Reverse Osmosis System Installation & Service Manual
Contents
1. 162. Flow Water 15 not responsible for any damage injury or monetary loss incurred from failure to read and follow instructions Brief Technical Summary of the Filtration Process Water enters the filter system and passes through a series of pre filters The sediment filter removes particulates such as dirt and sediment The GAC granular activated carbon removes a wide range of chemicals including chloramines tastes and odors The carbon block filter removes chlorine and any tastes and odors the GAC filter might miss The pre filters protect the membrane and should be changed regularly to ensure maximum performance and membrane life NOTE Some special order systems may have different pre filters The water is then purified using a process called reverse osmosis RO As the heart of the purification system the RO process uses a semi permeable spiral wound membrane to separate and remove dissolved solids organic pyrogens sub micron colloidal particles and bacteria from the water Feed water is delivered under pressure at about 60 PSI through the permeator where water permeates the minute pores of the membrane and Is delivered as purified water Impurities in the water are concentrated in the reject stream and flushed to drain The RO Membrane is capable of removing 90 to 95 of contaminates present in the water The optional UV filter uses ultra violet light to destroy bacteria and viruses The optional DI filter is composed of a mixed bed of re
3. covered with a blue screw on cap is used only for checking and adding air to the bladder The tank is shipped with 4 6psi of air pressure in the bladder and is sufficient in most 4 Abundant Flow Water Systems Inc 2009 Revised 9 09 cases Pressure may be increased to no higher than 10psi when the tank is empty this will cause water to come out of the faucet a little faster if so desired NOTE As the tank is emptied pressure from the faucet will decrease this is normal To Prepare the Tank 1 Wrap the threaded nipple on the end of the tank with 6 7 wraps of Teflon tape 2 Install tank ball valve on prepared nipple tightening hand tight only Once your system is connected your tank line will connect to this fitting Feed Water Installation 1 The feed water assembly consists of a 1 2 slip joint adapter with 2 washers and an angle ball valve Locate these parts in the installation kit If soace permits the angle valve should be installed into the Slip joint adapter before connecting the assembly to the feed water line Note Teflon tape must be used on angle valve to prevent leaks 2 Locate cold water angle shut off valve underneath the sink usually on the right side and turn it off Open cold water faucet to release the pressure On single handle faucets the hot water may need to be turned off to prevent any hot water from crossing over If water continues to come out of the faucet with angle valve turned off the main water s
4. faucet depending on the system and water pressure this may take up to 30 minutes When the water first comes out it may be black as the carbon fines in the post filter rinse out this is normal Once you are getting a steady flow of water anything from a steady drip to a small stream depending on membrane size and water pressure shut the faucet off 11 Allow the system to fill the tank Depending on the system and water pressure this can take anywhere from 1 5 hours 12 Once the tank has filled open the faucet allowing all the water to drain until flow from the faucet is down to the slow drip or stream seen in step 10 This flushes the system cleaning the filters and preparing them for use 13 Repeat steps 11 12 at least once to ensure thorough flushing of the new filters 14 Your filters are now changed and the system is ready to use again Membrane The RO membrane will last an average of 2 4 years depending on water quality water usage frequency of filter changes and quality of filters used Reduced water quality reduced production rate or no production can be an indication of a fouled membrane but there may not always be these signs to tell you the membrane is bad The best way is to monitor the rejection rate of the membrane using a TDS meter A functioning membrane should be removing a minimum of 9096 of contaminates under normal conditions To test this simply compare the TDS of your tap water to the TDS of the water
5. purchase date is the date your order was placed as dictated by our records What are the Limitations of This Warranty This warranty is applicable to the original purchaser and original installation only Resale or relocation of the System nullifies any warranty written or implied Systems purchased for commercial use are also excluded from warranty coverage Failure to meet the following conditions will void this warranty The Reverse Osmosis System must be hooked up to a potable cold water supply The ph of the water must not be lower than 3 or higher than 11 The water pressure must be between 40 and 80 pounds per square inch Incoming water temperature cannot exceed 105 F 40 5 C Incoming TDS Total Dissolved Solids not to exceed 2000 PPM Use of Vaseline or petroleum based lubricants will also void the warranty How Do Receive Warranty Service If your system is found to be defective first call for a returned merchandise authorization number RMA Please provide a reason for the return and a date of purchase or invoice number if available Returns must be received within 15 days of the RMA issue date The buyer will be responsible for shipping costs to our warehouse if a defect is found Abundant Flow Water will pay for return shipping if no defect is found buyer will be responsible for return shipping as well Upon inspection Abundant Flow Water will replace or repair at our option any parts found to be defective according to th
6. the system and water pressure this may take up to 30 minutes Once you are getting a steady flow of water anything from a steady drip to a small stream depending on membrane size and water pressure shut the faucet off 15 Allow the system to fill the tank Depending on the system and water pressure this can take anywhere from 1 5 hours 16 Once the tank has filled open the faucet allowing all the water to drain until flow from the faucet is down to the slow drip or stream seen in step 14 This flushes the system cleaning the membrane and preparing it for use 17 Repeat steps 15 16 at least once to ensure thorough flushing of the new filters 18 Your membrane is now changed and the system is ready to use again O rings The filter housings on the system utilize O rings black rubber washers located in a grove right below the threads on the housing to seal themselves To prevent leaks it is recommended to check the O rings every time the housings are opened Ensure there are no nicks kinks or gouges in the O ring If damage is found replace before continuing otherwise use a silicon based lubricant vegetable oil can be used if no silicone lubricant is available and lubricate the O ring before replacing the housing DO NOT USE VASELINE This will damage the o rings and void any warranty on the system We are not responsible for any damaged caused by using Vaseline or other petroleum lubricants To ensure a good seal and minimize
7. 996 of any remaining contaminates Stage 7 Inline Post Filter Polishing filter to ensure clean fresh tasting water Stage 8 Optional pH Filter Neutralizes acidic water and adds calcium and magnesium Delivery Standard RO Faucet System Maintenance Summary Filters Filter maintenance will vary depending on water quality and water usage For most homes with average water quality and usage every 6 months is usually sufficient For higher water use and or dirtier water more frequent filter changes may be needed Filters need to be changed at least once a year If equipped the UV bulb should be changed every 12 months Use the chart in the important 1 Abundant Flow Water Systems Inc 2009 Revised 9 09 information section for help determining the filter set needed for your system Replacement filters can be ordered online at products afwfilters com Membrane Average membrane life varies from 2 4 years depending on a number of factors Reduced water production or quality may indicate a fouled membrane or a TDS meter can be used to monitor the membrane The membrane should be changed at least every 4 years Sanitization It is recommended that the system is sanitized once a year to prevent bacterial build up and ensure a clean system Even in homes with no known bacteria problem or bacteria prevention in place it is a good idea to sanitize the system If used in a home with a know bacteria problem more frequent sanitization may be a good
8. RU ED UE 1 SYSTEM MAINTENANCE SUMMARY secos tace tuu uti cun bung Su va Pus tum PO LCS EPUM Led PO 1 ICHEHNSTAEEATION CHECK 2 PARTO SYSTEMINSTAEEATION sia ME VICEM nna 3 FAUCETINSTALLA TON ires inania 3 STORAGE TANK E O 4 PEED VV ATER INSTALLATION 5 DRAIN ADDE a 6 CONNECTING THE SYS TEN alse eabeacgen 6 7 SYSTEM START UP a E 8 SYSTEM MAINTENANCE ciscus aaa a e a Naara a 9 FITER e N 9 MEMBRANE 10 O RINGS eR 11 TEMANTA TON AME 11 TROUBLESHOOTING 13 QUICK TROUBLESHOOTING CUIDE 5 13 TEACHING 14 CONNECTION DIAGRAM 2 aS aaa a CER UR ERES 5 15 REVERSE OSMOSIS SYSTEM LIMITED WARRANTY nnn nna nnns 16 NOTES Abundant Flow Water Systems Inc 2009 Revised 9 09 Pre installation Preparation IMPORTANT Read through the entire instruction manual before beginning installation Abundant
9. Reverse Osmosis System with Permeate Pump 2261 Schoenchen Rd Pfeifer KS 67660 Wwww afwfilters com 185 735 9769 Important Information Date Purchased Date Installed Replacement Filter Set Replacement filters available on our website www afwfilters com Maintenance Log Detailed information amp instructions on system maintenance can be found in the maintenance section recommended maintenance intervals are as follows System Filter Set Filters Every 6 months for most homes at least once a year 5 stage ROFKS5 6 stage w UV UV Bulb Every 12 months on systems equipped with a UV light 6 stage w pH ROFK sanitization Once a year more often if bacteria present 6 Stage w DI 7 Stage w UV DI Membrane Varies from 2 4 years at least every 4 years 7 Stage w DI pH 8 Stage w UV DI pH Date Filters Replaced Sanitized Bulb ii Table of Contents IMPORTANT INFORMATION icsscecscecstscavececscastccvacscscavenassaicecavsaasscsvaesssnuvesacanswecnssanvecsuscanvestecassnaveaasieadenass I MAINTENANCE LOG siriani n vase esas ei A AE onere nana aad I TABLE OF ceepnz gpl Ii PRE INSTALLATION PREPARATION 1 BRIEF TECHNICAL SUMMARY OF THE FILTRATION PROCESS issssssseseeeee nennen nnns na nnne nnn nn 1 VAT ER PU RIEIC AON SUMMAR Vos irs Estee erst tors ce RU EE ELA M MA M M EE
10. ame way it was 10 Abundant Flow Water Systems Inc 2009 Revised 9 09 5 Disconnect the tube feeding the membrane the tube going to the single fitting on the membrane housing cap If unsure how to disconnect the quick connect fittings refer to the section on quick connect near the beginning of the manual 6 Remove the membrane housing cap when looking at the fitting on the cap it will turn counterclockwise to loosen 7 Remove the membrane from the housing A pair of needle nosed pliers may be needed to grip the end of the membrane To remove gently pull with a twisting motion and the membrane should slide out 8 Lubricate the O rings on the membrane with a silicon based lubricant vegetable oil may be used if silicon lubricant is not available and push back into the housing 9 Lubricate the O ring on the membrane housing some housings have 2 and screw the membrane housing cap back onto the housing 10 Push the tubing back into the fitting on the membrane cap 11 If the filters need changed now is a good time to do so since the system is turned off 12 If the system was unhooked to change the filters hook it back up now Open the angle ball valve or feed water ball valve on the feed water line and open the tank ball valve 13 Open the faucet and tilt the system back and forth and side to side to help work the air out of the lines 14 Allow the system some time to start producing water from the faucet depending on
11. angle to the tubing when handle is NOT parallel to tubing Open the faucet to allow the tank to empty This water may be saved if so desired Leave the faucet open until no more water comes out Close the faucet Pull the system out to where it can be easily worked with If the system was installed with enough tubing to do so simply pull it out to where it can be worked on If the system does not have enough tubing you will need to disconnect the lines to pull it out When changing the membrane it helps to have a towel handy as some water may leak out Make note of which tube goes where to ensure the system will be hooked up the same way it was Remove all filters and the membrane from their housings leave the inline filter s the post filter as well as the DI amp pH Mineral filter if the system has them in place Add one capful 2 tsp or 10ml of 5 1 4 bleach any household bleach such as Clorox will work to each filter housing and the membrane housing I the system was unhooked hook it back up now 8 Open the feed water supply and allow water to fill the housings Open the tank valve and allow 5 10 minutes for water to fill the tank Open the faucet to allow solution to enter lines Close the faucet and feed water line when water begins to come out of the faucet 10 Let solution stand in system for 15 minutes 11 Open the feed water line and allow 5 10 minutes for water to fill the tank t
12. any possibility of leaks it is recommended you replace your O rings periodically usually every 1 2 years System Sanitization Important Note Reverse Osmosis water purification systems remove most contaminates in drinking water however there is no guarantee on the quality of the final product In addition to that it is important that you are aware that bacteria can grow within your RO system even in homes with no known bacteria problems and thus we recommend using this sanitization procedure at least one a year to prevent and eliminate any bacteria growth If using on a water supply that has a known bacteria problem more frequent sanitization may be necessary If your system has a UV filter this will eliminate bacteria in your final product water however the UV filter is one of the last stages so the majority of the water in your system may still contain bacteria The bacteria still has the opportunity to grow in your 11 Abundant Flow Water Systems Inc 2009 Revised 9 09 system and damage your membrane so even if you have a UV filter it is recommended that you use this procedure We recommend sanitizing during a filter change that way the old filters can be removed and thrown away the system can be sanitized and new filters put in Sanitization Procedure 1 9 Turn off the feed water supply This is done by closing either the angle ball valve or the feed water ball valve The valve is closed when the handle is at a 90
13. cking flow Repeat this process with each step until the problem is found 1 Check feed water line red connected to the inlet side of the clear housing on the bottom of the system Flow should be strong and forceful If not ensure water supply is on and feed water valve is open If water supply is on and feed water valve is open and still no water replace the line connecting the system to the feed water valve 2 Check flow on line coming from 39 white housing Flow should be close to the same as before the filters If not verify the middle filter is installed with the gasket end facing up If installed correctly and flow is still significantly reduced replace the filters 3 Check flow of water connecting the auto shut off the white block behind the membrane with 4 connections to the single fitting end of the membrane If flow is significantly reduced or none at all the auto shut off valve is blocking flow Open the faucet to relieve any pressure on the system and check again If flow is still impeded the auto shut off is worn out and needs replaced 4 Check the waste water yellow line before the flow restrictor white cylinder about 3 inches there should be a steady flow of water If there is no water flow and water is reaching the membrane the membrane is fouled and needs replaced 5 Check flow after the flow restrictor Flow should be reduced but should still be coming out in a steady stream If flow is the same or if flow is co
14. d and drilled with a 1 4 bit If using a horizontal pipe ensure the hole is made on the top of the pipe so that standing water in the pipe will not leak into the drain saddle NOTE Drill through one side of the pipe only 3 Take the backing off of the rubber seal center over the hole just drilled and stick in place 4 Position the half of the drain saddle with the fitting the fitting half over the hole in the drain pipe then position the other half the back half of the drain saddle on the opposite side of the drain Place one of the bolts through the fitting half through the back half and loosely thread the nut onto it Repeat on the other side Position the fitting on the fitting half of the saddle over the drilled hole and seal and evenly tighten both nuts being careful not to over tighten Once your system is set up the drain line will connect to the drain saddle Figure 4 Connecting the system Once the faucet is installed the tank is in place the feed water adapter is in place the drain saddle is positioned and the system location had been determined the system is ready to be hooked up To make future filter changes easier we recommend positioning the system in a location where filters can be changed such as in front of the kitchen cabinet if installing under the kitchen sink and hooking the system up there simply wrapping the extra tubing up and putting the system away during normal use This will allow you to pull the sy
15. e faucet shank If using the quick connect faucet adapter simply push tubing into place If using the compression fitting that comes with the faucet slide the nut over the tube followed by the ferrule placing the insert into the end of the tube push the tube into the faucet shank and secure by tightening the line nut Refer to Figure 1 for help Drain Waste Water Line LOW Connects from the permeate pump black cylinder located behind the membrane to the drain saddle valve To connect simply push tubing firmly into the fitting Example of Connected System System may differ from the one shown M Le Line Feed Line RED Drain Line YELLOW Tank Line CLEAR storage Tank 7 Abundant Flow Water Systems Inc 2009 Revised 9 09 System Start Up After all the connections have been made it is time to prepare the system for use If the system has a UV filter plug the wire coming from the UV filter into the transformer and plug the transformer into any standard 110v outlet When the UV bulb is working you will see a purple glow from the end of the UV filter NOTE When first plugged in the UV filter may take a minute or two before it lights up this is normal Once plugged in the light will remain on and should not be unplugged except to change the bulb this ensures effective treatment Preparing the system for use 9 AEN Note Ball valves are open when the handle is inline parallel wi
16. e filter housing and screw the housing back in place This will help prevent leaks 6 Repeat step 5 with each housing replacing the old filter with the similar new filter and checking the O rings If any of the filters have only one gasket the middle filter on most systems will have only one gasket the filter will need to be installed with the gasket at the top of the housing unless dictated otherwise by the filter itself 9 Abundant Flow Water Systems Inc 2009 Revised 9 09 7 Once the pre filters the filters in the housings have been changed it is time to change the inline filter s the post filter as well as the DI amp pH Mineral filter if the system has them To replace them remove the tubing and or fittings from each end of the filter refer to section on quick connect fittings near the beginning of the manual if you are unsure how to do this and replace in the new filter paying careful attention to the direction of flow as indicated on the filter and ensuring the new filter is installed in the same direction as the old filter Do this with each inline filter your system has 8 If the system was unhooked to change the filters hook it back up now Open the angle ball valve or feed water ball valve on the feed water line and open the tank ball valve 9 Open the faucet and tilt the system back and forth and side to side to help work the air out of the lines 10 Allow the system some time to start producing water from the
17. e terms of this warranty If we choose to replace the equipment we may replace it with reconditioned equipment Parts used in repairing or replacing the equipment will be warranted for 90 days from the date the equipment returned to you or for the remainder of the original warranty period whichever is longer Returns received without a RMA number shall become the property of Abundant Flow Water Customers who return items without a RMA and contact us with details about the return will be responsible for return shipping regardless of warranty covered defects LIMITATIONS AND EXCLUSIONS Abundant Flow Water will not be responsible for any implied warranties including those of merchantability or fitness for a particular purpose or application The purchaser and installer are responsible for checking fittings lines parts and equipment for defects before installation Abundant Flow Water will not be responsible for any incidental or consequential costs or damages incurred by installation of the system or loss of function of the system including but not limited to water damage leaks inconvenience travel expenses telephone charges loss of revenue loss of time loss of equipment usability loss of life property damage or loss of finances The purchaser and installer are responsible for checking the system for leaks or defects after installation All responsibilities of Abundant Flow Water regarding this equipment are set forth in this warranty
18. em Installation Faucet Installation Locate the installation point for the faucet you will need a hole at least 1 2 in diameter for the RO faucet shank If the sink has a sprayer the RO faucet may be installed in the hole used for the sprayer simply disconnect the sprayer and plug the sprayer connection If the sprayer hole is not an option you will need to drill a hole To drill a hole determine where it will be located before starting You will need a 2 flat surface no more than 2 thick Ensure the chosen location will not interfere with anything below and position the faucet so it will empty into the sink and can swivel freely for convenience Once you have confirmed your faucet location proceed with drilling the hole in your sink Porcelain Enamel or Ceramic on Metal Be careful when drilling though porcelain enamel or ceramic sinks drill slowly to prevent chipping or scratching and be sure to wear proper safety equipment to protect yourself 1 Mark the center of the hole with a pencil marker or other marking device 3 Abundant Flow Water Systems Inc 2009 Revised 9 09 2 Using a 1 4 masonry bit carefully using a slow speed and light mm pressure drill a pilot hole through the sink If driling through a ceramic on metal sink stop when you reach the metal portion switch to a 1 4 metal cutting bit and continue 3 Continue to enlarge the pilot hole with larger masonry bits amp metal cutting bits if applicable un
19. ep 10 9 Check line connecting the auto shut off to the T fitting on the next filter either inline DI or post filter Flow should be about the same here as it was coming out of the permeate pump If not the auto shut off valve is stuck and not allowing water through replace the auto shut off valve 10 Ensure tank ball valve closed and check the flow of water after each of the inline filters inline filters may include the inline DI filter post filter and inline pH filter depending on your system Remove the line after each filter and check the water flow Flow should be close to the same through each filter as it was coming from the auto shut off valve If significantly reduced flow is found after one of the filters replace the filter 11 Remove the line connected to the faucet blue and check flow there If flow is restricted replace the tubing between the final filter on the system and the faucet If flow through the line is fine but there is no water from the faucet replace the faucet 14 Abundant Flow Water Systems Inc 2009 Revised 9 09 Connection Diagram Arrows indicate flow direction Not to scale T o Faucet Optional pri FN pH Filter BLUE Line RO Membrane From Feed Water Tm RED Line Clear Housing White Filter wi Mesh Covered Solid White Filter Blue Ends Filter gt Reverse Osmosis System Limited Warranty Abundant Flow Water Systems Inc Wha
20. flow of water to pinpoint cause Minimum 40 required if less add booster pump Waste Water Runs Constantly Ensure all valves are open and Obstruction In Line Trace flow of water to pinpoint cause Check pressure in tank min e No Pressure in Tank pressure 4psi max pressure Tank Not Holding Water 10psi with tank empty Defective Check Valve Replace check valve Water output will decrease as the tank empties and will only be a quick drip or slow stream when the tank is empty This 15 normal W ater will run down the drain whenever the system is filling the tank How long it runs depends on water pressure filter and membrane condition membrane size system configuration and amount of water taken from the tank Average times for refilling the tank range from 30 45 minutes for a couple glasses of water up to 4 5 hours to completely fill the tank The standard tank will hold a maximum of about 3 2 gallons of water the upgrade tank will hold about a maximum of about 10 3 gallons of water Actual storage capacity may be less depending on system configuration and water pressure 13 Abundant Flow Water Systems Inc 2009 Revised 9 09 Tracing Water Flow Note Tank valve needs to be shut off unless otherwise indicated When tracing water flow shut feed water valve off and remove line to be checked from fitting Turn feed water valve back on ensuring it is fully open before che
21. from the membrane before it goes to any other filters For example if your tap water has a TDS of 400ppm after the membrane your TDS should be 40ppm or less If you do not wish to use a TDS meter it is recommended that you change your membrane at least every 4 years To change the membrane Note The tank will need to be emptied when replacing the membrane If you would like to save the water in the tank for use follow the instructions below opening the faucet and collecting the water from the tank after turning the feed water off 1 Turn off the feed water supply This is done by closing either the angle ball valve or the feed water ball valve The valve is closed when the handle is at a 90 angle to the tubing when handle is NOT parallel to tubing If saving water from the tank do so after closing the valve 2 Shut the ball valve on the tank The valve is closed when the handle is at a 90 angle to the tubing when the handle is NOT parallel to the tubing 3 Open the faucet to release any remaining pressure 4 Pull the system out to where it can be easily worked with If the system was installed with enough tubing to do so simply pull it out to where it can be worked on If the system does not have enough tubing you will need to disconnect the lines to pull it out When changing the membrane it helps to have a towel handy as some water may leak out Make note of which tube goes where to ensure the system will be hooked up the s
22. he membrane and cleaning off the filters 10 Repeat steps 8 amp 9 at least once ensuring the system is flushed and ready to use 11 The system is now ready to provide safe purified drinking water o NOTE The system will automatically turn on whenever water is drawn out of the tank When the system is on amp making water there will be water going down the drain and a clicking noise may be heard from the permeate pump this is normal Once the tank is full pressure build up in the system will activate the auto shut off valve cutting the water supply to the membrane and stopping the flow of water down the drain How long it takes for the wastewater to shut off depends on many variables including the amount of water taken out and water pressure 8 Abundant Flow Water Systems Inc 2009 Revised 9 09 System Maintenance Filters Filters need changed regularly to ensure protection of the membrane and high System Filter Set ee meee purity water production 5 stage Sediment GAC Carbon Block The replacement filter set you need 6 stage w UV Post Filter depends on the optional filters you have G st S Sediment GAC Carbon Block You can use the chart as a guide or call 2 999 p Post Filter Inline pH us with the name it was ordered under 7 Stage UV amp ROFK Sediment GAC Carbon Block and we can assist you All of the listed pj Post Filter Inline DI tems as well as Individ
23. hen open the faucet 12 Allow water to run through the system for 15 20 minutes to flush the lines closing the faucet at least once to allow the tank to fill again 13 Install new filters the inline filters MUST be replaced as detailed in the filter changing instructions since the chlorine will exhaust them 14 Insert membrane either the original or a new one into membrane housing 15 Ensure housings are tight and all connections are secure 16 Flush the system as detailed in the filter change instructions to clean out the new filters 17 Your system 18 now sanitized and ready to use 12 Abundant Flow Water Systems Inc 2009 Revised 9 09 Troubleshooting Note To remove tubing from quick connect fittings hold in on the small collet ring at the end of the fitting push this ring in towards the fitting while gently pulling out on the tubing This releases the tubing from the fitting and it will slide out easily Quick Troubleshooting Guide Possible Cause Solution No Water Supply Ensure water supply is turned on Insufficient Pressure Minimum 40psi required if less add booster pump Any filter with only one gasket GAC Filter Upside Down needs to be installed with the gasket facing up Clogged filters Heplace filters No Water Production Permeate Pump Connected Verify pump connection replace Wrong Defective pump Ensure all valves are open and Obstruction In Line Trace
24. idea Pre installation Check List 1 Read through and familiarize yourself with these instructions and the installation process This will ensure you have the proper tools parts and abilities to install the system before beginning rather than having to stop halfway through because you are missing something or are unable to do something 2 Check local plumbing codes and follow any that apply to your installation Going against plumbing codes is illegal and can cause problems AFW is not responsible for any problems resulting from improper installation or installation that is a violation of local plumbing codes 3 Determine installation locations including feed water supply drain faucet filter system and storage tank Ensure you have room for everything and plan room for future filter changes 4 Familiarize yourself with the quick connect fittings Your system uses quick connect fittings There is a collet ring at the end of the fitting that grips the tubing and holds it in place To remove simply hold the collet ring against the fitting and pull the tubing out To replace tubing just push it into the fitting it will slide in easily about 1 4 then stop apply a little more pressure and it will slip in another 1 8 or so and seal in place 5 Familiarize yourself with any purchased upgrade kits If you ordered any kits to upgrade your system read through the instructions on how to install it as it is usually easier to install any u
25. mpletely gone the flow restrictor is defective and needs to be replaced 6 Check the line coming from the check valve on the membrane to the permeate pump You should get a steady drip or a slow stream If there is no flow remove the check valve simply unscrew counterclockwise and test again If flow is achieved by removing the check valve replace the defective check valve If removing the check valve does not solve the problem either your pressure is too low common on new installations 40psi minimum is required or the membrane is fouled more common on older systems 7 Check the permeate pump A Ensure the pump is connected correctly use the diagram to verify B Check the water going to the drain fitting Water should come out in spurts if no water comes out or if water flows constantly contact us for help C Check the water going to the auto shut off valve Water should come out in spurts if no water comes out or if water flows constantly contact us for help 8 Systems with UV ONLY Check the line running from the auto shut off valve to the UV filter Flow should be about the same here as it was coming out of the permeate pump If not the auto shut off valve is stuck and not allowing water through replace the auto shut off valve A Check flow coming out of the UV filter if flow is reduced there is an obstruction in the UV housing Unplug UV before removing housing and checking for obstructions If flow is fine skip to st
26. pgrades before installing the system 6 Check to ensure there are no missing parts Use the parts checklist on the following page to make sure all the parts listed are present If anything is missing call us and we will get replacements out as soon as possible T Assemble the tools you will need Depending on where the system is being installed and the plumbing the tools needed may vary You will need a Phillips head screwariver drill wrenches pliers amp Teflon tape You will also need a sharp knife or scissors to cut the tubing when cutting tubing ensure the end is smooth and straight this will ensure a good seal and prevent leaks This list is just a start reading through the instructions and determining where you are installing the system will give you a better idea of everything needed 8 Ensure the following conditions are met Feed Water Condition Inlet Pressure 80 psi Temperature 100 F OH Level 11 TDS Level 2000 ppm For pressure less than 40psi a booster pump will be required If pressure is less than 50psi a booster or permeate pump is recommended If other conditions are not met contact us for a solution NOTE Failure to meet the above conditions will void the warranty on the system 2 Abundant Flow Water Systems Inc 2009 Revised 9 09 Parts Checklist In addition to the RO system faucet storage tank and UV transformer if a UV was ordered you should have the following parts picture
27. r line will connect to the angle ball valve To connect place the nut and ferrule white plastic ring over the feed water line insert the line into the angle valve and tighten the nut Alternately if your angle ball valve has a stem on it slide the nut over the feed water line push the line onto the stem and tighten the nut down no ferrule is used 5 Abundant Flow Water Systems Inc 2009 Revised 9 09 Drain Saddle Installation 2 um The drain saddle consists of two 2 halves one half has a fitting on it two 2 bolts with nuts amp a rubber seal It is used Eu EN to direct the waste water from your system down the drain c Depending on where the saddle is located you may hear water running down the drain when the system is making water this is normal If the sound is annoying the drain line Location may be pushed farther in to help alleviate it Please note pushing the drain line in farther than normal requires a good amount of force as you are forcing the tubing past the typical stopping point If doing so please use caution to prevent any injuries Fig ure 4 Yi EI Drain Clamp Assembly To install 1 The drain saddle should be installed above the P trap and on the vertical or horizontal tailpiece see figure 3 A horizontal location is ideal as it is more likely the waste water will be heard if installed on a vertical pipe 2 The hole position on the pipe should be marke
28. re 1 gather the pieces shown NOTE The diagram is for the standard RO faucet an upgraded faucet may look slightly different than the one pictured but the parts should be similar 2 Place color matched washer onto faucet shank followed by the small rubber washer Position the faucet in the mounting location by sliding the shank through the mounting hole 3 On the underside of the mounting hole slide the large rubber washer and locking washer in place then tighten the faucet nut in place until secure 4 Once your system is installed you can hook up the product line to the faucet The best way to do so is to wrap the bottom of the faucet shank with 6 7 wraps of Teflon tape then attach the quick connect faucet fitting The product line will then push directly into the fitting An alternate method of attaching the line is to slide the line nut over the product line followed by the ferrule then push the insert into the end of the line Once that is done simply push the end of the product line into the bottom of the faucet shank as far as it will go then tighten the line nut to secure it in place Storage Tank As the RO system makes water it pushes it into a tank to store it and a pressurized bladder in the tank pushes it back out through the same opening when requested such as opening the faucet The large male threaded fitting on one end of the tank is the inlet and outlet of the tank A pressure valve on the side of the tank usually
29. s and descriptions represent the most common style actual style may vary Tank Ball Valve White amp blue plastic valve with female threads and quick connect fitting Installed on storage tank valve is open when handle is inline with tubing Slip Joint Adapter Metal fitting with male amp female ends smaller female threads on one side for attaching the angle ball valve Fits most standard faucet shanks for easy feed water installation Angle Ball Valve Blue handled metal valve with male threads and compression fitting Attaches to slip joint adapter and feed water line valve is open when handle is inline with tubing i Drain Saddle White plastic clamp with quick connect fitting 2 bolts with nuts and rubber J seal Clamps around the drain pipe and connects to the waste water line 4 Quick connect faucet fitting White plastic fitting with female threads and quick connect 4 fitting Connects to the RO faucet shank and product water line A plastic wrench for tightening and removing the filter housings is also included and 2 screws for attaching the mounting bracket to the mounting location may be included If you purchased any upgrade kits please refer to the instructions that came with it for the parts that should be included with it Once you have read through the entire instruction manual and familiarized yourself with the installation process you may proceed with installing the system Syst
30. sed when the handle is at a 90 angle to the tubing when handle is NOT parallel to tubing If saving water from the tank do so after closing the valve 2 Shut the ball valve on the tank The valve is closed when the handle is at a 90 angle to the tubing when the handle is NOT parallel to the tubing 3 Open the faucet to release any remaining pressure 4 Pull the system out to where it can be easily worked with If the system was installed with enough tubing to do so simply pull it out to where it can be worked on If the system does not have enough tubing you will need to disconnect the lines to pull it out When changing filters it helps to have a towel handy as some water may leak out Make note of which tube goes where to ensure the system will be hooked up the same way it was 5 Remove the first filter housing To remove use the filter housing wrench supplied with your system When looking down at the top of the system the filter housing will turn clockwise to loosen counterclockwise to tighten Once the filter housing has been removed pull the filter out and replace with the new one At the top of each housing is an O ring when changing filters it is recommended to remove the O ring and check for any damage such as nicks gouges or kinks If damage is found replace before continuing otherwise use a silicon based lubricant vegetable oil can be used if no silicone lubricant is available and lubricate the O ring place it in th
31. sin beads some positively charged some negatively charged These charged resins effectively strip the remaining impurities from the water effectively removing 99 of contaminants The post filter gives a final polishing to ensure clean tasting water The optional inline pH mineral filter ensures a neutral pH and adds beneficial minerals back into the water Permeate Pump Operation On standard RO systems the permeate good water produced by the membrane is stored in a pressurized storage tank As the tank fills pressure increases pushing back on the membrane and increasing the amount of waste water produced The permeate pump negates the back pressure on the membrane by using the pressure of the waste water to push the water from the membrane into the storage tank improving efficiency and decreasing waste water Used in combination with the 9096 auto shut off valve the permeate pump also fills the tank fuller than standard systems NOTE During operation a clicking sound may be heard this is normal Water Purification Summary Stage 1 Sediment Filer Traps dirt sediment amp particulates Stage 2 GAC granular activated carbon Filter Chloramines Tastes Chemicals amp Odors Stage 3 Carbon Block Filter Chlorine Tastes Chemicals amp Odors Stage 4 RO TFC Membrane 90 9596 of contaminates Stage 5 Optional UV Filter Kills bacteria viruses amp cysts Storage Pressurized Tank Stage 6 Optional DI Filter Removes 9
32. stem out to change filters and will save time since the system will not have to be unhooked Using the following pictures and descriptions and the color coded tubing to make the connections to the system Note The pictures show blue plugs to make the connection easier to see your system should have color coded tubing inserted in them Please Note Pictures are for reference only actual fitting design and location may vary The connection is described and color coded tubing is used to make things as easy as possible If still unsure feel free to contact us for assistance s Feed Water Line RED Connects from the feed water ball valve connected to the IN on the first clear filter housing with the white sediment filter in it to the angle ball valve on the feed water adapter lt To connect place the nut on the line push the line over the barb on the angle valve and tighten the nut Tank Line CLAR 2 Connects from the T fitting either on the inline post filter or the DI filter depending on the System to the ball valve on the tank To attach simply push the tubing firmly into the fitting Pf the tank valve is in the open position when the handle is in line with the tubing 6 pw Abundant Flow Water Systems Inc 2009 Revised 9 09 Faucet Good Water Line BLUE Connects from the outlet side of the final filter the inline post filter or pH Mineral filter depending _on the system to th
33. t Does This Warranty Cover This warranty covers manufacturer defects on your Reverse Osmosis system System This includes filter housings membrane housings brackets membranes fittings transformers clips check valves flow restrictors ball valves storage tanks faucets adapters drain valves filter housing wrenches tubing and accessories included in your original order What Does This Warranty NOT Cover This warranty does not cover replaceable filters or other consumables excluding membranes This warranty does not cover defects resulting from improper installation or installation contrary to printed instructions This warranty does not cover defects that are the result of abuse misuse misapplication improper maintenance neglect alteration accidents casualties fire flood freezing environmental factors natural occurrences unnatural occurrences or acts of God For warranty service please call for return authorization number before returning items No credit or exchange will be given without a valid RMA number To obtain your authorization number you will need to provide us with the reason for return the date of purchase All returns must be received within 15 days of the RMA number What is the Length of This Warranty This warranty is good for one 1 year on all parts of the system excluding consumables as set forth above Warranty coverage begins on the date of purchase and expires on the same date 1 year later The
34. th the tubing Fig 5 C i i Open Closed 1 Double check all the connections ensure they are all connected and secure Fig 5 2 Ensure all filter housings are tightened down using the filter housing wrench included with your system 3 Slowly open the angle ball valve on the feed water connection Ensure the feed water ball valve on the system is also open Water will fill the filter housings Open the tank ball valve Check all connections ensuring there are no leaks Lift up on the faucet lever to lock it open on Euro style faucets turn the handle to open Tilt the system from side to side and back to front this helps work the air out of the system T Allow the system some time to start producing water from the faucet depending on the system and water pressure this may take up to 30 minutes When the water first comes out it may be black as the carbon fines in the post filter rinse out this is normal Once you are getting a steady flow of water anything from a steady drip to a small stream depending on membrane size and water pressure shut the faucet off 8 Allow the system to fill the tank Depending on the system and water pressure this can take anywhere from 1 5 hours 9 Once the tank has filled open the faucet allowing all the water to drain until flow from the faucet is down to a slow drip or stream about 5 10 minutes for the standard tank This flushes the system removing any preservatives from t
35. til the hole is 1 2 4 Clean up any rough or sharp edges Stainless Steel or Cast Iron Be careful when driling stainless steel or cast iron drill slowly to prevent scratching and be sure to wear proper safety equipment for protection Faucet MI Color Matched 1 Mark the center of the hole with a pencil marker or other marking hoy device a Small Rubber 2 Using a 1 4 metal cutting bit carefully drill a pilot hole through the lt lt Washer sink mE Countertop Sink 3 Continue to enlarge the pilot hole with larger metal cutting bits until Large Rubber the hole is 1 2 cer Washer 4 Clean up any sharp edges Shank Locking Note Air gap faucets are required by some local plumbing codes Figue1 3 Washer These faucets require a 1 1 4 hole in the sink rather than the 1 2 hole Standard required by the standard RO faucet If a large enough hole 1 1 4 is Faucet MOM Faucet Nut not already available special tools such as a chassis punch or a 9emby lt Relton cutter may be required Contact your local plumber or TL Insert contractor if you are unable to make the required hole yourself If an air gap faucet is required we provide a number of different styles and S Lue Nut colors contact us for pricing and availability Once the faucet location has been prepared move on to the next step Mounting the Faucet Mounting the Faucet 1 Remove all parts from the RO faucet shank Using Figu
36. ual amp specially 8 Stage UV Sediment GAC Carbon Block ee de E peti securely ios DI pH Post Filter Inline DI Inline pH at products atwiilters com y UVBub W UV Bul calling 785 735 9769 With average LUV Bulb DUDEN ee ae usage and normal water conditions filters should be changed every 6 months The more water you use or the dirtier your water the more often you will want to change filters If the first filter sediment filter gets dirty quickly it may need changed more often than the rest part number for the individual sediment filter is SED105 All filters excluding the membrane should be changed at least every 12 months The UV bulb can be checked to determine if it is still on by looking at the end with the wire coming out it should glow purple If it is not then the bulb has burnt out Average life on the bulb is 12 18 months though it is recommended to change it every 12 months to ensure effective filtration as the bulb intensity diminishes over time To change simply pull on the wire and the bulb will slide out How to change filters Note he tank will need to be emptied when changing filters If you would like to save the water in the tank for use follow the instructions below opening the faucet and collecting the water from the tank after turning the feed water off 1 Turn off the feed water supply This is done by closing either the angle ball valve or the feed water ball valve The valve is clo
37. upply will have to be turned off 3 The slip joint adaptor is usually installed on the cold water faucet shank but may be installed on the cold water shut off valve Figure 2 If installing on the cold water shut off valve an adapter will most likely be required Use the following instructions for your particular plumbing type Flex line Instructions Loosen nut and separate cold water line from faucet shank Insert the flat washer into the slip joint adapter and gently bend flex line so that the slip joint adapter fits onto faucet shank and tighten slip joint adaptor to faucet shank If washer in flex line is worn or damaged replace before continuing to prevent any leaks Re install cold water line onto slip joint adapter and tighten The cone washer is not used in flex line installations Copper Instructions Loosen nut and separate cold water line from faucet shank You will need to cut a piece of the copper tube about 3 4 to 1 measure to determine the exact cut needed so the slip joint adapter can fit between faucet and the copper line Insert the flat washer into the slip joint adapter and tighten onto cold water faucet shank Insert the cone washer into the slip joint adaptor and push the copper pipe i j i Figure 2 into the washer and adaptor and tighten down the compression nut Exapmle of Typical Make sure you use plenty of Teflon tape on all connections oe M MET 4 Once the system is ready to be hooked up the feed wate
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