parts list - Walker Miller
Contents
1. WSHR WSHR BELLEVILLE WSHRL NUTFX NUTNY NTFXJ NUTFL LGNUT NUTKP OG VR005A ZN ZINC PLATED BLK BLACK OXIDE FINISH Technical Data Torque Chart Imperial SAE GRADE 5 Coarse Thread Zinc Plated SAE GRADE 8 Coarse Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft Ibs Nm ft Ibs Nm 1 4 20 250 6 8 1 4 20 250 9 12 5 16 18 3125 13 18 5 16 18 3125 18 24 3 8 16 375 23 31 3 8 16 375 33 45 7 16 14 4375 37 50 7 16 14 4375 52 70 1 2 13 500 57 TI 1 2 13 500 80 108 9 16 12 5625 82 9 16 12 5625 115 156 5 8 11 625 112 5 8 11 625 159 215 3 4 10 750 200 3 4 10 750 282 382 7 8 9 875 322 7 8 9 875 454 615 1 8 1 000 483 1 8 1 000 682 925 SAE GRADE 5 Fine Thread Zinc Plated SAE GRADE 8 Fine Thread Zinc Plated SIZE TORQUE SIZE TORQUE ft Ibs Nm ft Ibs Nm 1 4 28 250 7 10 1 4 28 250 10 14 5 16 24 3125 14 19 5 16 24 3125 20 27 3 8 24 375 26 35 3 8 24 375 37 50 7 16 20 4375 41 56 7 16 20 4375 58 79 1 2 20 500 64 87 1 2 20 500 90 122 9 16 18 5625 91 123 9 16 18 5625 1292. Health and Safe Before using this equipment study this entire manual to become familiar with its operation Do not allow untrained or unauthorized person nel especially children to operate this equip ment Use only factory authorized parts for ser vice Safety Precautions When warning decals are destroyed or missing contact the Manufacturer immediately at 1 800 888 9926 for replacement For the safety of your self and others it is imperative that the following rules are observed Failure to do so may result in serious injury or death This notation appears before warnings in the text It means that the step which follows must be carried out to avoid the possibility of personal injury or death These warnings are intended to help the technician avoid any potential hazards encountered in the normal service procedures We strongly recommend that the reader takes advantage of the information provided to prevent personal injury or injury to others USE COMMON SENSE WHEN HANDLING FUELS Transport and handle fuel only when contained in approved safety container Do not smoke when refueling or during any other fuel handling opera tion Do not refuel while the engine is running or while it is still hot If fuel is spilled during refueling wipe it off from the engine immediately and discard the rag in a safe place Do not operate the equipment if fuel or oil leaks exist repair immedi ately Never operat
3. F PARTS SERVI MODELS PF CE MANUAL CS1 CS2 CSP3 SAW DEVIL Concrete Saw Models A 10090 employee owned American manufacturer Revision D 09 2002 PIN 56428 Table of Contents TABLE OF CONTENTS USER INFORMATION Foreword Warranty Info LIMITED WARRANTY HEALTH amp SAFETY Safety Training Safety Precautions TECHNICAL DATA Specifications Machine Sound and Vibration Measurements Service Check List Hardware Identification Torque Chart Imperial Torque Chart Metric MAINTENANCE Important Electrical Power Supply Connection CS2 Electrical System CSP3 Electrical System Troubleshooting LUBRICATION Lubrication and Service Service Record Chart EXPLODED DIAGRAMS amp PARTS LIST CSI Assembly CS2 Assembly CSP3 Console Assembly CSP3 Base Assembly Concrete Saws Table of Contents Concrete Saws EXPLODED DIAGRAMS amp PARTS LIST cont d Blade Guard Assembly Water Pump Assembly Water Tank Option Assembly Decal Identification CALIFORNIA PROPOSITION 65 User Information These instructions include Safety regulations Operating instructions Maintenance instructions These instructions have been prepared for operation on the construction site and for the maintenance engineer These instructions are intended to simplify opera tion of the machine and to avoid malfunctions through improper operation Observing the maintenance instructi
4. L Electrical Power Supplv Maintenance Connecting wires or extension cords should be as short as possible and one piece In no case should the connecting wires or extension cords be longer than shown in the following chart RECOMMENDED MAXIMUM LENGTH OF POWER CORD WIRE GAUGE 230V SINGLE PHASE 5HP MOTORS CAUTION Use of a wire gauge that is too small will cause loss of power and will damage the electric motor IMPORTANT Be sure saw is properlv grounded prior to operation Refer to National Electric Code for required grounding methods cs001a hpg Maintenance CS Elecitical System Se GNITION SPARK 2 WITH 16HP BRIGGS amp STARTER STARTER MAGNETIC SWITCH AFTER 4 E SOLENOID _ RIGH EFI IGNITION IGNITION SPARK DIL JIL ENGINE MOUNTED COMPONENTRY 19 Maintenance CSP3 Electrical System D 1 005 1 R GUN WITH WATER PIMP WATER PUMP ON OFF SWITCH VC CONDUIT STARTER GULATOR MOTOR 7 FO N N HAT SWITCH PRESSURE IGNITION ENGINE MOUNTED COMPDNENIRY PLUG WET DRY CUT o SWITCH E A mm E PLUG CONNECT TO BLACK YELLOW VIR SING TA
5. 16 B amp S 43497 2 Battery Strap 16 B amp S 39169 90 2 Npt M X 3 8 In Hose Barb 39180 Knob Depth Gauge 39164 Bushing Bronze Depth Gauge 43362 Shaft Depth Gauge CS2 CSP3 39118 Pulley A6T9 02808 39117 Pulley A6M9 03 110 36449 Assy Cable Depth Gauge 48355 Cable Battery 52 In Red 16 B amp S 48331 Cable Battery 36 In Black 16 B amp S 39121 Spring Extension Depth 32321 Bearing Housing Thrust 43490 2 Arm Tilt Weld CS2 43383 2 Weldment Console CS2 43468 2 Belt Guard Weldment CS2 39125 Sheave 3 75 OD 2B 39168 Sheave 3 75 OD 2B 5 Elec 39105 Wheel 8 In Diameter 32294 Flange Bearing 43461 2 Weldment Tilt Bracket CS2 39104 Wheel4 In Diameter 39157 Nut Half Height lin 14 39158 Washer 1 In Internal Star 80773 3 8 X 1 Hard 43454 2 Outside Collar 43437 2 Collar Blade Inside 39124 Sheave 3 75 OD2B 32293 Pillow Block Bearing 39165 Pinsp 5 16 X 1 1 2 Zn Remarks Not Shown Components of Item 66 35 Components of Item 67 CS2 Saw Assembl PARTS LIST PARIS LIST cs2 saw Assembly Item Part No Description 36 37717 Key 1 4 X 1 4 X 2 3 16 37 43453 Shaft Blade CS2 38 39106 Wheel 4 In Diameter Pointer 39 43494 2 Weld Pointer Front CS2 CSP3 40 43489 2 Rod Pointer 41 43460 2 Base Weldment CS2 42 39159 V Belt B 33 43 43480 2 Guard Shaft 44 43487 2 Weldment Lift Bale CS2 45 43329 2 Weldment Motor Deck 9 B amp S SElec 43385 2 Weldment Motor Deck 11 13h 16 B amp S 391
6. 5 115 CSP3 Base Assembly Item Part No Description 39176 V Belt A 48 13HP HONDA 35277 V Belt A 45 16 HP B amp S 18 20HP HONDA 39115 Cable Control For Rev 39166 Clevis 43322 2 Shifter Bar Weld 36678 7 Dia Fan CW Rotation 43320 2 Belt Guard Weldment 13HP HONDA 43465 2 Belt Guard Weldment 16HP B amp S 18 20HP HONDA 39120 Spring Compression 39101 Pulley 32294 Flange Bearing 39363 Shaft Drive 39107 Sprocket 40b40 1 Bore 43441 Idler Arm 35203 Vee Idler Pulley 38207 Spring Extension 39105 Wheel 8 Dia 43444 2 Tilt Bracket Weldment 39104 Wheel 4 Dia 39157 Nut 1 14 Half Height 39158 Washer 1 Internal Star 80773 Pin 3 8 X 1 43454 2 Collar Outside Universal 43437 2 Collar Inside 39123 Sheave 3 75 3b 1 1 4 Bore 32293 Pillow Block Bearing 39165 5 16 X 1 1 2 Spring Pin 80717 Square Key 25 X 2 75 43436 Blade Shaft 43494 2 Pointer Bar Weld 39106 Wheel 4 Dia Pointer 43489 2 Pointer Rod 43406 2 Base Weld 39112 V Belt B34 13HP HONDA 39159 V Belt B33 16HP B amp S 18 20HP HONDA Remarks Not Shown 51 PARTS LIST CSP3 Base Assembly Item Part No Description Qty 33 43480 2 Shaft Guard 34 43385 2 Motor Deck Weld 13 Honda 43447 2 Motor Deck Weld 16 B amp S 18 20 Honda 43450 2 Lift Bale Weld 39103 Sheave Engine 13 Honda 16 B amp S 39102 Sheave Engine 18 20 Honda 39210 Sheave Engine 20 Guard Honda 39211 Sheave Engi
7. 9 57 PARTS LIST Water Pump Assembly 58 PARTS LIST Item Part No 00 tn RK W NY Description Water Pump Hose Barb 1 2 EPDM Elbow 1 2 Hose EPDM Hose 1 2 Nylo Braid Hose Barb 1 2x 1 2x 1 2 Pressure Switch 1 2x 1 8 Reducer 1 2 Brass Pipe Tee Hose Barb 1 2 x 3 8 90 BHSCS M5 x 8x 30 Washer M5 NUTNY M5 x 8 Water Pump Assembly Remarks 59 PARTS LIST Water Tank Option Assembly PARTS LIST Item Part No Water Tank Option Assembly Description Tank Mount Weld CS1 5 8 Gal Tank Mount Weld CS2 5 Gal Tank Mount Weld CS2 8 Gal Water Tank 5 Gal Water Tank 8 Gal Cap Valve 1 4 NPT Quik Connect Nipple Quik Connect Coupler 1 8 NPT x 3 8 Hose Latch Elbow 90 1 4 NPT Kit Plumbing Kit Water Tank CSI 5 Gal Kit Water Tank CS2 5 Gal Kit Water Tank CSI 8 Gal Kit Water Tank CS2 8 Gal HHCS M10 1 5 x 25 M10 Lock Washer CSI 5 8 Gal M10 Lock Washer CS2 5 8 Gal M10 Flat Washer M10 Nylok Nut HHCS M10 1 5 x 40 CS1 Remarks Not Shown Components of P N 39212 25 PARTS LIST NOTICE CONTACT THE MANUFACTURER IMMEDIATELY AT 1 800 888 9926 IF SAFETY OR HAZARD DECALS OR OWNER S MANUAL ARE MISSING FROM THIS EQUIPMENT P N 55156 When equipment is not in use turn the fuel valve to the OFF position CAUTION DISCONNECT SPARK PLUG TO PREVENT INJURY WHEN SERVICIN
8. General Grease 1 Lithium Model 6 Transmissions CSP3 Any SAE20W20 Lubrication and Service manual Clean machine before starting lubrication maintenance Insure machine is on solid level ground before starting maintenance During lubrication maintenance insure strict cleanliness is observed at all times To avoid the risk of accidents use the correct tool for the job and keep tools clean The draining of engine oil is best carried out when the oil is warm NOT hot Any spilled oil must be cleaned up immedi ately Use only clean containers for oil and only CLEAN FRESH oils and grease of correct grade Contaminated Water Fluids Oils Filters Must Be Disposed of Safely Lubrication Service Record Chart SERVICE RECORD Model No Serial No Note See Engine Manual for Frequency and Part Numbers 25 Table of Contents Saws EXPLODED DIAGRAMS amp PARTS 115 00 26 63 CS1 Assembly A IA A AI 27233 CS2 T A 34 43 CSP3 Console Assembly 44 49 CSP3 Base Assembly T 90 55 Blade Guard 56 57 Water Pump Assembly Ae n Water Tank Option 60 61 Decal Identification EEN 02 03 SPECIAL NOTE All metric hardware to be class 8 8 and all imperial hardware to be grade 2 or
9. better 27 CS1 Saw Assembl PARTS LIST PARTS LIST cs1 saw Assembly Item Part No Description Qty 1 47125 Hand Grip 32295 Flange Bearing 43374 2 Handle Weldment 43398 2 Tilt Arm Weldment 39125 Sheave 3 75 OD 43393 2 Belt Guard Weldment 43288 2 Belt Guard Weldment 11 Honda 39160 V Belt 39299 2 Base Weldment 39163 Rear Wheel 39106 Front Wheel 43454 2 Outside Collar Blade 43437 2 Inside Collar Blade 39298 2 Tilt Carriage Weldment 43365 Blade Shaft 32296 Pillow Block Bearings 43389 2 Pointer 43480 2 Shaft Guard 43476 2 Engine Deck 30600 Engine 9 hp Robin 30160 Engine 8 hp Honda 43285 Engine 11 hp Honda 30559 Engine 11 hp Honda Cyclone 39169 3 8 Hose to 1 2 NPT 90 Fitting 39154 Bulk Head 1 2 NPT Fitting 43279 2 Adjustment Screw Weldment 41036 Tilt Crank Knob 41035 Hand Crank 39524 Bumper Pointer 46439 Garden Hose Fitting 46144 1 2 NPT Ball Valve 39142 1 2 NPT Close Nipple 39158 Washer 1 inch Internal Star 39157 Nut 1 inch 14 39165 5 16 Spring Pin 80717 Key 1 4 2 3 4 Remarks Not Shown Components of Item 36 20 Components of Item 39 CS1 Saw Assembly PARTS LIST 5 115 51 Saw Assembly Item Part No Description Qty 33 80773 3 8x1 Dowel Pin 34 55279 Decal CSI Console 43375 2 Wrench 39156 Plumbing Kit 39191 Rubber Bumper 48356 Hose Clamp 23029 Kit Crank Flange Bearing Assembly 23045
10. of the products and the fact hereof or as to operational efficiency product reliability or maintainability or compatibility with products furnished by others In no event whether as a result of breach of contract or warranty or alleged negligence shall the Manufacturer be liable for special or consequential damages including but not limited to Loss of profits or revenues loss of use of the product or any associated product cost of capital cost of substitute products facilities or services or claims of customers No claim will be allowed for products lost or damaged in transit Such claims should be filed with the carrier within fifteen days Effective July 2002 Stone Construction Equipment Inc e 8662 Main Street P Box 150 Honeoye NY 14471 0150 Phone 1 800 888 9926 1 585 229 5141 Fax 1 585 229 2363 www stone equip com e mail scenyGstone equip com 51018 F 7080 7 2002 SAFETY These machines are designed to carry out the func tion of flat sawing material of the non cohesive bitu minous and granular varieties If used correctly they will provide an effective and safe means of flat sawing and meet the appropriate per formance standards It is essential that the operator driver of the machine is adequately trained in its safe operation be autho rized to operate it and have sufficient knowledge of the machine to ensure that it is in full working order before being put to use
11. or worn saw Worn collar Blade runs at an incorrect speed Collar flange diameters are not identi cal Blade is bent as a result of dropping or twisting Blade is too hard for material being cut Blade has become dull Blade does not cut material it was specified for Abrasive wearing of the core faster than the segments Collars flanges are not properly tightened permitting blade to rotate or vibrate on the shaft Collars flanges are worn or dirty Blade is not properly mounted Shaft bearings are worn Surges occur because engine is not properly tuned Blade arbor hole is damaged from incorrectly mounting the blade Bond matrix is too hard for material Blade is slipping wearing one half of blade more than other Troubleshooting REMEDY Check for bad bearings bent shaft or worn mounting arbor Check collars flanges to make sure they are clean flat and of correct diameter Set engine at proper rpm Use proper size blade collars flanges DO NOT USE bent blade Contact blade manufacturer Select proper blade for material being cut Sharpen by cutting on softer abrasive material to expose diamonds If continually sharpening the blade is too hard for the material being cut Break in on the material to be cut If it does not dress itself sharpen as you would a Use water to flush out fines generated during cutting Use wear retardant cores Make certain the blade is mounted on
12. 00 p65 Technical Data ALL SAWS All saws set RPM at 3200 50 no load Check blade clamp hub face run out with indicator and magnetic chuck Run out not to exceed 015 Check belt tension Belt deflection 19 inches at 4 2 Ibs for used belt and 6 2 Ibs for new belt Grease pillow blocks Apply never seize to acme screws 52 Make sure kill switch is functional while running CS2 CSP3 Check depth gauge making sure knob turns when lift crank is run up and down Check choke and throttle action Service Check List CSP3 Run transmission with shifter making sure neutral correlates with neutral at shifter Adjust at clevis and or at cable bracket on transmission mount Set drive axle load springs at 2 38 06 inches when axle is in run position While engine is running check wet dry switch for function Dry should run wet should kill engine Check water pump switch for function Check engage disengage lever Drive axle to have 13 minimum clearance to wheel when disengaged For longest service life use any SAE 20W20 in transmission 13 HHCS HWHST D BHCS FHSCS CL THD ROO d m
13. 10 1 5 x 90 80866 NUTFX 10 1 5 80804 WASHER 10 18 LOCK 80812 WASHER 8 x 14 8 FLAT 80838 HHCS M10 1 5 x 50 13 16 20H 80883 HHCS 8 1 25 50 16B amp S 80849 SHSHB MS8 1 24 x 20 80805 WASHER M12 x 20 FLAT 80056 NUT 3 8 16 NYLOK 80839 HHCS M10 1 5 x 70 80722 HHCS 1 4 20 x 1 2 80776 SHCS 1 4 28 x 1 2 80571 WASHER 1 4 FLAT 80893 THUMB SCREW 80843 HHCS M12 1 75 x 30 80124 SHSHB 3 8 16 x 1IN 80114 NUT 5 16 18 NYLOK 80315 COTTER PIN 3 16 x 2 ZN moo gt o D won fF D Nggsgamocoozghtwotma m Remarks Not Shown 55 PARTS LIST Blade Guard Assembly 5 115 Blade Guard Assembl Item Part No Description 43358 2 Blade Guard Weld 14 43359 2 Blade Guard Weld 16 43484 2 Blade Guard Weld 18 43309 2 Blade Guard Weld 207 43429 Splash Guard 39110 Extension Spring 39147 Hose Barb 1 8 x 3 8 39150 3 8 Nylon Braid Hose 39148 1 8 Branch Tee 39149 1 8 90 Compression Fitting 39170 Water Tubing 14 Guard 39171 Water Tubing 16 Guard 39152 Water Tubing 18 20 Guard 23000 Kit Blade Guard 14 23001 Kit Blade Guard 16 23002 Kit Blade Guard 18 23014 Kit Blade Guard 20 Honda 23027 Kit Blade Guard 20 B amp S 39191 Bumper Rubber 8 Flat Washer HHCS 8 1 25 x 20 NUTKP M6x 1 HHCS M6 1x 16 M10 Flat Washer M10 Split Lock Washer HHCS 10 1 5 x 100 HHCS 10 1 5 25 Remarks Not Shown tems included in Blade Guard Kit Item
14. 175 5 8 18 625 128 173 5 8 18 625 180 244 3 4 16 750 223 302 3 4 16 750 315 4277 7 8 14 875 355 481 7 8 9 875 501 679 1 12 1 000 529 717 1 12 1 000 746 1011 L 14 1 000 541 733 14 1 000 764 1036 t chrt i doc Technical Data Toravechart Metiic Monthly inspect all hardware on this equipment and engine motor Loose hardware can contribute to early component failure and poor performance Use the torque chart below as a general guideline and keep all hard ware tight Note Some hardware is used to retain parts that have to move freely for correct operation of this unit The hardware for these items should be snug enough to prevent excessive play yet loose enough to allow the parts to pivot freely Property Class 8 8 ZINC PLATED Fine Thread Nm ft Ibs Propertv Class 10 9 ZINC PLATED Coarse Thread Fine Thread Propertv Class 12 9 ZINC PLATED Coarse Thread Fine Thread Nm ft Ibs e on 82 60 350 258 720 531 1140 1200 885 Conversion Factor 1 ft Ib 1 3558 Nm Maintenance Concrete Saws IMPORTANT THE PERSON ATTEMPTING ANY OF THE FoLLow ING MAINTENANCE TAsks Musr BE AurHORIZED To Do So Ano Have Reap AND UNDERSTOOD ALL Sections Wirnin THis MANUAL
15. 3 Console Assembly Item Part No Description Qty 43426 Pivottube handle 35321 Battery 1 year 165CC 16B amp S 18 20H 43497 Strap battery hold down 16B amp S 18 20H 48331 Cable battery 36 black 16B amp S 18 20H 48355 Cable battery 52 red 16B amp S 18 20H 43381 2 Guard rear cowl 39118 Pulley A6T9 02808 36450 Assy cable depth gauge 39117 Pulley A6M9 03110 tn A O N 43414 2 Linkage engagement 38147 Plug 1 8 npt 46009 Petcock valve amp strainer plug 39141 Barb hose 1 2 x 3 8 43499 2 Console weldment A LU N 39126 Switch pressure 39143 1 2 brass pipe tee 39144 1 2x1 8 brass reducer 39180 Knob depth gauge 35456 Choke Control 16 B amp S 18 20 Honda 47376 Hole Plug 13 Honda 39113 Control throttle 37169 Knob round 2 3 8 blk 39114 Quadrant control 80557 1 4 x 3 4 dowel pin 80775 1 4 x 1 1 4 spring pin 41035 2 Hand crank 41036 Knob tilt crank 43430 Handle tube 47125 Grip handle 1 rubber 43279 Adjustment screw weld 38562 Switch rocker on off 46439 Garden hose fitting 46144 1 2 ball valve 39142 1 2 close nipple 39154 1 2 npt brass bulkhead 47298 Knob ranger Oo Remarks Not Shown Components of Item 46 45 PARTS LIST THIS END TD ENGINE S VOLTAGE REGULA CSP3 Console Assembly 5 115 CSP3 Console Assembly Item Part No Description Qty 36 42135 Drive lever 37 434
16. 34 2 Weld engagement linkage 38 43362 Shaft depth gauge 39 46059 Cap fuel amp water 40 39116 Switch blank less water pump 41 39121 Spring extension depth gauge 42 39164 Bushing bronze depth gauge 43 43318 2 Panel front 13H 43491 2 Panel front 47377 Hole Plug 13H 31276 Ignition switch 18 20H 46363 Key ignition switch 36399 Fuse 25 ignition 32321 Bearing housing thrust 23029 Kit crank acme assy 55281 Decal console 48356 5 8 OD hose clamps 39191 Rubber bumper 32322 Thrust bearing 3 4 bore 32323 Thrust washer 3 4 bore 36605 Shaft Collar 3 47 ID Remarks Not Shown Components of 46 47 PARTS LIST THIS END TO ENGINE VOLTAGE REGULA OR CSP3 Console Assemblv PARTS LIST tem Part No m a 9 p lt lt lt ARG CSP3 Description Washer M10 x 20 Flat M10 1 4 NYLOK Nut Washer M12 x 24 Flat HHCS M8 1 25 x 20 Washer 1 2 Flat Washer M8 x 16 Flat HHCS M12 1 75 x 30 Washer M12 x 20 Flat BHSCS M6 1 x 12 M6 1 NYLOK Nut BHSCS 10 1 5 35 CRBLT 1 2 13 x 2IN SHSHB 1 4 x 5 8IN NutKP 1 4 20 10 24 NYLOK Nut Nut M12 1 75 NYLOK Washer M8 x 16 Flat Washer M8 x 14 8 Lock HHCS 1 4 20 I GRS BHSCS 6 1 12 18 20H Cotter Pin 3 16 x 2 ZN Console Assembly Qty NN C NY NY RK D un Remarks Not Shown 49 PARTS LIST CSP3 Base Assembly
17. 36 Engine 9 hp B amp S 39133 Engine 11 hp Honda Cyclone 39131 Engine 13 hp Honda Cyclone 39135 Engine 16 hp B amp S 39137 Engine 5 hp Electric 39113 Control Throttle 43279 2 Weld Adjust Screw All 41035 Hand Crank 80775 PINSP 1 4 X 1 1 4 ZN 39524 Bumper Pointer 41036 Knob Tilt Crank 37136 Kill Switch Plug 47377 Kill Switch Plug 5 Elec 43326 Wire Harness Kill Switch 9 B amp S 11 13H 43327 Wire Harness Kill Switch 16 B amp S 43375 2 Wrench Saw Blade 43388 2 Spacer Tilt Arm CS2 CSP3 80557 Dowel Pin 1 4 X 3 4 55280 Decal CS2 Console 36398 Cable Plug 5 ELEC 80893 THBSC M8 x 20 8 8 ZN 48356 Hose Clamp 5 8 OD 39191 Rubber Bumper Remarks Not Shown Components of Item 66 37 Components of Item 67 CS2 Saw Assembly PARTS LIST 5 115 CS2 Saw Assembly Item Part No Description Qty 63 39192 Exhaust Deflector B amp S 64 32322 Thrust Bearing 3 4 Bore 65 32323 Thrust Washer 3 4 Bore 39156 Plumbing Kit 23029 Kit Crank Flange Bearing Assy 36605 Shaft Collar 3 4 ID 37717 Key 1 4 1 4 x 2 3 16 except 11 Honda 80100 Key 1 4x 11 11 Honda Remarks Not Shown Components of Item 66 39 Components of Item 67 CS2 Saw Assembly PARTS LIST 5 115 CS2 Saw Assembly Item Part No Description Qty 80815 HHCS M10 1 5X30 8 8 ZN 6 80804 M10 Lock Washer Honda Elec 22 80806 M10 Flat Wa
18. Equipment Inc P O Box 150 Honeove New 14471 Phone 800 888 9926 Fax 585 229 2363 The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps one year for Rhino Bulldog WolfPac Rollers trowels Stompers saws forward plates engine powered pumps Lift Jockey Mortar Buggy and 6 months for all other products from the date of shipment The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer Our warranty excludes normal replaceable wear items i e gaskets wear plates seals O rings V belts drive chains clutches etc Any equipment part or product which is furnished by the Manufacturer but manufactured by another bears only the warranty given by such other manufacturer The Manufacturer extends the warranty period to Lifetime for the drum bearings and seals for the mortar mixers and agrees to furnish free of charge the bearings and seals only upon receipt of the defective parts The warranty is two years for eccentric bearings on the forward plate compactors mortar and plaster mixer drums trowel gearboxes and five years on the Bulldog trench roller eccentric bearings A Warranty Evaluation Form must accompany all defective parts Warranty is voided by product abuse alterations and use of equipme
19. G OR CHANGING BLADE PZ ZZZ 1 4 55291 A CAUTION ar WHEN OPERATING THIS MACHINE ALWAYS WEAR SAFETY APPROVED READ OWNER S MANUAL PROTECTION PROTECTION PROTECTION PN 55292 amp 55285 ET 9 HEARING BE EAD FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY 55286 1 Use correct blade for cutting conditions 2 Ensure arbors and collars are clean and undamaged 3 Mount blade and tighten securely using both wrenches 4 When wet cutting check water jets for adequate flow TO START SAWING 1 Start engine and let engine warm up All sawing is done at full throttle 2 Align blade and saw with cut If wet sawing open water valve 3 Lower blade to touch surface and re zero depth gauge 4 Lower blade into cut slowly 5 Cut as fast as blade will allow If blade climbs out of cut reduce forward speed or depth of cut Le Use only enough side pressure on saw handles to follow cutting line BEFORE STARTING ENGINE Decal Identification PN 55289 A CAUTION MOVING AS PARTS KEEP HANDS FEET AND LOOSE CLOTHING CLEAR PN 55287 DO NOT LIFT GUARD WHEN ENGINE IS RUNNING FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY Bech SURFACES MUFFLER ENGINE AND ENGINE SHROUD MAV BE HOT SHOCK 17 HAZARD BE SURE THAT ELECTRICAL EQUIPMENT IS PROPERLY GROUNDED FAILURE TO COMPLY COULD RESULT IN SERIOUS BODILY INJURY 77 7 5 USE GASOLI
20. Kit Plumbing Gas 32321 Bearing Housing Thrust 32322 Thrust Bearing 3 4 Bore 32323 Thrust Washer 3 4 Bore 36592 Thrust Bearing Spacer 36605 Shaft Collar 3 4 ID 80061 Key 1 4 x 1 1 2 except 11hp Honda 80100 Key 1 4 1 11hp Honda Remarks Not Shown Components of Item 36 31 Components of Item 39 PARTS LIST CS1 Saw Assembly PARTS LIST CS1 Saw Assembly Item Part No Description 80775 PINSP 1 4 x 1 1 4 ZN 80557 PINDL 1 4 x 3 4 80848 BHCS M10 1 5 x 35 80806 M10 FLAT WASHER 8 11 H 80833 M10 NYLOK NUT 8 11H 80406 HHCS M8 1 25 x 20 80812 M8 LOCK WASHER 80857 M8 FLAT WASHER 80355 5 8 WASHER 80768 HHCS 5 8 11 x 6 00 IN 80804 MIOLOCK WASHER 80618 HHCS M10 1 5 x 25 80815 HHCS M10 1 5 x 30 80051 1 2 13 NYLOK NUT 80343 1 2 FLAT WASHER 80082 NUTNY 5 8 11 ZN 80841 HHCS M10 1 5 x 90 80838 HHCS M10 1 5 x 50 80839 HHCS M10 1 5 x 70 80866 M10 1 5 PLAIN NUT 80804 M10 LOCK WASHER m G H J K L M N P R S T U V W X A N A A N N A N Remarks Not Shown Components of Item 36 33 Components of Item 39 CS2 Saw Assembly PARTS LIST PARTS LIST cs2 Saw Assembly Item Part No Description 1 43459 2 Handle Weld CS2 2 47125 Grip Handle 3 46439 Garden Hose Fitting 4 46144 1 2 Npt Ball Valve 57 39142 1 2 Npt Close Nipple 39154 1 2 Brass Bulkhead 35321 Battery 1 Year 165 CC
21. NE ONLY AN CAUTION NO SMOKING NO FLAME FUEL AND VAPORS ARE COMBUSTIBLE 55290 A DANGER DO NOT OPERATE GASOLINE POWERED EQUIPMENT WITHOUT ADEQUATE VENTILATION CARBON MONOXIDE IS AN INVISIBLE ODORLESS GAS THAT GAN KILL 62 5 115 Decal Identification Item Part No Description 55156 Decal Notice 55260 Decal Fuel Off 55285 Decal Caution Saw Icon 55286 Decal Before Starting 55287 Decal Caution Lift Guard 55288 Decal Danger Carbon Monoxide 55289 Decal Caution Moving Parts 55290 Decal Caution No Smoking 55291 Decal Caution Spark Plug 55292 Decal Motion F N R 23258 Kit Decals Warning 51 Includes Items 1 3 9 55279 55282 23259 Kit Decals Warning Gas CS2 Incl 1 5 7 9 55269 55280 55282 23274 Kit Decals Warning Elec CS2 Includes Items 1 5 7 55280 55282 23260 Kit Decals Warning CSP3 Incl 1 5 7 10 55269 55281 55283 0 t BR W DB Remarks Not Shown 63 CALIFORNIA PROPOSITION 65 WARNING Operation of this equipment and or engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Bred Tough Technology Born to Work The Way It Ought To Be Stone Construction Equipment Inc P O Box 150 Honeoye New York 14471 Phone 800 888 9926 Fax 716 229 2363 e mail scenyQstone equip com www stone equip com A 10096 em
22. P CONNECTOR PN 48262 Maintenance CSP3 Electrical System STARTER BLACK YELLOW mmm 5 LEFT P perm NE SPARK md WIL H WATER PUMP PLUG W WATER PUMP CONNECT TO BLACK YELLOW WIRE USING TAP CONNECTOR PN 48262 21 Maintenance Troubleshooting PROBLEM UNEVEN SEGMENT WEAR f SEGMENT CRACKS SEGMENT LOSS eJ CRACKS IN CORE LOSS OF TENSION CAUSE In wet cutting Insufficient water usually on one side of blade Equipment defects also can cause the segments to wear unevenly Blade is too hard for material being cut Blade overheats because of lack of coolant water or air Core is worn from undercutting Defective collars flanges set blade out of alignment Blade is too hard for material being cut Blade is cutting out of round causing a pounding motion Improper blade tension Blade flutters in cut as a result of losing blade tension Blade specification is too hard for the material being cut Core overheating Core overheating as a result of blade spinning on arbor Core overheating from rubbing the material being cut Unequal pressure at blade clamping collars flanges Blade is too hard for the material being cut REMEDY Flush water system Check flow to both sides of bl
23. ade Replace bad bearings worn arbor shaft or misalignment to spindle Check alignment for squareness both vertically and Use a blade with a softer bond matrix Wet Cutting Check water lines Make sure flow is ad equate on both sides of blade and there are no blockages Use sufficient water to flush out the cut Dry Cutting Run blade free of cut periodically to air cool Clean collars flanges or replace if they are under recommended diameter Use proper blade specification for material being cut Replace worn bearings realign blade shaft or replace worn blade mounting arbor When ordering blades match shaft speed of saw Check spindle speed to ensure blade is running at correct RPM Avoid twisting or turning blade in the cut Tighten the blade shaft nut Make sure blade is running at proper speed and that drive pin is functioning properly Use a softer bond matrix to eliminate stress Make certain blade RPM is correct Check water flow distribution and lines Tighten the blade shaft nut Make certain the drive pin is functioning Properly align the saw to square cut Collars flanges must be identical in diameter and the recommended size Use a softer bond matrix to reduce stress Maintenance PROBLEM BLADE WOBBLES BLADE WILL CUT UNDERCUTTING THE CORE 8 ARBOR HOLE OUT OF ROUND BLADE WORN OUT OF ROUND Es CAUSE Blade is on a damaged
24. as oil fuel coolant brake fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Air conditioning refrigerants escaping into the air can damage the Earth s atmosphere Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center SAFETY DECALS FOR THE SAFETY OF YOURSELF AND OTHERS REPLACE ANY DAMAGED OR MISSING SAFETY DECALS Technical Data Model Dimensions Weight Ib kg 175165 80 Dimensions LxWxH f 36 5 26 6 34 5 92 7 67 6 87 6 Blade Capacity em 12 14 30 5 35 6 3 5 8 w 12 blade 45 8 w 14 blade Cut Depth 92 11 7 in cm 9 hp Robin 8 hp Honda 5 9 11 hp Honda 82 TT recommended for 12 blade only Operating System 6 7 Engines hp kW Air Filter Dry Element Cyclone Air Cleaner 11 Honda Engine 3200 rpm 53 Fuel Capacity 1 6 gal 6 0 Drive Push Water System Corrosion Resistant Dual Spray Performance Speed D min m min Push Axle t mm 5 8 159 Wheel R F 8 R A F 20 3 R 102 F cm Greasable pillow block Blade Shaft Bearings i
25. e this equipment in an explosive atmosphere Ear protection required when operating this equipment Precautions Avoid contact with hot exhaust systems and engines Allow engine to cool before performing any repairs Never operate unit in a poorly ventilated or enclosed area Avoid prolonged breathing of exhaust gases Eye protection required when operating this equipment Head protection required when operating this equipment Never operate this equipment without all guards in place Health and Safe Safety Precautions PRACTICE SAFE MAINTENANCE Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operate controls to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Repair damage immediately Replace worn or broken parts Remove any buildup of grease oil or debris Disconnect battery ground cable before making adjustments on electrical systems or welding on machine DISPOSE OF WASTE PROPERLY 2 9 Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste used with equipment includes items such
26. hp 16 hp Briggs amp Stratton Vanguard 18 Honda Twin 20 Honda Twin electric start TT notrecommended for 18 blade 9 7 11 9 13 4 14 9 Cyclone Air Cleaner 13 Honda Remote Cyclone 20 amp 18 Honda 3200 rpm 53 2 gals Hydrostatic Corrosion Resistant Dual Spray 90 ft min 27 7 m min 3 4 19 1 8 R 4 F 20 3 R 10 2 Greasable pillow block sealed 1 1 4 31 8 25 4 Lift eye 4 wheeled front cutting guide rear cutting guide adjustable handles depth gauge Triple V belt 14 16 or 18 blade guard Pressurized Water pump except on 13 Honda 3 5 gal min 11 19 l min 11 4 Machine Sound and Vibration Technical Data Measurements Sound and Vibration Measurements Sound Pressure Values as measured are per the following CSI CS2 CSP3 8 HP Honda 11 HP Honda 18 HP Honda w 14 in blade w 14 in blade w 20 in blade at operator s ear 88dBA 93dBA RMS acceleration on the handle were measured per the following 13 16 regulation edition 93 68 Sound Pressure measurements were taken with Simpson model 886 2 type 2 meter calibrated 2 21 97 Acceleration measurements were taken with Quest Tech model VI 100 meter calibrated 4 17 96 Sound and vibration measurements were obtained with machine operating at maximum engine speed of 3200 RPM Units had blades mounted and measurements were taken out of cuts document in cs rev e 20
27. ne 20 Guard HP B amp S 39131 Engine 13hp Honda 39134 Engine 16 B amp S 39129 Engine 18hp Honda 37114 Engine 20hp Honda 39109 Chain RC40 39111 Link Connecting No 40 43413 2 Transmission Brkt Weld 80717 Key Square Engine 43388 2 Spacer Tilt Arm 43445 2 Tilt Adjust Weldment 39108 Sprocket 40b11 670 Bore 39100 Pump Transmission Model 6 80100 Key Square 1 4 X 1 Class 1 80774 Key Woodruff 404 Hard 39524 Bumper Pointer 39193 Exhaust 13 Honda 39138 Exhaust 18 Honda 37115 Exhaust 20 Honda 39140 Plumbing Kit 38856 Fuel Filter 18 20 Honda 43315 2 Spacer Transmission 13 Honda 39191 Rubber Bumper 43310 Wire Harness 13 Honda 43395 Wire Harness 16 Honda 43394 Wire Harness 18 Honda 37110 Wire Harness 20 Honda Remarks NOT SHOWN 53 PARTS LIST CSP3 Base Assembly Item Part No Description Qty A 80840 HHCS 10 1 5 x 80 EXCEPT 13H 80842 HHCS M10 1 5 x 100 13H 80806 WASHER 10 20 FLAT 80812 WASHER M8x 14 8 FLAT 80833 NUT M10 1 5 NYLOK 80837 HHCS M10 1 5 x 40 80845 HHCS M16 2 x 160 80858 WASHER M16x 30 FLAT 80852 NUTM16 2 NYLOK 80618 HHCS M10 1 5 x 25 80767 HHCS 3 4 10 x 7 1 2IN 80344 WASHER 3 4 FLAT 80769 NUT 3 4 10 NYLOK 80844 HHCS M12 1 75 x 50 80807 WASHER M12 x 24 80830 NUT M12 1 75 NYLOK 80196 HHCS 1 2 13 x 3 1 2IN 80343 WASHER 1 2 FLAT 80051 NUT 1 2 13 NYLOK 80815 HHCS M10 1 5 x 30 80406 HHCS M8 1 25 x 20 80841 HHCS
28. nt in applications for which it was not intended use of non manufacturer parts or failure to follow documented service instructions The foregoing warranty is exclusive of all other warranties whether written or oral expressed or implied No warranty of merchantability or fitness for a particular purpose shall apply The agents dealer and employees of Manufacturer are not authorized to make modification to this warranty or additional warranties binding on Manufacturer Therefore additional statements whether oral or written do not constitute warranty and should not be relied upon The Manufacturer s sole responsibility for any breach of the foregoing provision of this contract with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer Product returns not shipped prepaid or on an economical transportation basis will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer to repair defective units with reimbursement for expenses except labor and be reviewed with the Manufacturer prior to repair A Warranty Evaluation Form must accompany all warranty claims Except as set forth hereinabove and without limitation of the above there are no warranties or other affirmations which extends beyond the description
29. ons will increase the reliability and service life of the machine when used on the construction site and reduce repair costs and downtimes Always keep these instructions at the place of use of the machine Only operate the machine as instructed and follow these instructions Observe the safety regulations as well as the guidelines of the civil engineering trade associa tion Observe safety rules for the operation of equipment and the pertinent regulations for the prevention of accidents Stone Construction Equipment Inc is not liable for the function of the machine when used in an improper manner and for other than the intended purpose Operating errors improper maintenance and the use of incorrect operating materials are not covered by the warranty The above information does not extend the war ranty and liability conditions of business of Stone Construction Equipment Inc Foreword Warrantv Info Machine Type Machine S N Engine Type Engine S N VIN Purchase Date Dealer Distributor Information Name Address Phone f Fax Batterv Manufacturer Batterv Tvpe Batterv S N Location of above information 1 Information on S N tag 2 Information on engine tag Information on S N tag if applicable Date vou purchased machine Dealer machine was purchased from Information on batterv and batterv warrantv card Stone Construction
30. ployee owned American manufacturer 1998 Stone Construction Equipment Inc Printed in U S A SPR
31. sealed 1 size in mm 25 4 Arbor size amp R L in mm Q54 Standard Features Front cutting guide 14 blade guard Options 5 8 gal polyethylene water tanks T Pointer in up position Handles in mid position t Use Imperial measured components only available from manufacturer Specifications Concrete Pavement Saws 310158 41 47 3 26 6 36 75 120 1 67 6 93 3 12 14 16 18 30 5 35 6 40 6 45 7 3 5 8 wi 12 blade 45 8 w 14 blade 5 5 8 w 16 blade 65 8 w 18 blade 92 11 7 143 16 8 9 hp Briggs amp Stratton Vang 11 hp Honda 13 hp Honda 16 hp Briggs amp Stratton Vang 5 hp Electric electric start 6 7 82 0 7 119 6 7 Drv Element Cyclone Air Cleaner 11 13 Honda 3200 rpm 53 17 gal Push Corrosion Resistant Dual Spray Push 19 1 8 R 4 F 20 3 R 102 Greasable pillow block sealed 1 1 4 31 9 054 Lift eye 4 wheeled front cutting guide rear cutting guide adjustable handles depth gauge 14 or 16 blade guard 5 or 8 gal polyethylene water tanks Member Masonry and Concrete Saw Manufacturers Institute and the Concrete Sawing and Drilling Association 475 Ibs Q16 54 x26 75 x37 137 2 68 94 12 14 16 18 20 30 5 35 6 40 6 45 7 50 8 3 5 8 w 12 blade 4 5 8 w 14 blade 55 8 w 16 blade 6 5 8 w 18 blade 7 5 8 w 20 blade 92 17 143 168 194 13
32. sher Honda Elec 80771 SHSHB 1 4 X 5 8 ZN 80236 NUTKP 1 4 20 ZN 80833 NUTNY 10 1 5 ZN 80848 BHSCS M10 X 1 5 X 35 BN 80406 HHCS M8 1 25 X 20 ZN 80857 WASHER 8 16 FLAT ZN 80812 WSHRL M8 X 14 8 ZN 80236 NUTKP 1 4 x 20 ZN 80618 HHCS 10 1 50 X 25MM ZN 80767 HHCS 3 4 10 X 7 1 2 ZN 80344 WASHER 3 4 SAE ZN PL 80769 NUTNY 3 4 10 ZN 80844 HHCS M12 X 1 75 X 50 ZN 80807 WASHER M12 X 24 FLAT ZN 80830 NUTNY M12 1 75 ZN 80196 HHCS 1 2 13 X 3 1 2 ZN 80343 WASHER 1 2 SAE ZN PL 80051 NUTNY 1 2 13 21N6813 ZN 80841 HHCS M10 X 1 5 X 90 ZN 80866 NUTFX M10 1 5 ZN 80837 HHCS M10 X 1 5 X 40 ZN 80839 HHCS M10 X1 5 X 70 ZN 80838 HHCS 10 1 5 50 ZN Honda 80883 HHCS M8 X 1 25 X 50 ZN B amp S 80815 HHCS M10 1 5 X 30 ZN Elec 80847 BHSCS M6 X 1 X 20 BNI9 80851 NUTNY M6 X I ZN BNI61 80812 M8 SPLIT WASHER B amp S 80804 M10 SPLIT WASHER Honda Elec 80857 M8 Flat Washer B amp S 80806 M10 Flat Washer Honda Elec To Tm Do b Nou d OS uw dm N N A A N N A A BR Remarks 41 CS2 Saw Assembly PARTS LIST 5 115 CS2 Saw Assembly Item Part No Description Qty 8 1 25 Nylok Nut B amp S M10 1 5 Nylok Nut Honda Elec HHCS 1 4 20 X 1 00 IN WSHR FLAT 1 4 Remarks 43 PARTS LIST THIS END TD ENGINE S VOLTAGE REGULA CSP3 Console Assembly 5 115 CSP
33. the proper shaft diameter Tighten the shaft nut with a wrench to make certain that the blade is secure Clean collars flanges make sure they are not worn Tighten arbor nut Make sure the pin hole slides Install new blade shaft bearings or blade shaft as required Tune engine according to manufacturer s manual If core is worn or arbor hole damaged DO NOT USE Contact blade manufacturer Use proper blade Consult blade manufacturer Replace worn shaft or mount ing arbor bushing Make certain that drive pin is 23 Lubrication Check oil levels wiring hoses air fuel water and lubricate machine daily Repair or replace all worn or damaged components immediately Check drive belt tension do not over tension Make sure machine has full set of matched belts Check blade shaft make sure arbor and threads are not worn damaged or bent Blade shaft bearings should be tight no free play side to side or up and down Grease blade shaft bearings daily Blade collars should be clean free of nicks and burrs No diameter wear and not out of round Drive pin not excessively worn or bent and free of gouges guards in place and secure fasteners tight and secure Air filter oil filter hydraulic or engine clean Flush clean water through the pump and spray the assembly every night This prolongs the pump and blade life Lubricants Engine Oil SAE 10W 30 see engine
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