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CF625-3 CF500-6 CF625-6

1. 86 Spark Plugs CAUTION Using non recommended spark plug can result in serious engine damage Always use CFMOTO recommended spark plug Refer to the specifications section beginning on page 122 Spark Plug Gap Torque Electrode Gap New Plug Torque Used Plug Torque DPR7EA 9 NGK 0 8 0 9mm Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine is warmed up and the vehicle is driven at higher speeds Immediately check the spark plug for correct color See page 88 AWARNING A hot exhaust system and engine can cause serious burns Wear protective gloves when removing a spark plug for inspection 8 7 Spark Plugs Spark Plug Condition Normal Plug The normal insulator tip is gray tan or light brown There will be few combustion deposits The electrodes are not burned or eroded This indicates the proper type and heat range for the engine and the service NOTE The tip should not be white A white insulator tip indicates overheating caused by use of an improper spark plug or incorrect throttle body adjustments Wet Fouled Plug The wet fouled insulator tip is black A damp oil film covers the firing end There may be a carbon layer over the entire nose Generally the electrodes are not worn General causes of fouling are excessive oil use of non recommended injection oil or incorrect throttle body adjustments Spark Plug Removal and Replacement 1 Remov
2. HOURS CALENDAR MILES km Steering _ PreRide p Make adjustments as needed See A Front suspension PreRide Pre Ride Checklist on page 51 A Rearsuspension PreRde Tre PreRie A Brakefludlevel PreRide A Brakepadalievel o Brakesystem Pre Ride Frame fasteners Pre Ride A Air filter Daily Check clean frequently replace if ee lod ER midi Daily Inspect level on daily basis change cca a a We Headlamp Tail Daily Check operation apply dielectric lw ee o o A Perform these procedures more often for vehicles subjected to severe use E Emission Related Service M Have an authorized CFMOTO dealer perform these services 14 Maintanence Periodic Maintenance Chart 7 5 Maintanence Interval Remarks whichever comes first cM Hours Miles km 300 500 Inspect clean every 100H or 1000km change every 20000km Monthly 250 400 Check terminals clean test Monthly 250 400 Inspect level change yearly Monthly 250 400 Inspect level change yearly Engine breathe filter im Monthly 150 250 Inspect replace if necessary IL 150 250 Replace with oil filter change B Throttle cable switch 300 500 Inspect adjust lubricate replace if E etc necessary B Valve clearane 100H 600 1000 Inspect and adjust at the first 20H or 250km E Throttle body air
3. Fluid Check The fill plug is located On the right side of the rear gearcase Mair fluid level even with the bottom thread of the fill plug hole 1 Position the vehicle on a level surface 2 Remove the fill plug Check the fluid level 3 Add the recommended fluid as needed 4 Reinstall the fill plug Torque to specification Fluid Change The drain plug is located on the bottom right side of the rear gearcase 1 Remove the fill plug Drain Plug Rear Gearcase Place a drain pan under the drain plug Remove drain plug Allow the fluid to drain completely Clean the drain plug Torque to specification Add the recommended fluid Maintain the fouid level even with the bottom thread of the fill Ipug hole Reinstall the fill plug Torque to specification Check for leaks Discard used fluid properly JO 014 WD 85 Gearcase Gearcase Specification Chart Use of other fluids may result in improper operation of components Drain Plug Level Gearcase Lubricant Capacity Fill Plug Torque Check Plug Torque Transmission of Main Gearcase CF188 C Transmission of Transfer Case 196S C Demand Drive Unit Front Gearcase Rear Gearcase SAE15W 40 SG SAE15W 40 SG SAE15W 40 SG or SAE80W 90 GL 4 SAE15W 40 SG or SAE80W 90 GL 4 preliminary 2800ml 30 Nm change 2500ml preliminary 2800ml 90m change 2500ml 330ml preliminary 280ml change 25Nm 25Nm 300ml preliminary 250ml change
4. NOTE Attempt to start the engine If necessary repeat the drying procedure 6 Take the vehicle to your dealer for service as soon as possible whether you succeed in starting it or not NOTE If water has been ingested into the PVT follow the procedure on page 100 for drying 109 Battery Your vehicle may have either a sealed battery which requires little maintenance or a conventional battery A sealed battery can be identi fied by its flat covers on the top of the battery A conventional batteryhas six filler caps on the top of the battery Always keep battery terminals and connections free of corrosion If cleaning is necessary remove the corrosion with a stiff wire brush Wash with a solution of one tablespoon baking soda and one cup water Rinse well with tap water and dry off with clean shop towels Coat the terminals with dielectric grease or petroleum jelly Be careful not to allow cleaning solution or tap water into a conventional battery AWARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call physician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging
5. Operation of off road vehicles on public lands in the U S A is regulated by 43 CFR 8343 Violations are subject to monetary penalties Federal regulations can be viewed online at www gpoaccess gov ecfr Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust system Exhaust Emission Control System Exhaust emissions are controlled by engine design An electronic fuel injection EFI system controls fuel delivery The engine and EFI components are set at the factory for optimal performance and are not adjustable The emissions label is located on the lower frame behind the driver s seat Electromagnetic Interference This spark ignition system complies with Canadian ICES 002 This vehicle complies with European directives 97 24 EC and 89 336 EEC 11 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest most reliable condition Inspection adjustment and lubrication of important components are explained in the periodic maintenance chart Inspect clean lubricate adjust and replace parts as necessary When inspection reveals the need for replacement parts use genuine parts available from your dealer NOTE Service and adjustments are important for proper vehicle operation If you re not familiar with safe service and adju
6. P 7 if ne Fuel cap Fuel cap near the seat of passenger If refuel the 934 or more than Don t refuel the fuel as low 93 fuel Remove the inflammable material after refuel Seat Belts This vehicle is equipped with three point lap and diagonal seat belts for the operator and passenger AWARNING Riding in this vehicle without wearing the seat belt can result in serious injury or death in the event of an accident or sudden stop Always make sure the seat belts are secured for both the operator and passen ger before riding To wear the seat belt properly follow this procedure 1 Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat The belt should fit snugly across your hips and diagonally across your chest Make sure the belt is not twisted 2 Push the latch plate into the buckle until it clicks 3 Release the strap it will selftighten Seat belt hook NOTE Press the red release latch on the buckle to release the seat belt Seat belt hook 3 7 Seat Belts Seat Belt Inspection Inspect all seat belts for proper operation before each use of the vehicle 1 Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle A click indicates that it s securely latched 2 Push the red release latch in the middle of the buckle to make sure it releases freely 3 Pull each seat belt completely out and inspect t
7. O O E UL U AWARNING Improper vehicle use can result in SEVERE INJURY or DEATH NEVER Operate Without first viewing owner s manual and quick start guide With more than one passenger On hills steeper than 15 degrees On public roads On paved surfaces pavement may seriously affect handling and control With Non CFMOTO approved accessories ALWAYS Keep hands and feet inside vehicle Reduce speed and use extra caution when carrying a passenger Operate slowly in reverse avoid sharp turns or sudden braking Make sure passenger reads and understands all safety labels Q Watch for branches or other hazards that could enter vehicle ALWAYS USE NEVER USE AN APPROVED DRUGS OR HELMET AND ALCOHOL PROTECTIVE GEAR Locate and Read Owner s manual Follow all INSTRUCTIONS and WARNINGS If Owner s manual is missing contact a CFMOTO dealer for replacement AWARNING Read understand and follow all of the instructions and safety precautions in this manual and on all product labels Failure to follow the safety precautions could resullt in serious injury or death AWARNING The engine exhaust gas from this product contains CO which is deadly gas and could cause headache giddy disgusting or lose consciousness even death Instructions Thank you for purchasing a CFMOTO vehicle and welcome to our worldwide family of CFMOTO owners We proudly produce an exciting line of utility and recre
8. Make any necessary repairs and clean the vehicle as recommended See page 116 Stabilize the Fuel 1 Fill the fuel tank 2 Add CFMOTO Carbon Clean Fuel Treatment or CFMOTO Fuel Stabilizer Follow the instructions on the container for the recommended amount NOTE Carbon Clean removes water from fuel systems stabilizes fuel and removes carbon deposits from pistons rings valves and exhaust sys tems 3 Allow the engine to run for 15 20 minutes to allow the stabilizer to disperse through the entire fuel delivery system Oil and Filter Change the oil and filter See page 83 Air Filter Air Box Inspect and clean or replace the pre filter and air filter See page 83 Clean the air box Drain the sediment tube Fluid Levels Inspect the fluid levels Add or change fluids as recommended in the Periodic Maintenance Chart beginning on page 95 Demand drive fluid front gearcase Rear gearcase fluid Transmission fluid Brake fluid change every two years and any time the fluid looks dark or contaminated Coolant test strength fill 119 Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 72 Fog the Engine 1 Treat the fuel system with CFMOTO Carbon Clean Follow the instructions on the container Start the engine Allow it to idle for several minutes so the Carbon Clean reaches the injec
9. 1000 Inspect for leaks at the first 20H or 250km 100 1000 1600 Exhaust 100H M 1000 1600 Inspect muffler pipe M 12 12 2 4 6 Wiring 100H 12M 1000 1600 Inspect for wear routing security apply dielectric grease to connector subjected to water mud etc Clutch 100H DEED 600 1000 Inspect clean replace worn parts Drive belt 50H 300 500 Inspect replace every 2000km Inspect replace as needed Replace every two years Adjust as needed Inspect periodically adjust when parts are replaced Adjust as needed A Perform these procedures more often for vehicles subjected to severe use E Emission Related Service MHave an authorized CFMOTO dealer perform the services Front wheel 100H M 1000 1600 bearings M 1 Brake fluid 200H 24M 2000 Spark arrestor 300H 3 000 Idle speed 36M ELEM Toe adjustment p i Headlight aim 3200 4800 11 Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on Page 73 or more often under severe use such as wet or dusty conditions Items not listed in the chart should be lubricated at the general lubrication intervals Method page 82 DOT3 or DOT4 Maintain level between fill lines See Transmission Oil main SAE15W 40 SG or SAE80W 90 See page 85 gearcase GL 4 tem Engine Oil Brake Fluid Transmission Oil rear SAE15W 40 SG or SAE80W 90 See page 86
10. Conventional Battery 1 Remove the battery from the vehicle to prevent damage from leak ing or spilled electrolyte during charging See page 111 2 Charge the battery with a charging output no larger than 1 10 of the battery s amp hr rating Charge as needed to raise the specific grav ity to 1 270 or greater 3 Reinstall the battery See page 112 Battery Charging Sealed Battery The following battery charging instructions apply only to the installa tion of a sealed battery Read all instructions before proceeding with the installation of this battery The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory Never try the sealing strip off or add any other fluid to this battery The single most important thing about maintaining a sealed battery is to keep it fully charged Since the battery is sealed and the sealing strip cannot be removed you must use a voltmeter or multimeter to measure DC voltage AWARNING An overheated battery may explode causing severe injury or death Always watch charging times carefully Stop charging if the battery becomes very warm to the touch Allow it to cool before resuming charging For a refresh charge follow all instructions carefully 1 Check the battery voltage with a voltmeter or multimeter A fully charged battery will register 12 8 V or higher 2 If the voltage is less than 12 8 volts recharge the battery at 1 2 amps or less u
11. Range Performance P0118 Engine Coolant Temp Circ High Input Min defects P0113 ntake Air Temp Circ High Input Min defects P0116 Engine Coolant Temp Circ Range Performance EN 47 Instrument Cluster Error code Error code as four digit blink model For example 0650 0 blink 10 times 6 blink 6 times 5 blink 5 times 0 blink 10 times Failure Description 18 P0122 Throttle Pos Sensor Circ Low Input Min error E NEM NE I S ee ee ee err 20 P0130 O2SensorCire Malfunction 21 P0131 O2 SensorCirc Low Voltage 22 P0132 O2SensorCir HighVollage 23 P0133 O2SensorCir SlowResponse 39 P0170 FuelTrim Malfunction 30 P0171 FuelTrim Systemtoolean 31 P0172 FuelTrim SystemtooRich 82 P0201 Cylinderi InjectorCircut Signal error 3 P0202 Cylinder2 InjectorCircuit enne Xm 3e P026 Cylinderi InjectorCiruitLow Min error P0134 O2 Sensor Circ No Activity Detected MEE 18 19 20 21 22 23 24 29 30 31 32 33 36 Instrument Cluster Error code Downloading Codes by Following E G 0650 0 blink 10 times 6 blink6 times 5 1 blink 5 times 0 blink 10 times Error code Failure Description Sort P0262 Cylinder 1 Injector Circuit High Serious problem P0264 Cylinder 2 Injector Circuit Low a a JURE DEAE 1 si P0
12. Safety AWARNING POTENTIAL HAZARD Attempting jumps and other stunts z TA x WHAT CAN HAPPEN l LA Lossof control accident or overturn resulting in Bb seriousinjury or death HOW TO AVOID THE HAZARD Never attempt jumps and other stunts Avoid exhibition driving AWARNING POTENTIAL HAZARD Operating on frozen bodies of water WHAT CAN HAPPEN Severe injury or death if the vehicle and or riders fall through the ice HOW TO AVOID THE HAZARD Never operate this vehicle on a frozen body of water 2 1 e bz Rider Safety AWARNING POTENTIAL HAZARD Failure to use extra caution when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN Loss of control or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Travel slowly and use extra caution when operating on unfamiliar terrain Always be alert to changing terrain AWARNING POTENTIAL HAZARD Carrying a passenger in the cargo box WHAT CAN HAPPEN Serious injury or death due to a fall from the vehicle or contact with moving components HOW TO AVOID THE HAZARD Never allow a passenger to ride in the cargo box 28 Rider Safety AWARNING POTENTIAL HAZARD Operating with more than one passenger WHAT CAN HAPPEN Loss of control and accident resulting in serious injury or death HOW TO AVOID THE HAZARD Never carry more than one passenger Additional passengers can affect the operator s ability to steer and operate
13. WHAT CAN HAPPEN Loss of control and accident resulting in serious injury or death HOW TO AVOID THE HAZARD The operator should always keep both hands on the steering wheel during operation A passenger should securely grasp the hand holds and plant both feet firmly on the floor AWARNING POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Accident equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle before each use to make sure it s in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the owner s manual 1 9 Rider Safety AWARNING POTENTIAL HAZARD Using accessories not approved by CFMOTO for use on this vehicle WHAT CAN HAPPEN Loss of control accident or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Never operate with accessories not approved by CFMOTO for use on this vehicle Non approved accessories may seriously affect vehicle stability AWARNING POTENTIAL HAZARD Operating this vehicle on paved surfaces including sidewalks paths parking lots and driveways WHAT CAN HAPPEN Loss of control and accident resulting in serious injury or death HOW TO AVOID THE HAZARD This vehicle s tires are designed for off road use only not for use on pavement Paved surfaces may seriously affect handling and control of the vehicle and may cause the
14. age 16 or without valid driver s licence Overturn warning Warning Improper operation can cause this vehicle to overturn and lead to serious injury or death This vehicle handles differently than cars trucks or other off road vehicles In order to avoid oveturns Avoid sharp overturns Never turn when applying heavy throttle Never make abrupt steering maneuvers Operate at speeds appropriate for your skills the conditions And the terrain DO NOT do power slides donuts jumps or other Jumping stunts 5 Safety Decals and Locations Passenger safety warning Operation warning Warning Never carry passenger under age 12 Never carry more than one passenger Never ride after using drugs or alcohol To reduce the risk of SEVERE INJURY or DEATH Never carry a passenger under age 12 or too small to Firmly plant feet on the floor and securely grasp hand holds The passenger must always Wear seat belt Use an approved helmet and protective gear Securely grasp hand holds and plant feet firmly on the floor Tell operator to slow down or stop if uncomfortable get off and walk if conditions require Keep hands and feet inside vehicle at all times Watch for branches brush and other hazards that could enter vehicle Safety decals and Locations Pre ride warning D Driving warning Always use approved helmet and protective gear for operator and passenger Never use with drugs or alcohol
15. an open area that allows room to familiarize yourself with vehicle operation and handling Check your surroundings and determine your path of travel 4 Keeping both hands on the steering wheel slowly release the brakes and depress the throttle with your right foot to begin driving 57 New Operator Driving Procedures 5 Drive slowly at first On level surfaces practice starting stopping turning maneuv ering using the throttle and brakes and driving in reverse Learn how the vehicle handles when making both left and right turns at a slow speed 6 Increase speed only after mastering all maneuvers at a slow speed 7 After you become skilled at making turns and begin to operate at faster speeds follow these precautions Avoid sharp turns Never turn while applying heavy throttle Never make abrupt steering maneuvers Operate at speeds appropriate for your skills the conditions and the terrain DO NOT do power slides donuts jumps or other driving stunts 58 Driving with a Passenger 1 Complete the New Operator Driving Procedures outlined on pages 57 58 2 Perform the pre ride inspection See page53 3 Make sure the passenger is at least 12 years of age and is tall enough to comfortably and safely sit in the passenger seat with the seat belt secured put both feet on the floor and grasp the hand holds 4 Make sure the passenger is wearing appropriate riding gear including an approved helmet and ey
16. especially those that increase speed or power This vehicle may become less stable at speeds higher than those for which it is designed Loss of control may occur at higher speeds Your vehicle vehicle is designed to provide safe operation when used as directed Do not make any modifications to this vehicle Never operate with accessories not approved by CFMOTO for use on this vehicle The operator must check all safety components before each ride Make sure your vehicle is in excellent operating condition at all times Equipment Modifications We are concerned for the safety of our customers and for the general public Therefore we design accessories for your vehicle that take into consideration safe vehicle handling and stability Never operate with acces sories not approved by CFMOTO for use on this vehicle Non approved accessories may seriously affect vehicle stability and could cause the vehicle to overturn Do not install on a CFMOTO vehicle any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury The warranty on your vehicle is terminated if any equipment has been added to the vehicle or if any modif ications have been made to the vehicle that increases its speed or power NOTE The addition of certain accessories includin
17. gearcase GL 4 Prop Shaft U joint lube Locate fittings and grease Control Arm Pivot Bushings NLGI No 2 Locate fittings and grease Front Rear Stabilizer Bar Bushings NLGI No 2 Front Rear r c on D Lubrication Recommendations Control Arm Pivot Bushings Front Rear 79 Engine Oil Always check and change engine oil at intervals outlined in the Periodic Maintenance Chart beginning on LLL zm aii zn aux m m NN LE BW AL Te Wh dh th d l it page 72 Always change the oil filter wnenever changing oil SAE15W 40 SG Oil We strongly recommend use of SAE15W 40 SG Oil API certified SG oil If SAE15W 40 SG Oil is unavailable choose oil following the right instructions according to the engine ambient temperature 20 xb 40 2 20 GA Bb LO Oil may need to be changed more frequently if SAE15W 40 SG oil is not used Follow the manufacture s instructions for ambient temperature operation CAUTION Mixing brands or using a non recommended oil may cause serious damage to the engine We recommend use of SAE15W 40 SG Oil never use substitute or mix oil brands AWARNING Vehicle operation with insufficient deteriorated or contaminated engine oil will cause accelerated wear and may result in engine seizure accident and injury Always perform the maintenance procedure as outlined in the Periodic Maintenance Chart 80 Engine Oil Always check and change engine oil at intervals outline
18. pointer on the red zone H Engine stop and cooling liquid temperature drop down if Temperature is frequently overtop inspect the volumn of Cooling liquid and inquire the localled dealer caution Git UTV is overweight engine will be superheating if like this Reduce the load weight in the scope of mas load weight Restart engine Confirm the temperature pointer in the white Zone C when the pointer in the red zone engine will be damaged s Speedmeter display speed odometer 3 display odo Fuel gauge display the surplus fuel F fuel total 27L when pointer in the red zone show that the surplus fuel only 4 01 need to refuel 44 AWD indicator light e switch 2WD 4WD on the position 4WD 4WD indicator light will be on a switch LOCK 4WD on the position LOCK AWD 4WD Lock indicatior light will be on 4WD indicatior light will be on after vehicle moving due to the mechanical synchronous sets in the front wheel driving case Turn left indicator light Switch on the position indicator light will be on Low gears indicatior light L Gears on the position L indicator light will be on High gears indicator light H 4 Gears on the position H indicator light will be on Neutralindicator light N Gears on the position N indicator light will be on Reverse indicator light R Gears on the position R indicator light
19. replace tires when the tread depth measures 1 8 3 mm or less Improper tire inflation or the use of non standard size or type of tires may adversely affect vehicle handling which could result in vehicle damage or personal injury Always maintain proper tire pressure When replacing tires always use original equipment size and type Tire Tread Depth Always replace tires when tread depth is worn to 1 8 3 mm or less Axle and Wheel Nut Torque Specifications i Inspect the following items occasionally for tightness and 1 8 3 mm if they ve been loosened for maintenance service MIS 5 uf OE Cast Aluminum Front and Rear Rim Steel Front and Rear Any Wheel Seat Support Retaining Nut Front and Rear 120Nm NOTE Do notlubricate the stud or the lug nut 105 Tires AWARNING Improperly installed wheels can adversely affect tire wear and vehicle handling which can result in serious injury or death Always ensure that all nuts are torqued to specification Do not service axle nuts that have a cottepin installed See your dealer Wheel Removal 1 Position the vehicle on a level surface 2 Place the transmission in PARK Stop the engine 3 Loosen the wheel nuts slightly 4 Elevate the side of the vehicle by placing a suitable stand under the frame 5 Remove the wheel nuts and washers Remove the wheel Steel rim Wheel Installation 1 Place the transmission in PARK 2 Place the wheel in
20. the controls AWARNING Operating a damaged vehicle can result in an accident with serious injury or death After any overturn or accident have a qualified service dealer inspect the entire vehicle for possible damage including but not limited to brakes throttle and steering systems AWARNING Exhaust system components are very hot during and after use of the vehicle Hot components can cause serious burns and fire Do not touch hot exhaust system components Always keep combustible materials away from the exhaust system Use caution when traveling through tall grass especially dry grass AWARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death Always remove the ignition key when the vehicle is not in use 29 Rider Safety AWARNING Gasoline is highly flammable and is explosive under certain conditions Always exercise extreme caution whenever handling gasoline Always stop the engine when refueling Always refuel outdoors or in a well ventilated area Remove flammable material containers from the box before filling Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored Never refuel while a person is in the vehicle Do not over fill the tank Do not fill the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Never start the engine
21. vehicle to go out of control Avoid operating the vehicle on pavement If you must operate on a paved surface travel slowly and do not make sudden turns or stops AWARNING pe POTENTIAL HAZARD ta Operating this vehicle on public streets roads or highways E CE WHAT CAN HAPPEN Collision with another vehicle HOW TO AVOID THE HAZARD br Never operate this vehicle on any public street road or highway including dirt or gravel In many areas it s illegal to operate vehicles of this type on public streets roads and highways 20 Rider Safety AWARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Loss of control or overturn resulting in serious injury or death or death HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Avoid operating over large obstacles such as rocks and fallen trees when possible If unavoidable use extreme caution and operate slowly AWARNING POTENTIAL HAZARD Skidding or sliding WHAT CAN HAPPEN Loss of control accident or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for operating on slippery surfaces as described in the owner s manual When operating on slippery surfaces such as ice or loose gravel reduce speed and use extra caution to reduce the chance of skidding or sliding out ofcontrol Do not operate on excessively slippery surfaces 21 Rider Safety AWARNING POTEN
22. 300 500 Inspect duct for proper sealing air leaks intake p ETT E High pressure oil 100H D 600 1000 Inspect change every four years A Perform these procedures more often for vehicles subjected to severe use E Emission Related Service B Have an authorized CFMOTO dealer perform these services A Air filter main element H Brake pad wear IN ina a wan TENE Heese Wee al Periodic Maintenance Chart Item Maintanence Interval Remarks A NR RP RR etc Shfimage 50H GM 500900 Inspect lubricate just m Seeing Si 6M 500900 ibri A Frntsuspenson Sod 6M 500900 wbricate A Rear suspension Sod 6M 500800 wbricate pum ad al eal ld test system presasure yearly E Fuel system 100H 12M 600 1000 Check for leak at tank cap lines filter oe pump replace lines every two years JEN ee eno every 6000km A Engine oil change 100H _ 600 1000 Perform a break in oil change at 20H A Oil filter 100H 600 1000 Replace with oil change A Radiator 100H 1000 1600 Inspect clean external surface A Perform these procedures more often for vehicles subjected to severe use E Emission Related Service M Have an authorized CFMOTO dealer perform these services 16 Periodic Maintenance Chart Periodic Maintenance Chart Maintanence Interval Remarks whichever comes first Hours Miles km Cooling hoses 100H a 600
23. 321 Engine SpeedReferenceMark s2 P0822 Eng Speed inp Cire NoSignal o 60 P0444 evaporative Ems System Purge Coni Vave Ore Open Signal problem 6 P0468 evenoratvetmisinsysemPugeConroivavecreattow Oooo 62 P0459 evaporative Emission System Purge ConrolVaveCreuttigh 66 P0506 idle Control System RPMLowerthanExpected SSCS 6 P0507 idle Control System RPM Higher than Expected 68 POS08 Drive pin of step motor short circuit to ground eo P0509 Drive pin of step motor short circuit to battery Instrument Cluster Error code Downloading Codes by Following E G 0650 0 blink 10 times 6 blink6 times 5 1 blink 5 times 0 blink 10 times 79 POS Drive pin of step motor open crot 78 P0602 Control Module Programming Error gt 1 1 80 Pos2s Fuel Pump Control CircuitLow Unimportant problem 85 P0650 Drive circuit error of MIL light J o 91 P2177 SystemTooLean O J J 92 P2178 SystemTooRich 93 P2195 O2SensorCirc Slow Response lean 4 Pise OzSensorCc Slow Response rich OPERATION Vehicle Break In Period The break in period for your new CFMOTO vehicle is the first 20 hours of operation or the time i
24. ATOR NINDICATOR PINDICATOR RINDICATOR OVER RIDE INDICATOR FRONT TURNING LIGHT RH 12V21W HEADLIGHT RH 12V35 35W FRONT PILOT LIGHT RH 12V5W FRONT TURNING SIGHAL LH 12V21W HEAD LIGHT LH 12V35 35W FRONT PILOT LIGHT LH 12V5W CIGAR LIGHTEER 12V10A POSITION INDICATOR d IBB ILLUMINATION SWITCH DIMMER SWITCH TURNING SWITCH CLOCK BUTTON SWITCH TROUBLE SIGNAL LIGHT C GEAR SENSOR E REVERSE GEAR SENSOR START RELAYAFUSE FUEL PUMP RELAY BRAKE RELAY IGNITION SWITCH 3 AUXILIARY RELAY IV AURHARY RELAY ALARUSIGNALSWTCH crc HORN SWITCH LOWBEAM RELAY i E OVERADESIITCH FLASHER HORN FUSE BOX HIGHBEAM RELAY FAN RELAY E i NE RECTIFIER E M a z 3 2 E o X toci 9 ch pects 7 Y i 3 g dis IT ay THERMOSWITCH FUELPUMP IS PAESE bal 200 DIAGNOSTIC SYSTEM TAR PRESSURE I OXYGEN SENSOR SENSOR L OILATONIZER GEAR SENSOR I LOG AUXILIARY RELAYI AUXILIARY RELAYI PANBOTOR THROTTLE POSITION SENSOR AIR BYPASS VALVE AR TEMPERATUPE 7 FRONT BRAKE SWITCH WATER TEMPERATURE SENSOR SENSOR IGNITION COILAND SPARK PLUG 2WD AWD 4WD 2WD AWD 4WD DEADLOCK TRANSITION MOTOR DEADLOCK TRANSITION MOTOR Black BLACK BLacks Brack Lack BLAC
25. Improper vehicle use can result in SEVERE INJURY or DEATH Never operate Q Without first reading and understanding of safety guide With more than one passenger On hilles steeper than 15 degrees Q On paved surfaces pavement may seriously affect handling Or control With Non CFMOTO genuine parts or accessories They may seriously affect stability Always Q Keep hands and feet inside vehicle Reduce speed and use extra caution when carrying passenger Operate slowly in reverse avoid sharp turns or sudden braking Make sure passenger reads and understands all safety labels Watch for branches or other hazards that could enter vehicle Locate and read owner s manual follow all instructions and warnings If owner s Maunal is missing contact CFMOTO dealer for detailed information Safety Warning and Locations Pre ride warning D4WD operation warning Must stop or at idle when changing 2WD and 4WD switch to avoid damage of transmission parts When Diff lock is locked it will enhance vehicle s maneuverability please keep low speed and enough braking distance to avoid out of control Air filter ventilator warning DO NOT cover air filter ventilator to avoid damage of engine Keep air entering through ventilator smoothly Rider safety AWARNING Failure to follow the warning contained in this manual can result in severe injury or death Your CFMOTO vehicle is not a toy and can be hazardous to opera
26. Install the recommended belt d Always break in a new belt and or clutch See mproper break in pages 53 and 43 Engine Doesn t Turn Over Possible Cause Low battery voltage Recharge the battery to 12 8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box connections Inspect clean reinstall connectors Engine Turns Over Fails to Start Possible Cause Solution Out of fuel Clogged fuel filter Water is present in fuel Old or non recommended fus Fouled or defective spark plugs Water or fuel in crankcase Low battery voltage Mechanical failure 126 Engine Backfires PosibeCame J Son Incorrectly installed spark plug wires See your dealer Engine Pings or Knocks Possible Cause soon Poor quality or low octane fuel Replace with recommended fuel ncorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs 127 Engine Runs Irregularly Stalls or Misfires PesbieCmse CS tion 129 Engine Stops or Loses Power Out of fuel Refuel Other mechanical failure See your dealer verheated engine Clean radiator screen and core clean engine exterior see your dealer 129 SPEEDOMETER WATER TEMPERATUURE GAUGE FUEL GAUGE TURNNING SLGNAL RH TURNNING SLGNAL LH 2D 4WD4WD DEAD LOCK INDICATOR COLOCK BEAM LINDICATOR HINDIC
27. K oreen GREEN GREEN GREEN GREEN GREEN eiue Blue BLUE BLUE JORANGE ORANGE ORANGENORANGEM vare WHITEY WHITEY wares Torrey wher LIGHT GREEN WHITE YELLOW BROWN BLUE RED RED YELLOW J BLACK WHITE BLUE RED BLACK WHITE GREEN IBLACK WHITE BLUE YELLOW BLUE BROWN GREEN BLACK PINK B p w B v c W G A L L l ki o o 8o Wo L W Ww Brw c w B ca 7 LB sb fow P Gr pr Rer Wor B Br Br RBr LBr GBr wWBr 8 Lg Lo R YELLOW veuLow YELLOw GREY GREY grown BROWN BROWN BROWN BRowN BROWN LIGHT LIGHT GREEN LIGHT GREEN LIGHT GREEN LIGHT GREEN LIGHT GREEN LIGHT LIGHT BLUE PURPLE RED tack BLUE WHITE BLACK RED BLUE GREEN WHITE BLACK GREEN RED GREEN YELLOW BROWN BLUE BLUE WHITE 12V18Ah 1 START MOTOR BATTERY O ODOMETER SENSOR SCA EP eve sensor REAR TURNING SIGNAL RH 12V10W TAILIBRAKE LIGHT 12V 21 5W REAR TURNING SIGNAL LH 12V10W TAILIBRAKE LIGHT 12V 21 5W REAR LICENSE PLATE LIGHT 12V5W 130 CFMOTO ZHEJIANG CFMOTO POWER CO LTD No 116 Wuzhou Road Yuhang Economic Development Zone Hangzhou 311000 China Tel 86 571 89265799 Fax 86 571 89265788 Http www cfmoto com EU1203
28. TIAL HAZARD Operating through deep or fast flowing water WHAT CAN HAPPEN Loss of traction loss of control overturn or accident resulting in serious injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for operating in water as described in the owner s manual Never operate in fast flowing water or in water that exceeds the recommended maximum depth AWARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN Collision with an obstacle or person resulting in severe injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for operating in reverse as described in the owner s manual Before shifting into reverse gear always check for obstacles or people behind the vehicle When it s safe to proceed back slowly Avoid making sharp turns in reverse 22 Rider Safety AWARNING POTENTIAL HAZARD Overloading the vehicle or carrying towing cargo improperly WHAT CAN HAPPEN Loss of control accident due to instability and changes in vehicle handling HOW TO AVOID THE HAZARD Always follow the instructions in the owner s manual for carrying cargo or pulling a trailer Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow a greater distance for braking AWARNING POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or
29. This vehicle is an ADULT VEHICLE ONLY Operation is prohibited for anyone under 16 years of age or anyone without a valid driver s license Never operate with a passenger under the age of 12 Make sure any pass enger is tall enough to comfortably and safely reach the hand holds and place both feet on the floor Know Your Vehicle As the operator of the vehicle you are responsible for your personal safety the safety of others including your passenger and the protection of our environment Read and understand your owner s manual which includes valuable information about all aspects of your vehicle including safe operating procedures We strongly advise you to strictly follow the recommended maintenance program outlined in your owner s manual This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals 1 5 Rider Safety Know Your Riding Area Tread Lightly Your CFMOTO vehicle is an off road vehicle Familiarize yourself with all laws and regulations concer ning the operation of this vehicle in your area Respect the environment in which you ride your vehicle Find out where the designated riding areas are by contacting your CFMOTO dealer a local riding club or local officials Help keep our trails open for recreational vehicle use Operate with respect for the terrain avoid littering and always stay on the designated trails Trail Etiquett
30. add DOT 4 brake fluid only Change the brake fluid every two years and any time the fluid becomes contaminated the fluid level is below the minimum or if the type and brand of the fluid in the reservoir are unknown Access the brake fluid reservoir through the left front wheel well 1 Position the vehicle on a level surface 2 Place the transmission in PARK 3 View the brake fluid level in the reservoir The level should be between the maximum and minimum level lines 4 lf the fluid level is lower than the lower level line add brake fluid to the upper line 5 Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings AWARNING After opening a bottle of brake fluid always discard any unused portion Never store or use a partial bottle Brake fluid is hygroscopic meaning it rapidly absorbs moisture from the air The moisture causes the boiling temperature of the brake fluid to drop which can lead to early brake fade and the possibility of accident or severe injury 100 Brake Inspection 1 Check the brake system for fluid leaks 2 Check the brake pedal for excessive travel or a spongy feel 3 Check the friction pads for wear damage and looseness 4 Inspect the brake pad wear surface for excessive wear 5 Change pads when worn to 3 64 1 mm 3 64 1mm Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in
31. ational products All terrain vehilce UTV Q Utility vehicle patrol forest protecting and hunting Motorcycles CFMOTO a company which is specialized in production of liquid cooled engine is the top level supplier in China Compared to same displacement of air cooled engine engine cooling effect is better oil temperature can be adjusted more freely more powerful and lower fuel consumption longer engine working life For safe and enjoyable operation of your vehcile be sure to follow the instructions and recom mendations in this owner s manual Your manual contains instructions for minor maintenance but informations about major repairs is outlined in the CFMOTO service manual and should be performed only by CFMOTO service dealer and technician Your CFMOTO dealer knows your vehicle best and is interested in your total satisfaction Be sure to return to your dealerhship for all of your service Due to constant improvements in the design and quality of production components some minor discrepancies may result between the actual vehicle and the information presented in this publication Depictions and or procedures in this publication are intended for reference use only Table of Contents VIN NO 288 coe cee cee cee cee ee cee coe ee wee cae wee wee ae wee ID 2 Safety ss nennen ene enne nnne nnne nnn eene 3 Features and Controls eene hne hne nnn 31 er 51 Emission control systems ee nennen nennen nennen ene tnn 71 NENA Cnc Ce e
32. case 1 Position the vehicle on a level surface Place the transmission in PARK Apply the brakes 2 Start the engine Allow it to idle for 2 3minutes Stop the engine 3 Clean the area around the drain plug 4 Place a drain pan beneath engine crankcase and remove the drain plug o Allow the oil to drain completely 6 Reinstall the sealing washer on the drain plug NOTE The sealing surface on drain plug and crankcase should be clean and free of burrs nicks or scratches 7 Drain plug torque 22ft Ibs 30Nm Engine oil Drain plug 82 Engine Oil Oil and Filter Change 8 Using a cap style oil filter wrench turn the filter counter clockwise to remove it 9 Using a clean dry cloth clean the filter sealing surface on the crankcase 10 Lubricate the o ring on the new filter with a film of fresh engine oil Check to make sure the o ring is in good condition 11 Install the new filter and turn by hand until the filter gascket contacts the sealing surface then turn an additional 1 2 turn with special wrench 12 Remove the dipstick and fill with 2 5L recommended oil 13 Place the transmission in PARK Apply the brakes 14 Start the engine Allow it to idle for 2 minutes 15 Stop the engine Inspect for leaks 16 Re check the oil level on the dipstick and add oil as necessary to bring the level to the upper mark on the dipstick 17 Dispose of used filter and oil properly 83 Gearcases Demand Drive Unit Fron
33. case oil and all grease fittings CAUTION Immersion can result in major damage if the vehicle isn t serviced correctly and promptly After immersion always take the vehicle to your dealer for service Do not start the engine If it s impossible to bring the vehicle to your dealer before starting the engine perform the service outlined on page 114 and take the vehicle to Ee eS OPERATION DRIVE OVER OBSTACLES 1 Be alert Look ahead and learn to read the terrain you re travelingon Watch for hazards such as logs rocks and low hanging branches 2 Before operating in a new area check for obstacles 3 Avoid operating over large obstacles such as rocks and fallen trees If unavoidable use extreme caution and operate slowly 4 Always have a passenger dismount and move away from the vehicle before operating over an obstacle that could cause an overturn AWARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle Not all obstacles are immediately visible Reduce speed and travel with caution in unfamiliar terrain 66 OPERATION Driving in Reverse Follow these guidelines when operating in reverse Always check for obstacles or people behind the vehicle Apply the throttle lightly Never open the throttle suddenly Back slowly Apply the brakes lightly for stopping Avoid making sharp turns AWARNING Failure to use caution when operating in rev
34. cause serious injury or death Q Never carry passengers in cargo box Max load of cargo box 100kg Q Towing bracket veritcal load 50kg Towing load 125kg including cargo 3 Tire pressure and overload warning Improper tire tire pressure or overloading can cause loss of control resulting in SEVERE INJURY OR DEATH Tire pressure PSI kpa 12 in Front tire 10 70 12 in Rear tire 12 84 14 in Front tire 7 50 14 in Rear tire 7 50 Maximum weight capacity Including driver passenger cargo and accessories 250kg Reduce speed and allow greater distance for braking when Carrying cargo Overloading or carrying tall off center or Unsecured loads will increase your risk to control Loads should be centered and carried as low as possible in box For stability on rough or hill terrain reduce speed and cargo Be careful if load extends over the side of box Safety Decals amp Locations Cab frame 1 warning Warning ALWAYS WEAR YOUR SEAT BELT and make sure passenger wears seat belt VEHICLE OVERTURN can cause severe injury or death The cab frame is not designed or intended to rollover protection Shift caution Caution To avoid transmission damage Shift only when vehicle is stationary or at idle When vehicle is stopped place shift in the parked position Age warning Warning Operating this vehicle if you re under age of 16 increase your chance of Severe injury or death Never operating this vehicle under
35. ch the tow load to the hitch point designated for your vehicle HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS Use extreme caution when applying brakes with a loaded vehicle Avoid terrain or situations that may require backing downhill USE EXTREME CAUTION when operating with loads that extend over the rack sides Stability and maneuv erability may be adversely affected causing the vehicle to overturn DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS Vehicle should never exceed 10 mph 16 kph while towing a load on a level grass surface Vehicle speed should never exceed 5 mph 8 kph when towing loads in rough terrain while cornering or while ascending or descending a hill AWARNING Driving with passengers in the cargo box can result in severre injury or death Never allow a passenger to ride in the cargo box A passenger must always ride in the passenger seat with the seat belt fastened securely 69 Hauling cargo Your CFMOTO vehicle has been designed to carry or tow specific capacities Reduce speed and allow a greater distance for braking when carrying cargo Loads should be centered and carried as low as possible in the box For stability on rough or hilly terrain reduce both speed and cargo Exercise caution if the cargo load extends over the side of the box Always read and understand the load distribution warnings listed on warning labels and in this manual Never exceed the maximum capacities specified for y
36. clutches Seats Before operating the vehicle always push down on both seat backs to ensure the latches are secure Seat Adjustments Loosen do not remove the four screws located on the seat bottom Slide the seat forward or rearward to the desired position Tighten the four screws Torque 8 Nm Do not overtighten Seat Removal 1 Pull up on the seat latch lever located under the rear edge of the seat 2 Tilt the seat forward 3 Lift the seat upward to remove it from the vehicle Reverse this procedure to reinstall the seat Make sure the front edge of the seat is properly installed to the seat retainer bar Press down firmly at the rear of the seat to engage the rear latch Front Seat Retainer 34 Steering Wheel The steering wheel can be tilted upward or downward for rider preference Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward Release the lever when the steering wheel is at the desired position Lever 35 FEATURES AND CONTROLS Front trunk Remove the front panel and check the front trunk The about cubage of front trunk is 13L Av Las iy Front panel 1 Front trunk radiator and secondary water tank under the Front panel Front panel need to be removed for inspection 2 knob on the front panel unscrew knob 3 Pull out the front panel by hold of the top panel 4 Remove the left panel IK XK NZ Re SS AET E
37. d cause loss of control or vehicle overturn Always check the terrain carefully before descending a hill Never descend a hill at high speed Excessive speed may result in loss of vehicle control and lead to serious injury or death Always operate slowly when traveling downhill Avoid descending a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill 64 DRIVING Driving in water AWARNING The large tires on your vehicle may cause the vehicle to float in deep or fastflowing water which could result in loss of control and lead to serious injury or death Never cross deep or fast flowing water with your vehicle Your vehicle can operate through waer with a maximum recommended depth eual to floor level Follow these Procedures when operating through water 1 Determine water depth and current before crossing 2 Never operate in water that exceeds the maximum Recommended depth 3 Choose a crossing where both banks have gradual inclines 4 Proceed slowly avoiding rocks and obstacles 5 Wet brakes may have reduced stopping ability 6 To dry out the pads apply the brakes lightly several times while driving slowly Notes After running your vehicle in water it s critical that you perform the services outlined in the Periodic Maintenance Chart UL beginning on page 72 Give special attention to engine oil Level of footrest board transmission oil demand drive fluid rear gear
38. d in the Periodic Maintenance Chart beginning on page 72 Always change the oil filter whenever changing oil Oil Check Dipstick The oil dipstick and fill tube is located on the engine behind the passenger seat 1 Position the vehicle on a level surface 2 Place the transmission in PARK Apply the brakes 3 Start the engine Allow it to idle for 20 30 seconds Stop the engine 4 Remove both seats Remove the rear service panel See page 34 5 Remove the dipstick from the left side Wipe it dry with a clean cloth 6 Reinstall the dipstick completely but do not lock it The dipstick must be inserted completely to keep the angle and depth of the stick consistent 7 Remove the dipstick and check the level Maintain the oil level within the upper and lower limit Do not overfill NOTE Due to the dipstick entry angle into the crankcase the oil level will read higher on the bottom side of the dipstick Always read the level on the upper surface of the dipstick 8 Reinstall the dipstick Seat the lever lock Oil dipstick Upper limit Lower limit 81 Engine Oil Oil and Filter Change CAUTION Hot oil can cause serious burns to skin Do not allow hot oil to come into contact with skin Always check and change engine oil at intervals outlined in the Periodic Maintenance Chart beginning on page 72 Always change the oil filter wnenever changing oil The engine drain plug is located on the bottom of the crank
39. denly Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 062 Driving on a Sidehill Sidehilling Avoid driving across the side of a hill Control becomes difficult and there is an increased chance of vehicle overturn when driving on a hillside If crossing a hill is unavoidable follow these precautions 1 Engage all wheel drive 2 Drive slowly and use extreme caution 3 If the vehicle begins to overturn or if it feels as if it may overturn immediately turn downhill 4 Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide 5 If the vehicle begins to slide downhill immediately turn downhill to stop the slide or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill AWARNING Crossing hillsides or turning on hills can result in loss of control or vehicle overturn resulting in severe injury or death Avoid crossing the side of a hill Avoid operating on steep hills 15 maximum 63 Driving Downhill Whenever descending a hill follow these precautions 1 Slow down 2 Always descend a hill with the transmission in forward gear Never descend a hill with the transmission in neutral 3 Travel straight downhill 4 Apply the brakes lightly to aid in slowing AWARNING Traveling downhill improperly coul
40. e Always practice good etiquette when riding Allow a safe distance between your vehicle and other vehicles operating in the same area Communicate to oncoming operators by signaling the number of vehicles in your group When stopping move your vehicle to the edge of the trail as far as possible to allow others to pass safely 1 6 Rider Safety AWARNING POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN Loss of control and accident resulting in serious injury or death HOW TO AVOID THE HAZARD The risk of an accident is greatly increased if the operator does not know how to operate the vehicle properly in different situations and on different types of terrain All operators must read and understand the owner s manual and all warning and instruction labels before operating the vehicle AWARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN Loss of control accident or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Avoid sharp turns Never turn while applying heavy throttle Never make abrupt steering maneuvers Operate at speeds appropriate for your skills the conditions and the terrain DO NOT do power slides donuts jumps or other driving stunts Practice turning at slow speeds before attempting to turn at faster speeds AWARNING POTENTIAL HAZARD Riding in this vehicle without wearing the seat belt WHAT CAN HAPPEN Serious injury or death in t
41. e protection See page 13 5 Make sure the passenger secures the seat belt 59 Driving with a Passenger 6 Allow a passenger to ride only in the passenger seat 7 Do not carry more than one passenger Additional passengers can affect the operator s ability to steer and operate the controls 8 Slow down Always travel at a speed appropriate for your skills your passenger s skills and operating conditions Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger 9 Vehicle handling may change with a passenger and or cargo on board Allow more time and distance for braking 10 Always follow all operating guidelines as outlined on safety labels and in this manual 60 Driving on Slippery Surfaces When driving on slipperysurfaces such as wet trails loose gravel or ice be alert for the possibility of skidding and sliding Under these conditions follow these precautions 1 Slow down when entering slippery areas 2 Maintain a high level of alertness reading the trail and avoiding quick sharp turns which can cause skids 3 Engage all wheel drive before wheels begin to lose traction 4 Correct a skid by turning the steering wheel in the direction of the skid AWARNING Severe damage to the drive train may occur if the AWD is engaged while the wheels are spinning Always allow the wheels to stop spinning before engaging AWD AWARNING Failure to exercise ca
42. e DM 72 Specification e HH enne nnne nnne enne enne 122 Troubleshooting r TT 125 Circuit layOUt sssssee nnne nnne nnn enne nnn ener 130 Vehicle Identification Number Record your vehicle s identification number and engine serial number in the spaces provided remove ignition key and store it in a safe place for duplicating spare key if keys are lost otherwise ignition key can only be replaced 1 Vehicle Identification No 2 Engine Serial No SAFETY Rider Safety The following signals or symbols appear throughout this manual and on your vehicle Your safety is involved when words or symbols are used Become familiar with these meanings before reading the manual AWARNING The safety alert warning indicates a potential hazard that may result in serious injury or death CAUTION A caution indicates a situation that may result in damage to your vihicle NOTE A note alert you to important informations or instructions Safety Decals and Locations Warning decals have been placed on your vehicle for your protection Read and follow the instructions of the decals on the vehicle very carefully If any of the decals depicted on the vehicle in this manual differ from the decals on your vehicle always read and follow the instrctions of decals on your vehicle DCargo box warning Towing load waring Warning Q Passengers can be thrown off This can
43. e both seats 2 Remove the rear service panel See page 34 3 Remove the spark plug cap 4 Using the spark plug wrench provided in the tool kit remove the plug by rotating it counterclockwise 5 Reverse the procedure for spark plug installation u SPA diede Torque to specification See page 87 88 Cooling System Operation The engine coolant level is controlled or maintained by the recovery system The recovery system compon ents are the overflow bottle radiator filler neck radiator pressure cap and connecting hose As coolant op erating temperature increases the expanding heated excess coolant is forced out of the radiator past the pressure cap and into the overflow bottle As engine coolant temperature decreases the contracting cooled coolant is drawn back up from the tank past the pressure cap and into the radiator Adding or Changing Coolant To ensure that the coolant maintains its ability to protect the engine we recommend that the system be co mpletely drained every two years and a fresh mixture of antifreeze and water added We recommends the use of 60 40 anti freeze coolant or a 50 50 mixture of high quality aluminum compatible anti freeze coolant and distilled water Premium 60 40 is already premixed and ready to use Do not dilute with water NOTE Always follow the manufacturer s mixing recommendations for the freeze protection required in your area Any time the cooling system has been drained f
44. e vehicle of 450 Ibs 204 kg or more Payload includes the driver passenger CFMOTO approved accessories and cargo Never exceed the stated load capacity for this vehicle See page 122 102 OPTIONAL SHOCK ABSORBER ADJUSTMENT CF625 6 FRONT ADJUSTMENT PROCEDURES opring adjustment Loosen lock nut 2 Turn adjust nut 3 to proper hardness and then tighten lock nut 2 DAMPING RESTORE ADJUSTMENT Turn adjuster 4 to SLOW side until to end and counter shifts then turn to FAST side until suitable to your comfort Damping press adjustment Turn adjuster 1 to HARD side and counter shifts and then turn to SOFT side until suitable to your comfort A ATTENTION After adjustment keep left and right shock absorber balance 103 OPTIONAL 2 SHOCK ABSORBER ADJUSTMENT CF625 6 REAR ADJUSTMENT PROCEDURES Spring adjustment Loosen lock nut 3 Turn adjust nut 2 to proper hardness then tighten lock nut 3 Damping restore adjustment Turn adjuster 1 to SLOW side until to end and counter shifts Then turn to FAST side until suitable to your comfort Damping press is not possible to adjust ATTENTION After adjustment keep left and right shock absorber balance 104 Tires AWARNING Operating your vehicle with worn tires will increase the possibility of skidding loss of control and an accident which could result in serious injury or death Always
45. ed Avoid traveling down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill 24 Rider Safety AWARNING POTENTIAL HAZARD Crossing hills and turning on hills WHAT CAN HAPPEN Loss of control or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Avoid operating on steep hills 15 maximum Avoid crossing the side of a hill AWARNING POTENTIAL HAZARD Stalling rolling backwards while climbing a hill WHAT CAN HAPPEN Loss of control or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Maintain a steady speed when climbing a hill If you lose all forward speed Apply the brakes gradually until the vehicle is fully stopped Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed 25 Rider Safety AWARNING POTENTIAL HAZARD Operating on excessively rough slippery or loose terrain WHAT CAN HAPPEN Loss of control accident or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD o not operate on excessively rough slippery AWARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds WHAT CAN HAPPEN Loss of control and accident resulting in serious injury or death HOW TO AVOID THE HAZARD Operate at speeds appropriate for your skills the conditions and the terrain 26 Rider
46. ent and lead to serious injury or death if the throttle pedal sticks during operation Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal Immediately contact your dealer for service if throttle problems arise Always check the pedal for free movement and return before starting the engine and occasionally during operation Throttle Freeplay If the throttle pedal has excessive play due to cable stretch or misadjustment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle pedal has no freeplay the throttle may be hard to control and the idle speed may be erratic Check the throttle pedal freeplay at the intervals outlined in the Periodic Maintenance Chart beginning on page 72 Adjust the freeplay if necessary Throttle Freeplay Inspection 1 Place the transmission in PARK 2 Apply the brakes Start the engine Allow it to warm up thoroughly 3 Measure the distance the throttle pedal moves before the engine begins to pick up speed Freeplay should be 1 16 to 1 8inches 1 6 3 2mm Q Throttle System Throttle Body Idle RPM Idle RPM is preset by the manufacturer If the engine idle speed is not satisfactory please see your dealer for adjustment Throttle Freeplay Adjustment THROTTLE CABLE 1 Remove both seats Remove the rear service panel See page 34 ce 2 Locate the throttle cable adjus
47. ent tube must be free of obstructions and securely installed Route the tube away from the frame and vehicle body to prevent contact with electrolyte AWARNING Battery gases could accumulate in an improperly installed vent tube and cause an explosion resulting in serious injury or death Always ensure that the vent tube is free of obstructions and is securely installed as recommended 4 Coat the terminals with dielectric grease or petroleum jelly 5 Connect and tighten the red positive cable first 6 Connect and tighten the black negative cable last T Verify that cables are properly routed 8 Reinstall the driver s seat SIE Battery Battery Storage Whenever the vehicle is not used for a period of three months or more remove the battery from the vehicle ensure that it s fully charged and store it out of the sun in a cool dry place Check battery voltage each month during storage and recharge as needed to maintain a full charge See page 114 NOTE Battery charge can be maintained by using a CFMOTO Battery Tender charger or by charging about once a month to make up for normal self discharge Battery Tender can be left connected during the storage period and will automatically charge the battery if the voltage drops below a pre determined point Battery Fluid A poorly maintained battery will deteriorate rapidly Check the battery fluid level often Battery vol 12V 30Ah 113 Battery Battery Charging
48. erse can result in serious injury or death Before shifting into reverse always check for obstacles or people behind the vehicle When it s safe to proceed back slowly Avoid making sharp turns 6 7 Parking on an Incline Avoid parking on an incline if possible If it s unavoidable follow these precautions 1 Place the transmission in PARK 2 Turn off the engine 3 Block the rear wheels on the downhill side AWARNING A rolling vehicle can cause property damage and serious injury Always place the transmission in PARK when stopping the engine Always block the downhill side of the wheels if leaving the vehicle on a hill or park the vehicle in a sidehill position instead 68 Hauling Cargo AWARNING Overloading the vehicle or carrying or towing cargo improperly can altervehicle handling and may cause loss of control or brake instability Always follow these precautions when hauling cargo Never exceed the stated load capacity for this vehicle REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO When operating over rough or hilly terrain reduce speed and cargo to maintain stable driving conditions Always operate the vehicle with extreme care when hauling or towing loads Slow down and drive in the lowest gear available OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS When handling off centered loads that cannot be centered securely fasten the load and operate with extra caution Always atta
49. ever operate in fast flowing water or in water that exceeds the recommended maximum depth See page 65 Wet brakes may have reduced stopping ability To dry out the pads apply the brakes lightly sev eral times while driving slowly Always be sure there are no obstacles or people behind your vehicle when operating in reverse When it s safe to proceed in reverse move slowly Avoid making sharp turns in reverse Always use the proper size and type of tires specified for your vehicle Always maintain proper tire pressure Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer Allow a greater distance for braking Always turn off the engine before refueling Make sure the refueling area is well ventilated and free of any source of flame or sparks Gasoline is extremely flammable See page 30 for fuel safety warnings Remove flammable material containers from the box before filling Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting FOR MORE INFORMATION ABOUT SAFETY PLEASE CONTACT WITH YOUR DISTRIBUTOR 11 Rider Safety AWARNING Modifications to your vehicle may negatively impact vehicle stability and result in serious injury or death Failure of critical machine components may result from operation with any modifications
50. g AWARNING Failure to allow for increased braking distance when hauling cargo or towing a trailer may result in accident and injury Always slow down and allow additional braking distance when towing or hauling cargo 55 Parking the Vehicle AWARNING Gasoline is extremely flammable and can be explosive under certain conditions When parking inside a garage or other structure be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks including any appliance with pilot lights AWARNING A rolling vehicle can cause property damage and serious injury Always place the transmission in PARK when stopping the engine 1 Stop the vehicle on a level surface Place the transmission in PARK 2 Turn the engine off 3 Remove the ignition switch key to prevent unauthorized use 56 New Operator Driving Procedures AWARNING Operating improperly can cause an accident or overturn which could result in severe injury or death This vehicle handles differently than cars trucks or other off road vehicles Operators of this vehicle must become familiar with vehicle handling at slow speeds before operating at faster speeds Do not carry a passenger until you have at least two hours of driving experience with this vehicle 1 Do not carry a passenger until you have at least two hours of driving experience with this vehicle 2 Do not tow or carry cargo during this period 3 Select
51. g but not limited to mowers blades tires sprayers or large racks may change the handling characteristics of the vehicle Use only CFMOTO approved acce ssories and familiarize yourself with their function and effect on the vehicle 1 2 Safe Riding Gear Always wear appropriate clothing when riding a CFMOTO vehicle Wear protective clothing for comfort and to reduce the chance of injury Eye Protection Long Pants Sturdy footwear 1 3 Safe Riding Gear Helmet Wearing a helmet can prevent a severe head injury Whenever riding this CFMOTO vehicle always wear a helmet that meets or exceeds established safety standards Approved helmets in the USA and Canada bear a U S Department of Transportation DOT label Approved helmets in Europe Asia and Oceania bear the ECE 22 05 label and the E Mark label Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding a CFMOTO vehicle always wear shatterproof goggles or use a shatterproof helmet face shield CFMOTO recommends wearing approved Personal Protective Equipment PPE bearing markings such as VESC or CE Make sure protective eye wear is kept clean Gloves Wear gloves for comfort and for protection from sun cold weather and other elements Boots Wear sturdy footwear Do not ride a CFMOTO vehicle with bare feet Clothing Wear long sleeves and long pants to protect arms and legs 14 Rider Safety Age Restrictions
52. hamois to prevent water spots Washing Tips Avoid the use of harsh cleaners which can scratch the finish Do not use a power washer to clean the vehicle Do not use medium to heavy duty compounds on the finish Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will scratch the finish 116 Cleaning and Storage Washing the Vehicle If a high pressure water system is used for cleaning not recommended exercise extreme caution The water may damage components and could remove paint and decals Avoid directing the water stream at the following items Wheel bearings Radiator Transmission seals Brakes Cab and body panels Labels and decals Electrical components and wiring Xo 0 X KX X NOTE If warning and safety labels are damaged contact your CFMOTO deal for free replacement Grease all zerk fittings immediately after washing Allow the engine run for a while to evaporate any water that may have entered the engine or exhaust system Polishing the Vehicle CFMOTO recommends the use of common household aerosol furniture polish for polishing the finish on your CFMOTO vehicle Follow the instructions on the container Polishing Tips Avoid the use of automotive products some of which can scratch the finish of your vehicle Always use clean cloths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt pa
53. he event of an accident or sudden stop HOW TO AVOID THE HAZARD Always make sure the seat belts are secured for both the operator and passenger before riding 1 Rider Safety AWARNING POTENTIAL HAZARD Failure to follow the minimum age recommendations for this vehicle WHAT CAN HAPPEN Serious injury or death the child or others HOW TO AVOID THE HAZARD Operation is prohibited for anyone under 16 years of age or anyone without a valid driver s license Never operate with a passenger under the age of 12 Make sure any passenger is tall enough to comfortably and safely reach the hand holds and place both feet on the floor AWARNING POTENTIAL HAZARD Riding this vehicle without wearing an approved helmet and eye protection WHAT CAN HAPPEN Head injury eye injury or death in the event of an accident HOW TO AVOID THE HAZARD Operator and passenger Always wear an approved helmet that fits properly Always wear eye protection goggles or face shield 1 8 Rider Safety AWARNING POTENTIAL HAZARD Riding this vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Accident resulting in serious injury or death due to affected judgment balance and perception and slower reaction time HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while riding this vehicle AWARNING POTENTIAL HAZARD Removing hands from the steering wheel or hand holds or removing feet from the floor while riding
54. he full length for any damage including cuts wear fraying dirt debris or stiffness If any damage is found have the seat belt system checked and or replaced by an authorized CFMOTO dealer switchs 4WD 2WD Ignition SWITCH switch Dashboard ee switch Auxiliary Outlet Power in creased switch Horn switch high and low beam switch light Danger light Time adjustment switch switch switch 38 Switches Time adjustment switch Near the dashboard use for adjust the hour and minutes by operated the time adjustment switch Hour by Shortly pressed to adjust Minute by long pressed to adjust Danger light switch Front and rear turn light will be lighted when operate the danger light switch meanwhile danger light instruction will be showed on the dashboard Ignition Switch AWARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death Always remove the ignition key when the vehicle is not in use The ignition switch is a three position key operated switch Use the ignition switch to start the engine See page 54 for starting procedures The key can be removed from the switch when it is in the OFF Position OFF The engine is off Electrical circuits are off except accessory as winch motor Electrical circuits are on Electrical equipment can be used Turn the key to the START position to engage the electric starter The key returns to START m the ON positio
55. hed or restricted in any way 2 Make sure the spark plug is tight 3 Fill the fuel tank with fuel 4 Check all the points listed in the Daily Pre Ride Inspection section on page 56 NOTE Tightness of the bolts nuts and other fasteners should be checked by an authorized CFMOTO dealer 5 Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 72 AWARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death Never run an engine in an enclosed area Transporting the Vehicle Follow these procedures when transporting the vehicle 1 Place the transmission in PARK Stop the engine 2 Remove the key to prevent loss during transporting 3 Secure the fuel cap and seats 4 Always tie the frame of the CFMOTO vehicle to the transporting unit securely with suitable straps or rope Do not attach tie straps to the front control arm bolt pockets 121 SPECIFICATIONS Item CF625 3 CF500 6 CF625 6 Coolant Capacity 2 20m 2 20ml 2 20ml Rear Gearcase Oil Capacity 300ml first time 250ml replace 300ml first time 250ml replace 300ml first time 250ml replace Transfer Case Oil Capyacit 330mi first time 280ml replace 330ml first time 280ml replace 330ml first time 280ml replace Loadable Weight Capacity 100kg 100kg Maximum Weight Capacity Payload 250kg riders cargo accessories 250kg riders cargo accessories 250kg rider
56. intaining shift linkage adjustment is important to assure proper transmission function See your dealer if you experience any shifting problems CAUTION Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result Always shift when the vehicle isstationary and the engine is at idle Using Low Range and High Range Range to Use Operating at speeds less than 7 PH 11 km h Operating in rough terrain or over obstacles LOW gearshaft a 4 Lock button Loading the vehicle onto a trailer LOW Towing heavy loads LOW Operating at speeds greater than 7 MPH 11 km h High Brake Pedal Depress the brake pedal to slow or stop the vehicle Apply the brakes while starting the engine if feel softly of brake pedal before driving inspect the brake fluid whether it is between the superior and lower limited or oil leak of oil tube even exhaust the air of channel Throttle Pedal Push the pedal down to increase engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns normally before starting the engine Make sure there s adequate throttle pedal freeplay See page 98 for throttle pedal adjustment procedures Throttle Pedal Brake Pedal o 43 Instrument Cluster Cooling liquid temperature indicator Temperature indicator pointer on the white zond C Temperature Is normal Temperature indicator
57. leaning maintenance etc Attention Cleaning the air filter elements and inner dirty per 100 hours Shorten this cycle when the filter working in dusty and moisture conditions The filter element too dirty or improper installment may shorten the engine lifetime 95 Spark Arrestor AWARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death Do not perform clean out immediately after the engine has been run as the exhaust system becomes very hot Serious burns could result from contact with the exhaust components Allow components to cool suffic iently before proceeding Wear eye protection and gloves Never run the engine in an enclosed area Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time Periodically clean the spark arrestor to remove accumulated carbon 1 Remove the retaining screw and remove the arrestor 1 from the end of the muffler 4 2 Use a non synthetic brush to clean the arrestor screen A synthetic brush may melt if components are warm NOTE If necessary blow debris from the screen with compressed air 3 Inspect the screen for wear and damage Replace a worn or damaged screen 4 Reinstall the arrestor Torque screws 3 to 6 8 ft lbs 8C 10Nm 96 Throttle AWARNING Failure to check or maintain proper operation of the throttle system can result in an accid
58. liar terrain Be alert to changing terrain Q Never operate on excessively rough slippery and loose terrain Always follow properly turning procedures described in this manual Practice turning at low speeds before attempt to faster turn at higher speeds Always have this vehicle checked by authorized CFMOTO dealer if it has been involved in an accident Always follow proper procedures for climbing hills as described in this manual Check the terrain carefully before attempt to climb a hill Never climb hills with excessively slippery or loose surfaces Never open throttle suddenly or make sudden gear changes Never go over the top of hill at high speeds 10 Rider Safety Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills Check the terrain carefully before descending a hill Never travel downhill at high speed Avoid going downhill at an angle which would cause the vehicle to lean sharply to one side Travel straight down the hill where possible Avoid crossing the side of a hill Always check for obstacles before operating in a new area Never attempt to operate over large obsta cles such as rocks or fallen trees Always follow the proper procedures outlined in this manual when operating over obstacles Always be careful of skidding or sliding On slippery surfaces such as ice travel slowly and exercise caution to reduce the chance of skidding or sliding out of control N
59. low range more frequently See page 43 Warm the engine at least 5 minutes With the transmission in Insufficient warm up at low ambient temperatures neutral advance the throttle to about 1 8 throttle in short bursts 5 to 7 times The belt will become more flexible and prevent belt urning Slow easy clutch engagement Use the throttle quickly and effectively Towing pushing at low RPM low ground speed Use low range only Utility use plowing Use low range only Shift the transmission to low range and carefully use fast aggressive throttle application to engage clutch WARNING Excessive throttle may cause loss of control and vehicle overturn Stuck in mud or snow 0 Shift the transmission to low range and carefully use fast brief Climbing over large objects from a stopped aggressive throttle application to engage clutch position WARNING Excessive throttle may cause loss of control and vehicle overturn Belt slippage from water or snow ingestion into Dry out the PVT See page 95 Inspect clutch seals for the PVT system damage if repeated leaking occurs Clutch malfunction See your dealer Poor engine performance Check for fouled plugs or foreign material in gas tank or fuel lines See your dealer Always warm up the belt by operating below 30 mph for one mile 5 miles or more when temperature is below freezing Slippage from failure to warm up belt 21297 Drive Belt Wear Burn Possible Cause Wrong or missing belt
60. n 4WD 4WD indicator lightwill be on 3 4WD to 2WD stop the vehicle confirm the rockerd on the Position press the switch to 2WD 4WD and 4WD Lock switch LOCK 4WD Lock front wheel drive on 4WD confrim 4WD switch on the AWD stop vehicle press the rocker to then if swith on the position as LOCK when locked the 4WD 4WD Lock indicator light will be on X open 4WD Lock switch stop the vehicle change the switch to 4WD Note when the switch on LOCK indicator light is twinkle unitil locked 4WD when the 4WD Lock indicatior light twinkl e turn left or right for steering wheel it is better to front wheel for 4WD Locked Q confirm whether it is 4WD Lock For example indicator light is twinkle and speed limitedof Engine unitl it is over when vehicle as 4WD LOCK speed limited under35 km h 22 mph if need to full power of engine Don t release the aeta switch can release the speed limited of 4WD LOCK 41 Park P Park when vehicle stopped fllow the arrow direction to operate the park handle for parking Parking indicator light will be on if need to be released it that press the release button as the arrow direction Gear selector Gears L Low Gear H High Gear N Neutral R Reverse To change gears stop the vehicle and with the engine idling move the lever to the desired gear Do not attempt to shift gears with engine speed above idle or while the vehicle is moving NOTE Ma
61. n when released Light Switch Light switch including 3 002 e XX light switch on this position headlight instrument light front and rear sidelights lighted 20 Q light switch on this position instrument light front and rear sidelights lighted e light switch on this position headlight instrument light front and rear sidelights closed High and lower beam light switchs z O High and lower beam light switch on this position and light switch as Xx turn on high beam light ZO High and lower beam light switch on this position and light switch as O turn on lower beam ligh Note The ignition switch must be in the ON position to operate 39 turn switch Press switch to ca turn on the turn light left and indicator light Press switch to gt turn on the turn light right and indicator light Horn switch Press the switch horn working Aeta switch Speed is limited base on AWD if need to more power when drive to overtake release the speed limited if press the aeta switch See page 41 detail instruction for AWD switch and founctions Reserve the speed limited function if loosen the aeta switch Aeta indicator light is lighten when press the switch Flameout switch press 5d button engine stopped press button engine operated Auxiliary Outlet Auxiliary outlet voltage 12V Max outlet current 10A 40 Switchs 4WD switch 2WD to 4WD stop the vehicle change the switch to 4WD When the switch o
62. ntil battery voltage is 12 8 or greater NOTE When using an automatic charger refer to the charger manufacturer s instructions for recharging When using a constant current charger use the guidelines on the next page for recharging 114 Battery Battery Charging Sealed Battery NOTE Always verify battery condition before and 1 2 hours after the end of charging State of Charge Voltage Charge Time None check at 3 3 i N 100 12 8 13 0V None required DDe eqno mos from date of manufacture 1599 1009 12 5 12 8V May need slight charge 3 6 hours if no charge given check in 3 months 50 75 12 0 12 5V Needs charge 5 1 1hours TE At least 13 hours 2594 5094 11 5 12 0V gece Ce verify state of charge i5 Cleaning and Storage Washing the Vehicle Keeping your vehicle clean will not only improve its appearance but it can also extend the life of various components CAUTION High water pressure may damage components CFMOTO recommends washing the vehicle by hand or with a garden hose using mild soap Certain products including insect repellents and chemicals will damage plastic surfaces Do not allow these types of products to contact the vehicle The best and safest way to clean your vehicle is with a garden hose and a pail of mild soap and water 1 Use a professional type washing cloth cleaning the upper body first and the lower parts last 2 Rinse with clean water frequently 3 Dry surfaces with a c
63. o the center of the headlight and make a mark on the wall at the same height 3 Apply the brakes Start the engine Turn on the headlights 4 Observe the headlight aim The most intense part of the headlight beam should be aimed 8 20 cm below the mark placed on the wall in step 2 NOTE Include the weight of a rider on the seat while performing this step 5 If adjustment is necessary turn the headlight adjustment screw to adjust the beam 6 Repeat steps 4 5 until the beam is properly adjusted 108 Lights Brake Lights When the brake pedal is depressed the brake light comes on Check the brake light before each ride 1 Turn the ignition switch to the ON position 2 Apply the brakes The brake light should come on after about 10 mm 0 4 in of pedal travel If the light doesn t come on check the bulb Vehicle Immersion CAUTION If your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your dealer before starting the engine If it s impossible to take your vehicle to a dealer before starting it fol low the steps outlined below 1 Move the vehicle to dry land 2 Check the air box If water is present dry the air box and replace the filter with a new filter Thoroughly dry the air pre filter See page 100 3 Remove the spark plugs 4 Turn the engine over several times 5 Dry the spark plugs and reinstall them or install new plugs
64. or let it run in an enclosed area Gasoline powered engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time 30 FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets on both sides of the vehicle Cab nets must be used by both operator and passenger atall times Promptly replace worn or damaged parts with new one available from your authorized CFMOTO dealer NOTE The vehicle illustrated below is shown without cab nets only to allow component identification cab frame seat belt cargo box dig i omen A i Se IN ves SNR fuel tank cap shifter passenge hand hold 31 Component Locations storage compartment Steering wheel radiator Sa A a Y i j y JA tA ee ised EISSITS winch Bracket Headlights 22 Component Locations Taillight Se Muffler a Fiil spark arrestor Towing Bracket Trailer Receiver Hitch Bracket This vehicle is equipped with a receiver hitch bracket for a trailer hitch Trailer towing equipment is not supplied with this vehicle To avoid injury and possible damage always heed the warnings and towing capacities outlined on pages 69 70 33 Rear Service Panel The rear service panel is located behind the seats on the frame of the vehicle Remove the seats to access the service panel Remove the service panel to access serviceable engine components and
65. or maintenance or repair replace the coolant If the recovery bottle has run dry the level in the radiator should be inspected Add coolant as needed 89 Cooling System Radiator and Cooling Fan Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 72 Do not obstruct or deflect air flow through the radiator by installing unauth orized accessories in front of the radiator or behind the cooling fan Interference with the radiator air flow can lead to overheating and consequent engine damage CAUTION Washing the vehicle with a high pressure hose could damage the radiator fins and impair the radiator s effectiveness Using a high pressure system is not recommended 90 Cooling System Coolant Level FILLER CAP RESERVIOR Always check and change UPPER the coolant at the intervals LIMIT outlined in the Periodic Maintenance Chart beginning LOWER on page 72 LIMIT Maintain the coolant level between the minimum and maximum marks on the bottle when the fluid is cool C niil 1 Position the vehicle on FORT es e N EVARA a level surface ENGINE OIL RADIATOR RADIATOR 2 Remove the hood See page 36 3 View the coolant level in the overflow bottle 4 f the coolant level is below the safe operating range remove the cap and use a funnel to add coolant through the opening Reinstall the cap NOTE If coolant must be added often or if the o
66. or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN 110 Battery AWARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death When removing the batter always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last Battery Removal 1 Remove the driver s seat See page 34 2 On conventional batteries remove the battery vent tube Di i Negative black 3 Disconnect the black negative battery cable Positive red first 4 Disconnect the red positive battery cable last 5 Lift the battery out of the vehicle Be careful not to tip a conven tional battery sideways which could spill electrolyte o Battery CAUTION If electrolyte spills immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle zie BatteryBattery Installation Using a new battery that has not been fully charged can damage the bat tery and result in a shorter life It can also hinder vehicleperformance Follow the battery charging instructions on page 119 before installing the battery 1 Ensure that the battery is fully charged 2 Place the battery in the battery holder 3 On conventional batteries install the battery vent tube sealed bat teries do not have a vent tube NOTE The v
67. our vehicle See page 122 Belt life To extend belt life use low gear when hauling or towing heavy cargo Towing loads AWARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability which can result in serious injury or death Always follow these precautions when towing Never load more than 110 Ibs 50 kg tongue weight on the towing bracket Do not operate the vehicle too fast when towing Towing a trailer increases braking distance Do not tow more than the recommended weight for the vehicle Attach a trailer to the trailer hitch bracket only Do not attach a trailer to any other location which could result in loss of control of the vehicle PULLING LOAD TONGUE WEIGHT MODEL VERTICAL WEIGHT ON TRAILER PLUS CARGO TRAILER HITCH POINT CF625 3 275 3lbs 125kg 110ibs 50kg CF500 6 275 3lbs 125kg 11 0ibs 50kg CF625 6 275 3lbs 125kg 11 0ibs 50kg 10 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine intake or exhaust components as doing so may affect compliance with U S A EPA noise control requirements 40 CFR 205 and local noise level requirements Operation on Public Lands in the U S A Your vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Se rvice Standard 5100 1C Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands
68. rake System Break in Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors CVT Break in Clutches Belt A proper break in of the clutches and drive belt will ensure a longer life and better performance Break in the clutches and belt by operating at slower speeds during the break in period as recommended Pull only light loads Avoid aggressive acceleration and high speed operation during the break in period 52 Pre Ride Inspection AWARNING If a proper inspection is not done before each use severe injury or death could result Always inspect the vehicle before each use to ensure it s in proper operating condition Remarks Brake system pedal trave Brake fluid itm Tires Wheels fasteners Frame nuts bolts fasteners Fuel and oi Coolant level 9 Coolant hoses Throttle indicator ights ewitches Air fiter pre iter Headlamp Check operation apply CFMOTO dielectric grease when lamp is replaced Brake light tail lamp Check operation apply CFMOTO dielectric grease when lamp is replaced Seat Latches Push down on both seat backs to ensure the latches are secure Seat Belts Check length of belt for damage check latches for proper operation Cab Nets Check for wear or damage ensure proper installation Starting the Engine AWARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciou
69. re when operating on slippery surfaces can result in loss of tire traction and cause loss of control accident and serious injury or death Never apply the brakes during a skid Do not operate on excessively slippery surfaces Always reduce speed and use additional caution when operating on slippery surfaces 61 Driving Uphill Whenever traveling uphill follow these precautions 1 Drive straight uphill 2 Proceed at a steady rate of speed and throttle opening Avoid unnecessary changes in speed or direction 3 Avoid steep hills 15 maximum NOTE If ascending a steeper grade is unavoidable engage all wheel drive before ascending 4 If the vehicle stalls while climbing a hill apply the brakes Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed 15 maximum AWARNING Climbing hills improperly can cause loss of control or vehicle overturn Always check the terrain carefully before climbing a hill Braking and handling are greatly affected when operating in hilly terrain Improper operating procedures could cause loss of control or overturn and result in serious injury or death Avoid climbing steep hills 15 maximum Use extreme caution when operating on hills and follow proper operating procedures outlined in the owner s manual Never climb hills with excessively slippery or loose surfaces Never open the throttle sud
70. rocedures outlined on pages 58 59 Q To reduce tipover risk be especially careful when encounting obstacles and slopes and braking on hills or during turns Q Never operate with Non CFMOTO genuine accessries which may seriously affect vehicle s stability and could cause the vhicle to overturn 9 Rider safety Q This vehicle handles differently than cars trucks or other off road vehicles Turning improperly can result in an overturn Avoid sharp turns Never turn while applying heavy throttle Never make abrupt steering mane uvers Operate at speeds appropriate for your skills the conditions and terrain Do not do power slides donuts jumps or other driving stunts Q Never operate at excessive speeds Always travel at speed appropriate for your skills your passenger s skills and operation conditions Q This vehicle is for off road only Never operate on public roads and always avoid paved surfaces Q Never use drugs or alcohol before or during driving Always inpsect your vehicle before driving each time to make sure it s in safe operating condition Always follow the inspection and maintenance procesures and schedules described in this manual Always keep both hands on the steering wheel during operation A passenger should always be seated in the passenger seat with both feet on the floor and both hands firmly grasping securely the hand holds Always travel slowly and pay extra attention when driving on unfami
71. rticles that will scratch the finish zu oe Cleaning and Storage Chrome Wheel Care if equipped Proper maintenance will protect chrome wheels from corrosion pre serve wheel life and ensurea like new appearance for many years NOTE Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned Clean chrome wheels more often if they re exposed to salt or other corrosive elements 1 Wash chrome wheels frequently Use a mild detergent Never use abrasive cleaners on plated or painted surfaces 2 Rinse well with clear water Soap detergents salt dirt mud and other elements can cause corrosion 3 Polish the clean chrome wheels periodically Use an automotive grade chrome polish 4 Routinely and liberally apply a weather resistant wax to each pol ished chrome wheel Choose a product suitable for chrome finishes Read and follow the product labels and instructions Removing Corrosion If light rust is found on the chrome finish use steel wool 20000 OTT grade to remove it Gently rub the affected areas with the steel wool until the corrosion has been removed Clean and polish the wheel as out lined above 118 Cleaning and Storage Storage Tips CAUTION Starting the engine during the storage period will disturb the protective film created by fogging and damage could occur Never start the engine during the storage period lean the Exterior
72. s cargo accessories Receiver Hitch Towing Capacity 125kg including trailer and cargo IT mmt Em 122 Engine Oil Capacity 2800ml first time 2500ml replace 2800ml first time 2500ml replace 2800ml first time 2500ml replace CF625 3 CF500 6 CF625 6 CF188 C EN EN Dis Bo 96mm X 82mm 87 5mm x 82mm 96mm X 82mm Alternator Output 300W 5000 r min 300W 5000 r min 300W 5000 r min 594ml 493m 594ml EC C Gear Reduction Low 5 857 5 857 9 897 Gear Reduction Reverse 3 828 3 828 3 828 Gear Reduction High 3 514 3 514 3 514 z123 GINE NO GINE TYPE Single cylinder 4 valve 4 stroke with Single cylinder 4 valve 4 stroke with Single cylinder 4 valve 4 stroke wit counterbalance counterbalance counterbalance placemen re x Stroke Item CF625 3 CF500 6 CF625 6 26 X 9 14 48J Tire Size Front 25x 8 12 77J 25X 8 12 77J 25X84277 12 77J a o oo 14 54J 25X 10 12 85J 25 X 10 12 85J Tire Size Rear c NU 12 85J Tire Pressure Front Pressure Front Pa o 0 Pa sd 12 in tire 7OkPa 14 in tire 5OkPa varie dee dahel Foot Activated 4 wheel hydraulic disc 124 Drive Belt Wear Burn TROUBLESHOOTING Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range during loading Starting out going up a steep incline Use low range See warnings on page 63 Driving at low RPM or ground speed 3 7 MPH Drive at a higher speed or use
73. sness resulting in severe injury or death Never run an engine in an enclosed area 1 Sit in the driver s seat and fasten the seat belt 2 Place the transmission in PARK 3 Apply the brakes NOTE Do not press the throttle pedal while starting the engine 4 Turn the ignition key past the ON RUN position to START Engage the starter for a maximum of five seconds Release the key when the engine starts 5 If the engine does not start within five seconds return the ignition switch to the OFF position and wait five seconds Repeat steps 4 and 5 until the engine starts 6 Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly Stopping the Engine AWARNING Operating the vehicle immediately after starting could cause engine damage Allow the engine to warm up for several minutes before operating the vehicle 1 Release the throttle pedal completely and brake to a complete stop 2 Place the transmission in PARK 3 Turn the engine off AWARNING A rolling vehicle can cause property damage and serious injury Always place the transmission in PARK when stopping the engine 54 Braking 1 Release the throttle pedal completely 2 Press on the brake pedal evenly and firmly Practice starting and stopping using the brakes until you re familiar with the controls NOTE When the throttle pedal is released completely and engine speed slows to near idle the vehicle has no engine brakin
74. stment procedures have a qualified dealer perform these operations Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle s peed of approximately 30 kilometers per hour Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition Frequent immersion in mud water or sand Racing or race style high RPM use Prolonged low speed heavy load operation Extended idle Short trip cold weather operation Pay special attention to the oil level A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase Change oil immediately if the oil level begins to rise Monitor the oil level and if it continues to rise discontinue use and determine the cause or see your dealer 12 Periodic Maintenance Chart Maintenance Chart Key APerform these operations more often for vehicles subjected to severe use E Emission related service Failure to conduct this maintenance will not void the emissions warranty but may affect emissions ll Have an authorized dealer perform these services AWARNING Improperly performing the procedures marked with a Bl could result in component failure and lead to serious injury or death Have an authorized dealer perform these services 13 Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first whichever comes first
75. t Gearcase Always check and change engine oil at intervals outlined in the Periodic Maintenance Chart beginning on page 72 Refer to the Gearcase Specifications Chart on page 86 for recommended lubricants capacities and torque specifications FilPlug cose Fluid Check A Ss The fill plug is located 5 2 On the bottom right side of the demand drive unit Maintain the fluid level even with the bottom thread of the fill plug hole 1 Position the vehicle on a level surface 2 Remove the fill plug Check the fluid level 3 Add the recommended fluid as needed 4 Reinstall the fill plug Torque specifications Fluid Change The drain plug is located on the bottom of the gearcase 1 Remove the fill plug Place a drain pan under the drain plug Remove the drain plug Allow the fluid to drain completely Clean the drain plug Reinstall the drain plug with new o ring Torque to specification Add the recommended fluid Maintain the fouid level even with the bottom thread of the fill lpug hole Reinstall the fill plug with new o ring Torque to specification Check for leaks Discard used fluid properly Drain Plug a Front Gearcase COND OB WD 84 Gearcases Rear Gearcase Always check and change engine oil at intervals outlined in the Periodic Maintenance Chart beginning on page 72 Refer to the Gearcase Specifications Chart on page 86 for FILL Plug recommended lubricants capacities and torque specifications
76. t takes to use the first two tanks full of gasoline No single action on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perform the following procedures carefully CAUTION Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or more 50KM H during the first three hours of using Use of any oils other than those recommended by us may cause serious engine damage We recommend the use of SAE 15 W40 SG oll 51 OPERATION Vehicle Break In Period The break in period for your vehicle is defined on the previous page Please read the information carefully Engine and Drivetrain Break in 1 Fill the fuel tank with gasoline See page 36 2 Check the oil level See page 81 Add the recommended oil as needed to maintain the oil level in the safe operating range 3 Complete the New Operator Driving Procedures outlined on pages 57 58 NOTE Avoid aggressive use of the brakes See Brake System Break in 4 Vary throttle positions Do not operate at sustained idle 5 Perform regular checks on fluid levels controls and areas outlined on the daily pre ride inspection checklist See page 53 6 Pull only light loads 7 During the break in period change both the oil and the filter at 20 hours or 250km B
77. te This vehicle handles differently than cars trucks or other off road vehicles A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hilles or over obstacles if you take improper precautions Read and understand your owner s manual and all warning before operating the vehicle Always heed the following instructions and procedures which are outlined further detailes within your owner s manual Read this manual and all labels carefully following the operating procedures described Never carry a passenger until you have operated this vehicle at least 2 hours and have completed the New Operator Driving procedures outlined on pages 57 58 Q Operation is prohibited for anyone under 16 years of age or anyone without valid driving licence Q Never carry a passenger under age 12 Make sure any passenger is tall enough to comfortably and safely reach the hand holds and place both feet on the floor Riders should wear seat belts at all times Seat belts reduce the severity of injury in the event of sudden stop or accident Helmet and eye protection are required for both operator and passenger at all times Always keep hands and feet inside vehicle Q Never allow a passenger to ride in the cargo box Never carry more than one passenger Q Never permit a guest to operate this vehicle unless the guest has read this manual and all products label and has completed the New Operator Driving p
78. ter a a o 3 Squeeze the end of the rubber boot and slide it far EI mu ay 0 00 enough to expose the end of the inline cable adjuster 4 Loosen the adjuster lock nut 5 Rotate the boot to turn the adjuster until 1 16 to 1 8 1 6 3 2mm of freeplay is achieved at the throttle pedal See page 97 NOTE While adjusting lightly flip the throttle pedal up and down 6 Tighten the lock nut 7 Squeeze the end of the rubber boot and slide it over the cable adjuster to its original position ADJUST NUT SHEATH LOCK NUT st 98 Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal See page 43 Always check brake pedal travel and the brake fluid reservoir level before each use of the vehicle When applied the brake pedal should feel firm Any sponginess would indicate a possible fluid leak or low brake fluid level which must be corrected before riding See page 100 for brake fluid information If you discover any irregularities in brake system operation including excessive pedal travel contact your dealer for proper diagnosis and repairs AWARNING Operating the vehicle with a spongy brake pedal can result in loss of braking which could cause an accident resulting in severe injury or death Never operate the vehicle with a spongy feeling brake pedal 99 Brakes Brake Fluid Inspect the level of the brake fluid before each operation If the fluid level is low
79. the Periodic Maintenance Chart beginning on page 74 1 Position the vehicle on level ground 2 Lightly turn the steering wheel left and right 3 There should be 0 8 1 0 20 25 mm of freeplay 4 If there is excessive freeplay or strange noises or the steering feels rough or catchy have the steering system inspected by an authorized CFMOTO dealer 101 Suspension Adjustment The front and rear Suspensions are preload adjustable with five settings on each axle Adjustment Cam Highest Setting Lowest Setting The suspensions are set on the lowest softest setting at the factory This setting is appropriate for nearly all riding conditions Since the vehicle is equipped with full skid plates suspension adjustment is not necessary If desired the suspension may be adjusted to maintain vehicle clearance height when carrying loads Please see your CFMOTO dealer for the tool required to make suspension adjustments Elevate the vehicle slightly for easier adjustment Always heed the following rules if you make adjustments to this suspension Always return the suspension to the lowest softest setting after the load is removed from the vehicle The increased suspension height will negatively impact vehicle stability when operating without a load Always apply the same adjustment setting to all four wheels Never operate the vehicle on the highest stiffest or second highest preload settings without a total combined payload in th
80. the correct position on the wheel hub Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation 3 Attach the wheel nuts and washers and finger tighten 4 Carefully lower the vehicle to the ground 5 Torque the wheel nuts to specification See page 105 Alum allov rim 106 Lights When servicing a halogen lamp don t touch the lamp with bare fingers Oil from your skin leaves a residue causing a hot spot that will shorten the life of the lamp AWARNING Poor lighting while driving can result in severe injury or death Headlight and taillight lenses become dirty during normal operation Wash the headlights frequently to maintain lighting quality Hot comp onents can cause serious burns to skin Do not service the headlamps until they ve cooled sufficiently Headlight Lamp Replacement 1 Unplug the headlamp from the wiring harness Be sure to pull on the connector not Headlamp rear cover Ls on the wiring 2 Turn the lamp counter clockwise to remove it 3 Install the new lamp1 NOTE Make sure the tab on the lamp locates properly in the housing 4 Reinstall the harness assembly into the head light assembly Bolt Dust cover Lamp 107 Lights Headlight Beam Adjustment 1 Place the vehicle on a level surface with the headlight approxi mately 25 ft 7 6 m from a wall Place the transmission in PARK 2 Measure the distance from the floor t
81. tors Stop the engine 2 Remove the spark plugs and add 2 3 tablespoons of Premium 4 Synthetic OW40 engine oil To access the plug holes use a section of clear 1 4 hose and a small plastic squeeze bottle filled with the premeasured amount of oil NOTE Do this carefully If you miss the plug holes oil will drain from the spark plug cavities into the hole at the front of the cylinder head and appear to be an oil leak 3 Reinstall the spark plugs Torque to specification 4 Apply dielectric grease to the inside of each spark plug cap Do not reinstall the caps onto the plugs at this step 5 Turn the engine over several times Oil will be forced in and around the piston rings and ring lands coating the cylinder with a protective film of fresh oil 6 If CFMOTO fuel system additive is not used fuel tank fuel lines and injectors should be completely drai ned of gasoline 7 Reinstall the spark plug caps to the spark plugs Battery Maintenance See pages 112 114 for storage and charging procedures Storage Area Covers Be sure the storage area is well ventilated NOTE Do not use plastic or coated materials They do not allow enough ventilation to prevent condensation and may promote corrosion and oxidation xi x Cleaning and Storage Removal from Storage 1 Check the battery electrolyte level and charge the battery if necessary Install it in the vehicle Make sure the battery vent hose is routed properly and that it s not pinc
82. uneven tire pressure WHAT CAN HAPPEN Loss of control accident or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Always use the size and type of tires specified for your vehicle Always maintain proper tire pressure 23 Rider Safety AWARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Loss of control or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the owner s manual Always check the terrain carefully before ascending a hill Avoid climbing steep hills 15 maximum Use extreme caution when operating on hills and follow proper operating procedures outlined in the owner s manual Never climb hills with excessively slippery or loose surfaces Never open the throttle suddenly Never go over the crest of a hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill AWARNING POTENTIAL HAZARD Traveling downhill improperly WHAT CAN HAPPEN Loss of control or overturn resulting in serious injury or death HOW TO AVOID THE HAZARD Always follow proper procedures for traveling down hills as described in the owner s manual Always descend a hill with the transmission in forward gear Never descend a hill with the transmission in neutral Always check the terrain carefully before descending a hill Never travel down a hill at high spe
83. verflow bottle runs completely dry there may be a leak in the system Have the cooling system inspected by your dealer 91 Cooling System Radiator Coolant Level Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 72 Do not obstruct or deflect air flow through the radiator by installing unautho rized accessories in front of the radiator or behind the cooling fan Interlnterference with the radiator air flow can lead to overheating and consequentially engine damage AWARNING Escaping steam can cause severe burns Never remove the pressure cap while the engine is warm or hot Always allow the engine to cool before removing the pressure cap 1 Remove the hood See page 36 2 Slowly remove the radiator cap 3 View the coolant level through the opening 4 Use a funnel and slowly add coolant as needed NOTE This procedure is required only if the cooling system has been drained for maintenance and or repair But if the overflow bottle has run dry the level in the radiator should also be inspected NOTE Use of a non standard pressure cap will not allow the recovery system to function properly See your dealer for the correct replacement part 92 Continuously Variable Transmission CVT System Belt slip is responsible for creating excessive heat that destroys belts wears clutch components and causes outer clutch covers to fail Switch to lo
84. w range while operating at slower speeds to extend the life of the CVT components belt cover etc AWARNING Failure to comply with the instructions in this warning can result in severe injury or death Do not modify any component of the CVT system Doing so may reduce its strength so that a failure may occur at a high speed The CVT system has been precision balanced Any modification will cause the system to be out of balance creating vibration and additional loads on components The CVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the following responsibilities to make sure this system remains safe Always follow all recommended maintenance procedures See your dealer as outlined in the owner s manual This CVT system is intended for use on CFMOTO products only Do not install it in any other product Always make sure the CVT housing is securely in place during operation 93 CVT System CVT Drying There may be some instances when water is accidently ingested into the CVT system Use the following ins tructions to dry it out before operating Remove the seats See page 34 Loosen the lower screws that secure the clutch cover Allow the water to drain Tighten the screws Place the transmission in PARK Apply the brakes Start the engine Appl
85. will be on 45 Instrument Cluster Parking indicator light P Switch on the position P indicatior light will be on Turn right indicator light Switch on the position indicator light will be on Aeta indicator light 9 Press aeta switch indicator light will be on High beam indicator ligth Switch on the position S and light switch on the position X indicator light will be on Sidelights indicator light Light switch on the position 7097 Indicatior light will be on Malfunction Indicator Lamp 12 When vehicle is malfunction the malfunction indicator lamp will be on see page 47 Clock 13 Display time clock adjustment see page 39 Note Indicator light is lighten and speedmeter is not working inquire the local dealer and insepct the speed sensor whether it is defect 46 Instrument Cluster Error code Error code as four digit blink model Forexample 0650 0 blink 10 times 6 blink 6 times 5 blink 5 times 0 blink 10 times Failure Description efects type P0032 O2 Sensor Heater Contr Circ High Max defects P0053 O2 Sensor Heater Resistance P0105 Manifold Abs Pressure or Bar Pressure Circuit P0107 Manifold Abs Pressure or Bar Pressure Low Input Min defects P0108 Manifold Abs Pressure or Bar Pressure High Input Max defects P0117 Engine Coolant Temp Circ Low Input Max defects P0106 Manifold Abs Pressure or Bar Pressure
86. y varying throttle for 10 15 seconds to expel the moisture and air dry the belt and clutches Do not hold the throttle wide open for more than 10 seconds 8 Allow the engine RPM to settle to idle speed Apply the brakes Shift the transmission to the lowest avai lable range 9 Test for belt slippage If the belt slips repeat the process 10 Take the vehicle to your dealer for service as soon as possible NOOfP WD 94 Filter Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 72 W Methods to clean or replace air filter element see picture 2 Loosen fix clip 3 remove air filter element cap 2 Q Loosen screw 4 take down air filter element assy 5 Take out air filter element 6 Clean filter element 6 dust and oil stains with cleaner dry out soak filter element 6 in engine oil dry it properly replace the filter element if it damaged reinstall filter element 6 and fix it into filter case 1 tighten screw 4 in turn coat filter element cover 2 clamping clip 3 AWARNING Do not clean the air filter element with gas or low flash point solvents Qf the owner use different air filter from this owner s manual first the filter must be familiar with the engine s performance so that secure the engine performance or else the owner will be responsible for the engine damage caused by improper filter also the owner is responsible for the filter c

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