Polyvend. Inc. Gla:.s Front Service Manual
Contents
1. The main power cord is taped to rear of the machine Plug the 3 pin grounded plug into a properly grounded 115V 60 HZ outlet only See Installation instructions on page 2 Set coin equipment to the desired price levels in accordance with the coin mechanism instruction sheet or the instructions provided in the Electrical Service portion of this manual Check operation of the service door and lock Check operation of machine by inserting coins Ensure that all wedge dispensing chains are running free inside their guides and stop in the proper locations Ensure that all helix dispensers run in their channels and stop at the proper locations for product dispensing Load the machine with product See Product Loading Check that all wedge module arms home See page 7 Check that the helix trays latch Electrical panel sliding drawer must be completely closed before closing and locking the product loading door If additional service manuals are required send request to Polyvend Inc 700 South German Lane Conway Arkansas 72032 501 327 1301 Caution Coin equipment provided in this machine is for 24 volt operation only which is provided by a 24 volt step down transformer in the electrical panel If coin equipment service should be required do not test with 110 volt circuitry Polyvend R CONWAY ARKANSAS PRODUCT LOADING INSTRUCTIONS 1 Chips Pastry 2 Candy See Samples Polyu2. m E 304 2 m C100 9404 3881 11 1 Ds E mra zii LL LLLI o h Rh IHE 2 d re Hir et H HILL B 5010 DA 01041 Les 5 ii j DH i 24 E CPT Omal ile A al BALLAST CABLE ER REESE GE JH EHEHE EHEHEHEH Eh EHEHEHE _ERENGHENE HERUM DOMESTIC COINCO CONTROLLER SC HEMATIC MOTORS SEE DETAIL DISPLAY d gt 4 CABLE DETAIL Go 9 5 4 88 WEDGE MODULE FIGURE 12 illustrates the wedge chain dispenser us ed in tha machina It consists of 1 Motor Assembly 2 Module Arm 3 Rack Module amp Slide Assembly When a product selection is made electric signal the selector switch starts motor and the controller will supply power until the switch signals thai the vend is complete This advances the dispensing chain one step As the leading chain segment moves around the front sprocket the hook of the following seg ment acts as a lever to activate the white slide and lifter of the front segment forcing the spring loaded cylinders upward SEE FIG 12 This upward movement releases the wed
3. check on the possibility of compromise PROCEDURES FOR SHORTAGES 1 If the shipment delivered to you is not in accordance with the quantity of cartons as shown on your receipt do not accept it until such shortages are noted on the Freight Bill or Bill of Lading and signed by the truck driver Failure to do this releases the carrier from any responsibility the item that is short is not delivered within a reasonable time then file a claim with the delivering carrier for the invoice or cash price of the item that was not delivered Claims for loss or damage will not be deducted from your invoice while awaiting adjustment of such claims For further information or any other problems regarding deliveries of Polyvend merchandise contact our Traffic Manager Gene Huss at 501 327 1301 Polyvend ARKANSAS 34 Of course at Polyvend stand behind 7 00494 all our equipment and there is a 12 month war PARTS RETURN FORM ranty on all major com L ponents All we ask is that you label the part with POLYVEND Dem MAVE RETURN GOODS TAG Polyvend Return Goods AIME DIT 0 327 1301 Tag and return it to us freight prepaid along with a Polyvend Parts Return Form that gives us the model serial number and POLYVEND INCORPORATED RETURN GOODS Customer COE 02970 Address s
4. the fail flag will reset regardless of the outcome If the vend fails due to an under current test the corresponding motor missing flag will be set The motor missing flag will be reset whenever a vend normal or service successfully passed the under current test OPERATING MOTORS The system will operate in one of two modes Sales or Service On power up after completing configuration the machine is in Sales Mode Service Mode may be selected by pressing the MODE swtich mounted on the control board The system will returr to Sales Mode if the MODE switch is pressed again or after 25 seconds of no Service Mode activity SALES MODE In Sales Mode the controller will control the dispensing of products according to customer credit and selection inputs The controller will communicate with the coin mechanism and as credit is entered it will be displayed If the coin mechanism indicates that an exact change situation exists the controller will illuminate the exact change ONLY LED When the customer makes a selection on the key panel row A to E and within 5 seconds column O to 9 the accumulated credit will be compared to the price set for this product and if the credit is equal to or exceeds the set price that selection will be vended and selection price will be deducted from the credit value and the change returned Polyverd R CONWAY ARKANSAS 19 The vend will be considered unsuccessful if the motor exhibits under or over cur
5. not level Level cabinet rejected Defective coin mech Replace Check fuse transformer and power at wall outlet Display blank no power Replace Check to see that selection price is same as deposited amount Note message on display Defective controller assembl Insufficient credit established 2 Selection motor fails to turn on Test vend bad motor Replace if defective Defective motor assembly Replace Replace Defective controller 3 All selection motors do Defective controller assembly not run Test or free vend Trace wire harness See Note 1 for color code Replace motor ass y Connection broken 4 Selection motor does not complete cycle Defective full cycle switch or defective motor Defective components on motor PC board assembly Replace motor ass y Defective controller assembly Replace 5 Selection motor contin Defective full cycle switch Replace motor ass y uously cycles Defective controller assembly Replace controller motor assembl Replace Defective controller assembly 6 Two motors run simul taneously See Note 1 on next page Defective motor Replace Defective motor in gum and mint motor circuit Locate and replace defective motor Shorted harness or connector Replace or repair Polyvend ae ARKANSAS 23 Incorrect change Defective coin mechanism Replace dispense
6. provide the labor removal or reinstallation costs associated with such parts All returned products or parts must be shipped freight prepaid to Polyvend and Polyvend will then prepay the shipping cost of the returned goods Polyvend reserves the right to refuse any collect shipment Any part returned under terms of this warranty must be accompanied by a Polyvend Parts Return Form identifying the model serial number and a brief description of the defect or failure This warranty applies only if the equipment is serviced and maintained in strict accordance with the instructions given in the Polyvend Service Manual and that no unauthorized repair or disassembly has been done Any defect caused by improper source of power supply abuse of product accident alteration vandalism mineral build up or improper cleaning or service techniques will not be covered by warranty Polyvend service or repair to items not in warranty will be subject to service charge For warranty or service information call or write Polyvend Service Department Dolyvend 700 SOUTH GERMAN LANE CONWAY ARKANSAS 72032 501 327 1301 A 559 ES POLYVEND MODELS Automatic Snack Merchandiser Service Manual GENERAL The Polyvend 4000 5000 amp 6000 machine has been developed specifically for the display merchandising market Each of the dispensing units may be activated by push button selection of a letter A to E and a number 0 to 9 after sufficient credit
7. 17957 DB 17967 DB 18102 746 17932 DB 17933 DB 18774 DB 1868 BLK 18033 729 18442 18873 DB Qty Qty Part Qty 18040 RED 18040 1 17924 1 17924 DB 1 1 17934 BLK 1 17934 BLK 1 1 17954 BLK 1 17954 BLK 1 1 17954 BLK 1 17954 BLK 1 1 18221 1 18222 1 12 17970 12 17970 12 1 14325 BLK 1 14325 BLK 1 1 17457 BLK 1 17457 1 1 18001 BLK 1 18001 BLK 1 2 17955 2 17956 GT 2 2 17957 BLK 2 17957 GT 2 2 17967 BLK 2 17967 GT 2 1 9100 06 1 2 746 2 746 2 1 17932 1 17932 DB 1 1 17933 1 17933 DB 1 1 18774 RED 1 18774 1 11 1868 11 1868 11 22 18033 19 18033 22 18 729 18 729 18 1 18442 1 18442 1 1 18873 RED 1 18873 DB 1 49 Part Qty 18040 SGB CONTEMP 17924 SGB 17934 BLK 17954 BLK 17954 BLK 18221 17970 1 14325 BLK 17457 BLK 18001 BLK 17956 GT 17957 GT 17967 GT NM po c 18288 746 17932 BLK 17933 BLK 18774 SGB 1868 BLK 11 18033 22 729 18 18442 1 18873 SGB 1 MID SIZE SERVICE ASSEMBLIES WITH LONG GLASS Item Holder Glass LH Holder Glass RH OAN DAA NN Bar W A Locking oA ND Screw 10 24 oh On Panel Decor L H Screw Screw Rivet Retaining Plug mo m mI gt Polyvend CONWAY ARKANSAS Description Door Assembly Service Door W A Service Holder Glass To
8. 422 As Req d CANDY TRAY ASSEMBLIES ITEM PART NO 18821 ST 2614 BLK 18162 3CC 17843 BLK 17853 17854 17858 18483 BLK 17403 18484 80569 17537 13856 R ARKANSAS MID SIZE MACHINES DESCRIPTION 18486 8M QTY Nut Hex 1 4 20 Center Lock Screw 8 18 x 1 2 Motor DC Coinco 360 Tray Divider Tray Filler Bottom Helix Tray Rail Sel Price Holder Tray Weld Ass y Roller Tray Harness Sliding Tray Tie Harness Coupling Plastic Hub Loctite 422 As Req d 00 0 0000 4oQ 0O0 37 18818 10 6 21 10 18486 8 QTY Polyvend CONWAY ARKANSAS PASTRY TRAY ASSEMBLIES FULL SIZE MACHINES ITEM PART NO DESCRIPTION 18818 5M QTY 1 18821 Nut Hex 1 4 20 Center Lock 6 2 ST 2614 BLK Screw 8 18 x 1 2 11 3 17595 3DC Motor DC 360 Degree Cam 18162 3CC Motor DC Coinco 360 4 17843 BLK Tray Divider 4 5 17853 Tray Filler Bottom 5 6 17854 Helix Tray Rail 10 7 17858 Sel Price Holder 5 8 18820 BLK Tray Weld Ass y 1 9 17403 Roller Tray 6 11 80569 Tie Harness 1 12 17537 Coupling Plastic Hub 5 13856 Loctite 422 As Req d PASTRY TRAY ASSEMBLIES MID SIZE MACHINES ITEM PART NO DESCRIPTION 18486 4M QTY 1 18821 Nut Hex 1 4 20 Center Lock 6 2 ST 2614 BLK Screw 78 18 x 1 2 9 3 18162 3CC Motor DC Coinco 360 5 4 17843 BLK Tray Divider 3 5 17853 Tray
9. 50 21 1298 BLK 17914 POWER BOX ASSEMBLY DESCRIPTION Power Box W A Transformer 24V 1 Filter Ballast Assy 120V Fuse Holder Fuse 2 0 Amp Washer 8 Internal T Screw 6 32 x 3 8 Screw Harness Fuse QTY N SVSNVXuV GARS 55 D py des MID SIZE 18868 PART NO 17987 BLK 17941 17913 18870 120 2091 GXSX3 2086 1 266 2050 21 1298 BLK 17914 POWER BOX ASSEMBLY DESCRIPTION Power Box W A Transformer 24V 1 Filter Ballast Assy 120V Fuse Holder Fuse 2 0 Amp Washer 8 Internal T Screw 6 32 x 3 8 Screw Harness Fuse QTY ON POWER BOX ASSEMBLY FULL SIZE 18011 PART NO DESCRIPTION QTY 17987 BLK Power Box W A 1 17941 Transformer 24V 1 1 17913 RFI Filter 1 17915 120 Ballast Assy 120V 1 2091 Fuse Holder 1 2086 1 Fuse 2 0 Amp 1 266 Washer 8 Internal T 1 2050 21 Screw 6 32 x 3 8 2 1298 BLK Screw 8 1 17914 Harness Fuse Polyvend R CONWAY ARKANSAS 46 DELIVERY DOOR ASSEMBLIES Full Size Machine Push Press Press Item Description BIk BIk Qty Qty Qty Door Assembly Delivery 18042 18042 Blk 18042 DB 1 Door Del Rear 18031 1 18031 Blk 1 18031 Bik 1 2 Door Del Front 17931 Blk 1 17931 1 17931 DB 1 3 Decal 18037 1 18093 1 18093 1 4 Rivets 729 4 729 4 729 4 DELI
10. ANGE is displayed A selection menu of program modes will now be available to the operator Control of these program modes is by use of the numeric keys whose functions are listed below Key O Cancel Multi Set Price mode Key 1 Cancel Multi Set Price mode Key 2 Display Configuration Key 3 Remove missing motor from configuration Key 4 Decrease Price Key 5 Enter Multi Set Price mode Key 6 Service Vend by individual selection Key 7 Service Vend by machine row Key 8 Service Vend whole machine configuration Key 9 Increase Price The operator will now be capable of displaying the price of any product by entering its alphanumeric selection code The operator will be allowed 5 seconds to complete entering a selection code else it will be cancelled To exit from the SERVICE PROGRAM mode the operator may press the MODE switch a second time or allow a period of inactivity in excess of 25 seconds to elapse Either way the machine will revert to the SALES mode of operation Polyvend R CONWAY ARKANSAS 20 The following paragraphs explain each KEY function listed above in more detail KEY 0 This key will be used to cancel from the Multi Set Price mode This key will also be used to terminate the execution of the Service Vend by machine row or Service Vend by whole machine configuration modes KEY 1 This key will allow you to cancel Multi Set Price mode KEY 2 This key will be used to check motors con
11. EST ON TRAY NOT HELIX Paolycend 85 COWAY HELIX DISPENSERS There are several helix pitches To assure proper operation and maximum capacity the product size should closely match tha opening between the winding of the helix The product should fit between the windings of tha helix as NOT to be tight but should HII most of ihe opening The helix sizes listed below may be used 3 4 Holix Thinnest Candy Bar 1 1 8 Helix Thin Candy Bar 3 8 Helix Medium Candy Bar 1 5 8 Larga Candy Bar Spit Helix Available 2 Helix amp Pastry 5 8 Medium Chip or Pastry 1 8 Helix Large Cookies load release the white plastic stop on bottom righi of tray Lift the Ironi edge ol Ine helix tray while pulling forward on the tray Pull the tray out until it hits stop Then let tiit down into the loading position At this point check that each helix is m its proper position The figure shows proper and improperly positioned heliges Starting al front of the tray insert product between each winding of the helix 50 that the name of the product is displayed frontward Be sure to place product all the way to the bottom of the tray and free end at top backwards Fill from front to back and be sure not to miss any positions After filling lit front of tray and push tray back in all the way until the latch is engaged Check that latch is fully engaged by
12. Filler Bottom 4 6 17854 Helix Tray Rail 8 7 17858 Sel Price Holder 4 8 18483 BLK Tray Weld Ass y 1 9 17403 Roller Tray 6 11 80569 Tie Harness 1 12 17537 Coupling Plastic Hub 4 Polyvend R CONWAY ARKANSAS 39 18818 5C QTY 0 BR vo 18486 4 QTY BR O A Polyvend R CONWAY ARKANSAS 4 fri 45 en d 55 56 57 63 64 8 PART ND 17922 56 17958 BLK 17959 57 17353 8610 18059 18053 18047 880 18089 80 18969 RWH 18059 80 18059 TMV 17994 11901 17948 17916 HLK 17915 61 17310 18039 BLK 18274 4 1777i BLE 18144 BI amp 18083 BLK 17804 17803 18034 18027 17878 CA 17798 17800 810 00 17556 11808 17684 17907 17928 17700 17937 17977 17390 13140 1298 ELK 1858 8LK 11894 17902 18145 BCK 81 8538 02 8538 01 SLIDING DRAWER PART DESCRIPTION DRAWER SLIDING ESCUTCHEON MID DRAWER ESCUTCHEQN MID DRAWER DRAWER DECAL ESCUTCHEON DECAL ESCUTCHEOK DECAL ESCUTCHEON DECAL ESCUTCHEON DECAL ESCUTCHEON DECAL ESCUTCHEON DECAL ESCUTCHEON SCAVENGE SLIDE HOLDER SCAYENGE SLIDE INSERT COIN US CAP MID ESCUTCHEON CAP MID ESCUTCHEON LENS READOUT INSERT VALIDATOR BUTTON SELECTION BRACKET VALIDATOR MTG RETAINER VAL INSERT CHUTE REAR COIN CHUTE COVER COIN C
13. HUTE VALIDATOR 24 BRACKET JONES KEY PAD LATE SCAVENGE LINK SCAVENGE STRIP NEOPRENE 2 81 CONTROLLER SUPPORT CIRCUIT CABLE KEY PAD EXT CABLE DISPLAY HARNESS POWER GRAPHICS READOUT LCD DISPLAY CA LCD HARNESS CA MAKA DECAL CAUTION SCREW 10 SCREW 8 PAN SCREW 8 PAN 8 HARNESS INTERCONNECT FILLER VALIDATOR EXTENSION SPRING CLAMP HARNESS CLAMP HARNESS Polyvend R CONWAY ARKANSAS 18041 18041 CNC ary ary i 1 1 i 1 1 SET 1 SET 1 i 2 1 1 1 1 i 1 1 1 4 4 i 1 i 7 b 1 5 5 5 3 3 1 1 2 1 1 1 41 18041 TVE 18041 QTY 1 i CS 1 1 1 SET 1 1 aee dec 9 5 ee eed eet met e Cod Cp e pen ru gt gt P3 QTY 4 i gt SET 1 pute R gt ee p qe ao cr C Ce te 18041 WTV PA SET 1 Be de En mM ponte Rhe de pont deu Qt te gun Pu oae PTT oe de Cd t 4 t m 18041 0 QTY 1 SET 1 pame pot det dente e pt bee Re pute dem poue bet A pen pen 4 CH D FULL SIZE 18013 PART 17987 BLK 17729 17913 17915 120 2091 GX 2086 1 266 20
14. Item Door Assembly Service Door W A O O1 B WN Description Service Holder Glass Top Glass Holder Side LH Glass Holder Side RS Glass Service Door Gasket Service Door Lock Asy Srvc Door Cam Lock Service Bar W A Locking 10 Trim LS amp RS Door 11 Trim Door Top amp BTM 12 Trim Del Comp Mid 13 Panel Clear Lower 13 Panel Walnut Service 16 Screw 10 24 17 Panel Decor 18 Panel Decor L H 19 Hinge Service Door 20 Screw 21 Screw 22 Rivet 23 Retaining Plug 24 Trim Serv Door Hinge Dolyxend CONWAY ARKANSAS 88 Part Qty Qty Part Qty 18510 DB 18510 RED 18510 TRA 18508 DB 1 18508 RED 1 18508 DB 1 18499 BLK 1 18499 BLK 1 18499 BLK 1 18504 BLK 1 18504 LBK 1 18504 LBK 1 18504 RBK 1 18504 RBK 1 18504 RBK 1 18500 1 18762 1 18500 1 17970 12 17970 12 17970 2 14325 BLK 1 14325 BLK 1 14325 BLK 1 17457 BLK 1 17457 BLK 1 17457 BLK 1 18509 BLK 1 18509 BLK 1 18509 BLK 1 17956 GT 2 17955 BLK 2 17956 GT 2 18501 GT 2 18501 BLK 2 18501 GT 2 18502 GT 2 18502 BLK 2 18502 GT 2 18778 00 1 9100 07 1 746 2 746 2 746 2 17932 DB 1 17932 BLK 1 17932 DB 1 17933 DB 1 17933 BLK 1 17933 DB 1 18774 DB 1 18774 RED 1 18774 DB 1 1868 BLK 11 1868 BLK 11 1868 11 18033 22 18033 19 18033 22 729 18 729 18 729 18 18442 1 18442 1 18442 1 18873 DB 1 18873 RED 1 18873 DB 1 51 18510 SGB CONTEMP 18508 SGB 18499 BLK 18504 LBK 18504 RBK 18500 17970 14325 BL
15. K 17457 BLK 18509 BLK 17956 GT 18501 GT 18502 GT 18878 00 746 17932 BLK 17933 BLK 18774 SGB 1868 BLK 18033 729 18442 18873 SGB NIM PO ni N Ss os a 19 18 1 BR _ Dolyxend CONWAY ARKANS 1 2 Leg amp Plate 3 Leg amp Plate 4 Screw 1 4 20 5 Leg Equalizer 1 Cabinet 2 Leg amp Plate 3 Leg amp Plate 4 Screw 1 4 20 5 Leg Equalizer Polyvend CONWAY ARKANSAS 18862 DB 18862 WB 18862 RED 18862 SGB 18747 18747 318 12766 18497 DB 18497 DBS 18497 WB 18497 RED 18497 RDS 8497 5 18747 18747 318 12766 98 CABINET SHELL 55 FULL SIZE SPECIFY COLOR Dark Brown Wittenb Brown Red Semi Gloss Black Black L H Black CABINET SHELL ASSEMBLY MID SIZE Specify Color Dark Brown Long Glass Dark Brown Short Glass Wittenb Brown Red Long Glass Red Short Glass Semi Gloss Black Black L H Black 53 RACK MODULE ASSEMBLY NOMENCLATURE ITEM PART NO 1 10484 01 2 18068 3 12287 01 Dolyvcend R CONWAY ARKANSAS Rack Module Assembly Decals Selection Number Complete set numbers 1 thru 20 Tab and Stripper Assembly Plastic 54 md MODULE COMPLETE 17777 BLK ITEM AWN Bolyvernd CONWAY ARKANSAS Ro PART NO 10483 BLK 1298 17595 1DC 1868 17658 BLK NOMENCLATURE Module Arm Screw 8 18 x 3 8 Motor A
16. Lees J 2 oa ED om 7 SE cU PARTS om d mm e E 1 LM m 12 suni E E d m Ae 24 45 Fa E gam ALS am 9 id ale Polyvend Inc Series 4000 5000 6000 amp Mid Size Service Manual RECORD OF REVISION OR CHANGES In order to assure the availability of the most up to date accurate information Polyvend Inc periodically issues service bulletins and supplements describing equipment and manual changes Use the chart provided below to record any changes that affect this manual or the equipment SERVICE DESCRIPTION DATE SUELE UN INC 2nd Edition Second Printing Polyvend Inc Copyright 1988 by Printed in U S A Polyvend Inc Date 3 1 88 All rights reserved Polyvend CONWAY ARKANSAS Models 4000 5000 amp 6000 Automatic Snack Merchandiser CONTENTS PAGE Wanane En os e din 1 General 2 SDECIICAIONS s opted nee OE ee ae Ud ure Sed 2 Unpacking amp Installation 3 5 Product Eoaulng odere ob EI a SERIE esu eic oic da e s 6 13 Price SONO d b aire Pd ie a e Ra eee erg 14 zo duros inira e Diodes use 15 Slide O
17. Oxon 6BU England Phone 501 327 1301 Phone 501 327 1301 Phone 084 421 3453 Telex 536237 USA Telex 837534 P N 8935 Pe P Printed in USA d S 7 vs LL
18. POLYVEND SHIPPING POLICY The following information is being given to you to assist you in the safe delivery of your merchandise and in expeding of freight damage claims Our terms of sale are our factory the responsibility for damage transit is the carrier s whether it be visible or concealed damage We have taken every precaution to insure safe arrival of this equipment but our responsibility ceases when the shipment is turned over to the carrier The acceptance of this shipment by the carrier is an acknowledgement that the equipment was delivered to them in good condition and properly packed The carrier who delivers this merchandise to your door is responsible for its safe delivery PROCEDURE FOR VISIBLE DAMAGE Ts IT IS VERY IMPORTANT TO INSPECT ALL FREIGHT DELIVERIES WHETHER MACHINES OR PARTS IMMEDIATELY If there is any visible damage you have the right to refuse the merchandise or to accept the damaged shipment If you accept it make certain that you have the deliveryman note on the freight bill the nature and extent of damage After you determine extent and cost of damage notify the delivering carrier s office by phone and confirm with a written notice within 15 days requesting an inspection of the damaged merchandise Keep a copy of the inspection request for claim purposes Do not destroy the packing material until shipment is inspected and claim is settled When inspector arrives ask for claim form In fili
19. VERY COMPARTMENT ASSEMBLIES Full Size Machine 1 18687 DELIVERY DOOR ASSEMBLIES Mid Size Machine Press Press Item Description Qty Qty Brn Bik Qty Door Assembly Delivery 18516 18516 18516 DB 1 Door Del Rear 18031 1 18031 1 18031 1 2 Door Del Front 18512 1 18512 1 18512 1 3 Decal 18037 1 18093 BIk 1 18093 1 4 Rivets 729 4 729 4 729 4 DELIVERY COMPARTMENT ASSEMBLIES Mid Size Machine 1 18492 R ARKANSAS 47 Polyvend CONWAY ARKANSAS Wo For use with P P 49 50 amp 51 48 Item NN ODA ARON P D D Dolyvend CONWAY ARKANSAS FULL SIZE SERVICE DOOR ASSEMBLIES Description Door Assembly Service Door W A Service Holder Glass Top Holder Glass LH Holder Glass RH Glass Service Door Gasket Service Door Lock Asy Srvc Door Cam Lock Service Bar W A Locking Trim LS amp RS Door Trim Door Top amp BTM Trim Del Comp Mid Panel Clear Lower Panel Walnut Service Panel Lower SD Screw 10 24 Panel Decor R H Panel Decor L H Hinge Service Door Screw Screw Rivet Retaining Plug Trim Service Door Hinge E Part No 18040 DB 17924 DB 17934 BLK 17954 BLK 17954 BLK 18222 17970 14325 BLK 17457 BLK 18001 BLK 17956 DB
20. cer Align a support pin with the back edge of tha module During the next step be careful NOT to move the chain forward or backward as this would misalign the support pin and therefore chain timing would be wrong Fig 23 Figure 23 Detent Space Support Pin Sorocket Detent Grasp both ends of the chain and pull over the bonom of the module Push the white color slide out of the way and push the snap connector onto the support pin Fig 24 Figure 24 j Snap Connector Polyvend CONTRAT E Detent Sprocket To place the chain guide pins in the chain support slide grasp the chain with one hand and rotate it in the direction of normal rotation while holding the detent sprocket in with one thumb Fig 25 Figure 25 Continue pulling the chain until three complete revolutions have been made With the detent spring in the detent position the leading chain segment will be in the position shown if the timing is correct Fig 26 Figure 26 Dolyxend CONWAY ARKANSAS CLEANING INSTRUCTIONS Painted Surfaces All painted surfaces can be cleaned with a clean cloth and any common brand of household detergent Do not use harsh abrasive materials on the painted surfaces that would mar the paint Glass Items The glass product loading door and the push plexiglass delivery door may be cleaned with any commercial window cleaner Polyvend CONWAY ARKANSAS 32
21. controller picture to the right 3 Make any selection by pressing a letter and a number The current price will be displayed increase price in nickle Increments press 9 To decrease press 4 When desired price reached release the button more selections are to be set at the same price press 5 Tha beeper will turn on and off repeatably during this mode Now press each selection to be set al this price First the letter than the number Pressing 0 will return you to the service mode Repeal step until all selection prices have been sel The Vendor can be returned to the Sales Mode by pressing the Mode Switch again or it will aulomatically raturn to the sales mode 25 seconds after the operation has been made DO NOT forget to label the end of the cover bar with the appropriate price sticker 4 To free vend or test vend Press Mode Switch to place the Controller in the Survice Mode then Torun all selections press B Each selection will run in turn showing first the selection number then the price of that selection in turn starting with and the highest number in each Torun 1 horizontal row ag press 7 hen press row letter Each selection in that row will run In turn starting with the highest number run individual selections press 6 then the selection letter and number NOTE To STOP a function such as vending all selections press and hold 0
22. d Defective controller Replace NOTE 1 The motors in the machine are arranged in a 5 x 10 matrix This means that all motors have a wire common to all other motors in that row Example all motors in the row have the white wire with black stripe in common Likewise all the motors column have a wire in common Example all motors in column 2 have a red wire in common The following is the wire color guide for the motor matrix Wire Color Row White Black Row White Brown Row White Red Row 70 White Orange Row White Yellow Tray harnesses use only the White Black since they can be used in any row Column 0 Black Column 717 Brown Column 72 Hed Column 73 Orange Column 74 X Yellow Column 5 Green Column 6 Blue Column 77 Violet Column 8 Gray Column 79 White SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION Selection no shown when Motor Disconnected Reconnect motor service mode entered controller Defective motor Replace motor Free jammed motor No action required Motor jammed No customers last 24 hours message when service mode entered No coin mechanisms Replace coin mech communications Replace controller Polyvend R CONWAY ARKANSAS 24 mas OPTION at E vALID coun OR OFT
23. e 15 to permil access to the wiring in the rear of the machina To remove it locate the keys provided in ihe spare paris bag insert them into the locks and unlock them Pull top away from cabinet than the bottom of the door away from the cabinet and remove Handie carefully to prevent dropping and damage NOTE Rear access panel is for convenience only ALL SERVICE CAN BE HANDLED FROM FRONT OF MACHINE STORAGE COMPARTMENT The storage compartment is shown below tha product display area and 18 accessed by opening the front door Leave room for The delivery compartment when using tha storage area amp MINT HARNESS 110 VOLT FUSE LAMP STARTER HIGH VOLTAGE ELECTRICAL BOX COIN BOX Figura 10 Polyc nd CONWAY AS Polyvend j Capacity Configuration Chart 5000 SERIES 6000 SERIES 3 39888 9209 CAPACITY 78 CAPACITY 586 00000 es du ee Bahrein kd d li il T ha CAPACITY _ Product Size Capability Snack Product Candy Product Helix Thickness Helix Thickness 14 Count 22 10 Count Lig 14 Count 1 Product Size Capabilit io E WE os m Snack Product Candy Product Helix Thickness Helix Thickness 11 Count 17 Count a amp Helix delivery system 8 Count xu 12 Count amp Count y 10 C
24. edge Lifter Figure 18 All that remains is to reassembie using replacement parts as necessary When the link has been repaired snap it back on the chain Polyvend a CONWAY ARRANSAS 4 2B Figure 19 Point front end of slide up the chain with thumb and fingers Pull the chain support pin up and over the chain support slide while rotating the chain backward to normal rotation Repeat until eight 8 pins are on top of the slide which will allow enough slack to unhook the chain Fig 19 Support Pin Chain Support Figure 20 Unhook chain by grasping one link near the support pin and the next link near the snap connector then gently twist the chain until it snaps loose Fig 20 Support Pin Snap Connector Figure 21 Hold slide vertical with the front end up and the chain will fall free of the inner portion of the slide Fig 21 Figure 21 Polyvend CONWAY ARKANSAS 29 To replace chain lay dispenser its tap and insert the chain end through the front of the module The snap con nector end must be inserted from he front as shown or chain rotabon will be wrong Continue pushing the chain ihrough the dispenser unii equal lengths of chain are sticking out each end Fig 22 Snap Connector To time the chain re engage the deteni spring by turning the sprocket to tha detent position and pushing the detent spring end under the detent spa
25. election in the machine Depressing Key 8 will result in the controller attempting to vend each configured product in the machine During the vend cycle for each product the display will indicate the price of that vend If any vends are unsuccessful completion of all row s prior use of the 0 Key the horn will beep 3 times and the display will sequence through the failed selections displaying each for 1 5 seconds If no failures the displays will blank KEY 9 This key will be used to increase the price of a product If on entering the program mode the operator wishes to alter the price of a product he will first select the product by means of its alphanumeric selection code The current price of that product will then be displayed To increase the price in base coin units he will press Key 9 if held depressed for more than 0 5 seconds the price will be increased at a 0 25 second rate until the key is released The price will roll over from O to maximum price 250 x base coin value and continue to be increased Once released control will return the operation to the selection menu of program modes condition A price of O will not be considered as a valid price Polyvend R CONWAY ARKANSAS 22 TROUBLESHOOTING CHARTS CAUTION BEFORE CHANGING DISCONNECTING OR CONNECTING ANY ELECTRICAL COMPONENTS REMOVE THE FUSE OR UNPLUG THE MACHINE FROM THE WALL SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION 1 All coins deposited are Machine
26. end R CONWAY ARKANSAS PRODUCT LOADING INSTRUCTIONS All product loading in the 4000 5000 amp 6000 Series is accomplished from tna tront Using ona of the keys provided the door fo the product loading compartment There are three different types ot dispensers 1 Wedge primarily tor bagged product 2 Healix lor bagged boxed items 3 Mint Dispenser 1 WEDGE DISPENSER load release the latch on each dispenser as shown in FIGURE 1 and pull forward until the slide hits the stop Figure 1 Release Spring Home st ent Each 15 inserted into wedge assembly as shown in FIGURE 2 This can be done many ways however there is a best way which consists of inserting th bag into the wedge at an angle sliding the bag centered in the wedge not attempt to load last position on each chain Release product by pressing lever up behind bag Figure 2 Home Detent WARNING NOT ATTEMPT TO PULL PRODUCT FROM THE BAG DISPENSER AT ANY TIME SUCH ACTION WILL EITHER JAM THE MECHANISM OR PULL THE WEDGE ASSEMBLIES APART Polycend SS CONWAY ARR ANGAS 2 HELIX DISPENSEH needed for narrow products use spacer rail FOR ADDITIONAL RAILS ORDER FIN 18244 01 for models 2000 PIN 18244 02 models 4000 5000 amp 6000 series PRESS SPACER RAIL INSTALL AS SHOWN Reversible to adjust spacing SPLIT HELIX HELIX TALL PRODUCT SHOULD R
27. es Chy State RETURN GOODS TO Poiyrend inc Gee 1166 Germen Lane Conway AR 72032 Part Nc Desc Detects Seriat No Remarks INSTRUCTIONS DISPOSITION USE A SEPARATE TAG FOR EACH PART CREDIT OUP ACCOUNT COMPLETE DETACH amp REPAIR ong RETURN OUA PO _ n THIS CARD 55 PAINTED ON REverse SIDE REPLACE OUA P O DATE RETURNED Return Goods Tag a brief description of why the part is being returned We ll promptly repair or replace the component and then ship it back to you prepaid POLYVEND COPY 4761 Parts Return Form Polyvend R CONWAY ARKANSAS CONWAY ARKANSAS 36 CANDY ITEM PART NO 18821 ST 2614 BLK 17595 3DC 18162 3CC 17843 BLK 17853 17854 17858 18820 BLK 17403 10 18389 11 80569 12 17537 13856 Qh BR FULL SIZE MACHINES DESCRIPTION 18818 10M QTY Nut Hex 1 4 20 Center Lock 6 Screw 8 18 x 1 2 21 Motor DC 360 Degree Cam 10 Motor DC Coinco 360 Tray Divider 9 Tray Filler Bottom 10 Helix Tray Rail 20 Sel Price Holder 10 Tray Weld Ass y 1 Roller Tray 6 Harness Sliding Tray 1 Tie Harness 1 Coupling Plastic Hub 10 Loctite
28. figuration test Then displays the number found for 1 5 seconds KEY 3 Press and hold button until several beeps are heard This will remove any motor s that were previously configured but have since been removed and are no longer wanted in the existing machine configuration KEY 4 This key will be used to decrease the price of a product If on entering the program mode the operator wishes to alter the price of a product he will first select the product by means of its alphanumeric selection code The current price of that product will then be displayed To decrease the price in base coin units he must press KEY 4 If pressed for more than 0 5 seconds the price will be decreased at a 0 25 second rate until the key is released If the minimum price is reached 250 x base coin unit the price will roll over to 0 and continue to be decreased Releasing this key will return the operator to the selection menu of program modes condition Warning If price has a letter to the left i e C 45 the letter represents a high price in this case 12 45 A 10 00 11 00 C 12 00 KEY 5 This key will be used to set the same price for many selections The desired price is first set by using Keys 4 and 9 see appropriate sections for a particular product To set this price for many products Key 5 will then be depressed beeping notes this mode followed by the alphanumeric selection codes for the desired products On completion of this
29. ged grip maintained on the merchandise bag and the bag drops to the delivery compartment completing tha vend In a previous section on loading a warning was given about pulling products out of the dispenser If a forceful pull downward direction used it will cause th metal cylinders to seat against the plastic dispenser chain segment The product cannot be released and the module may hang in cycle which causes the machine to be inoperative A good indication of someone pulling on the bags is chain parts found lying loose in the machina Even if less force is used tolerances will be changed causing eventual failure of the dispensing chain DISPENSERS Figure 12 The correct way to remove product is actually easier and consists of pushing up on the white colored release lever immediately behind the product This causes the product to fall into your hand without harming the dispenser There is a particular type of bag made of glassine material that cannot be vended with Polyvend wedge chain This is coated material that covers the metal cylinders with wax causing the bags to fall out freely Polytend 27 CONWAY ARKANSAS Occasionally dispensing chains must be replaced or repaired These chains are timed on installation and must be removed with care Figures 13 16 show the sequence ol operations to accomplish this task Release the latch on the dispenser and Remove the dispenser number and pull sl
30. has been established in the coin mechanism Two types of module dispensers wedge and tray are supplied for optimum production selection Dispensers are readily removable from the front for replacement or repair SPECIFICATIONS OVERALL DIMENSIONS FULL MID SIZE SIZE H liot is PE casa addi 6612 without legs NICHT bea 31 Depth SSSR eus 2812 Weight 600 Ibs 520 Ibs ELECTRICAL SEE aie 110 VAC Secondary 10 24 VAC Current 2 AMP CAPACITY EACH Wedge Dispensers 12 pieces Helix Dispensers 3 4 pitch 22 pieces crackers amp candy 1 118 each ri oett oe RE dps eue 16 pieces crackers amp candy T 59 8 bote nd Rel 12 pieces crackers amp candy 1 5 8 DOM nus ROC cac ace ede 10 pieces crackers amp candy USTs PUGH zuo CEPR RU eR n 14 pieces chips amp pastry 1 5 8 DICIT eon erar cde e UP ea er 10 pieces chips amp pastry 2 11 16 oe DC Ya ua 8 pieces chips amp pastry Note Polyvend Inc is not responsible for faulty or overloaded circuits within the facility where Polyvend machines are installed The exact load imposed by the machine is stated above The sum of all devices connected in to a part
31. icular circuit will determine the total line load FOR SERVICE CALL POLYVEND INC 1 800 643 8250 OR 501 327 1301 Polyvend R CONWAY ARKANSAS INSTALLATION INSTRUCTIONS In order to comply with electrical safety regulations and Underwriter s Laboratories requirements all electrical equipment must be properly polarized and grounded The Polyvend machine is wired so that it is properly polarized in accordance with the electrical code If the wall outlet is wired and grounded properly then the vendor will connect properly Shown in view A and B are two properly grounded and polarized wall outlets One is a three wire grounded type wall outlet see View A and one is a two wire wall outlet see View B with an adapter in place To make a polarity check use a 115 volt neon test lamp as shown or a volt ohm meter The hot side of the circuit should always be counterclockwise from the ground terminal which should be at the bottom Should the polarity at the wall outlet show any way other than that shown below the outlet should be rewired THREE WIRE TEST LAMP GROUNDING TYPE 5 WALL OUTLET CIRCUIT GROUND OR COMMON TWO WIRE GROUND WALL OUTLET CIRCUIT GROUND HOT HOT OR COMMON UNPACKING amp INSTALLATION Remove shipping material from around machine by cutting the shrink wrap at the top Cut downward keeping the knife over a cardboard corner post e Inspect for damage resulting from imprope
32. ide number and price out ta its price cover Fig 14 stop Fig 13 Remove the screw from the side of the Release the spring by pushing dispenser Fig 15 which serves as the the flat end down and pulling it out from stop and pull slide from the machina under the detent spacer Fig 16 _ Detent Spacer Detent Spring Polytend ae CONWAY ARKANSAS T Still holding slide vertical lift bottom chain outward and away from the slide Push upward chain should easily i doy slide free Fig 17 m ox gud a Lal PLE fi 21 il E r4 Figure 17 WEDGE ASSEMBLY REPAIR Figura 18 To repair the assembly and replace damaged components remove the chain and snap out the damaged link This link is made up of the basic chain housing segment Black a cylinder lifter White a slide White two cylindrical wedge components and a compression spring Fig 18 To disassemble hold the link between both hands and push the cylinder lifter stub shafts outward with both thumb nails It will pop out retain with fingers and may be removed Next the slide may be removed Take care the compression spring isn t lost as the slide is removed Now the spring will fall free and the cylindrical wedge components will follow when the link is inverted When reassembling the lifter be sure the flat edge is against the cylindrical wedge and not against the slide Spring Cylindrical W
33. itch while the tray is either in or out of the machine by grasping the helix and twisting 1 4 turn counterclockwise Then pull forward HELIX TRAY REMOVAL Lift the white cam on the right side of the helix tray to clear latch and pull forward until contacting the stop that allows the tray to tilt down for loading Lift the front of the tray and lift the same white cam while pulling forward To clear the machine grasp the tray at front and back lift it out to place on a work surface To replace reverse the operation Grasp the tray engage the rear rollers in the track and slide the tray high to clear the stop and push into the loading position Load product lift and push into the latched position Polyvend gR ARKANSAS 11 3 GUM amp MINT DISPENSER OPTIONAL This five select qum mint or tube candy dispenser is available in kit form or can be installed at the factory at the time your machina is built Each module will hold twenty four 24 items up t one inch in diameter and five inches in length All machines are prewired from the lactory see figure 10 The unused harness plugs to the motor harness installed on the Kit See installation instructions on next page Am Loading Position Loading Instructions Lift and pull module forward clear of tracks Remove sida plate and load produci Sae below He install side plate and reverse procedure 1 Re program machine Snap cover in
34. ng a claim you may make a cash settlement with the carrier for the full invoice price of the merchandise or contact Polyvend Inc telephone 501 327 1301 and make arrangements to have merchandise returned for repair and file claim for repair charges Do not return merchandise without authorization from Polyvend inc Traffic Manager Ask carrier to return DEADHEAD Do not claim more than cash price of machine plus freight Polyvend R CONWAY ARKANSAS 33 POLYVEND SHIPPING POLICY Cont PROCEDURE FOR CONCEALED DAMAGE 1 If there is no visible damage YOU MUST OPEN THE SHIPMENT WITHIN 15 DAYS AND INSPECT FOR CONCEALED DAMAGE If there is concealed damage notify the delivering carrier by phone immediately asking for an inspection confirm in writing and keep a copy of the request for claim purposes If you fail to notify the carrier within 15 days of delivery by telephone and in writing the freight company is no longer liable for the damage and will probably refuse your claim Do not destroy packing material until shipment is inspected and claim is settled After inspection by carrier file claim for damages at once See Item 4 On concealed damage unless it can be proven that the carrier is responsible for the damage they will probably want to settle on a compromise basis Therefore the faster you inspect your delivery and notify the carrier the better the chances are for full settlement If the claim is disallowed
35. operation pressing Key O will return the operator to the selection menu of program modes condition Inactivity for over 25 seconds will return to the SALES mode KEY 6 This key will be used to service vend a particular selection Depressing Key 6 followed by the alphanumeric selection code will result in the controller attempting to vend that product During the vend cycle the display will indicate the selection price If the vend is unsuccessful or the motor is not included in the configuration the horn will beep 3 times and the display will show the failed selection code for 1 5 seconds otherwise it will blank The operation will be returned to the selection menu of program modes condition Polyvend es CONWAY ARKANSAS 91 7 This key will be used to service vend a row of products in the machine Depressing Key 7 followed by the alpha selection code identifying the row will result in the controller attempting to vend each configured product in the row selected During the vend cycle for each product the display will indicate the price of that vend If any vends are unsuccessful on completion of the row or prior use of the 0 KEY the horn will beep 3 times and the display will sequence once through the failed selections displaying each for 1 5 seconds If no failures the display will blank The operation will be returned to selection menu of program modes condition KEY 8 This key will be used to service vend every s
36. ount Optional gum and mint adds 5 selections and 120 items to capacities shown 5 Polyvend Capacity Configuration Chart 4000M SERIES 6000M SERIES CAPACITY CAPACITY 222 Product Size Capability Snack Product Candy Product Helix Thickness Helix Thickness Res 14 Count 22 Count n 10 Count 14 14 Count Count IX 12 Count 14 10 Count TN Heli delivery system Optional gum and mint adds 4 selections and 96 items to capacities shown 18 ELECTRICAL SERVICE CONFIGURATION Configuration will occur during power up will test for motor presence using the under current test only On power up the display will show the number of motors that in working order motors which meet the under current limit will be included in the configuration Any motor which was configured but is not found will have its fail flag set During normal vending a motor s fail flag will be set if a the under current test fails motor draws less than 35ma b the over current test fails motor draws more than 444ma at any time after 250 ms have elasped since motor start the motor meets the current limits but fails to home within 8 seconds or fails to leave home within 1 second of motor start On entering Service Mode those motors which have a failed flag set will be displayed as discussed in the Service Mode section If a service vend is attempted on a failed motor
37. p Glass Service Door Gasket Service Door Lock Asy Srvc Door Cam Lock Service Trim LS amp RS Door Trim Door Top amp BTM Trim Del Comp Mid Panel Clear Lower Panel Walnut Service Panel Decor R H Hinge Service Door Trim Serv Door Hinge 98 Part 18759 DB 18721 DB 18499 BLK 17954 BLK 17954 BLK 18760 17970 14325 BLK 17457 BLK 18001 BLK 17956 GT 18501 GT 18502 GT 18778 01 746 17932 DB 17933 DB 18774 DB 1868 BLK 18033 729 18442 18873 DB NN NN AH A a 11 22 18 1 1 Qty 18759 RED 18721 RED 18499 BLK 17954 BLK 17954 BLK 18761 17970 14325 BLK 17457 BLK 18001 BLK 17955 BLK 18501 BLK 18502 BLK 746 17932 BLK 17933 BLK 18774 RED 1868 BLK 18033 729 18442 18873 RED 50 pn N Part No Qty 18759 TRA 18721 DB 18499 BLK 17954 BLK 17954 BLK 18760 17970 14325 BLK 17457 BLK 18001 BLK 17956 GT 18501 GT 17967 GT 9100 08 746 17932 DB 17933 DB 18774 DB 1868 BLK 18033 729 18442 18873 DB Part No Qty 18759 SGB CONTEMP 18721 SGB 18499 BLK 17954 BLK 17954 BLK 18761 17970 1 14325 BLK 17457 BLK 18001 BLK 17956 GT 18501 GT 18502 GT 18778 01 PO MOM PO 746 17932 BLK 17933 BLK 18774 SGB 1868 BLK 18033 22 729 18 18442 1 18873 SGB 1 lt n MID SIZE SERVICE DOOR ASSEMBLIES WITH SHORT GLASS
38. position with leading edge of cover under bracket as shown Polyvend CONWAY ARKANSAS 735 amp MINT INSTALLATION INSTRUCTIONS Remove deflector from front of false bottom and discard screws and deflector 2 Attach retrofit plate assembly by sliding plate under false bottom so that lip engages front edge of false bottom use 2 large screws provided and connect harness to mating plug near power box 3 Attach hinged cowling Use 2 small screws provided 4 Tilt cowling up and slide modules into tracks on retrofit plate as illustrated Lift up on front of module during last few inches of travel to allow front stop block to fall into notch in track 10 24 Screw E False Bottom E Deflector ai Cy Retrofit Plate Assembly A 6 Screw Tracks Retrofit Plate Cowling 5 ATTACH SELECTION NUMBER DECALS TO COWLING FRONT AS FOLLOWS Model Tom s Super 35 ira ee ee Model PV4000 amp 5000 Series Press Press Press Press Press 5 A7 A8 A9 Model Tom s amp Helix Combo Push bd Push Push Push A6 A8 B6 B7 Polyvend ARKANSAS 13 SETTING INS TAUCTIONS 1 Open the service door and puli out the sliding drawer to obtain access to the controller board Locate the controller board directly above the coin mechanism 2 Push MODE switch top switch on the troller board and release Sea
39. pulling forward on tray and ensuring that the tray does nol advance beyond latch Figure 6 Figure 7 Candy Helix in Chip Large Helix Detent Position in Detent Position Polyxend au CONWAY ARKANSAS NOTICE Special loading instructions for box type product or thick flai bottom candy Candy Certain candies and cigareltes have flat or serni flat bottoms which are thick and wide Polyvend has designed into our helix the llexibility to be 100 sure of the vending of this type of product By moving the position of the hein and thus Ihe kicker it ensures the best dispensing for boxed products You simply unlock helix twisting the helix counterclockwise and continuing the rotation 90 degrees and relock the helix by twisting clockwise 10 10 15 degrees The helm should be in the position as shown below Figura 4 Kicker 90 degrees fram normal lor thick or box type product Kicker at bottom normal you can see the coupling has 4 two locking pins and the hub has M Jj four slots Unlock by twisting left and lock by twisting right Figure 5 Polycend A CONWAY AER ANS AT E HELIX DISPENSERS Visual observation of the helix trays and the assembly drawing will aid in the removal of these assemblies However notice of the following instructions will further reduce handling HELIX REMOVAL An individual helix can be removed for cleaning repair or replacement with a different p
40. r handing if evident file claim immediately with the carrier e Remove the machine with an appliance mover or hand truck Tip the machine backward onto the appliance mover or hand truck Then remove the lower shipping skid Piace machine into position and adjust leveling legs See No 1 so it is level and all legs touch the floor e Locate small envelope inside delivery compartment and remove keys Open service door See No 2 and remove all internal packing material Dolycend R CONWAY ARKANSAS UNPACKING amp INSTALLATION Cont the coin changer from the top of machine if not already installed in machine Remove envelope with price decals from product delivery compartment Place decals their respeclive dispenser locations a Wedge dispensers with plastic number tab Place the once decal just above the number in ihe outline provided See Mo 3 b Helix tray Place the price decal on the front of tray just to the right of the number Sen Mn 4 c amp Mint option used Place price decal on front cowling as shown See Na 5 a TR 5 LI EI LI MI Polyrend SS ARHAHNHSAS UNPACKING amp INSTALLATION Cont Save extra fuses etc found in the envelopes as spare parts for later use Install coin equipment in the slide out drawer if not already installed 24 volt only see Caution note at bottom of page
41. rent tion or fails to home within 8 seconds The vend will not be attempted if the motor has already been detected as failed or if the selection made is invalid not configured In such case credit will not be deducted and the Alternate Selection message will be flashed at a 1 Hz rate for 10 seconds or until a new selection is made If there is insufficient credit for the selection made the Selection Price message will be flashed at a 1 Hz rate for 10 seconds or until enough credit is added and the product reselected or a lower price selection entered Correct selection price will be displayed during this time The original selection will have been cancelled If power fails during a vend the selected motor will not be reenergized when power returns and its fail flag will be set All credit will have been lost SERVICE PROGRAM MODE This mode will be entered by depressing the BUTTON located on the controller The numeric keys of the alphanumeric keypanel will then allow the operator to program and interrogate the controller On depressing the MODE switch the display will sequence through for 1 5 seconds each the alphanumeric selection codes of any motors which the controller believes to have failed Pressing and holding 70 button will abort this sequence display If the controller has not received a credit command from the coin mechanism within the previous 24 hours of continuous powered operation CH
42. ssembly Complete D C 180 cam Screw 8 32 x 1 4 Type 4 ea B Pan Hd Ph Recess ZPYD Plate Mounting 55 TEN An TES ETE T7 m m Mw Mas an Ms dps iC NE SUNY NA 5 M iv TUNE Mt que DN x ATE BA de Nat b V deas AY d ARKANS A CONWwA 56 ITEM OAN Oa AWN Polyvend CONWAY ARKANSAS RACK MODULE B 10484 Wo PART 10495 01 730 729 2559 2558 1744 2565 1774 1741 1642 1743 1178 1745 2563 1869 10487 NOMENCLATURE Slide amp Module Assembly Bushing Pop Rivet SD 42 BS E Ring Tru Arc Front Sprocket Shaft Spring Lock Sprocket Front Chain Guide Sprocket Shaft Rear Pop Rivet SD 45 BS Spring Rear Sprocket Detent Bearing Bushing Spacer Detent Spring T Sprocket Rear Spacer Detent Spring Plain Chain Assy Complete Wedge 57 CHAIN SEGMENT ASSEMBLY 10416 ITEM PART NO 1720 1754 D 1723 C 1717 C 1719 O BR CO ND Polyvend CONWAY ARKANSAS NOMENCLATURE Spring Compression Wedge Cylindrical 2 req Chain Housing Segment Slide Lifter Cylinder d 127 Polyvend Polyvend Polyvend 700 South German Lane 700 South German Lane Station Lane Conway Ark 72032 USA Conway Ark 72032 USA Witney
43. until the operation stops this mode 0 is considered ta be the highest number Polyvend _ 6 CONWAY ARKANSAS Mode Switch COIN COLLECTION The coin bank is located in the bottom hand side of machine and is accessible when the front door is opened optional lock and key are available ta provide additional sscurity To open till the top of the bank to the left until be removed Lift and remove coin bank empty the coins and replace by reversing the procedure Figure 8 SLIDE OUT CONTROL PANEL ELECTRICAL electrical components in this compart mant are low voltage See Figure 9 The 1 15v transformar light ballast tuses are located in power box attached to the right rear brace in the back of the storage area See Figure 10 for high voltage electrical box Polycend CONWAY ARKANSZIAS Figure H Figure CONTROL PANEL REMOVAL Slide Out Drawer Display Bottom to the rear of tne drawer and disconnect the harness connections Now release the stop spring enter top of drawer pull drawer to full open Hemove 4 screws from slide in center of drawer Two must be removed through the large hole in center slide section Ba careful NOT to allow drawer to fall when removing these screws then lift and remove from guides Reverse this procedure to reinstall REAR ACCESS PANEL large access panel is provided on the rear of he machine 5 only purpos
44. ut Control Panel bius er Ria 15 Control Panel Removal n m 16 Rear Access Panels xo gm Dee Seu ebd editada s qma 16 Storage Compartment TR CP 16 Machine Configuration 17 18 Electrical Servic sco peere urar E 19 22 Electrical Trouble 23 24 Scheralie E e asus 25 DISDerSerS oos E in don a4 ou cana 26 31 Cleaning Instructions 32 Shipping Policy RP ST 33 34 Parts sea eee sake 35 Assembly Drawings s dns frm Se Se ers x ES nee ae e us 36 58 Polyvend 8 CONWAY ARKANSAS WARRANTY LIMITED Polyvend Inc Warrants this equipment to the Original Purchaser only for a period of twelve months from date of shipment to be free from significant defects in material or workmanship Purchased components which are part of this equipment are warranted to the extent such parts are warranted to Polyvend except for filter cartridges starters light bulbs and fuses which will be warranted for two months from date of shipment Should any part prove defective within the warranted period Polyvend Inc will repair or replace at its option the defective component but will not
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