Struers DAP Instruction Manual
Contents
1. Instruction Manual Valid from Serial No Dap 6 3880305 Dap 7 4021449 Dap V 4042248 Manual No 14027001 vol 1 of 4 Date of Release 04 12 1995 Dap Instruction Manual Safety Precaution Sheet To be read carefully before use 1 The operator should be fully aware of the use of the machine according to the Instruction Manual The machine must be placed in an adequate working position Be sure that the actual voltage corresponds to the voltage stated on the type plate The machine must be earthed Be sure that the water connections are without leaks The main water supply should be turned off if you leave the machine unattended If you observe malfunctions or hear unusual noises stop the machine and call technical service The equipment is designed for use with consumables supplied by Struers If subjected to misuse improper installation alteration neglect accident or improper repair Struers will accept no responsibility for damage s to the user or the equipment Dismantling of any part of the equipment during service or repair should always be performed by a qualified technician electromechanical electronic mechanical pneumatic etc Dap Instruction Manual Table of Contents Page 4 User S Guide cevcccevcevccccccencececeseccecceccacccuccenccnvncecccccccenceceh a Reference GGULICE ccccccccccccccccccccccccccccccccecceccencceeccceeceseQd Always state Serial No and Voltage frequen2. Supplying Power m Mount a plug on the electric cable and connect it as follows Yellow green Earth Blue Neutral Brown Phase blue and brown leads are freely interchangeable or Green Earth Black Neutral White Phase black and white lead are freely interchangeable IMPORTANT Check that the mains voltage corresponds to the voltage stated on the type plate Dap Instruction Manual Supplying Water not Dap 6 M Connect the inlet hose to the water tap with a hose clamp Water Inlet The fittings gasket union nut and hose connection supplied with the machine may also be used for the connection Water Outlet m Mount the outlet hose on the back of the machine The elbow pipe can be used to avoid sharp bends on the outlet hose Lead the other end of the outlet hose to the drain and be absolutely sure to place the outlet hose with a steady downward slope to prevent the water from being discharged too slowly which may cause overflow or blocking of the water outlet Mounting the Disc Starting the Machine Dap 6 Dap 7 Dap V Stopping the Machine Dap 6 Dap V Dap 7 Overload Dap Instruction Manual 2 Operation Place the disc on the turntable and turn it until the three pins engage with the holes in the turntable Press the ON OFF switch The machine starts operating Set the adjusting knob to 150 rpm or 300 rpm The machine starts operating Set the speed of disc by turning the adjusting knob to
3. cy if you have technical questions or when ordering spare parts You will find the Serial No and Voltage on the front cover of this manual or on an attached label below If in doubt consult the rating plate of the machine itself We may also need the Date and Article No of the manual This information is found on the front cover The following restrictions should be observed as violation of the restrictions may cause cancellation of Struers legal obligations Instruction Manuals Struers Instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual Service Manuals Struers Service Manual may only be used by a trained technician authorised by Struers The Service Manual may only be used in connection with Struers equipment covered by the Service Manual Struers assumes no responsibility for errors in the manual text illustrations The information in this manual is subject to changes without notice The manual may mention accessories or paris not included in the present version of the equipment The contents of this manuai is the property of Struers Reproduction of any part of this manual without the written permission of Struers is not allowed Ail rights reserved Struers 1995 Struers A S Valh js All 176 DK 2610 R dovre Copenhagen Denmark Telephone 45 36 70 35 00 Fax 45 31 41 65 44 Dap Instruction Manual ser s Guide Table of Contents Page 1 Getting Started Checkin
4. d so that a pressure of 100 N in the middle between the pulleys makes the belt bend 10 20 mm Remember to re install the earth connection Dap Instruction Manual 4 Technical Data Subject Specifications Metrical US International Disc Recommended diameter Speed Dap 6 250 rpm Dap 6 250 rpm Dap 7 125 250 rpm Dap 7 125 250 rom Dap V 40 600 rom Dap V 40 600 rpm For Dap 7 Dap V Pedemin S Dap 6 120W Dap 6 0 16HP Dap 7 30 50W Dap 7 0 04 0 07HP Dap V 180W Dap V 0 24HP specimen Noise Level Dap 6 55 dB A Measured at idle running at a distance of 1 0 m 39 4 from the machine Depth 590 mm 23 Dap 7 16 kg Dap 7 35 Ibs Mover Dap 7 55 dB A Voltage frequency Dap 6 110 120V 50 60Hz 220 240V 50 60Hz Dap 7 110 120V 50 60Hz 220 240V 50Hz 200 240V 60Hz Dap V 110 120V 50 60Hz 220 240V 50 60Hz Dap V 17 kg Dap V 37 lbs Connected Safety Standard IEC 204 EN 60204 1 VDE 0113 Dap V 65 dB A Dimensions and Width 350 mm 14 Weight Weight Dap 6 14 kg Dap 6 31 Ibs 10
5. g the Contents of Packing rerrrrrronnrrrrnrrrrrnnrnnrnrrnnnnennven 2 Dap 6 OS 2 Dap 7 and Dap v erorrnnrrreronnnerornrnnnrrnvvrnnennnvvnnvnennvvensennnnennerenner 2 Placing Dap esooooonnnvonnnnoennnnernennevnnnenvennnnvnnevnennnevnnsnrrevnnnnnsnennunsnnser 3 Supplying Power ccccccescccesssseccceeeeeseceesecceeeceeceeaeeeeeenseseceseaeseeses 3 Supplying Water s eroronrrnnonrrnnnnnrrvnnnrrnnvernnnnernrnerernnnvvvnnnnsrrvrnsrennnr 4 Water Inlet rrronornornrrnnnnrnnnrnnernvrnnernnernnnrnenvrneenevenennnasennsnnnenn 4 Water Outlet rrrorronnrnnnrrnnnrrvnnrrnnrrnrnnnnennnrrnnnvenneernasnnnernnennnenen 4 2 Operation Getting Acquainted With eronnrnnnnornnnnnnrennnnnenernennnrrrnversrrnnnnsrneenne 3 Dap 6 T V seeerrnnnrrnnnnnrnnnnrnrnrnnnrnnnnnrnnrnnrnnnsrnsnrrnnesranesrnrvnnennenernnnennunenen 3 Mounting the Disc eoronrnrrrnnrnvrennnvernnnnnnnnervanrenennnnnnennnuneennnvennsnve 5 Starting the Machine rernnnrrnnornnrrnnonnvrnnrnnnrnnernnervnerenernnnennnnnnensnee 5 Dap G eererrrorovorovvvronerenerrenvevnnvennvrennennnnnnevannevannessnnsvnnesvanensnnne D I DEN DD 5 Dap V errerrnreronnernnernnvennennannnnrvnernnernnennernnevnvvrsvernnvennnennensnernnennnenn 5 Stopping the Machine rorrnornonnnrnnnnnnnarnnennnernnnevrrenrvnrrnnnernneennsenner 5 Dap 6 Dap V eorerororrerrnnnrrnnnernnerrnernnnrrnnrnnnernnuernvenrnnsnnnernnesnneee 5 Dap T ueerrenrnnornnorvvrnnvnnvenennennnennevn
6. nennernuenernnennvanevennennnnnnennennnennsnnee 5 Overload rrrnnnrrrnnrrrnrnrnnvnnnennerernnenvnvernnevanerrevnnnnvnnsnevnnennnnsnnnsenenssnee 5 Checking the Contents of Packing Dap 6 Dap 7 and Dap V Dap Instruction Manual 1 Getting Started In the packing box you should find the following parts pund fed fot CAD fash ad fd fond ek fa fomeh fh pomak fork fase fh pad CA pod fed fh fm mh fod Dap 6 complete with inlet hose and cable Lid Splash ring 6210 mm Splash ring 4240 mm Outlet hose Elbow pipe Hose clamps 30 mm Hexagon key 4mm Hexagon key 2 5 mm Instruction Manual Dap 7 or Dap V complete with inlet hose and cable Lid Splash ring 4210 mm Splash ring 4240 mm Outlet hose Elbow pipe Hose clamps 30 mm Hose connection Union nut Gasket Hose clamp 13 mm Hexagon key 4 mm Hexagon key 2 5 mm Instruction Manual Dap Instruction Manual Getting Acquainted with Take a moment to familiarize yourself with the location and Dap 6 7 V names of the Dap components Dap 6 Dap 7 Dap V ON OFF Switch Speed Selector ON OFF switch Thermal Cut out Thermal Cut out Speed Selector Turntable Turntable Speed Indicator amp Water Tap Thermal Cut out Turntable Water Tap Placing Dap The Dap machines should be placed on a steady table with an adequate working height The machines must be placed close to the power supply water mains and water outlet facilities
7. the required speed Press the ON OFF switch and the machine starts operating The speed indicator shows the actual speed of disc Press the ON OFF switch The machine stops operating Set the adjusting knob to zero The machine stops operating A thermal cut out 1s mounted in the Dap machines which switches off the machines in case of overload m Press the Thermal Cut out button to reset the fuse and start the machine Dap Instruction Manual Reference Guide Table of Contents Page 1 Accessories ooo cseesscecstesaseseseeveees 7 2 Trouble Shooting oeoeeeeineinsinvnn 8 3 Maintenance Daily Service rrrnonrrnnnrrnnrnnnnennnnnrrvrnnennernenvnnnnerrnnrunvrnnnsennnenssnnnusnnee 9 Weekly Service mrrrrrrnnrnnnrrnnnrrrnnnrnnnrnnvnneennernnvnnsennunrnnrnnernavennneneene 9 Adjusting the Belt r rrrrronnenorrnnrnnrrnnnernrnrrnnnnnnervnnenarennrrnnsnnvnnenene 9 4 Technical Data 10 Dap Instruction Manual 1 Accessories Specification Wet grinding disc with ring for non adhesive grinding paper The Knuth Rotor Principle 200 mm ROTTO 230 mm DEPRO Polishing disc PVC for adhesive grinding paper and for polishing 200 mm E E E z e DEPKI 250 mm ROTRO Water Tap To be mounted on Dap 6 Remember Struers offers a comprehensive range of consumables for grinding and polishing Please ask for separate leaflets Dap Instr
8. uction Manual 2 Trouble Shooting Outlet hose is blocked Dirt in the tray or outlet hose Clean the tray or outlet hose Transmission inadequate Disc stops Loose belt Open Dap according to the description in chapter 3 Maintenance and check the belt If the belt is new Adjust the belt If the belt is worn or damaged Replace the belt Erratic movement Disc not flat Bad contact between Clean turntable and disc disc and turntable because of dirt Dap Instruction Manual 3 Maintenance Daily Service m Clean all accessible surfaces with a moist cloth m When using embedding resins aluminium oxide polishing etc the machine should be thoroughly cleaned as e g excess resin or oxide can block the outlet hose Weekly Service m Remove the disc and clean off the debris from the tray and outlet hose Make sure that the contact surfaces between disc and turntable are kept clean m Incase of heavy use of the machine this cleaning should be done daily Important Never use solvents i e Xylene of any kind Adjusting the Belt The belt may need adjustment from time to time the transmission being less efficient with inadequate belt tension E Pull out the power supply plug m Remove the turntable m Unscrew the upper cabinet unit 4 hexagon screws on the underside of the machine m Adjust the belt by pushing the motor plate backwards after having loosened the wing nuts The belt must be adjuste
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