Duro 6200 SXT Automatic Manganese Greensand
Contents
1. 24 40134 Screw Self Tap 6200 Service Kits Flow Meter Dwg Part Part Description 19791 01 Coble Meter 19569 Clip Flow Meter 13314 Screw Slot Hex 8 18 X0 6 19797 Meter Assy 3 4 Dual Port 13305 O Ring 119 14613 Flow Straightener 60626 Meter Only Electronic Turbine Dwg Part Part Description 725 18276 01 Plug Injector Assembly 040095 Flow Dispersor 40058 Screen Injector 40079 20 Cap Injector Regulated Softener 18277 Cap Injector Filter NM WN Q lt 18262 Screw 10 24 1 PN Y XS 040064 Seal Injector Softener l A N DZ NX lt 18301 Seal Injector Filter lt A Q OS SA N 18275 X Throat Injector Specify Size X lt lt 18274 X Nozzle Injector Specify Size X 4 5 I 10141 O Ring 010 2 is WS Se Koya 18273 Generator Vortex NES RN We 13771 O Ring 012 NN 61514 Injector Assembly Specify Size XX Replace with for filter valve 25 6200 Service Kits Circuit Board Dwg Part Part Description 82 19474 01 Harness Power SXT 84 19791 01 Cable Meter 36 42766 02 Circuit Board S2. RC Reserve Capacity The fixed reserve capacity CD Current Day The current day of week User Programming Mode Steps Note Use 4 Down button to adjust values for parameters 1 Press the 4 and buttons for five seconds while in service and the time of day is NOT set to 12 01 PM 2 Use this display to adjust the Day Override Adjust this to OFF parameter for softeners 3 Press the button Use this display to adjust the Regeneration Time 4 Press the button Use this display to adjust the Feed Water Hardness in grains per gallon gpg Hardness Compensation 1 mg l of iron 4 1 mg l of manganese 8 gpg Maximum iron is not to exceed 1 5 mg l total iron Recommend the addition of a Res up feeder when the total iron exceeds 0 5 mg l 5 Press the button Use this display to adjust the Fixed Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen 75 gallons X of people in the house RC 6 Press the button Use this display to set the Current Day of the Week This option setting is identified by CD in the upper left hand corner of the screen This option is only available after the Day of the Week control is set to in the Master Programming Refer to the valve manual for details M Press the button to end User Programming Mode In the second level mode the control valve has been pro Regeneration Cycle Step Progra
3. C 10 1 2 7 5 8 6 oz 12 1 2 D 5 1 4 G 10 1 2 1 1 2 5 5 8 12 1 2 H 1 8 Correct water temperature is important for obtaining properly dissolved potassium permanganate Tables based on permanganate solubility of 4 oz gal at 50 F or 8 oz gal at 72 F Float setting is based on distance between brine valve top body nut and the bottom of the float with the valve in the closed float up position All dimensions nearest 1 4 inch Iron and Manganese Removal A recommended dose of 2 oz to 6 oz of potassium permanganate per cubic foot of manganese greensand is suggested for regeneration Correct water temperature is important in obtaining proper dissolving of potassium permanganate At 50 F 10 C 4 oz of potassium permanganate can dissolve in one gallon of water At room temperature 72 F 22 C 8 oz will dissolve in one gallon of water 21 Maintenance Instructions Care of Your Filter To retain the attractive appearance of your new water filter clean occasionally with a mild soap solution Do not use abrasive cleaners ammonia or solvents Never subject your softener to freezing or to temperatures above 43 C 110 F Servicing Components The injector assembly should be cleaned or replaced every year depending on the inlet water quality and water usage The seals and spacer cartridge should be inspected cleaned or replaced every year depending on the inlet water quality and water usage Ple
4. ea 8 Make sure the bypass valve is in the 9 Plug the 24 volt transformer into a service position 120 VAC 60 Hz outlet Circuit Board Screen Position Label III Brine Com 10 This valve hos four positions 1 Brine Advance to the Brine Rinse posi The valve position during regenera Rinse 2 Backwash 3 Rapid Rinse tion 72 Proper draw is indicated tion and servicing can be checked and 4 Brine Refill When the valve is by upward motion of water drop in the circuit board screen as well in the Service position must be lets in the tube connected to the the position label on the cam pressed and held for 5 seconds be feeder container Allow to draw for fore it activates Press and hold the 5 minutes to pull the air out of the pic for 5 seconds to advance feeder container Put control into Cycle Step Abbreviation the valve into the Brine Refill posi the service position tion Allow to fill for 5 minutes Make sure there are no leaks in the top connection to the feeder container Brine Draw Backwash Rapid Rinse Brine Refill Service 11 Water Conditioner Flow Diagrams Service Position Untreated Water 99 gt Brine Rinse Position Untreated Water Treated Water Treat
5. Or an empty 1 gallon or 4 liter container with the bottom cut out makes a good funnel f Unplug the riser tube carefully posi tion the valve over it and turn the valve into the threads in the fiber glass tank tightening securely into tank Note Ensure that the internal O ring in the valve fits securely over The riser tube Silicone grease part s 92360 or other food grade lubricant may be applied to the O ring to ease installation of the riser tube DO NOT use petroleum based lubricants as they will cause swelling of O ring seals The filter is now charged with resin g It is recommended that the softener or filter tank now be completely filled with water SLOWLY to soak the resin or filtra tion media before startup This will allow the media to absorb water as well as help displace any trapped air This will reduce the chance of backwashing resin or filter media out of the tank during the initial backwash on startup Outside faucets used to water lawns and gardens should not supply softened water A new water line is often required to be connected to supply hard water to the inlet of the water softener and to the outside faucets Cut the water line between where it enters the house and before any lines that branch off to feed the hot water heater or other fixtures in the house and as near the desired location of the water softener as possible Install a tee fitting on the feed end of the
6. 2 Remove two screws and clips at bypass valve or yoke Pull resin tank away from plumbing connections 3 Pull meter module out from control valve 32 5 Reinstall the timer assembly brine valve bracket and meter cable Lubricate O rings 4 Apply silicone lubricant to four new o rings and assemble to four ports on new meter module 5 Assemble meter to control valve Note meter portion of module must be assembled at valve outlet 6 Push resin tank back to the plumbing connections and engage meter ports with bypass valve or yoke 7 Attach two clips and screws at bypass valve or yoke Be sure clip legs are firmly engaged with lugs Servicing and Replacing Brine Line Flow Control BLFC Ty 1 Disconnect the brine line retainer clip 2 Remove the BLFC assembly and pull the flow washer retainer out of the BLFC housing with the help of plier 3 Remove the flow washer from the retainer and clean it with water to remove any debris Replace it with a new washer if necessary 4 Re install the BLFC housing and retainer Servicing and Replacing Drain Line Flow Control DLFC DLFC A Retainer Flow Washer Housing Hose Barb Flow Washer m Disconnect the drain line retainer clip 2 Remove the DLFC assembly and pull the flow washer out 33 of the DLFC housing with the help of plier 3 Remove the flow washer from
7. A Meter Delayed control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Time Clock Delayed Control A Time Clock Delayed Control regenerates the system on a timed interval The control will initiate a regeneration cycle at the programmed regeneration time when the number of days since the last regeneration equals the regeneration day override value Day of the Week Control This control regenerates the system on a weekly schedule The schedule is defined in Master Programming by setting each day to either off or on The control will initiates a regeneration cycle on days that have been set to on at the specified regeneration time Control Operation During a Power Failure The SXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage and the display and motor shut down but it continues to keep track of the time and day for a minimum of 48 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without line power The Time of Day flashes when there has been a power failure Press any button to stop the Time of Day from flashing If power fails while the unit is in regeneration the control will save the current valve position before it shu
8. Tube The riser distributor remains inside the tank seated in the depression at the bottom a Remove the valve from b Temporarily plug the open end the mineral tank of the riser tube to ensure that no resin or gravel falls down into the distribution The riser distributor remains inside the tank seated in the depression at the bottom Plug tube with a tape Remove after media is loaded Fill support bed first if supplied The media will not always spill down inside the tank and may need to be swept inside Greensand Filter Greensand Black Support Bed when supplied Fine Medium and or Coarse Gravel C Fill mineral tank one quarter full of water to protect distribution during gravel installation d Place the media into the tank in the order indicated above Slowly and carefully add the gravel support bed and the softener or filtration media leveling each layer as it is placed into the tank WEAR DUST MASK A e Fill support bed if supplied first During the filling process ensure the distributor tube stays on the bottom of the tank reasonably centered Remove the tape from the distribu tor once media is loaded Whenever possible fill the tank outdoors to avoid problems with dust If filling indoors a dust mask should be worn The large funnel sold separately part 43000 makes filling the tank easier and neater
9. Washer F Piston Rod Part Description ow 1 2 GPM 12086 Washer F ow 1 50 GPM 12087 Washer F ow 2 0 GPM 12088 Washer F ow 2 4 GPM 12089 Washer F ow 3 0 GPM 12090 Washer ow 3 5 GPM 12091 Washer F ow 4 0 GPM 12092 Washer F ow 5 0 GPM 11183 O Ring 01 7 11385 01 Adapter F itting DLFC 13308 Hose Barb Straight DLFC 1 2 12388 Hose Barb 90 Deg DLFC 1 2 60705 XX DLFC Assembly GPM For lt 7 60706 XX DLFC Assembly XX GPM For gt 7 GPM 18312 23 Retainer Drain 6200 Service Kits Brine Line Flow Control Kits Part 13302 Part Description O Ring 014 10141 O Ring 010 17307 Washer Flow 0 125 GPM 12094 Washer Flow 0 25 GPM 12095 Washer Flow 0 5 GPM 12097 Washer Flow 1 0 GPM I 19334 Retainer Flow Washer BLFC 19335 Fitting BLFC 3 8 Qo 19625 Nut Assembly 3 8 Plastic gt CA AN N WIN ALIUN NC AN 5 lt SS RU D A EA NM T 4 6200 Service Kits Valve Dwg 60422 XX Part 13302 BLFC Assembly Specify XX GPM Part Description O Ring 014 60032 40055 06 Brine Valve Assembly Bracket Plastic 15137 Screw Hex Washer Head
10. 18 To determine the frequency of regeneration use this procedure Setting the Frequency of Automatic Regeneration SXT Models Please enter the ppm of compensated iron per gallon of water to be removed See Step 4 of User Programming The SXT valve will automatically calculate the number of gallons of water to be treated by the iron filter between regenerations Iron Content in the Feed Water ppm of capacity between regenerations see Specifications Page 1 ppm of iron in the water sample number of gallons supplied between regenerations reserve capacity number of people x 75 gallons Example Using 5600 SXTM 948IF 1 Feeder 6000 ppm between regenerations T 8 ppm of compensated iron To be entered by the user 750 gallons between regenerations See step 5 of User Programming 375 gallons reserve capacity 5 people x 75 gallons 375 GALLONS BETWEEN REGENERATIONS Calculated by valve 1 ppm of manganese 2 ppm of iron 1 ppm of hydrogen sulfide 3 ppm of iron Days Total amount of iron to be removed between regenerations ppm of iron be removed per day NUMBER OF DAYS BETWEEN REGENERATIONS Example 5 people in the household x 75 gallons of filtered water per person 375 gallons of filtered per day x 8 ppm of compensated iron 3 000 PPM OF IRON TO BE REMOVED PER DAY Using 5600 SXTM 948IF 1 Feeder 6 000 ppm capacity 3 000 ppm to be removed per day 2 DAYS BETWEEN REGE
11. cut pipe and an elbow fitting on the other end Install piping from the tee to the inlet of the water softener and from the elbow to the outlet of the softener To sever the water lines which branch off to feed any outside faucets cut the branch lines approximately two inches from the fitting on the main water line Install an elbow on the end of the pipe nearest the outside faucet and a cap on the end connected to the existing water line Install piping from the tee installed on the inlet line to the water softener to the elbow installed on the pipe to the outside faucet Following this procedure will result in all lines in the house with the exception of the outside faucets but including the water heater and therefore the hot water lines being supplied with soft water Installation Steps 1 Clamp Ring The clamp ring con nects the control valve to the tank and provide an easy way to discon nect tank during control valve servic ing Make sure that the clamp ring screw is tightened The Clamp Ring should secure the valve with the top of the flange facing up Please note top on the clamp ring Brine Line 3 8 Cian gt T Outlet a Inlet E 6 1 2 Timer Controls 4 1 p Cycle N Button lt UP button button 2 Familiarize yourself with the locatio
12. last regeneration cycle This option setting is identified by PF in the upper left hand corner of the I mus screen 4 Press Use this display E to view the Hours in H Hi Service since the last regenerqtion cycle This option setting is identified by HR in the upper left hand corner of the screen 16 5 M Press 4 Use this display to view the Volume Used since the last regeneration cycle This option setting is identified by VU in the upper left hand corner of the screen Press 4 Use this display to view the Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen Press 4 Use this display to view the Software Version This option setting is identified by SV in the upper left hand corner of the screen Software Version Displays the software version installed on the controller Displays the system s reserve capacity calculated from the system capacity feed water hardness and safety factor JL L J 000 4 Fia x I L acna I mamana em 8 Press to end Diagnostic Programming Mode Controller Behavior Control Operqtion During Programming The control will only enter the Program Mode with the valve in Service While in the Program Mode the control will c
13. the housing and clean it with water to remove any debris Replace it with a new washer if necessary 4 Re install the DLFC housing and retainer Circuit Board Replacement lt Cable MT Power Harness 1 Detach the circuit board from 2 Disconnect the meter cable and 3 Replace and connect the new front cover by removing two screws power head harness from the circuit board on the front cover circuit board After Servicing Reconnect brine tube and drain line 2 Return bypass or inlet valve to normal in service position Water Pressure will automatically build in the softener NOTE Be sure to shut off any bypass line 3 Check for leaks at all sealed areas Check Drain seal with the control in the backwash position 4 Plug electrical cord into outlet 5 Set Time of Day and cycle the control valve manually to assure proper function Make sure control valve is returned to the In Service position 6 Verify the salt level in the brine tank is sufficient Start regeneration cycle manually if water is hard 34 6200 SXT Valve Dimensional Drawings All dimensions are in Inches mm DRAIN PORT RC Sy e ur Ino m INLET 23 91 Sh mpra H S La TER AWS GW 161 8 6 3
14. through the main supply line enters your iron filter and passes down through the filter media Any iron manganese or hydrogen sulfide present in your water supply is exposed to oxygen stored in the filter media The oxygen causes precipitation of the minerals and they are trapped in the filter media Only clean filtered water flows to your household water line The filter media is periodically regenerated automatically back washing the trapped minerals to the drain and replacing the oxygen This is done by introducing potassium permanganate to the media Your automattic iron filter can be programmed to operate according to your needs by making the appropriate settings on the timer On the days your filter regenerates the operating cycles will be automatically performed In the service posi tion filtered water is supplied for household use 2 The automatic control reverses the flow of the water through the filter backwashing minerals trapped in the filter to the drain 3 The control pulls q vacuum on the feeder This causes an exact volume of saturated potassium permanganate solution to be drawn into the filter tank 4 Tne control slowly rinses the chemical through the media tank The potassium permanganate supplies oxygen to the filter media 5 control fast rinses media bed to settle it and to ensure that all the chemical and mineral precipitate is removed 6 The control adds water to entirely fill the pre
15. 1 kPa DISF75SXT 0 75 Voltage 120V 60 Hz DISF10SXT 1 Pipe Size 3 4 Potassium Permanganate Feeder come unloaded Potassium Permanganate sold separately DISF15SXT 1 5 DISF20SXT 2 At the stated service flow rates the pressure drop through these devices will not exceed 15 psig Changing salt settings from factory setting may require changing injector sizes to achieve stated capacities manufacturer reserves the right to make product improvements which may deviate from the specifications and descriptions stated herein without obligation to change previously manufactured products or to note the change Do not use water that is microbiologically unsafe without adequate disinfection before or after the system Peak flow rates intended for intermittent use only 10 minutes or less and are for residential applications only Do not use peak flow rate for commercial applications or for a continuous rate when treated water supplies are geothermal heat pump swimming pool etc t USA customers will need to add 4 to the item numbers for ordering How a Duro Manganese Greensand Filter Works Your automatic iron filter is an ingeniously simple and reliable design The unit consists of a bed of filter media contained in a fiberglass tank a specially designed feeder containing potassium permanganate for the regeneration of the filter and a proven automatic control Raw water enters your home
16. 7 18 7 74 ithe I 2 45 I LL ME V Dt F L Fy os 36 136 ADAPTER CLIP 1 42 1 42 35 Parts Breakdown TDI Common Components No Part No Description N A 95020 Pro Pot Perm 10 60626 Meter 11 60049 Bypass Model Feeder 1 Valve 2 3 Distributor 4 Jacket 5 Media 6 Tubing 7 4636 DISF75SXT 33030 6200219 18474 19478 100502 95411 115208 4637 DISF10SXT 33017 6200220 110474 19478 100507 95412 115208 4638 DISF15SXT 33031 6200221 112524 19477 95413 115208 4639 DISF20SXT 33017 2 6200222 114501 19478 95414 115208 Dimesions inches DISF75SXT DISF10SXT DISFI5SXT DISF20SXT 4636 4637 4638 4639 A 8 10 12 B 61 59 19 19 D 56 54 2 2 10 10 18 18 36 Error Codes Note Error codes appear on the In Service display Error Code Probable Cause Recover and Resetting Err 0 Drive motor is stalled Unplug the unit from the power source Err 1 Drive motor is running continuously When power is restored to the unit the Err _ display code clears If the condition causing the error has not been resolved the Err _ code reappears in the four digit display Do not attempt to troubleshoot this problem any further Err 2 There have been more than 9
17. 9 days since Regeneration must occur for the unit to recover the the last Regeneration If the Day of the Week display to clear and the valve to mode of regeneration is selected and days function normally since last regeneration exceeds 7 days 7 5 To recover from Err2 the user must 7 5 There have been more than 7 days initiate a regeneration or set at least one individual since the last regeneration All individual day to 1 settings d1 d2 d3 d4 d5 d6 d7 are set to 0 Err 3 Control board memory failure Perform a Master Reset If the error returns do not attempt to troubleshoot this problem any further Error Display Example CC L NOTE Unit will flash when an error exists 37 Trouble Shooting Guide PROBLEM CAUSE CORRECTION 1 Filter fails to regenerate or A Electrical service to unit has A Assure permanent electrical service regenerates at wrong times been interrupted check fuse plug or switch B Timer is defective B Repair or replace timer C Power failure C Reset time of day D Timer motor does not run D Replace defective motor 2 Filter bleeds iron or odor A Bypass valve is open A Close bypass valve B Container is depleted B Replace or refill container C Excessive water usage C Increase frequency of regeneration and or settings Make sure there are no leaks in toilets and sinks Insufficient water flowing into Check refill setting Check f
18. E PHONE 1 877 288 9888 www Watergroup com Distribution Locations Durham NC Libertyville IL Pottstown PA Rancho Cucamonga CA Cambridge ON Calgary AB Regina SK 52308 0512 Printed in
19. NERATIONS Maximum number of days between regenerartions should be 12 19 Manual Regeneration Cycle If you run out of filtered water because of inadequate regeneration frequency inadequate reserve capacity power failure or unusually high water usage you can initiate a manual regeneration simply by pressing the extra cycle button The filter will now automatically complete a regeneration cycle and return to service If possible avoid water use during the regeneration cycle Once you have set your filter you may experience frequent loss of water pressure you may have to increase the frequency of regeneration by decreasing the number of gallons between regeneration Potassium Permanganate Feeder The potassium permanganate feeder assembly incorporates a non pressurized storage tank and innovative new grid design along with a dependable float valve The attractive 10 x 16 black tank is made of touch blow molded high density polyethylene It has a potassium permanganate capacity of 30 lbs and a liquid capacity of 5 gallons The black injection molded cover is securely fastened with three stainless steel safety screws to prevent access by children and pets Also the potassium chemical tank should be placed where it is free from possible upset or access by children or pets Chemical warning label and drain caution label are affixed to unit The unique polypropylene grid pad refuses to allow even the finest grade of undissolved p
20. Operating and Service Manual 6200 SXT Automatic Manganese Greensand Filter ISF id Made in Canada Introduction Read this Manual First Read this manual thoroughly to become familiar with the device and its capabilities before installing or operating your Water Filter Failure to follow instructions in this manual could result in personal injury or property damage This manual will also help you to get the most out of your filter This system and its installation must comply with state and local regulations Check with your local public works depart ment for plumbing and sanitation codes In the event the codes conflict with any content in this manual the local codes should be followed For installations in Massachusetts Massachusetts Plumbing Code 248 CMR shall be adhered to Con sult your licensed plumber for installation of this system This water softener is designed to operate on pressures of 20 psig 125 psig If the water pressure is higher than the moxi mum use pressure reducing valve in the water supply line to the filter This unit is capable of operating at temperatures between 40 F and 110 F 4 C 43 C Do not use this water filter on hot water supplies Do not install this unit where it may be exposed to wet weather direct sunlight or temperatures outside of the range specified above Do not use water that is microbiologically unsafe without adequate disinfection before or after th
21. XT 37 17020 Screw Dwg Part Part Description 17020 Screw Stl Hex 6 20 X 3 8 040050 Screw Hex Washer 42919 Cam Brine 43107 Label Cam Position Softener 43121 Label Cam Position Filter 13314 Screw Slot Hex 8 18 X 0 60 18280 Collector Top 1 19619 Bracket Idler 43298 Gear Idler 10218 Switch Micro 26 6200 Service Kits Other Parts Continued 27 Dwg Part 43052 01 Part Description Cover Black 43052 02 Cover Cream 10231 Screw Slot Hex 1 4 20 X 1 2 19597 Motor 24V 50 60 Hz 43053 01 Backplate Black 43053 02 Backplate Cream 19581 Bracket Drive 10302 Insulator Limit Switch 019688 Link Piston Rod 019493 Shaft Drive 13363 Washer 17020 Screw Hex 6 20 X 3 8 Part Description Shaft Drive 40057 Screw Hex Washer Head 40254 Clamp Ring 60503 Clamp Ring Assembly No Quantity Part No Description 13305 O ring 119 13255 Clip Mounting 13314 Screw Hex Washer Head 8 18 x 5 8 18706 Yoke Plastic 1 NPT 18706 02 Yoke Plastic 3 4 NPT 13708 Yoke Brass 3 4 NPT 13708NP Yoke 3 4 NPT Nickel Plated 13398 Yoke Brass 1 NPT 13398NP Yoke 1 NPT N
22. ase refer to the servicing section of this manual for step by step procedure Not following the above will void all warranty on the control valve Servicing 6200 Valve Before Servicing 1 Turn off water supply to conditioner a If the conditioner installation has a 3 valve bypass system first open the valve in the bypass line then close the valves at the conditioner inlet amp outlet b If the conditioner has an integral bypass valve put it in the bypass position C If there is only a shut off valve near the conditioner inlet close it 2 Relieve water pressure in the conditioner by stepping the control into the backwash position momentarily Return the control to the In Service position Refer to programming instructions 3 Unplug Electrical Cord from outlet 4 Disconnect brine tube and drain line connections WARNING ELECTRICAL SHOCK HAZARD UNPLUG THE UNIT BEFORE REMOVING THE COVER OR ACCESSING ANY INTERNAL CONTROL PARTS CAUTION Disassembly while under pressure can result in flooding Always follow these steps prior to servicing the valve 22 6200 Service Kits Piston and Cartridge Assembly Dwg Part Description rtridge Assembly with Piston 61799 01 Ca O Ring wee 11335 Screw 4 40X3 16 16394 O Ring 029 13287 O Ring 123 61799 Seal and Spacer Cartridge 42920 Piston 19984 6200 Service Kits Drain Line Flow Control Kits 12085
23. ctrical code for the correct clamp Figure 1 Hard Electrical Panel Filtered Cold Soft Water Water Hard Soft Water Ground Strap N Raw Water H To Outdoors Pressure Tank Pump L Iron Filter Softener Water Heater Figure 2 Ground Strap Required Because of Break in Continuity Unfiltered Water Bypass Loop Cut amp Capped Filtered Water Line in Home Preparations 1 Determine the best location for your water filter bearing in mind the location of your water supply lines drain line and 120 volt AC electrical outlet Subjecting the softener to freezing or temperatures above 43 C 110 F will void the warranty 2 Media Installation When Necessary Models including and higher than 1 5 CF of media are shipped with sepa rate media in pails or boxes Models lower than 1 5 CF of media come loaded with media and this step can be skipped for new installation Cold Soft Water Electrical Panel Hard Filtered Water Ground Strap Raw Water Electrical To Outdoors Outlet Drain Drain Pressure Tank I Drain Iron Filter Softener Pump Hard Soft Water p Water Heater Plug the Riser
24. ed Water Backwash Position Untreated Water 29 a 1 IL S To Drain Slow Rinse Position Untreated I Treated Water BD E I 47 UL Water Treated Water To Drain le 12 Press once more to advance to the 3 Rapid Rinse position and allow water to run to drain for 2 Minutes 11 Press the extra cycle button to advance the valve to the 2 Backwash position Slowly turn on the water supply and allow the unit to backwash until the air purges out of the tank and clears the system 12 Ropid Rinse Position Brine Refill Position Treated Wat Untreated reate ater Water Untreated 2 Treated Water Water To Drain To Drain 13 Press once more to advance to the A Brine refill position 14 Press to advance the valve from the Brine Fill position through service to the 1 position Brine Rinse position Verify that water is being drawn from the tank If not repeat step 9 15 Press button to advance the valve to the 2 Backwash position for 5 minutes 16 Press to advance the valve to the 3 Rapid Rinse position 17 Press to advance the valve to the 4 Brine Fill position for 5 m
25. ert drain line directly into a drain sewer line or trap Always allow an air gap between the drain line and the wastewater to prevent the possibility of sewage being back siphoned into the conditioner Tube Insert 6 Connect the feeder container to the control valve with the flexible polyethylene tubing provided The connection to the container is made with the fitting nut provided do not overtighten Connect the brine line to the fitting on the side of the valve using the nut and ferrule Tighten snugly Remove the nut from the brine line of the valve and push the other end of the brine tube inside it Make sure that the brass insert is snugged inside the brine tubing The brine tubing should pass through both plastic inserts of the black nut Overflow Connection Optional In the event of a malfunction the brine TANK OVERFLOW will direct overflow to the drain instead of spilling on the floor This fitting should be installed at the side of the cabinet or brine tank Attach the 5 8 hose supplied to the over flow fitting on the feeder and run The hose to the floor drain Do not tie into drain line of control unit Overflow line must be a direct sepa rate line from overflow fitting to drain sewer or tub Allow an air gap as per drain line instructions 9 o outlet intlet
26. ickel Plated 40636 Yoke 1 1 4 40636 49 Yoke 1 1 4 Sweat 2310 Safety Brine Valve Item No Quantity Part No Description Pe f oes boa Suey eine ve 230 sey neve assent r 1994 Sere Socata Se 02078 hos Poet seb w o 5 1 1965201 6 9 Z 2 ULQJ 60002 34 Air Check 500 34 Long 42112_REVA 28 Servicing 6200 SXT Upflow Control Valve Replacing Injectors and Screen Volve Body NAD CEN NN AAA N NY Disperser A WV 549 AYE ISNA Screen A Gasket T Injector Assembly AS Injector Cap N 1 Unscrew the injector cap from the valve body e Z O Rings lt x Two Disperser 2 Vortex Generator Disperser Vortex Generator 2 Discard gasket 3 Remove injector assem bly from the valve body and discard it e 4 Apply silicone lubricont to the gasket and install around oval extension on injector cap Apply silicone lubricant to two new o rings and install over 2 bosses of the new injector assembly 6 Apply silicone grease to the dispersor and press it on the surface of the injector assembly 7 Screw in new injector throat and nozzle make sure that vortex generator is instal
27. inutes Press to advance the valve back into the service position indicated by the upper left corner of the display 13 A 18 Cautiously pour the Potassium Permanganate into the feeder and replace the cover and safety screws Press Hold to manually regenerate 7 19 Set time of the day in the control 20 Manually initiate regeneration after valve and program the user sec about one hour for the potassium tion of the control Refer to control permanganate to activate the valve programming section in this manganese greensand by pressing manual and holding extra cycle button Optional Sanitization Procedure We recommend thot all new water conditioners be disinfected as Sanitization Sanitization lt asss Solution INE Pour entire packet of Sani System Liquid Concentrate Part 50032 24 packets into the brine well If no brine well is present pour entire packet into bottom of brine tank when salt is nearly empty part of the startup Sanitization can also achieved by the application of chlorine in the regeneration cycle of the conditioner A liquid solution of 5 25 sodium hypochlorite common ly referred to as household bleach is recommended as a suitable disinfectant Use only unscented products For every cubic foot of resin in the softener pour approximately two 2 tablespoon
28. is system This publication is based on information available when approved for printing Continuing design refinement could cause changes that may be included in this publication WaterGroup reserves the right to change the specifications referred to in this literature at any time without prior notice Safety Messages Watch for the following safety messages in this manual NOTE used to emphasize installation operation or maintenance information which is important but does not present a hazard Example NOTE Check and comply with you state and local codes You must follow these guidelines CAUTION used when failure to follow directions could result in damage to equipment or property Example A CAUTION Disassembly while under pressure can result in flooding WARNING used to indicate a hazard which could cause injury or death if ignored Example WARNING ELECTRICAL SHOCK HAZARD UNPLUG THE UNIT BEFORE REMOVING THE COVER OR ACCESSING ANY INTERNAL CONTROL PARTS NOTE Do not remove or destroy the serial number It must be referenced on request for warranty repair or replacement Service Peak Service Backwash Shipping Pot Perm Iron unit Media Flow Flow Rate Flow Rate Weight per Capacity Item Model CF Rate gpm gpm gpm lbs Regen Working Temperature 34 110 F 1 43 C Duro Twin Tank Softeners Do not subject the unit to freezing temperatures Working Pressure 20 125 PSIG 137 86
29. l be used in the household New Sounds You may notice new sounds as your water softener operates The regeneration cycle lasts approximately 2 1 2 hours During this time you may hear water running intermittently to the drain Water Bypass Manual Bypass Figure 5A In case of an emergency such as an overflowing brine tank you can isolate your water softener from the water supply using the bypass valve located at the back of the control In normal operation the bypass is open with the ON OFF knobs in line with the INLET and OUTLET pipes To isolate the softener simply rotate the knobs clockwise as indicated by the word BYPASS and ar row until they lock You can use your water related fixtures and appliances as the water supply is bypassing the softener However the water you use will be hard To resume soft water service open the bypass valve by rotating the knobs counter clockwise Figure 5A Stainless Steel Bypass Figure 5B In normal operation the bypass lever is aligned with the inlet outlet with the pointer on SERVICE To isolate the softener or filter rotate lever counter clock wise until it stops and pointer indicates unit is in bypass You can use your water related fixtures and appliances as the water supply is bypassing the softener and filter However the water you use will be hard or untreated To resume treated water service open the bypass valve by revers ing the rotation of the lever
30. l flash until the valve has completed driving into this regeneration step position Once all regeneration steps have been completed the valve will return to Service and resume normal operation Example Less than 6 minutes remaining in Regeneration Step Rapid Rinse Regeneration Step Abbreviation Pushing the during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing Please see the control valve manual for different regeneration step abbreviations Familiarize yourself with the unit and components Control Valve Feed Line to Valve Media Distributor Riser Chemical Feeder Tank Jacket Sizing and Operating Requirements Water Pressure The water system must have a pump big enough to deliver the recommended backwash rate with q minimum pressure at the inlet of the filter of 20 psi 137 kPa If the existing system cannot do this it must be upgraded to do so Whenever pos sible the water system should be adjusted to deliver at least 30 psi 206 8 kPa for even more satisfactory results Maximum pressure should not exceed 100 psi 689 kPa Backwash Flow Rates The most important criteria in sizing an iron filter is the capacity of the pump The water must pass through the filter media at Q service flow rate that allows it to oxidize and collect the iron The filter must also be backwashed at a flow rate sufficient to dislodge and remove the cap
31. le water usage B Inlet to control blocked with iron B Clean inlet line Remove piston and clean build up or foreign matter control 6 Loss of media through line A Air in water system Assure that well system has proper air eliminator control Check for dry well condition B Backwash rate too fast Check drain flow control for proper flow rate 38 Trouble Shooting Guide PROBLEM CORRECTION 7 Iron filter fails to draw A Drain line flow control is A Clean drain line flow control chemical plugged Injectors and or screen plugged Clean or replace injectors and or screen Line pressure is too low C Maintain line pressure at 20 psi 139 9 kPa minimum Internal control leak D Change seals and spacers and or piston assembly 8 Drain flows continuously Foreign material in control A Remove piston assembly and inspect bore remove foreign material and check control in various regeneration positions Internal control leak Change seals and spacers and or piston assembly Control valve jammedi in brine Replace piston and seals and spacers or backwash position and drive motor if necessary D Timer motor stopped or jammed Replace timer motor 9 Pink color potassium Poor water pressure or Be sure pump is set at 20 psi 139 9 permanganate present insufficient pump capacity kPa minimum and is capable of after regeneration medicinal producing 5 12 USGPM according water taste to filter size Chemical in water su
32. led in the injector body be sure they are seated tightly Install a new screen 9 Tighten injector cap on to the valve body Replacing Brine Valve Front Cover 1 Open the front cover of the powerhead unscrew the brine cam and push the brine valve in order to remove the cam 2 Remove the two screws from the grey brine valve bracket and remove it from the valve back plate Pull brine valve from injector body Also remove and discard o ring at bottom of brine valve hole 4 Apply silicone lubricant to new o ring and install at bottom of brine valve hole 5 Apply silicone lubricant to o ring on new valve assembly and press into brine valve hole Be sure shoulder on bush ing is flush with injector body 6 Reinstall the brine valve bracket Make sure to use self tapping screw at the bottom of the bracket Reinstall brine cam Close the front cover of the control valve Brine 2 2228 Brine Bracket Brine Valve Self tapping screw O ring Timer Replacement ieee Meter Cable Screw Brine lt Valve e Brine Com Self tapping screw Bracket 1 Disconnect the meter cable from the meter 2 Open the front cover of the control valve unscrew the brine cam and push the brine valve in order to remove the cam 3 Remove the two screws from the grey brine valve b
33. mming grammed as per the following main parameters related to 1 Brine Rinse 60 minutes regeneration For more information on master programming 3 Backwash 10 minutes manual read control valve manual part 54802 3 Rapid Rinse 10 minutes The valve has been pre programmed with factory settings DISF75SXT as shown in the following chart DISETOSXT 4 Brine Refill 4 minutes DISF15SXT DISF20SXT 15 Diagnostic Programming Mode Diagnostic Programming Mode Options Abbreviqtion Parameter Description Flow Rate Displays the current outlet flow rate Peak Flow Rate Displays the highest flow rate measured since the last regeneration Hours in Service Displays the total hours that the unit has been in service Volume Used Displays the total volume of water treated by the unit Reserve Capacity NOTES Some items may not be shown depending on timer configuration The timer will exit Diagnostic Mode after 60 seconds if no buttons are pressed Press the Extra Cycle button to exit Diagnostic Mode at any time Diagnostic Programming Mode Steps 1 Press the 4 buttons for five seconds while in service 2 Use this display to view ae The current Flow Rote F This option setting is identified by FR in the upper left hand corner of the screen m 3 Press 4 Use this display ae to view the Peak Flow rr Rate since the
34. n of the inlet outlet and drain on the control valve Be very careful not to get the controls wet Make sure that the flow meter is connected to the outlet of the valve Yoke Bypass 9 Do not use pipe thread compound as it may attack the material in the valve body A 3 gt Familiarize yourself with the buttons on the timer control Attach the bypass valve to the con trol valve and yoke if plastic bypass is used Connect the inlet and outlet of the water softener to the plumb ing in the house The control valve must not be submitted to tempera tures above 43 C 110 F When swect fittings are used to avoid damaging the control valve solder the threaded copper adapters to the copper pipe and then using Teflon tape screw the assembly into the bypass valve 9 Borb Connect 1 2 drain hose not supplied with a hose clamp here 5 Drain Line Connection Using teflon tape screw the 1 2 hose barb into the drain port in the valve Attach 1 2 drain hose to the hose barb and tighten securely with a hose clamp Run the drain line to a floor drain or a laundry drain Complete any neces sary plumbing Waste connections or drain outlet shall be designed and constructed to provide for connection to the sanitary waste system through an air gap of 2 pipe diameters or 1 inch 22 mm whichever is larger Never ins
35. ontinue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently eliminating the need for battery back up power Meter Immediate Control A meter immediate control measures water usage and regenerates the system as soon as the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity typically expressed in grains unit volume by the feedwater hardness and subtracting the reserve Meter Immediate systems generally do not use a reserve volume However in twin tank systems with soft water regeneration the reserve capacity should be set to the volume of water used during regeneration to prevent hard water break through A Meter Immediate control will also start o regeneration cycle at the programmed regeneration time if q number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Meter Delayed Control A Meter Delayed Control measures water usage and regenerates the system at the programmed regeneration time after the calculated system capacity is depleted As with Meter Immediate systems the control calculates the system capacity by dividing the unit capacity by the feedwater hardness and subtracting the reserve The reserve should be set to insure that the system delivers treated water between the time the system capacity is depleted and the actual regeneration time
36. or plugged chemical container container tube and flow control Hot water tank rusty Repeated flushings of the hot water tank are required Do not use hot water during regeneration Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot Defective or stripped media bed G Replace media Not backwashing enough H Be sure flow control is not clogged or drain line restricted Be sure water pressure has not dropped and that pump has sufficient capacity Internal valve leak Replace seals and spacers and or piston Electrical Service to unit has Assure permanent electrical service check been interrupted fuse plug or switch Control will not draw chemical Maintain water pressure at 20 psi 139 9 properly see below kPa minimum Clean or replace injector assembly Check for air leaks along brine line and tighten all connections Quality of water has worsened L Have water sample analysed to determine any change Filter capacity is too small M Replace with larger unit 3 Filter regenerates every day Faulty gear train A Check the mechanical linkage on the timer control to eliminate possible binding in the gear train 4 Iron filter uses too much A Defective chemical container Replace container chemical 5 loss of water pressure A Iron or turbidity build up in filter Increase frequency of regeneration so filter backwashes more often NOTE Make sure filter is sized large enough to hand
37. ore difficult to oxidize than iron Therefore we suggest that when making your sizing calculations and regeneration frequency calculations calculate iron x 1 manganese x 2 and hy drogen sulfide x 3 All three must equal less than 10 ppm Manganese is often present in water when iron is present Hydro gen sulfide can normally be identified by a strong rotten egg odor Installation Instructions Contact your local distributor to use WaterGroup laboratory for complete water analysis free of cost and no obligation to you AN All government codes and regulations governing the installation of these devices must be observed If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut during installation of the Noryl bypass valve and or poly pipe an approved grounding strap must be used between the two lines that have been cut in order to main tain continuity The length of the grounding strap will depend upon the number of units being installed and or the amount of copper pipe being replaced with plastic pipe See Figure 1 In all cases where metal pipe was originally used and is later interrupted by poly pipe or the Noryl bypass valve as in Figure 1 or by physical separation as in Figure 2 an approved ground clamp with no less than 6 copper conductor must be used for continuity to maintain proper metallic pipe bonding NOTE Check your local ele
38. otassium permanganate to pass through the grid This permits efficient use of our assembly with all grades of potassium permanganate Standard grid platform height is 6 Additional heights are available consult factory 20 The unit is shipped fully tested and assembled and weighs approximately 7 lbs The feeder assembly includes 10 x 16 black tank Black injection molded cover 3 Stainless steel safety screws Grid with polypropylene grid pad 4 Well and cap Float valve 15 ft of 5 8 x 1 2 poly drain tubing Chemical warning label Drain caution label 4 ft of 1 4 or 3 8 suction tubing 1 4 PVC riser pipe 1 2 Overflow fitting 1 4 or 3 8 poly tube elbow The potassium storage tank placement should be such to permit the installation of the overflow line to a permanent drain facility Location of Three Safety Screws Safety Screws Location of Warning Label Dry Potassium Permanganate Storage 2 Piece Overflow Polypropylene Grid Pad z z lt lt z rT 71 lt 4 1 yethylene F Grid Plate amp Supports 8 Wet Permanganate Location of f Solution Drain Label 4 1 Min Approved Drain i i Approved Drain r8JZA Dimensions Inches Oz Of Potassium Gallons of Float Riser Pipe A 16 1 2 E See Table Permanganate Solution Setting Length 14 1 2 F 5 3 4 2 oz to 4 oz 3 4 2 1 2
39. pply Decrease frequency of regeneration 39 Duro Guarantee WaterGroup Inc guarantees that your new water conditioner is built of quality material and workmanship When properly installed and maintained it will give years of trouble free service Seven Year Complete Parts Guarantee WaterGroup Inc will replace any part which fails within 60 months from date of manufacture as indicated by the serial number provided the failure is due to a defect in material or workmanship The only exception shall be when proof of purchase or installation is provided and then the warranty period shall be from the date thereof Ten Year Guarantee on Mineral Tanks and Brine Tanks WaterGroup Inc will provide a replacement mineral tank or brine tank to any original equipment purchaser in possession of a tank that fails within 120 months provided that the water conditioner is at all times operated in accordance with specifications and not subject to freezing General Provisions WaterGroup Inc assumes no responsibility for consequential damage labor or expense incurred as a result of a defect or for failure to meet the terms of these guarantees because of circumstances beyond its control Water Grup U S Headquarters WaterGroup Companies Inc 193 Osborne Road Fridley MN 55432 USA TOLL FREE PHONE 1 877 581 1833 Canada Headquarters WaterGroup Companies Inc 490 Pinebush Road Unit 1 Cambridge ON 045 Canada TOLL FRE
40. racket and remove it from the valve back plate Timer Assembly 4 Remove the piston screw from the piston rod disconnect from the valve body 5 Remove the three screws from the front bracket The entire timer assembly will 6 Replace the timer with a new one Attach the three screws to the front bracket and piston screw to the piston rod Reinstall the brine valve bracket Reinstall brine cam Close the front cover of the control valve 7 Reconnect meter cable 31 Piston Cartridge Assembly Replacement Cartridge Assembly All 5 O rings need to be inspected for damages and lubricated This O ring goes to the bottom of the cartridge Follow steps 1 to 5 of timer replacement 2 Use a flat head screw drive on the notch of the valve body as shown to loosen the piston cartridge pull the cartridge out of the body using pliers 3 Inspect the inside of the valve to make sure that there is no foreign matter that would interfere with the valve operation 4 Put food grade silicone grease on the o rings of the new piston car tridge assembly and install it inside the valve body Meter Replacement and Service Meter Cable Outlet Port Meter Flow Straightainer Inside the Outlet Port Flow Meter should be attached to the outlet side of the valve 1 Disconnect the meter cable from the meter
41. s of sodium hypochlorite into the brine well tube The brine tank refill step of regeneration should add the correct amount of water to the brine tank If not the water can be added manually now Press and hold the to begin a manual regeneration Allow softener to complete the Brine Rinse cycle then let the manual regeneration continue until the brine tank is refilled again with the correct amount of water NOTE ALL STATE AND LOCAL GOVERNMENT CODES GOVERNING INSTALLATION OF THESE DEVICES MUST BE OBSERVED 14 Programming Instructions TTI amy ILI Set Time of Day A Press and hold 4 or buttons until display reads TD Adjust the displayed time with 4 or buttons Press oe resume normal operation Queuing a Regeneration 1 Press the button The service icon bb will flash to indicate that a regeneration is queued 2 To cancel a queued regeneration press is button Regenerating Immediately Press and hold the button for five seconds User Programming Mode 0ptions Abbreviation Parameter Description DO Day Override The timer s day override setting THIS IS AN OPTION ONLY PLEASE DO NOT ADJUST BEFORE CONSULTING AN AUTHORIZED DEALER RT Regeneration Time The time of day that the system will regenerate meter delayed timeclock and day of week systems H Feed Water Hardness The hardness of the inlet water used to calculate system capacity for metered systems
42. ts down When power is restored the control will resume the regeneration cycle from the point where power failed Note that if power fails during a regeneration cycle the valve will remain in it s current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without line power If the valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be setup with a sufficient reserve capacity to compensate for regeneration delays 17 During Regeneration Automatic Bypass The regeneration cycle lasts approximately 2 hours after which soft water service will be restored During regeneration hard water is automatically bypassed for use in the household Hot water should be used as little as possible during this time to prevent hard water from filling the water heater IMPORTANT This is why the automatic regeneration is set for sometime during the night and manual regenerations should be performed when little or no water wil
43. tured iron Failure to provide sufficient water will cause a build up of iron in the filter media impairing its iron removing ability and resulting in iron bleeding out into the service water In order for your filter to backwash and rinse properly your pump must be capable of providing the backwash flow rates indicated in the above specification chart Capacity An iron filter with one cubic foot of filter media regenerated with one Potassium Permanganate feeder will work well for most residential applications For example with iron in the range of 3 6 ppm most filters will need to regenerate every two or three days providing an average family size of four or five people The specification chart above shows the iron removal capacity in ppm that can be expected on automatic iron filters The specifications are based on obtaining 6 000 ppm of capacity for each cubic foot of filter media Two different Potassium Permanganate feeders are available one feeding 2 oz per regeneration the other feeding 4 oz In order to obtain the above capacities the pH of the water being treated must be 7 0 or above In the event the water is below 7 0 it must be treated with the appropriate equipment before going through the filter Removal of Iron Manganese amp Hydrogen Sulfide For the purpose of sizing a filter consider 1 ppm of manganese equal to 2 ppm of iron and 1 ppm of hydrogen sulfide equal to 3 ppm of iron Manganese and hydrogen sulfide sulfur are m
44. viously evacuated feeder The feeder is now ready for the next regeneration The control puts the system into service supplying iron free water to the household All this is performed automatically over a period of 2 hours Water runs to the drain for approximately 80 minutes The water softener can run for days before running out of sodium and when it does the sodium is replenished in only a matter of a few hours In normal operation the Time of Day display will alternate being viewed with the Volume Remaining display This display will be in gallons or liters As treated water is used the Volume Remaining display will count down from a maximum value to zero or Once this occurs a regeneration cycle will be initiated at the Set Regeneration Time Water flow through the valve is indicated by the Flow Indicator that will flash in direct relationship to flow rate Example 833 Gallons of Treated 17 Indicator Water Remaining Flow Indicator Cae C e Flashing with water flow Indicator 0 Gallons of Treated Flow Indicator Water Remaining Flashing with water flow Timer Behavior During Regeneration In regeneration the control will display a special regeneration display In this display the control will show the current regeneration step abbreviation the valve is advancing to or has reached and the time remaining in that step The step abbreviation displayed wil
Download Pdf Manuals
Related Search