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1. 38122 2 857 38149 xx 28157 2 867 31071 37141 31245 28372 44999 3 144 or er 37143 FIR Note Platform decals may SOAN TA be in diffferent locations on 72843 optional fiberglass basket 37142 31076 2 865 52996 j kk a gt UNA Safety 27863 Tape m 46203 or 46204 or 46205 or 46206 or 2 839 46207 or 46208 or 46209 or 46210 or 46211 37133 or 38143 or 41268 or 41266 or 72856 or 72857 k 52998 or 52999 or 62992 or 62993 or 62994 or 62995 Models with Tilt back 27838 Frame 12086 s 27873 38142 f 31068 31070 SRA 27843 27888 27872 27840 U 27844 i 27842 Plate JH Pe 98 Part No 37168 LA A Safety Safety Tape 37145 27863 Tape Genie AWP Super Series 29 Operators Manual First Edition Eighth Printing Specifications Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0 m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m AWP 36S 42 ft 5 in 12 9 m AWP 40S 46 ft 3 in 14 1 m Height platform maximum AWP 15S 15 ft 4 in 4 7m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6m AWP 30S 29 ft 6 in 9 0m AWP 36S 36 ft 6 in 11 1 m AWP 40S 40 ft 3 in 12 3 m Lift capacity AWP 15S 20S 25S 350 Ibs 30S amp 36S mod2. A r i iti Operators Manual 3 with Maintenance Information Part No 37168 AWP Super Series Operators Manual First Edition Eighth Printing Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety Rules szok oe ae ra EET OE AGE EEEE WASI 1 C0619 co CPN 7 PIG CTO PORAD 8 Pre operation Inspection ozna aaaaznacca 9 IVI ETNA GS wasi daw akc ada Ed Ea AEO 11 FUNCUO TESIS zawo a EDR GAY A EE O 14 Workplace Inspection 17 Operating Instructions aau ea aaaaaaaazaaaseazianii 18 Battery Charging Instructions 20 Transport Instructions eeaae eee 21 Tilt back Operation Instructions 24 D as ONE 27 SDEGIICALON S czad i nes eE NE E 30 Contact us Copyright 1996 by Genie Industries P First Edition Eighth Printing October 2001 Internet http www genielift com pal Genie and AWP are registered trademarks e mail techpub genieind com of Genie Industries in the U S A and many other countries Super Series is a trademark of Genie Industries This machine complies with ANSI SIA 92 3 1990 g Printed on recycled
3. 831 4 x 751 4 in 2 1 x1 9m 141 2 51 2 in 36 9 7 4 cm 201 4 93 4 in 51 2 24 5 cm 141 2 51 2 in 36 9 7 4 cm 30 163 4 in 6 42 4 cm AWP 36S 831 4 x 751 4 in 2 1x1 9m 1171 4 x 1091 4 in 3 0x2 8m 831 4 x 751 4 in 2 1x1 9m 1171 4 x 1091 2 in 3 0x2 8m 281 2 141 4 in 72 7 36 2 cm 52 311 4 in 1 3m 79 3 cm 281 2 141 4in 72 7 36 2 cm 52 311 4 in 1 3 m 79 3 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack Part No 37168 Genie AWP Super Series SPECIFICATIONS AWP 25S 603 4 x 523 4 in 15x1 3m 831 2 x 751 2 in 2 1 x1 9m 691 4 x 611 4 in 1 8x1 6m 89 x 81 in 2 3x2 1m 14 3in 35 1 7 4 cm 283 4 141 4 in 72 6 36 2 cm 191 4 71 4 in 48 6 18 2 cm 321 2 17 in 82 5 43 4 cm AWP 40S 89 x 81 in 2 3X2 0m 1171 4 x 1091 4 in 3 0x2 8m 89x81 in 23x2 0m 1171 4 x 1091 2 in 3 0 x 2 8 m 311 4 141 2 in 79 4 37 1 cm 503 4 283 4 in 1 3m 73 cm 311 4 141 2 in 79 4 37 1 cm 503 4 283 4 in 1 3m 73 cm 31 Operators Manual First Edition Eighth Printing a SPECIFICATIONS Machine Specifications Narrow Base Specifications Height working maximum Machine weight DC AC models AWP 15S 21 it 4 in 6 5m AWP 15S 711 621 Ibs 323 282kg AWP 20S 26 ft 1 in 8 0m AWP 20S 750 660 Ibs 340 299kg AWP 25S 30 ft 9 in 9 4m AWP 25S 784 694 Ibs 356 315 kg AWP 30S ftin 108m AW
4. Part No 37168 Genie AWP Super Series 21 Operators Manual First Edition Eighth Printing OPERATINGINSTRUCTIONS Loading for Transport 1 2 22 Fully lower the platform Push in the red Emergency Stop buttons turn the key switch to the oFF position and remove the key Remove the outriggers from the base and place them in the storage sockets DC models Disconnect the battery cable and remove the battery pack Inspect the entire machine for loose or unsecured items Slide the stop bracket to the top lock position pes al a stop bracket b loading pivot All models without tilt back frame a stop bracket b loading pivot All models with tilt back frame Genie AWP Super Series 7 Hook the loading pivot to the stop bracket 8 Position the machine flush against the loading surface Lower and lock the stop bracket to the lowest lock pin position above the loading surface 9 All models with tilt back frame Be sure both stop bracket lock pins are fully locked Be sure both tilt back frame swivel casters are locked 10 Slide out the T handle until the lock pin snaps into place 11 Lift the T handle to tilt the machine onto the loading surface Use the appropriate number of people and proper lifting techniques 12 Carefully push the machine into the transport position 13 Return the sliding T handle to the stowed position 14 Secure the machine b
5. the T handle until the base casters are in contact with the ground Use the appropriate number of people and proper lifting techniques 5 Return the sliding T handle to the stowed position 26 Genie AWP Super Series Stowing the Tilt back Assembly 1 Remove the retaining pin Sc se 4 4 2 Firmly grasp the tilt back frame and remove the tilt back strut from the strut socket 3 Lift the tilt back CH frame hold in an upright position pa against the spring SS and secure with SN gel the retaining pin r P n 4 Part No 37168 First Edition Eighth Printing Operators Manual Decal Inspection Use the pictures on the next two pages to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No 27838 27839 27840 27841 27842 27843 27844 27857 27863 27864 27865 27867 27868 27872 27873 27874 28157 28372 31068 31070 31071 31076 31077 31245 33550 37133 37141 37142 37143 37144 Part No 37168 Description Warning Tilt back Hazards Instructions Label Sliding T handle Retaining Pin Label Stop Bracket Label Loading Pivot Label Tilt back Strut Label Strut Socket Caution Pipe Plug Caution Component Damage Hazard Notice Lower Stop Bracket Before Label Bubble Level Label Swivel Lock Danger Relief Valve Danger Tip over Hazard Outriggers Notice Maintain Firm G
6. the machine directly below the desired work area 2 Connectto the appropriate power source DC models Connect battery pack AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 8mm 3 wire grounded extension cord no longer than 50 feet 13 m Air models Connect the airline 3 Insert the key and turn to the on position OR turn to platform control 4 Pull out the red Emergency Stop button to the ON position at the ground controls 5 Twist to release the red Emergency Stop button at the platform controls Result AC amp DC models The power light should come on Air models The air pressure gauge should read 80 110 psi 5 5 7 8 bar 6 Select an outrigger and slide it into a base socket until the outrigger lock pin snaps into place Adjust the outrigger to level the machine and raise the k u base casters slightly off the ground Level the machine using only the NI outriggers Do not use 0 o chocks blocks or shims to level the machine Part No 37168 FUNCTION TESTS 7 Check the interlock display lights at the ground controls Confirm that the corresponding light is on 8 Repeatthis procedure for each ofthe remaining outriggers 9 Use the bubble level and adjust the leveling jacks until the machine base is level Test Emergency Stop 10 Push in the red Emergency Stop button at the ground controls to the oFF position 11 Push in the contr
7. to the procedures found in the service manual for this machine Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service Genie AWP Super Series 13 Operators Manual First Edition Eighth Printing Function Tests Do Not Operate Unless M You learn and practice the principles of safe machine operation contained inthis operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform the function tests prior to use Know and understand the function tests before going on to the next section 4 Inspect the workplace 5 Only use the machine as it was intended 14 Genie AWP Super Series Fundamentals The Function Tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturers specifications After repairs are completed the operator must perform a pre operation inspection and function tests before putting the machine into service Part No 37168 First Edition Eighth Printing Operators Manual Function Tests Setup 1 Position
8. 75 1660 Fax 61 7 3375 1002 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 82 25 583 910 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566
9. AC models Connect to a grounded 15A AC power supply Use a 12 gauge 3 3mm 3 wire grounded extension cord no longer than 50 feet 13 m Air models Connect the airline Insert the key and turn to the on position OR turn to platform control Pull out the red Emergency Stop button at the ground controls and twist to release the red Emergency Stop at the platform controls Be Sure the power light is on or the air pressure gauge reads 80 110 psi 5 5 7 8 bar Install the outriggers and adjust to level the machine and raise the base casters slightly off the ground Check the interlock display Be sure all four interlock display lights are on and all four outriggers are in firm contact with the ground Use the bubble level to make sure the machine is level Note If adjustment is necessary check the bubble level and interlock display again to make sure the machine is level and all four interlock display lights are on 18 Genie AWP Super Series Part No 37168 First Edition Eighth Printing Operators Manual OPERATINGINSTRUCTIONS Emergency Stop Auxiliary Platform Lowering Push in the red Emergency Stop button at the AC amp DC Models platform controls or at the ground controls to stop 1 Turn the key switch to the oN position OR turn to the up funciion ground control Pull out the red Emergency Stop Platform Raise and Lower EMS SPE 2 Activate the auxiliary platform lowering button at 1 Twist to relea
10. First Edition Eighth Printing Operators Manual OPERATING INSTRUCTIONS Lifting Instructions The number of people required to load and unload a machine is dependent on a number of factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involved Transport Instructions rve and Obey Observe and y the vertical and horizontal distances the M Be sure the transport vehicle capacity and machine has to be moved loading surfaces are sufficient to support the machine weight See Specifications section Some pick up truck tailgates are not strong the number of times the machine will be loaded or unloaded enough to support the weight of the machine the stance posture and grip used by the and may require reinforcement people involved M Do not load the machine onto a transport vehicle the lifting techniques used unless it is parked on a level surface p the site conditions and weather in which the M The transport vehicle must be secured to activity is being performed i e slippery icy prevent rolling while the machine is being raining loaded The appropriate number of people and proper lifting M The machine must be securely fastened to the techniques must be used to prevent physical injury transport vehicle VI Be sure to lock both swivel casters on the tilt back frame M Do not transport with the machine resting on the tilt back frame
11. Label Interlock Display Label Interlock Display Genie AWP Super Series Quantity 1 1 1 R R R R R R R R R R PR ER ID LN R 27 Operators Manual First Edition Eighth Printing DECALS 38122 27857 38149 xx 28157 31071 37141 31245 28372 37144 or 37143 44999 46218 Note Platform decals may be in diffferent locations on 12843 Il optional fiberglass basket 37142 SSO 31076 27865 52996 LE de kk Safety Tape 2 863 2 839 46203 or 46204 or 46205 or 46206 or 46207 or 46208 or 46209 or 46210 or 46211 37133 or 38143 or 41268 or 41266 or 72856 or 72857 52998 or 52999 or 62992 or 62993 or 62994 or 62995 Models without 72086 Tilt back 38142 Frame 31068 p 2 841 27842 Serial Plate 65198 31070 2 868 2 864 Safety Safety Tape 37145 27863 Tape 28 Genie AWP Super Series Part No 37168 First Edition Eighth Printing Wy Operators Manual DECALS
12. P 30S 819 729 Ibs 371 330 kg Height platform maximum Height stowed 78 in 2 0 m AWP 15S 15 ft 4 in AT 7000000000000 O AWP 20S 20 ft 1 in n wii OOM AWP 25S 24 ft 9 in 7 6m Length 491 2 in 1 3 m AWP 305 GIN 20m Platform dimensions Lift capacity AWP 158 208 255 8 A Gated ultra narrow platform 22 x 18 x 449 4 in SOS model EXCEP OE B URN 56 cm x 46cmx 1 1m Lift capacity lt A DOWIE models sold in Canada only 136kg Gated narrow platform 26 x 20 x 443 4 in x w xh 66 cm x 51 cm x 1 1 m Power source 26 x 22 x 431 2 in DC model 12V Narrow fiberglass platform AC model 110V or 220V x w xh 66 cm x 56 cm x 1 1 m Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec Ambient Operating 20 F to 135 F Temperature 29 C to 57 C Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted AWP 15S AWP 20S AWP 25S AWP 30S Outrigger footprint 64 x 481 4 in 64 x 481 4 in 64 x 481 4 in 711 2 x 58 in I x w ANSI 1 6x 1 2m 1 6 x 1 2m 1 6 x 1 2m 1 8 x 1 5m Outrigger footprint 711 2 x 58 in 741 2 x 651 2 in 831 4 x 74 in 951 4 x 893 4 in I x w CSA 1 8 x 1 5 m 1 9 x 1 6m 2 1x1 9m 2 4 Xx 2 3 m Outrigger footprint 64 x 481 4 in 711 4 x 58 in 711 4 x 58 in 741 2 x 651 2 in x w CE Indoor 1 6x 1 2 m 1 8x1 5m 1 8x1 5m 1 9x 1 6m Outrigger footprint 831 4 x 74 in 831 4 x 74 in 951 4 x 899 4 in 112 x 112 in x w CE Outdoor 2 1x1 9m 2 1x1 9m 2 4x2 2 m 2 8x2 8 m Corner access wall access 16 11
13. ase and mast to the transport vehicle Use chains or straps of ample load capacity 15 Reverse this procedure to unload the machine Part No 37168 First Edition Eighth Printing Operators Manual Winching the Machine onto a Flatbed Truck 1 Fully lower the platform 2 Push in the red Emergency Stop buttons turn the key switch to the oFF position and remove the key 3 Remove the outriggers from the base and place them in the storage sockets 4 Inspect the entire machine for loose or unsecured items 5 Connect the cable to the winching point located at the rear of the base 6 Carefully winch the machine onto the truck 7 Secure the machine base and mast to the transport vehicle Use chains or straps of ample load capacity Part No 37168 OPERATINGINSTRUCTIONS Loading the Machine With a Crane Use the lifting eye mounted on the rear mast column The battery pack must be removed before lifting the machine with a crane Be sure to inspect the machine and remove any loose or unsecured items Always place the lifting hook through the lifting eye so that it points away from the machine Genie AWP Super Series 23 Operators Manual First Edition Eighth Printing OPERATINGINSTRUCTIONS Tilt back Operation Instructions Observe and obey M The retaining pin must be inserted to prevent the Lifting Instructions The number of people required to load and unload a machine is dependent o
14. atform Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Part No 37168 First Edition Eighth Printing Operators Manual Standard Base Specifications Outrigger footprint I x w ANSI Outrigger footprint I x w CSA Outrigger footprint I x w CE Indoor Outrigger footprint x w CE Outdoor Corner access wall access ANSI Corner access wall access CSA Corner access wall access CE Indoor Corner access wall access CE Outdoor Outrigger footprint I x w ANSI Outrigger footprint I x w CSA Outrigger footprint x w CE Indoor Outrigger footprint I x w CE Outdoor Corner access wall access ANSI Corner access wall access CSA Corner access wall access CE Indoor Corner access wall access CE Outdoor AWP 15S 603 4 x 523 4 in 1 5x1 3m 603 4 x 523 4 in 1 5x1 3m 603 4 x 523 4 in 1 5x1 3m 691 4 x 611 4 in 1 8x1 6m 153 4 8 in 39 7 20 3 cm 153 4 8 in 39 7 20 3 cm 153 4 8 in 39 7 20 3 cm 211 2 121 4in 54 6 30 8 cm AWP 30S 691 4 x 611 4 in 1 8x1 6m 971 2 x 891 2 in 2 5x2 3m 751 2 x 671 2 in 1 9x1 7m 1171 4 x 1091 2 in 3 0x2 8m 181 2 43 4 in 46 6 11 9 cm 37 185 4 in 94 1 47 8 cm 221 4 8 in 56 5 20 3 cm 503 4 283 4 in 1 3 m 73cm AWP 20S 603 4 x 523 4 in 15x1 3m 691 4 x 611 4 in 1 8 x1 6m 603 4 x 523 4 in 1 5 x1 3m
15. d or in the platform must not touch or operate the machine until energized power lines are shut off Le cn lt n Li Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Minimum Safe Voltage Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact 300V to 50KV 10 3 05 50KV to 200KV 15 4 60 200KV to 350KV 20 6 10 350KV to 500KV 25 7 62 500KV to 750KV 35 10 67 750KV to 1000KV 45 13 72 Genie AWP Super Series 3 Operators Manual First Edition Eighth Printing SAFETY RULES Allow for platform movement electrical line sway or sag and movement due to strong or gusty winds Do not use the machine as a ground for welding Do not operate an AC powered machine ora DC battery charger unless using a 3 wire grounded extension cord connected to a grounded AC circuit Do not alter or disable 3 wire grounded plugs Collision Hazards Check the work area for overhead obstructions or other possible hazards Be aware of crushing hazard when grasping the platform guard rail Do not lower the platform unless the area below is clear of personnel and obstructions Use common sense and planning to control the movement of the machine on or near inclines Stay clear of descending platform 4 Genie AWP Super Series Improper Use Hazard Do not leave the machine unattended unless the key is removed
16. els except Canada 159 kg Lift capacity AWP 40S 300 Ibs models except Canada 136 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V AC model 110V or 220V Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec 20 F to 135 F 29 C to 57 C Ambient operating temperature Airborne noise emissions 80 dB Maximum sound level at normal operating workstations A weighted 30 Genie AWP Super Series Standard Base Specifications Machine weight DC AC models AWP 15S 718 628 lbs 326 285 kg AWP 20S 767 677 Ibs 348 307 kg AWP 25S 817 727 lbs 371 330 kg AWP 30S 867 777 lbs 393 352 kg AWP 36S 1107 1017 lbs 502 461 kg AWP 40S 1130 1040 Ibs 513 472 kg Height stowed AWP 15S 20S 25S 30S 78 in 2 0m AWP 36S 40S 1091 2 in 2 8m Width 29 in 73 6 cm Length AWP 15S 20S 25S 30S 46 in 1 2m AWP 36S 40S 55 in 1 4m Platform dimensions all models length x width x height 27 x 26 x 443 4 in 69 cm x 66 cm x 1 1 m 22 x 18 x 443 4 in 56 cm x 46 cm x 1 1 m 26 x 20 x 443 4 in 66 cm x 51 cm x 1 1 m 29 x 261 2 x 431 2 in 4cmx67cmx 1 1 m 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m 20 x 26 x 443 4 in 51cm x 66 cm x 1 1 m 30 x 28 x 443 4 in 6cmx 71 cm x 1 1m Standard platform gated or sliding mid rail Gated ultra narrow platform Gated narrow platform Standard fiberglass platform Narrow fiberglass platform Front entry gated narrow platform Extra large front and side entry pl
17. emissions 80 dB Maximum sound level at normal operating workstations A weighted SPECIFICATIONS Rough Terrain Base Specifications Machine weight DC AC models AWP 15S 715 625 lbs 324 283 kg AWP 20S 750 660 lbs 340 299 kg AWP 25S 784 694 Ibs 356 315 kg AWP 30S 819 729 Ibs 371 330 kg Height stowed 79 in 2 0m Width 291 2 in 75 cm Length 58 in 1 5m Platform dimensions length x width x height Standard platform gated or sliding mid rail Gated ultra narrow platform 27 x 26 x 4453 4 in 69 cm x 66 cm x 1 1 m 22 x 18 x 443 4 in 56 cm x 46 cm x 1 1 m 26 x 20 x 443 4 in 66 cm x 51 cm x 1 1m 29 x 261 2 x 431 2 in 4cmx67cmx 1 1 m 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m Front entry gated narrow platform 20 x 26 x 449 4 in 51 cm x 66 cm x 1 1 m 30 x 28 x 445 4 in 76cm x 71 cmx 1 1m Gated narrow platform Standard fiberglass platform Narrow fiberglass platform Extra large front and side entry platform Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation Model Outrigger footprint I x w ANSI Outrigger footprint I x w CSA Outrigger footprint I x w CE Indoor Outrigger footprint I x w CE Outdoor Corner access wall access ANSI AWP 15S 64 x 481 4 in 1 6x1 2m 711 2 x 58 in 1 8x1 5m 64 x 481 4 in 1 6x1 2m 831 4 x 74 in 2 1x1 9m 16 11 in 40 6 27 9 cm Corner access wall access 221 2 143 4
18. erate the machine near drop offs holes bumps debris unstable or slippery surfaces or other possible hazardous conditions Do not alter or disable machine components that in any way affect safety and stability Do not replace items critical to stability with items of different weight or specification Use only Genie authorized replacement parts Do not push the Genie AWP from the platform side of the machine When moving the machine with a forklift or other transport vehicle the platform should be fully lowered the machine should be turned off and no personnel shall remain in the platform Do not use the machine to lift material or equipment The machine is intended to lift personnel and tools to an aerial work site Fall Hazards Do not sit stand or climb on the platform guard rails Maintain a firm footing on the platform floor at all times Do not exit the platform while raised If a power failure occurs have ground personnel activate the manual lowering valve Keep the platform floor clear of debris Lower the platform entry mid rail or gate before operating Part No 37168 SAFETY RULES Electrocution Hazards This machine even with an optional fiberglass platform is not electrically insulated and will not provide protection from contact with or proximity to electrical current Keep away from the machine if it contacts energized power lines or becomes electrically charged Personnel on the groun
19. eveling jack 4 Platform 5 Platform entry mid rail or gate 6 AC models Power supply for machine DC models Power to platform ALL m km If G 17 18 17 7 Ground controls 8 Mast 9 Lifting eye 10 AC models Circuit breaker 11 Outrigger storage socket 12 Tilt back frame retaining pin 13 Tilt back strut 14 Tilt back frame 15 Loading stop bracket 16 Loading pivot bar 17 Forklift pocket 18 Manual lowering valve under machine 19 Airline lubricator adjustment knob 20 Air supply for machine 21 Airline lubricator 22 DC models Battery pack with charger Genie AWP Super Series OOO OOCO 26 23 Hydraulic power unit 24 Winching tie down point 25 Bubble level 26 Base 27 Sliding T handle 28 AC outlet 29 Platform controls 30 Operator s manual storage container Part No 37168 First Edition Eighth Printing Operators Manual Pre operation Inspection Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection Know and understand the pre operation inspecti
20. factory delivered condition is discovered the machine must be tagged and removed from service Repairs to the machine may only be made by a qualified service technician according to the manufacturer s specifications After repairs are completed the operator must perform a pre operation inspection again before going on to the function tests Scheduled maintenance inspections shall be performed by qualified service technicians according to the manufacturer s specifications and the requirements listed in the responsibilities manual Operators Manual A gt gt PRE OPERATIONINSPECTION Pre operation Inspection m Be sure that the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Be sure that all decals are legible and in place See Decals section Check for battery fluid leaks and proper fluid level Add distilled water if needed See Maintenance section AC 8 DC models Check for hydraulic oil leaks and proper oil level Add oil if needed See Maintenance section RT base models Check for proper tire pressure Add air to tires if needed See Maintenance section Air models Check the oil level of the airline lubricator See Maintenance section Air models Check the oil lubricator canister drip rate Adjust as needed See Maintenance section Air models Check the air filter regulator canister Drain water as needed See Maintenance
21. form 3 Remove the outriggers from the base and place them in the storage sockets The tilt back Hi eee frame is spring A loaded and will A Se immediately fall 1 O outward when the AI retaining pin is removed adi Be Maintain a firm a nA k R grasp on the tilt N back frame and 5 AJ i remove the L retaining pin 4 Lower the tilt back frame and guide the tilt back strut into the strut socket o Insert the retaining pin into the strut socket Part No 37168 OPERATINGINSTRUCTIONS Tilting Back the Machine 1 Slide out the T 2 handle until the lock pin snaps into place Lift the machine with the T handle to mid tilt position casters on the tilt back frame are in contact with the floor and the machine is supported by the extended tilt back strut Use the appropriate number of people and proper lifting techniques 3 Continue lifting until the telescoping tilt back strut is completely compressed 4 Return the sliding T handle to the stowed position Genie AWP Super Series 25 Operators Manual First Edition Eighth Printing OPERATINGINSTRUCTIONS Returning the Machine to Standing Position 1 Be sure the area below the machine base and T handle is clear of personnel and obstructions 2 Slide out the T handle untl the lock pin snaps into place 3 Carefully pull down the T handle until the machine rests at mid tilt position 4 Lowerthe machine with
22. ifting the battery pack baking soda and water The battery pack must remain in an upright position Explosion Hazards Batteries emit explosive gas Keep sparks flames 23 and lighted tobacco away from the battery DN y Charge the battery in a well ventilated area Do not disconnect charger DC output wires from the battery when the charger is on Part No 37168 Genie AWP Super Series 5 Operators Manual First Edition Eighth Printing Leanne eee SAFETY RULES Decal Legend Genie product decals use symbols color coding and signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Red used to indicate the A DANGER presence of an imminently hazardous situation which if not avoided will result in death or serious injury Orange used to indicate the AWARNING presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert CAUTION symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green used to indicate operation or
23. in CSA Corner access wall access CE Indoor 57 1 37 5 cm 16 11 in 40 6 27 9 cm Corner access wall access 311 2 20in CE Outdoor 80 50 8 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack Part No 37168 AWP 20S AWP 25S AWP 30S 64 x 481 4 in 64 x 481 4 in 711 2 x 58 in 1 6x1 2m 1 6x1 2m 1 8x1 5m 741 2 x 651 2 in 831 4 x 74 in 951 4 x 893 4 in 1 9x1 6m 2 1x1 9m 2 4x2 2m 71 1 4 x 58 in 711 4 x 58 in 741 2 x 651 2 in 1 8x1 5m 1 8x1 5m 1 9x1 6m 831 4 x 74 in 951 4 x 893 4 in 112 x 112 in 2 1x1 9m 2 4x2 2m 2 8x2 8m 141 4 81 2 in 13 6in 181 2 71 4 in 36 2 21 6 cm 33 15 2 cm 47 18 4 cm 241 2 14 in 283 4 15 in 371 2 181 2 in 62 2 35 5 cm 73 38 1 cm 95 2 47 cm 21 121 4 in 191 2 93 4 in 22 9in 53 3 31 1 cm 49 5 24 7cm 55 8 22 8 cm 30 171 2 in 383 4 21 in 51 261 2 in 76 2 44 4 cm 98 4 53 3 cm 1 3m 67 3 cm Genie AWP Super Series 33 Genie Scandinavia Phone 46 31 3409612 Fax 46 31 3409613 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Genie G rmany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie U K Phone 44 0 1476 584333 Fax 44 0 1476 584334 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 33
24. in 141 4 81 2 in 13 6in 181 2 71 4 in ANSI 40 6 27 9 cm 36 2 21 6 cm 33 15 2 cm 47 18 4 cm Corner access wall access 221 2 145 4 in 241 2 14 in 283 4 15 in 371 2 181 2 in CSA 57 1 37 5 cm 62 2 35 5 cm 73 38 1 cm 95 2 47 cm Corner access wall access 16 11in 21 121 4 in 191 2 93 4 in 22 9in CE Indoor 40 6 27 9 cm 53 3 31 1 cm 49 5 24 7cm 55 8 22 8 cm Corner access wall access 311 2 20 in 30 171 2 in 383 4 21 in 51 261 2 in CE Outdoor 80 50 8 cm 76 2 44 4 cm 98 4 53 3 cm 1 3 m 67 3 cm Corner of platform top rail to corner of wall with ability to rotate leveling jack Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation 32 Genie AWP Super Series Part No 37168 First Edition Eighth Printing Operators Manual Machine Specifications Height working maximum AWP 15S 21 ft 4 in 6 5m AWP 20S 26 ft 1 in 8 0m AWP 25S 30 ft 9 in 9 4m AWP 30S 35 ft 6 in 10 8 m Height platform maximum AWP 15S 15 ft 4 in 4 7m AWP 20S 20 ft 1 in 6 1m AWP 25S 24 ft 9 in 7 6 m AWP 30S 29 ft 6 in 9 0 m Lift capacity AWP 15S 20S 25S amp 350 Ibs 30S models except Canada 159 kg Lift capacity 300 Ibs models sold in Canada only 136 kg Power source DC model 12V AC model 110V or 220V Air motor 100 psi 6 9 bar 80 cfm 37760 cc sec Ambient Operating 20 F to 135 F Temperature 29 C to 57 C Airborne noise
25. maintenance information 6 Genie AWP Super Series Part No 37168 First Edition Eighth Printing Operators Manual Ground Controls AC and DC Models Q e n bo interlock di ie m ping s a Low Battery Indicator for Auxiliary Lowering o DC Models Low Battery Indicator Auxiliary Platform Lowering SKO Platform Controls Platform Controls ANSI 8 CSA CE o o pP 2 e 2 Z Gea X O A OO a Part No 37168 Genie AWP Super Series Controls Ground Controls Air Models kie bar papki Genie Interlock Display 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights four 4 Low battery indicator light for auxiliary lowering 5 DC models Low battery indicator light 6 Powerlight 7 Auxiliary platform lowering button 8 Airpressure gauge 9 Control activate button 10 Up Down switch Operators Manual First Edition Eighth Printing Legend Oe 9 SE 5 A 1 Outrigger lock pin 2 Base outrigger socket 3 Outrigger with l
26. n a number of factors including but not limited to the physical condition strength and disabilities or prior injuries of the people involved the vertical and horizontal distances the machine has to be moved spring loaded tilt back frame from dropping the number of times the machine will be M Do not tilt the machine back unless the area is clear of personnel and obstructions M Do not stand behind or under the tilt back frame when raising or lowering it Tilt back Frame The Genie AWP Super Series has a tilt back frame which allows the machine to roll through a standard doorway The tilt back frame is standard equipment on standard base AWP 36S and 40S models and optional on standard base AWP 15S 20S 25S and 30S models The tilt back frame is not available on narrow base machines or rough terrain base machines 24 loaded or unloaded the stance posture and grip used by the people involved the lifting techniques used the site conditions and weather in which the activity is being performed i e slippery icy raining The appropriate number of people and proper lifting techniques must be used to prevent physical injury Genie AWP Super Series Part No 37168 First Edition Eighth Printing Operators Manual Lowering the Tilt back Assembly 1 Besure the area behind the machine and under the tilt back frame is clear of personnel and obstructions NO Fully lower the plat
27. ol activate button and rotate the up down switch in the direction of intended travel ANSI 8 CSA CE a control activate button b up down switch Result The up down function should not operate Genie AWP Super Series 15 Operators Manual First Edition Eighth Printing FUNCTION TESTS 12 Push in the red Emergency Stop button at the platform controls to the oFF position 13 Pull out the red Emergency Stop button at the ground controls to the on position 14 Push in the control activate button and rotate the up down switch in the direction of intended travel Result The up down function should not operate Test Outrigger Interlock 15 Twist to release the red Emergency Stop button at the platform controls Result The up down functions should operate 16 Unscrew one leveling jack until the corresponding interlock display light turns off Result The up down function should not operate 17 Return the leveling jack to the previous setting and check the bubble level 18 Repeat this procedure for each outrigger Test Auxiliary Platform Lowering AC amp DC Models 19 Raise the platform slightly 20 Disconnect the power source from the machine 21 Turn the key switch to ground control if equipped 22 Push in the auxiliary platform lowering button at the ground controls Result The platform should lower 16 Genie AWP Super Series 23 Connect the power sou
28. on before going on to the next section 3 Always perform the function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Breather Cap AC amp DC Models Component damage will occur if the machine is operated without a breather cap Check to make sure the breather cap is in place in the hydraulic reservoir AWP 36 amp AWP 40 The first time these machines are set up for use the pipe plug in the hydraulic reservoir should be removed and permanently replaced with a breather cap A breather cap is supplied and can be found in an envelope taped to the mast near the platform controls Part No 37168 Genie AWP Super Series Fundamentals It is the responsibility of the operator to perform a Pre operation Inspection and routine maintenance The Pre operation Inspection is a visual inspection performed by the operator prior to each work shift The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests The Pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine must never be used If damage or any variation from
29. paper Printed in U S A Genie AWP Super Series Part No 37168 First Edition Eighth Printing Operators Manual Safety Rules Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury Do Not Operate Unless M You learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended M You read understand and obey manufacturer s instructions and safety rules operator s manual and machine decals employers safety rules and worksite regulations applicable governmental regulations M You are properly trained to safely operate the machine MI The first time this machine is set up for use a breather cap is installed See Pre operation Inspection section Part No 37168 Genie AWP Super Series 1 Operators Manual First Edition Eighth Printing SAFETY RULES Tip over Hazards Do not raise the platform unless the base is level all four outriggers are properly installed and the leveling jacks firmly contact the floor Do not adjust or remove the outriggers while the platform is occupied or raised Do not move the machine while the platform i
30. rasp Label Insert Retaining Pin Label Dexron Caution Quick Disconnect Danger Battery Charger Safety Danger Tip over Hazard Moving Warning Failure to Read Caution 8A Maximum 115V AC Caution Collision Hazard Warning Collision Hazard Safety Tape CE Label Interlock Display Notice Manual Lowering Instructions Notice Operating Instructions Notice Max Capacity 300 Ibs 136 kg Notice Max Capacity 350 Ibs 159 kg Quantity Part No 37145 38122 38142 38143 38149 41266 41268 44999 46203 46204 46205 46206 46207 46208 46209 46210 46211 46218 52996 52998 52999 62992 62993 62994 62995 65198 72086 72843 72856 72857 Decals Description Label Manual Lowering Valve Label Manual Storage Container Label Circuit Breaker Label Interlock Display Label Patents Label Interlock Display Label Interlock Display Label Control Activate Notice 20 inch Outrigger CE Notice 26 inch Outrigger CE Notice 30 5 inch Outrigger CE Notice 36 inch Outrigger CE Notice 40 inch Outrigger CE Notice 46 inch Outrigger CE Notice 60 inch Outrigger CE Notice 75 inch Outrigger CE Notice 85 inch Outrigger CE Notice Side Force Wind Speed Cosmetic Genie Logo Cosmetic AWP 15S Cosmetic AWP 20S Cosmetic AWP 25S Cosmetic AWP 30S Cosmetic AWP 36S Cosmetic AWP 40S Serial Plate CSA Label Lifting Eye Danger General Safety
31. raulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the platform is fully lowered 2 Check the sight gauge on the side of the hydraulic reservoir Result The hydraulic oil level should be visible in the middle of the sight gauge Do not overfill Hydraulic oil specifications Hydraulic oil type Dexron equivalent Check the Tire Pressure RT Base Models It is essential to maintain proper pressure in all air filled tires Improperly inflated tires can affect machine handling 1 Check each tire with an air pressure gauge Add air as needed The proper air pressure is stamped on the tire 12 Genie AWP Super Series Check the Air Line Lubricator Oil Level Air Models Maintaining the proper oil level in the lubricator canister is essential to safe operation and good machine performance Failure to keep the lubricator canister at the proper oil level could result in unsafe operating conditions and possible component damage 1 Be sure the platform is fully lowered 2 Inspect the lubricator canister for the proper oil level Result The oil level must be within 1 2 inch 12 7 mm from the top of the lubricator canister 3 Toadd oil remove the oil lubricator canister from the lubricator base and fill with oil Install the canister back onto the lubricator base Oil Specifications Oil Type 10W automo
32. rce to the machine 24 Turn the key switch to platform control if equipped 25 Raise the platform slightly 26 Disconnect the power source from the machine 2 Push in the control activate button and rotate the up down switch in the down direction Result The platform should lower 28 Connect the power source to the machine Test Manual Lowering 29 Raise the platform slightly 30 Activate the manual lowering valve located at the bottom of the hydraulic cylinder Result The platform should lower Part No 37168 First Edition Eighth Printing Operators Manual Workplace Inspection Workplace Inspection Be aware of and avoid the following hazardous situations Do Not Operate Unless You learn and practice the principles of safe machine operation contained in this operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace Know and understand the work place inspection before going on to the next section 5 Only use the machine as it was intended Fundamentals The Workplace Inspection helps the operator determine if the work place is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the work place It is the operator s responsibility to read and remember the work place hazards then wa
33. s raised R Do not place ladders or scaffolds in the platform or against any part of this machine Do not place or attach overhanging loads to any part of this machine Do not raise the platform unless the machine is level Do not set the machine up on a surface where it cannot be leveled using only the leveling jacks Do not use chocks blocks or shims of any kind to level the machine Do not cause a horizontal force or side load to the machine by raising or lowering a fixed or overhanging load Do not push off or pull toward any object outside the platform Maximum allowable manual force 45 lbs 200 N Do not use the machine on a moving or mobile surface or vehicle Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasing the area exposed to the wind will decrease machine stability Do not exceed the rated platform load capacity Maximum capacity all models except Canada AWP 15S 350 Ibs 159 kg AWP 20S 350 Ibs 159 kg AWP 25S 350 Ibs 159 kg AWP 30S 350 Ibs 159 kg AWP 36S 350 Ibs 159 kg AWP 40S 300 Ibs 136 kg Maximum capacity models sold in Canada only AWP 15S 300 Ibs 136 kg AWP 20S 300 Ibs 136 kg AWP 25S 300 Ibs 136 kg AWP 30S 300 Ibs 136 kg AWP 36S 300 Ibs 136 kg AWP 40S 300 Ibs 136 kg Maximum occupancy 1 person 2 Genie AWP Super Series Part No 37168 First Edition Eighth Printing Operators Manual Do not op
34. se the red Emergency Stop button the ground controls at the platform controls After Each Use 1 Select a safe storage location firm level 2 Push in the control activate button and rotate the up down switch in the desired direction of travel surface weather protected clear of obstruction ANSI 8 CSA CE and traffic F o a l 2 Chock the wheels to prevent the machine from 2 a rolling 3 Remove the key to secure from unauthorized use 4 DC models Recharge the battery a control activate button b up down switch Manual Lowering 1 Activate the manual lowering valve located at the bottom of the hydraulic cylinder Part No 37168 Genie AWP Super Series 19 Operators Manual First Edition Eighth Printing OPERATINGINSTRUCTIONS Battery and Charger Instructions Observe and Obey M Do not use an external charger or booster battery VT Charge the battery in a well ventilated area MI Use proper AC input voltage for charging as indicated on the charger M Use only Genie authorized battery and charger To Charge Battery 1 Open the battery pack lid to access the battery 2 Remove the battery vent caps and check the battery acid level If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle Replace the battery vent caps 4 Set the power switch to the oFF position Be sure tha
35. section Check the following components or areas for damage modifications and improperly installed or missing parts LI Electrical components wiring and electrical cables Ll AC 8 DC models Hydraulic power unit hoses fittings and cylinder GQ Air models Air power unit airlines fittings and cylinder L Platform entry mid rail or gate Genie AWP Super Series First Edition Eighth Printing Sequencing cables and pulleys Lifting chains and idler wheels Nuts bolts and other fasteners Mast columns and counterweight Breather cap O C CL E Outriggers leveling jacks and footpads L Adjustable glide pads Check entire machine for m m L1 Dents ordamage LG Corrosionor oxidation L Cracks in welds or structural components Inspect and clean battery terminals and all battery cable connections Be sure that all structural and other critical components are present and all associated fasteners and pins are in place and properly tightened Part No 37168 First Edition Eighth Printing Operators Manual Observe and Obey M Only routine maintenance items specified in this manual shall be performed by the operator M Scheduled maintenance inspections shall be completed by qualified service technicians according to the manufacturer s specifications and the requirements specified in the responsibilities manual Maintenance Symbols Legend The following symbols have been used in
36. t the DC output cord is properly connected to the battery Black to negative red to positive 5 Connect the battery charger to a grounded AC Circuit 6 If equipped Set the AC Selector switch to the proper voltage 7 Set the power switch to the auto position 8 Monitor the ampere meter for the correct charge rate The initial charge rate should be approximately 10A The charge rate will decrease as the battery reaches full charge 9 The charger will turn off automatically when the battery is fully charged Set the power switch to the oFF position then disconnect from the AC supply 10 Check the battery acid level when the charge cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery vent caps and permanently remove the plastic seal from the battery vent Openings 2 Fill each cell with battery acid electrolyte until the level is sufficient to cover the plates Do not fill to maximum level until the battery charge cycle is complete Overfilling can cause the battery acid to overflow during charging Neutralize battery acid spills with baking soda and water 3 Install the battery vent caps 4 Charge the battery 5 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill 20 Genie AWP Super Series Part No 37168
37. tch for and avoid them while moving setting up and operating the machine Part No 37168 drop offs or holes bumps floor obstructions or debris overhead obstructions and high voltage conductors hazardous locations inadequate surface support to withstand all load forces imposed by the machine wind and weather conditions the presence of unauthorized personnel other possible unsafe conditions Genie AWP Super Series 17 Operators Manual First Edition Eighth Printing Operating Instructions Do Not Operate Unless M You learn and practice the principles of safe machine operation contained inthis operators manual 1 Avoid hazardous situations 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended Fundamentals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe lf more than one operator is expected to use a machine at different times in the same work shift each operator is expected to follow all safety rules and instructions in the operators manual That means every new operator should perform a pre operation inspection function tests and a work place inspection before using the machine Setup 1 Position the machine directly below the desired workarea Connect to the appropriate power source DC models Connect battery pack
38. this manual to help communicate the intent of the instructions When one or more of the symbols appear at the beginning of amaintenance procedure it conveys the meaning below Indicates that tools will be required to perform this procedure Indicates that new parts will be required to perform this procedure Maintenance Check the Battery DC Models Proper battery condition is essential to good machine performance and safe operation Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions Electrocution hazard Contact with AWARNING hot or live circuits could result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batteries AWARNING contain acid Avoid spilling or contacting battery acid Neutralize battery acid spills with baking soda and water Perform this test after fully charging the battery 1 Puton protective clothing and eye wear 2 Remove the battery vent caps 3 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 4 Install the vent caps Part No 37168 Genie AWP Super Series 11 Operators Manual First Edition Eighth Printing MAINTENANCE Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation Improper hydraulic oil levels can damage hyd
39. tive engine oil Part No 37168 First Edition Eighth Printing Operators Manual Check the Oil Lubricator Canister Drip Rate Air Models Maintaining the proper oil drip rate into the lubricator canister is essential to safe operation and good machine performance Failure to maintain the proper drip rate could result in machine component damage 1 While raising the platform visually inspect the oil lubricator sight gauge Result There should be a maximum of 1 to 2 drops of oil visible in the sight gauge 2 To adjust the drip rate turn the oil flow control valve clockwise to decrease the flow or counterclockwise to increase the flow 3 Repeat this procedure until the proper oil drip rate is achieved Check the Air Filter Regulator Canister Air Models It is essential to drain the air filter regulator canister of water to ensure good air motor performance and service life A water filled canister could cause the air motor to perform poorly and continued use could cause component damage 1 Check the air filter regulator canister for any water accumulation 2 If water is visible loosen the drain plug at the bottom of the canister and allow the water to drain out 3 Tighten the drain plug Part No 37168 MAINTENANCE Scheduled Maintenance Maintenance performed quarterly annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according
40. to secure from unauthorized use Bodily Injury Hazard Do not operate the machine with a hydraulic oil or air leak An air leak or hydraulic leak can penetrate and or burn skin Damaged Machine Hazards Do not use a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the Genie AWP Super Series service manual Be sure all decals are in place and legible Be sure the operator s safety and responsibilities manuals are complete legible and in the storage container located on the platform Conduct a thorough pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Do not use the machine as a ground for welding Part No 37168 First Edition Eighth Printing Operators Manual SAFETY RULES Battery and Charger Safety Electrocution Hazards DC Models Connect the charger toa ee grounded AC circuit only Burn Hazards Do not expose the battery Batteries contain acid Always wear protective or charger to water and or clothing and eyewear when working with batteries rain ze Before each use inspect fordamage Replace damaged components before operating Lifting Hazard Avoid spilling or contacting battery acid Neutralize The battery pack weighs 90 Ibs 40 8 kg Use the appropriate numberof people and proper lifting R ALARA techniques when l
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