Know the Hazards - Crown Equipment Corporation
Contents
1. The large center pedal provides full braking only When fully depressed both pedals provide the same degree of braking 1 PEDAL OPTION The large pedal is the inching orake pedal Push the pedal all the way down for full braking Partially depressing the pedal while applying the accelerator will give you controlled slower speed or inching Caution On an incline the truck may roll before drive engages Note With either pedal option you must use full engine speed with the inching orake pedal applied to obtain maximum performance for any hydraulic operation PARKING BRAKE ON Press the end of the parking brake rocker switch nearest the seat to apply the parking brake Always put the parking brake on when you leave the truck The alarm will sound if the brake is not applied PARKING BRAKE OFF Press the end of the parking brake rocker switch away from the seat to release the parking brake OPTIONAL PARKING BRAKE LEVER Move the parking brake lever toward the seat to apply the parking brake Squeeze the parking brake lever and move it away from the seat to release the parking brake Always put the parking brake on when you leave the truck The alarm will sound if the brake is not applied MKnowthe nazaras SLAAI lay eee E f 4 Li toppi ng di canc JS too lor for YOU Ox too ANA Kent t nine ius ma Apply the earns brake and report any problem to your supervisor Braking 22 Tr2. e When entering buildings check floor weight limits Be a Safe Driver continued 30 BEFORE YOU REMOVE THE LPG CYLINDER 1 Set the parking brake before leaving the truck 2 While the engine is running close the cylinder fuel supply valve turn clockwise After the engine stops running turn the ignition switch OFF and disconnect the fuel hose from the cylinder SWING DOWN TANK MOUNT 1 Push down on the release lever on the side of the swing down tank mount 2 Grasp the tank firmly and carefully lower to the down position 3 Release the tank strap and remove the cylinder Caution Do not operate the truck with tank in lowered position WHEN YOU INSTALL A LPG CYLINDER 1 Place correct size and type cylinder onto tank mount Locating pin must fit through hole in cylinder collar 2 Keeping your fingers clear tighten the tank clamp Return the swing down mount to the upright position if your truck has that option Make certain the tank and the mount are secure 3 Attach the fuel hose to the cylinder and open the fuel supply valve SLOWLY to gradually equalize pressure and prevent the excess flow check valve from closing 4 Check for leakage If leakage is suspected close the fuel supply valve and contact your supervisor 31 Refueling Propane LPG AKnowthe Hazards 6 6 A DANGER Propane gas can cause a fire or even an explosion Do not try to install remove refill or service a propane cyli
3. 29 Be a Safe Driver continued AVOID FALLS AND TIPOVERS e Stay with your truck Don t jump from a moving or falling sit down rider truck e Stay away from the edge of docks and ramps e Check that bridgeplates and dockboards are secure Be certain that either the trailer wheels are chocked or the trailer is locked to the dock Check capacities Be sure your truck with load isn t too heavy for where you are driving e Make sure the load you are moving is stable Spread the forks as far as you can and center the load Insert forks as far under the load as you can Be even more careful with long high or wide loads They can be less stable e Use forward tilt only when you have the load ina rack over a stack or close to the floor Use minimum fork tilt to pick up or place a load When lifting or lowering outside a rack keep the load backrest vertical or tilted back slightly e When moving loads on grades or ramps drive with your forks pointed upgrade Without a load drive with forks downgrade Slow down and don t turn on grades or ramps WHEN OPERATING OUTDOORS e Slow down when traveling on slippery roads or slippery surfaces e Avoid traveling in areas which are flooded or where there are bumps holes or loose material that can cause the truck to tip or swerve e Do not drive your truck on soft ground or on road shoulders which can be soft and may collapse e Stay away from curbs rails and ditches
4. Printed in U S A
5. and built to current industry and government standards and guidelines For more information see the following e American National Standards Institute ANSI ITSDF B56 1 e Occupational Safety and Health Act OSHA 1910 178 Rev 1999 e Underwriters Laboratory UL 558 e National Fire Prevention Association NFPA 505 Hands on Controls a i e im Seated Seat Belt Fastened AEN T FAW 4 Your Sit Down Rider 10 Lift Truck Parts Hydraulic Levers Accelerator Pedal Switch Panel Parking Brake Service Brake Pedal Key Switch Horn Steering Wheel Tilt Lever Direction Control Display 11 Lift Truck Parts Overhead Guard Work Lights optional Mast Fuel Tank Fs Viz aA Steering Wheel Seat Seat belt Load Backrest Seat Deck Latch Steer Wheels Drive Wheels Forks Lift Truck Parts 12 Capacity amp Load Center AK ais Addii Center of evenly WHAT IS YOUR TRUCK CAPACITY Capacity is the load including pallet or container that can be lifted to a given height at a given load center See the capacity plate on your truck Make certain you use the correct units of measure WHAT IS LOAD CENTER Load center is the distance from the load backrest or vertical face of the fork to the center of an evenly distributed load Truck Weight E i i c s ke Capacity with Mast Vertical e Center Capacity CA CB i q iol ANNE LOADS MUS
6. out for people in the area KNOW THE OUTDOOR HAZARDS see page 30 Outdoor usage of this truck requires even more care especially when operating on gravel unpaved surfaces uneven terrain or when snow ice or water is present PREVENT DAMAGE TO TRUCK Slow to 5 mph or less before reversing direction of travel n j l ig Traveling 24 Daily Safety Check CHECK YOUR TRUCK BEFORE STARTING WORK You must make sure your truck is safe to use 1 Walk around your truck and check it over e Check for propane gas leaks Gas odor or frost on the cylinder or fuel valve e Check that fuel hoses are not cracked or worn e Inspect fuel valve and other parts for damage e Make certain the propane cylinder is properly installed and secure e See that all wheels and tires are in good condition e Make sure all lights are working e Check that both forks are secure and not bent cracked or badly worn e Inspect all lift chains for damage e Look under the truck for signs of oil or coolant leaks e Inspect the seat belt for wear e Turn the key to TEST Make certain the display warning alarm and all indicator lights are working e Test the horn 25 Daily Safety Check 2 Test drive your truck in an decongested area e Fasten your seat belt e Adjust the operator seat and steering wheel to their most comfortable positions e Try all the hydraulic functions e Check that the steering is easy and smooth
7. Operator Manual cs Daie gt x EIS s a er f ay i f N y 4 te fi a apna ie ey aa A N y f Pneumatic You Must be Trained IT S THE LAW YOU MUST BE TRAINED AND CERTIFIED Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualified to operate this powered industrial truck OSHA 1910 178 Rev 1999 It s the law you must be trained and certified to operate this truck OSHA 1910 178 Rev 1999 You or others around you can be seriously injured or even killed if you don t use this truck correctly Do not operate this truck in your work place until you have been trained and certified by your employer Read and obey all warnings and instructions in this Manual and on the truck Head arms hands legs or feet outside the operator area can be pinned or crushed whenever the truck is moving Stay within the Operator area and stop the truck completely before getting off A dockboard can move or drop while you are on it Or you could drive off a dock Falls from docks or dockboards can cause serious injury or even death Make sure you are safe You could be killed or seriously injured if you are not adequately trained for lift truck operation You can be trapped or crushed by objects protruding or poking into the opera
8. Qa gt Moving parts can t ckrest is i pla ce ara r gt d uire d cut or crush hands A tast aims Leds e Never stand on or under the forks or allow anyone else to stand on or under them The only way to lift people is with an approved platform Never allow passengers on the truck There is no safe place for them e Before you leave your truck e Come to a complete stop lower forks to the floor and shut the truck off e Place the direction control in neutral and apply the parking brake Chock wheels if on an incline w 5 Protect Yourself continued This page left blank intentionally Contents Warning You Must be Trained Protect Yourself Contents What s in it for You Your Sit Down Rider Lift Truck Parts Capacity amp Load Center Capacity Plate Display Power On amp Off Raise Lower Tilt amp Accessories Braking Traveling Daily Safety Check Be a Safe Driver Refueling Propane LPG Notes Warning Labels 7 Contents Oo CO N W N 11 13 15 17 19 20 21 23 25 27 31 33 34 13 Capacity amp Load Center What s in It Capacity amp Load for You WHAT S IN IT FOR YOU The better you understand your truck and how to use it the better and safer operator you can be Here are some guides to using this manual QUICK LOCATORS In addition to the Contents page you can use page headings to find topics Some pages also have a picture of the truck in the corn
9. T BE EVENLY DISTRIBUTED Your truck could tip over in any direction if a load is shifted to the front or side of a pallet or container yro ly distributed and centered over even the HYDRAULIC OPERATIONS CAN AFFECT STABILITY Capacities shown on your capacity plate are with the mast vertical Be extra careful when tilting a load This also applies to other accessories or attachments your truck may have such as sideshift carton clamp etc TIRES WILL AFFECT CAPACITY AND STABILITY This model truck can be equipped with various pneumatic tires Capacity and stability will be affected by the tires selected Caution If you ever drive a different sit down truck even if it looks similar be careful Capacity and Stability may not be the same 13 Capacity amp Load Center Capacity amp Load Center 14 Capacity Plate CAPACITY PLATE INFORMATION The capacity plate is on the overhead guard It contains e Truck serial number e Capacity information load load center and lift height e Truck type a fire safety rating e Truck weight e Attachment information if any READING YOUR CAPACITY PLATE o Capacity may be reduced as lift height A increases For example On the sample plate 1815kg 4000 Ib can be lifted to 4775mm 188 in But above 4775 188 to 5230 206 capacity is reduced from 1815 4000 to 1745 3850 Capacity is reduced as load center B increases For example On the sample plate 1815
10. aveling 23 Traveling BEFORE YOU DRIVE Fasten your seat belt and pull it snug Adjust the operator seat and steering wheel to their most comfortable positions TRAVEL DIRECTION AND SPEED Move the direction control away from you toward the mast to travel forks first Move the control toward you away from the mast to travel power unit first forks trailing Use the accelerator on the floor right pedal to control travel speed The farther you push it down the faster the truck will go When you sit down you must place the direction control in neutral before you select a direction of travel Note You must use full acceleration with the inching brake pedal applied to obtain maximum performance for any hydraulic operation AVOID TRUCK DAMAGE WHEN CHANGING TRAVEL DIRECTION You can damage the truck if you are traveling too fast when changing direction of travel Do not change direction of travel until the truck has slowed to about 5 mph or less HORN Press the center of the steering wheel to blow the horn Use it to warn pedestrians and other drivers Use your horn when you leave an aisle or come to a crosswalk or intersection Note Your truck may be equipped with an optional horn button on the rear post handle gee vail res 7 a Yi NIT Be careful turning while traveling forks first The power unit will swing wide in the opposite direction Make sure you have clearance and watch
11. e Check braking distance in forward and reverse Load size and floor conditions can affect these distances e Drive the truck slowly in both directions e Drive through the full speed range in both forward and reverse e Know the distance it takes to stop before you start working If the braking distance is too long to stop safely don t drive the truck If anything doesn t look or feel right don t drive the truck Report the problem to your supervisor You can use the checklist form that came with your truck Used properly this checklist can alert service people to needed repairs Daily Safety Check 26 Be a Safe Driver The most important component IS you 27 Bea Safe Driver MAKE SURE YOU ARE READY TO DRI e Do not use this truck unless you are trained and certified e Be certain you understand how your truck works and the hazards that go with it Don t drive the truck if you have any doubts e Know the capacity of your truck Load Weight Load Center and Lift Height Make certain you use the correct units of measure e Some trucks are not allowed in areas where there are fire hazards Be certain your truck is the correct fire safety type for the area e Make sure your hands and shoes are clean and dry and your clothing is proper for the job MAKE SURE YOUR TRUCK IS READY e Inspect your truck before using it See pages 25 and 26 If it s not working right or something is broken report the p
12. er showing features or functions covered on that page KNOW THE HAZARDS Watch for and read these special blocks You will find information about possible safety hazards and how to avoid them HOW TO DRAWINGS On many pages you will find pictures as well as text to help you understand how to use your truck safely and productively What s in it for You 8 Your Sit Down Rider SIT DOWN RIDERS Your sit down rider truck lifts and stacks loads It is also designed to move loads over long distances YOUR RIDER LIFT TRUCK IS NOT AN AUTOMOBILE With a load it may weigh more than 4 automobiles and the steer wheels are in the rear instead of the front FORK FUNCTIONS STANDARD AND OPTIONAL Standard fork or hydraulic functions are Raising and Lowering the forks plus Tilting the mast Accessories such as Sideshift or Carton Clamp may also be included Your company has decided which features are needed in your work area and should train you how to use them HOW TO DRIVE YOUR TRUCK Sit down fasten your seat belt and pull it snug Adjust the seat and steering wheel to their most comfortable positions Keep your hands on the controls and your entire body inside the operator area Look in the direction you are going GIVE YOUR BODY A BREAK Take advantage of stop time Flex your arms and legs Staying alert will help you be a better and safer driver 9 Your Sit Down Rider BUILT TO STANDARDS This truck was designed
13. erhead objects e Slow down when making turns e Avoid sudden movement of controls Learn to use them smoothly at a moderate even rate e Check clearances before raising or lowering the forks or load e Be extra careful if you must use your truck in an area where there is a risk of falling objects Continued next page Be a Safe Driver 28 Be a Safe Driver continued WATCH OUT FOR OTHER PEOPLE e Slow down Yield or stop for pedestrians Use your horn when you come to a crosswalk or intersection e Be careful that you don t pin or crush someone For example Never drive your truck toward anyone standing in front of a fixed object e Watch out for power unit swing e Never allow passengers on your truck e Keep others away from your truck while you re working Don t ever allow anyone on or under the load or forks e Don t let anyone use your truck unless they are trained and certified e Never lift anyone with the forks unless they are using an approved platform Even then use extreme caution e Use a securely attached and approved safety platform e Make certain lifting mechanism is operating properly e Have load backrest vertical never tilt when elevated e Make certain truck is in neutral and brake is applied e Lift and lower slowly e Watch for overhead obstructions e Be sure you can see and hear the person being lifted e Never transport anyone on the platform from one location to another
14. kg 4000 lb can be lifted if the load center is 600mm 24 in But if the load center is increased to 750mm 30 capacity is reduced from SAMPLE 1815 4000 to 1450 3200 CAPACITY PLATE The information shown on this Caution You may not increase capacity if load center is sample plate does not apply to less than shown on your capacity plate your truck Truck Weight E Units of measure kg mm b in 9724 7788 I nS Capacity with Mast Vertical Attachment Data TA A BS 0 1745 3850 5230 206 600 24 eidechiic 1815 4000 4775 188 600 24 Serial Number 123456789 gt Et 15 Capacity Plate 1385 3050 5230 206 750 30 wea 1450 3200 4775 188 750 30 OTHER LIFT HEIGHTS amp LOAD CENTERS Contact Crown for capacities at lift heights or load centers not given on your capacity plate Note ANSI ITSDF B56 1 requires that all data be shown first in Metric units and then USA units zk types are not permitted in areas where there are fire hazards Watch for marked areas For example You must not drive a type LP truck into an area restricted to LPS trucks ATTACHMENT DATA If an attachment on your truck does not match the information given on your capacity plate don t operate your truck Your capacity plate may be wrong Report the problem to your supervisor Capacity Plate 16 Display Panel FUEL LIGHTS The lighted green bars show approximate fuel level The ambe
15. m must be built f feet arms or legs STOP certified to and used as specified operate this in OSHA 1910 178 and truck ANSI B56 1 OSHA 1910 178 Rev 1999 You or people around you A DANGER A DA N G E R UC NY could be seriously injured or even killed if you don t use Flammable LP Gas this truck correctly Propane gas can cause a fire or even an explosion Severe injury by fire Do not try to install remove refill or service a propane Obey all instructions amp i i cylinder unless you are trained and authorized 4 or even explosion is y warnings in the operator i Never smoke or have an open flame around propane possible p nae manual and on the truck You must be trained See mounting bracket for allowable cylinder size i Locating pin must fit through hole in cylinder collar to Standing or riding on the forks can Falling objects or lowering forks can ici P i ious inj Avoid being before servicing L tai ii cause a fall You can be seriously cause serious injury or death g maintain proper position injured or killed ushei trucks or cylinders If gas odor is detected or frost appears turn off engine Never stand under the forks Keep head close cylinder valve and contact supervisor or service Never stand or ride on forks See service manual department for any reason While servicing block the forks so arms hands they won t fall legs and feet within the operator area Stop truck completely Tilting mast fo
16. nder unless you are trained and authorized Never smoke or have an open flame around propane See mounting bracket for allowable cylinder size Locating pin must fit through hole in cylinder collar to maintain proper position If gas odor is detected or frost appears turn off engine close cylinder valve and contact supervisor or service department 971 A e Cylinders must not extend outside the truck e The fuel valve should be turned off when the truck is not in use e If a gas odor is detected or frost is noticed on the cylinder or valve turn the engine off and close the fuel supply valve Contact your supervisor or service department e Use fuel manufactured to the National Gas Processors Association HD 5 specification e Refueling of trucks with exchangeable or removable LP gas cylinders shall have the LP gas cylinder removed prior to refueling Refueling shall be done in accordance with NFPA 58 8 1 2 10 C ROP 28 e Consult the National Fire Protection Association Pamphlet 58 for additional information on safe handling and storage of propane LPG Fueling Propane LPG 32 Notes Warning Labels EACH WARNING LABEL ON YOUR TRUCK IS IMPORTANT Read and obey all of them to protect yourself and others Stay clear of all Lifting people without NY moving parts a proper platform could Se Moving parts can It s the law you must be a oe a cut or crush hands serious injury trained and Platfor
17. r bar means your fuel is getting low ALTERNATOR LIGHT A lighted symbol means the charging system needs Service SEAT BELT LIGHT Lights at Key On to remind you to fasten your seat belt PARKING BRAKE LIGHT i o Lights when parking brake is applied This page ag vaj g COOLANT TEMPERATURE LIGHT left bl ank Ooi A red light means the system is hot Park the truck ey eS and shut it off Service is required An amber light intentionally means the system is beginning to overheat TRANSMISSION TEMPERATURE LIGHT A lighted symbol means engine oil pressure is low Park the truck and shut it off Service is required Cess OIL PRESSURE LIGHT A lighted symbol means the charging system needs service ENGINE LIGHT A lighted symbol means the engine needs service DISPLAY PANEL If you hear a beep check the display panel for instructions or information applied 17 Display Panel Power On amp Off Raise Lower Tilt amp Accessories Raise Lower lever KEY SWITCH e Turn the key clockwise from the red dot to the yellow dot to start the engine Check that the seat alarm and all indicator lights are working e Let go of the key and it will return to ON green dot e Turn the key counterclockwise to OFF red dot to shut the truck off Always turn the key to OFF when leaving the truck Apply the parking brake Tilt lever Accessory levers optional HYDRAULIC LEVER OPERATION Pull a leve
18. r toward you away from the mast and you ll get the action shown by the symbol in the top of the lever Push the lever away from you toward the mast and you ll get the opposite action The farther you move the lever from neutral the faster rig the action will be ra Za t For example Pull the Raise Lower lever toward te you to raise the forks as shown by the symbol _ Push the lever away from you to lower the forks LIFT AND TILT INTERLOCK Lift and Tilt are interlocked so that you cannot lift higher than 95 to 102 depending on mast height if the mast is tilted forward past 2 or tilt the mast forward past 2 if you have lifted higher than 95 to 102 Note You must use full engine speed with the inching brake pedal applied see page 21 to obtain maximum performance for any hydraulic operation A k h OF NO Wal THs Don t operate the truck in unventilated areas where ee ea 3 the exhaust gas can accumulate attachments your truck may ha carton clamp push pull etc 19 Power On amp Off Raise Lower Tilt amp Accessories 20 Braking 21 Braking SERVICE BRAKE Your truck will be equipped with either one or two service brake pedals 2 PEDAL OPTION The smaller left pedal is the inching orake pedal Push the pedal all the way down for full braking Partially depressing the pedal while applying the accelerator will give you controlled slower travel or inching
19. roblem to your supervisor Don t use the truck e Be sure that any equipment added to the truck terminal fan clipboard etc is positioned so that it does not block your vision or interfere with safe and efficient operation of the truck e In an open area test the braking Check at a slow travel speed first then a faster one Know the distance it takes to stop before you start work WHEN LEAVING YOUR TRUCK e Stop your truck completely before getting off e Lower the forks to the floor Shut the truck off and apply the parking brake e Avoid parking on inclines But if you must block the wheels of your truck Never park on a dockboard DRIVE CAUTIOUSLY BE ALERT e Fasten your seat belt and pull it snug e Never stick an arm or any part of your body outside the operator area no matter how slow the truck is moving A hand or foot caught between the truck and a fixed object will be crushed or even cut off e Keep your hands on the controls and your feet by the pedals e Travel in the direction that gives you the best view Look where you are going and slow down in congested areas e Slow down for wet or slippery floors Don t run over things e Travel with the forks close to the floor and mast tilted back Place the load against the load backrest vertical face of the forks e Look where you are going before you change direction of travel e See that you have room to drive and turn Always check for ov
20. rward when forks before getting off Passengers could are raised and loaded can tip the Falls from be seriously injured truck over causing injury or death docks can There is no safe place A cause serious for them to ride O injury or even 0 unless it is over a stack death Keep seat belt Do not tilt elevated load forward T No Passengers fastened hold on and brace your feet in these O emergencies In case of Ga You could be tip over A Y O pinned or 4 crushed by Follow these ae i intruding or instructions poking into the operator area Hold on tight Brace feet Look where you are going Inspect your truck before F tarti k make sure it s You can tip this truck over if you ee ane oi turn too sharply for the conditions Additional copies of the anne eee p Operators Manual and Truck Don t risk injury or death Labels can be obtained from 0 l Crown Equipment Corp Slow down when turning Buckle seat belt New Bremen OH 45869 crown com All rights reserved under International and Pan American copyright conventions Copyright 2008 Crown Equipment Corp 33 Notes Warning Labels 34 This operator manual has information for all models of series C 5 plus some options and accessories Some of the illustrations and information may not apply to your truck The most important component Is you Crown New Bremen Ohio 45869 USA 2009 PF18548 Rev 09 10
21. slippery or uneven surfaces Do not drive over objects on the floor AX Know the Hazards LOOK WHERE YOU RE DRIVING e Always be alert to the area around you and watch where you are driving You could be pinned or crushed by objects intruding or poking into the operator area e Be sure that any equipment added to the truck terminal fan clipboard etc does not block your vision or interfere with safe and efficient operation of this truck AVOID FALLS AND TIPOVERS Tip overs are very serious accidents You can be crushed or even killed by the falling truck if you try to jump clear Keep your seat belt fastened grip the steering wheel tightly brace your feet and lean away from the direction of fall The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation e Be extremely careful when working around docks dockboards and trailers e Use forward tilt only when you have the load in a rack over a stack or close to the floor e Travel with the load or forks close to the ground and mast tilted back Watch for overhead obstructions Perform all truck movements smoothly and at a speed that will give you time to react in an emergency e An unloaded truck can tip over also Be just as careful using an unloaded truck as you are a loaded one Continued next page Protect Yourself 4 Protect Yourself continued A Know the t Stay clear of all moving parts
22. tor area Look where you are going Inspect your truck before starting work make sure it is in good working order Additional copies of this Operator Manual and all Truck Labels can be obtained from Crown Equipment Corporation New Bremen Ohio 45869 U S A All rights reserved under International and Pan American copyright conventions Copyright 2008 Crown Equipment Corp 1 Warning You Must be Trained 2 3 Protect Yourself Protect Yourself AX Know the Hazards WEAR YOUR SEAT BELT Falling from a truck can cause serious injury or even death e Fasten your seat belt and pull it snug before operating your truck Keep it fastened until you leave the truck e Stay with your truck Don t jump from an overturning or falling sit down rider truck Note This is not like end control rider trucks where it is recommended that the operator exit the truck in these emergencies DRIVE CAREFULLY e Never stick your foot hand head or any part of your body outside the operator area no matter how slow the truck is moving Anything caught between the truck and a fixed object will be crushed or even cut off e Stay away from the edge of docks and ramps Make sure dock boards are secure Check that trailer wheels are chocked You could be seriously injured or even killed in a fall from a dock or dockboard e Keep your truck under control at all times Drive at a speed that allows you to stop safely Be even more careful on
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