standard Caracas Venezuela Helsinki Finland La Paz Istanbul Turkey Jerusalem Israel 5 EST Eastern Standard Bogota Colombia Harare Zimbabwe Lima Peru New York NY USA 3 BT Baghdad Kuwait Nairobi Kenya 6 CST Central Standard Chicago Illinois USA Riyadh Saudi Arabia Mexico City Mexico Moscow Russia Saskatchewan Canada 3 30 Tehran Iran 7 MST Mountain Standard Phoenix Arizona Denver Colorado 4 Abu Dhabi UAE Muscat 8 Pacific Standard Seattle Washington Tblisi Portland Oregon Volgograd San Francisco CA Kabul 9 YST Yukon Standard
176. sage for the current Menu item the Menu item in front of the cursor that is dis played In Standby the Help button does not display a Help message Display Button The Display Button displays the Net Gross and Tare weights for the scale that is connected to the Channel selected in the Main Menu There 4 channels total Print Button The Print Button when pressed prints the Gross Net and Tare weights to an attached printer If the Rate of Change option is activated the print button prints the ROC as well If the Scoreboard is activated the Print Button does not func tion Up Down Left Right Buttons FIG 4 2 DIRECTIONAL BUTTONS The Up Down arrow buttons move the cursor vertically allowing the user to scroll through each item of a menu The Left Right arrow buttons move the cursor horizontally left and right The Left arrow button has an added backspace function For example if there are Alpha Numeric characters that appear in the display as you press the left button it erases the characters The Right arrow button moves the cur sor to the right in the display and does not erase a alphanu meric entry The Left Right arrow buttons also move the cursor through a pick list See Fig 4 2 Enter Button The Enter button enters the Alpha Numeric value entered for a menu item in the display The Enter button also enters the selections from a pick list See Fig 4 3 HI 3030 Weight Controller 22 Service Manual SETUP
177. several Weight Controllers in a pro cess A unique Instrument ID allows you to identify one instrument from another PARAMETER INSTRUMENT ID RANGE 19 CHARACTERS DEFAULT HARDY 3030 Step 1 Press the down arrow until the cursor is in front of Instrument ID See Fig 4 30 SETUP MENU CHAN1 Cper ator ID gt Instrunent ID gt Serial Port gt FIG 4 30 INSTRUMENT ID PARAMETER Step 2 Press the Enter button The Instrument ID Menu appears See Fig 4 31 INSTRUMENTID MENU gt Cher amp cal 2 FIG 4 31 INSTRUMENT ID MENU CHEM 3 FILLER Step 3 Press the Clear button to clear the current entry Step 4 Use the alphanumeric buttons to enter a new Instru ment ID It is important to be as descriptive as you can in 19 characters In our example we identified the instrument as the Chemical 2 scale That is the 2nd Chemical scale in a process Step 5 Press the Enter button to set the entry Step 6 Press the Exit button to return to the SETUP MENU Step 7 Press the down arrow until the cursor is in front of Serial Port See Fig 4 32 HI 3030 Weight Controller 30 Service Manual Serial Port Parameters About the Serial Port Setup Parameters The Serial Port Parameters are set to operate the Printer or Scoreboard which can print out or display on a Scoreboard the Gross Net and Tare with a Rate of Change Option NOTE If Scoreboard is configured the Print button does not function PARAMETER SERIAL PO
178. st all Destinations for the HI 3030 See Fig 6 3 Configuration Mapping Setup 1 Jump to Sources Page INSTRUMENT ID Hardy 3030 DESTINATIONS Clear Selections Select One from Below Local Outputs Control v Instrument Setup Setpoints Network E E mad Calibration Scratchpad v Current Mappings Jump to Sources Page FIG 6 3 CONFIGURATION MAPPING SETUP 1 SELECTING A DESTINATION Step 3 Let s take a moment to take a look at this page e Local Outputs include the 4 Output Relays and a Software LED e Control includes parameters that control the instrument which includes the follow ing which is only a partial list 1 Tare 2 Zero 3 C29 Calibrate 4 Traditional Calibrate Low C28 is registered trademark of Hardy Instru ments Inc e Instrument Setup include parameters for setting up the instrument itself and includes the following which is only a par tial list 1 WAVERSAVER 2 Grad Size 3 Zero Tolerance 4 Motion Tolerance WAVERSAVER is a registered trademark of Hardy Instruments Inc e Setpoints includes setpoints for process control and includes the following which is only a partial list 1 Amount Required 2 Preact 3 Dead Band 4 Setpoint Weight Source e Network includes the network outputs for Hardy Control Link ControlNet Devi ceNet Profibus etc which is only a partial list 1 Hardy Control Link Out 2 Hardy Control Link Int Out 3
179. strument load cells points you want to test For Example 3 Weight Controller is part of the HI 3010 instrument which among other C PING 192 168 110 99 functions is used to power the load cell s point s take the millivolt sig In our example we used the default nal output from the load cell s address for all HI 3000 Series Instruments point s and digitize interpret com The IP address you are testing will be dif municate and display the results as a ferent weight indication Step 2 Press the Enter key on the PC Step 3 The PING utility starts sending out 56 signals and 64 signals should return if the unit is functioning correctly e Ifthe instrument or network are config ured incorrectly and cables are loose or not connected correctly nothing prints out after the first line Do the following 1 Check the Network cables and con nectors to be sure they are tightly fas tened and the correct cables for this application 2 Check the configuration to be sure that the instrument is configured cor rectly See Configuration IP Address in Chapter 6 3 Check the Ethernet card to be sure that is securely seated and that it is functioning correctly e If the unit is configured correctly and the Ethernet card is functioning correctly and the cables are the correct ones for this application and are securely fastened 64 signals should be returned and the print out will reflect this fact NOTE NOTE The Pi
180. t Input to an Address in the Output Image Table e For example OK TO FILL Contact closure input 5 means assign the state Open 0 or Closed 1 of Contact 5 contained in the Contact Closure input 5 memory address in the Input Image Table and move it to the OK TO FILL address in the Output Image Table See Fig 6 1 Local Output Outputs interface with indicators motor starters solenoids and other actuators connected to the HI 3030 Remember Outputs can be a Destination and a Source See Destination definition in the Glossary of Mapping Terms Data Table 7652423210 Output Output Image Input Image 0 eeeo BWNHO Output Device e o Address 0 3 FIG 6 33 OUTPUT FUNCTION e Each output has an address associated with it e This address describes the physical loca tion that the output device is connected to e This address also describes the data table location where the desired state of the out put device is stored The desired state of each output is trans ferred from the output image table to the output point during the I O Scan every 1 55th of a second See Fig 6 2 e For Example Relay out 3 FAST FILL means assign the desired state Open 0 or Closed 1 located at the Fast Fill Address in the input image table and move it to the Relay out 3 address in the Output Image Table See Fig 6 33 Volatil
181. t Parts Contact the Hardy Instruments Sales Department to order replacement parts and option boards Have your equipment model number and serial number ready System Support Technical Service is provided as follows e New system start up Ensure that the installation is checked and correct instru ments are calibrated and operators trained 1 Service Engineers are trained and qualified to provide on site installa tion calibration and maintenance 2 On site training A Hardy Support Representative can be scheduled to train your operations and maintenance personnel This can be as simple as basic load cell theory or as complete as troubleshooting techniques which allow you to service your equipment Warranty A warranty problem may be handled by returning the prod uct to the factory for repair or replacement under warranty e The Last Cal Type will tell you what Cali bration was done on the instrument This is important when you are not getting the readings you configured for the instru ment HI 3030 Weight Controller 112 Service Manual 113 Appendix A HI 3030 Complete Mapping Symbols DICTIONARY OF MAPPING SYMBOLS Map Dictionary CMDO Specifies input and output locations for com mand interface DI DeviceNet Input Table as bits DeviceNet tables are 125 words 16 bit long DO DeviceNet Output Table as bits DFI DeviceNet Input regarded as floats DFO DeviceNet Output regarded as flo
182. t be gt 0 and lt scale capacity From Firmware Version 2 8 00 00 and above you can no longer enter negative tare values Step 6 To change the Tare Weight press the Enter button The Tare menu appears See Fig 4 8 FIG 4 8 TARE MENU Step 7 To change the Tare weight e Press the Clear button e Use the Alpha Numeric pad to enter the new Tare weight e Press the Enter button to set the entry e A brief Entry Accepted displays See Fig 4 9 TRRE CHAN 1 ENTRYACCEPTED FIG 4 9 TARE MENU ENTRY ACCEPTED Step 8 Press the Exit button to return to the Single Channel Display Step 9 Press the Exit button again to return to the Sum mary Display Weight Controller Configuration From the Front Panel The Weight Controller Configuration process sets up the instrument to operate as a scale This includes setting WAVERSAVER Scale Capacity Units of Measure Motion tolerance and other instrument parameters required for your process Here is where the permanent parameters are entered All the parameters configured except the com munications parameters IP Address etc are stored in the Secure Memory Module SMM HI 3030 Weight Controller 24 Service Manual Step 1 Press the up or down arrows until the cursor is in front of the Channel you want to configure See Fig 4 10 gt 1 0000 00 Ib net 2 0000 00 kg gross 3 0000 00 oz gross 4 0000 00 g net FIG 4 10 SUMMARY DISPLAY SELECTING
183. te the instrument you first need to check to see if the system is ready to be calibrated Binding Due a visual check to see if the load cells have been installed so that nothing is binding the load cell or other parts of the weighing system Make sure that nothing is draped over the scale or ves sel such as a hose electrical cord tubes or other objects Step 1 CAUTION BINDING ON A SCALE VESSEL OR LOAD CELL DOES NOT ALLOW THE LOAD CELL FREE VERTICAL MOVE MENT AND MAY PREVENT THE INSTRUMENT FROM RETURN ING TO THE ORIGINAL ZERO REFERENCE POINT Check to see that the load cell is mounted so that 100 of the load Vessel with Contents verti cally passes through the load cell See Fig 5 1 Step 2 Direction of the applied load Vessel 19 T a S C 6 lt S N k cou X A S S 6 N s s ES 5 Cee gt o Y y jS PA FIG 5 1 PROPERLY INSTALLED LOAD CELL WITH NO BINDING Electrical Check Procedures Step 1 Check to see that there is power to the controller a If there is power to the controller The front panel display should be lit b Ifthe display appears with a value the unit is ready for calibration Step 2 Check to see that all communication and power cables are securely fastened to the connectors on the rear panel C2 Calibration From
184. tep 3 Double click in the Bit text box and type in the number 3 Step 4 Click on the Select button to set the Destination The DeviceNet Boolean Out address appears on the left side of the Assignment Statement See Fig Current Mappings HO1 0 HI0 3 HO0 2 HFOS HFO10 002 3 Jump to Sources Page FIG 6 23 DEVICENET BOOLEAN OUT DO2 3 SET AS DESTINATION NOTE The DeviceNet Boolean Out address DO2 3 means the following DO DeviceNet Out 2 3 Word 2 Bit 3 Step 5 Click on the Jump to Sources Page button The Configuration Mapping 2 page appears Process Data Gross Wt Calibration cni NM FIG 6 24 PROCESS DATA SELECTING GROSS WEIGHT CHANNEL 1 Step 6 Click on the Process Data pull down menu See Fig 6 24 Step 7 Click on Gross Wt See Fig 6 24 Step 8 Click in the text field next Chan and enter the chan nel you want In our example we selected Channel 1 Step 9 Click on the Select button to enter Gross Wt Chan nel 1 as the source of the Assignment Statement Step 10 The Gross Wt address appears on the right side of the Assignment Statement See Fig 6 25 Current Mappings HO1 0 HI0 3 HOO 2 HFO9 HFO10 DO2 3 HFI4 Unmap FIG 6 25 ASSIGNMENT STATEMENT MAPPING GROSS WEIGHT CHANNEL 1 HF14 TO DEVICENET INT OUT DO2 3 Step 11 The Gross Weight is now available to the PLC via the DeviceNet Scanner See Fig 6 26 61 CHAPTER 6 Mapping Current Ma
185. th two 2 dec imal points selected the graduation size 50 will display increments of 50 engineering units PARAMETER GRAD SIZE RANGE 1 2 5 10 20 50 100 200 500 1000 HI 3030 Weight Controller 26 Service Manual DEFAULT 1 Step l Press the down arrow button until the cursor is in front of Grad Size See Fig 4 18 SETUP MENU Flens Te mom gt GRAD SIZE ZERO TOLERANCE gt FIG 4 18 SETUP MENU GRADUATION SIZE Step 2 Press the right or left arrow buttons to make your selection Step 3 Press the Enter button to set the entry Zero Tolerance Parameter The Zero Tolerance parameter sets the weight units from zero that will be accepted as zero by the instrument You can also turn on Auto Zero tolerance and set the Auto Zero Tol erance parameter and time The Auto Zero Tolerance time setting sets the time it should take to Auto Zero the scale NOTE The amount of weight zeroed off is cumulative The zero command will fail if the current gross weight plus any previously zeroed amount exceeds the zero tolerance Auto Zero Tolerance Parameter If ON Auto Zero automatically zeros the empty scale to gross zero However it does not always automatically zero the scale Auto zero tracking allows for small changes to be Zero d off but not larger changes even when they are within the auto zero tolerance NOTE The amount of weight zeroed off is cumulative The zero command will fa
186. the Front Panel Step 1 Press the Setup 3 button The Configuration Menu appears See Fig 5 2 Step 2 Press the down arrow until the cursor is in front of CALIBRATION See Fig 5 3 Step 3 Press the Enter button The CALIBRATION Menu appears with the cursor in front of CAL TYPE C2 See Fig 5 3 NOTE If the cursor is in front of CAL TYPE TRAD press the left or right arrow buttons until CAL TYPE C2 appears V CONFIGURATION MENU RDJUST INGREDIENT gt SETUP 2 5 CALIBRATION gt FIG 5 2 CONFIGURATION MENU SELECTING SETUP CALIBRATION gt Cal Type CHAN 1 2 gt 0 3nV V Sensor lype FIG 5 3 CALIBRATION MENU C2 CAL CAUTION FoR HARDY ADVANTAGE AND ADVANTAGE LITE C2 LOAD CELLS YOU MUST SELECT 0 3MV V ONLY SELECTING OTHER SENSOR TYPES WILL CREATE INCOR RECT WEIGHT READINGS There are four 4 Sensor Type choices Step 4 Step 5 Step 6 e 0 3mV V C2 Load Sensors Only 3mV V Non C2 Load Sensors e 0 120mV V Type Load Sensors e 120mV V Type Load Sensors Press the down arrow until the cursor is in front of Sensor Type CALIBRATION Cal Type CHAN 1 C2 gt 0 3nV V gt Sensor FIG 5 4 CALIBRATION SENSOR TYPE If the Sensor Type reads anything other than 0 3mV V use the left or right arrow to select 0 3mV V Press the Enter button C2 CAL Sub menu appears See Fig 5 4 HI 3030 Weight Controller 48 Service Ma
187. the HI 215IT Junction Box Fig 7 22 is displayed Step 8 If you are using IT and connected the load sensors to an HI 215IT Junction Box the Scale 1 display appears with arrows to the right of each category See Fig 7 23 NOTE The values listed here are for illustration pur ing between 0 15 mV the reading is nor mal To select the Millivolt readings for all the load sen sors that are connected to the scale press the up or down arrow buttons until the cursor is in front of the AII Millivolt mV Press the Enter button The Scale Millivolt per indi vidual Scale Load Sensor display appears providing the readings for all the load cells that are connected to Scale 1 See Fig 7 24 e the reading for Load Sensor 4 press the down arrow button The Scale Millivolt display appears with LS4 dis played See Fig 7 24 amp 25 poses only Your readings will be different FIG 7 24 SCALE 1 INDIVIDUAL MILLIVOLT SCALE 1 3 2720 nV gt 0 457 nV V gt 0 001b gt DISPLAY 1 FIG 7 23 SCALE 1 WITH TOTALS DISPLAYED FIG 7 25 SCALE 1 INDIVIDUAL MILLIVOLT AND HI 215IT JUNCTION BOX CONNECTED Step 9 The IT Junction box enables you to read each indi vidual load sensor s Millivolt Millivolt Volt or Weight Reading e The mV reading is a coarser reading than the mV V or Weight The mV reading is sufficient to balance the corners of your scale or vessel e These readings allow you to determine if the
188. the character you want to display Step 2 Press the Enter Button to select the character Step 3 Press the Exit Button to return to the display The character should now appear next to the cursor Starting Up for the First Time When the HI 3030 Weight Controller powers up after deliv ery from the factory a Summary display appears with the correct number of channels for the installed Channel card in your instrument Step 1 The First display is the Summary Display with either one two or four channels depending on the installed option card displaying the weight in Gross mode See Fig 4 4 4 5 4 6 Step 2 To change from Gross to Net mode press either the right or left arrow buttons until NET appears FIG 4 4 SUMMARY DISPLAY 1 CHANNEL 1 nnnn nn T gt i UUULU UU LB NET nnnn nn 0000 00 KG GROSS FIG 4 5 SUMMARY DISPLAY 2 CHANNEL gt 1 0000 00 LB NET 0000 00 KG GROSS 3 0000 00 07 58055 4 0000 00 5 NET FIG 4 6 SUMMARY DISPLAY 4 CHANNELS Step 3 To select a channel press the up or down buttons to move the cursor in front of the channel you want See Fig 4 7 Step 4 Press either the Display or the Enter button The Single Channel display appears for the selected channel CHANNEL 1 NET UG UULB GROSS 00 001418 TARE U GULB gt FIG 4 7 SINGLE CHANNEL SELECTION DISPLAY Step 5 You will notice an arrow at the end of the TARE line See Fig 4 7 NOTE Tare weight mus
189. ther identi fied by the first two letters of the variable HO Hardy Output Image Table e DO DeviceNet Output Image Table e RO RIO Output Image Table e CO ControlNet Output Image Table or Profibus Output Image Table NOTE You won t use ControlNet and Profibus at the same time so they can both use the same tables If the items in the table are only permitted on the right hand side of an Assignment Statement we call it an input image table e HI Hardy Input Image Table e DI DeviceNet Input Image Table e RI RIO Input Image Table e CI ControlNet Input Image Table or Pro fibus Output Image Table For example the digital inputs on the Filler Dispenser are found in an input image table as are the items in the Devi ceNet input image table The HI 3030 scans through the I O image tables 55 times a second and reads any values that are contained in the tables If there is nothing stored in the tables the controller does nothing with it If there are state values or other values stored in the tables the firmware processes the data and outputs it to an output device or the screen Local Mapping Example Local Mapping Output You hardwired a Valve Actuator to Output Relay 1 When the Filling process gets an OK to Fill the Filler changes the Fast Fill value which is stored in the Input Image Table from 0 to 1 which means close the output relay to begin a fast fill You need to map the Fast Fill to Output Relay 1
190. to the intelligence present in the instruments for superior diag nostics and troubleshooting to help increase system up time The DeviceNet network lets you monitor your plant floor devices from a central location and reconfigure them as your needs change or service them as required You can for example configure the Weight Controller modules for dif ferent applications PARAMETER DEVICENET BAUD RATE RANGE 125K 250K 500K DEFAULT 125K PARAMETER DEVICENET NODE ADDRESS RANGE 0 64 DEFAULT 0 Step 1 From the Options Menu press the Down arrow until the cursor is in front of DeviceNet See Fig 4 96 CPTIONS Remot el gt Devicenet I Contr ol net I FIG 4 96 OPTIONS MENU DEVICENET Step 2 Press the Enter button The DeviceNet Menu appears with cursor in front of Baud Rate See Fig 4 97 DEVICENET gt BRUD RATE 125K Mone ADDRESS FIG 4 97 DEVICENET MENU BAUD RATE Step 3 Press the right or left arrow buttons to select the Baud Rate you want NOTE Check with your Network Administrator for the Baud Rate if you don t know the correct Baud Rate Step 4 Press the Enter button to set the entry Press the Down arrow until the cursor is in front of Node Address See Fig 4 98 Step 5 FIG 4 98 DEVICENET MENU NODE ADDRESS Step 6 Press the right or left arrow buttons to select the Node Address Step 7 Press the Enter button to set the entry Step 8 Press the Exit b
191. to balance the corners of your scale or vessel These readings allow you to determine if the problem is in the instrument internal or in a load sensor s external The speci fication range for the Weight Controller is 0 15 mV If you are getting a reading out side this range 15 5 mV 3 1 mV V Maxi mum or any negative values the problem is exterior to the Instrument most likely improper wiring If you are getting a read ing between 0 15 mV the reading is nor mal Step 6 Check the results e fall the load sensor readings are 0 00 there is something wrong between the HI 3030 and the HI 215IT Junction Box or with the Junction Box itself The cable is disconnected or something is wrong with the Junction Box such that it is not trans mitting the readings to the HI 3030 Weight Controller e If you do not get a reading for one or pos sibly two or more load sensors Sensor 3 for example reads 0 00 or the reading is either larger or smaller than it should be Step 7 HI 3030 Weight Controller Service Manual 108 and you know that the Load Sensors are connected to the Junction Box the individ ual load sensor cable is disconnected from the junction box or the load sensor is mal functioning With this information you can quickly determine what the problem is and where it is located either from the Front Panel or Web Browser Setting the Factory Defaults from the Web Browser Step 1 Click on Set Factory Def
192. to the vessel a Does the weight increase and decrease in the correct direction with the weight B Is the weight reading repeatable C The weight value will not be correct until a proper calibration is completed Verify color code input is excitation Output is signal Shielding a Grounded only at the controller b Continuous shield connection from the load cell cable to the instrument Single point EMI RFI drain Terminated but not grounded at the summing box Sense lines Installed A J umpers or sense lines in the J 1 connector B Sense lines must be installed for C2 calibration Using a multimeter verify readings 89 CHAPTER 7 Troubleshooting K Load Sharing and Load Sensor Checkout 1 Does the mV signal increase in a positive direction 2 If you receive a negative result check if load cell is mounted correctly a The arrow goes with the direction of the force b If there isn t an arrow you must manually verify the correct direction A negative reading indicates the oad cell is upside down C Load cells in tension will not reflect a negative reading if installed upside down If upside down only he force applied by the cable would be included in he weight readings f you are still receiving a negative signal verify oad cell wire color code Verify the proper voltage level has been supplied Apply power to the 1 Verify a positive reading from each load cell using a controller only i
193. twork Input 64 Network Output 65 Hardy Control Link Network Mapping 65 Boolean Mapping 66 Analog Mapping 66 Mixed Mapping 67 Special Command Mapping 67 Command Interface 68 Parameter Numbers Code Explanations Valid Ranges iv Table of Contents Chapter 7 Trouble shooting 75 and Default Settings 68 Getting the Parameter Information on the Web Browser 70 Mapping from the Front Panel 71 Unmapping Procedures 73 Mapping a Hardy Control Link Network to a ControlNet DeviceNet Profibus Network 73 About Chapter7 75 Disassembly and Reassembly Notes and Cautions 75 Error Messages 75 General Troubleshooting Flow Chart Index 76 Stability Test TI B Guidelines for Instabilities on Formerly Operating Systems 78 Bl Guidelines for Instabilities on Formerly Operating Systems Cont d 79 B2 Guidelines for Instabilities on Formerly Operating Systems Mechanical Stability and Configuration Settings
194. ument align the PCB board with the housing slots in the instrument so that the backplane connector is facing the instru ment See Fig 3 11 FIG 3 9 WEIGHT CONTROLLER INSTALLING IN A SWIVEL WALL MOUNT FIG 3 11 MAIN CONTROLLER BOARD INSTALLA TION LINING UP BOARDS WITH THE SLOTS Step 9 Screw the two fastener knobs into the threaded holes on each side of the Weight Controller until the brackets are snug against the instrument See Figs 3 9 amp 3 10 Step 2 Gently slide the circuit board into the slots making sure that the each side of the PC board is in the proper slot See Fig 3 12 15 CHAPTER 3 Installation FIG 3 12 MAIN CONTROLLER BOARD INSTALLA TION SLIDING THE BOARD INTO THE INSTRU MENT Step 3 Gently push the PC board all the way into the instrument until the backplane connector is con nected to the backplane Step 4 Install the Main Board rear plate See Fig 3 13 e Place the Main Board rear plate so that the threaded holes on each side of the instrument chassis are aligned Screw a panhead screw 44 40 into the threaded hole on the instrument chassis Do not tighten e Screw the panhead screws that attach the rear plate to the Main Board until they are finger tight e Use a Phillips head screw driver and tighten all the installed screws until snug CAUTION DO NOT OVERTIGHTEN FIG 3 13 MAIN CONTROLLER BO
195. up From the Weight Con mem troller Home Page click Hardy Control Link Configuration to open the Configuration menu See Fig 4 55 Mapping Setup Security FIG 4 55 CONFIGURATION MENU Step 2 Click Mapping Setup to open the Mapping Setup 1 page See Fig 4 56 Configuration Mapping Setup 1 Click here for a list of mapping symbols INSTRUMENTID Hardy3030 DESTINATIONS Clear Selections Select One from Below Local H Outputs or OutputRelay Control Optional Output Relay Software LED Setpoints FIG 4 56 CONFIGURATION MAPPING SETUP 1 SELECTING DESTINATION ANALOG OUT SLOT 0 Step 3 Click Analog Out Slot 0 as the destination to open the screen below See Fig 4 57 Configuration Mapping Setup 1 Chick here for a bst of mapping symbols INSTRUMENTID Hardy 3030 5 sumpto Sources Page DESTINATIONS Clear Selechons Select One from Below ani Analog Out 5100 Float Out Chanel FIG 4 57 MAPPING SETUP 1 SELECTING ANALOG OUTPUT CHANNEL NOTE Do not confuse the Analog Output Slot 0 or Slot 1 Channels 0 and 1 with the Instrument channels 1 4 The channel selection for the preceding step is for the Analog Output Slot not the instrument channel Select the instrument channel you want on the Map ping Setup Page 2 Sources Step 4 Click on the Select button to select the analog out put channel destination The destination appears to t
196. utton to return to the OPTIONS MENU Step 9 Press the Exit button to return to the Summary Dis play HI 3030 Weight Controller 46 Service Manual 47 CHAPTER 5 Calibration CHAPTER 5 CALIBRATION About Chapter 5 Chapter 5 pertains to the calibration procedures for the HI 3030 Weight Controller Alternatives to any procedures implied or explicitly contained in this chapter are not recom mended In order for the Weight Controller to work properly it must be calibrated prior to operation Be sure to follow all the procedures completely to insure that the weights read by the Weight Controller are accurate It is very important that the user and service personnel be familiar with the proce dures contained in this chapter before installing or operating the HI 3030 Weight Controller Getting Started The HI 3030 Weight Controller can be calibrated two ways The first is the Hardy C29 Second Generation calibration which requires no test weights Hardy C29 Calibration is one of the Core Technologies We will describe the C2 Cali bration process in this chapter The second calibration tech nique is called the traditional calibration which requires certified test weights It is important to note that the proce dures contained in this section either explicitly stated or implied should be followed to guarantee the performance of the instrument Alternatives to the procedures listed here are not recommended Before you can calibra
197. value 4 Press the Enter button to set the entry e Dead Bd Dead Band Is a value used to prevent relay chatter once the setpoint is reached The Dead Band must be larger than the Preact 1 Press the Clear button 2 Now use the alphanumeric keypad to enter the new Dead Band value e Last Cal Type Lists the type of calibra tion last performed C2 Trad or None This is a read only parameter and cannot be changed from this menu Step 9 Press the down arrow button until the next three menu items are displayed See Fig 7 7 amp Fig 7 8 97 CHAPTER 7 Troubleshooting TEST DATA gt LRLIBD RT SH LRLIB D AT 131 CRLIBD RT 46S TEST DATA gt CRLIB D ON DRU 5 CRLIB D IN MONTH it CALIB D t 2001 FIG 7 8 TEST DATA LAST CALIBRATION DA Y MONTH YEAR e The Calibration time and date lists the time and date the instrument was last cali brated This is menu is read only and can not be changed from this menu The Cal time is important to determine if the instrument needs calibration to correct a problem with the scale If a calibration has not been done for a long time it is time to re calibrate the instrument Step 10 Press the down arrow button until the next three menu items are displayed See Fig 7 9 TESTDATA Cal ibr ator JD gt Units Ib WAVERSAVER 100 Hz FIG 7 9 TEST DISPLAY CALIBRATOR UNITS WAVERSA VER e The Calibrator is read only and lists t
198. w button until the cursor is in front of IR Port Set Clock Parameter About Setting the Clock You set the Hour Minutes Month Day and Year parameters here These settings are the time stamps for the alarms PARAMETER HOURS RANGE hh 01 24 DEFAULT NONE PARAMETER MINUTES RANGE mm 01 60 DEFAULT NONE PARAMETER MONTH RANGE Jan thru Dec DEFAULT NONE PARAMETER DAY RANGE dd 01 31 DEFAULT NONE PARAMETER YEAR RANGE yyyy 2001 2002 2003 DEFAULT NONE PARAMETER TIMEZONE RANGE 12 TO 12 DEFAULT 8 Step 1 Press the Down arrow button until the cursor is in front of Set Clock See Fig 4 39 SETUP MENU CHAN1 IRPort CN gt Set Q ock gt Se ast FIG 4 39 SETUP MENU SET CLOCK Step 2 Press the Enter button The Clock Setup Menu appears with the cursor in front of Set Hours See Fig 4 40 gt SET HOURS SH Set MINUTES Den Set MONTH Nou HI 3030 Weight Controller 32 Service Manual FIG 4 40 CLOCK SETUP MENU SET HOURS Step 3 Press the right or left arrow buttons to change the Hours setting Step 4 Press the Enter button to set the entry Step 5 Press the Down arrow button until the cursor is in front of Set Minutes Step 6 Press the right or left arrow buttons to change the Minutes setting Step 7 Press the Enter button to set the entry Step 8 Press the Down arrow button until the cursor is in front of Set Month See Fig 4 41 gt Set MONTH N
199. y 3 Press the down arrow to move to Zero Value e Zero Value This is the value used when zeroing the scale with no material in the vessel or on the scale when performing a traditional calibration e Span Value This is the value used when putting between 80 100 of the scale capacity when performing a traditional calibration Step 12 Press the down arrow button until the next three menu items are displayed See Fig 7 11 CAUTION CHANGING THE ZERO COUNT CAN NULLIFY YOUR CALIBRATION ONLY SERVICE PERSONNEL SHOULD MAKE ANY CHANGES THE ZERO COUNT SPAN COUNT OR C2 SENSITIVITY TESTDATA Zer oC 2229714 gt 2147483647 C2 Sens 1 84nV V FIG 7 11 TEST DATA DISPLAY ZERO COUNT SPAN COUNT CZ SENSITIVITY Span Count C2 Sensitivity Scale Capacity can all be changed The Zero Count is the stored A D counts on the last calibration zero 1 Toclear the Zero Count press the Clr Clear button 2 Usethe alphanumeric key pad to enter the new Zero Count value CAUTION ZERO COUNTS MUST BE LESS THAN SPAN COUNTS d Press the Enter button to set the entry 4 Press the down arrow to move to the next parameter you want to view or change 5 If you get an error during calibration change Zero Count to 50 000 to clear the calibration error then recalibrate Press the up or down arrow until the cursor is in front of Span Count CAUTION CHANGING THE SPAN COUNT CAN NULLIFY YOUR
200. y the milli volt levels Review Mechanical and Electrical Flow charts for additional tips B1 Proceed with Technical Support Calibration 90 91 CHAPTER 7 Troubleshooting N Blank Screen 1 Check for proper poweratthe Source connection 2 Check the circuit breaker at the source Measure AC Power at 6 OK Measure the excitation Check the power fuse located inside voltage atJ 1 the case 5 VDC OK Contact Hardy Instrument Disconnect all the Technical Service connectors from the 800 821 5831 back panel except Power Replace the 2 5 amp slo blow fuse and supply power Measure the PPYP Excitation voltage 1 5 VDC Does the fuse blow out again 1 Reconnect the jacks one at a time checking the 5 VDC excitation 2 If reconnecting any jack effects the 5 VDC check for wiring errors Display OK Contact Technical Service Monitor system for proper operation Check out complete HI 3030 Weight Controller 92 Service Manual O Display Stuck on a Screen Power Down then Power Up Able to change Screen Remove all connectors Other than the power connector Yes Able to change Screen Yes Disconnect the power cable Remove the back plate with printed circuit boards Push the EPROM down into its Socket until it is securely seated Yes change Screen Monitor system for proper operation Check out complete

Weight Controller HI-3030

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