SP95-03.CS10-11 Service Parts
Contents
1. 3 as shown in diagram Fig 1 The six 6 IM PO RTANT 6 19740266 1201 Capscrew 30mm 30mm long capscrews and six 6 special lock washers The CS10 includes the mount 2 19137727 1201 Capscrew 25mm are used in positions 2 4 5 6 7 amp 8 ino kit special shim gasket 2 20135779 Alignment Stud Torque to 45 Ib Ft 19 kit Sp gasket 6 TE high pressure hose hookup 21740360 Nordlock Washer kit wiring harness dash bracket kit and installation instructions The PTO is avail able with a pulse generator pick up for use with the Muncie Digital Tachometer 38MK2000 request MP92 04 or use with the Muncie digital switch SPD 1001A to control the engagement or overspeed protection of the PTO Con tact your Muncie Application Specialist for assistance with Figure 1 CAPSCREW PLACEMENT these options 2 m 30 w LW a 3 TE Nordlock Washer Outside Inside Mount two halves of washer with insides facing MUNCIE POWER PRODUCTS INC 6 CS10 0511 DISASSEMBLY AND REASSEMIBLY Reference Exploded View on page 2 DRAG BRAKE AND BELL GEAR REMOVAL SA DENOTES SPECIAL SERVICE PROCEDURES DISASSEMBLY PROCEDURE 1 Remove the CS10 input gear by removing the set screw in the pad and driving the idler shaft from the housing 26 27 2 Remove the set screws 44 from the bearing cover 5 which hold the drag brake springs 45 Po2. FEATURES X None Pressure Lube is standard on all units B Hose kit HD Trans R S D Pulse Generator 8 SPD 1001A U Pulse Generator 3 17 Activation Hose 4 Less Activation Hose 0510 OUTPUT TYPE B 1 1 4 Round 5 16KW SPEED RATIO C 1 1 4 10 Spl 1410 Companion Flange 05 1 D SAE B 284 Bolt 06 64 1 E SAE C 284 Bolt 07 72 1 DIN 5462 08 85 1 SAE B amp B 284 Bolt 10 95 1 S SAE B 2 Bolt Y SAE 2 Bolt 2 DIN Companion Flange PTO ASSEMBLY ARRANGEMENTS ASSEMBLY ARRANGEMENT 13 SHIFTER TYPE H 12 Volt Electric Hydraulic J 24 Volt Electric Hydraulic NO 1 ASSEMBLY NO 3 ASSEMBLY CS10 CLUTCH HUB REPLACEMENT Effective April 1999 the clutch hub supplied in the CS10 Series PTO has the two piece clutch hub as shown this page The two piece hub consists of a splined hub and a flange which snapRing Flange Clutch Hub is held together by a snap ring Because of this design change the clutch pack stack up has A dovan 23 changed as shown on page 2 Begin by assembling the new Clutch Hub 1 of the flange is against the splines Fig 1 2 Using snap ring pliers install the Snap Ring 176 on to the Clutch Hub 17a 3 Place the flange 17b on to the Clutch Hub 17a so that the recessed area E Fig 1 The New Clutch Hub reguires a new output shaft Select the appropriate shaft and install the Thrust Washer 17
3. 1 6 za DIA PSI 0 50 12 7 DIN 5462 36MM 8 SPLINE I OPTION 12mm 175 4 PLS EQ SP 113 15mm DIA B C A ZA O 25228 2 222277 Bz 1 2 0 39 10 0 246 Le 62 5 31796 1 718 13 SPLINE SHAFT 12 13 UNC 28 2 PLS NQEQ SP 5 75 146 0 DIA B C 1 1 2 10 SPLINE W DIN 100 FLANGE 2 OPTION po 825 209 4 MUNCIE POWER PRODUCTS INC 0 32 8 0 DIA 6 PLS 3 94 100 0 DIA ED SP 3 31 84 0 B C 150 9001 Muncie a Muncie Power Products Inc Member of the Interoump Hyaraulics Group Power General Offices and Distribution Center e P O Box 548 e Muncie IN 47308 0548 765 284 7721 e FAX 765 284 6991 e E mail info munciepower com Products Web site http www munciepower com SP95 03 Rev 12 14 Printed in the U S A Drive Products Exclusive Agents for Canada SO Certified by an Accredited Registrar Muncie Power Products Inc 2009
4. 510 6 51 SERIES CLUTCH SHIFT PTO PARTS LIST AND SERVICE MANUAL U S Pat 5 542 306 FOR THE ALLISON WORLD TRANSMISSION Muncie Power Products Inc CS10 amp CS11 SERIES CLUTCH SHIFT PTO EXPLODED VIEW See Cover gt f G 56 2 SHAFT 0 6 2 OPTION 6 9 Y STUD KIT R 58 Q E 2 MUNCIE POWER PRODUCTS INC CS10 WITH MODEL DATE CODE 5 1 12 AND PARTS LIST AND DESCRIPTION 17b 170 170 18 19 20 21 22 23 24 25 26 27 28 NOUO LL a N gt PART NUMBER 03736214 See Table A See Table A See Table C 18T41452 19739418 15736206 15737970 12736081 12736207 10735994 26736175 21736170 21736172 21736171 24736040 10735989 10735991 02736219 02736220 02736221 02736222 02736223 02736113 49TA4136 49137920 49137921 24737951 10737930 49733564 49T40641 49740641 21736112 49736114 12736054 12736053 49736115 12135774 19735785 07735780 1142194 01742195 DESCRIPTION Input Gear 05 507 277 See Table A for additional gears Input Bearing Cone Spacer 0 743 0 741 Bearing Shim Bearing Shim Capscrew C D 2 Bearing Cover Closed CS10 Bear Cov w o Valve Prov CS11 O Ring O Ring Bearing Roll Pin Drag Brake Plate Bronze Brake Disc Drag Brake Rotor Snap Ring Thrust Race
5. 84 43735867 45735865 43736231 49736283 21736448 437K3881 437K3885 45736274 45736273 43M68014 43736445 20MK1001 20735779 19735778 49736493 35737928 34 continued 4 4 4 4 4 4 A 25734029 25734029 48TK4037 48TK4039 CS10 GSK CS10 RBK 48TK4051 25137702 DESCRIPTION Hyd Flange E Only Hyd Flange Y Only Hyd Flange I Only Hyd Flange S Only Hyd Flange EW Capscrew B C X 2 Companion Flange C Only Companion Flange 2 Only Washer C 2 Only Lock Washer C 2 Only If Req Capscrew C Only Capscrew X 2 Only Socket Capscrew D P S Z Hyd Socket Capscrew I Hyd Socket Capscrew E Y Hyd Cap Plug D S Storage Only Cap Plug E 1 Y Z Storage Only Cap Plug P Storage Only Solenoid 12 Volt Solenoid 24 Volt Pipe Plug Set Screw Spring Gasket Plug Orifice Elbow Hose Tee Hose Clamp Washer Standard Hose Kit HD For R S Installation Hose Std 28 Hose HD R S 57 Elbow Elbow use as needed Mounting Bolt Kit Incl 57 58 Alignment Stud 12 Pt Capscrew 30mm Protector Remote Mount Valve Ass y CS11 See Page 6 Caplug Caplug CS11 Installation Kit 0511 12v Incl Shift Kit Gasket Pack Stud Kit Std Hose Kit Installati
6. Bearing Bell Gear 05 47T Bell Gear 06 45T Bell Gear 07 43T Bell Gear 08 40T Bell Gear 10 38T Clutch Hub Before 4 99 Clutch Hub Assembly 4 99 Includes 17a 17b 17c See Pg 8 Clutch Hub 4 99 Clutch Flange 4 99 Snap Ring 4 99 Thrust Washer 4 99 Used w 49TA4136 Only Friction Disc Spacer Disc Before 4 99 Spacer Disc 4 99 Spring Piston O Ring O Ring Piston Cup O Ring Set Screw Idler Shaft Housing 1 Arrangement Housing 3 Arrangement Output Shafts OS were changed 4 99 to accommodate the two piece clutch hub 17 When replacing shaft in PTO prior to 4 99 clutch hub assembly 17 and washer 17d must be added to required parts 29 1 06737932 06737933 06137934 06737935 06737936 06137937 10735775 26701627 12135773 11737795 15739226 14735767 05 B replaces 06736039 OS C 2 X replaces 06736072 OS D S replaces 06736073 OS E Y 2 replaces 06136074 OS I replaces 06736832 OS P replaces 06736799 Output Bearing Woodruff Key 0 Ring Seal Bearing Cov Open 2 B C X Hyd Flange D P Z PART NUMBER 14740576 14736007 14736834 14737474 14742713 19739417 14731499 14737498 21720092 21720526 19720522 19738266 19739257 19735386 19731577 25735724 25735936 25735725 35736092 357364474 25721684 19736174 27736173 13735777 25735999 257357
7. d against the splines on the out put shaft 29 Fig 2 Hold thrust washer in place with the Snap Ring 13 06137932 06T36039X B 06137934 06T36073X S D 06137636 06T36832X I Std 8 Disks 7 Pes 49733564 New Clutch Hub Ass y Std Snap Ring L 24T36040 Fig 2 Std Stator Disks 06737933 06T36072X 0 X 2 k a 06737935 06T36074X E Y 06137937 06T36799X P Current Inventory that has been reworked will have an X marked on the shaft by the part number MUNCIE POWER PRODUCTS INC DIMENSIONS w czes mm 1 1 2 1 D SELINE W 1410 SERIES FLANGE C OPTION 8 28 210 3 5270 1 7 76 197 1 SAE es BOLT 1 1 4 14 SPLINE E OPTION 1 2 13 UNC nari 165 4 Pd 5 8 11 UNG 2B 057 144 SAE B amp B 2 amp 4 BOLT 1 15 SPLINE P OPTION 1 2 13 UNC 2B 2 PLS EQ SP 5 75 146 0 DIA B C 1 2 13 UNC 2B 4 PLS SAE C 2 BOLT 1 1 4 14 SPLINE Y OPTION i 38 1 UNO 2B 6 51 165 4 0 EQ SP 7 125 DIA B C LEZ 100 1 115 1 STD 1 1 4 ROUND KEYED SHAFT B OPTION EQ SP 5 00 127 0 DIA B C 2 62 66 6 7 40 187 8 2 30 58 5 A SAE 8 2 amp 4 BOLT 7 8 13 SPLINE D OPTION 6 24 158 5 ea vet we Ba FOLSP SIS DIA BIO SP 5 00 DIA B C ASI ES GRE FAZZI 4 00 10
8. d the snap rings 13 on this end of the bell gear can S inner clutch hub 17 can be removed by pointing the shaft end down removed with snap ring pliers This allows the bell gear to be removed towards the closed end The internal bearing 15 of the bell gear can easily be removed p REASSEMBLY PROCEDURE t 14 The reassembly of the unit is made in reverse of the disassembly The re use of IS seals O rings and snaprings are not recommended Be sure to lubricate the o rings and all bearings upon installation It is important to position drag brake plate so that input gear clears This is the reason for the flat sides of the plate Torque capscrews to the values shown or to the following values 8 5 16 capscrews 18 ft lb 3 8 capscrews 36 ft Ib 1 4 set screw 9 ft Ib DROP IN SOLENOID NB The Input Gear is replaced as a set which includes the gear cone spacer amp bearings See Table A Slide this sub assembly into the housing to line up the idler shaft Tap the idler shaft into the housing and through both bearing races Ng Tap the idler shaft in the reverse direction so that it is flush with the bearing in this assembly Insert the thickest shim that can be installed by hand in the gap between the bearing and hous ing Remove shim and select the next thicker shim and drive it into the gap Rotating the gear to make sure it easil
9. h R Tach Out ut is to turn ON when PTO is Battery Ground p engaged and to turn OFF when PTO is disengaged MUNCIE POWER PRODUCTS INC 5 ACCESSORY KITS 43 3881 HOSE KIT STANDARD 28 43TK3885 HOSE KIT FOR TOP R S HD SERIES 57 g 43TK4545 HOSE KIT SPECIAL 17 as 43TK4036 HOSE KIT FOR CS11 SERIES TEM REST ET ITEM QTY PARTNO DESCRIPTION ose Assembly Std 28 7 45136273 Hose Assembly HD Top 57 45136274 Hose Assembly Std 28 45139186 Hose Assembly Special 17 43M68014 Elbow Transmission 43M68014 Elbow Transmission 43136445 Elbow use as needed 43736445 Elbow use as needed 43135867 Elbow 437K3881 amp 43TK4545 only 43136231 Tee Fitting q SOLENOID VALVE SPEED SENSOR KIT S N 4 5 ftlb 35137928 12V w 35736092 Solenoid 35137967 24V w 35736447 Solenoid 22139429 Nut 37139088 12v Coil Delta 37T38997A 24v Coil Delta 35139577 Valve 12139408 O ring Manifold BIk CS11 Not Sold Separately 31TK3873 SPECIAL OPTION ITEM QTY PARTNO DESCRIPTION 31135108 Mag Pickup 21735109 Jam Nut 34MA1415 Wiring Harness 21136099 Flat Washer 12735774 O ring 20MK1001 BOLT KIT FOR 6510 The two 2 25mm long capscrews are to be used in posi tions 1 and
10. h 48TK3882 N S ITEM QTY PARTNO DESCRIPTION 13 43737503 1 8 NPT JIC Fitting 43735867 1 8 NPT JIC Elbow 18 45736274 Hose Assembly 14 43 36231 Straight Branch Tee 43M68014 7 16 20 Str Thread Elbow 35137928 Valve 12V D C 15TA4056 Cover Assembly Includes Bearing 8 47 0 ring 6 8 7 as shown on page 2 19736623 Capscrew 22735140 Nut OVER TIGHTENING THIS FITTING INTO PORT MAY CAUSE BLOCKAGE AND SOLENOID WILL NOT RELEASE PTO CLUTCH PACK Transmission Main Press Connection S 2 21737991 Lockwasher Z For 24v Option Kit No 48TK4052 Use with 48TK3891 Substitute 5 2 18 1 35737967 Valve 24V D C 16 34T35872 Old Style Harness CIRCUIT INSTALLATION CIRCUIT INSTALLATION When used without Overspeed Switch When used with Overspeed Switch Y RED light in rocker switch is to turn ON when PTO is engaged and to turn OFF when PTO is disengaged Battery Ground 69 vel Green AY Black AT V RAN Be GREEN D Black y O y bo Faceplate 36M1006 and 12V N G 8 9 light assembly 32MSRRV SPD 1001A eg Groun are available in their own o el separate kit 36TK4971 YELLOW Sold Separately Neg Ground CTO W RED light in rocker switc
11. on Kit 0511 24v Incl Shift Kit Gasket Pack Stud Kit Std Hose Kit Gasket Kit Incl 1 6 1 7 1 22 2 23 2 25 1 32 1 33 1 46 Rebuild Kit Incl 1 3 1 6 1 7 1 8 2 9 1 11 3 13 2 14 1 15 7 18 11 19 1 22 2 23 2 25 1 30 1 32 1 33 2 45 1 46 CS11 Conversion Kit Includes 43TK4036 Hose Kit page 6 35137928 Control Valve 12VDC 15TA4056 Cover Kit and Solenoid Mounting Hardware Caplug Date Code Is Located Under PTO Model Label Rebuild kit does not include cone spacer or bearings these are only sold with input gear MUNCIE POWER PRODUCTS INC CS10 SERIES CONVERSION TO REMOTE ACTIVATION SOLENOID CONVERSION KIT 48TK4942 Transmission Main Plug m 9 Press Connection Exhaust 4 Line Pressure one port plug other port 5 Block Valve must be spaced off any flat surface using washers 15 to pre vent damage to solenoid 30136727 Pressure Switch 1 34735872 Wire Harness 1 43737503 1 8 NPT JIC Fitting 2 43735867 1 8 NPT JIC Elbow 4 45136274 Hose Assembly 1 43736231 Straight Branch Tee 3 43M68014 7 16 20 Str Elbow 1 35737928 Valve 12V D C 1 257140727 Cavity Plug 2 25136726 Str Plug 1 25721684 Pipe Plug SOLENOID MOUNTING HARDWARE 12 2 19136623 Capscrew 13 2 22735140 Nut 14 2 217137991 Lockwasher 15 2 21723153 Washer Included
12. sition the housing so that the springs fall from housing 3 Remove the four large socket capscrews 4 which hold the back cover to the PTO housing 4 Position the housing against a bench block and hit the end of the output shaft with a soft face hammer to remove the entire output shaft assembly with bearing cover 5 5 Remove the two pipe plugs 43 from the bearing cover This exposes the ball bear ing assembly within the cover Using a 1 4 punch and alternating between the two holes drive the bearing and shaft assembly from the bearing cover Using a bearing puller remove the rear bearing 8 by grabbing the drag brake plate 10 and removing both pieces The bronze brake disk 11 can be removed Insert four 1 4 20 capscrews into the drag brake rotor 12 until they just touch the back of the bell gear Using an X pattern screw the capscrews in at 1 4 turn intervals until the brake rotor is free of the output shaft 29 9 The piston and clutch pack may be serviced without removal of the drag brake Si TAPER ROLLER BEARINGS Using snap ring pliers remove the snap ring 13 located on the output shaft end while gently pushing on the piston cup 24 10 Pull the piston cup 24 from the shaft and the piston 21 will go with it za 1 11 Tap the piston cup on a wood surface to remove the piston NSS NZ 12 Remove the spring 20 The clutch friction discs 18 and spacer discs 19 and 13 With the drag brake remove
13. with original PTO not included in this kit TABLES A B C TABLE A INPUT GEAR ASSEMBLY ITEM 1 amp ITEM 2a TABLE C Sold only as assembly Bearing Shim ITEM 3 Sold only as kit Input Sub Designation Basedon Ratio Teeth 18TK5233 Bearing Shim kit for models with date Code 5 1 12 or later Assembly Input Gear 18TK 4586 Bearing Shim kit for models with date Code before 5 1 12 03TA4619 A1005 03736214 05 50T 27T 03TA4620 A1006 03736215 06 50T 29T 03TA4621 A1007 03736216 07 907 317 03TA4622 A1008 03736217 08 501 34T 03TA4623 A1010 03736218 10 501 36 4 MUNCIE POWER PRODUCTS INC INSTALLATION KITS 6510 INSTALLATION KIT 48TK3882 12 36MA1005 Switch Bracket 36736271 Face Plate without light access 30135687 Rocker Switch 12v 33136299 Fuse Assembly 30137954 Pressure Switch 34M18250 Female Spade Connector 34M18009 Ring Terminal 34M18187 Female Spade Connector 34M18002 Butt Splice 34135872 Wire Harness 37M18000 Wire 37135674 Grommet 36MK1007 Bolt Kit Incl w 30T36270 amp 30736453 S 43M05522 Elbow For 24v Option Kit No 48TK3891 substitute 3 1 30735712 Rocker Lul 2 gt 69 gt 1 23 0 3 c sii A Switch 24V 6511 INSTALLATION KIT with REMOTE ACTIVATION SOLENOID CAUTION INSTALL EXHAUST FITTING INTO PIPE THREAD PORT IN END COVER USE PIPE THREAD SEALANT ONLY DO NOT USE TAPE CS11 CONVERSION KIT 48TK4051 12V Use wit
14. y rotates The recommended bearing pre load is 002 to 006 loose The cone spacer sets this per load and measurement is not required Tap the idler shaft into position and install set screw SOLENOID VALVE INSTALLATION CS10 ONLY xy Separate the coil from the valve assembly Insert the valve cartridge into the rear cover and torque to 20 ft lb 21 Slip one o ring and the coil over the valve Slip the second o ring on Place thread locking compound on the post threads and install nut Torque the nut 4 to 5 ft Ib max NY Place thread sealant on pipe plugs Torque 10 16 ft Ib DRAG BRAKE ADJUSTMENT CS10 ONLY 24 When installing the rear cover be sure to align the roll pins in the drag brake plate with the holes in the rear cover NOTE It is important that one of the flat edges of this plate is positioned towards the input gear 25 After the cover has been attached to the housing insert the springs into the SET SCREW holes ADJUSTMENT 26 Insert the setscrew over the spring and turn the screw four 4 full turns DRAG BRAKE 27 Follow the test and adjustment procedures in the CS10 owners manual DRAG BRAKE 7 MUNCIE POWER PRODUCTS INC MODEL NUMBER CONSTRUCTION CS 10 A10 05 H 1 BX PTO TYPE Clutch Shift CS MOUNTING 10 Bolt Mount 10 10 Bolt Mount with Remote Solenoid 11 TRANS CS GEAR DATA Allison 10 16P RH A10 SPECIAL
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