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Operation & Service Manual

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1. Parts List This pump is compatible with MIL PRF 5606 MIL PRF 83282 Hydraulic Fluids only Item Part Number Description Qty 3 5M1 000 001 Body Pump 1 12 506 000 Half Flange 4 25 18 000 Screw Socket Head Cap 4 Not Shown H 1009 01 Handle 1 K 1001 Kit Seal Replacement consists of O ring Release Screw 1 O ring Outlet Check 1 11 O ring Valve Body 1 21 Wiper Rod 1 22 Ring Backup 1 23 O ring Piston 1 27 O ring Tube Seal 1 Not Shown O ring Inlet Check 1 Not Shown O ring Guide Shoe 2 Not Shown Shoe Piston Guide 1 K 1068 Kit Linkage Replacement consists of 13 Pivot 1 14 Assembly Linkage Pin 2 17 Strap 2 18 Assembly Clevis Pin 1 19 Bracket Pump Handle 1 K 1069 Kit Internal Parts Replacement consists of 7 Spring Inlet Check 1 8 Spring Outlet Check 1 9 Ball Outlet Check 1 10 Ball Inlet Check 1 Not Shown Ball Release 1 K 1778 Kit Piston Cylinder Replacement consists of 15 Piston 1 16 Tube 1 20 Retainer Wiper 1 24 Assembly Valve Body Includes Items 7 10 24 26 1 K 1906 Kit Piston Seal Replacement consists of 15 Piston 1 22 Ring Backup 1 23 O ring Piston 1 K 2782 Kit Release Screw Replacement consists of 2 Screw Release 1 30 Retainer Screw 1 Although this item is listed in its particular kit it is not used on HC 1751 01 pump These items may be discarded NOTE Entire p
2. Item Part Number Description Qty 9 TF 1043 06 18 0 Assembly Hose 1 14 N 2016 05 S Tee Swivel Nut Run 1 15 N 2004 15 S Elbow Extra Long 90 Male 1 K 1901 02 Kit Pump Replacement consists of 8 N 2410 11 Elbow 90 Male 1 10 N 2001 08 S B Elbow 90 Male 1 11 HC 1751 Pump Hydraulic Hand 1 12 G 1251 1070R Lockwasher 3 8 Regular 2 13 G 1100 107010 Bolt Hex Head Grade 5 3 8 16 x 1 long 2 Not Shown TF 1047 01 12 0 Hose Push on 1 11 2004 Rev 02 Page 8 TRONAIR Parts List Model 02 1248 0112 12 Ton Single Stage Jack When ordering replacement parts kits please specify model serial number and color of your unit Item Part Number Description Qty K 3220 Kit Reservoir Replacement consists of 16 N 2205 02 S Plug Hollow Hex 1 8 NPT 1 17 N 2208 01 S Tee Male Branch 1 18 N 2412 04 Connector Barbed Hose 1 19 TF 1047 01 09 0 Hose Push on 1 20 G 1202 1055 Stopnut 1 4 28 Elastic 1 21 H 1045 Breather 1 22 G 1250 1050N Flatwasher 1 4 Narrow 5 23 G 1100 105510 Bolt Hex Head Grade 5 1 4 28 x 1 long 1 24 HJ 580 07 01 Assembly Reservoir with Labels 1 25 G 1202 1050 Stopnut 1 4 20 Elastic 3 11 2004 Rev 02 Page 9 TRONAIR Parts List Model 02 1248 0112 12 Ton Single Stage Jack When ordering replacement parts kits please
3. eene APPENDIX I HC 1751 Hand Pump 3250 Psi Parts List APPENDIX II MSDS Hydraulic Fluid 11 2004 Rev 02 Model 02 1248 0112 12 Ton Single Stage Jack TRONAI R Model 02 1248 0112 12 Ton Single Stage Jack This product can not be modified without the written approval of Tronair Inc Any modifications done without written approval voids all warranties and releases Tronair Inc it suppliers distributors employees or financial institutions from any liability from consequences that may occur Only Tronair OEM replacement parts shall be used 1 0 DESCRIPTION The Tronair 02 1248 0112 Single Stage jack incorporates the following quality features e Steel Construction e Mechanical ram lock nut that prevents lowering of jack under load e Quick action mechanical extension e Single speed manually operated pump with pressure relief e Uses standard MIL PRF 5606 hydraulic fluid 2 0 USAGE The purpose of the jack is to lift the aircraft for maintenance See specifications for capacity of the jack 3 0 SPECIFICATIONS e Rated Capacity 24 000 lbs e Minimum Closed Height 46 inches e Mechanical Extension 14 inches e Hydraulic Extension 30 inches e Maximum Height Obtainable 92 inches e Weight 305 lbs e Pressure Relief Setting 3250 300 0 PSIG e BUNA N Seals 4 0 ASSEMBLY INSTRUCTIONS 4 1 GENERAL INSTRUCTION This product should be assembled and or repaired using good workmanship practices and proper tools Bolts and e
4. Name was added Section 14 DOT Technical Name Open parenthesis was added Section 14 DOT Technical Name Close parenthesis was added Section 03 Physical Chemical Hazard was added Section 03 Physical Chemical Hazards Header was added Section 14 DOT Footnote was added Section 15 Physical Hazards was added Section 15 Physical Hazards Header was added Section 15 Precautions was added Section 15 Precautions Header was added Section 10 Conditions to Avoid was deleted Section 14 LAND DOT Default was deleted PRECAUTIONARY LABEL TEXT Contains DISTILLATES PETROLEUM HYDROTREATED LIGHT CAUTION HEALTH HAZARDS Repeated exposure may cause skin dryness or cracking If swallowed may be aspirated and cause lung damage Target Organs Skin PHYSICAL HAZARDS Combustible Product Name MOBIL AERO HFA Revision Date 114pr2007 Page 10 of 10 PRECAUTIONS Use proper bonding and or grounding procedures FIRST AID Inhalation Remove from further exposure For those providing assistance avoid exposure to yourself ar others Use adequate respiratory protection If respiratory irritatian dizziness nausea or Unconsciousness occurs seek immediate medical assistance If breathing has stopped assist ventilation with a mechanical device nr use mouth ta mauth resuscitation Eye Flush thoroughly with water If irritation occurs get medical assistance Oral Seek immediate medical attention Do not in
5. ATES PETROLEUM HYDROTREATED LIGHT DISTILLATES PETROLEUM HYDROTRE ATED LIGHT 64742 47 3 10 30 PETROLEUM HYDROTREATED UGHT PARAFFINIC DISTILLATES PETROLEUM All concentrations are percent by weight unless material is a gas Gas concentrations are in percent by volume SECTION 3 HAZARDS IDENTIFICATION This materialis considered to be hazardous according to regulatory guidelines see M SDS Section 15 POTENTIAL PHYSICAL CHEMICAL EFFECTS Combustible Material can release vapors that readily form flammable mixtures Vapor accumulation could flash and or explode if ignited POTENTIAL HEALTH EFFECTS If swallowed may be aspirated and cause lung damage Frequent or prolonged contact may defat and dry the skin leading to discomfort and dermatitis May be irritating to the eyes nose throat and lungs High pressure injection under skin may cause serious damage Target Organs Skin NFPA Hazard ID Health O Flammability 2 Reactivity O HMIS Hazard ID Health 0 Flammability 2 Reactivity 0 NOTE This material should not be used for any other purpose than the intended use in Section 1 without expert advice Health studies have shown that chemical exposure may cause potential human health risks which may vary from person to person Product Name MOBIL AERO HFA far 3 n P 11Apr2007 Exon M O bi SECTION 4 FIRST AID MEASURES INHALATION Remove from further exposure Forthose providing assistance
6. D STORAGE HANDLING Avoid contact with skin Avoid prolonged breathing of mists and heated vapor Use proper bonding and or grounding procedures Prevent small spills and leakage to avoid slip hazard Static Accumulator This material is a static accumulator STORAGE Keep container closed Handle containers with care Open slowly in order to control possible pressure release Store in a cool well ventilated area Storage containers should be grounded and bonded Drums must be grounded and bonded and equipped with self closing valves pressure vacuum bungs and flame arresters Product Name MOBIL AERO HFA far 3 m Dan 11Apr2007 Exon M oO bi SECTION 8 EXPOSURE CONTROLS PERSONAL PROTECTION EXPOSURE LIMIT VALUES Exposure limits standards Note Exposure limits are not additive Limit Standard EVDRGTREXTEBUSRE LIGHT Fe Tis 2000 500 ppm LEE 7 Da NAPHTHENIC DISTILLATE mgm3 PETROLEUM HYDROTREATED LIGHT STEL 10 ma m3 ACGIH NAPHTHENIC DISTILLATE PETROLEUM HYDROTREATED LIGHT 5 mgim3 ACGIH NAPHTHENIC DISTILLATE PETROLEUM DISTILLATES PETROLEUM a e ra e DISTILLATES PETROLEUM Exposure limits standards for materials that can be formed when handling this product When mists aerosols can occur the following are recommended 5 mgfn ACGIH TL 10 mg m ACGIH STEL 5 mg m OSHA PEL NOTE Limits standards shown for guidance only Follow applicable regulations ENGINEERING CONTRO
7. Exon M le bi SECTION 16 OTHER INFORMATION N D Not determined N A Mot applicable THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS Revision Changes Section 05 Fire Fighting Measures Unusual Fire Hazards was modified Section 10 Conditions to Avoid was modified Section 07 Handling and Storage Handling was modified Section 07 Handling and Storage Storage Phrases was modified Section 03 HMIS Flammability was modified Section 03 NFPA Flammability was modified Section 06 Accidental Release Spill Management Land was modified Section 09 Flash Point C F was modified Section 08 Exposure Control was modified Section 15 SARA 311 312 REPORTABLE HAZARD CATEGORIES was modified Section 15 Land Spill was modified Section 14 DOT Technical Name All was added Section 03 Physical Chemical Hazard was added Section 14 Proper Shipping Name Header was added Section 14 Proper Shipping Name was added Section 14 Hazard Class amp Division Header was added Section 14 Hazard Class was added Section 14 UN Number Header was added Section 14 UN Number was added Section 14 Packing Group Header was added Section 14 Packing Group was added Section 14 Label s Header was added Section 14 Label s was added Section 14 ERG Number Header was added Section 14 ERG Number was added Section 14 Transport Document Name Header was added Section 14 Transport Document
8. LS The level of protection and types of controls necessary will vary depending upon potential exposure conditions Control measures to consider Use explosion proof ventilation equipment to stay below exposure limits PERSONAL PROTECTION Personal protective equipment selections vary based on potential exposure conditions such as applications handling practices concentration and ventilation Information on the selection of protective equipment for use with this material as provided below is based upon intended normal usage Respiratory Protection f engineering controls do not maintain airborne contaminant concentrations at a level which is adequate to protect worker health an approved respirator may be appropriate Respirator selection use and maintenance must be in accordance with regulatory requirements if applicable Types of respirators to be considered for this material include No special requirements under ordinary conditions of use and with adequate ventilation For high airborne concentrations use an approved supplied air respirator operated in positive pressure mode Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate gas vapor warning properties are poor or if air purifying filter capacity rating may be exceeded Hand Protection Any specific glove information provided is based on published literature and glove manufacturer data Work conditions can greatly effect glove dura
9. Minimally Toxic Based on test data for structurally similar materials Toxicity Rabbit LD50 gt 2000 mg kg Minimaly Toxic Based on test data for structurally similar materials Negligible irritation to skin at ambient temperatures Based on assessment of the components Irritation Rabbit Data available May cause mild short lasting discomfort to eyes Based on assessment of the components Irritation Rabbit Data available cz 3 m 3 m 3 ud CHRONIC OTHER EFFECTS For the product itself Repeated and or prolonged exposure may cause irritation to the skin eyes or respiratory tract Small amounts of liquid aspirated into the lungs during ingestion or from vomiting may cause chemical pneumonitis or pulmanary edema Contains Base oil severely refined Mot carcinogenic in animal studies Representative material passes IP 345 Modified Ames test and or other screening tests Dermal and inhalation studies showed minimal effects lung non specific infiltration of immune cells ail deposition and minimal granuloma formation Mot sensitizing in test animals Additional information is available by request The following ingredients are cited on the lists below Mone REGULATORY LISTS SEARCHED 1 NTPCARC 3 lARC 1 5 IARC 2B 2 NTPSUS 4 ARC 2A 6 OSHA CARC ExonMobil Product Name MOBIL DTE 11M Revision Date 01 Sep 2009 Page of 10 Material Expected to be harmfulto aquatic organisms May cause l
10. Point Method 82C 180F ASTM D 93 Flammable Limits Approximate volume in air LEL 0 7 UEL 7 0 Autoignition Temperature 222510 437F Boiling Point Range N D Vapor Density Air 1 N D Vapor Pressure N D at 20 Evaporation Rate n butyl acetate 1 N D pH N A Log Pow n OctanolAWater Partition Coefficient N D Solubility in Water Negligible Viscosity 136 cSt 13 8 mm2 sec at 40 C 5 1 cSt 5 1 mm2 sec at 100C Oxidizing Properties See Sections 3 15 16 OTHER INFORMATION Freezing Point N D Melting Point N A Pour Point B0 C 76F DMSO Extract mineral oil only IP 346 3 wt Product Name MOBIL AERO HFA Yu A n Data 11Apr2007 Exon M O bi SECTION 10 STABILITY AND REACTIVITY STABILITY Material is stable under normal conditions CONDITIONS TO AVOID Open flames and high energy ignition sources MATERIALS TO AVOID Strong oxidizers HAZARDOUS DECOMPOSITION PRODUCTS Material does not decompose at ambient temperatures HAZARDOUS POLYMERIZATION Will not occur SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY Route of Exposure Conclusion Remarks Toxicity Rat LC50 5000 ma m3 Minimally Toxic Based on assessment of the components Irritation No end point data Elevated temperatures or mechanical action may form vapors mist or fumes which may be irritating to the eyes nose throat or Based on assessment of the com ngestion Toxicity Rat LD50 2000 mg kg
11. TRONAIR Operation amp Service Manual J Model 02 1248 0112 12 Ton Single Stage Jack 11 2004 Rev 02 Includes Illustrated Parts Lists 1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 REVISION DATE TEXT AFFECTED 01 08 2001 Major Revision 02 11 2004 5 1 Jack Instructions added Warning and illustrations TRONAIR 1 0 2 0 3 0 4 0 4 1 4 2 5 0 5 1 6 0 6 1 6 2 6 3 6 4 7 0 8 0 8 1 8 2 9 0 10 0 TABLE OF CONTENTS GENERAL INSTRUCTION ie PRE USE CHECKS u 44 2 een een ne OPERATING INSTRUCTIONS zuuususssusennnennsannunnzunnnnnnnnnnunnnnnnnnannnnnnunnnunnnunnnn JACK INSTRUCTIONS cect cen une en en UrEYNggidpylec GENERAL retainer eec tue ect d ope te veine ie SERVIGING JAG K 1 ute e e E ip e EE aaa a iE e JACK FUNCTION LOAD TEST REMOVING AND SERVICING PUMP sse TROUBLE SHOOTING u uu22uu2n0u0nnu0nnunnnunnnunnnnnnnnnnnnnnnannnnnnunnnunnunnnnnnnnnnnunnnnnnn PROVISION OF SPARES unuuanussnunnnsnnnsnannunnnunnnunnnunnunnnunnnunnsunnnunnnnnnnnnnnnnnnannnnn SPARE PARTS rate ite et east mies tance EG RE sas cute fe PARTS LISTS amp ILLUSTRATIONS IN SERVICE SUPPORT usauusauuansannnunnnunnunnnnansnannunnnunnnunnunnnunnnunnnunnnnnnnnnnnnnnnnn GUARANTEES LIMITATION OF LIABILITY
12. avoid exposure to yourself or others Use adequate respiratory protection If respiratory irritation dizziness nausea or unconsciousness occurs seek immediate medical assistance If breathing has stopped assist ventilation with a mechanical device or use mouth to mouth resuscitation SKIN CONTACT Wash contact areas with soap and water If product is injected into or under the skin or into any part of the body regardless of the appearance of the wound or its size the individual should be evaluated immediately by a physician as a surgical emergency Even though initial symptoms from high pressure injection may be minimal or absent early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury EYE CONTACT Flush thoroughly with water If irritation occurs get medical assistance INGESTION Seek immediate medical attention Do nat induce vomiting NOTE TO PHYSICIAN If ingested material may be aspirated into the lungs and cause chemical pneumonitis Treat appropriately SECTION 5 FIRE FIGHTING MEASURES EXTINGUISHING MEDIA Appropriate Extinguishing Media Use water fog foam dry chemical or carbon dioxide CO2 to extinguish flames Inappropriate Extinguishing Media Straight Streams of Water FIRE FIGHTING Fire Fighting Instructions Evacuate area Prevent runoff from fire control or dilution from entering streams sewers or drinking water supply Firefighters should use standard protecti
13. balls Leaking pressure relief valve Remove release valve inspect ball and ball seat in pump block Replace effective part s Ram s raise and fall with each manual pump stroke Release valve open Fully tighten release valve Inlet check valve not seated or sticking Pump rapidly to dislodge or replace valve body Pressure check valve not seated or sticking Pump rapidly to dislodge or replace valve body Jack fails to lower Ram locknut not loosened Raise jack inch and release locknut Vent screw closed Open vent screw O Ring pinched or rolled Replace o ring and back up ring clean up cylinder wall of debris 8 0 PROVISION OF SPARES 8 1 SPARE PARTS Spare parts may be obtained from the manufacturer TRONAIR Inc 1740 Eber Road Holland Ohio 43528 9794 USA Telephone Fax E mail Website 8 2 PARTS LISTS amp ILLUSTRATIONS Reference the following page for Replacement Parts and Kits available 9 0 IN SERVICE SUPPORT Contact Tronair for technical services and information 11 2004 Rev 02 419 866 6301 or 800 426 6301 419 867 0634 sales tronair com www tronair com Page 5 02 1248 TRONAIR mr etes 10 0 GUARANTEES LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer This is solely limited to the repair or replacement of d
14. bility inspect and replace worn or damaged gloves The types of gloves to be considered for this material include If prolonged ar repeated contact is likely chemical resistant gloves are recommended If contact with forearms is likely wear gauntlet style gloves Product Name MOBIL AERO HFA 1 Revision Date 11Apr2007 Exon M O bi Eye Protection If contact is likely safety glasses with side shields are recommended Skin and Body Protection Any specific clothing information provided is based on published literature or manufacturer data The types of clothing to be considered for this material include If prolonged or repeated contact is likely chemical and oil resistant clothing is recommended Specific Hygiene Measures Always observe good personal hygiene measures such as washing after handling the material and before eating drinking and or smoking Routinely wash work clothing and protective equipment to remove contaminants Discard contaminated clothing and footwear that cannot be cleaned Practice qood housekeeping ENVIRONMENTAL CONTROLS See Sections 6 7 12 13 SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES Typical physical and chemical properties are given below Consult the Supplier in Section 1 for additional data GENERAL INFORMATION Physical State Liquid Color Red Odor Characteristic Odor Threshold N D IMPORTANT HEALTH SAFETY AND ENVIRONMENTAL INFORMATION Relative Density at 15 C 0 55 Flash
15. c hose from pump Remove pump from jack Remove cotter pin Item 18 from clevis pin Remove flanges Remove tube assembly Item 16 Replace O rings and backup ring See Appendix I HC 1751 for available kits 0 Re assemble in reverse order 1 2 3 4 5 6 Remove four 4 socket head cap screws 7 8 9 1 7 0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston or pump body Damaged backup ring o ring piston or pump body Remove piston and pump body Inspect for damage Replace defective part s Replace removed o ring and backup ring External fluid leakage at ram s Damaged o ring backup ring or inner cylinder wall Remove ram s as a unit from cylinder Inspect parts Replace o ring and defective part s Jack fails to lift rated load Release valve not closed properly Fully tighten release valve Low fluid level Fill to correct fluid level Pressure relief valve improperly adjusted Adjust or replace release valve Leakage at inlet or outlet check ball Inspect valve body for wear or replace valve body and check balls Vent screw closed Open vent screw Ram s will not support load after manual or pneumatic pump up Leaking ram o ring seals Check for external leakage if present replace defective seal and back up ring Leaking pressure check valve Inspect valve body for wear or replace valve body and check
16. duce vomiting If ingested material may be aspirated into the lungs and cause chemical pneumonitis Treat appropriately Skin Wash contact areas with soap and water It product is injected into or under the skin or into any part of the body regardless of the appearance of the wound or its size the individual should be evaluated immediately by a physician as a surgical emergency Gren though initial symptoms from high pressure injection may be minimal or absent early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury FIRE FIGHTING MEDIA Use water fog foam dry chemical or carbon dioxide C02 to extinguish flames SPILL LE AK Land Spill Eliminate all ignition sources no smoking flares sparks or flames in immediate area Stop leak if you can do it without risk Prevent entry into waterways sewer basements or confined areas Avapor suppressing foam may be used to reduce vapors Absorb or cover with dry earth sand or other non combustible material and transfer to containers Recover by pumping ar with suitable absorbent Water Spill Stop leak if you can do it without risk Confine the spill immediately with booms Warn other shipping Remove from the surface by skimming ar with suitable absorbents Seek the advice of a specialist before using dispersants Use Mot intended or suitable for use in or around a household or dwelling The information and recommendations contained he
17. e material is not a hazardous waste a marine pollutant or specifically listed as a hazardous substance LAND TDG Not Regulated for Land Transport SEA IMDG Not Regulated for Sea Transport according to IMDG Code AIR IATA Not Regulated for Air Transport SECTION 15 REGULATORY INFORMATION OSHA HAZARD COMMUNICATION STANDARD When used for its intended purpose this materialis classified as hazardous in accordance with OSHA 28 CFR 1910 1200 NATIONAL CHEMICAL INVENTORY LISTING AICS IECSC DSL EINECS ENCS KECI PICCS TSCA EPCRA This material contains no extremely hazardous substances SARA 311 312 REPORTABLE HAZARD CATEGORIES Fire Delayed Health SARA 313 TOXIC RELEASE INVENTORY This material contains no chemicals subject to the supplier notification requirements of the SARA 313 Toxic Release Program The Following Ingredients are Cited on the Lists Below Chemical Name CAS Number DISTILLATES PETROLEUM 64742 47 8 17 18 19 HYDROTREATED LIGHT HYDROTREATED LIGHT 64742 53 6 1 4 13 17 18 PETROLEUM HYDROTREATED LIGHT 64742 55 6 PARAFFINIC DISTILLATES PETROLEUM REGULAT ORY LISTS SEARCHED 1 ACGIH ALL 6 TSCA5a2 112 CA P65 REPRO 16 MN RTK 2 ACGIH Al 7 TS5CA5e 12 CARTK 17 NJRTK 3 ACGIH A2 8 TSCAB 13 ILRTK 18 PARTK 4 OSHAZ 9 TSCA12b 14 ZLARTK 19 RIRTK 5 TSCA4 10 CA P65 CARC 15 MI 293 Code key CARC Carcinogen REPRO Reproductive Product Name MOBIL AERO HFA far A 3 se Date 11Apr2007
18. e ram protection ring groove and fully through the mechanical extension The locking pin washer and ball lock MUST be placed outside the ram protection ring e Visually inspect the jack prior to every use Jacking Point e Do not place extra locking pins in any other hole on HE the mechanical extension e nsure mating surfaces to jack point are free of debris and damage e Under no conditions should the locking pin washer or washer groove be inside the ram protection ring 3 4 Jack Pad groove u Mechanical e Under no conditions should the locking pin s ball Extension lock be inside the ram protection ring groove Locking Pin Washer e Never use the jack if the ram protection ring is not and Washer Groove installed i t Edil gt the locking pin without a locking pin Losing Pis bs Ball Loc e Never use a locking pin that has been damaged e Never use a ram protection ring that has been damaged or deformed e Replace ram protection ring if it does not have a radius groove for the locking pin e Load test jacks annually e Only order replacement parts from Tronair e Failure to comply could result in premature failure below certified weight and could cause serious injury including death Ram Protection x Ring Groove A Ram Correct Pin Placement Mechanical Extension gt Locking Pin Washer and Washer Groove zen Pin Ball Lock Ram Protection Ring 5 1 Jack instructions co
19. efective components This warranty does not cover the following items a Parts required for normal maintenance b Parts covered by a component manufacturers warranty c Replacement parts have a 90 day warranty from date of shipment If you have a problem that may require service contact Tronair immediately Do not attempt to repair or disassemble a product without first contacting Tronair any action may affect warranty coverage When you contact Tronair be prepared to provide the following information a Product Model Number b Product Serial Number C Description of the problem If warranty coverage is approved either replacement parts will be sent or the product will have to be returned to Tronair for repairs If the product is to be returned a Return Material Authorization RMA number will be issued for reference purposes on any shipping documents Failure to obtain a RMA in advance of returning an item will result in a service fee A decision on the extent of warranty coverage on returned products is reserved pending inspection at Tronair Any shipments to Tronair must be shipped freight prepaid Freight costs on shipments to customers will be paid by Tronair on any warranty claims only Any unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any manual including updates or safety bulletins published or delivered by Tronair will immediately void any warranty express or
20. he ram and cylinder causing damage to the seals and O rings CAUTION Do not place hands on top of jack near ram locknuts while lowering jack Pinch points exist between top of jack and threads on ram Always wear safety glasses while operating this equipment 6 0 MAINTENANCE 6 1 GENERAL e All maintenance and or repair work should be done using good workmanship practices and proper tools e The work area should be clean and free of dirt e When O rings and backup rings are removed every effort should be made to avoid the contact of tools with the critical surfaces of parts Surface deformities could cause degradation of seals and failure e Itis good practice to replace both O rings and backup rings once removed Cut and damaged O rings normally result in fluid leakage e If cylinder bore is found to be rusty it may be honed to a maximum diameter of 3 257 inches and a surface finish of 16 micro inches If pitting in the bore cannot be removed by this process the jack cylinder must be replaced before the jack can be returned to service e At this time flush old hydraulic fluid and dirt from overall system and replenish with new clean hydraulic fluid 90 Day Routine Maintenance If jack is not being used on a regular basis every 90 days the jack should be fully extended and retracted to exercise the seals and to prevent rust build up on the cylinder I D While ram is extended clean the threads and spray with DoALL RPM LPS or equiva
21. implied The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied Any unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and warnings in any manual including updates or safety bulletins published or delivered by Tronair will immediately void any warranty express or implied and Tronair disclaims any and all liability for injury WITHOUT LIMITATION and including DEATH loss or damage arising from or relating to such misuse 11 2004 Rev 02 Page 6 TRONAIR Parts List Model 02 1248 0112 12 Ton Single Stage Jack When ordering replacement parts kits please specify model serial number and color of your unit Pocos N Item Part Number Description Qty 2 H 1009 01 Handle Hydraulic Pump 1 5 H 1252 Spring 3 K 3469 Kit Jack Weldment Replacement consists of 1 Z 5115 01 Weldment Jack with Labels 1 K 2800 Kit Caster Replacement consists of 3 G 1203 1105 Jamnut 5 8 18 Elastic 1 4 G 1250 1100N Flatwasher 5 8 Narrow 1 6 G 1250 1110W Flatwasher 3 4 Wide 1 7 U 1053 Caster Swivel 1 11 2004 Rev 02 Page 7 02 1248 TRONAIR mr etes Parts List When ordering replacement parts kits please specify model serial number and color of your unit
22. ition sources no smoking flares sparks or flames in immediate area Stop leak if you can do it without risk All equipment used when handling the product must be grounded Do not touch or walk through spilled material Prevent entry into waterways sewer basements or confined areas Avapor suppressing foam may be used to reduce vapors Use clean non sparking tools to collect absorbed material Absorb or cover with dry earth sand or other non combustible material and transfer to containers Large Spills Water spray may reduce vapor but may not prevent ignition in closed spaces Recover by pumping or with suitable absorbent Water Spill Stop leak if you can do it without risk Confine the spill immediately with booms Varn other shipping Remove from the surface by skimming or with suitable absorbents Seek the advice of a specialist before using dispersants Water spill and land spill recommendations are based on the most likely spill scenario for this material however geographic conditions wind temperature and in the case of a water spill wave and current direction and speed may greatly influence the appropriate action to be taken Forthis reason local experts should be consulted Mote Local regulations may prescribe or limit action to be taken ENVIRONMENTAL PRECAUTIONS Large Spills Dike far ahead of liquid spill for later recovery and disposal Prevent entry into waterways sewers basements or confined areas SECTION 7 HANDLING AN
23. lastic stopnuts should be tightened to a torque not to exceed industry standards for Grade 5 bolts All replacement parts must be the same as or equal to the original parts supplied 4 2 PRE USE CHECKS Refer to the Parts Lists and Illustrations to identify and assure that all parts are present e Generally check over unit to assure the tightness of all nuts bolts and fittings e With rams completely collapsed check hydraulic fluid level 1 5 inches below vent Replenish with MIL PRF 5606 fluid as required 5 0 OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack s CAUTION Za 1 Never put hands between the aircraft and the jack pad as after aircraft has been lowered struts may have hung up 2 Never align jack under aircraft by pounding on jack legs Dented legs may lead to jack collapse 3 Always lower ram locking nut s after jack is under load Be sure ram nut s is seated fully after jacking 4 Always raise and lower jacks simultaneously so that aircraft remains level 5 Always use a tail or nose stand as applicable for additional stability 11 2004 Rev 02 Page 1 TRONAIR Model 02 1248 0112 12 Ton Single Stage Jack 5 0 OPERATING INSTRUCTIONS continued 5 1 JACK INSTRUCTIONS To Raise Aircraft 1 Place jack on a hard level surface 2 Raise mechanical extension as close to aircraft jack pad as possible WARNING Are locking pin MUST be placed in th
24. lent that is water repellent and will not harm BUNA N O rings 6 2 SERVICING JACK To Disassemble Jack 1 Remove mounting plate Item 29 by unscrewing four 4 socket head cap screws Item 28 2 Raise ram assembly Item 31 to the point where it can be lifted from the jack cylinder To Reassemble Jack 1 Re assemble in reverse order of above NOTE Torque four 4 socket head cap screws Item 28 to 44 ft Ibs 2 Spray inside diameter of cylinder and outside diameter of ram Items 1 amp 31 with DoALL RPM LPS or equivalent that is water repellent and will not harm BUNA N O rings to protect surfaces from rusting when not in use NOTE To minimize air entrapment under the ram raise the oil level in the cylinder to chamfer of the cylinder prior to ram insertion 11 2004 Rev 02 Page 4 Model 02 1248 0112 12 Ton Single Stage Jack TRONAIR 6 0 MAINTENANCE continued 6 3 JACK FUNCTION LOAD TEST NOTE If function load testing is required 3 Take all necessary precautions to prevent injury 4 Always jack against a load and never against the jack itself 5 Do not exceed a test load equal to the jack rated capacity plus 10 6 4 REMOVING AND SERVICING PUMP NOTE If pump is found faulty call the factory for replacement or replace seals as follows Review Appendix I HC 1751 Hand Pump Parts List during the following procedure Clamp suction push on hose and remove hose from pump Uncouple fitting of hydrauli
25. ner Warning Empty Container Warning where applicable Empty containers may contain residue and canbe dangerous Do not attempt to refill or clean containers without proper instructions Empty drums should be completely drained and safely stored until appropriately reconditioned or disposed Empty containers should be taken for recycling recovery or disposal through suitably qualified or licensed contractor and in accordance with governmental regulations DO NOT PRESSURISE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SUCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION THEY MAY EXPLODE AND CAUSE INJURY OR DEATH SECTION 14 TRANSPORT INFORMATION LAND DOT Not Regulated for Land Transport LAND TDG Not Regulated for Land Transport SEA IMDG Not Regulated for Sea Transport according to IMDG Code Product Name MOBIL AERO HFA Yu A ee Dan 11Apr2007 Exon M O bi SECTION 14 TRANSPORT INFORMATION LAND DOT Proper Shipping Name COMBUSTIBLE LIQUID N O S Distillates Petroleum Hydrotreated Light Hazard Class amp Division COMBUSTIBLE LIQUID ID Number NA1993 Packing Group Ill ERG Number 128 Labels NONE Transport Document Name NA1993 COMBUSTIBLE LIQUID N O S Distillates Petroleum Hydrotreated Light COMBUSTIBLE LIQUID PG III Footnote This materialis not regulated under 49 CFR in a container of 119 gallon capacity or less when transported solely by land as long asth
26. ntinued on following page 11 2004 Rev 02 Page 2 e naaie TRONAIR m eee Jack 5 1 JACK INSTRUCTIONS continued Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring Ram Protection Ring and top Locking Pin in Mechanical Extension use only one pin Results Of Locking Pin In Incorrect Location N Missing Locking Pin Washer Deformation Ram Protection Ring Acceptable Condition Unacceptable Condition 11 2004 Rev 02 Page 3 02 1248 TRONAIR mr etes 5 1 JACK INSTRUCTIONS continued 3 Close pump release valve and operate pump NOTE Turning the pump relief valve counter clockwise lowers the jack Turning the pump release valve clockwise stops the jack s descent and allows it to be raised 4 Lower ram locknuts as aircraft is raised WARNING N The ram locknuts are user operated safety devices Failure to utilize these locknuts may result in personal injury or death To Lower Aircraft 5 Lower all jacks simultaneously 6 If ram locking nut s is tight raise jack slightly to release nut s 7 Loosen pump release valve slightly to slowly lower aircraft Raise locking nut s as jack ram s lower NOTE When using the jack during a washing or cleaning operation the jack should be completely covered to protect it from cleaning solution dirt and or foreign matter which might get on or between t
27. ong term adverse effects in the aquatic environment MOBILITY Base oil component Low solubility and floats and is expected to migrate from water to the land Expected to partition to sediment and wastewater solids PERSISTENCE AND DEGRADABILITY Biodegradation Base oil component Expected to be inherently biodegradable BIO ACCUMULATION POTENTIAL Base oil component Has the potential to bioaccumulate however metabolism or physical properties may reduce the bioconcentration or limit bioavailability SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied Disposal must be in accordance with current applicable laws and regulations and material characteristics at time of disposal DISPOSAL RECOMMENDATIONS Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised incineration at very high temperatures to prevent formation of undesirable combustion products REGULATORY DISPOSAL INFORMATION RCRA Information The unused product in our opinion is not specifically listed by the EPA as a hazardous waste 40 CFR Part 261D nor is it formulated to contain materials which are listed as hazardous wastes It does not exhibit the hazardous characteristics of ignitability corrositivity or reactivity and is not formulated with contaminants as determined by the Toxicity Characteristic Leaching Procedure TCLP However used product may be regulated Empty Contai
28. rein are to the best af ExxonMabil s knowledge and belief accurate and reliable as of the date issued You can contact ExxonMobil ta insure that this document is the mast current available from ExxonMobil The information and recommendations are offered forthe user s consideration and examination ltisthe user s responsibility ta satisfy itself that the product is suitable for the intended use If buyer repackages this product it is the user s responsibility ta insure proper health safety and other necessary information is included with and or on the container Appropriate warnings and safe handling procedures should be provided to handlers and users Alteration of this document is strictly prohibited Exceptto the extent required by law re publication or retransmission of this document in whole or in part is not permitted The term ExxonMobil is used for convenience and may include any ane ar more of ExxonMobil Chemical Company Exxon Mobil Corporation ar any affiliates in which they directly or indirectly hold any interest Internal Use Only MHC 24 0 0 0 0 1 PPEC C DEN 2005454xUS 552975 Copyright 2002 Exxon Mobil Corporation All rights reserved
29. specify model serial number and color of your unit 50 51 SEE VIEW B S 56 57 Gr Item Part Number Description Qty 45 HJ 553 Ring Ram Protection 1 46 H 2331 Stopnut 1 47 G 1151 107206 Screw Socket Head Cap 3 8 16 x 3 4 long 4 48 TR 1756 Plate Mounting 1 51 TR 1505 Stop Jack 1 52 HJ 557 Pad Jack 1 53 G 1300 25200 Pin Roll 1 4 diameter x 2 long 1 54 HJ 225 04 Shaft Extension 1 55 G 1318 1033 Pin Model D 5 8 diameter x 3 3 long 1 K 1050 Kit Ram Seal Replacement consists of 49 HJ 554 Ring Guide 1 56 HC 2020 336 Ring Backup 1 57 HC 2000 336 O ring 1 K 2592 05 Kit Ram and Jack Stop Replacement consists of 50 HJ 586 05 Assembly Ram 1 51 TR 1505 Stop Jack 1 11 2004 Rev 02 Page 10 TRONAIR APPENDIX I HC 1751 Hand Pump Parts List TRONAIR Model HC 1751 3250 PSI Hand Pump kkk Parts List With Illustrations 08 2001 Rev OR When ordering Replacement Parts Kits please specify Model Color and Serial Number of your Unit 1740 Eber Rd Tronair Inc Phone 419 866 6301 Holland OH 43528 9794 www tronair com 800 426 6301 USA Email sales tronair com Fax 419 867 0634 TRONAIR Model HC 1751 3250 Psi Hand Pump
30. ump assembly can be purchased as a kit See Hydraulic Jack Parts list 08 2001 Rev OR Page 1 TRONAIR B Parts List Illustration This pump is compatible with MIL PRF 5606 MIL PRF 83282 Hydraulic Fluids only GIO l ce S S GO XS C A OOO SG LA SN Et NN v2 XAF Y E bia E OSSI SS EL ID OS CO 2 069 OO WARNING Item 2 is a preset relief valve Do Not disassemble this valve Replacement parts are available as a preset relief valve assembly 08 2001 Rev OR Page 2 TRONAIR APPENDIX II Material Safety Data Sheet MIL PRF 5606 Hydraulic Fluid Product Name MOBIL AERO HFA Revision Date 11Apr2007 ExonMobil MATERIAL SAFETY DATA SHEET SECTION 1 PRODUCT AND COMPANY IDENTIFICATION PRODUCT Product Name MOBIL AERO HFA Product Description Base Oil and Additives Product Code 490110 00 970584 Intended Use Aviation hydraulic oil COMPANY IDENTIFICATION Supplier EXXON MOBIL CORPORATION 3225 GALLOWS RD FAIRFAX VA 22037 USA 24 Hour Health Emergency 609 737 4411 Transportation Emergency Phone 800 424 9300 ExxonMobil Transportation No 281 834 3296 MSDS Requests 713 613 3661 Product Technical Information 800 662 4525 800 947 9147 MSDS Internet Address http ww exxon com http www mobil c om SECTION 2 COMPOSITION INFORMATION ON INGREDIENTS eportable Hazardous Substance s or Complex Substance s Name CAS DISTILL
31. ve equipment and in enclosed spaces self contained breathing apparatus SCBA Use water spray to cool fire exposed surfaces and to protect personnel Unusual Fire Hazards Combustible Pressurized mists may form a flammable mixture Hazardous Combustion Products Smoke Fume Sulfur oxides Aldehydes Incomplete combustion products Oxides of carbon Phosphorus oxides FLAMMABILITY PROPERTIES Flash Point Method 82C 180F ASTM D 93 Flammable Limits Approximate volume in air LEL 07 UEL 7 0 Autoignition Temperature 222510 437F Product Name MOBIL AERO HFA far 3 n m 11Apr2007 Exon M oO bi SECTION 6 ACCIDENTAL RELEASE MEASURES NOTIFICATION PROCEDURES In the event of a spill or accidental release notify relevant authorities in accordance with all applicable regulations U S regulations require reporting releases of this material to the environment which exceed the reportable quantity or oil spills which could reach any waterway including intermittent dry creeks The National Response Center can be reached at 800 424 8802 PROTECTIVE MEASURES Avoid contact with spilled material Warn or evacuate occupants in surrounding and downwind areas if required due to toxicity or flammability of the material See Section 5 for fire fighting information See Section 3 for Significant Hazards See Section 4 for First Aid Advice See Section 8 for Personal Protective Equipment SPILL MANAGEMENT Land Spill Eliminate all ign

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