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SERVICE MANUAL - Whaley Food Service

1. i m 174 la THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 32 SOCKET LIGH 5 7 MODEL CM CMT 5 LH 120 208 240 VOLT 2 3940 WATT SINGLE PHASE HENNY PENNY CORP EATON OHIO 45320 43164 POWER switch 8 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 4 27 26 ist gt 54 1 THERMOSTAT THERMOSTAT 65517 L HIGH LIMIT HIGH LIMIT ii LIGHT SWITCH 1 71 fs POWER SWITCH MODEL CM CMT RH 120 208 240 VOLT BOHZ 5900 WATT SINGLE PHASE HENNY PENNY CORP EATON OHIO 45320 43168 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7
2. 22 8 OUTPUT PCB 32 H Na 1 26 28 3 OUTPUT BOARD Lili IL contro BOARD 38 a TEMPERATURE TEMPERATURE PROBE 15 13 m im THERMOSTAT ox 5 7 8 S ene 665 SO Bn aa aa Ca THERMOSTAT HI LIMIT Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 9 24 25 NB 4 NI N2 N N9 NiO HI H2 b L a WZ NG 22 N3 35 31 31 3 20 23 19 21 32 6 26 27 24 BA 28 45 25 4 RELAY 23 16 30 14 15 8 9 1 34 25 gt 28 2 26 4 F LIGHT Ee SURE SWITCH 5 77 q 1 10 4 SWITCH 11 19 5 INFINITE REGULATOR INFINITE REGULATOR 11 FUSE UPPER HEAT LOWER HEAT HENNY PENNY CORP FATON OHIO 45320 MODEL HS HST 5 3800 WATTS 15 8 AMP 120 208 240 VOLT 50 60 HZ SINGLE PHASE 4 224 Henny Penny Model CM CMT 5 7 3 5 7 HS HST 3 2 26 LIGHT SWITCH 19
3. Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 1 SOCKET n 34 58 105 9 SOCKET 5 i 2 21 RELAY 2 di 9 HEAT SWITCH THERMOSTAT HIGH LIMIT MODEL CM CMT LH 400V 5400 WATTS 50 60 HZ 4 6 WIRE HENNY PENNY CORP EATON OHIO 45320 44129 AIR PROBE Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 s 1 61 lt i 94 SOCKET B OUTPUT D 73 gt a HEAT RELAY 3 59 45 1 34 AD PES TRS KENN 9 as 8 0 47 21 THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT GAD t Ft 33 E 557136 49 a gt MODEL CM CMT 7 RH 400V 5400 WATTS 50 60 HZ 4 6 WIRE HENNY PENNY CORP EATON OHIO 45320 44 28 AJR PROBE 59 Henny Penny Model CM CMT 5 7 3 5 7 HS HST 3 MODEL HM HMT 5 400 V 50 60 HZ 4000 WATTS HENNY PENNY CORP EATON OHIO 45320
4. 4 14 Cha THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 39 25 LIGHT SWITCH 8 2 26 L2 FUSE 6 5 Li FUSE OUTPUT PCB HENNY PENNY CORP EATON OHIO 45320 MODEL HM HMT 3 4 4 TEMPERATURE lt uj WATER 8 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 4 HI 20 6 H6 19 219 8 3 1 14 15 1 LIGHT q SWITCH 4 2 4 L2 FUSE 4 1 6 10 POWER 4 SWITC 5 11 L1 FUSE HENNY PENNY CORP EATON OHIO 45320 INFINITE REGULATOR INFINITE REGULATOR UPPER HEAT LOWER HEAT MODEL HS HST 3 2400 WATTS 50 60 HZ SINGLE PHASE 38399 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 il 15 51 18 THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 32 CONTROL BOARD MODEL HM HMT S 120 208 240 VOLT 50 60 HZ 4300 WATT SINGLE PHASE HENNY PENNY CORP EATON OHIO 45320 42611 Henny Penny Model CM CMT 5 7 HMT 3 5 7 HS HST 3
5. RH I 3 i 1 aa I e 1 1 1 i 3 13 1 ON eRe LIGHT CANOPY ASSEMBLY Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 Henny Penny Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 HS 3 REAR VIEW
6. INFINITE REGULATOR INFINITE REGULATOR UPPER HEAT LOWER HEAT HENNY PENNY CORP EATON OHIO 45320 MODEL HS HST 5 3800 WATTS since pase 42250 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 5 52 H14 40 40 KN 112 44 17418 L 110 L13414 N NG HI HI3 73 NI3AL N14 NB H11 N12 65 76 4413 H 75 H HB 55 4 rH 74 28 2 34 32 33 20 24 22 3 THERMOSTAT THERMOSTAT HIGH LIMIT GHIGH LIMIT 19 4 SOCKE MODEL 7 220 240 VOLT 50 60 2 6200 WATT SINGLE PHASE 2 G WIRE HENNY PENNY CORP EATON OHIO 45320 43176 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 208 VOLT UNITS ONLY 1 THERMOSTAT LIMIT THERMOSTAT HIGH LIMIT L1 FUSE
7. Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 HM 3 5 7 Service Parts List Continued Part Qty Per Unit No Number Description 3 5 7 33 37129 Gas Shock 5 Pan Before May 1 1994 2 2 33 41751 Gas Shock 3 Pan 2 33 41750 Gas Shock 5 Pan 2 33 42620 Gas Shock Assy 7 Pan 2 34 43258 Cutting Board 3 Pan 1 2 34 39181 Cutting Board Poly 3 Pan 1 2 34 43262 Cutting Board 5 Pan 1 34 39840 Cutting Board Poly 5 Pan 1 35 37841 Power Cord Assy 3 Pan 1 35 37849 Power Cord Assy 5 Pan 1 35 41233 Power Cord Assy 7 Pan 1 36 PNO01 016 Clevis Pin 2 2 4 37 PNO01 017 Cotter Pin 2 2 4 38 LWO1 004 Lockwasher 2 2 4 39 37044 Hinge Cap Before May 1 1994 2 2 3 39 41760 Hinge Cap 2 2 3 40 37231 Hinge Block Assy Before May 1 1994 2 2 2 40 42088 Hinge Block Assy 2 2 2 40 39180 Hinge Block Assy Center 7 Pan 1 41 41154 Hinge Pin 2 2 2 41 39026 Hinge Pin Center 2 42 54011 Tape Acrylic Foam 1 2 2 43 41024 Crank Before April 1 1994 4 4 4 43 42844 Crank 4 4 4 44 37061 Hinge Extrusion 3 Pan 1 44 37062 Hinge Extrusion 5 Pan 1 44 39008 Hinge Extrusion 7 Pan Right 1 44 39009 Hinge Extrusion 7 Pan Left 1 45 37063 Clamp Extrusion 3 Pan 1 45 37064 Clamp Extrusion 5 Pan 1 45 39010 Clamp Extrusion 7 Pan 1 46 37130 Pivot Support Before May 1 1994 2 2 4 46 41778 Pivot Support 2 2 4 47 EF02 007 Fuse 15 Amp 2 2 47 EF02 0
8. 1 58 36210 Replaceable Beeper 1 1 2 59 29523 Probe 2 2 2 60 54003 Legs 4 4 4 61 41056 Seal Canopy Glass 3 Pan Before April 1 1994 1 61 41055 Seal Canopy Glass 5 Pan Before April 1 1994 1 61 41057 Seal Canopy Glass 7 Pan Before April 1 1994 1 62 38932 Seal Side Glass 2 2 2 62 46624 Seal Side Glass Huss 2 2 2 62 43549 Seal Side Glass Tyler 2 2 2 63 14122 Kit Digital Display Uprights 90 2 2 2 63 14123 Kit Digital Display Uprights 0 S 2 2 2 64 37159 Pan Support Long 2 4 6 65 37371 Pan Cross Support 6 10 14 67 42333 Upright Stud Assy Left 90 D D Probe Guard 1 1 1 67 42340 Upright Stud Assy Rt 90 D D Probe Guard 1 1 1 67 43562 Upright Stud Assy Right 0 S D D Probe Guard 1 1 1 67 43563 Upright Stud Assy Left 0 S D D Probe Guard 1 1 1 68 05835 Bun Pan Insert KFC 5 1 68 05387 Bun Pan Insert KFC KMT 3 1 69 55870 Right Water Pan Support Bracket 1 1 1 70 55871 Left Water Pan Support Bracket 1 1 1 71 51530 Contactor 3 ph Albertsons 1 1 1 not shown Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 CM CMT 5 7 Service Parts List Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Part Qty Per Unit No Number Description 7 8 1 37000 Front Viewing Glass CM CMT 5 before July 1 1994 1 1 54109 Front Viewing Glass Assy Complete CM 5 RH 1 1 54111 Front Viewing Glass Assy Complete CM 5 LH 1 1 54105 Front Viewing
9. SOCKET 8 OUTPUT PCB x HENNY PENNY CORP r EATON OHIO 45320 MODEL HMI 3 LJ 50 60 2600 WATTS 46933 ri 27 28 D 31 PROBE 5 gt Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 INFINITE REGULATOR INFINITE REGULATOR UPPER HEAT LOWER HEAT HENNY PENNY CORP EATON OHIO 45320 MODEL HST 3 50 60 HZ 2400 WATTS 45935 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 16 23 19 ist 1 51 18 1 THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 36 MODEL 5 120 208 VOLT 50 60 HZ 4300 WATT THREE PHASE HENNY PENNY CORP EATON OHIO 45320 54355 14 8 SWITCH Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 16 22 15 1 THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 36 5 T 8 ol R JUNUSED
10. This section provides the installation instructions for the Henny Penny Heated Merchandiser The NOTE Installation of this unit should be performed only by a qualified service technician Do not puncture the skin or glass of the Heated Merchandiser with drills or screws as component damage or electrical shock could result NOTE This unit is no longer shipped with legs included if you want to mount this unit on legs they must be ordered as an accessory item Henny Penny part number 54003 4 required If this unit is placed directly on a countertop it must be sealed using a NSF approved silicone sealant Henny Penny Heated Merchandiser is tested inspected and expertly packed to insure arrival at its destination in the best possible condition The unit has been bolted to a wooden skid All items have been packed and taped inside of the unit The merchandiser is then packed inside a triple wall corrugated carton with sufficient padding to withstand normal shipping treatment Any shipping damages should be noted in the presence of delivery agent and signed prior to his or her departure To remove the Heated Merchandiser from the carton you should 1 Carefully cut banding straps 2 Open flaps of carton and remove packing 3 Lift carton from unit 4 Remove four bolts mounting the merchandiser to the skid 5 If installing the unit to Merchandiser Base use existing bolts to mount unit 6 If installing on counterto
11. 1365 POWER SWITCH 21 CONTROL BOARD H H s i eH Te 24 1e LL THERMOSTAT HIGH LIMIT THERMOSTAT HIGH LIMIT 33 34 58 MER ES S TEMPERA TURE PROBE TEMPERATURE PROBE Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Ut ia 12 1 114 70 7 8 52 17 72 65 p 89 15 86 mi EF L 69 58 OUTPUT PANEL 5 8 5 SOCKET 08 k 56 NO M 55 i 94 1 SOCKET e B OUTPUT n 4 5 SOCKET ion 8 Lg PANEL 43 68 LEFT pE 52 2 23 SOCKET 102 1 irs cia
12. CMT 7 1 34 43258 Cutting Board 3 Pan 2 34 43262 Cutting Board 5 Pan 1 35 37849 Power Cord Assembly 5 Pan 1 35 39215 Power Cord Assembly 7 Pan 1 36 01 016 Clevis Pin 3 3 37 01 107 Cotter Pin 3 3 38 LW01 004 Lockwasher 3 3 39 37044 Hinge Cap Before April 1 1994 3 3 39 41760 Hinge Cap 3 3 40 37231 Hinge Block Assy Before April 1 1994 2 2 40 42088 Hinge Block Assembly 2 2 40 39180 Hinge Block Assembly Center 7 Pan 1 41 37026 Hinge Pin Center 2 2 41 41154 Hinge Pin 2 1 41 41154 Hinge Pin CM CMT 7 1 42 54011 Tape Acrylic Foam 2 2 43 41024 Crank Steel CM 5 7 Before April 1 1994 2 4 43 42844 Crank Steel CM 5 7 2 4 43 41024 Crank Steel CMT 5 7 Before April 1 1994 4 4 43 41761 Crank Steel CMT 5 7 4 4 44 41217 Hinge Extrusion LH CM CMT 7 2 44A 41101 Hinge Extrusion RH CM CMT 5 7 1 1 44 41102 Hinge Extrusion RH CM CMT 5 1 44 41145 Hinge Extrusion RH CM CMT 7 2 44 41008 Hinge Extrusion LH CM CMT 5 1 44 41009 Hinge Extrusion LH CM CMT 5 7 1 45 37063 Clamp Extrusion CM CMT 5 1 45 37064 Clamp Extrusion CM CMT 7 1 Henny Penny CM CMT 5 7 Service Parts List Continued Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Part Qty Per Unit No Number Description 5 7 45 41010 Clamp Extrusion CM CMT 5 7 1 1 46 37130 Pivot Support Before April 1 1994 3 4 46 41778 Pivot Supports 4 47 02 006 Fuse Holder 15 Amp 2 47 02 085
13. 1994 02736 Tape Kit must also be ordered Penny Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 CM CMT 5 7 Service Parts List Continued not shown Part Qty Per Unit No Number Description 5 7 23 39795 Socket Light 10 14 23 54041 Socket Light 10 14 24 BL01 009 Light Bulb 120v 100w 10 14 24 BL01 015 Light Bulb 240v 60w 10 14 25 54181 Heater Upper Radiant 240 v 5 7 25 64257 Heater Upper Radiant 208 v 5 7 26 41159 Decal Control Panel CM CMT 7 Left 1 26 41160 Decal Control Panel CM 7 Right 1 26 41052 Decal Control Panel 5 0 S single controls 1 26 41053 Decal Control Panel CMT 5 0 5 single controls 1 26 48264 Decal Control Panel CM 5 dual controls 1 26 48263 Decal Control Panel 5 dual controls 1 26 41151 Decal Control Panel CMT 7 Right 1 26 48265 Decal Control Panel Self Serve CM CMT 5 1 27 36900 PC Board Assembly Display 1 2 28 37420 Plug for Probe 2 3 29 30723 Relay 2 4 30 52843 Probe 5 ft 1 3 31 37127 Bracket for Plug 1 3 31 37815 Receptacle Assy Probe Control Panel 1 1 31 42431 Receptacle Assy Probe Uprights 2 2 32 16688 Cooling Fan 1 1 33 37128 Gas Shock 3 Pan Before April 1 1994 2 2 33 41751 Gas Shock 3 Pan 2 33 37129 Gas Shock 5 Pail Before April 1 1994 1 1 33 42925 Gas Shock 1 1 33 42620 Gas Shock Assy CM CMT 5 amp 7 1 1 33 44608 Gas Shock Assy CM CMT 5 T amp H only 1 1 33 48845 Gas Shock
14. 2 41028 Sliding Door Assembly CMT 7 2 3 37638 Water Pan Assembly Before July 1 1994 1 1 3 41507 Water Pan Assembly 1 1 4 40833 Probe Bracket 1 1 5 42440 Temperature Probe PCB Assembly 2 2 6 39216 Blower Motor 2 2 7 40097 Series Regulating Thermostat 2 2 8 28979 Transformer 1 2 9 PL01 006 Plug Bottom 1 1 10 18135 End Clamp 2 2 11 501 162 Mounting Channel 292 12 22609 Terminal Block 3 3 13 22610 Barrier 1 1 14 MES0 013 Spacer 2 2 15 NS03 013 Cage Nut 4 4 16 EF02 040 Bushing Snap 2 2 17 37230 Bracket Drop Shelf 2 4 18A 38995 Glass Center Panel CM 5 7 1 1 18 37757 Side Viewing Panel CM 5 7 2 2 18 42969 Side Viewing Panel Mir CM 5 7 Left 2 2 18 43794 Side Viewing Panel Mir CM 5 7 Right 2 2 18A 38993 Glass Center Panel CMT 5 7 1 1 18 39938 Side Viewing Panel 5 7 9 2 18 42229 Side Viewing Panel Mir CMT 5 7 Left 2 2 18 43791 Side Viewing Panel Mir CMT 5 7 Right 2 2 18A 42871 Glass Center Panel CMT 5 7 Huss 1 1 18 42230 Side Viewing Panel CMT 5 7 Mir Huss Left 2 2 18 43793 Side Viewing Panel CMT 5 7 Mir Huss Right 2 2 18 42003 Side Viewing Panel CMT 5 7 Huss 2 2 18A 42871 Glass Center Panel CMT 5 7 Huss 1 1 18A 42872 Glass Center Panel CMT 5 7 Tyler 1 I 18 42009 Side Viewing Panel CMT 5 7 Tyler 2 2 18 42231 Side Viewing Panel CMT 5 7 Mir Tyler Left 2 2 18 43792 Side Viewing Panel CMT 5 7 Mir Tyler Right 2 2 not shown Front Viewing Glass before July 1
15. 52 Hi4 40 1125744 L72418 L10 13 14 24 5 21 23 THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 13 MODEL HM HMT 7 120 208 240 VOLT 50 60HZ 6200 WATT SINGLE PHASE HENNY PENNY CORP EATON OHIO 45320 43162 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 1 8 s THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT 32 SOCKET 6 7 u MODEL CM CMT S RH 120 208 240 VOLT B50HZ 3940 WATT SINGLE PHASE HENNY PENNY CORP EATON OHIO 45320 j 43166 POWER SWITCH 8 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3
16. 55806 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 SECTION 6 TROUBLESHOOTING 6 1 INTRODUCTION This section provides troubleshooting information in the form of and easy to read table If a problem occurs during the first operation of a new unit recheck the installation per Section 2 of this manual Before troubleshooting always recheck the operating procedure per Section 3 of this manual 6 2 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom and when it occurs 2 Locate the problem in the troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved Refer to the maintenance procedures in Section 5 to safely and properly make the checkout and repair needed If maintenance are not followed correctly injuries and or property damage could result Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 PROBLEM CAUSE With power switch in POWER position unit 15 completely Open Circuit inoperative NO POWER Control board defective Transformer defective Unit will not heat Control board not calling for heat Power on board has no display No air heat Faulty heat relay Faulty air heater Unit not pre heated CORRECTION Check to see that unit is plugged in Check breaker or fuse
17. Fuse Holder 20 Amp 2 48 02 007 Fuse 15 Amp 2 48 02 083 Fuse 20 Amp 2 49 43768 Power Switch2 2 51 37770 PC Board Output 1 2 52 SC06 045 Shoulder Screw CM 5 7 3 2 52 SC06 045 Shoulder Screw CMT 5 3 52 SC06 060 Shoulder Screw CMT 7 2 53 37185 Lower Track CM 5 1 53 39025 Lower Track CMT 7 1 53 39942 Lower Track CMT 5 1 53 39968 Lower Track CMT 7 1 54 39024 Upper Track CM CMT 7 1 54 37183 Upper Track CM CMT 5 1 55 42824 Air Deflector CM CMT 7 1 55 42819 Air Deflector CM CMT 5 1 56 39797 Well Cover 2 1 1 56 49420 Flat Well Cover 1 1 56 55406 Well Cover 3 8 1 1 57 41041 Viewing Window CM CMT 5 7 1 1 58 36210 Replaceable 1 2 59 29523 Probe Temperature 2 2 60 54003 Legs 4 4 61 41055 Seal Canopy Glass 7 Pan Before April 1 1994 1 61 41056 Seal Canopy Glass 5 Pan Before April 1 1994 1 62 38932 Seal Side Glass 2 2 62 46624 Seal Side Glass Huss 2 2 62 43549 Seal Side Glass Tyler 2 2 63 444897 Seal Middle Glass 1 1 64 414135 Viewing Window Bracket 1 1 65 371595 Pan Support Long 2 4 66 373715 Cross Support 6 10 67 42333 Upright Stud Assy Left 90 D D Probe Guard 1 1 67 42340 Upright Stud Assy Rt 90 D D Probe Guard 1 1 67 43562 Upright Stud Assy Rt 0 S D D Tall Probe Guard 1 1 67 43563 Upright Stud Assy Lt 0 S D D Tall Probe Guard 1 1 68 23560 Infinite Switch 1 1 69 2204
18. HS 5 Decal Control Panel HST 3 Decal Control Panel HST 5 Relay HS HST 5 only Gas Shock Before April 1 1994 Gas Shock HS HST 3 Gas Shock HS HST 5 Cutting Board 3 Pan Cutting Board Poly 3 Pan Cutting Board 5 Pan Cutting Board Poly 5 Pan Wire Grid HS HST 3 Wire Grid HS HST 5 Power Cord Assembly 3 Pan Power Cord Assembly 5 Pan Qty Per Unit 3 5 1 1 1 1 1 1 1 2 E 2 3 2 1 1 2 2 3 3 1 1 2 2 4 4 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 2 3 6 10 6 10 6 10 6 10 3 5 3 5 1 1 1 gt 1 1 1 1 Henny Penny HS HST 3 5 Service Parts List Continued Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 not shown No 36 37 37 38 39 39 40 40 41 42 43 43 43 43 44A 44A 45 45 46 46 47 48 49 52 53 53 53 53 54 54 56 56 56 56 56 56 56 57 57 60 61 61 62 62 64 64 65 66 66 68 68 69 70 71 71 72 73 Part Number PNOI 016 PNO1 017 PN01 017 LWO01 004 37044 41760 37231 42088 41154 54011 41024 41024 42844 41761 37061 37062 37063 37064 37130 41778 EF02 007 EF02 006 43768 SC06 045 37184 37185 39961 39942 37182 37183 39185 42479 42477 42463 42413 46419 46420 39196 42253 54003 41161 41162 41163 41080 41436 42210 41442 42255 41161 37159 37371 23560 22045 05863 05864 51058 51530 Description Clevis Pin Cot
19. WATER r35 cadi 3 OUTPUT BOARD MODEL CM CMT S LH 6 120 208 VOLT GOHZ 3940 WATT THREE PHASE 38 lt 40 4R 3R 28 HENNY PENNY CORP EATON OHIO 45320 Foe 8 POWER SWITCH Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 54 56 1 14 112 Mc MODEL HMT 120 208 VOLT 50 60 7 5900 WATT THREE PHASE HENNY PENNY CORP EATON OHIO 45320 59 96 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 H 5 X ma H14 H13 38 J 3 isk gt 54 18 THERMOSTAT THERMOSTAT 654 7 HIGH LIMIT CHIGH LIMIT MODEL RH 120 208 VOLT 50 60HZ 5500 WATT THREE PHASE HENNY PENNY CORP EATON OHIO 45320
20. control is pressed When the switch is pressed the buzzer will stop sounding but error must be corrected NOTE A product probe error will be displayed as PRB when depressing the DISPLAY PROBE TEMP switch only Buzzer will not sound as an error code Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 SECTION 8 MAINTENANCE 9 1 INTRODUCTION This section provides procedures for the replacement of the various parts used within the merchandiser 5 2 REMOVING FRONT GLASS Step 2 Step 3 Place power switch in OFF position shut off power at fuse or breaker box Failure to do so could result in elec trical shock The following procedure must be followed exactly to prevent personal injury The gas shocks must be removed first before any maintenance can be per formed on the front glass Remove two screws holding access panel on both sides of unit person needs to hold front glass open as far as possible With a 3 8 allen wrench remove shoulder bolt from bottom of gas shock and let shock hang Unthread shock from upper head of shock Henny Penny 5 2 REMOVING FRONT GLASS Continued T W 4 Step 5 Step 5 Step 6 Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 5 Remove four screws holding hinge plate and remove plate 6 Remove glass as an assembly 7 Install new front glass Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Place p
21. controls and components with a damp cloth 7 Clean doors and glass with a non streaking liquid glass cleaner DO NOT USE ABRASIVE CLEANER 8 Leave doors open until ready to load and use again Henny Penny 4 1 ENTERING PROGRAM MODE 4 2 PROGRAMMING UPPER HEAT 4 3 PROGRAMMING WATER HEAT 4 4 PROGRAMMING AIR TEMPERATURE 4 5 SPECIAL PROGRAM MODE Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 SECTION 4 PROGRAMMING Program mode is entered by depressing and holding a parameter switch Parameter switches are AIR HEAT WATER HEAT and the UPPER HEAT switches Depress and hold switch marked UPPER HEAT Using the INCREASE or DECREASE switches program the desired percentage on time of the radiant heater The display will be numbered 1 through 9 One meaning 10 2 meaning 20 etc OFF means the heater is always off ON means the heater is always on Repeat procedures until all radiant heaters are programmed The procedure for programming the water heat is identical to that of programming the radiant heat except that the WATER HEAT LED flashes Depress switch marked AIR HEAT Using the INCREASE or DECREASE button program desired air temperature Air temperature can be programmed between 120 F and 175 F Special program mode is used to perform the following functions Calibrating the air and product temperature probes Initializing the program Changing the control for Fahrenheit 0 Celsius To
22. 097 Series Regulating Thermostat 2 2 2 8 28979 Transformer 1 1 2 9 PLO1 006 Plug Bottom 2 2 2 10 18135 End Clamp 2 2 2 11 MS01 162 Mounting Channel 12 22609 Terminal Block 3 3 3 13 22610 Barrier 2 2 2 14 50 003 Spacer 2 2 2 15 NS03 013 Cage Nut 4 4 4 16 EF02 040 Bushing Snap 2 2 2 17 37230 Bracket Drop Shelf 2 2 4 18 37757 Side Viewing Panel 2 2 2 18 42969 Side Viewing Panel Mir Left 2 2 2 18 43794 Side Viewing Panel Mir Right 2 2 2 19 39974 Fan Blade 2 2 3 20 16685 Fan Guard 4 4 5 21 37059 Heater Lower 240v 2 3 4 21 44976 Heater Lower 208v 2 3 4 22 37060 Heater Water 240v 1 1 2 22 48020 Heater Water 208v 1 1 2 23 39795 Light Socket 6 10 14 23 54041 Light Socket CE 6 10 14 24 01 009 Light Bulb 120v IOOw 6 10 14 24 BL01 015 Light Bulb 240v 60w 6 10 14 25 54181 Heater Upper Radiant 240v 3 5 7 25 64257 Heater Upper Radiant 208v 3 5 7 26 38413 Decal Control Panel 7 Pan Left 1 26 37536 Decal Control Panel 3 Pan 1 26 37537 Decal Control Panel 5 Pan 1 26 38412 Decal Control Panel 7 Pan 1 28 37127 Bracket for Plug 1 1 3 29 30723 Relay 3 Pan 1 2 4 30 52843 Probe 5 ft 1 1 3 31 37815 Receptacle Assy Probe Control Panel 1 1 3 31 42341 Receptacle Assy Probe Uprights 2 2 2 32 16688 Cooling Fan 1 1 1 33 37128 Gas Shock 3 Pan Before May 1 1994 2 2 not shown Front Viewing Glass before July 1 1994 02736 Tape Kit must also be ordered
23. 2 2 2 2 2 3 3 1 3 1 3 4 3 5 3 6 3 6 4 1 4 1 4 1 4 1 4 1 4 1 42 5 1 5 1 5 1 5 3 5 3 5 4 5 5 5 6 5 6 5 7 5 8 Section Section 5 Section 6 Section 7 TABLE OF CONTENTS Continued MAINTENANCE Continued 5 12 Cooling Fan 5 13 Printed Circuit Board 5 14 Gas Shocks 5 15 Fuse and Fuse Holder 5 16 Power and Light Switch 5 17 Wiring Diagrams TROUBLESHOOTING 6 1 Introduction 6 2 Troubleshooting PARTS INFORMATION Page 5 8 5 8 5 9 5 9 5 10 5 11 5 12 6 1 6 1 6 1 7 1 1 1 HEATED MERCHANDISER 1 2 FEATURES 1 3 ASSISTANCE SECTION 1 INTRODUCTION The Henny Penny Heated Merchandiser is a basic unit of food processing equipment used to display the food product and maintain the temperature of hot foods in a commercial food service operation Using a combination of precise heat humidity and slowly circulating air Henny Penny s even heat process creates the ideal environment to maintain the taste and quality of freshly cooked foods for hours Unique THERMA VEC even heat process re circulates heated air keeping temperature precise and stable throughout the case Contemporary curved glass cases present 100 per cent product visibility Individually controlled radiant heaters over each well Air heating elements under pans Humidity controlled with heated water pan Touch pad electronic controls and LED readouts Incandescent lighting for attractive food
24. 2 2 4 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 HMT 3 5 7 Service Parts List Continued Part Qty Per Unit No Number Description 3 5 7 39 37044 Hinge Cap Before April 1 1994 2 2 3 39 41760 Hinge Cap 2 2 3 40 37231 Hinge Block Assy Before April 1 1994 2 2 2 40 42088 Hinge Block Assy 2 2 2 40 39180 Hinge Block Assy Center 7 Pan 1 41 41154 Hinge Pin 2 2 2 4l 39026 Hinge Pin Center 7 Pan 2 42 54011 Tape Acrylic Foam 1 2 2 43 41024 Crank Before April 1 1994 4 4 4 43 41761 Crank 4 4 4 44 37061 Hinge Extrusion 3 Pan 1 44 37062 Hinge Extrusion 5 Pan 1 44 39008 Hinge Extrusion 7 Pan Right 1 44 39009 Hinge Extrusion 7 Pan Left 1 45 37063 Clamp Extrusion 3 Pan 1 45 37064 Clamp Extrusion 5 Pan 1 45 39010 Clamp Extrusion 7 Pan 1 46 37130 Pivot Support 2 2 4 47 02 007 Fuse 15 Amp 2 2 47 02 083 Fuse 20 Amp 2 48 02 006 Fuse Holder 15 Amp 2 2 48 02 085 Fuse Holder 20 Amp 2 49 43768 Power Switch 2 2 2 51 37770 PC Board Output 1 1 2 52 SC06 045 Shoulder Screw 1 1 52 SC06 060 Shoulder Screw HMT 7 1 53 39961 Lower Track 3 Pan 1 53 39942 Lower Track 5 Pan 1 53 39025 Lower Track 7 Pan 1 54 37182 Upper Track 3 Pan 1 54 37183 Upper Track 5 Pan 1 54 39024 Upper Track 7 Pan 55 39978 Air Deflector 3 Pan 1 55 39977 Air Deflector 5 Pan 1 55 39979 Air Deflector 7 Pan
25. 6 Infinite Switch Knob 1 1 70 55804 Power Cord Assy 30A 3 Ph 1 71 55870 Right Water Pan Support Bracket 1 1 72 55871 Left Water Pan Support Bracket 1 1 73 51530 Contactor 3ph Albertsons 1 1 not shown CE Parts 46076 Lamp holder 48070 Decal Control Panel CM 7 46209 Decal Control Panel HMT 5 48071 Decal Control Panel CMT 7 48063 Decal Control Panel HMT 3 48072 Decal Control Panel HS 5 48064 Decal Control Panel HMT 3 48073 Decal Control Panel HST 5 48065 Decal Control Panel HM 5 48074 Decal Control Panel HS 3 48066 Decal Control Panel HM 7 48075 Decal Control Panel HST 3 48067 Decal Control Panel HMT 7 48078 Decal Output Panel HM 7 48068 Decal Control Panel CM 5 48079 Decal Output Panel CM 7 48069 Decal Control Panel 5 51058 Filter Board HS HST 3 5 51062 Filter Board HM HMT CM CMT 3 5 7 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 HS HST 3 5 Service Parts List No 1A 1A 1A 1A 1A 1A 1A 1A 2 2 2 9 10 11 12 13 14 15 16 17 18 18 18 18 18 18 18 18 18 18 18 18 21 21 23 23 24 24 25 25 26 26 26 26 29 33 33 33 34 34 34 34 35 35 35 35 Part Number 54028 54125 54126 54038 54122 54123 54124 54121 38946 37972 37973 PL01 006 18135 MS01 162 22609 22610 MES0 013 NS03 013 EF02 040 37230 37757 42969 43794 39938 42229 43791 42003 42230 43793 42009 42231 43792 3705
26. 69 Upright Stud Assy Left 90 w probe guard 1 67 43666 Upright Stud Assy Left O S w probe guard 1 67 43667 Upright Stud Assy Right O S w probe guard 1 68 55870 Right Water Pan Support Bracket 1 69 55871 Left Water Pan Support Bracket 1 not shown HMT 3 5 7 Service Parts List Part Qty Per Unit No Number Description 3 5 7 1 37000 Front Viewing Glass 3 Pan Before July 1 1994 1 1 54032 Front Viewing Glass Assy Complete 3 Pan 1 1 54128 Front Viewing Glass Assy Complete 3 Pan Huss 1 1 54127 Front Viewing Glass Assy Complete 3 Pan Tyler 1 1 37001 Front Viewing Glass Assy 5 Pan Before July 1 1994 1 1 54030 Front Viewing Glass Assy Complete 5 Pan 1 1 54035 Front Viewing Glass Assy Complete 5 Pan Huss 1 1 54034 Front Viewing Glass Assy Complete 5 Pan Tyier 1 1 39027 Front Viewing Glass Assy 7 Pan Before July 1 1994 2 1 54036 Front Viewing Glass Assy Complete RH 7 Pan 1 1 54037 Front Viewing Glass Assy Complete LH 7 Pan 1 1 54134 Front Viewing Glass Assy Complete 7 Pan Huss RH 1 1 54135 Front Viewing Glass Assy Complete 7 Pan Huss LH 1 1 54132 Front Viewing Glass Assy Complete 7 Pan Tyier RH 1 1 54133 Front Viewing Glass Assy Complete 7 Pan Tyier LH 1 2 38946 Sliding Door Assy 3 Pan 2 2 38915 Sliding Door Assy 5 Pan 2 2 45171 Sliding Door Assy HMT 5 4 doors 4 2 41028 Sliding Door Ass
27. 83 Fuse 20 Amp 2 48 EF02 006 Fuse Holder 15 Amp 2 2 48 EF02 085 Fuse Holder 20 Amp 2 49 43768 Power Switch 2 2 2 51 37770RB PC Board Output 1 1 2 52 SC06 045 Shoulder Screw 1 1 2 53 37184 Lower Track 3 Pan 1 53 37185 Lower Track 5 Pan 1 53 39025 Lower Track 7 Pan 1 54 37182 Upper Track 3 Pan 1 54 37183 Upper Track 5 Pan 1 54 39024 Upper Track 7 Pan 1 55 42183 Air Deflector 3 Pan 1 55 42595 Air Deflector 5 Pan Alb 1 55 42291 Air Deflector 5 Pan 1 55 42468 Air Deflector 7 Pan Right 1 55 42469 Air Deflector 7 Pan Left 1 58 36210 Replaceable Beeper 1 1 2 59 29523 2 2 2 60 54003 Legs 4 4 4 not shown Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 HM 3 5 7 Service Parts List Continued Part Qty Per Unit No Number Description 3 5 7 61 41056 Seal Canopy Glass 3 Pan Before May 1 1994 1 61 41055 Seal Canopy Glass 5 Pan Before May 1 1994 1 61 41057 Seal Canopy Glass 7 Pan Before May 1 1994 1 62 41162 Seal Side Glass 3 Pan 2 62 41163 Seal Side Glass 5 7 Pan 2 2 62 42661 Seal Side Glass Alb 2 2 2 63 14151 Kit Digital Display Uprights O S 2 2 2 63 14155 Kit Digital Display Uprights 90 2 2 2 64 37159 Pan Support Long 2 4 6 65 37371 Pan Cross Support 6 10 14 67 43568 Upright Stud Assy Right 90 w probe guard 1 67 435
28. 9 44976 39795 54041 BL01 009 BL01 015 54181 64257 39199 43017 41022 42245 30723 37128 42925 41751 43258 39181 43262 39840 43766 43767 37841 37849 Description Canopy Guard Assy Complete HST 3 Canopy Guard Assy Complete HST 3 Tyler Canopy Guard Assy Complete HST 3 Huss Canopy Guard Assy Complete HST 5 Canopy Guard Assy Complete HST 5 Tyler Canopy Guard Assy Complete HST 5 Huss Canopy Guard Assy Complete HS 3 Canopy Guard Assy Complete HS 5 Sliding Door Assembly HST 3 Sliding Door Assembly HS 3 Sliding Door Assembly HS 5 Plug Bottom End Clamp Mounting Channel 292 Terminal Block Barrier Spacer 250 TH 281 LG 171 LD Cage Nut Bushing Snap Bracket Drop Shelf Side Viewing Panel HS 3 5 Side Viewing Panel HS 3 5 Mir Left Side Viewing Panel HS 3 5 Mir Right Side Viewing Panel HST 3 5 Side Viewing Panel HST 3 5 Mir Left Side Viewing Panel HST 3 5 Mir Right Side Viewing Panel HST 5 Huss Side Viewing Panel HST 5 Huss Mir Left Side Viewing Panel HST 5 Huss Mir Right Side Viewing Panel HST 5 Tyler Side Viewing Panel HST 5 Tyler Mir Left Side Viewing Panel HST 5 Tyler Mir Right Heater Lower 240 v Heater Lower 208 v Socket Light Socket Light CE Light Bulb 120 V 100 W Light Bulb 240 V 60 W Heater Upper Radiant 240 v Heater Upper Radiant 208 v Decal Control Panel HS 3 Decal Control Panel
29. Food Item Humidity Setting Setting Fried Foods 5 8 160 5 7 chicken fish potato wedges finger foods Convenience Entrees 7 to ON 145 150 3 5 Barbecue Spareribs 7 ON 145 150 4 5 Roast Chicken 7 ON 145 150 4 5 Upper heat settings desired depend somewhat on the unique characteristics of the foods placed together in the same well Always keep foods that lose heat the most readily to the back of the unit where they will be directly under the upper heating elements Foods that do not hold heat as well as others include items like chicken and noodles salisbury steak escalloped apples and small sized fried foods fried mushrooms french fries and some types of cheese sticks Foods that hold heat better than others include lasagna fruit cobblers and some types of macaroni and cheese Holding properties of a given food vary according to quality and recipe brand 3 5 SHUT DOWN AND 1 Remove all power from unit by unplugging the cord or CLEAN UP turning the wall circuit breaker off 2 Allow unit to cool before cleaning 3 Remove rear doors and open front glass 4 Remove pans pan supports and water pan and clean with soap and water at sink 5 Clean all surfaces with a soft cloth soap and water DO NOT USE ABRASIVE CLEANSERS CAUTION When cleaning under the bottom elements lift them carefully and DO NOT lift them too high or damage to the elements will result 6 Clean around electrical
30. Glass Assy Complete CMT 5 RH 1 1 54107 Front Viewing Glass Assy Complete CMT 5 LH 1 1A 54110 Glass Canopy Guard Assy Complete CM 5 7 RH 1 1 1A 54112 Glass Canopy Guard Assy Complete CM 5 7 LH 1 1 1 37001 Front Viewing Glass CM CMT 7 before July 1 1994 1 1 54136 Front Viewing Glass Assy CM 7 1 1 54138 Front Viewing Glass Assy CM 7 LH 1 1 54140 Front Viewing Glass Assy CMT 7 RH 1 1 54142 Front Viewing Glass Assy CMT 7 LH 1 1A 54106 Glass Canopy Guard Complete CMT 5 7 RH 1 1 1A 54108 Glass Canopy Guard Complete CMT 5 7 LH 1 1 1 54119 Front View Glass Assy Complete CMT 5 Huss LH 1 1 1 54117 Front View Glass Assy Complete CMT 5 Huss RH 1 1 54113 Front Viewing Glass Assy Complete CMT 5 Tyler RH 1 1 1 54115 Front Viewing Glass Assy Complete CMT 5 Tyler LH 1 1 54150 Front Viewing Glass Assy Complete CMT 7 Huss RH 1 1 54146 Front Viewing Glass Assy Complete CMT 7 Huss LH 1 1A 54120 Glass Canopy Guard Assy Complete CMT 5 7 Huss LH 1 1 1A 54118 Glass Canopy Guard Assy Complete CMT 5 7 Huss RH 1 1 1 54148 Front Viewing Glass Assy Complete CMT 7 Tyler RH 1 1 54144 Front Viewing Glass Assy Complete CMT 7 Tyler LH 1 1A 54116 Glass Canopy Guard Assy Complete CMT 5 7 Tyler LH 1 1 1A 54114 Glass Canopy Guard Assy Complete CMT 5 7 Tyler RH 1 1 2 37973 Sliding Door Assembly CM 5 2 2 2 39114 Sliding Door Assembly CM 7 2 2 38915 Sliding Door Assembly CMT 5 2 2
31. HENNY PENNY Global Foodservice Solutions Henny Penny Heated Merchandiser Model CM 5 7 Model CMT 5 7 Model HM 3 5 7 Model HMT 3 5 7 Model HS HST 3 SERVICE MANUAL Henny Penny Heated Merchandiser Model HM 3 Product Number 05334 Model HM 5 Product Number 05336 E ik ho 7 apii m Model HS 3 Product Number 05381 Model HM 7 Product Number 05337 Model CMT 5 Product Number 05418 Revised 8 02 Section Section 1 Section 2 Section 3 Section 4 Section 5 TABLE OF CONTENTS INTRODUCTION 1 1 Heated Merchandiser 1 2 Features 1 3 Assistance 1 4 Model Variations 1 5 Safety INSTALLATION 2 1 Introduction 2 2 Unpacking 2 3 Electrical Connection 2 4 Electrical Data Table 2 5 Cabinet Dimensions OPERATION 3 1 Operating Controls 3 2 Start Up 3 3 Operation With Product 3 4 Recommended Settings for Heated Merchandiser 3 5 Shut Down and Clean Up PROGRAMMING 4 1 Entering Program Mode 4 2 Programming Upper Heat 4 3 Programming Water Heat 4 4 Programming Air Temperature 4 5 Special Program Mode 4 6 Error Codes MAINTENANCE 5 1 Introduction 5 2 Removing Front Glass 5 3 Radiant Heaters 5 4 Light Socket 5 5 Water Heater 5 6 Base Heaters 5 7 Air Blowers 5 8 Heat Probe Air 5 9 Transformer 5 10 Product Probe Outlet 5 11 Heat Relay Page 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2 1 2 1
32. HM HMT 3 5 7 HS HST 3 LS L4 LS 17 NA NS 42 32 LI L2 13414 M NG 49 46 344 1 H5 TT 39 14 2 1 21 20 26 1 j A E 5 L ko Ee 45 HIGH LIMIT HIGH LIMIT 32 31 SOCKET E LIGHT SWITCH 52 58 58 r36 PROBE H MODEL CM CMT 5 LH 9 220 240 VOLT 50 60 HZ 4300 WATT SINGLE PHASE 54 HENNY PENNY CORP B 8 EATON OHIO 45320 43178 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 42 33 32 8 31 LI L2 13414 15 16 19 110 5 17 8 1 THERMOSTAT THERMOSTAT HIGH LIMIT HIGH LIMIT MODEL 5 RH 220 240 VOLT 50 50 HZ 4300 WATTS SINGLE PHASE 5 54 POWER SWITCH 8 HENNY PENNY CORP EATON OHIO 45320 j 43150
33. HS HST 3 PALS L n E oX Lg 4 ul 16 NI NG raja jon HG L 2 9 HI C H6 17 19 4 14 12 13 15 LIGHT SWITCH 6 A 21 5 1 8 POWER SWITCH 1 i 9 INFINITE REGULATOR INFINITE REGULATOR UPPER LOWER HEAT 2 HENNY PENNY CORP EATON OHIO 45320 MODEL HS HST 3 50 60 HZ 1 PH 39330 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 44 4 42 33 4 n L7 18 31 LI L2 LIAL 4 LS LE L 110 ay NG Hi 29 e 4 s TEZZE 1 4 SON H ee NN T 40 HS 9 4 4 THERMOSTAT HIGH LIMIT THERMOSTAT HIGH LIMIT 15 LIGHT SWITCH 1 47 SOCKET MODEL CM CMT LH 120 208 240 VOLT BOHZ S900 WATT SINGLE PHASE HENNY PENNY CORP EATON OHIO 45320 43170 Henny Penny Model CM CMT 5 7
34. at supply box Check control panel fuses per paragraph 5 15 Check voltage at wall receptacle Check MAIN POWER switch per section 5 16 Replace if defective Check cord and plug for loose connections Check for 12 volt input from transformer Replace if defective Check input and output voltage Replace if defective Check set point reading If unit below setpoint and not calling for heat control board defective Hi limit tripped Check for defective hi limit or defective blower motor Check and replace per section 5 11 Check and replace per section 5 6 Pre heat unit with pans in place before loading product Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 PROBLEM No radiant heat No water heat No lights Product not holding temperature Canopy glass fogging CAUSE Faulty input output board Faulty radiant heater Faulty input output board Faulty water heater Light switch defective Light relay defective Light socket shorted Light bulb blown Air blowers not circulating heated air across glass Water heat setting too high Radiant heat setting too low Doors are left open Heat settings too low Low or improper voltage Product held too long Product not placed correctly in unit CORRECTION Replace input output board Replace radiant heater per section 5 3 Replace input output board Replace water heater per
35. d result in electrical shock 1 Remove left side access panel 2 Remove probe outlet and bracket 3 Unplug from PC board 4 Install new outlet Henny Penny 5 11 RELAY 5 12 COOLING FAN Step 2 Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock Remove left access panel Remove 1 4 nuts mounting heat relay to housing Remove wires from defective relay and transfer to new heat relay NOTE Mark wires before removing Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock Remove left access panel Remove four 15 16 nuts and screws securing fan to housing Cut wires to defective fan Install new fan and splice wires NOTE Air flow should be blowing out Check air flow arrows on fan Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 5 13 PRINTED CIRCUIT BOARD 1 Unplug probe transformer product probe outlet and nine pin connector from PC board 2 Remove five 1 4 nuts securing board to housing 3 Install new PC board Place power switch in OFF position shut off the power at the fuse or breaker b
36. e 4 Check air temperature setting by depressing switch marked AIR HEAT 5 Check water temperature setting by depressing switch marked WATER HEAT NOTE Water heat settings read 1 2 3 etc One meaning the heat is on 10 of the time and ON meaning the heat is on 100 of the time Refer to programming section for correct setting changes If you wish to operate unit with no humidity program water heat to OFF 6 Check upper heat settings by depressing numbered switch corresponding to each well NOTE HM 3 is numbered 1 through 3 HM 5 is number 1 through 5 HM 7 is numbered 1 through 7 Refer to Recommended Settings for HM 3 HM 5 and HM 7 7 As a rule a lower upper heat setting such as 3 or 4 holds dense foods like macaroni and cheese or cherry cobbler Use higher upper heat settings for less dense foods such as fried chicken 8 If using a probe to check product temperature plug probe into probe outlet just left of the control panel and place probe into the product you are testing 9 Depress switch marked PROBE TEMP DISPLAY Henny Penny 3 3 OPERATION WITH PRODUCT Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Rotate food from front to back Food in half full pans does not hold as well as food in full pans Rotate pan to back of merchandiser where it is directly under upper heating elements or move food to a smaller pan that has been preheated When freshening foods such as macaroni and cheese wi
37. e is near the set point 8 Display Air Temp LED This LED turns on when the merchandiser air temperature is shown in the display 9 Display Probe Temp LED This LED turns on when the product probe temperature is shown in the display 10 UPPER HEAT 1 2 3 4 These LED s turn on during operation when the associated and 5 LED s radiant heater turns on NOTE The HM 3 has three LED s The HM 7 has seven LED s Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 ae Description Function 11 Water Heat LED This LED turns on during operation when the water heater 12 This LED turns on during operation when the air heater is on 13 Power Switch The power switch is a two position switch used to switch 21 electrical current to the unit 14 Switch The light switch is a two position switch that turns the lights off and on 15 Fuse The fuse 2 is a protective device for the PCB control motor and lights circuit The fuses are a 15 amp rating and must be replaced by a fuse of the same size and rating Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 Henny Penny 1 iva 42440 38 Penny 3 2 START UP Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Normal Operation 1 Turn POWER and LIGHTS to the ON position 2 Fill water pan with approximately one quart of water 1 inch in water pan 3 Allow approximately 30 minutes preheat tim
38. embly 7 Pan 2 3 37638 Water Pan Assembly Before July 1 1994 1 1 2 3 41507 Water Pan Assembly 1 1 2 4 40833 Probe Bracket 1 1 2 5 42440 Temperature Probe PC Board Assy 2 2 2 6 39216 Blower Motor 2 2 3 7 40097 Series Regulating Thermostat 2 2 2 8 28979 Transformer 1 1 2 9 PLO 1 006 Plug Bottom 2 2 2 10 18135 End Clamp 2 2 2 not shown Front viewing glass before July 1 1994 02736 Tape Kit must also be ordered Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 HMT 3 5 7 Service Parts List Continued not shown Part Oty Per Unit No Number Description 3 5 7 11 501 162 Mounting Channel 12 22609 Terminal Block 3 3 3 13 22610 Barrier 2 2 2 14 50 003 2 2 2 15 NS03 013 Cage Nut 4 4 4 16 EF02 040 Bushing Snap 2 2 2 17 37230 Bracket Drop Shelf 2 2 4 17 49297 Cutting Board Brace KFC 1 1 18 39938 Side Viewing Panel 2 2 2 18 42229 Side Viewing Panel Mir Left 2 2 2 18 43791 Side Viewing Panel Mir Right 2 2 2 18 42003 Side Viewing Panel Hussmann 2 2 2 18 42230 Side Viewing Panel Hussmann Mir Left 2 2 2 18 43793 Side Viewing Panel Hussmann Mir Right 2 2 2 18 42009 Side Viewing Panel Tyier 2 2 2 18 42231 Side Viewing Panel Tyier Mir Left 2 2 2 18 43792 Side Viewing Pane Tyier Mir Right 2 2 2 19 39974 Fan Blade 2 2 3 20 16685 Fan Guard 4 4 5 21 37059 Heater Lower 240 2 3 4 21 44976 Heater Lower 208 v 2 3 4 22 37060 Heater Water 240 v 1 1 2 22 48020 Heat
39. enter the special program mode depress and hold the INCREASE switch and turn the power switch to the ON position Display will read SP for special program To exit special program turn the power switch to OFF To calibrate air temperature depress and hold the DISPLAY AIR TEMP switch Display will show the actual air temperature seen by the probe Use your INCREASEDECREASE switch to adjust the displayed temperature Temperature can be adjusted plus or minus 15 degrees Henny Penny 4 5 SPECIAL PROGRAM MODE Continued Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 To calibrate the product probe depress and hold the DISPLAY PROBE TEMP switch Use the INCREASE or DECREASE switch and adjust the displayed temperatures Temperatures can be adjusted plus or minus 15 degrees Due to unusual conditions such as lightning storms low voltages etc it may be necessary to initialize the program By following these procedures you can erase any errors or false memory from the program You then can reprogram the control to the correct times and temperatures Depress and hold the WATER HEAT switch Display will show INI Depress the INCREASE or DECREASE switch and display will flash INI Initialization is complete when the buzzer sounds and the display stops flashing Release the WATER HEAT switch Air temperature will be at minimum of 145 F Water and radiant heat will be off Air probe and product probe calibration will be at 0 Unit
40. er Water 208 v 1 1 2 23 39795 Socket Light 6 10 14 23 54041 Socket Light CE 6 10 14 24 BLO 1 009 Light Bulb 120 IOOw 6 10 14 24 BL01 015 Light Bulb 240v 60w 6 10 14 25 54181 Heater Upper Radiant 240 3 5 7 25 64257 Heater Upper Radiant 208 v 3 5 7 26 41019 Decal Control Panel 3 Pan 1 26 41020 Decal Control Panel 5 Pan 1 26 41021 Decal Control Panel 7 Pan 1 26 38413 Decal Control Panel 7 Pan Left 1 26 49046 Decal Control Panel KFC 1 1 27 36900 PC Board Assembly Control 1 1 2 28 37127 Bracket for Plug 1 1 3 29 30723 Relay 1 2 4 30 52843 Probe 5 ft 1 1 3 31 37420 Plug Probe 1 1 3 31 37815 Receptacle Assy Probe Control Panel 1 1 3 31 42341 Receptacle Assy Probe Uprights 2 2 2 32 16688 Cooling Fan 1 1 1 33 37128 Gas Shock 3 Pan Before April 1 1994 1 1 4 33 41751 Gas Shock 3 Pan 2 33 37129 Gas Shock 5 Pan Before April 1 1994 1 1 33 41750 Gas Shock 5 Pan 2 33 46502 Gas Shock Assy HM 7 2 34 43258 Cutting Board 3 Pan 1 2 34 39181 Cutting Board Poly 3 Pan 1 2 34 43262 Cutting Board 5 Pan 1 34 39840 Cutting Board Poly 5 Pan 1 34 49308 Cutting Board KFC HMT 3 1 34 49309 Cutting Board KFC 5 1 35 37841 Power Cord Assy 3 Pan 1 35 37849 Power Cord Assy 5 Pan 1 35 41233 Power Cord Assy 7 Pan 1 36 01 016 Clevis Pin 2 2 4 37 01 017 Pin 2 2 4 38 LW01 004 Lockwasher
41. may be reprogrammed To set the display for Fahrenheit or Celsius temperature depress and hold the AIR HEAT switch Display will read F for Fahrenheit or C for Celsius Depress INCREASE or DECREASE to change the setting NOTE To change the displays on the uprights from Fahrenheit to Celsius turn unit off and press and hold the button under the display Turn unit back on then release button when CAL shows on the display Press the button once and shows on the display Press button once again the C should show on the display Turn unit off and back on again and unit is ready for use 4 6 ERROR CODES NOTE E06 can occur on the left control panel on HM HMT 7 s To reset the controls turn the power switch off and press and hold the increase button on the left control panel Then turn the unit back on while holding in on the increase button Then release the increase button and press and hold the 1 upper heat button While holding in on the 1 button press and release the increase button to toggle the display from air to prd Turn unit off and back on The following table explains the error codes E05 Software High Limit E46 Memory Scrambled Must be initialized and reprogrammed E06 Air Probe Error PRB Product Probe Error If an error code occurs during normal operation temperature display will show the error code and the buzzer will sound continuously until any switch on the
42. ny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 7 241 9 cm 3714 94 6 2614 66 7 327 81 3 Model 7 7 Model HMT 7 CMT 7 Henny Penny Model CM CMT 5 7 3 5 7 HS HST 3 SECTION 3 OPERATION 3 1 OPERATING CONTROLS This section describes the functions of all operating controls Item E No Description Function 1 Increase Switch The increase switch is used during programming to increase the displayed value by one setting It is also used to enter special program mode 2 Decrease Switch The decrease switch is used during programming to decrease the displayed value by one setting It is also used to enter special program mode 3 Heat Switch This switch is depressed to set the air heat temperature set point 4 Water Heat Switch This switch is depressed to set the water heat 5 Upper Heat 1 2 3 4 These switches are depressed to set the radiant heaters and 5 NOTE HM 3 will have 1 2 and 3 HM 7 will have 1 through 7 6 Temperature Display The temperature display is a three digit red LED display The display is used to show the air and product temperatures It is also used to display control error messages and during programming to show the parameter being programmed 7 This LED turns on when the merchandiser is readv to hold Ready LED product It turns on to indicate the air temperatur
43. o 46 47 533 Re EI COR CIN D 5 4 er 44 42 33 40 i T ag so HA MODEL HM HMT 7 400V 23325 5800 WATTS 50 60 HZ 4 G WIRE HENNY PENNY CORP EATON OHIO 45320 44035 AIR PROBE AIR PROBE 20 BS 29 m 80 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 12 INFINITE REGULATOR INFINITE REGULATOR LOWER HEAT UPPER HEAT HENNY PENNY CORP i eee aa ata EATON OHIO 45320 2300 WATTS 230 VOLTS TERMINAL BLOCK CONNECTIONS 50 60 HZ 466153 2 x SCALE Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 MODEL HS HST S 400 V 2 50 60 HZ 3300 WATTS HENNY PENNY CORP EATON OHIO 45320 44088 POWER SWITCH 1 14 INFINITE INFINITE 53 REGULATOR REGULATOR E 5 UPPER HEAT LOWER HEAT CONTROL BOARD Le gt 5 5 JE Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 MODEL HM HMT 3 230 VOLT INA 50 60 HZ 2800 WATT HENNY PENNY CORP EATON OHIO 45320 41457 39 CONTROL all 8 BOARD D SOCKET 11 23 24
44. ower switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 5 3 RADIANT HEATERS 1 Remove access panel on both sides of radiant heater and let ight socket and heater hang 2 Remove screw from inner side of heater Step 2 3 Remove wires from heater and pull radiant heater from panel Install new radiant heater 5 4 LIGHT SOCKET Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock Step 2 1 Remove access panels from both sides of light socket Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 5 4 LIGHT SOCKET Continued 2 Remove wires from light socket 3 Depress retainer on light socket and push through panel 4 Install new light socket 5 5 WATER HEATER Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 1 Remove 3 8 acorn nuts from heater mounting plate 2 Pry heater and mounting plate from studs and turn heater over Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 5 5 WATER HEATER Continued 3 Remove wires from heater 4 Remove four allen screws mounting heater to plate 5 Install new water heater 5 6 BASE HEATERS Place power switch in OFF position shut off the power at the fuse or breaker box Fail
45. ox Failure to do so could result in electrical shock 1 Remove two screws holding access cover on both sides of unit 2 Have someone hold front glass as far open as possible Step 2 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 5 14 GAS SHOCKS Continued When removing gas shocks there is no tension on front glass Hold glass open and lower carefully if necessary Failure to do so could result in personal injury 3 With a 1 8 allen wrench remove shoulder bolt from bottom of gas shock and let shock hang 4 Unthread shock from upper head of gas shock Install new gas shock 5 15 FUSE AND FUSE HOLDER Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 1 Remove cap from the fuse holder by turning it counterclockwise 2 Pull fuse from holder Step 2 3 Install new fuse and replace cap Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HSIHST 3 5 16 POWER AND LIGHT SWITCH Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 1 Remove wires from switch NOTE Mark wires before removing Step 1 Pushing in on retainers push switch out through front of unit 3 Install new switch and replace wires Step 2 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 L4 25
46. p use four legs supplied with each unit 2 1 Henny Penny 2 2 UNPACKING Continued 2 3 ELECTRICAL CONNECTION 2 4 ELECTRICAL DATA TABLE Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 7 Unpack doors cutting board and pan supports and install 8 The heated merchandiser is now ready for location and set up The Heated Merchandiser is available from the factory wired for 120 208 240 volts single phase 3 wire plus ground includes neutral The proper power service cable is provided with each unit CAUTION The unit must be adequately and safely grounded Refer to local electrical codes for correct grounding procedures A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between Model HM HMT 3 HM HMT 5 HM HMT 7 HS HST 3 CM CMT 5 CM CMT 7 the unit and the power source Volts 120 208 240 120 208 240 120 208 240 120 208 240 120 208 240 120 208 240 Phase KW 1 2 8 N Product Number 05403 05334 05398 05336 05399 05337 05397 05381 05404 05405 05426 05427 Henny Penny Model CM CIVIT 5 7 HM HMT 3 5 7 HS HST 3 2 5 CABINET DIMENSIONS NM 109 9 sii Model HM 3 HS 3 2 Lea Model HMT 3 HST 3 REN 37 94 6 cm eli Model HM 3 HS 3 HM 5 Model HMT 3 HST 3 Model HMT 5 CMT 5 ili Ve 175 9 iti Model HM 5 CM 5 Model HMT 5 CMT 5 Henny Pen
47. presentation Fold down cutting board Should you require outside assistance just call your local independent Henny Penny distributor maintained by Henny Penny Corporation In addition feel free to contact our corporate headquarters in Eaton Ohio Dial 1 800 543 6243 toll free except in Ohio dial 1 800 762 2964 1 4 MODEL VARIATIONS This manual covers the HM 3 three well merchandiser the HM 5 five well merchandiser the HM 7 seven well merchan diser and the HS 3 self serve merchandiser Model Number Product Number HM 3 05334 HM 5 05336 HM 7 05337 HS 3 05381 1 5 SAFETY The only way to ensure safe operation of the Henny Penny Heated Merchandisers is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been prepared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words NOTE CAUTION or WARNING are used Their usage is described below NOTE The word NOTE is used to highlight especially important information The word CAUTION is used to alert you to a procedure that if not performed properly may damage the unit The word WARNING is used to alert you to a procedure that if not performed properly may cause personal injury Henny Penny 2 1 INTRODUCTION 2 2 UNPACKING 197 Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 SECTION 2 INSTALLATION Step 2 Step 3
48. section 5 5 Replace per section 5 16 Replace per section 5 11 Same as heat relay Replace per section 5 4 Replace light bulb Replace blower motor per section 5 7 Lower water heat setting as per section 4 Raise radiant heat setting as per section 4 Keep doors closed except to load and unload product Adjust heat settings as per section 4 Using meter compare recep tacle voltage to data plate voltage Hold product only for recommended time Place product in unit as per section 3 3 Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 SECTION 6 PARTS INFORMATION HM 3 5 7 Service Parts List Part Qty Per Unit No Number Description 3 5 7 1 37000 Front Viewing Glass 3 Pan Before July 1 1994 1 1 54033 Front Viewing Glass Assy Complete 3 Pan 1 1 37001 Front Viewing Glass Assy 5 Pan Before July 1 1994 1 1 54031 Front Viewing Glass Assy Complete 5 Pan 1 1 39027 Front Viewing Glass Assy 7 Pan Before July 1 1994 2 1 54129 Front Viewing Glass Assy Complete RH 7 Pan 1 1 54130 Front Viewing Glass Assy Complete LH 7 Pan 1 2 37972 Sliding Door Assembly 3 Pan 2 2 37973 Sliding Door Assembly 5 Pan 2 2 39114 Sliding Door Assembly 7 Pan 2 3 37638 Water Pan Assembly Before July 1 1994 1 1 2 3 41507 Water Pan Assembly 1 1 2 4 40833 Probe Bracket 1 1 2 5 42440 Temperature Probe PC Board Assy 1 1 2 6 39216 Blower Motor 2 2 3 7 40
49. ter Pin HS Cotter Pin HST Lockwasher Hinge Cap Before April 1 1994 Hinge Cap Hinge Block Assy Before April 1 1994 Hinge Block Assy Hinge Pin Tape Acrylic Foam Crank HS Before May 1 1994 Crank HST Before April 1 1994 Crank HS Crank HST Hinge Extrusion HS HST 3 Hinge Extrusion HS HST 5 Clamp Extrusion HS HST 3 Clamp Extrusion HS HST 5 Pivot Support Before May 1 1994 Pivot Support Fuse Fuse Holder Power Switch Shoulder Screw Lower Track HS 3 Lower Track HS 5 Lower Track HST 3 Lower Track HST 5 Upper Track HS HST 3 Upper Track HS HST 5 Well Cover HS HST 3 Bun Pans Well Cover 3 8 HS HST 3 Well Cover 2 HS HST 3 Well Cover 3 8 HS HST 5 Well Cover 2 HS HST 5 Well Cover Flat HS 3 Well Cover Flat HS 5 Viewing Window HS HST 3 Viewing Window HS HST 5 Legs Seal Canopy Glass Before April 1 1994 Seal Side Glass HS 3 Seal Side Glass HS 5 Seal Side Glass HST 3 5 Viewing Window Bracket HS HST 3 Viewing Window Bracket HS HST 5 Pan Insert Assy HS HST 3 Before May 1 1994 Seal Front Viewing Glass HS HST 5 Seal Front Viewing Glass HS HST 3 Pan Support Long Pan Cross Support Infinite Switch Infinite Switch Knob Sneeze Guard HST 3 Sneeze Guard HST 5 Filter Board CE Contactor 3ph Albertsons Qty Per Unit 5 amp LS W N S 9 N NS 14 iI
50. th added water heat the water in a clean container until is it 10 to 20 degrees above the desired holding temperature of the food This will keep food at a safe serving temperature Depending on the amount of water the temperature can drop 10 to 20 degrees in as little as five minutes When transferring hot foods in the heated merchandiser to clean pans preheat the clean pan Transferring hot foods to room temperature pans can cause the temperature of the food to drop 20 degrees or more thus causing food to be at an unsafe serving temperature To keep hot foods from drying too fast keep a clean misting bottle such as you find in a garden supply store with a mixture of 1 3 vegetable oil and 2 3 water on hand Set the nozzle for a fine mist Shake the vegetable oil and water mixture well Spray surface of food immediately shaking the bottle between each entree Frequency foods need to be misted will depend upon the unique characteristics of the food the water heat setting in the case and atmospheric conditions Do not use this mixture on foods with a pastry crust or crumb toppings where a dry surface is desirable If prepackaging foods place containers directly under upper heating elements in back of the case for maximum holding time Upper heat may need to be increased slightly Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 3 4 RECOMMENDED Water Air SETTINGS FOR HM 3 Heat Setting Temperature Upper Heat HM 5 and HM 7
51. ure to do so could result in electrical shock 1 Remove heater screws from inside of well 2 Remove panel board or access cover 3 Unplug wires from heater 4 Pull heater from inside of well 5 Install new heater Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 5 7 AIR BLOWERS 2 Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock Step 1 1 Remove panel board or access cover 2 Remove three screws mounting blowers to cabinet 3 Cut wires to blower Install new blower and splice cut wires Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 1 Remove panel board 2 Loosen plastic nut from bulkhead and pull probe straight out 3 Unplug probe from PC board 4 Install new probe Henny Penny Model CM CMT 5 7 HM HMT 3 5 7 HS HST 3 Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so could result in electrical shock 5 9 TRANSFORMER 1 Remove two 3 8 nuts mounting transformer to housing Step 1 2 Unplug wires from transformer NOTE Mark wires before unplugging from transformer Install new transformer 5 10 PRODUCT PROBE OUTLET Place power switch in OFF position shut off the power at the fuse or breaker box Failure to do so coul

SERVICE MANUAL - Whaley Food Service

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