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1 MINISTRY OF EDUCATION, MALAYSIA CURRICULUM

1. Latest Edited Semester 1 16 19 JULAI 2012 19 Document Standard Curriculum Draft Vocational College MoE 7 3 Record service checklist tify Types of service checklist of service checklist ine types of service checklist Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 8 Replace engine oil pump 8 Replace engine oil 8 1 pump Obtain machines service manual 8 2 Source of machines service manual Drain lubrication oi Function of lubrication oil Lubricating system e types of lubrication oil ine function of lubrication oil rmine lubricating system Unplug lubrication oil drain plug Dispose used lubrication oil according to Department of Environmental rules and regulation Identify Types of sump gasket Explain Function of oil sump Describe Procedures of removing oil sump Determine types of sump gasket Determine function of oil sump Take out oil sump Adhere to safety and health procedure Latest Edited Semester 1 16 19 JULAI 2012 21 Document Standard Curriculum Draft Vocational College MoE 8 4 Clean oil pump assembly 8 5 Install oil pump ass sembly Latest Edited Semester 1 18 19 JULAI 2012 Cribe Operation of oil pump t Cleaning oil pump assembly method rmine type of oi
2. 7 3 Dismantle Torque Converter 131 Torque converter parts and components Components Toe Procedure of dismantling torque converter components 7 9 8 Disassemble torque converter parts and components such as Impeller gt Turbine e Stator e Bearing 7 3 4 Apply procedure of dismantling torque converter components 7 4 Check Torque Converter 7 4 1 Types of torque converter components default Components 7 4 2 Checking for reusability of torque converter components TAS Measuring running clearance 7 44 Apply technique of checking bearing condition 7 4 5 Types of torque converter components default 1 4 6 Inspect reusability of torque converter components 7 4 7 Measure running clearance between 7 48 Impeller and turbine 7 4 9 Stator and impeller 7 4 10 Apply technique of checking bearing condition 7 4 11 Do not use petrol paraffin or other solvent to remove oil from skin 7 4 12 Conscientious when measure wear parts 7 Assemble Forque Converter 7 5 1 Torque converter parts and components Components 7 5 2 Procedure of reassembling torque converter components 7 9 9 Reassemble torque converter parts and components 7 5 4 Apply procedure of reassembling torque converter components 7 5 5 Do not use petrol paraffin or other solvent to remove oil from skin 7 5 6 Conscientious when measure wear parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 7 6 Install Torqu
3. Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 3 Remove Differential Assembly 3 3 1 List types of differential unit 3 3 2 Explain pulling out wheel shaft from centre housing technique 3 3 8 Explain procedure of removing differential assembly 3 3 4 Determine types of differential unit correctly 3 3 5 Pull out wheel shaft from centre housing correctly 3 3 6 Follow procedure of removing differential assembly accordance with service manual 3 3 7 Lift and handle all heavy components using lifting equipment 3 4 Install Differential Assembly 3 4 1 State function of differential unit 3 4 2 Identify pressing in wheel shaft from centre housing technique 3 4 3 List procedure of Installing differential assembly 3 4 4 Determine function of differential unit correctly 3 4 5 Press in wheel shaft from centre housing correctly 3 4 6 Apply procedure of installing differential assembly accordance with service manual 3 4 7 Patient when working at tight area 3 5 Install Attached Components 3 5 1 State connecting propeller shaft and differential assembly 3 5 2 Describe function of differential oil 3 5 3 Define fixing external components to differential assembly 3 5 4 Connect propeller shaft and differential assembly accordance with service manual 3 5 5 Fix external components to differential assembly correctly 3 5 6 Top up differential oil ac
4. 7 4 Check Control Valves Components 7 4 1 Types of hydraulic control valves components defect 7 4 2 Procedure of Inspection of control valves from defect 7 4 3 Measuring worn out parts technique 7 4 4 Changing defect parts 7 45 Determine types of hydraulic control valves components defect 74 6 Inspect control valves components defects 7 4 7 Measure worn out parts 7 4 8 Change defect parts 7 4 9 Metic lous when removing internal parts of control valves 7 5 Assemble Control Valves 7 5 1 Procedure Of assembling control valves parts and Components components T52 Inserting control valves inner parts technique 7 998 Follow procedure of reassembling control valves parts and components 7 5 4 Insert control valves inner parts dub Meticulous when removing internal parts of control valves 7 6 Install Aydraulic Control Valves 7 6 1 Types of hydraulic control valves 7 5 2 Function of hydraulic control valves 7 6 3 Method of reinstalling hydraulic control valves assembly 7 6 4 Determine types of hydraulic control valves 155 Apply method reinstall hydraulic control valves assembly 7 6 6 Fix hydraulic linkages 7 6 7 Meticulous when removing internal parts of control valves Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 7 7 Test Hydraulic Pump Performance 74 1 Pad 74 18 1 4 19 pore Engine starting procedure Operating hydraulic
5. Document Standard Curriculum Draft Vocational College MoE 2 6 Refill engine coolant 2 6 1 tify Types of fan belt Cribe Methods of setting fan belt tension scribe Measuring fan belt tension 2 7 Test cooling system performan v i ine coolant up engine coolant procedure of draining engine coolant Avoid splash coolant to floor Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Service radiator assembly 3 Service radiator 3 1 assembly manual 3 2 Drain engine coola Obtain cooling system service of cooling system service manual m service manual ce of cooling system service manual Latest Edited Semester 1 18 19 JULAI 2012 in Functions of engine coolant Functions of radiator cap Procedures of draining engine coolant Ine types of engine coolant rmine function of engine coolant Open radiator cap Unscrew draining cork Always loosen the radiator cap very slowly before removing it to allow pressure in the system Explain Functions of radiator unit Disconnecting upper and lower water hose technique Describe Procedures of removing radiator unit Determine function of radiator unit Disconnect upper and lower water hose Uninstall radiator unit from engine Apply procedure of removing radiator Careful when handling radiato
6. Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Troubleshoot faulty transporting devices se Source of customer complaint form onstrate Procedure to acquire customer complaint form Customer complaint form source of customer complaint form omer complaint form er complaint form 7 Troubleshoot Obtain customer complaint form faulty transporting devices porting devices service manual Demonstrate Procedure to acquire transporting devices service manual ilize Transporting devices service manual rmine source of transporting devices service manual transporting devices service manual terpret transporting devices service manual refully read and observe precaution warnings given by manual 7 2 Obtain transportin service manual Distinguish Guessing possible root cause procedure Predict Root cause of transporting devices fault Utilize Diagnose tools and equipment Guess possible root cause Determine transporting devices fault Use diagnose tools and equipment Change transporting devices defect parts Try transporting devices performance Adhere to safety and health procedure Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 7 4 Record service checklist 7 4 1 Apply Service checklist format 7 4 2 Practice Technique to fil
7. Types of tractor wheel Types of jacking equipment cedure of removing tractor wheel mine types of tractor wheel Jack tractor to appropriate height pply removing tractor wheel procedure Careful when lifting up equipment To remove the wheels block both front and rear equipment Document Standard Curriculum Draft Vocational College MoE 3 3 Dismantle Disc Brake Components 3 3 1 Types of braking system 33 2 Operation of disc brake systemDisc brake piping system 9 9 9 Dismantling disc brake components procedure 3 3 4 Procedure of dismantling disc brake components 3 34 Spraying disc brake components with pressured air 3 3 6 Determine types of braking system a Determine operation of disc brake system 3 3 8 Disconnect disc brake pipe line 3 3 9 Disassemble disc brake components such as e Brake caliper assembly e Brake pads e Piston and Seals 33410 Apply dismantling disc brake components procedure 3 3 11 Spray disc brake components with pressured air 3 342 Use non flammable non toxic proprietary solvents as cleaning agents 3 4 Check Di c Brake Components 3 4 1 Types of disc brake components defect 3 42 Checking disc brake components defect procedure 3 4 3 Types of measuring equipment 3 4 4 Checking brake caliper from crack 3 4 5 Inspect pads condition such as e Thickness e Oily e Burn e Crack 3 4 6 Inspect brake caliper from crack 3 4 7 Inspect disc condition from scratch crack and distortion
8. 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 3 Dismantle fertilizer broad caster 5 3 1 Use Fertilizer broad caster components components 5 3 2 Distinguish Procedure of dismantling fertilizer broad caster components 5 3 3 Demonstrate Disassemble piston seals rod seal and rod wiper 5 3 4 Apply Soaking components with detergent 5 3 5 Uninstall front cap 5 3 6 Uninstall piston rod from cylinder housing 5 3 7 Disassemble piston seals rod seal and rod wiper 5 3 8 Soak components with detergent 5 3 9 Meticulous when removing piston rod 5 4 Check fertilizer broad caster 5 4 1 Distinguish Types of fertilizer broad caster components components defect 5 4 2 _ Apply Inspecting rod alignment method 5 4 3 Use Inspection of fertilizer broad caster parts and components defect procedure 5 4 4 Demonstrate Checking fertilizer broad caster components procedure 5 4 5 Demonstrate Changing defect parts and components 5 4 6 Determine types of fertilizer broad caster components defect 5 4 7 Inspect rod alignment 5 4 8 Inspect fertilizer broad caster parts and components from defect 5 4 9 Apply procedure of checking fertilizer broad caster components 5 4 10 Change defect parts and components 5 4 11 Meticulous when removing piston rod Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 5 Assemble fertiliz
9. OQ 6 7 6 6 7 7 6 7 8 6 7 9 6 7 10 6 7 11 6 7 12 6 7 13 6 7 14 6 7 15 6 7 16 Bor 6 7 18 mS 6 7 20 6 7 21 6 7 22 State Engine starting procedure Identify Operating hydraulic system Explain Procedure of testing hydraulic performance Apply engine starting procedure and set to manufacturer recommended load Recognize Hydraulic flow in different situation such as e Zero pressure e 250 p s i Identify Checking system from leakage Apply Switching of engine Updating log book Setup flow meter at outlet port of reservoir Operate earth spike system or implement function Open hydraulic tester load valve Apply procedure of engine starting and set to manufacturer recommended load Determine hydraulic flow in different situation Check system from leakage Switch of engine Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Meticulous when filling service checklist form Keep work areas clean uncluttered and free of spills Tidy up working area Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential MODULE HYDRAULIC SYSTEM REPAIR MODULE CODE CAAM 307 LEVEL 442 SEMESTER 3 2 CR
10. 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 3 Execute components 3 9 1 Distinguish Types of rotor drive shaft components defects replacements works 3 3 2 Apply Checking rotor drive shaft components procedure Be Ree Determine types of rotor drive shaft components defects 3 3 4 Inspect rotor drive shaft components from defects such as e Chain e Sprocket e Tensioner e Rotor drive shaft 3 3 5 Change defective rotor drive shaft components 3 9 5 Conscientious when measure wear parts 3 4 Install rotor drive shaft sprocket amp 3 4 1 Distinguish Function ability of rotor drive shaft sprocket amp chain chain 3 4 2 Demonstrate Installing rotor drive shaft components procedure 3 4 3 Assemble new rotor drive shaft components such as e Rotor drive shaft e Tensional e Sprocket e Chain 3 4 4 Adjust chain tension 3 4 5 Reinstall chain case cover 3 4 6 Apply installing rotor drive shaft components procedure 3 4 7 Meticulous when installing rotor drive shaft components Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 5 Test rotor drive shaft operations 3 5 1 3 5 2 3 5 3 3 5 4 3 58 3 5 6 3 5 8 3 5 9 Demonstrate Starting engine procedure Apply Testing rotor drive shaft operations method Apply engine starting procedure Apply testing rotor drive shaft operations method Inspect rotor driv
11. 5 6 7 Apply installing final drive assembly procedure 5 6 8 Top up lubrication oil Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 7 Test Final Drive Operations 5 7 1 Engine starting procedure Bud Leakage inspect procedure inal drive testing procedure dating log book Apply engine starting procedure Inspect engine leakage ly final drive testing procedure n the engine in confined spaces which are not ith adequate ventilation for exhaust gas area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Overhaul planetary gear system 6 Overhaul planetary gear system 6 1 Obtain Planetary Gear System Service Manual Sources of planetary gear system service manual Procedure of acquiring planetary gear system service man Carefully readand observe precaution warnings given by manual peration of planetary gear system es of gear tion of planetary gear Method of removing planetary gear system Determine operation of planetary gear system Determine types of gear Determine function of planetary gear Apply removing planetary gear system Lift and handle all heavy components using lifting equipment of adequate capacity Types of gear Method of dismantling planetary gear assembly Determine types of gear
12. Disassemble planetary gear assembly Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 6 4 Check Planetary Gear Components 6 4 1 Types of planetary gear components defect 6 4 2 Checking planetary gear parts and components procedure 6 4 3 Measuring teeth contact 6 4 4 Determine types of planetary gear defect 6 46 Inspect planetary gear component defect 6 4 6 Measure teeth contact 6 477 Gonscientious when measure teeth contact 6 5 Assemble Planetary Gear Assembly 6 5 1 Funetion of gear 6 5 2 Procedure of assembling planetary gear assembly 6 5 3 Determine function of gear 6 5 4 Apply reassemble planetary gear assembly procedure Ww ConscientiouSWhen measure teeth contact 6 6 Install Planetary Gear System 6 63 Operation of planetary gear system 6 6 2 Types of gear 6 6 3 Function of planetary gear 6 6 4 Pro edure of installing planetary gear system 6 6 5 Trying function ability of gear box 6 6 6 Connecting external attachments 6 6 7 Determine operation of planetary gear system 6 6 8 Determine types of gear 6 6 9 Determine function of planetary gear 6 6 10 Apply procedure of installing planetary gear system 6 6 11 Connect external attachments 6 6 12 Try function ability of gear box 6 6 13 Avoid splash gear box oil to skin floor and eyes 6 6 14 Tidy up gear box oil Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curricu
13. Document Standard Curriculum Draft Vocational College MoE 4 7 Install Clutch Assembly 4 7 1 4 7 2 4 7 3 4 7 4 4 7 5 4 7 6 4 7 7 4 7 8 4 7 9 4 7 10 4 7 11 Explain operation of clutch assembly State function ability of clutch unit Describe procedure of installing clutch unit List Reinstall clutch assembly Tighten clutch unit bolts Determine operation of clutch unit correctly Determine function ability of clutch unit accordance with service manual Reinstall clutch assembly accordance with manufacturer s specification Tighten clutch unit bolts accordance with manufacturer s specification Apply procedure of installing clutch unit correctly Lift and handle all heavy components using lifting equipment 4 8 Install Gearbox Assembly 4 8 1 4 8 2 4 8 3 4 8 4 4 8 5 4 8 6 4 8 7 4 8 8 4 8 9 4 8 10 State function of lifting equipment State function of transmission shaft Describe procedure of adjusting clutch free play Define connecting external attachments Use lifter to place transmission assembly at location correctly Slot transmission shaft Tighten transmission bolt Connect external attachments Adjust clutch free play Accuracy when setting torque wrench Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 9 Record Check Sheet 4 9 1 4 9 2 4 9 3 4 9 4 4 9 5 4 9 6 4 9 8 4 9 9 Check she
14. Lift and handle all heavy components using lifting equipment of adequate capacity 2 4 Test Track condition 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 2 4 6 2 4 7 2 4 8 2 4 9 Explain Engine starting procedure Define Method of testing track condition Update log book Apply engine starting procedure Apply testing track condition method Inspect track condition Try track operation Update log book Never run the engine in confined spaces which are not equipped with 2 4 10 Adequate ventilation for exhaust gas extraction 2 4 11 Keep work areas clean uncluttered and free of spills 2 4 12 Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Replace combine harvester cutting blade 3 Replace combine harvester cutting blade 3 1 Obtain combine harvester cutting blade service manual 3 1 1 Ww Oo X mb E Co Ww w a Moo Acquire Source of combined harvester cutting blade service manual Define Procedure of acquiring combined harvester cutting blade service manual Adjusting combined harvester cutting blade manual Determine source of combined harvester cutting blade service manual Acquire adjusting combined harvester cutting blade manual Interpret adjusting combined harvester cutting blade manual Carefully read and observe precaution warnings given by manual 3 2 Remove combine harvester cuttin
15. Test Battery Performance 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 3 7 6 3 8 6 3 9 Testing battery performance method Engine idling Revolution Per Minute RPM Tuning engine idling Revolution Per Minute RPM Updating log book Apply testing battery performance method Inspect battery connection Tune engine idling Revolution Per Minute RPM Update log book Never run the engine in confined spaces which are not equipped with 6 3 10 adequate ventilation for exhaust gas extraction 6 3 14 Keep work areas clean uncluttered and free of spills 6 3 12 Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 18 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Replace electrical instruments and indicator 7 Replace 7 1 Obtain Electrical Instruments And 7 1 1 Sources of electrical instruments and indicator service electrical Indicator Service Manual manual instruments and 7 1 2 Procedure of acquiring electrical instruments and indicator indicator service manual 7 1 3 Electrical instruments and indicator service manual 7 1 4 Determine source of electrical instruments and indicator service manual 7 1 5 Acquire electrical instruments and indicator service manual 7 1 6 Interpret electrical instruments and indicator service manual 7 1 7 Interpret electrical instruments and indicator circuit 7 1 8 Carefully read and observe precaution warnings given by manual 7 2 Remove Ele
16. Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 4 16 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT VOCATIONAL COLLEGE STAND KETERA ODUL Con tial TRACTOR CAAM 413 Document Standard Curriculum Draft Vocational College MoE OBJEKTIF MODUL Through this module students will be able to e Operate four wheel tractors without trailers e Operate four wheel tractors with trailers KETERANGAN MODUL This module explains the use of agricultural machinery The use of agricultural machinery and equipment is intended to expose the students to the field of agricultural mechanization This module provides an opportunity for students to use and operate four wheel tractor with and without the trailer Among aspects to be studied by students in this module include four wheel tractor operation with the trailer and without the trailer Knowledge about the use of hand tools were used in this module For example the use of power tools and other hand tools while maintaining the equipment used Therefor the students will acquire skills in using the equipment Latest E
17. assembly removed brake master cylinder component dismantled brake master cylinder component checked brake master cylinder component assembled brake master cylinder assembly installed and brake master cylinder performance tested in accordance with manufacturer s specification This unit identifies the competence required to repair hydraulic pump using hand tools set hydraulic oil hydraulic pump service manual bearing extractor measuring equipment new parts and log book so that hydraulic pump service manual obtained hydraulic pump removed pump components dismantled pump components checked pump components assembled hydraulic pump installed and hydraulic system performance tested in accordance with manufacturer s specification This unit identifies the competence required to service hydraulic control valves using hand tools set hydraulic oil hydraulic control valves service manual bearing extractor feeler gauge industrial tissue flow meter new parts and log book so that hydraulic control valves service manual obtained hydraulic control valves removed hydraulic control valves components dismantled control valves components checked control valves components assembled hydraulic control valves installed hydraulic pump performance tested in accordance with manufacturer s specification Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Program
18. manual Identify Source of power transmitting service manual Explain Procedure to acquire power transmitting service manual Describe Power transmitting service manual Determine source of power transmitting service manual Acquire power transmitting service manual Interpret power transmitting service manual Carefully read and observe precaution warnings given by manual 2 2 Adjust chain tension 28 1 E59 List Types of power transmitting chain Explain Function of power transmitting chain Identify Location of power transmitting chain Define Chain tension adjustment works Determine types of power transmitting chain Determine function of power transmitting chain Determine location of power transmitting chain Apply chain tension adjustment procedure Patient when working at tight area 2 3 Record service checklist 2 3 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 Acquire Service checklist format Define Technique to fill in service checklist Determine service checklist format Fill in service checklist Apply technique to fill in service checklist Meticulous in fill in checklist Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Replace power transmitting belt amp pulley 3 Replace power transmitting belt amp pulley 3 1 Obtain power transmitting service manual w o h ho Co Co C0 w CO E eae O00 O0 Identify Source
19. new parts and log book so that hydraulic pump service manual obtained hydraulic pump removed pump components dismantled pump components checked pump components assembled hydraulic pump installed and turfing rotor slasher performance tested in accordance with manufacturer s specification This unit identifies the competence required to repair fertilizer broad caster using hand tools set agricultural chemicals pumps service manual pump new spare parts and log book so that fertilizer broad caster service manual obtained fertilizer broad caster assembly removed fertilizer broad caster components dismantled fertilizer broad caster components checked fertilizer broad caster components assembled fertilizer broad Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE caster assembly installed and fertilizer broad casters performance tested in accordance with manufacturer s specification Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 10 FARMING EQUIPMENT REPAIR COMPETENCY 1 Repair agricultural sprayer 1 Repair agricultural sprayer 1 1 Obtain agricultural chemical pumps service manual c cl c o cl c 1 al oND AW Ad 2 Apply Source of agricultural chemical pumps service manual Discu
20. rmine types of elevator unit ninstall elevator from machine ply removing elevator procedure Meticulous when handling with heavy elevator components Distinguish Types of elevator components defects Measuring elevator components technique Determine types of elevator components defects Inspect elevator components from defects Measure elevator components from wear and tear such as e Elevator housing e Elevator auger e Elevator chute Conscientious when measure wear parts Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 6 4 Execute elevator repairing work 6 4 14 Replacing elevator parts procedure 6 4 2 Repairing elevator parts and components method ange elevator housing defect parts nge elevator auger defect parts ange elevator chute defect parts ply repairing elevator parts and components method ere to safety and health procedure 6 5 Install elevator assembly Apply installing elevator procedure Meticulous when installing elevator components Test elevator operation Operation of elevator system elevator operations method etermine operation of elevator system ply testing elevator operations method Inspect elevator unit in function ability Tidy up working area Update log book Meticulous when recording maintenance check sheet Keep work areas clean uncluttered and free of spills
21. 2012 Document Standard Curriculum Draft Vocational College MoE 2 5 Test Track Rollers Operation 2 9 1 Demonstrate Engine starting procedure 292 Describe Testing track rollers operations method pdating log book ply engine starting procedure Apply testing track rollers operations method Inspect track rollers condition track rollers performance n the engine in confined spaces which are not ith adequate ventilation for exhaust gas Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Carry out track alignment Obtain Track Alignment Service Manual 3 Carry out track alignment dentify Source of track alignment service manual scribe Procedure of acquiring track alignment service 3 2 Remove Track Asse 3 2 9 3 2 10 ist Type of track link lain Function of track link ribe Operation of track link assembly Demonstrate Procedure of removing track link assembly etermine type of track link Determine function of track link Determine operation of track link assembly Uninstall track link assembly from machine such as Top carrier rollers Bottom rollers Sprocket Link Track shoes Apply removing track link assembly procedure Never use tools or equipment for any purpose other than that for which they were designed Latest Edited Semester 4 16 19 Julai 2012 Docume
22. 3 4 8 Use measuring equipment 3 4 9 Meticulous when inspect disc brake defective parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 5 Assemble Disc Brake Components 3 5 1 Function of braking system Operation of disc brake system ssemble disc brake components procedure pes of brake fluid Bleeding air from disc brake system method Changing pad and piston seals nnecting disc brake pipe line mine function of braking system Bleed air from brake system Avoid splash brake fluid to skin floor and eyes 3 6 Install Tractor Wheel es of tractor wheel s of jacking equipment Installing tractor wheel procedure etermine types of tractor wheel Apply installing tractor wheel procedure Release tractor jack Avoid splash brake fluid to skin floor and eyes Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 7 Test Brake Performance 23 7 1 Disc brake inspection procedure 372 Updating log book rake system and ensure tires lock ecking system from leakage Apply disc brake inspection procedure pply brake system and ensure tires lock Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Repair multiple disc brake assembly 4 Repair m
23. 4 2 5 4 2 6 4 2 7 4 2 8 4 2 9 Types of lifting equipment List methods of removing transmission unit Unscrew transmission bolt Moving out transmission unit Disconnect external attachment correctly Fix lifting shackles or support transmission with jack Method of unscrew transmission bolt accordance with service manual Move out transmission unit accordance with service manual Lift and handle all heavy components using lifting equipment of adequate capacity Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 3 Remove Clutch Assembly 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 8 4 3 9 4 3 10 4 3 11 List types of clutch unit Describe function of clutch unit Explain procedure of removing clutch unit List method of unscrew clutch unit bolts List method of Uninstall clutch assembly Determine types of clutch unit correctly Determine function of clutch unit correctly Unscrew clutch unit bolts accordance with service manual Uninstall clutch assembly accordance with service manual Apply removing clutch unit procedure accordance with service manual Meticulous when dealing with heavy components 4 4 Dismantle Clutch Components 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 4 4 6 4 4 7 List types of clutch components such as e Clutch plate e Pressure plate e Clutch bearing State function of clutch components Describe procedure of
24. 8 2 Remove Power Shift Transi Types of transmission oil Assemb Operation of power shift transmission Procedure of removing power shift transmission Taking out power shift transmission unit Apply procedure of removing power shift transmission Drain transmission oil Disconnect external attachment Loosen power shift mounting bolts Take out power shift transmission unit Apply procedure of removing power shift transmission Lift and handle all heavy components using lifting equipment of adequate capacity Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 8 3 Dismantle Power Shift Transmission 8 3 1 Function of power shift transmission components Components Dg Operation of power shift transmission components 8 3 3 Procedure of dismantling power shift transmission component 8 34 Uninstall power shift transmission hydraulic control valve 83 5 Take out torque converter assembly 8 3 6 Disassemble power shift transmission component such as lutch packs assembly e Planetary gear sets e Speed gear sets e Bearing and seal 8 3 2 Do not use petrol paraffin or other solvent to remove oil from skin 8 3 8 Conscientious when measure wear parts 8 4 Check Power Shift Transmission 8 4 1 Types of power shift transmission components defects Components 8 4 2 Method of checking components from crack broken and worn out 9 43 Measuring and adjusting
25. AGRICULTURAL MECHANIZATION Module 9 TRANSMISSION SYSTEM REPAIR COMPETENCY 1 Overhaul manual gear box 1 Overhaul manual 1 1 Obtain Gear Box Service Manual gear box Describe gear b x service manual Determine source of gear box service manual Acquire gear box service manual List types of lifting equipment List method of removing transmission unit Unscrewing transmission bolt Moving out transmission unit Disconnect external attachment Fix lifting shackles or support transmission with jack Unscrew transmission bolt Move out transmission unit Do not wear rings wristwatches jewels and unbuttoned clothing md osa nu ee Cae Cee OONDOARWND Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Dismantle Gear Box Components 1 3 1 State gear box main components take Explain procedure of disassembling gear box parts and components 1 3 9 List types of solvent 1 34 Identify soaking parts and components with solvent 13 5 Disassemble transmission front cover I Disassemble gear box parts and components such as e Shifting fork assembly e Interlocking mechanism e Countebshaft assembly e Lay shatt assembly 1 9 7 Soak parts and components with solvent 1 3 8 Determine type Of solvent h Use non flammable non toxic proprietary solvents as cleaning agents 1 4 Check Gear Box Components 4 1 State types of g
26. Curriculum Draft Vocational College MoE COMPETENCY 6 Service parking brake system 6 Service parking brake system 6 1 Obtain Parking Brake Service Manual Sources of parking brake service manual Procedures of acquiring parking brake service manual Parking brake service manual Determine source of parking brake service manual Acquire parking brake service manual Interpret parking brake service manual Carefully read and observe precaution warnings given by manual 6 2 Check Parking Brake Cable Condition Function of parking brake system Types of parking brake cable Types of parking brake parts defect Procedure of checking parking brake cable Determine function of parking brake system Determine types of parking brake cable Inspect parking brake linkages from defect Apply checking parking brake cable procedure Carefully read and observe precaution warnings given by manual 6 3 Adjust Parking Brake Cable Tension 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 3 7 Parking brake cable tension Adjusting parking brake cable tension procedure Pulling parking brake lever and count the click Determine parking brake cable tension Pull parking brake lever and count the click Apply adjusting parking brake cable tension procedure Carefully read and observe precaution warnings given by manual Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College Mo
27. Disconnect battery terminal before executing any works related to fuel system IL Il lI ll ll c O00 01 I CO TO Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Dismantle fuel injector parts Type of fuel injector parts Techniques of dismantling fuel injector parts Methods of disassemble fuel injector parts Meticulous when removing injector nozzle Determine type of fuel injector parts Apply dismantling fuel injector parts technique Disassemble fuel injector parts Do not wear rings wristwatches jewels and unbuttoned clothing EE LL LA LA Ll to bo to Bio to bo to OND 01405 n 1 4 Clean fuel injector parts Types of solvent Functions of solvent Techniques of cleaning fuel injector part Spraying fuel injector parts with pressure air Choose types of solvent Soak fuel injector parts with solvent Spray fuel injector parts with pressure air Apply cleaning fuel injector parts technique Do not use petrol paraffin or other solvent to remove oil from skin AES AX i n MEET OON OO O NM 1 5 Assemble fuehinjector paris Function of fuel injector parts Procedures of assembling fuel injector parts Methods of reassemble fuel injector parts Determine function of fuel injector parts Apply assembling fuel injector parts procedure Determine reassemble fuel injector parts Never use special tools
28. FUEL AND ELECTRICAL SYSTEM MAINTENANCE COMPETENCY 1 Service fuel supply system components Service fuel 1 1 Obtain Fuel Supply Service Source of fuel supply service manual supply system Manual Procedures of acquiring fuel supply service manual components Fuel supply service manual Determine source of fuel supply service manual Acquire fuel supply service manual Interpret fuel supply service manual Carefully read and observe precaution warnings given by manual Il Il ll ld ld dii Dk d ii ad ui NOORWN Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 2 Remove Fuel Supply System Components h h h d d YE N D N NOOR wid a 1 2 8 n3 Disconnecting battery terminal Types of hand tools Disassemble fuel supply system components Procedures of removing fuel supply system components Disconnect battery terminal Choose type of hand tools Determine disassemble fuel supply system components such as e Fueltank e Pipe lines e Fuel filter Apply procedure of removing fuel supply system components Disconnect negative battery terminal first 1 3 Clean Fuel Supply System Components 0 i i m LINES ooOoNoOQoaGAAOUON Types of solvent chemical Soaking parts and component procedure Spraying parts and components method Techniques of cleaning fuel supply system component Choose related solvent
29. Identify Grade of hydraulic oil 6 2 8 Determine hydraulic system condition 6 2 9 Apply method of handling inspection tools 6 2 10 Follow procedure of inspecting hydraulic system condition 6 2 11 Avoid splash hydraulic oil to skin floor and eyes 6 2 12 Tidy up working area 6 3 Execute hydraulic System servicing 6 3 1 Interpret hydraulic system schedule maintenance works 6 3 2 Inspect hydraulic oil level 6 3 3 Change hydraulic oil Latest Edited Semester 1 16 19 JULAI 2012 13 Document Standard Curriculum Draft Vocational College MoE 6 4 Compile service checklist 6 4 1 Identify Types of service checklist 6 4 2 State Technique of fill in service checklist 6 4 3 Describe Methods of fill in service checklist 6 4 4 Recording of service checklist 6 4 5 Filing of service checklist 6 4 6 Determine types of service checklist 6 4 7 Fill in service checklist 6 4 8 Apply technique of filling in service checklist 6 4 9 Record service checklist 6 4 10 File service checklist 6 4 11 Meticulous in filling service checklist form 6 4 12 Meticulous in filing information Latest Edited Semester 1 16 19 JULAI 2012 14 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Carry out undercarriage schedule maintenance 7 Carry out undercarriage schedule maintenance 7 1 Obtain undercarriage schedule maintenance manual Sources of undercarriage schedule maintenance ma
30. Overhaul turbocharger unit 3 1 Obtain turbo charger system service manual WW WWW C CO EE och c c4 24 24 WA Source of turbo charger system service manual Procedures of acquiring turbo charger system service manual Turbo charger system service manual Determine source of turbo charger system service manual Acquire turbo charger system service manual Interpret turbo charger system service manual Carefully read and observe precaution warnings given by manual 3 2 Remove turbo charger assembly 3 20 d d E 3 2 3 3 2 4 3 278 3 2 6 3 2 7 3 2 8 3 2 9 Operation of turbo charger system Function of turbo charger Procedures of removing turbo Charger Assembly Uninstall external attachments Uninstall turbo charger unit Determine operation of turbo charger system Determine function of turbo charger Determine Uninstall external attachments Determine Uninstall turbo charger unit 3 2 10 Apply procedure of removing turbo charger assembly 3 2 11 Meticulous when working with hot components Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 3 Dismantle turbo charger components 3 3 1 3 9 2 3 3 3 3 3 4 3 3 5 3 3 6 3 3 7 Name of turbo charger components such as e Housing e Impeller e Shaft e Turbine Function of turbo charger components Procedures of dismantling turbo charger components Determine function of turbo ch
31. attached components and differential assembly removed differential assembly and attached components installed and check sheet recorded in accordance with manufacturer s specification This unit identifies the competence required to repair clutch system using hand tools set clutch assembly service manual new clutch plate new bearing measuring equipments grease and maintenance check sheet so that clutch assembly service manual obtained gearbox assembly and Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE clutch assembly removed clutch components dismantled clutch components checked clutch components assembled clutch assembly and gearbox assembly installed and check sheet recorded in accordance manufacturer s specification This unit identifies the competence required tor Replace steering ball joint using hand tools set steering ball joint puller torque wrench steering ball joint service manual new ball joint and log book so that steering ball joint service manual obtained steering ball joint removed steering ball joint installed and steering system operation tested in accordance with manufacturer s specification This unit identifies the competence required to service parking brake system using hand tools set grease parking brake service manual and log book so that parking brake service manual obtained parking brake cable condition checked adjust parking brake cable tension
32. book ply engine starting procedure extraction Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Troubleshoot fuel system problems Troubleshoot fuel 2 1 Obtain fuel system service manual system problems Sources of fuel system service manual RIG Saline of acquiring fuel system service manual 2 2 Check fuel syste 2 2 Procedures of guessing possible root cause 2 2 Root cause of fuel system fault 9eedures of testing engine performance low procedure of guest possible root cause etermine root cause of fuel system fault hange fuel system defect parts 2 2 8 Follow procedure of testing engine performance 2 2 9 Meticulous when connecting engine analyzer cable to battery terminal 2 2 10 Keep work areas clean uncluttered and free of spills Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 9 Rectify fuel system problems 2 3 1 Types of fuel system problems 2 3 2 Techniques of engine rectification gine rectification procedures echniques special tool handling Determine type of fuel system problem ply technique of engine rectification ow engine rectification procedure technique of handling special tool 2 4 Test rectified fuel system Procedures of fuel system testing
33. cedures of acquiring cooling system service service manual e precaution warnings given by arefully read and o manual ify Types of engine coolant Functions of engine coolant nctions of radiator cap crib Procedures of draining engine coolant mine types of engine coolant Determine function of engine coolant Open radiator cap Unscrew draining cork Apply procedure of draining engine coolant 2 10 Always loosen the radiator cap very slowly before removing it 2 2 Drain engine coolant Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 3 Remove fan assembly ribe Procedures of removing fan assembly ntify Loosen fan belt tension 2 4 Remove water p Latest Edited Semester 1 18 19 JULAI 2012 in Methods of loosening water pump bolts ine types of water pump llow technique of uninstalling water pump unit procedure of removing water pump Do not wear rings wristwatches jewels and unbuttoned clothing Identify Types of water pump gasket ith Describe Function of water pump gasket 2 5 8 Reinstall new water pump unit 2 5 4 Explain Techniques of tightening water pump bolt 2 5 5 Place new water pump gasket 2 5 6 Method of reinstalling new water pump unit 2 5 7 Follow technique of tightening water pump bolt 2 5 8 Install New Water Pump Assembly Use proper PPE
34. chemical Soak parts and component in related solvent chemical Spray parts and components with pressure air Apply technique of cleaning fuel supply system component Do not use petrol paraffin or other solvent to remove oil from skin Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 4 Install Fuel Supply System Components Types of hand tools Procedure of installing fuel supply system components Techniques of reinstalling fuel supply system components Procedures of installing fuel supply system components Choose type of hand tools Change defect parts Follow technique of reinstall fuel supply system components Apply procedure of installing fuel supply system components Meticulous in installing fuel supply system components ee ee i ee ee ee DAR RRR AAR OONDOOABRWN 1 5 Execute Air Bleeding Works If 1 5 1 Diesel engine fuel system necessary 1 5 2 Location of bleeding point 1 5 3 Functions of bleeding work 1 5 4 Procedures of air bleeding 1 5 5 Connecting battery terminal 1 5 6 Loosen bleeding screw at fuel filter 1 5 7 Use feed pump to remove air from system 1 5 8 Loosen high pressure pipe line flank 1 5 9 Apply procedure of air bleeding 1 5 10 Connect battery terminal 1 5 11 Keep work areas clean uncluttered and free of spills Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational Colle
35. crack Inspect disc condition from scratch crack and distortion Use measuring equipment Meticulous when inspect disc brake defective parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE Latest Edited Semester 3 16 19 JULAI 2012 4 5 Assemble Multiple Disc Brake 4 5 1 Function of braking system Components 4 5 2 Operation of multiple disc brake system 4 5 3 Assemble multiple disc brake components procedure 4 5 4 Types of brake fluid 4 548 Bleeding air from multiple disc brake system method 4 5 6 Determine function of braking system 4 5 7 Determine operation of multiple disc brake system 4 5 8 Reassemble multiple disc brake components 4 5 9 Change pad and piston seals 4 5 10 Conneciimultiple disc brake pipe line 4 5 11 Apply assembling multiple disc brake components procedure 4 542 Bleed air from brake system 45 78 Ensure good ventilation when using compressed air 4 514 Wear safety glasses with side guards when cleaning parts using compressed air 4 6 Install Machine Wheel 4 6 1 Types of machine wheel 4 6 2 Types of jacking equipment 4 6 3 Installing machine wheel procedure 4 6 4 Determine types of machine wheel 4 6 5 Apply installing machine wheel procedure 4 6 6 Release machine jack 4 6 7 Periodically check for possible damage to the rims or tires 4 7 Test Brake Performance 4 7 1 Multiple disc brake inspection procedure 4 7 2 Updating lo
36. dismantling clutch components Determine types of clutch components correctly Determine function of clutch components correctly Apply dismantling clutch components procedure accordance with service manual Meticulous when dismantling clutch components Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 5 Check Clutch Components 4 5 1 4 5 2 4 5 3 4 5 4 4 5 5 4 5 6 4 5 7 4 5 8 List types of clutch components defect State checking clutch components method List using measuring equipment Determine types of clutch components defect accordance with service manual Inspect clutch components such as e Thickness of clutch plate e Wear and tear of pressure plate diaphragm e Roughness of bearing accordance with service manual Use measuring equipment correctly Do not use petrol paraffin or other solvent to remove oil from skin Conscientious when measure wear parts 4 6 Assemble Clutch Components 4 6 1 4 6 2 4 6 3 4 6 4 4 6 5 4 6 6 4 6 7 List types of clutch components State function of clutch components Describe procedure of assembling clutch components Determine types of clutch components correctly Determine function of clutch components correctly Apply assembling clutch components procedure accordance with service manual Meticulous when assembling clutch components Latest Edited Semester 2 16 19 JULAI 2012
37. end play pre load and backlash 8 4 4 Changing defect parts 8 4 5 Determine types of power shift transmission components defects 8 4 6 Inspect components from crack broken and worn out 8 4 7 Measure end play pre load and backlash and do necessary adjustment 8 4 8 Change defect parts 8 4 9 Do not use petrol paraffin or other solvent to remove oil from skin 8 4 10 Conscientious when measure wear parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 8 5 Assemble Power Shift Transmission 8 5 1 Operation of power shift transmission components Components 5 5 2 Function ability of power shift transmission components 8 5 3 Procedure of reassembling power shift transmission component 8 54 Reassemble power shift transmission component such as e Clutch packs assembly e Planetary gear sets e Speed gear sets e Bearing and seal 98 5 5 Reinstall power shift transmission hydraulic control valve 8 5 6 Fix torque Converter assembly 8 6 Install Power Shift Transmission 8 6 1 Function of transmission oil Assembly 8 6 2 Function ability of power shift transmission 8 08 Procedure of Installing power shift transmission 8 6 4 Topping up transmission oil 8 6 5 Procedure of installing power shift transmission 8 6 6 Place power shift transmission unit to location 8 6 7 Tighten power shift mounting bolts 8 6 8 Connect external attachment 8 6 9 Top up transmissio
38. for any purpose other than that for which they were designed h h h h h MA AAAAAaAN NOOB ON Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 6 Test fuel injector unit 1 6 1 Type of injector tester 1 6 2 Type of shims 1 6 3 6 Type of fuel spray 1 64 Breakage pressure 146 5 Methods of testing fuel injector unit 1 6 6 Determine type of injector tester 1 6 7 Clamp injector at injector tester 1 6 8 Apply testing fuel injector unit method such as e Breakage pressure e Type Offuel spray 1 6 9 Add remove shims 1 6 10 Keep testing result 1 6 11 Careful when doing testing works fuel may splitting to the eyes 1 7 Install fuel injector unit Function of fuel injector unit Wechniques of installing fuel injector unit Methods of reinstalling fuel injector units Determine function of fuel injector unit Apply assembling fuel injector unit technique Apply method of reinstalling fuel injector units Carefully read and observe precaution warnings given by manual a dl Lh LA NIN SIAN N Y NO OB W PA Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 8 Test engine performance 8 1 Engine starting procedure 8 2 Leakage inspection procedure 8 3 gine idling Revolution Per Minute RPM ethods of testing engine performance Updating log
39. from machine Do not wear rings wristwatches jewels and unbuttoned clothing Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 3 Dismantle Power Steering 2 3 1 Function of power steering components Component 2 3 2 Procedure of dismantling power steering components 2 3 3 Types of solvent 2 3 4 Disassemble power steering components such as e Steering pump assembly e Steering control and relief valve assembly e Steering cylinder assembly 2 3 5 Apply dismantling power steering components procedure 2 3 6 Soak parts and component with solvent 2 3 7 Patient When working at tight area 2 4 Check Power Steering Component 2 4 1 Types of pow x steering component defect 2 4 2 Checking power steering components procedure 2 4 3 Conscientious when measure wear parts 2 44 Determine types of power steering component defect 2 4 5 Apply checking power steering components procedure 2 4 6 Replace power steering defective parts 2 4 7 Never use gasoline diesel oil or other flammable liquids as cleaning agents 2 5 Assembl e Power Steering 2 5 1 Function ability of power steering components Component 2 5 2 Procedure of assembling power steering components 2 5 3 Confirming function ability of the components 2 5 4 Reassemble power steering components such as e Steering pump assembly e Steering control and relief valve assembly e Steering cylinder assembly 2 5 5 Apply
40. maintenance check sheet 2 6 6 Apply recording check sheet technique 2 6 7 Meticulous when recording maintenance check sheet 2 6 8 Meticulous when recording schedule maintenance book 2 6 9 Keep work areas clean uncluttered and free of spills Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Service differential assembly 3 Service 3 1 Obtain Differential Assembly 3 1 1 Explain sources of differential assembly service manual differential Service Manual 3 1 2 Explain procedures of acquiring differential assembly service assembly manual 3 1 3 State differential assembly service manual 3 1 4 Determine source of differential assembly service manual 3 1 5 Acquire differential assembly service manual 3 1 6 Interpret differential assembly service manual 3 1 7 Read carefully and observe precaution warnings given by manual 3 2 Remove Attached Components 3 2 1 Define disconnecting propeller shaft and differential assembly 3 2 2 List types of differential oil 3 2 8 List Method of releasing external components with differential assembly 3 2 4 Disconnect propeller shaft and differential assembly accordance with service manual 3 2 5 Drain out differential oil accordance with service manual 3 2 6 Release external components with differential assembly accordance with service manual 3 2 7 Avoid splash differential oil to skin floor and eyes
41. not wear rings wristwatches jewels and unbuttoned clothing Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Adjust Track Tension h IA cl oci crn 1 3 7 List Types of track State Types of grease Explain Procedure of adjusting track tension Mark on roller frame Open relief valve and allow idler to move back Grease fill valve until roller frame align with ear edge of bearing support Fix back inspection plate 1 4 9 1 3 8 Fix adjustor guard cover 1 3 9 Careful when lubricants and greases its may splitting to the eyes 1 4 Test Machine Track Tension 1 4 1 Explain Engine starting procedure 1 4 2 Describe Track tension inspection procedure 1 4 3 Updating log book 1 4 4 Apply engine starting procedure 1 4 5 Inspect track tension condition 1 4 6 Try track performance 1 4 7 Update log book 1 4 8 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction 1 4 10 Keep work areas clean uncluttered and free of spills 1 4 11 Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Carry out removing and installing track assembly 2 Carry out 2 1 Obtain Removing and Installing removing and Track Service Manual installing track assembly Identify Source of removing and insta
42. of combined harvester reel and pick up service manual Procedure of acquiring combined harvester reel and pick up service manual Adjusting combined harvester reel and pick up service manual Determine source of combined harvester reel and pick up service manual Acquire combined harvester reel and pick up service manual Interpret adjusting cutting blade service manual Carefully read and observe precaution warnings given by manual 4 2 Dismantle combine harvester reel and pick up components 4 2 1 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 List Types of combined harvester reel and pick up Describe Functions of combined harvester reel and pick up Specify Methods of dismantling combined harvester reel and pick up components Determine types of combined harvester reel and pick up Determine function of combined harvester reel and pick up Disassemble combined harvester reel and pick up components Never use tools or equipment for any purpose other than that for which they were designed Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 3 Execute combine harvester 4 3 1 List Types of combined harvester reel and pick up components replacement works components defect 4 3 2 Replacing combined harvester reel and pick up components defect 4 3 3 Changing defect components 4 3 4 Determine types of combined harvester reel and pick up components defect
43. of lifting equipment 20 2 Types of transfer box oil 2 6 3 ethod of installing transfer box assembly nnecting external attachments Method of topping up transfer box oil Technique of tighten up transfer box bolt e lifter to place transfer box assembly at location Meticulous w ixing transfer box assembly 2 7 Test Transfer Box Op Procedure of engine starting rocedure Leakage inspect cedure Transfer box testing g all level of transfer Updating log book pply procedure engine starting Inspect engine leakage Apply procedure transfer box testing Try all level of transfer Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Repair power take off assembly 3 Repair power take 3 1 Obtain Power Take Off Service off assembly Manual 3 2 Remove Power Tak Source of power take off service manual Procedures of acquiring power take off service manual etermine source of power take off service manual ire power take off service manual st power take off service manual read and observe precaution warnings given by Types of lifting equipment Method of removing transmission unit Technique of unscrew power take off bolt Fi
44. of power transmitting service manual Describe Procedure to acquire power transmitting service manual Explain Power transmitting service manual Determine source of power transmitting service manual Acquire power transmitting service manual Interpret power transmitting service manual Carefully read and observe precaution warnings given by manual 3 2 Remove power transmitting pulley assembly 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 2 9 3 2 10 3 2 11 3 2 12 3 2 13 List Types of power transmitting system Explain Function of power transmitting system Identify Location of power transmitting system List Types power transmitting belt Describe Removing power transmitting pulley procedure Recognize Type of power transmitting pulley assembly defect Determine types of power transmitting system Determine function of power transmitting system Determine location of power transmitting system Disconnect power transmitting belt Uninstall power transmitting pulley Inspect power transmitting pulley from defect Never use tools or equipment for any purpose other than that for which they were designed Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Replace stub axle 4 Replace stub axle 4 1 Obtain stub axle service manual p RARI A k k o e RR NOOROD Identify Source of stub axle service manual Des
45. performance tested in accordance with manufacturer s specification Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 6 FARMING EQUIPMENT MAINTENANCE COMPETENCY 1 Repair agricultural water pump 1 Repair agricultural water pump 1 1 Obtain water pump service manual EE lll cl IE EIL I I I NOOR WD Acquire Source of water pump service manual Describe Procedure of acquiring water pump service manual Explain Water pump service manual Determine source of cutting blade service manual Acquire adjusting cutting blade manual Interpret adjusting cutting blade manual Carefully read and observe precaution warnings given by manual Latest Edited Semester 2 16 19 Julai 2012 1 2 Dismantle water pump components had I Il ol cl N O1 A CO PO Identify Types of water pump such as e Centrifugal pump e Variable stroke reciprocating pump e Jet pump e Rotary pump Explain Operation of water pump Describe Method of dismantling water pump procedure Determine types of water pump Determine operation of water pump Determine types of pump connection Use non flammable non toxic proprietary solvents as cleaning agents Document Standard Curriculum Draft Vocational College MoE 1 3 Execute water pump components replacement works Identify Types of pump
46. performance tested in accordance with manufacturer s specification This unit identifies the competence required to repair disc brake assembly using hand tools set disc brake service manual anti rush maintenance check sheet floor jack brake fluid air compressor and new oil seal so that disc brake service manual obtained tractor wheel removed disc brake components dismantled disc brake components checked disc brake components assembled tractor wheel installed and brake performance tested in accordance with manufacturer s specification This unit identifies the competence required to repair multiple disc brake assembly using hand tools set multiple disc brake service manual anti rush maintenance check sheet floor jack brake fluid air compressor and new oil seal so that multiple disc brake service manual obtained machine wheel removed multiple disc brake components dismantled multiple disc brake components checked multiple disc brake components assembled machine wheel installed and brake performance tested in accordance with manufacturer s specification Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE This unit identifies the competence required to repair brake master cylinder using hand tools set brake master cylinder service manual sand paper brake fluid plastic hose new rubber seal and log book so that brake master cylinder service manual obtained brake master cylinder
47. planetary gear components checked planetary gear assembly assembled planetary gear system installed and planetary gear operations tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul torque converter using hand tools set torque converter service manual dial testing indicator torque wrench torque converter oil gasket and log book so that torque converter service manual obtained torque converter assembly removed torque converter components dismantled torque converter components checked torque converter components assembled torque converter assembly installed and torque converter performance tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul power shift transmission using hand tools sets power shift transmission service manual special tools lifting equipment puller torque wrench measuring equipment and log book so that power shift transmission service manual obtained power shift transmission assembly removed power shift transmission components dismantled components defect inspected power shift transmission components assembled power shift transmission assembly installed and power shift transmission performance tested in accordance with manufacturer s specification Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme
48. power transmitting service manual obtained power transmitting pulley assembly removed new power transmitting belt installed and power transmitting belt operation tested in accordance with manufacturer s specification This unit identifies the competence required to replace stub axle using hand tools set stub axle service manual grease new stub axle new seal new bearing and log book so that stub axle service manual obtained stub axle assembly removed stub axle assembly installed and stub axle operations tested in accordance with manufacturer s specification This unit identifies the competence required to service roller compacter using hand tools set roller compacter service manual new roller compacter components grease and log book so that roller compacter manual obtained roller compacter components removed roller compacter servicing executed and roller compacter components installed and roller compacter condition tested in accordance with manufacturer s specification Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE This unit identifies the competence required to service earth spike using hand tools set reel and pick up service manual new spare parts and log book so that earth spike service manual obtained earth spike removed earth spike components dismantled control valves components defect checked control valves components assembled earth spike installed hydraulic pump
49. pulling out wheel shaft from centre housing Procedure of removing differential assembly Pulling out wheel shaft from centre housing Disconnect propeller shaft and differential assembly Drain out differential oil Release external components with differential assembly Determine types of differential unit Pull out wheel shaft from centre housing Apply procedure of removing differential assembly 4 2 Remove Differential Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 3 Dismantle Differential Assembly 4 3 1 Function of hydraulic press 4 3 2 Differential unit parts and components 4 3 3 Procedure of dismantling differential assembly 4 3 4 Taking out bearing cone from differential by hydraulic press 4 348 Method of disassemble gear from spider gear 4 3 6 Technique of disassemble case from bevel gear 49 7 Uninstall pinion shaft by pushing with hydraulic press 4 3 8 Mount carrier assembly on suitable stand 4 3 9 Disassemble differential unit from housing 4 3 10 Take OG bbearing cone from differential by hydraulic press 4 3 11 Apply method of disassemble gear from spider gear 4 3 12 Follow procedure of disassemble case from bevel gear 4 343 Patient when Working at tight area 4 4 Check Differential Components 4 44 Types of differential components defect 4 4 2 Inspecting gear back lash method 4 4 3 Adjust pinion free load techn
50. service manual Identify Drive shaft assembly service manual Determine source of drive shaft assembly service manual Acquire drive shaft assembly service manual Interpret drive shaft assembly service manual Carefully read and observe precaution warnings given by manual BE Ek nope _ IL Il c L X NOOR W 1 2 Remove Drive Shaft List types of wheel jack List types of ball join Explain procedure of removing drive shaft Lifting up machine wheel Lift up machine wheel accordance with service manual Uninstall ball join accordance with service manual Uninstall outer shaft accordance with service manual Pull out inner shaft accordance with service manual Never use tools or equipment for any purpose other than that for which they were designed h b b ee ee lll L i III CMONDOOMAWD Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Install Drive Shaft List types of wheel jack List types of ball join Explain procedure of removing drive shaft Push in inner shaft accordance with service manual Apply method of reinstall outer shaft accordance with service manual Fix ball join accordance with service manual Careful when lubricants and greases its may splitting to the eyes Be alert when release jack from machine 1 4 Record Check Sheet Check sheet format List methods of fill in main
51. system rocedure of testing hydraulic performance ply engine starting procedure and set to manufacturer recommended load Hydraulic flow in different situation such as Zero pressure function Open hydraulic tester load valve pply procedure of engine starting and set to manufacturer Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Meticulous when filling service checklist form Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT VOCATIONAL COLLEGE STAND MODULE FUEL SYS MODULE CODE CAAM 308 LEVEL SEMESTER CREDIT UNIT CONTACT HOUR P MODULE STATUS PREREQUISITE Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Service fuel injector Troubleshoot fuel system problems Overhaul fuel injection pump Carry out installing engine assembly Repair distributor unit MODULE DESCRIPTION This unit identifies the competence required to service fuel injector using hand tool set cleaning kit torque wrench injector tester service manual and shims so that fuel injector service manual obtained fuel
52. to fill in service checklist Determine service checklist format Fill in service checklist Apply technique to fill in service checklist Meticulous when recording maintenance check sheet Keep work areas clean uncluttered and free of spills Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Service elevator system 7 Service elevator system 7 1 Obtain elevator service manual Determine source of elevator service manual Acquire elevator service manual Interpret elevator service manual 7 2 Execute elevator servicing works 7 2 1 7 2 5 Determine types of elevator system unit Determine function of elevator system unit Determine location of elevator system unit Lubricate elevator system moving parts Inspect elevator components from defect 7 3 Record service checklist 7 3 1 7 3 2 7 3 3 Determine service checklist format Fill in service checklist Apply technique to fill in service checklist Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 2 16 19 Julai 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential FARMING EQUIPMENT MAINTENAN
53. unit Repair distributor unit 5 1 Obtain Distributor Unit Service Manua ource of distributor unit service manual edure of acquiring distributor unit service manual utor unit service manual ributor unit service manual ibutor unit service manual Carefully read manual observe precaution warnings given by 5 2 Remove Distributor Ass 5 2 10 pes of distributor unit tion of distributor unit s of high tension cable rocedure of removing distributor assembly Determine types of distributor unit Determine function of distributor unit Disconnect high tension cable Uninstall distributor assembly from engine Apply removing distributor assembly procedure Disconnect battery terminal before executing any works related to removing electrical instruments Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 3 Dismantle Distributor Components 5 3 1 Distributor parts and components 5 3 2 Function of contact breaker point 5 3 34 Procedure of dismantling distributor parts and components 5 34 Move out distributor cap 513 5 Pick out contact breaker point 5 3 6 Disassemble distributor parts and components 5 3 7 Do not wear rings wristwatches jewels and unbuttoned clothing 5 4 Check Distributor Components 5 4 1 Types of distributor components defects 5 4 2 Inspection of distributor components defects procedure 5 443
54. up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Service auger unit 5 Service auger unit 5 1 Obtain Auger Service Manual OO O mo oc o ee ee ee ee bow uu m Acquire Source of auger unit service manual Explain Procedure to acquire auger unit service manual Describe Auger unit service manual Determine source of auger unit service manual Acquire auger unit service manual Interpret auger unit service manual Carefully read and observe precaution warnings given by manual 5 2 Execute Auger Servicing Works 5 2 1 522 5 2 3 5 2 4 5 2 5 5 2 6 5 2 7 5 2 8 5 2 9 List Types of auger unit Define Function of auger unit Identify Location of auger unit Recognize Servicing auger parts such as e Table e Spiral eRetractable fingers Determine types of auger unit Determine function of auger unit Determine location of auger unit Lubricate auger moving parts Clean auger parts 5 2 10 Careful when lubricants and greases its may splitting to the eyes Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 3 Record Service checklist 5 3 1 Acquire Service checklist format 5 3 2 Describe Technique to fill in service checklist 5 3 3 Determine service checklist format 5 3 4 Fill in service checklist 5 3 5 Apply technique to fill
55. using hand tools set undercarriage schedule maintenance manual grease grease gun final drive oil and service checklist so that undercarriage schedule maintenance manual obtained undercarriage servicing works checked undercarriage servicing works execute and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to carry out track tension adjustment using hand tools set grease gun adjusting track service manual measuring tape and rags so that adjusting track service manual obtained adjustor guard cover removed track tension adjusted and machine track tension tested in accordance with manufacturer s specification This unit identifies the competence required to service track assembly using hand tools set special tools removing and installing track service manual and log books so that removing and installing track service manual obtained track assembly removed track assembly installed and track operation tested in accordance with manufacturer s specification This unit identifies the competence required to replace combined harvester cutting blade using hand tools set cutting blade service manual new cutting blade grease log book so that combined harvester cutting blade service manual obtained combined harvester cutting blade removed combined harvester cutting blade condition checked combined harvester cutting blade installed combined harvester cutting performance test
56. with manufacturer s specification This unit identifies the competence required to repair lighting system using hand tools set lighting system service manual multimeter test lamp service checklist bulbs fuses relays switches male and female connectors and log book so that lighting system service manual obtained lighting system components checked lighting system components replacements works executed lighting system operations tested in accordance with manufacturer specification This unit identifies the competence required to replace exhaust unit using hand tools set anti rush exhaust gasket exhaust system service manual and new exhaust unit so that exhaust system service manual obtained exhaust unit removed exhaust unit installed and exhaust leakage tested in accordance with manufacturer s specification This unit identifies the competence required to carry out greasing works using hand tools set straight edge filler gauge inlet amp exhaust system service manual gasket and torque wrench so that inlet amp exhaust system manual obtained external attachment inlet manifold and exhaust manifold removed manifold face checked exhaust manifold and inlet manifold installed and exhaust system tested in accordance with manufacturer s specifications Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 2
57. 12 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Repair auger unit 4 Repair auger unit 4 2 Remove auger unit Obtain auger service manual iscuss Source of auger unit service manual Procedure to acquire auger unit service manual Auger unit service manual source of auger unit service manual er unit service manual unit service manual d observe precaution warnings given by moving auger from machine rmine types of auger unit ninstall auger from machine ply removing auger procedure Do not wear rings wristwatches jewels and unbuttoned clothing Latest Edited Semester 4 16 19 Julai 2012 Classify Types of auger components defects Measuring auger components technique Determine types of auger components defects Inspect auger components from defects Measure auger components from wear and tear such as e Auger table e Auger spiral e Auger retractable fingers Conscientious when measure wear parts Document Standard Curriculum Draft Vocational College MoE 4 4 Execute repairing work Replacing auger parts procedure Repairing auger parts and components method ange auger table defect parts nge auger spiral defect parts ange retractable fingers defect parts ply repairing auger parts and components method iculous when working with sharp components 4 5 Install auger unit er to machine procedure s of aug
58. 2 12 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Carry out cooling system flushing works 4 Carry out cooling 4 1 System flushing manual works Obtain flushing works service works service manual of flushing works service manual arefully read and o e precaution warnings given by manual 4 2 Remove thermostat ify Types of radiator hose Methods of removing thermostat housing asic operation of thermostat unit ing out thermostat unit mine types of radiator hose Uninstall radiator hose from thermostat housing Disassemble radiator housing Take out thermostat unit Always loosen the radiator cap very slowly before removing it to allow pressure in the system Latest Edited Semester 1 18 19 JULAI 2012 Explain Purpose of flushing works State Types of flushing machine Describe Procedures of flushing works Determine purpose of flushing works Fix flushing machine to cooling system Apply procedure of flushing works Meticulous when using flushing chemical 13 Document Standard Curriculum Draft Vocational College MoE in Function of thermostat unit Procedures of reassembling radiator housing ribe Techniques of fixing radiator hose g thermostat unit emble radiator housing iator hose to thermostat housing 4 4 Install thermostat unit 4 4 1 4 4 2 4 4 3 4 4 5 Test run engi
59. 3 2 5 3 3 5 3 4 2695 5 3 6 5 3 8 5 3 9 5 3 10 5 3 11 5 3 12 5 3 13 Recognize Checking component to be serviced Define Checking roller compacter component condition Identify Greasing oil component parts method Describe Replacing worn out parts technique Explain Technique of handling servicing tools Describe Procedure of roller compacter servicing Inspect component to be serviced Inspect roller compacter component condition Grease oil component parts Change worn out parts Apply technique of handling servicing tools Follow procedure of roller compacter servicing Meticulous when servicing roller compacter 5 4 Install roller compacter components 5 4 1 5 4 2 5 4 3 5 4 4 5 4 5 5 4 6 5 4 7 Recognize Functions of roller compacter Describe Procedures of installing roller compacter assembly Define Methods of placing roller compacter to location Support roller compacter assembly with hydraulic jack Apply installing roller compacter assembly procedure Apply method of placing roller compacter to location Meticulous when fixing engine to gearbox assembly 5 5 Test roller compacter condition 55A 5 5 2 DD d 5 5 4 55 5 5 9 8 5 5 8 oe Explain Starting engine procedure Identify Testing roller compacter condition method Apply starting engine procedure Apply testing roller compactercondition method Inspect roller compacter function ability Tidy up working area Update log book Keep work areas clean
60. 3 4 3 Techniques of changing defect parts 3 4 4 Inspect fuel injection pump components defect 3 4 5 Apply checking fuel injection pump components from wear and tear method 3 4 6 Change defect parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 5 Assemble fuel injection pump 3 5 1 Types of housing bearing components 3 5 2 Types camshaft and fly weight 3 5 3 4 Setting lifter units procedure 3 54 Tighten plunger and bushing method 35 5 Reinstalling pump governor technique 3 5 6 Methods of assembling fuel injection pump component 3 5 7 Change housing bearing 3 5 8 Pl ce camshaft and fly weight in position 3 5 9 Place lifter units 3 5 10 Tighten plunger and bushing to required torque 3 5 14 Reinstall pump governor 3 542 Apply method of assembling fuel injection pump component 85 78 Accuracy when S tting torque wrench 3 6 Execute bench test 3 6 1 Fuel injection pump bench test procedure 3 6 2 Fuel injection pump calibration method 3 6 3 Calibration service manual 3 624 Justification of bench test result 3 6 5 Procedure of fuel injection pump bench test 3 6 6 Connecting gauges at oil line and fuel line 3 6 7 Fix pump assembly on bench test 3 6 8 Connect gauges at oil line and fuel line 3 6 9 Apply method of pump calibration 3 6 10 Compare data with calibration service manual 3 6 11 Justify bench test result 3 6 12 Follow procedure of fuel inj
61. 3 6 9 Operation of turbo charger system Function of turbo charger Procedures of installing turbo charger assembly Method of reinstall turbo charger unit Method of reinstall external attachments Determine operation of turbo charger system Determine function of turbo charger Apply method of reinstall turbo charger unit Apply method of reinstall external attachments 3 6 10 Follow procedure of installing turbo charger assembly 3 6 11 Careful when placing gasket Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 9 7 Test turbo charger system 3 7 1 id 3 7 3 3 7 4 e o 3 7 6 3 7 8 59 37 10 3 724 87 12 Engine starting procedure Using vacuum meter Method of testing turbo charger system Engine working temperature Updating log book Apply engine starting procedure Use vacuum meter Apply testing turbo charger system method Inspect turbo charger system such as e Abnormal sound e Leakage e Smoke e Blockage Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Repair Implement Safety Clutch amp Gearbox Assembly 4 Repair 4 1 Obtain implement safety clutch 4 1 1 Read carefully safety clutch an
62. 4 3 5 Inspect combined harvester reel and pick up components from defects 4 3 6 Change defect components 4 3 7 Meticulous when handling corrosive parts 4 4 Assemble combine harvester reel 4 4 1 List Types of combined harvester reel and pick up and pick up components 4 4 2 Describe Functions of combined harvester reel and pick up 4 4 3 Specify Methods of assembling combined harvester reel and pick up components 4 4 4 Determine types ofcombined harvester reel and pick up 4 4 5 Determine function of combined harvester reel and pick up 4 4 6 Apply reassembling combined harvester reel and pick up components 4 4 7 Meticulous when assembling combined harvester reel and pick up components Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 5 Test combine harvester reel and pick up operation 4 5 1 4 5 2 4 5 3 4 5 4 4 5 5 4 5 6 4 5 7 4 5 8 4 5 9 Demonstrate Engine starting procedure Specify Method of testing combined harvester reel and pick up operation Inspecting combined harvester reel and pick up inspection condition Updating log book Apply engine starting procedure Follow testing combined harvester reel and pick up operation method Inspect combined harvester reel and pick up inspection condition Update log book Meticulous when recording maintenance check sheet 4 5 10 Keep work areas clean uncluttered and free of spills 4 5 11 Tidy
63. 5 Acquire hydraulic cylinder service manual 8 1 6 Interpret hydraulic cylinder service manual 8 1 7 Interpret hydraulic cylinder circuit 8 1 8 Carefully read and observe precaution warnings given by manual 8 2 Remove Hydraulic Cylinder 8 2 1 Hydraulic system Assembly 8 2 2 Types of hydraulic oil 8 2 3 Procedure of removing hydraulic cylinder assembly procedure 8 2 4 Draining hydraulic oil from the ram 8 2 5 Depressurise hydraulic system 8 2 6 Disconnect hydraulic linkages 8 2 7 Uninstall hydraulic cylinder assembly 8 2 8 Drain hydraulic oil from the ram 8 2 9 Plug hoses and piping end for safety Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 8 3 Dismantle Hydraulic Cylinder Components 8 3 1 8 3 2 8 3 3 8 3 4 8 3 5 8 3 6 8 3 8 8 3 9 Hydraulic cylinder components Procedure of dismantling hydraulic cylinder components Disassemble piston seals rod seal and rod wiper Soaking components with detergent Uninstall front cap Uninstall piston rod from cylinder housing Disassemble piston seals rod seal and rod wiper Soak components with detergent Meticulous when removing piston rod 8 4 Check Hydraulic Cylinder Components 8 4 1 8 4 2 8 4 3 8 4 4 8 4 5 8 4 6 8 4 7 8 4 8 8 4 9 8 4 10 8 4 11 Types of hydraulic cylinder components defect Inspecting rod alignment method Inspection of hydraulic cylinder parts and component
64. CE CAAM 206 2 0 1 hr week T 3 hr week P 4 hr week Total VOCATIONAL Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to repair agricultural water pump carry out power transmitting chain tension adjustment replace power transmitting belt amp pulley replace stub axle service roller compacter service earth spike MODULE DESCRIPTION This unit identifies the competence required to repair agricultural water pump using hand tools set water pump service manual pump new spare parts measuring equipment and log books so that water pump service manual obtained water pump components dismantled water pump components replacement works execute water pump components assembled and agricultural water pump operations tested in accordance with manufacturer s specification This unit identifies the competence required to carry out power transmitting chain tension adjustment using hand tools set power transmitting service manual grease straight edge measuring tape and service checklist form so that power transmitting service manual obtained chain tension adjusted and service checklist recorded in accordance with manufacturer s specification This unit identifies the competence required to replace power transmitting belt amp pulley using hand tools set power transmitting service manual straight edge measuring tape new belt and log book so that
65. Carefully read and observe precaution warnings given by anual L2 Identify Types of sprocket bearing 1 2 2 Describe Function of adjusting sprocket bearing A3 Explain Sprocket bearing adjustment procedure 1 2 4 Uninstall final drive hub lock 1 2 5 Move out cap and lock 1 2 6 Loosen adjustment nut 1 2 7 Add shim for adjust sprocket bearing to specification 1 2 8 Measure pre load according to specification 2 9 Tighten adjustment nut 2 10 Fix cap lock and final drive hub lock 2 11 Adhere to safety and health procedure Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Test Sprocket Bearing Operations Demonstrate Engine starting procedure Describe Method of testing sprocket bearing operations pdate log book ply engine starting procedure Apply testing sprocket bearing operations method Inspect sprocket bearing condition sprocket bearing operations ROD et l c n the engine in confined spaces which are not ith tilation for exhaust gas extraction Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Service track rollers 2 Service track 2 1 Obtain Track Rollers Service rollers Manual dentify Sources of adjusting track service manual lain Procedure of acquiring adjusting track service track service manual source of
66. Determine types of distributor components defects 5 4 4 Inspect distributor components defects 5 4 5 Apply checking distributor components defect procedure 5 4 6 Handle electrical testing equipment with care 5 5 Assemble Distributor Components 5 5 1 Distributor parts and components 5 5 2 Function of contact breaker point 5 5 8 Dismantling distributor parts and components procedure 5 5 4 Determine Reassemble distributor parts and components 5 5 5 Change new contact breaker point to location 5 5 6 Change new distributor oil seal 5 5 7 Apply assembling distributor parts and components procedure 5 5 8 Meticulous when setting contact breaker point gap Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 6 Install Distributor Assembly 5 6 1 Ignition timing diagram 5 6 2 Advance and retard timing mechanism 5 6 34 Setting contact breaker point gap 5 6 4 Installing Move out distributor cap 5 6 5 Distributor assembly procedure 5 6 6 Determine diagram of ignition system 5 6 7 Interpret ignition timing diagram 5 6 8 Setcompression stroke for number one cylinder 5 6 9 Adjust advance and retard timing mechanism 5 6 10 Set contact breaker point gap 5 6 14 Apply installing distributor assembly procedure 5 612 Adhere to safety and health procedure 5 7 Test Engine Performance 5 7 1 Engine starting procedure 5 7 2 Testing engine performance technique 5 7 3 Engine idlin
67. Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 1 16 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential INTRODUCTION TO AGRICULTURAL MECHANIZATION CAAM 101 2 0 1 hr week T 2 hr week P 2 hr week Total VOCATIONAL Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Carry out engine schedule maintenance Carry out transmission system schedule maintenance Carry out steering system schedule maintenance Carry out brake system schedule maintenance Carry out hydraulic system schedule maintenance Carry out undercarriage schedule maintenance Carry out final drive schedule maintenance MODULE DESCRIPTION This unit identifies the competence required to carry out engine schedule maintenance using hand tools set lubrication oil oil filter filter wrench air compressor coolant engine schedule maintenance manual new fan belt oil dispenser and check list so that engine schedule maintenance manual obtained engine condition checked engine servicing executed and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to carry out tran
68. Draft Vocational College MoE 13 6 Install exhaust manifold 13 6 1 13 6 2 13 6 3 13 6 4 13 6 5 13 6 6 13 6 7 13 6 8 Identifiy Types of exhaust manifold gasket State Function of exhaust manifold gasket Explain Procedure of installing exhaust manifold Determine types of exhaust manifold gasket Determine function of exhaust manifold gasket Method of reinstalling exhaust manifold Apply installing exhaust manifold procedure Careful when placing gasket 13 7 Install inlet manifold 13 7 1 13 7 2 13 7 3 13 7 4 13 7 5 13 7 6 13 7 7 13 7 8 13 7 9 Identify Types of Inlet manifold gasket Explain Function of Inlet manifold gasket Describe Procedure of installing Inlet manifold Explain Reinstall inlet manifold Determine types of Inlet manifold gasket Determine function of Inlet manifold gasket Technique of reinstall inlet manifold Apply method of installing Inlet manifold procedure Careful when placing gasket 13 8 Test exhaust system 13 8 1 13 8 2 13 8 3 13 8 4 13 8 5 13 8 6 13 8 7 13 8 8 13 8 9 Engine starting procedure Exhaust leakage inspection procedure Method of testing exhaust system Updating log book Apply engine starting procedure Inspect manifolds leakage Apply testing exhaust system method Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction 13 8 10 Tidy up working area Latest Edited Se
69. E 6 4 Test Parking Brake Performance 6 4 1 Parking brake inspection procedure 6 4 2 Updating log bookPulling parking brake lever and ensure tire lock 6 4 3 Apply parking brake inspection procedure 6 4 4 Pull parking brake lever and ensure tire lock 6 4 5 Update log book 6 4 6 Careful when lifting up equipment 6 4 7 Meticulous when filling service checklist form 6 4 8 Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Service hydraulic lines 7 Service hydraulic lines 7 1 Obtain Hydraulic System Service Manual 7 1 1 7 1 2 7 1 3 7 1 4 7 1 5 7 1 6 7 1 7 peus Source of hydraulic system service manual Procedures of acquiring hydraulic system service manual Hydraulic system service manual Determine source of hydraulic system service manual Acquire hydraulic system service manual Interpret hydraulic system service manual Interpret hydraulic system circuit Carefully read and observe precaution warnings given by manual 7 2 Check Leakage Piping 7 2 1 7 2 2 7 2 3 Ton 7 2 5 7 2 6 7 2 1 7 2 8 7 2 9 Types of hydraulic pipes Hydraulic piping circuit Types of hydraulic oil Checking leakage procedure Operating all hydraulic system Marking leakage area Determine types of hydraulic pipes such as e Single point e 3 point linkages Interpret hydraulic piping circuit Determine types of
70. EDIT UNIT 4 0 CONTACT HOUR 1 hr week T 6 hr week P 7 hr week Total MODULE STATUS t VOCATIONAL PREREQUISITE Po Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Overhaul manual steering box Overhaul power steering assembly Repair disc brake assembly Repair multiple disc brake assembly Repair brake master cylinder Repair hydraulic pump Service hydraulic control valves MODULE DESCRIPTION This unit identifies the competence required to overhaul manual steering box using hand tools set manual steering box service manual special tools steering oil solvent and log book so that manual steering box service manual obtained steering box assembly removed steering box component dismantled component defect checked steering box component assembled steering box assembly installed and steering box operations tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul power steering assembly using hand tools set power steering system service manual pressure gauge steering oil solvents new parts and log books so that power steering system service manual obtained power steering assembly removed power steering component dismantled power steering component checked power steering component assembled power steering installed and power Steering
71. List methods of removing gear box unit 2 3 83 Moving out gear box unit 2 3 4 Fixlifting shackles or support gear box with jack 2 3 5 Unscrew gear box bolt accordance with service manual 2 3 6 Move out gear box unit accordance with service manual 2 3 7 Lift and handle all heavy components using lifting equipment Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 4 Install Gear box Assembly 2 4 1 State function of lifting equipment 2 4 2 State function of gear box shaft 2 4 8 Explain techniques of tighten gear box bolt 2 4 4 Use lifter to place gear box assembly at location accordance with service manual 2 4 5 Slot gear box shaft accordance with service manual 2 4 6 Tighten gear box bolt accordance with service manual 2 4 7 Patient when working at tight area 2 5 Connect Attached Components 2 5 1 List function of gear box mounting 2 5 2 State function of bottom guards 2 5 3 List type of gear box oil 2 5 4 Tighten gear box mounting bolt accordance with service manual 2 5 5 Fix bottom guards accordance with service manual 2 5 6 Top up gear box oil accordance with service manual 2 5 7 Lift and handle all heavy components using lifting equipment 2 6 Record Check Sheet 2 6 1 Check sheet format 2 6 2 List methods of fill in maintenance check sheet 2 6 3 Techniques of recording check sheet 2 6 4 Determine check sheet format 2 6 5 Fill in
72. Obtain job order Type of job order removing engine Sourcing of job order form assembly Procedure to acquire job order Source job order form Apply procedure to acquire job order 53 1 5 1 2 LS 5 1 4 Determine type of job order 5 1 5 5 1 6 5 1 7 Follow company procedure when obtain job order 5 2 Park agricultural machinery 5 2 1 Type of agricultural machinery equipment equipment 5 2 2 Parking agricultural machinery equipment procedure 5 2 8 Determine type of agricultural machinery equipment 5 2 4 Apply parking agricultural machinery equipment procedure 5 2 5 Meticulous when parking equipment 5 3 Remove external attachment 5 3 1 Type of hand tools 5 3 2 Type of battery terminals 5 3 3 Type of external attachment 5 3 4 Removing external attachment procedure 5 3 5 Choose hand tools 5 3 6 Disconnect battery terminals 5 3 7 Drain engine coolant 5 3 8 Disconnect related components connected to engine 5 3 9 Apply removing external attachment procedure 5 3 10 Disconnect negative battery terminal first Latest Edited Semester 1 16 19 JULAI 2012 15 Document Standard Curriculum Draft Vocational College MoE 5 4 Remove engine assembly 5 4 1 Types of lifting equipment 5 4 2 Removing engine assembly procedure 5 4 8 Fix lifting equipment to engine 5 4 4 Support engine assembly with hydraulic jack 5 4 5 Apply removing engine assembly procedure 5 4 6 Place engine at save area 5 4 7 Do not wear ri
73. Technique of handling testing tool etermine fuel system testing requirements method of fuel system testing w procedure of fuel system testing pply technique of handling testing tool Meticulous when connecting engine analyzer cable to battery terminal Keep work areas clean uncluttered and free of spills Careful when doing testing works fuel may splitting to the eyes Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 25 Record troubleshooting checklist 2 5 1 Types of troubleshooting checklist 2 5 2 Technique of fill in troubleshooting checklist pes of troubleshooting service checklist rocedures of recording troubleshooting checklist Filing of troubleshooting checklist ompiling troubleshooting checklist record method rmine types of troubleshooting checklist technique of filling troubleshooting checklist bleshooting checklist pes of service checklist oting checklist record roubleshooting checklist record method ding history record Meticulous when filling service checklist form Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Overhaul fuel injection pump Overhaul fuel 3 1 Obtain fuel injection pump service injection pump manual Source of fuel injector service manual Procedures of acquiring fuel injector service manual u
74. adjusting track service manual ting track service manual ing track service manual observe precaution warnings given by 2 2 Remove Track Roller Latest Edited Semester 4 16 19 Julai 2012 dentify Types of track rollers cribe Function of track rollers nstrate Procedure of removing track rollers Determine types of track rollers etermine function of track rollers Apply removing track rollers procedure Lift and handle all heavy components using lifting equipment Document Standard Curriculum Draft Vocational College MoE Execute Track Rollers Servicing Works 2 3 Identify Types of track roller defects Explain Servicing track roller procedure lean track rollers termine types of track roller defects nspect track rollers from wear and tear Reseal and rebearing track rollers ease track rollers components servicing track roller procedure se gasoline diesel oil or other flammable liquids as Explain Operati n of track rollers 2 4 Install Track Rolle Describe Track rollers function ability emonstrate Procedure of installing track rollers ermine operation of track rollers mine track rollers function ability Apply installing track rollers procedure ccuracy when setting torque wrench Never use tools or equipment for any purpose other than that for which they were designed Latest Edited Semester 4 16 19 Julai
75. ake system schedule maintenance manual Acquire brake system schedule maintenance manual Interpret brake system schedule maintenance manual Carefully read and observe precaution warnings given by manual 5 2 Check brake system servicing works 5 2 1 5m 5 2 3 5 2 4 5 2 5 EA 5 2 8 List Types of Brake System condition Describe Methods of handling inspection tools Explain Procedures of inspecting brake system condition Determine brake system condition Apply method of handling inspection tools Follow procedure of inspecting brake system condition Meticulous in inspecting brake system condition Proper usage of service manual Latest Edited Semester 1 16 19 JULAI 2012 11 Document Standard Curriculum Draft Vocational College MoE 5 3 Execute brake system servicing works 5 9 1 5 3 2 5 3 3 5 3 4 5 3 5 5 3 6 5 3 7 5 3 8 5 3 9 Define Brake system schedule maintenance Identify types of brake oil Describe Functions of brake oil Bleeding brake system method Interpret brake system schedule maintenance Inspect brake oil level Top up change brake oil if necessary Apply bleeding brake system method Avoid splash brake fluid to skin and eyes 5 3 10 Tidy up working area 5 4 Compile service checklist 5 4 1 5 4 2 5 4 3 5 4 4 5 4 5 5 4 6 5 4 7 5 4 8 5 4 9 State Types of service checklist Explain Technique of fill in service checklist Identify Methods of fill
76. al 4 2 2 Type of hand tools 4 2 3 Types of fuel pipes line 4 2 4 Types of carburetor unit 4 2 5 Removing carburetor procedure 4 2 6 Disconnect battery terminal 4 2 7 Choose hand tools 4 2 8 Disconnect fuel pipes line 4 2 9 Uninstall carburetor unit 4 2 10 Apply removing carburetor procedure 4 2 11 Disconnect negative battery terminal first 4 3 Dismantle carburettor parts 4 3 1 Carburetor parts and components 4 3 2 Procedures of dismantling carburetor parts 4 3 38 Determine carburetor parts and components 4 3 4 Apply procedure of dismantling carburetor parts Latest Edited Semester 1 16 19 JULAI 2012 12 Document Standard Curriculum Draft Vocational College MoE 4 4 Clean carburettor parts 4 4 1 Type of solvent 4 4 2 Function of solvent 4 4 3 Techniques of cleaning carburetor parts 4 4 4 Spraying carburetor parts with pressure air 4 4 5 X Avoid spraying air to skin 4 4 6 Choose type of solvent 4 4 7 Soak carburetor parts with solvent 4 4 8 Spray carburetor parts with pressure air 4 4 9 Apply technique of cleaning carburetor parts 4 4 10 Wear safety glasses with side guards when cleaning parts using compressed air 4 5 Assemble carburetor parts 4 5 1 Carburetor parts and components 4 5 2 Functions of carburetor parts 4 5 8 Methods of assembling carburetor parts 4 5 4 Changing parts with new carburetor repair kits 4 5 5 Determine carburetor parts and components 4 5 6 Determine reassemble carburetor pa
77. ard Curriculum Draft Vocational College MoE 5 3 Dismantle Brake Master Cylinder 5 3 1 Determine function of brake master cylinder components Component 532 Procedure of dismantling brake master cylinder components 5 3 3 Disassembling brake master cylinder components 5 344 Spraying brake master cylinder components with compressed air uU Determine function of brake master cylinder components 5 3 6 Apply dismantling brake master cylinder procedure 5 9 7 Disassemble brake master cylinder components 5 2 8 Spray brake master cylinder components with compressed air 5 3 9 Avoid splash brake fluid to skin floor and eyes 5 4 Check Brake Master Cylinder 5 4 1 Types of brake master cylinder components defect Component 5 42 Procedure of checking brake master cylinder components defect 5 4 3 Changing brake master cylinder components defective parts 5 44 Checking brake master cylinder components from defect 5 4 5 Conscientious when measure wear parts 5 4 6 Determine types of brake master cylinder components defect 5 4 7 Inspect brake master cylinder components from defect 5 4 8 Follow procedure of checking brake master cylinder components defect 5 4 9 Change brake master cylinder components defective parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 5 Assemble Brake Master Cylinder 5 5 1 Function of brake master cylinder compo
78. arger components Separate turbo charger parts and components Apply procedure of dismantling turbo charger components Never use tools or equipment for any purpose other than that for which they were designed 3 4 Check turbo charger components 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 3 4 6 3 4 7 3 4 8 3 4 9 Type of turbo charger components defect Types of measuring equipments Procedures of checking turbo charger components Checking turbo charger components from defect Determine type of turbo charger components defect Choose types of measuring equipments Inspect turbo charger components from defect such as e Radial play e Axial play e Rotor shaft end play Apply checking turbo charger components procedure Conscientious when measure wear parts Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 5 Assemble turbo charger components 3 5 1 3 5 2 3 5 3 3 5 4 Doo 3 5 6 SOME Function of turbo charger components Procedures of assembling turbo charger components Techniques of reassemble turbo charger parts and components Determine function of turbo charger components Follow techniques of reassemble turbo charger parts and components Apply procedure of assembling turbo charger components Adhere to safety and health procedure 3 6 Install turbo charger assembly 3 6 1 3 602 3 6 3 3 6 4 3 6 5 3 6 6 3 6 7 3 6 8
79. arvester cutting blade Define Procedure of installing cutting blade Lift up combined harvester cutting blade housing Determine types of combined harvester cutting blade Determine function of combined harvester cutting blade Place new combined harvester cutting blade to position Tighten blade bolts and nuts 3 4 10 Apply installing combined harvester cutting blade procedure 3 4 11 Adhere to safety and health procedure 3 5 Test combine harvester cutting performance 3 5 1 2 02 3 5 3 3 5 4 3 5 5 3 5 6 3 5 7 3 5 8 3 5 9 Demonstrate Engine starting procedure Inspecting combined harvester cutting blade condition Testing combined harvester cutting performance method Explain Method of combined harvester cutting blade performance Updating log book Apply engine starting procedure Inspect combined harvester cutting blade condition Apply testing combined harvester cutting performance method Try combined harvester cutting blade performance 3 5 10 Update log book 3 5 11 Meticulous when recording maintenance check sheet 3 5 12 Keep work areas clean uncluttered and free of spills 3 5 13 Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Repair combine harvester reels amp pick up devices 4 Repair combine harvester reels amp pick up devices 4 1 Obtain combine harvester reel and pick up service manual Source
80. assembling power steering components procedure 2 55 Confirm function ability of the components B5 Meticulous when assembling power steering components Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 6 Install Power Steering 2 5 1 Attaching steering cylinder to machine method 2 6 2 Function of steering control valve unction of steering pump pes steering oil opping up steering oil ttach steering cylinder to machine unt steering control valve Leakage inspect procedure Power steering testing procedure ower steering testing procedure dating log book engine starting procedure Inspect power steering system leakage ove steering to left and right Justify steering performance Apply power steering testing procedure Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Repair disc brake assembly 3 Repair disc brake assembly 3 2 Remove Tractor Whe 3 1 Obtain Disc Brake Service Manual Sources of disc brake service manual Procedures of acquiring disc brake service manual Dis brake service manual Latest Edited Semester 3 16 19 JULAI 2012
81. atient when working at tight area 5 3 1 Operation of planetary gear 5 3 2 Function of planetary gear 5 3 3 Procedure of dismantling gear bearing and thrust washers 5 3 4 Disassemble final drive cover 5 3 5 Disassemble final drive planetary gear 5 3 6 Uninstall gear bearing and thrust washers Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 4 Check Final Drive Parts And 5 4 1 Types of final drive defects Components 5 4 2 Checking components for serviceability method 5 4 3 Checking components from crack and wear 5 4 4 Determine types of final drives defects 5 445 Inspect components for serviceability 5 4 6 Inspect components from crack and wear 547 Gonscientious when measure wear parts 5 5 Assemble Final Drive Components 5 5 1 Determine function of final drive components 5 5 2 Reassembling final drive planetary gear method 5 5 3 Procedur of assembling final drive components 5 5 4 Reassemble gear bearing and thrust washers B5 Reassemble final drive planetary gear 5 5 6 Reinstall final drive cover 5 99 Apply assembling final drive components procedure 5 6 Install Final Drive Assembly 5 6 1 Operation of final drive Sz Funetion ability of final drive 50 0 Procedure of installing final drive assembly 5 6 4 Types of lubrication oil 5 6 5 Determine operation of final drive 5 6 6 Determine function ability of final drive
82. ators display Indicator Display 7 4 2 Function of electrical instruments and indicators display 7 4 3 Installing electrical instruments and indicators display procedure 7 4 4 Determine types of electrical instruments and indicators display 7 4 5 Determine function of electrical instruments and indicators display 7 4 6 Apply installing electrical instruments and indicators display procedure Latest Edited Semester 1 16 19 JULAI 2012 20 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 8 Replace horns unit 8 Replace horns 8 1 Obtain Horn Maintenance Service 8 1 1 Source of horn maintenance service manual unit Manual 8 1 2 Procedure of acquiring horn maintenance service manual 8 1 8 Horn maintenance service manual 8 1 4 Determine source of horn maintenance service manual 8 1 5 Acquire horn maintenance service manual 8 1 6 Interpret horn maintenance service manual 8 1 7 Interpret horn electrical circuit 8 1 8 Carefully read and observe precaution warnings given by manual 8 2 Remove Horn Unit 8 2 1 Types of electrical circuit 8 2 2 Types of electrical equipment 8 2 8 Procedure of removing horn unit 8 2 4 Determine types of electrical circuit 8 2 5 Determine types of electrical equipment 8 2 6 Disconnect battery terminal 8 2 7 Uninstall horn unit 8 2 8 Disconnect negative battery terminal first 8 3 Install Horn Unit 8 3 1 Types of horn circuit 8 3 2 Types of horn defect 8 3 8 Proced
83. aust piping and muffler Describe Procedures of removing external attachment Describe Methods of disconnect turbo charger assembly from exhaust manifold Disconnect air intake system assembly Disconnect exhaust piping and muffler Disconnect turbo charger assembly from exhaust manifold Apply procedure of removing external attachment 13 38 Remove inlet manifold 13 3 1 13 3 2 13 3 3 13 3 4 13 3 5 13 3 6 13 3 7 Types of manifolds Function of inlet manifold Procedure of removing inlet manifold Determine types of manifolds Determine function of inlet manifold Uninstall inlet manifold Patient when working at tight area 13 4 Remove exhaust manifold 13 4 1 13 4 2 13 4 3 13 4 4 13 4 5 13 4 6 13 4 7 Identify Types of manifolds Describe Function of exhaust manifold Describe Procedure of removing exhaust manifold Determine types of manifolds Determine function of exhaust manifold Uninstall exhaust manifold Careful when handling hot components 13 5 Check manifold face 13 5 1 13 5 2 13 5 3 13 5 4 13 5 5 13 5 6 13 5 7 Identify Types of manifolds defect Describe Method of checking manifold face from distortion Visualizing of checking manifold from crack Determine types of manifolds defect Visual check manifold from crack Inspect manifolds face from distortion Conscientious when measure wear parts Latest Edited Semester 1 16 19 JULAI 2012 32 Document Standard Curriculum
84. cational College MoE 4 3 Dismantle pump component 3 3 1 Distinguish Procedure of dismantling turfing rotor slasher parts and components 3 3 2 Distinguish Types of solvent 3 3 3 Demonstrate Disassemble pump parts and components 3 3 4 Demonstrate Washing pump parts and component with solvent 3 3 5 Demonstrate Uninstalling cap screws and washers 3 3 6 Mark pump end cover 3 3 7 Uninstall cap screws and washers 3 3 8 Lift off pump port and cover 3 3 9 Determine disassemble pump parts and components 3 3 10 Wash pump parts and component with solvent 3 3 11 Meticulous when removing internal parts of pump 4 4 Check pump components defect 3 4 1 Distinguish Types of turfing rotor slasher components defect 3 4 2 Demonstrate Procedure of inspection of pumping element from defect 3 4 3 Apply Measuring bearing from roughness excessive wear and damage races technique 3 4 4 Demonstrate Changing oil seals O rings and bearing 3 4 5 Types of turfing rotor slasher components defect 3 4 6 Procedure of inspection of pumping element from defect 3 4 7 Measuring bearing from roughness excessive wear and damage races technique 3 4 8 Changing oil seals O rings and bearing 3 4 9 Meticulous when placing O ring Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 5 Assemble pump components 3 5 1 Demonstrate Procedure of assembli
85. cator display removed electrical instrument and indicator function ability checked electrical instrument and indicator display installed electrical instrument and indicator display operations tested in accordance with manufacturer s specification This unit identifies the competence required to replace horns unit using hand tools set horn maintenance service manual multimeter test lamp log book so that horn maintenance service manual obtained horn unit removed horn unit installed horn performance tested in accordance with manufacturer s specification Latest Edited Semester 1 18 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE This unit identifies the competence required to replace wiper motor using hand tools set wiper motor service manual multimeter test lamp log book so that wiper motor service manual obtained wiper motor removed wiper motor installed wiper motor operations tested in accordance with manufacturer s specification This unit identifies the competence required to replace capacitor discharge ignition unit CDI using hand tools set capacitor discharge unit service manual multimeter capacitor discharge unit service checklist log book so that capacitor discharge ignition unit service manual obtained capacitor discharge ignition unit checked capacitor discharge ignition unit removed capacitor discharge ignition unit installed capacitor discharge ignition unit operations tested in accordance
86. component defects Demonstrate Replacing water pump components defect procedure Determine types of pump component defects Inspect pump component from defect Measure parts from wear and teat Change defective components Apply replacing water pump components defect procedure Careful when handling corrosive parts Co CO ho I Il Il cl to Go to Gd to bo o JO 01 C 1 4 Assemble water pump components Describe Function of water pump Demonstrate Procedure of assembling water pump Determine function of water pump Reassemble pump parts and components Reinstall pump cover Careful when placing gasket a AB La BOE occ rn 1 5 Test agricultural water pump operations 1 Demonstrate Pumping procedure 2 Describe Method of testing agricultural water pump operation 3 Updating log book 4 Apply pumping procedure 5 Apply testing agricultural water pump operation method 6 Confirm water pump in function ability 7 Update log book 8 Meticulous when recording maintenance check sheet 9 Keep work areas clean uncluttered and free of spills 10 Tidy up working area a ot ee la l2 la l oQoeoooooocooo Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Carry out power transmitting chain tension adjustment 2 Carry out power transmitting chain tension adjustment 2 1 Obtain power transmitting service
87. components to differential assembly 4 6 12 Top up differential oil 4 6 13 Lift and handle all heavy components using lifting equipment of adequate capacity Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 7 Test Differential Assembly Operations 4 7 1 Procedure Engine starting 4 7 2 Procedure Leakage inspect ethod of differential assembly testing dating log book Apply procedure of engine starting Inspect engine leakage ly testing differential performance method n the engine in confined spaces which are not ith adequate ventilation for exhaust gas area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Overhaul final drive unit 5 Overhaul final 5 1 Obtain Final Drive Service Manual Source of final drive service manual drive unit oy Rrocedure of acquiring final drive service manual armine source of final drive service manual etinal drive service manual final drive service manual dand observe precaution warnings given by 5 2 Remove Final Drive ASsembl Operation of final drive unction of final drive cedure of removing final drive assembly ing lubrication oil Determine operation of final drive Determine function of final drive 52 7 Apply removing final drive assembly procedure 5 2 9 Drain lubrication oil 5 2 9 P
88. cordance with service manual 3 5 7 Careful when topping up differential oil its may splitting to the eyes Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 6 Record Check Sheet 3 6 1 3 6 2 3 6 3 3 6 4 3 6 5 3 6 6 3 6 7 3 6 8 3 6 9 Check sheet format List methods of fill in maintenance check sheet Identify techniques of recording check sheet Determine check sheet format accordance with service manual Fill in maintenance check sheet correctly Apply recording check sheet technique accordance with service manual Meticulous when recording maintenance check sheet Meticulous when recording schedule maintenance book Keep work areas clean uncluttered and free of spills Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Repair clutch system 4 Repair clutch system 4 1 Obtain Clutch Assembly Service Manual Describe source of clutch assembly service manual Identify procedures of acquiring clutch assembly service manual Explain clutch assembly service manual Determine source of clutch assembly accordance with service manual Acquire clutch assembly service manual Interpret clutch assembly service manual Carefully read and observe precaution warnings given by manual 4 2 Remove Gearbox Assembly 4 2 1 4 2 2 4 2 3 4 2 4
89. cribe Procedure to acquire stub axle service manual Explain Stub axle service manual Determine source of stub axle service manual Acquire stub axle service manual Interpret stub axle service manual Carefully read and observe precaution warnings given by manual 4 2 Remove stub axle assembly 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 4 2 8 4 2 9 List Types of stub axle Explain Function of stub axle Identify Location of stub axle Describe Removing stub axle procedure State Types of stub axle defect Determine types of stub axle Determine function of stub axle Determine location of stub axle Uninstall stub axle procedure 4 2 10 Inspect stub axle seal and bearing from defect 4 2 11 Do not wear rings wristwatches jewels and unbuttoned clothing Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 4 3 Install stub axle assembly 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 8 Explain Function of stub axle Describe Installing new stub axle procedure Identify Types of seal and bearing Determine function of stub axle Apply installing new stub axle procedure Change new seal and bearing Confirm installation of new stub axle Never use tools or equipment for any purpose other than that for which they were designed 4 4 Test stub axle operations 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 4 4 6 4 4 7 Describe Operation of
90. ction of chemical pump components 1 4 2 Demonstrate Procedure of assembling chemical pump 1 4 8 Determine function of chemical pump 1 4 4 Reassemble pump parts and components 1 4 5 Reinstall pump cover 1 4 6 Careful when handling poison chemical container Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 5 Test chemical pump operations 1 5 1 Demonstrate Pumping procedure 1 5 2 Describe Method of testing chemical pump operation 1 5 8 Updating log book 1 5 4 Apply pumping procedure 1 5 5 X Apply testing chemical pump operation method 1 5 6 Try chemical pump function ability 1 5 7 Update log book 1 5 8 Meticulous when recording maintenance check sheet 1 5 9 Keep work areas clean uncluttered and free of spills 1 5 10 Tidy up working area Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Repair power take off drive shaft 2 Repair power 2 1 Obtain power take off drive shaft 2A Use Source of power take off drive shaft service manual take off drive shaft service manual 2 1 Apply Procedure to acquire power take off drive s service manual 2 1 9 Practice Power take off drive shaft service manual 2 1 4 Determine source of conveyor service manual 2 1 5 Acquire conveyor service manual Did Interpret conveyor service manual Eur Carefully read and observe precaution warnings g
91. ctrical Instrument And 7 2 1 Types of electrical instruments and indicators display Indicator Display 7 2 2 Function of electrical instruments and indicators display 7 2 8 Procedure of removing electrical instruments and indicators display 7 2 4 Determine types of electrical instruments and indicators display 7 2 5 Determine function of electrical instruments and indicators display 7 2 6 Apply removing electrical instruments and indicators display procedure 7 2 7 Disconnect battery terminal before executing any works related to removing electrical instruments Latest Edited Semester 1 18 19 JULAI 2012 19 Document Standard Curriculum Draft Vocational College MoE 7 3 Check Electrical Instrument And 7 3 1 Types of instrument and indicator defect Indicator Function Ability 7 3 2 Types of testing equipment 7 3 3 Inspection of electrical instrument and indicator such as e gauges display e indicator display e meters display 7 3 4 Determine types of instrument and indicator defect 7 3 5 Choose types of testing equipment 7 3 6 Inspect various gauges display at panel board 7 3 7 Inspect various indicator display at panel board 7 3 8 Inspect various meters display at panel board 7 3 9 Handle electrical testing equipment with care 7 3 10 Meticulous when connecting electrical testing equipment to electrical 7 3 11 power source 7 4 Install Electrical Instrument And 7 4 1 Types of electrical instruments and indic
92. d 2 7 1 ldentify Types of Inlet manifold gasket 2 7 2 Explain Function of Inlet manifold gasket 2 7 3 Describe Procedure of installing Inlet manifold 2 7 4 Explain Reinstall inlet manifold 2 7 5 Determine types of Inlet manifold gasket 2 7 6 Determine function of Inlet manifold gasket 2 7 7 Technique of reinstall inlet manifold 2 7 8 Apply method of installing Inlet manifold procedure 2 7 9 Careful when placing gasket Latest Edited Semester 1 18 19 JULAI 2012 24 Document Standard Curriculum Draft Vocational College MoE 9 6 Test exhaust system 2 8 1 2 8 2 2 8 3 2 8 4 2 8 5 2 8 6 2 8 8 2 8 9 2 8 10 Engine starting procedure Exhaust leakage inspection procedure Method of testing exhaust system Updating log book Apply engine starting procedure Inspect manifolds leakage Apply testing exhaust system method Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 25 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 10 Replace capacitor discharge ignition unit CDI unit 10 Replace capacitor 10 1 Obtain Capacitor Discharge 10 1 1 Sources of capacitor discharge ignition unit service manual discharge ignition Ignition Unit Service Manual 10 1 2 Procedure of acquiring capacitor discharge ignition unit uni
93. d Curriculum Draft Vocational College MoE 6 4 Check control valves components 6 4 1 6 4 2 6 4 3 6 4 4 6 4 5 6 4 7 6 4 8 6 4 9 Recognize Types of earth spike components defect Describe Procedure of Inspection of control valves from defect Measuring worn out parts technique Explain Changing defect parts Determine types of earth spike components defect Inspect control valves components defects Measure worn out parts Change defect parts Meticulous when removing internal parts of control valves 6 5 Assemble control valves components 6 5 1 6 32 6 5 3 6 5 4 953b Identify Procedure of assembling control valves parts and components Describe Inserting control valves inner parts technique Follow procedure of reassembling control valves parts and components Insert control valves inner parts Meticulous when removing internal parts of control valves 6 6 Install earth spike 6 6 1 6 6 2 6 6 3 6 6 4 6 6 5 6 6 6 6 6 7 Identify Types of earth spike Explain Function of earth spike Describe Method of reinstalling earth spike assembly Determine types of earth spike Apply method reinstall earth spike assembly Fix hydraulic linkages Meticulous when removing internal parts of control valves Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 6 7 Test hydraulic pump performance 6 7 1 6 7 2 6 7 3 6 7 4
94. d and free of spills Tidy up working area 27 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 11 Repair lighting system 11 Repair lighting system 11 1 Obtain Lighting System Service Manual Sources of lighting system service manual Procedure of acquiring lighting system service manual Lighting system service manual Determine source of lighting system service manual Acquire lighting system service manual Interpret lighting system service manual Interpret lighting system circuit Carefully read and observe precaution warnings given by manual 11 2 Check Lighting System Components 11 2 3 11 2 4 11 25 11 2 6 11 2 7 11 2 8 11 2 9 Types of various light system Function of lighting system components such as e Bulbs e Fuses e Relays e Switches Types of lighting system testing instrument Types of lighting system default Checking lighting system component procedure Types of various light system Inspect function of lighting system components Choose types of lighting system testing instrument Determine types of lighting system default 11 2 10 Apply checking lighting system component procedure 11 2 11 Avoid temporary use others conductor material like wire to replace fuses Latest Edited Semester 1 18 19 JULAI 2012 28 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 12 Replace exhaust unit 12 Replace exhaust 12 1 Obta
95. d gearbox manual Implement amp gear box service manual Safety Clutch amp Gearbox Assembly 4 2 Remove implement safety 4 2 1 Remove the clutch guard from clutch assembly clutch amp gear box assembly 4 2 2 Remove the adjusting nut washer and spring 4 3 Dismantle implement safety 4 3 1 Remove the sleeve from clutch assembly clutch amp gear box components 4 3 2 Dismantle the clutch disc and pressure plate 4 4 Execute repairing work 4 4 1 Check any defect of clutch disc 4 4 2 Clean pressure plate and clutch disc 4 5 Assemble implement safety 4 5 1 Assemble new clutch disc and pressure plate clutch amp gear box components 4 5 2 Fit the sleeve 4 6 Install implement safety clutch 4 6 1 Fit the spring washer and nut amp gear box assembly 4 7 Test Implement Safety Clutch amp 4 7 1 Test safety clutch operation refer to manual Gear Box operations 4 7 2 Adjust the correct operational at safety clutch by tighten the adjustable nut 4 7 3 Install the clutch guard Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 4 16 19 Julai 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DI VOCATIONAL COLLEGE STANDAR COMBINE H CAAM 411 Document Standard Curriculum Draft Vocational College M
96. der system such as Abnormal sound Leakage mooth running brake master cylinder inspection procedure Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Repair hydraulic pump 6 Repair hydraulic 6 1 Obtain Hydraulic Pump Service pump Manual Source of hydraulic pump service manual Carefully read an manual 6 2 Remove Hydraulic Pu Types of hydraulic pump pes of hydraulic oil Procedure of removing hydraulic pump etermine types of hydraulic pump Depressurize hydraulic system Disconnect hydraulic linkages Uninstall hydraulic pump assembly Plug hoses and piping end for safety Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 6 3 Dismantle Pump Components 6 3 1 Procedure of dismantling hydraulic pump parts and components 6 3 2 Types of solvent 6 3 3 Disassemble pump parts and components 6 34 Washing pump parts and component with solvent oS Uninstalling cap screws and washers 6 39 6 Mark pump end cover 6 3 7 Uninstall cap screws and washers 6 3 8 Lift ofbpump port and cover 6 3 9 Determine disassemble pump parts and components 6 3 10 Wash pUmpyparts and component with solvent 6 3 11 Meticulous When removing internal parts of pump 6 4 Check Pump Components 6 4 1 Types of hydraulic pump components defect 6 42 Procedur
97. dited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE KANDUNGAN DAN STANDARD PEMBELAJARAN Program AGRICULTURAL MECHANIZATION Module 13 TRACTOR HANDLING KOMPETENSI 1 Operate four wheel tractors without trailers 1 Operate four 1 1 ection wheel tractors without trailers Perform daily in w Describe daily i after handling tractor Conduct daily inspections before during and after handling actor Using the right tools earappropriate clothing ompliance and read carefully the instruction of user manual tion procedures before during and Ts ithout t h EA h mh me NOoORWOD scribe daily inspection procedures before driving tractor Describe method of tractor operation Describe method to stop the tractor Starting and operating tractor Stop the tractor according to the procedure Follow safety precaution procedure Follow the instructions given by teachers Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE KOMPETENSI 2 Mengendali traktor 4 roda dengan treler Jescribe daily inspection procedures before during and handling tractor 2 Operate four 2 1 Perform daily inspection wheel tractors with trailers nt trailer i tach and remove the trailer from four wheel tractor pull bar ttach and remove traile
98. dle e Conveyor chain e Feeder beater drum Conscientious when measure wear parts Document Standard Curriculum Draft Vocational College MoE 5 4 Execute repairing work Replacing conveyor parts procedure Repairing conveyor parts and components method ange conveyor table defect parts nge paddle defect parts ange conveyor chain defect parts hange feeder beater defect parts repairing conveyor parts and components method ous when handling corrosive parts 5 5 Install conveyor assembly yor to machine procedure of conveyor unit Connect external attachment Apply installing conveyor procedure eticulous when installing conveyor components ing of conveyor system esting conveyor operation method termine operating of conveyor system Apply testing conveyor operation method Inspect conveyor unit functionality Tidy up working area Update log book Meticulous when recording maintenance check sheet Keep work areas clean uncluttered and free of spills Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Repair elevator system se Source of elevator service manual onstrate Procedure to acquire elevator service manual Elevator service manual Obtain elevator service manual 6 Repair elevator system 6 2 Remove elevator a monstrate Removing elevator from machine
99. e Converter Assembly 7 6 1 Operation of torque converter 7 6 2 Function ability of torque converter rocedure of installing torque converter components nnecting external attachments opping up torque converter oil Trying function ability of torque converter termine operation of torque converter mine function ability of torque converter Avoid splash e converter oil to skin floor and eyes Procedure of engine starting rocedure of leakage inspect cedure of torque converter testing g all level of gear Updating log book pply engine starting procedure Inspect planetary gear system leakage Apply torque converter testing procedure Try all level of gear Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Keep work areas clean uncluttered and free of spills Tidy up working area 7 7 Test Torque Convert Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 8 Overhaul power shift transmission Sources of power shift transmission service manual Procedure of acquiring power shift transmission service manual 8 Overhaul power 8 1 Obtain Power Shift Transmission shift transmission Service Manual Interpret power Shift transmission service manual Carefully read and observe precaution warnings given by manual
100. e manual Interpret starter motor circuit Carefully read and observe precaution warnings given by manual lea Remove Starter Motor 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 7 6 3 8 6 3 9 6 3 10 6 3 11 Types of starter motor Function of starter motor Types of battery terminal Procedure of removing starter motor Determine types of starter motor Determine function of starter motor Disconnect negative battery terminal Disconnect external attachment Uninstall starter motor from machine Apply removing starter motor procedure Do not wear rings wristwatches jewels and unbuttoned clothing Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Dismantle Starter Motor Components 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 3 7 Construction of starter motor Starter motor parts and components Procedure of dismantling starter motor Determine construction of starter motor Disassemble starter motor parts and components such as e Carbon brush Armature Solenoid Bearing Field coil e Pinion gear Apply dismantling starter motor procedure Meticulous when using soldering iron 1 4 Check Starter Motor Components 6 4 1 6 4 2 6 4 3 6 4 4 6 4 5 6 4 6 6 4 7 Types of starter motor components defects Inspection of starter motor defects procedure Determine types of starter motor defects Inspect starter motor defects Inspect continu
101. e of inspection of pumping element from defect 6 4 3 Measuring bearing from roughness excessive wear and damage races technique 6 4 4 Changing oil seals O rings and bearing 6 4 5 Scrap pump parts cavities 6 4 6 Inspect pumping element from defect 6 4 7 Inspect bearing from roughness excessive wear and damage races 6 4 8 Change oil seals O rings and bearing 6 4 9 Meticulous when placing O ring 6 5 Assemble Pump Components 6 5 1 Procedure of assembling pump parts and components 652 Inserting pump port and cover technique 6 5 3 Confirming pump end cover marking 6 5 4 Tightening cap screws and washers 65 5 Reassemble pump parts and components 6 5 6 Insert pump port and cover 05 7 Confirm pump end cover marking 6 5 8 Tighten cap screws and washers Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 6 6 Install Hydraulic Pump Types of hydraulic pump Installing hydraulic pump procedure ixing hydraulic linkages termine types of hydraulic pump Reinstall hydraulic pump assembly Fix hydraulic linkages ver run the engine in confined spaces which are not ipped with adequate ventilation for exhaust gas 6 7 Test Hydraulic Pump Performa Inspecting system from leakage Switching off engine Updating log book ly engine starting procedure ate hydraulic pump system Apply testing hydraulic pump performance spect syste
102. e precaution warnings given by manual 9 2 Remove Wiper Motor ED u a 9 2 4 9 2 5 9 2 6 9 2 7 9 2 8 9 2 9 9 2 10 9 2 11 Types of electrical circuit Types of electrical equipment Wiper relay s function Procedure of removing wiper motor unit Determine types of electrical circuit Determine types of electrical equipment Determine wiper relay s function Disconnect battery terminal Uninstall wiper motor unit Disconnect negative battery terminal first Patient when working at tight area Latest Edited Semester 1 16 19 JULAI 2012 23 Document Standard Curriculum Draft Vocational College MoE 9 3 Install Wiper Motor 9 3 1 Types of wiper motor circuit 9 3 2 Types of wiper motor defect 9 3 3 Procedure of installing wiper motor unit 9 3 4 Determine types of wiper motor circuit 9 3 5 Determine types of wiper motor defect 9 3 6 Reinstall wiper motor unit 9 3 7 X Connect battery terminal 9 3 8 Connect positive battery terminal first 9 4 Test Wiper Motor Operations 9 4 1 Wiper motor testing procedure 9 4 2 Ohm s law 9 4 3 Updating log book 9 4 4 Apply wiper motor testing procedure 9 4 5 Inspect battery connection 9 4 6 Try wiper motor functional ability at intermitted low and high position 9 4 7 Update log book 9 4 8 Meticulous when filling service checklist form 9 4 9 Keep work areas clean uncluttered and free of spills 9 4 10 Tidy up working area 9 5 Install inlet manifol
103. e servicing works Types of final drive system Methods of handling inspection tools Procedures of checking final drive system condition Determine final drive system condition Apply method of handling inspection tools Follow procedure of checking final drive system condition Meticulous in checking final drive system condition Proper usage of service manual 3 3 Execute final drive servicing works 3 3 1 3 3 8 Final drive schedule maintenance Types of final drive oil Types of breather Interpret final drive schedule maintenance Inspect final drive oil level Change final drive oil Change breather unit Avoid splash final drive oil to skin floor and eyes Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 4 Compile service checklist 3 4 1 Types of service checklist 3 4 2 Technique of fill in service checklist 3 4 83 Methods of fill in service checklist 3 4 4 Recording of service checklist 3 4 5 Filing of service checklist 3 4 6 Determine types of service checklist 3 4 7 Fill in service checklist 3 4 8 Apply technique of filling in service checklist 3 4 9 Record service checklist 3 4 10 File service checklist 3 4 11 Meticulous in filling service checklist form 3 4 12 Meticulous in filing information 3 4 13 Meticulous when recording scheduled maintenance book Latest Edited Semester 1 16 19 JULAI 2012 Docu
104. e shaft in function ability Tidy up working area Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Meticulous when filling service checklist form Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Repair turfing rotor slasher 4 Repair turfing 4 1 Obtain turfing rotor slasher service 4 1 1 Use Sources of turfing rotor slasher service manual rotor slasher manual 4 1 Apply Procedures of acquiring turfing rotor slasher service manual 4 1 3 Utilize turfing rotor slasher service manual 4 1 4 Determine source of turfing rotor slasher service manual 4 1 5 Acquire turfing rotor slasher service manual 4 1 6 Interpret turfing rotor slasher service manual 4 1 7 Interpret turfing rotor slasher circuit 4 1 8 Carefully read and observe precaution warnings given by manual 4 2 Remove hydraulic pump 3 2 1 Distinguish Types of hydraulic pump 3 2 2 Classify Hydraulic system 3 2 8 Distinguish Types of hydraulic oil 3 2 4 Demonstrate Procedure of removing turfing rotor slasher 3 2 5 Determine types of hydraulic pump 3 2 6 Depressurize hydraulic system 3 2 7 Disconnect hydraulic linkages 3 2 8 Uninstall turfing rotor slasher assembly 3 2 9 Plug hoses and piping end for safety Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vo
105. ear box components defect 1 4 2 Define checking gear box parts and components procedure 1 43 Explain measuring teeth contact 1 4 4 Determine types of gear box defect 1 4 5 Inspect gearbox component defect such as e Gear crack or worn out e Synchronizer units wear or crack e Roughness of bearing e Oil seal broken 1 4 6 Measure teeth contact 1 4 7 Conscientious when measure wear parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 5 Assemble Gear Box Components 1 5 1 State operation of gear box assembly En List method of reassemble gear box parts and components 1 5 3 entify technique of reassemble transmission front cover 1 5 4 ate changing gear box defect parts and components 1 Determine operation of gear box assembly Change gear box defect parts and components ly method of reassemble gear box parts and ethod of reassemble transmission front cover when assembling gearbox parts and 1 6 Install Manual Gear List function ing equipment List types of gear box oil State function ability of gear box Using lifter to place transmission assembly at location t checking function ability of gear box ethod of tightening transmission bolt Use lifter to place transmission assembly at location lot transmission shaft Tighten transmission bolt Connect external attachments Top up gear box oil Inspect function ability of gear box Meticulous w
106. ection pump bench test 3 6 13 Meticulous when executing bench test Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 7 Install fuel injection pump 3 7 1 Types of special tools 3 7 2 Methods of Installing fuel injection pump assembly chniques of reinstall high pressure pipes connection leeding air from fuel system Updating log book Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Carry out installing engine assembly 4 1 Carry out Obtain job order installing engine assembly ype of job order Sourcing of job order form edure to acquire job order 4 2 Install engine as 42 1 Function of lifting equipment 22 Function of hydraulic jack installing engine assembly procedure Se lifting equipment Se hydraulic jack a pply installing engine assembly procedure 4 2 7 Meticulous when fixing engine to gearbox assembly 4 3 1 Type of external attachment 4 3 2 Connecting external attachment procedure 4 3 3 Determine type of external attachment 4 3 4 Apply connecting external attachment procedure 4 3 5 Keep work areas clean uncluttered and free of spills Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Repair distributor
107. ed Semester 1 16 19 JULAI 2012 15 Document Standard Curriculum Draft Vocational College MoE 5 4 Install oil cooler 5 5 Latest Edited Semester 1 16 19 JULAI 2012 Test run engine performan inspect procedure ing temperature are engine temperature with service manual esting engine performance method n the engine in confined spaces which are not ped with adequate ventilation for exhaust gas extraction Tidy up working area 16 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Replace oil pressure unit 6 1 Obtain pressure unit service manual 6 Replace oil pressure unit e Sources of cooling system service manual service manual of cooling system service manual service manual rve precaution warnings given by 6 2 Remove external atta Types of electrical cable il pressure electrical circuit entify Types of lubrication oil pipes F in Methods of removing external attachments Disconnect battery terminal Determine types of electrical cable Determine oil pressure electrical circuit Determine types of lubrication oil pipes Disconnect electrical and piping connection Disconnect negative battery terminal first Explain Function of oil pressure unit Identify Types of oil pressure unit defects Explain Procedures of checking oil pressure unit defect Determine function of oil p
108. ed in accordance with manufacturer s specification Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE This unit identifies the competence required to repair combined harvester reels and pick up devices using hand tools set combined harvester reel and pick up service manual new spare parts log books so that combined harvester reel and pick up service manual obtained combined harvester reel and pick up components dismantled combined harvester reel and pick up components replacement works executed combined harvester reel and pick up components assembled and combined harvester combined harvester reel and pick up operation tested in accordance with manufacturer s specification This unit identifies the competence required to service auger unit using hand tools set auger service manual grease lubrication oil and service checklist form so that auger service manual obtained auger servicing works executed and service checklist recorded in accordance with manufacturer s specification This unit identifies the competence required to service conveyor system using hand tools set conveyor service manual grease lubrication oil and service checklist form so that conveyor service manual obtained conveyor servicing works executed and service checklist recorded in accordance with manufacturer s specification This unit identifies the competence required to service elevator system using hand tools
109. efects Explain Procedures of inspecting system servicing works Interpret steering system schedule maintenance Inspect steering oil level Grease steering linkage and bushing Determine type of steering system servicing works defects 4 3 10 Follow procedure of inspecting system servicing works 4 3 11 Careful when lubricants and greases its may splitting to the eyes 4 3 12 Tidy up working area 4 4 Compile Service checklist 4 4 1 4 4 2 4 4 3 4 4 4 4 4 5 4 4 6 4 4 7 4 4 8 4 4 9 Identify Types of service checklist Technique of fill in service checklist Methods of fill in service checklist Recording of service checklist Filing of service checklist Determine types of service checklist Fill in service checklist Apply technique of filling in service checklist Record service checklist 4 4 10 File service checklist 4 4 11 Meticulous in filling service checklist form 4 4 12 Meticulous in filing information Latest Edited Semester 1 16 19 JULAI 2012 10 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Carry out brake system schedule maintenance 5 Carry out brake system schedule maintenance 5 1 Obtain brake system schedule maintenance manual oo es m 01 i cab E oon N O Sources of brake system schedule maintenance manual Procedures of acquiring brake system schedule maintenance manual Brake system schedule maintenance manual Determine source of br
110. el feed pump assembly 3 2 1 Type of hand tools 3 2 2 Uninstall inlet and outlet pipes connection method 3 2 3 Procedures of removing fuel feed pump assembly 3 2 4 Choose hand tools 3 2 5 Uninstall inlet and outlet pipes connection 3 2 6 Follow procedure of removing fuel feed pump assembly 3 2 7 Disconnect negative battery terminal first 3 3 Dismantle fuel feed pump 3 3 1 Function of hand tools components 3 3 2 Procedures of dismantling fuel feed pump 3 3 3 Type of solvents 3 3 4 Methods of spraying parts 3 3 5 Choose hand tools 3 3 6 Apply procedure of dismantling fuel feed pump 3 3 7 Soak parts with solvent 3 3 8 Spray parts with pressure air 3 3 9 Do not use petrol paraffin or other solvent to remove oil from skin Latest Edited Semester 1 18 19 JULAI 2012 10 Document Standard Curriculum Draft Vocational College MoE 3 4 Fuel feed pump components 3 4 1 Types of fuel feed pump parts defect checked 3 4 2 Techniques of measuring cam lobe from wear and tear 3 4 3 Methods of checking parts and component defect 3 4 4 Procedures of replacing defect parts 3 4 5 Visual check fuel feed pump parts defect 3 4 6 Measure cam lobe from wear and tear 3 4 7 Apply method of checking parts and component defect 3 4 8 Follow procedure of replacing defect parts 3 4 9 Accuracy in taking measured data 3 5 Assemble fuel feed pump 3 5 1 Working principle of fuel feed pump components 3 5 2 Techniques of assembling fuel
111. el injector service manual hinjector service manual 3 2 Remove fuel inject Type of hand tools Operation of fuel injection pump assembly thods of removing fuel injection pump hoose hand tools Determine operation of fuel injection pump assembly Uninstall high pressure pipes connection Apply removing fuel injection pump method Disconnect battery terminal before executing any works related to fuel system Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 3 Dismantle fuel injection pump 3 3 1 Fuel injection pump components components 3 3 2 Operation of pump governor 3 3 3 4 Buel injection pump 3 344 Methods of dismantling fuel injection pump 309 5 Soaking fuel injection pump components with solvent 3 3 6 Techniques of disassemble pump camshaft 8 3 7 Moving out lifter 3 3 8 Determine fuel injection pump components 3 3 9 Disassemble pump governor 3 3 10 Disassemble injector plunger 3 3 14 Move out lifter 3 342 Disassemble pump camshaft 313 18 Apply method of dismantling fuel injection pump 9 9 14 Soak fuel injection pump components with solvent 3 3915 Never use tools or equipment for any purpose other than that for which they were designed 3 4 Che k fuel injection pump 34m Type of fuel injection pump components defect components 3 452 Methods of checking fuel injection pump components from wear and tear
112. ent Standard Curriculum Draft Vocational College MoE 7 8 Record service checklist 7 4 8 Apply Service checklist format 7 4 9 Practice Technique to fill in service checklist termine service checklist format in service checklist pply technique to fill in service checklist eticulous when recording maintenance check sheet work areas clean uncluttered and free of spills Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 4 16 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential FARMING EQUIPMENT REPAIR CAAM 412 2 0 1 hr week T 2 hr week P 3 hr week Total VOCATIONAL Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Repair agricultural sprayer Repair power take off drive shaft Replace rotor drive shaft assembly Repair turfing rotor slashes Repair fertilizer broadcaster MODULE DESCRIPTION This unit identifies the competence required to repair agricultural sprayer using hand tools set agricultural chemical pumps service manual pump new spare parts and log books so that agricultural chemical pumps s
113. er broad caster 5 5 1 Utilize Fertilizer broad caster components components 5 5 2 Demonstrate Assembling fertilizer broad caster components procedure 5 5 3 Demonstrate Reinstalling front cap 5 5 4 Demonstrate Procedure of assembling fertilizer broad caster components 5 5 5 Reassemble piston seals rod seal and rod wiper 5 5 6 Reinstall piston rod from cylinder housing 5 5 7 Reinstall front cap 5 5 8 Follow procedure of assembling fertilizer broad caster components 5 6 Install fertilizer broad caster 5 6 1 Distinguish Hydraulic system assembly 5 6 2 Distinguish Types of hydraulic oil 5 6 3 Demonstrate Removing cylinder ram assembly procedure 5 6 4 Reinstall cylinder ram assembly 5 6 5 Connect hydraulic linkages 5 6 6 Top up hydraulic oil 5 6 7 Ensure unplug hoses and piping before installation works Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 7 Test fertilizer broad casters performance 5 7 1 5 7 2 EC 5 7 4 5 748 5 7 6 5 7 8 3g 5 7 10 5 27 11 5 7 12 5 7 9 5 7 14 Demonstrate Engine starting procedure Classify Operating hydraulic system Practice Testing hydraulic performance method Apply Inspecting system from leakage Demonstrate Switching of engine Updating log book Apply engine starting procedure Operate fertilizer broad caster system Apply testing hydraulic performance method Inspect system from leakage Switch of engine
114. er unit Apply installing auger procedure Meticulous when installing auger to machine Test auger operation ating auger unit auger operation method etermine operating auger unit ply testing auger operation method Inspect function ability of auger unit Tidy up working area Update log book Meticulous when recording maintenance check sheet Keep work areas clean uncluttered and free of spills Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Repair conveyor system 5 Repair conveyor system Obtain conveyor service manual se Source of conveyor service manual ipulate Procedure to acquire conveyor service manual e Conveyor service manual Source of conveyor service manual veyor service manual or service manual icants and greases its may splitting to the 5 2 Remove conveyor Latest Edited Semester 4 16 19 Julai 2012 monstrate Removing conveyor from machine rmine types of conveyor unit ninstall conveyor from machine ply removing conveyor procedure Meticulous when working with heavy components Classify Types of conveyor components defects Measuring conveyor components technique Determine types of conveyor components defects Inspect conveyor components from defects Measure conveyor components from wear and tear such as e Conveyor table e Pad
115. ervice manual obtained chemical pumps components dismantled chemical pumps components replacement works executed chemical pumps components assembled chemical pump operation tested in accordance with manufacturer s specification This unit identifies the competence required to repair power take off using hand tools set power take off drive shaft service manual grease spare parts and log book so that power take off drive shaft service manual identified power take off drive shaft assembly removed power take off drive shaft components dismantled repairing work executed power take off drive shaft components assembled power take off drive shaft assembly installed and power take off drive shaft operations tested in accordance with manufacturer s specification This unit identifies the competence required to replace rotor drive shaft assembly unit using hand tools set rotor drive shaft service manual new rotor drive shaft chain sprocket tensioner straight edge measuring tape and log book so that rotor drive shaft service manual obtained rotor drive shaft assembly removed rotor drive shaft components replacement works executed rotor drive shaft sprocket amp chain installed and rotor drive shaft operations tested in accordance with manufacturer s specification This unit identifies the competence required to repair turfing rotor slasher using hand tools set hydraulic oil hydraulic pump service manual bearing extractor measuring equipment
116. es of service checklist Technique of fill in service checklist Methods of fill in service checklist Recording of service checklist Filing of service checklist Determine types of service checklist Fill in service checklist Apply technique of filling in service checklist Record service checklist 7 4 10 File service checklist 7 4 11 Meticulous in filling service checklist form 7 4 12 Meticulous in filing information 7 4 13 Meticulous when recording scheduled maintenance book Latest Edited Semester 1 16 19 JULAI 2012 16 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 1 18 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential FUEL AND ELECTRICAL SYSTEM MAINTENANCE CAAM 102 4 0 1 hr week T 6 hr week P 7 hr week Total VOCATIONAL Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Service fuel supply system components Service fuel injection pump assembly Repair fuel feed pump Service carburetor unit Carry out removing engine assembly Carry out battery maintenance Replace electrical instruments and indicator Replace horns unit Replace viper motor Replace capac
117. et format List methods of fill in maintenance check sheet Identify techniques of recording check sheet Determine check sheet format Fill in maintenance check sheet Apply technique of recording check sheet Meticulous when recording maintenance check sheet Meticulous when recording schedule maintenance book Keep work areas clean uncluttered and free of spills Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Replace steering ball joints 5 Replace steering ball joints 5 1 Obtain Steering Ball Joint Service Manual O1 O1 OQ QOO OI o Sources of steering ball joint service manual Procedures of acquiring steering ball joint service manual Steering ball joint service manual Determine source of steering ball joint service manual Acquire steering ball joint service manual Interpret steering ball joint service manual Carefully read and observe precaution warnings given by manual 5 2 Remove Steering Ball Joint 5 2 1 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 2 7 5 2 8 5 2 9 Types of steering ball joint Function of steering ball joint Procedure of removing steering ball joint Using special tool to remove steering ball join from it location Types of steering ball joint defect Determine types of steering ball joint Determine function of steering ball joint Lift up equipment Use special tool to remove steering ball join fr
118. etence required to carry out engine grea i gun grease and machines service manual so that machines service manual obtained machine parts greas i in accordance with manufacturer s specifications This unit identifies the competence required to replace engi manual gasket and oil pump repair kit so that machines ser removed oil pump assembly cleaned oil specification set torque wrench straight edge machines service tion oil drained oil sump and oil pump assembly ssure tested in accordance with manufacturer s Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING Programme AGRICULTURAL MECHANIZATION Module 3 COOLING AND LUBRICATION SYSTEM MAINTENANCE COMPETENCY 1 Replace thermostat unit 1 Replace 1 1 Obtain cooling sys el thermostat unit manual A edures of acquiring cooling system service manual system service manual e source of cooling system service manual ooling system service manual pret cooling system service manual efully read and observe precaution warnings given by manual Types of engine cooling system Functions of engine coolant Functions of radiator cap Procedures of draining engine coolant Determine type of engine cooling system Determine function of engine coolant Open radiator cap Unscrew draining cork Always loosen the radiator cap very slowly before removing it to allow pressure
119. etermine types of power take off drive shaft components defect 2 4 5 Apply replacing power take off drive shaft component procedure 2 4 6 Apply repairing power take off drive shaft component method 2 4 7 Adhere to safety and health procedure 2b Assemble power take off drive 2 5 1 Distinguish Types of power take off drive shaft components shaft components 2 52 Demonstrate Assembling power take off drive shaft components 253 Determine types of power take off drive shaft components 2 5 4 Reassemble universal joint components 2 595 Reassemble cardon shaft parts 2 5 6 Meticulous when assembling universal joint components Document Standard Curriculum Draft Vocational College MoE 2 6 Install power take off drive shaft 2 6 1 Compare Types of power take off drive cardon shaft and assembly universal joint 2 6 2 Demonstrate Assembling power take off drive cardon shaft and universal joint procedure 2 68 Determine types of power take off drive cardon shaft and universal joint 2 6 4 Uninstall cardon shaft assembly 2 6 5 Uninstall universal joint assembly 2 6 6 Apply assembling power take off drive cardon shaft and universal joint procedure 2 6 7 Patient when working at tight area 2 7 Test power take off drive shaft D d Demonstrate Starting engine procedure operations EL Classify Testing power take off drive shaft operation method 2 748 Apply starting engine procedure 2 7 4 Apply testing power take off drive shaft operat
120. f Assembly 3 6 1 Function of lifting equipment 3 8 2 Types of power take off oil 3 6 3 Function ability of power take off 3 6 4 Use lifter to place power take off assembly at location 3 6 5 Slot transmission shaft 3 6 6 Tighten power take off bolt 3 8 7 Connect external attachments 3 6 8 Top up power take off oil 3 6 9 Try function ability of power take off 3 6 10 Conscientious when measure wear parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 7 Test Power Take Off Operations 3 7 1 Engine starting procedure 372 Leakage inspect procedure ower take off testing method ying all level of transfer Updating log book pply engine starting procedure ect engine leakage power take off testing method vel of transfer Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Overhaul differential assembly Source of differential assembly service manual Procedures of acquiring differential assembly service i al Differential assembly service manual 4 Overhaul 4 1 Obtain Differential Assembly Service differential Manual assembly ferential assembly service manual Carefully read nd observe precaution warnings given by manual Disconnecting propeller shaft and differential assembly Types of differential oil Types of differential unit ecbnique of
121. feed pump component 3 5 8 Determine working principle of fuel feed pump 3 5 4 Apply technique of assembling fuel feed pump component 3 5 5 Accuracy in taking measured data 3 6 Install repaired fuel feed pump 3 6 1 Procedures of installing fuel feed pump assembly assembly 3 6 2 Methods reinstalling inlet and outlet pipes connection 3 6 3 Techniques of testing fuel feed pump performance 3 6 4 Updating log book 3 6 5 Apply procedure of installing fuel feed pump assembly 3 6 6 Apply method of reinstalling inlet and outlet pipes connection 3 6 7 Apply techniques of testing fuel feed pump performance 3 6 8 Update log book 3 6 9 Accuracy when setting torque wrench 3 6 10 Careful when doing bleeding works fuel may splitting to the eyes 3 6 11 Clean working area Latest Edited Semester 1 16 19 JULAI 2012 11 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Service carburettor unit 4 Service carburettor unit 4 1 Obtain carburettor unit service manual ype RRS SS h 5h ee RR NOoORWOD Source of carburetor unit service manual Procedures of acquiring carburetor unit service manual Carburetor unit service manual Determine source of carburetor unit service manual Acquire carburetor unit service manual Interpret carburetor unit service manual Carefully read and observe precaution warnings given by manual 4 2 Remove carburettor unit 4 2 4 Reason for disconnect battery termin
122. g blade 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 2 9 Explain Machine preparatory List Types of combined harvester cutting blade Describe Function of combined harvester cutting blade Define Procedure of removing combined harvester cutting blade Lift up combined harvester cutting blade housing Determine types of combined harvester cutting blade Determine function of combined harvester cutting blade Loosen blade bolts and nuts Apply removing combined harvester cutting blade procedure 3 2 10 Do not wear rings wristwatches jewels and unbuttoned clothing 3 2 11 Never use tools or equipment for any purpose other than that for which they were designed Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 3 Check combine harvester cutting blade condition 3 3 1 3 3 2 3 3 3 3 3 4 3 3 5 3 3 6 List Types of combined harvester cutting blade defects Checking combined harvester cutting blade procedure Determine types of combined harvester cutting blade defects Install combined harvester cutting blade from crack and broken Apply checking combined harvester cutting blade procedure Meticulous when handling corrosive parts 3 4 Install combine harvester cutting blade 3 4 1 3 4 2 3 4 3 3 4 4 3 4 5 3 4 6 3 4 7 3 4 8 3 4 9 Explain Machine preparatory List Types of combined harvester cutting blade Describe Function of combined h
123. g Revolution Per Minute RPM 5 7 4 Updating log book 5 7 5 Apply engine starting procedure 5 7 6 Apply testing engine performance technique 5 7 7 Tune engine idling Revolution Per Minute RPM 5 7 8 Update log book 5 7 9 Meticulous when filling service checklist form 5 7 10 Keep work areas clean uncluttered and free of spills 5 7 11 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction 5 7 12 Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 3 16 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential TRANSMISSION SYSTEM REPAIR CAAM 309 2 3 3 0 1 hr week T 4 hr week P 5 hr week Total VOCATIONAL Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Overhaul manual gear box Overhaul transfer box Repair power take off assembly Overhaul differential assembly Overhaul final drive unit Overhaul planetary gear system Overhaul torque converter Overhaul power shift transmission MODULE DESCRIPTION This unit identifies the competence required to overhaul
124. g book 4 7 3 Apply multiple disc brake inspection procedure 4 7 4 Apply brake system and ensure tires lock 4 7 5 Inspect system from leakage 4 7 6 Tidy up working area 4 7 7 Update log book 4 7 8 Meticulous when filling service checklist form 4 7 9 Keep work areas clean uncluttered and free of spills Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Repair brake master cylinder Sources of brake master cylinder service manual Procedures of acquiring brake master cylinder service n al 5 Repair brake 5 1 Obtain Brake Master Cylinder master cylinder Service Manual 5 master cylinder service manual and observe precaution warnings given by manual 5 2 Remove Brake Master Gy Types of brake master cylinder Assembly F Function of brake master cylinder Operation of brake master cylinder Methods of removing brake master cylinder assembly Disconnecting external piping pA Uninstalling brake master cylinder assembly SAT Determine types of brake master cylinder 5 2 8 Determine function of brake master cylinder 5 2 9 Determine operation of brake master cylinder 5 2 10 Drain brake fluid 5 2 41 Disconnect external piping 5 2 12 Uninstall brake master cylinder assembly 5 2 13 Follow procedure of removing brake master cylinder assembly 5 2 14 Avoid splash brake fluid to skin floor and eyes Latest Edited Semester 3 16 19 JULAI 2012 Document Stand
125. ge 12 4 1 12 4 2 12 4 3 12 4 4 12 4 5 12 4 6 12 4 7 12 4 8 Describe Procedure of engine starting Describe Procedure of exhaust leakage inspection Updating log book Apply procedure of engine starting procedure Install exhaust leakage Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 30 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 13 Replace intake amp exhaust manifold 13 Replace intake amp 13 1 Obtain inlet amp exhaust system 13 1 1 Identify Source of inlet amp exhaust system service manual exhaust manifold service manual 13 1 2 Explain Procedures of acquiring inlet amp exhaust system service manual 13 1 3 Identyfi Inlet amp exhaust system service manual 13 1 4 Determine source of inlet amp exhaust system service manual 13 1 5 Acquire inlet amp exhaust system service manual 13 1 6 Interpret inlet amp exhaust system service manual 13 1 7 Carefully read and observe precaution warnings given by manual Latest Edited Semester 1 16 19 JULAI 2012 31 Document Standard Curriculum Draft Vocational College MoE 13 2 Remove external attachment 13 2 1 13 2 2 13 2 3 13 2 4 13 2 5 13 2 6 13 2 7 13 2 8 Explain Function of air intake system assembly Identify Types of exh
126. ge MoE COMPETENCY 2 Service fuel injection pump assembly 2 Service fuel injection pump assembly 2 1 Remove fuel injection pump assembly NNNNNNNNND ee leh el eh RS 0 o0 onm Type of hand tools Type of high pressure pipes Function out fuel injection pump assembly Techniques of removing fuel injection pump assembly Choose hand tools Uninstall high pressure pipes connection Move out fuel injection pump assembly Apply technique of removing fuel injection pump assembly Disconnect battery terminal before executing any works related to fuel system 2 2 Clean external body ERA 1 rere 2 2 3 2 2 4 2 2 5 2 2 6 2 2 7 2 2 8 2 2 9 Types of detergents Types of cleaning tools Using cotton rag to clean fuel injection pump body Techniques of cleaning external body Choose type of detergents Determine type of cleaning tools Use cotton rag to clean fuel injection pump body Apply cleaning external body technique Use non flammable non toxic proprietary solvents as cleaning agents Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 3 Install fuel injection pump 2 3 1 Types of special tools assembly 2 3 2 Procedures of setting fuel injection timing 2 3 3 Procedures reinstall fuel injection pump assembly 2 3 4 Methods of reinstalling high pressure pipes connection 2 3 5 Bleeding fuel system technique 2 3 6 Choose hand to
127. hen fixing gearbox assembly Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 7 Test Gear Box Operations Ll Il c N ao Describe engine starting procedure Describe leakage inspect procedure tate gear box testing method t Updating log book State checking all level of gear pply engine starting procedure ect engine leakage gear box testing method vel of gear book engine in confined spaces which are not dequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Overhaul transfer box Describe Source of transfer box service manual Procedures of acquiring transfer box service manual isfer box service manual 2 1 Obtain Transfer Box Service Manual 2 Overhaul transfer box Types of lifting equipment Method of removing transmission unit Technique of unscrew transfer box bolt 2 2 Remove Transfer B Fix lifting shackles or support transfer box with jack nscrew transfer box bolt Move out transfer box unit Never use tools or equipment for any purpose other than that for which they were designed Transfer main components Procedure of disassembling transfer box parts and components Types of solvent Disassemble transfer box fr
128. hydraulic oil 7 2 10 Apply engine starting procedure 7 2 11 Operate all hydraulic system 7 2 12 Mark leakage area 7 2 13 Switch of engine 7 2 14 Apply checking leakage procedure 7 2 15 Avoid splash hydraulic oil to skin floor and eyes Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 7 3 Execute Damage Pipe Replacement Works 7 3 1 7 3 2 7 3 3 7 3 4 7 3 5 7 3 6 7 3 7 7 3 8 7 3 9 7 3 10 7 3 11 7 3 12 7 3 13 7 3 14 7 3 15 Types of hydraulic pipes damage Depressurizing hydraulic system method Replacing pipe line procedure Change pipe line Apply replacing pipe line procedure Updating log book Determine type of hydraulic pipes damage Depressurize hydraulic system Disconnect damage pipe line Change pipe line Apply replacing pipe line procedure Update log book Meticulous when filling service checklist form Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 8 Repair hydraulic cylinders 8 Repair hydraulic 8 1 Obtain Hydraulic Cylinder Service 8 1 1 Source of hydraulic cylinder service manual cylinders Manual 8 1 2 Procedures of acquiring hydraulic cylinder service manual 8 1 3 Hydraulic cylinder service manual 8 1 4 Determine source of hydraulic cylinder service manual 8 1
129. in exhaust system service unit manual no n5 ak x Nj lI c no n5 no no n5 La NOORW List Source of exhaust system service manual Explain Procedures of acquiring exhaust system service manual Exhaust system service manual Determine source of exhaust system service manual Acquire exhaust system service manual Interpret exhaust system service manual Carefully read and observe precaution warnings given by manual 12 2 Remove exhaust unit 12 2 1 12 2 2 1223 12 2 4 169 12 2 6 122 12 2 8 Identify Types of exhaust silencer Describe Function of exhaust silencer Describe Procedure of removing exhaust unit Determine types of exhaust silencer Determine function of exhaust silencer Apply procedure of removing exhaust unit Disconnect exhaust unit from exhaust manifold Meticulous when working with hot components Latest Edited Semester 1 16 19 JULAI 2012 29 Document Standard Curriculum Draft Vocational College MoE 12 3 Install exhaust unit 12 3 1 12 3 2 12 3 3 12 3 4 19 35 12 3 6 12 3 7 12 3 8 12 3 9 Identify Types of exhaust gasket Explain Function of exhaust gasket State Procedures of installing exhaust unit Determine types of exhaust gasket Determine function of exhaust gasket Apply procedure of installing exhaust unit Place exhaust gasket at location Fix exhaust unit to exhaust manifold Careful when placing gasket 12 4 Test exhaust leaka
130. in service checklist 5 3 6 Meticulous in fill in checklist Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Service conveyor system 6 Service conveyor 6 1 Obtain conveyor service manual 6 1 1 Acquire Source of conveyor service manual System 6 1 2 Explain Procedure to acquire conveyor service manual 6 1 3 Describe Conveyor service manual 6 1 4 Determine source of conveyor service manual 6 1 5 Acquire conveyor service manual 6 1 6 Interpret conveyor service manual 6 1 7 Carefully read and observe precaution warnings given by manual 6 2 Execute conveyor servicing works 6 2 1 List Types of conveyor system 6 2 2 Define Function of conveyor system 6 2 3 Identify Location of conveyor system 6 2 4 Recognize Servicing conveyor system parts such as Table s Paddles Conveyor chain e Feeder beater drum 6 2 5 Describe Types of conveyor components defects 6 2 6 Determine types of conveyor system unit 6 2 7 Determine function of conveyor system unit 6 2 8 Determine location of conveyor system unit 6 2 9 Careful when lubricants and greases its may splitting to the eyes Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 6 3 Record service checklist 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 6 3 6 6 3 7 Acquire Service checklist format Describe Technique
131. in service checklist Recording of service checklist Filing of service checklist Determine types of service checklist Fill in service checklist Apply technique of filling in service checklist Record service checklist 5 4 10 File service checklist 5 4 11 Meticulous in filling service checklist form 5 4 12 Meticulous in filing information Latest Edited Semester 1 16 19 JULAI 2012 12 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Carry out hydraulic system schedule maintenance 6 Carry out 6 1 Obtain hydraulic system schedule 6 1 1 Explain Sources of hydraulic system schedule maintenance hydraulic system maintenance manual manual schedule 6 1 2 List Procedure of acquiring hydraulic system schedule maintenance maintenance manual 6 1 3 Identify types of hydraulic system schedule maintenance manual 6 1 4 Determine source of hydraulic system schedule maintenance manual 5 Acquire hydraulic system schedule maintenance manual 6 Interpret hydraulic system schedule maintenance manual Read and observe precaution warnings given by manual O00 dp 6 2 Check hydraulic system servicing 6 2 1 List Types of hydraulic system works 6 2 2 Describe Methods of handling inspection tools 6 2 3 State Procedures of inspecting hydraulic system condition 6 2 4 Meticulous in checking hydraulic system condition 6 2 5 Explain Hydraulic system schedule maintenance 6 2 6 List Types of hydraulic oil 6 2 7
132. in the system Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 3 Remove thermostat unit tify Types of radiator hose ving thermostat housing C operation of thermostat unit king out thermostat unit rmine types of radiator hose Il radiator hose from thermostat housing 14 Install thermostat unit echniques of fixing iator hose Plug thermostat unit assemble radiator housing adiator hose to thermostat housing thermostat is placing at the right side es Of engine coolant tions of engine coolant Explain Functions of radiator cap Describe Procedures of draining engine coolant Determine types of engine coolant Screw draining cork Close radiator cap Top up engine coolant Avoid splash coolant to floor Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 6 Test cooling system performance Latest Edited Semester 1 16 19 JULAI 2012 ain Procedures of engine starting in Procedures of leakage inspection tify Engine working temperature ntify Updating log book engine starting procedure engine leakage Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Replace water pump 2 Replace water 2 1 Identify cooling system service pump manual A
133. ined spaces which are not equipped with adequate ventilation for exhaust gas extraction Meticulous when filling service checklist form Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Repair fertilizer broadcaster 5 Repair fertilizer 5 1 Obtain fertilizer broad caster broadcaster service manual 9 o 9 NEn gigoogoo EE uo R oA A ONDA Use Source of fertilizer broad caster service manual Apply Procedures of acquiring fertilizer broad caster service manual Utilize Fertilizer broad caster service manual Determine source of fertilizer broad caster service manual Acquire fertilizer broad caster service manual Interpret fertilizer broad caster service manual Interpret fertilizer broad caster circuit Carefully read and observe precaution warnings given by manual 5 2 Remove fertilizer broad caster assembly 521 52 3 5 2 4 52 5 5 2 6 527 52 8 Seg Distinguish Hydraulic system Distinguish Types of hydraulic oil Demonstrate Procedure of removing fertilizer broad caster assembly procedure Connect Draining hydraulic oil from the ram Depressurize hydraulic system Disconnect hydraulic linkages Uninstall fertilizer broad caster assembly Drain hydraulic oil from the ram Plug hoses and piping end for safety Latest Edited Semester 4 16
134. injector unit removed fuel injector parts dismantled fuel injector parts cleaned fuel injector parts assembled fuel injector unit tested fuel injector unit installed and engine performance tested in accordance with manufacturer s specification This unit identifies the competence required to troubleshoot fuel system problems using customer complaint form hand tool set fuel fault finding chart fuel system service manual check sheet new spare parts so that fuel system service manual obtained fuel system problems checked fuel system problems rectified rectified fuel system problems tested and troubleshooting checklist recorded in accordance with standard operating procedure This unit identifies the competence required to overhaul fuel injection pump using hand tool set calibration machine fuel injection pump service manual calibration pump service manual puller and special tools so that fuel injection pump service manual obtained fuel injection pump removed fuel injection pump components dismantled fuel injection pump components checked fuel injection pump components assembled bench test executed and fuel injection pump installed in accordance with manufacturer s specification This unit identifies the competence required to carry out installing engine assembly using hand tools set hydraulic jack detergent engine manual rags wheel stopper and lifting equipmentSo that job order obtained engine assembly installed and external attach
135. ion method TIS Inspect power take off drive shaft function ability 2 7 6 Tidy up working area ELT Update log book 2 7 8 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Ca Meticulous when filling service checklist form Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Replace rotor drive shaft assembly 3 Replace rotor 3 1 Obtain rotor drive shaft service 34i Use Source of rotor drive shaft service manual drive shaft manual au Apply Procedure to acquire rotor drive shaft service manual assembly mu Utilize Rotor drive shaft service manual 3 1 4 Determine source of rotor drive shaft service manual 3 1 8 Acquire rotor drive shaft service manual 3 1 8 Interpret rotor drive shaft service manual Sd Carefully read and observe precaution warnings given by manual 3 2 Remove rotor drive shaft 3 2 Classify Types of rotor drive shaft assembly 32 2 Distinguish Function of rotor drive shaft 3 2 3 Demonstrate Removing rotor drive shaft assembly procedure 3 2 4 Determine types of rotor drive shaft sprocket amp chain 325 Determine function of rotor drive shaft sprocket amp chain 3 2 6 Uninstall chain case cover 3 2 7 Dismantle chain sprocket and tensioner 3 2 8 Uninstall rotor drive shaft 3 2 9 Apply removing rotor drive shaft sprocket amp chain procedure Latest Edited Semester 4
136. ique 4 4 4 Vistialize check parts and components from crack and wear 4 4 5 Determine types of differential components defect 4 4 6 Visual check parts and components from crack and wear 4 4 7 Inspect gear back lash 4 4 8 Adjust pinion free load 4 4 9 Conscientious when measure wear parts Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 5 Assemble Differential Components 4 5 1 Function of hydraulic press 4 5 2 Differential unit parts and components 4 5 3 Apply procedure of assembling differential components 4 5 4 Method of reassemble bevel gear to case 4 548 Method of reassemble spider gear to gear 4 5 6 Reinstall pinion shaft by pushing with hydraulic press 4 5 7 Reassemble bevel gear to case 4 5 8 Reassemble spider gear to gear 4 5 9 Press bearing cone to differential 4 5 10 Apply assembling differential components procedure 4 6 Install Differential Assembly 4 6 1 Function of differential unit 4 62 Function of differential oil 4 6 3 Technique of pressing in wheel shaft from centre housing 4 64 Procedure of installing differential assembly 4 6 5 Connecting propeller shaft and differential assembly 4 6 6 Topping up differential oil 4 6 7 Determine function of differential unit 4 6 8 Press in wheel shaft from centre housing 4 6 9 Apply procedure of installing differential assembly 4 6 10 Connect propeller shaft and differential assembly 4 6 11 Fix external
137. itor discharge ignition unit cdi unit Repair lighting system Replace exhaust unit Replace intake amp exhaust manifold MODULE DESCRIPTION This unit identifies the competence required to service fuel supply system components using hand tools set detergent air compressor fuel supply service manual and O ring so that fuel supply service manual obtained fuel supply system components removed cleaned and installed and air bleeding works executed If necessary in accordance with manufacturer s specification This unit identifies the competence required to replace service fuel injection pump assembly using hand tools set special tool cotton rags Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE detergent tray brush and RPM meter so that fuel injection pump service manual obtained fuel injection pump assembly removed external body cleaned fuel injection pump assembly installed and run engine tested in accordance with manufacturer specification This unit identifies the competence required to repair fuel feed pump using hand tools set new parts solvent gasket air compressor measuring equipment and service manual so that fuel feed pump service manual obtained fuel feed pump assembly removed fuel feed pump components dismantled fuel feed pump components checked and fuel feed pump components assembled and fuel feed pump assembly installed in accordance with manufacturer s s
138. ity of armature and solenoid Apply checking starter motor defect procedure Handle electrical testing equipment with care 125 Assemble Starter Motor Components 6 5 1 632 6 5 3 6 5 4 6 5 5 6 5 6 65 7 6 5 8 6 5 9 Operation of starter motor Starter motor parts and components Soldering equipment Procedure of assembling starter motor Determine operation of starter motor Determine reassemble starter motor parts and components Solder carbon brush to location Apply reassembling starter motor procedure Meticulous when using soldering iron Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 6 Install Starter Motor 6 6 1 6 6 2 6 6 3 6 6 4 6 6 5 6 6 6 6 6 7 6 6 8 6 6 9 6 6 10 6 6 11 Types of starter motor Function of starter motor Types of battery terminal Procedure of installing starter motor Determine types of starter motor Determine function of starter motor Reinstall starter motor from machine Connect external attachment Connect negative battery terminal Crank starter motor for testing Always test starter motor functionality before install it to engine 1 7 Test Starter Motor Operations 6 7 1 6 N2 6 7 3 6 7 4 6 755 6 7 6 6 7 7 6 7 8 6 7 9 6 7 10 6 7 11 Engine starting procedure Testing starter motor operation method Inspect starter motor performance such as e Abnormal noise e Cranki
139. iven by manual 2 2 Remove power take off drive shaft 2 2 1 Classify Types of power take off drive cardon shaft and assembly universal joint p m Demonstrate Removing power take off drive cardon shaft and universal joint procedure 2 2 3 Determine types of power take off drive cardon shaft and universal joint 2 2 4 Uninstall universal joint 22 5 Uninstall cardoon shaft 2 2 6 Apply removing power take off drive cardon shaft and universal joint procedure 2 2 7 Lift and handle all heavy components using lifting equipment of adequate capacity Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE Latest Edited Semester 4 16 19 JULAI 2012 2 3 Dismantle power take off drive 2 3 1 Classify Types of power take off drive shaft components shaft components 2 32 Demonstrate Dismantling power take off drive shaft components 2 3 9 Distinguish Types of detergent 2 3 4 Determine type of power take off drive shaft components 288 Disassemble universal joint components 2 3 6 Disassemble cardon shaft parts 2 3 Soak parts with detergent 2 3 8 Do notwear rings wristwatches jewels and unbuttoned clothing 2 4 Execute repairing work 2 4 1 Distinguish Types of power take off drive shaft components defect 2 4 2 Demonstrate Replacing power take off drive shaft component procedure 2 4 3 Demonstrate Repairing power take off drive shaft component method 2 4 4 D
140. jewels and unbuttoned clothing Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 0 Dismantle Alternator Components 2 3 1 2 3 2 2 3 3 2 3 4 219 5 2 3 6 2 997 Construction of alternator unit Alternator unit parts and components Procedure of dismantling alternator unit Determine construction of alternator unit Disassemble alternator unit parts and components such as e Carbon brush e Rectifier e Rotor e Stator coil e Bearing e Housing Apply procedure of dismantling alternator unit Apply procedure of dismantling alternator unit 2 4 Check Alternator Components 2 4 1 2 4 2 2 4 3 2 4 4 2 4 5 2 4 6 2 4 7 Types of alternator components defects Inspection of alternator components defects procedure Determine types of alternator components defects Inspect alternator components defects Inspect continuity of rotor and stator coil Apply checking starter motor defect procedure Handle electrical testing equipment with care 2 5 Assemble Alternator Component 25 1 2 5 2 2 5 3 2 5 4 ED 2 0 0 25 2 0 0 259 Operation of alternator unit Alternator parts and components Soldering equipment Procedure of assembling alternator components procedure Determine operation of alternator unit Determine reassemble alternator parts and components Solder carbon brush to location Apply reassembling alternator component pr
141. l in service checklist termine service checklist format in service checklist pply technique to fill in service checklist eticulous when recording maintenance check sheet work areas clean uncluttered and free of spills Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 8 Troubleshoot faulty transporting devices se Source of customer complaint form onstrate Procedure to acquire customer complaint form 8 Troubleshoot Obtain customer complaint form faulty transporting devices source of customer complaint form omer complaint form 7 6 Obtain transportin service manual Demonstrate Procedure to acquire transporting devices service manual ilize Transporting devices service manual rmine source of transporting devices service manual transporting devices service manual terpret transporting devices service manual refully read and observe precaution warnings given by manual Distinguish Guessing possible root cause procedure Predict Root cause of transporting devices fault Utilize Diagnose tools and equipment Guess possible root cause Determine transporting devices fault Use diagnose tools and equipment Change transporting devices defect parts Try transporting devices performance Adhere to safety and health procedure Latest Edited Semester 4 16 19 Julai 2012 Docum
142. l pump operation of oil pump ing oil pump assembly method or equipment for any purpose other than ne types of oil pump rmine function of oil pump Determine operation of oil pump Reassemble oil pump assembly to location Careful when working under lifting equipment Identify Types of sump gasket Describe Function of oil sump Explain Procedures of removing oil sump Describe Methods of installing oil sump Place sump gasket Inspect oil sump surface from distortion Fix oil sump to engine block Apply method of installing oil sump 22 Document Standard Curriculum Draft Vocational College MoE Latest Edited Semester 1 16 19 JULAI 2012 8 7 1 ain Engine starting procedure 8 7 Test oil pressure 8 7 2 Leakage inspection procedure 8 7 3 tify Engine working temperature scribe Methods of testing oil pressure ting log book ngine starting procedure ing service checklist form uncluttered and free of spills 23 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 2 16 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential TRANSMISSION SYSTEM MAINTENANCE CAAM 204 3 0 1 hr week T 4 hr week P 5 hr week To
143. lling track service manual Define Procedure of acquiring removing and installing track service manual Acquire Removing and installing track service manual Determine source of removing and installing track service manual Acquire removing and installing track service manual Interpret removing and installing track service manual 8 Carefully read and observe precaution warnings given by manual 2 2 Remove Track Assembly 2o hes 22 0 2 2 4 2 2 5 2 2 6 2 2 7 2 2 8 2 2 9 Identify Type of track Describe Function of track Explain Operation of track assembly Removing track assembly procedure Determine type of track Determine function of track Determine operation of track assembly Uninstall track assembly from machine Uninstall track shoes from track assembly 2 2 10 Apply removing track assembly procedure 2 2 11 Do not wear rings wristwatches jewels and unbuttoned clothing Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 3 Install Track Assembly 2 9 1 2 3 2 2 3 3 2 3 4 2 3 5 2 3 6 2 3 7 2 3 8 2 3 9 Explain Operation of track assembly Installing track shoes to track assembly method Install track assembly to machine method Apply installing track assembly procedure Determine operation of track assembly Reinstall track shoes to track assembly Reinstall track assembly to machine Apply installing track assembly procedure
144. ls container hydraulic system schedule maintenance manual and service checklist so that hydraulic system schedule maintenance manual obtained hydraulic system servicing works checked hydraulic system servicing works executed and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to Carry out undercarriage schedule maintenance using hand tools set undercarriage schedule maintenance manual grease grease gun final drive oil and service checklist so that undercarriage schedule maintenance manual obtained undercarriage servicing works checked undercarriage servicing works execute and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to Carry out final drive schedule maintenance using hand tool set tray final drive oil final drive schedule maintenance manual oil dispenser rag breather and final drive service checklist so that final drive schedule maintenance manual obtained final drive servicing works checked final drive servicing works executed and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to verify scheduled maintenance works using verification checklist maintenance log book and maintenance report so that scheduled maintenance service checklist obtained scheduled maintenance data findings checked confirmed and scheduled main
145. lum Draft Vocational College MoE 6 7 Test Planetary Gear Operations Engine starting procedure Leakage inspect procedure lanetary gear system testing procedure ying all level of gear Updating log book pply engine starting procedure ect planetary gear system leakage planetary gear system testing procedure vel of gear book engine in confined spaces which are not dequate ventilation for exhaust gas extraction Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Overhaul torque converter 7 Overhaul torque converter 7 1 Obtain Torque Converter Service Manual Sources of torque converter service manual Procedure of acquiring torque converter service manual Orque converter service manual 7 2 Remove Torque Con Assembly Principal of torque converter Types of universal coupling cedure of removing torque converter assembly lifter to move out torque converter Disconnect external attachments ninstall universal coupling Unscrew torque converter mounting bolts Use lifter to move out torque converter Lift and handle all heavy components using lifting equipment of adequate capacity Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE
146. m from leakage Switch off engine Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Meticulous when filling service checklist form Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Service hydraulic control valves 7 Service hydraulic control valves 7 1 Obtain Hydraulic Control Valves Source of hydraulic control valves service manual Service Manual Interpret hydraulic control valves circuit Carefully read and observe precaution warnings given by manual Hydraulic control valves Types of hydraulic oil Procedure of removing hydraulic control valves Determine types of hydraulic control valves Depressurize hydraulic system Disconnect hydraulic linkages Uninstall hydraulic control valves Plug hoses and piping end for safety Jismantle Hydrauli jOmponents 7 3 1 Type of hand tools 7 3 2 Procedure of dismantling hydraulic control valves parts and components 7 9 8 Choose type of hand tools 7 3 4 Disassemble hydraulic control valve components in sequence 7 3 5 Meticulous when removing internal parts of control valves Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE
147. maintenance manual 2 1 5 Acquire transmission schedule maintenance manual 2 1 6 Interpret transmission schedule maintenance manual 2 1 7 Read and observe precaution warnings given by manual 2 2 Check transmission servicing 2 2 1 Identify Types of transmission servicing works works 2 2 2 Explain Methods of handling inspection tools 2 2 3 Explain Procedures of inspecting engine condition 2 2 4 Determine transmission schedule maintenance 2 2 5 Apply method of handling inspection tools 2 2 6 Follow procedure of inspecting engine condition 2 2 7 Meticulous in inspecting engine 2 2 8 Proper usage of service manual Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 3 Execute transmission servicing works 2 3 1 Identify Types of transmission schedule maintenance 2 3 2 Identify Types of transmission oil 2 3 3 Identify Types of grease 2 3 4 Identify Types of magnetic strainer 2 3 5 Describe Procedures of changing lubrication oil and oil filter 2 3 6 Explain Methods of changing fan belt 2 3 7 Identify Types of engine servicing works defects 2 3 8 Describe Procedures of inspecting transmission servicing works 2 3 9 Interpret transmission schedule maintenance 2 3 10 Change transmission oil 2 3 11 Grease transmission parts such as propeller shaft 2 3 12Wash magnetic strainer 2 3 13 Follow procedure of changing lubrication oil and oil filter 2 3 14Apply
148. manual gear box using hand tools set gear box service manual puller lifting equipment measuring equipments prussian blue gasket transmission oil torque wrench and new oil seal so that gear box service manual obtained manual gear box removed gear box components dismantled gear box components checked gear box components assembled manual gear box installed and gear box operations tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul transfer box using hand tools set transfer box service manual puller lifting equipment measuring equipments prussian blue gasket transmission oil torque wrench and new oil seal so that transfer box service manual obtained manual transfer box removed transfer box components dismantled transfer box components checked transfer box components assembled manual transfer box installed and transfer box operations tested in accordance with manufacturer s specification This unit identifies the competence required to Repair power take off assembly using hand tools set power take off service manual puller lifting equipment measuring equipments Prussian blue gasket transmission oil torque wrench and new oil seal so that power take off service manual obtained power take off assembly removed power take off components dismantled checked and assembled power take off assembly installed and power take off operations tested in accordance with manufacturer s
149. me AGRICULTURAL MECHANIZATION Module 8 HYDRAULIC SYSTEM REPAIR COMPETENCY 1 Overhaul manual steering box 1 Overhaul manual 1 1 Obtain Manual Steering Box Service t steering box Manual VW faequiring manual steering box service Manual steering box service manual Determine source of manual steering box service manual refully read and observe precaution warnings given by manual Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 2 Remove Steering Box Assembly ZR YU WMD Io Io IO IO O oo N OOA WOM s ih s O 1 2 12 243 Types of steering box Function of manual steering box Operation of manual steering box Removing steering box assembly Disconnecting external attachment Uninstalling steering arm connection Determine types of steering box Determine function of manual steering box Determine operation of manual steering box Disconnect external attachment Uninstall steering arm connection Apply removing steering box assembly procedure Do not wear rags wristwatches jewels and unbuttoned clothing 1 3 Dismantle Steering Box Component me Ln to Qo Co QUOD Co Co 4 O0 014 CO I2 Determine function of steering box components Procedure of dismantling steering box components Steering box components Determine function of steering box components Apply dismantling steering box comp
150. ment Standard Curriculum Draft Vocational College MoE COMPETENCY 4 Carry out steering system schedule maintenance 4 Carry out steering system schedule maintenance 4 1 Obtain Steering System Schedule Maintenance Manual Sourcing of steering system schedule maintenance manual Describe Procedures of acquiring steering system schedule maintenance manual Identify Types of steering system schedule maintenance manual 4 Source of steering system schedule maintenance manual Follow procedure of acquiring steering system schedule maintenance manual Interpret steering system schedule maintenance manual Read and observe precaution warnings given by manual 4 2 Check Steering System Servicing Works Describe Types of steering system condition Explain Methods of handling inspection tools Describe Procedures of inspecting Steering System condition Determine steering system condition Apply method of handling inspection tools Follow procedure of inspecting Steering System condition Meticulous in inspecting engine Proper usage of service manual Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 3 Execute Steering System Works 4 3 1 4 3 2 4 3 3 4 3 4 4 3 5 4 3 6 4 3 7 4 3 8 4 3 9 Explain Steering system schedule maintenance Identify Types of steering oil Identify Types of grease Identify Types of steering system servicing works d
151. ment connected in accordance with engine s specification This unit identifies the competence required to repair distributor unit using hand tools set distributor unit service manual new contact breaker point test lamp service checklist and log book so that distributor unit service manual obtained distributor assembly removed distributor Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE components dismantled distributor components checked distributor components assembled distributor assembly installed and engine performance tested in accordance with manufacturer s specification 9 Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 7 FUEL AND ELECTRICAL SYSTEM REPAIR COMPETENCY 1 Service fuel injector Service fuel 1 1 Obtain fuel injector 1 1 1 i rce of fuel injector service manual injector 11 Acquire fuel injector service manual Interpret fuel injector service manual Carefully read and observe precaution warnings given by manual ype of fuel injectors Basic operation of fuel injector unit Type of hand tools Techniques of removing fuel injector unit Determine types of fuel injector Determine basic operation of fuel injector unit Choose type of hand tools Apply removing fuel injector unit technique
152. mester 1 16 19 JULAI 2012 33 Document Standard Curriculum Draft Vocational College MoE Latest Edited Semester 1 16 19 JULAI 2012 34 Document Standard Curriculum Draft Vocational College MoE MODULE MODULE CODE LEVEL SEMESTER CREDIT UNIT CONTACT HOUR MODULE STATUS PREREQUISITE Latest Edited Semester 1 16 19 JULAI 2012 MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT VOCATIONAL COLLEGE STAND COOLING A M MAINTENANCE CAAM 103 Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Replace thermostat unit Replace water pump Service radiator assembly Carry out cooling system flushing works Service oil cooler unit Replace oil pressure unit Carry out engine greasing Replace engine oil pump MODULE DESCRIPTION ol set thermostat unit cooling system service manual ot drained thermostat unit removed thermostat unit manufacturer s specification This unit identifies the competence required grease and container so that cooling installed engine coolant refilled and coo This unit identifies the competence das ds and tools set gasket new water pump unit container and cooling system service manual cooling i i olant drained fan assembly and water pump assembly removed new water pump assembl i ant refilled and cooling system performance tested in accordance wi
153. method of changing fan belt 2 3 15Determine types of transmission servicing works defects 2 3 16 Follow procedure of inspecting transmission servicing works 2 3 17 Careful when lubricants and greases its may splitting to the eyes 2 3 18 Tidy up working area 2 4 Compile service checklist Latest Edited Semester 1 16 19 JULAI 2012 2 4 1 Types of service checklist 2 4 2 Technique of fill in service checklist 2 4 8 List Methods of fill in service checklist 2 4 4 Recording of service checklist 2 4 5 Filing of service checklist 2 4 6 Determine types of service checklist 2 4 7 Fill in service checklist 2 4 8 Apply technique of filling in service checklist 2 4 9 Record service checklist 2 4 10File service checklist 2 4 11 Meticulous in filling service checklist form 2 4 12Meticulous in filing information Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Carry out final drive schedule maintenance drive schedule maintenance Obtain final drive schedule maintenance manual Sources of final drive schedule maintenance manual Procedures of acquiring final drive schedule maintenance manual Final drive schedule maintenance manual Determine source of final drive schedule maintenance manual Acquire final drive schedule maintenance manual Interpret final drive schedule maintenance manual Carefully read and observe precaution warnings given by manual 3 2 Check final driv
154. n oil 8 6 10 Apply procedure of installing power shift transmission 8 6 11 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction 8 6 12 Keep work areas clean uncluttered and free of spills Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE Performance 8 7 Test Power Shift Transmission B 7 1 Engine starting procedure Bd Leakage inspect procedure rocedure of power shift transmission testing date log book rying all level of gear pply engine starting procedure ect power shift transmission system leakage power shift transmission testing procedure vel of gear book engine in confined spaces which are not dequate ventilation for exhaust gas extraction Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential MODULE ELECTRICAL SYSTEM REPAIR MODULE CODE CAAM 410 LEVEL 2 SEMESTER 4 CREDIT UNIT 3 0 CONTACT HOUR 1hr week T 5 hr week P 6 hr week Total MODULE STATUS VOCATIONAL PREREQUISITE E ow Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Cur
155. ne performan 4 5 13 5 14 4 5 15 Checking engine leakage ply procedure engine starting ect engine leakage re engine temperature with service manual ine idling revolution per minute RPM ly method of testing engine performance te log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Never bring head body arm leg and fingers near fans or rotating belts Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 14 Document Standard Curriculum Draft Vocational College MoE 5 1 5 Service oil cooler unit COMPETENCY 5 Service oil cooler unit Obtain oil cooler service manual 5 2 Remove oil coole ource of oil cooler service manual rocedures of acquiring oil cooler service manual xplain Operation of oil cooler lain Function of oil cooler ibe Procedures of removing oil cooler ine operation of oil cooler function of oil cooler install oil cooler from engine ul when handling hot components Identify Types of flushing fluid Identify Types of oil cooler defects Describe Procedures of flushing oil cooler Identify Oil cooler pressure test Determine types of flushing fluid Determine types of oil cooler defects Follow procedure of flushing oil cooler Apply method of oil cooler pressure test Meticulous when using flushing chemical Latest Edit
156. nents Component 55 2 Procedure of assembling brake master cylinder components 5 5 3 Determine function of brake master cylinder components 5 54 Follow procedure of assembling brake master cylinder components gs Ensure good ventilation when using compressed air 5 5 6 Wear safety glasses with side guards when cleaning parts using Gompressed air 5 6 Install Brake Master Cylinder 5 5 1 Types of Brake master cylinder Assembly 562 Function of Brake master cylinder ho Operation of brake master cylinder 5 6 4 Installing brake master cylinder assembly 5 088 Procedure of installing brake master cylinder assembly 5 6 6 Bleeding air from brake system method 5 6 7 Topping up brake fluid procedure 5 6 8 Connecting external piping method 5 69 Determine types of brake master cylinder 5 6 10 Determine function of brake master cylinder 5 6 11 Determine operation of brake master cylinder 5 6 12 Reinstall brake master cylinder assembly 5 6 13 Connect external piping 5 6 14 Apply installing brake master cylinder assembly procedure 5 6 15 Top up brake fluid 5 6 16 Bleed air from brake system 5 6 17 Avoid splash brake fluid to skin floor and eyes Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 7 Test Brake Master Cylinder Performance 5 7 1 Brake master cylinder inspection procedure Ls we Brake system performance pdate log book spect brake master cylin
157. ng ability Updating log book Apply engine starting procedure Start engine system Apply testing starter motor operations method Inspect starter motor performance such as e Abnormal noise e Cranking ability Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Repair alternator unit 2 Repair alternator 2 1 Obtain Alternator Service Manual 2 1 1 Sources of alternator unit service manual unit 2 1 2 Procedure of acquiring alternator unit service manual 2 1 3 Alternator unit service manual 2 1 4 Determine source of alternator unit service manual 2 1 5 Acquire alternator unit service manual 2 1 6 Interpret alternator unit service manual 2 1 7 Interpret alternator unit circuit 2 1 8 Carefully read and observe precaution warnings given by manual 2 2 Remove Alternator Assembly 2 2 1 Types of alternator unit 2 2 2 Function of alternator unit 2 2 8 Types of alternator belt 2 2 4 Procedure of removing alternator unit 2 2 5 Determine types of alternator unit 2 2 6 Determine function of alternator unit 2 2 7 Disconnect negative battery terminal 2 2 8 Uninstall alternator belt 2 2 9 Uninstall alternator unit from machine 2 2 10 Follow procedure removing alternator unit 2 2 11 Do not wear rings wristwatches
158. ng pump parts and components 3 5 2 Apply Inserting pump port and cover technique 3 5 83 Apply Confirming pump end cover marking 3 5 4 Demonstrate Tightening cap screws and washers 3 5 5 Reassemble pump parts and components 3 5 6 Insert pump port and cover 3 5 7 Confirm pump end cover marking 3 5 8 Tighten cap screws and washers 4 6 Install hydraulic pump 3 6 1 Distinguish Types of hydraulic pump 3 6 2 Demonstrate Installing turfing rotor slasher procedure 3 6 3 Apply Fixing hydraulic linkages 3 6 4 Determine types of hydraulic pump 3 6 5 Reinstall turfing rotor slasher assembly 3 6 6 Fix hydraulic linkages 3 6 7 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 7 Test turfing rotor slasher performance 3 7 1 3 7 2 3 7 3 3 7 4 3 748 3 7 6 3 7 8 mg 3 7 10 3 7 11 3 7 12 3 7413 3 7 14 3 7 15 SUNG Demonstrate Engine starting procedure Demonstrate Operating hydraulic system Apply Testing turfing rotor slasher performance Apply Inspecting system from leakage Demonstrate Switching off engine Updating log book Apply engine starting procedure Operate turfing rotor slasher system Apply testing turfing rotor slasher performance Inspect system from leakage Switch off engine Update log book Never run the engine in conf
159. ngine 8 7 6 Updating log book 8 7 7 Apply engine starting procedure 8 7 8 Operate hydraulic cylinder system 8 7 9 Apply testing hydraulic performance method 8 7 10 Inspect system from leakage 8 7 11 Switch of engine 8 7 12 Update log book 8 7 13 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction 8 7 14 Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MINISTRY OF EDUCATION MALAYSIA CURRICULUM DEVELOPMENT DIVISION VOCATIONAL COLLEGE STANDARD CURRICULLUM MODULE INFORMATION Confidential MODULE COMBINE HARVESTER MAINTENANCE MODULE CODE CAAM 205 LEVEL oy SEMESTER lt 2 CREDIT UNIT 3 0 CONTACT HOUR 1 hr week T 4 hr week P 5 hr week Total MODULE STATUS VOCATIONAL PREREQUISITE ue Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Carry out undercarriage schedule maintenance Carry out track tension adjustment Carry out removing and installing track assembly Replace combine harvester cutting blade Repair combine harvester reels amp pick up devices Service auger unit Service conveyor system Service elevator system MODULE DESCRIPTION This unit identifies the competence required to carry out undercarriage schedule maintenance
160. ngs wristwatches jewels and unbuttoned clothing Latest Edited Semester 1 16 19 JULAI 2012 16 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Carry out battery maintenance 6 Carry out battery 6 1 Obtain Battery Maintenance 6 1 1 Sources of battery maintenance service manual maintenance Service Manual 6 1 2 Procedure of acquiring battery maintenance service manual 6 1 3 Battery maintenance service manual 6 1 4 Determine source of battery maintenance service manual 6 1 5 Acquire battery maintenance service manual 6 1 6 Interpret battery maintenance service manual 6 1 7 Interpret battery maintenance circuit 6 1 8 Carefully read and observe precaution warnings given by manual 6 2 Execute Battery Maintenance 6 2 1 Types of battery terminal Works 6 2 2 Battery electrolyte specific gravity 6 2 3 Charging battery procedure 6 2 4 Battery terminal voltage 6 2 5 Disconnect battery terminal 6 2 6 Measure electrolyte specific gravity 6 2 7 Top up battery electrolyte 6 2 8 Charge wet cell battery 6 2 9 Measure battery terminal voltage 6 2 10 Connect battery terminal 6 2 11 Avoid splashes electrolyte to the skin eyes and clothing 6 2 12 Meticulous when charging wet cell battery its irritant and corrosive to skin eyes nose and throat Latest Edited Semester 1 16 19 JULAI 2012 17 Document Standard Curriculum Draft Vocational College MoE 6 3
161. nt Standard Curriculum Draft Vocational College MoE 3 3 Align Track 3 3 1 Demonstrate Track frame toe in toe out 3 3 2 Measuring width at right to left of front and rear machine ethod 3 3 3 asuring line position at sprocket and idler centre point method djusting track alignment procedure ect track frame toe in toe out ure width at right to left of front machine width at right to left if rear machine esult with machine service manual tolerance 3 4 Install Track Assemb escribe Operation of track link assembly talling track shoes to track link assembly method nstrate Method of Installing track link assembly to ine pply installing track link assembly procedure Determine operation of track link assembly Reinstall track shoes to track link assembly Reinstall track link assembly to machine Apply installing track link assembly procedure Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 3 5 Test Track Alignment 3 5 1 Demonstrate Engine starting procedure 3 5 2 Explain Track link inspection procedure pply Method of testing track alignment dating log book Apply engine starting procedure pply testing track alignment method ect track link condition ack link performance lation for exhaust gas extraction lean uncluttered and free of spills Latest Edited Semester 4 16 19 Julai 20
162. nual 2 Procedures of acquiring undercarriage schedule maintenance manual Undercarriage schedule maintenance manual 4 Determine source of undercarriage schedule maintenance manual Acquire undercarriage schedule maintenance manual Interpret undercarriage schedule maintenance manual Carefully read and observe precaution warnings given by manual 7 2 Check undercarriage servicing works 2 1 oe p 28 7 2 4 7 2 5 7 2 6 ll 7 2 8 Types of undercarriage system Methods of handling inspection tools Procedures of checking Undercarriage system condition Determine undercarriage system condition Apply method of handling inspection tools Follow procedure of checking undercarriage system condition Meticulous in checking undercarriage system condition Proper usage of service manual Latest Edited Semester 1 16 19 JULAI 2012 15 Document Standard Curriculum Draft Vocational College MoE 7 3 Execute undercarriage servicing works 7 9 1 7 3 2 7 3 3 7 3 4 7 3 5 7 3 6 7 3 7 7 3 8 7 3 9 Undercarriage schedule maintenance Track tension Types of grease Interpret undercarriage schedule maintenance Inspect track tension Grease track roller outer and inner bearings Measure track tension Careful when lubricants and greases its may splitting to the eyes Tidy up working area 7 4 Compile service checklist 7 4 1 7 4 2 7 4 3 7 4 4 7 4 5 7 4 6 7 4 7 7 4 8 7 4 9 Typ
163. oE MODULE OUTCOMES At the end of the course the students should be able to Carry out track sprocket bearings adjustment Service track rollers Carry out track alignment Repair auger unit Repair conveyor system Repair elevator system Troubleshoot faulty transporting devices MODULE DESCRIPTION This unit identifies the competence required to ca pipe special tools adjusting sprocket bearing sprocket bearing adjusted and sprocket bear This unit identifies the competence required t grease and log book so that track rolle installed and track rollers operatio This unit identifies the comp alignment service manual and log installed and track alignment tested er unit using hand tools set auger service manual grease lubrication oil and service uger servicing works executed and service checklist recorded in accordance with This unit identifies the competence requ checklist form so that auger service mant manufacturer s specification This unit identifies the competence required to repali conveyor unit using hand tools set conveyor service manual grease lubrication oil spare parts log book and lifting equipment so that conveyor service manual obtained conveyor assembly removed conveyor condition checked repairing work executed conveyor assembly installed and conveyor operations tested in accordance with manufacturer s specification Latest Edited Semester 4 16 19 Julai 2012 Documen
164. obtained turbo charger assembly removed turbo charger components dismantled turbo charger components checked turbo charger components assembled turbo charger assembly installed and turbo charger system tested in accordance with manufacturer s specification This unit identifies the competence required to repair implement safety clutch amp gearbox assembly using implement safety clutch amp gear box service manual hand tools set manual grease spare parts and log book so that Remove implement safety clutch amp gear box assembly Dismantle implement safety clutch amp gear box components Execute repairing work Assemble implement safety clutch amp gear box components Install implement safety clutch amp gear box assembly Test Implement Safety Clutch amp Gear Box operations tested in accordance with manufacturer s specification Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 10 ELECTRICAL SYSTEM REPAIR COMPETENCY 1 Repair starter motor Repair starter 1 motor Obtain Starter Motor Service Manual I Il lol lA c a uM 2 ONOORWHY Sources of starter motor service manual Procedure of acquiring starter motor service manual starter motor service manual Determine source of starter motor service manual Acquire starter motor service manual Interpret starter motor servic
165. ocedure Meticulous when assembling alternator parts and components Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 6 Install Alternator Assembly 2 6 1 2 6 2 2 6 3 2 6 4 2 6 5 2 6 6 2 6 7 2 6 8 25 9 2 6 10 Types of alternator unit Function of alternator unit Types of alternator belt Procedure of installing alternator assembly Determine types of alternator unit Determine function of alternator unit Reinstall alternator unit from machine Reinstall alternator belt Connect negative battery terminal Meticulous when installing alternator belt Pd Test Alternator Performance 2 hi DUE L0 2 7 4 28 7 p 7 6 esf 2 7 8 2 4 9 2 7 10 2 7 11 2 7 12 e 13 Engine starting procedure Testing alternator performance method Engine idling Revolution Per Minute RPM Updating log book Apply engine starting procedure Apply testing alternator performance method Measure output voltage and current of alternator Tune engine idling Revolution Per Minute RPM Update log book Never bring head body arm leg and fingers near fans or rotating belts Meticulous when recording maintenance check sheet Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Overhaul turbocharger unit 3
166. ols 2 3 7 Apply procedure of setting fuel injection timing 2 3 8 Follow procedure of reinstall fuel injection pump assembly 2 3 9 Determine reinstall high pressure pipes connection 2 3 10 Apply techniques of bleeding fuel system 2 3 11 Careful when doing bleeding works fuel may splitting to the eyes 2 4 Test run engine 2 4 1 Engine starting procedure 2 4 2 Leakage inspect procedure 2 4 8 Engine idling Revolution Per Minute RPM 2 4 4 Engine performance testing procedure 2 4 5 Updating log book 2 4 6 Apply engine starting procedure 2 4 7 Inspect engine leakage 2 4 8 Tune engine idling Revolution Per Minute RPM 2 4 9 Apply engine performance testing procedure 2 4 10 Update log book 2 4 11 Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction 2 4 12 Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 3 Repair fuel feed pump 3 Repair fuel feed 3 1 Obtain fuel feed pump service 3 1 1 Sources of fuel feed pump service manual pump manual 3 1 2 Procedures of acquiring fuel feed pump service manual 3 1 3 Fuel feed pump service manual 3 1 4 Determine source of fuel feed pump service manual 3 1 5 Acquire fuel feed pump service manual 3 1 6 Interpret fuel feed pump service manual 3 1 7 Carefully read and observe precaution warnings given by manual 3 2 Remove fu
167. om it location 5 2 10 Apply removing steering ball joint procedure 5 2 11 Careful when lifting up equipment Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 5 3 Install Steering Ball Joint 5 3 1 5 3 2 5 3 3 5 3 4 5 3 5 5 3 6 5 3 7 5 3 8 5 3 9 5 3 10 5 3 11 Function ability of steering ball joint Using torque wrench procedure Apply procedure of installing steering ball joint Tighten steering ball join nut to proper torque Lifting down equipment Determine ability of steering ball joint function Plug steering ball join to location Tighten steering ball join nut to proper torque Apply procedure of installing steering ball joint Lift down equipment Never use tools or equipment for any purpose other than that for which they were designed 5 4 Test Steering System Operation 5 4 1 5 4 2 5 4 3 5 4 4 5 4 5 5 4 6 5 4 7 5 4 8 5 4 9 5 4 10 Engine starting procedure If necessary for power steering system Steering system inspection procedure Updating log book Apply procedure of engine starting Turn wheel to left and right to check function ability of steering ball joint and end play Apply steering system inspection procedure Update log book Meticulous when recording log book Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 2 16 19 JULAI 2012 Document Standard
168. onents procedure Disassemble steering box components Patient when working at tight area 1 4 Check Gomponent Defect Latest Edited Semester 3 16 19 JULAI 2012 h A ee ee RRRRRRRRRR OONOOOBRWD Types of steering box components defect Types of measuring tools Checking steering box components defect procedure Checking steering box components from defect Conscientious when measure wear parts Determine types of steering box components defect Choose types of measuring equipments Inspect steering box components from defect Apply checking steering box components defect procedure Never use gasoline diesel oil or other flammable liquids as cleaning agents Document Standard Curriculum Draft Vocational College MoE Latest Edited Semester 3 16 19 JULAI 2012 1 5 Assemble Steering Box Component 1 5 1 Function of steering box components Ihe Procedure of assembling steering box components 1 5 3 Meticulous when assembling steering box components 1 5 4 Determine function of steering box components 1 541 Apply procedure of assembling steering box components 1 6 Install Steering Box Assembly uU Types of steering box 1 6 2 Function of manual steering box 1 6 3 Operation of manual steering box 1 6 4 Reinstalling steering arm connection 1 6 5 Connectiagnexternal attachment 1 6 6 Procedure f installing steering box assembly hodi Determine typesiof steering box 1 6 8 Determine f
169. ont cover Disassemble transfer box parts and components Soak parts and components with solvent Never use gasoline diesel oil or other flammable liquids as cleaning agents Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 4 Check Transfer Box Components 2 4 1 Types of transfer box components defect 2 4 2 Checking transfer box parts and components procedure 2 4 3 Measure teeth contact 2 4 4 Determine types of transfer box defect 2 45 Inspect transfer box component defect such as Gear crack or worm Synchronizer units wear or crack e Roughness of bearing e Ollseal broken 2 4 6 Measure teeth contact 2 4 7 Conscientious when measure wear parts 2 5 Assemble Transfer Bax Components 2 511 Operation of transfer box assembly EE Method of transferring box parts and components 2 58 Technique of reassemble transfer front cover 2 5 4 Changing transfer box defect parts and components 25 5 Determine operation of transfer box assembly 2 5 6 Change transfer box defect parts and components 2 0 Apply method of Reassemble transfer box parts and components 2 5 8 Follow procedure of reassemble transfer front cover 2 5 9 Meticulous when assembling transfer box parts and components Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 2 6 Install Transfer Box Assembly 2 6 1 Function
170. pecification This unit identifies the competence required to service carburettor unit using hand tools set new carburettor repair kit solvent service manual and air compressor so that carburettor unit service manual obtained carburettor unit removed carburettor parts dismantled cleaned and assembled carburettor unit installed and engine performance tested in accordance with manufacturer s specification This unit identifies the competence required to carry out removing engine assembly using hand tools set hydraulic jack detergent engine manual rags wheel stopper and lifting equipment so that job order obtained agricultural machinery equipment parked external attachment and engine assembly removed in accordance with engine s specification This unit identifies the competence required to carry out battery maintenance using hand tools set battery maintenance service manual hydrometer voltmeter distilled water hot water battery charger and log book so that battery maintenance service manual obtained battery maintenance works executed and battery performance tested in accordance with manufacturer s specification This unit identifies the competence required to replace electrical instruments and indicator using hand tools set electrical instruments and indicator service manual multimeter log book new electrical instruments and indicator so that electrical instruments and indicator service manual identified electrical instrument and indi
171. placing capacitor discharge ignition unit procedure Determine types of lighting system components Uninstall capacitor discharge ignition unit Disconnect wire from CDI unit Loosen the screw from CDI unit Apply replacing capacitor discharge ignition unit procedure Meticulous when disconnect wire from CDI unit 10 4 Install Capacitor Discharge Ignition Unit 10 4 1 10 4 2 10 4 3 10 4 4 10 4 5 10 4 6 10 4 7 10 4 8 10 4 9 Function of capacitor discharge ignition unit Procedure of installing capacitor discharge ignition unit Determine function of capacitor discharge ignition unit Installing capacitor discharge ignition unit procedure Set correct timing Move exciter coil to suit the timing Bring its mark matching face into register Loosen the screw allowed to be shifted Tighten the screw to CDI unit 10 4 10 Connect all wire 10 4 11 Meticulous when installing CDI unit 10 5 Test Capacitor Discharge Ignition Unit Operations Latest Edited Semester 1 16 19 JULAI 2012 10 5 1 10 5 2 10 5 3 10 5 4 10 5 5 10 5 6 10 5 7 10 5 8 10 5 9 Types of capacitor discharge ignition unit Inspection of functionality capacitor discharge ignition unit method Updating log book Determine functionality of capacitor discharge ignition unit Apply inspection of functionality capacitor discharge ignition unit method Update log book Meticulous when filling service checklist form Keep work areas clean uncluttere
172. r fin 10 Document Standard Curriculum Draft Vocational College MoE 3 4 Execute radiator servicing works 3 4 1 3 4 2 3 4 3 3 5 Install radiator un in Cleaning radiator fin technique ine types of radiator defects or core upper and lower tank in with pressure air scribe Procedures of installing radiator unit tify Techniques of connecting upper and lower water ne function of radiator unit ods of reinstall radiator unit to engine Reconnect upper and lower water hose Follow procedure of installing radiator Patient when working at tight area Identify Types of engine coolant Describe Functions of engine coolant Describe Functions of radiator cap Explain Draining engine coolant procedure Determine types of engine coolant Screw draining cork Close radiator cap Top up engine coolant Avoid splash coolant to floor Latest Edited Semester 1 16 19 JULAI 2012 11 Document Standard Curriculum Draft Vocational College MoE 3 7 Test cooling system performance 4 7 1 ain Engine starting procedure ibe Leakage inspect procedure he Engine working temperature ate Techniques of testing cooling system performance ine temperature with service manual e of testing cooling system performance in confined spaces which are not e ventilation for exhaust gas Tidy up working area Latest Edited Semester 1 16 19 JULAI 201
173. r from four wheel tractor pull bar 2 2 Attaching of im appropriate clothing teacher instructions sure the tractor is in good condition before use Describe method of operation tractors with trailer Explaining the four wheel tractor with trailer reverse methods Explain the procedure to do L parking and side parking properly Operating the four wheel tractors with trailers Perform L parking and side parking in the parking space provided Perform four wheel tractors with trailers reverse Wear appropriate clothing Follow safety precaution procedure Latest Edited Semester 4 16 19 JULAI 2012
174. ressure unit Determine types of oil pressure unit defects Apply procedure of checking oil pressure unit defect Conscientious when measure wear parts Latest Edited Semester 1 16 19 JULAI 2012 17 Document Standard Curriculum Draft Vocational College MoE 6 4 Install oil pressure unit 6 4 1 tify Types of oil pressure unit 6 4 2 ibe Operation of oil pressure unit 6 4 3 ain Methods of installing oil pressure unit to engine termine types of oil pressure unit rmine operation of oil pressure unit ethod of reinstalling oil pressure unit to engine tools or equipment for any purpose other than they were designed Latest Edited Semester 1 16 19 JULAI 2012 18 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 7 Carry out engine greasing 7 Carry out engine 7 1 Obtain machines service manual Source of machines service manual greasing rocedures of acqui machines service manual Types of machines service manual in Functions of grease nipples Types of grease ypes of defective nipple rocedures of greasing ribe Using grease gun to inject grease in grease nipple Determine location of grease nipples Choose types of grease Change of defective nipples Apply greasing procedure Use grease gun to inject grease in grease nipple Careful when lubricants and greases its may splitting to the eyes 7 2 Grease machine pa
175. riculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Repair starter motor Repair alternator unit Overhaul turbocharger unit Repair implement safety clutch amp gearbox assembly MODULE DESCRIPTION This unit identifies the competence required to repair starter motor using hand tools set starter motor service manual growler grease sand paper new carbon brush soldering tools kits and log book so that starter motor service manual obtained starter motor assembly removed starter motor components dismantled starter motor components checked starter motor components assembled starter motor installed and maintenance check list recorded in accordance with manufacturer s specification This unit identifies the competence required to repair alternator unit using hand tools set alternator service manual multimeter ampere meter voltmeter soldering tools kits and log book so that alternator service manual obtain alternator assembly removed alternator components dismantled alternator components checked alternator component assembled alternator assembly installed and alternator performance tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul Turbocharger unit using hand tools set torque wrench anti rush turbo charger system service manual wire brunch vacuum meter and log book so that turbo charger system service manual
176. rts 4 5 7 X Change parts with new carburetor repair kits 4 5 8 Apply assembling carburetor parts method 4 6 Install carburetor unit 4 6 1 X Function of hand tools 4 6 2 Function of carburetor unit 4 6 3 Function of fuel pipes line 4 6 4 Procedures of installing carburetor unit 4 6 5 Choose hand tools 4 6 6 Follow procedure of reinstall carburetor unit 4 6 7 Reconnect fuel pipes line 4 6 8 Reconnect battery terminal 4 6 9 Apply installing carburetor unit procedure 4 6 10 Do not use petrol paraffin or other solvent to remove oil from skin Latest Edited Semester 1 16 19 JULAI 2012 13 Document Standard Curriculum Draft Vocational College MoE 4 7 Test engine performance 4 7 1 4 7 2 4 7 3 4 7 4 4 7 5 4 7 6 4 7 7 4 7 8 4 7 9 4 7 10 4 7 11 4 7 12 Engine starting procedure Leakage inspection procedure Engine idling Revolution Per Minute RPM Techniques of testing engine performance Updating log book Apply engine starting procedure Inspect engine leakage Tune engine idling Revolution Per Minute RPM Apply testing engine performance technique Update log book Never run the engine in confined spaces which are not equipped with adequate ventilation for exhaust gas extraction Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 14 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Carry out removing engine assembly 5 Carry out 5 1
177. s defect procedure Checking hydraulic cylinder components procedure Changing defect parts and components Determine types of hydraulic cylinder components defect Inspect rod alignment Check hydraulic cylinder parts and components from defect Procedure of checking hydraulic cylinder components Change defect parts and components Meticulous when removing piston rod 8 5 Assemble Hydraulic Cylinder Components 8 5 1 8 5 2 8 5 3 8 5 4 8 5 5 8 5 7 8 5 8 Hydraulic cylinder components Assembling hydraulic cylinder components procedure Reinstalling front cap Procedure of assembling hydraulic cylinder components Reassemble piston seals rod seal and rod wiper Reinstall piston rod from cylinder housing Reinstall front cap Follow procedure of assembling hydraulic cylinder components Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 8 6 Install Hydraulic Cylinder Assembly 8 6 1 Hydraulic system 8 6 2 Types of hydraulic oil 8 6 38 Removing cylinder ram assembly procedure 8 6 4 Reinstall cylinder ram assembly 8 6 5 Connect hydraulic linkages 8 6 6 Top up hydraulic oil 8 6 7 Ensure unplug hoses and piping before installation works 8 7 Test Hydraulic Cylinders Performance 8 7 1 Engine starting procedure 8 7 2 Operating hydraulic system 8 7 3 Testing hydraulic performance method 8 7 4 Inspecting system from leakage 8 7 5 Switching of e
178. set elevator service manual grease lubrication oil and service checklist form so that elevator service manual obtained elevator servicing works executed and service checklist recorded in accordance with manufacturer s specification Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 5 COMBINE HARVESTER MAINTENANCE COMPETENCY 1 Carry out track tension adjustment 1 Carry out track tension adjustment 1 1 Obtain Adjusting Track Service Manual L Il ll l c ED uu NOoORWM Identify source of adjusting track service manual Explain procedure of acquiring adjusting track service manual Adjusting track service manual Determine source of adjusting track service manual Acquire adjusting track service manual Interpret adjusting track service manual Carefully read and observe precaution warnings given by manual 1 2 Remove Adjustor Guard Cover h k hs o ee Phiri NOoBWND 1 2 8 1 2 9 Acquire Machine preparatory List Types of adjustor guard Define Function of adjustor guard Explain Procedure of removing adjustor guard cover Determine types of adjustor guard Determine function of adjustor guard Place machine at forward direction at least twice of the length of track Move forward idler valve Apply removing adjustor guard cover procedure 1 2 10 Do
179. smission system scheduled maintenance using hand tool set tray transmission oil oil dispenser rags transmission schedule maintenance manual and service checklist so that transmission schedule maintenance manual identified transmission servicing works checked transmission servicing works executed and service checklist recorded in accordance with manufacturer s specification This unit identifies the competence required to carry out steering system schedule maintenance using hand tools set steering oil grease rags steering system schedule maintenance manual and service checklist so that steering system schedule maintenance manual obtained steering system servicing works checked steering system servicing works executed and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to carry out brake system scheduled maintenance using hand tools set brake system schedule maintenance manual brake oil and service checklist so that brake system schedule maintenance manual obtained brake system servicing Latest Edited Semester 1 16 19 JULAI 2012 2 Document Standard Curriculum Draft Vocational College MoE works checked brake system servicing works executed and service checklist compiled in accordance with manufacturer s specification This unit identifies the competence required to carry out hydraulic system schedule maintenance using hand tool set hydraulic oil special too
180. specification This unit identifies the competence required to overhaul differential assembly using hand tools set hydraulic press dial testing indicator DTI marking blue differential assembly service manual differential oil gasket solvent and grease so that differential assembly service manual Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE obtained differential assembly removed differential assembly dismantled differential components checked differential components assembled differential assembly installed and differential assembly operations tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul final drive unit using hand tools set transfer box service manual special tools puller grease gasket lubrication oil and solvent so that final drive service manual obtained final drive assembly removed final drive components dismantled final drive parts and components checked final drive components assembled final drive assembly installed and final drive operations tested in accordance with manufacturer s specification This unit identifies the competence required to overhaul planetary gear system using hand tools set planetary gear system service manual jack and support stand and lubrication oil so that planetary gear system service manual identified planetary gear system removed planetary gear assembly dismantled
181. ss Procedure of acquiring agricultural chemical pumps service manual Adjusting reel and pick up service manual Determine source of reel and pick up service manual Acquire reel and pick up service manual Interpret adjusting cutting blade service manual Carefully read and observe precaution warnings given by manual Latest Edited Semester 4 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 1 2 Dismantle chemical pumps 1 2 1 Classify Types of chemical pump components 1 222 Demonstrate Operation of chemical pump 1 2 8 Discuss Procedure of dismantling chemical pump 1 2 A Determine types of chemical pump 1 25 Determine operation of chemical pump 1 2 6 Determine types of pump connection 1 2 7 Disassemble pump cover 1 2 8 Disassemble pump parts and components 1 2 9 Soak component with detergent 1 2 10 Careful when handling chemical container and parts it s may be toxic and harmful 1 3 Execute chemical pumps Ted Distinguish Types of pump component defects components replacement 1 3 8 Replacing defective chemical pump components works procedure 1 3 8 Determine types of chemical pump component defects 1 3 4 Inspect chemical pump component from defect 1 3 5 Measure parts from wear and teat 1 3 6 Change defective components 1 3 7 Apply replacing defective chemical pump components procedure 1 3 8 Conscientious when measure wear parts 1 4 Assemble chemical pumps 1 4 1 Describe Fun
182. stub axle State Testing stub axle operation method Determine operation of stub axle Apply testing stub axle operation method Tidy up working area Update log book Meticulous in fill in checklist Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 5 Service roller compacter 5 Service roller compacter 5 1 Obtain roller compacter manual g9icomoogo h R Lio UU ROMA Acquire Sources of roller compacter manual Identify Procedures of acquiring roller compacter manual Describe Types of roller compacter manual Determine source of roller compacter manual Acquire roller compacter manual Interpret roller compacter manual Carefully read and observe precaution warnings given by manual 5 2 Remove roller compacter components 5 2 2 5 2 3 5 2 4 529 5 2 6 5 2 7 b 2 8 Identify Types of roller compacter components Recognize Function of roller compacter components Describe Procedures of removing roller compacter components Determine types of roller compacter components Determine function of roller compacter components Apply procedures of removing roller compacter components Do not wear rings wristwatches jewels and unbuttoned clothing Use proper PPE Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE 5 3 Execute roller compacter servicing 5 3 1 5
183. t CDI unit service manual 10 1 3 Capacitor discharge ignition unit service manual 10 1 4 Determine source of capacitor discharge ignition unit service manual 10 1 5 Acquire capacitor discharge ignition unit service manual 10 1 6 Interpret capacitor discharge ignition unit service manual 10 1 7 Interpret capacitor discharge ignition unit system circuit 10 1 8 Carefully read and observe precaution warnings given by manual 10 2 Check Capacitor Discharge 10 2 1 Types of capacitor discharge ignition unit Ignition Unit Default 10 2 2 Function of capacitor discharge ignition unit 10 2 3 Location of capacitor discharge ignition unit 10 2 4 Types of capacitor discharge ignition unit default 10 2 5 Checking capacitor discharge ignition unit procedure 10 2 6 Determine types of capacitor discharge ignition unit 10 2 7 Determine function of capacitor discharge ignition unit 10 2 8 Determine location of capacitor discharge ignition unit 10 2 9 Determine types of capacitor discharge ignition unit default 10 2 10 Choose inspection equipments 10 2 11 Apply checking capacitor discharge ignition unit procedure 10 2 12 Meticulous when using inspection equipment Latest Edited Semester 1 18 19 JULAI 2012 26 Document Standard Curriculum Draft Vocational College MoE 10 8 Remove Capacitor Discharge Ignition Unit 10 3 1 10 3 2 10 3 3 10 3 4 10 3 5 10 3 6 10 3 7 10 3 8 Types of capacitor discharge ignition unit Re
184. t Standard Curriculum Draft Vocational College MoE This unit identifies the competence required to repair elevator unit using hand tools set elevator service manual grease lubrication oil spare parts log book and lifting equipment so that elevator service manual obtained elevator assembly removed elevator condition checked elevator repairing work executed elevator assembly installed and elevator operation tested in rdance with manufacturer s specification lty using customer complaint form diagnose tools and int form obtained transporting devices service manual standard operating procedure This unit identifies the competence required to Troubleshoot transporting devi equipment hand tools set new spare parts and checklist so that custom obtained troubleshooting works executed and service checklist recorded i Latest Edited Semester 4 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 11 COMBINE HARVESTER REPAIR COMPETENCY 1 Carry out track sprocket bearings adjustment 1 Carry out track 1 1 Obtain Adjusting Sprocket Bea of adjusting track service manual sprocket bearings Service Manual of acquiring adjusting track service adjustment Adjusting track service manual etermine source of adjusting track service manual uire adjusting track service manual ret adjusting track service manual
185. tal VOCATIONAL Document Standard Curriculum Draft Vocational College MoE MODULE OUTCOMES At the end of the course the students should be able to Replace drive shaft assembly Service gear box assembly Service differential assembly Repair clutch system Replace steering ball joints Service parking brake system Service hydraulic lines Repair hydraulic cylinders MODULE DESCRIPTION This unit identifies the competence required to replace drive shaft assembly using hand tools set new drive shaft unit grease drive shaft assembly service manual jack machine safety stand and maintenance check sheet so that drive shaft assembly service manual obtained drive shaft removed new drive shaft installed and check sheet recorded in accordance with manufacturer s specification This unit identifies the competence required to service gear box assembly using hand tools set lifting equipment gear box assembly service manual gear box oil new gear box mounting so that gear box assembly service manual obtained attached components disconnected gear box assembly removed gear box assembly installed attached components connected and check sheet recorded in accordance with manufacturer s specification This unit identifies the competence required to service differential assembly using hand tools set differential assembly service manual torque wrench special puller and maintenance check sheet so that differential assembly service manual obtained
186. tenance check sheet List techniques of recording check sheet Determine check sheet format accordance with service manual Fill in maintenance check sheet accordance with service manual Apply recording check sheet technique accordance with service manual Meticulous when recording maintenance check sheet Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Service gear box assembly 2 Service gear box 2 1 Obtain Gear box Assembly 2 1 1 Explain source of gear box assembly service manual assembly Service Manual 2 1 2 Explain procedures of acquiring gear box assembly service manual 2 1 3 List drive gear box service manual 2 1 4 Determine source of gear box assembly service manual 2 1 5 Acquire gear box assembly service manual 2 1 6 Interpret gear box assembly service manual 2 1 7 Carefully read and observe precaution warnings given by manual 2 2 Disconnect Attached Components 2 2 1 List types of gear box mounting 2 2 2 Listtypes of gear box oil 2 2 8 State disconnecting external attachment procedure 2 2 4 Unscrew gear box mounting bolt accordance with service manual 2 2 5 Drain out gear box oil accordance with service manual 2 2 6 Release bottom guards accordance with service manual 2 2 7 Avoid splash gear box oil to skin floor and eyes 2 39 Remove Gear box Assembly 2 3 1 List types of lifting equipment 2 3 2
187. tenance record updated in accordance with standard operating procedure Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 1 INTRODUCTION TO AGRICULTURAL MECHANIZATION COMPETENCY 1 Carry out engine schedule maintenance 1 Carry out engine 1 1 schedule maintenance Obtain engine schedule maintenance manual L cl FED Or C EL A NO Na Explain Sources of engine schedule maintenance manual Explain procedures of obtaining engine schedule maintenance manual Identify types of engine schedule maintenance manual Determine source of engine schedule maintenance manual Follow procedure of obtaining engine schedule maintenance Manual Interpret engine schedule maintenance manual Read and observe precaution warnings given by manual Latest Edited Semester 1 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Carry out transmission system schedule maintenance 2 Carry out 2 1 Obtain transmission schedule 2 1 1 Sources of transmission schedule maintenance manual transmission maintenance manual 2 1 2 Procedures of obtaining transmission schedule maintenance system schedule manual maintenance 2 1 3 Types of transmission schedule maintenance manual 2 1 4 Determine source of transmission schedule
188. test parking brake performance in accordance with manufacturer s specification This unit identifies the competence required to service hydraulic lines using hand tools set hydraulic system service manual hydraulic oil sealing tape wrenches industrial tissue and log book so that hydraulic system service manual obtained leakage piping checked and damage pipe replacement works executed in accordance with manufacturer s specification This unit identifies the competence required to Repair hydraulic cylinders using hand tools set hydraulic cylinder service manual hydraulic oil dial testing indicator DTI wrench jig industrial tissue copper rod and log book so that hydraulic cylinder service manual obtained hydraulic cylinder assembly removed hydraulic cylinder components dismantled hydraulic cylinder components checked hydraulic cylinder components assembled hydraulic cylinder assembly installed and hydraulic cylinders performance tested in accordance with manufacturer s specification Latest Edited Semester 2 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE CONTENT AND LEARNING STANDARD Programme AGRICULTURAL MECHANIZATION Module 4 TRANSMISSION SYSTEM MAINTENANCE COMPETENCY 1 Replace drive shaft assembly 1 Replace drive 1 1 Obtain Drive Shaft Assembly shaft assembly Service Manual Explain sources of drive shaft assembly service manual Explain Procedures of acquiring drive shaft assembly
189. th manufacturer s specificati This unit identifies the co i i ator assembly using hand tools set cooling system service manual coolant soldering iron lead and air co vice manual obtained engine coolant drained radiator unit removed radiator servicing works executed it i angi Selant refilled and cooling system performance tested in accordance with manufacturer s specification This unit identifies the competence requ cooling system flushing works using hand tools set flushing machine radiator cleaner and so that flushing works service manual obtained thermostat unit removed flushing works executed thermostat unit install engine ance tested run in accordance with manufacturer s specification Latest Edited Semester 1 18 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE This unit identifies the competence required to Service oil cooler unit using hand too torque wrench gasket RPM Meter and log book so that oil cooler service manu cooler installed and engine performance tested run in accordance with manufact oil cooler service manual solvent pressure tester ed oil cooler removed flushing works executed oil This unit identifies the competence required to replace oil pressure unit usi service manual so that pressure unit service manual obtained external a ew oil pressure unit white tape and pressure unit sure unit removed oil pressure unit checked oil This unit identifies the comp
190. ultiple disc brake assembly 4 1 Obtain Multiple Disc Brake Service Manual Sources of multiple disc brake service manual Carefully read manual and observe precaution warnings given by Types of machine wheel es of jacking equipment ving machine wheel procedure Determine types of machine wheel ack machine to appropriate height Apply removing machine wheel procedure Careful when lifting up equipment To remove the wheels block both front and rear equipment Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 4 3 Dismantle Multiple Disc Brake 4 3 1 Components 4 3 2 4 3 3 4 4 9 4 4 10 4 4 11 4 4 12 Types of braking system Operation of multiple disc brake system ultiple disc brake piping system smantling multiple disc brake components procedure Determine types of braking system Determine operation of multiple disc brake system chanical brake nnect multiple disc brake pipe line procedure Spray multiple disc brake components with pressured air nsure good ventilation when using compressed air mask where asbestos are present avoid blowing air Types of multiple disc brake components defect hecking multiple disc brake components defect procedure Types of measuring equipment Inspect pads condition such as Thickness Oily Burn Crack Inspect brake caliper from
191. uncluttered and free of spills Tidy up working area Latest Edited Semester 2 16 19 Julai 2012 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 6 Service earth spike 6 Service earth Spike 6 1 Obtain earth spike service manual oooooooo m uh uo R o ee ee EE 6 MO Ur t io a Acquire Source of earth spike service manual Describe Procedures of acquiring earth spike service manual Explain Earth spike service manual Determine source of earth spike service manual Acquire earth spike service manual Interpret earth spike service manual Interpret earth spike circuit Carefully read and observe precaution warnings given by manual 6 2 Remove earth spike 6 2 2 6 2 3 6 2 4 6 2 5 6 2 6 6 2 7 6 2 8 6 2 9 Describe Types of hydraulic valves Identify Earth spike Recognize Types of hydraulic oil Explain Procedure of removing earth spike Determine types of earth spike Depressurize hydraulic system Disconnect hydraulic linkages Uninstall earth spike Plug hoses and piping end for safety 6 3 Dismantle earth spike components 6 3 1 6 3 2 6 3 3 6 3 4 6 3 5 Recognize Type of hand tools Explain Procedure of dismantling earth spike parts and components Choose type of hand tools Disassemble hydraulic control valve components in sequence Meticulous when removing internal parts of control Valves Latest Edited Semester 2 16 19 Julai 2012 Document Standar
192. unction of manual steering box 1 6 9 Determine operation of manual steering box 1 6 1 Reinstall steering arm connection 1 6 11 Connect external attachment 1 06 12 Apply installing steering box assembly procedure 1 613 Meticulous when installing steering box assembly 1 7 Test Steering Box Operations 1 7 1 Steering box inspection procedure LN A Steering system performance 1 7 3 Updating log book 1 7 4 Inspect steering box system such as e Abnormal sound e Leakage e Smooth running 1455 Apply steering box inspection procedure 1 7 6 Update log book 1 7 7 Keep work areas clean uncluttered and free of spills 1 768 Meticulous when recording maintenance check sheet 1 79 Tidy up working area Document Standard Curriculum Draft Vocational College MoE COMPETENCY 2 Overhaul power steering assembly 2 Overhaul power 2 1 Obtain Power Steering System steering assembly Service Manual Source of power steering system service manual Procedures of acquiring power steering system service manual Carefully read manual and observe precaution warnings given by 2 2 Remove Power Steering Types of steering oil es of power steering hoses s of power steering pump Function of steering control valve Detaching steering cylinder procedure Drain steering oil Disconnect hoses and external attachment from steering system Disconnect steering pump Dismount steering control valve Detach steering cylinder
193. ure of installing horn unit 8 3 4 Connecting battery terminal 8 8 5 Determine types of horn circuit 8 3 6 Determine types of horn defect 8 3 7 Fix new horn unit 8 3 8 Connect battery terminal 8 3 9 Connect positive battery terminal first Latest Edited Semester 1 16 19 JULAI 2012 21 Document Standard Curriculum Draft Vocational College MoE 8 4 Test Horn Performance 8 4 1 8 4 2 8 4 3 8 4 4 8 4 5 8 4 6 8 4 8 8 4 9 8 4 10 8 4 11 Horn testing procedure Updating log book Checking battery connection Try horn functional ability Apply horn testing procedure Inspect battery connection Try horn functional ability Update log book Meticulous when filling service checklist form Keep work areas clean uncluttered and free of spills Tidy up working area Latest Edited Semester 1 16 19 JULAI 2012 22 Document Standard Curriculum Draft Vocational College MoE COMPETENCY 9 Replace viper motor 9 Replace viper motor 9 1 Obtain Wiper Motor Service Manual XO O O O O O O CO O ml uh uS m m eh RS 0 100 orno Source of wiper motor service manual Procedure of acquiring wiper motor service manual Wiper motor service manual Interpreting wiper motor electrical circuit Determine source of wiper motor service manual Acquire wiper motor service manual Interpret wiper motor service manual Interpret wiper motor electrical circuit Carefully read and observ
194. x ifting shackles or support power take off with jack ollow technique of unscrew power take off bolt Move out power take off unit Power take off main components Disassembling transfer box parts and components procedure Types of solvent Disassemble power take off front cover Disassemble power take off parts and components Soak parts and components with solvent Patient when working at tight area Latest Edited Semester 3 16 19 JULAI 2012 Document Standard Curriculum Draft Vocational College MoE 3 4 Check Power Take Off Components 3 4 1 Types of power take off components defect 3 4 2 Checking power take off parts and components procedure 3 4 3 Measuring teeth contact 3 4 4 Determine types of power take off defect 3 445 Inspect power take off component defect 3 4 6 Measure teeth contact 947 Gonscientious when measure wear parts 3 5 Assemble Power Take Off 3 5 1 Operation of power take off assembly Components 3 5 2 Method of reassemble power take off parts and components 3 5 3 Technique of heassemble power take off front cover 3 5 4 Changing poWenptake off defect parts and components 3 5 0 Determine operation of power take off assembly 3 5 6 Change power take off defect parts and components B5 Follow technique of reassemble power take off parts and Components 358 Apply method of reassemble power take off cover D Conscientious when measure wear parts 3 6 Install Power Take Of

1 MINISTRY OF EDUCATION, MALAYSIA CURRICULUM

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