Metering Filling Station
Contents
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3. AIR CUSHION EQUIPPED PUMP HEADS Adjustment Adjustment Set Screw Set Screw Figure 1 Figure 2 SECTION 1 Adjustment of Valve Paddle Travel NOTE When looking at the pump head paddle side left side paddle travel is affected by the right side air cylinder travel adjustment set screw and vice versa 1 Back off 9 16 lock nut on 3 8 dia set screw as shown in Figure 1 2 Adjust set screw until valve paddle is 1 8 away from inside O ring land edge as shown in Figure 2 3 Secure lock nut 4 Recheck 8 distance between paddle and edge 5 This side is now set Follow the same procedure for the other side SECTION 2 Setting of Air Cushion NOTE A Again left side paddle cushioning is affected by the right side air cylinder cushion set screw 3 16 dia and vice versa as shown in Figure 1 NOTE B Turning set screw in increases air cushion action and vice versa CAUTION Avoid fingers around paddle travel area personal injury may result 1 Support the head assembly securely and connect the air lines to the rotary actuator air cylinders Activate air to start rotary action 2 Observe air cushion action at the end of each swing Optimum cushion action can best be described as a controlled deceleration of the paddle at the end of the swing with complete elimination of rotational momentum in the shortest time possible Adjust set screw to achieve results on both sides
4. may be subject to technical and technological changes revisions or updates Cleveland Range LLC assumes no liability or responsibility regarding errata changes revisions or updates Qualified Cleveland Range LLC Authorized Service Representatives are obligated to follow industry standard safety procedures including but not limited to OSHA regulations and disconnect lock out tag out procedures for all utilities including steam and disconnect lock out tag out procedures for gas electric and steam powered equipment and or appliances All utilities gas electric water and steam should be turned OFF to the equipment and locked out of operation according to OSHA approved practices during any servicing of Cleveland Range equipment Qualified Cleveland Range LLC Authorized Service Representatives are obligated to maintain up to date knowledge skills materials and equipment Ce document est destin l usage des Repr sentants de Service qualifi s et autoris s de Cleveland Range LLC qui poss dent l exp rience et la formation ainsi que la bonne connaissance des mesures de s curit et du mat riel qu ils entretiennent Cleveland Range LLC d cline toute responsabilit pour tout cas de d c s blessure dommage mat riel ou dommage aux biens r sultant de l utilisation de la mauvaise utilisation ou du manquement d utilisation des renseignements contenus dans ce document Cleveland Range LLC
5. y etiquetado para los equipos y o aparatos que funcionan a base de gas electricidad o vapor Cuando se est dando servicio o mantenimiento a un aparato de Cleveland Range todos los servicios p blicos gas electricidad agua y vapor deben estar APAGADOS para el equipo en cuesti n y se debe seguir el procedimiento de cierre de operaciones de acuerdo con las pr cticas aprobadas por la OSHA Los Representantes de Servicio calificados y autorizados de Cleveland Range LLC tienen la obligaci n de actualizar constantemente sus conocimientos destrezas materiales y equipamiento A TROUBLESHOOTING N AND MAINTENANCE AC PROCEDURES The following trouble shooting guide and maintenance procedures are meant to be used by Qualified Service Technician For periodic maintenance recommendations see Operators Manual TROUBLE SHOOTING GUIDE reference drawings at back of manual 1 If there is no air to unit check A Check that the kettle s Air Quick Connect is pushed upward to the OPEN position loPEN B Open the back access doors and check that the 3 2 way spool valve is pressed inwards Make sure the air regulator large black knob on back of panel is turned on for pressure to enter System To be sure enough pressure is in system check for min 60 PSI otherwise valves might not shift Recommended operating pressure is 90 to 100 PSI If the unit seems to be c
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7. ININOGNOO OLVANINA TVOLSIN L RT Jun ovannvn NOT ATS F sava nan LAO f aun ovannvn NOLLdIOS3A s avd f waul ALO f 3YNLOVINNYW NOLLdIDS3G Sid fwau AIR PACKAGE 04 MIA AV7d B MIA e seren MIA LNOYS ONIAMNA INVISNOO NOLLIFIIS 3031s 02295 J9YVHOSIA e Ta e 89 87 D ex AN MIA He N OO oH QO Da MIA da MAA N 3 NR ZA HOLMS p
8. Maintenance Procedures amp Parts Lists Metering Filling Station For units built after August 2011 For your future reference i Model Serial Model amp Serial Open front panel to view rating label A CO I Cc C I e ve a n d Read the manual thoroughly Improper installation operation or 1333 East 179th St Cleveland Ohio U S A 44110 maintenance can cause property Ph 216 481 4900 Fx 216 481 3782 damage injury or death www clevelandrange com This manual is to be used in conjunction with the Operators Manual See Operators Manual for safety warnings correct operation installation and preventative maintenance ang OWOC SE95019 Rev 10 July 2011 STATEMENT OF RESPONSIBILITIES DECLARATION DES RESPONSABILITES DECLARACION DE RESPONSABILIDADES This document is for use by experienced and trained Qualified Cleveland Range LLC Authorized Service Representatives who are familiar with both the safety procedures and equipment they service Cleveland Range LLC assumes no liability for any death injury equipment damage or property damage resulting from use of improper use of or failure to use the information contained in this document Cleveland Range LLC has made every effort to provide accurate information in this document but cannot guarantee that this document does not contain unintentional errors and omissions The information in this document
9. NNYN NOLdINOSAG sivd wal OL FU SS U CH 8 i 6 i IS ji cu 8 I O H p 9 S I I H N D IT 5 LIE d OD E A Ag MIIA RE Bees MW v 5 ld EmO A H 8 gt u E E sc wd H St t L5 gt EE Su my N SPARE PARTS LIST ITEM ON DESCRIPTION QTY QTY DOMESTIC OVERSEAS Consumables KE54810 3 Gasket 3 Food Hose 10 50 KE54810 2 Gasket 2 Piping Assembly 10 50 KE53056 Spring Pump Head 2 10 KE54167 Food Grade Grease 1 10 FAO5002 24 O Ring Flapper Valve 4 20 FA05002 3 O Ring Upper Plunger Seal 10 50 FA05002 2 O Ring Pump Head 10 50 FAO5002 7 O Ring Lower Plunger Seal 10 50 FAO5002 26 O Ring Product Piston Head 10 50 Spare Parts FA05002 6 O Ring Rear Seal 1 2 FA05002 1 O Ring Front Seal 1 2 KEO1302 Lug Nut 1 2 KE54278 Removable Panel Stop 1 2 KE53266 Spring Label Dispenser 1 2 KE53014 1 Rotary Actuator 1 KE01712 Air Cylinder Discharge Head 1 KE01518 Hose for Clipper 1 KE01750 Hose for MFS to Kettle 1 KE54286 Air Limit Switch 1 KE54295 Air Flow Control 1 SE00090 Control Valve Assembly 1 SE00091 Pump Valve Assembly 1 OPTIONAL THERMO ASSURANCE PACKAGE PARTS Consumables FA05002 28 O Ring 5 20 Spare Parts KE53206 RTD Sensor 1 1 KE53200 Bulb 1 2 KE53203 Clipper Lockout Valve 1
10. V BLISS errem TAD MV OL 6 al sous A ES p Bo AN JB Tm NE e O E E vaa RES NL ENT o E OL H p LINN OL i j 9 E E J o i B Era o POINT TO POINT AIR TUBING CONNECTIONS L 8 901 331 SSvHH HONVYS 3ITVN Q3 0ns1X3 r L 0429014 LE C RESCH MOS14 133918 SSvHH 06 AJany xa z L Z8z90lJ 0 S 2 911 MOST 133815 SSvHH 06 d30ndlX3 8 0 0S0lJ 62 v 00L MOHT Gewan 06 GJANHIXI 8 1 ISEEGIA 82 v 81l 9MId X3H SSVH8 8 1 68 6834 CZ C 00 r0 FOIE 331 NIJ NI HSNd 38nl ze S X Z S X ZE S og
11. bow 90 S D KE52095 KE52098 Clipper Bar Clamp Hanger KE52097 KE52096 Swivel Plat Clipper Clamp Plate Hose for Metering Filling Statiion Kettle 1 2 dia x 8 6 Ig KE003651 1RH ee SE95019 1 Rev 3 A Service Manual EE Mineral oil Mineral Oil purchaced locally KE01316 3 2 Vertical Pipe FI05300 2 Elbow 45 Pan Filler KE54167 ee Food Grade Grease V KE003651 2LH c amp Trash Container KE01518 Q Hose for Clipper 3 8 dia x 6 Ig Support Bar old style Trash Container KE603751 new style KE53081 old style PIPING ASSEMBLIES O RINGS GASKETS amp SEALS y PIPING ASSEMBLIES ITEM NO le 1B 2 3 2oooxoos o PART NO KE53270 KE53249 KE53250 FI05144 1 KE01385 KE54287 KE00905 KE01384 KE00920 KE01974 KEO1316 1 O RINGS GASKETS amp SEALS ITEM NO OW gt m UO PART NO FA05002 3 FA05002 7 KE54810 2 KE54810 3 FA05002 5 O P o i1 9 o 7 Ba S al m DD gt r o DESCRIPTION QTY Alt GYlindern lucida senna EEE geet lion 1 Mounting Nut Air Cylinder ais siei susse eR kd at d d dd ba 1 PlUNGET ara da be vw eet Soe sr ete gr qur C a HIR dod ds 1 Sani clamp 2 Standard Configuration 1 Optional Strainer Co
12. d be used The use of other than factory regarding the proper maintenance and repair supplied replacement parts will void warranty of your cooking equipment PISTON HEAD ASSEMBLY PISTON HEAD ASSEMBLY ITEM NO PART NO DESCRIPTION QTY 1 10 SE00068 1 Pump head assembly 1 1 KE53014 1 Rotary actuator rudes ads hte EE be de ee 1 SE50454 Bearing Kit Less nr du A bt Scu A o sp Rn EEN 1 REPAIR KITS 9E90455 Seal E eege im ec ees e ex a ex bd petra re 1 SE50455 1 Gear shiattassembly rasante tere bab a Ld dps a 1 2 FA05002 24 O Ring Gyllhd r 3 5 hand sekk dei sech CN ng CERE ERA fl 1 3 KE53056 SPNG au wa ee ee as ee 1 4 KE01302 LWGMS PC O 3 5 FA11322 1 HEX cap screWS aan en E 2 6 KE53659 1 Bracket PET crc 1 re KE003731 End plate includes D NEEN EN ENN wa e ERE E 1 8 KE53016 BESNNG av Mr P rr 1 9 FA05002 2 OU Ring PUMP Head soos e ae ec 1 TO KE603701 Valve Paddle en d et deg eet d SEENEN macie rec deg eet on AE eet 1 PUMP ASSEMBLY 4 05 E 6 5 G90909 00 2 0962 e ITEM NO oO T 0 Or ba NS NO DN NO o Lcx o Lo lh X f Pi N 90 0 ON OOP ONS oO d q b d L w e D Q Q A Piston Head OE DO mu PART NO DESCRIPTION QTY KE53037 Centre Pale vds a dre pedes dete NN apetece 1 KE53035 Pis
13. est destinado para el uso de los Representantes de Servicio calificados y autorizados de Cleveland Range LLC quienes cuentan con la experiencia y la capacitaci n as como el buen conocimiento de las medidas de seguridad y de los equipos que mantienen Cleveland Range LLC declina toda responsabilidad en caso de cualquier fallecimiento lesiones da os al equipo o dafios a la propiedad resultantes de la utilizaci n del uso indebido o de la falta de utilizaci n de la informaci n provista en este documento Cleveland Range LLC se ha esforzado en suministrar informaci n precisa en este documento pero no puede garantizar que este documento est exento de errores y de omisiones no intencionales La informaci n contenida en este documento podr a estar sujeta a cambios t cnicos o tecnol gicos revisiones o actualizaciones Cleveland Range LLC declina toda obligaci n o responsabilidad con respecto a erratas modificaciones revisiones o actualizaciones Los Representantes de Servicio calificados y autorizados de Cleveland Range LLC tienen la obligaci n de seguir los procedimientos est ndar de seguridad de la industria los cuales incluyen pero no se limitan a los reglamentos de la OSHA La Administraci n de la Seguridad y Salud Ocupacionales los procedimientos de desconexi n cierre y etiquetado relativos a todos los servicios p blicos incluyendo el suministro de vapor y los procedimientos de desconexi n cierre
14. nfiguration 3 Discharge Valve Body uibus sedem sema da a exa ex Ag adsl sd 1 Start SWICK iau stas sce wc eae sd qs e dea qox a E P e Gone di ae 1 Actuator Assembly 1 Discharge NOoZzzle 2i gere Ert t ORE ek E dood od NR ES 1 Short Connector Pipe 2 Standard Configuration 0 1 ENDOW 2 PCT EE 1 Long Connector Pipe 2 Standard Configuration 1 DESCRIPTION QTY Upper Pl nger O RINGO ses cotas nue e RE wd edelt sake dna gun 1 Lower Pl nger O Ring ice green Rp Ra pha cra hoe EX EXC RE a 1 Gasket 2 Bevel Seat Standard Configuration 4 Optional Strainer Configuration 2 Gasket 3 Bevel Seal ys ssa spen ad g seb aad eu ne unge A do 2 Product Piston OF BIng s ese se ote ae kue eh 1 HOSE ASSEMBLIES CLEANING HOSE ACCESSORY ITEM NO PART NO DESCRIPTION QTY 1 KE01749 2 Food Hose Assembly 2 2 KE01749 3 Food Hose Assembly 3 cs E teen ge eee bee eee ean EXGU WIR 3 KE53099 Cleaning Hose ee RR E ERE degke da vie gage Rx EE 4 FI05057 Hose le EE 5 FI05255 Hose Adapter EE EE EE O RINGS GASKETS amp SEALS KE54810 3 FA05002 3 dehet Upper Plunger o Ring A e ure CUTAWAY FA05002 7 VIEW JJ Lower Plunger A 0 Ring e CUTAWAY VIEW KE54810 2 2 Gasket CUTAWAY VIEW FA05002 5 P
15. overed in oil or the oil is dripping out of the mufflers then turn lubricator output down Correct setting is 1 drop every 10 15 strokes 5 Ifthe pump valve does not shift during operation or is slow in shifting make sure the two Legris flow controls are not adjusted right in If so then back them off 6 If pump cylinder is too slow then adjust large Aro flow controls to desired speed 7 Ifa leak develops around the air valve 5 bank manifold tighten the screws on top of valve and tighten manifold socket head bolts as these can loosen over time NOTE Be careful with socket head bolts do not tighten too much or clamps will bend on manifold increasing the leak 8 If cylinder cycles one way but not back check that the limit valves are hitting to make sure contact is made and signal is sent to either port 19 or 26 of the 5 station valve bank 9 f cylinder still does not cycle check or replace control valve assembly of the 5 station valve bank BASIC OPERATION Single Cycle Operation Turn the selector switch to the single cycle It will do the following when the start switch is hit M Shifts valve No 2 second from the top which turns off valve No 1 and takes the signal away from Pt 24 M Single cycle valve is now turned on It gives a one shot of air to valve No 3 which shifts and turns on Group A W The pump valve now shifts Airtec Valve Pt 1 and valve No 4 amp 5 shifts Pt 11 amp 12 This actuate
16. roduct Piston O Ring FA05002 26 Pneumatic Piston O Ring CUTAWAY VIEW PNEUMATIC SCHEMATIC Manual Auto LV2 Nozzle P Noz m Selector limit Cylinder EC switch Sn nr Pas see rennen 1 i r I 1 I valvo D 1 D i vava nozzle Pump Cylinder set 1 I I I 1 I i l I I T I Valve i l 1 i I end i Start B i Switc I 7 ei I Shuttle 2 KO i I man Ke cea Flapper set 2 Gp B Cylinder Se vaa Su 1 Shuttle 3 IN L 4 i 7 i I I I AAA AICA AA ARANA E d 240 N5 Filter Reg Quick Valve Manifold LN Lubricator Disc limit Supply Air switch PPY 90 100psi NMOHS LON Ly ANY 9g SE rr SW3ll 31ON L ZOE JiddiN Sg Z X 878 9772098 9i L SIS Did A3HHdWnH SATA 1LLOHS S8ZvG3N SL L NC LY WY SON 80103735 Leen YL E OZO Z S 60LNI 8 1 X Z S MOHT3 NI HShd PLTSOLI m L 9 0N 000 OVN Tia UNN iV 8 DEE zv L NI an vos z OLNY NYN 3A7VA_YOLO314S L 162vG34 l Z ZZ0 ZOl SOLNL 2 X 2 1 ONILLI4 38N1 1HOIVHIS ELELO9A m L ET 1dN 8 1 3lddiN X3H O v10934 67 Z vE0r0 JONINOO MOTA YSGNMAD dWnd 304 SINN ONILNNOW 96Zr534 ZL L TB8VI T09INO2 MOTA Steg Ov Z 9911 MOHT3 334930 06 96 10934 8c A 03 v01v01 JOMINOO MOTA Y3ONMAD dWnd 625 1093 m Z 70 80 0159 JHOIVUIS v X 38NL 2 L 18 10934 6 4 MAYS 3NIHOVA 01 Z 1 x 06 LE L gsziiws 2
17. rte eT EE Ede ere 1 7 KE53266 SPNO ea rara a aa E E E T A a Ga ea a Ria eaaa ai aand 1 8 KE01383 Labeller Mount 1 9 FA11258 Fexhead Ke ce nd Renate eats gaai sudor dt dd det feiden ee 1 10 FA31029 LOCKW ASHER ara en ne ae teint doo avg td eR A etae tg 2 11 FA21008 Hex Nut 1 4 EE 1 12 FA19500 HISESOCKEL EE 1 19 FA11056 Binding Head Screw 6 32x1 2 lg liiis ees 3 14 FA11260 Hexhead Screw AiId 20i lo nennen 1 15 FA11328 Hex E Ee Ne aod et ar EE 1 16 FA31030 Boe EC M M PTT 1 17 FA21024 EIN EN tetto debet ide dit AE ed a iri de obe 1 18 KE54751 2 BUSHING ee MERERI ee Eod v E E e ae 1 HOSE ASSEMBLIES CLEANING HOSE ACCESSORY Dre quee e Het Lot ITEM NO PART NO DESCRIPTION QTY 1 KE01749 3 Food Hose Assembly 3 adess gapet e d suena goie AE qa d a a 1 2 KE01749 2 Food Hose Assembly 2 1 3 KE55470 1 Cleaning HOSE aC TT a da Eas ai en 1 4 FI05220 2 Hose Clamp P 1 5 FI05255 Ose e 1 MISCELLANEOUS PARTS KE54166 Brush Hanger CB Nylon Scrub Brus KE54164 12 Nylon Brush 1 2 dia KE54165 36 Nylon Brush for 2 Piping KE54163 Nylon Brush for 3 Food Product Hose KE01776 Nylon Brush Kit KE52159 KE52158 3 Wrench 2 Wrench KE00911 KE01947 Clipper Hanger Lug Wrench KE55336 6 3 El
18. s Air Cylinder amp Rotary Actuator W When the pump reaches its full stroke it hits LV1 This shifts valve No 3 back through Pt 19 which turns on Group B which shifts the pump valve Airtec Valve at Pt 2 and shifts the valves NO 4 amp 5 back through Pt 22 8 23 which actuates the Air Cylinder and Rotary Actuator to complete the single cycle Constant Pumping Path Turn the selector switch to constant pumping cycle It will then do the following when the start switch is hit M Valve No 2 shifts which in turn shifts valve No 1 through Pt 31 This turns on valve No 3 through Pt 24 if LV2 is actuated which turns on Group A W The pump valve now shifts Airtec Valve Pt 1 and valve No 4 amp 5 shifts Pt 11 8 12 to actuate Air Cylinder and Rotary Actuator B When pump reaches the full stroke it hits LV1 This shifts back Valve No 3 through Pt 19 which turns on Group B which shifts pump valve Airtec Valve at Pt 2 and shifts back valve No 4 5 through Pt 22 and Pt 23 which actuates the Air Cylinder and Rotary Actuator W When the pump completes the first cycle LV2 is hit again and turns valve No 1 back on and shifts valve No 3 again through Pt 24 and starts another cycle all over again M This will continue until the selector switch is turned off which turns off the air to valve No 2 and stops supplying valve No 1 which will not turn on valve No 3 to start another cycle ADJUSTMENT amp SETTING OF
19. s est efforc fournir des renseignements pr cis dans ce document mais ne peut garantir que ce document soit exempt d erreurs et d omissions non intentionnelles Les renseignements contenus dans ce document peuvent tre assujettis des changements techniques et technologiques des r visions ou des mises jour Cleveland Range LLC d cline toute obligation ou responsabilit concernant les errata modifications r visions ou mises jour Les Repr sentants de Service qualifi s et autoris s de Cleveland Range LLC sont tenus de se conformer aux mesures de s curit normalis es de l industrie y compris mais sans s y limiter les r glementations de l OSHA les proc dures de d branchement verrouillage tiquetage relatives tous les services publics dont l approvisionnement en vapeur et les proc dures de d branchement verrouillage tiquetage relatives aux quipements et ou appareils fonctionnant au gaz l lectricit et la vapeur Au cours de tout entretien d un appareil Cleveland Range tous les services publics gaz lectricit eau et vapeur doivent tre FERM S au niveau de l appareil et le dispositif de fonctionnement doit tre verrouill suivant les pratiques approuv es de l OSHA Les Repr sentants de Service qualifi s et autoris s de Cleveland Range LLC sont tenus d actualiser en permanence leurs connaissances comp tences mat riel et quipement Este documento
20. s than 65 F Lever Bowl Guard Assembly 1 Check for water accumulation daily If water is present push button at the bottom of bowl and allow the water to spray out NOTE If the bowl has to be drained regularly more than once a week then the supply air has not been sufficiently dried 2 If the air cartridge is dirty then it should be replaced Remove air connection from unit Remove cage and bowl Turn disk to the left to remove gt Install new cartridge PISTON TIMING The amount of delay between the time the product piston reaches the end of a half stroke and the reversing of direction can be adjusted 1 Remove the back panel 2 The two flow controls are located to the left of the large shuttle valve on the right NOTE The left flow control controls the delay after the discharge stroke is completed The right flow control controls the the delay after the suction stroke is completed 3 Loosen locking nut 4 Set selector switch to continuous and have someone hold the tripper switch as you adjust the delay 5 Retighten the locking nut SERVICE PARTS WARRANTY Our Company supports a worldwide network In order to preserve the various agency safety of Maintenance and Repair Centers Contact certification UL NSF ASME Ntl Bd etc your nearest Maintenance and Repair Centre only factory supplied replacement parts for replacement parts service or information shoul
21. ton Rod Bearing Centre Plate 1 FA05002 6 EE VESEN 1 KE53036 Pneumatic End Plate cessas RENE egnet ke dad a ad as b de foret 1 KE53034 Piston Rod B aring 42 dee eds Ee a kiste Naked er deer 1 FA05002 1 Ke EE 1 FA05002 2 EE BING ue see kau a a an an eds nahe ae 3 KEO1305 Piston Hod Ass mbly 435 sere nesa rhe fe to o oe en 1 KE53031 Product PISTON 2 222 2 e ty aer ei ao d AR AE 1 FA22502 1 Lockriut I E au ska re pe ea 1 KE53030 Phelimatie Pist hla u tica di acer tanken nenne daa 1 FA22502 2 Lockriut 15 812 er ar RR RU Rer Yu er na an E EA en 1 FA05002 26 KS TEE 2 KEO1301 Adjustment Rod Weldment 1 KE53051 Adjustment Lock Ring 244 se eta ee he met ger ee en 1 KE53039 A EM 1 KE53043 Reach ROQ A ret een a EAT e a E ER d aed 6 FA21026 Hex Nut Si c r 3 KE54401 Backing Plate 55 rita ein er nn 1 FA11258 Hex Head Bolt 1 4 20 o par dat gadd oe dr keta al EE nd ca deed 6 FA32008 Tooth Eockw sher a een casera CY I ae a een 6 FA05002 5 NG 1 KE02005 Product Culinder Assembly 1 KE54735 Spacer NUR kuet ed pes da era dte dm ed dd 1 LABEL DISPENSER ITEM NO PART NO DESCRIPTION 1 17 KE01387 Label Dispenser Assembly ooo 1 1 KE53186 Hub Mounting Shaft A3 isses dd ate add ed dob coe hd 1 2 KE53187 Labeler Back Plates ss su py AER sk ean rares Cobb Ed eek a 1 3 KE01386 Labeller Front Plate Assembly 1 4 KE53268 Ba tise kee SE EE EE 1 5 KE54139 sales CREME 1 6 KE53265 Gore Holder ee ee
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