GEM Stereo Install
Contents
1. 8 Mark hole locations for wiring harness Page 2 ROUTING WIRING HARNESS 11 Remove stereo console from roof Drill holes to 3 8 previously marked through one side of roof rail and console Deburr holes after drilling Note GEM suggests using rubber grommets for the drilled holes in roof rail and console available at your local hardware store 12 _ Drill a 3 8 hole at the lower inner corner of roof rail below dash Fig 9 Drill 03 8 hole in stereo console and install rubber grommet l s Fig 12 Drill lower hole in roof rail ceiling 13 Usea6Ft length of 18 Ga mechanics wire to form a fish tape and insert in the top hole an out the bottom hole 14 Attach wiring harness opposite of diode end to fish tape and pull up through bottom hole and out top hole See Fig 13 Fig 11 and 3 1 4 from front window brace I A Fig 13 Route wiring harness Page 3 INSTALL BATTERY 15 _ Install the 12 volt battery to the brake pedal housing using supplied bracket w Fig 14 Install battery to car chassis above brake pedal housing WIRING NOTE Use the wiring schematic located on page 5 Fig 15 16 Route wiring harness along the same path as the existing wiring harness that leads to the circuit board and secure with tie straps 17 _ Connect the RED wire to the circuit board marked J9 See Wiring Diagram 18 Connect the YELLOW end of the wi2. 18 Attach Stereo console to roof using hardware Page 4 Rev 1 see 20 Changed positive to negative and added J8 uUsep amoj puiy q peieo07 oJoijeA JO peog ymu Uo 6p 0 pauuop IXM G3 NOLLIND ANOS3SSV aay d3u aay yovga yovga qavog x Usep Jamo pulusg LInoNuIo O P3207 ejppiyeA JO pueog lt N3119 UO 9p 0 ID uuoo m JJM YOV1d ANNONS lt m m USED Jamo pulu q peieoo apilysA JO peog uno uo p 0 DSUu0o o GM MOTT3A AN3 LLYG ANOW3AW a Au neq Jo jeuiuuel 0 199uuoO AYIM MOV1d ANNOYS Jou SI GUM siU J Syaseud pue eu lt j e410Js JOU JIM oipeu ay peloeuuos w o JOU si 41M SU JI Auadoud YOM Jou jiw u olpes U aAye S PANE si Jey e2Jnos gt J AA0d JOA Z JO Ai9112g o 19euuo lt 3qOIq S33IAA AOTT3A AN3 LLVG ANOWN3IW dINV S MOTITSA MOTISA NZ V3dS LNOYS LHODN N3NMV3dS JO TVNIWN3L OL ara Olav 2 LLI l M3V3dS JO TWNINMAL OL 31 OIGVN MOTIAA olavy yva N3 V3dS LNOW 1437 aay N3MV3dS 4O TVNIWN3 L OL 4 1 OIGVN N3MV3dS dO TVNIWN3L ol 4 1 OIGVMN WIRING SCHEMATIC RED RED Fig 15 Page 5 Rev 1 corrected diode polarization RE ASSEMBLY 31 32 33 34 35 NOTE The stereo may stay on up to 40 seconds after the ignition is turned to the OFF position Re install grab handles to roof rail Install lower and upper dash in the reverse dis as sembly procedure Install safety decal to loca
3. Rev 1 page 4 bullet 20 is wrong Positive changed to negative and added J8 and corrected diode on page 5 U Global Electric Motorcors LLC G E M A DaimlerChrysler Company INSTRUCTIONS Product GEM Electric Motorcars Models All Subject Instructions for installing Stereo Accessory Estimated Completion Time 75 Hours Parts See Page 7 Fig 1 Switch master disconnect off REQUIRED TOOLS amp SUPPLIES 2 Remove the Qty two 2 1 Dia Hood Knobs securing 3 8 Drive Ratchet 1 Med Flat Screwdriver the hood See Fig 2 3 8 Socket 1 Pair Safety Glasses Small felt tip Marker Drill 1 Wire Cutter 1 Needle Nose Pliers Center Punch 1 Wire Stripper 1 4 Drill Bit 1 Wire terminal Crimper 3 8 Drill Bit 1 Tape Measure Masking Tape 1 6 Ft of 18 Ga Me Phillips Screwdriver chanics Wire Small Flat Screwdriver 7 Butt Connectors 6 Tie Straps WARNING To prevent personal injury or property damage Switch the 72 volt Master Disconnect to OFF be sure the igni 1 1 1 1 1 1 1 6 1 1 tion switch is always in the OFF position and that the KEY is removed Set the parking brake then make sure that all moving parts have come to a complete stop be 3 Newer models only require for the latch to be fore servicing adjusting or repairing unclasped See Fig 3 Fig 2 Loosen and remove hood knobs W
4. ARNING HIGH VOLTAGE You could be seriously or fatally injured by electric shock if you e ML attempt to open repair test Ed inspect or adjust Only Wa qualified technicians should iy ce open and service Consult service manual The following instructions are for installing the Stereo ac cessory to all models of GEM cars Fig 3 unclasp latch To install the stereo proceed as follows 4 Open the hood 1 Remove bench seat cushion rear bench seat cusion for 4 passenger vehicles to access the Master Dis connect switch Switch master disconnect off See Fig 1 Page 1 Inst P N 1010 00030 011002 REMOVING THE DASH 10 Mark the hole locations for the wiring harness to be routed at the driver side of vehicle on the roof rail and 5 Loosen the Qty two 2 dash mount bolts securing stereo console See Fig 8 9 10 amp 11 the upper dash located on the front of the lower wind shield support Fig 6 Remove lower dash mount bolts lt L Fig 7 Remove grab handles Fig 5 Remove upper dash f Remove Qty three 3 lower dash mounting bolts See Fig 6 REMOVING THE GRAB HANDLES 8 Remove grab handles from each side of vehicle First remove the plastic caps with a small flat tip screw driver Then remove the screws securing the grab handles See Fig 7 LOCATING THE STEREO CONSOLE 9 Locate the stereo console on the inside roof of ve hicle Fig
5. re with the diode to the circuit board marked J7 See Wiring Diagram 19 Connect the remaining YELLOW wire lead to the posi tive terminal of the battery See Fig 14 20 Connect the remaining BLACK wire lead to the pest tive terminal of the battery See Fig 14 Rev 1 to the negative and J8 post 21 _ Secure remaining wires with tie straps CONSOLE PREPARATION 22 Drill Qty eight 8 0 25 holes in console at locations specified in Fig 16 23 Consult the stereo installation manual for correct cut out dimensions for stereo chassis See Fig 16 24 Consult the speaker installation manual for correct cutout dimensions for speakers into console See Fig 16 TERMINATING STEREO TO WIRE HARNESS 25 Terminate wiring harness to radio See Fig 16 for correct wiring INSTALLING ANTENNA 26 Install antenna at the dimensions specified in Fig 17 Fig 17 Install antenna 27 Connect the male end of the antenna to the female end of the radio antenna connector INSTALL CONSOLE TO VEHICLE 28 Place console on roof in desired position 29 Drill through the predrilled holes of the console through the roof with a 25 drill bit 30 Attach stereo console to roof using Qty 6 screw binding posts and Qty 6 Nut binding posts See Fig 18 SCREW BINDING POST 8 32 X 375 WHITE NUT BINDING POST 8 32GRAY PANEL AE AUDIO ELECTRONICS Fig
6. tion shown in Fig 19 Use P N 0350 00549 for 2 passenger vehicles Use P N 0350 00548 for 4 passenger vehicles Close hood Turn master disconnect switch to the ON position Fig 19 Stereo installation finished CONSOLE CUTOUT DIMENSIONS MU y N FOR DIMENSION A AND B CONSULT YOUR STEREO INSTALLATION MANUAL FOR CORRECT DIMENSIONS CONSULT OPERATORS FOR HOLE CUTOUT MANUAL THAT CAME WITH YOUR SPEAKERS FOR HOLE SIZE Y 0 25 6 PLACES Fig 16 Page 6 PARTS U ef Global Electric Motorcars LLC G E M A DaimlerChrysler Company Toll Free 866 764 0616 Fax 701 232 0600 e mail service gemcar com Web Site www gemcar com Page 7
Download Pdf Manuals
Related Search