Hot Deli Display Island
Contents
1. ee erc zr 5 NE A zT NM E rr 1 1 bor 21 p 1 Fog Fog Fog i bog 11 11 t 4 1 g g g g 8 8 3NOZ 2 3NOZ 3NOZ 1 1 06008 800 6 041 I1SVTIV8 d ET 90005 A009 HOLIMS 440 NO 73 Y E vOOOld MOL 1 LOlld LE 7105 VEL HOLIMS 3LINIJNI O 79400 AOSZ B 15409 MOOv 804 3579 INSW315 104 8 2 1 490014 Q31vOO Mb SL 58108 1 3253 40013 V mei 1219 eee ee ama iagrams D iring Figure 1 BHI 208V 240V 1 Phase Sheet 2 of 2 lay Island isp Qpeii ags 8 5 02 7 91 2 800 90 z z 9NIMVeIG 25 ON 2215 SLIVMO TIAM SIYM JO ON 15 7700W 8 valli Vou 00 9 A Ove 90 2 Z 7 SHI N INVINS 30 A VIO 325 SAN SIYM 30 ON ISVHd ILTA ON 7300 GiOdddy 21530 VIVO SIOY4 30 NOUYNIBWOO JHL 39UL0N N N N o z wi 2 4 _ F ui2. crier rt dea eite hid ede E rd ea iere fe dee a E iain 7 Operational 8 SUT OWA 8 LEM 9 Instructions For Shipping Damage sssrin aiiis aT hte ede ta dee abd vu pd dde 9 Eocation and Placement ace e beo e RD I a ERR EUG aa a a Re pa ee adea eade Nune adeb ata d Ce Rd IR 9 WING H 9 Mainternalice user ouo n 10 Scheduled MaiftenafiCe ensi ette nta texta edente na cadadanad nghi ated eau uli ena dde ande 10 10 11 Replacement 12 12 13 Winnog DIAG s 14 NOUS 21 Hot Deli Display Island Introduction Introduction Congratulations You have chosen a Hot Deli Display Island that will give you many years of fine service from the original manufacturer BKI The BKI name and trademark on this unit assures you of the finest in design and
3. 3SnJ 74 Y 90005 A009 HOLMS 440 NO X x 7 al sc 7 a Fog 2400 MOOr 785 785 JX 15702 802 3578 1104 8 Br DE i js aa 1 1 7 2 2 i dg 4 0014 Q31VOO M SL 58708 1N3OS3HhO1 V B 101 feos a 11 F Fog Fog 1 E Fog i bog 11 1 1 3NOZ 2 3NOZ 3NOZ 1 1 1 i v Y E 038 0384 1 j V 1 MOTISA MONJA MOTA MOTHA Pa ae ea 33M amp _______________________ j ISVIIVH 5 E 1SVTIVH 5 1 ame ama AdONVO 17 iagrams D iring Figure 2 BHI T 208V 240V 1 Phase Sheet 2 of 2 lay Island isp 10611195 8 S Sc t 99 2 802 1 1 9 90 c c New 3215 3441 ON ATH 3215 8 SLIVMOTI Sd SIYM JO ON 15 4 1300 iva 8 qne posi osm vtm So am Sz 85 075 1 8 90 c z 36 AM HON VINO CBE 325 sug SLIVMOTI Sav SIYM 30 ON ISYHd ILTA ON 13000 ava 9 SIN3W3T3 N9IS3O VIVO SLOVA 30 NOUVNIBWOO JHL 39U0N NOIMLDINNOD WOWIOJH OL solid ONY LINN LINSNOD 1V3H 103 SLH N 1 4253 4014
4. 1 1 1 d HOLIMS 440 NO 3 p 1 HOI 1 I HOLIMS 3lINIJNI 79 1 1N3W313 710478 SGG08 022 MOSL 38nl 21 0 T 11 11 hel j a dg 3NOZ 2 3NOZ 3NOZ a B 1 dW31 IH NYL 19 Wiring Diagrams Hot Deli Display Island Figure 3 BHI 208V 1 Phase w 150W bulb Sheet 2 of 2 T T 70611488 8 S 0c TS VSL 800 90 Z 9NIMVOG 25 pau ON 2215 M3MV3UB 5 SIYIM 340 ON JSVHd J9VLT0OA ON 73000 1170 8 7 er 4 Ike ic ey e EE lV3H 7104 9 lt MOGL HUM 310 g VIVO VIVO 9NIN33NISN3 BEC EE 39UON WOIL23NNO2 121010373 OL 40109 271 ONILVY 1105402 ie N N N a a 2 m m N tet I a a 2 t iu z z d 8 511 515 5 5 5 pA E E g g oz oz oz 8 az B z id iq o e e lo 20 Hot Deli Display Island Notes Notes 21 BKI 2812 Grandview D
5. A 1 olo 90 E S 5118 5118 5 Ph 2 2 2 2z ele si a is gern i e e Hot Deli 16 iagrams D iring lay Island isp Hot Deli Figure 2 BHI T 208V 240V 1 Phase Sheet 1 of 2 0010614 8 S GZ 991 800 1 1H8 90 8 25 3841 ON 734 2215 SLIVMO TI SIYM 30 ON 3SVHd ON 73000 03A43S34 JAV 7 E ES SC cle 8 6 070 1 1H8 90 82 2 NP SHL CONVINOO VIVO 18 255 2215 SLIVMO TAL SIYM JO ON 35 19 39VL10A ON 1300W 4 51 NOIS3O 512 3 30 JHL 3210 01127 02 7921412713 OL YOled DVL LINN LINSNOD 3 2 M LS D SHO100 3MIM 10M1NOO 1 56 02 MOOS AOSZ 1 5402 MOOS AS0Z 313HS IN3WGT3 7103 TS 06008 800 2 001 15 1 8 9 4 16003 9 3dAL WSL
6. 1 1 8 YO4 WVYOVIC 310N UM N N N I o a a i P E D io ban 4 5 l 00 IZ eL I eL eL IZ eL gt Lo Hai S B e g X ar Teri 5 lt n ads B z MI z 5 5 5 5 _ 3 34 amp V 8 fu OTI3A HOLIMS 3LINIJN HOLIMS SLINIAN HOLIMS LINIJN HOLIMS SLINIAN Mi MOTI3A and ama 038 aay MOTI3A 15 11 8 ma ama 788 Hot Deli 18 iagrams D iring lay Island isp Hot Deli Figure 3 BHI 208V 1 Phase w 150W bulb Sheet 1 of 2 2061177975 02 Le 802 90 8 ON 9NMVeGO 2215 3841 ON 2215 3 SLIVMO TA Sar SIYM JO ON 35759 39V 10 ON 7300 2100 8 TW noua IDOL amp Dg MES SiHL Q3NIVINOO 38 AVA HOIHM VIVO A18W3SSV ONV VIVO SNIYNLIVANNVN VIVO 5NhI33JNISN3 2 530 VIVO 512 3 30 NOUVNIBWOO JHL JALON 7821012313 OL YOId LINNA LINSNOD 1 1
7. 4 Allow the equipment to preheat for 30 minutes before loading it with product Temperature Adjustment After loading the unit with product it may be necessary to adjust the thermostat knobs in order to maintain the proper internal temperature for the product on display The thermostat knobs should be set to the lowest possible number that will maintain the proper product temperature Hot Deli Display Island Operation Operational Guidelines Foods should be a minimum of 160 F before being placed in the unit Foods loaded in first should be served first as much as is practical Check Federal and State Health and Sanitation Regulations for internal temperature required for holding cooked foods for sale Maintaining these temperatures often tends to continue to cook certain products Therefore smaller amounts of bulk foods should be displayed at non peak periods and the warmer refilled as needed NOTICE This equipment is designed to temporarily slow the cooking of food Unit Shutdown 1 Remove all food from the equipment 2 Place the THERMOSTAT knobs to the OFF position 3 Place the POWER switch to the 0 position 4 Allow the equipment to cool to room temperature 5 Remove any residue and clean the equipment thoroughly Hot Deli Display Island Installation Installation A WARNING Serious injury equipment damage or death could result if attempting to install this unit yourself Ensure that an authorized service agent insta
8. action Product is below 160 F when loaded Check product temperature before loading the case 11 Hot Deli Display Island Replacement Parts Replacement Parts Use the information in this section to identify replacement parts To order replacement parts call your local sales and service representative Before calling please note the serial number on the rating tag affixed to the unit BHI HEATING ELEMENTS LAMPHOLDER amp BULBS CONTROL PANEL BEHIND ACCESS DOOR RELAY BEHIND ACCESS PANEL PART DESCRIPTION B0555 BULB 150W 240V HALOGEN COATED LHO0021 LAMPHOLDER HI TEMP 0751 HEATER 400W 208V or C0754 HEATER 400W 230V B0090 BALLAST 120V 277V 28A FL0047 FLUORESCENT BULB T5 14W W SHATTER SHIELD CONTROL PANEL PL004 PILOT LIGHT 250V 10W 50006 MAIN SWITCH 600V 30A 50141 INFINITE SWITCH 240V 13A K0040 KNOB 12 Hot Deli Display Island Replacement Parts BHI T LAMPHOLDER amp BULBS RELAY BEHIND ACCESS PANEL SHELF ELEMENTS HEATING ELEMENTS CONTROL PANEL ACCESS DOOR LL eee PART DESCRIPTION B0555 BULB 150W 240V HALOGEN COATED LHO0021 LAMPHOLDER HI TEMP 0751 HEATER 208V 400W or C0754 HEATER 230V 400W BASE C0753 HEATER 208V 500W SHELF or C0091 HEATER 230V 500W SHELF B0090 BALLAST 120V 277V 28A FL0047 FLUORESCENT BULB T5 1
9. be installed and the product is to be sealed to the floor prior to use Hot Deli Display Island Maintenance Maintenance ACAUTION Failure to comply with the maintenance below could result in a serious accident AAWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs electrical repair Ensure that a licensed electrician perform electrical repair Scheduled Maintenance ADANGER Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch ACAUTION Never use abrasive cleaners that may damage the finish Never steam clean the interior Avoid getting excess water in the interior of the unit Do not leave this unit on and unattended after business hours Cleaning This unit should be cleaned at the end of each working day Use the following procedure 1 2 Remove all food from the equipment Place the THERMOSTAT ZONE knobs to the OFF position Place the POWER switch to the 0 position Cut OFF the circuit breaker supplying power to the unit at the building power panel Allow the equipment to cool to room temperature Remove any residue and clean the equipment thoroughly Sponge the inside and outside of the unit with a mild soap and water solution being sure to clean all areas Avoid getting water in the interior of the unit Wipe the parts and unit dry with a soft clean cloth 10 Hot De
10. engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to insure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT If you have any questions please contact your Distributor If they are unable to answer your questions contact the BKI Technical Service Department toll free 1 800 927 6887 Outside the U S call 1 864 963 3471 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed ADANGER This message indicates an imminently hazardous situation that if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could r
11. 4W W SHATTER SHIELD CONTROL PANEL FH0001 FUSE HOLDER 15A 300V F0097 FUSE 15A 300V TYPE G PL004 PILOT LIGHT 250V 10W 50006 MAIN SWITCH 600V 30A 50141 INFINITE SWITCH 240V 13A K0040 KNOB 13 Hot Deli Display Island Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit Wiring Diagrams Wiring Diagram Part Page BHI 208V 240V 1 Phase w fluorescent bulb SB711900 15 BHI T 208V 240V 1 Phase w fluorescent bulb SB711901 17 BHI 208V 1 Phase w 150W bulb SB711902 19 14 iagrams D iring 15 Figure 1 BHI 208V 240V 1 Phase Sheet 1 of 2 lay Island isp Hot Deli PY 0000611 85 8 5 02 v 9 802 90 82 0 ZIS JAL ON 3215 43JVGUB SdHY SIYM 40 ON 1700W Nossa NOI 0c 9 0 2 90 82 0 4 EY 3215 5 Sd SIUM JO ON ISVHd 39V110A 1300 iva 8 SIN3A313 1530 SLOV 30 09 900 NOLI23NNO2 1821419372 OL 40109 DVL LNA LINSNOD 1 3 Fd bd ho 1 Nn 10 29 oy a E
12. Hot Deli Display Island MODELS BHI BHI T Service Manual Serial Numbers 128049 and Higher Fresh ideas in foodservice equipment CS TM 018 01 Revised 03 22 13 BKI LIMITED WARRANTY 2812 Grandview Dr Simpsonville SC 29680 USA 864 963 3471 Toll Free 800 927 6887 Fax 864 963 5316 WHAT IS COVERED This warranty covers defects in material and workmanship under normal use and applies only to the original purchaser providing that 28 The equipment has not been accidentally or intentionally damaged altered or misused 25 The equipment is properly installed adjusted operated and maintained in accordance with national and local codes and in accordance with the installation and operating instructions provided with this product fe The serial number rating plate affixed to the equipment has not been defaced removed WHO IS COVERED This warranty is extended to the original purchaser and applies only to equipment purchased for use in the U S A COVERAGE PERIOD 6 Warranty claims must be received in writing by BKI within one 1 year from date of installation or within one 1 year and three 3 months from data of shipment from the factory whichever comes first e COB Models One 1 Year limited parts and labor 65 COM Models Two 2 Year limited parts and labor COM convection ovens also a two 2 year door warranty e CO1 Models Two 2 Year limited parts and labor Five 5 Y
13. beyond control of the company E 8i 8i o El o E INSTALLATION Leveling as well as proper installation and check out of all new equipment per appropriate installation and use materials is the responsibility of the dealer or installer not the manufacturer REPLACEMENT PARTS genuine Factory OEM parts receive a 90 day materials warranty effective from the date of installation by a Factory Authorized Service Center CS TM 018 01 Revised 03 22 13 Hot Deli Display Island Table of Contents Table of Contents Table of Contents ertt aie E 1 Introd UR 2 M 2 Safety SIGNS aNd 55 068 22 aed uen Da 2 Safe Work Practice S sees 3 CTI c ia aada 5 Operati 6 Controls and Indicators ve La aede adn 6 Unit Starup and riders edat tpfe ier b a AREE aea 7 zie 7 zm 7 Temperature
14. ear limited door warranty 28 BevLes Products Two 2 Year limited parts and labor 28 Warranty period begins the date of dealer invoice to customer or ninety 90 days after shipment date from whichever comes first WARRANTY COVERAGE This warranty covers on site labor parts and reasonable travel time and travel expenses of the authorized service representative up to 100 miles round trip and 2 hours travel time and performed during regular weekday business hours EXCEPTIONS Any exceptions must be pre approved in advance and in writing by The extended door warranty on convection ovens years 3 through 5 is a parts only warranty and does not include labor travel mileage or any other charges EXCLUSIONS le Negligence or acts of God Thermostat calibrations after 30 days from equipment installation date Air and gas adjustments Light bulbs Glass doors and door adjustments Fuses Adjustments to burner flames and cleaning of pilot burners Tightening of screws or fasteners Failures caused by erratic voltages or gas suppliers Unauthorized repair by anyone other than a BKI Factory Authorized Service Center Damage in shipment Alteration misuse or improper installation Thermostats and safety valves with broken capillary tubes 6 Freight other than normal UPS charges Ordinary wear and tear 28 Failure to follow installation and or operating instructions 28 Events
15. er to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the number of the specific label illustrated on page 5 then contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Hot Deli Display Island Introduction Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual e Make certain that you have thoroughly trained your employees about operating the equipment safely e Make certain the equipment is in proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Hot Deli Display Island Introduction Safety Labels 0200 A CAUTION DO NOT LIFT OR TILT BY TOP N0435 4 0444 N0202 This lamp has been treated to resist breakage HIGH VOLTAGE a
16. esult in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools capacities and other special data Hot Deli Display Island Safe Work Practices gw 911 Introduction Beware of High Voltage This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual contact BKI Technical Services Department 2812 Grandview Drive Simpsonville S C 29680 Or call toll free 1 800 927 6887 Outside the U S call 864 963 3471 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Ref
17. li Display Island Troubleshooting Maintenance Problem Cause Possible Solution No Heat and Lights Main power switch is off Place main power switch on No Power to the case Check circuit breaker or fuses at building power panel If problem persists contact an authorized BKI service agent for corrective action Possible defective switch Contact an authorized service agent for corrective action Lights ON but No Heat from any Temperature Zone Possible defective component in the heating circuit Contact an authorized service agent for corrective action Temperature Zones Heat but No Lights illuminate Possible defective component in the lighting circuit Contact an authorized service agent for corrective action Lights are On and all Temperature Zones heat except one Possible defective Heating Element or thermostat Contact an authorized service agent for corrective action Temperature Zones Heat and all lights are on except one Possible bulb failure Replace bulb Holding Temperature Not Adequate Unit and food pans have not been preheated Refer to the preheating section on page 7 If problem persists contact an authorized service agent for corrective action One or more heating elements or thermostats not operating properly Contact an authorized service agent for corrective
18. lls the unit Instructions For Shipping Damage You are responsible for filing all freight claims with the delivering truck line Inspect all cartons and crates for damage when they arrive If there is damage noted to shipping crates or cartons or if a shortage is found note this on the bill of lading all copies before signing If damage is detected when the equipment is uncrated immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your equipment Ask for an immediate inspection of your concealed damage item Crating material MUST be retained to show the inspector from the truck line Location and Placement Move the unit to a permanent location then level it using a 4 level and the leg levelers Wiring A WARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation Ensure that a licensed electrician perform the electrical installation in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 20XX This unit when installed by an authorized service agent must be wired for use in accordance with all applicable local state and federal codes For specific electrical requirements and connections refer to the wiring diagram attached to the unit or provided in the Service Manual NOTICE The kickplates included with this product are to
19. nd must be replaced Turn power off with a similarly treated before servicing lamp in order to maintain May have more than compliance with NSF one disconnect switch standards cower or Hot Deli Display Island Operation Operation Controls and Indicators THERMOSTAT LOCATION CONTROL PANEL THERMOSTAT ZONE LOCATION DECAL ACCESS DOOR ON BACK OF ACCESS DOOR THERMOSTAT BHI CONTROL PANEL ACCESS DOOR Hot Deli Display Island Operation BHI T CONTROL PANEL BEHIND ACCESS DOOR Unit Startup and Preheating BHI 1 Open the access door to the control panel and place the POWER switch in the 1 position 2 Place THERMOSTAT ZONE knobs 1 2 and 3 to the number 5 position The pilot light for each thermostat will cycle on and off to indicate that proper temperature is being maintained for that zone 3 Allow the equipment to preheat for 30 minutes before loading it with product BHI T 1 Open the access door to the control panel and place the POWER switch in the 1 position 2 Place THERMOSTAT ZONE knobs 1 2 and 3 to the number 5 position The pilot light for each thermostat will cycle on and off to indicate that proper temperature is being maintained for that zone 3 Place THERMOSTAT ZONE knob 4 to the number 5 position The pilot light for this thermostat will cycle on and off to indicate that proper temperature is being maintained for the upper shelf
20. r Simpsonville S C 29680 USA http www bkideas com Made and printed in the U S A 110266 0407 5 018 01 Revised 03 22 13 Hot Deli Display Island REVISION HISTORY REVISION DATE REVISED BY DESCRIPTION 01 03 22 13 KW Initial Release Supersedes all previous releases Notes
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