Ultra Clean Lubricated Compressor Install Manual
Contents
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4. t M unum gt x i a ULTRA CLEAN LUBRICATED COMPRESSOR 07 TECH WEST INC Manufacturers of Dental Vacuum and Air Systems 2625 Argyle Ave Fresno CA 93727 559 291 1650 800 428 7139 FAX 559 348 9677 ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION AND SERVICE MANUAL This manual is for the installation and service of Tech West s Ultra Clean Lubricated Compressors CONTENTS Installation Location Requirements 3 Figure 1 Wire and Breaker Size 3 Installation Steps 4 Figure 2 Compressor Connections 5 Start Up 6 Maintenance 6 Figure 3 Checking and Changing the Oil 7 Figure 4 Replacing Oil Indicator Lens 7 Parts Breakdown 8 11 Dessicant Dryer Parts Breakdown 12 Coalescing Filter Parts Breakdown 13 Single Ultra Clean Lubricated Compressor Assembly 14 Dual Ultra Clean Lubricated Compressor Assembly 15 Triple Ultra Clean Lubricated Compressor Assembly 16 Compressor Wiring Diagram 17 TROUBLE SHOOTING Single Compressor Trouble Shooting 18 19 Dual Compressor Trouble Shooting 20 21 Triple Compressor Trouble Shooting 22 23 Air Line Sizing Chart 24 Maintenance amp Service Notes Sheet 24 25 1 Maintenance amp Service Notes ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION 1 ULTRA CLEAN LUBRICATED COMPRESSOR LOCATION REQUIREMENTS The Ultra Clean Lubricated Compressor location should be level accessible and well ventilated If the
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9. 5 V COPELAND COMPRESSOR HEAD 1HP 2 CCH230 230 V COPELAND COMPRESSOR HEAD 1 HP 3 115 V COOLING FAN 4 Jes O L wem meme 0 OSG 100 OIL SIGHT GLASS Figure 4 AIR COMPRESSOR STARTER ASSEMBLY ULTRA CLEAN AIR COMPRESSOR STARTER ASSEMBLY PART NO DESCRIPTION CRA 115 115 V CAP AND RELAY ASSEMBLY COMPLETE CRA 208 208 230 V CAP AND RELAY ASSEMBLY COMPLETE CRA 230 230 V ONLY CAP AND RELAY ASSEMBLY COMPLETE 115 V POTENTIAL RELAY 208 230 V 230 V ONLY START CAPACITOR 1 5 PR 208 208 230 V ONLY POTENTIAL RELAY SINGLE COMPRESSOR CONFIGURATION DUAL AND TRIPLE COMPRESSOR CONFIGURATION GAUGE AND CUT OFF ASSEMBLY KEY PART NO DESCRIPTION CPG 250 COMPRESSOR GAUGE BV 250 114 BALL VALVE MOISTURE INDICATOR sum wemsswe memo wemssmsm _ swa REAR VIEW ASSEMBLY AND PARTS LIST PART NO DESCRIPTION CV 375MF 100 3 8 CHECK VALVE MALE FEMALE CONNECTION 100 COMPRESSOR PURGE TANK NH CV 375D 100 3 8 CHECK VALVE 12 250 114 HOSE ASSEMBLY 12 LONG 11 NEW DESICCANT AIR DRYER ASSEMBLY H93H9 aosz Ad saz 81 YNINNTY GALVAILOV oozasw 58 ETL 6 oorasw 1003 ISOH 12 8 X ONILLIS UV TH 1 PIL 13316 S
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11. Ultra Clean Lubricated Compressor will be located in a confined space provide adequate ventilation Electrical 1 Line voltage must be within the limits of Figure 1 below Install a buck boost transformer if line voltage is not between these values Circuit breaker switches must be 20 30 amp depending on model and voltage necessary 2 Local code may require you to provide one quick disconnect safety switch for the compressor 3 See Figure 1 below for breaker size and line voltage CAUTION Voltage must be 110 128 v or motor damage may occur CAUTION Voltage must be 208 240 v or motor damage may occur Figure 1 Recommended Wire and Breaker Size Voltage Amperage Wire Size Recommended Gauge Breaker Size Single Head Compressors ACLOS2 ACL2S Dual Head Compressors ACLAD2 Triple Head Compressors ACLET2 ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION 2 INSTALLATION STEPS This dental Compressor should only be installed by qualified personnel Should any questions arise during the installation call Tech West Technical Support between the hours of 7 00 a m to 4 00 p m Pacific Standard Time Place the compressor in a clean dry well ventilated area on a solid level surface Consider sound level and insulate as needed Be sure that adequate ventilation is available as the compressor is air cooled Ambient temperature in the equipment room should be within the temperature range of 40 degrees Fahr
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13. els only Dryer Purge Connection to building supply line Alternate Air Connection to fresh air supply ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION 4 START UP STEPS a Make sure the shut off valve from the compressor tank is closed b Turn the breaker from the panel to the ON position c Turn power ON from the toggle switch on the compressor Compressor should run quietly and vibration free The storage tank should start to build pressure d The compressor will run until the pressure gauge reads 100 psi The compressor then will automatically shut off and the dryer will purge with a quick blast of air e Using soapy water check the compressor plumbing hook ups for leaks Repair leaks if needed f Pressure test the entire plumbing system for leaks Use the storage tank pressure gauge to monitor a pressure drop After the plumbing system has been pressurized for 30 minutes re check the gauge for pressure drop If there is a drop in pressure find and repair all leaks in the office plumbing AIR LEAKS ARE THE MAIN CAUSE OF COMPRESSOR FAILURES g Complete and mail in the warranty card for the compressor within ten days of installation 5 PERIODIC SERVICING WEEKLY SERVICING a Check the oil level Refer to figure 2 Use only Tech West oil specially formulated for Tech West Compressors DO OVERFILL Add oil only when the oil level remains below the center line of the oil leve
14. enheit minimum to 100 degrees Fahrenheit maximum a Check the shipping carton for damage This could detect damage to the unit which might otherwise be overlooked Remove cardboard shipping carton b Remove the Lubricated Compressor from its shipping skid Inspect the unit for damage Lubricated Compressors are shipped bolted to a pallet This pallet is intended for shipping only and should be discarded c Remove installation kit attached to pallet It should contain the following 4 Isolation Feet 1 Alternate Air Hookup Hose 1 1 Bottle of Tech West Compressor Oil per Motor 5 Flexible Air Hose d Install isolation feet on tank legs e Remove shipping tape from spring hinged oil filler cap s f Install flexible hose to outlet on the compressor shut off valve 9 Move compressor into place and level the motor platform h Install flexible hose to office air Supply line i Install flexible hose to alternate fresh air supply j Wiring instructions 1 Have all electrical connections made by qualified personnel only All connections should be in accordance with local codes 2 Use the chart on page 1 to help determine the proper line and breaker size for the unit that is being installed ULTRA CLEAN LUBRICATED COMPRESSOR INSTALLATION 3 CONNECTIONS Figure 2 AN M pcm lt Electrical Connection to disconnect and electrical panel 220 v 110 v 220 v on the single mod
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16. l sight glass after the compressor has been idle for at least 5 minutes b Empty condensate drain bucket under the dryer MONTHLY SERVICING a Crack the drain petcock on the bottom of the storage tank to check for water and drain if needed b Check pump up times c Check the moisture indicator to see that it is still blue If it is pink it is time to service the air dryer YEARLY SERVICING a Repeat all of the monthly servicing b Change oil part 100 c Replace the dessicant air dryer part RDC 100 d Replace the ultra clean coalescing filter part CFEO 375 This keeps drying system efficient e Replace alternate air filter part TIF 100 Reduces oil consumption and lengthens compressor life and efficiency f Replace the moisture indicator on the compressor part MI 100 Figure 3 Checking and Changing the Oil Instructions Add oil to compressor through oil filler spout Do not overfill Keep filled to level as shown below Oil should be changed annually or when oil becomes discolored Check oil level with compressor off and compressor sitting level Alternate x Drain Spout Keep full to here Figure 4 Replace Oil Indicator Lens part HOSG 100 Important Drain oil from compressor head before removing lens Note Replace only if damaged or discolored Indicator Lens Retaining Ring Gasket HEAD COVER AND FAN ASSEMBLY DESCRIPTION 1 11
17. tenance amp Service Notes 25 C7 TECH WEST INC Manufacturers of Dental Vacuum and Air Systems 2625 Argyle Ave Fresno CA 93727 559 291 1650 800 428 7139 FAX 559 348 9677
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