Manual - Henry Tools
Contents
1. 849913 7 SANDING PAD MAX 8500 RPM 9 SANDING PAD MAX 6500RPM DEPRESSED CENTER WHL ADAPT KIT 312343 Y FOOLS 1396 Ph 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual SAFETY FIRST ALWAYS COMPLY WITH 1 General Industry Safety amp Health Regulations Part 1910 OSHA 2206 available from Sup t of Documents Government Printing Office Washington DC 20402 2 Safety Code for Portable Air Tools ANSI B186 1 available from American National Standards Institute Inc 1430 Broadway New York NY 10018 3 State and Local regulations Portions of the above codes and regulations are listed below for quick reference THESE EXCERPTS ARE NOT INTENDED TO BE ALL INCLUSIVE STUDY AND COMPLY WITH ALL REGULATIONS 1 TOOL INTENT Tools shall be used only for purposes intended in their design refer to product catalog 2 AIR SUPPLY Test and operate tools at 90 PSIG maximum un less tool is marked otherwise Use recommended airline filters regulators lubricators 3 UNUSUAL SOUND or VIBRATION If tool vibrates or produces an unusual sound repair immediately for correction 4 OPERATOR PROTECTIVE EQUIPMENT Safety goggles ear muffs safety gloves dust masks and if grinding conditions are se vere additional face protection leather aprons and safety shoes must be worn Keep others a safe distance from your work area or ensure they use appropriate Personal Protective Equipmen2. 700 54 700 5 26 Plug 20 700 5 26 841555 Screen Bushing 1 2X1 2 For additional product information visit our website Revised 05 13 10 312343 Y FOOLS 1396 Ph 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual PART NUMBER _ DESCRIPTION 209 84155 1 2x1 2 BUSHING 10005 SNAPRING 550427 WHEELFLANGE 55042 WHEELFLANGE 550 49 5504 7 WASHER AREQ 560 2 WAVY SPRING SPACER MOTOR CASE BARE with RPM tag 650 13 GASKET 650 33 13 8 1 2 BUSHNG 65059 650 4 SEAL FRONT BEARING SUP PORT 700 11 CYLINDER WITH ROLL PINS 700 15 70030 GUARDS Revised 05 13 10 For additional product information visit our website HenryTools com Page 131 Models 660VL 660VS NENNEN NEN WRENCHS 1102 005 WHEELLOCKWRENCH uH iN WRENCH ASSEMBLIES O Z REPAIR KIT Includes 1 700 7 Bearing 1 700 9 Bearing 1 1000 5 Ring 1 560 20 Washer 4 700 13 Blades 1 650 13 Gasket 650 60 WHEEL LOCK ASSY AA 660 1 CASE ASSY Comes with all screws Specify the speed AA 650 1 AL LEVER LIVE HANDLE AS SEMBLY COMPLETE with screwsNON lockout Style AA 650 1 ALS LOCKOUT LEVER LIVE HANDLE ASSEMBLY COM PLETE with screws _____ GOVERNORS ACCESSORIES
3. WdH0006 06 06G vv SN CU WdHO0SF Sy 0GG vv B 6 002 EL 8Zv 00Z a SHONHJAOO j CF 25 09 059 nt 9 E iispaads aon r 9p 004 S 921 055 099 Am vl H 0S9 lt lt oz os 55 1 004 D REPAIR KIT AVAILABLE SEE CHART Page 129 For additional product information visit our website Revised 05 13 10 General Operators Instructions and Service Manual 550 38 A 650 54 650 56 650 55 GSOYALS lt 5 2 A 550 33 SP 550 33 SW _ 550 33 L X 500 46 1 2 841555 1 2 x1 2 650 33 3 8 1 2 OPTIONAL Part Number Description 200 9 O Ring 500 46 Snap Ring Live Handle Adaptor bushing 550 33 SW Screen Filter 560 13 Throttle Valve Assembly with 200 9 O ring installed 60051 Plunger Spring 650 1 AL Live Handle Body Non Lockout type Safety Lock Valve Body Bare 650 1 ALS www HenryTools com Page 130 Models 660VL 660VS 550 50 650 57 700 30 x Set Screw O RING AIR SEAL 2 Ae 550 38 550 50 550 49 OPTIONAL C 700 S 26 GK 1 700 56 26 a Part Number Description AA 650 1 AL Handle Assembly Com plete Non lockout handle AA 650 1 ALS Safety Lock Handle As sembly Complete Screen Bushing 1 2x3 8 Safety Lock Pin 65055 Safety Lock Spring 650 56 Safety Lock Lever 700 30 O Ring 0 700 48 650 57
4. Support bearing 700 7 and press spindle through 10 OPTIONAL To check throttle valve unscrew plug 700 S 26 and lift out valve spring 600 51 and plunger 560 13 Remove the o ring 200 9 with a sharp tool and replace with a new ring REASSEMBLY 1 Press new seal 650 H 14 into bearing support 660 1 B 2 Press bearing 700 7 onto spindle 650 8 3 Press bearing and spindle assembly into front thrust 660 10 Place key 700 15 into spindle keyway 4 Clamp spindle holder in vise vertically Line up the key way in the holder and slide the assembly through 5 Place and center belleville washer 560 20 on top of bearing 6 Place the bearing support over the washer and front thrust plate 7 Lightly grease the small outside diameter of the wheel flange 550 12A Thread wheel flange clockwise by hand Revised 05 13 10 For additional product information visit our website HenryTools com Page 133 Models 660VL 660VS while rotating the bearing support counter clock wise until wheel flange bottoms on bearing Tighten down with suitable wrench Remove assembly from spindle holder 8 Line up cylinder pin holes in the bearing support 660 1 B and the front thrust 660 10 Clamp wheel flange In vise 9 Put key 700 15 in spindle keyway slide rotor 700 12 down and insert blades 700 13 Put cylin der 700 11 into place with long dowel pin down This dowel pin must go through hole in front thrust plate
5. 12343 Y FOOLS 1396 Ph 216 291 1011 or 800 826 5257 General Operators Instructions and Service Manual DISSASEMBLY continued 2 Secure the dead handle 550 1 C of the qrinder ina vise Remove the three socket head screws 700 47A and remove wheel guard 3 Grasp the wheel flange 550 12A and pull the complete motor assembly from the case If the case is too tight put 5 8 11 hex nut on shaft and grip firmly in vise using soft hammer remove case assembly by tapping alternately at live and dead handle joints 4 Put the flats of the wheel flange in the vise and remove governor NOTE LEFT HAND THREAD 5 Remove lock ring 1000 5 Holding the cylinder 700 11 in the left hand place a long pin type tool into the hole left by the removal of the governor With a small hammer tap lightly on the end of this pin which seperates the spindle 650 8 from the rear bearing 700 9 and the rear thrust 700 16 6 Remove cylinder 700 11 rotor blades 700 13 and ro tor 700 12 Do not remove key 660 10 at this time 7 Clamp spindle holder in vise vertically Line up the key way in the holder and slide the spindle assembly through Remove wheel flange right hand thread with a suitable wrench 8 Lift off bearing support 660 1B and Belleville wavy washer 560 20 Remove seal 650 H 14 by tapping with a small punch 9 Remove spindle assembly from holder Remove key and press spindle out of end plate 660 10
6. HENRY TOOLS Industrial Airtools at Work General Safety and Maintenance Airtools ay LL Manual ene SUPER HEAVY DUTY VERTICAL GRINDERS 4 Horsepower Vertical Grinders 4 HORSEPOWER 660VL LEVER 4H P 11 0 Lbs 7 7 Inches 50 cfm 4500 RPM w 9 Inch T27 Wheel Guard 3000 W 5 0 Kg 196 cm 23 6 L s 4500 RPM w 9 Inch T28 Wheel Guard oe a 6000 RPM w 7 Inch T27 Wheel Guard 6000 RPM w 7 Inch T28 Wheel Guard 6000 RPM w 9 Inch T27 Wheel Guard 6000 RPM w 9 Inch T28 Wheel Guard 8000 RPM w 7 Inch T27 Wheel Guard 8000 RPM w 7 Inch T28 Wheel Guard __ NOTE Standard RPM is 6000RPM HENRY TOOL CO ManUFACTURED BY HENRY TOOLS 498 So Belvoir Blvd South Euclid OH 44121 U S A Ph 216 291 1011 or 800 826 5257 e Fax 216 291 5949 or 800 303 2800 Email daviidh msn com e Website www Henrytools com Model Throttle Power Height over Air Rated Speed Wheel Capacity Number Type Output Spindle Consumption General Operators Instructions and Service Manual 4525 928 008 10 LLOL L6Z 91 SRE Models 660VL 660VS 6 FT66F8 ary xo3depe E es 1668 Pya pessa1do q 69c6rg T33HM 59NIGNIMN5 8 099 H3Q10H S d2 6SC6F8 Peng dno 9 NU 09 099 dnjag peg oo exidg HO N3UM COLL ii ON 91 007 00 0011
7. and through front bearing support 10 Slip rear bearing 700 9 in rear thrust 700 16 and press on spindle Press on inner race of bear ing Be sure that short dowel pin in cylinder goes into hole in rear thrust plate 11 Put lock ring 1000 5 on spindle Thereis no groove 12 Prior to reassembly inspect governor for gouges nicks or dents Screw governor tight in rear spindle NOTE THIS IS LEFT HAND THREAD Oil gov ernor and inside of motor 13 Assemble live handle add live and dead handles to case place gasket 650 13 in rear face of case 14 Drop motor assembly package in case and line up the three holes in front bearing support with those in front of case 15 Line up guard with motor holes Install the three bolts 700 47A and lockwashers 700 46 Tighten bolts down until snug then backoff 1 2 turn 16 Connect tool to air supply and apply air in several short bursts tightening the motor screws 700 47 till tool runs smoothly 17 Check speed of tool with a reliable tachometer 3123943 Y FOOLS 1396 Ph 216 291 1011 or 800 826 5257
8. t SEE REGULATIONS 5 SAFETY MAINTENANCE PROGRAM Employ a safety program to provide inspection and maintenance of all phases of tool operation and air supply equipment in accordance with Safety Code for Portable Air Tools WARNING The signal word Warning identifies all notes on safe work practices in this operating instruction alerting to hazards for life and health of people Observe these notes and proceed with special care in the cases described Pass all safety instructions on to other operators In addition to the safety instructions in this oper ating instruction the general local safety and accident prevention rules must be observed WARNING NEVER MODIFY ANY PART OF THIS TOOL DO NOT modify the tool safety devices or accessories DO NOT tamper with any internal parts of this air grinder DO NOT modify the tool handle safety guard devices or accessories 6 If there is a problem with your tool return it to an authorized Henrytool service center or our factory Our certified parts ensure your tool performs as it was originally designed When you use Henrytool repair you know your tool has been repaired and tested www HenryTools com Page 132 For additional product information visit our website Models 660VL 660VS to meet our exacting standards A recommended spare part or set for every five 5 tools Small low cost or easily lost parts should be stocked as 3 4 per 10 tools WARNING Disconnect the air s
9. upply hose be fore servicing the tool INSTALLATION For most efficient operation 90 psig 620 kPa of clean dry air is required at the tool with the tool running with out extreme fluctuation Mini mum recommended hose size is 3 8 1 0 when the length of the hose is eight feet or less An air line filter and lubricator should be used Hose should be blown out before attaching to the tool Loss of Power A loss of power may not be related to the tool First check the air line pressure It should be 90 psi at the tool while operating LUBRICATION Lubricate the motor with an air line lubricator using a light air motor oil Adjust the lubricator to dispense one drop per cycle orthree drops per minute CAUTION Do not use substitutes for oil and grease This could result in damage to the tool MAINTENANCE 1 Proper and continuous lubrication 2 Blow out air hose to assure a clean air sup ply 3 Besurethe air filter and line lubricator are clean 4 Fill the line lubricator before operation 5 Placea few drops of oil into the air inlet of the tool be fore attaching the air line 6 Use moisture separators to remove water from the air line 7 CAUTION Do not use solvent on bearings or on any parts made of a synthetic material 8 Do not remove bearings unless replacement is necessary bearings are press fit DISASSEMBLY 1 Disconnect air and remove all wheels and accessories from grinder Revised 05 13 10 3
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