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Lancer Model 85-4562H - Soda

1. 22 e ES S em 2 Lys T Es Mite SOLON HOLIMS MOVIE aR a d 1 n FLEM b m 0v18 mE EN va aS Tata st TO yovig S zm x d p T ES q Co Co E m e hl B HOLIMS gt Es ry HOLMS o 9 Q L1 H 5 ov18 INVA i ce c5 i IAA ov1ia qas HOVIG m gt s o LG c Bs isa z 1 2 Mov18 o epe R ET 4 3LIHM Jon e Ee l LL o 3LIHM Gains 31IHM C Co usn vee 3SNAdSIa nr 8 P 3LIHM E m 25 T Hg ovi8 GION310S S OnE e e 5 anm Ms 301 MOT aum m nil ar ar 38 2 xovg yovia4 DE Fe IS o 1H917 301 MOT 0v18 MOVIE aka AYvanNos XO8 1VOlHLO3T3 T een 4 yowla 40103130 0 HOSN3S 301 MOT MOTISA Ih HOSN3S 301 MOT I aay T
2. 31IHM SLIHM MOTISA j 3019 NOTIN le 3LIHM 63 yovig MOVIE SLIHM EV ove EV 9 35 321 MOT YASN3dSIGC 221 HIONVT YOS NYHDVIA ONIMIM 17 6 6 AGITATION CONTROLS EXPANDED VIEW S38IATN HOLIMS SWIL NOLLVLIOV 33 NYNL OL NMOG HOLIMS 3415 NYNL OL HOLIMS SANS S3HOLIMS ACIS 440 NOIIVLIOV 8 9 S9HOLIMS v S3S8INTN HOLIMS NOLLVLIOV 7 6 S9HOLIMS NYV IV 321 MOT Z HOLIMS HOLVOIGNI 031 391 MOT L HOLIMS IOMLNOO 40 G3GNVdX3 NIIW 09 AONANODAYSA OAS Z 3WIL NOLLVLIOV DNILLSS 391 AEN NO SI HOLOIN N3HM 6 N3dO SI 3004 dVH L N3HM NO 8G MOT SI N3HM S3HSV 13 2d ATEVIVAV SI OGAZE N3HM 9 ATEVIIVAV SI OGAS NAHM NO SQ G3S5079 SI d N3HM Q3SO IO SI HOLIMS 3SN3dSIG N3HM NO d SYOLVOICNI 18 NOTES LANCER Please refer to the Lancer web site www lancercorp com for information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc 19
3. low ice condition exists In the OFF position the alarm is turned off The unit is shipped with the alarm switch in the OFF position 5 3 DIP 3 amp 4 These switches control the ON time for automatic agitation By referring to the table and setting the switches as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 second ON time switch 3 should be in the ON position and switch 4 should be in the OFF position The unit is shipped with two 2 seconds ON time 5 4 DIP 5 through 8 A These switches control the OFF time for automatic agitation By referring to the table and setting the switches as shown OFF times from 10 minutes to 150 minutes in 10 minute increments can be obtained EXAMPLE For 40 minute OFF time switch 5 should be in the OFF position switch 6 should be in the ON position switch 7 should be in the OFF position and switch 8 should be in the OFF position The unit is shipped with 60 minute OFF time B To turn the agitation completely off set switches 5 through 8 all OFF NOTES 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS 6 1 DECALS AND LABELS 6 1 DECALS AND LABELS CONTINUED 3 3 v art No 06 1183 06 1184 01 06 2098 01 06 2099 03 06 1207 06 1522 06 1139 06 1457 01 06 2058 01 OONDARWDHND 06 1367 01 82 2408 12 0193 27 0056 Description Label Cleanin
4. Following the instructions as described in Section 2 2 above mix appropriate amount of cleaning solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Disconnect CO2 supply hose from the tank Connect hose half of syrup line to a tank filled with clean potable water at a temperature of 90 to 110 F 32 C to 43 C Connect CO2 supply hose to tank and pressurize Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent Disconnect CO2 supply hose from the tank Following the instructions as described in Section 2 2 above mix appropriate amount of sanitizing solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 min utes Disconnect CO2 supply hose from the tank Reconnect syrup lines to syrup containers for example quick disco
5. for example Ivory Liquid Calgon etc mixed with clean potable water at a temperature of 90 to 110 F 32 C 43 C should be used to clean equipment The mixture ratio using Ivory Liquid is one 1 ounce 27 57 ml of cleanser to two 2 gallons 7 57 liters of water A minimum of five 5 gallons 19 liters of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent sodium hydroxide NaOH Rinsing must be thorough and use clean potable water which is also at a temperature of 90 to 110 F 32 C to 43 Extended lengths of product lines may require that additional volume of cleaning solution be prepared B Sanitizing solutions should be prepared in accordance with the manufacturer s written recommendations and safety guidelines The solution must provide 200 parts per million PPM available chlorine minimum of five 5 gallons 19 liters of sanitizing solution should be prepared Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 200 parts per million PPM available chlorine Sanitizing solution is to be purged from line s and equipment by flushing with product only until there is no after taste Do not rinse with water NOTE Please note that a fresh water rinse ca
6. 0205 12 0244 ekk EEEE E o Description Trim Assy IBD44 Cover Electric Box IBD44 Screw 8 32 x 0 375 PHD Shaft ice Chute Door Bushing Shaft Ring Retaining 5144 12 Lever Door Ring Retaining 5304 25 Ice Door Switch R in margin indicates change or revision K V E Z E glo 0 o 9 Clo gem Lage a gt 10 27 17 14 15 14 1 6 4 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD 15 6 4 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD CONTINUED 3 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 0 art No 82 2315 02 0406 05 1589 06 2488 52 2450 52 2353 52 2352 02 0155 05 1858 52 2449 90 0975 07 0211 04 0203 82 3689 04 0069 30 6147 82 3688 30 6679 04 0504 52 2181 01 51 5836 12 0097 51 5331 04 1106 82 1897 82 2404 52 2178 01 52 2179 01 30 6152 04 0237 30 6153 11 0295 Description Foamed Tank Assy IBD44 Seal Shaft Motor IBD Body Detector Sensor Plug Label Ice Link Tag IBD Harness Assy Detector IBD Body Assy Detector Sensor Body Assy Emitter Sensor O Ring 2 015 Body Emitter Sensor Plug Harness Assy Emitter IBD Board Shipping IBD44 Washer Shipping Base Screw 3 8 16 x 1 000 FHD Drive Ass
7. 82 1871 Drip Tray Assy IBD44 Units manufactured before December 2003 82 3187 Drip Tray Assy IBD44 Units manufactured after December 2003 20 04 0559 Cap Protective Vinyl VC 375 8 21 04 0529 Screw 8 32 x 0 750 PH 22 10 0364 Spacer Drip Tray Lock IBD 23 30 6145 Lock Drip Tray IBD 24 06 1580 Label Patent R in margin indicates change or revision 12 6 3 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD 13 6 3 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD CONTINUED D 3 v art No 82 2260 04 0308 30 6145 10 0364 04 0529 04 0553 hN 82 3538 05 0928 02 04 0504 82 1566 01 03 0086 04 0328 04 0327 12 0195 30 5165 01 23 1380 10 0496 03 0110 03 0111 10 0353 04 0320 ON ADADADDAADAAADAA AN AD A Ac rommoou eo Description Faucet Plate Assy 12 Valve IBD44 Screw 10 32 x 0 438 PHD Lock Drip Tray IBD Spacer Drip Tray Lock IBD Screw 8 32 x 0 750 PHD Screw 10 24 x 0 750 LG PHMS COMBO SS Chute Assy IBD Trap Door IBD Screw 8 18 x 0 375 PHD Solenoid Assy Ring Retaining 5304 18 Washer Rubber Washer Flat Solenoid D 90 Bracket Solenoid Plunger Assy Pin Solenoid Assy Spring Solenoid Ring Retaining 5133 62 Linkage Door IBD Screw 8 32 X 0 187 PHD i Part No 11 82 1899 30 6678 04 0477 10 0732 05 0359 03 0113 05 0546 03
8. the PC Board to aid in troubleshooting electrical difficulties Referring to the wiring diagram included in this manual also affixed to the electrical box cover the following information in Section 4 can be obtained from the LEDS NOTES 4 LIGHT EMITTING DIODES LEDS 4 1 LED D3 This light is on when the ice dispense switch is activated If the chute is depressed and the light does not turn on check to see if the wire harness is connected or if the dispense switch is defective 4 2 LED D4 This light is used on units with lid interlock switches On the 4500 series ice beverage dispenser this light should always be lit If it is not check the Lid Interlock Jumper black wire with 4 pin white connector 43 LED D5 This light is on when 5VDC is present at the circuit board It should be lit whenever the unit is connected to a power source the light is off check to see if the internal circuit breaker on the transformer has tripped If it has tripped it can be reset by depressing the switch on the top of the transformer 4 4 LED D6 This light is on when 32VDC is present at the circuit board It should be lit whenever the unit is connected to a power source the light is off check to see if the internal circuit breaker on the transformer has tripped If it has tripped it can be reset by depressing the switch on the top of the transformer 45 LEDD7 This light flashes when there is no ice between the sensors in the ic
9. IBD AND ICE 11 12 6 3 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX 13 14 6 4 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD 15 16 6 5 WIRING DIAGRAM 115 60 17 6 6 AGITATION CONTROLS EXPANDED 18 1 INSTALLATION 1 4 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At the time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication of damage If damage exists have carrier note the same on bill of lading and file claim with carrier 1 2 UNPACKING Set shipping carton upright on the floor Cut band and remove Open top of carton and remove interior packing Lift carton up and off of the dispenser Remove wood shipping base from the bottom of the dispenser Support dispenser while removing shipping base to prevent damage to the dispenser 1 3 SELECTING COUNTER LOCATION SEE FIGURE 1 WARNING THIS APPLIANCE MUST BE EARTHED THIS DISPENSER MUST BE ELECTRICALLY GROUNDED TO AVOID DANGER TO THE OPERATOR THE POWER CORD PROVIDED HAS MOO W gt A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL O
10. MATION ON PROPER BIN THERMOSTAT 2 CLEANING AND SANITIZING INSTRUCTIONS 2 1 GENERAL INFORMATION A E F Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines This equipment must be cleaned and sanitized after installation is complete and the operator of the equipment must provide continuous maintenance as required by this manual and or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained NOTE The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment identified by this manual If other equipment is being cleaned follow the guidelines established for that equipment Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid contamination Do NOT use strong bleaches or detergents They tend to discolor and or corrode various materials Do NOT use metal scrapers sharp objects steel wool scouring pads abrasives solvents etc on the dispenser Do NOT use hot water above 140 F 60 C This may damage certain materials 2 2 REQUIRED CLEANING EQUIPMENT A Cleansers
11. Please refer to the Lancer web site www lancercorp com for ER information relating to Lancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc INSTALLATION AND SERVICE MANUAL LANGER SERIES 4500 85 4562H ICE BEVERAGE DISPENSER 44 INCH WIDE 12 VALVE 115V 60Hz SPECIFICATIONS DIMENSIONS HEIGHT 34 00 Inches 864 mm WIDTH 44 00 Inches 1118 mm DEPTH 30 50 Inches 775 mm TOTAL ICE CAPACITY 360 Pounds 163 29 kg DISPENSABLE ICE CAPACITY 300 Pounds 136 08 kg COUNTER WEIGHT WITHOUT ICE 400 Pounds 181 44 kg SHIPPING WEIGHT 460 Pounds 208 66 kg ELECTRICAL VOLTAGE 115 AMPS 6 0 Hz 60 Lancer does not recommend the use of shaved flake nugget or pellet ice in the dispenser Dispenser will only operate with cube ice LANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 Lancer is the registered trademark of Lancer Copyright 2006 by Lancer all rights reserved TABLE OF CONTENTS SPECIFICATIONS icai troc cnn oo din decani nado cn RECO C CR E n D e OG OLX ERE EUG ER COVER TABLE OF CONTENTS 2 tenaci En as Dan e enden ad 1 1 INSTALLATION dc rieicrici eon or c
12. UTLET IS NOT AVAILABLE USE AN APPROVED METHOD OF INSURING A PROPER GROUND TO THE DISPENSER A Select a location close to a properly grounded electrical outlet convenient to an open type drain and access for soda water and syrup lines 1 If at all possible location should be away from direct sunlight or other heat sources 2 Connecting lines may be run through access in back of the unit or extend down through a counter cut out 3 The counter must support the weight of the dispenser ice and possibly an ice maker Total weight may exceed 800 Ibs 363 6 kg 1 1 4 B Unit may be installed directly on the countertop or on legs supplied with the unit installed directly on the counter the unit must be sealed to the counter top with silicone sealant which provides smooth and easily cleanable bond to the counter If an ice maker is to be mounted on top of dispenser do not install dispenser on legs NOTE NSF listed units must be sealed to the counter or have four 4 inch legs installed Water pipe connections and fixtures directly connected to potable water supply must all be sized installed and maintained according to Federal State and Local laws The water supply must be protected by means of an air gap backflow prevention device located upstream of the CO2 injection system or another approved method to comply with NSF standards backflow prevention device must comply with ASSE and local standar
13. d filled with cleaning solution Allow line to stand for at least 30 minutes Place syrup inlet line in a clean container filled with clean potable water at a temperature of 90 to 110 F 32 C to 43 Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces 5 L M of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent Following the instructions as described in Section 2 2 above mix appropriate amount of sanitizing solution in a clean container Place syrup inlet line in container filled with sanitizing solution Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package Ready unit for operation Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat clea
14. ds It is the responsibility of the installer to ensure compliance Location must insure sufficient clearance on sides top and back of unit is provided for ventilation and air circulation see Figure 1 Additionally if an ice maker is not top mounted on the unit sufficient clearance should be provided a minimum of 16 inches 406 mm is recommended to allow filling the unit with ice from a five 5 gallon 19 liter container see Figure 1 NOTE Please refer to specific icemaker EN model for proper air intake exhaust MINIMUM OF 6 152 mm re S CLEARANCE ABOVE ICE MAKER ventilation with Lancer units N SUFFICIENT CLEARANCE FOR FILLING MANUALLY WITH ICE WHEN ICE MAKER NOT USED e 4 Og Eu az 3 og 5 2 Oo 5 a Es 2 lt 3 zz 9 3 4 248 mm DISPENSE 30 1 2 775 mm PE 30 1 2 775 mm pe WIDTH OF THE 85 4562H DISPENSER IS 44 1118 mm Figure 1 INSTALLING THE DISPENSER A B C Qnm Remove Cup Rest Drip Tray Splash Plate and Top Cover Remove Cover Plate at rear of unit if not a through the counter installation Connect soda and water supply lines to 3 8 inch barb fittings at the front of the unit Check for leaks If dispenser is to operate with all soda valves connect water line into one of the soda supply lines Connect syrup supply lines to the 3 8 inch barb inlet fittings at the front of the unit C
15. e bin If the bin is empty and the light is not flashing check all wiring harnesses 4 6 LED De This light is on when the solenoid is activated When the chute is depressed this light should turn on If it does not check to see if the solenoid leads are connected to the PC board or damaged check continuity of solenoid Replace if defective 47 LED 09 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the PC board or damaged check continuity of motor harness and motor Replace if defective 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL Each Series 4500 ice beverage dispenser is equipped with automatic agitation for the ice bin The unit is shipped with timing set at two 2 seconds ON every 60 minutes Referring to the tables on the wiring diagram included in this manual also affixed to the electrical box cover the automatic agitation timing can be changed as follows A set of DIP switches is provided to control the timing and low ice control 5 1 DIP 1 This switch controls the low ice indicator light With the switch in the ON position the light operates when a low ice condition exists In the OFF position the light is turned off The unit is shipped with the light switch in the ON position 5 2 DIPH2 This switch controls the low ice audible alarm With the switch in the ON position the alarm operates when
16. g Hopper IBD Label Cleaning Merchandiser IBD Label Plumbing Diagram IBD44 Label Wiring Diagram IBD44 Label Cold Plate Cleaning IBD Label Low Ice IBD Label Warning Lid IBD Panel Graphics Coca Cola IBD44 Decal Wrapper Side Coca Cola IBD Round Decal Wrapper Back Coca Cola IBD44 Kit Label 12 Valve Coca Cola USA LEV amp Ice Out Indicator Lens Clear Marquee R in margin indicates change or revision 10 6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER D AAD AA 6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER CONTINUED m Part No Description 1 05 1311 01 Wheel Shroud IBD44 2 82 3650 Dispenser Wheel Assy Right Side IBD44 3 23 1373 Agitator Assy IBD 4 10 0762 Pin Agitator HEX IBD 5 03 0368 Retainer RUE 14 S 6 82 3556 Dispenser Wheel Assy Left Side HEX IBD 7 05 1392 Lid One Piece 44 Inch IBD 8 82 1980 02 Merchandiser Assy 44 Inch IBD 9 10 0363 01 Screw Thumb IBD 10 12 0128 Lamp 36 Inch 30W CW 25 R 15 11 23 1038 01 Drain Spider IBD 12 30 7343 01 Splash Plate IBD44 Units manufactured before December 2003 30 8635 Splash Plate IBD44 Units manufactured after December 2003 13 03 0300 Clip Wire Adhesive IBD 14 03 0049 Clip Cord 15 02 0005 O Ring 2 010 16 30 6680 Reflector Merchandiser Light IBD44 17 04 0504 Screw 8 18 x 0 375 PHDP 18 04 1089 Screw 10 32 x 1 000 RH PH SL 19
17. heck for leaks Uncoil drain hose from Cold Plate drain and extend to an open type drain Install Drip Tray and extend hose to open type drain Both drain lines must be insulated with a closed cell insulation Insulation must cover the entire length of the drain hose including fittings The drain should be installed in such a manner that water does not collect in sags or other low points as condensation will form 2 zzrzert Install Cup Rest and Splash Plate Connect Power Cord to grounded electrical outlet Test Motor operation by pushing Ice Chute Clean and sanitize dispenser see Section 2 Fill unit approximately half full with ice Push Chute and check for ice delivery Finish filling unit with ice Install Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in the dispenser Dispenser will only operate with cube ice Set brix ratio for beverage dispensing valves according to manufacturer s instructions IMPORTANT NOTICE WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT BIN THERMOSTAT OR OTHER MEANS OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOID THE WARRANTY DURING THE AUTOMATIC AGITATION CYCLE AND OR WHILE DISPENSING ICE THERE MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE BOTTOM OF THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION CONTACT YOUR ICEMAKER SUPPLIER FOR INFOR
18. ing hot water thoroughly rinse away the cleaning solution Wearing sanitary gloves soak a clean cloth towel in sanitizing solution described in Section 2 2 and wash all surfaces of removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Repeat Step J for all metal and plastic surfaces but not labels of the dispenser exterior Wearing sanitary gloves reassemble all removable parts Fill Unit with ice and replace Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so Reconnect Dispenser to power source 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS A B NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below Disconnect syrup lines from syrup containers for example quick disconnects figal containers etc Connect hose half of syrup line to syrup tank filled with clean potable room temperature 4 2 6 C water Connect CO2 supply hose to tank and pressurize Activate valve until water is dispensed Flush and rinse line and fittings for minimum of 60 seconds to remove all traces of residual product WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE SYRUP TANK COVER UNTIL 2 PRESSURE HAS BEEN RELEASED FROM TANK Disconnect CO2 supply hose from the water filled syrup tank
19. ning rinsing and sanitizing procedures for each valve and each circuit 3 TROUBLESHOOTING 3 1 3 2 3 3 3 4 3 5 3 6 TROUBLE CAUSE REMEDY Push Chute and Dispenser not connected to Connect Dispenser to power nothing happens power source source Push Chute Trap Door opens but Motor does not run Push Chute Motor runs but Trap Door does not open Push Chute Trap Door opens Motor runs Microswitch defective Wiring Harness not plugged in PC Board defective Wiring Harness not plugged in PC Board defective Motor defective Replace Microswitch Plug in Wiring Harness Replace PC Board Plug in Wiring Harness Replace PC Board Replace Motor Connect Solenoid to PC board Replace Solenoid Replace PC Board Fill unit with ice Replace Agitator Pin Solenoid not connected to PC Board Solenoid defective PC Board defective Dispenser is out of ice Agitator Pin is missing or w gt ow gt 0w gt uow gt o o gt 0w gt uow gt but no ice dispenses damaged Valves do not operate Keyswitch is off Water in Ice Bin Coldplate Drain is obstructed Light Turn Keyswitch on Reset Transformer Plug in Dispenser Transformer tripped Unit not plugged in gt Remove Hose and 90 degree fitting to obtain access to Drain Drain Hose is kinked B Replace Drain Hose Emitting Diodes LEDs are provided on
20. nnects figal containers etc and ready unit for operation Draw drinks to refill lines and flush the sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag valve removed from an empty Bag in Box BIB package Place syrup inlet line in a clean container filled with clean potable room temperature water Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product Following the instructions as described in Section 2 2 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed an
21. nnot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Extended lengths of product lines may require that an additional volume of sanitizing solution be prepared Other 1 Clean cloth towels 2 Bucket 3 Small brush PN 22 0017 included with installation kit 4 Extra nozzle 5 Sanitary gloves RR 2 3 DAILY CLEANING Using mild detergent solution clean Top Cover and all exterior stainless steel surfaces Clean exterior of dispensing valves and ice chute Remove Cup Rest clean Drip Tray and Cup Rest and replace Cup Rest Wipe clean all splash areas using damp cloth soaked in cleaning solution Clean beverage valves as specified by the valve manufacturer 2 4 ICE BIN CLEANING START UP AND MONTHLY ommo Er ME ZTA N Disconnect Dispenser from power source Remove Top Cover Remove Agitator Pin from Agitator Shaft Slide Agitator Shaft rearward out of Motor Shaft and pull out of rear Bearing to remove Remove Dispensing Wheel from Motor Shaft by sliding rearward Remove Dispensing Wheel Shroud Remove Splash Plate Assembly by lifting it up and out from the dispenser face Using cleaning solution described in Section 2 2 and a clean cloth or soft brush clean all removable parts sides of Ice Bin Ice Chute and surface of aluminum casting Repeat Step G for all exterior surfaces of the dispenser Us
22. ond EX re n REED ER ea a nO RE OXIDE ERE EU d EO RE ERR 1 RECEIVING mi UTE 1 1 2 UNPACKING sasian easan genene ed 1 1 3 SELECTING COUNTER 1 a a i aaia aiia aaa 1 1 4 INSTALLING THE DISPENSER tnn inet nr nete aii aa a anai 2 2 CLEANING AND SANITIZING INSTRUCTIONS rrrnnvnnnnnvvnnnnnvnnnnvvennnnvnnnnnnennnnennnnnnnnnnnenennnnnnnnnenennnnnnnnnnnene 3 2 1 GENERAL INFORMATION 3 2 2 REQUIRED CLEANING 4 2 95 CLEANING 4 2 4 ICE BIN CLEANING START UP AND MONTHLY 4 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS 5 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS 6 3 TROUBLESHOOTING nitri da cen ear e inco ek da c e Dic d OR EA P a E D E D E c d 6 4 LIGHT EMITTING DIODES nnne ire ta n ks DR ER DE EX XR RR EA ERR RR EC RRE ES CARERE AGE REA ER ERR 7 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL nenunnnvnnnnnvnnnnnvennnnnnnnnnennnnnnvnnnnnnnnnnnvennnnenenne 8 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS nene 9 6 1 DECALS AND EABELS tiii eder o ee dece a pa 9 10 6 2 FINAL ASSEMBLY POST MIX
23. y Motor IBD44 Right Side Screw 10 24 x 0 500 PHD Cover Motor IBD Drive Assy Motor 115V 1 7 HP IBD Left Side Bracket Merchandiser Support IBD44 Screw 8 18 x 0 375 PHD Ballast Assy 120V IBD44 Wrapper Sub Assy Right Side IBD44 Switch Key Lock Maintain Spade Wrapper Sub Assy Back IBD44 Screw 10 32 x 0 500 SL HH SS with Washer Wrapper Sub Assy Left Side IBD44 Electrical Box Assy IBD44 Harness Assy Light Right White IBD44 Harness Assy Light Black Right IBD44 Bracket Right Light IBD Screw 8 32 x 0 250 PHD Bracket Left Light IBD Socket 660W 600V Max R REF Electrical Box Assy Components R 52 1436 05 25 0039 25 0047 Not Shown PCB Assy Available as Spare Part 120V 24V Transformer Available as Spare Part 75VA 24V Transformer Available as Spare Part R in margin indicates change or revision 16 6 5 WIRING DIAGRAM 115V 60HZ

Lancer Model 85-4562H - Soda

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