Home

480 Legend Series Installation Manual - Cisco

Contents

1. Parameter Choices Description SETPT1 8 USER Setpoint options that do not require a user password see sub menu below SUPVSR Setpoint options that require a user password see sub menu below BATCHG OFF Set to OFF batching is disabled Set to AUTO or MANUAL to allow a batch sequence to run AUTO MANUAL requires a batch start signal BATSTRT digital input or BATSTART serial command MANUAL before the batch sequence can run AUTO allows batch sequences to repeat continuously after receiving a single batch start signal User submenus VALUE number Display and edit the setpoint target value For weight based setpoints specifies the target weight value 999999 For time based setpoints delay specifies in O 1 second intervals a time value in the range 0 65535 ENABLE OFF Enable or disable the setpoint ON Table 3 2 Setpoint Setup Menu Parameters 20 480 Installation Service Manual WEIGHING Parameter Choices Description Supervisor Submenus KIND Specifies the setpoint kind and determines whether function is based on GROSS or NET weight or based on time value for delay OFF Setpoint turned off ignored GROSS Gross setpoint Performs functions based on the gross weight The target weight entered is considered a positive gross weight NET Net setpoint Performs functions based on the net weight The target weight entered is
2. Gee Sees 6 1 8 6 Preset rare Keyed 25 ecd a dE qos alus niyan Roh godes 7 1 8 7 Display Taro ay P Ki 7 1 8 8 Piri E CIT 7 189 Toggle Gross Net MOE duo ede epo eer Ql asqa aq aku Ga m te 7 ES OE Sapa abs k uku a h a 7 1 84 Enter New Unit s uiuos eer ep RED et eur EE x Nurs ee Or pea sal apy 8 1 80 12 DiSplaysAGeCBmpiblalotss exuere raria s re te qo waqa ele ha m A Pc RE cn ahs 8 1 8 18 Display or Change Time and 8 1 8 14 Display Edit and Set Setpoint 9 1 815 View Firimware VersIOmusx v aea erede p Ret heats pus suyos 9 8216 Enter User PasSWOrId ee arici Gaede td ER edited Red aere S Ao C AUS 9 2 1 Unpacking and 1 10 2 2 Enclosure Disassembly 2 10 2 3 Cable CONNECTIONS au are A d oe aE hw adie 10 2 3 1 Gable Grounding s eee ae bre 11 2 8 2 UE
3. 9 12 in the order shown Backplate screws 10 1 y 43 Cable Glands 22 2 5 Cable Gland Caps 13 3 1 5 Vent 5 7 0 6 0 8 Table 2 1 Torque Values Figure 2 5 480 Enclosure Backplate 2 Torqued screws may become less tight as the gasket is compressed during torque pattern a second torque is Note required using the same pattern and torque value 14 480 Installation Service Manual WEIGHING SYSTEMS 2 6 1 Seal the Indicator Optional Prevents Service Access Insert a lead wire seal through 3 fillister screws This prevents access to the electronics electrical contacts and Legal for Trade configuration parameters 11 Screw Pan Cross Head 8 32 1 Screw 8 32 drilled fillister head 2 Screw 8 32 drilled fillister head Figure 2 6 Sealing the Indicator to Prevent Access Allows Service Access Optional The calibration cover is used for inserting a lead wire seal through both fillister screws and the plastic cover The cover allows access to the electronics and electrical contacts while preventing access into Legal for Trade configuration parameters There is an alternative cover over the A D to ensure the A D and load cell connection cannot be changed after the unit is sealed There is also an audit trail counter to track calibration and configuration changes made to legally relevant parameters Place the Calibration Cover on the backplate and secur
4. Choices Description SBITS 1 STOP Stop bits Sets the number of stop bits to 1 or 2 2 STOP TERMIN CR LF Termination character Selects line termination character s for data sent CR EOLDLY 000000 End of line delay specifies in 0 1 second intervals the delay between transmitted lines of 0 255 data An end of line delay be required for continuous transmission at slower baud rates to ensure the receiving buffer is empty before another string is transmitted ECHO ON Specifies whether characters received by the port are echoed back to the sending unit OFF Egwee Port 1 default is ON Port 2 default is OFF PRNMSG OFF Print displays when a demand print is performed ON STRUR Com 2 only defines the stream data update rate when one of the stream formats is selected STRLFT Stream Legal for Trade the weight information in the data stream is updated at the same rate as the indicator s display STRIND Stream industrial the weight information in the data stream is updated at up to the A D sample rate 24 480 Installation Service Manual WEIGHIN Table 3 3 Serial Menu Parameters Continued 3 1 3 Ethernet Menu MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST USB DHCP iPADRS NETMSK server CLIENT ON 0 0 0 0 0
5. av W cle Ran ae g aa suwa Gia as ala 12 2 4 Option Gard Installation s x ices nani ee x EROR RAYS RnR Hee eR ER 14 2 0 Board REMOVAl Pha RO Eee 14 2 6 Enclosure 2 14 2 6 1 Seal the Indicator Optional 15 2 7 Replacement Parts is ue xx Rd Rech suma ROO RR RR RUE UR REOR x RED Reg 16 User MENU fee eb SUL e e Ip d Redit a m RUN AUR Reg f d 18 3 1 1 METOOMUNE MENU ua a uku e 20 3 1 2 SIM MUERE 22 3 1 3 Etherneblvlefilli ie era s ie tse sath abel Andon neg 25 3 1 4 BS MC cha ped ted doa doh amt deat donde added 26 3 1 5 Print Orme Men ciae o Reti at e RI ue d deo ka 27 9 16 n ln ie RU ae eir os dec Pare ure de EP e deos eon dol 27 3 1 7 ded p dab Raper V Uv Ere 28 3 2 Configuration Using the Front Panel Legal for 4 29 TECHN
6. J7 to display board O 45 Sense Jumpers RE cu J3 J4 Je 2 J13 i TEREFE O pe 9 oji 288888 2 2 2 MS I Load Cell Connection z O 02 2 5 Power Supply ee ORFS 5 5 5 232 5 Connection 20mA Connection Ethernet USB Board Relay Board PN 164600 PN 131342 Analog Output 56 181341 J4 H zn L RL2 ON 00000 ELE 202020202 i n hh TI 2222 0 Analog Output Terminal Terminal Analog and Relay boards require an option card bracket PN131340 for mounting To use outputs 1 4 and inputs 1 2 short jumper A1 JP2 To use outputs 5 8 and inputs 3 4 short jumpers JP1 and A1 JP2 Output relay rating of relay 2 AMPS at 30 VDC Figure 2 4 Wiring Diagram Installation 13 2 4 Option Card Installation Install or replace the Analog Output Module PN 131341 Relay Board PN 131342 or Ethernet USB option card 164600 1 Disconnect power to the indicator Remove backplate as described in Section 2 2 on page 10 2 If not already in place install an option card bracket PN 131340 See Figure 2 3 3 Mount the analog output module relay card or the Ethernet USB option card on the option card bracket in Figure 2 3 The Ethernet USB option card has to be installed on the option card bracket above the A D c
7. ed eda gaa beta 41 3 3 Revolution ETC 42 Calibration e HO 4 1 Front Panel Calibration 25565 hee eine eds ERROR XR ORG EG ORO REOR OR Fur e 43 4 2 EDP Command Gallbratlon s us poem pe CR e oO Soy de pk e EE RE ER PR RR 44 4 3 Revolution Gallloration gt ux ure RR EX EX 44 44 More About CallOration s us oe DURO a OD RE ed 45 4 4 1 Adjusting Final Calibration uere v x Rete x masa x pde eph Oe smog Rs ae 45 5 4 Connecting to the Indicator c RR e ele au NR AUR TR 46 5 2 Saving and Transferring Data sacs eed ee ROT Mec e wee 47 5 2 1 Saving Indicator Data to a Personal 4 47 5 2 2 Downloading Configuration Data from PC to Indicator 4T 6 1 Ihe EDP Command Set xax pere RR E RUE REY 48 6 1 1 Key Press COMMANGS 222255 E Sede A 48 6 1 2 Reporting COmMMaNdS 2 su sated es dore a tende t e cule vong 49 6 1 3 RESETCONFIGURATION
8. 2 1 Unpacking and Assemhly Immediately after unpacking visually inspect the 450 to ensure all components are included and undamaged The shipping carton should contain the indicator this manual and a parts kit If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately See Section 2 7 on page 16 for parts kit contents 2 2 Enclosure Disassembly The indicator enclosure must be opened to connect the scale load cell cable and any other interface connection Nana Before opening the unit ensure the power cord is disconnected from the power outlet Ensure power to the indicator is disconnected then place the indicator face down on an anti static work mat Remove the screws that hold the backplate to the enclosure body Then lift the backplate away from the enclosure and turn it over to access boards The display cable will still be attached Be careful when lifting and turning over the backplate so it does Important not become damaged or dislodged 2 3 Cahle Connections The 480 provides four cord grips for cabling into the indicator one for the power cord three to accommodate load cell communications digital inputs and outputs and analog output cables Two of the three free cord grips come with a plug installed to prevent moisture from entering the enclosure Depending on your application remove the plug from any cord grip that will be used and install cables as required Figure 2 1 shows
9. Figure 9 6 480 Display Characters ree RICE LAKE WEIGHING SYSTEMS Appendix 71 9 17 Specifications Model Numbers United States International Power AC Line Voltages Frequency Power Consumption Fusing Analog Specifications 480 2A 480Plus 2A NEMA 5 15 480 2A 480Plus 2A CEE 7 7 115 to 230 VAC 50 or 60 Hz 70 mA Q 115 VAC BW 35 mA Q 230 VAC 8W 2 5 A 5 x 20 mm fuse Full Scale Input Signal Up to 35 mV Excitation Voltage Sense Amplifier Analog Signal Input Range Analog Signal Sensitivity Local Resistance Noise ref to input Internal Resolution Display Resolution Measurement Rate Input Sensitivity System Linearity Zero Stability Span Stability Calibration Method Common Mode Voltage Rejection Normal Mode Rejection Input Overload RFI Protection 5 0 1VDC Differential amplifier with 4 and 6 wire sensing Up to 7 mV V 0 1 pV graduation minimum 0 5 uV grad recommended 35 1140 02 0 5 uV p p 523 376 counts 100 000 dd 37 measurements sec 38 nV per internal count Within 0 01 of full scale 13 nv c 13 5 Software constants stored in EEPROM AGND 250mV V min 6 Excitation 250 mV V max 120 dB minimum 50 or 60 Hz 100 dB minimum 50 or 60 Hz 0 3 V to Excitation 0 3 V 7 Signal excitation and sense lines protected by capacitor bypass and ESD suppressors Analog Output Optional Type Voltage output Fully
10. mode Command Description Response Format UID View and set unit ID when in setup mode nnnnnn In Weigh mode the value can be changed temporarily It will reverts to last saved value at next power up DATESET View or set date The response will be in the format and using the separators as defined in configuration To Set first query the date then send DATESET in exactly the same format except use only 2 digits for the year TIMESET View or set time The response will be in the format and using the Separators as defined in configuration To Set first query the time then send 5 followed by the time in exactly the same format as the query including seconds and AM or PM if 12 hour SX Start streaming on Port 2 OK or The Trigger Mode of Port 2 must be set to of the five stream modes for this command to function EX Stop streaming on Port 2 OK or The Trigger Mode of Port 2 must set to one of the five stream modes for this command to function RS Soft reboot XA Transmit accumulator value nnnnnn UU XG Transmit gross weight in displayed units Where is the weight value UU is the units XN Transmit net weight in displayed units XT Transmit tare weight in displayed units XG2 Transmit gross weight in non displayed units XN2 Transmit net weight in non displayed units XT2 Transmit tare weight in non displayed units XE Query system error conditions nnnn
11. kilograms space valid Negative T tons Invalid G grams M Motion Weight 7 digits right justified dummy O ounces O Over under range zeroes decimal point with no leading Z COZ zeroes except for leading zero immediately preceding the decimal point Leading zeroes transmitted as spaces Figure 9 1 8 Rice Lake Stream Data Format SYSTEMS Appendix 59 lt CR gt entered at end lt STX gt lt SWA gt lt SWB gt SWC lt wwwwww gt lt ttittt gt lt CR gt STX 02h Status Word B _ of string Status Word A Status Word C Six digits right justified dummy zeros decimal point with no leading zeroes except for immediately preceding the decimal point Leading zeroes transmitted as spaces 0 1 Status Word A 7 6 5 4 3 2 1 0 Parity 0 1 murmuro DP1 DPO Even parity bit Requires EDP Port setup Disp Div MUL1 MULO Multiplier 01x1 10x2 11x5 Status Word B Tare Weight Six digits right justified dummy zeros decimal point with no leading zeroes except for immediately preceding the decimal point Leading zeroes transmitted as spaces DP2 DP1 DPO Fixed Zero Dec Pt Location 000x100 2 fixed zeroes 001x10 1 fixed zero 010x1 No decimal point 011x0 1 1 decimal place 1 0 0 x 0 01 2 decimal places 101x0 001 3 decimal places 11 0x 0 0001 4 decimal places 1
12. See Section 6 0 on page 48 for more information about using EDP commands Once the indicator is connected to the sending device use the following steps 1 Place the indicator in configuration mode display reads CONFIG and remove all weight from the scale platform If your test weights require hooks or chains place them on the scale for zero calibration 2 Send the SC WZERO EDP command to calibrate zero The indicator displays CAL while calibration is in progress 3 Place test weights on the scale and use the SC WVAL command to enter the test weight value in the following format WVAL nnnnnn lt CR gt 4 Send the SC WSPAN EDP command to calibrate span The indicator displays CAL while calibration is in progress 5 To remove an offset value clear all weight from the scale including items used to hang test weights and then send the SC REZERO EDP command The indicator displays CAL while the zero and span calibrations are adjusted 6 Send the KUPARROW EDP command to exit configuration mode 4 3 Revolution Calibration To calibrate the indicator using Revolution the indicator COM 1 port must be connected to a PC running the Revolution configuration utility Use the following procedure to calibrate the indicator 1 Select Calibration Wizard from the Revolution tools menu 2 Revolution uploads calibration data from the indicator and presents the information in the calibration wizard as shown in Figure 4 1 Calibration Wi
13. Specify ON to update the accumulator when the setpoint is satisfied This ON action does not wait for standstill it accumulates as soon as the setpoint is satisfied To wait for standstill before accumulating also set the WAITSS parameter to ON PUSHTR OFF Push Tare Specify ON to perform an acquire tare operation when the setpoint is satisfied ON This action does not wait for standstill it tares the weight as soon as the setpoint is satisfied To wait for standstill before performing the tare also set the WAITSS parameter to ON PUSHTR acquires the tare regardless of the value specified for the REGULAT parameter on the PROGRAM menu DIGOUT NONE Digital Output specify the digital output associated with this setpoint To use outputs 1 4 inputs 1 2 short jumper A1 JP2 To use outputs 5 8 and inputs 3 4 short jumpers JP1 and A1 JP2 BATSEQ OFF Determines if the setpoint is a continuously running setpoint OFF or part of a batch sequence ON ON PREACT number Allows a setpoint to shut off before the setpoint is satisfied to allow for material in suspension HYSTER number Specifies a band around the setpoint value that must be exceeded before the setpoint once off can trip on Table 3 2 Setpoint Setup Menu Parameters Continued cux Hu ART s Configuration 21 3 12 Serial Menu See Section 9 3 for information about the 480 serial data format MENU CONFIG FORMAT CALIBR
14. select Options from the Tools menu Downloading to the Indicator The Download Configuration function on the Revolution Communications menu allows a Revolution configuration file with or without scale calibration data or ticket formats to be downloaded to a connected indicator in configuration mode The Download Section function on the Communications menu allows you to download only the currently displayed object such as a scale configuration Because less data is transferred using Download Section it is typically faster than a full configuration download but there is an increased possibility that the download may fail due to dependencies on other objects If the download fails try performing a complete download using the Download Configuration function Uploading Configuration to Revolution The Upload Configuration function on the Revolution Communications menu allows the existing configuration of a connected indicator to be saved to a file on the PC Once saved the configuration file provides a backup that can be quickly restored to the indicator if needed Or the file can be edited within Revolution and downloaded back to the indicator 46 480 Legend Series WEIGHIN 5 2 Saving and Transferring Data Jn ote Revolution has a module to save and transfer data It is the preferred method over using or Hyper Terminal 5 21 Saving Indicator Data to a Personal Computer Configuration data can be saved to a personal c
15. 0 0 0 0 000 00020004 TRIGER H Timour H Termin H porr EoLDLY H ECHO DEMAND 0 C CR LF STR 1 E C 10001 D 0 AND 65535 CR 1 STR 2 1 65535 0 255 STRLFT STR 3 STRIND STR 4 STR 5 D BEE TRIGER H 5 Port H EOLDLY ECHO DEMAND 0 CR LF STR 1 10001 0 0 0 0 0 OFF COMAND 0 65535 CR STR 2 1 65535 0 255 ON STRLFT STR 3 STRIND STR 4 ii F STR 5 Figure 3 4 Ethernet Menu Layout Parameter Choices Description DHCP ON Dynamic Host Configuration Protocol DHCP OFF ON Dynamic allocation of IP address OFF Static allocation of IP address IPADRR 0 0 0 0 IP address a 4 field value the range of each field is 0 255 NETMSK 0 0 0 0 SUBNET mask a 4 field value the range of each field is 0 255 DFTGWY 0 0 0 0 Default gateway a 4 field value the range of each field is 0 255 MAC 00 00 00 00 00 00 View the MAC Address in hexadecimal base Read only SERVER See Submenu below CLIENT See Submenu below Table 3 4 Ethernet Menu Parameters SYSTEMS Configuration 25 Parameter Choices Description SERVER CLIENT Submenu TRIGER Se
16. 135 87 2 167 AT 199 C7 T 231 E 136 88 168 A8 200 C8 o 232 E8 137 89 169 AQ 201 233 138 170 202 234 T 139 8B 1 2 171 AB 203 CB 235 140 8C 1 4 172 AC 204 CC 236 141 8D 173 AD 205 CD 237 142 8E 174 AE 206 CE 238 EE 143 8F 175 AF 207 CF 239 144 90 176 208 240 FO 145 91 177 1 209 D1 241 1 146 92 178 2 210 02 gt 242 2 6 147 93 179 B3 211 D3 lt 243 F3 148 94 180 B4 212 D4 244 4 149 95 181 5 213 05 245 F5 150 96 182 B6 214 D6 246 F6 151 97 183 B7 215 D7 E 247 F7 y 152 98 184 B8 216 D8 8 248 F8 153 99 185 B9 217 09 249 9 154 9A 186 BA 218 DA 250 FA 155 9B 187 BB 219 DB 251 FB 156 9C 188 BC 220 DC 252 FC Y 157 9D 189 BD 221 DD 253 FD Pts 158 9E 190 BE 222 DE 254 FE f 159 9F 191 BF 223 DF 255 FF Table 9 7 ASCII Character Chart Part 2 aa 70 480 Installation Service Manual EI e L AKE 9 16 Front Panel Display Characters Figure 9 6 shows the seven segment LED character set used to display alphanumeric characters on the 450 front panel i J NN LO T T1 N V M C Cu lt I Li co IN Dp E gt O1 LM gt lt 21 lt LC 2 D N U B EE N CD c a
17. 3 88733 Vent breather vent 1 164580 Ground Clamp 1 4 1 88734 Nut breather vent 1 8 131334 Ground wire insulated 2 103462 2 screw terminal 1 131340 Bracket for option module 1 76513 4 screw terminal 1 10 131341 Analog output 0 10VDC 4 20mA 1 76514 6 screw terminal 2 131342 Relay board 2 inputs 4 relays 1 157223 15 screw terminal 1 164600 USB Ethernet TCP IP 1 155230 Ribbon cable CPU to display 1 11 131327 Screw 4 40 x 0 188 8 155231 cable CPU to A D 1 13 181345 Overlay 480 6 key 1 155232 Ribbon cable PS to CPU Board 1 159612 Overlay 480Plus numeric keypad 1 155233 Ribbon cable CPU to Option 1 14 131343 Enclosure front 1 155234 Pwr cord 115VAC NEMA 5 15 plug 1 15 131346 Display board LED 7 segment 1 155235 Pwr cord 230VAC Euro CEE 7 7 1 16 131316 Power supply 85 265 1 Table 2 2 Parts List 17 131317 Battery charger VDC to VDC Opt 1 18 131318 Board assembly CPU 1 Qi 19 131319 Board assembly A D 1 20 131324 Screw 4 40 drilled fillister head 1 53374 Label Annunicators 1 21 131325 Screw 8 32 drilled fillister head 1 14862 Screw 8 32NCx3 8 8 22 191995 O ring 2 45042 Washer Bonded Sealing 8 x 0 375 8 23 15626 Cord grip PG9 4 76514 Conn 6 Pin for LC and RS 232 ports 2 24 80375 5 ring nylon PG9 4 108462 Conn 2 Pin for 20 mA port 1 25 181936 Cali
18. IN ALGOUT PASWRD USBMEM TEST MENU GRADS H ZTRKBN 2 INIZR MoTBAN ovRLoA DsPRAT H SMPRAT 010000 C 2 0 2 E FS 2 FS 1D FS 9D appriL _ TAREFN ADPFL rigue3 10 Figues3 10 BOTH ROLFIL OFF PBTARE KEYED Figure 3 9 Configuration Menu Parameter Choices Description GRADS 10000 Graduations Specifies the number of full scale graduations The value entered must be in 1 100000 the range 1 100 000 and should be consistent with legal requirements environmental limits on system resolution ZTRKBN 0 dd Zero track band Automatically zeros the scale when within the range specified as long as 0 0 3 0dd the input is within the configured zero range ZRANGE parameter Selections are display divisions Maximum legal value varies depending on local regulations ZRANGE 2 Zero range Selects the range within which the scale be zeroed The 296 selection is 196 10096 296 around the calibrated zero point for a total range of 496 Indicator must be at standstill to zero the scale INIZR 0 Initial ZERO Range at power up See Error messages HINOFF and LINOFF in 0 100 Section 9 1 1 If on power up the weight value is
19. Option See Section 3 1 7 See Section 3 1 for more information EN Press repeatedly to return to the weigh mode ote Menus may be password protected See Section 1 8 16 to setup a password 18 2 Status Lights While in Various Menus Sub menu levels are indicated by the LEDs as shown below First sub menu level Second sub menu level Third sub menu level Fourth sub menu level 1 8 3 Zero Scale 1 In gross mode remove all weight from the scale and wait for the 44 LED to light 2 Press EU The 30 LED lights to indicate the scale is zeroed 1 8 4 Toggle Units 1 Press to toggle between primary and secondary units The current unit LED will be lit 1 8 5 Acquire Tare 1 Place container on scale and wait for the LED to light 2 Press to acquire the tare weight of the container Net weight is displayed and the T LED lights to show the tare value was entered See Section 9 14 for Regulatory Mode Functions 6 480 Installation Service Manual WEIGHING SYSTEMS 1 8 6 Preset Tare Keyed 1 With the scale empty and display showing zero weight press eu 2 Display will show 000000 the focused digit will flash 3 Edit the value using the following method or with the 480PLUS use the keypad See Section 1 7 on page 4 Press lt gt to select the digit Press A or V to increment or decrement the value 4 Press E when the value is correct The display will change to the Net mode and th
20. adjustment provides a linear correction of 1 5 Ib per 1000 Ib To adjust the final calibration return to the WVAL prompt and press lt to show the test weight value Press A or V to adjust calibration up or down Press lt to save the value Press A to return to the CALIBR menu WEIGHING SYSTEMS Calibration 45 9 0 Using Revolution The Revolution utility provides a suite of functions used to support configuration calibration customizing and backup of the 480 software Calibration values and scale configuration can be both saved and restored to the 450 using Revolution Hardware and Software Requirements Minimum system requirements 166 MHz x86 compatible with 32 MB RAM 64 MB for NT4 2000 XP 40 MB disk space Recommended system 233 MHz x86 compatible or greater with 64 RAM 40 MB disk space Revolution runs on most Windows operating systems including Windows 98 Windows 98 SE Windows ME Windows NT 4 0 SP4 or greater Windows 2000 Windows XP Home or Professional Windows Vista and Windows 7 Internet Explorer IE 4 0 or greater is required to use the Revolution help system Internet Explorer is included on the Revolution installation CD or is available from Microsoft Corporation 5 1 Connecting to the Indicator Connect the PC serial port to com 1 of the 480 then click Connect in the toolbar Revolution attempts to establish communications to the indicator If communications settings need to be adjusted
21. and annunciator status See Section 9 2 on page 58 for more information S Write one frame of stream format VERSION Returns the currently installed firmware version Table 6 2 EDP Reporting Commands 6 13 The RESETCONFIGURATION Command The RESETCONFIGURATION command can be used to restore all configuration parameters to their default values Before issuing this command the indicator must be placed in configuration mode This command is equivalent to using the DEFLT function on the TEST menu See Section 9 1 2 for more information about test mode and using the TEST menu All load cell calibration settings are lost when the RESETCONFIGURATION command is run 6 14 Parameter Setting Commands Parameter setting commands allow you to display or change the current value for a particular configuration parameter Current configuration parameter settings can be displayed in either setup mode or normal mode using the following syntax lt gt Most parameter values can be changed in setup mode only setpoint parameters listed in Table 6 9 can changed when in normal weighing mode Use the following command syntax when changing parameter values command value ENTER where value is either a number or a parameter value Use no spaces before or after the equal sign If you type an incorrect command the display reads 6 15 Soft Reset The command RS will reset the indicator without losing configuration and
22. and the secondary decimal point is set to 8888 88 the indicator will overflow if 5 tons or more are applied to the scale With 5 tons applied and a conversion factor of 2000 the secondary units display needs five digits to the left of the decimal point to display the 10000 Ib secondary units value 9 11 Digital Filtering DIGFIL Digital filtering is used to create a stable scale reading in challenging environments The 480 firmware version 1 03 and later allows selection of Adaptive Filtering see Section 9 11 2 Rolling Filtering see Section 9 11 3 or OFF for no filtering The A D sample rate must be selected first see Section 9 11 1 Then select the type of digital filter using the DIGFIL parameter 9 11 1 Sample Rate SMPRAT The A D sample rate is the number of weight readings the indicator takes per second SMPRAT This can be 5 10 20 or 40 Hertz Hz or readings per second Set the A D sample rate to the lowest setting required for the application Lower settings result in better stability so 5Hz is more stable than 40Hz 9 11 2 Adaptive Filter The Adaptive Filter has two settings Sensitivity AFSENS and Threshold AFTHRH It maintains a running average of the A D readings when the weight change remains less than the defined Threshold value The filter automatically applies less value to each successive A D reading the longer the weight change is less than the Threshold value The amount of value given to the most rec
23. be initiated by a digital input set to BATSTR or an EDP command BATSTART For a setpoint to be used as part of a batch sequence its batch sequence BATSEQ parameter must be set to ON If a setpoint is defined and enabled but its Batch Sequence parameter is set to OFF the setpoint operates as a continuous setpoint even during batch sequences 209900 In applications that contain both batch setpoint routines and continuous setpoints it is good practice to keep Note continuous setpoints separate from the batch sequence Do Not assign them the same digital output 56 480 Installation Service Manual WEIGHIN 9 1 Appendix Error Messages 480 indicator provides a number of error messages When an error occurs the message is shown on the indicator LED display 9 1 1 Displayed Error Messages The 480 provides a number of front panel error messages to assist in problem diagnosis Table 9 1 lists these messages and their meanings Error Message Description Solution E A D A D physical error Call Rice Lake Weighing Systems RLWS Service at 800 472 6703 EEEROM EEPROM physical error EVIREE Virgin EEPROM Use TEST menu to perform DEFLT restore defaults procedure then EPCKSM Parameter checksum error recalibrate ead cele EACKSM A D calibration checksum error A D converter requires recalibration Call RLWS Service EFCKSM Printer forma
24. between the range specified of Calibrated Zero the indicator will zero off that weight If outside that range the indicator will display HINOFF or LINOFF depending on whether the initial reading is above or below the range If not set at zero hopper scale MUST be empty when powered up MOTBAN 0 1d Motion band Sets the level in display divisions at which scale motion is detected If 0 04 100 motion is not detected the standstill symbol lights Some operations including print tare and zero require the scale to be at standstill Maximum legal value varies depending on local regulations ZA te Setting the MOTBAN setting to 0 0 disables motion sensing the scale will always be considered stable Table 3 10 Configuration Menu Parameters 30 480 Installation Service Manual WEIGHIN Choices Description OVRLOA FS 2 Overload Determines the point at which the display blanks and an out of range error FS 1D message is displayed Maximum legal value varies depending on local regulations FS 9D FS DSPRAT 0 1SEC Display rate Sets the update rate for displayed values Values are in seconds SEC 0 25 SEC 0 5 SEC 0 75 SEC 1 SEC NONE No display filtering the display is updated at up to the A D sample rate SMPRAT 5HZ A D Sample rate Selects measurement rate in samples per second of the 10HZ analog to digital converter Lower sample rat
25. calibration It does reset consecutive number and count mode Command Description Values SC GRADS Graduations 1 100000 SC ZTRKBND Zero track band 0 0 3 0 SC ZRANGE Zero range 1 100 example to make it 5 enter SC ZRANGE 5 SC INIZR Initial zero range 0 100 if set to zero no initial zero is performed SC MOTBAND Motion band O 0 100 in display divisions Example to enter 5 divisions send SC MOTBAND 5 0 SC OVRLOAD Overload FS 2 FS 1D FS 9D FS SC DSPRAT Display Rate 0 1 SEC 0 25 SEC 0 5 SEC 0 75 SEC 1 SEC NONE SC SMPRAT Sample rate 5HZ 40HZ 20HZ 10HZ SC DIGFIL Select Digital Filter Type ADAPTIVE ROLLING OFF SC AFILTER SENSITIVITY Adaptive digital filter cutout sensitivity LIGHT MEDIUM HEAVY SC AFILTER THRESHOLD Adaptive digital filter cutout threshold 0 999999 SC RFILTER SENSITIVITY Digital filter cutout sensitivity 2OUT 4OUT 8OUT 160UT 320UT 64OUT 12800 SC RFILTER THRESHOLD Digital filter cutout threshold NONE 200 500 1000 2000 5000 10000 20000 25000 SC RFILTER STAGE1 3 Digital filtering 1 2 4 8 16 32 64 SC TAREFN Tare function BOTH NOTARE PBTARE KEYED Table 6 3 CONFIG EDP Commands Np r EDP Commands 49 Description Values SC PRI DECPNT Primary units decimal position 8 88888 88 8888 888 888 8888 88 88888 8 888888 SC PRI DSPDIV Prim
26. considered a positive net weight value GROSS Negative gross weight Performs functions based on the gross weight The target weight entered is considered a negative gross weight NET Negative net weight Performs functions based on the net weight The target weight entered is considered a negative net weight value DELAY Delays the batch sequence for a specified time The length of the delay in tenths of a second is specified by the VALUE parameter TRIP HIGHER Trips the setpoint when the weight is higher or lower than the setpoint value LOWER If batch sequence is off Continuous Setpoint with TRIP HIGHER the associated digital output will become active when the weight value is higher than the setpoint value TRIP LOWER the output is active when the weight is below the setpoint value If batch sequence is on Batching Setpoint with TRIP HIGHER the associated digital output is active until the setpoint value is reached or exceeded TRIP LOWER the output is active until the weight goes below the setpoint value WAITSS OFF Wait for Standstill Value must be stable to satisfy this action ON PUSHPR OFF Push Print Specify ON to perform a print operation when the setpoint is satisfied This action ON does not wait for standstill it prints as soon as the setpoint is satisfied To wait for standstill before printing set the WAITSS parameter to ON This action uses the Setpoint Print Format PUSHAC OFF Push Accumulator
27. for REGULA Parameter Settings At zero weight push button tare will prompt for keyed tare when tare function is set to keyed both 68 480 Installation Service Manual pe CE LAKE G G SYSTEM 9 15 ASCII Character Chart Use the decimal values for ASCII characters listed in Tables 9 6 and 9 7 when specifying print format strings the 480 PFORMT menu The actual character printed depends on the character mapping used by the output device The 480 can send or receive any ASCII character value decimal 0 255 but the indicator display is limited to numbers upper case unaccented letters and a few special characters See Section 9 16 for information about the 460 LED display Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex Ctrl NUL 00 00 space 82 20 64 40 96 60 Ctrl A SOH 01 01 33 21 65 41 97 61 Ctrl B STX 02 02 34 22 B 66 42 b 98 62 03 03 35 23 67 43 C 99 63 Ctrl D EOT 04 04 36 24 D 68 44 d 100 64 Ctrl E ENQ 05 05 96 37 25 E 69 45 e 101 65 Ctrl F ACK 06 06 amp 38 26 F 70 46 f 102 66 Ctrl G BEL 07 07 39 27 G 71 47 9 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 09 09 41 29 7 49 i 105 69 Ctrl J LF 10 0A 42 2 74 4 106 6A VT 11 OB 43 2B K 75 4B k 107 6B Ctr
28. in memory OIMLER OIML parameter error Parameter set incorrectly for use in the OIML mode Example Primary units set for Ib or oz EE ACC Accumulator error Error with the accumulator such as attempting to display an accumulated value greater than six digits Table 9 1 480 Error Messages Shorting the excitation voltage shuts the excitation voltage off The only way to restore excitation voltage is to cycle power Appendix 57 9 12 Using the EDP Command The XE EDP command can be used to remotely query the 480 for the error conditions shown on the front panel The XE command returns two 5 digit numbers in the format XXXXX yyyyy where xxxxx contains a decimal representation of any existing error conditions as described in Table 9 2 If more than one error condition exists the number returned is the sum of the values representing the error conditions For example if the XE command returns the number 1040 this value represents the sum of an A D reference error 1024 and an A D calibration checksum error 16 The second number returned yyyyy uses the same bit assignments as shown in Table 9 2 to indicate whether the test for the error condition was run For example the value yyyyy 50815 represents the decimal equivalent of the binary value 1100 0110 0111 1111 Using the bit assignments in Table 9 2 this value indicates all tests were run Error Code
29. is replaced with the unit ID configured in the indicator To load a configuration file 1 Install the file on the flash drive The file can be either of two formats a configuration dumpall text file or a configuration file created by the Revolution indicator configuration utility The file name must be 480 UID txt for a text file 480 UID rev for a Revolution file where UID is the currently configured Unit ID of the indicator Attach the flash drive to the USB port Enter the configuration menu and navigate go to USBMEM See Section 3 2 on page 29 Press V then press lt or gt to select LOAD See Section 3 2 9 on page 40 Press the Enter or Tare key If a file is found on the flash drive with a UID that matches that currently in the indicator it will be loaded If the loading of the file fails for any reason an error will be displayed A File saved to the flash drive may be edited and saved hy the Revolution indicator configuration utility 1 open the file select the appropriate 480 module and open it D e gt 2 Use the Import function in the File menu to import the configuration parameters into Revolution 9 9 Ethernet Option In Firmware version 1 03 and later an optional Ethernet USB board is supported With the Ethernet option installed the 480 can either be connected directly to a PC via the Ethernet connection or to an Ethernet network The 480 Ethernet option will support two sim
30. isolated voltage or current output 16 bit resolution 0 10 VDC Voltage load resistance 1KQ minimum Current output 0 20 mA or 4 20 mA Current loop resistance 12000 maximum Ethernet USB options will be available in future versions 72 Based on the internal specifications Based on the internal ADC specifications Based on the internal DAC specifications 480 Installation Service Manual Digital Specifications Microprocessor ARM Cortex STM32F103ZET6 Digital Filters Adaptive Filter and Rolling Averaging Filter software selectable Digital 1 0 Optional Type Fully isolated Digital Inputs 2 or 4 inputs Opto isolated 5 to 24 input active high Digital Outputs 4 or 8 dry contact relays Up to 30VDC at 2A current Serial Communications Port 1 Full duplex RS 232 Port 2 Full duplex RS232 or output only Active 20mA current loop Both Ports 1200 to 38400 bps 7 or 8 data bits even odd or no parity 1 or 2 stop bits Operator Interface Display 6 digit LED display 7 segment 0 8 in 20 mm digits LED annunciators Gross net center of zero standstill lb primary units kg secondary units T PT Keypad Environmental Operating 10 to 40 C legal 10 to 50 C industrial 25 to 70 C 0 95 relative humidity 7 flat membrane panel Storage Temperature Humidity Enclosure Enclosure Dimensions 9 5 in x 6 in x 2 75 in 24 cm
31. lt T gt Tare weight in displayed units lt T2 gt Tare weight in non displayed units lt A gt Accumulated weight in displayed units lt AC gt Number of accumulator events 6 digit counter lt AD gt Date of last accumulator event lt gt Time of last accumulator event UID Unit ID number CN Consecutive number lt NLnn gt New line nn number of termination lt CR LF gt or lt CR gt characters lt SPnn gt Space nn number of spaces lt SU gt Toggle weight data format formatted unformatted TI Time DA Date prints 4 digit year TD Time amp Date lt SCV gt Setpoint captured value lt STV gt Setpoint target value lt SPM gt Setpoint mode Net or Gross lt SN gt Setpoint number Gross net and tare weights are 9 digits in length including sign 10 digits with decimal point followed by a space and a two digit units identifier Total field length with units identifier is 12 or 13 characters UID and consecutive number CN fields are 6 characters in length If nn is not specified 1 is assumed Value must be in the range 1 99 After receiving an SU command the indicator sends unformatted data until the next SU command is received Unformatted data omits decimal points and leading and trailing characters Not available if regulatory mode is set to OIML Table 7 1 Print Format Tokens 54 480 Installat
32. mode is the default mode of the indicator The indicator displays gross or net weights as required using the annunciators described in Section 1 6 on page 4 to indicate scale status and the type of weight value displayed Configuration Mode Most of the procedures described in this manual including calibration require the indicator to be in configuration mode To enter configuration mode 1 Remove the setup switch access screw from the back of the enclosure See Figure 2 1 on page 10 2 Insert a non conductive tool into the access hole and press the configuration switch Indicator display changes to show CONFIG User Menu Setup Mode The user menu setup mode is used to access the Accumulator Functions Audit Trail display the Tare Unit ID Time amp Date Setpoints Data Communications parameters Print Formats and view the Firmware Version It is accessible by pressing the MENU key on the front panel See Section 3 1 for more information about the user setup mode Test Mode Test mode provides a number of diagnostic functions for the 480 indicator See Section 9 13 on page 67 for more information about entering and using test mode 2 480 Installation Service Manual WEIGHING SYSTEMS 14 Front Panel Keypad See Section 1 7 for information about using the front panel keys in configuration mode RICE LAKE 480 Legend Series Numeric Keypad Enter numeric values see Section 1 7 1 on page 5 The up down enter left and
33. more information using a USB Flash Drive to load and save configuration settings see Section 9 8 Ir pe 40 480 Installation Service Manual L 3 2 10 Test Menu Access to this menu requires the configuration password if it has been enabled CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU ADTEST NWGMNT J wemnst bie picour _DEFLT Raw A D 9999 14 1 4 C 0 Counts OVERCAP L 25 VIEW HI 50 100 Figure 3 18 Test Menu 90 m Digital output relay test Active LO z Inactive OFF Parameter Choices Description ADTEST Displays raw A D counts NWGMNT TOTAL The number of weighments that exceed value set in WGMNST OVECAP The number of weighments that exceed the capacity of the scale as set in the config and format menus See Table 3 10 and Table 3 12 WGMNST 0 999999 Weighment Threshold Sets the weight threshold over which WGMNST Over value will be counted DIGIN 1 4 Access to display status Allows selection of each Digital Input to display its current state HI VIEW or LO pNote you cannot view the setting that option is not installed DIGOUT 1 8 Access to each of the Digital Output and to manually set them individually to HI or LO HI is HI active 2d A Note lf you cannot view the set
34. passwords CONFIG CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU useR 0000 0000 Figure 3 16 Password Menu Parameter Choices Description CNFG 0 Edit configuration password no password 0 999998 E If enabled the configuration password is used for electronic sealing of the indicator When configuration password has been entered the existing configuration password is required to edit Entering this menu requires the SETUP switch to be pressed USER 0 Edit user password no password 0 999998 Note If enabled the user password restricts access to the setpoint serial and print formatting menus Once a user password has been entered the existing user password is required to edit parameters Table 3 17 Password Menu Parameters Important Enter 999999 to reset password this will also reset the configuration back to default values 3 2 9 USBMEM Menu USBMEM features will be available in future versions CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU save LoAD Figure 3 17 USBMEM Menu Parameter Choices Description SAVE Save the Configuration parameters to a File on a Flash Drive LOAD Load the configuration parameters from a file on a Flash Drive Table 3 18 USBMEM Menu Parameters For
35. responses quicker to small weight changes the HEAVY Heavy setting slowly small weight changes to increase stability in a unstable environment AFTHRH 000002 Digital filter cutout threshold specifies the filter threshold in weight value When a weight change exceeds the value set for threshold digital filtering is suspended A setting of O disables the filter The decimal point in the entered value is assumed so if the dd is 110 a value of 1 is equal 110 If the dd is 0 1lb a value of 1 is equal to O 1Ib ROLFIL Sub menu RFSTG1 2 4 8 16 Rolling Filter Stages The number of A D samples that are averaged in each stage RFSTG2 32 64 1 A higher number gives a more stable display by minimizing the effect of a few noisy readings RFSTGS3 but slows down the settling rate of the indicator See Section 9 11 on page 65 for more information on digital filtering RFSENS 80UT Rolling filter cutout sensitivity specifies the number of consecutive readings that must fall 160UT outside the rolling filter threshold RFTHRH parameter before digital filtering is suspended If 320UT NONE is selected the filter is always enabled 640UT 1280UT 200 4OUT RFTHRH NONE Rolling filter cutout threshold specifies the rolling filter threshold in display divisions When 2 dd specified number of consecutive scale readings RFSENS parameter fall outside of this 5 dd threshold digital filtering is suspended If NONE is selected the filter is alwa
36. right arrows by the keys describe the functions assigned in the operating modes Keys are also used to navigate through menus select digits within numeric values and increment decrement values Figure 1 1 480 Front Panel Showing LED Annunciators and Key Functions 480Plus Shown 1 5 Keypad Functions Key Function 0 POWER Turns the unit on off If power mode is set to manual the POWER button must be used to turn the unit on and off If power mode is set to auto the unit will automatically power on when it s plugged in and the only way to turn it off is to unplug power See Section 3 1 7 The MENU key is used to access the User Setup menu ZERO 0 Sets the current gross weight to zero provided the amount of weight to be removed or added is within the specified zero range and the scale is not in motion The zero band is defaulted to 2 of full scale but can be configured for up to 100 of full scale Also used as a move up key to navigate to different menu levels or used to increment a number when editing value UNIT We Switches the weight display to an alternate unit The alternate unit is defined in the Configuration menu could be kg g Ib oz tn or t Also used as a scroll left key to navigate to different menus or to toggle to another digit when editing a value Sends on demand print format out the serial port provided the conditions for standstill are m
37. serial ports See Section 3 1 2 ETHNET DHCP IPADR NETMSK DFLGTW DNSPRI DNSSEC LCHOST PORT ECHO MAC REMPO REMIP Configure optional Ethernet ports See Section Section 3 1 3 USB DEVICE TRIGER Configure optional USB port See Section 3 1 4 PFRMAT GFMT NFMT View or configure the print format used for gross net ticket accumulator and setpoint print tickets See Section 7 0 on page 54 for more information See Section 3 1 5 VERS FIRMW LR Displays the firmware and legally relevant firmware currently installed MISC POWER BKLGHT BAT Set miscellaneous parameters see Section 3 1 7 Table 3 1 Menu Key Parameters Configuration 19 3 11 Setpoint Menu For more information on setpoints see Section 8 0 MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST ACCUM H TIMDAT H SETPNT SERIAL ETHNET Jee H 8 1 8 US SUPVSR e wm lt J sene wass PusueR 4 000000 HIGHER OFF OFF OFF LOWER ON ON ON PUSHTR DIGOUT bd BATSEQ H PREACT OFF NONE OFF C 000000 000000 1 8 Figure 3 2 Setpoint Setup Menu
38. weighments over threshold e View the state of the digital inputs Control the state of the digital outputs e Test the analog output Enter configuration mode by removing the setup switch access screw from the back of the enclosure 2 Then insert a non conductive tool into the access hole and press the configuration switch Indicator display changes to show CONFIG 3 Navigate over to TEST and then down into the TEST menu Figure 3 18 shows the Test Menu structure and Table 3 19 summarizes the test menu functions SYSTEMS Appendix 67 9 14 Regulatory Mode Functions Regulatory Weight On Tare In Front Panel Front Panel Parameter Scale System Key Tare Key Zero NTEP Zero No 000000 Zero Yes Clear tare Zero Negative No No action Zero Yes Clear tare Zero Positive Zero Yes Tare Zero Canada Zero No 000000 Zero Yes Clear tare Clear tare Negative No No action Zero Yes Clear tare Clear tare Positive Zero Yes No action Clear tare OIML Zero No 000000 Zero Yes Clear tare Zero amp Clear tare Negative No No action Zero Yes Clear tare Zero amp Clear tare Positive No 000000 Zero Yes Tare Zero amp Clear Tare None Zero No 000000 Zero Yes Clear tare Clear tare Negative No No action Zero Yes Clear tare Clear tare Positive Zero Yes Clear tare Clear tare Table 9 5 TARE and ZERO Key Functions
39. x 15 cm x 7 Weight 6 Ib Rating Material 4X Certifications and Approvals NTEP CoC Number 12 123 Accuracy Class naa 10 000 ZN OIML R76 2006 NL1 12 48 HOIML European Test Certificate TC8322 European EC Type Approval T5692 Accuracy Class 10 000 Measurement Canada Approval AM 5892 Accuracy Class Nmax 10 000 Calculated based 350 x 10 load cells 1x I O card 1x Analog 7 segment display The indicator was tested for EMC with a 3800 load cell the maximal approved impedance is therefore 3800 x 1140kQ Measured during EMC tests per OIML R76 2006 10v m without any digital filter in s w sampling rate was 4 7 Hz Measured on an indicator with a simulator the nominal zero stability of the ADC is 5 nV C Measured on an indicator with a simulator the nominal span stability of the ADC is 1ppm C 480 Limited Warranty Rice Lake Weighing Systems RLWS warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer OEM will operate per written specifications as confirmed by the Distributor OEM and accepted by RLWS systems and components are warranted against defects in materials and workmanship for two years RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS RLWS warrants the equipment against faulty workmanship and defective materials If any eq
40. 1 1 x 0 00001 5 decimal places 7 6 5 4 3 2 1 0 Parity 0 1 Even parity bit Requires EDP Port setup 60 0 z In range 1 Out of range 0 Stable 1 Motion Status Word C ASCII 20h space 0 Gross Display Mode 1 Net Display Mode 0 Positive indicated weight value 1 Negative indicated weight value Figure 9 2 STR 2 Toledo Stream Data Format 480 Installation Service Manual 7 6 5 4 3 2 1 0 Pa 0 1 0 0 0 Even parity bit Requires EDP Port setup ee ee See RI LAKE E G SYSTEMS CR POL wwwwww lt 5 gt SP UNIT lt 5 gt lt G N gt lt 5 gt SP lt gt Carriage Space Space g for Gross Hex value of lt 03 gt Return Character Character for Net is entered in string Polarity Status Ib pound Space character lt gt for positive space valid or invalid kg kilogram 2 for negative m motion g gram o over under range tn ton short t ton metric Six digits right justified floating decimal OZ ounce follows weight if not embeded space none leading zeroes are present Figure 9 3 STR 3 Weightronix Stream Data Format SP lt G N gt POL l
41. 180 Legend Series Digital Weight Indicator Version 1 03 Technical Manual EVOLUTION SCALE SOFTWARE WEIGHING SYSTEMS To be the best by every measure 119201 Rev G Contents 1 0 2 0 3 0 IET 1 I cT P EEEITS 2 1 3 Operating MOSS sus wie Sou tars d RAE CR IURE apes GRON 2 1 4 Front Panel Keypad sc cud d ob Red Re CR d wk Bean e oe Ced lek o RC D eR ae d 3 1 5 Keypad FUrICtIODS s zs cxx Rock RUBER REX E OUR E ES Rae 3 1 6 EED Annunclatots s en baa uu eos p CUR OU RUE COR pO E ROC REDE QR d bak Rue G h 4 Front Panel Navigatori Race Pay HAE CUN 4 1 7 1 Numeric Keypad Editing Procedure for Numeric Values 480Plus 5 1 8 Indicator Operations 4 6 1 8 1 CERO 6 1 8 2 Status Lights While in Various 1 4 0 5 2 7 6 1 86 98 lt 6 0 5 edith tind aa ides Se bare 6 1 9 4 cce eres Sie Ade doe disp Ranae o pean 6 1 8 5 Tane uS
42. 2 2 49 6 1 4 Parameter Setting GOmmMands ia pee Mid Rae aes 49 62 5 SOR ded dt wkd bd 49 6 1 6 Normal Mode Commands xe laucha Re ba 53 7 1 Print Formatting TOKENS ss Riese 54 1 2 Customizing Print Ow a Pone gon RUN ae 55 7 2 1 Using the Front Panel 5 ke ea p E perdre durum Aca dug ote dee det durat det 55 8 1 Batch and Continuous 56 941 Error Messages ceu ede PEM ea quee RR E RP 57 9 1 1 Displayed Error Messages 57 9 1 2 Using th XE EDP GOmMANG zu o ssis te eae ee PU xe Re mer XXe we de s s a 58 9 2 Status Messages eleg DUE Dex Le Rega e eee 58 9 2 1 Using the P EDP Command rhs C pet pepe 58 9 2 2 Using the 22 EDP Command to Son ai Pb qe ug defe ima 58 9 3 Continuous Data Stream Output Formats 59 9 4 Loca Remote Operation ng Ee E e Re p
43. ARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NEITHER RLWS NOR DISTRIBUTOR WILL IN ANY EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RLWS AND BUYER AGREE THAT SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS IN ACCEPTING THIS WARRANTY THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY SHOULD THE SELLER BE OTHER THAN RLWS THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS NO TERMS CONDITIONS UNDERSTANDING OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER Rice Lake Weighing Systems Inc Rice Lake WI USA Rights Reserved RICE LAKE WEIGHING SYSTEMS 230 WEST COLEMAN STREET RICE LAKE WISCONSIN 54868 USA SYSTEMS Appendix 78 74 480 Installation Service Manual RICE LAKE WEIGHING SYSTEMS To be the best by every measure 230 W Coleman St Rice Lake 54868 USA U S 800 472 6703 Canada Mexico 800 321 6708 International 715 234 9171 Europe 31 0 26 472 1319 www ricelake com www ricelake mx www ricelake eu www ricelake co in m ricelake com Rice Lake Weighing Systems 01 2015 PN 119201 Rev G
44. COR A RU RR dee CR RE a 62 9 5 Audit Trail SUPPO desse 62 9 6 Sleep MOde G Re k DUE Y a a bak qe ede pod 62 9 7 Internal Battery Options sss sca x ROTE DRE eed QC UR REOR PR YR OR 63 9 8 USBIODIOEI Ve Go la a ob peg edo aedi vtt rael 63 9 8 1 ecce CAT 63 9 8 2 OVE seb eode li bee dnt deci dun hbri a due 63 0 9 Ethernet Opllons s vom ROUES aed AURORA RR SUR a 64 RICE LA amp amp Rice Lake continually offers web based video training on a growing selection of product related topics at no cost Visit www ricelake com webinars Contents 9 10 Conversion Factors for Secondary Units 65 9 1 Digital Filteringq DIGEl sss a citt Rue chc a Lae ey ack wen Gian T a a IRL 65 9 111 sample Rate SMPRAT 255 40 ts etae haha p man At 65 9 122 Adaptive Filters kurupas u RE qe ora eee etie A desee pute 65 9 11 39 Rolling Averaging Fiter suu s amu e om ek RERO MA eor CRAT GE RUE AUR RUE Ra 66 93t2 Analog Qutput Calibration a x2 ond os pe eos rtt ee e eed e reip ge a DR RH 67 913 Test our eu eee mh ue px RUP RETURN remate ute q
45. Description Binary Value 1 EEPROM Error 0000 0000 0000 0001 2 Virgin EEPROM 0000 0000 0000 0010 4 Config Parameter Checksum 0000 0000 0000 0100 8 Load Cell Checksum 0000 0000 0000 1000 16 A D Calibration Checksum 0000 0000 0001 0000 32 Print Formats Checksum 0000 0000 0010 0000 64 XA Internal RAM Error 0000 0000 0100 0000 128 External RAM Error 0000 0000 1000 0000 256 Reserved 0000 0001 0000 0000 512 ADC Physical Error 0000 0010 0000 0000 1024 ADC Reference 0000 0100 0000 0000 2048 Count Error 0000 1000 0000 0000 4096 Reserved 0001 0000 0000 0000 8192 Display Range 0010 0000 0000 0000 16384 ADC Range 0100 0000 0000 0000 32768 Gross Limit 1000 0000 0000 0000 0x10000 0x80000000 Reserved Table 9 2 Error Codes Returned on XE Command 9 2 Status Messages Two EDP commands P and ZZ can be used to provide status about the indicator These commands are described in the following sections 9 2 1 Using the P EDP Command The P EDP command returns the current displayed weight value along with the units identifier If the indicator is in an underrange or overload condition the weight value is replaced with amp amp amp amp amp amp overload or underrange 9 2 2 Using the ZZ EDP Command The ZZ EDP command can be used to remotely query which annunciators are currently displayed on the indicator front panel The ZZ command returns the currently displayed weight and a decimal number representing the LED annunciat
46. ER CDS L AKE 5 Configuration 37 3 2 6 Digital Input Menu CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU OFF ZERO TARE NT GRS UNITS DPSTAR PRINT KBDLOC HOLD CLRTAR CLRACC BATSTR BATSTP BATPUS BATRUN BATRES Figure 3 14 Digital Input Menu Parameter Choices Description DIGIN1 Specifies the function activated by digital inputs 1 2 3 and 4 DIGIN2 OFF Sets the Digital Input to perform no function DIGIN3 DIGINA ZERO Same function as the front panel key TARE Same function as the front panel key NT GRS Net Gross same function as the front panel key UNITS Same function as the front panel key DSPTAR Displays the current tare value PRINT Same function as the front panel key CLRCN Resets the consecutive number to the value specified on the CONSTU parameter PROGRM menu KBDLOC Disables the keypad while the digital input is held active HOLD Holds the current display Releasing this input returns to normal display update mode CLRTAR Clears the tare ACCUM Displays the accumulator CLRACC Clears the accumulator BATSTR Starts a batch process BATSTP Stops a batch any restart starts the batch at the beginning BATRES Resets the batch process so the pointers are aimed at first batching setpoint BATPUS Pauses a batch but allows i
47. ET Go to net mode KTARE Press the TARE key KUNITS n weighing mode press the UNIT key KPRIM Go to primary units KSEC Go to secondary units KPRINT n normal mode press the PRINT key KDISPACCUM Displays current accumulator value KCLRACCUM Clears accumulator KDISPTARE Display tare KMENU Press the MENU key KCLRCN Reset consecutive number KCLRTAR Clear tare from system KLEFTARROW In setup mode move left in the menu KRIGHTARROW In setup mode move right in the menu KUPARROW In setup mode move up in the menu KDOWNARROW In setup mode move down in the menu KSAVE n setup mode saves the current configuration Command works only if a parameter has been changed KLOCK Lock specified front panel key For example to lock the ZERO key enter KLOCK KZERO KUNLOCK Unlock specified front panel key For example to unlock the PRINT key enter KUNLOCK KPRINT KCLR Press the CLEAR key KDATE Display date KTIME Display time KTIMEDATE Display time and date Table 6 1 Serial Key Press Commands 48 480 Legend Series WE IN ee 5 6 12 Reporting Commands Reporting commands see Table 6 2 send specific information to the selected port These commands can be used in both setup mode and normal mode Command Function DUMPALL List all parameter values DUMPAUDIT List audit data information Write current displayed weight with units identifier See Section 9 2 on page 58 for more information 22 Write current weight
48. GOUT PASWRD USBMEM TEST MISC Power Bar MANUAL OFF BAT LEVEL AUTO Figure 3 8 Misc Menu Parameter Choices Description POWER MANUAL Indicator powers ON OFF by pressing POWER key AUTO The power up functionality depends on whether the battery option is installed f the battery option is NOT installed the indicator turns on automatically when connected to AC power It turns off by disconnection of AC power or by pressing the power key e f the battery option is installed and CPU Jumper 4 is connected the indicator turns on automatically when connected to AC power It turns off by disconnection of AC power or by pressing the power key This configuration is not recommended due to increased leakage current from the battery when the indicator is turned off e f the battery option is installed and CPU Jumper 4 is disconnected the indicator only turns on and off by pressing the power key BKLGHT OFF Allows control of the LCD backlight display ON OFF backlight always off AUTO ON backlight always on AUTO backlight will turn off after the configured amount of time if no buttons are pressed and there is no change in the weight Once either of these occurs the backlight will turn on Auto time Options 10 sec 30 sec 1 min 5 min 10 min BAT LEVEL Allows reading the battery level in mV units If there is no battery option i
49. I AL Technical training seminars are available through Rice Lake Weighing Systems Course descriptions and dates be viewed at www ricelake com training LS SEMINARS or obtained by calling 715 234 9171 and asking for the training department Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Rice Lake Weighing Systems is an ISO 9001 registered company Version 1 03 January 14 2015 480 Legend Series 4 0 5 0 7 0 3 2 1 Configuration Menu Structures and Parameter 30 3 2 2 Adaptive Filter and Rolling Filter Sub menu Parameters 31 3 2 8 Format MENU 33 3 2 4 Calibration Menus cse Rs ee Ha e exceed d aed dey es 34 3 2 5 ProgramiMeGnU sits axis saa eA Rees amd 35 3 2 6 Digital Menu 22 Sede bed Rene 38 39 24 Analog Output Menu sy cites dies ek eh Oe RESI whe we ee ds 39 32 8 Password Menu seu s beside dna p a EY ec a APA RR 40 329 USBMEM MENU ci ho Ret ne e DE red e m 40 S20 TeStMODU sux ds tpe SP PRESA ERU sik SE op Dads 41 3 241 User Menu Setup cs scm eee Ceo e
50. PROGRM DIG IN ALGOUT PASWRD USBMEM ACCUM TIMDAT H SETPNT H SERIAL H PFRMAT TRIGER BAUD H BITS sBiTs TERMIN EOLDLY ECHO 1 STOP CR LF 7EVEN 2 STOP OFF 7ODD 1 STOP CR LF REMOTE STRIND Figure 3 3 Serial Menu 22 480 Installation Service Manual Parameter Choices Description COM 1 TRIGER Specifies settings for COM 1 BAUD BITS SBITS TERMIN EOLDLY ECHO PRNMSG COM 2 TRIGER Specifies settings for COM 2 BAUD BITS SBITS TERMIN EOLDLY ECHO PRNMSG STRUR STREAM Specifies the operating mode of the indicator See Section 9 4 on page 62 NONE ndicator operates normally COM 2 will not stream even if the TRIGER is set to a streaming parameter STR1 5 LOCAL ndicator operates normally data streaming occurs on COM 2 if the TRIGER is set to stream data STR1 5 REMOTE ndicator acts as a Serial Data scale displaying values based on a received steam of Serial Data into COM 2 It also sends keypress commands back through COM 2 to the Local indicator Submenus COM 1 and 2 TRIGER Specifies the ports mechanism for triggering a transmission of data COM 1 DEMAND Demand port printing i
51. ard not in the location near the power supply Connect the option card ribbon to the option card s 5 Connect the option card ribbon to J13 on the CPU board 6 Connect output cables as needed to the option card s BA Either option card position can be used for the Analog Output Module or the Relay Card The Ethernet USB Option Card must be installed in the location above the A D Card not next to the Power Supply 2 5 Board Removal If you must remove any 480 board use the following procedure 1 Disconnect power to the indicator Remove backplate as described in Section 2 2 on page 10 2 Disconnect all cables from the board 3 Label connections for re installation of board 4 Remove the four screws from the board then lift the board off the backplate To install a board reverse the above procedure Be sure to reinstall cable ties to secure all cables inside the indicator enclosure When removing lower boards the upper boards and option bracket if installed will need to be removed first 2 6 Enclosure Reassembly Once cabling is complete position the backplate over the enclosure and reinstall the backplate screws Use the torque pattern shown in Figure 2 5 to prevent distorting the backplate gasket Torque screws to 10 in Ib 1 N m Step 1 Torque 1 4 the order shown 8 9 lt 5 9 lt 9 Step 2 Torque 5 8 in the order shown 4 _ 2 i A
52. ary units display divisions 1D 2D 5D 10D 20D 50D SC PRI UNITS Primary units LB KG OZ TN T G SC SEC DECPNT Secondary units decimal position 8 88888 88 8888 888 888 8888 88 88888 8 888888 SC SEC DSPDIV Secondary units display divisions 1D 2D 5D 10D 20D 50D SC SEC UNITS Secondary units LB KG OZ TN T G Table 6 4 FORMAT EDP Commands Command Description Values SC WZERO Zero calibration SC WVAL Test weight value value SC WSPAN Span calibration SC REZERO Rezero SC LC CD Read or set dead load counts value SC LC CW Read or set span counts value Table 6 5 CALIBR EDP Commands Command Description Values PWRUPMD Power up mode GO DELAY REGULAT Regulatory compliance NTEP OIML CANADA NONE CONSNUM Consecutive number 0 999999 CONSTUP Consecutive number start up value 0 999999 Accumulator ON OFF ACCUM RTZGRADS Return to zero trigger in grads O 10000 DATEFMT Date format MMDDYY DDMMYY YYMMDD YYDDMM DATESEP Date separator SLASH DASH SEMI TIMEFMT Time format 12HOUR 24HOUR TIMESEP Time separator COLON COMMA UID Unit ID Value 0 999999 POWER Power switch mode AUTO MANUAL SLEEP Sleep mode setting NEVER 1 2 5 10 STDBY Standby setting OFF 1SEC 2SEC 5 5SEC 10SEC 60SEC WGTHRH Sleep Mode Weight Threshold 0 999999 DDTHRH Sleep M
53. bration cover Opt 1 131325 Screw Fillister 8 32NC x 74 1 26 131337 Washer rubber 2 131320 Screw Fillister 8 32NC x 7 1 27 181844 Gasket backplate 1 Table 2 3 Parts Kit PN 131314 28 14862 Screw 8 32NC x 3 8 4 Table 2 2 Parts List WEIGHING SYSTEMS Installation 17 3 0 Configuration There are two types of configuration parameters in the 480 Legal for Trade configuration and non legal configuration or operator parameters Legal for Trade configuration requires pressing the setup switch see Section 3 2 Non legal configuration parameters do not require pressing the setup switch but may be password protected The following sections provide graphic representations of the 480 menu structures In the actual menu structure the settings you choose under each parameter are arranged horizontally To save page space menu choices are shown in vertical columns The factory default setting appears at the top of each column in bold type Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated with that menu Note Parameter level is indicated by the left LED position levels 1 4 See Section 1 7 on page 4 For navigation methods 3 1 User Setup Press the Menu key to access the menu parameters 0000 The menu key be pushed while the weigh mode The configuration parameters be accessed pressing the setup switch while in
54. calibration Optional rezero calibration for test weights using hooks or chains The following sections describe the calibration procedure for each of the calibration methods 41 Front Panel Calibration The CALIBR sub menu is used to calibrate the 450 See Section 3 2 4 for the calibration menu structure and parameter descriptions To calibrate the indicator using the front panel 1 Remove the setup switch access screw from the back of the enclosure 2 Insert a non conductive tool into the access hole and press the configuration switch Indicator display changes to show CONFIG see Figure 2 1 Press until CALIBR is displayed Remove all weight from the scale platform If the test weights require hooks or chains place the hooks or chains on the scale for zero calibration Press V to WZERO Press V to CAL Press V to ENTER Press P to calibrate zero The indicator displays CAL while calibration is in progress When complete the mV value for the zero calibration is displayed gt 9 Press A to save the zero calibration value and go to CAL 10 Press to WZERO 11 Press to WVAL 12 Press V to show the test weight value 13 Press V to edit value using the procedure shown in Section 1 7 on page 4 to enter the actual value of the test weights to be used for the span calibration Press lt to store the entered WVAL value 14 Press A to WVAL 15 Press to WSPAN 16 Press V to CAL 17 Pr
55. ce the local unit scale has been configured use the SERIAL menu serial commands or Revolution to set the serial parameters for local remote operation See Table 3 3 for comport options Serial Local Unit Remote Unit Configuration Parameter Parameter Value Function Parameter Value Function STREAM Local Stream Continuous Data Remote Sets indicator to display the weight data sent from the Local Unit COM2 TRIGER Select STR 1 Streams the local unit Select STR 1 Transmits demand key weight data to the presses zero gross net remote unit tare units COM2 BAUD Local and remote must match COM2 ECHO OFF OFF Table 9 4 Local Remote Configuration Printing operation can be performed at the remote unit and or at the local unit When the operator presses the print key at the local unit a printing ticket will be issued only locally When the operator presses the print key at the remote unit print will only occur at the remote unit 9 5 Audit Trail Support Audit trail support provides tracking information for configuration and calibration events To prevent potential misuse all configuration and calibration changes are counted as change events Audit trail information can be printed from Revolution or by sending the DUMPAUDIT serial command See Figure 3 1 Revolution can be used to display audit trail information The audit trail display includes the legally relevant LR version number firmware version
56. ces Description PWRUPM GO Power up mode In GO mode the indicator goes into operation immediately after a brief power DELAY up display test In DELAY mode the indicator performs a power up display test and then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated REGULA NTEP Regulatory mode Specifies the regulatory agency having jurisdiction over the scale site OIML CANADA OIML NTEP and CANADA modes allow a tare to be acquired at any weight greater than zero NONE NONE allows tares to be acquired at any weight value OIML NTEP and CANADA modes allow a tare to be cleared only if the gross weight is at no load NONE allows tares to be cleared at any weight value NTEP and OIML modes allow a new tare to be acquired even if a tare is already present In CANADA mode the previous tare must be cleared before a new tare can be acquired NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in gross mode before it can be zeroed pressing the ZERO key in net mode clears the tare CONSNU 000000 Consecutive numbering Allows sequential numbering for print operations The consecutive 0 999999 number value increment following each print operation when the
57. cted to the Internet the driver may load automatically If not it can be downloaded from the Rice Lake web site or directly from ST Microelectronics When connected to a PC the connection will appear to applications as another serial communications port Using the USB trigger parameter in the 480 user menu it is possible to set the port to act as both a serial command port and demand print port DEMAND or as a serial command port only COMAND EDP serial commands can be used through the USB HOSTPC port The USB port cannot be used to stream data 9 8 2 Flash Drive When set to DRIVE mode the USB port can be connected to a USB flash memory drive to allow the upload and download of the indicator configuration parameters The data is written to the drive in a FAT32 system format no special drivers are required To use with a flash drive first configure the USB parameter in the user menu to DRIVE Saving the configuration to the drive or loading it from the drive can only be done in the configuration menu SYSTEMS Appendix 6 To save the configuration 1 Attach a flash drive to the USB port 2 Enter the configuration menu and navigate go to USBMEM See Section 3 2 on page 29 3 Press V then press lt gt to select SAVE See Section 3 2 9 on page 40 4 Press the Enter or Tare key A copy of the configuration DUMPALL will be written to the drive in an ASCII text file with the name 480 UID txt where UID
58. d tare function sample rate and digital filtering parameters FORMAT Format Config Set primary and secondary units CALIBR Calibration Config Calibrate indicator See Section 4 0 on page 43 for calibration procedures PROGRM Program Config Set power up and regulatory modes consecutive numbering and sleep parameters DIG IN Digital Input User Assign digital input functions Used only if the Relay option is installed ALGOUT Analog Output Config Configure analog output module Used only if analog output option is installed PASWRD Password Config Enable and edit configuration and user passwords USBMEM USB Memory Config Allows the saving and loading of configuration settings from a USB flash memory device TEST Test Config Test A D Test and set Digital reset indicator to default settings set over and under weighment characteristics MENU Menu User Non Legal for Trade settings such as Audit Trail view Tare set Unit ID view print Accumulator set Time Date and Non Legal for Trade setting for Serial Port Setpoints and Print Format parameters See Section 3 1 accessed without pressing the Setup Switch by pressing the MENU key on the front panel Password required for all menus if a password for that level has been entered See Section 3 2 8 Table 3 9 480 Menu Summary Configuration 29 3 2 1 Configuration Menu Structures and Parameter Descriptions CONFIG FORMAT CALIBR PROGRM DIG
59. e 10 V or 20 mA HOLD Hold current value ZEROSC Set to zero value 0 V or mA or 2 V or 4 mA MIN 000000 Specifies the minimum weight value tracked by the analog output Specify a weight value in 0 999999 primary units in the range 999999 MAX 000010 Specifies the maximum weight value tracked by the analog output Specify a weight value in 0 999999 primary units in the range 999999 MINNEG NO YES implies that the value in MIN is a negative value NO is the default and implies that MIN is Yes a positive value MAXNEG NO YES implies that the value in MAX is a negative value NO is the default and implies that MAX is Yes a positive value TWZERO 000000 Tweak zero Adjust the analog output zero calibration Use a multimeter to monitor the analog 0 65535 output value Press lt 1 or gt to select the digit to edit Press A or V to edit the selected flashing digit Press to save the new value TWSPAN 000000 Tweak span Adjust the analog output span calibration Use a multimeter to monitor the analog 0 65535 output value Press 1 or gt to select the digit to edit Press or V to edit the selected flashing digit Press to save the new value OUTPUT Defines the output type CURENT 0 20 mA or 4 20 mA Depends on OFFSET VOLTAG 0 10 V or 2 10 V Depends on OFFSET Table 3 16 Analog Output Menu Parameters SYSTEMS Configuration 39 3 2 8 Password Menu The PASSW menu is used to edit or set
60. e PT LED lights to show the preset tare was entered 187 Display Tare When a stored Tare value is displayed the Gross and Net LEDs will be off and the 0 will be lit To display stored tare MENU 1 2 Press V to AUDIT 3 Press to TARE and press V 4 Press repeatedly to return to weighing mode If there is no tare in the system the value displayed will be zero and the Gross and Net LED will be turned off See Section 9 14 for more information pertaining to the regulatory mode of operation 18 8 Print Ticket PRINT 1 Press to print either the Gross or Net format 2 Wait for 4 LED to light 3 Press to send data to the serial port If 2d LED is not lit and the PRINT key is pressed the print action will take place only if the scale comes out of motion within 3 seconds If the scale stays in motion for over 3 seconds the PRINT key press is ignored 1 8 9 Toggle Gross Net Mode 1 Press to switch the display mode between gross and net If a tare value has been entered or acquired the net value is the gross weight minus the tare Gross mode Gross Brutto LED is lit Net mode Net LED is lit 18 10 View Audit Trail See Section 3 1 MENU Press V to AUDIT Press V The audit trail CALIB is displayed Press V then lt j or gt to CNT TIME or DATE Press V to view selected parameter Press A twice to return to CALIB Press to the audit trail CONFIG and repeat steps 5 and 6
61. e values provide greater signal noise 20HZ immunity 40HZ DIGFIL ADPFIL Adaptive Filter selects the adaptive digital filter See Figure 3 10 ROLFIL Rolling Average Filter selects the rolling average filter See Figure 3 10 OFF OFF Disables the digital filter See Section 9 11 on page 65 for more information on Digital Filtering TAREFN Tare function Enables or disables push button and keyed tares BOTH Both push button and keyed tares are enabled NOTARE No tare allowed gross mode only PBTARE Push button tare enabled KEYED Keyed tare enabled Table 3 10 Configuration Menu Parameters Continued 3 2 2 Adaptive Filter and Rolling Filter Sub menu Parameters CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU ADPFIL ROLFIL ADPFIL AFTHRH RFsTG2 RrsENs MEDIUM 1600 3200 6400 12800 20 dd 50 ad 100 200 dd 250 dd Figure 3 10 Adaptive Filter and Rolling Averaging Filter Sub menu SYSTEMS Configuration 31 Parameter Choices Description ADPFIL Sub menu AFSENS LIGHT Digital filter cutout sensitivity specifies the amount of influence each A D sample has on the MEDIUM running averaged value The Light setting
62. e with the existing fillister head screws and o rings to seal the indicator for Legal for Trade approval Setup Switch Calibration Cover Access for Hardware Sealing 12 Screw Pan Cross Head 8 32 1 Screw 8 32 drilled fillister head 1 Screw 4 40 drilled fillister head With A D cover Figure 2 7 Sealing the Indicator to Allow Access Option RICE LAKE WEIGHING SYSTEMS Installation 15 2 1 Replacement Parts ITE EE L a ap ll e Q Representation only Actual boards may look different EINE 000 Figure 2 8 Replacement Parts 480 Installation Service Manual 16 Part No Description QTY Part No Description QTY 1 131322 Battery bracket Opt 1 29 45042 Washer bonded sealing 8 x 0 375 4 2 131323 Battery rechargeable Opt 1 30 164912 Tilt Stand 3 131321 Backplate back plane base 1 31 164577 Knob amp washer M6 thread 2 4 14626 Nut Kep 8 32 NC Hex 4 32 164579 Cover A D Sealing 5 131326 Lock washer external tooth 1 164604 Ethernet cable with cord grip 6 ft 1 6 131328 Socrew 4 40 x 0 3125 1 164602 USB cable with grip type 1 7 181333 Ground clamp 3 16
63. ed as required Press P to save the edited value REZERO ZERO Press Enter to remove the weight of testing apparatus like hooks or chains used during Flashing calibration process Always use this parameter after WZERO and WSPAN have been set to recapture a new zero value See Section 4 1 on page 43 for more information about using this parameter Table 3 13 Calibration Menu Parameters Zero is the dead weight millivolt value Span is the test weight millivolt value Total millivolts 2 zero span 34 480 Installation Service Manual WEIGHIN 3 25 Program Menu CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU PWRUPM REGULA consnu constu accum rtTz RD pae 7 000000 0 999999 Co 999999 ON DDMMYY CANADA YYMMDD YYDDMM SLEEP sTDBY WGTHRH DDTHRH DE NEVER C 1SEC 0 FS 999999 1 MIN 24 COLON 2 MIN 12 HOUR COMMA 5 MIN 10 MIN d Figure 3 13 Program Menu LEID RICE LAKE 3 3 l C x aa 4 Configuration 35 WEIGHING SYSTEMS 36 480 Installation Service Manual Parameter Choi
64. een the cable shield and the grounding clamp Route stripped cables through cord grips and grounding clamps Ensure shields contact grounding clamps as shown in Figure 2 2 Tighten ground clamp screws Ground clamp screw Grounding clamp Grounding bracket Grounding clamp Ground clamp screw 480 Indicator Back Panel Shield wire cut M es Length of foil before 5 folding back on ML a 3 cable insulation Cut insulation here h Cut insulation here for foil sheilded cables Foil Insulated Wire Braided Cable Figure 2 2 Grounding Clamp Attachment for Foil Shielded and Braided Cabling WEIGHING SYSTEMS Installation 11 2 3 2 Wiring Board Pore ee ae A D Board Option Card Bracket Load Cell Connection Under Option Card 20mA Communication Connection z Q 4 a lt o Relay DIO Board Power Supply 1 amp 2 Connection Power Supply CPU and A D Board Analog Output Board Analog Output Connection Ethernet USB Board Ethernet USB Board Option Battery Option Figure 2 3 480 Board Options 12 480 Installation Service Manual WEIGHING SYSTEMS CPU Board 131318 131319 131316 l O O O O
65. en button keypad 480 or an 18 button full numeric keypad 480 Plus Features Auto switching AC power supply 115 VAC to 230 VAC 50 60 Hz Drives to ten 3500 or twenty 7000 load cells Supports four and six wire load cell connections Two communications ports with Demand or Continuous COM 2 only outputs Optional analog output module provides 0 10 2 10 VDC or 0 20 4 20 mA tracking of gross or net weight values Optional digital I O card four outputs two inputs for setpoints and key functions Unit ID up to six numeric operator entered Optional Ethernet USB Accumulator with report and clear Time and date Audit trail tracking Supported Applications Custom Ticket Printing Gross Net amp Setpoint format can be customized up to 300 characters and print Time and Date Unit ID and Consecutive Ticket Number Basic Weighing Gross or net mode with operator menu to other functions Accumulation Weights are totaled with armed print function Batching Up to eight batch steps with latched or continuous outputs for Gross Net or Delay setpoint Actions include trip high or low wait for standstill print accumulate and tare Keyed Tare Preset tare value can be entered when the gross weight is at zero Local Remote Remote unit displays weight and transmits key press commands to the local unit 13 Operating Modes The 480 has four modes of operation Normal Primary Weigh Mode Normal
66. ent A D reading is determined by the sensitivity setting Adantive Filter Sensitivity AFSENS Adaptive filter sensitivity AFSENS can be set to HEAVY MEDIUM or LIGHT A heavy setting will result in an output that is more stable to weight changes than that of light However small changes in weight data a few grads on the scale base will not be seen as quickly If the difference in typical subsequent weight values on the scale will only be a few grads use a light setting On a truck scale where the changes in subsequent weight values will be 100s of grads a heavy setting will be more appropriate When the weight has not exceeded the Threshold AFTHRH setting the effective response is approximately 30 A D cycles for LIGHT 90 A D cycles for MEDIUM and 180 A D cycles for HEAVY Adaptive Filter Threshold AFTHRH The adaptive filtering threshold AFTHRH should be set for the amount of observed instability in the system This parameter can be set in the range of 0 to 99999 and is entered as a weight value When a new sampled weight value is acquired the adaptive filter compares the new value to the previous filtered output value If the difference between the new value and the previous output value is greater than the AFTHRH parameter the adaptive filter is reset to the new weight value If the difference between the new value and the previous output value is less than the AFTHRH parameter the two values are averaged together using a weig
67. ess V to ENTER 18 Place test weights on the scale and press lt to calibrate span The indicator displays CAL while calibration is in progress When complete the net millivolt value of the test weight for the span calibration is displayed Net mV value is equal to the raw mV value at the span minus the mV value captured for zero 19 Press A to save value and go to CAL 20 Press A to WSPAN If using chains or hooks for your test weights proceed with step 21 If no chains or hooks were used proceed with step 23 21 Press gt to REZERO REZERO function is used to remove a calibration offset when hooks or chains are used to hang the test weights 22 Remove the hooks or chains used during calibration and remove the test weights from the scale Press V ZERO will flash With all weight removed press lt to rezero the scale This function adjusts the zero and span calibration values The indicator displays CAL while the zero and span calibrations are adjusted Press A to return to the CALIBR menu Remove all weight from the scale Press 1 until the display reads CONFIG Press to exit configuration mode 23 24 Bf Note The INIZR initial zero parameter may affect the weight display reading immediately following calibration SYSTEMS Calibration 43 4 2 EDP Command Calibration To calibrate the indicator using EDP commands the indicator COM 1 port must be connected to a terminal or personal computer
68. et PRINT may be PM displayed while printing Also used as a scroll right key to navigate to different menus or to toggle to another digit when editing a value Performs one of several predetermined Tare functions dependent on the mode of operation selected in the TARE eo TAREFN parameter To view a stored tare see Section 1 8 7 Also acts as an enter key for numeric or parameter entry Switches the display mode from gross to net or from net to gross If a tare value has been entered or acquired GROSS the net value is the gross weight minus the tare E Gross mode is shown by the Gross Brutto annunciator net mode is shown by the Net annunciator Also used as a move down key to navigate to different menu levels or to decrement a number when editing a value CLR During a numeric entry sets the currently select digit to then selects one digit to the right SSS al Introduction 3 16 LED Annunciators The 460 display uses a set of eight LED annunciators to provide additional information about the value being displayed LED Description Gross Gross Brutto LED 5212 Gross weight display mode or Brutto in OIML mode NO Net LED Net weight display mode 0 30 Zero Center of Zero LED The Center of Zero LED indicates that the current gross weight reading is within 0 25 display divisions of the acquired zero or is within the center of zero band A display division is
69. et of EDP commands that can simulate front panel key press functions display and change setup parameters and perform reporting functions This section describes the EDP command set 6 1 The EDP Command Set The EDP command set can be divided into five groups key press commands reporting commands the RESETCONFIGURATION special function command parameter setting commands and transmit weight data commands When the indicator processes an EDP command it responds with the message OK The OK response verifies that the command was received and has been executed If the command is unrecognized or cannot be executed the indicator responds with 22 The following sections list the commands and command syntax used for each of these groups 6 1 1 Key Press Commands Key press EDP commands see Table 6 1 simulate pressing the keys on the front panel of the indicator Most commands can be used in both setup and weighing mode Several of the commands serve as pseudo keys providing functions that are not represented by a key on the front panel For example to enter a 15 pound tare weight using EDP commands 1 Type K1 and press ENTER or RETURN 2 Type 5 and press ENTER 3 Type KTARE and press ENTER The display shifts to net mode when the tare is entered Command Function KZERO In normal mode press the ZERO key KGROSSNET In normal mode press the GROSS NET key KGROSS Go to gross mode KN
70. for the code that provides audit trail information a calibration count and if REGULA NTEP or Canada a configuration count The exact format of the information shown depends on the regulatory agency specified for the REGULA PROGRM menu parameter See Section 1 8 10 for steps to view the Audit Trail For NTEP and Measure Canada modes there are two numbers displayed Configs and Calibs The Configs number tracks changes to the legally relevant configuration parameter changes The Calibs number tracks changes to the scale calibration In OIML mode there is only one number displayed Audit Trail The Audit trail number is incremental for any legally relevant configuration parameter changes and all calibration changes The last date the scale was calibrated is also displayed 9 6 Sleep Mode Firmware version 1 03 and newer of the 480 features a SLEEP mode It is designed to place the indicators into a low power mode to reduce power consumption The sleep mode will only activate if the indicator is operating on its internal optional battery If connected to external AC power the indicator will not go into sleep mode regardless of the parameter settings The indicator will enter the sleep mode after the time specified in the SLEEP parameter when no keypad activity is detected and the displayed weight is below the weight threshold WGTHRH Setting the sleep parameter to NEVER disables the sleep mode Standby While in sleep mode at a time
71. g the Front Panel You can use the PFORMT menu to customize the print formats Using the PFORMT menu see Figure 3 6 you can edit the print format strings by changing the decimal values of the ASCII characters in the format string Some characters cannot be displayed on the 480 front panel see the ASCII character charts on page 69 and page 70 and are shown as blanks The 480 can send or receive any ASCII character the character printed depends on the particular ASCII character set implemented for the receiving device MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST ACCUM TIMDAT H SETPNT H SERIAL e GFMT H NFMT H H SPFMT Press lt to insert a space before the active character Display first 6 Scroll left in format string lt characters of format gt Scroll right in format string V Display and edit Decrement ASCII value of active character lt aio er and Increment ASCII value of active character WV Delete active character Figure 7 1 Print Format Menu sux Heu LAKE G SYSTEMS Print Formatting 55 8 0 460 indicator provides eight configurable setpoints for control of both indicator and external equipment functions Setpoints can be configured to perform actions or functions based on specified parameter conditions Parameter
72. hted average The weighted average is based on the amount of time the system has been stable and selected AFSENS sensitivity With the adaptive filter threshold set at zero determine the amount of instability that is present Enter this amount of weight instability to set the threshold of the adaptive filter The adaptive filter is set to OFF the AFTHRH parameter is set to zero WEIGHING SYSTEMS Appendix 65 9 113 Rolling Averaging Filter The Rolling Averaging Filter uses mathematical averaging with three stages These configurable stages control the effect of a single A D reading on the displayed weight When an A D reading is encountered that is outside a predetermined band the rolling averaging filter is overridden and the display jumps directly to the new value Filter Stages RFSTG1 3 The filter stages can each be set to a value of 1 to 64 The value assigned to each stage sets the number of readings received from the preceding filter stage before averaging Setting the filter stages to 1 effectively disables the rolling filter A rolling average is passed to successive filter stages for an overall filtering effect that is effectively a weighted average of the product of the values assigned to the filter stages RFSTG1 x RFSTG2 x RFSTG3 within a time frame corresponding to the sum of the values RFSTG1 RFSTG2 RFSTG2 Filter Sensitivity RFSENS and Threshold RFTHRH The Rolling Averaging Filter can be used by itself to elimina
73. ield is 0 255 0 255 0 255 0 255 0 255 ETH NETMASK SUBNET mask a 4 field value The range of each field is 0 255 0 255 0 255 0 255 0 255 ETH DEFAULTGATEWAY Default gate way a 4 field value Range of each field is 0 255 0 255 0 255 0 255 0 255 ETH MAC Returns the MAC address read only 6 fields 8 bit each in hexadecimal base ETH SERVER PORT The ethernet server TCP port 1 65535 ETH SERVER ECHO Sets the Server Port Echo ON OFF ETH SERVER TRIGGER Server Port Trigger DEMAND COMAND STRLFT STRIND ETH SERVER TIMEOUT Server Inactivity Timeout in seconds 0 65535 ETH SERVER TERMIN Server Line Termination CR or CR LF ETH SERVER SFMT Server Stream Format STR 1 STR 2 STR 8 STR 4 STR 5 ETH SERVER EOLDLY Server End of Line Delay 0 255 ETH CLIENT REMOTESERVERIP Client Remote Server IP Address Range of each field is 0 255 0 255 0 255 0 255 0 255 ETH CLIENT REMOTESERVERPORT Client Remote Server TCP Port number 1 65535 ETH CLIENT TRIGGER Client Port Trigger DEMAND COMAND STRLFT STRIND ETH CLIENT TIMEOUT Client Inactivity Timeout in seconds 0 65535 ETH CLIENT TERMIN Client Line Termination CR or CR LF ETH CLIENT SFMT Client Stream Format STR 1 STR 2 STR 3 STR 4 STR 5 ETH CLIENT EOLDLY Client End of Line Delay 0 255 ETH CLIENT ECHO Sets the Client Echo ON OFF Tab
74. indicator is operating on Internal Battery Power disconnected from AC power Setting the WGTHRH or DDTHRH parameters to 0 also disables sleep mode STDBY 1SEC Controls the Standby mode 5SEC When in the sleep mode at the set STDBY seconds the indicator will wake if 10SEC there is weight on the scale of more than the WGTHRH value bee the weight has is changed greater than DDTHRH value G0SEC it detects that a button is being pressed OFF WGTHRH O FS Controls the Weight Threshold of the Sleep Mode in primary If the weight is above WGTHRH the indicator will not go into sleep mode units If the weight is below it will go into sleep mode if the weight remains stable and no buttons are pressed for the time set in the Sleep mode parameter Table 3 14 Program Menu Parameters RICE LAK WE ING GH Parameter Choices DDTHRH 999999 Controls the weight change detection feature of SLEEP mode once the indicator detects that in display the weight level on the scale is changed more than DDTHRH it will wake up divisions DATE sub menus DATFMT MMDDYY Specifies the format used to display or print the date DDMMYY YYMMDD YYDDMM DATSEP SLASH Specifies the date separator character DASH SEMI TIME sub menus TIMFMT 24HOUR Specifies the format used to display or print the time 12HOUR TIMSEP COLON Specifies the time separator character COMMA Table 3 14 Program Menu Parameters Continued EID GEN
75. ing ON unit 3 1 4 USB Menu Table 3 4 Ethernet Menu Parameters Continued MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST Figure 3 5 USB Menu Layout Parameter Choices Description DEVICE HOSTPC The port is assigned to HOSTPC the protocol is a demand type similar to serial communications demand mode meaning that the port supports EDP commands and Printing DRIVE The port is assigned to a flash memory drive the data is written in a FAT32 system no special driver is required Use the USBMEM Load and Save functions found in the Configuration Menu Section 3 2 1 on page 30 to Load configuration data to or from a flash drive TRIGER DEMAND Allows operation of EDP commands and prints COMAND Allows operation of EDP commands only does not print 26 480 Installation Service Manual WEIGHIN Table 3 5 USB MENU 3 1 5 Print Format Menu See Section 7 0 for information about custom print formatting MENU CONFIG CALIBR PRoeRM DIG IN ALGOUT PASWRD USBMEM TEST ACCUM TIMDAT SETPNT H SERIAL PFRMAT Jee GFMT H NFMT H H SPFMT Press lt to insert a space before the active character Display first 6 Scroll left in format string lt characters of format gt Scroll right in format st
76. ion Service Manual WEIGHIN The default 480 print formats are shown in Table 7 2 Format Default Format String When Used GFMT GROSS lt G gt lt NL2 gt lt TD gt lt NL gt Normal mode no tare in system NFMT GROSS lt G gt lt NL gt TARE lt SP gt lt T gt lt NL gt NET lt SP2 gt lt N gt Normal mode tare in system lt NL2 gt lt TD gt lt NL gt ACCUM lt A gt lt NL gt lt DA gt lt SP gt lt TI gt lt NL gt Accumulator demand print format string lt SCV gt lt SP gt lt SPM gt lt NL gt Setpoint print operation with Table 7 2 and NFMT Formats The lt G2 gt lt N2 gt and lt T2 gt tokens Table 7 1 print the gross net and tare weights in the units not currently displayed on the indicator The 300 character limit of each print format string includes the output field length of the print formatting tokens not the token length For example if the indicator is configured to show a decimal point the G token generates an output field of 13 characters the 10 character weight value including decimal point one space and a two digit units identifier PT preset tare is added to the tare weight if tare was keyed in 12 Customizing Print Formats The following sections describe procedures for customizing the GFMT NFMT ACCFMT and SPFMT formats using the front panel PFORMT menu See Figure 3 6 for print format menu structure 121 Usin
77. l L FF 12 44 2C L 76 4 108 6 Ctrl M CR 13 OD 45 2D M 77 40 109 6D Ctrl N SO 14 OE 46 2 78 4E n 110 6E Ctrl O SI 15 47 2 79 AF 111 Ctrl P DLE 16 10 0 48 30 80 50 112 70 Ctrl Q DC1 17 11 1 49 31 Q 81 51 q 113 71 Ctrl R DC2 18 12 2 50 32 R 82 52 r 114 72 Ctrl S DC3 19 13 3 51 33 5 83 53 5 115 73 Ctrl T DC4 20 14 4 52 34 T 84 54 t 116 74 Ctrl U NAK 21 15 5 53 35 U 85 55 u 117 75 Ctrl V SYN 22 16 6 54 36 V 86 56 V 118 76 Ctrl W ETB 23 17 7 55 37 W 87 57 w 119 77 Ctrl X CAN 24 18 8 56 38 X 88 58 x 120 78 Ctrl Y EM 25 19 9 57 39 Y 89 59 y 121 79 Ctrl Z SUB 26 1A 58 7 90 2 122 Ctrl ESC 27 1B 59 91 5B 123 7B Ctrl FS 28 1 lt 60 3C 92 5 124 7C Ctrl GS 29 1D 61 3D 93 5D 125 7D Ctrl RS 30 1E gt 62 94 126 Ctrl US 31 63 95 5F DEL 127 Table 9 6 ASCII Character Chart Part 1 cux Hu WEI L AKE Appendix 69 ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex 128 80 160 A0 192 a 224 EO 129 81 161 A1 193 C1 B 225 E1 130 82 162 A2 194 C2 r 226 E2 131 83 163 195 227 132 84 f 164 A4 196 C4 X 228 E 133 85 N 165 5 197 5 229 5 134 86 166 A6 198 C6 H 230 E6
78. le 6 11 Ethernet Commands Command Description Default Values GFMT Gross demand print format string GROSS lt G gt lt NL2 gt lt TD gt lt NL gt NFMT Net demand print format string GROSS lt G gt lt NL gt TARE lt SP gt lt T gt lt NL gt NET lt SP2 gt lt N gt lt NL2 gt lt TD gt lt NL gt Accumulator demand print format string ACCUM lt A gt lt NL gt lt DA gt lt TI gt lt NL gt SPFMT Setpoint print format lt SCV gt lt SP gt lt SPM gt lt NL gt Table 6 12 PFORMT EDP Commands Command Description Values POWER Determines if indicator automatically powers on AUTO when plugged in or if power key must be pressed MANUAL Read only in Weighing Mode BKLGHT Controls the LCD backlight display ON OFF AUTO Read only in Weighing Mode BKLGHT AUTO Controls the LCD backlight display auto off time 10SEC 30SEC 1MIN 5MIN 10MIN Read only in Weighing Mode BAT Reads the battery level Read only Current battery level in millivolts USB DEVICE Select the USB Device HOSTPC DRIVE PRINTER USB TRIGGER Set the USB Port Trigger DEMAND COMAND Table 6 13 MISC Commands LAKE 52 480 Legend Series WEIGHING SYSTEMS 6 1 6 Normal Mode Commands The serial transmit weight data commands see Table 6 14 transmit data to the selected port on demand The SX and EX commands are valid only in normal operating mode all other commands are valid in either setup or normal
79. lects the operation of the port DEMAND Allows operation of EDP commands and will print COMAND Allows operation of EDP commands only does not print STRLFT Stream legal for trade scale data data is transmitted at the configured display update rate Will also accept EDP commands and print STRIND Stream industrial scale data data is transmitted up to the configured A D sample rate Will also accept EDP commands and print TIMOUT 0 Timeout inactivity disconnect timeout A connection either client or server is closed 0 65535 if there is no activity before the timeout expires Time is in seconds A timeout value of disables the inactivity disconnect TERMIN CR LF Termination Selects the termination character s for data sent from the port CR SFMT STR1 5 Stream format specifies the stream format used for streaming output of scale data TRIGERZSTRLFT or STRIND See Section 9 3 on page 59 PORT 10001 The TCP port number of the 480 server 1 65535 Server level only RMOTIP 0 0 0 0 Remote Host IP address IP address of the Remote Host Server the 480 Client will connect to Client level only RMPORT 1 Remote Host TCP Port number The TCP Port of the Remote Host Server the 480 1 65535 Client will connect to Client level only EOLDLY 0 Port end of line delay specifies in 0 1 second intervals the delay between 0 255 transmitted lines of data ECHO OFF Specifies whether characters received by the port are echoed back to the send
80. left and right on the same menu level ZERO A and GROSS NET Y move up and down to different menu levels The TARE key serves as an Enter key 1 for selecting parameter values within the menus The MENU key allows front panel access to user setup and configuration mode 4 480 Installation Service Manual WEIGHIN Navigating Through Levels 1 Level D 1 Level sub menu sub menu V 274 Level gt 2 Level sub menu sub menu V Geri C vate Cate gt When moving through values below the first menu level press A to return to the level above Press 57 to move to the next parameter on the level below Figure 1 3 Menu Navigation select a parameter press lt 1 or gt to scroll left or right until the desired menu group appears on the display then press V to move down to the sub menu or parameter you want When moving through the menu parameters the present value appears first on the display Edit Parameter Values To change a parameter value scroll left or right to view the values for that parameter When the desired value appears on the display press ENTER TARE to select the value and move back up one level To edit numerical values use the navigation keys to select the digit and to increment or decrement the value 000000 When editing numeric values press to change the digit selected Press Xor to increment or decrement the value
81. lter Cutout Threshold RFTHRH can be used to reset the averaging filter so the response to a rate change is faster 8 Calculate the RFTHRH parameter value by converting the weight value recorded in Step 5 to display divisions Threshold Weight Value Display Divisions In the example in Step 5 with a threshold value of 50lb and a display divisions value of 5lb RFTHRH should be set to 10 9 Set RFSENS parameter high enough to ignore transient peaks Longer transients typically caused by lower vibration frequencies will cause more consecutive out of band readings so RFSENS should be set higher to counter low frequency transients aaa 66 480 Installation Service Manual inp L 9 12 Analog Output Calibration The following calibration procedure requires a multimeter to measure voltage or current output from the analog output module See Figure 3 15 for Analog Output menu structure 0000060 The analog output must be calibrated after the indicator itself has been configured see Section 3 0 and calibrated see Section 4 0 1 Enter configuration mode and go to the ALGOUT menu see Figure 3 15 Set source to GROSS or NET depending on the weight value to be tracked by the analog output Set OFFSET to 0 for 0 10V 0 20mA output 20 for 2 10V 4 20 mA output Set MIN to lowest weight value to be tracked by the analog output Set MAX to highest weight value to be tracked by the analog output Calibrate the
82. minimum weight value for 0 mA even if a 4 20 mA output will be used After the calibration is complete select the 20 offset If set to a 20 offset the lowest value tracked will be 4 mA To use a value lower than 4mA use the 0 20 mA setting 2 Connect multimeter to analog output voltage output connect voltmeter leads to pins three and four For current output connect ammeter leads to pins and two 3 Adjust zero calibration Scroll to the TWZERO parameter Check voltage or current reading on multimeter Press lt gt to select the digit to edit and A or V to adjust the value of selected flashing digit to set the zero value 4 Adjust span calibration Scroll to the TWSPAN parameter Check voltage or current reading on multimeter Press lt or gt to select the digit to edit and A or V to adjust the value of selected flashing digit to set the span value 5 Final zero calibration Return to the TWZERO parameter and verify that the zero calibration has not drifted Press lt j or D gt to select the digit to edit and A or V to adjust the value of selected flashing digit to set the zero value 6 Return to normal mode Analog output function can be verified using test weights 9 13 Test Mode In addition to normal and setup modes test mode provides a number of diagnostic functions for the 450 including Display raw A D count Reset configuration parameters to default values Number of
83. n nnnnn See Section 9 0 for detailed information about the XE command response format Table 6 14 Normal Mode Commands EID LAKE G SYSTEMS EDP Commands 53 10 Print Formatting The 480 provides multiple print formats NFMT ACCFMT and SPFMT that determine the format of the printed output when the PRINT key is pressed If a tare has been entered or acquired NEMT is used otherwise GFMT is used Each print format can be customized to include up to 300 characters of information such as company name and address on printed tickets You can use the indicator front panel PFORMT menu to customize the print formats Display will only show capital letters Press the down arrow to view the ASCII character decimal value on the second menu level Refer to Table 9 6 on page 69 Table 9 7 on page 70 to view the ASCII character charts 11 Print Formatting Tokens Table 7 1 lists tokens you can use to configure the print formats Tokens included in the format strings must be enclosed between and delimiters Any characters outside of the delimiters are printed as text on the ticket Text characters can include any ASCII character that can be printed by the output device Token Description G Gross weight in displayed units G2 Gross weight in non displayed units lt gt Net weight in displayed units lt 2 gt Net weight non displayed units
84. nstalled NOBATT will display When the battery is charging CHRNG will display 28 480 Installation Service Manual WEIGHIN Table 3 8 MISC Menu Parameters 3 2 Configuration Using the Front Panel Legal for Trade The 480 indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in configuration mode When the indicator is placed in configuration mode CONFIG is shown on the display The CONFIG menu is the first of eight main menus used to configure the indicator Detailed descriptions of these menus are given in Section 3 2 1 on page 30 When configuration is complete return to CONFIG and press the ZERO key to exit configuration mode and save changes Then replace the configuration switch access screw To place the indicator into the configuration mode a configuration switch is accessed by removing the setup switch access head screw on the enclosure back see Figure 2 1 on page 10 The switch is activated by inserting a non conductive tool into the access hole after pressing the menu switch 1 Remove setup switch access screw from back of indicator 2 Using a non conductive tool press the button located in the access hole This allows access to configuration menus Required Menu Password Menu Function CONFIG Configuration Config Graduations scale capacity Configure zero tracking zero range motion band overloa
85. ode Display Division Threshold 999999 Table 6 6 PROGRM EDP Commands Command Description Values DIGIN1 Digital input function OFF ZERO TARE NT GRS UNITS DSPTAR PRINT CLRON DIGIN2 KBDLOC HOLD CLRTAR ACCUM CLRACC BATSTR BATSTP DIGIN3 BATRES BATPUS BATRUN NET GROSS PRI SEC DIGIN4 Table 6 7 DIG IN EDP Commands E 50 480 Legend Series E N L AKE Description Values ALG SOURCE Analog output source GROSS NET ALG OFFSET Zero offset 096 2096 ALG ERRACT Error action FULLSC HOLD ZEROSC ALG MIN Minimum value tracked 0 999999 ALG MAX Maximum value tracked 0 999999 ALG MINNEG Minimum negative NO YES ALG MAXNEG Maximum negative NO YES ALG TWZERO Zero calibration 0 65535 ALG TWSPAN Span calibration 0 65535 ALG OUTPUT Voltage or current output CURRENT VOLTAGE Table 6 8 ALGOUT EDP Commands Command n 2 setpoint number Description Values SP BATCHG Batching OFF AUTO MANUAL SP ENABLE n Setpoint enable OFF ON SP KIND n Setpoint kind GROSS NET GROSS NET OFF DELAY SP VALUE n Setpoint value number SP TRIP n Trip HIGHER LOWER SP PREACT n Band value number SP HYSTER n Hysteresis number SP PUSHPR n Perform print when setpoint is satisfied OFF ON SP PUSHAC n Updates accumulator and performs a print OFF ON when setpoint is satisfied SP PUSHTR n Pe
86. of the selected digit Press p to save the value entered and return to the level above Figure 1 4 Editing Procedure for Numeric Values 171 Numeric Keypad Editing Procedure for Numeric Values 480Plus Only Figure 1 5 Numeric Keypad for the 480Plus With the numeric keypad option the method for editing numeric values relies on the numbers which are embossed on the keypad in oppose to using the arrows 1 When editing numeric values insert the required value using the numeric keypad 2 Press to save the value entered and return to the level above Press to set the currently selected digit to 0 Press to enter a decimal point mood When editing fractional numeric values the decimal point must be positioned in accordance with the primary Note units formatting otherwise the keyed number may be rejected by the software WEIGHING SYSTEMS Introduction 5 18 Indicator Operations Basic 480 operations are summarized below 1 8 1 Menu Press MENU will be displayed Press V then lt j or gt to select the following parameters Audit Trail See Section 1 8 10 Display Tare See Section 1 8 7 Unit ID See Section 1 8 11 Accumulator See Section 1 8 12 Time and Date See Section 1 8 13 Setpoints See Section 1 8 14 Serial See Section 3 1 2 Print Formats See Section 7 0 USB See Section 9 8 Ethernet See Section 9 9 Version See Section 1 8 15 Misc Power
87. omputer connected to the selected port The PC must be running a communications program such as PROCOMMPLUS When configuring the indicator ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate bits and parity settings configured for the serial port on the PC To save all configuration data first put your communications program into data capture mode then place the indicator in configuration mode and send the DUMPALL command to the indicator The 450 responds by sending all configuration parameters to the PC as ASCII formatted text 5 22 Downloading Configuration Data from PC to Indicator Configuration data saved on a PC or disc can be downloaded from the PC to an indicator This procedure is useful when a number of indicators with similar configurations are set up or when an indicator is replaced To download configuration data connect the PC to the selected port as described in Section 5 2 1 Place the indicator in configuration mode and use the PC communications software to send the saved configuration data to the indicator When transfer is complete calibrate the indicator as described in Section 4 0 SYSTEMS Using Revolution 47 6 0 EDP Commands 5 EDP commands case sensitive Commands must entered in upper case The 480 indicator can be controlled by a personal computer or remote keyboard connected to one of the indicators communication ports Control is provided by a s
88. ors currently lit The format of the returned data is wwwwww UU 222 where wwwwww uu is the current displayed weight and units and zzz is the annunciator status value see Table 9 3 If more than one annunciator is lit ZZZ is the sum of the values representing the active annunciators pee RICE LAKE WE IN EIGH SYSTEMS T 58 480 Installation Service Manual Example If the annunciator status value returned the ZZ command is 145 the gross standstill and 1b annunciators are lit The number 145 represents the sum of the values for the standstill annunciator 128 gross mode annunciator 16 and the Ib primary units annunciator 1 Decimal Value Annunciator 1 Ib primary units 2 kg secondary units 4 Tare entered 8 Keyed tare entered 16 Gross 32 Net 64 Center of zero 128 Standstill Table 9 3 Status Codes Returned on the ZZ Command 9 3 Continuous Data Stream Output Formats When the trigger setting for COM 2 is set to one of the stream formats STR1 STR5 or the Ethernet client server trigger setting is STRLFT or STRIND data is continuously streamed from the appropriate port in one of the five fixed formats that follow lt 5 gt POL lt wwwwwww gt lt UNIT gt lt G N gt S TERM ASCII 02 Gross CR lt LF gt decimal N Net or lt CR gt Polarity M L pounds Status space Positive
89. ortant corruption to and loss of data Safety Precautions Do not operate or work on this equipment unless you have read and understand the instructions and warnings in this manual Failure to follow the instructions or heed the warnings could result in injury or death Contact any Rice Lake Weighing Systems dealer for replacement manuals Proper care is your responsibility General Safety Failure to heed may result in serious injury or death Some procedures described in this manual require work inside the indicator enclosure These procedures are to be performed by qualified service personnel only DO NOT allow minors children or inexperienced persons to operate this unit DO NOT operate without the enclosure completely assembled DO NOT use for purposes other than weight taking DO NOT place fingers into slots or possible pinch points DO NOT use this product if any of the components are cracked DO NOT exceed the rated specification of the unit see Section 9 17 on page 72 DO NOT make alterations or modifications to the unit DO NOT remove or obscure warning labels DO NOT submerge Before opening the unit ensure the power cord is disconnected from the outlet WEIGHING SYSTEMS Introduction 1 12 Overview The 480 is a single channel digital weight indicator housed in a NEMA 4X IP66 rated stainless steel enclosure The indicator front panel consists of a large 8 in 20 mm six digit seven segment LED display with a sev
90. p oe ct 67 9 14 Regulatory Mode 2 4 68 9715 ASCIl Character rer tamo e RE e ma uS en T PO Ee d w AUR ARE AH redu 69 9 16 Front Panel Display Characters 2 71 QIT Specificatioris a te dern azar IRE Id URS A de uh Parse s 72 480 Legend Series 10 Introduction This manual is intended for use by service technicians responsible for installing and servicing 450 digital weight indicators This manual applies to indicators using Version 1 03 of the 480 software Configuration and calibration of the indicator can be accomplished using the Revolution configuration utility or the indicator front panel keys See Section 3 2 on page 29 for information about configuration methods This manual can be viewed or downloaded from the Rice Lake Weighing Systems website at www ricelake com The Operator Manual included with this manual provides basic operating instructions for users of the 480 Please leave it with the indicator when installation and configuration are complete 11 Safety Safety Symbol Definitions Indicates a potentially hazardous situation that if not avoided could result in serious injury or death and includes hazards that are exposed when guards are removed Indicates information about procedures that if not observed could result in damage to equipment or Imp
91. power when needed The amount of time the indicator will operate on the battery depends on of display LED mode is used not How may load cells are attached What options are installed The battery is automatically charged when the indicator is connected to AC power It automatically switches to battery power if the AC power is removed The battery is designed to only be charged by connecting to AC power When operating on battery power the indicator features a Sleep mode that allows the indicator to go into a low power mode Using the sleep mode helps improve battery life See Section 9 6 for more information about the sleep mode When the battery life reaches 5 10 of capacity the Lo Bat flashes the display When the battery life is less than 5 it will flash faster at 0 the indicator will turn off 9 8 USB Option In Firmware version 1 03 and later an optional Ethernet USB board is supported The USB connection is capable of being either of the following e USB device connected to a PC and appearing as an available communication port e USB host interface to a USB flash memory device The mode of the USB option is selected in the user Menu 9 8 1 HOSTPC When set to HOSTPC mode the USB port can be connected to a USB connection on a PC The ST Microelectronics Virtual Com Port Driver V1 3 1 or newer is required on the PC When connecting to Windows 7 or newer computers that are conne
92. print format used contains the CN or consecutive number formatting token This value is read only pote The initial value of this parameter is set to the start up value specified on the CONSTU parameter Changing CONSTU immediately resets the consecutive number used for printing CONSTU 000000 Consecutive number start up value Specifies the initial consecutive number CONSNU value 0 999999 used when the indicator is reset or configured pote Consecutive numbering starts with number entered Example If 100 is entered the first ticketed printed will be 100 ACCUM OFF Turns the accumulator on and off Stores the accumulated weight time and date of last ON accumulation RTZGRD 0 Return to zero grads to re arm the accumulator Default 0959999 Defines the number of graduations from Zero that the weight has to go below before the accumulator will be re armed DATE DATFMT Allows selection of date format and date separator See Date sub menu for parameter DATSEP descriptions TIME TIMFMT Allows selection of time format and separator See Time sub menu for parameter descriptions TIMSEP SLEEP NEVER Sleep mode When weight is stable no buttons have been pressed and the weight is below the 1MIN sleep weight threshold WGTHRH the indicator will enter the sleep mode in the time defined in 2MIN the SLEEP Parameter A NEVER setting will disable the sleep mode 5MIN See Section 9 6 on page 62 TOMIN ZA ote The SLEEP mode will only operate if the
93. ress lt gt to select ON OFF Press As when the value is correct Press A repeatedly to return to weighing mode See Section 3 1 1 for the SETPNT menu layout 18 15 View Firmware Version 1 1 Ge 8 9 Press V AUDIT is displayed Press until display reads VERS Press V FIRMW is displayed Press V to view version Press A repeatedly to return to weighing mode 16 Enter User Password Remove the setup switch access screw from the back of the enclosure see Figure 2 1 on page 10 Insert a non conductive tool into the access hole and press the configuration switch Indicator display changes to show CONFIG Press lt j gt until PASWRD is displayed Press V CNFG is displayed Press gt to USER Press V 000000 is displayed To edit the password use the following method or with the 480PLUS use the keypad See Section 1 7 on page 4 Press lt j or gt to select the digit Press A or V to increment or decrement the value Press 38 when the value is correct Press A to return to PASWRD Press gt to CONFIG 10 Press A to return to weighing mode When entering a user function the operator will now be required to enter the password Important Enter 999999 to reset password this will also reset the configuration back to default values WEIGHING SYSTEMS Introduction 9 2 0 Installation
94. rform Tare when setpoint is satisfied OFF ON SP DIGOUT n Digital outputs NONE 1 8 SP BATSEQ n Batch type setpoint OFF ON SP WAITSS n Value must be stable OFF ON Table 6 9 SETPNTS 1 8 EDP Commands Command p port number Description Values EDP TRIGER p EDP port trigger Port 1 COMAND DEMAND PRN NONE Port 2 NONE PRN STR 1 STR 2 5 3 STR 4 STR5 EDP BAUD p EDP port baud rate 1200 2400 4800 9600 19200 38400 EDP BITS p EDP port data bits parity 8NONE 7EVEN 7ODD EDP SBITS p EDP port stop bits 1STOP 2STOP EDP TERMIN p EDP port termination character CR LF CR EDP EOLDLY p EDP port end of line delay 0 255 0 1 second intervals EDP ECHO p EDP port echo ON OFF EDPPRNMSG p Enable print message when a OFF ON demand print is performed EDP STRUR p Legal for Trade or industrial stream STRLFT STRIND EDP STREAM Specifies the operating mode of NONE LOCAL REMOTE the indicator see Section 9 4 Table 6 10 SERIAL EDP Commands e EI lt IN LAKE EDP Commands 51 Ethernet Functionality The Ethernet port works in COMMAND mode meaning that it is possible to send any EDP command to the indicator and receive a response from the indicator accordingly It is not possible to print from the port Command Description Values ETH DHCP Dynamic Host Configuration Protocol ON Dynamic allocation of IP address DHCP OFF Static allocation of IP address ETH IPADDRESS Source IP address a 4 field value The range of each f
95. ring V Display and edit Decrement ASCII value of active character lt active oa and gt Increment ASCII value of active character Delete active character Figure 3 6 Print Format Menu Parameter Description GFMT Gross demand print format string Default GROSS lt G gt lt NL2 gt lt TD gt lt NL gt NFMT Net demand print format string Default GROSS lt G gt lt NL gt TARE lt SP gt lt T gt lt NL gt NET lt SP2 gt lt N gt lt NL2 gt lt TD gt lt NL gt ACCFMT Accumulator demand print format string Default ACCUM lt A gt lt NL gt lt DA gt lt SP gt lt TI gt lt NL gt Setpoint print format Default lt SCV gt lt SP gt lt SPM gt lt NL gt Table 3 6 Print Format Parameters Format strings are case sensitive and must be entered in upper case 3 1 6 Version Menu The VERS menu is used to view the firmware version MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST VERS H MISC tegaly Relevant VERSION VERSION Figure 3 7 Firmware Version User Menu Parameter Description FIRMW Displays Firmware Version LR Displays Legally Relevant Firmware Version Table 3 7 Firmware Version Menu Parameters SYSTEMS Configuration 27 3 17 MISC Menu MENU CONFIG FORMAT CALIBR PROGRM DIG IN AL
96. ry default Ib _ Secondary default kg Indicators sold outside North America configured with kg for both primary and secondary units Table 3 12 Format Menu Parameters ee WEIGHIN LANE Configuration 33 3 2 4 Calibration Menu See Section 4 0 on page 43 for Calibration procedures CONFIG CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU WZERO WVAL WSPAN REZERO 5 C EDIT ENTER Press Enter to capture the zero mV value Display and edit zero calibration mV value 000000 Display and edit test weight value CAL EDIT ENTER Press Enter to capture the span net mV value ED Press Enter to remove offset from zero and span calibrations Display and edit span calibration mV value Figure 3 12 Calibration Menu Parameter Choices Description WZERO DO NOT adjust this value after WSPAN has been set CAL Press V to display ENTER then press to capture the zero value EDIT Press V to display the current captured zero mV value The value may be edited as required Press to save the edited value WVAL number Press ENTER to display and edit the test weight value WSPAN CAL Press V to display ENTER then press P to capture the net span value EDIT Press to display the current captured net span mV value The value may be edit
97. s associated with various setpoint kinds can for example be configured to perform functions print tare accumulate to change the state of a digital output controlling indicator or external equipment functions or to make conditional decisions Weight based setpoints are tripped values specified in primary units only Important Firmware versions 1 00 and 1 01 require having a relay board installed for the setpoints to operate 8 1 Batch and Continuous Setpoints 480 setpoints can be either continuous or batch Continuous setpoints are free running the indicator constantly monitors the condition of free running setpoints at each A D update The specified setpoint action or function is performed when the designated setpoint parameter conditions are met A digital output or function assigned to a free running setpoint continuously changes state becoming active or inactive as defined by the setpoint parameters Batch setpoint BATSEQ ON A digital output associated with a batch setpoint is active until the setpoint condition is met Then it is latched for the remainder of the batch sequence To use batch setpoints set the batching BATCHG parameter on the setpoints SETPTS menu This parameter defines whether a batch sequence is automatic or manual AUTO sequences repeat continuously after receiving a single batch start signal while MANUAL sequences only run through once for each Batch Start signal The batch start signal can
98. s performed by pressing the Print key or when a KPRINT EDP command is received This port will also allow operation and EDP commands PRN Printer Port printing is performed by pressing the Print key The port does not allow operation of EDP commands NONE Port is inactive COMAND Command port allows operation of EDP commands but will not print TRIGER NONE Port is inactive COM 2 PRN Printer Port Printing is performed by pressing the Print key The port does not allow operation of EDP commands STR1 Port is used to transmit a continuous stream of data according to RLWS stream format STR2 Port is used to transmit a continuous stream of data according to Toledo8142 stream format STR3 Port is used to transmit a continuous stream of data according to Cardinal738 stream format STR4 Port is used to transmit a continuous stream of data according to Weightronix WI 120 stream format STR5 Port is used to transmit a continuous stream of data according to consolidated stream format STREAM must be set to local to enable streaming See Section 9 3 on page 59 for more information on Stream formats Com 2 streams simultaneously on both the RS 232 and 20mA outputs BAUD 9600 Baud rate Selects the transmission speed of data 19200 38400 1200 2400 4800 BITS 8NONE Selects number of data bits and parity of data TEVEN 7ODD Table 3 3 Serial Menu Parameters LAKE G SYSTEMS WEIGHIN Configuration 23
99. select Time or Date with lt j or gt Press V to view the current setting To edit the value of the time in 24 hour or 12 hour format hh mm ss use the following method QUE E Press lt gt to select hours minutes or seconds the selected value will be flashing Press A or V to increment or decrement the value 7 Press usc when the value is correct Use the same procedure to enter the date in the same format configured for the indicator See Section 3 2 5 for available formats 8 Press A repeatedly to return to weighing mode Note pot be lost When in 12 hour format the PT LED indicates pm setting The time and date are backed up with an internal battery If the main power is interrupted time and date will 8 480 Installation Service Manual WEIGHING SYSTEMS 18 14 Display Edit and Set Setpoint Value Also see Section 8 0 8 DIOON UA dx tS Bs MENU Press V to AUDIT Press gt until display reads SETPNT Press V and navigate across to desired setpoint number 1 8 Press V and navigate across to select User Press V and navigate across to select Value or Enable Press V to view and edit the value To edit Value use the following method or with the 450PLUS use the keypad See Section 1 7 on page 4 Press lt gt to select the digit Press A or V to increment or decrement the value TARE Press GER when the value is correct To edit ENABLE P
100. specified in the standby STDBY parameter the indicator wakes up for about 0 5 seconds The range of the standby time is 1 to 60 seconds During the awake time it checks for a change in weight greater than the display division threshold DDTHRH or if the weight has gone above the weight threshold WGTHRH It also checks to see if a key is being pressed and it performs zero tracking 62 480 Installation Service Manual WEIGHIN If the standby parameter set to 1 second the weight threshold to 100 and display division threshold is set to 104 once in sleep mode the indicator will wake up every second for about half a second to check to see if a key is being pressed the weight threshold is over 100 WGTHRH or the weight has change more than 10d DDTHRH since the last time it checked Setting the standby parameter to a higher value reduces the amount of time the indicator is awake this will increases battery life An OFF setting stops the indicator from waking up The only way to wake up the indicator is to press the power button m The indicator only checks for a depressed key during the time it is awake so key presses may not be detected especially if the standby parameter is set to a longer time The Power button will always wake the indicator 9 7 Internal Battery Option In Firmware version 1 03 and later an optional internal rechargeable Li ion battery is available The battery can replace the AC
101. t checksum error Call RLWS Service at 800 472 6703 ELCKSM Load cell calibration checksum error Recalibrate load cells EIDATA Internal RAM checksum error Call RLWS Service at 800 472 6703 E REF A D reference error A D converter requires recalibration Call RLWS Service ERROR Internal program error Check configuration Call RLWS Service if unable to clear error by cycling power or if error recurs OVERFL Overflow error Weight value too large to be displayed Gross gt overload limit Gross value exceeds overload limit Check configuration or signal input level Overload can caused by input signal gt 45 mV or common mode voltage 950 mV Mr Gross lt 20d behind zero Gross value is more than 20 divisions behind zero OIML RNGERR GRADS gt 100 000 Only shows up in Config mode WVAL gt 100 000 EEPERR EEPROM error Call RLWS for service at 800 472 6703 HINOFF High offset Zero load at powerup is more than initial zero range INIZR setting of calibration zero remove the extra load LINOFF Low offset Zero load at power up is less than initial zero range INIZR setting of calibration zero add the missing load NOBATT No battery The RTC lost time date tracking at previous power off state due to low battery or no battery condition The printer accumulator and AUDUT functions will fail to get time and date EUCKSM Configuration checksum The checksum value of configuration has changed from that stored
102. t to restart at the point where it was paused BATRUN A switch that allows a batch to be started It must be active to allow any batch to run If not active and a BATSTRT input is activated the batch will abort or reset NET Puts the scale in NET mode GROSS Puts the scale in GROSS mode PRI Puts the scale in primary units SE Puts the scale in secondary units 38 480 Installation Service Manual WEIGHIN Table 3 15 Digital Input Menu Parameters 3 2 7 Analog Output Menu If the analog output option is installed configure all other indicator functions and calibrate the indicator see Section 4 0 on page 43 before configuring the analog output See Section 9 12 on page 67 for analog output calibration procedures CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU SOURCE OFFSET ERRACT MIN MAX GROSS 0 FULLSC 000000 000010 EROSC MINNEG MAXNEG TWZERO TWSPAN OUTPUT NO NO 000000 000000 CURENT YES YES VOLTAG Figure 3 15 Analog Output Menu Parameter Choices Description SOURCE Kore Specifies the weigh data gross or net tracked by the analog output OFFSET 0 Zero offset in 96 Select 096 for 0 10 V 0 20 mA select 20 for 2 10 V 4 20 mA output 20 ERRACT Error action Specifies how the analog output responds to system error conditions FULLSC Set to full valu
103. t wwwwww gt lt SP gt lt UNIT gt lt TERM gt Space Space lt CR gt lt LF gt g for Gross SORS n for Net Ib pound Polarity kg kilogram lt gt for positive g gram for negative tn ton short t ton metric Six digits right justified floating decimal ounce leading zeros are present space none Figure 9 4 STR 4 Cardinal Stream Data Format lt 5 gt POL WWWWWWW UNIT lt G N gt S TERM ASCII 02 Gross CR lt LF gt decimal N Net or CR Polarity L pounds Status lt space gt Positive K kilograms lt space gt valid lt Negative T tons I Invalid G grams M Motion Weight 7 digits right justified dummy O ounces O Over under range zeroes decimal point with no leading zeroes except for leading zero immediately preceding the decimal point Leading zeroes transmitted as spaces Figure 9 5 STR 5 Consolidated Controls Stream Data Format Port 1 cannot be set to stream LAKE 5 5 5 61 94 Local Remote Operation For systems that require two locations local remote support provides function equivalent to that of a legal for trade remote display with keypad Scale data from the local indicator is also displayed at the remote unit and keypad input from the remote allows transactions to be initiated from either the local or remote unit To configure for local remote operation set STREAM to local or remote On
104. te vibration effects but heavy filtering also increases settling time The RFSENS and RFTHRH parameters can be used to temporarily override filter averaging and improve settling time RESENS specifies the number of consecutive A D readings that must fall outside the filter threshold RFTHRH before filtering is suspended RFTHRH sets a threshold value in display divisions When the specified number of consecutive A D readings RFSENS fall outside of this threshold filtering is suspended Set RFTHRH to NONE to turn off the filter override Setting the Rolling Averaging Filter Parameters 1 In setup mode set the rolling filter stage parameters RFSTGI 3 to 1 2 Set RFTHRH to NONE 3 Return to weigh mode 4 Remove all weight from the scale then watch the indicator to determine the magnitude of vibration effects on the scale 5 Record the weight below which all but a few readings fall This value is used to calculate the RFTHRH parameter in step 8 Example if a heavy capacity scale 10000 51 produces vibration related readings of up to 50 lb with occasional spikes to 75 lb record 50 Ib as the threshold weight value 6 Place the indicator in setup mode and set the filter stage parameters RFSTG1 3 to eliminate the vibration effects on the scale Leave RFTHRH set to NONE 7 Findthe lowest effect value for the 5 1 3 parameters If needed the Rolling Filter Cutout Sensitivity RFSENS and the Rolling Fi
105. the User Menu See Section 3 2 for configuration setup MENU CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST TARE Accum TIMDAT CALIB JHC conre 0 000000 4 SETPNT SERIAL ETHNET H USB H PFRMAT I vers Misc i See Fog See Po See See See Pod See See i Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 1 Menu Key User Menu Parameter Choices Description AUDIT CALIB View audit trail including the time and date of last configuration or calibration CONFIG Options CNT TIME DATE TARE 0 View the Tare value UNITID 0 999999 View and edit the Unit ID up to a 6 digit number ACCUM VIEW View the current accumulator value TIME DATE View the time and date of the last accumulation PRINT Print or clear the accumulator data CLR Y TIMDAT View set time and date as currently programmed in the indicator TIME See Section 1 8 13 DATE Edit date as MMDDYY DDMMYY YYMMDD or YYDDMM Table 3 1 Menu Key Parameters 18 480 Installation Service Manual WEIGHIN Parameter Choices Description SETPNT BATCHG SETPNT1 8 See Section 3 1 1 SERIAL COM 1 COM 2 STREAM Configure
106. the recommended assignments for the 480 cord grips Set Up Switch Access Screw Back of Indicator Power Communications Load Cell Cord Access Cord Group Cable Cord Plugged Grip Open Figure 2 1 Recommended Cord Grip Assignments 10 480 Installation Service Manual WEIGHING 2 3 1 Cable Grounding Except for the power cord all cables routed through the cord grips should be grounded against the indicator enclosure Do the following to ground shielded cables Use the ground clamp screws to install grounding clamps on the grounding bar Do not tighten screws yet Route cables through cord grips and grounding clamps to determine cable lengths required to reach cable connectors Mark cables to remove insulation and shield as described below For cables with foil shielding strip insulation and foil from the cable 1 2 15 mm past the grounding clamp see Figure 2 2 Fold the foil shield back on the cable where the cable passes through the clamp Ensure silver conductive side of foil is turned outward for contact with the grounding clamp For cables with braided shielding strip cable insulation and braided shield from a point just past the grounding clamp Strip another 1 2 15 mm of insulation to only expose the braid where the cable passes through the clamp see Figure 2 2 For load cell cables cut the shield wire just past the grounding clamp Shield wire function is provided by contact betw
107. the resolution of the displayed weight value or the smallest incremental increase or decrease that can be displayed or printed i ad Standstill LED Scale is at standstill or within the specified motion band Some operations including Zero Tare and Printing can only be done when the standstill LED is on Ib kg LED Displays which unit of measure is being used Ib kg annunciators indicate the units associated with the displayed value lb pounds kg kilograms The displayed units can also be set to short tons tn metric tons t ounces oz grams g NONE no units information displayed The and kg LEDs function as primary and secondary units annunciators If neither primary nor secondary units are Ib or kg the Ib annunciator is lit for primary units and kg is lit for secondary units T LED Indicates that a push button tare weight has been acquired and stored in memory PT LED Indicates that a preset tare weight has been keyed in or entered and stored in memory Table 1 1 LED Annunciators See Section 3 2 3 for more information about configuring primary and secondary display units 17 Front Panel Navigation Move UP Increment Value Move LEFT Previous Move RIGHT Next Power ON OFF Access User Setup Move DOWN Decrement Value Figure 1 2 Front Panel Key Functions Four front panel keys are used as directional keys to navigate through the menus see Figure 1 2 UNIT lt j and PRINT scroll
108. ting that option is not installed ALGOUT 0 Allows analog output to be manually set to certain output values for calibration and test of 2596 external equipment 12 note The analog output must NOT be in an error state as that will override these settings If you cannot view the setting that option is not installed DEFLT Resets all parameters to factory defaults At DEFLT press GROSS NET indicator will display SAVING and cycle power Table 3 19 Test Menu Parameters 3 2 11 User Menu Setup See Section 3 1 SYSTEMS Configuration 41 3 3 Revolution Configuration The Revolution configuration utility provides another method for configuring the 480 indicator Revolution runs on a personal computer to set configuration parameters for the indicator When Revolution configuration is complete configuration data is downloaded to the indicator Revolution supports both uploading and downloading of indicator configuration data This capability allows configuration data to be retrieved from one indicator edited and then downloaded to another indicator with an identical hardware configuration See Section 4 3 and Section 5 0 for more information about using Revolution 42 480 Installation Service Manual WEIGHIN 4 0 Calibration The 480 can be calibrated using the front panel or the Revolution configuration utility Each method consists of the following steps Zero calibration Entering the test weight value Span
109. to view configuration number 9o UN de cp EI Press repeatedly to return to weighing mode WEIGHING SYSTEMS Introduction 7 18 11 Enter New Unit ID MENU 1 Press GED Press V to AUDIT Press until display reads UNIT ID Press V to view the current value Edit the value using the following method or with the 480PLUS use the keypad See Section 1 7 on page 4 Press lt gt to select the digit Press A or V to increment or decrement the value UN se gt 6 Press Bese when the value is correct 7 Press A repeatedly to return to weighing mode 18 12 Display Accumulator MENU 1 Press GE Press V to AUDIT Press until display reads ACCUM Press V to display VIEW Press lt or gt to select desired parameter VIEW TIME DATE PRINT CLR Y d 00 For VIEW TIME or DATE press V to view the value Press A or to return to selected parameter PRINT or CLEAR press V then press pw to print or clear the accumulator Press A to return to selected parameter 6 Press repeatedly to return to weighing mode See Section 3 1 for the ACCUM menu structure LL If the accumulated value exceeds 999999 display show EE ACC The value will still be correct and will print correctly up to 1 000 000 000 18 13 Display or Change Time and Date To set the date and time MENU Press V to AUDIT Press D gt until display reads TIMDAT TIME DATE Press V and
110. uipment fails to conform to these warranties RLWS will at its option repair or replace such goods returned within the warranty period subject to the following conditions Upon discovery by Buyer of such nonconformity RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge ESD damage in shipment Packaging requirements are listed in a publication Protecting Your Components From Static Damage in Shipment available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged nonconformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents RLWS will have a reasonable time to repair or replace the defective equipment Buyer is responsible for shipping charges both ways no event will RLWS be responsible for travel time or on location repairs including assembly or disassembly of equipment nor will RLWS be liable for the cost of any repairs made by others THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION W
111. ultaneous connections one as a server the other a client It can be set up with a static or DHCP provided IP address Both ports can be used to communicate to the indicator using all the available serial EDP commands Both ports can be set to print on demand and can stream data The server port has a configurable TCP port number and can accept a single remote client connection The client port can be configured to connect to a remote server s IP and TCP port number upon power up or whenever there is data to send Connection is made via a RJ45 connector inside the indicator on the Ethernet USB option board For details on all the configurable parameters for the optional Ethernet ports see Section 3 1 3 on page 25 ee TS RCE LAKE 64 480 Installation Service Manual WEIGHING SYSTEMS 9 10 Conversion Factors for Secondary Units The 480 has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the UNIT key Secondary units can be specified on the FORMAT menu using the SECNDR parameter ey Multipliers are preconfigured within the indicator Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary units If the converted value requires more digits than are available the indicator will display an overflow message OVERFL For example if the primary units are short tons secondary units are pounds
112. ys enabled 10 dd 20 dd 50 dd 100 dd 200 250 dd Table 3 11 Adaptive Filter and Rolling Filter Submenu Parameters lima sss 32 480 Installation Service Manual L AKE 5 3 2 3 Format Menu CONFIG FORMAT CALIBR PROGRM DIG IN ALGOUT PASWRD USBMEM TEST MENU PRIMAR SECNDR pecpnt pspow unns pEceNr pspow unns Figure 3 11 Format Menu Parameter Choices Description PRIMAR DECPNT Primary Units specifies the capacity decimal position display divisions and units used DSPDIV SECNDR UNITS Secondary Units specifies the capacity decimal position display divisions units and conversion multiplier used See below for submenu parameter descriptions Sub menus DECPNT 888888 Decimal point location Specifies the location of the decimal point in the primary unit display 8 88888 Value should be consistent with local legal requirements 88 8888 888 888 Primary default 888888 8888 88 88888 8 Secondary default 88888 8 DSPDIV 1 Enter divisions external in Primary units Scale resolution will be determined by the formula 2 CAP DIV Resolution 5 10 Primary default 1 Secondary default 5 UNITS lb Specifies primary units for displayed and printed weight Values are lb pound kg kg kilogram OZ ounce TN short ton T metric ton G gram OZ TN Prima
113. zard Welcome to the Calibration Wizard This wizard will help you quickly and easily calibrate your weight indicator To continue click Figure 4 1 Revolution Calibration Display 3 Enter the Value of Test Weight to be used for span calibration and click OK 4 The Zero Calibration dialog box prompts you to remove all weight from the scale Clear the scale and click OK to begin zero calibration Bp Note If your test weights require hooks or chains place them on the scale for zero calibration 5 When zero calibration is complete the Span Calibration dialog box prompts you to place test weights on the scale for span calibration Place test weights on the scale and click OK 6 When calibration is complete the New Settings fields of the Indicator Calibration display are filled in Click Exit to save the new values and return to the Revolution main menu to restore the previous calibration values click Restore Settings 44 480 Legend Series 4 4 More About Calibration The following provides additional information about compensating for environmental factors 4 4 1 Adjusting Final Calibration Calibration may be affected by environmental factors including wind vibration and angular loading For example if the scale is calibrated with 1000 Ib a strain test may determine that at 2000 Ib the calibration is 3 Ib high In this case final calibration can be adjusted by tweaking W VAL to 998 5 Ib This

Download Pdf Manuals

Related Search

Related Contents

Toshiba Satellite L855-S5160  Cadac Carri Chef 2  1 - Olivetti  A User Guide to Stakeholder Consultation  Samsung Refrigeradora TGV2 de 271 Lts. RT34DBSS Manual de Usuario    平成27年度宮城県住宅供給公社グリーン購入の推進に関する計画 [PDF  HP Scanjet L1950A User's Manual  Eureka AS2113A Use and Care Manual  Cirkuit Planet Pendrive 3D The King, 8GB  

Copyright © All rights reserved. Failed to retrieve file