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U5x-02 Bike SeRViCe MANUAl

1. gt Strong Smart Beautiful U5X 02 BIKE SERVICE MANUAL TABLE OF CONTENTS CHAPTER 1 SERIAL NUMBER LOCATION i oooooooooooWoo oo oo oom 1 CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 Read and Save These Instructions ooooooW Woo 3 2 2 Electrical Requirements nama mani 4 CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 Recommended Cleaning Tips oooooWoooo Woo Wo Wc W WWW manakala 5 3 2 Check for Damaged Parts 5 3 3 Care and Maintenance INStructiOnS n cox etre rre raten epi eek ii tein 6 CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 Console DESCriPtlON T ee die hahaa Kembangan sanad 7 4 2 Workout Setup StepS Manuals menenun sman 8 4 3 Workout Setup Steps Fat Burn 8 44 Workout Setup Steps Level Based io ooooooooo Wo Wo Wo Woo 8 4 5 Workout Setup Steps Fitness Test ccu ben ban se roo dece 9 4 6 Workout Setup Steps Target Heart Rate 10 4 7 Workout Setup Steps Constant Watts 10 CHAPTER 5 MANAGER MODE 5 1 Using Manager Mode En aaia 11 5 2 Manager Mode Overview i ooooWoooWoWoWoW mo mmm Waka 12 CHAPTER 6 ENGINEERING SERVICE MODE 6 1 Engineering Service Mode Overview oooocoro WooW oo W Wo Woo Wo WWW 13 CHAPTER 7 TROUBLESHOOTING 7 1 Electrical DiAgFAM ii anita an ema Naa aon NE NN 7 2 Error Codes on the Console
2. 3 Adjust the leveling feet if eguipment rocks or wobbles QUARTERLY MAINTENANCE ITEMS 1 Remove the front shrouds and check the belt for damage alignment and proper tension CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 1 CONSOLE DESCRIPTION Pel 6T HI Xx wel Hes 2 Ll tas WORKOUT KEYS Simple program view and selection buttons GO One touch Start UP DOWN LEVEL Easy information and level selection UP DOWN TIME Easy information and time adjustment STOP Ends workout and shows workout summary data NUMBER KEYPAD Workout data input for workout setup Level adjustment during workout COOL DOWN Puts bike into Cool Down mode FAN Allows for fan speed selection fan has 3 operating speeds TOGGLE DISPLAY Allows user to select what information is displayed on the console CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 2 WORKOUT SETUP STEPS MANUAL GO Press to immediately begin a workout Workout resistance level and time will automatically go to default settings Pressing GO will not prompt user for age weight or level settings 1 Start pedaling and press the GO key to begin your workout 2 The display will read 3 2 1 Begin and then the program will start MANUAL Manual allows the user to input more information while defining their own workout Calorie expenditure will be more accurate when inputting information in Manual than by pressing GO 1 Start pedaling press the M
3. 7 3 ECB zie I 7 4 Troubleshooting Display ISSUeS o o ooo ro Woo oom Woo 19 7 5 Troubleshooting Error Ox04A0 7 6 Troubleshooting Keypad Issues o o oWo Woo Woo Wo WWW 21 7 7 Troubleshooting Resistance Issues ooooooW oo WWW Woo 22 7 8 Troubleshooting Pedal Slipping 7 9 Troubleshooting Noise Issues oo memanage 7 10 Troubleshooting Heart Rate Issues ooooo oo Woo oW Woo Woo 24 CHAPTER 8 PART REPLACEMENT GUIDE 8 1 Console Replacement isat Kebun emas nga 25 8 2 Heart Rate Handlebar Replacement oooo ooWo oo WWW 26 8 3 Heart Rate Grip Replacement 2 angan 27 8 4 Cup Holder Replacemerht4 ee ce co atric i c net ea Biases 28 8 5 Console Keypad Overlay Replacement oooooooo WWW oo oo 29 8 6 Console Mast Removal 5 err ne na ka aa asi 32 TABLE OF CONTENTS 8 7 Seat Pad Replacement 8 8 Seat Post Replacement 8 9 Seat Post Insert Replacement manah 35 8 10 Pedal R placemient tue ctae ee Ite nz e 36 8 11 Shrouds Removal 8 12 Lower Control Board Replacement 1 t eti te ppt ta dtes 8 13 Drive Belt Replacement bosan Se ta ana atl a maa 8 14 ECB Electronic Brake Belt Replacement 8 15 ECB Electronic Brake Replacement ooooooW oo Woo WWW 8 16 Pulley Axle Set Replacement svi bit ba
4. LCB Reconnect the console cable at the LCB and UCB and check for kinks SOLUTION IF LEDS ARE NORMAL 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is still present after the UCB and console cable are replaced replace the LCB 20 CHAPTER 7 TROUBLESHOOTING 7 6 TROUBLESHOOTING KEYPAD ISSUES ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES 1 The keypad connection ribbon cable has not been plugged in correctly 2 The keypad is damaged 3 The UCB is damaged SOLUTION 1 Perform a keypad test in Service Mode a Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display b Use the UP and DOWN LEVEL keys to scroll to Service Mode 5 and press ENTER c Test the affected keypad If the keypad works in the keypad test it may not be a functioning key in the program used for testing it 2 Check the connections of the keypad at the UCB Remove the console from the console mast Remove the 6 screws holding the back of the console to the front Figure A Inspect the keypad ribbon cable connection at the UCB Figure B Even if the keypad ribbon cable appears to be connected correctly unplug and reseat the cable then retest app 3 Replace the affected keypad 4 Replace the UCB FIGURE A FIGURE B 21 CHAPTER 7 TROUBLESHOOTING 7 7 TROUBLESHOOTING RESISTANCE ISSUES HIGH OR NO RESISTANCE POSSIBLE CAUSES 1 Th
5. display will read 3 2 1 Begin and the program will start 220 Age MHR Maximum Heart Rate High 85 100 Moderate 65535 85351 Low 5555 5531 55 60 65 70 CHAPTER 5 MANAGER MODE 5 1 USING MANAGER MODE The Manager s Custom Mode allows the club owner to customize the bike for the club 1 To enter Manager Mode press and hold down the UP and DOWN LEVEL keys Continue to hold down these two keys until the display reads Manager Mode and hit ENTER Figure A 2 To scroll through the list of options in Manager Mode use the UP and DOWN LEVEL keys Each of the custom settings will show on the display 3 To select a custom setting press the ENTER key when the desired setting is shown 4 To change the value of the setting use the UP and DOWN LEVEL keys 5 To confirm and save the value of the setting press the ENTER key 6 To exit the setting without saving press the BACK key 7 Press and hold the STOP key for 3 5 seconds to return to normal operation CHAPTER 5 MANAGER MODE 5 2 MANAGER MODE OVERVIEW CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Maximum Time Sets the total run time of any program Default Time 20 min 10 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up Setting Default Level 1 1 20 Starting resistance when GO is pressed or when no resistance is selected during program set up Default Age 30 10 100 Starting age when GO is pre
6. immediately and con sult your physician before continuing To ensure proper use of the Matrix U5x 02 Bike make sure that all users read this manual Remind the users that before undertaking CAUTION Any changes or modifications to this equipment any fitness program they should obtain complete physical could void the product warranty examinations from their physicians If at any time while exercising the user experiences dizziness pain or shortness of breath nausea or feels faint he or she must stop immediately This bike is only to be used for its intended purpose described in this manual Do not use attachments that have not been recom mended by Matrix Never drop or insert objects into any opening Keep hands away from moving parts If the item cannot be reached contact a Matrix authorized dealer for assistance Never operate the unit if it is damaged not working properly when it has been dropped or has been dropped in water Keep hands and feet clear at all times from moving parts to avoid injury Do not use this product outdoors near swimming pools or in areas of high humidity Do not operate where aerosol spray products are being used or when oxygen is being administered Do notuse this product in bare feet Do not wear shoes with heels leather soles cleats or spikes while exercising Do not remove the side covers Service should only be done by an authorized service technician Clo
7. settings at regular intervals 1 Start pedaling and press the INTERVAL TRAINING key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start RANDOM Random is a level based workout that randomly adjusts the resistance of the machine 1 Start pedaling and press the key next to RANDOM key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4 5 WORKOUT SETUP STEPS FITNESS TEST FITNESS TEST The Cooper Fitness Test measures cardiovascular fitness and proves an estimated sub maximal VO2 result Itis based on power output according to ACSM standards and was developed by the Cooper InstituteO www cooperinstitute org User RPMs must remain between 60 80 RPM during the test The test will end when the user can no longer maintain this speed Use of a heart rate strap is optional but provides more data The test starts at low intensity level and gradually increases in intensity difficulty every 2 minutes As it increases the user must m
8. 460 aden 4444 I d TEF 1 III 18 CHAPTER 7 TROUBLESHOOTING 7 4 TROUBLESHOOTING DISPLAY ISSUES NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM WHEN RUNNING beng agan SYMPTOM The console will not power up or the display is dim CHECK POINT POSSIBLE ISSUE SOLUTION LEDs 2 3 4 6 and 7 should be ON If they are OFF the LCB is damaged Replace the LCB If LED 1 is OFF No AC power cord plugged in Normal for an unpowered unit If LED 5 is OFF Generator has no RPM output Normal for a powered unit If unpowered and issue is still present replace the generator If LED 8 is OFF Bad communication between UCB and LCB Reconnect the console cable at the LCB and UCB and check for kinks If LED 9 is OFF LCB is not providing 12V power to the UCB Replace the LCB SOLUTION IF LEDS ARE NORMAL 1 If the LEDs are lit normally replace the UCB and console cable 2 if the issue is still present after the UCB and console cable are replaced replace the LCB CHAPTER 7 TROUBLESHOOTING 7 5 TROUBLESHOOTING ERROR 0x04A0 ERROR 0x04A0 DIGITAL COMMUNICATION FAILURE TT ME Pad d d 2 bag Fr gris UT TV 1 haha LED 8 SYMPTOM Error code 0x04A0 is displayed on the console CHECK POINT POSSIBLE ISSUE SOLUTION No AC power cord plugged in Normal for an unpowered unit Bad communication between UCB and
9. ANUAL key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 4 3 WORKOUT SETUP STEPS FAT BURN FAT BURN Fat burn is a level based program that is designed to help users burn fat through various resistance level changes 1 Start pedaling and press the FAT BURN key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start 4 4 WORKOUT SETUP STEPS LEVEL BASED ROLLING HILLS The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate real terrain 1 Start pedaling and press the ROLLING HILLS key 2 Select Level by using the UP or DOWN LEVEL keys and press ENTER 3 Select Time by using the UP or DOWN LEVEL keys and press ENTER 4 Select Weight by using the UP or DOWN LEVEL keys and press ENTER 5 The display will read 3 2 1 Begin and then the program will start INTERVAL TRAINING The Interval Training program is a level based program that automatically adjusts the resistance of the machine from low to high intensity
10. AT WASHER HEX HEAD SCREW M8 X 25L BUTTON HEAD SCREW M8 X 20L See sketch of part 222 FLAT WASHER See sketch of partZ12 SPRING WASHER 9 2 FASTENERS AND ASSEMBLY TOOLS SKETCH 1 lt 1 E li 4 4 2 204 2 202 211 212 213 221 222 223 231 4 232 See sketch of part 212 See sketch of part Z22 See sketch of part Z11 See sketch of part Z31 lt p CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS AFTER THESE ASSEMBLY STEPS ARE COMPLETE BE SURE TO SETUP AND TEST THE UNIT AS OUTLINED IN SECTION 8 20 STEP 1 STEP 2 50 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED STEP STEP 4 52 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED 5 CONSULE SCREW CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 3 ASSEMBLY INSTRUCTIONS CONTINUED FINAL ASSEMBLY CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 4 ADJUSTING THE PEDAL STRAPS AND SEAT ADJUSTING THE PEDAL STRAPS The straps are designed to fit your individual foot size and should be adjusted tight enough to keep your foot from slipping The pedals include spring loaded clips for easy adjustment To tighten the strap pull down the open end of the strap To loosen the strap push down on the top of the
11. CONTROL BOARD REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Remove the 3 screws holding the cover onto the lower board and remove the cover Figure A 3 Disconnect the 3 wire connections to the lower board Figure B FIGURE A FIGURE B 4 Remove the 2 screws holding the lower board to the frame Figure C and remove the lower board FIGURE C 5 Reverse Steps 1 4 to install a new lower board 6 Test the bike for function as outlined in Section 8 20 38 CHAPTER 8 PART REPLACEMENT GUIDE 8 13 DRIVE BELT REPLACEMENT 1 Remove the right side shroud as outlined in Section 8 11 2 Pull up on the tension assembly and walk the belt off of the pulley Figure A 3 Remove the belt Figure B FIGURE A FIGURE B 4 Reverse Steps 1 3 to install a new drive belt NOTE Be sure to reattach the tension spring Figure C If more tension is needed on the drive belt multiple holes are available for the lower spring attachment Figure D FIGURE FIGURE D 5 Test the bike for function as outlined in Section 8 20 CHAPTER 8 PART REPLACEMENT GUIDE 8 14 ECB ELECTRONIC BRAKE BELT REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Loosen the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B FIGURE A 3 Once the tension has been removed the ECB belt can be walked
12. Remove the C clip holding the bearing in place on the right side of the frame Figure D 6 Remove the bearing Figure E FIGURE D FIGURE E 7 Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench Figure F 8 Once the 60 mm nut is removed the pulley axle set can be removed from the left side of the frame Figure G D gt e FIGURE F FIGURE G 9 Reverse Steps 1 8 to install a new pulley axle set 10 Test the bike for function as outlined in Section 8 20 CHAPTER 8 PART REPLACEMENT GUIDE 8 17 CRANK AXLE SET REPLACEMENT Remove the shrouds as outlined in Section 8 11 Pull up on the tension assembly and walk the drive belt off of the pulley Figure A 1 2 3 Remove the drive belt Figure B 4 Remove the 3 screws holding the crank axle bearings in place on both sides Figure C FIGURE B FIGURE FIGURE A 5 Bend the tabs of the nut on the left side of the frame so that this nut will turn Figure D 6 Use a 32 mm wrench to remove the crank axle nuts Figure E NOTE This nut is reverse threaded FIGURE E FIGURE D 7 Once the nuts are removed the crank axle can be removed from the frame from the right side 8 Reverse Steps 1 7 to install a new crank axle set 9 Test the bike as outlined in Section 8 20 44 CHAPTER 8 PART REPLACEMENT GUIDE 8 18 REAR STABILIZER REPLACEMENT 1 Lean the bi
13. Resistance type error Set the correct machine type in Engineering Mode 0x0201 A Low voltage on the battery voltage under 11 2V 0x0247 LCB failed memory write error feedback ADC error 0x0248 Battery failure or disconnection Voltage under 8V or over 15V 0x0441 When the UCB implements a command the LCB is not receiving this command 0x04A0 Digital Communication Failure LCB has no return message for the UCB for 3 seconds 0x04B0 UCB No Response CLASS C ERRORS WILL DISPLAY ON THE CONSOLE CLASS A OR B ERRORS WILL ONLY DISPLAY IN SERVICE MODE 5 Charge by running or by plugging in the AC adapter Replace the LCB Check the wire connections at the battery Replace the battery Check the machine type in Engineering Mode Check the connections at the UCB and LCB Check the console cable connections at the UCB and LCB Replace the UCB or LCB as needed Check the console cable connections at the UCB and LCB Replace the UCB or LCB as needed CHAPTER 7 TROUBLESHOOTING 7 3 LCB LED INSTRUCTIONS LED INDICATOR DESCRIPTION LED 3 15V LED 4 Bus Voltage Status 2 Resistance value in middle 1 2 VCC Status 3 Digital Communication WITHOUT AC PLUG NORMAL LED 2 LED 9 On LED 1 Off No AC plug detected LED 5 On Generator power detected WITH AC PLUG NORMAL LED 2 LED 9 On LED 1 On AC plug detected LED 5 Off No Generator power detected he f e
14. aintain 60 80 RPM to advance to the next level The test could take upwards of 30 minutes for very fit individuals Once the test ends a recovery period cool down will begin and the user s results are calculated and displayed Results are based on the number of stages completed Incline will not be adjustable during the test Start pedaling and press the FITNESS TEST key Select Age by using the UP or DOWN LEVEL keys and press ENTER Select Gender by using the UP or DOWN LEVEL keys and press ENTER Select Weight by using the UP or DOWN LEVEL keys and press ENTER The display will read 3 2 1 Begin and then the program will start Once the workout is complete the display will read the results of the Fitness Test 2 HS eH 1 2 3 4 5 6 STAGES COMPLETED Well Below Average Well Below Average Below Average Below Average Average Average Above Average Above Average Well Above Average UBUNHA CHAPTER 4 CONSOLE OVERLAY AND WORKOUT DESCRIPTION 10 4 6 WORKOUT SETUP STEPS TARGET HEART RATE TARGET HEART RATE The Matrix U5x 02 Bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible The heart rate control workout mode allows the user to program their desired heart rate zone and the bike will automatically adjust the level based upon the user s heart rate The heart rate zone is calculated using the following equation 220 Age 8 target heart rate zone The us
15. ank or axle as needed 3 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole see Section 8 13 b The ECB belt should be tightened to 85 ft Ibs 4 Clean the belts If they are worn or will not clean replace the belts 23 CHAPTER 7 TROUBLESHOOTING 7 10 TROUBLESHOOTING HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES 1 The chest strap being used is not making good contact with the user s chest 2 The chest strap is at a low battery status 3 The chest strap is damaged 4 The HR grips are damaged 5 The HR board is damaged 6 The UCB is damaged SOLUTION 1 Recenter the chest strap below the user s pectoral muscle Figure A and check again 2 Replace the battery in the chest strap 3 Replace the chest strap 4 If there is no HR present replace the HR grips 5 If there is a HR present but it is much higher than normal replace the HR board 6 If replacing the HR grips and board does not resolve the issues replace the console FIGURE A CHAPTER 8 PART REPLACEMENT GUIDE 8 1 CONSOLE REPLACEMENT 1 Remove the 4 screws holding the console to the frame Figure A FIGURE A 2 Disconnect the console cable and HR connections from the defective console and remove the console Figure B FIGURE B 3 Reinstall the wire connections to the new conso
16. clip and pull the strap up Release the clip to lock the strap in place ADJUSTING THE U5x 02 SEAT To determine whether or not the seat requires adjustment sit on it and place your feet on the pedals The user s knees should bend slightly when the pedal is at the lowest point of its rotation It should be possible to pedal without locking the knees or shifting in the seat The Matrix U5x 02 Bike features a vertical ratchet seat adjustment system which makes it easy and safe to change the height of the seat quickly To raise the seat pull the seat upward to the desired height and let it lock into place Test and re adjust the seat height as necessary To lower the seat first get off the bike Holding the seat pull out the yellow seat post knob Let the seat slide down to the desired height and release the yellow seat post knob Test and re adjust the seat height as necessary 54 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 5 LEVELING THE BIKE STABILIZING THE MATRIX U5X 02 BIKE After positioning the bike in its intended location check its stability by attempting to shake it side to side Shaking or wobbling indicates that your bike needs to be leveled Determine which leveler is not resting completely on the floor Loosen the nut with one hand to allow the leveler to rotate Rotate the left or right leveler and repeat the adjustment as necessary until the bike is stable Lock the adjustment by tightening the n
17. e console cable is damaged or not properly plugged in 2 The UCB is damaged 3 The Generator is damaged 4 The LCB is damaged SOLUTION 1 Check the console cable connections at the UCB and LCB 2 Check if the generator is outputting variable power a Insert the probes from a multi meter into the black and red wires on the generator wire harness connector Figure A b When pedaling the output voltage from the generator should vary depending on the RPM The generator should output 120 VAC at 94 RPM 3 If the generator does not have variable power replace the generator 4 If the generator does have variable power replace the LCB FIGURE A 22 CHAPTER 7 TROUBLESHOOTING 7 8 TROUBLESHOOTING PEDALS SLIPPING PEDALS SLIPPING POSSIBLE CAUSES 1 The belt tension is not enough 2 The one way bearing is damaged SOLUTION 1 Remove the covers and check the belt tension a Tighten the drive belt tension if needed by moving the spring tension clip to another hole b The ECB belt should be tightened to 85 ft Ibs 2 If the belts are tensioned correctly the one way bearing is damaged replace the drive assembly 7 9 TROUBLESHOOTING NOISE ISSUES KNOCKING OR CREAKING NOISE POSSIBLE CAUSES 1 The pedal is on the crank too loosely 2 The crank or axle is worn out 3 The belt tension is not enough or the belts are too dirty SOLUTION 1 Retighten the pedal on the crank 2 Replace the cr
18. ea around the eguipment free from dust and dirt 3 2 CHECK FOR DAMAGED PARTS DO NOT use any eguipment that is damaged or has worn or broken parts Use only replacement parts supplied by Matrix Fitness Systems MAINTAIN LABELS AND NAMEPLATES Do not remove labels for any reason They contain important information If unreadable or missing contact Matrix Fitness Systems for a replacement at 866 693 4863 or www matrixfitness com MAINTAIN ALL EQUIPMENT Preventative maintenance is the key to smoothly operating equipment Equipment needs to be inspected at regular intervals Defective components must be kept out of use until they are repaired Ensure that any person s making adjustments or performing maintenance or repair of any kind is qualified to do so Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made CHAPTER 3 PREVENTATIVE MAINTENANCE 3 3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span and minimize down time all MATRIX eguipment reguires regular cleaning and maintenance items performed on a scheduled basis This section contains detailed instructions on how to perform these items and the freguency of which they should be done Some basic tools and supplies will be necessary to perform these tasks which include but may not be limited to Metric Allen wrenches 2 Phillips head screwdriver Ad
19. eps the workout information after the completion of a workout SERVICE MODE SERVICE 1 Display Test SERVICE 2 Keypad Test SERVICE 3 Accumulated Distance and Time SERVICE 4 CSAFE Test SERVICE 5 Error Log o z I m 5 t 7 7 1 ELECTRICAL DIAGRAMS AC IN 110 220 PIDAC Power Switch Set Pushbutton Switch GNI nens FILTER BOARD L 89 UND P14 999999 12V 15Ah 20 cPin oP ih 01 77 P02 o 30 40 VAL Edoly Current Break 30V EA 100 400 P 4 Pawer 1 vtt amp Reslstance wt 4 PWH 14 CHAPTER 7 TROUBLESHOOTING 7 1 ELECTRICAL DIAGRAMS 1 GHI L GAD amp Sknol 2 Sigaal PLATE CONTACT HR 22222 1 CAD Signal L LP 2 3 GHD Quick Key Control o 2 I on ma le Z N Z lt I 7 1 ELECTRICAL DIAGRAMS Grip Pulse Ground Wire wes T sen i 2 a T c o r 4 3 H 2 Mira Digia Comm 12V 5A wet sk Fan wse Coas Adapien TV 72 UCB Translator Board HH RF Control Module Set o Le v L 56h Battery wira 67 Battery 16 CHAPTER 7 TROUBLESHOOTING 7 2 ERROR CODES ON THE CONSOLE CODE CLASS DESCRIPTION SOLUTION 0x02AB Machine type error Set the correct machine type in Engineering Mode 0x02B3
20. er must wear a POLAR telemetric strap or continually hold onto the contact heart rate grips for this workout Locate the metal sensors on the handlebars of the bike Notice that there are two separate pieces of metal on each grip You must be making contact with both pieces of each grip to get an accurate heart rate reading You can grab these sensors in any program to view your current heart rate 1 Start pedaling and press the HEART RATE key 2 Select Age by using the UP or DOWN LEVEL keys and press SELECT 3 Select Target HR Percentage by using the UP or DOWN LEVEL keys and press SELECT 4 Select Time by using the UP or DOWN LEVEL keys and press SELECT 5 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 6 The display will read 3 2 1 Begin and the program will start Fi d Jum Beats Per Minute k E 5 40 45 50 5 Age 4 7 WORKOUT SETUP STEPS CONSTANT WATTS CONSTANT WATTS Constant Watts is a unique program that allows you to vary your cadence or RPM and the bike s resistance level will adjust accordingly to your selected goal The quicker you pedal the less resistance for the goal selected 1 Start pedaling and press the CONSTANT WATTS key 2 Select Watts by using the UP or DOWN LEVEL keys and press SELECT 3 Select Time by using the UP or DOWN LEVEL keys and press SELECT 4 Select Weight by using the UP or DOWN LEVEL keys and press SELECT 5 The
21. igure A 2 Pull the seat post upward until the stem comes away from the frame and set it aside Figure B FIGURE FIGURE 3 Remove the rubber boot that rests at the bottom of the seat post Figure 4 Grab the lip of the seat post insert and remove it from the seat post Figure D lt x FIGURE C FIGURE D 5 Reverse Steps 1 4 to install a new seat post insert 35 CHAPTER 8 PART REPLACEMENT GUIDE 8 10 PEDAL REPLACEMENT 1 Use a 15 mm wrench to remove the pedal from the crank Figure A NOTE For the right side pedal the threads are normal For the left side pedal the threads are reversed the pedal turns off counterclockwise 2 Remove the pedal Figure B FIGURE 3 Reverse Steps 1 2 to install a new pedal 36 CHAPTER 8 PART REPLACEMENT GUIDE 8 11 SHROUDS REMOVAL 1 Remove the pedals as outlined in Section 8 10 2 Remove the seat adjustment pin Figure A 3 Remove the seat post and seat post boot Figures B amp C FIGURE A FIGURE B FIGURE C 4 Remove the 13 screws holding the left shroud in place Figure D 5 Remove the 13 screws holding the right shroud in place Figure E pm FIGURE FIGURE E 6 Once the screws are removed from both side shrouds lift the shrouds away from the frame NOTE You will need to angle the shroud so that the crank passes through the hole in the shroud CHAPTER 8 PART REPLACEMENT GUIDE 8 12 LOWER
22. justable wrench Torgue wrench capability to read foot Ibs and inch 16 Lint free cleaning cloths Teflon based spray lubricant such as Super Lube or other Matrix approved products Mild water soluable detergent such as Simple Green or other Matrix approved products Vacuum cleaner with an extendable hose and crevasse tool attachment You may periodically see addendums to this document as the Matrix Technical Support Team identifies items that reguire specific attention the latest version will always be available on the Matrix web site at www matrixfitness com DAILY MAINTENANCE ITEMS 1 Look and listen for loose fasteners unusual noises and any other indications that the eguipment may be in need of service 2 Clean the bike before and after each use including a Use a damp soft cloth with water or mild liguid detergent to clean all exposed surfaces DO NOT use ammonia chlorine or any acid based cleaners b Keep the console display free of fingerprints and salt build up caused by sweat WEEKLY MAINTENANCE ITEMS 1 Freguently vacuum the floor beneath the unit to prevent the accumulation of dust and dirt which can affect the smooth operation of the unit 2 Check the pedal straps for damage 3 Clean the grooves on the foot pedals MONTHLY MAINTENANCE ITEMS 1 Inspect the console seat pedals and shrouds for damage 2 Tighten the pedals onto their respective cranks using a 15 mm wrench
23. ke to one side and remove the 4 screws holding the rear stabilizer to the frame Figure A FIGURE A 2 Remove the rear stabilizer Figure B FIGURE B 3 Reverse Steps 1 2 to install a rear stabilizer CHAPTER 8 PART REPLACEMENT GUIDE 8 19 FRONT STABILIZER REPLACEMENT 1 Lean the bike to one side and remove the 4 screws holding the front stabilizer to the frame Figure A FIGURE A 2 Remove the front stabilizer Figure B FIGURE B 3 Reverse Steps 1 2 to install a new front stabilizer 46 CHAPTER 8 PART REPLACEMENT GUIDE 8 20 TESTING THE BIKE ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE 1 Check that the console is set for bike Press and hold both LEVEL keys until Manager Mode appears on the display Press the UP or DOWN LEVEL keys until Engineering Mode appears on the display Use the UP or DOWN LEVEL keys to scroll to Machine Type Press ENTER on Machine Type and make sure it is set for BIKE If Machine Type is not set for BIKE change to BIKE using the UP or DOWN LEVEL key and press ENTER to save Press and hold the STOP key for 3 5 seconds to return to normal function 9 oeocn 2 Without hitting start or entering any program modes sit on the bike and hold the handlebars while pedaling to simulate exercising While moving listen for any odd noises or
24. le 4 Carefully push the wires into the console and mast until they are clear of the console mast connection and attach the console to the mast using the 4 screws 5 Test the bike for function as outlined in Section 8 20 CHAPTER 8 PART REPLACEMENT GUIDE 8 2 HEART RATE HANDLEBAR REPLACEMENT 1 Remove the 2 screws holding on the handlebar cover Figures A amp B FIGURE FIGURE 2 Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar Figure C 3 Carefully pull the wires from the console mast until the connectors are showing and then disconnect the 3 wires from the handlebar and remove the defective handlebar Figure D FIGURE C E FIGURE D 4 Reverse Steps 1 3 to install a new handlebar 5 Test the bike for function as outlined in Section 8 20 26 CHAPTER 8 PART REPLACEMENT GUIDE 8 3 HEART RATE GRIPS REPLACEMENT 1 Using a flat screwdriver pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip Figure A 2 Disconnect the HR grip wire and remove the metal plate Figure B al FIGURE A FIGURE B 3 Remove the 3 screws holding the HR grip together Figure 4 Disconnect the level button and remove the two halves of the HR grip Figure D A FIGURE C FIGURE D 5 Reverse Steps 1 4 to install new HR grips 6 Test the bike for function as
25. n Section 8 20 31 CHAPTER 8 PART REPLACEMENT GUIDE 8 6 CONSOLE MAST REMOVAL Remove the console as outlined in Section 8 1 Remove the HR handlebars as outlined in Section 8 2 Lift up the rubber boot at the bottom of the console mast Figure A and remove the 4 screws holding the console mast to the frame Figure 1 2 3 B FIGURE A FIGURE B 4 Pull the wires out the bottom of the console mast and remove the mast Figure C FIGURE C 5 When installing a new console mast be sure to pull the console wires up through the new mast prior to installing the 4 screws into the frame 6 Test the bike for function as outlined in Section 8 20 32 CHAPTER 8 PART REPLACEMENT GUIDE 8 7 SEAT PAD REPLACEMENT 1 Remove the 4 screws holding the seat pad to the seat post Figure A FIGURE A 2 Lift the seat pad away from the seat post Figure B FIGURE B 3 Reverse Steps 1 2 to install a new seat pad CHAPTER 8 PART REPLACEMENT GUIDE 8 8 SEAT POST REPLACEMENT 1 Remove the seat adjustment pin Figure A 2 Pull the seat post upward until the stem comes away from the frame Figure B FIGURE A FIGURE 3 Remove the 4 nuts holding the seat pad to the seat post and remove the seat pad Figure FIGURE 4 Reverse Steps 1 3 to install a new seat post 34 CHAPTER 8 PART REPLACEMENT GUIDE 8 9 SEAT POST INSERT REPLACEMENT 1 Remove the seat adjustment pin F
26. na uga ette ed te ce aee 8 17 Crank Axle Set Replacement 8 18 Rear Stabilizer aba dec ta ea c ee dte 8 19 Front Stabilizer Replacement instan ded pa o Pee Maece 8 20 Testing the BIKE obe e E et ei ee teer cc o er CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 9 1 W5x 02 Bike SpecificatiOnS iiie na mete e NN Enn 48 9 2 Fasteners and Assembly Tools ooooooWoWoWoW WWW Wen 49 9 3 Assembly INSTRUCTIONS ae ena 50 9 4 Adjusting the Pedal Straps and Seat oooooWo oom Woo 54 9 5 leveling the Biker aa ea aan se sman 55 CHAPTER 10 SOFTWARE UPGRADE GUIDE 10 1 Software Upgrade Instr ctlorns inei me na NN 56 CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION A serial number plate is located below the bottom of the console mast beneath a rubber boot There is also a serial number tag on the middle of the main frame pointed towards the floor CHAPTER 1 SERIAL NUMBER LOCATION 1 1 SERIAL NUMBER LOCATION CONSOLE SERIAL NUMBER LOCATION S N amp PLACEMENT CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 1 READ AND SAVE THESE INSTRUCTIONS To ensure your safety and protect the eguipment read all CAUTION If you experience chest pains nausea dizziness instructions before operating the MATRIX U5x 02 Bike or shortness of breath stop exercising
27. off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB belt Figure D FIGURE C FIGURE D 5 Reverse Steps 1 4 to install a new ECB belt NOTE Be sure to retension the new belt to 80 ft Ibs of torque 6 Test the bike for function as outlined in Section 8 20 40 CHAPTER 8 PART REPLACEMENT GUIDE 8 15 ECB REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Remove the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B FIGURE A FIGURE B 3 Once the tension has been removed the ECB belt can be walked off of the pulley Figure C 4 Pull the ECB out of the frame towards the front of the unit and remove the ECB belt Figure D FIGURE C 5 Reverse Steps 1 4 to install a new ECB 6 Test the bike for function as outlined in Section 8 20 CHAPTER 8 PART REPLACEMENT GUIDE 8 16 PULLEY AXLE SET REPLACEMENT 1 Remove the shrouds as outlined in Section 8 11 2 Remove the drive belt as outlined in Section 8 13 3 Loosen the nuts holding the ECB to the frame Figure A and remove the nuts putting tension on the ECB belt Figure B FIGURE A 4 Once the tension has been removed walk the ECB belt off of the pulley Figure C FIGURE C 42 CHAPTER 8 PART REPLACEMENT GUIDE 8 16 PULLEY AXLE SET REPLACEMENT CONTINUED 5
28. outlined in Section 8 20 28 CHAPTER 8 PART REPLACEMENT GUIDE 8 4 CUP HOLDER REPLACEMENT 1 Locate the cup holder on the back of the console Figure A FIGURE B 3 Reverse Steps 1 2 to install a new cup holder CHAPTER 8 PART REPLACEMENT GUIDE 8 5 CONSOLE KEYPAD OVERLAY REPLACEMENT 1 Remove the console as outlined in Section 8 1 2 Remove the back cover of the console Figure A 3 Unplug and remove the faulty overlay Figure B FIGURE A FIGURE B 4 Clean the console area with alcohol to remove any left over adhesive Figure C 5 Remove the protective film over the display window of the overlay Figure D FIGURE C FIGURE 29 CHAPTER 8 PART REPLACEMENT GUIDE 8 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED 6 Peel part of the protective film from the back of the overlay Figure E 7 Push the overlay ribbon cable through the hole in the console and plug it in Figure F FIGURE E E FIGURE F 8 Match the overlay to the cutout on the console Figure G FIGURE G 30 CHAPTER 8 PART REPLACEMENT GUIDE 8 5 CONSOLE KEYPAD OVERLAY REPLACEMENT CONTINUED 9 Press down on the corners of the overlay to keep it in place then remove the protective film Figure amp 1 FIGURE J 11 Use the same procedure to replace any additional faulty overlays NOTE Overlays can not be reused 12 Test the bike for function as outlined i
29. se supervision is necessary when used near children invalids or disabled people When the bike is in use young children and pets should be kept at least 3 meters 10 feet away Assemble and operate the bike on a solid level surface Never face backward while using the Matrix U5x 02 Bike Use the stationary handlebars when mounting or dismounting the bike Do not wear clothing that might catch on any moving parts of this bike CHAPTER 2 IMPORTANT SAFETY INSTRUCTIONS 2 2 ELECTRICAL REQUIREMENTS The Matrix U5x 02 Bike is designed to be self powered and does not require an external power supply source to operate However this bike can be AC powered if an optional power cord is purchased This will power the console at all times and requires no minimum RPM for operation These units can be daisy chained together up to 4 units per dedicated 15 amp circuit using a Matrix daisy chain cord adapter sold separately For your safety and for the performance of your Matrix bike the ground on your circuits must be non looped Please refer to NEC articles 210 21 and 210 23 Any alterations to the standard Matrix power cords will void all warranties GROUNDING INSTRUCTIONS The Matrix U5x 02 Bike must be grounded If it should malfunction or break down grounding provides a path of least resistance for electric current to reduce the risk of electric shock The bike is equipped with a cord having an equipment grounding conduc
30. squeaks 3 After stopping movement press the green GO key and begin pedaling 4 Grasp the hand grips to check for proper heart rate response 5 Press the level up and down buttons on the console and hand grips to make sure resistance is fully functional 6 If everything functions properly stop pedaling and the unit will reset to normal operation within 30 seconds 47 9 1 U5x 02 BIKE SPECIFICATIONS 48 CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE CONSOLE Display Type Dot Matrix LED Time Distance Calories Speed Heart Rate METs Watts Level RPM Manual Rolling Intervals Fat Burn Random Fitness Test Target HR Constant Watts 25 Yes Display Feedback Programs Resistance Levels CSafe FitLinxx Ready Wireless Data Transmitter Yes iPod Compatible No Nike iPod Compatible No Personal Fan Yes TECHNCALDAA 44 x 29 x 60 111 8 x 73 7 x 152 4 cm CHAPTER 9 BIKE SPECIFICATIONS AND ASSEMBLY GUIDE 203 See sketch of part 204 SMM ALLEN WRENCH PURPLE See sketch of part 204 6 MM ALLEN WRENCH PURPLE OPEN END WRENCH 15 amp 17MM PURPLE 2 PHILLIPS SCREWDRIVER PURPLE HEX HEAD SCREW 8 X 25L WHITE SPRING WASHER WHITE BUTTON HEAD SCREW M5 X 10L WHITE HEX HEAD SCREW 8 X 20L BLACK FLAT WASHER BLACK See sketch of part 712 SPRING WASHER BLACK BUTTON HEAD SCREW M8 X 15L YELLOW SPRING WASHER FL
31. ssed or when no age is selected during program set up Default User Weight 150 Ibs 80 Ibs 36 400 Ibs Weight used for program calorie expenditure calculations 75 kg kg 181 kg Accumulated Distance 65 000 Total distance for all programs Miles 65 000 Total time for all programs displayed in hours hours A Current version of console software ff Software Version N Timer Mode Determines whether the timer counts up or down Speed Distance Mode Displays distance in miles or kilometers Out of Order Locks the machine when out of order Gender Male Female Determines the gender of the user when not selected during program set up Language English English English Sets the language for the console Select between English Spanish German French Italian and Dutch Sound Mode Turns the chime on when button is pressed Accumulated Time 12 CHAPTER 6 ENGINEERING SERVICE MODE 6 1 ENGINEERING SERVICE MODE OVERVIEW To enter Engineering or Service Mode hold the UP and DOWN LEVEL keys for 3 seconds until Manager Mode appears on the middle LED display Press the UP or DOWN LEVEL key to scroll between the different Engineering Figure A and Service Modes Figure B ENGINEERING MODE DISABLE ERRORS Displays the class A and B error codes SPEED UNIT Sets the distance to show in miles or kilometers MACHINE TYPE Should be set for Bike at all times POWER SAVE TIME Sets the amount of time the console ke
32. tor and a grounding plug The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances If the user does not follow these grounding instructions the user could void the Matrix limited warranty DANGER Improper connection of the equipment grounding conductor can result in the risk of electric shock Check with a qualified electrician if the user is in doubt as to whether the product is properly grounded Do not modify the plug provided with the product if it will not fit the outlet have a proper outlet installed by an electrician CHAPTER 3 PREVENTATIVE MAINTENANCE 3 1 RECOMMENDED CLEANING TIPS Preventative maintenance and daily cleaning will prolong the life and look of your MATRIX U5x 02 Bike Please read and follow these tips Position the eguipment away from direct sunlight The intense UV light can cause discoloration on plastics Locate your eguipment in an area with cool temperatures and low humidity Clean with a soft 100 cotton cloth Clean with soap and water or other non ammonia based all purpose cleaners Wipe seats pedals console heart rate grips and the handlebar clean after each use Do not pour liguids directly onto your eguipment This can cause dam age to the eguipment and in some cases electrocution Check pedal straps weekly for wear Adjust leveling feet when eguipment wobbles or rocks Maintain a clean ar
33. ut against the rear foot support CHAPTER 10 SOFTWARE UPGRADE GUIDE 10 1 SOFTWARE UPGRADE INSTRUCTIONS 1 Copy the software files SRPDJMVH onto a USB drive 2 Turn on the power to the bike wait until the standby picture has been cleared 3 Insert the USB drive into the Reprogram Port in the back of the console back cover Figure A 4 The upgrade procedure will run automatically When the console beeps remove the USB drive 5 Cycle power on the bike Once the unit powers back up test for function as outlined in Section 8 20 FIGURE A 56 Strong Smart Beautiful MATRIX FITNESS SYSTEMS CORP 1610 LANDMARK DRIVE COTTAGE GROVE WI 53527 USA TOLL FREE 866 693 4863 www matrixfitness com FAX 608 839 1717 KO REV 1

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