2900S Control Valve Service Manual
Contents
1. REMOTE METER WIRING FLECK RM IMMEDIATE FLECK RM DELAYED FLECK ET RM BADGER AR BADGER AR e TB1 EET DER EE M LL S NAN N L gt s N b dao o dooooo ogoan H 0 PRIS 17292997 3d 79990 3 92g 12925 6 LEAD VALVE LEAD VALVE TB LEAD VALVE LEAD VALVE TB LEAD VALVE BAK YELLOW WHITE sie gt A BUE Los LEAD 99 ll snam NTERLOCK CABLE TBI 78 i yame 5 WHITE WHITE ware RED at YELLOW YELLOW er wem BROWN BUE u ORANGE BLUE RED RED BLACK Buck 1 TTE E a BLUE BROWN a m2. NOILISOd JOIANAS NINMOHS JATYA WYO JANG YIMOT INVOGT JAI AIMO SNILSIL HAOIN32 JAV L LAL OL 28 191 OL 3018 ZAIMA SIMA WYO JATWA d JUHM 3778 9951934 51 JJOO YAMOd SJATYA AVZ HA WYO 4315 WYOS H NOLYJIJNISJA ALVIGAWIA JO YILIN ONIA 1 TIONIS 1 WYS 3ATVA NYOH WJI WYO WYISOJd JAIL WYO JAIL INVOHL HOLMS JAWA amp 9 5 HOLMS AYO SMS HOLMS 951 JAWA PMS HOLIMS ONIAIOH JATVA EMS edm HOLMS NYA ORId JAIL MS EA HOLIMS 23 IIL LMS AOLOW duc YOLOW JARNI JAWA WOA JOLON SIWIL AL ADO Tea NOTLISOd 181 ee 512 avons 712 Nu e 2 G i or S z z z o Oo P WYOHL 79 ele z la e SE IS S LLLI E R d 2 2 2 Gi is un
3. H3MCT 2 2 5 K D lt gt ONS NOLLIBOd 2211438 NI NMOHS JATVA 6 3AIHO HEMOT YILIN JLOWFY OL 23123 9 SI 318V9 MOOTYSLNI JAWA QV31 8 SATWA ININA IOA 7071 j CSYINDAY AMOT YO YILIN SLOWSY 7919395 72 WY9 dals 3ATVA WWOS mI Pe 310v1d3938 318 2 490 1831NI OL L93NNOO 8 SA IVA WYOH ama 3 le ER ATEWASSY S3Al393 W31SAS NI JATYA 1577 S WYO WvSOsid Wel m 95 291 GSM W31SAS SJATVA TIY P NIYO ONIWOH IWvOHI J3 AHONYLS HO NOLLVH3N3O3H NI INO E 9015110 HILIMS 6MS 39485 NI SHNVL OL Z HOLIMS IAY H3MO1 SAS gt NOLLVH3N393H YILIN 319NIS 3103 OL OMI L SCISNI HOLIMS SANG H3MOT MS m LON HOLIMS SNIME OMS HOLIMS 4218 SATWA SMS HOLIMS ONIINOH PMS HOLIMS fv CMS HOLIMS ZMS HOLIMS ONIWOH LMS NGT
4. WYO INVOH L JAYA NN u HOLIMS SAIC H3MOT 9MS Ke HOLIMS ANIME SMS JB o won 5 HOLIMS 431 JAYA PMS S c 9 HOLIMS JA IVA EMS a mS o iE HOLIMS IAVHOOSd CMS zz A HOLIMS LMS ER 5 SE ZAIMA H3MO1 YOLOW SA IVA 5 x 8 SU YOLOW 3IALL 7 WL 5 5 5 MOO IH IVNIINH3 L NOILISOd Z 191 Jovia MOTI3A f N S m 5 I NOLLVH3N3938 31VIG3WNWI ASLAN NOA 2 A E lt gt 5 5 I HT 2 mou Ng sl z z 1 s PN E 5 8 u 5 5 f E EES ovi18 m Eva KE 8 A 933 _ id 222 7 os MOTISA xus En ____ SS ET ALIHM 3018 31IHM NOLLVH3N3938 Q3AV T3O H313IN HO 5120193WIL lal Fleck 2900s OC11 35 SYSTEM 4 WIRING continued With Remote Starter Valve Wiring 9 SOVSI 22
5. 0 90 105 100 0 80 85 Ba D v 85 75 0 60 70 T 65 8 050 60 2 55 z 040 50 4 u 45 40 CS 030 IZ 30 EES Gem 020 E 20 E CT 0 10 15 10 TF 0 00 05 0 0 20 3 40 50 60 80 90 10 120 130 140 6 o a0 10 19 10 40 Inlet Pressure psi Inlet Pressure psi ESCH EZE ESCH 30 210 50 HE 1600 series injectors Draw Rate gpm 1700 series injectors Slow Rinse 2 031 030 024 2 55 4 25 041 041 1 29 029 050 020 C o 1 20 s 059 057 053 29 55 078 020 9 14 45 Ser SS 140 358 pen 3C steel cap no o ring air disperser all injectors used the steel cap and an air disperser 46 amp 5C steel cap o ring air disperser 6C amp 7C brass cap ring no air disperser TR22089 2900s Valve 1600 Series Injector Slow Rinse Rates TR 22089 29005 valve 1700 Series Injector Draw Rates 240 33 220 Lk 34 e I 200 27 1 80 M A E 1 Y 160 23 amp i IH A 8 5 140 L 19 z 120 4 m 17 A 5 100 15 7 0 80 14 uw 0 60 Z 040 07 0 10 0 4 m 80 90 100 10 120 130 Inlet Pressure psi 0 10 20 30 40 50 60 70 80 90
6. 26 GENERAL SERVICE HINTS FOR METER CONTROL 27 TROUBLESHOOTING nr eren 28 WATER CONDITIONER FLOW DIAGRAMS DOWNFEOW ice s CO kak 29 WATER CONDITIONER FLOW DIAGRAMS UPFLOW 30 FLOW DATA amp INJECTOR DRAW RATES DOWNFLOW 31 ENVIRONMENTAL BACKPLATE DIMENSIONS 32 SYSTEM H tiet ti ete e tei aa ak aa tien 33 SYSTEM 5 INTERLOCK 33 SYSTEM EE 34 SYSTEM 4 WIRING 1 nette ttt 35 SYSTEM 25 WIRING ena etn nen fade ene 37 SYSTEM 6 WIRING tror ree aaa ertt 38 SYSTEM 27 WIRING etat eit t e inti nates 39 1600 1700 SYSTEM NOZZLE amp THROAT CHART 41 SERVICE ASSEMBLIES n rented 42 JOB SPECIFICATION SHEET Job Number Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration 1 Type of Timer A 7 Day or 12 Day B Meter Initiated 2 Downflow 3 Meter Size A 3 4 Std Range 125 2 100 gallon setting B 3 4 Ext Range 625 10 625 gallon setting 1 Std Range 310 5 270 gallon setting D 1 Ext Range 1 150 26 350 gallon setting E 1 1 2 Std Range 625 10 625 gallon setting F G H ls J K Upflow Upflow Variable 1 1 2 Ext Range 3 125 53 125 gallon setting 2 Std Range 1 250
7. BLUE H E YF 5 22 2 a 417 s 8 GER lis 8 8 i 008 HE E em o x e o O if s j NE UPPER DRIVE 1 9 POSITION TERMINAL BLOCK TIMER MOTOR VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SI SW2 TIMER PROGRAM SWITCH WEB SW3 VALVE HOMING SWITCH 5 83 SW4 VALVE STEP SWITCH TI SW5 BRINE SWITCH SW6 LOWER DRIVE SWITCH INSIDE 24 SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM e TPCAM TIMER PROGRAM m d HCAM VALVE HOMING SC no SCAM VALVE STEP Wi k BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM LOWER DRIVE WS1 WIRE SPLICE NOTE 1 TWO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 3 VALVE SHOWN IN STANDBY 18687 02 Rev E Fleck 2900s OC11 39 SYSTEM 7 WIRING continued 9 21191
8. RED BLACK NO YELLOW BROWN ege em oN B La Em tu amp cs SWA UPPER DRIVE TB1 9 POSITION TERMINAL BLOCK BLACK Wo RED YELLOW BLACK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SWI TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SWA VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE ORANGE BLUE Ne THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM swe HCAM VALVE HOMING CAM SCAM VALVE STEP CAM 5 Sw LOWER DRIVE NOTE LOGAM M BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE TB WHITE BLACK WHITE_ WHITE YELLOW WHITE INTERLOCK CABLE e 2 18685 01 WHITE C WHITE RED RED YELLOW YELLOW YELLOW BLACK YELLOW YELLOW METER IMMEDIATE REGENERATION TIMER BROWN BROWN BLUE ORANGE BLUE BLACK BLACK RED REO
9. 10149 Rod Float 30 24 OC11 Fleck 29005 2310 SAFETY BRINE VALVE 11 11 12 13 gt 14 Z 42112_REVA Item PartNo Description Item No PartNo Description Body Safety Brine Valve 2310 T4 sss pen 60002 10 500 Safety Brine Valve Assy Screw Sckt Hd Set 10 24x 75 eee 60002 11 38 Air Check 500 11 38 Long Nut 10 24 Nylon 60002 24 Air Check 500 24 Long Poppet Assy SBV tts 60002 27 Air Check 500 27 Long Flow Dispenser 60002 32 Air Check 500 32 Long O ring 047 60002 34 Air Check 500 34 Long Elbow Safety Brine Valve 60002 36 Air Check 500 36 Long Nut Assy 3 8 Plastice tts 60002 48 Air Check 500 48 Long Retainer 60002 26 25 Air Check 500 26 25 Long Safety Brine Valve Assy 2310 me 60002 33 25 Air Check 500 33 25 Long Grommet 30 Dia Float Assy 2310 w 8 06 Rod Float Assy 2310 w 10 5 Rod Float Assy 2310 w 11 5 Rod Float Assy 2310 w 20 Rod Float Assy 2310 w 30 Rod Fleck 2900s 11 25 2350 SAFETY BRINE VALVE 42303_ Item Part Description Safety Brine Valve 2350 Actuator Assy 2350 Brine Float Assy 2350 30 Wht RE DESI
10. 61500 2900LNE Rev B 32 OC11 Fleck 2900s SYSTEM 4 Typical Single Tank Installation with Optional Meter BYPASS VALVE OUT OUTLET SHUTOFF SYSTEM 5 INTERLOCK Typical Twin Tank Installation with Optional Meter Interlock and No Hard Water Bypass OUTLET SHUTOFF INTERLOCK CABLE BRINE LINE INLET SHUTOFF MANUAL SHUT OFF VALVE BYPASS VALVE OUTLET SHUTOFF Fleck 2900s OC11 33 SYSTEM 6 amp 7 Twin Series Regeneration Installation with a Remote Meter Twin Alternator Installation POWER CORD INTERLOCK CABLE BRINE LINE REMOTE METER MANUAL SHUTOFF VALVE BYPASS NOTE On System 7 the power cord is on Unit 2 NOTE System 7 can run with either one or two brine tanks Two brine tanks should be used if regeneration is less than 4 hours 34 OC11 Fleck 2900s SYSTEM 4 WIRING Single Valve Regeneration Immediate and Delayed Valve Wiring 3 ed 78981 ZS MOTA 67 INVO 3AIHO H3MOT WYO dA IVA 3NIS8 INVOASg WYO d3lS SA IVA INVOS INVO 3A IVA NYOH INVHOOHd INVOd L 6 NI NMOHS SATWA NOLLVH3N393M 31VIQ3IWWI YSLAW HO Q3AV 130 54190 7193IAILL ATONIS L ALON
11. Bracket Item Part Description 20 dices x D 14087 Insulator 10896_ Switch Micro QB css 15920 chats Switch Micro Timer 20 cies 11413 Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day Label Instruction Harness 3200 Nut Wire Tan 36 15354 01 Wire Ground 4 Program Wheel Assy Pin Spring 1 16 x 5 8 SS Timer Gear Main Drive Timer Complete 3210 Meter Delayed Timer Assembly 60405 50 Program Wheel w 2 STD Label 0 21 000 gal 60405 60 Program Wheel w 2 EXT Label 0 100 000 gal aid 60405 61 Wheel w 2 EXT Range 375 m3 sas 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional 61420 03 Program Wheel Gear Assy Filter 2 Min Per Pin 61420 04 Wheel Gear Assy 2 your distributor for Part Number Fleck 2900s OC11 7 3220 METER IMMEDIATE TIMER ASSEMBLY 37 61502 3220 Rev B Item No Part No Description Housing Timer Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button Gear Program Drive Wheel Retainer Program Wheel Screw Hd St 6 20 x 1 2 Spring Clip Pinion Idler Idler Shaft Spring Gear Idler Drive Gear
12. 12401 en Screen Brine 0 2 Nozzle Injector 00 Violet ulnis d sus 10328 Fitting Elbow 90 Deg 1 4 2 Nozzle Injector 0 Red 3 8 Nozzle Injector 1 White zu 10329 Fitting Tube 3 8 Brass Nozzle Injector 2 Blue 5 ES donus 10330 us Fitting Sleeve 38 Celcon Nozzle Injector 3 Yellow 16508 Tube Brine 1600 Nozzle Injector 4 Green 16508 01 Tube Brine 2850 2900s Nozzle Injector 0 Grey Teat TITA eaaa Tube Brine 1500 Nozzle Injector 1 PVC Grey Toss 40027 Tube Brine 2510 1 1 1 1 Nozzle Injector 2 PVC Grey dioeceses 1922 cies Tube Brine Valve 2750 2900 1 11 11 1 Nozzle Injector 3 PVC Grey Tics 42184 Tube Brine 28505 Nozzle Injector 4 Grey 41683 Tube Brine Valve UF Nozzle Injector 0 Stainless 1600 1650 Steel Tassen 1 10250 Ring Retaining 10225 1 Nozzle Injector 1 Stainless Borde HEES 11749 Guide Brine Valve Stem Steel 10249 Spring Brine Valve 2 10225 2 Nozzle 2 Stainless NAN 1 12550 Quad Ring 009 Steel 11 ess 1 12748 Brine Valve Body Assy 14600 w o me 10225 3 Nozzle Injector 3 Stainless Quad Ring Steel j
13. 60702 00 DLFC 1 M x 1 F Brass No Button 60702 8 0 DLFC 1 M x 1 F 8 0 60702 9 0 DLFC 1 M x 1 F 9 0 60702 10 DLFC 1 M x 1 F NPT 10 gpm 60702 12 DLFC 1 M x 1 F NPT 12 gpm 60702 15 DLFC 1 M x 1 F 15 gpm 60702 20 DLFC 1 M x 1 F NPT 20 gpm 60702 25 DLFC 1 M 1 F 25 13640 Flow Control Dole 30 gpm 60711 35 DLFC 2 35 gpm Fleck 2900 11 13 CONTROL VALVE SIDE MOUNT 61415 No Part Description 403106 Adapter Sidemount O ring 142 O ring 160 Sidemount Flange Base 2850 2900 3930 Rotating ym 409375 Washer Flat 3 8 Type A N SERS 19768 s Screw Hex Hd 3 8 16 x 1 Cap 18 8 o 6141 Saien Adapter Assy Sidemount 2850 2900 2930 61415NP Adapter Assy Sidemount NP 2850 2900 2930 is 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 Ce 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 14 OC11 Fleck 2900s 1600 SERIES BRINE SYSTEM 18 7e 19 _ 25 24 gt 60029 Rev PartNo Description Description he See 10332 Fitting Insert 3 8 20 aus dne Nozzle Injector 000 Brown P
14. BLACK BLACK BLUE SRIYEL bei BLACK RED YELLOW NC sws WHITE BLACK BLACK RED NC BROWN RED BLACK YELLOW BROWN NO Ne NO NG cg 2 Line YELLOW i o j UPPER DRIVE WHITE BLACK RED YELLOW NG BLACK ORANGE BLUE NO LOM u E ams LDCAM LOWER DRIVE NOTE Ns HCAM n SCAM TB1 9 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SW1 TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM 1 TWO TANK INTERLOCKED INDIVIDUAL METER IMMEDIATE REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 3 VALVE SHOWN IN SERVICE 18685 02
15. Loc Tie 15416 Tube Brine 2900 2750 die 16460 Tube Brine 2850 29005 414477 Tube Brine 29005 U F WA EE Tube 1700 28505 20 nas Tonus 14805 Gasket Injector Body 1600 1700 215a Injector 1700 TECCT O2 Injector 1700 U F 60034 D Item No Part Description See 14802 03 Throat Injector 32 Yellow ee 14802 04c Throat Injector 4c Green Tm 14802 05c Throat Injector 5c White re 14802 06c Throat Injector 6c Red QA 14801 03 Nozzle Injector 32 Yellow 14801 04c Nozzle Injector 4c Green 14801 05c Nozzle Injector 5c White Nozzle Injector 6c Red Gasket Injector Cap 1600 Cap Injector Stainless Steel Cap Injector Screw Hex Hd Mach 10 24 x 2 3 4 18 8 Stainless Steel 28 ius 60034 00 Brine Valve 1700 Blank 60034 10 Brine Valve 1700 1 0 vis 60034 12 Valve 1700 1 2 60034 15 Valve 1700 1 5 60034 20 Valve 1700 2 0 60034 24 Valve 1700 2 4 60034 30 Valve 1700 3 0 60034 40 Valve 1700 4 0 ine 6003
16. Safety Brine Valve Fitting Facing Stud 60026 305 Float Assy 400A 2350 30 HW 60028 30 Float Assy 2300 30 White 60028 30 Float Assy 2300 30 Blue White 60068 30 Float Assy 2310 w 30 Rod Sales amp Service Aids 407398 Literature 2900 Spec Sheet 41689 Literature 2900s S Manual Literature Catalog Assy PWT Residential Commercial Seal amp Spacer Kits 61530 ce Seal amp Spacer Kit 2900s Upper 61530 01 Seal 8 Kit 2900s HW Upper 60128 Seal amp Spacer Kit 2900 2930 Lower 60128 01 Seal amp Spacer Kit 2900 2930 HW Lower Service Equipment 11098 ree ees Stuffer Tool Assy Complete 126922555 Puller Tool Assy 2900 3150 12683 Stuffer Tool Assy 2900 3150 13061 Puller Assy Port Ring 16174 Silicone 2 oz Tube 60460 Meter Checker Kit Std 60461 aie mee Meter Checker Kit Ext 16586 8 Silicone Dow 7 8 Lb Service Valve Operator Assemblies 60150 e SVO Assy 1600 O S 60150 01 SVO Assy 1600 N S Skipper Wheel Assemblies 14860 Skipper Wheel Assy 7 Day 1438 livia Skipper Wheel Assy 12 Day Upflow Only Fleck 2900s 11 43 O 2011 Pentair Residen
17. Brine Valve 1710 2750 2 0 gom Brine Valve 1710 2750 2 4 Brine Valve 1710 2750 3 0 Brine Valve 1710 2750 4 0 gom Brine Valve 1710 2750 5 0 gom Spring Brine Valve Ring Retaining Guide Brine Valve Stem Screw Hex Wsh Mach 8 32 X 5 16 Not Shown Nut Assembly 1 2 Plastic 1 19151 Washer Flow 1 0 gpm Nut 2900 w Sleeve 179906 Disperser Air Injector Fitting Insert 1 2 Tube 1 414193 00 Label Blank BLFC 1710 20 OC11 Fleck 2900s 2 BRASS METER ASSEMBLY Description Body Meter 2 Body Meter 2 BSP Metric Seat Impeller Shaft Hex Shaft Impeller Assy 2 Meter O ring 137 Std 560CD Meter Meter Cap Assembly Std Plastic Meter Cap Assembly 3 4 to 2 Ext Plastic 12112 Screw Hex Hd Mach 10 24 x 1 2 18 8 Stainless Steel 15886 Screw Hex Hd M5 x 12 SS Metric Tas 14679 O ring 227 Meter Fitting Nipple 2 Fitting Nipple 2 BSP Brass Flow Straightener Nut 2900 Meter Meter Assy 2 Inline NPT STD Brass Paddlewheel aaa Meter Assy 2 Inline BSP STD Brass Paddlewheel LL Meter Assy 2 Inline NPT EXT Brass Paddlewheel Meter Assy 2 Inline BSP EXT Brass Paddlewheel Not Shown 61439 Meter Sleeve w O rings 1 1 2 60393 Rev E
18. SAING 3A TVA YOLOW WIL ATHW3SSY Sn1d Ldr 34 NOLLISOd 81 181 SAC daddn NYv2S H m E HE mon JE o nvone 2 NIN 9 40 LYYLS JHL LY 9131 01135 EMS gt 1 2 lo lt gt i ON Fer Li EMS low 5 5 Sp 2 5 CP IS 8 5 P RER we I gt A389 E 39NYMO DEE E amg l m 5 2 S oF 5 gt HE i r 5 J NMOU NOUS EE ama ama ug ar T 13104 A349 9 5 32v18 KA 3114 aay aay i 3018 ama e D NOUS qm MCTI3A MOTIAA gt S SIBI Ww NOILYYENIOAY 1491 TVNOIS JLOWY lo le E le 191 3 ES MES D _ 2 2 D ja E a 5 B m m NMOSS8 500 A2v18 la 5 OG ZA 4 on td SA WA Wesana DL aw 319YLd3934 318 2 2018311 31872 X901431NI 35NVHO aay MOTIJA WALSAS NI 3ATVA 1591 NO 122914 9fr1d Yad Wwe 40 OC11 Fleck 2900s 1600 1700 SYSTEM NOZZLE amp THROAT CHART 1600 Brine System Standard Size Color Nozzle 0 10913 0 1 10913 1 2 10913 2 3 10913 3 4 10913 4 PVC
19. 5 3TH T AL SIS lz GG XoVIg WOVE your 5 NAOI TaT Ce IER Lai Img MOTE t MOTIJA T NWOT NINOS c En EE MOTIJA MOTHA IHRE HUH NOILV2JJN1S32 LAMIS TYN IS AURI 181 SI3AWA UTA HIJAIVA STIVA Dar 1 1 1 9 Z 1 1 amp 9 amp D x o m o d o 9 t lt S k I 8 p 9 8 p lal 3 0 439499 asaya We 1339314 HO Wel HOF ALVIGSAIAD 0313 4313 36 OC11 Fleck 29005 SYSTEM 5 WIRING Interlocked Regeneration Valve Wiring LAG LEAD WHITE BLUE WHITE e INTERLOCK CABLE RECEPTACLE GRN ue WHITE WHITE RED 2 RED GRIVEL YELLOW 3 YELLOW BLACK 4 BLUE YELLOW YELLOW METER IMMEDIATE REGENERATION TIMER BROWN BROWN BLUE ORANGE 5 JEL BLACK BROWN n BLACK gt RED RED BLACK BLACK BLUE GRIVEL BLACK RED YELLOW he BLACK BLACK RED BROWN YELLOW WHITE BLACK jj
20. Fleck 2900s 1 21 2 PLASTIC METER ASSEMBLY 14 8 ug TA Item No QTY Part No 17689 2 ninos sus 15532 nus 154322 Dot iets u cni 15374 o e 13847 TA asas 1403822 yj e 151505 5 2 Bises 12473 nes 9 2 40666 40A 17987 001 TOB 17987 101 14 17987 000 WB 17987 100 2 14680 132 17988 e ji a AA 60620 TENES 60620 01 60620 10 60620 11 22 OC11 Fleck 29005 Description Body Meter 2 Plastic w Impeller Shaft Seat Seat Impeller Shaft Hex Shaft Impeller Stainless Steel Impeller Assy 2 Meter O ring 137 Std 560CD Meter Meter Cap Assembly Meter Cap Assembly EXT Screw Hex Wsh 10 24 x 5 8 18 8 Stainless Steel Seal Face 2 Plastic Meter Fitting Nipple 2 Plastic NPT Machined Flow Straightener Fitting Nipple 2 Plastic BSP Machined Flow Straightener Fitting Nipple 2 Plastic NPT Fitting Nipple 2 Plastic BSP Flow Straightener Nut 2 Meter Meter Assy 2 Inline NPT STD Plastic w Plastic Nipples Paddlewheel Meter Assy 2 Inline NPT STD Plastic w Brass Nipples Paddlewheel Meter Assy 2
21. 1 60026 30SAN Float Assy 2350 30 Hot Water o Ts 60009 00 Air Check 900 Commercial Less Fittings E tds 1 60009 01 Air Check 900 Commercial Hot Water Less Fittings Fitting Assy 900 Air Check 2350 Fitting Assy 900 Air Check 26 OC11 Fleck 2900s GENERAL SERVICE HINTS FOR METER CONTROL Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive clicks when program wheel strikes regeneration stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Fleck 2900s OC11 27 TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service check fuse regenerate interrupted plug pull chain or switch Timer is defective Replace timer Hard water By pass valve is open Close by pass valve salt is in brine tank Add salt to brine tank and maintain salt level above water level Injector screen plugged Clean injector screen Insufficient water flowing into brine tank Check brine tank fill time and cl
22. 15210 Meter Cable Assembly 15 25 15879 Cable Guide Assembly 2900 Upflow Only Call your distributor for Part Number LOWER ENVIRONMENTAL POWERHEAD ASSEMBLY Item Part No Description Item No Backplate Lower Screw Slotted Hex Head Nut Hex 5 16 18 18 8 55 only used for shipping d unam TOIS t e Motor Drive 115V 60 Hz SP EAM 20 42580 Drive 24 Vac Dc 50 60 Hz Fam 2 Motor Drive 220V 50 60 Hz SP Bracket Motor 2900 Tase 1 Insulator Limit Switch SU gases disent 10219 x Switch Micro GG 19849 Screw 4 40 5 8 H NN 14775 Cam Main Drive 2900 Lower Pin Roll 2900 Lower Link Piston Rod Indicator Service Standby VS REPOM Tan 1872061 ss Spacer Indicator 6s 10872 Screw Hex WSH 8 32 x 5 16 60217 02 Cover Assy 2900 Lower Black TO snas 42979 222 24 Bearing Connecting Rod 42980 Ring Retaining T 2552 42446 Harness Lower Drive SYS4 Not Shown 40405 5 Lower Drive Sys 4 1 Remote Start 40406 Harness Lower Drive Sys 5 amp 6 Tage Duplex Enviromental 40405 Harness Lower Drive Syst 5 Multiple Enviromental ues 40405 Ha
23. 1650 25 GPM Plastic Includes items 25 and 26 BLFC 1650 50 GPM Plastic BLFC 1650 1 0 Plastic Nut Assy 3 8 Plastic Screw Slot Hex Hd 10 24X vvv 18 8 Stainless Steel Injector Stainless Steel 777 Gasket Injector Cap 1600 Part No Description Screen Injector Nozzle Injector 000 Brown Nozzle Injector 00 Violet Nozzle Injector 0 Red Nozzle Injector 1 White Nozzle Injector 2 Blue Nozzle Injector 3 Yellow Nozzle Injector 4 Green Nozzle Injector 0 PVC Grey Nozzle Injector 1 PVC Grey Nozzle Injector 2 PVC Grey Nozzle Injector 3 PVC Grey Nozzle Injector 4 PVC Grey Nozzle Injector 0 Stainless Steel Nozzle Injector 1 Stainless Steel Nozzle Injector 2 Stainless Steel Nozzle Injector 3 Stainless Steel Nozzle Injector 4 Stainless Steel Fleck 2900s OC11 17 1650 BRINE SYSTEM ASSEMBLY continued Item Part Description T acis 10914 000 Throat Injector 000 Brown TM 10914 00 Throat Injector 00 Violet 10914 0 Throat Injector 0 Red 10914 1 Throat Injector 1 White EUN 10914 2 Throat Injector 2 Blue SE 10914 3 Throat Injector 3 Yellow 10914 4 Throat Injector 4 Green 12974 0 Throat Injector 0 PVC Grey 12974 1 Throat Injector
24. 30 OC11 Fleck 2900s 4 Back Wash Position BRINE VALVE FLOW CONTROL E N 56 H E AT 27 4 INLET o N OUTLET BRINE LEVEL OI TANK 5 Rapid Rinse BRINE VALVE FLOW CONTROL 25 INLET S o OUTLET LEVEL 1 me 6 Brine Tank Fill Position BRINE VALVE FLOW CONTROL IM INLET l Nm NN OUTLET BRINE _ 1 LEVEL U RESIN 61500 2900 UPFLW Rev FLOW DATA 8 INJECTOR DRAW RATES DOWNFLOW TR22089 2900s Valve 1600 Series Injector Draw Rates TR22089 2900s Valve 1700 Series Injector Slow Rinse Rates
25. B RC 44 47 Nut Conduit Fitting 1 2 Label Voltage 120V 3200ET Plug 1 20 Hole Heyco 2733 61501 2900 Rev G Item No Part No Description DA secs 60219 02 Cover Assembly Environmental Black w Clear Window VAT PEOR aie E Bracket Terminal Block QB 40174 is Terminal Block Green Yellow Commercial 809 260 141 2 de 411084 Terminal Block Segment Gray Endplate Terminal Block Gray Label Terminal Strip Screw Hex Wsh 6 20 6 20 x 1 2 Type 25 Steel Zinc Seto 40400 Harness Drive Designer Environmental Ky 40175 01 Wire Ground Commercial Valves 13547 ous Strain Relief Flat Cord Heyco 30 1 Strain Relief Euro Round Cord Strain Relief U S Round Powercord 4 European Black Powercord 8 Australian Powercord 12 US Round 120V Sys 5 6 7 amp 2900 3150 3900 Powercord 12 US Round 240V Drive Assy 2750 STF 24V 50 60 Hz Downflow Less Lower Drive Brine Cam Switch Item 9 amp 10 TONY 60050 22 Drive Assy 2750 STF 220V 50 60 Hz Downflow Less Lower Drive Brine Cam Switch Item 9 amp 10 40085 12 60050 23 60052 21 Drive Assy 2900 STF 120V Downflow Deets 60052 217 Upper Drive Assy 2900 STF 120V System 7 Downflow E dresse ee Upper Powerhead Assembly Not Shown
26. LOWER DRIVE ech TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION BO TANKS NORMALLY IN SERVICE LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE VAI LVE SHOWN IN SERVICE POSITION 1 2 t ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 5 BLACK C T c I ie BLUE BLACK NG No NG a E scam 1 11 POSITION TERMINAL BLOCK VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR SWI TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SW4 VALVE STEP SWITCH SW5 BRINE CAM SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH OUTSIDE 5 8 AUXILIARY TIMER SWITCH THCAM TIMER HOMING CAM TPCAM TIMER PROGRAM CAM HCAM VALVE HOMING CAM SCAM VALVE STEP CAM BVCAM BRINE VALVE CAM LDCAM LOWER DRIVE CAM RED WHITE Eod LAG GRN x Zb ware REMOTE SIGNAL START REGENERATION TIMER ware C a WHITE WHITE WHITE RED YELLOW Y
27. Meter Assy 2 Plastic Electronic 61439 Meter Sleeve w O ring Machd Piston Assemblies 60103 iem Piston Assy 2900 2930 HWBP Lower 60103 01 Piston Assy 2900 2930 HWBP HW Lower 601047 2 Piston Assy 2900 2930 NHWBP Lwr 2900s Soft Wtr Rgn 60104 01 Piston Assy 2900 2930 NHWBP HW Lwr 2900s Soft Wtr Rgn 61540 u us Piston Assy 2900s Downflow Upper 61540 01 Piston Assy 2900s Downflow Upper HW 61545 n sss Piston Assy 2900s Upflow Upper 61545 01 Piston Assy 29005 Upflow Upper HW 61550 2222 uns sss Piston Assy 2900s HWBP Lower 61550 03 Piston Assy 2900s HWBP Lower HW 01555 u Piston Assy 2900s NHWBP Lower 61555 03 Piston Assy 29005 NHWBP Lower HW Program Wheel Assemblies 60405 20 Program Wheel w 3 4 Ext Label 1 1 2 Std Set 100 60405 50 Program Wheel w 2 Std Label Set 21 60405 60 Program Wheel 2 Label 60405 70 Program Wheel w 1 1 2 Ext Label SERVICE ASSEMBLIES continued Safety Brine Valves 60014 inan Safety Brine Valve Assy 2310 60038 Safety Brine Valve 2350 60027 Safety Brine Valve 2300 Fitting Facing Arm 60027 FFS
28. Piston HWBP Piston 2900 NHWBP Ring Piston Rod Snap D Rod Piston 2900 O ring 035 Piston Ouad Ring 012 CONTROL VALVE ASSEMBLY continued Part No Description 60708 9 0 DLFC 1 F x 3 4 F 9 0 Button 60708 8 0 DLFC 1 F x 3 4 F 8 0 Item Part Description Item QTY ih E 14754 00 End Plug Assy 2900 1 ardo 14754 01 Plug End White Machined uud 14754 10 End Plug Assembly 2900 2930 NHWBP P 2 0 nee End Plug Assembly 2900s Brass HW ee Plug End 2900s Lower White Plug End 2900s Lower Black Pin Spring Connecting Rod O ring 240 343 Park Tank O ring 2226 Q Softwater Adapter Kit 2900s Gasket Injector Body 1700 a Injector Stainless Steel 2 Screw Hex Wsh Mach 10 24x 3 8 issuer ries 61540 iud Piston Assy 2900s Downflow 007 Upper mne 61540 01 Piston Assy 2900s Downflow Upper Hot Water e 61545 Piston Assy 2900s Upflow SCHEER Upper ee Luss 61545 01 Piston Assy 2900s Upflow eatery Upper Hot Water 1 11 11 1 BA EE 61530 Seal 8 Spacer 29005 Upper ___ 61530 01 Seal amp Spacer Kit 2900s Upper Hot Water 61530 02 Seal
29. Plate Motor Mounting Taosi 18743 1 Motor 120V 60 Hz 1 30 RPM 5 18752 1 100 50 2 1 30 18824 1 230 50 2 1 30 18826 1 Motor 24 50 2 1 30 19659 1 Motor 24V 60Hz 1 30 RPM Tanapa 19660 1 Motor 230V 60Hz 1 30 RPM Screw Sltd Fillister Hd Pinion Program Wheel Clutch Drive Pinion Meter Clutch Spring Retainer Clutch Spring Screw Phil 6 32 x 1 4 Zinc Bracket Hinge Timer Insulator Micro Switch 8 OC11 Fleck 2900s Gear Cycle Actuator System 5 Description Switch Micro Timer n Screw Pan Hd Mach 4 40 x 1 1 8 Label Indicator Label Caution Label Time of Day NA Label Instruction DS Harness 3220 Nut Wire Wire Ground 4 Program Wheel Assembly 9000 3230 SO KS 441754 Pin Spring 1 16 x 5 8 Stainless Steel Timer Gear Main Drive Complete 3220 Meter Immediate Timer Assembly husyahay apan 60405 50 Program Wheel w 2 STD Label 0 21 000 gal me 60405 60 Program Wheel w 2 EXT Label 0 100 000 gal IN 60405 61 Wheel w 2 EXT Range 375 m3 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional dt uera 61420 06 Program Wheel Gear Assy Softener Immediate 2 Min Pe
30. Rev D Fleck 2900s OC11 37 SYSTEM 6 WIRING Series Regeneration Valve Wiring REMOTE METER WIRING FLECK RM IMMEDIATE LEAD VALVE FLECK RM DELAYED LEAD VALVE FLECK ET RM 114 1 80 6 H P 3 45 8 78 LEAD VALVE BADGER AR BADGER TB1 8 E o LEAD VALVE LEAD WHITE BLUE a WHITE 9 BROWN GRN ve GRIYEL WHITE pe INTERLOCK CABLE RECEPTACLE REMOTE SIGNAL START REGENERATION TIMER WHITE WHITE RED WHITE RED BLACK BROWN EE YELLOW YELLOW BROWN BROWN BLUE BLUE BLACK BLACK 3 RED BLACK RED BLACK NOTE BROWN 4 B 1 BLACK RED 1 1 2 YELLOW 3 n ORANGE BLUE BLUE GRYEL BLACK REO YELLOW No Ne c BLUE BROWN BLACK WHITE RED BLACK YELLOW BROWN r Sus gt NA UPPER DRIVE L WHITE BLACK RED YELLOW NG BLACK ORANGE No MP swe H
31. Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions The timer will regenerate as Soon as the capacity gallons reaches zero NOTE The program wheel to the left may be different than the program wheel on the product NOTE To set meter capacity rotate manual knob one 360 revolution to set gallonage 4 OC11 Fleck 2900s 24 Hour Gear Manual Regeneration Knob TO SET TIME OF DAY PRESS RED BUTTON TURN LARGE DIAL UNTIL TIME IS AT ARROW Service Position Indicator START CYCLE TURN KNOB CLOCKWISE Capacity Gallons Remaining Program Wheel Red Time Set Button White Dot Gallon Capacity Gallons Label Immediate regeneration timers do not have a 24 hour gear time of day can be set 61502 3200 Rev Figure 3 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE How To Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions 3200 Series Timers Figure 4 1 To expose cycle program wheel grasp timer in upper left hand corner and pull releasing snap retainer and swinging timer to the right 2 To change the regeneration cycle program the program wheel must be removed Grasp program wheel and sgueeze protruding lugs toward c
32. Size Color Nozzle Size Color Nozzle HO essen Silver 10225 0 SINE es 10225 1 3 Silver 10225 2 HS SIlV6t sawana 10225 3 iss 10225 4 1700 Brine System Standard Size Color Nozzle cadens Yellow 14801 03C HA uas Green 14801 04C HOw asa White 14801 05C HO 14801 06 12973 0 12973 1 12973 2 12973 3 12973 4 Throat 10914 0 10914 1 10914 2 10914 3 10914 4 Throat 12974 0 12974 1 12974 2 12974 3 12974 4 Throat 10226 0 10226 1 10226 2 10226 3 10226 4 Throat 14802 03C 14802 04C 14802 05C 14802 06C Fleck 2900s 11 41 SERVICE ASSEMBLIES Adapters 61525 iine res Softwater Adapter Kit 2900s 61415 nene Adapter Assy Sidemount 2850 2900 2930 61415NP5 eege a Adapter Assy Sidemount NP 2850 2900 2930 61415 20 Adapter Assy Sidemount BSP MTC 2850 2900 2930 61415 20NP Adapter Assy Sidemount BSP NP 2850 2900 2930 Air Checks 60002 34 Air Check 500 34 Long 60003 34 Air Check 500 HW 34 Tube 60009 01 Air Check 900 Commercial HW Less Fittings Auxiliary Micro Switch 60320 02 Switch Kit 3200 9000 Timer Auxilia
33. 00 Rev Figure 2 Fleck 2900s OC11 3 3210 3220 PROCEDURE Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve reguirement and set the gallons available opposite the small white dot on the program wheel gear Figure 3 NOTE Drawing shows 8 750 gallon setting The capacity gallons arrow 15 shows zero gallons remaining The unit will regenerate tonight at the set regeneration time How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is opposite the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Timers These timers do not have a 24 hour gear
34. 1 PVC Grey T 12974 2 Throat Injector 2 PVC Grey 12974 3 Throat Injector 3 PVC Grey 12974 4 Throat Injector 4 PVC Grey RENE 10226 0 Throat Injector 0 Stainless Steel See 10226 1 Throat Injector 1 Stainless Steel 10226 2 Throat Injector 2 Stainless Steel np 10226 3 Throat Injector 3 Stainless Steel 10226 4 Throat Injector 4 Stainless Steel 22 sesto 17776 Body Injector 1600 17776 02 Injector 1600 Upflow v 16221 00 Disperser Air KE 14805 Gasket Injector Body 1600 1700 Vi 12098 cete Retainer Flow Control uswa 12095 nie Washer Flow Control 50 GPM 12084 Washer Flow Control 25 GPM A ossa 12097 eee Washer Flow Control 1 0 GPM Vr S 12550 Quad Ring 009 12550 01 Quad Ring 009 560CD ed Tan 17908 Sleeve Brine Valve Stem 20 Testes 16508 01 Tube Brine Valve 2850 1600 40027 Tube Brine Valve 2510 42184 Tube Brine Valve 2850s 12714 se Tube Brine Valve 1500 1522 e Tube Brine Valve 2750 41683 Tube Brine Valve 1600 1650 18 OC11 Fleck 2900s Upflow Only Injector Assy 1600 1 Plastic Inj
35. 100 110 120 130 140 SSC rur SES Inlet Pressure psi EZE EEG 5 e iec 1600 series injectors Slow Rinse Rates gpm LX 1700 series injectors Draw Rate gpm pressure 2 3 4 20 0 68 0 78 1 08 pressure 3C 4C 5C 6C 30 077 0 97 1 28 20 079 J 16 J 1 J 180 s 109 3 re Jr Ne 50 IRE 152 185 JE us 175 220 OT Jr J ST all injectors used the steel cap and an air disperser gt 15__ 321 1 26 3 10 3C steel cap no o ring air disperser 46 amp 5C steel cap o ring air disperser 6C brass o ring no air disperser TH TR22089 2900s Valve 1600 Series Injector Total Flow to Drain in Draw TR22089 2900s Valve 1700 Series Injector Total Flow to Drain in Draw Ee Flow Rate gpm Flow Rate RES 60 70 80 Inlet Pressure psi 0 10 20 30 40 50 80 90 100 10 120 130 140 ESCH Inlet Pressure psi 30 846 HE HEC TR22089 Rev A Fleck 2900s OC11 31 ENVIRONMENTAL BACKPLATE DIMENSIONS 75 20 UN 2A THREAD Ue a TEN L J
36. 21 250 gallon setting 2 Ext Range 6 250 106 250 gallon setting 3 Std Range 3 750 63 750 gallon setting 3 Ext Range 18 750 318 750 gallon setting Electronic Pulse Count Meter Size 4 System Type gt System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock C System 4 Twin Tank D System 5 2 5 Tanks Interlock Mechanical 2 4 Tanks Interlock Electronic Meter per unit for Mechanical and Electronic System 6 2 5 Tanks 1 Meter Series Regeneration Mechanical 2 4 Tanks 1 Meter Series Regeneration Electronic m System 7 2 5 Tanks 1 Meter Alternating Regeneration Mechanical 2 Tanks only 1 Meter Alternating Regeneration Electronic G System 9 Electronic Only 2 4 Tanks Meter per Valve Alternating H System 14 Electronic Only 2 4 Tanks Meter per Valve Brings units on and offline based on flow 5 Timer Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 6 Drain Line Flow Control gpm 7 Brine Line Flow Controller gpm 8 Injector Size 9 Piston Type A Hard Water Bypass B No Hard Water Bypass 41689 RevE 11 INSTALLATION Water Pressure A minimum of 20 pounds 1 4 bar of water pressure is reguired for regeneration valve to operate effectively Electrical Facilities An uni
37. 4 50 Valve 1700 5 0 Vi S 60381 03 Injector Assy 1700 3 Complete 60381 04 Injector Assy 1700 4 EEN 60381 05 Injector Assy 1700 5c Complete 60381 06 Injector Assy 1700 6c Complete Not Shown 16974 usus Fitting Plastic Female 3 4 x 3 4 Ip 17996 Disperser Air Injector Upflow Only NOTE Item number 26 11893 is used on injector sizes 2 through 5C Part number 10228 is used on injector sizes 6C Fleck 2900s OC11 19 1710 BRINE SYSTEM ASSEMBLY 20 21 60604 Rev F Item No Part Description Item Part No Description Brine Valve 1700 Plastic Top 20 in ds 46460 2 Tube Brine 2850 2900s Retainer Flow Control 42183 Tube Brine 1700 2850s O Ring 210 560CD Brine 154410 Tube Brine 2900 2750 Spacer 1700 Brine 41447 Tube Brine 2900s U F Piston Brine Valve Pag Monsi 10413 Fitting Elbow Male 1 27 X Stem Brine 1710 Plastic 2900 Brine Valve 1700 Plastic 22 aana 60605 00 Brine Valve 1710 2750 Blank 60605 10 Brine Valve 1710 2750 1 0 Sleeve Brine Valve Stem 60605 12 Valve 1710 2750 1 2 Quad Ring 009 O Ring 2mmx35mm Brine Valve 1710 2750 1 5
38. 50 DLFC 1 F x 3 4 F NPT 5 0 gpm 60366 60 DLFC 1 F x 3 4 F 6 0 gpm 60366 70 DLFC 1 F x 3 4 F NPT 7 0 gpm 60708 00 DLFC 1 F x 3 4 F NPT No 60708 10 DLFC 1 F x 3 4 F 10 0 gpm 60708 12 DLFC 1 F x 3 4 F 12 0 gpm 60708 15 DLFC 1 F x 3 4 F 15 0 gpm 60708 20 DLFC 1 F x 3 4 20 0 gpm 60708 25 DLFC 1 3 4 F 25 0 gpm 60721 00 DLFC 1 1 F Button 60721 06 DLFC 1 F x 1 F 60721 08 DLFC 1 F x 60721 10 DLFC 1 F x 60721 12 DLFC 1 F x 1 F 60721 13 DLFC 1 F x 60721 15 DLFC 1 F x 1 F 60721 00 DLFC 1 F x Button 60721 17 DLFC 1 F 60721 20 DLFC 1 F x 1 F 60721 24 DLFC 1 F x 1 F 60721 30 DLFC 1 F x 1 F 60721 35 DLFC 1 F x 1 60721 40 DLFC 1 F x 1 F 60721 45 DLFC 1 F x 1 F NPT 0 06 gpm NPT 0 08 gpm NPT 1 0 gpm NPT 1 2 gpm NPT 1 3 gpm NPT 1 5 gpm NPTF No NPTF 1 7 gpm NPTF 2 0 gpm NPTF 2 4 gpm NPTF 3 0 gpm NPTF 3 5 gpm NPTF 4 0 gpm NPTF 4 5 gpm 60721 50 DLFC 1 F x 1 F NPTF 5 0 60721 60 DLFC 1 F x 1 F 6 0 60721 70 DLFC 1 F x 1 F NPTF 7 0
39. AI PURPLE a ORANGE ers a gle ge am d 7 E i 4 alz J 4 MM ER 15 2 __ SC 12 POSITION TERMINAL BLOCK d wan pu Uz TM TIMER MOTOR VT rss x assi LDM LOWER DRIVE MOTOR BFPERDRIVE SWA TIMER HOMING SWITCH SW2 TIMER PROGRAM SWITCH SW3 VALVE HOMING SWITCH SWA VALVE STEP SWITCH SW5 METER LOCKOUT SWITCH SW6 LOWER DRIVE SWITCH INSIDE SW7 LOWER DRIVE SWITCH MIDDLE 5 8 ALTERNATOR SWITCH OUTSIDE THCAM TIMER HOMING CAM TIMER PROGRAM z 3 HC M VALVE HOMING CAM s SCAM VALVE STEP ai lei 5 BRINE VALVE m DEI d 53 LOWER DRIVE SEI sa 185 WS1 WIRE SPLICE oo o HE swa lt 41 z DO TANK SINGLE REMOTE METER ALTERNATING REGENERATION 18687 01 Rev E de J ES E js Y 2 ONLY ONE TANK IN SERVICE THE OTHER IN REGENERATION OR STANDBY 3 VALVE SHOWN IN SERVICE LOWER DRIVE RED YELLOW WHITE BROWN LAG Pe oo AWE L RECEPTACLE H 5 DEN 4 WHITERBLUE geh m 5 REMOTE SIGNAL START REGENERATION TIMER ware WHITE 8 WHITE ware GRNEL RED 2 RED YELLOW YELLOW BROWN 3 BROWN WS1 BROWN BROWN 7 PURPLE 4 PURPLE BLUE BLUE BLACKIBROWN ORANGE RED RED BLACK BLACK BLACK
40. ELLOW YELLOW YELLOW BROWN BROWN 4 BLUE BLUE ORANGE BROWN RED RED BLACK BLACK BLACK BLACK a 53 EE z E BEE m E 8 5 3 gd 8 ERRE E E f I UE 4 2 7 r Em e E 5 aen o SCH UPPER DRIVE TB1 8 POSITION TERMINAL BLOCK TM TIMER MOTOR VDM VALVE DRIVE MOTOR LDM LOWER DRIVE MOTOR x SWI TIMER HOMING SWITCH E 3 x SW2 TIMER PROGRAM SWITCH 8 5 amp SW3 VALVE HOMING SWITCH gg 3 8 SWA VALVE STEP SWITCH l SCH SWS BRINE CAM SWITCH ol d 4 SW6 LOWER DRIVE SWITCH INSIDE 5 7 LOWER DRIVE SWITCH OUTSIDE TIMER HOMING CAM Les e e TPCAM TIMER PROGRAM CAM Dis HCAM VALVE HOMING CAM SI SCAM VALVE STEP LDCAM BVCAM BRINE VALVE CAM LOWER DRIVE LDCAM LOWER DRIVE CAM NOTE 1 TWO TANK INTERLOCKED SINGLE REMOTE METER SERIES REGENERATION 2 BOTH TANKS NORMALLY IN SERVICE 3 ONLY ONE TANK IN REGENERATION THE OTHER REMAINS IN SERVICE 4 LEAD VALVE REGENERATES FIRST FOLLOWED IMMEDIATELY BY LAG VALVE 5 VALVE SHOWN IN SERVICE POSITION 38 OC11 Fleck 29005 SW8 SET TO TRIP FOR SIX MINUTES AFTER BRINE TANK FILL mo 18686 01 18686 02 SYSTEM 7 WIRING Alternating Regeneration Valve Wiring
41. Fleck 29005 Service Manual TABLE CONTENTS JOB SPECIFICATION 1 INSTALLATION 5455544545845955 detta th etes tte naa 2 START UP INSTRUCTIONS sse 2 3200 TIMER SETTING PROCEDURE sess 3 3210 amp 3220 TIMER SETTING PROCEDURE 4 3200 3210 3220 3230 REGENERATION CYCLE SETTING PROCEDURE eren rn ertt 5 3200 TIME CLOCK TIMER ASSEMBLY 6 3210 METER DELAYED TIMER ASSEMBLY 7 3220 METER IMMEDIATE TIMER ASSEMBLY 8 3230 REMOTE START TIMER 5 9 UPPER ENVIRONMENTAL POWERHEAD ASSEMBLY 10 LOWER ENVIRONMENTAL POWERHEAD ASSEMBLY 11 CONTROL VALVE 12 CONTROL VALVE SIDE MOUNT 14 1600 SERIES BRINE 15 1650 BRINE SYSTEM ASSEMBLY sess 17 1700 BRINE SYSTEM ASSEMBLY sese 19 1710 BRINE SYSTEM ASSEMBLY see 20 2 BRASS METER 21 2 PLASTIC METER 22 1600 SERVICE VALVE OPERATOR NEW STYLE 23 2300 SAFETY BRINE VALVE sese 24 2310 SAFETY BRINE 25 2350 SAFETY BRINE
42. Inline BSP STD Plastic Plastic Nipples Paddlewheel Meter Assy 2 Inline BSP STD Plastic Brass Nipples Paddlewheel Item No QTY Part No 60621 Rev D Description Meter Assy 2 Inline NPT EXT Plastic w Plastic Nipples Paddlewheel Meter Assy 2 Inline NPT EXT Plastic w Brass Nipples Paddlewheel Meter Assy 2 Inline BSP EXT Plastic Plastic Nipples Paddlewheel Meter Assy 2 Inline BSP EXT Plastic Brass Nipples Paddlewheel 1600 SERVICE VALVE OPERATOR NEW STYLE 60150 Rev QTY Part No Description aaa aya 11749 Guide Brine Valve Stem rA 1025052 Ring Retaining 10249 Spring Brine 12550 ess Quad Ring 009 HS Dawa 10785 SVO Body Assy Brass Valves 12552 exis Brine Valve Stem 1600 Tian Tas 126206 uuu Seat Brine Valve Fitting Insert 3 8 Fitting Sleeve 3 8 Celcon Fitting Tube 3 8 Nut Brass Fitting Elbow 90 Deg 1 4 NPT x 3 8 Tube 12 susu 2 onn E Tube Fitting 3 8 9 3 4 HE Teu 16730 Fitting Male 1 4 1 14 15415 Fitting Insert 1 2 Tube 1 12472 Assembly Tri Stack After RR 15 ns Cam Assembly Special Tri Stack After Brine Fill Bracket Motor Outboard Coated Service Valve Operator Assembly 1600 Ne
43. OC11 9 UPPER ENVIRONMENTAL POWERHEAD ASSEMBLY Item No QTY Part No 18697 15 V ER KE 45431 a i 42579 enia Tiisin 41545 60160 30 HE 60160 31 17904 Tao Assess 10218 KC 14923 lt Dasarata agan Tasten 40896 po 11805 66 11 discus 12472 TATE 15770 241 jm 18691 02 22 cci EE 40038 03 EE a 10 OC11 Fleck 2900s Description Backplate Hinged 3200 Clock Timer Assembly 3200 Meter Timer Assembly Motor Drive 115V 50 60 Hz Motor Drive 24VAC DC 50 60 Hz Motor Drive 230V 50 60 Hz Drive Cam Assembly STF Blue 2900 Drive Cam Assembly Upflow Drive Cam Assembly Upflow Variable Bushing Heyco 1 2 Heyco 2073 Switch Micro Screw Pan Hd Mach 4 40 X 1 5 Steel Zinc Switch Micro Screw Rd Hd 4 40 X 5 8 TYPE 1 Steel Zinc Cam Assy Tri Stack After RR Cam Shut Off Valve Cam Assy Special Tri Stack After Brine Fill Cam SVO Cam Brine 2750 U F Std Pin Roll 3 32 x 7 8 Nut Jam 3 4 16 Fitting Brine Valve Harness 2900 Plug 750 Dia Recessed Black Plug Hole Heyco 2693 Plug 190 Dia White Heyco 0307 Plug 140 Dia White Heyco 0304 Screw Slot Hex Wsh 8 18 X 3 8 Type
44. Timer Ring Skipper Wheel VS 141419 Screw Pan Hd Mach 4 40 x Spring Detent Timer 1 1 8 Ball 1 4 SS raka 13886250 3200 Skipper Wheel Assy 12 Day D yapa 192960 2 Screw Hex Wsh 6 20 x 1 2 Skipper Wheel Assy 7 Day Oe 11999 5 2 25 Label Button Pointer Regeneration mm 13018 Pinion Idler Dial 12 AM Regen Assy Black de 19912 ets Spring Idler Shaft Dial 2 AM Regen Assy Black T sees 19037 eee Gear Idler Bracket Hinger Timer disse Tuc 19164 Gear Drive Screw Phil 6 32 x 1 4 Zinc 1988 7 e Plate Motor Mounting Harness 3200 18743 1 Motor 120V 60Hz 1 30 RPM Nut Wire Tan asss 18752 1 Motor 100 50 2 1 30 1 15354 01 Wire Ground 4 18824 1 Motor 230 50 2 1 30 Label Time of Day 18826 1 Motor 24V 50Hz 1 30 RPM Complete 3200 Time Clock 19659 1 Motor 24V 60Hz 1 30 RPM Timer Assembly 19660 1 Motor 230V 60Hz 1 30 RPM NAN A 60320 02 Switch Kit 3200 9000 Timer NM oo A Screw Sltd Fillister Hd 6 32 x Auxiliary Optional 156 DO aee alaa 61420 03 Program Wheel Gear Assy 2 1 15424 Spring Detent Filter 2 Min Per Pin 18 1222 15066 Ball 1 4 D
45. Top Coll es 41428 05 Valve Body 2900s U S Tap SVO Top Coll 41428 07 Valve 2900s MACHD NPT U S Tap Aux Tap SVO Top Coll 41428 09 Valve 2900s MACHD NPT U S Tap Soft ADAPT Top Coll 41428 09NP Valve Body 29005 MCHD NP U S Soft ADAPT 41428 11 Valve Body 2900s U S Tap Aux ADPT T 41428 13 Valve 2900s MACHD NPT U S Tap SVO Soft ADAPT Top Coll e 41428 15 Valve Body 2900s MACHD NPT U S Tap SVO SFT ADPT AX TP Top 41428 21 Valve 2900s MACHD BSP Metric Tap Top Coll Y 41428 21NP Valve Body 2900s MCHD BSP NP Metric Tap Top Coll 12 OC11 Fleck 2900s Upflow 61500 2900 Rev F Item Part No Description SRETNO Spacer End qhi Spacer End Brass HW m Seal Piston Seal Piston Viton Seal Piston Silicone Spacer 12 Hole Kee Spacer Hot Water t Piston 2750 ME Piston 2750 Upflow T Rod Piston 2900s Upper Plug End Eeer Plug 1500 2750 Brass Pin Link Quad Ring 010 O ring 28mm X 2mm rp O ring 024 Hot Water M Seal Piston 2900 3150 TS Seal Piston Silicone s Spacer 2 2900 3150 Spacer Hot Water EN Spacer 2900 Spacer Hot Water galba aa a
46. amp Spacer Kit 2900s Upper HD VITON Chemical Resistent 2 e Dd 60128 na 2 Seal amp Spacer Kit 2900 Lower 60128 01 Seal amp Spacer Kit 2900 Lower mn Hot Water 60128 10 Seal amp Spacer Kit 2900 Lower Silicone LU 42 BG 61550 nus Piston Assy 2900s HWBP Lower ES Lines 61550 03 Piston Assy 2900s HWBP pu Lower Hot Water sus 61555 Piston Assy 2900s NHWBP ve 61555 03 Piston Assy 2900s NHWBP eus Lower Hot Water Not Shown RP CUN m 60366 00 DLFC 1 F x 3 4 F NPT No Upflow Only Button 60366 06 DLFC 1 F 3 4 F NPT 0 6 gpm 60366 08 DLFC 1 F 3 4 F 0 8 60366 10 DLFC 1 F x 3 4 F 1 0 gpm 60366 12 DLFC 1 F x 3 4 F 1 2 T 60366 13 DLFC 1 F x 3 4 F 1 3 gun 60366 15 DLFC 1 F x 3 4 F 1 5 60366 17 DLFC 1 F x 3 4 F 1 7 60366 20 DLFC 1 F x 3 4 F 2 0 gpm TP 60366 24 DLFC 1 F x 3 4 F 2 4 60366 30 DLFC 1 F x 3 4 F 3 0 60366 35 DLFC 1 F 3 4 F 3 5 EE 60366 40 DLFC 1 3 4 4 0 60366 45 DLFC 1 F 3 4 F 4 5 gpm ences 60366
47. e drain line flow and run for 5 minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration 6 Replace control box cover 7 Putsalt in the brine tank NOTE Do not use granulated or rock salt 3200 SETTING PROCEDURE How To Set Days Which Water Conditioner Is To Regenerate Figure 2 Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day 1 Press and hold the red button in to disengage the drive gear 2 Turn the large gear until the actual time of day is at the time of day pointer 3 Release the red button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time 1 Turn the manual regeneration knob clockwise 2 This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program 3 The black center knob will make one revolution in the following approximately three hours and stop in the position s
48. ean brine line flow control if plugged Hot water tank hardness Repeated flushings of the hot water tank is required Leak at distributor tube Make sure distributor tube is not cracked Check O ring and tube pilot bed Increase frequency of regeneration Inlet of control plugged due to foreign Remove piston and clean control material broken loose from pipes by recent work done on plumbing system Loss of mineral through drain Air in water system Assure that well system has proper air eliminator line control Check for dry well condition Improperly sized drain line flow control Check for proper drain rate Iron in conditioned water Fouled mineral bed Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Control cycles continuously Misadjusted broken or shorted switch Determine if switch or timer is faulty and replace it or replace complete power head Drain flows continuously Valve is not programming correctly Check timer program and positioning of control Replace power head assembly if not positioning properly Foreign material in control Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions Internal control leak Replace seals and piston assembly 28 OC11 Fleck 2900s WATER CONDITIONER FLOW DIAGRAMS DOWNFLOW 1 Service Position BRINE VALVE FLOW CONTROL OUTLET 2 Back
49. ector Assy 1600 1 Plastic Injector Assy 1600 2 Plastic Injector Assy 1600 3 Plastic Injector Assy 1600 4 Plastic Injector Assy 1600 1 S S Brass 60481 22 Injector Assy 1600 2 S S Brass m 60481 23 Injector Assy 1600 3 S S Brass ie 60080 11 Injector Assy 1600 1 PVC 60080 12 Injector Assy 1600 2 PVC 60080 14 Injector Assy 1600 4 EEN 60485 003 Injector Assy 2900 1600 Upflow 0 w Reg Cap 20 psi EE 60485 012 Injector Assy 2900 1600 Upflow 311 w Reg Cap 20 psi TT 60485 022 Injector Assy 2900 1600 Upflow 2 w Reg 20 psi 60485 032 Injector Assy 2900 1600 Upflow 3 w Reg Cap 20 psi eee 60485 043 Injector Assy 2900 1600 Upflow 4 w Reg Cap 20 psi Brine Valve 1600 0 25 Brine Valve 1600 0 50 Brine Valve 1600 1 0 gom Upflow Only 16 OC11 Fleck 2900s 1650 BRINE SYSTEM ASSEMBLY 60011 Rev D Description Item QTY Fitting Tube 3 8 Nut Brass TO eet d sons Fitting Sleeve 3 8 Celcon DO Fitting Insert 38 eee Screen Brine eee Fitting Elbow 90 Deg 1 4 NPTx ee 3 8T Brine Valve Body Assy 1650 Spring Brine Valve Ring Retaining Guide Brine Valve Stem Nut Assy 3 8 Plastic Brine Valve Stem 1600 Seat Brine Valve O ring 018 BLFC
50. ector Assy 1600 2 Plastic Injector Assy 1600 3 Plastic Injector Assy 1600 4 Plastic Injector Assy 1600 1 S S Brass Injector Assy 1600 2 S S Brass Injector Assy 1600 3 S S Brass Injector Assy 1600 1 PVC Injector Assy 1600 2 PVC Injector Assy 1600 4 PVC Injector Assy 2900 1600 Upflow 0 w Reg Cap 20 psi Injector Assy 2900 1600 Upflow 1 w Reg Cap 20 psi Injector Assy 2900 1600 Upflow 2 w Reg Cap 20 psi Injector Assy 2900 1600 Upflow 3 w Reg Cap 20 psi Injector Assy 2900 1600 Upflow 4 w Reg Cap 20 psi Brine Valve 1650 0 25 gom Brine Valve 1650 0 50 Brine Valve 1650 1 0 gom 1700 BRINE SYSTEM ASSEMBLY Item Part Description e NEE 14792 Plug End Brine Valve KEE EE 1320 es Quad Ring 020 12085 Washer Flow 1 2 12086 Washer Flow 1 5 GPM dT see 12087 Washer Flow 2 0 GPM T assess 12088 Washer Flow 2 4 GPM 12089 Washer Flow 3 0 GPM 12090 Washer Flow 3 5 GPM Tis 12091 Washer Flow 4 0 GPM Tas 12092 Washer Flow 5 0 GPM Retainer Flow Control O ring 210 560CD Brine Spacer 1700 Brine Piston Brine Valve Brine Valve Stem Brine Valve Body Ouad Ring 009 Spring Brine Valve Retaining Ring Guide Stem Fitting Insert 1 2 Tube Nut 2900 w Sleeve Fitting Elbow Male 1 2T x 3 8 NPT
51. elin me 61420 04 Program Wheel Gear Assy Softener 2 Min Per Pin dO js 15465 nien Label Caution 6 OC11 Fleck 2900s Call your distributor for Part Number 3210 DELAYED ASSEMBLY 24 25 40 2726 28 29 40 61502 3210 Item Part Description Lee Housing Timer 3200 Gear Cycle Actuator Dial 2 AM Regen Assy Black Knob 3200 Screw Hex Wsh 6 20 x 1 2 MEE PC TE Label Button TS Gear Program Drive Wheel Retainer Program Wheel ES Screw Flat Head St 6 20 x 1 2 sas Clip Spring T Spring Detent Timer EE Ball 1 4 Delrin ys Pinion Idler Spring Idler Shaft Gear Idler Gear Drive m Plate Motor Mounting Motor 120V 60Hz 1 30 RPM Motor 100 50 2 1 30 18824 1 Motor 230V 50Hz 1 30 RPM 1 18826 1 Motor 24V 50Hz 1 30 RPM EE 19659 1 Motor 24V 60Hz 1 30 RPM Tess 19660 1 Motor 230 60 2 1 30 saa 13278 iie Screw Fillister Hd 6 32 x 156 ZO nns KE 13830 ess Pinion Program Wheel Drive 24 25 2 3 T iste 1383 ne Clutch Drive Pinion 22 ds 14276 Spring Meter Clutch 14253 Retainer Clutch Spring 24 us uus 11984 Screw Phil 6 32 x 1 4 25 1388
52. enter lift program wheel off timer Switch arms may reguire movement to facilitate removal 3 Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires locate above snap retainer post Timer Setting Procedure How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example if there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as reguired The number of pins times two eguals the backwash time in minutes How To Change The Length Of Brine And Rinse Time 1 The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole 2 To change the length of brine and rinse time the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two eguals brine and rinse time in minutes How To Change The Length Of Rapid Rinse 1 The second group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin 2 To change the length of rapid rinse time add or
53. hown in the drawing 4 Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only one half of this time 5 any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How to Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the red button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 Turn the time plate so the desired regeneration time aligns next to the raised arrow 6 Push the red button in and rotate the 24 hour dial Tighten each of the three screws 7 Push the red button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Reset the time of day and restore power to the unit SERVICE POSITION INDICATOR 24 HR GEAR MANUAL REGENERATION TO SET TIME OF DAY PRESS RED BUTTON AND TURN LARGE DIAL UNTIL SKIPPER WHEEL 12 DAY SHOWS EVERY OTHER DAY REGENERATION RED TIME SET BUTTON 3200 ADJUSTABLE REGENERATION TIMER IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK 61502 32
54. low control 8 0 25 0 60702 1 1 specify flow control 8 0 25 0 60708 1 FNPT x 4 FNPT specify flow control 8 0 25 0 60721 1 1 specify flow control 6 7 0 42 OC11 Fleck 2900s Cam Assemblies 60160 00 Drive Assy RR White 60160 20 Drive Cam Assy Std 60160 22 Drive Cam Assy Link Environmental 2900 Lower Drive 60160 30 Drive Cam Assy Upflow 60160 31 Drive Assy Upflow Variable 24 Hour Gear Assemblies 1920512 Gear Assy 24 Hour Silver 5600 12 60519 02 Gear Assy 3200 24 Hour 2 Times Day w Silver Label 60519 03 Gear Assy 3200 24 Hour 3 Times Day w Silver Label 60519 04 Gear Assy 3200 24 Hour 4 Times Day w Silver Label 60519 06 Gear Assy 3200 24 Hour 12 00 6 Times Day w Silver Label Injector Assemblies Complete 60480 1600 1650 3 8 brine specify size of injector Meters 60393 Meter Assy 2900 2 Std 60394 Meter Assy 2900 2 Ext 60616 Meter Assy Elec 2 600620 reitera Meter Assy 2 Plastic Std 606241 u unu s Meter Assy 2 Plastic Ext 60625
55. ng for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 Teflon tape is the only sealant to be used on the drain fitting The drain from twin tank units may be run through a common line 8 Make sure that the floor is clean beneath the salt storage tank and that it is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 2 OC11 Fleck 2900s 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let
56. nterrupted alternating current A C supply is reguired Note Other voltages are available Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow BY PASS VALVES Always provide for the installation of a by pass valve if unit is not eguipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions Installation Instructions 1 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 gpm 26 5 Lpm or length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control 4 Referto the dimensional drawi
57. r Pin Axes 61420 42 Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number 3230 START ASSEMBLY Description Housing Timer Spring Clip Insulator Micro Switch Switch Micro Timer Screw Pan Hd Mach 4 40 x 1 1 8 Knob 3200 Screw Hex Wsh 6 20 x 1 2 Label Button geste Idler t Idler Shaft Spring m Gear Idler Drive Gear e Plate Motor Mounting Motor 120 60 Hz 1 30 Motor 100V 50Hz 1 30 RPM Motor 23V 50Hz 1 30 RPM ru Motor 24V 50Hz 1 30 RPM Motor 24V 60Hz 1 30 RPM Motor 230V 60Hz 1 30 RPM 61502 3230R REV A Description 16 1 Diese 13270 e Screw Sltd Fillister Hd Label Caution Program Wheel Assembly 3200 Main Drive Gear Pin Spring 1 16 x 5 8 Stainless Steel Timer Cycle Actuator Arm Bracket Hinge Timer Screw Phil 6 32 x 1 4 Zinc Harness 3230R Nut Wire Tan eee 15354 01 Wire Ground 4 28 60320 02 Switch Kit 3200 9000 Timer Auxiliary Optional 29 3230 DO 61420 06 Program Wheel Gear Softener Immediate 2 Min Per Pin 61420 42 Program Wheel Gear Assy Filter Immediate 2 Min Per Pin Call your distributor for Part Number Fleck 2900s
58. r TUNER 1 12552 02 Brine Valve Stem 1600 with Nozzle Injector 4 Slalnlese Seat Steel LS Tis 12626 Seat Brine Valve 14 se 11982 O ring 016 Tcu 60020 25 25 1600 4 60020 50 BLFC 50 GPM 1600 Tin 60020 100 1 0 1600 16 s 2 ss 10692 e Screw Slot Hex Hd 10 24X 18 8 Stainless Steel TAL uu faves 118993 ens Cap Injector SS ipee 10229 iet Gasket Injector Cap 1600 DK isis Tsai 10227 won Screen Injector Fleck 2900s 1 15 1600 SERIES BRINE SYSTEM continued Item Part Description Throat Injector 000 Brown Throat 00 Violet Throat Injector 0 Red Throat Injector 1 White Throat Injector 2 Blue Throat 3 Yellow Throat Injector 4 Green Throat Injector 0 PVC Grey Throat Injector 1 PVC Grey Throat Injector 2 PVC Grey Throat Injector PVC Grey Throat Injector 4 PVC Grey Throat Injector 0 Stainless Steel 10226 1 Throat Injector 1 Stainless Steel 10226 2 Throat Injector 2 Stainless Steel eee 10226 3 Throat Injector 3 Stainless Steel 10226 4 Throat Injector 4 Stainless Steel Body Injector 1600 Injector 1600 Upflow Disperser Air Gasket Injector Body 1600 1700 Inj
59. remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time 1 The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole 2 To change the length of refill time move the two pins at the end of the second group of holes as required 3 The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at end of the brine tank refill section 4 The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel BRINE amp RINSE SECTION PROGRAM 2 MIN PER HOLE WHEEL FOR REGENERATION CYCLE PIN STORAGE 2 MIN BACKWASH OMN PERPNI 61502 3210 Rev A Figure 4 Fleck 2900s OC11 5 3200 TIME TIMER ASSEMBLY 36 61502 3200 No Part Description Item Part Description 43870 Housing Timer 3200 20 2 19210 Program Wheel Assy 1 2 14265 Clip Sping Gear Main Drive Timer 14087 Insulator Pin Spring 1 16 x 5 8 SS Timer d usan nan 10896 Switch Micro 29 ccs 193011 Arm Cycle Actuator I je 15920 2 6 Switch Micro
60. rness Lower Drive Syst 6 Multiple Lead Enviromental Call your distributor for Part Number 61501 2900 Rev G Description Harness Lower Drive Sys 6 Multiple Middle Lag Enviromental Harness Lower Drive Syst 7 Duplex Lead Enviromental Harness Lower Drive Syst 7 Duplex Lag Enviromental Harness Lower Drive Syst 7 Multiple Enviromental Washer Curved Spring 265 ID Drive Cam Assy Link Enviromental 2900 Lower Drive Lower Drive Assy 2900 24 60 System 4 Lower Drive Assy 2900 120 System 4 Lower Drive Assy 2900 220 System 4 Lower Drive Assy 2900 120 System 5 and 6 Lead Lag Lower Drive Assy 2900 120 System 7 Lead Lower Drive Assy 2900 120 System 7 Lag 2900 Lower Powerhead Assembly Tie Cable HeyCo VNT 4 18 Grease Lubriplate 630 2 Switch Kit 2900 Lower Drive Adding Second Switch Switch Kit 2900 Lower Drive Adding Third Switch Fleck 2900s OC11 11 CONTROL VALVE ASSEMBLY Downflow Item No Part No Description sos 41428 01 Valve 29005 0 5 41428 09 2900s Machined wi Soft Water Adapter uide 41428 01NP Valve Body 2900s MCHD NP U S Tap Top Coll 41428 03 Valve Body 2900s MACHD NPT U S Tap Aux Tap Top Coll 41428 03NP Valve Body 2900s MCHD NP U S Tap Aux Tap
61. run until the air is purged from the unit 12 Plug unit into an electrical outlet Note All electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Residential Air Check Valve START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Turn the manual regeneraton knob slowly in a clockwise direction until the program micro switch lifts on top of the first set of pins Allow the drive motor to move the piston to the first regeneration step and stop Each time the program Switch position changes the valve will advance to the next regeneration step Always allow the motor to stop before moving to the next set of pins or spaces NOTE For electronic valves please refer to the manual regeneration part of the timer operation section If the valve came with a separate electronic timer service manual refer to the timer operation section of the electronic timer service manual 2 Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear see above 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check th
62. ry 6032011 iiio Switch Assy 2900 Lower Drive For Adding 2nd Switch 60320 08 Switch Assy 2900 Lower Drive Aux For Adding Third Switch Brine Line Flow Controls BLFC 60020 25 BLFC 25 GPM 1600 60020 50 BLFC 50 GPM 1600 60020 100 BLFC 1 0 GPM 1600 60011 090 Brine Valve 1650 Short Stem 60010 25 BLFC 1650 25 GPM Plastic 60010 50 BLFC 1650 50 GPM Plastic 60010 100 BLFC 1650 1 0 GPM Plastic Brine Valves 6001112 uu u Brine Valve 1650 Less 60029 Brine Valve 1600 Short Stem Brass Std O rings 60029HW Brine Valve 1600 Short Stem Hot Water 60034 Model 1700 brine valve assy specify flow control 1 0 5 0 60604 XX Model 1710 brine valve assy specify flow control 1 0 5 0 Covers 60217 02 ieu Environmental Lower Cover Black 60219 02 Environmental Cover Black 60232 Designer 2 Piece 60232 110 Cover Designer 1 Piece Black 14800 02 Cover Dust Lower 2900 Black Drain Line Flow Controls DLFC 60366 1 FNPT x 94 FNPT specify flow control 6 7 0 60701 1 1 specify f
63. tial Filtration LLC 41689 RevE OC11
64. w Style Item No s 1 11 Fleck 2900s OC11 23 2300 SAFETY BRINE VALVE 13 eg 9 60027 D Item No Part Description Item No Part No Description eem 60027 00 Safety Brine Valve 2300 Less 10700 Float Assy White EIU NE 3 10150 Grommet 30 Dia Tana USB sce Ball 3 8 Brass d 1 60028 30 Float Assy 2300 30 White Ball Stop Slow Fill 14 1 60027 FFA Safety Brine Valve 2300 Fitting d coded 10328 Fitting Elbow 90 Deg 1 4 x Facing Arm 3 8 Tube 4 60027 FFS Safety Brine Valve 2300 Fitting 10332 Fitting Insert 3 8 Facing Stud 10330 Fitting Sleeve 3 8 Celcon y pns Tees 10329 Fitting 3 8 Nut Brass eelerer Tas 10186 aa Nut Hex 10 32 E d Sets 60002 10 Air Check 500 American Hydro e 60002 11 38 Air Check 500 11 38 Long 60002 24 Check 500 24 Long rupes 60002 27 Check 500 27 Long M 60002 32 Air Check 500 32 Long 60002 34 Air Check 500 34 Long T 60002 36 Check 500 36 Long 60002 48 Air Check 500 48 Long EH 60002 26 25 Air Check 500 26 25 Long 60002 33 25 Air Check 500 33 25 Long
65. wash Position BRINE VALVE FLOW CONTROL BRINE LEVEL OUTLET BRINE TANK 3 Brine Position BRINE VALVE FLOW CONTROL BRINE OUTLET LEVEL TANK T h Ej 4 Slow Rinse Position rs NET y o E OUTLET BRINE LEVEL BRINE Im SL m L joo mW 5 Rapid Rinse BRINE VALVE FLOW CONTROL BRINE LEVEL BRINE TANK 6 Brine Tank Refill Position BRINE VALVE FLOW CONTROL BRINE LEVEL BRINE TANK RESIN TANK 61500 2900 DOWNFLW Rev F Fleck 2900s OC11 29 WATER CONDITIONER FLOW DIAGRAMS UPFLOW 1 Service Position BRINE VALVE FLOW CONTROL INLET RESIN TANK TANK 2 Brine Position BRINE VALVE FLOW CONTROL INLET OUTLET BRINE ERN 3 Slow Rinse Position Li N RESIN TANK TANK BRINE VALVE FLOW CONTROL INLET OUTLET BRINE LEVEL RESIN BRINE TANK TANK
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