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Braun Millennium2 - International Railway co

1. PLATFORM LIGHTS RD 0 823 18 BRIDGING DESCRIPTION SYMBOL DESCRIPTION SYMBOL kosse 2 BK 0 823 18 2 4 no s23 16 ES 0518 20 BU 0 518 20 LIGHT HANDHELD BU 051620 1 1 20 CAPACITOR CHASSIS GROUND n RELAY lt oiai s le 8k 0 823 18 11 0 823 18 LRD 0 823 48 55 gt S BK 0 823 18 0 0 82 E omcurenencen ruse OR 0 518 20 BK 0 518 20 E f 1 SONIC FA 88 5 l GROUND nione suncTion GN 0 518 20 WELD 313 E I g MICROSWITCH GN0 519 20 gt gg 5 H 8 m RD 0 823 18 I
2. PLATFORM LIGHTS 0 02 18 BRIDGING DESCRIPTION SYMBOL DESCRIPTION SYMBOL BK 0 823 18 RD 0 823 18 GN 0 518 20 2 aH BK0823 18 2 SL MICROSWITCH RELAY HAND HELD 8888 ll ans PENDANT CONTROL 823 16 BD 0 823 18 m oc TE 116 a I ck rue SM I 0518 20 SONIC 1 9 JUNCTION GN 05518 20 WELD 1 GROUND GN051920 BD 0 823 18 MICROSWITCH 2 RI 5 El RD 0 823 18 3 3 mn Hem INTERLOCK uer POS NEG I 8 33 cones E SOLENOID usns crow es ree ESTOP power Imm qi
3. ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION 25 1 10950 BUMPER RUBBER RECES 31 32 OD 50 2 955 0404N LEVER INBOARD BARRIER 24 1 957 0147 34Y BRIDGE PLATE PLT 34 42 FTG AUTO 957 0147A34 INCL 24 36 47 49 2 13273 RING 1 2 EXT SELF LOCK SNAP AUTO BK 23 1 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 48 3 916 5406 BEARING UHMW FLAT THIN BLK 22 1 10774 SPRING 1 4 X 1 EXT W HOOKS AUTO BK 47 4 10064 WASHER 3 8 FLAT AUTO BK 21 1 947 3343NA ASSY LATCH ROLL STOP 46 4 20926 NUT 3 8 X 16 UNC HEX LOCK JAMB 20 2 36384 SPRING DISC STAINLESS O D 0 795 X ID 0 531 45 2 24012 BEARING FLANGE 3 4 X 1 4 12 0 004 19 4 17192P SCREW 10 32X1 2 FLHDHXS AUTO BK w PATCH 44 2 146142 NUT 1 4 20 NYLOCK ZINC 18 1 915 0341N ADAPT CYL ROLL STOP LEVER 43 2 83588 WASHER 1 4 EXT STAR TOOTH LOCK ZP 17 3 990 0341 ADAPT CYL ROLL STOP LEVER OUT 42 2 24442 BEARING FLANGE 1 2 X 1 4 08FDU04 16 1 24550 PIVOT ROLL STOP LEVER L915 41 2 10001 1 4 20 1 15 1 947 0345 LEVER ROLL STOP LATCH ASSY 40 2 33654 BUMPER 1 X 1 2 LG BLK UHMW BRIDGEPLATE 14 1 30236R007 DECAL BOUNDARY YELLOW LEXAN 1 X 7 39 1 955 0431RNW WMT BKT BRIDGE PLATE RR 13 3 15328 WASHER 516 ID X 1 OD X 0269 AUTO BK 38 1 955 0431FNW WMT BKT BRIDGE PLATE FR 12 5 13906 RIV POP SD45BS 1 8 25 31 37 4 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 11 1 29371 WASHER THRUST 875 OD 50 ID 0585 T 3
4. 33189 Decal Lift OP Intl Public DPA Pictoral 64 mm x 381 mm 2 5 x 15 Page 66 Decals and Antiskid 36515 Decal Label Emergency Stop Intl CE 70 mm Dia 2 75 Dia Contact service representative before adjusting hydraulic pressure relief valve Failure to do so may result in serious bodily injury and or property damage 37589 37607 37589 Decal Logo Decal Warn Hydraulic Millennium Autoadapt Press Intl 56 mm x 235 mm 2 188 x 9 25 50 mm x 53 mm 1 96 x 2 08 LIFT POWER ON 21494 Lift Power On Off 30mm x 35mm 1 188 x 1 375 gt 37611 Decal Logo Side Plate 1 75 Tall Autoadapt 192 mm x 44 mm 7 563 x 1 75 67 Decals and N SEN EN mc XR Ome ay NO E Nowe O s O ox D 5 o 524 2 55 50 c ip qu o O x gee gE 36751 Decal Electrical Components 36550 Decal Electrical Components Module Rear CE Mill Public 127 mm x 149 mm 5 x 5 875 Module Front CE Mill Public 127 mm x 149 mm 5 5 875 Decals and Antiskid 36512 36514 36513 Decal Hazard Hot Lights Decal Hazard Stay Clear Decal Hazard Electri
5. CO OO j S IE Housing Pump 917 0513R 917 0513F 917 0513R 917 0513F 917 0513R 917 0513R 917 0513F Housing Pump Assy Items 13 23 917 0513RA 917 0513FA 917 0513RA 917 0513FA 917 0513RA 917 0513RA 917 0513FA Rivet Pop SD43BS 1 8 13 19 12954 12954 12954 12954 Rivet Pop SD43BS 1 8 13 19 12954 12954 12954 Cap End Plastic 1 ID x 1 1 4 OD E 20474 20474 5 20474 Description Stud Power Feed 26084 Clamp Spring Pump Handle 12350 Rivet Pop SD62BS 3 16 06 13 11512 Screw 10 32 x 1 2 BHSC Auto Bk 30377 Diode Green LED 29545 Circuit Breaker Manual Reset 15 Amperes 35143 E Stop Button w Retaining Nut and Switch Retainer 36414 1 Switch Toggle w Gold Contacts 31787 Pump Assembly M268 0118 12V 120G Dual Relief Includes Items 25 amp 26 35607 12V Solenoid Up 4 Post Trombetta Angle 35310 Clamp Hose Solenoid Mounting 29663 Bolt 3 8 16 x 1 2 w Nylock Patch A 29729 Rivet Snap Black 201 x 177 217 30408 Fitting Male 7 16 20 O Ring to Male 7 16 20 JIC 37 24504 Elbow Manifold Female Swivel 7 16 20 37 to 2 Male 7 16 20 37 26579 Rivet Snap 122 Dia 158 197 Thick 25759 Washer 5 16 External Tooth 16368 Bolt 5 16 18 x 3 4 Nylock Hex A 29608 Pump Handle with Grip 17206A Cycle Counter LCD w o Reset 30547 Relay 30 40 Ampe
6. POSITIVE 800323318 aome iran POWER TERMINAL 1 FLASHER 2 55 STUD 24V OPTION 33 u e F L This intentionally left blank Page 24 Hydraulic Schematic 50 GPM s Xl Orifice Main Relief Valve Pas aes lt 2500 5 i Orifice Platform Fold Relief Solenoid Valve e Fold Relief Roll Stop Down Solenoid Valve Description Outer Barrier Cylinder Pump Side Description Cylinder I 9 0 Symbol Fixed Displacement Pump Pressure Compensated Backup P Flow Control Hydraulic Port 2 Way 2 Position Pump Motor Solenoid Valve ad Xj AL Z Mim Single Acting Cylinder Relief Valve Check Valve Filter Screen Unfold Orifice Manual Shutoff Valve bo d gt Vented Reservoir Plug Page 25 12V Hydrau
7. 32 12 Volt L990 Pump Module Diagram 33 24 Volt Pump Module Parts List 34 24 Volt Pump Module Diagram 35 Base Plate 36 41 Top Parallel Arm Assembly 42 44 Bottom Parallel Arm Assembly 45 47 Hydraulic Cylinder Assembly 48 50 Vertical Arm Assembly sene 51 53 Arm Cover Assembly 2 7 54 55 Handrail Assembly u 56 58 Platform Assembly eese 59 63 Decals and Antiskid 22 64 68 Declaration of Conformity Machinery 69 70 Declaration of Noise 71 Declaration of Conformity 72 Document Cross Reference Owner Manual 36499 Page 1 Service Safety Precautions Safety Symbols SAFETY FIRST Know That A The information contained in this manual and supplements if included is provided for your use and safety Familiarity with proper installation operation mainte nance and service procedures is necessary to ensure safe troublefree lift operation Safe ty precautions are provided to identify potentially hazardous situations and pro
8. Stow Interlock Assy Stow Interlock 32514A Microswitch Cycle Counter amp Partial Fold Microswitch Assy 975 4121A Cycle Counter Microswitch Partial Fold Microswitch Bridging Microswitch 33689A Ground Detect Microswitch Harness 35609A Inboard Right Note Mirror image for left rear pump lifts Left Outboard Page 7 Platform Fold Pressure Adjustment 1 See Tower 4 Fold Switch Adjustment in the Tower Microswitch Adjustment section for proper microswitch setting before adjusting the platform fold pressure 2 Position the platform at the floor level loading position 3 Loosen the hex nut on the adjustment screw do not remove hex nut 4 Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is pressed 5 Turn the adjustment screw clockwise in 1 4 turn increments and press the Fold button until the platform folds completely Note Return the platform to floor level position after each at tempt to fold the platform 6 Turn the adjustment screw an additional 1 8 turn after the platform folds successfully 7 Tighten the hex nut without moving the adjust ment screw 8 Verify the platform will not stow while occupied Not used Note Secure adjustment screw and tighten hex nut following adjustment Platform Fold Adjustment Allen Screw Page 8 Lowering Sequence Requirements 1 The outboard end toe of the pl
9. 8 3 E is gi E 5 x S 3 iia LIFT NEG WE 5 i counter LIFT STOWED SIGNAL GROUND o ofp enose POWER i POS J 5 g SOLENOID a E SWITCH 00000 a 884 mem cXmbaszsis VEMCLESECURESINAL eravinpun C atate Berane Q I 3 RELAY ul swrrcn o ads YLT LIFT NOT STOWED SIGNAL GROUND S wHossi i GN 44 69 e LIFT READY COUNTER E I ese LED E ki eH CONNECTOR 2 9 5 6 4 8 3 4 5 NOTICE 43 1 JUNCTIONS ONLY OCCUR MARKED INTERSECTIONS EE 888888 225 2 ALL WIRES AND COMPONENTS OPERATE AT 24 VOLTS DC WH 0 518 20 WH 0 823 18 EE 3 WIRE IDENTIFICATION GN 051620 S GN 0323 18 222534 COLOR WIRE SIZE WIRE SIZE AWG STOWINTERLOCK r PF05820 j Dk BU 0 823 18 359585 4 LIFT SHOWN IN STOWED POSITION MICROSWITCH UR m EM REN ES E 8 Use caution when working on components REN inside pump module Available energy of over rit GN 0 823 18 240 creates energy hazard ER RD 082218 5 2 8 EE alee Em p mm zz 385 518 TN OR 0 823 18 58 MICROSWITCH 15 wo 7 GN 0 823 18 mm 4 69 RD 0 823 18 NC 2 BK 0 823 18 0 823 18 FOLD RELIEF FOLD RELIEF O
10. Proper Adjustment Criteria Bridge plate should just rest on base plate cover See Photo C Should be an approximate 3 mm clear ance between outboard end of rotating pivot slide arm saddle and the lower parallel arm See Photo B 3 mm Bridge plate should rest on base plate cover Page 10 Review adjustment procedures below and Tower Microswitch Adjustment 32943 6 Be adjust as needed only Tower 3 Count Switch Adjustment Cycle Counter Switch 1 2 Position platform approximately 25 below floor level position using the pendant control View the Tower 3 microswitch inside the lift tower see Photo D Turn switch adjustment screw counterclockwise until microswitch no longer contacts the activation plate Observe the cycle count number on the LCD display Slowly turn switch adjustment screw clockwise until the microswitch activates clicks and the number on the cycle counter LCD has changed Tower 4 Fold Switch Adjustment Partial Fold 1 2 Position platform at 45 angle using the manual hand pump or pendant control View the Tower 4 microswitch inside the lift tower see Photo D Turn the switch adjust ment screw in or out as needed until the radius of the microswitch blade rides on the apex of the activation plate Verify proper adjustment Criteria below must be met Proper Adjustment Criteria Apply pr
11. 917 0523FA 917 0523RA 917 0523FA Rivet Pop SD43BS 1 8 13 19 12954 12954 12954 Rivet Pop SD43BS 1 8 13 19 12954 12954 12954 Cap Plastic 1 ID x 1 1 4 OD 20474 20474 20474 Description Stud Power Feed 26084 Clamp Spring Pump Handle 12350 Rivet Pop SD62BS 3 16 06 13 11512 Screw 10 32 x 1 2 BHSC Auto Bk 30377 Diode Green LED 24V 29857 Circuit Breaker Manual Reset 15 Amperes 35143 E Stop Button w Retaining Nut and Switch Retainer 36414 1 Switch Toggle w Gold Contacts 31787 Pump Assembly M268 0118 24V 120G Dual Relief Includes Items 25 amp 26 35607 24V Solenoid Up 4 Post Trombetta Angle 24V 32930 Clamp Hose Solenoid Mounting 29663 Bolt 3 8 16 x 1 2 w Nylock Patch A 29729 Rivet Snap Black 201 x 177 217 30408 Fitting Male 7 16 20 O Ring to Male 7 16 20 37 24504 Elbow Manifold Female Swivel 7 16 20 37 to 2 Male 7 16 20 JIC 37 26579 Rivet Snap 122 Dia 158 197 Thick 25759 Washer 5 16 External Tooth 16368 Bolt 5 16 18 x 3 4 Nylock Hex A 29608 Pump Handle with Grip 17206A Cycle Counter LCD w o Reset 30547 Relay 30 40 Amperes SPDT 24V with Internal Diode 36081 Cable Pump Module Power 26082 4 Ca
12. Relays fuses power switch and lights for securement or damage Inspect cotter pins on platform pivot pin 2 Hydraulic Fluid Pump Check level Note Fluid should be changed if there is visible contamination Inspect the hydraulic system cylinder hoses fittings seals etc for leaks if fluid level is low Inspect cylinders fittings and hydraulic connections for wear damage or leaks Inspect roll stop cylinder hose assembly hose fasteners connections etc for wear damage or leakage Inspect parallel arms bearings and pivot pins for visible wear or damage Inspect parallel arm pivot pin mounting bolts 8 Inspect platform pivot pins bearings and vertical arms for wear damage and positive securement Inspect inner outer fold arms saddle saddle support and associated pivot pins and bearings for visible wear or damage Inspect gas springs cylinders for wear or damage proper operation and positive securement Replace damaged parts and resecure as needed Apply Light Oil Resecure replace or correct as needed Resecure replace or correct as needed Use Braun 32840 QT hydraulic fluid Exxon Univis HVI 26 Do not mix with Dextron or other hydraulic fluids Check fluid level with platform lowered fully Fill to maximum fluid level indicated on reservoir specified on decal Do not overfill If fluid level decal is not present measure 35mm 1 3 8 from the fill port to locat
13. 35 mm x 11 mm 1 375 x 8125 International Millennium 2 70 mm x 92 mm 2 75 x 3 613 51mm x 76mm 2 x 3 2 Sizes Available 24369 10 24369 12 Decal Stripes Yellow amp Black Lexan Decal Stripes Yellow amp Black Lexan 88 mm x 254 mm 1 5 x 10 88 mm x 305 mm 1 5 x 12 Page 64 Decals and Antiskid auto ADAPT for your independence A PART OF THE BRAUN CORPORATION AUTOADAPT AB keriv gen 7 S 443 61 Stenkullen Sweden Phone 46 0 302 254 00 E mail contact autoadapt se AUTOADAPT UK LTD Unit 1 Windsor Industrial Estate Rupert Street Aston Birmingham B7 4PR UK Phone 44 0 121 33 35 170 E mail contact autoadapt co uk www autoadapt com 37588 Decal Authorized Rep Autoadapt Intl CE 51 mm x 80 mm 2 x 3 15 99073 32094 Decal Manual OP INTL Public DPA Pictoral Decal Reflector Liaht Kit 90 mm x 181 mm 3 563 x 7 125 See EA 54 mm x 89 mm 2 125 x 3 5 Front Pump Lift Models 31130 31131 Switch Label Switch Label Tower 1 and Tower 2 Tower 3 and Tower 4 54 mm x 89 mm 2 125 x 3 5 54 mm x 89 mm 2 125 x 3 5 Rear Pump Lift Models 32943 32942 Switch Label Switch Label Tower 4 and Tower 3 Tower 2 and Tower 1 54 mm x 89 mm 2 125 x 3 5 54 mm x 89 mm 2 125 x 3 5 Page 65
14. X M Om M Q XX M N XXY i 7 lt Y AN NO ANM M AW Y V M gt Center of Gravity is the intersection of X Y and Z Notice X must be measured from opposite pump side as shown Lift Model X cm Y cm Z cm L917FIB3454RP 2 L917FIB3751RP 2 L9171B3454RP 2 L9171B3751RP 2 L918IB3443RP 2 L919FIBRP 2 L919IBRP 2 L927FIB3454RP 2 L927FIB3751RP 2 L9271B3454RP 2 L9271B3751RP 2 L929FIBRP 2 L929IBRP 2 L9901B2740 2 Page 5 Lift Terminology E Stop Pump Module Tower 2 e Adjustable Quiet Ride Stow Block 2 Lift Tite Latch 2 Top Parallel Arm 2 Platform Light 2 Vertical Arm Cover 4 Pump Side Vertical Arm Handrail 2 Cylinder 2 Bridge Plate Unfold Assist Compression Spring 2 Inboard Right Bottom Parallel Arm 2 Outboard Saddle 2 Outer Fold Arm 2 Inner Fold Arm 2 Opposite Pump Side Vertical Arm Outer Barrier Cylinder not visible underside of platform Platform Side Plate 2 Roll Stop Latch Page 6 Switch and Sensor Locations Up amp Unfold Microswitch Assy 975 4121A Up Microswitch Unfold Microswitch
15. 146142 NUT 1 4 20 NYLOCK ZINC 19 4 17192 SCREW 10 32X1 2 FHDHXS AUTO BK w PATCH 43 4 10069BK WASHER 3 8 LOCK AUTO BK 18 1 915 0341N ADAPT CYL ROLL STOP LEVER 42 1 32408 RUBBER BUMPER VERT CHAN 17 3 990 0341 ADAPT CYL ROLL STOP LEVER OUT 41 2 10001 BOLT 1 4 20 X 1 HEX 16 1 24550 PIVOT ROLL STOP LEVER L915 40 2 33603 BUMPER 1 X 5 8 LG NAT UHMW BRIDGEPLATE 15 1 947 0345NA LEVER ROLL STOP LATCH ASSY 39 1 945 0431RNW WMT BKT BRIDGE PLATE RR 14 1 30236R007 DECAL BOUNDARY YELLOW LEXAN 1 X 7 38 1 945 0431FNW WMT BKT BRIDGE PLATE FR 18 3 15328 WASHER 516ID X 100 X 0269 AUTO BK 37 4 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 5 13906 RIV POP SD45BS 1 8 25 31 36 3 916 5406 BEARING UHMW FLAT THIN BLK 11 1 29371 WASHER THRUST 875 OD 50 ID 0585T 35 1 35609A HARN ROLLSTOP OCC NL 2 10 2 20946 RING 1 2 EXT SNAP AUTO BK 34 4 28031 BEARING FLANGE 1 X 1 2 1620 008 1 915 0414 PIN PLATFORM CYLINDER 33 1 28630R000 81 TUBING POLYURETHANE 1 410 X 1 20D X 81 8 1 33094A CYLINDER ASSY ROLLSTOP MILLENNIUM 32 1 37049 SCREW 4 40 X 3 8 THREAD FORM 7 1 915R4312A 34Y ROLL STOP ALUM RUBBER END ASSY 34 YEL 31 1 915 0368N54Y GUARD WIRING PLT OUTER BARRIER SENSOR 6 2 24028 BRG PLASTIC FLANGE 3 8IDX1 4 30 1 947 0415 SPACER FLAP CYL 0 540 5 2 24932BK PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 9 1 947 0416 SPACER FLAP CYL 0 155 4 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 28 1 30236R032 5 DECAL BOUNDARY YELLOW LEXAN 1 X 32 1 2 3 2 81003 000 BOLT 5 16 18 X 1 1 4 SHCS
16. 2 146142 NUT 1 4 20 NYLOCK ZINC 18 1 915 0341N ADAPT CYL ROLL STOP LEVER 43 2 13273 RING 1 2 EXT SELF LOCK SNAP AUTO BK 17 8 990 0341 ADAPT CYL ROLL STOP LEVER OUT 42 4 10064 WASHER 3 8 FLAT AUTO BK 16 1 24550 PIVOT ROLL STOP LEVER L915 4 2 10001 BOLT 1 4 20 X 1 HEX 15 1 947 0845NA LEVER ROLL STOP LATCH ASSY 40 2 33654 BUMPER 1 X 1 2 LG BLK UHMW BRIDGEPLATE 14 4 28630R000 81 TUBING POLYURETHANE 1 4ID X 1 200 X 81 39 1 985 0431RNW BRIDGE PLATE BKT RR 13 3 15328 WASHER 516ID X 100 X 0269 AUTO BK 38 1 985 0431FNW BRIDGE PLATE BKT FR 12 4 28031 BEARING FLANGE 1 X 1 2 16FDUO8 37 4 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 1 29371 WASHER THRUST 875 OD 50 ID 0585T 36 1 916 5406 BEARING UHMW FLAT THIN BLK 10 2 20946 RING 1 2 EXT SNAP AUTO BK 35 1 35609A HARN ROLLSTOP OCC NL 2 9 1 957 0414 PIN PLATFORM CYLINDER 34 1 37049 SCREW 4 40 X 3 8 THREAD FORM 8 1 33094A CYLINDER ASSY ROLLSTOP MILLENNIUM 38 1 30236R007 DECAL BOUNDARY YELLOW VINYL 1 X 7 991 0312A 27Y ROLL STOP ALUM RUBBER END ASSY 33 YEL 32 4 13906 RIV POP SD45BS 1 8 25 31 ele 24028 BRG PLASTIC FLANGE 3 8IDX1 4 31 1 915 0368 39Y GUARD WIRING PLT OUTER BARRIER SENSOR 5 2 24932BK PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 30 1 947 0415 SPACER FLAP CYL 0 540 4 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 29 1 947 0416 SPACER FLAP CYL 0 155 3 2 26327 SCREW 5 16 18 X 1 1 4 SHCS BK ZINC 28 1 30236R025 5 DECAL BOUNDARY YELLOW LEXAN 1 X 25 1 2 2 z 900 0311 STOP PLA
17. 32 WILOCKWASHER AUTO BK 4 1 32514 ASSY IB OCCUPIED 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 3 2 4 24011 BEARING FLANGE 3 4 X 3 8 12 20006 1 1 991 0402 ARM PARALLEL BOTTOM REAR Incl Items 1 5 Bottom Parallel Arm Assembly Opposite Pump Side L9901B2740 2 ITEM PART DESCRIPTION Q 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC gt 2 4 24011 BEARING FLANGE 3 4 X 3 8 12 20006 O 1 1 991 0402FA ARM PARALLEL FRONT Incl Items 1 3 Page 47 Exploded Views and Parts Lists Hydraulic Cylinder Assembly Main Applicable Lifts 19175 1 9275 19195 SN 19295 gt RETRACTED 74cm STROKE 37 2cm EXTENDED 111 2cm c oD N WY 30 10 DESCRIPTION 3 1 15150 ELBOW 1 4 NPT 90 1 4 BARB 2 1 26667 ELBOW 7 16 20 M O RNG 37 085 ORFICE 1 1 C1514 3 0408N CYLINDER 14 625 29 146 RETRACTED Page 48 Exploded Views and Parts Lists Hydraulic Cylinder Assembly Main Applicable Lift RETRACTED 58 8cm
18. 4 FHS AUTO BK Q 4 1 32408 RUBBER BUMPER VERT CHAN 3 1 31060 BULB LIGHT 12V 20W HALOGEN REFLECTOR 2 1 31062 ASSY LIGHT VERTICAL CHANNEL w 12V BULB 1 1 994 0442FW WMT VERTICAL CHANNEL FRONT 42 Page 52 Exploded Views and Parts Lists Vertical Arm Assembly Rear L9901B2740 2 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 APPLY LOCTITE THREADLOCKER RED 271 OR EQUIVALENT TO ALL 425527 SCREWS 3 HARNESS TO BE TUCKED INSIDE CHANNEL ITEM QTY PART NO DESCRIPTION 10 4 30063 RIVET PUSH IN 8MM 9 3 25346 WASHER 1 2 FLAT AUTO BK 8 3 936 0403 PIN PIVOT PARALLEL 7 1 32408 RUBBER BUMPER VERT CHAN 6 3 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 5 2 37049 SCREW 4 40 X 3 8 THREAD FORM 4 1 33689A ASSY BRIDGE SWITCH WIHARNESS NL NCL 2 3 1 31062A ASSY LIGHT VERT CHANNEL PHILIPS SOCKET 2 1 31060 BULB LIGHT 20W HALOGEN REFLECTOR 1 1 991 0442RW WMT VERTICAL CHANNEL REAR 26 FTG Vertical Arm Assembly Front L990IB2740 2 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 APPLY LOCTITE THREADLOCKER RED 27174 OR EQUIVALENT TO ALL 25527 SCREWS ITEM QTY PART NO DESCRIPTION 8 4 30063 RIVET PUSH IN 8MM 7 3 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 6 3 25346 WASHER 1 2 FLAT AUTO BK 5 3 936 0403 PIN PIVOT PARALLEL ARM 4 1 32408 RUBBER BUM
19. 8 Pump Side X 16004A 042 47 1 Hose 1 8 Thermal Plastic X Ordered and priced per inch order specified length 23742R 48 1 Connector Plastic Y 1 8 OD X 18877 x Indicates items not shown a Apply Loctite Threadlocker Red 271 or equivalent to the four hex bolts items 9 amp 28 if a blue nylon patch is not present on the bolts when retrofitting an M268 0118 pump assembly Indicates items available for replacement part purposes only These items are not included with replacement pump modules Page 32 12 Volt L990 Pump Module Diagram NOTICE Remove power pump Apply Loctite Threadlocker Red 271 or equivalent to module and any spark source before working with hydraulic the four hex bolts items 9 amp 28 if a blue nylon patch is Use caution when working on fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid not present on the bolts when retrofitting an M268 pump assembly components inside pump module Available energy of over 240 VA creates an energy hazard Page 33 L927IB3454RP 2 L927FIB3454RP 2 L9271B3751RP 2 L927FIB3751RP 2 24 Volt Pump Module Parts List Pump Module complete 917 0526RARP 917 0526FARPXL 917 0526RARP 37 917 0526FARP 37 L929IBRP 2 917 0526RARP L929FIBRP 2 917 0526FARP Hose
20. 975 4121A MICRO SWITCH ASSY 8 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 7 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMP 5 67 E 4 291 C P1 3 37N RET 4 1 27208RW WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 918 2149 34 BASE COVER 2 INTERNATIONAL 34 1 1 956 0142RNW34 WMT BASE REAR 42 FTG Page 40 plicable Li L9901B2740 2 Exploded Views and Parts Lists Base Plate Assembly 1 APPLY LOCTITE THREADLOCKER RED 271 OR EQUIVALENT TO ALL 25527 SCREWS ITEM QTY PART NO DESCRIPTION 20 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 19 4 25346 WASHER 1 2 FLAT AUTO BK 18 4 936 0403 PIN PIVOT PARALLEL 17 1 991 0142RW27 WMT BASE REAR 26 FTG 16 2 15733 BOLT 1 4 20 X 1 2 BUT HD SOC AUTO BK 15 4 24570 RING 5 16 EXT SNAP ZINC PLATED 14 2 26963 SPRING DAMPS5 67 4 291 C P1 3 37N RET 13 4 26614 O RING 5 16ID X 1 16 12 2 28339BK NUT 3 8 16 UNC HEX LOCK AUTO BK 11 2 10063 WASHER 5 16 FLAT 10 1 27013RW WMT LATCH LIFT TITE REAR RETRO 9 1 27013FW WMT LATCH LIFT TITE FRONT RETRO 8 2 11913 WASHER 1 2 NYLON 7 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 6 2 11541 WASHER 10 FLAT AUTO BK 5 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 4 2 29765 CLAMP INSULATE 1 3 8 3 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 2 2 975 4121A MICRO SWITCH ASSY 1 1 917 2149 27 BASE CO
21. BK ZINC 27 1 30236R048 5 DECAL BOUNDARY YELLOW LEXAN 1 X 48 1 2 2 2 900 0311 STOP PLATFORM 26 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK 1 1 947 23454NW WMT PLATFORM NL917 2 34 X 54 25 1 10950 BUMPER RUBBER RECES 31 32 OD Page 59 Exploded Views and Parts Lists Platform Assembly pplicable Lifts L919IBRP 2 L919FIBRP 2 2 L929IBRP 2 Q L929FIBRP 2 TS ES NOTE 4 1 APPLY BOUNDARY DECAL ITEM 28 122cm FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL 2 APPLY BOUNDARY DECALS ITEM 27 13mm ABOVE PLATFORM SURFACE EXCLUDING GRATING AND 13mm FROM OUTER EDGE OF SIDE PLATE 3 USE LOCTITE THREADLOCKER GREEN 2907 OR EQUIVALENT ON CLEVIS PINS 24932BK 4 USE LOCTITE THREADLOCKER RED 271 OR EQUIVALENT IF REUSING ORIGINAL SCREWS OR BLUE NYLON PATCH IS NOT PRESENT 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAUGE 1 5mm SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NOTED ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED TIGHT 6 JAM NUT IS INCLUDED IN CYLINDER ASSY 16 GAUGE SHIM o o FPN ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRITION 24 1 915 0147W34Y BRIDGE PLATE PLT 34 48 FTG 945 0147A34Y
22. Incl 24 36 46 23 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 22 1 10774 SPRING 1 4 X 1 EXT W HOOKS AUTO BK 46 4 10059BK NUT 3 8 X 16 HEX AUTO BK 21 1 947 3343NA ASSY LATCH ROLL STOP 45 2 24012 BEARING FLANGE 3 4 X 1 4 12FDU04 20 2 36384 SPRING DISC STAINLESS O D 0 795 X ID 0 531 44 2 14614Z NUT 1 4 20 NYLOCK ZINC 19 4 17192P SCREW 10 32X1 2 FLHDHXS AUTO BK w PATCH 43 4 10069BK WASHER 3 8 LOCK AUTO BK 18 1 915 0341N ADAPT CYL ROLL STOP LEVER 42 1 32408 RUBBER BUMPER VERT CHAN 17 3 990 0341 ADAPT CYL ROLL STOP LEVER OUT 41 2 10001 BOLT 1 4 20 X 1 HEX 16 1 24550 PIVOT ROLL STOP LEVER L915 40 2 33603 BUMPER 1 X 5 8 LG UHMW BRIDGEPLATE 15 1 947 0345 LEVER ROLL STOP LATCH ASSY 39 1 945 0431 WMT BKT BRIDGE PLATE RR 14 1 30236R007 DECAL BOUNDARY YELLOW LEXAN 1 X 7 38 1 945 0431FNW WMT BKT BRIDGE PLATE FR 13 3 15328 WASHER 516 ID X 1 OD X 0269 AUTO BK 37 4 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 5 13906 RIV POP SD45BS 1 8 25 31 36 3 916 5406 BEARING UHMW FLAT THIN BLK 11 1 29371 WASHER THRUST 875 OD 50 ID 0585 T 35 1 35609 HARN ROLLSTOP OCC NL 2 10 2 20946 RING 1 2 EXT SNAP AUTO BK 34 4 28031 BEARING FLANGE 1 X 1 2 16FDU08 9 1 915 0414 PIN PLATFORM CYLINDER 33 1 28630R000 81 TUBING POLYURETHANE 1 4 ID X 1 2 OD X 81 8 1 33094A CYLINDER ASSY ROLLSTOP MILLENNIUM 32 1 37049 SCREW 4 40 X 3 8 THREAD FORM 7 1 915R4312A 34Y ROLL STOP ALUM RUBBER END ASSY 34 YEL 31 1 915 0368N50Y GUAR
23. Loctite Threadlocker Red 271 or equivalent to the six hex bolts items 12 27 amp 33 if a blue nylon patch is not present on the bolts when retrofitting an M268 pump assembly 24 Volt Pump Module Diagram Use caution when working on components inside pump module Available energy of over 240 VA creates an energy hazard Front pump module shown rear pump module is a mirror image Exploded Views and Parts Lists Base Plate Assembly NOTICE L9 1 7183454 2 1 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT SCREWS 25527 L927IB3454RP 2 L919IBRP 2 L929IBRP 2 T Y ITEM QTY PART NO DESCRIPTION 20 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 19 4 25346 WASHER 1 2 FLAT AUTO BK 18 4 936 0403 PIN PIVOT PARALLEL ARM 17 2 29765 CLAMP INSULATED 1 3 8 16 2 15733 BOLT 1 4 20 X 1 2 BHSC AUTO BK 15 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED 12 2 11913 WASHER 1 2 NYLON 11 2 28339 NUT 3 8 16 UNC TOP LOCK AUTO BK 10 4 26614 O RING 5 16 ID X 1 16 9 2 975 4121A MICRO SWITCH ASSY 8 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 7 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMP 5 67 E 4 291 C P1 3 37N RET 4 1 27208RW WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TIT
24. 008 BS EN 982 1996 1 2008 BS EN 614 1 2006 1 2009 EN 60204 1 2006 BS EN 1756 2 2004 A1 2009 Specifications with which Essential Health and Safety Requirements of Annex 1 of the Conformity is Declared Machinery Directive We hereby certify that the machinery described above conforms with the essential health and safety requirements of Council Directive 2006 42 EC on the approximation of the laws of the Member States relating to the safety of machinery Technical File Reference SF10933A1 BC Number Page 69 ww THE BRAUN CORPORATION Notes on Declared Standards referenced in the Declaration BS EN 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs BS EN ISO 13850 2008 Safety of machinery Emergency stop Principles for design EN ISO 14121 1 2007 Safety of machinery Risk assessment Part 1 Principles BS EN 349 1993 1 2008 Safety of machinery Minimum gaps to avoid crushing of parts of the human body BS EN 953 1997 1 2009 Safety of machinery Guards General require ments for the design and construction of fixed and moveable parts BS EN 1037 1995 1 2008 Safety of machinery Prevention of unexpected start up BS EN 982 1996 A1 2008 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics BS EN 614 1 2006 1 2009 Safety of machinery Ergonomic design principles Part 1 Te
25. 1 0703A COVER PLASTIC PARALLEL ARM INSIDE RR Page 55 Exploded Views and Parts Lists Front Handrail Assembly plicable Lift 19175 2 19275 19195 1 USE 945 0618NAG FOR L919IBRP 2TC L929IBRP 2TC 19295 b and L929FIBRP 2TC ITEM QTY PART NO DESCRIPTION 13 1 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 1 10069 WASHER 3 8 LOCK 11 1 29186A GAS SPRING 14 468 EXT 8 956 COM P1 1150N 10 2 30227 WASHER UHMW 0 75 OD X 0 39 ID X 0 25 9 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 8 1 917 0640FA ASSY FOLD ARM 48 FTG FRONT 7 1 31677 SLIDE UHMW PLATFORM SLIDE 2X6 9 6 1 985 0606N SLIDE PLATFORM ROTATE HANDRAIL 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 1 1 945 0618NA HANDRAIL ASSY NHTSA Rear Handrail Assembly 19175 19275 1 USE 945 0618NAG FOR L919IBRP 2TC L929IBRP 2TC All 19195 and L929FIBRP 2TC All 19295 ITEM PART NO DESCRIPTION 13 1 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 1 10069 WASHER 3 8 LOCK 11 1 29186 GAS SPRING 14 468 EXT 8 956 COM P1 1150N 10 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 9 1 917 0640RA ASSY FOLD ARM 48 FTG REAR 8 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 7 1 31677
26. 271 OR EQUIVALENT ON SCREWS B C 25527 ITEM QTY PART NO DESCRIPTION 20 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 19 4 25346 WASHER 1 2 FLAT AUTO BK 18 4 936 0403 PIN PIVOT PARALLEL ARM 17 2 29765 CLAMP INSULATED 1 3 8 16 2 15733 BOLT 1 4 20 X 1 2 BHSC AUTO BK 15 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED 12 2 11913 WASHER 1 2 NYLON 11 2 28339BK NUT 3 8 16 UNC TOP LOCK AUTO BK 10 4 26614 O RING 5 16 ID X 1 16 9 2 975 4121A MICRO SWITCH ASSY 8 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 7 2 10063 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMP 5 67 E 4 291 C P1 3 37N RET 4 1 27208 WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 917 2149 37 BASE COVER 2 INTERNATIONAL 37 1 1 945 3148RNW37 WMT BASE REAR 48 FTG Page 38 Applicable Lifts L917FIB3751RP 2 L927FIB3751RP 2 NOTE 1 Exploded Views and Parts Lists Base Plate Assembly 1 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT ON SCREWS B C 25527 CQ ITEM QTY PART NO DESCRIPTION 20 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 19 4 25346 WASHER 1 2 FLAT AUTO BK 18 4 936 0403 PIN PIVO
27. 2BK 4 USE LOCTITE THREADLOCKER RED 271 OR EQUIVALENT IF REUSING ORIGINAL SCREWS OR BLUE NYLON PATCH IS NOT PRESENT 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAUGE 1 5mm SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NOTED ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED TIGHT 6 JAM NUT IS INCLUDED IN CYLINDER ASSY NOTE 4 16 GAUGE SHIM ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION 24 1 915 0147W37Y BRIDGE PLATE PLT 37 48 FTG 915 0147A37Y Incl 24 36 46 23 1 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 22 1 10774 SPRING 1 4 X 1 EXT W HOOKS AUTO BK 46 4 10059BK NUT 3 8 X 16 HEX AUTO BK 21 1 947 3343NA ASSY LATCH ROLL STOP 45 2 24012 BEARING FLANGE 3 4 X 1 4 12FDU04 20 2 36384 SPRING DISC STAINLESS O D 0 795 X ID 0 531 44 2 14614Z NUT 1 4 20 NYLOCK ZINC 19 4 17192P SCREW 10 32X1 2 FHDHXS AUTO BK w PATCH 43 4 10069BK WASHER 3 8 LOCK AUTO BK 18 1 915 0341N ADAPT CYL ROLL STOP LEVER 42 1 32408 RUBBER BUMPER VERT CHAN 17 3 990 0341 ADAPT CYL ROLL STOP LEVER OUT 41 2 10001 BOLT 1 4 20 X 1 HEX 16 1 24550 PIVOT ROLL STOP LEVER L915 40 2 33603 BUMPER 1 X 5 8 NAT UHMW BRIDGEPLATE 15 1 947 0345NA LEVER ROLL STOP LATCH ASSY 39 1 945 0431RNW WMT BKT BRIDGE PLATE RR 14 1 30236R007 DECAL BOUNDARY
28. 4RP 2 L9171B3751RP 2 L917FIB3751RP 2 L9181B3443RP 2 L919IBRP 2 L919IBRP 2 Cylinder C1514 3 0408N L9181B3443RP 2 Cylinder C1514 3 0407N L9901B2740 2 Cylinder C1512 8 0408LT Elbow 90 1 4 Male to 1 4 Barbed 15150 Oylinder Rollstop w Breather Vent Includes Items 26 29 33094A Fitting 90 Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 25085 Plug Drain w Gasket 35679 Nut 1 2 20 Hex Jam 83022 Adapter Cylinder Roll Stop Lever 947 0344N L9901B2740 2 Hose Assembly 114 x 3 16 Dia w Two Guards 915 2603 114 L9181B3443RP 2 Hose Assembly 181 x 3 16 Dia w Two Guards 915 2601 131 1 L9171B3454RP 2 L9171B3751RP 2 L919IBRP 2 Hose Assembly 147 x 3 16 Dia w Two Guards 915 2601 147 L919FIBRP 2 Hose Assembly 189 x 3 16 Dia w Two Guards 915 2603 189 L917FIB3454RP 2 Hose Assembly 192 x 3 16 Dia w Two Guards 915 2603 192 L917FIB3751RP 2 Hose Assembly 192 1 x 3 16 Dia w Two Guards 915 2603 192 1 Kit Hydraulic Port Service Cap 27049K 4 po po oo a a a wal lt sl Seal Kits If repairing a cylinder order Seal Kit 1500 0500 ne i Outer Barrier Di Raw material items ordered and priced per inch order specified Fold Relief Valve ENS 8 length complet
29. 54RP 2 L917FIB3454RP 2 L9171B3751RP 2 L917FIB3751RP 2 L918IB3443RP 2 L919IBRP 2 L919FIBRP 2 Pump Module complete X 917 0516RARP 917 0516FARPXL 917 0516RARP 37 917 0516FARP 37 917 0516RARP 917 0516RARP 917 0516FARP Hose Assy 1 8 Op Pump Side 16004A 093 5 16004 093 5 16004A 097 5 16004A 097 5 16004A 093 5 16004A 093 5 16004A 093 5 Hose Assy 1 8 Roll Stop X 915 2601 150 915 2603 192 915 2601 147 915 2603 192 1 915 2601 131 1 915 2601 147 915 2603 189 Harness Extension Lighting 31033A61 5 31033A61 5 31033A61 5 31033A61 5 31033A61 5 31033A61 5 31033A61 5 Harness Extension Lighting 31033A103 5 31033A103 5 31033A106 5 31033A106 5 31033A103 5 31033 103 5 31033 103 5 Harness Tower Op Pump Side x 37011A 37011A 37013A 37013A 37011A 37011A 37011A Harness Bridge Input X 36284RA 36284FAXL 36284RA 36284FAXL 36284RA 36284RA 36284FA Cover Pump Module 947 2519RN 947 2519FN 947 2519RN 947 2519FN 947 2519RN 947 2519RN 947 2519FN Weldment 7 5 RP Adapter Plate 33381 RW 33381 FW 33381 RW 33381 FW 33381 RW 33381 RW 33381 FW Guard Splash 36377R 36377F 36377R 36377F 36377R 36377R 36377F Guard Spash Upper Flap Cylinder Hose 917 0368F 917 0368 917 0368F Guard Splash Counter 917 0369F 917 0369F E 917 0369F Bolt 5 16 18 x 1 2 Nylock Hex 10012 10012 10012 10012 Bolt 5 16 18 x 1 2 Nylock Hex 10012 10012 10012
30. 5A SWITCH 1 5 RELAY n swrrcH s ass 77 ide Z COUNTER GV RD 0 823 t8 VEHICLE SECURE SIGNAL _ H2VINPUN fekis Y 1 2 BK 0825 18 LIFT READY NOT STOWED SIGNAL GROUND wos EM YULT BU 0 823 18 s 5 a 69 LED I 8 connector lt 3 3 22 da od 2 l NOTICE H 80 0823 18 BK 0 823 18 z 5 8585 1 JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS 25 5 2 ALL WIRES 5 12 VOLTS weoste20 i333 3 WIRE IDENTIFICATION GM051820 2 anoaz Saas WIRE COLOR WIRE SIZE IN MM WIRE SIZE IN AWG STOW INTERLOCK 95929 i 4 LIFT SHOWN IN STOWED POSITION MICROSWITCH z Use caution when working components Mr l inside pump module Available energy of over GN 0 823 18 5 240 creates energy hazard EE TT ii age mosse 7 7 ASTE is waosa a l GN 0823 18 WH 0 025 18 4 2 0 23 18 4 PARTIAL FOLD am 10 08238 8 MICROSWITCH is ps OR 3 31 12 ez a 8 FOLD RELEF FOLD RELIEF RELAY SOLENOID CYCLE COUNTER aE s Valve MICROSWITCH 5 GN 0 823 18 WH 0 823 18 neu
31. 6 2 25336 WASHER 516ID X 7500 X 0250 AUTO BK 10 2 20946 RING 1 2 EXT SNAP AUTO BK 35 1 35609A HARN ROLLSTOP OCC NL 2 9 1 957 0414 PIN PLATFORM CYLINDER 34 4 28031 BEARING FLANGE 1 X 1 2 16FDU08 8 1 33094A CYLINDER ASSY ROLLSTOP MILLENNIUM 33 1 28630R000 81 TUBING POLYURETHANE 1 4 ID X 1 2 OD X 81 ib 1 915R4312A 34Y ROLL STOP ALUM RUBBER END ASSY 34 32 1 37049 SCREW 4 40 X 3 8 THREAD FORM 6 2 24028 BRG PLASTIC FLANGE 3 8 IDX1 4 31 1 915 0368 4 GUARD WIRING PLT OUTER BARRIER SENSOR 5 2 24932 PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 30 1 947 0415 SPACER FLAP CYL 0 540 4 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 29 1 947 0416 SPACER FLAP CYL O 155 3 2 81003 000 BOLT 5 16 18 X 1 1 4 SHCS ZINC 28 1 30236R032 5 DECAL BOUNDARY YELLOW LEXAN 1 X 32 1 2 2 2 900 0311 STOP PLATFORM 27 1 30236R041 5 DECAL BOUNDARY YELLOW LEXAN 1 X 41 1 2 1 1 947 23443NW PLATFORM NL917 2 34 X 43 IB 26 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK Page 61 Exploded Views and Parts Lists Platform Assembly pplicable Lifts NOTIC L9171B3751RP 2 1 APPLY BOUNDARY DECAL ITEM 28 122cm FROM FRONT L917FIB3751RP 2 EDGE OF PLATFORM TO LEADING EDGE OF DECAL L9271B3751RP 2 2 APPLY BOUNDARY DECALS ITEM 27 13mm ABOVE PLATFORM 48 A V XS SURFACE EXCLUDING GRATING AND 13mm FROM OUTER EDGE cl 43 imm L927FIB3751RP 2 ES SURFACE EXCL K 2 3 USE LOCTITE THREADLOCKER GREEN 290 OR EQUIVALENT ON CLEVIS PINS 2493
32. 8 Exploded Views and Parts Lists Platform Assembly pplicable Lift 1 APPLY BOUNDARY DECAL ITEM 28 132 FROM FRONT L9171B3454RP 2 EDGE OF PLATFORM TO LEADING EDGE OF DECAL L917FIB3454RP 2 2 APPLY BOUNDARY DECALS ITEM 27 13mm ABOVE PLATFORM L9271B3454RP 2 1 SURFACE EXCLUDING GRATING AND 13mm FROM OUTER EDGE G OF SIDE PLATE L927FIB3454RP 2 39 26 43 I N 3 USE LOCTITE THREADLOCKER GREEN 2907 OR EQUIVALENT ON CLEVIS PINS 24932BK 4 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT IF REUSING ORIGINAL SCREWS OR BLUE NYLON PATCH IS NOT PRESENT 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAUGE 1 5mm SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NOTED ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED TIGHT 6 JAM NUT IS INCLUDED IN CYLINDER ASSY NOTE 5 16 GAUGE SHIM NOTE 4 ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION 24 1 915 0147W34Y BRIDGE PLATE WMT 34 48 FTG 915 0147A34Y Incl 24 36 46 23 1 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 22 1 10774 SPRING 1 4 X 1 EXT W HOOKS AUTO BK 46 4 10059BK NUT 3 8 X 16 HEX AUTO BK 21 1 947 3343NA ASSY LATCH ROLL STOP 45 2 24012 BEARING FLANGE 3 4 X 1 4 12FDUO4 20 2 36384 SPRING DISC STAINLESS O D 0 795 X ID 0 531 44 2
33. Assy 1 8 Op Pump Side X 16004 093 5 16004 093 5 16004 097 5 16004 097 5 16004 093 5 16004 093 5 Hose Assy 1 8 Roll Stop X 915 2601 150 915 2603 192 915 2601 147 915 2603 192 1 915 2601 147 915 2603 189 Harness Extension Lighting X 31033 61 5 31033A61 5 31033 61 5 31033A61 5 31033A61 5 31033A61 5 Harness Extension Lighting 31033A103 5 31033 103 5 31033 106 5 31033 106 5 31033 103 5 31033 103 5 Tower Pump Side x 37011A 37011 37013A 37013A 37011A 37011A Harness Bridge Input X 36284RA 36284FAXL 36284RA 36284FAXL 36284RA 36284FA Cover Pump Module 947 2519RN 947 2519FN 947 2519RN 947 2519FN 947 2519RN 947 2519FN O Weldment 7 5 Adapter Plate 33381RW 33381FW 33381RW 33381FW 33381RW 33381FW Guard Splash 36377R 36377F 36377R 36377F 36377R 36377F Guard Spash Upper Flap Cylinder Hose 917 0368F 917 0368F 917 0368F Guard Splash Counter 917 0369F 917 0368F 917 0368F Bolt 5 16 18 x 1 2 Nylock Hex 10012 10012 10012 Bolt 5 16 18 x 1 2 Nylock Hex 10012 10012 10012 sk Housing Pump 917 0513R 917 0513F 917 0513R 917 0513F 917 0513R 917 0513F Housing Pump Assy Items 13 23 917 0523RA 917 0523FA 917 0523RA
34. D FORM 8 1 33689A ASSY BRIDGE SWITCH W HARN NL NCL 2 7 1 32408 RUBBER BUMPER VERT CHAN 6 1 81064 000 SCREW 1 4 20 X 1 BHCS SS 5 1 945 5353 RETAINER LIFT TITE ROLLER 4 1 1000 2395A ROLLER ASSY ARM TORQUE SHAFT 1 36116 BULB LIGHT 24V 20W HALOGEN REFLECTOR 3 il 31060 BULB LIGHT 20W HALOGEN REFLECTOR 1 31062A 24V ASSY LIGHT VERTICAL CHANNEL w 24V BULB 2 1 31062A ASSY LIGHT VERTICAL CHANNEL w BULB 1 1 945 3448RNW WMT VERTICAL CHANNEL REAR 48 Ab 5 Om DETAIL A Vertical Arm Assembly Front 19175 All 19275 All 19195 All 19295 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 APPLY LOCTITE THREADLOCKER BLUE 242 TO SCREW 81064 000 3 APPLY LOCTITE THREADLOCKER RED 2717 TO SCREWS 25527 ITEM QTY PART NO DESCRIPTION 11 4 30063 RIVET PUSH IN 8MM 10 3 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK AN 9 3 25346 WASHER 1 2 FLAT AUTO BK 8 3 936 0403 PIN PIVOT PARALLEL ARM t 1 32408 RUBBER BUMPER VERT CHAN 6 1 81064 000 SCREW 1 4 20 X BHCS SS 5 1 945 5353 RETAINER LIFT ROLLER 4 1 1000 2395A ROLLER ASSY ARM TORQUE SHAFT 1 36116 BULB LIGHT 24V 20W HALOGEN REFLECTOR 3 1 31060 BULB LIGHT 12V 20W HALOGEN REFLECTOR 1 31062A 24V ASSY LIGHT VERTICAL CHANNEL w 24V BULB 2 1 31062A ASSY LIGHT VERTICAL CHANNEL w 12V BULB 1 1 945 3448FNW WMT VERTICAL CHANNEL FR
35. D WIRING PLT OUTER BARRIER SENSOR 6 2 24028 BRG PLASTIC FLANGE 3 8 IDX1 4 30 1 947 0415 SPACER FLAP CYL 0 540 5 2 24932BK PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 29 1 947 0416 SPACER FLAP CYL 0 155 4 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 28 1 30236R032 5 DECAL BOUNDARY YELLOW LEXAN 1 X 32 1 2 3 2 81003 000 BOLT 5 16 18 X 1 1 4 SHCS BK 27 1 30236R048 5 DECAL BOUNDARY YELLOW LEXAN 1 X 48 1 2 2 2 900 0311 STOP PLATFORM 26 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK 1 1 947 23450NW WMT PLATFORM NL917 2 34 X 50 25 1 10950 BUMPER RUBBER RECES 31 32 OD Page 60 Exploded Views and Parts Lists Platform Assembly L918IB3443RP 2 Y 1 APPLY BOUNDARY DECAL ITEM 28 104 5cm FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL 2 APPLY BOUNDARY DECALS ITEM 27 13mm ABOVE PLATFORM SURFACE EXCLUDING GRATING AND 13mm FROM OUTER EDGE OF SIDE PLATE 3 USE LOCTITE THREADLOCKER GREEN 290 OR EQUIVALENT ON CLEVIS PINS 24932BK 4 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT IF REUSING ORIGINAL SCREWS OR BLUE NYLON PATCH IS NOT PRESENT 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 6 JAM NUT IS INCLUDED IN CYLINDER ASSY 16 GAUGE 1 5mm SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NOTED ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED TIGHT
36. DE PLATFORM ROTATE HANDRAIL 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 2 30227 WASHER UHMW 0 75 OD X 0 39 ID X 0 25 all 1 C994 0618A HANDRAILASSY b 28 A 1 USE C994 0618AG FOR L9181B3443RP 2TC 1 USE C994 0618AG FOR L9181B3443RP 2TC Page 57 Exploded Views and Parts Lists Front Handrail Assembly L990IB2740 2 ITEM QTY PART NO DESCRIPTION 10 1 29186A GAS SPRING ASSY 14 468 8 956 9 z 30227 WASHER UHMW 0 75 OD X 0 39 ID X 0 25 8 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 7 2 205 1760 BEARING UHMW FLAT 1226 THN BLK 6 1 991 0606 SLIDE PLATFORM ROTATE 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 1 991 0640FA ASSY FOLD ARM 42 FTG FRONT 1 1 991 0618A HANDRAIL ASSY Rear Handrail Assembly L9901B2740 2 ITEM QTY PART NO DESCRIPTION 10 1 29186A GAS SPRING ASSY 14 468 EXT 8 956 COMP 9 2 30227 WASHER UHMW 0 75 OD X 0 39 ID X 0 25 8 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BLK 7 2 205 1760 BEARING UHMW FLAT 1226 THN BLK 6 1 991 0606 SLIDE PLATFORM ROTATE 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 1 991 0640RA ASSY FOLD ARM 42 FTG REAR 1 1 991 0618A HANDRAIL ASSY Page 5
37. E FRONT RETRO 2 1 917 2149 34 BASE COVER 2 INTERNATIONAL 34 1 1 945 3148RNW34 WMT BASE REAR 48 FTG Page 36 Applicable Lifts L917FIB3454RP 2 L927FIB3454RP 2 L919FIBRP 2 L929FIBRP 2 Exploded Views and Parts Lists Base Plate Assembly 1 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT ON SCREWS 25527 ITEM QTY PART NO DESCRIPTION 20 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 19 4 25346 WASHER 1 2 FLAT AUTO BK 18 4 936 0403 PIN PIVOT PARALLEL ARM 29765 CLAMP INSULATED 1 3 8 16 2 15733 BOLT 1 4 20 X 1 2 BHSC AUTO BK 15 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED 425102 11913 WASHER 1 2 NYLON 11 2 28339BK NUT 3 8 16 UNC TOP LOCK AUTO BK 10 4 26614 O RING 5 16 ID X 1 16 9 2 975 4121A MICRO SWITCH ASSY 8 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK f 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMP 5 67 E 4 291 C P1 3 37N RET 4 1 27208RW WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 917 2149 34 COVER 2 INTERNATIONAL 34 1 1 945 3148 34 WMT BASE FRONT 48 FTG Page 37 Exploded Views and Parts Lists Base Plate Assembly NOTICE L9171B3751RP 2 L9271B3751RP 2 1 USE LOCTITE THREADLOCKER RED
38. E zip TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION Sample Warranty Registration Card Contents Service Safety Precautions 2 3 Lift 4 Center of Gravity 2 5 Lift Terminology 6 Switch and Sensor Locations 7 Platform Fold Pressure 8 Platform Angle Adjustment 2 22 22 9 Tower Microswitch Adjustment 10 11 Emergency E Stop Operating Instructions 12 Static and Dynamic Tests 13 14 Maintenance and Lubrication 16 21 12 Volt Lift Electrical Schematic 22 24V Lift Electrical Schematic 23 IHydra lic Scherfialio vets teint 25 12 Volt Hydraulics Parts 26 12 Volt Hydraulics Diagram 27 24 Volt Hydraulics Parts List 28 24 Volt Hydraulics Diagram 29 12 Volt Except L990 Pump Module Parts List 30 12 Volt Except L990 Pump Module Diagram 31 12 Volt L990 Pump Module Parts List
39. FIB3454RP 2 Hose Assembly 192 x 3 16 Dia w Two Guards 915 2603 192 L927FIB3751RP 2 Hose Assembly 192 1 x 3 16 Dia w Two Guards 915 2603 192 1 L929FIBRP 2 Hose Assembly 189 x 3 16 Dia w Two Guards 915 2603 189 N INI Kit Hydraulic Port Service Cap 27049K V Seal Kits If repairing a cylinder order Seal Kit 1500 0500 Raw material items ordered and priced per inch order specified Outer Barrier Down Fold Relief Valve and Down Valve 8 complete complete length Coil 25795 NOTICE Q When adding or changing hydraulic fluid use Braun 32840 Univis 26 fluid not Gas mix with Dextron III or other Cartridge jm hydraulic fluids 31121 28 24V Hydraulics Diagram f f Hydraulic Pump NOTICE Remove power from pump module and any spark source before working with hydraulic fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid Use caution when working on components inside pump module Available energy of over 240 VA creates an energy hazard Page 29 12 Except L990 Pump Module Parts List L9171B34
40. Hose Solenoid Mounting 29663 Reservoir Hydraulic Fluid 30160 Cap Reservoir Filler Screw On 30167 Fitting 90 1 8 NPT x 1 8 Barb Plastic 87563 Connector Plastic Y 1 8 O D 18877 Hose Thermal Plastic Black 1 8 1 0 23742R Handle with Grip 17206A Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 Ss N NI a Lm Elbow 7 16 20 37 Female Swivel 1 7 16 20 37 2 26579 L9271B3454RP 2 L927FIB3454RP 2 L929IBRP 2 L929IBRP 2 Hose Assembly 1 8 Opposite Pump Side 16004A 093 5 L9271B3751RP 2 L927FIB3751RP 2 Hose Assembly 1 8 Opposite Pump Side 16004A 097 5 Hose Assembly 1 8 Pump Side All Lift Models 16004A 053 5 Elbow 90 7 16 20 SAE O Ring Male 7 16 20 37 Male Orifice 26667 Cylinder C1514 3 0408N Elbow 90 1 4 Male to 1 4 Barbed 15150 Oylinder Rollstop w Breather Vent Includes Items 26 29 33094A Fitting 90 Male 7 16 20 SAE O Ring to Male 7 16 20 37 25085 Plug Drain w Gasket 35679 Nut 1 2 20 Hex Jam 83022 Adapter Cylinder Roll Stop Lever 947 0344 L9271B3454RP 2 L9271B3751RP 2 L929IBRP 2 Hose Assembly 147 x 3 16 Dia w Two Guards 915 2601 147 L929FIBRP 2 Hose Assembly 189 x 3 16 Dia w Two Guards 915 2603 189 L927
41. ONT 48 a Aaf EXC P gt NOTE 3 Page 51 Exploded Views and Parts Lists Vertical Arm Assembly Rear L918IB3443RP 2 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS DETAILA 2 HARNESS TO BE TUCKED INSIDE CHANNEL 3 APPLY LOCTITE THREADLOCKER RED 271 TO SCREWS 25527 ITEM QTY PART NO DESCRIPTION N 10 4 30063 RIVET PUSH IN 8MM 9 9 3 936 0403 PIN PIVOT PARALLELARM 8 3 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 7 3 25346 WASHER 1 2 FLAT AUTO BK 6 2 37049 SCREW 4 40 X 3 8 THREAD FORM o 5 1 33689A ASSY BRIDGE SWITCH W HARN NL NCL 2 d 4 1 32408 RUBBER BUMPER VERT CHAN S 3 1 31060 BULB LIGHT 20W HALOGEN REFLECTOR PI 2 1 31062A ASSY LIGHT VERTICAL CHANNEL w BULB 9 1 1 994 0442RW WMT VERTICAL CHANNEL REAR 42 Vertical Arm Assembly Front Applicable Lift L918IB3443RP 2 NOTE 2 1 INSERT SOCKET OF LIGHT ASSY THRU TOP KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 APPLY LOCTITE THREADLOCKER RED 2717 TO SCREWS 25527 ITEM QTY PART NO DESCRIPTION 8 4 30063 RIVET PUSH IN 8MM 7 3 25346 WASHER 1 2 FLAT AUTO BK o 6 3 936 0403 PIN PIVOT PARALLEL ARM 5 3 25527 SCREW 5 16 18 X 3
42. OTICE Remove power from pump Apply Loctite Threadlocker module and any spark source Red 271 or equivalent to before working with hydraulic the six hex bolts items 12 27 fluid and components Wear amp 33 if a blue nylon patch is Use caution when working on proper eye protection Use not present on the bolts when components inside pump module protective gloves for prolonged retrofitting an M268 pump Available energy of over 240 VA contact with hydraulic fluid assembly creates an energy hazard 12 Volt 1990 Pump Module Parts List Item Qty Description 1 Pump Module complete X 991 0516RA 1 1 Hose Assy 1 8 Op Pump Side X 16004A 080 2 1 Hose Assy 1 8 Roll Stop X 915 2601 114 3 1 Harness Extension Lighting X 31033A45 4 1 Harness Extension Lighting X 31033A84 5 1 Harness Tower Op Pump Side X 37010A 6 1 Harness Bridge Input X 36284RA 7 1 Cover Pump Module 947 2519RN 8 1 Guard Splash 36377R 9 2 Bolt 5 16 18 x 1 2 Nylock Hex A 10012 10 1 Housing Pump 991 0513RW Housing Pump Assy Items 10 19 991 0513RA 11 4 Rivet Pop SD43BS 1 8 13 19 12954 12 1 Stud Power Feed 26084 18 2 Clamp Spring Pump Handle 12350 14 5 Rivet Pop SD62BS 3 16 06 13 11512 15 2 Screw 10 32 x 1 2 BHSC Auto Bk 30377 16 1 Diode Gr
43. PER VERT CHAN 3 1 31060 BULB LIGHT 20W HALOGEN REFLECTOR 2 1 31062A ASSY LIGHT VERTICAL CHANNEL w BULB 1 1 991 0442FW WMT VERTICAL CHANNEL FRONT 26 FTG amp 2 7 Nove 2 din Page 53 Exploded Views and Parts Lists Applicable Lifts 19175 19185 19195 19275 19295 Front Arm Cover Assembly SMOOTH SIDE J V ITEM QTY PART NO DESCRIPTION 2 1 915 0704 COVER PLASTIC PARALLEL ARM OUTSIDE FRONT 1 1 945 0701NA COVER PLASTIC PARALLEL ARM INSIDE FRONT Rear Arm Cover Assembly Applicable Lifts 19175 19185 19195 19275 19295 SMOOTH SIDE 5 SIDE ITEM QTY PART NO DESCRIPTION 2 1 945 0703NA COVER PLASTIC PARALLEL ARM INSIDE REAR 1 1 915 0702NA COVER PLASTIC PARALLEL ARM OUTSIDE REAR Page 54 Exploded Views and Parts Lists Front Arm Cover Assembly Applicable Lift L990IB2740 2 SMOOTH SIDE SMOOTH SIDE I 9j ITEM QTY PART NO DESCRIPTION 2 1 991 0701A COVER PLASTIC PARALLEL ARM INSIDE FRONT 1 1 991 0704A COVER PLASTIC PARALLEL ARM OUTSIDE FRONT Rear Arm Cover Assembly Applicable Lift L9901B2740 2 E Ep ITEM QTY PART NO DESCRIPTION 2 1 991 0702A COVER PLASTIC PARALLEL ARM OUTSIDE RR 1 1 99
44. R 331 12 CYCLECOUNTER 3 9 RELAY SOLENOID GN 0 823 18 oben LO MICROSWITCH 9 Guosnas 95 NO n LT BU GN 0 823 18_ J GN 0 518 20 GN 0 518 20 o F 30 EM qom DOWN SOLENOID N C Valve BN 0 518 20 Le Ssosis20 WH 0 823 18 WH 0 823 18 X UP FOLD 1 1 gt BU 0 823 18 DK BU 0 823 18 DK BU 0 823 18 DK Bu 0 823 18 SOLENOID 39 i menos P 9 RD 0 823 18 5 H RD 0 623 18 2 EM PNE OUTER BARRIER RD 0 823 18 90 082318 HB 0 5184 0 518 I E DOWN SOLENOID Ne r BU 0 518 20 905180 PE EE nosa UNFOLD 5 19 REDUNDANT MICROSWITCH POWER GN 0 823 18 i SONIC RELAY 21 WELD 15A 36 85 cw 0 518 20 2 8 GN 0 823 18 GN 0 823 18 GN 20844 YL 20814 RD 5 26 10 5 C cwoses ss CIRCUIT GN 0 518 20 enoste20 22159 BREAKER UP FUSE DT EE E 4 2223 8 YELLOW FLASHING LIGHTS OPTION Seo 1 2 CIRCUIT moss Sco 323 18 11 ele 5 3 2 SENTRY BK0823 18 RD 0 823 18 212 LRD 0823 18 amp l 5 5 CIRCUIT BREAKER 2 CHASSIS bod BATTERY 3 CI BK 0 823 18 11 C Bx 0 823 18 EL GROUND minti _
45. SD66BS 3 16 25 38 AUTO BK 6 1 915 0703 BRACKET INNER SIDE PANEL GUIDE 5 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 4 1 945 0450 CAP PARALLEL ARM 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDUO6 1 1 945 3419RNA ARM PARALLEL TOP 48 FTG R Incl Items 1 15 Page 42 Exploded Views and Parts Lists Top Parallel Arm Assembly Front L918IB3443RP 2 ITEM QTY PART NO DESCRIPTION 15 1 10062 WASHER 1 4 FLAT AUTO BK 14 1 30996BK NUT 5 16 18 ACORN 13 1 10068 WASHER 5 16 LOCK AUTO BK 12 1 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 11 1 16368 WASHER 5 16 EXTERNAL TOOTH 10 1 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 9 1 28593A ASSY BLOCK GUIDE PLATFORM STOW 8 1 955 2392CLXT BKT QUIET RIDE MTG 955 T7 1 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 6 1 915 0703 BRACKET INNER SIDE PANEL GUIDE 5 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 4 1 945 0450 CAP PARALLEL ARM 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDUO6 1 1 956 3419FNA ARM PARALLEL TOP 42 FRONT Incl Items 1 15 Top Parallel Arm Assembly Rear L9181B3443RP 2 ITEM QTY PART NO DESCRIPTION 15 1 10062 WASHER 1 4 FLAT AUTO BK 14 1 30996BK NUT 5 16 18 ACORN 13 1 10068 WASHER 5 16 LOCK AUTO BK aN 12 1 15858BK BOLT CARR 5 16 18 X 3 4 AU
46. SLIDE UHMW PLATFORM SLIDE 2X6 9 6 1 985 0606N SLIDE PLATFORM ROTATE HANDRAIL 5 1 900 0413N PIN PIVOT LOWER ARM ay 4 2 18657 RING 3 4 EXT SNAP AUTO BK v 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 2 30227 WASHER UHMW 0 75 OD X 0 39 ID X 0 25 PS 1 1 945 0618NA HANDRAIL ASSY NHTSA 13 2 56 Exploded Views and Parts Lists Front Handrail Assembly L918IB3443RP 2 ITEM QTY PART NO DESCRIPTION 13 1 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 1 10069 WASHER 3 8 LOCK 11 1 29186A GAS SPRING 14 468 8 956 COM P1 1150N 10 2 30227 WASHER UHMW 0 75 OD X 0 39 ID X 0 25 9 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 8 1 994 0640FNA ASSY FOLD ARM 42 FTG FRONT 7 1 31677 SLIDE UHMW PLATFORM SLIDE 2X6 9 6 1 915 2606N SLIDE PLATFORM ROTATE HANDRAIL 5 1 900 0413N PIN PIVOT LOWER ARM 4 2 18657 RING 3 4 EXT SNAP AUTO BK 3 1 10027 BOLT 3 8 16 X 2 HEX HD CAP 2 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 1 1 C994 0618A HANDRAIL ASSY Rear Handrail Assembly L9181B3443RP 2 ITEM QTY PART NO DESCRIPTION 18 1 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 1 10069 WASHER 3 8 LOCK 11 1 29186A GAS SPRING 14 468 EXT 8 956 COM P1 1150N 10 1 13617 NUT 3 8 16 UNC HEX LOCK AUTO BK 9 1 994 0640RA ASSY FOLD ARM 42 FTG REAR 8 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 7 1 31677 SLIDE UHMW PLATFORM SLIDE 2X6 9 6 1 915 2606N SLI
47. STROKE 37 1cm EXTENDED 95 9cm B 30 10 DESCRIPTION 3 1 15150 ELBOW 1 4 90 1 4 BARB 2 1 26667 ELBOW 7 16 20 M O RNG 37 085 ORFICE 1 C1514 3 0407N CYLINDER 14 625 23 146 RETRACTED L9181B3443RP 2 Page 49 Exploded Views and Parts Lists Hydraulic Cylinder Assembly Main RETRACTED 63 2cm STROKE 32 4cm EXTENDED 95 6cm gt B B ITEM QTY PART NO DESCRIPTION 3 1 15150 ELBOW 1 4 NPT 90 1 4 BARB 2 1 26667 ELBOW 7 16 20 M O RNG 37 085 ORFICE C1512 8 0408LT CYLINDER 12 750 24 883 RETRACTED Page 50 e Applicable Lift L990IB2740 2 Exploded Views and Parts Lists Vertical Arm Assembly Rear All 19175 1 9275 19195 1 9295 1 INSERT SOCKET OF LIGHT THRU KEY WHILE INSTALLING LIGHT TIGHTEN SCREWS 2 HARNESS TO BE TUCKED INSIDE CHANNEL 3 APPLY LOCTITE THREADLOCKER BLUE 242 TO SCREW 81064 000 4 APPLY LOCTITE THREADLOCKER RED 2717 SCREWS 25527 ITEM QTY PART NO DESCRIPTION 13 4 30063 RIVET PUSH IN 8MM 12 3 25346 WASHER 1 2 FLAT AUTO BK 11 3 936 0403 PIN PIVOT PARALLELARM 10 3 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 9 2 37049 SCREW 4 40 X 3 8 THREA
48. Service Manual international Millennium Public Use Wheelchair Lifts Series AA ww THE BRAUN _ Aaa CORPORATION www braunability com international ISO 9001 2008 631 West 11th Street Winamac IN 46996 USA Phone 1 574 946 6153 1 574 946 4670 P 36500 Rev A December 2012 Instructions Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase With you in mind our skilled craftsmen have designed and assembled the finest lift available This manual provides maintenance and service related material Braun Millennium 2 Series lifts are built for dependability and will provide years of pleasure and independence as long as the lift is properly maintained and operated by an instructed person Sincerely THE BRAUN CORPORATION IM M Ralph W Braun Chief Executive Officer Warranty Consult your local Braun dealer regarding warranty policy www braunlift com international The Braun Corporation INDIANA USA MODEL NUMBER Model No ______ MMMA 1 SERIAL NUMBER Serial DATE H XXIXXIXXXX Date of Manufacture Sample Serial No Series No Identification Tag Model No Serial No OWNER S WARRAI TY REGISTRATION 300000 OWNER ADDRESS city TELEPHONE STAT
49. T PARALLEL ARM 17 2 29765 CLAMP INSULATED 1 3 8 16 2 15733 BOLT 1 4 20 X 1 2 BHSC AUTO BK 15 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED 12 2 11913 WASHER 1 2 NYLON 11 2 28339BK NUT 3 8 16 UNC TOP LOCK AUTO BK 10 4 26614 O RING 5 16 ID X 1 16 9 975 4121A MICRO SWITCHASSY 8 2 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 7 2 10063 WASHER 5 16 FLAT 6 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 5 2 26963 SPRING DAMP 5 67 4 291 C P1 3 37N RET 4 1 27208RW WMT LATCH LIFT TITE REAR RETRO 3 1 27208FW WMT LATCH LIFT TITE FRONT RETRO 2 1 917 2149 37 BASE COVER 2 INTERNATIONAL 37 1 1 945 3148FNW37 WMT BASE FRONT 48 FTG Page 39 Exploded Views and Parts Lists Base Plate Assembly Applicable Lift L918IB3443RP 2 1 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT ON SCREWS 25527 NOTE 1 ITEM QTY PART NO DESCRIPTION 20 4 25527 SCREW 5 16 18 X 3 4 FHS AUTO BK 19 4 25346 WASHER 1 2 FLAT AUTO BK 18 4 936 0403 PIN PIVOT PARALLELARM 17 2 29765 CLAMP INSULATED 1 3 8 16 2 15733 BOLT 1 4 20 X 1 2 BHSC AUTO BK 15 3 29729 BOLT 3 8 16 X 1 2 W NYLOCK PATCH 14 2 11541 WASHER 10 FLAT AUTO BK 13 4 24570 RING 5 16 EXT SNAP ZINC PLATED 12 2 11913 WASHER 1 2 NYLON 11 2 28339BK NUT 3 8 16 UNC TOP LOCK AUTO BK 10 4 26614 O RING 5 16 ID X 1 16 9 2
50. TFORM 27 1 30236R034 5 DECAL BOUNDARY YELLOW LEXAN 1 X 34 1 2 1 1 991 02739W WMT PLATFORM L990 2 27 X 39 IB 26 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK Page 63 Decals and Antiskid Notice Clean surfaces with isopropyl alcohol before decal antiskid application Use a clean cloth or paper towels Do not use oily shop rags Wipe surface free of residue with dry portion Replace missing worn of cleaning cloth or illegible decals Failure to do so may result in serious bodily injury and or property PET ET 20 Antiskid Antiskid Size Color Part No 51 mm x 305 mm 2 x 12 Black 24172 BK 76 mm x 305 mm 3 x 12 Black 24173 BK 152 mm x 203 mm 6 x 8 Black 28311 BK 152 mm x 254 mm 6 x 10 Black 32038 BK 152 mm x 305 mm 6 x 12 Black 24174 BK Decals RELIEF VALVE ADJUSTMENT Lift installation and servicing 1 36453 procedures must performed by authorized personnel only Failure to follow this policy may result in serious bodily injury 36453 and or property damage Decal Up Down Pendant Rocker 35 mm x 11 mm 1 375 x 8125 e ck o X X X X MADE IN Platform Fold AMERICA Relief Valve service Quality inspected i manual for adjustment By 7 procedures 37591 36454 36330 Decal Warn Instl Serv amp Decal Fold Unfold Fendant Rocker Decal Fold Relief Valve Adjustment QC Insp Intl CE
51. TO BK 4 11 1 16368 WASHER 5 16 EXTERNAL 10 1 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 9 1 28593A ASSY BLOCK GUIDE PLATFORM STOW 8 1 955 2392CLXT BKT QUIET RIDE MTG 955 7 1 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 6 1 915 0703 BRACKET INNER SIDE PANEL GUIDE 5 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 4 1 945 0450 CAP PARALLEL ARM 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12 20006 y 1 956 3419RNA ARM PARALLEL TOP 42 REAR Incl Items 1 15 Page 43 Exploded Views and Parts Lists Top Parallel Arm Assembly Front pplicable Lift L990IB2740 2 ITEM PART NO DESCRIPTION gt eo 15 1 10062 WASHER 1 4 FLAT AUTO BK 14 1 30996BK NUT 5 16 18 ACORN 13 1 10068 WASHER 5 16 LOCK AUTO BK 12 1 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 11 1 16368 WASHER 5 16 EXTERNAL 10 1 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 9 1 28593A ASSY BLOCK GUIDE PLATFORM STOW 8 1 955 2392CLXT BKT QUIET RIDE MTG 955 7 1 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 6 1 915 0703 BRACKET INNER SIDE PANEL GUIDE 5 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 4 1 945 0450 CAP PARALLEL ARM 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 1 1 991 0401FA ARM PARALLEL TOP FRONT Incl Items 1 15 Top Parallel Arm Assem
52. VER 2 INTERNATIONAL 27 Page 41 Exploded Views and Parts Lists Top Parallel Arm Assembly Front plicable Lifts 19175 All 1 9275 All 19195 All 19295 ITEM PART DESCRIPTION 15 1 10062 WASHER 1 4 FLAT AUTO BK 14 1 30996BK NUT 5 16 18 ACORN 13 1 10068 WASHER 5 16 LOCK AUTO BK 12 1 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 11 1 16368 WASHER 5 16 EXTERNAL 10 1 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 9 1 28593A ASSY BLOCK GUIDE PLATFORM STOW 8 1 955 2392CLXT BKT QUIET RIDE MTG 955 7 1 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 6 1 915 0703 BRACKET INNER SIDE PANEL GUIDE 5 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 4 1 945 0450 CAP PARALLEL ARM 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12 20006 1 1 945 3419FNA ARM PARALLEL TOP FRONT Incl Items 1 15 Top Parallel Arm Assembly Rear plicable Lifts All 19175 1 9275 19195 1 9295 ITEM PART DESCRIPTION 15 1 10062 WASHER 1 4 FLAT AUTO BK 14 1 30996BK NUT 5 16 18 ACORN 13 1 10068 WASHER 5 16 LOCK AUTO BK 12 1 15858BK BOLT CARR 5 16 18 X 3 4 AUTO BK 11 il 16368 WASHER 5 16 EXTERNAL TOOTH 10 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 9 1 28593A ASSY BLOCK GUIDE PLATFORM STOW 8 1 955 2392CLXT BKT QUIET RIDE MTG 955 7 il 14993 RIV POP
53. Winamac IN 46996 USA Phone 1 574 946 6153 Fax 1 574 946 4670 Service Manual International Millennium 2 Public Use Wheelchair Lifts Series AA Braun Limited Warranty Consult your local Braun dealer regarding warranty policy www braunlift com international Patent 5 261 779 Patent 6 599 079 Patent 7 441 995 Patent 6 238 169 Patent 6 692 217 Patent 7 530 226 Patent 6 464 447 Patent 7 306 422 Patent CA 2 335 081 Patent 7 422 408 4 sa THE BRAUN Jmm CORPORATION www braunability com international 150 9001 2008 36500 Rev A 631 West 11th Street Winamac IN 46996 USA Decem 1 574 946 6153 1 574 946 4670 All illustrations descriptions and specifications in this are Based produsi ayaianla at the time of publication The Braun Corporation reserves the right to at Jr without notices Original Instructions o mne Braun Corporation
54. Y BOUNDARY DECAL ITEM 27 94 3cm FROM FRONT EDGE OF PLATFORM TO LEADING EDGE OF DECAL 2 APPLY BOUNDARY DECALS ITEM 27 13mm ABOVE PLATFORM SURFACE EXCLUDING GRATING AND 13mm FROM OUTER EDGE OF SIDE PLATE 3 USE LOCTITE THREADLOCKER GREEN 2907 OR EQUIVALENT ON ROLL STOP PIVOT PINS B C 24932BK 2X 4 USE LOCTITE THREADLOCKER RED 2717 OR EQUIVALENT IF REUSING ORIGINAL SCREWS OR BLUE NYLON PATCH IS NOT PRESENT 5 THE ROLL STOP CYLINDER IS TO BE ADJUSTED USING A 16 GAUGE 1 5mm SHIM PLACED BETWEEN THE ROLL STOP AND THE SIDEPLATE WHERE NOTED ADJUST CYLINDER SO THAT THE SHIM CAN MOVE AND NOT PINCHED TIGHT 6 JAM NUT IS INCLUDED IN CYLINDER ASSY SCALE 1 5X ITEM QTY PART NO DESCRIPTION ITEM QTY PART NO DESCRIPTION 25 1 10950 BUMPER RUBBER RECES 31 32 OD 24 1 991 0147 27Y BRIDGE PLATE PLT 27 26 FTG 991 0147A27Y INC 24 36 49 49 2 25336 WASHER 516ID X 7500 X 0250 AUTO BK 23 1 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 48 2 991 0404 LEVER IB 22 1 10774 SPRING 1 4 X 1 EXT W HOOKS AUTO BK 47 2 24442 BEARING FLANGE 1 2 X 1 4 08FDU04 21 1 947 3343NA ASSY LATCH ROLL STOP 46 4 20926 NUT 3 8 X 16 UNC HEX LOCK JAMB 20 2 36384 SPRING DISC STAINLESS OD 795 10 531 45 2 24012 BEARING FLANGE 3 4 X 1 4 12FDU04 19 4 17192P SCREW 10 32X1 2 FHDHXS AUTO BLK W PATCH 44
55. YELLOW LEXAN 1 X 7 38 1 945 0431FNW WMT BKT BRIDGE PLATE FR 13 3 15328 WASHER 516 ID X 1 OD X 0269 AUTO BK 37 4 25171 BOLT 3 8 16 X 3 4 FLBHSCS GD8 12 5 13906 RIV POP SD45BS 1 8 25 31 36 3 916 5406 BEARING UHMW FLAT THIN BLK 11 1 29371 WASHER THRUST 875 OD 50 ID 0585 T 35 1 35609A HARN ROLLSTOP OCC NL 2 10 2 20946 RING 1 2 EXT SNAP AUTO BK 34 4 28031 BEARING FLANGE 1 X 1 2 16FDUO8 9 1 915 0414 PIN PLATFORM CYLINDER 33 1 28630R000 81 TUBING POLYURETHANE 1 4 ID X 1 2 OD X 81 8 1 33094A CYLINDER ASSY ROLLSTOP MILLENNIUM 32 1 37049 SCREW 4 40 X 3 8 THREAD FORM 7 1 915R4312A 37Y ROLL STOP ALUM RUBBER END ASSY 37 YEL 31 1 915 0368N50Y GUARD WIRING PLT OUTER BARRIER SENSOR 6 2 24028 BRG PLASTIC FLANGE 3 8 IDX1 4 30 1 947 0415 SPACER FLAP CYL 0 540 5 2 24932BK PIN CLEVIS 3 8 X 3 EFF LEN W O HOLE BK 29 1 947 0416 SPACER FLAP CYL 0 155 4 2 28324BK NUT 5 16 18 TOP LOCK AUTO BK 28 1 30236R032 5 DECAL BOUNDARY YELLOW LEXAN 1 X 32 1 2 3 2 81003 000 BOLT 5 16 18 X 1 1 4 SHCS BK ZINC 27 1 30236R048 5 DECAL BOUNDARY YELLOW LEXAN 1 X 48 1 2 2 2 900 0311 STOP PLATFORM 26 2 18663 SCREW 1 2 20 X 1 5 SET LOCK AUTO BK 1 1 947 23750NW WMT PLATFORM NL917 2 37 X 51 25 1 10950 BUMPER RUBBER RECES 31 32 OD Page 62 Exploded Views and Parts Lists Platform Assembly L9901B2740 2 SCALE 1 5X 1 APPL
56. angle and floor level positioning of bridge plate before operating lift with passenger Maintenance and repairs must be performed only by authorized service personnel Perform maintenance and lubrication procedures exactly as outlined in the Mainte nance and Lubrication Schedule contained in this manual AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING property damage Disconnect the power cable at the battery prior to servicing Never modify alter a Braun Corporation lift Replacement parts must be Braun authorized replacements Never install screws or fasteners other than factory equipped Whenever replacing a hydraulic cylinder or seals lower platform fully Failure to follow these safety precautions may result in serious bodily injury and or Page 3 Specifications The lift must be installed operated and maintained as detailed in applicable manuals Any use of equipment other than instructed in this manual is prohibited The 363kg 800 Ib lift capacity Millennium 2 series lifts have completed 15 600 cycles with a 363kg load and a static load test with a 1090kg 2400 Ib load The 272kg 600 Ib lift capacity Millennium 2 series lifts have completed 15 600 cycles with a 272kg load and a static load test with a 816kg 1800 Ib load The specifcations below reflect CE standards Lifts meet or exceed these requirements Operating Temperature This equipment will operate in its intended ambi
57. atform must contact the ground first to ensure the spring loaded outer barrier unfolds fully See Figure B 2 The inboard end heel of the platform must lower fully vertical arms must contact ground when fully lowered See Figure B The angle of the platform at ground level directly affects the angle of the platform when positioned at floor level Raise the platform to floor level Note the angle of the platform The platform at floor level should have a slight upward angle as shown in Figure C Adjust platform angle as de tailed below Adjustment Procedure Platform angle adjustment Allen screws are provided on each side of the platform see photo at right Turn adjustment screws clock wise to raise the outboard end of the platform Turn adjust ment screws counterclockwise to lower the outboard end of the platform Both adjustment screws must be adjusted equally Platform Stop Blocks When adjusting platform angle en Platform Angle Adjustment Heel Ground Level Barrier Platform heel must lower fully Barrier must unfold fully Heel Inboard Outboard Toe Wedges option sure both stop blocks are mak ing full contact with the vertical arms see photo at right Floor Level Adjustment Following platform angle adjustment set floor level posi tioning as detailed in Tower Microswitch Adjustment Check platform angle again after perfor
58. ble Lift Chassis Ground 22166A Wire Assembly Lift Interlock Connection 31797A Wire Assembly Lift Stowed Connection 31798A Rubber Boot Red 82046 Control Hand Pendant Assembly Non Electronic Non Shielded Coiled 36509A 24V Diode Assembly Up Solenoid 73906A Harness Lift Power 33885A Washer 10 Flat 11541 Harness Tower Pump Side X 37015A Harness Stow X 33377 917 0520 Fuse 5 Amperes F1 amp 15 Amperes F2 36521K Kit Hydraulic Port Service Cap 27049K Hose Assy 1 8 Pump Side 16004A 053 5 Hose 1 8 Thermal Plastic X Ordered and priced per inch order specified length 23742R Connector Plastic Y 1 8 O D X 18877 x Indicates items not shown a Apply Loctite Threadlocker Red 271 or equivalent to the six hex bolts items 12 27 amp 33 if a blue nylon patch is not present on the bolts when retrofitting an M268 0118 pump assembly Indicates items available for replacement part purposes only These items are not included with replacement pump modules Page 34 NOTICE Remove power from pump module and any spark source before working with hydraulic fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid NOTICE Apply
59. bly Rear pplicable Lift L990IB2740 2 ay lt 7 ITEM QTY PART NO DESCRIPTION 15 10062 WASHER 1 4 FLAT AUTO BK 2 Ga 1 14 1 30996BK NUT 5 16 18 ACORN _ 13 1 10068 WASHER 5 16 LOCK AUTO BK 05 14 12 1 15858 BOLT CARR 5 16 18 X 3 4 AUTO BK 1 1 16368 WASHER 5 16 EXTERNAL TOOTH 10 1 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 9 1 28593A ASSY BLOCK GUIDE PLATFORM STOW 8 1 955 2392 BKT QUIET RIDE MTG 955 7 1 14993 RIV POP SD66BS 3 16 25 38 AUTO BK 6 1 915 0703 BRACKET INNER SIDE PANEL GUIDE 5 2 11513 RIV POP SD64BS 3 16 13 25 AUTO BK 4 1 945 0450 CAP PARALLEL ARM 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 1 1 991 0401RA ARM PARALLEL TOP REAR Incl Items 1 15 Page 44 Exploded Views and Parts Lists Bottom Parallel Arm Assembly Pump Side Applicable Lifts All 19175 19275 All 19195 19295 ITEM QTY DESCRIPTION 5 2 18349 NUT 10 32 WLOCKWASHER AUTO BK 4 1 32514A ASSY IB OCCUPIED 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12 20006 1 1 945 8458NKS ARM PARALLEL BOTTOM SWITCH Incl Items 1 3 C 1 Bottom Parallel Arm Assembly Opposite Pump Side A
60. cal Shock DPA Intl Pictoral Intl Pictoral Intl Pictoral 38 mm x 34 mm 1 5 x 1 34 41 mm Dia 1 625 Dia 38 mm x 34 mm 1 5 x 1 34 Fuse No Voltage Amperage SC Type Size F1 32 VDC 5 Ampere 1000A 32VDC FF 0 75 L x 0 2 W x 0 488 H 3 F2 32 VDC 15 Ampere 1000A 32VDC FF 0 75 L x 0 2 W x 0 488 H 36645 Decal Fuse Specifications Intl DPA Public 152 mm x 22 mm 6 x 875 30236R Tape Vinyl Yellow 25 mm 1 Wide Page 68 A THE BRAUN ANE CORPORATION Mi EC Declaration of Conformity With Council Directive 2006 42 EC Date of Issue 4 January 2012 Directive Machinery Directive on machinery safety 2006 42 EC Conforming Machinery Dual Parallel Arm Hydraulic Lift System Century 2 Millennium 2 Vista 2 GL Series 04 and newer GCL and GVL Series 05 and newer Lifts Manufacturer Braun Corporation 631 West 11 Street Winamac IN 46996 USA Authorized Representative Braun Corporation Authorized Representative AUTOADAPT AB Akerivagen 7 S 443 61 Stenkullen SWEDEN Telephone 46 0 302 254 00 E mail contact autoadapt se AUTOADAPT UK LTD Unit 1 Windsor Industrial Estate Rupert Street Aston Birmingham B7 4PR UK Phone 44 0 121 33 35 170 E mail contact autoadapt co uk Harmonized Standards BS EN 13857 2008 BS EN ISO 13850 2008 Referenced or Applied EN ISO 14121 1 2007 BS 349 1993 1 2008 BS EN 953 1997 A1 2009 BS EN 1037 1995 1 2
61. e complete Coil N AID 431122 NOTICE i When adding changing hydraulic fluid use Braun 32840 Univis 677 HVI 26 hydraulic fluid do not mix with Dextron other Cartridge 26078 hydraulic fluids 31121 Page 26 12V Hydraulics Diagram f f Hydraulic Pump NOTICE Remove power from pump module and any spark source before working with hydraulic fluid and components Wear proper eye protection Use protective gloves for prolonged contact with hydraulic fluid Use caution when working on components inside pump module Available energy of over 240 VA creates an energy hazard Page 27 24V Hydraulics Parts List Description Pump Assembly M 268 0118 120G 24V Dual Relief 35607 24V Clamp Reservoir H 48 M259 17069 Solenoid 4 Post Trombetta Angle 32930 Motor Pump 24 Volt Low RPM 36725 Valve Assembly Fold Relief w 24V Coil complete 36565K Cartridge only Fold Relief Valve shown below 31121 Coil only 24V shown below 25795 Valve Assembly Outer Barrier Down and Down complete 36566K Cartridge only Outer Barrier Down and Down Valve shown below 26078 Diode Assembly Up Solenoid 73906A Clamp
62. e fluid level Tighten repair or replace if needed Tighten repair or replace if needed Replace if needed Tighten or replace if needed Replace damaged parts and resecure as needed Apply Light Grease during reassembly procedures Replace if needed Tighten replace or correct as needed Consecutive 750 Cycle Intervals Lift Disposal Procedure Maintenance and Lubrication Schedule Inspect saddle bearings 2 buttons 4 Inspect vertical arm plastic covers Inspect power cable Mounting Decals and Antiskid Repeat all previously listed inspection lubrication and maintenance procedures at 750 cycle intervals Apply Door Ease or replace if needed See Lubrication Diagram Resecure or replace if needed Resecure repair or replace if needed Check to see that the lift is securely anchored to the vehicle and there are no loose bolts broken welds or stress fractures Replace decals if worn missing or illegible Replace antiskid if worn or missing 1 Return lift to an authorized dealer for draining of the hydraulic system 2 Transport lift to a recycling center for recycling Page 21 GN 0 518 20 12V Lift Electrical Schematic
63. een LED 29545 17 1 Circuit Breaker Manual Reset 15 Amperes 35143 18 1 E Stop Button w Retaining Nut and Switch Retainer 36414 1 19 1 Switch Toggle w Gold Contacts 31787 20 1 Pump Assembly M268 0118 12V 120G Dual Relief Includes Items 21 amp 22 35607 12V 21 1 Solenoid Up 4 Post Trombetta Angle 35310 22 1 Clamp Hose Solenoid Mounting 29663 23 1 Rivet Snap Black 201 x 177 217 30408 24 2 Fitting Male 7 16 20 O Ring to Male 7 16 20 37 24504 25 1 Elbow Manifold Female Swivel 7 16 20 JIC 37 to 2 Male 7 16 20 JIC 37 26579 26 4 Rivet Snap 122 Dia 158 197 Thick 25759 27 4 Washer 5 16 External Tooth 16368 28 2 Bolt 5 16 18 x 3 4 Nylock Hex A 29608 29 1 Pump Handle with Grip 17206A 30 1 Cycle Counter LCD w o Reset 30547 31 2 Relay 30 40 Amperes SPDT 12V with Internal Diode 35249 32 1 Cable Pump Module Power 26082A 4 33 1 Cable Lift Chassis Ground 22166A 34 1 Wire Assembly Lift Interlock Connection 31797A 35 1 Wire Assembly Lift Stowed Connection 31798A 36 1 Rubber Boot Red 82046 37 1 Control Hand Pendant Assembly Non Electronic Non Shielded Coiled 36509A 38 1 Diode Assembly Up Solenoid 73906A 39 1 Harness Lift Power 33885A 40 3 Washer 10 Flat 11541 41 1 Harness Tower Pump Side X 37014A 42 1 Harness Stow X 33377RA 43 1 Harness Main 917 0500A 44 1 Fuse Kit 5 Amperes F1 amp 15 Amperes F2 36521K 45 1 Kit Hydraulic Port Service Cap 27049K 46 1 Hose Assy 1
64. ent at a minimum between 30 C and 65 Relative Humidity This equipment will operate correctly within an environment at 5096 RH at 40 C Altitude This equipment will operate correctly up to 1000m above mean sea level Sound Pressure Level The emission sound pressure level at the operator s position is expected not to exceed 70 db A Transportation and Storage This equipment will withstand or has been protected against transportation and storage temperatures of 25 C to 55 and for short periods of up to 70 The lift has been packaged to prevent damage from the effects of normal humidity vibration and shock Maximum Power Load Capacity Requirement L917FIB3454RP 2 363kg 800lbs 6916 L917FIB3751RP 2 363kg 80065 L9171B3454RP 2 363kg 800lbs L9171B3751RP 2 363kg 8005 L918IB3443RP 2 363kg 800lbs L919FIBRP 2 363kg 800lbs 167kg 170kg 375lbs 167kg 369lbs 170kg 375lbs 152kg 334lbs 164kg 362lbs L927FIB3454RP 2 363kg 800lbs L927FIB3751RP 2 363kg 80065 L9271B3454RP 2 363kg 800lbs L9271B3751RP 2 363kg 800lbs L929FIBRP 2 363kg 800lbs L929IBRP 2 363kg 800lbs L9901B2740 2 272kg 600lbs 167kg 369lbs 170kg 375165 167kg 369lbs 170kg 375165 164kg 362165 164kg 362165 138kg 305lbs 3 L919IBRP 2 363kg 800lbs 164kg 362106 Page 4 Center of Gravity em gt Y
65. essure push down on outboard end of platform by pressing the hand pendant FOLD switch The platform should not fold stow with light pressure applied When folding fully the platform should stow tightly snug with stow blocks 6 9 pan 32942 Left rear pump lift depicted Right front pump lift is a mirrored image Radius of Tower 4 microswitch blade activated by apex of activation plate Tower 3 Microswitch Platform Angle Adjustment Check platform angle after Tower Microswitch Adjust ment procedures Platform Stop Blocks En sure both stop blocks are making full contact with the vertical arms Improper microswitch adjustment may result in serious bodily injury and or property damage Page 11 12 Emergency Stop E Stop Operating Instructions E Stop Button To Activate E Stop Push E Stop button down To Reset E Stop 1 Turn lift power OFF 2 Pull E Stop button up 3 Turn lift power ON Lift Power Switch Static and Dynamic Tests Compatibility between the lift and the vehicle The installer shall confirm the compatibility between the lift and the vehicle Static Test Deformation The unladen platform is positioned mid way between ground level and vehicle floor level and measurements are taken of the height of the platform and its angular attitude relative to the vehicle floor A load of B kg see table on following page is appl
66. ied to the platform and subsequently removed By repeating measurements of the height and attitude of the platform verify that no permanent deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the function of the lift Drift A load of B kg see table on following page is applied to the platform positioned at floor level Measurements are taken of the height of the platform and its angular attitude relative to the vehicle floor These measurements are repeated after a 15 minute test period Verify that the vertical drift of the platform between the two measurements has not exceeded 15mm Verify that the angular drift of the platform between the two measurements has not exceeded 2 Test to Verify that the Lift Cannot Lift Excessive Load A load of B kg is applied to the platform positioned at ground level Actuate the UP control and verify that the platform does not lift tilt is permissible 1 Lower platform to the ground 2 Place B kg see table on following page at center of platform 3 Press UP switch and verify platform does not lift tilt is permissible 4 If platform does not lift proceed to Dynamic Test If platform does lift proceed to step 5 pump relief valve adjustment is necessary 5 Access relief valve see illustration on following page Loosen 9 16 hex nut on the relief valve adjustment screw do not remove hex nut 6 Turn adjustment screw counterclockw
67. ise1 8 turn 7 Press UP switch and verify platform does not lift tilt is permissible 8 If platform does not lift tighten 9 16 hex nut do not turn relief valve adjustment screw while tightening hex nut If platform does lift repeat steps 6 through 8 Page 13 Static and Dynamic Tests Dynamic Test With A kg see table below applied to the platform verify that the lift is able to operate throughout its full range of normal lifting and lowering 1 2 Lower platform to the ground Place kg see table below at center of platform Press UP switch and verify that the lift is able to operate throughout its full range of normal lifting and lowering movements If platform is able to operate throughout its full range of normal lifting and lowering movements no adjustment is necessary If platform does not lift proceed to step 5 pump relief valve adjustment is necessary Access relief valve see illustration below Loosen 9 16 hex nut on the relief valve adjustment screw do not remove hex nut Turn adjustment screw clockwise 1 8 turn Press UP switch and verify lift is able to operate throughout its full range of normal lifting and lowering movement If lift does not operate throughout its full range repeat steps 6 through 8 If lift does operate throughout its full range tighten 9 16 hex nut do not turn relief valve adjustment screw while tightening hex nut Test of Operati
68. ld arm cam followers 4 Outer fold arm roller pins 4 Roll stop hydraulic cylinder mounting pin 2 Bridge plate lever bracket pins 2 Inspect bridge plate locks 2 and torsion springs 2 for wear or damage and for proper operation Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Grease to both sides of slot See Lubrication Diagram Correct replace damaged parts and or relubricate Resecure replace or correct as needed See Platform Angle Adjustment Instructions and Tower Microswitch Adjustment Instructions Replace damaged parts Resecure replace or adjust as needed See Tower Microswitch Adjustment Instructions Realign towers and vertical arms Lubricate or correct as needed Resecure or replace if needed Replace damaged parts and resecure as needed Apply Light Oil to bridge plate lock pivot points Page 19 20 Maintenance and Lubrication Schedule Inspect inner fold arm pins 2 2 and bearings 8 for wear or damage and positive securement Remove pump module cover and inspect Hydraulic hoses fittings and connections for wear or leaks Harness cables wires terminals and connections for securement or damage
69. lics Parts List Description Pump Assembly M 268 0118 120G 12V Dual Relief 35607 12V Clamp Reservoir H 48 M259 17069 Solenoid 4 Post Trombetta Angle 35310 Motor Pump 12 Volt Low RPM 31350 Valve Assembly Fold Relief complete 31120K Cartridge only Fold Relief Valve shown below 31121 Coil only shown below 31122 Valve Assembly Outer Barrier Down and Down complete 31348K Cartridge only Outer Barrier Down and Down Valve shown below 26078 Diode Assembly Up Solenoid 73906A Clamp Hose Solenoid Mounting 29663 Reservoir Hydraulic Fluid 30160 Cap Reservoir Filler Screw On 30167 Fitting 90 1 8 NPT x 1 8 Barb Plastic 87563 Connector Plastic Y 1 8 O D 18877 Hose Thermal Plastic Black 1 8 1 0 23742R Handle with Grip 17206A Fitting Male 7 16 20 SAE O Ring to Male 7 16 20 JIC 37 24504 Elbow 7 16 20 JIC 37 Female Swivel 1 7 16 20 JIC 37 Male 2 26579 L9171B3454RP 2 L917FIB3454RP 2 L9181B3443RP 2 L919IBRP 2 L919IBRP 2 Hose Assembly 1 8 Opposite Pump Side 16004 093 5 L9171B3751RP 2 L917FIB3751RP 2 Hose Assembly 1 8 Opposite Pump Side 16004 097 5 L9901B2740 2 Hose Assembly 1 8 Opposite Pump Side 16004A 080 Hose Assembly 1 8 Pump Side L917 L918 L919 16004 053 5 Hose Assembly 1 8 Pump Side 1990 16004A 042 Elbow 90 7 16 20 SAE O Ring Male 7 16 20 37 Male Orifice 26667 L9171B3454RP 2 L917FIB345
70. m GN 0 518 20 BK 0 823 18 30 87 E DOWN SOLENOID N C Valve UP BN 0518 20 NES MICROSWITCH 9 2 6 1 BU 0 823 18 DK BU 0 823 18 DK BU 0 823 18 DK BU 0 823 18 si 29 zr ees ue E 1 GNOA218 osos i 15 wsoszse 2 T OUTER BARRIER RD 0 823 18 RD 0 823 18 3 I DOWN SOLENOID i 419 mossie 2 1 ecos 55 EL N SOLEI 9 iz is Swosusao x ma 1 RD 5 26 10 e RD 21 1 4 UNFOLD 9 REDUNDANT MICROSWITCH POWER GN 0 823 18 RELAY Wero Les ekan GN 0 823 18 GN 0 823 18 GN 20844 L 2084 610 30 526 0 FUSE GN 0 518 20 GN 0 518 20 CIRCUIT aT I hin GN 0 518 20 GN 0 518 20 5 BREAKER eee EX ui i YELLOW FLASHING LIGHTS OPTION 5 8 p CIRCUIT 7 BK 0 823 18 4 L4 L icos2s 18 gle E 3 5 iz CHASSIS TN BK 082318 RD 0 823 18 al a RD 0 823 18 POWER TERMINAL t 1 FLASHER amp la alg STUD 12V OPTION zm 85 RD 0 823 18 Olas GN 0 518 20 24V Lift Electrical Schematic
71. ming Tower Micro switch Adjustment procedures Adjustment Screw Vertical Stop Arm Block Stop blocks must make full contact Page 9 Tower Microswitch Adjustment 6 6 6 9 pun 32943 32942 Left rear pump lift depicted Right front pump lift is a Review adjustment procedures below and adjust as needed only mirrored image Tower 1 Unfold Switch Adjustment Tower 2 Up Switch Adjustment Floor Position from Stow Floor Position from Below Floor 1 Position platform at the fully stowed 1 Lower platform a minimum of 15 25 cm position using the manual hand pump or below floor level position using the manual pendant control hand pump or pendant control 2 Turn switch adjustment screw clockwise 3 2 Turn switch adjustment screw counter full turns clockwise 3 full turns 3 Press pendant UNFOLD switch continue 3 Press pendant UP switch continue press pressing switch until platform stops unfold ing switch until platform stops ing 4 When platform stops turn switch adjust 4 When platform stops unfolding turn switch ment screw clockwise while pressing the adjustment screw counterclockwise while pendant UP switch Platform position will pressing the pendant UNFOLD switch change Adjust platform to meet criteria Platform position will change Repeat ad listed for Tower 1 Switch Proper Adjust justment until criteria below is met ment Criteria
72. netrating Oil Aerosol Can 15807 Stainless Stick Door Ease DE Door Ease Style tube Stick tube 1 8895 15806 LG Light Grease Lubriplate 15805 17 18 Maintenance and Lubrication Schedule Roll stop pivot points 2 Roll stop latch pivot point Roll stop latch slot Roll stop lever bearings 2 Lift Tite latches tower pivot points 2 Lift Tite latch gas dampening spring pivot points 2 springs 4 points Inspect Lift Tite latches and gas springs for wear or damage bent deformed or misaligned positive securement external snap rings and proper operation Inspect roll stop for proper operation Inspect roll stop latch for proper operation positive securement and detached or missing spring Adjust platform fold pressure Inspect lift for wear damage or any abnormal condition Inspect lift for rattles Inner outer fold arms 2 Platform pivot pin bearings 4 Inner fold arm bearings 8 Bridge plate pivot bearings 2 Bridge plate lever bearings 2 Bridge plate lever slot 2 Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Grease to both sides of slot See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Resecure replace damaged parts or otherwise correct as needed Apply Light Grease t
73. o Lift Tite latch tower pivot point if replacing latch Correct or replace damaged parts Correct or replace damaged parts and or relubricate See Lubrication Diagram See Adjust Platform Fold Pressure Correct as needed Correct as needed Apply grease synthetic to contact areas between inner outer fold arms See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Maintenance and Lubrication Schedule Saddle support bearings 8 Outer fold arm roller pin bearings 4 Outer fold arm cam followers 4 Parallel arm pivot pin bearings 16 Handrail pivot pin bearings 4 Hydraulic cylinder pivot bushings 8 Roll stop lever guide slot Inspect Lift Tite latch rollers for wear or damage positive securement and proper operation 2 Inspect bridge plate for Wear or damage Proper operation Roll stop should just rest on top surface of the threshold plate Positive securement both ends Inspect handrail components for wear or damage and for proper operation Inspect microswitches for securement and proper adjustment Make sure lift operates smoothly Inspect external snap rings Inner fold arm 6 Lift Tite latch roller 2 Lift Tite latch gas dampening spring 4 Outer fo
74. olution Ensure the surface cleaned is fully dry before reconnecting power Other Components Clean components and the surrounding area before applying lubricants Clean only with mild detergent and water Do not clean with solvents Allow the lift to dry thoroughly and apply lubricants as specified after every cleaning LPS2 General Purpose Penetrating Oil is recom mended where Light Oil is called out Use of improper lubricants can attract dirt or other con taminants which could result in wear or damage to Page 16 components Plat form components exposed to contami nants when lowered to the ground may require extra atten tion Perform mainte nance and lubrica tion procedures at the scheduled inter vals according to the Maintenance and lubrication procedures must be performed as specified by an authorized service technician Failure to do so may result in and or property damage number of cycles When servicing the lift at the recommended intervals inspection and lubrication procedures specified in the previous sections should be repeated These intervals are a general guideline for sched uling maintenance procedures and will vary ac cording to lift use and conditions Lifts exposed to Severe conditions weather environment contami nation heavy usage etc may require inspection and maintenance procedures to be performed more often than specified Records of maintainence and
75. ons and Safety Functions All functions of the lift and operations of all safety devices are verified after the static and dynamic tests have been completed These tests do not apply to pipe break valves nor non resettable safety devices Such as electrical fuses These items are the subject of a manufacturer s type test Lift With Lift With 272kg 600 Ib 363kg 800 Ib Load Rating Load Rating 272 363 340 454 Relief Valve Adjustment Screw Page 14 This intentionally left blank Page 15 Maintenance and Lubrication A Proper maintenance is necessary to ensure safe trouble free lift operation Inspecting the lift for any wear damage or other abnormal conditions should be a part of the transit agency daily service program Simple inspections can detect potential problems Park vehicle on a level surface clear of traffic and bystanders Place vehicle transmission in Park and engage parking brake Deploy lift to ground level Provide adequate work space around fully deployed lift Perform specified maintenance and lubrication procedures position lift as required Pump Module When cleaning the exterior of the pump module first disconnect the unit from its power source Do not use liquid cleaners aerosols abrasive pads scouring powders or solvents such as benzine or alcohol Use a soft cloth lightly moistened with a mild detergent s
76. pplicable Lifts 19175 19275 A All 19195 S 19295 lt gt vA x 5 SN aW 3 47 DESCRIPTION 8 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC O 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 1 1 945 3412NA ARM PARALLEL BOTTOM Incl Items 1 3 Page 45 Exploded Views and Parts Lists Bottom Parallel Arm Assembly Pump Side Applicable Lift L9181B3443RP 2 S 2 ITEM QTY DESCRIPTION amp 5 2 18349 NUT 10 32 WILOCKWASHER AUTO BK A Q 4 1 32514A ASSY IB OCCUPIED 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC lt 2 4 24011 BEARING FLANGE 3 4 X 3 8 12 20006 gt 1 1 994 0412 ARM PARALLEL BOTTOM SWITCH Incl Items 1 5 O i c 2 5 5 Bottom Parallel Arm Assembly Opposite Pump Side Applicable Lift L9181B3443RP 2 ITEM QTY PART NO DESCRIPTION 3 4 34398 WASHER 0 906 ID X 1 25 OD X 075 TH ZINC 2 4 24011 BEARING FLANGE 3 4 X 3 8 12FDU06 9 1 1 994 0412 ARM PARALLEL BOTTOWM FR Incl Items 1 3 Page 46 Exploded Views and Parts Lists Bottom Parallel Arm Assembly Pump Side Applicable Lift L9901B2740 2 ITEM QTY PART NO DESCRIPTION 5 2 18349 10
77. res SPDT 12V with Internal Diode 35249 Cable Pump Module Power 26082A 4 Cable Lift Chassis Ground 22166A Wire Assembly Lift Interlock Connection 31797A Wire Assembly Lift Stowed Connection 31798A Rubber Boot Red 82046 Control Hand Pendant Assembly Non Electronic Non Shielded Coiled 36509A Diode Assembly Up Solenoid 73906A Harness Lift Power 33885A Washer 10 Flat 11541 Harness Tower Pump Side X 37015A Harness Stow X 33377RARP Harness Main 917 0500A Fuse Kit 5 Amperes F1 amp 15 Amperes F2 36521K Kit Hydraulic Port Service Cap 27049K Hose Assy 1 8 Pump Side X 16004A 053 5 Hose 1 8 Thermal Plastic X Ordered and priced per inch order specified length 23742R Connector Plastic Y 1 8 O D X 18877 x Indicates items not shown a Apply Loctite Threadlocker Red 271 or equivalent to the six hex bolts items 12 27 amp 33 if a blue nylon patch is not present on the bolts when retrofitting an M268 0118 pump assembly Indicates items available for replacement part purposes only These items are not included with replacement pump modules Page 30 LE 12 Volt Except 1990 Pump Module Diagram Front pump module shown i 48 a pump module is a mirror image NOTICE N
78. rminology and general principles EN 60204 1 2006 Safety of machinery Electrical equipment of ma chines General requirements BS 1756 2 2004 A1 2009 Tail Lifts Platform lifts for mounting on wheeled vehicles Safety Requirements Part 2 Tail lifts for passengers Page 70 ww THE BRAUN CORPORATION Declaration of Noise Emission The Braun Corporation Millennium 2 International Series System Sound Pressure Levels per EN ISO 11202 as based on testing on similar models are as follows Operating Ide LpAm Operator Position 75 dB 68 dB A LpAm Bystander Position 73 dB 69 dB A Ambient Correction Factor K3A calculated according to EN ISO 11204 Appendix A Measurements were made at a height of 1 5 m and 1 m from the Operator Position and Bystander positions The difference between the extraneous noise level and the sound intensity level at each measuring point is LpAm 6 dB figures quoted emission levels and not necessarily safe working levels While there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that influence the actual level of exposure of the workforce include characteristics of the work room the other sources of noise etc such as the number of machines and other adjacent processes Also the permissible level of exposure can vary from country
79. service procedures should be maintained Discontinue lift use if maintenance and lubrication procedures are not properly performed or if there is any sign of wear damage or improper opera tion Contact your authorized representative Maintenance and Lubrication Lubrication Diagram Hydraulic Cylinder Pivot Bushings 8 LO Parallel Arm Pivot Pin Bearing 16 LO Saddle Bearing 2 Buttons 4 DE Parallel Arm Pivot Pin Bearing 16 LO Lift Tite Latches Pivot Points 3 LO Handrail Pivot Pin Bearings 4 LO Outer Fold Arm Roller Pin Bearings 4 LO Bridge Plate Lift Tite Latch Lever Bearings 2 Dampening Spring and Slots 2 2 springs 4 Points LO LO Bridge Plate Saddle Support Pivot Bearings 2 Bearings 8 LO LO Roll Stop Outer Fold Arm Pivot Bearings 2 Cam Followers 4 TOME 4 LO Inner Outer Fold Arm Contact Area 2 LG Inner Fold Arm Roll Stop Bearings 8 Latch Pivot LO LO Roll Stop Lift Tite Latch Roll Stop sane Slot Roller 2 Lever Guide Slot both sides LO Platform Pivot both sides Roll Stop LG Pin Bearings 4 LG Lever Bearings LO LO See the Maintenance Lubrication Schedule for recommended applications per number of cycles Specified recommended Available Lubricant Lubricant Amount Light Penetrating Oil LPS2 General Purpose 16 oz LO Light Oil 30 weight or equivalent Pe
80. stem This symbol indicates the presence of a fire hazard Avoid open flames or sparks when working with flammable materials to prevent injury or damage These symbols will appear throughout this manual as well as on the labels posted on your lift Recognize the seriousness of this information Page 2 Service Safety Precautions Service Safety Precautions If maintenance or repair procedures cannot be completed exactly as provided in this manual or if the instructions are not fully understood contact The Braun Corporation immedi ately Failure to do so may result in seri ous bodily injury and or property damage AWARNING AWARNING AWARNING AWARNING AWARNING AWARNING Read this manual supplement s and operating instruc tions decals before performing installation operation or service procedures Use appropriate personal protective equipment when servicing the lift Do not fold or unfold the platform prior to positive securement of base plate mounting hardware Check for obstructions such as gas lines wires exhaust etc before drilling or cutting on vehicle Route all cables clear of exhaust system other hot areas moving parts wet areas etc Risk of electrical shock or fire Use extra care when making electrical connections Connect and secure as outlined in Installation Instructions and Wiring Diagrams AWARNING AWARNING AWARNING Adjust platform
81. to country This information however will enable the user of the machine to make a better evaluation of the hazard and risk Braun Corporation 631 W 11th Street Winamac IN 46996 USA Page 71 Awa THE BRAUN ANE CORPORATION Mi Declaration of Conformity With Directive 2004 108 EC Date of Issue 4 January 2012 Directive Radio Interference of Vehicles 2004 108 Conforming Machinery Dual Parallel Arm Hydraulic Lift System Century 2 Millennium 2 Vista 2 VL998 GL Series 04 and newer GCL and GVL Series 05 and newer Lifts Manufacturer Braun Corporation 631 West 11 Street Winamac IN 46996 USA Authorized Representative Braun Corporation Authorized Representative AUTOADAPT AB y S 443 61 Stenkullen SWEDEN Telephone 46 0 302 254 00 E mail contact autoadapt se AUTOADAPT UK LTD Unit 1 Windsor Industrial Estate Rupert Street Aston Birmingham B7 4PR UK Phone 44 0 121 33 35 170 E mail contact autoadapt co uk Harmonized Standards EN50498 2010 Referenced or Applied We hereby certify that the machinery described above conforms with Directive 2004 108 EC Technical File Reference SF10933A1 BC Number Page 72 Providing Access to the World 542 300 Dealers Worldwide g THE BRAUN ama CORPORATION www braunability com international 150 9001 2008 631 West 11th Street
82. vide instruc tion on how to avoid them E as instructed This symbol indicates important safety in formation regarding a potentially hazardous situation that could result in serious bodily injury and or property damage This symbol indicates important information regarding how to avoid a hazardous situation that could result in minor person al injury or property damage Additional information provided to help clarify detail a specific subject This symbol indicates that there are dangerous high voltages present inside the enclosure of this product To reduce the risk of fire or electric shock do not attempt to open the enclosure or gain access to areas where you are not instructed to do so Refer servicing to qualified service personel only This symbol indicates that a condition where damage to the equipment resulting injury could occur if operational procedures are not followed To reduce the risk of damage or injury refer to accompanying documents follow all steps or procedures This symbol indicates that a condition where injury or damage could occur if con tact is made with the hot surface This symbol indicates an area to avoid bodily contact to prevent injury This symbol indicates the presence of high pressure hydraulic hoses Use appro priate personal protective equipment when working on hydraulic sy

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