Service Manual – ThermoPro Twin & Single Brewers
Contents
1. ILLUSTRATED PARTS LIST THERMOPRO SINGLE BREWER TP2S 2 2 2 5 5 6 6 10 11 12 13 14 14 15 16 17 18 19 20 21 22 22 23 24 24 25 26 27 28 29 Part 2 61509 GEM 6 102 GEM 6 101 GEM 6 WC 3765L WC 844 101 WC 39444 WC 39417 WC 39416 WC 37308 WC 37259 WC 3354 WC 3357 WC 29050 WC 58037 101 WC 847 WC 1501 WC 37122 37132 1825 8559 WC 8556 101 WC 8591 WC 3528 WC 5350 WC 5851 WC 5502 WC 4382 WC 5310 WC 904 04 WC 906 04 WC 522 WC 62031 WC 62032 WC 102 5231 WC 1438 101 WC 37176 WC 43055 Description COVER TOP WRAP FILTER 15 x 5 x 4 H USE WITH WC 37259 FILTER 15 x 5 x 4 H USE WITH WC 37259 FILTERS 500 PKG USE WITH WC 3357 KIT VALVE REPAIR USE ON WC 825 amp WC 826 VALVE ADJ BY PASS LABEL UCM OVERLAY TP2S 3 BATCH CURTIS LABEL UCM OVERLAY TP2S 1 BATCH CURTIS LABEL UCM OVERLAY TP2S 2 BATCH CURTIS KIT BREW CONE PLSTC GEM FRESH COFFEE LABEL KIT BREW CONE GOURMET PSTC FRESH COF LABEL BREWCONE ASSY GOURMET LRG CAP OPTIONAL BREWCONE ASSY W BASKET OPTIONAL SPRAYHEAD ASSY ADVANCED FLOW COVER CENTER WRAP VALVE WATER INLET 2GPM 120V 10W FUSE HOLDER W SA FUSE KIT DUMP VALVE BREW RIGHT KIT DUMP VALVE WC 820WC 821 WC 844 FAUCET ASSY HOT WATER TP2S 2T RELAY SOLID STATE 40A W HEAT SINK HEATSINK ASSY W OPTICAL BD OLDER UNITS CAPACI2. SCGEMTS10 SCTP2T10 or SCTP1T 3 LOCATE MATED CONNECTORS AWAY FROM HEAT 2 INSTALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD 1 ALL WIRES SHALL BE 18AWG NOTES UNLESS OTHERWISE SPECIFIED WIRES SW G PHASE 1 PHASE LD GTPT_SSR_10 POWER BLOCK 57 65 300 450 40 600 BLK 12GA BLU 12GA 47MF 275VAC WHT 18GA RED 12GA GRN 18GA THERMOSTAT MAN RESET DPST 40A 277V G COMMON STUD CHASSIS GROUND TOGGLE SW SPST 25 125 250 FUSE 5A 250V BLK BLK PROBE STP YEL SIP YEL 1 STP YEL GEMINI UNITS WITH INTELLI FRESH OPTION ONLY HEATING SENSOR WARMER WHT UNIVERSAL CONTROL MODULE SENSOR STUD TANK GROUND LEGEND UNIVERSAL CONTROL MODULE PIN 1 2 gt ASSIGNMENT 20 GRINDER SSR_PIN ASSIGNMENTS COMMON SOLID STATE RELAY amp GRINDER 5 VDC SOLENOID LOCK RIGHT SOLENOID LOCK LEFT INLET VALVE BYPASS VALVE RIGHT WARMER LEFT WARMER RIGHT BYPASS VALVE LEFT SENSOR WARMER RIGHT SENSOR WARMER LEFT SENSOR TANK SENSOR COMMON GROUND CHASSIS WATER LEVEL PROBE 120VAC RETURN 120VAC HOT USE 187 TERMINAL LUG 4 USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX LETTERS AND OR SUFFIX NUMBERS ON THEIR PART NUMBERS HAVING THE SAME ELECTRICAL RATINGS Ex SCGEMSS10 5 2510 5 LOCATE CONNECTORS AWAY FROM HEAT BREW VA
3. WILBUR CURT FILLING Water will fill the tank approximately 2 3 minutes depending on water flow rate When the proper level is reached will appear on the screen It takes approximately 20 minutes to reach setpoint temperature of 200 F Control will display WILBUR CURTIS when temperature reaches the setpoint 200 F unit is at brewing temperature READY TO BREW BREWING INSTRUCTIONS 1 Brewer should be ON Confirm at rear toggle switch then press the ON OFF button Ready to Brew should be ON If connected to an InterLock grinder grinder should be on 2 Place an empty ThermoPro server under the brewcone aaa E WARNING TOAVOID SCALDING Do not remove brewcone while brew light is flashing 3 Place a clean filter 4 Fill brewcone with 5 Transfer filled 6 Press Brew button into the brewcone ground coffee If brewcone to Brewing will begin Interlocked fill brewer immediately from grinder ThermoPro Programming Guide START Curtis Ready to Brew Entering Programming Mode Enter Code Program Menus Global Recipes Gourmet Std Light Roast Dark Roast High Yield Filter Pack Decaf EXit With unit OFF press and hold bottom right Brew button Then press and release ON OFF button Hold down brew button until Enter Code appears Enter 4 digit code fact set 1 2 3 4 Non Brew Prog Temperature 170 204 Energy Save Mode 1
4. by pulling up and off from the server b Using the narrow brush provided for this purpose brush out the inside of the glass with a mild detergent solution Rinse the sight glass tube of all detergent c Replace the sight glass Make sure silicone seals are seated Pay special attention to the small gauge glass liquid level hole on the body of the faucet You can brush this out with a small pipe cleaner 10 Page Intentionally Left Blank Product Warranty Information The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use The following limited warranties and conditions apply 3 Years Parts and Labor from Original Date of Purchase on digital control boards 2 Years Parts from Original Date of Purchase on all other electrical components fittings and tubing 1 Year Labor from Original Date of Purchase on all electrical components fittings and tubing Additionally the Wilbur Curtis Company warrants its Grinding Burrs for Forty 40 months from date of purchase or 40 000 pounds of coffee whichever comes first Stainless Steel components are warranted for two 2 years from date of purchase against leaking or pitting and replacement parts are warranted for ninety 90 days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed All in warranty service calls must have prior authorization For Authoriz
5. 222 FIND OUT MORE ON THE WEB WILBURCURTIS COM Models Included 2 ThermoPro Twin TP2S ThermoPro Single WARNING HOT LIQUID Scalding may occur Avoid splashing CAUTION Please use pend this setup procedure before attempting to use this brewer Failure to follow the instructions can result in injury or the voiding of the warranty IMPORTANT Equipment to be installed to comply IMPORTANT with applicable federal state or local plumbing electrical codes having jurisdiction CAUTION DO NOT connect this brewer to hot IMPORTANT water The inlet valve is not rated for hot water UL UL ISO 9001 REGISTERED WILBUR CURTIS COMPANY Montebello CA 90640 2 WILBUR Curtis Company Inc Service Manual ThermoPro Twin amp Single Brewers Important Safeguards Conventions This appliance is designed for commercial use Any servicing other than cleaning and maintenance should be performed by an authorized Wilbur Curtis service center Do NOT immerse the unit in water or any other liquid To reduce the risk of fire or electric shock do NOT open top or side panels No user serviceable parts inside Repair should be done only by authorized service personnel Keep hands and other items away from hot parts of unit during operation Never clean with scouring powders bleach or harsh implements Conventions WARNINGS To help avoid personal injury Imp
6. 40 OFF lt XXXXX gt Brew Count Odom lt OFF gt Quality Timer Brew Count Total lt 5 gt Cold Brew Lock Master Reset Service Call 800 000 0000 X0000 1234 Access Code Curtis Banner Name lt ON gt Warmer Auto Off lt OFF gt P Maintenance lt ON gt Beeper ON OFF Drip Out Off 1Min 2Min 4Min 5Min Brew Button Prog Model Select Exit Select Button ThermoPro Twin One Batch ThermoPro Single Two Batch Brew By Volume Brew By Time 0 to 19 59 Gemini Twin Three Batch lt Disable gt Pre Infusion Gemini Single Exit CS a Pulse Brew By Pass OFF 5 50 EXit All programming selections are performed with the three center buttons The symbols below the buttons are lt Scroll LEFT SELECTION or ENTER to save new parameter gt Scroll RIGHT PARTS DIAGRAM THERMOPRO TWIN BREWER 1 Mass Q 27 CD X ILLUSTRATED PARTS LIST THERMOPRO TWIN BREWER Part 2 WC 5459 5 6 102 GEM 6 101 GEM 6 WC 37121 WC 844 101 WC 39442 WC 39415 WC 39414 WC 37308 WC 37259 WC 3354 WC 3357 WC 29050 WC 58037 101 WC 847 WC 2402 WC 37122 WC 442 WC 441 WC 1825 WC 8559 WC 8591 WC 3528 WC 62030 WC 37008 WC 5502 WC 4382 WC 5310 WC 934 04 WC 522 WC 43055 WC 5231 WC 1
7. 438 101 WC 3765L WC 1501 WC 102 WC 5350 WC 37176 Description COVER TOP WRAP FILTER PAPER 12 x 57 USE WITH WC 37308 FILTER 15 x 5 x 4 H USE WITH WC 37259 FILTER 500 PKG USE WITH WC 3357 KIT DUMP VALVE BREW LEFT VALVE BY PASS W RESISTOR LABEL UCM OVERLAY DUAL TWIN 3 BATCH LABEL UCM OVERLAY DUAL TWIN 2 BATCH LABEL UCM OVERLAY DUAL TWIN 1 BATCH KIT BREW CONE PLSTC GEM FRESH COFFEE LABEL KIT BREW CONE GOURMET PSTC FRESH COF LABEL BREWCONE ASSY GOURMET LRG CAP OPTIONAL BREWCONE ASSY W BASKET OPTIONAL SPRAYHEAD ADVANCED FLOW COVER CENTER WRAP TP 90 VALVE WATER INLET 2GPM 120V 10W ELBOW 3 8 FL x 3 8 PIPE KIT DUMP VALVE BREW RIGHT SOLENOID LOCK BREWCONE RIGHT SOLENOID LOCK BREWCONE LEFT OLDER UNITS FAUCET ASSEMBLY HOT WATER 25 RELAY SOLID STATE W INTEGRATED HTSNK CAPACITOR LEG 4 ADJUSTABLE 3 8 16 THRD ITALIAN STYLE TANK COMPLETE TP2T ULTEM FITTINGS KIT TANK LID ROUND PROBE WATER LEVEL GUARD SHOCK HEATING ELEMENTS TUBE 5 16 1 0 X 1 8 SILICONE ELEMENT HEATING 2 5 KW 220V W JAM NUTS THERMOSTAT RESET GUARD SHOCK RESET THERMOSTAT COMPOUND SILICONE SENSOR HEATING TANK KIT VALVE REPAIR USE ON WC 825 amp WC 826 FUSE HOLDER SWITCH TOGGLE TUBE 1 x 1 8W SILICONE KIT UCM amp INSTRUCTIONS LABEL Recommended parts to stock PARTS DIAGRAM THERMOPRO SINGLE BREWER
8. EEKLY CLEANING 1 Turn off unit at the power switch behind the unit Allow the brewer to cool 2 Clean the sprayhead and dome plate area a Remove the sprayhead unscrewing counterclockwise from the dome plate b Open the sprayhead with a thin bladed screwdriver and clean inside Thoroughly clean and rinse the dome plate area d Clean the brewcone rails with a brush soaked with detergent Rinse then dry the area 3 Assemble and attach the sprayhead Cleaning the Thermoserver Rinse out the liner with hot water to remove coffee from the server Fill the liner with a mild detergent solution and let it stand for 10 to 15 minutes After about 15 minutes take a sponge brush and scrub out the stainless steel liner Completely drain out the soapy solution from the liner ak N Fill the airpot with clean water to rinse out any detergent left inside the unit Repeat this rinsing several times until the water runs clear and free of all traces of detergent solution CLEANING OF THERMOSERVER FAUCET 1 Twist the faucet handle assembly counterclockwise to remove it from the faucet Disassemble the parts from the faucet handle by pressing down on the seat cup while unhooking the handle from the center stem 2 Clean the seat cup and other faucet parts with a mild detergent solution When clean rinse the parts Inspect for cracks or tears in the seat cup Replace if damaged 3 Clean the glass gauge a Remove the sight glass cover
9. LVE RIGHT 2 INSTALL GROUND LUG OVER THE SENSOR ON TANK SENSOR STUD BREW VALVE LEFT 1 NOTE REMOVED NOTES UNLESS OTHERWISE SPECIFIED SIP GRY STP SOLID STATE RELAY BLK 12GA BLK 12GA HEATING ELEMENTS 2X 4 0KW 220VAC H 1 H2 RED 12GA RED 12GA GRY GRINDER INTERLOCK 10W 120V 1 LOCK OPTIONAL COMPONENT INLET VALVE BREW VALVE 55 VALVE GEMINI UNITS ONLY ELECTRICAL RATING TABLE ELEMENTS WARMERS POWER_ CURRENT WATTS AMPERES tpas teces o e 4300 19 54 VOLTAGE 220VAC WATTAGE SEE TABLE AMPERAGE SEE TABLE 50 60 HZ 3W 1 PHASE MACHINE 220VAC TITLE LADDER DIAGRAM HERTZ WIRES PART NUMBER REVISION D GIPS SSR 10 9 Cleaning the ThermoPro Brewer Regular cleaning and preventive maintenance is essential in keeping your coffee brewer looking and working like new CAUTION Do not use cleansers bleach liquids powders or any other substance containing chlorine These products promote corrosion and will pit the Stainless steel USE OF THESE PRODUCTS WILL VOID THE WARRANTY DAILY CLEANING 1 Wipe exterior surfaces with a damp cloth removing spills and debris Slide the brewcone out and clean it Thoroughly soap the sprayhead area with a mild detergent solution Rinse and dry the brewcone and sprayhead area Drain drip trays of coffee KF Dry the tray W
10. TOR X2 LEG 4 ADJUSTABLE 3 8 16 THRD ITALIAN STYLE TUBE gt ID 1 8W SILICONE COVER TANK 5 PROBE WATER LEVEL GUARD SHOCK HEATING ELEMENTS TUBE 5 16 I D X 1 8 SILICONE NOT SHOWN ELEMENT HEATING 1 6KW 120V W JAM NUTS ELEMENT HEATING 2KW 220V W JAM NUTS THERMOSTAT RESET TANK COMPLETE TP2S DV ULTEM FITTINGS TANK COMPLETE TP2S ULTEM FITTINGS SWITCH TOGGLE COMPOUND SILICONE SENSOR HEATING TANK KIT UCM amp LABEL INSTRUCTIONS GUARD SHOCK RESET THERMOSTAT Recommended parts to stock LEGEND UNIVERSAL CONTROL MODULE PIN ASSIGNMENT 20 PIN 5 POWER BLOCK 57 65 300 450 BRN 10GA BRN 10GA BLK 10GA BLU 10GA C 47MF lt THERMOSTAT 275VAC N WHT 18GA RED 10GA 12 GRN 12GA 1 COMMON STUD CHASSIS GROUND GRY BLK TOGGLE SW SPST 25A 125 250V FUSE 5 250 BLK BLK HEATING TANK TANK STUD GROUND STP YEL WHT UNIVERSAL CONTROL MODULE STP YEL GRINDER NOT USED ON TP1T TP1TT COMMON SOLID STATE RELAY amp GRINDER 55 ASSIGNMENTS 5 VDC SOLENOID LOCK RIGHT USED 1 1 SOLENOID LOCK LEFT USED 1 1 INLET VALVE BYPASS VALVE RIGHT WARMER LEFT WARMER RIGHT B
11. YPASS VALVE LEFT SENSOR WARMER RIGHT NOT USED TP1T TP1TT SENSOR WARMER LEFT NOT USED TP1T TP1TT SENSOR TANK SENSOR COMMON USE 187 TERMINAL STP VIO STP BRN STP RED HEATING ELEMENTS 2 5KW 220V RED 10GA BLK 10GA BLK 10GA SSR 1 40A 600v H2 RED 10GA RED 10GA WHT GRINDER INTERLOCK BREW CONE LOCK RIGHT IBREW CONE LOCK LEFT INLET VALVE BREW VALVE RIGHT BREW VALVE LEFT 5 GPM 12W 120V BYPASS VALVE RIGHT 5 GPM gw 120V BYPASS VALVE LEFT GEMINI UNITS ONLY WHT WARMER LEFT 100W 120V WHT Se _ VOLTAGE 220V WATTAGE SEE TABLE SEE TABLE AMPERAGE SEE TABLE SEE TABLE HERTZ 50 60 HZ 5 1 AND H2 CONNECTION ONLY REMOVE amp BRN WIRE END FROM H3 H1 H2 AND H3 CONNECTION REMOVE CAP amp CONNECT BRN WIRE FROM H3 TO C COMMON ON POWER BLOCK 4 USE THIS DIAGRAM FOR ALL OTHER MODELS WITH ADDED PREFIX LETTERS AND OR SUFFIX NUMBERS ON THEIR PART NUMBERS HAVING THE SAME ELECTRICAL RATINGS GROUND CHASSIS WATER LEVEL PROBE 120VAC RETURN 120VAC HOT BREW VALVE RIGHT BREW VALVE LEFT ELECTRICAL RATING TABLE ELI Nes WARMERS TOTAL 1 gt WATTS AMPERES MACHINE GEMTS 5200 256 GEMTS WD ae e o e de ded Ex
12. ation call the Technical Support Department at 1 800 995 0417 Effective date of this policy is April 1 2003 Additional conditions may apply Go to www wilburcurtis com to view the full product warranty information CONDITIONS amp EXCEPTIONS The warranty covers original equipment at time of purchase only The Wilbur Curtis Company Inc assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the Wilbur Curtis Company Inc The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met The warranty does not cover and is void under the following circumstances 1 Improper operation of equipment The equipment must be used for its designed and intended purpose and function 2 Improper installation of equipment This equipment must be installed by a professional technician and must comply with all local electrical mechanical and plumbing codes 3 Improper voltage Equipment must be installed at the voltage stated on the serial plate supplied with this equipment 4 Improper water supply This includes but is not limited to excessive or low water pressure and inadequate or fluctuating water flow rate 5 Adjustments and cleaning The resetting of safety thermostats and circuit breakers programming and temperature adjustments are the responsibility of the equipment owner The owner is responsible for proper cleaning and regular maintenan
13. ce of this equipment 6 Damaged in transit Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier 7 Abuse or neglect including failure to periodically clean or remove lime accumulations Manufacturer is not responsible for variation in equipment operation due to excessive lime or local water conditions The equipment must be maintained accord ing to the manufacturer s recommendations 8 Replacement of items subject to normal use and wear This shall include but is not limited to light bulbs shear disks 0 rings gaskets silicone tube canister assemblies whipper chambers and plates mixing bowls agitation assemblies and whipper propellers 9 Repairs and or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal use All labor shall be performed during regular working hours Overtime charges are the responsibility of the owner Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service is the responsibility of the owner of the equipment This includes institutional and correctional facilities The Wilbur Curtis Company will allow up to 100 miles round trip per in warranty service call RETURN MERCHANDISE AUTHORIZATION All claims under this warranty must be submitted to the Wilbur Curtis Company Technical Support Department prior to
14. installed and maintained in accordance with federal state and local codes 1 A 3 8 NPT x 3 8 Flare elbow has been supplied for water line connection Use tubing sized sufficiently to provide a minimum of 1 0 GPM 2 To hookup the InterLock grinder Locate the jack labeled Class 2 Wiring Only on brewer and grinder Connect the two with the cable plug 3 Connect the unit to an appropriate electrical power circuit 4 the toggle STANDBY ON switch behind the unit The heating tank will start to fill When the water level the tank rises to the correct volume the heating elements will energize automatically With ADS Systems there is no danger of element burnout caused by an empty tank 5 The heating tank will require 20 to 30 minutes to reach operating temperature 200 F Press the ON button on the control module When the water in the tank gets to brewing temperature the control module screen will read Ready to Brew FOR THE LATEST SPECIFICATIONS AND INFORMATION TO WWW WILBURCURTIS COM 1 Setup Steps Continued UNIVERSAL CONTROL MODULE UCM oo 2 Factory default is set to One Batch Brew To change setting follow procedures below 1 Enter Program Mode 2 Scroll to Model Select 3 Select Model 4 Scroll to select Batch 5 Remove this label and apply matching overlay For more detailed instructions see insert sheet or instructions manual Curtis G3 Brewing Sys
15. ortant Notes Cautions from the factory IMPORTANT ist Sanitation Requirements This Curtis Generation 3 Unit is Factory Pre Set and Ready to Go Right from the Carton Following are the Factory Settings for your G3 Coffee Brewing Systems Brew Temperature 200 F Water Bypass for LARGE amp MEDIUM Brew Only Brew Volume Set to Vessel Requirement Sleep Mode Off System Requirements e Water Source 20 90 PSI Minimum Flow Rate of 1 GPM Electrical See attached schematic for standard model or visit www wilburcurtis com for your model SETUP STEPS The unit should be level left to right and front to back located on a solid counter top Connect a water line from the water filter to the brewer NOTE Some type of water filtration device must be used to maintain a trouble free operation In areas with extremely hard water we suggest that a sedimentary and taste amp odor filter be installed This will prolong the life of your brewing system and enhance coffee quality NSF International requires the following water connection 1 Aquick disconnect or additional coiled tubing at least 2x the depth of the unit so that the machine can be moved for cleaning underneath 2 This equipment is to be installed with adequate back flow protection to comply with applicable federal state and local codes 3 Water pipe connections and fixtures directly connected to a potable water supply shall be sized
16. performing any repair work or return of this equipment to the factory All returned equip ment must be repackaged properly in the original carton No units will be accepted if they are damaged in transit due to improper packaging NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION RMA RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL All in warranty service calls must be performed by an authorized service agent Call the Wilbur Curtis Technical Support Department to find an agent near you Lis WILBUR CURTIS CO INC 6913 Acco St Montebello CA 90640 5403 USA Phone 800 421 6150 Fax 323 837 2410 Technical Support Phone 800 995 0417 M F 5 30A 4 00P PST E mail techsupport wilburcurtis com Web Site www wilburcurtis com 12 Printed in U S A 6 08 3263 5 Rev J
17. tems Giving You the Power and Flexibility You Need Temporary label covers front UCM control module Select batch brew before using brewer P N WC 38245 6 This step requires some preliminary program setting prior to brewing You will notice that the control module UCM is covered with a thin white label see illustration above This label is a temporary covering It contains important batch selection instructions Decide how many brew selections you require and follow the instructions to change the Batch Brew setting the default is one batch 7 Apply the UCM control panel label Packaged with the brewer are three labels one batch two batch amp three batch with brew buttons labeled LARGE MEDIUM and SMALL Take the label that corresponds to the brew batch you have selected and adhere this to the face of the UCM 8 Prior to brewing dispense 12 ounces of hot water through the hot water faucet 9 Brew cycle of at least 12 ounces to purge the water lines of any air that may be trapped after filling 10 The ThermoPro brewer is now ready for operation ThermoPro Your Curtis ADS System is Factory Pre Set for Optimum Performance After connection to water and power the rear toggle switch must be on You will hear a beep sound indicating power is available to the controller The control displays 18 5 Press ON OFF button and the screen will display 0 After three seconds WILBUR 015 is displayed
Download Pdf Manuals
Related Search